KX Series Power Systems Catalog

KX Series
Power Systems Catalog
715 kVA - 3300 kVA, 50 HZ
700 kW - 3200 kW, 60 HZ
1
Total System Integration.
Everything Works Together.
Reliability of power systems is critical. Your business depends on it. At Kohler, we build industrial
power systems that are proven to work because total system integration is engineered in from the
start.
For more than 90 years, Kohler has earned a global reputation as a pure power expert — in large part
to our strict quality standards. Our power systems are equipped with Kohler innovation, including
generators, transfer switches, switchgear and controllers. Enduring the industry’s toughest testing
process, including transient power testing, cooling sound and more, every part is built to work with
the entire system and perform in the most demanding environments before they are shipped out.
Our power systems are built for nearly every application, powering everything from gas stations to
hotels and hospitals, as well as military operations and airports. So you can be rest assured that our
products will work when you need them most.
Dependable Power and Performance
Tried, Tested and Proven to Work.
The new KX-series generators offer total, reliable and continuous power with a higher load factor^ as
well as competitive fuel consumption rates. Incorporating Kohler’s innovative technology, the KX range
enables a seamless integration that allows versatile system configurations for optimal performance.
Today, Kohler provides integrated solutions to streamline the specifying process. Our industrial
generators are diesel-fueled models — ranging from 5.5 kVA to 3,300 kVA @ 50 Hz (11 kW to 3200
kW @ 60 Hz) complete with electronic controls and automatic transfer switches. To help cater to
unique installation environments, we also offer a range of accessories, including controls, silencers,
enclosures, fuel tanks and block heaters.
^ 85% for standby rating; 75% for prime rating (70% for ISO standard).
Disclaimer: Information in this publication represents product data available at the time of print. Kohler Co. reserves the right to change
this publication and the products represented without notice and without any obligation or liability.
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Kohler Headquarters/Manufacturing – U.S.
Kohler Manufacturing – Singapore
Kohler Manufacturing – China
Kohler Manufacturing – France
Kohler Manufacturing – India
Kohler Service and Support
The Help You Need. Any Time, Anywhere.
Anybody can claim to offer an unrivaled level of support, but it is another thing to deliver on that promise.
Today, Kohler’s distribution network spans across multiple sales offices in countries throughout the Asia
Pacific region.
Unlike other generator manufacturers, Kohler certified distributors and dealers specialize in power.
This means our service network can be called on for anything related to your generator and its
components.
With Kohler, you enjoy world-class service and support from a global service network.
3
Emissions OPTIMIzATION
50-60 Hz
KX880C
KX1850C
TECHNICAL SPECIFICATIONS
50 Hz Specifications
400-230 V
Generator Set
Model (1)
kVA
Cos 0.8
60 Hz Specifications
480-277 V
Cons
3/4
L/h
PRP
ESP
(3)
(4)
KX715C
650
715
109
KX800C
727
800
KX880C
800
880
KX1000 C
910
KX1100C
KX1250C
Generator Set
Model (2)
kWe
ISO 8528*
General Specifications
Cons
3/4
L/h
Alternator
Engine
Compact Version(5)
Engine type
cyl
Bore
(mm)
Stroke
(mm)
Cyl
(L)
Type
Dimensions
LxWxH, m
Weight(6)
(kg)
-
12V2000G25
12V
130
150
23.9
491S4
3.97x1.63x1.94
4989
700
131
12V2000G65R/45
12V
130
150
23.9
491M6
3.97x1.85x2.1
5262
800
148
12V2000G65/85
12V
130
150
23.9
491L9A
3.97x1.63x1.96
5474
818
900
168
