Schlage ND-Series

Transcription

Schlage ND-Series

D-Series Service Manual
Service Manual D
Table of Contents
Introduction ............................................................................. 1
Lock Assembly Drawing Index ...........................................2-5
Chassis Dot Chart................................................................... 6
Chassis ...............................................................................7-30
ND10 ............................................................................................ 7
ND12 & ND80 .............................................................................. 8
ND12EL & ND80EL ...................................................................... 9
ND12EU & ND80EU .................................................................. 10
ND170 ........................................................................................ 11
ND25 .......................................................................................... 12
ND25X70 .................................................................................... 13
ND25X80 .................................................................................... 14
ND30, ND40 & ND44 ................................................................. 15
ND50 & ND53 ............................................................................ 16
ND60 .......................................................................................... 17
ND66 .......................................................................................... 18
ND70 .......................................................................................... 19
ND70X80 .................................................................................... 20
ND72 .......................................................................................... 21
ND72 Vandlgard ......................................................................... 22
ND73 .......................................................................................... 23
ND82 .......................................................................................... 24
ND91 & ND92 ............................................................................ 25
ND93 .......................................................................................... 26
ND94 .......................................................................................... 27
ND96 .......................................................................................... 28
ND96EL ...................................................................................... 29
ND96EU ..................................................................................... 30
Trim Assembly (cont.)
ND91PD, ND91RD, ND91GD ....................................................59
ND92PD, ND92RD, ND92GD ....................................................60
ND93PD, ND93RD. ND93GD ....................................................61
ND94PD, ND94RD, ND94GD ....................................................62
ND96PD, ND96RD, ND96GD ....................................................63
ND96ELPD, ND96ELRD, ND96ELGD .......................................64
ND96EUPD, ND96EURD, ND96EUGD .....................................65
Interchangeable Core and SFIC Configurations ................ 66
Interchangeable Core Outside ....................................................66
SFIC Outside ..............................................................................66
Interchangeable Core Inside ......................................................66
SFIC Inside .................................................................................66
Lever Designs ....................................................................... 67
Closed Levers .............................................................................67
Open Levers ...............................................................................67
Interchangeable Core Levers .....................................................67
Small Format Interchangeable Core Levers ...............................67
Roses ..................................................................................... 68
Strikes.................................................................................... 68
Cylinders ............................................................................... 69
Standard .....................................................................................69
Full Size Interchangeable Cores ................................................69
Small Format Interchangeable Core ...........................................69
Latches .................................................................................. 70
Square Corner Latches ..............................................................70
Rabbeted Latch and Strike Kit ....................................................70
Trim Assemblies Dot Chart.............................................31-33
Screws, Screw Packs and Special Parts ............................ 71
Trim Assembly .................................................................34-65
Screws ........................................................................................71
Screw Packs ...............................................................................71
Special Parts ..............................................................................71
ND10 .......................................................................................... 34
ND12 .......................................................................................... 35
ND12EL ...................................................................................... 36
ND12EU ..................................................................................... 37
ND170 ........................................................................................ 38
ND25 .......................................................................................... 39
ND25X70PD, ND25X70RD, ND25X70GD ................................. 40
ND25X80PD, ND25X80RD, ND25X80GD.................................. 41
ND30 .......................................................................................... 42
ND40 .......................................................................................... 43
ND44 .......................................................................................... 44
ND50PD, ND50R, ND50GD ....................................................... 45
ND53PD, ND53RD, ND53GD .................................................... 46
ND60PD, ND60RD, ND60GD .................................................... 47
ND60PD with closed outside lever ............................................. 48
ND66PD, ND66RD, ND66GD .................................................... 49
ND70PD, ND70RD, ND70GD .................................................... 50
ND70X80PD, ND70X80RD, ND70X80GD ................................. 51
ND72PD, ND72RD, ND72GD .................................................... 52
ND72PD Vandlgard, ND72RD Vandlgard, ND72GD Vandlgard 53
ND73PD, ND73RD, ND73GD .................................................... 54
ND80PD, ND80RD, ND80GD .................................................... 55
ND80ELPD, ND80ELRD, ND80ELGD ....................................... 56
ND80EUPD, ND80EURD, ND80EUGD ..................................... 57
ND82PD, ND82RD, ND82GD .................................................... 58
Installation Tools and Kits ..............................................72-73
Keys ..................................................................................74-75
Classic Conventional ..................................................................74
Classic Primus .............................................................................74
Everest ........................................................................................75
Everest Primus ...........................................................................75
Everest SFIC ...............................................................................75
Standard Installation Instructions..................................76-82
D25 Installation Instructions...........................................83-85
D170 Installation Instructions.........................................86-87
Electrified Insert.................................................................... 88
Templates .........................................................................89-91
Finishes ................................................................................. 92
Finish Codes and Descriptions ...................................................92
Ordering Procedures............................................................ 92
Limited Warranty .............................................................93-94
LIMITED WARRANTY–COMMERCIAL APPLICATIONS ..........93
LIMITED WARRANTY–RESIDENTIAL APPLICATIONS ...........94
i
D
ii
Service Manual
Service Manual D
Introduction
This manual contains a complete listing of parts and assemblies of D-Series, Grade 1, cylindrical locks manufactured
by the Schlage Lock Company. This edition lists components of D-Series locks manufactured after November, 2003.
Exploded views of each lock chassis and trim assemblies are provided with an accompanying dot chart to identify parts
for replacement purposes. In addition, this manual provides lock trim ordering procedures, general cylinder information,
and all auxiliary components of the D-Series cylindrical locks.
Standard Features*
Certifications
ANSI A156 .2, 1996, Series 4000, Grade 1, UL Listed for 3-hour fire door.
Latch
1¹⁄₈” x 2¹⁄₄”, Square corner faceplate, 1” housing diameter, ¹⁄₂” throw.
Strike
¹⁄₄” x 4⁷⁄₈”, ANSI, Square corner, no box.
Backset
2³⁄₄”
Cylinder
6-Pin solid brass, keyed 6-pin, C123 keyway, keyed different (KD)**
Door Range
Standard Lock Functions: 1⁵⁄₈” - 2¹⁄₈”
Vandlgard® Lock Functions: 1⁵⁄₈” - 2¹⁄₈”
Keys
Two nickel sliver cut keys per lock, 6-pin, C123-section**
*
**
Locks are furnished with standard features unless otherwise specified.
Items specified in C keyway will be furnished with cylinder keyed 5-pin and with 5-pin keys unless otherwise specified.
Dot Charts
= (1) part
= (2) parts
All parts shown in dot charts are standard. Additional options may be available.
z
2
Ltr.
Part
Number
Description
C Rose
03-042
ND10
ND12
ND12EL
ND12EU
ND170
ND25
ND25X70PD
ND25X70RD
ND25X70G
ND25X80PD
ND25X80RD
ND25X80G
ND30
ND40
ND44
ND50PD
ND50RD
ND50GD
ND53PD
ND53RD
ND53GD
ND60PD
ND60RD
ND60GD
ND60 closed
ND66PD
ND66RD
Example:
2 2 2 2
z
z
z
z
z
z
z
z
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Some functions shown in this service manual are special configurations. See current price book for ordering
procedures and prices.
Lock Assembly Drawing Index
The Lock Assembly Drawing Index provides visual representations and textual descriptions of available functions. Page
numbers for full trim and chassis drawings are referenced.
Outside
Inside
Outside
Inside
Push button
Key
Deadlatch
Springlatch
1
D
Service Manual
Functions
ANSI A156.2, 1996, Series 4000, Grade 1
SCHLAGE®
Trim
Page No.
Chassis
Page No.
ANSI
ND10
F75 Passage Latch
Both levers always unlocked.
34
7
ND12
F89 Exit Lock
Outside lever fixed. Inside lever always unlocked.
35
8
ND12EL
Exit Lock— Electrically Locked (Fail Safe)
Outside lever continuously locked by electric current until unlocked by switch or power
failure. Inside lever always unlocked.
36
9
ND12EU
Exit Lock— Electrically Unlocked (Fail Secure)
Outside lever continuously locked mechanically until unlocked by electric current. Inside
lever always unlocked.
37
10
ND170
Single Dummy Trim
Dummy trim for one side of door. Use for door pull or as matching inactive trim.
38
11
ND25
Exit Lock with Blank Plate
Blank plate on outside. Inside lever always unlocked.
39
12
ND25 x 70
ND25 x 70
Blank plate on outside. Key inside locks or unlocks lever.
40
13
ND25 x 80
ND25 x 80
Blank plate on outside. Key inside retracts latch. Inside lever fixed.
41
14
NOTE: 1) Any function with deadlatch locks latchbolt when door is closed. See page 1 for identifcation.
2
Service Manual D
Functions
SCHLAGE®
ND30
Trim
Chassis
42
15
ANSI
Patio Lock
Push-button locking. Turning inside lever or closing door releases button.
ND40
F76 Bath/Bedroom Privacy Lock
Push-button locking. Can be opened from outside with small screwdriver or emergency
release tool. Turning inside lever or closing door releases button.
43
15
ND44
Hospital Privacy Lock
Push-button locking. Unlocked from outside by turning emergency turn-button. Turning
inside lever or closing door releases button.
44
15
ND50
F82 Entrance/Office Lock*
Push-button locking. Push-button locks outside lever until unlocked with key or by turning
inside lever.
45
16
ND53
F109 Entrance Lock*
Turn/push-button locking: pushing and turning button locks outside lever requiring use of
key until button is manually unlocked. Push-button locking: pushing button locks outside
lever until unlocked by key or by turing inside lever.
46
16
ND60
F88 Vestibule/Classroom Security Lock*
Latch retracted by key from outside when outside lever is locked by key in inside lever.
Inside lever is always unlocked.
47
17
ND60
ND60 With Closed Lever Outside
Outside lever locked or unlocked by key inside. Inside lever is always unlocked.
48
17
49
18
ND66
F91 Store Lock*†
Key in either lever locks or unlocks both levers.
* Available with small format interchangeable core.
† Caution: Double cylinder locks on residences and any door in any structure which is used for egress are a life safety hazard in times of
emergency and their use is not recommended. Installation should be in accordance with existing codes only.
NOTE: 1) Any function with deadlatch locks latchbolt when door is closed. See page 1 for identification.
3
D
Service Manual
Functions
SCHLAGE®
ND70
Trim
Chassis
50
19
ANSI
F84 Classroom Lock*
Outside lever locked and unlocked by key. Inside lever always unlocked.
ND70 x 80
ND70 x 80†
Key outside locks or unlocks outside lever. Key inside retracts latch when locked. Inside
lever fixed.
51
20
ND72
ND72 Communicating Lock†
Key in outside lever locks or unlocks outside lever. Key in inside lever locks or unlocks
inside lever.
52
21
ND72
ND72 Communicating Lock with Vandlgard®†
Key in outside lever disengages or unlocks outside lever. Key in inside lever disengages or
unlocks inside lever.
53
22
ND73
F90 Corridor Lock*
Locked or unlocked by key from outside. Push-button locking from inside. Turning inside
lever or closing door releases button. When outside lever is locked by key, it can only be
unlocked by key. Inside lever is always unlocked.
54
23
ND80
F86 Storeroom Lock*
Outside lever fixed. Latch retracted by key. Inside lever always unlocked.
