Small robots - Product presentation

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Small robots - Product presentation
© Robotics - 1 Feb. 2008-
IRB 140 presentation
© Robotics - 2
IRB140 – Small and powerful

The smallest 6 axis robot
in the ABB robot range

Outstanding motion
technology and excellent
path accuracy, as well as
being highly robust

A multi purpose robot
A powerful 6 axis robot
Supplementary load
on wrist 0.5 kg
70 mm
80 mm
© Robotics - 3
6 kg
Payload
6 kg
Reach
0.81 m
Pos. repeatability 0.03 mm
Turbo variant available
Supplementary
load on upper
arm 1 kg
© Robotics - 4
IRB 140T – turbo

Cycle-times are considerably
reduced

Reductions between 15-20 % are
possible using pure axis 1 and 2
movements.

Well suited for packing
applications and guided
operations together with
PickMaster.
© Robotics - 5
Top 5 sales arguments

Very short cycle times

Very reliable due to robust
design

Outstanding accuracy with
TrueMove 2nd generation

Can be mounted at any
angle

Built for real life

Unique protection variants
for a small robot
Very short cycle times
Precise dynamic model for
serial robot
Competition
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Advanced servo control

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On-line optimization of robot
speed and acceleration
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Outstanding in short and
medium movements
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
Sometimes higher axis speed
but lower acceleration and
deceleration, which means
longer cycle times.
Very reliable due to rubust design
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
Rigid structure+fast brakes
+collision detection software =
High collision resistance
Competition

Less collision resistant due to
weaker structures

Spur gears for high accuracy

Fully integrated cable harness

Compact gears – less robust

Media integrated up to upper
arm (IO, air, power)

Less collision resistant due to
less accurate dynamic model

MTBF 204,000 h for
manipulator
Outstanding Accuracy

© Robotics - 8

Rigid steel structure, hardly
affected by thermal expansion
TrueMove 2nd generation
technology ensures leading
accuracy for path, position and
speed

Crucial in all applications with
demand on precision

Backlash eliminators (axis 1, 2
and 3) secure the path following
Competition

Less accurate dynamic models.

Speed dependant path accuracy –
need for adjustments and
modifications

Aluminium and plastic structures
which are less rigid
Accuracy test made at 1,000 mm/s
Path XY: mc6 (red/green), decbuf (blue/black)
Without TrueMove
and QuickMove
360
350
y [mm]
340
330
With 2nd
generationTrueMove
and QuickMove
320
310
300
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290
518
520
522
524
x [mm]
526
528
530
Can be mounted at any angle

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© Robotics - 10

IRB 140 has a long reach backwards and forwards
IRB 140 can be mounted in any angle
No limitation on axis 1 when wall mounted
Easily positioned in the robot cell or inside a machine
Full work area regardless of mounting position
© Robotics - 11
Designed for Real Life

Maximum payload, wrist load,
and arm load at the same time

Built to work with max. payload
and full speed continuously in
process applications
Competition

Increased arm load reduces
payload capacity

Cannot work continuously with
max payload and speed
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Unique protection for a small robot

FoundryPlus - protection for harsh environments

Wash – protection for food industry
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Clean room protection (Clean Room 10 FS/ 4 ISO)
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FoundryPlus

Completely fulfills the IP67
standard.

It withstands lubricants and
cooling liquids

It continues to function flawlessly
even when completely covered
with sand

It withstands aluminum spits and
splashing as well as fluid
aluminum

It is washable with hot steam
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Wash

Needed in the food industry where all
equipment has to be thoroughly washed
daily

Painted with two component epoxy paint

Chemical nickel-plated turning disc to
increase the resistance against corrosion

IP 67
Clean room
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Demand from the pharmaceutical industry,
solar cell manufacturing, electronics
industry, etc
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IP67
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Clean Room 10 FS/ 4 ISO
© Robotics - 15

FS 10 =Max. 10 particles larger than 0.5
microns are allowed per cubic feet of air
The only robot on the market
both Clean room (10)
and steam washable (IP67)
Protections vs competition
IP-class
ABB
IRB 140
Fanuc
Motoman
LR Mate 200iC HP5
Kuka
KR5
IP67
IP65
IP40
Wrist IP67
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Protection FoundryPlus
Waterproof
Clean room 10 Clean room 100
Wash
Dust and waterspray resistant
Main applications
Other
Dispense/coating
Welding (laser and arc)
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Assembly
Material handling/Machine tending
© Robotics - 18
IRB 140 in the Metal Fabrication
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Material handling between
operations
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Laser welding
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Arc welding
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Inspection
Inspection of final parts
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IRB 140 in the Consumer industry

Picking

Packing

Material Handling
Handling small bottles of snaps
Packing of cheese
IRB 140 in Consumer Electronics
© Robotics - 20

Laser welding
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High speed and high accuracy
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Clean room 10
IRB 140 in the Plastics industry
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Loading/Unloading
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6 kg load capacity for double
gripper
6 axes for high accessibility
Mounting on top of small Injection
Moulding Machine
Material Handling
Assembly
Deburring
IRB 140 in Foundries
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Die Spraying
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Extraction
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Mounting at
any angle
© Robotics - 22

6kg payload unique
Flexible cell solution by partner Evolut
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IRB 140 and its competitors
ABB
IRB 140
Fanuc
LR Mate 200iC
Motoman
HP5
Kuka
KR5
Payload
6 kg
5 kg
5 kg
5 kg
Reach
Repeatability
810 mm
0.03
700 mm
0.02
701 mm
0.03
855 mm
0.03
Strongest Robot in Class
High moment of inertia capability.
Important in applications with large work
objects and reorientations of the wrist,
e.g press brake tending
0,5
0,4
ABB IRB 140
0,3
Fanuc LR Mate
200iC
Motoman HP5
0,2
© Robotics - 24
0,1
Kuka KR5 sixx
0
Max inertia (kgm2) Max inertia (kgm2)
axis 4,5
axis 6
IRB140 - Summary
6 kg load capacity
plus supplementary
0.5 kg on wrist and
1 kg on upper arm
Small size,
large working range
6 axis
Small, robust and powerful,
suitable for a variety of
applications
Floor, wall and
inverted mounted
- at any angle
Low noise level
Foundry Plus
- IP 67
- Wash
© Robotics - 25
Clean room 10

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