16V2000G25/45
16V
130
150
31.8
491L10
4.37x1.84x2.19
6118
KX1000UC2
909
1000
184
16V2000G65/85
16V
130
150
31.8
491L11
4.37x1.84x2.19
6588
KX1200UC2
1091
1200
217
18V2000G65/85
18V
130
150
35.8
502M6
4.45x2.21x2.19
7383
PRP
ESP
(3)
(4)
-
-
-
113
KX700UC2
636
131
KX800UC2
727
1001
154
KX900UC2
1000
1100
169
1136
1250
192
KX1400C
1272
1400
209
-
-
-
-
12V4000G21
12V
165
190
48.75
502L7
3.6x1.88x2.16
9778
KX1540C
1400
1540
226
-
-
-
-
12V4000G23R1
12V
170
210
57.2
502L8
4.00x1.88x2.16
10640
KX1650C
1500
1650
251
-
-
-
-
12V4000G23R2
12V
170
210
57.2
502VL10
4.16x1.88x2.16
10820
KX1850C
1663
1830
266
KX1600UC2
1400
1600
282
12V4000G23/43
12V
170
210
57.2
512S55
4.10x1.87x2.16
11405
KX2000C
1818
2000
298
KX1750UC2
1591
1750
319
12V4000G63/83
12V
170
210
57.2
512S55
4.10x1.87x2.16
11405
KX2200C
2000
2200
336
KX2000UC2
1818
2000
377
16V4000G23/43
16V
170
210
76.3
512M60
4.62x1.87x2.16
13280
KX2500C
2272
2500
369
KX230UC2
2091
2300
422
16V4000G63/83
16V
170
210
76.3
512VL90
4.81x1.87x2.16
14235
KX2800C
2545
2800
409
KX2500UC2
2272
2500
471
20V4000G23/43
20V
170
210
95.4
531M80
5.73x2.25x2.44
17290
KX3100C
2818
3100
450
KX2750C2
2500
2750
516
20V4000G63/83
20V
170
210
95.4
531M80
5.73x2.55x2.44
18365
KX3300C
3000
3300
481
-
-
-
-
20V4000G63L
20V
170
210
95.4
54M75
5.73x2.25x2.44
18685
-
-
-
-
KX3200UC2
2800
3200
557
20V4000G83L
20V
170
210
95.4
54M9
5.60x2.25x2.44
19241
(1) Also available in the following voltages: 415/240 V - 380/220 V - 240/120 V - 220/110 V
(2) Also available in the following voltages: 440/254 V
(3) PRP: main power available continuously under variable load for an unlimited number of hours annually, in accordance with ISO 8528-1
(4) ESP: Emergency Standby Power available for supplying emergency power in variable load applications in accordance with ISO 8528-1, no overload available for this service.
(5) The dimensions and weights apply to a generator set specified in the price list, without options
(6) Dry weight - without fuel
* ISO 8528: powers specified in compliance with the legislation in force
** TA LUFT certification is given for PRP
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Consumption OPTIMIzATION 50-60 Hz
KX715
KX1750U
TECHNICAL SPECIFICATIONS
50 Hz Specifications
400-230 V
Generator Set
Model (1)
KX715
kVA
Cos 0.8
PRP
ESP
(3)
(4)
650
715
60 Hz Specifications
480-277 V
Cons Generator Set
Model (2)
3/4 L/h
104
-
kWe
ISO 8528*
PRP
ESP
(3)
(4)
-
-
General Specifications
Alternator
Engine
Cons
3/4 L/h
Compact Version(5)
Engine Type
cyl
Bore
(mm)
Stroke
(mm)
Cyl
(L)
Type
Dimensions
LxWxH, m
Weight(6)
(kg)
-
12V2000G25
12V
130
150
23.9
491S4
3.98x1.63x1.95
4989
KX800
727
800
111
-
-
-
-
12V2000G65R
12V
130
150
23.9
491M6
3.97x1.85x2.1
5262
KX880
800
880
123
-
-
-
-
12V2000G65
12V
130
150
23.9
491L9A
3.98x1.63x1.95
5474
KX1000
910
1001
140
-
-
-
-
16V2000G65
16V
130
150
31.8
491L10
4.33x1.84x2.19
6118
KX1100
1000
1100
152
-
-
-
-
16V2000G65
16V
130
150
31.8
491L11
4.37x1.84x2.20
6588
KX1250
1136
1250
177
-
-
-
-
18V2000G65
18V
130
150
35.8
502M6
4.45x2.21x2.20
7383
KX1400
1272
1400
195
-
-
-
-
12V4000G21
12V
165
190
48.75
502L7
3.6x1.88x2.16
9778
KX1540
1400
1540
210
-
-
-
-
12V4000G23R1
12V
170
210
57.5
502L8
4.00x1.88x2.16
10640
KX1650
1500
1650
231
-
-
-
-
12V4000G23R2/43
12V
170
210
57.2
502VL10
4.16x1.88x2.16
10920
KX1850
1663
1830
241
X1600U
1400
1600
265
12V4000G23/43
12V
170
210
57.2
512S55
4.10x1.87x2.16
11405
KX2000
1818
2000
266
X1750U
1591
1750
301
12V4000G63/83
12V
170
210
57.2
512S55
4.10x1.87x2.16
11405
KX2200
2000
2200
306
X2000U
1818
2000
358
16V4000G23/43
16V
170
210
76.3
512M60
4.62x1.87x2.16
13280
KX2500
2272
2500
331
X2300U
2091
2300
398
16V4000G63/83
16V
170
210
76.3
512VL90
4.81x1.87x2.16
14235
KX2800
2545