55
8
ND80EL
Storeroom Lock— Electrically Locked (Fail Safe)*
Outside lever continuously locked by electric current until unlocked by switch or power
failure. Key outside retracts latch. Inside lever always unlocked.
56
9
ND80EU
Storeroom Lock— Electrically Unlocked (Fail Secure)*
Outside lever continuously locked mechanically until unlocked by electric current. Key
outside retracts latch. Inside lever always unlocked.
57
10
emergency and their use is not recommended. Installation should be in accordance with existing codes only.
2) Any Vandlgard function is designed to disengage outside spindle from latch when in locked condition.
4
Service Manual D
Functions
SCHLAGE®
Trim
Chassis
ANSI
ND82
F87 Institution Lock*†
Both levers fixed. Latch retracted by key in either lever.
58
24
ND91
F82 Entrance/Office Lock with Vandlgard®*
Push-button locking. Push-button disengages outside lever until unlocked with key or by
turning inside lever.
59
25
ND92
F109 Entrance Lock with Vandlgard®*
Turn/push-button locking: pushing and turning button disengages outside lever, requiring
use of key until button is manually unlocked. Push-button locking: pushing button
disengages outside lever until unlocked by key or by turning inside lever.
60
25
ND93
F88 Vestibule/Classroom Security Lock with Vandlgard®
Latch retracted by key from outside when outside lever is disengaged by key in inside
lever. Inside lever is always unlocked.
61
26
ND94
F84 Classroom Lock with Vandlgard®*
Outside lever disengaged and unlocked by key. Inside lever always unlocked.
62
27
ND96
F86 Storeroom Lock with Vandlgard®*
Outside lever always disengaged. Key outside retracts latch. Inside lever always unlocked.
63
28
ND96EL
Storeroom Lock with Vandlgard®— Electrically Locked (Fail Safe)
Outside lever continuously disengaged by electric current until unlocked by switch or
power failure. Key outside retracts latch. Inside lever always unlocked.
64
29
ND96EU
Storeroom Lock with Vandlgard®— Electrically Unlocked (Fail Secure)
Outside lever continuously disengaged mechanically until unlocked by electric current. Key
outside retracts latch. Inside lever always unlocked.
65
30
emergency and their use is not recommended. Installation should be in accordance with existing codes on
2) Any Vandlgard function is designed to disengage outside spindle from latch when in locked condition.
5
D
Service Manual
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
Description
Slide Spring
C503-019 2 2 2 2
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
z z z
z
z z
Restoring Slide Catch
C604-187
z z
Slide Catch
C604-188
z z z z
z
z z
Slide Catch Spring
C604-191
Spindle Pin
C604-340
2
z z z z z z z z z z z z z z z z z z z z z z z z z z
Chassis Screw
L583-454 z z z z
z z z
Keycam Assembly
N123-007
z
z
z
z
Keycam Assembly
N123-008
2
Keycam Assembly
N123-009
2
z
z z 2
z
Keycam Assembly
N123-010
z z z
Keycam Assembly
N123-011
2
z
Keycam Assembly
N123-012
z
Keycam Assembly
N123-013
z
Spring Cage Assembly
N123-019
z z
z z
Electrified Keycam Assembly
N123-024
z z
Electrified Keycam Assembly— Vandlgard® N123-025
z z z
Keycam Assembly
N123-045
z
z z z z z z z z 2 z 2 2 2 z z
Spindle
N523-013
2 z z z z z
z z z z z z z z z z z z z z z z
z z z z z z
Outside Housing
N523-014 z z
z
z z z z z z
z
z z
z z z z z
Inside Hub
N523-015 z z
z z
z
z z z
z
Inside Hub
N523-016
z z
z z
z z
Outside Electrified Housing
N523-017
z z
z z
z z
Inside Hub— Electrified Functions
N523-018
z z
z z
z z
Outside Electrified Spindle
N523-019
Slide
N523-024 z z z z
Slide Clip
N523-025 z z z z
z
z
z
Solenoid— EU
N523-026
z
z
z
Solenoid— EL
N523-027
z z
z z
z z
Clip
N523-028
z z
z z
z z
Wire Clamp
N523-029
z z
z z
z z
Sleeve
N523-031
z z
z z
z z
Wire Clamp Screw
N523-033
Adjustment Plate
N523-054 z z z z
z
z z z z z z
z
z z
z z z z z
Spindle
N523-056 2 z
z z
z z
z z
Inside Electrified Spindle
N523-057
z
z
Plunger Sleeve
N523-063
z
z
Plunger
N523-064
z
z
Cam Pin
N523-065
z
z
Cam
N523-066
z
Plunger Bar
N523-067
z
Dummy Insert
N523-069
** Vandlgard
6
Part
Number
ND10
ND12
ND12EL
ND12EU
ND170
ND25
ND25X70
ND25X80
ND30
ND40
ND44
ND50
ND53
ND60
ND66
ND70
ND70X80
ND72
ND72**
ND73
ND80
ND80EL
ND80EU
ND82
ND91
ND92
ND93
ND94
ND96
ND96EL
ND96EU
Chassis Dot Chart
Service Manual D
Chassis
ND10
33
19
26
34
1
a
a
6
b
25
a
34
20
Apply light film of M204-250 on surfaces with brush or equivalent.
Barrel or tumble with M204-250M204-250 to achieve approximately .015 to .040 film thickness.
Call Out
Number
1
6
19
20
Description
Slide Spring
Chassis Screw
Outside Housing
Inside Hub
Part
Number
C503-019
L583-454
N523-014
N523-015
Call Out
Number
25
26
33
34
Description
Slide
Slide Clip
Adjustment Plate
Spindle
Part
Number
N523-024
N523-025
N523-054
N523-056
7
D
Service Manual
Chassis
ND12 & ND80
33
19
26
18
8
1
a
a
a
6
b
a
25
34
20
Barrel or tumble with M204-250 to achieve approximately .015 to .040 film thickness.
Call Out
Number
1
6
8
18
19
8
Description
Slide Spring
Chassis Screw
Keycam Assembly
Spindle
Outside Housing
Part
Number
C503-019
L583-454
N123-008
N523-013
N523-014
Call Out
Number
20
25
26
33
34
Description
Inside Hub
Slide
Slide Clip
Adjustment Plate
Spindle
Part
Number
N523-015
N523-024
N523-025
N523-054
N523-056
Service Manual D
Chassis
ND12EL & ND80EL
33
22
24
26
15
1
a
a
30
b
29
32
25
a
6
31
28
35
a
23
Call Out
Number
1
6
15
22
23
24
25
26
Description
Slide Spring
Chassis Screw
Slide
Slide Clip
Part
Number
C503-019
L583-454
N123-024
N523-017
N523-018
N523-019
N523-024
N523-025
Call Out
Number
28
29
30
31
32
33
35
Description
Solenoid— EL
Clip
Wire Clamp
Sleeve
Wire Clamp Screw
Adjustment Plate
Part
Number
N523-027
N523-028
N523-029
N523-031
N523-033
N523-054
N523-057
9
D
Service Manual
Chassis
ND12EU & ND80EU
33
22
24
26
15
1
a
a
30
b
29
32
25
a
6
31
27
35
a
23
Call Out
Number
1
6
15
22
23
24
25
26
10
Description
Slide Spring
Chassis Screw
Slide
Slide Clip
Part
Number
C503-019
L583-454
N123-024
N523-017
N523-018
N523-019
N523-024
N523-025
Call Out
Number
27
29
30
31
32
33
35
Description
Solenoid— EU
Clip
Wire Clamp
Sleeve
Wire Clamp Screw
Adjustment Plate
Part
Number
N523-026
N523-028
N523-029
N523-031
N523-033
N523-054
N523-057
Service Manual D
Chassis
ND170
41
14
5
Call Out
Number
Description
5
Spindle Pin
14
Spring Cage Assembly
41
Dummy Insert
Part
Number
C604-340
N123-019
N523-069
11
D
Service Manual
Chassis
ND25
33
26
19
1
a
6
b
25
34
a
20
Call Out
Number
1
6
19
20
12
Description
Slide Spring
Chassis Screw
Outside Housing
Inside Hub
Part
Number
C503-019
L583-454
N523-014
N523-015
Call Out
Number
25
26
33
34
Description
Slide
Slide Clip
Adjustment Plate
Spindle
Part
Number
N523-024
N523-025
N523-054
N523-056
Service Manual D
Chassis
ND25X70
33
26
19
1
25
21
a
a
6
b
10
18
a
Call Out
Number
1
6
10
18
19
Description
Slide Spring
Chassis Screw
Keycam Assembly
Spindle
Outside Housing
Part
Number
C503-019
L583-454
N123-010
N523-013
N523-014
Call Out
Number
21
25
26
33
Description
Inside Hub
Slide
Slide Clip
Adjustment Plate
Part
Number
N523-016
N523-024
N523-025
N523-054
13
D
Service Manual
Chassis
ND25X80
33
26
19
1
25
21
a
a
b
6
8
18
a
Call Out
Number
1
6
8
18
19
14
Description
Slide Spring
Chassis Screw
Keycam Assembly
Spindle
Outside Housing
Part
Number
C503-019
L583-454
N123-008
N523-013
N523-014
Call Out
Number
21
25
26
33
Description
Inside Hub
Slide
Slide Clip
Adjustment Plate
Part
Number
N523-016
N523-024
N523-025
N523-054
Service Manual D
Chassis
ND30, ND40 & ND44
33
26
19
1
18
17
2
a
4
a
a
6
b
25
34
a
20
Call Out
Number
1
2
4
6
17
18
Description
Slide Spring
Slide Catch Spring
Chassis Screw
Keycam Assembly
Spindle
Part
Number
C503-019
C604-187
C604-191
L583-454
N123-045
N523-013
Call Out
Number
19
20
25
26
33
34
Description
Outside Housing
Inside Hub
Slide
Slide Clip
Adjustment Plate
Spindle
Part
Number
N523-014
N523-015
N523-024
N523-025
N523-054
N523-056
15
D
Service Manual
Chassis
ND50 & ND53
33
26
19
1
18
7
3
a
4
a
a
6
b
25
34
a
20
Call Out
Number
1
3
4
6
7
18
16
Description
Slide Spring
Slide Catch
Slide Catch Spring
Chassis Screw
Keycam Assembly
Spindle
Part
Number
C503-019
C604-188
C604-191
L583-454
N123-007
N523-013
Call Out
Number
19
20
25
26
33
34
Description
Outside Housing
Inside Hub
Slide
Slide Clip
Adjustment Plate
Spindle
Part
Number
N523-014
N523-015
N523-024
N523-025
N523-054
N523-056
Service Manual D
Chassis
ND60
33
19
26
18
7
1
a
a
a
6
37
b
36
25
34
a
20
38
Call Out
Number
1
6
7
18
19
20
25
Description
Slide Spring
Chassis Screw
Keycam Assembly
Spindle
Outside Housing
Inside Hub
Slide
Part
Number
C503-019
L583-454
N123-007
N523-013
N523-014
N523-015
N523-024
Call Out
Number
26
33
34
36
37
38
39
39
Description
Slide Clip
Adjustment Plate
Spindle
Plunger Sleeve
Plunger
Cam Pin
Cam
Part
Number
N523-025
N523-054
N523-056
N523-063
N523-064
N523-065
N523-066
17
D
Service Manual
Chassis
ND66
33
19
26
18
9
1
a
a
a
b
25
a
6
40
9
18
a
Call Out
Number
1
6
9
18
19
18
Description
Slide Spring
Chassis Screw
Keycam Assembly
Spindle
Outside Housing
Part
Number
C503-019
L583-454
N123-009
N523-013
N523-014
Call Out
Number
21
25
26
33
40
21
Description
Inside Hub
Slide
Slide Clip
Adjustment Plate
Plunger Bar
Part
Number
N523-016
N523-024
N523-025
N523-054
N523-067
Service Manual D
Chassis
ND70
33
19
26
18
10
1
a
a
a
6
b
25
34
a
20
Call Out
Number
1
6
10
18
19
Description
Slide Spring
Chassis Screw
Keycam Assembly
Spindle
Outside Housing
Part
Number
C503-019
L583-454
N123-010
N523-013
N523-014
Call Out
Number
21
25
26
33
34
Description
Inside Hub
Slide
Slide Clip
Adjustment Plate
Spindle
Part
Number
N523-015
N523-024
N523-025
N523-054
N523-056
19
D
Service Manual
Chassis
ND70X80
33
19
26
18
1
10
25
a
a
21
a
b
6
8
18
a
Call Out
Number
1
6
8
10
18
20
Description
Slide Spring
Chassis Screw
Keycam Assembly
Keycam Assembly
Spindle
Part
Number
C503-019
L583-454
N123-008
N123-010
N523-013
Call Out
Number
19
21
25
26
33
Description
Outside Housing
Inside Hub
Slide
Slide Clip
Adjustment Plate
Part
Number
N523-014
N523-016
N523-024
N523-025
N523-054
Service Manual D
Chassis
ND72
33
19
26
18
1
10
25
a
a
21
a
6
b
10
18
a
Call Out
Number
1
6
10
18
19
Description
Slide Spring
Chassis Screw
Keycam Assembly
Spindle
Outside Housing
Part
Number
C503-019
L583-454
N123-010
N523-013
N523-014
Call Out
Number
21
25
26
33
Description
Inside Hub
Slide
Slide Clip
Adjustment Plate
Part
Number
N523-016
N523-024
N523-025
N523-054
21
D
Service Manual
Chassis
ND72 Vandlgard
33
19
26
18
1
11
25
a
a
21
a
b
6
11
18
a
Call Out
Number
1
6
11
18
19
22
Description
Slide Spring
Chassis Screw
Keycam Assembly
Spindle
Outside Housing
Part
Number
C503-019
L583-454
N123-011
N523-013
N523-014
Call Out
Number
21
25
26
33
Description
Inside Hub
Slide
Slide Clip
Adjustment Plate
Part
Number
N523-016
N523-024
N523-025
N523-054
Service Manual D
Chassis
ND73
33
19
26
1
18
10
2
a
a
4
a
6
b
25
34
a
20
Call Out
Number
1
2
4
6
10
18
Description
Slide Spring
Slide Catch Spring
Chassis Screw
Keycam Assembly
Spindle
Part
Number
C503-019
C604-187
C604-191
L583-454
N123-010
N523-013
Call Out
Number
19
20
25
26
33
34
Description
Outside Housing
Inside Hub
Slide
Slide Clip
Adjustment Plate
Spindle
Part
Number
N523-014
N523-015
N523-024
N523-025
N523-054
N523-056
23
D
Service Manual
Chassis
ND82
33
19
26
18
8
1
a
a
a
a
6
b
25
8
18
a
21
Call Out
Number
1
6
8
18
19
24
Description
Slide Spring
Chassis Screw
Keycam Assembly
Spindle
Outside Housing
Part
Number
C503-019
L583-454
N123-008
N523-013
N523-014
Call Out
Number
21
25
26
33
Description
Inside Hub
Slide
Slide Clip
Adjustment Plate
Part
Number
N523-016
N523-024
N523-025
N523-054
Service Manual D
Chassis
ND91 & ND92
33
19
26
1
18
11
2
a
4
a
a
6
b
25
34
a
20
Call Out
Number
1
2
4
6
11
18
Description
Slide Spring
Slide Catch Spring
Chassis Screw
Keycam Assembly
Spindle
Part
Number
C503-019
C604-187
C604-191
L583-454
N123-011
N523-013
Call Out
Number
19
20
25
26
33
34
Description
Outside Housing
Inside Hub
Slide
Slide Clip
Adjustment Plate
Spindle
Part
Number
N523-014
N523-015
N523-024
N523-025
N523-054
N523-056
25
D
Service Manual
Chassis
ND93
33
19
26
18
11
1
a
a
a
6
37
b
25
36
34
a
20
38
Call Out
Number
1
6
11
18
19
20
25
26
Description
Slide Spring
Chassis Screw
Keycam Assembly
Spindle
Outside Housing
Inside Hub
Slide
Part
Number
C503-019
L583-454
N123-011
N523-013
N523-014
N523-015
N523-024
Call Out
Number
26
33
34
36
37
38
39
39
Description
Slide Clip
Adjustment Plate
Spindle
Plunger Sleeve
Plunger
Cam Pin
Cam
Part
Number
N523-025
N523-054
N523-056
N523-063
N523-064
N523-065
N523-066
Service Manual D
Chassis
ND94
33
19
26
18
1
12
a
a
a
6
b
25
34
a
20
Call Out
Number
1
6
12
18
19
Description
Slide Spring
Chassis Screw
Keycam Assembly
Spindle
Outside Housing
Part
Number
C503-019
L583-454
N123-012
N523-013
N523-014
Call Out
Number
20
25
26
33
34
Description
Inside Hub
Slide
Slide Clip
Adjustment Plate
Spindle
Part
Number
N523-015
N523-024
N523-025
N523-054
N523-056
27
D
Service Manual
Chassis
ND96
33
19
26
18
13
1
a
a
a
6
b
25
34
a
20
Call Out
Number
1
6
13
18
19
28
Description
Slide Spring
Chassis Screw
Keycam Assembly
Spindle
Outside Housing
Part
Number
C503-019
L583-454
N123-013
N523-013
N523-014
Call Out
Number
20
25
26
33
34
Description
Inside Hub
Slide
Slide Clip
Adjustment Plate
Spindle
Part
Number
N523-015
N523-024
N523-025
N523-054
N523-056
Service Manual D
Chassis
ND96EL
33
22
24
26
16
1
a
a
30
b
29
32
25
a
6
31
28
35
a
23
Call Out
Number
1
6
16
22
23
24
25
26
Description
Slide Spring
Chassis Screw
Electrified Keycam Assembly— Vandlgard®
Slide
Slide Clip
Part
Number
C503-019
L583-454
N123-025
N523-017
N523-018
N523-019
N523-024
N523-025
Call Out
Number
28
29
30
31
32
33
35
Description
Solenoid— EL
Clip
Wire Clamp
Sleeve
Wire Clamp Screw
Adjustment Plate
Part
Number
N523-027
N523-028
N523-029
N523-031
N523-033
N523-054
N523-057
29
D
Service Manual
Chassis
ND96EU
33
22
26
24
16
1
a
a
30
b
29
32
25
a
31
6
27
35
a
Call Out
Number
1
6
16
22
23
24
25
26
30
Description
Slide Spring
Chassis Screw
Electrified Keycam Assembly— Vandlgard®
Slide
Slide Clip
Part
Number
C503-019
L583-454
N123-025
N523-017
N523-018
N523-019
N523-024
N523-025
Call Out
Number
27
29
30
31
32
33
35
23
Description
Solenoid— EU
Clip
Wire Clamp
Sleeve
Wire Clamp Screw
Adjustment Plate
Part
Number
N523-026
N523-028
N523-029
N523-031
N523-033
N523-054
N523-057
Service Manual D
Ltr.
Description
A Outside Lever
Closed
Open
Full Size IC
SFIC
B Inside Lever
Closed
Open
Full Size IC
SFIC
C Rose
D Outside Spring Cage
Standard (all functions except SFIC)
SFIC
E Inside Spring Cage
Keyed Inside except SFIC
Standard (Keyless)
SFIC
F Screw
G Washer
H Chassis (See Chassis section)
J Anti-Rotation Plate
K Latch
Dead Latch†
Spring Latch†
M Strike†
N Latch Screw
P Mounting Screw
Q Strike Screw
R Plunger
Push and Turn
Push Button
S Cylinder
Full Size Interchangeable Core
Full Size for Double Cylinder Functions*
6-Pin for Double Cylinder Functions*
6-Pin
SFIC
SFIC for Double Cylinder Functions*
T SFIC Driver
U IC Driver
V Push Button
W Push and Turn Button
X Cylinder Sleeve
Y Emergency Cylinder
Z Emergency Button and Plunger
AA Emergency Turn Button and Plunger
BB Blank Plate
CC Spring
DD Catch Stop
EE Dummy Mounting Screw
Part
Number
ND10
ND12
ND12EL
ND12EU
ND170
ND25
ND25X70PD
ND25X70RD
ND25X70GD
ND25X80PD
ND25X80RD
ND25X80GD
ND30
ND40
ND44
ND50PD
ND50RD
ND50GD
ND53PD
ND53RD
ND53GD
ND60PD
ND60RD
ND60GD
ND60 closed
ND66PD
ND66RD
ND66GD
Trim Assemblies Dot Chart
03-030
03-031
03-032
03-033
z
03-030
03-031
03-032
03-033
03-042
z
N123-022
N123-023
z
N123-021
N123-032
N123-039
L583-133
A501-171
—
N523-055
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
2 2 2 2
z
z
z
z
z
z
z
z
z
z
z
2
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z z z
13-047
z
13-048
z z z z
10-025
C603-897 2 2 2 2
N523-021 2 2 2 2
C603-256 2 2 2 2
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
N123-017
N123-028
23-030
23-032
23-061
23-065
80-037
80-038
N523-091
N523-077
N523-000
N523-001
N523-100
N523-020
N123-034
N123-035
N523-002
C503-331
N523-041
N523-092
z
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
2
2
z
2
z
z
z
z
2
z
z
z
2
z
2
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
* 23-061consists of two cylinders (23-065) and two keys. 23-032 consists of two cylinders (23-030) and two keys. 80-038 consists of two cylinders (80-037) and two keys.
† Latch comes with two latch screws (C603-897). Strike comes with two strike screws (C603-256).
31
D
Service Manual
Ltr.