2800
386
X2500U
2272
2500
452
20V4000G23/43
20V
170
210
95.4
531M80
5.73x2.25x2.44
17290
KX3100
2818
3100
420
X2750U
2500
2750
487
20V4000G63/83
20V
170
210
95.4
531M80
5.73x2.25x2.44
18365
KX3300
3000
3300
445
-
-
-
-
20V4000G63L
20V
170
210
95.4
54M75
5.73x2.25x2.44
18685
-
-
-
-
X3200U
2800
3200
530
20V4000G83L
20V
170
210
95.4
54M9
5.73x2.25x2.44
18685
(1) Also available in the following voltages: 415/240 V - 380/220 V - 240/120 V - 220/110 V
(2) Also available in the following voltages: 440/254 V
(3) PRP: main power available continuously under variable load for an unlimited number of hours annually, in accordance with ISO 8528-1
(4) ESP: Emergency Standby Power available for supplying emergency power in variable load applications in accordance with ISO 8528-1, no overload available for this service.
(5) The dimensions and weights apply to a generator set specified in the price list, without options
(6) Dry weight - without fuel
* ISO 8528: powers specified in compliance with the legislation in force
5
The CONTENERGY concept
50-60 Hz
CONTENERGY ISO
The CONTENERGY concept offers a range of soundproof
containers featuring a multitude of options.
The dimensions of CONTENERGY ISO containers comply
with CSC certification. They have been specially designed
to withstand significant loads and pressures during
transport without incurring damage, and can be shipped
without any special constraints. They are available in two
sizes: 20 and 40 feet “High Cube”.
With the standard dimensions, CONTENERGY containers
are easy to transport and, once on site, very simple to
install: we would recommend that you install them outside
the building on a concrete floor plate fitted with a tunnel
for the cables and pipes.
CONTENERGY CIR
Highly economical thanks to its cooling system, integrated
sound traps and silencers, the CONTENERGY concept
is completely self-contained, with a fuel capacity which
enables it to operate immediately, without connection to
an additional tank.
CIR type containers are specially designed with mobile
and rental applications in mind. This highly compact
model has a very low sound level and features an optional
high volume tank, giving it up to 10 hours of autonomy.
This model is available as a 20 feet “High Cube”
Kohler understands the many factors that have an
influence on your equipment's operation. That is why
our containers are designed to withstand harsh climate
conditions. Whether your equipment needs to operate in
extreme cold or tropical environments, let us know your
requirements - we are sure to have the solution you're
looking for.
Our containers comply with all current standards and
regulations governing these products, including:
• ISO 668
• NF90-005
• NF ISO 1496-1 (ISO 8323)
Trailers compliant with international standards are also
available, allowing you to transform your generating set
into a mobile unit.
Super Silent
Silent
Generator Set Model
6
Engine
87-92 dB(A)@1 m
85 - 88 dB(A)@1 m
79-87dB(A)@7 m
79-82 dB(A)@7 m
KX700UC2 to KX880C
12V2000
ISO 20 Si
X
CIR 20 SSi
X
KX900UC2 to KX1100C
16V2000
ISO 20 Si
X
CIR 20 SSi
X
KX1200UC2 to KX1250C
18V2000
ISO 20 Si
X
CIR 20 SSi
X
KX1540C to KX2000C
12V4000
ISO 40 Si
EUR 40 Si
X
EUR 40 SSi
KX2000UC2 to KX2500C
16V4000
ISO 40 Si
EUR 40 Si
X
EUR 40 SSi
Generator Set Controls
50-60 Hz
Three control units are available in our 715 to 3300 kVA range: the M80, the KOHLER® DEC4000 control unit and the
KERYS. Your control unit can be chosen according to your equipment type and perfectly adapted to suit your needs using
the available options. This modularity is made even easier by the fact that each optional peripheral device (air cooler, daily
service tank, oil top-up, etc.) has its own protection.