Description
A Outside Lever
Closed
Open
Full Size IC
SFIC
B Inside Lever
Closed
Open
Full Size IC
SFIC
C Rose
SFIC
Standard (Keyless)
SFIC
F Screws
G Washer
K Latch
Dead Latch†
Spring Latch†
M Strike†
N Latch Screw
P Mounting Screw
Q Strike Screw
R Plunger
Push and Turn
Push Button
S Cylinder
6-Pin
SFIC
T SFIC Driver
U IC Driver
V Push Button
X Cylinder Sleeve
BB Blank Plate
CC Spring
DD Catch Stop
Part
Number
03-030
03-031
03-032
03-033
ND70PD
ND70RD
ND70GD
ND70X80PD
ND70X80RD
ND70X80GD
ND72PD
ND72RD
ND72GD
ND72PD**
ND72RD**
ND72GD**
ND73PD
ND73RD
ND73GD
ND80PD
ND80RD
ND80GD
ND80ELPD
ND80ELRD
ND80ELGD
ND80EUPD
ND80EURD
ND80EUGD
ND82PD
ND82RD
ND82GD
z
z
z
z
03-030
03-031
03-032
03-033
03-042
z
N123-022
N123-023
z
N123-021
N123-032
N123-039
L583-133
A501-171
—
N523-055
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z z z z z z z z z z z z z z z z z z z z z z z z z z z
13-047
13-048
z z z z z z z z z z z z z z z z z z z z z z z z z z z
10-025
C603-897 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
N523-021 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
C603-256 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
N123-017
N123-028
23-030
23-032
23-061
23-065
80-037
80-038
N523-091
N523-077
N523-000
N523-001
N523-100
N523-020
N123-034
N123-035
N523-002
C503-331
N523-041
N523-092
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
2
2
2
2
z
z
2
2
2
2
z
z
z
z
z
z
z
z
z
z
z
z
z
2
z
z
z
z
z
z
z
z
z
z
z
z
z
2
2
z
z
z
z
z
2
** Vandlgard
32
Service Manual D
Ltr.
Description
A Outside Lever
Closed
Open
Full Size IC
SFIC
B Inside Lever
Closed
Open
Full Size IC
SFIC
C Rose
SFIC
Standard (Keyless)
SFIC
F Screws
G Washer
K Latch
Dead Latch†
Spring Latch†
M Strike†
N Latch Screw
P Mounting Screw
Q Strike Screw
R Plunger
Push and Turn
Push Button
S Cylinder
6-Pin
SFIC
T SFIC Driver
U IC Driver
V Push Button
X Cylinder Sleeve
BB Blank Plate
CC Spring
DD Catch Stop
Part
Number
03-030
03-031
03-032
03-033
03-030
03-031
03-032
03-033
03-042
N123-022
N123-023
N123-021
N123-032
N123-039
L583-133
A501-171
—
N523-055
ND91PD
ND91RD
ND91GD
ND92PD
ND92RD
ND92GD
ND93PD
ND93RD
ND93GD
ND94PD
ND94RD
ND94GD
ND96PD
ND96RD
ND96GD
ND96ELPD
ND96ELRD
ND96ELGD
ND96EUPD
ND96EURD
ND96EUGD
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z z z z z z z z z z z z z z z z z z z z z
13-047
13-048
z z z z z z z z z z z z z z z z z z z z z
10-025
C603-897 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
N523-021 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
C603-256 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
N123-017
N123-028
23-030
23-032
23-061
23-065
80-037
80-038
N523-091
N523-077
N523-000
N523-001
N523-100
N523-020
N123-034
N123-035
N523-002
C503-331
N523-041
N523-092
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
2
z
z
z
z
z
z
z
z
z
z
z
2
z
z
z
z
z
2
z
z
z
z
33
D
Service Manual
Trim Assembly
ND10
A
D
H
J
E
P
C
C
B
K
N
Q
M
Call Out
Letter
A
B
C
D
E
H
34
Description
Outside Lever— Closed
Inside Lever— Closed
Rose
Outside Spring Cage— Standard
Inside Spring Cage— Standard
Chassis
Part
Number
03-030
03-030
03-042
N123-022
N123-032
—
Call Out
Letter
J
K
M
N
P
Q
Description
Anti-Rotation Plate
Spring Latch
Strike
Latch Screw
Mounting Screw
Strike Screw
Part
Number
N523-055
13-048
10-025
C603-897
N523-021
C603-256
Service Manual D
Trim Assembly
ND12
A
D
H
J
CC
E
DD
C
P
C
B
K
N
Q
M
Call Out
Letter
A
B
C
D
E
H
J
Description
Rose
Chassis
Anti-Rotation Plate
Part
Number
03-030
03-030
03-042
N123-022
N123-032
—
N523-055
Call Out
Letter
K
M
N
P
Q
CC
DD
Description
Dead Latch
Strike
Latch Screw
Mounting Screw
Strike Screw
Spring
Catch Stop
Part
Number
13-047
10-025
C603-897
N523-021
C603-256
C503-331
N523-041
35
D
Service Manual
Trim Assembly
ND12EL
A
C
D
H
CC
DD
E
P
C
B
K
N
J
Q
M
Call Out
Letter
A
B
C
D
E
H
J
36
Description
Rose
Chassis
Anti-Rotation Plate
Part
Number
03-030
03-030
03-042
N123-022
N123-032
—
N523-055
Call Out
Letter
K
M
N
P
Q
CC
DD
Description
Dead Latch
Strike
Latch Screw
Mounting Screw
Strike Screw
Spring
Catch Stop
Part
Number
13-047
10-025
C603-897
N523-021
C603-256
C503-331
N523-041
Service Manual D
Trim Assembly
ND12EU
A
C
D
H
CC
DD
E
P
C
B
K
N
J
Q
M
Call Out
Letter
A
B
C
D
E
H
J
Description
Rose
Chassis
Anti-Rotation Plate
Part
Number
03-030
03-030
03-042
N123-022
N123-032
—
N523-055
Call Out
Letter
K
M
N
P
Q
CC
DD
Description
Dead Latch
Strike
Latch Screw
Mounting Screw
Strike Screw
Spring
Catch Stop
Part
Number
13-047
10-025
C603-897
N523-021
C603-256
C503-331
N523-041
37
D
Service Manual
Trim Assembly
ND170
EE
H
F
C
B
G
N523-105 Threaded Mounting Rod
Use for mounting two (2) ND170 sets
as double dummy set.
Call Out
Letter
Description
B
C
Rose
H
Chassis
38
Part
Number
03-030
03-042
—
Call Out
Letter
Description
EE
Dummy Mounting Screw
F
Screws
G
Washer
Part
Number
N523-092
L583-133
A501-171
Service Manual D
Trim Assembly
ND25
BB
H
J
E
P
C
B
K
N
Q
M
Call Out
Letter
B
C
E
H
J
K
Description
Rose
Chassis
Anti-Rotation Plate
Dead Latch
Part
Number
03-030
03-042
N123-032
—
N523-055
13-047
Call Out
Letter
M
N
P
Q
BB
Description
Strike
Latch Screw
Mounting Screw
Strike Screw
Blank Plate
Part
Number
10-025
C603-897
N523-021
C603-256
N523-002
39
D
Service Manual
Trim Assembly
ND25X70PD (shown), ND25X70RD*, ND25X70GD*
BB
H
J
E
P
X
C
S
B
K
N
Q
M
Call Out
Letter
B
C
E
H
J
K
M
Part
Description
Number
Inside Lever— Open
03-031
Rose
03-042
Inside Spring Cage— Keyed Inside except SFIC N123-021
Chassis
—
Anti-Rotation Plate
N523-055
Dead Latch
13-047
Strike
10-025
Call Out
Letter
N
P
Q
S
BB
X
Description
Latch Screw
Mounting Screw
Strike Screw
Cylinder— 6-Pin
Blank Plate
Cylinder Sleeve
* For RD (Full Size Interchangeable Core) and GD (SFIC) outside trim configurations, see page 66.
40
Part
Number
C603-897
N523-021
C603-256
23-065
N523-002
N523-100
Service Manual D
Trim Assembly
BB
H
J
E
P
X
C
S
B
K
N
Q
M
Call Out
Letter
B
C
E
H
J
K
M
Part
Description
Number
03-031
Rose
03-042
Chassis
—
Anti-Rotation Plate
N523-055
Dead Latch
13-047
Strike
10-025
Call Out
Letter
N
P
Q
S
BB
X
Description
Latch Screw
Mounting Screw
Strike Screw
Cylinder— 6-Pin
Blank Plate
Cylinder Sleeve
Part
Number
C603-897
N523-021
C603-256
23-065
N523-002
N523-100
41
D
Service Manual
Trim Assembly
ND30
A
C
D
H
CC
R
DD
J
E
P
C
B
K
N
Q
M
V
Call Out
Letter
A
B
C
D
E
H
J
K
42
Description
Rose
Chassis
Anti-Rotation Plate
Dead Latch
Part
Number
03-030
03-031
03-042
N123-022
N123-032
—
N523-055
13-047
Call Out
Letter
M
N
P
Q
R
V
CC
DD
Description
Strike
Latch Screw
Mounting Screw
Strike Screw
Plunger— Push Button
Push Button
Spring
Catch Stop
Part
Number
10-025
C603-897
N523-021
C603-256
N123-028
N523-000
C503-331
N523-041
Service Manual D
Trim Assembly
ND40
A
Y
D
H
C
R
Z
J
E
P
C
K
B
N
Q
M
V
Call Out
Letter
A
B
C
D
E
H
J
K
Description
Outside Lever— Open
Rose
Chassis
Anti-Rotation Plate
Spring Latch
Part
Number
03-031
03-031
03-042
N123-022
N123-032
—
N523-055
13-048
Call Out
Letter
M
N
P
Q
R
V
Y
Z
Description
Strike
Latch Screw
Mounting Screw
Strike Screw
Push Button
Emergency Cylinder
Emergency Button and Plunger
Part
Number
10-025
C603-897
N523-021
C603-256
N123-028
N523-000
N523-020
N123-034
43
D
Service Manual
Trim Assembly
ND44
A
Y
D
H
R
C
J
AA
E
P
C
K
B
N
Q
M
V
Call Out
Letter
A
B
C
D
E
H
J
K
44
Description
Rose
Chassis
Anti-Rotation Plate
Spring Latch
Part
Number
03-031
03-031
03-042
N123-022
N123-032
—
N523-055
13-048
Call Out
Letter
M
N
P
Q
R
V
Y
AA
Description
Strike
Latch Screw
Mounting Screw
Strike Screw
Push Button
Emergency Cylinder
Emergency Turn Button and Plunger
Part
Number
10-025
C603-897
N523-021
C603-256
N123-028
N523-000
N523-020
N123-035
Service Manual D
Trim Assembly
ND50PD (shown), ND50RD*, ND50GD*
A
C
X
D
H
S
R
J
E
P
C
K
B
N
Q
M
V
Call Out
Letter
A
B
C
D
E
H
J
K
Description
Rose
Chassis
Anti-Rotation Plate
Dead Latch
Part
Number
03-031
03-031
03-042
N123-022
N123-032
—
N523-055
13-047
Call Out
Letter
M
N
P
Q
R
S
V
X
Description
Strike
Latch Screw
Mounting Screw
Strike Screw
Cylinder— 6-Pin
Push Button
Cylinder Sleeve
Part
Number
10-025
C603-897
N523-021
C603-256
N123-028
23-065
N523-000
N523-100
45
D
Service Manual
Trim Assembly
A
C
X
D
H
S
R
J
E
P
C
K
B
N
Q
M
W
Call Out
Letter
A
B
C
D
E
H
J
K
Description
Rose
Chassis
Anti-Rotation Plate
Dead Latch
Part
Number
03-031
03-031
03-042
N123-022
N123-032
—
N523-055
13-047
Call Out
Letter
M
N
P
Q
R
S
W
X
Description
Strike
Latch Screw
Mounting Screw
Strike Screw
Plunger— Push and Turn
Cylinder— 6-Pin
Push and Turn Button
Cylinder Sleeve
46
Part
Number
10-025
C603-897
N523-021
C603-256
N123-017
23-065
N523-001
N523-100
Service Manual D
Trim Assembly
A
C
X
D
H
J
S
E
P
X
C
S
K
B
N
Q
M
Call Out
Letter
A
B
C
D
E
H
J
Part
Description
Number
03-031
03-031
Rose
03-042
N123-022
Chassis
—
Anti-Rotation Plate
N523-055
Call Out
Letter
K
M
N
P
Q
S
X
Description
Dead Latch
Strike
Latch Screw
Mounting Screw
Strike Screw
Cylinder— 6-Pin— Double Cylinder Functions
Cylinder Sleeve
Part
Number
13-047
10-025
C603-897
N523-021
C603-256
23-061
N523-100
* For RD (Full Size Interchangeable Core) and GD (SFIC) trim configurations, see page 66.