For power plants, separate control boxes may be used in place of the control units: Please contact us for more
information.
M80
The M80 control unit has a dual functionality. It can be used as a basic terminal block for connecting a control
box and as an instrument panel with a direct read facility that provides a global view of your generator set's basic
parameters.
Coolant temperature
Tachometer
Oil pressure
Emergency
stop button
SPECIFICATIONS
MEASUREMENTS
ENGINE PARAMETERS
CONTROLS
MISCELLANEOUS
•
BASIC TERMINAL BLOCK
M 80
Tachometer (54 mm)
X
•
Oil pressure gauge
X
•
Coolant temperature indicator
X
•
Oil temperature indicator
X
O
Emergency stop
•
•
CE compliant
•
•
Customer connection terminal block
•
•
As standard
X Not available
O Options
7
Generator Set Controls
50-60 Hz
DEC4000
The KOHLER® DEC4000 Control unit is straightforward and user-friendly, with the emphasis on communication
USB connections, PC connections, control software and remote operation.
The DEC4000 design offers simplicity with a reduced
number of buttons to operate your generator set.
ADDITIONAL
Features
include:
• Integrated maintenance monitoring programs (on-screen display of future maintenance operations)
• Built-in troubleshooting tool guides the user in the event of any alarms or faults
• Ability to send e-mail, SMS or Fax in the event of any alarms or faults as an option
• Optional tropical insulation of the circuit boards to provide protection in extremely humid conditions
• Compliance with various requirements or regulations (CE, UL, etc.)
• Screen with contrast adapted to all types of lighting
• Five languages featured, with numerous other optional languages
• Remote monitoring and field updates via USB connection
8
Generator Set Controls
50-60 Hz
KERYS
The KERYS command and control unit has been designed to fulfil the specific requirements of professionals in terms of
managing and monitoring generator sets. It therefore offers a wide range of functions.This control unit is fitted as standard
to all generator sets designed to be used for coupling and is offered as an option across the rest of our range.The KERYS
can be built into the central console, fitted directly on the generator set, or in a separate cabinet, to fulfil all the requirements
for low and high output power plants.
AUTOMATIC CONTROLLER DEDICATED TO
GENERATING SET APPLICATIONS
•Choice of a range of basic standard configurations.
•Additional logics can be added without any external
tools.
•Library of functional modules.
FAULT FINDING HELP
•Validation of operation by simulation.
•Display of the status of variables.
•Breakdown guide with keyword search.
ASSISTANCE AND MAINTENANCE
•Emails sent automatically for maintenance requests,
and for the appearance of alarms or faults.
•Log of operations carried out (maintenance or
breakdown).
LOAD IMPACTS
Improvement of generating set performance during
application of a significant load.
GRAPHS AND ARCHIVING OF ELECTRICAL AND
MECHANICAL PARAMETERS
Adjustable sampling and configurable triggering
criteria.
COMPLIANCE WITH INTERNATIONAL
STANDARDS
The KERYS has undergone very stringent tests
in independent laboratories (climatic tests,
electromagnetic compatibility tests, vibration tests,
etc.) It is CE compliant.
MMI (Man-Machine Interface)
Man-machine interface module
The man-machine interface is available with a colour screen and a 7-inch touch panel. The MMI module is equipped
with all the keys required to ensure the generator set can be controlled and the system configured, thanks to a screen
navigator and an alphanumeric keypad.
Display screen:
7.4 inch LCD TFT display
Detailed colour display
Touch screen
Dimensions: 154 x 86 mm
Alphanumeric keypad
for setting parameters,
navigation and direct access
to screens
Control keypad
with display LEDs
Manual mode selection
Stop mode selection
Automatic mode selection
Generating set circuit breaker open/
close
Test activation/deactivation
Grid circuit breaker
open/close
LED test
Horn off
Clear faults
Arrow keys
with operation LEDs
9
Generator Set Controls
50-60 Hz
FUNCTIONS
GENERATOR SET AUTOMATIC CONTROL
• Single generator set or as part of power plant
• Operation in HT (high tension) or LT (low tension)
• Normal/Emergency operation
•Operation in permanent or temporary grid coupling without
cut-out:
• Upon return to grid power
• During peak shaving
• During trials or tests
• Inverted emergency operation
• Power production unit
• Cogeneration
MEASUREMENTS AND DISPLAYS
Mechanical:
Electrical:
• Temperatures
• Voltages
• Pressures and levels
• Currents
depending on engine • Frequency and power
configuration
• Power factor
• Outputs
• Mechanical and electrical
metering.