47
D
Service Manual
Trim Assembly
ND60PD with closed outside lever
A
C
D
H
J
CC
E
DD
P
X
C
S
K
B
N
Q
M
Call Out
Letter
A
B
C
D
E
H
J
K
Part
Description
Number
03-030
03-031
Rose
03-042
N123-022
Chassis
—
Anti-Rotation Plate
N523-055
Dead Latch
13-047
Call Out
Letter
M
N
P
Q
S
CC
DD
X
Description
Strike
Latch Screw
Mounting Screw
Strike Screw
Cylinder— 6-Pin
Spring
Catch Stop
Cylinder Sleeve
48
Part
Number
10-025
C603-897
N523-021
C603-256
23-065
C503-331
N523-041
N523-100
Service Manual D
Trim Assembly
A
C
X
D
H
J
S
E
P
X
C
S
B
K
N
Q
M
Call Out
Letter
A
B
C
D
E
H
J
Part
Description
Number
03-031
03-031
Rose
03-042
N123-022
Chassis
—
Anti-Rotation Plate
N523-055
Call Out
Letter
K
M
N
P
Q
S
X
Description
Dead Latch
Strike
Latch Screw
Mounting Screw
Strike Screw
Cylinder Sleeve
Part
Number
13-047
10-025
C603-897
N523-021
C603-256
23-061
N523-100
49
D
Service Manual
Trim Assembly
A
C
X
D
H
J
S
E
P
C
B
K
N
Q
M
Call Out
Letter
A
B
C
D
E
H
J
Description
Rose
Chassis
Anti-Rotation Plate
Part
Number
03-031
03-030
03-042
N123-022
N123-032
—
N523-055
Call Out
Letter
K
M
N
P
Q
S
X
Description
Dead Latch
Strike
Latch Screw
Mounting Screw
Strike Screw
Cylinder— 6-Pin
Cylinder Sleeve
50
Part
Number
13-047
10-025
C603-897
N523-021
C603-256
23-065
N523-100
Service Manual D
Trim Assembly
A
C
X
D
H
J
S
E
P
X
C
S
K
B
N
Q
M
Call Out
Letter
A
B
C
D
E
H
J
Part
Description
Number
03-031
03-031
Rose
03-042
N123-022
Chassis
—
Anti-Rotation Plate
N523-055
Call Out
Letter
K
M
N
P
Q
S
X
Description
Dead Latch
Strike
Latch Screw
Mounting Screw
Strike Screw
Cylinder Sleeve
Part
Number
13-047
10-025
C603-897
N523-021
C603-256
23-061
N523-100
51
D
Service Manual
Trim Assembly
A
C
X
D
H
J
S
E
P
X
C
S
B
K
N
Q
M
Call Out
Letter
A
B
C
D
E
H
J
Part
Description
Number
03-031
03-031
Rose
03-042
N123-022
Chassis
—
Anti-Rotation Plate
N523-055
Call Out
Letter
K
M
N
P
Q
S
X
Description
Dead Latch
Strike
Latch Screw
Mounting Screw
Strike Screw
Cylinder Sleeve
52
Part
Number
13-047
10-025
C603-897
N523-021
C603-256
23-061
N523-100
Service Manual D
Trim Assembly
ND72PD Vandlgard (shown), ND72RD Vandlgard*, ND72GD Vandlgard*
A
C
X
D
H
J
E
S
P
X
C
S
B
K
N
Q
M
Call Out
Letter
A
B
C
D
E
H
J
Part
Description
Number
03-031
03-031
Rose
03-042
N123-022
Chassis
—
Anti-Rotation Plate
N523-055
Call Out
Letter
K
M
N
P
Q
S
X
Description
Dead Latch
Strike
Latch Screw
Mounting Screw
Strike Screw
Cylinder Sleeve
Part
Number
13-047
10-025
C603-897
N523-021
C603-256
23-061
N523-100
53
D
Service Manual
Trim Assembly
A
C
X
D
H
S
R
J
E
P
C
K
B
N
Q
M
V
Call Out
Letter
A
B
C
D
E
H
J
K
Description
Rose
Chassis
Anti-Rotation Plate
Dead Latch
Part
Number
03-031
03-031
03-042
N123-022
N123-032
—
N523-055
13-047
Call Out
Letter
M
N
P
Q
R
S
V
X
Description
Strike
Latch Screw
Mounting Screw
Strike Screw
Cylinder— 6-Pin
Push Button
Cylinder Sleeve
54
Part
Number
10-025
C603-897
N523-021
C603-256
N123-028
23-065
N523-000
N523-100
Service Manual D
Trim Assembly
A
C
X
D
H
J
S
E
P
C
B
K
N
Q
M
Call Out
Letter
A
B
C
D
E
H
J
Description
Rose
Chassis
Anti-Rotation Plate
Part
Number
03-031
03-030
03-042
N123-022
N123-032
—
N523-055
Call Out
Letter
K
M
N
P
Q
S
X
Description
Dead Latch
Strike
Latch Screw
Mounting Screw
Strike Screw
Cylinder— 6-Pin
Cylinder Sleeve
Part
Number
13-047
10-025
C603-897
N523-021
C603-256
23-065
N523-100
55
D
Service Manual
Trim Assembly
ND80ELPD (shown), ND80ELRD*, ND80ELGD*
A
C
X
D
H
S
E
P
C
B
K
J
N
Q
M
Call Out
Letter
A
B
C
D
E
H
J
Description
Rose
Chassis
Anti-Rotation Plate
Part
Number
03-031
03-030
03-042
N123-022
N123-032
—
N523-055
Call Out
Letter
K
M
N
P
Q
S
X
Description
Dead Latch
Strike
Latch Screw
Mounting Screw
Strike Screw
Cylinder— 6-Pin
Cylinder Sleeve
56
Part
Number
13-047
10-025
C603-897
N523-021
C603-256
23-065
N523-100
Service Manual D
Trim Assembly
ND80EUPD (shown), ND80EURD*, ND80EUGD*
A
C
X
D
H
S
E
P
C
B
K
J
N
Q
M
Call Out
Letter
A
B
C
D
E
H
J
Description
Rose
Chassis
Anti-Rotation Plate
Part
Number
03-031
03-030
03-042
N123-022
N123-032
—
N523-055
Call Out
Letter
K
M
N
P
Q
S
X
Description
Dead Latch
Strike
Latch Screw
Mounting Screw
Strike Screw
Cylinder— 6-Pin
Cylinder Sleeve
Part
Number
13-047
10-025
C603-897
N523-021
C603-256
23-065
N523-100
57
D
Service Manual
Trim Assembly
A
C
X
D
H
J
S
E
P
X
C
S
K
B
N
Q
M
Call Out
Letter
A
B
C
D
E
H
J
Part
Description
Number
03-031
03-031
Rose
03-042
N123-022
Chassis
—
Anti-Rotation Plate
N523-055
Call Out
Letter
K
M
N
P
Q
S
X
Description
Dead Latch
Strike
Latch Screw
Mounting Screw
Strike Screw
Cylinder Sleeve
58
Part
Number
13-047
10-025
C603-897
N523-021
C603-256
23-061
N523-100
Service Manual D
Trim Assembly
A
C
X
D
H
S
R
J
E
P
C
K
B
N
Q
M
V
Call Out
Letter
A
B
C
D
E
H
J
K
Description
Rose
Chassis
Anti-Rotation Plate
Dead Latch
Part
Number
03-031
03-031
03-042
N123-022
N123-032
—
N523-055
13-047
Call Out
Letter
M
N
P
Q
R
S
V
X
Description
Strike
Latch Screw
Mounting Screw
Strike Screw
Cylinder— 6-Pin
Push Button
Cylinder Sleeve
Part
Number
10-025
C603-897
N523-021
C603-256
N123-028
23-065
N523-000
N523-100
59
D
Service Manual
Trim Assembly
A
C
X
D
H
S
R
J
E
P
C
K
B
N
Q
M
W
Call Out
Letter
A
B
C
D
E
H
J
K
Description
Rose
Chassis
Anti-Rotation Plate
Dead Latch
Part
Number
03-031
03-031
03-042
N123-022
N123-032
—
N523-055
13-047
Call Out
Letter
M
N
P
Q
R
S
W
X
Description
Strike
Latch Screw
Mounting Screw
Strike Screw
Plunger— Push and Turn
Cylinder— 6-Pin
Push and Turn Button
Cylinder Sleeve
60
Part
Number
10-025
C603-897
N523-021
C603-256
N123-017
23-065
N523-001
N523-100
Service Manual D
Trim Assembly
A
C
X
D
H
S
J
E
P
X
C
S
K
N
B
Q
M
Call Out
Letter
A
B
C
D
E
H
J
Part
Description
Number
03-031
03-031
Rose
03-042
N123-022
Chassis
—
Anti-Rotation Plate
N523-055
Call Out
Letter
K
M
N
P
Q
S
X
Description
Dead Latch
Strike
Latch Screw
Mounting Screw
Strike Screw
Cylinder Sleeve
Part
Number
13-047
10-025
C603-897
N523-021
C603-256
23-061
N523-100
61
D
Service Manual
Trim Assembly
A
C
X
D
H
J
S
E
P
C
B
K
N
Q
M
Call Out
Letter
A
B
C
D
E
H
J
Description
Rose
Chassis
Anti-Rotation Plate
Part
Number
03-031
03-030
03-042
N123-022
N123-032
—
N523-055
Call Out
Letter
K
M
N
P
Q
S
X
Description
Dead Latch
Strike
Latch Screw
Mounting Screw
Strike Screw
Cylinder— 6-Pin
Cylinder Sleeve
62
Part
Number
13-047
10-025
C603-897
N523-021
C603-256
23-065
N523-100
Service Manual D
Trim Assembly
A
C
X
D
H
S
E
P
C
B
K
J
N
Q
M
Call Out
Letter
A
B
C
D
E
H
J
Description
Rose
Chassis
Anti-Rotation Plate
Part
Number
03-031
03-030
03-042
N123-022
N123-032
—
N523-055
Call Out
Letter
K
M
N
P
Q
S
X
Description
Dead Latch
Strike
Latch Screw
Mounting Screw
Strike Screw
Cylinder— 6-Pin
Cylinder Sleeve
Part
Number
13-047
10-025
C603-897
N523-021
C603-256
23-065
N523-100
63
D
Service Manual
Trim Assembly
ND96ELPD (shown), ND96ELRD*, ND96ELGD*
A
C
X
D
H
S
E
P
C
B
K
J
N
Q
M
Call Out
Letter
A
B
C
D
E
H
J
Description
Rose
Chassis
Anti-Rotation Plate
Part
Number
03-031
03-030
03-042
N123-022
N123-032
—
N523-055
Call Out
Letter
K
M
N
P
Q
S
X
Description
Dead Latch
Strike
Latch Screw
Mounting Screw
Strike Screw
Cylinder— 6-Pin
Cylinder Sleeve
64
Part
Number
13-047
10-025
C603-897
N523-021
C603-256
23-065
N523-100
Service Manual D