SAFETY FEATURES
Mechanical:
Electrical:
• Speed
• Currents
• Alarms
• Voltages
• Engine safety • Outputs
• Special customer
• Frequency
features
• Micro cut-outs
COMMUNICATION
• Built-in web server
• User-friendly man-machine interface
• 5 basic languages (French, English, Spanish, Portuguese,
German), one of which is interchangeable (please consult us)
• Ethernet Port
• Dialogue with all engines equipped with a built-in ECU
• RS 485 port for Modbus RTU
• RS 232 port
• Option of PSTN communication (Public Switched Telephone
Network)
CONTROLS
Mechanical:
• Speed
• Synchronisation
• Coupling
• Distribution or setting of
grid or generator set
active power
• Wattmetric programming
Electrical:
• Voltage
• Voltage equalising
• Distribution or setting of grid or
generator set reactive power
• Adjustment of the grid or
generator set power factor (cos
Phi).
Inclusive of many more control parameters*
display screens
10
1- Operation screen
2- Synchronisation screen
3- Graph display
4- Mechanical measurements screen
* For more detailed information, refer to the KERYS documentation or contact your Kohler sales representative.
AIPR
SPECIFICATIONS
Each generator set may be supplied with a protection unit. This unit is mounted on the chassis with connection cables to
the alternator. It is located on the right-hand side of the generator set.
Rating
1250 A
1600 A
2000 A
2500 A
3600 A
Fixed 3-pole power circuit breaker
O
O
O
O
O
Fixed 4-pole power circuit breaker
O
O
O
O
O
With 3 or 4-pole open circuit breaker only
O
O
O
O
O
Voltage 208-440 V
With manual control on the front
Motorised control option (1)
•
•
•
•
•
(2)
O
O
O
O
O
Power connection bus bars
•
•
•
•
•
Remote control terminal block
•
•
•
•
•
Protection index
IP 207
IP 207
IP 207
IP 207
IP 207
height (mm)
1260
1260
1260
1260
1260
width (mm)
683
683
683
683
683
depth (mm)
365
365
365
365
365
height (mm)
1664
1664
1664
1664
1664
width (mm)
683
683
683
683
683
depth (mm)
365
365
365
365
365
height (mm)
1883
1883
1883
1883
1883
width (mm)
683
683
683
683
683
depth (mm)
365
365
365
365
365
Auxiliary unit option
DIMENSIONS
(without air cooler unit)
1
DIMENSIONS
(with air cooler unit)
2
DIMENSIONS
(with connection unit
on upper section)
(1) (2) The motorised control includes a closure solenoid valve, a shunt trip coil and an AC motor
The auxiliary unit option is mounted above the main unit. It is used for the power connections of generator set auxiliaries, e.g.:
- air cooler output
- fuel pump unit output
•
Standard O Option
2
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North Asia
Kohler Power Systems - Japan
SBS Hills-II, No. 53
4-10-3, Yoga, Setagaya-Ku
Tokyo 158-0097
Japan
Tel: +81 3 6807 1730
Fax: +81 3 3708 4377
Email: [email protected]
S.E. Asia, Taiwan, Hong Kong &
Bangladesh
Kohler Power Systems – Singapore
(Regional HQ)
7 Jurong Pier Road
Singapore 619159
Tel: +65 6264 6422
Fax: +65 6264 6455
Email: [email protected]
Australasia
Kohler Power Systems – Australia
C/O P O Box 324, Highgate
South Australia 5063 Tel: +61 439 338 166
Fax: +61 8 8338 6424
Email: [email protected] Kohler Power Systems - Korea
Room 1201 Lg Twintel 2
157-3 Samsung–Dong
Gangnam-Gu
Seoul 135-090 Korea
Tel: +82 2 563 9266
Fax: +82 2 563 9730
Email: [email protected]
Spec your job at KohlerPower.com.SG
For more information call +65 6264 6422
or visit KohlerPower.com.sg/Industrial
Printed in Singapore
GSF-721 04/12
©2012 by Kohler Co.
KOHLER® is a registered trademark of Kohler Co.
Use of this material for reproduction on the Internet and World Wide Web
is strictly prohibited without written permission from Kohler Co.
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