Trim Assembly
ND96EUPD (shown), ND96EURD*, ND96EUGD*
A
C
X
D
H
S
E
P
C
B
K
J
N
Q
M
Call Out
Letter
A
B
C
D
E
H
J
Description
Rose
Chassis
Anti-Rotation Plate
Part
Number
03-031
03-030
03-042
N123-022
N123-032
—
N523-055
Call Out
Letter
K
M
N
P
Q
S
X
Description
Dead Latch
Strike
Latch Screw
Mounting Screw
Strike Screw
Cylinder— 6-Pin
Cylinder Sleeve
Part
Number
13-047
10-025
C603-897
N523-021
C603-256
23-065
N523-100
65
D
Service Manual
Interchangeable Core and SFIC Configurations
Interchangeable Core— Outside
SFIC— Outside
S
S
T
U
A
A
C
C
D
Call Out
Letter
D
Part
Number
Description
Call Out
Letter
A
Outside Lever— Full Size IC
03-032
A
Outside Lever— SFIC
C
Rose
03-042
C
Rose
D
Outside Sring Cage— Standard
N123-022
D
Outside Sring Cage— SFIC
S
Cylinder— Full Size IC
23-030
S
Cylinder— SFIC
U
IC Driver
N523-077
T
SFIC Driver
Interchangeable Core— Inside
03-033
03-042
N123-023
80-037
N523-091
SFIC— Inside
J
J
E
E
P
P
C
C
B
U
Call Out
Letter
Description
B
T
S
S
66
Part
Number
Description
Part
Number
Call Out
Letter
Description
Part
Number
B
Inside Lever— Full Size IC
03-032
B
Inside Lever— SFIC
03-033
C
Rose
03-042
C
Rose
03-042
E
E
Inside Spring Cage— SFIC
N123-039
J
Anti-Rotation Plate
N523-055
J
Anti-Rotation Plate
N523-055
P
Mounting Screw
N523-021
P
Mounting Screw
N523-021
23-030
S
Cylinder— SFIC
N523-077
T
SFIC Driver
S
Cylinder— Full Size IC
U
IC Driver
80-037
N523-091
Service Manual D
Lever Designs
Closed Levers
03-030 ATH
2¹⁄₂"
5¹⁄₈"
2³⁄₄"
Available
In:
605
606
612
626
†613
†625
03-030 RHO
5¹⁄₈"
2⁷⁄₁₆"
3⁷⁄₁₆"
*
Available
In:
605
606
612
626
†613
†625
03-030 SPA
5¹⁄₂"
3⁷⁄₁₆"
3⁵⁄₁₆"
*
3"
Available
In:
605
606
612
626
†613
†625
03-030 OME
*
5⁵⁄₈"
3⁷⁄₁₆"
3⁷⁄₁₆"
3⁵⁄₁₆"
Available
In:
605
606
612
626
†613
†625
3¹⁄₂"
3⁵⁄₁₆"
Open Levers
03-031 ATH
2¹⁄₂"
5¹⁄₈"
2³⁄₄"
Available
In:
605
606
612
626
†613
†625
03-031 RHO
5¹⁄₈"
2⁷⁄₁₆"
3⁷⁄₁₆"
*
Available
In:
605
606
612
626
†613
†625
03-031 SPA
5¹⁄₂"
3⁷⁄₁₆"
3⁵⁄₁₆"
*
3"
Available
In:
605
606
612
626
†613
†625
03-031 OME
*
5⁵⁄₈"
3⁷⁄₁₆"
3⁷⁄₁₆"
3⁵⁄₁₆"
Available
In:
605
606
612
626
†613
†625
3¹⁄₂"
3⁵⁄₁₆"
Interchangeable Core Levers
03-032 ATH
2¹⁄₂"
5¹⁄₈"
2³⁄₄"
Available
In:
605
606
612
626
†613
†625
03-032 RHO
5¹⁄₈"
2⁷⁄₁₆"
3⁷⁄₁₆"
*
Available
In:
605
606
612
626
†613
†625
03-032 SPA
5¹⁄₂"
3⁷⁄₁₆"
3⁵⁄₁₆"
*
3"
Available
In:
605
606
612
626
†613
†625
30-032 OME
*
5⁵⁄₈"
3⁷⁄₁₆"
3⁵⁄₁₆"
Available
In:
605
606
612
626
†613
†625
3⁷⁄₁₆"
3¹⁄₂"
3⁵⁄₁₆"
Small Format Interchangeable Core Levers
03-033 ATH
2¹⁄₂"
5¹⁄₈"
2³⁄₄"
Available
In:
605
606
612
626
†613
†625
03-033 RHO
5¹⁄₈"
2⁷⁄₁₆"
3⁷⁄₁₆"
3⁵⁄₁₆"
*
Available
In:
605
606
612
626
†613
†625
03-033 SPA
5¹⁄₂"
3"
3⁷⁄₁₆"
3⁵⁄₁₆"
*
Available
In:
605
606
612
626
†613
†625
03-033 OME
*
5⁵⁄₈"
3⁷⁄₁₆"
3¹⁄₂"
Available
In:
605
606
612
626
†613
†625
3⁷⁄₁₆"
3⁵⁄₁₆"
† Artisan Series
* Meets California Fire Code for ¹⁄₂” return to the door.
ATH= Athens, RHO= Rhodes, SPA= Sparta, OME= Omega
67
D
Service Manual
Roses
Inside/Outside Rose
03-042 RHO
Available
in:
605
606
612
613
619
625
626
Standard inside/outside rose for
use with all levers except
Omega.
Size: 3⁷⁄₁₆” dia.
Engraved Inside Rose
Omega Inside/Outside Rose
Engraved Inside Omega Rose
XN12-035
03-042 OME
XN12-045
Available
in:
605
606
612
613
619
625
626
Inside rose engraved with
“LOCK”. For use with classroom
security function locks with
ATH, SPA or RHO levers.
Available
in:
605
606
612
613
619
625
626
Standard inside/outside rose for
use with Omega levers.
Inside rose engraved with
“LOCK”. For use with classroom
security function locks with
Omega levers.
Blank Outside Rose
N523-002
Available
in:
605
606
612
613
619
625
626
Outside blank plate for use with
ND25, ND25x70 and ND25x80.
Size: 3¹⁄₂”
Strikes
Square Corner
T-Strike
10-013
Available in:
605
606
612
613
619
625
626
Size: 1¹⁄₈” x 2³⁄₄” x ³⁄₃₂”
Lip Length: 1¹⁄₈”, 1¹⁄₂”
Includes C603-623 strike
box.
68
Square Corner Fire
Door T-Strike
10-016
Available in:
605
606
612
613
619
625
626
Size: 1¹⁄₈” x 2³⁄₄” x ³⁄₃₂”
Lip Length: 1¹⁄₈”, 1¹⁄₂”
Includes B502-853 strike
box.
ANSI Prep. A115.2
10-025
Available in:
605
606
612
613
619
625
626
Size: 1¹⁄₄” x 4⁷⁄₈” x ³⁄₃₂”
Lip Length: 1³⁄₁₆” (Std.),
1³⁄₈”
If required, K510-066
strike box must be
ordered separately.
Available
in:
605
606
612
613
619
625
626
Electric Strike
ANSI Strike Box
10-042
K510-066
Size: 1¹⁄₄” x 4⁷⁄₈” x ³⁄₃₂”
Voltage: 24VAC, 12VDC
Not designed for
continuous duty and
electrical locking.
Service Manual D
Cylinders
Standard
Convetional— Classis or Everest
Primus® Controlled Access
Primus®High Security— UL 437 Listed
23-065
20-765
20-565
Full Size Interchangeable Cores
Conventional with Logo
(Classic or Everest)
Conventional without Logo
(Classic or Everest)
Primus® with Logo
Primus® without Logo
23-030
23-031
20-740
20-741
Small Format Interchangeable Core
Everest® Combinated
Best® Keyway 7-Pin Uncombinated
80-037
80-033
Also available Uncombinated (80-036)
Also available in 6-Pin Uncombinated
(80-043)
69
D
Service Manual
Latches
All D-Series latches have 1” diameter housing and adjustable faceplates for flat or beveled doors.
Square Corner Latches
Deadlatch
Springlatch
Fire Door Deadlatch
13-047
13-048
14-042
Backset
2³⁄₈”
2³⁄₄”
2³⁄₄”
3³⁄₄”
5”
—
Description
Square corner, 1¹⁄₈” x 2¹⁄₄”
Square corner, 1” x 2¹⁄₄”
Square corner, 1¹⁄₈” x 2¹⁄₄”, standard
Anti-friction fire door latch
Square corner, 1¹⁄₈” x 2¹⁄₄”, ³⁄₄” throw
Square corner, 1¹⁄₈” x 2¹⁄₄”
Backset extension link
Rabbeted latch and strike kit, 605 and 626 only
Hsg. Dia.
1”
—
Springlatch
—
—
13-048
Deadlatch
14-047
14-048
13-047
—
14-042
14-010
14-028
43-005**
39-030*
* This kit adapts square corner latch and 2³⁄₄” high square corner strike to ¹⁄₂” rabbeted door and frame preparations.
** Can only be used with 2³⁄₄” backset latch.
Rabbeted Latch and Strike Kit
This kit adapts square corner latches and 2³⁄₄” high strikes for ¹⁄₂” rabbeted door and frame preparations. Latches and
strikes not included.
39-030
Spacer for
latch
Rabbeted Latch and Strike Kit
70
Shield for
strike
Service Manual D
Screws, Screw Packs and Special Parts
Screws
Part Number
A501-171
N523-092
C603-256
C603-897
N523-021
Description
ND170, washer
ND170, mounting screw
ANSI strike
Latch and strike
Spring cage screws
Door Thickness
—
1¹⁄₂” - 2”
—
—
1³⁄₈” - 2”
Type
Washer
POH Machine
PFH Combo
PFH Combo
PFH Machine
Size
—
¹⁄₄” 20 x 2¹⁄₂”
12-24 x 1”
#8 x ³⁄₄”
#8 x 32 x 2¹⁄₈”
Screw Packs, Standard
Part Number
B202-517
Description
Latch and strike
Mounting, all except ND170
N123-020
Mounting, ND170
N123-040
C203-736
ANSI Strike
Contents
(4) C603-897
(4) C603-897
(2) C603-256
(2) N523-021
(1) M504-271
(2) L583-133
(1) N523-092
(1) A501-171
(1) M504-271
(2) C603-256
Screw Packs, Torx
Part Number
C203-311
C203-312
Description
Latch and strike
Latch and ANSI strike
Contents
Four (4) C503-766 (T-15)
Two (2) C503-766 (T-15)
Two (2) L583-371 (T-20)
Special Parts
Part Number
XQ02-309*
XQ03-494*
XQ07-351*
XN12-012
Description
10-013 Strike ⁷⁄₈” flat lip
10-013 Strike, 1⁵⁄₈” - 6” lip
10-013 Strike, 6¹⁄₈” - 12” lip
10-025 Strike, ⁷⁄₈” flat lip
10-025 Strike, lips through 6” (except ⁷⁄₈”, 1³⁄₁₆” and 1³⁄₈”)
Chassis Spacer for 1³⁄₈” door (2 required)
* Specify lip length.
71
D
Service Manual
Installation Tools and Kits
Boring jigs and tools are designed to provide fast and accurate lock installation. Complete kits, contained in a heavy
gauge metal box, or individual tools can be ordered for preparing doors and jambs for Schlage products.
40-055 Installation Kit
For A, AL, D, S and F-Series Locks.
Adjustable for 2³⁄₈”, 2³⁄₄” and 5” backsets.
Removable bushing adaptor for ⁷⁄₈” latch
hole. The boring jig integrates through
bolt hole locations for AL and D-Series
levers. For door thickness 1³⁄₈” to 2¹⁄₈”.
Number
40-056
40-015
40-018
40-024
40-029
40-030
40-031
40-032
40-035
40-036
40-041
40-050
40-057
M507-347
72
1
4
5
6
7
9 1
8
2
0
1
18
1 12
19
13
20
1
4
21
15
22
16
23
17
24
25
40-069 Maintenance Kit
Designed for D-Series Lever Locks.
Contains plunger sleeves, screw
packs in various finishes, slide catches
and other service parts listed below.
3
Description
Part No. Description
Boring Jig
⁷⁄₈” Boring Bit
1” Boring Bit
2¹⁄₈” Boring Bit
Strike Marking Chisel, Full Lip
Strike Marking Chisel
Latch Marking Chisel, A, F, H
Latch Marking Chisel, B, ND, H
Strike Locator, ⁷⁄₈”
Strike Locator, 1”
4” Bit Extension
Tool Box
⁵⁄₁₆” Boring Bit
Socket Wrench
N523-055
N523-020
N523-077
N123-015
N123-016
N523-025
N523-024
N532-092
N523-021
C604-187
C604-188
N523-084
N523-054
N123-007
N123-008
N123-009
N123-010
N123-011
N123-012
N123-013
M504-341
N123-028
N123-017
N523-056
N523-013
N523-019
N123-020
N123-040
N523-015
N523-016
N523-014
N123-019
N123-021
N123-022
N123-023
N123-032
N123-039
N123-043
M504-413
P515-181
Plate, Anti-Rotation
Cylinder
Driver, SFIC
Lever Catch Assembly, Outside
Lever Catch Assembly, Inside
Clip, Slide
Slide
Screw, Machine Oval Head
Screw, Mounting
Catch, Slide
Catch, Slide
Bar, Key
Plate, Adjustment
Keycam Assembly
Keycam Assembly
Keycam Assembly
Keycam Assembly
Keycam Assembly
Keycam Assembly
Keycam Assembly
Spanner Wrench
Plunger Assembly
Plunger Assembly
Spindle, Inside
Spindle, Outside
Spindle, Outside, Electrified
Package, Screw
Package, Screw
Hub, Inside
Hub, Inside
Housing, Outside
Springcage Assembly, Dummy
Springcage Assembly, Inside
Springcage Assembly, Outside
Springcage Assembly, SFIC, Outside
Springcage Assembly, Inside
Springcage Assembly, SFIC, Inside
Springcage Assembly, Outside
Installation Tool
Component Sheet
Qty.
Slot No.
2
3
5
6
6
2
2
4
4
2
2
2
2
2
2
2
2
2
2
2
3
3
3
2
2
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
2
2
3
3
4
4
5
5
6
6
7
8
9
10
11
12
13
13
14
15
16
17
18
19
20
21
22
23
24
25
Bottom
Bottom
Bottom
Bottom
Bottom
Bottom
Bottom
Bottom
—
Service Manual D
Installation Tools and Kits
M504-271 Push Pin
40-080 Drill Fixture
22-
3/
3/
M504-413 Adjustment Tool for IC
Cylinders
8
4
DR
T HI L L
RO O
N
S IU G HL Y
DE
F H
O F R OA L F
D OM E W A
O RA C Y
H
For through bolts on AL and D-Series levers.
Reinforcement Kit
The Schlage 37-001 reinforcement kit is to reinforce and prevent the collapse of hollow metal doors when locksets are
mounted. This kit should be used with long backsets for installations in hollow metal doors to prevent lateral movement
of latch bolt. Specify door thickness 1³⁄₈” or 1³⁄₄” when ordering.
37-001 Reinforcement Kit
Placement of reinforcements in hollow metal door.
Extension Link
Reinforcement
A501-565 - 1³⁄₈" doors
A501-566 - 1³⁄₄" doors
73
D
Service Manual
Keys
Classic Conventional
Classic Primus®
48-100
48-157
PRIMUS
DO NOT DUPLICATE
PAT. NO. 4,756,177
Key Blanks, Standard Bow
35-100 5-Pin
Embossed both sides
35-130
Unembossed both sides, no stamping
35-101 6-Pin
Embossed both sides
35-131
35-056 Control Embossed both sides
35-076
Cut Keys, Standard Bow
48-100 5-Pin
Embossed both sides
48-101 6-Pin
48-130 5-Pin
48-131 6-Pin
48-076
Master Keys, Standard Bow
49-100 5-Pin
Embossed both sides
49-101 6-Pin
49-130 5-Pin
49-131 6-Pin
49-076
74
Key Blanks, Standard Bow
35-157
Embossed both sides
35-053
Unembossed one side, “PRIMUS” logo one side
35-171
Stainless steel LP section
35-052
Unembossed on side, “PRIMUS” logo on one side
35-159
Lockout, embossed both sides
Cut Keys, Standard Bow
48-157
Embossed both sides
48-053
Unembossed one side, “PRIMUS” logo one side
48-171
48-052
Unembossed one side, “PRIMUS” logo on one side
48-159
Lockout, embossed both sides
Master Keys, Standard Bow
49-157
Embossed both sides
49-053
49-171
49-052
Service Manual D
Keys
Everest®
Everest® Primus®
35-009
35-004
Key Blanks
35-009
Standard
35-002
DO NOT DUPLICATE
35-015
DO NOT DUPLICATE, plain
35-003 Control DND, standard
Cut Keys
48-009
Standard
48-002
DO NOT DUPLICATE
48-015
DO NO DUPLICATE, plain
48-013
Set-up
48-003 Control DND std. non-factory system
49-003
DND std., factory system
Master Keys
49-002
DO NOT DUPLICATE
49-009
Standard
49-015
DO NOT DUPLICATE, plain
Key Blanks
35-004 6-Pin
Embossed one side
35-012
Unembossed
35-005 Control Embossed one side
35-013
Unembossed
Cut Keys
48-004 6-Pin
Embossed one side
48-012
Unembossed
48-020
Unembossed
Master Keys
49-004 6-Pin
Embossed one side
49-012
Unembossed
49-020
Unembossed
Everest SFIC
Key Blanks
35-401
Control and operating
Cut Keys
48-401
Operating
49-356
Control
75
D
Service Manual
Standard Installation Instructions— Page One
D-Series
P515-167
Standard Core
Outside Lever
Tools for Door Prep
Tools for Install
2¹⁄₈" hole saw
Drill bits: 1", ⁵⁄₁₆", ¹⁄₈"
Pencil and Chisel
Phillips screwdriver
Cylinder Sleeve
Spring Cage
Cylinder
Adjustment Plate
Chassis
Anti-rotation Plate
Push Pin
Rose (2)
Strike
Latch
Spring Cage
Latch Screws (2)
Inside Lever
Strike Screws (2)
Mounting Screws (2)
Full Size IC
Small Format IC (SFIC)
Outside Lever
Outside Lever
Driver
Driver
SFIC Core
IC Core
Door Preparation
A. Mark Centerline
Mark centerline on both door faces and door edge. (Usually 38"
from finished floor.)
Centerline
76
Service Manual D
Standard Installation Instructions— Page Two
B. Mark Trim Drill Points
Stand so door swings towards you. Fold and mark template as shown.
Stand so door swings away from you. Fold and mark template as shown.
b
Low Edge
Flat (No Bevel)
Lever
Lock
Template
⁵⁄₁₆" (8mm)
Holes
2³⁄₄" (70mm)
BACKSET
2¹⁄₈" (54mm)
Hole
CL
Low Edge
1³⁄₈" (35mm)
Low Edge
(70mm)
©2002
BACKSET
Schlage
Lock
(54mm)
2¹⁄₈"
Hole
Co.
Holes
N-Series
⁵⁄₁₆" (8mm)
Lever
Lock
CL
1³⁄₈" (35mm)
Template
©2002
Schlage
Lock
Co.
(25mm)
1³⁄₄"
Door
Low Edge
Lock
Template
1³⁄₈" (35mm)
Lever
⁵⁄₁₆" (8mm)
Holes
Flat (No Bevel)
CL
Hole
1"
(25mm)
1³⁄₄"
Low Edge
High Edge
(3mm)
1⁵⁄₈" (41mm)
FOLD ON DOOR EDGE
Hole
1"
Holes
¹⁄₈"
Flat (No Bevel)
N-Series
(54mm)
2¹⁄₈"
Hole
2³⁄₄"
(70mm)
BACKSET
High Edge
©2002
Hole
BACKSET
CL
©2002
Schlage
Lock
Co.
Low Edge
High Edge
Door
(3mm)
¹⁄₈"
Holes
Hole
2¹⁄₈" (54mm)
2³⁄₄" (70mm)
BACKSET
Schlage
Lock
Co.
CL
Holes
Low Edge
High Edge
Template
(25mm)
Lock
(3mm)
Holes
1"
Flat (No Bevel)
⁵⁄₁₆" (8mm)
Flat (No Bevel)
Template
Door
¹⁄₈"
C
L
(70mm)
1³⁄₈" (35mm)
FOLD ON DOOR EDGE
Hole
Lever
1³⁄₄"
Door
(25mm)
1³⁄₈" (35mm)
1"
2³⁄₄"
1³⁄₄"
(3mm)
¹⁄₈"
Holes
Holes
Template
BACKSET
1⁵⁄₈" (41mm)
2³⁄₄" (70mm)
⁵⁄₁₆" (8mm)
Lock
Holes
Hole
N-Series
Lever
⁵⁄₁₆" (8mm)
2¹⁄₈" (54mm)
(54mm)
2¹⁄₈"
Hole
N-Series
1³⁄₈" (35mm)
1³⁄₈" (35mm)
Flat (No Bevel)
2³⁄₄"
1³⁄₈" (35mm)
N-Series
Flat (No Bevel)
Flat (No Bevel)
Template
Template
Template
BACKSET
BACKSET
(70mm)
Lock
2³⁄₄"
Lever
Lock
Holes
2³⁄₄" (70mm)
Lever
⁵⁄₁₆" (8mm)
Holes
Low Edge
OR
N-Series
(54mm)
2¹⁄₈"
Hole
⁵⁄₁₆" (8mm)
OR
Low
(if beSide
veled
)
Side
Loweveled)
(if b
N-Series
Side
Higheveled)
(if b
Hole
a
High
(if be Side
veled
)
2¹⁄₈" (54mm)
a.
b.
Centerline
N-Series
Lever
Lock
Template
Centerline
C. Drill Trim Holes
Drill holes in door face from both sides of door to avoid splintering
wood.
2¹⁄₈" (54mm) Through Door
¹⁄₈" (3mm) Pilot Holes
1" (25mm)
⁵⁄₁₆" (8mm) Through Door
D. Mortise Cutout for Latch
Using faceplate as a pattern, mortise cutout for latch.
(Faceplate should fit flush with door.)
Faceplate
E. Prepare Door Jamb
a.
b.
c.
Mark vertical line and centerline on door jamb exactly
opposite center of latch hole.
Drill two (2) 1" (25mm) holes, ³⁄₄" (19mm) deep, ⁵⁄₁₆" (8mm)
above and below centerline.
Mortise a cutout for strike. Use strike as a pattern for
mortise. (Strike should fit flush with door jamb.)
1" (25mm)
⁵⁄₁₆" (8mm)
⁵⁄₁₆" (8mm)
1" (25mm), ³⁄₄" (19mm) deep
10-025 Strike
77
D
Service Manual
Standard Installation Instructions— Page Three
Lock Installation
1
Install Latch
a.
b.
Slide latch into hole with beveled side of latch toward door jamb.
Secure latch with two (2) latch screws.
Bevel
b
Remove Assembly From Box
a.
b.
c.
2
Leave outside lever and chassis together.
Remove inside lever by inserting push pin into hole and
depressing lever catch. Pull lever straight off. (For keyed levers,
see KEYED LEVER section.)
Remove inside trim parts as shown. (Rose may already be
removed.)
Outside Lever
Rose
Chassis
Push Pin
Install Outside Lever and Chassis
3
NOTE: Chassis is factory set for 1³+₄" (44mm) door. For other door
thicknesses, see DOOR THICKNESS ADJUSTMENT section. Hold
outside lever assembly in place until Step 5 is complete.
a. Insert lever and chassis into cross bore.
b. Latch prongs should fit between slide and slide clip. Latch tail
should fit inside slide.
Slide
Slide Clip
Latch Prong
Inside of Door
Latch Tail
78
Service Manual D
Standard Installation Instructions— Page Four
Install Anti-Rotation Plate
a.
b.
Align tab on plate with slot in chassis.
Slide plate over chassis and into cross bore as shown.
4
Tab
Slot
Install Inside Spring Cage Assembly
a.
b.
5
Lever catch should point towards the door edge.
Secure with two (2) mounting screws.
Door Edge
Install Inside Rose
a.
b.
Align dimples on rose with grooves on spring cage.
Place rose against the door and rotate rose clockwise until it
no longer turns.
Lever Catch
6
Rose
Groove
Install Inside Lever
Dimple
7
Push lever onto spindle until lever engages with lever catch.
NOTE: For keyed levers, see KEYED LEVER section.
Lever Catch
Install Strike
Install strike and secure with two (2) screws.
Check Lock Function
8
10-025 Strike
9
Test lock. If a keyed function is not working properly, check the LOCK TIMING section.
79
D
Service Manual
Standard Installation Instructions— Page Five
Interchangeable Cores
Full Size IC
Install Full Size IC
a.
b.
Insert control key into core.
Turn control key 15˚ and hold. Insert core into lever.
Install SFIC
a.
b.
Insert driver into back of core.
Insert control key into core. Turn key 15˚ clockwise and hold.
Insert core into lever.
15˚
Core
SFIC
a
b
Driver
Core
15˚
Door Thickness Adjustment
A. Adjust Button
a.
b.
To remove button, squeeze prongs together.
Attach button using appropriate hole as shown.
Prongs
B. Adjust Chassis
a.
b.
c.
d.
.
For 1⁵⁄₈" (41mm) door: Rotate adjustment plate in until tight
against chassis. Then rotate out one turn.
For 1³⁄₄" (44mm) door: Rotate adjustment plate until aligned
with 1³⁄₄" mark.
For 2" (51mm) door: Rotate adjustment plate until aligned with
2" mark.
For 2¹⁄₈" door (54mm):
NON-IC – Rotate adjustment TWO full turns out from the 2"
mark.
FULL SIZE IC and 40/44 functions – Rotate adjustment plate
ONE full turn out from the 2" mark.
SFIC – Rotate adjustment plate ¹⁄₂ turn out from the 2" mark.
1⁵⁄₈" (41mm)
1³⁄₄" (44mm)
2" (51mm)
2" (51mm)
1³⁄₄" (44mm)
Adjustment Plate
80
Chassis
Service Manual D
Standard Installation Instructions— Page Six
Keyed Lever
Install Standard or SFIC Lever
a.
b.
For Standard and SFIC
FOR ND66 INSIDE ONLY: Rotate cam clockwise until cam
slot is vertical.
With cylinder in lever, rotate key 90˚ and slide lever onto
spindle.
a
b
Install Full Size IC Lever
a.
b.
c.
d.
e.
FOR ND66 INSIDE ONLY: Rotate cam 90˚ clockwise until cam
slot is vertical.
Slide lever onto spindle without IC core.
Insert driver into spindle with driver slot facing lever catch.
After driver is installed, rotate driver so timing line is horizontal.
Install core.
For Full Size IC
a
b
c
d
Install Outside for ND40 or ND44
a.
b.
c.
d.
Remove outside spring cage assembly be reversing install
steps 7-3.
Rotate override button or slot 90˚.
Slide lever onto spindle.
Rotate override button or slot back 90˚.
Timing Line
Slot
Standard Cylinder and SFIC
Remove Standard or SFIC Lever
a.
b.
b
a
Insert key into cylinder. Rotate key 90˚ and hold.
Insert push pin into hole, depress lever catch and pull
lever off.
Remove Full Size IC Lever
a.
b.
c.
Remove core
Using needle nose pliers, rotate and pull driver from lever.
lever off.
Remove Outside ND40 or ND44
a.
b.
c.
Full Size IC
b
a
Press inside button to lock outside lever.
Rotate outside slot/turn 90˚ and hold.
lever off.
15˚
Remove Outside ND12
a.
b.
c.
Remove outside spring cage assembly be reversing install
steps 7-3.
Push ring from back of spindle toward lever.
Insert push pin into hole, depress lever catch and pull lever
off.
Core
c
81
D
Service Manual
Standard Installation Instructions— Page Seven
Lock Timing
a.
b.
c.
Insert key into cylinder. Rotate key 90˚ and hold.
Insert push pin into hole, depress lever catch and pull lever off.
Rotate key 180˚ and slide lever back into place.
a
90˚
For Full Size IC
a.
b.
c.
b
Remove core.
Use tool to rotate driver 180˚.
Reinstall core.
c
For Full Size IC
a
b
180˚
15˚
Tailpiece Install
Use this section to retrofit an existing cylinder with a New D-Series tailpiece.
Back of Classic Cylinder Shown
A. Remove Cylinder Cap
Depress cap pin, rotate cap counterclockwise and remove cap.
Cap Pin
Tailpiece
B. Select New Tailpiece
Graphic shown actual size
C. Install New Tailpiece
a.
b.
c.
Place new tailpiece (in the vertical position) against back of cylinder.
Place cap over tailpiece.
Depress cap pin and rotate cap clockwise until tight.
IMPORTANT: If key does not come out of cylinder easily, cap is too
loose. If key does not turn smoothly in cylinder, cap is too tight.
82
N523-023
For Classic Cylinder
N523-022
For Everest or Primus Cylinder (Black in Color)
Classic Cylinder Shown
Tailpiece
Cap
Service Manual D
D25 Installation Instructions— Page One
D25 Exit Lock
P515-168
Adjustment Plate
Chassis
Anti-Rotation Plate
Blank Plate
Tools for Door Prep
Tools for Install
2¹⁄₈" hole saw
Drill bits: 1", ⁵⁄₁₆", ¹⁄₈"
Pencil and Chisel
Mounting Screws (2)
Strike Screws (2)
Rose
Latch
Strike
Push Pin
Lever
Latch Screws (2)
Spring Cage
Door Preparation
A. Mark Centerline
Mark centerline on both door faces and door edge. (Usually 38"
from finished floor.)
Centerline
a
⁵⁄₁₆" (8mm)
Holes
2¹⁄₈"
BACKSET
CL
Hole
1"
Hole
1"
(25mm)
(25mm)
Holes
(3mm)
1³⁄₄"
1³⁄₄"
Door
¹⁄₈"
Door
(3mm)
Lock
Template
Low Edge
Low Edge
Lo
(if bwe Side
veled
)
N-Series
Flat (No Bevel)
Co.
Holes
⁵⁄₁₆" (8mm)
Flat (No Bevel)
OR
Lever
Lock
Holes
2³⁄₄" (70mm)
BACKSET
BACKSET
2¹⁄₈" (54mm)
2³⁄₄"
Hole
2³⁄₄" (70mm)
BACKSET
Holes
Lever
Lock
Template
Low Edge
(70mm)
BACKSET
©2002
Schlage
Lock
Hole
2¹⁄₈"
Holes
N-Series
⁵⁄₁₆" (8mm)
Lever
Lock
Co.
CL
(54mm)
Template
©2002
Drill holes in door face from both sides of door to avoid splintering
wood.
¹⁄₈" (3mm) Pilot Holes
1" (25mm)
CL
1³⁄₈" (35mm)
Low Edge
1³⁄₈" (35mm)
Flat (No Bevel)
Flat (No Bevel)
⁵⁄₁₆" (8mm)
(70mm)
Hole
2³⁄₄"
2¹⁄₈" (54mm)
1³⁄₈" (35mm)
Template
⁵⁄₁₆" (8mm)
Holes
C. Drill Trim Holes
Co.
1³⁄₈" (35mm)
Lock
CL
BACKSET
Lever
Template
Lock
N-Series
Schlage
Hole
2¹⁄₈" (54mm)
2³⁄₄" (70mm)
N-Series
Lock
CL
Schlage
Low Edge
High Edge
Low Edge
High Edge
Lever
©2002
Centerline
b
(54mm)
Hole
(54mm)
Hole
(70mm)
⁵⁄₁₆" (8mm)
2¹⁄₈"
Template
Lock
Flat (No Bevel)
Low Edge
High Edge
Lever
1³⁄₈" (35mm)
N-Series
2³⁄₄"
Flat (No Bevel)
Flat (No Bevel)
Holes
Flat (No Bevel)
1⁵⁄₈" (41mm)
FOLD ON DOOR EDGE
Hole
¹⁄₈"
Low Edge
High Edge
©2002
(25mm)
Template
1"
BACKSET
C
L
Template
1³⁄₈" (35mm)
1³⁄₈" (35mm)
FOLD ON DOOR EDGE
Hole
Lock
(3mm)
Holes
(25mm)
(70mm)
Door
¹⁄₈"
1"
Side
Low veled)
(if be
N-Series
1³⁄₄"
Door
(3mm)
Holes
Lever
1³⁄₄"
¹⁄₈"
2³⁄₄"
Template
BACKSET
1⁵⁄₈" (41mm)
2³⁄₄" (70mm)
Holes
Lock
Holes
Hole
⁵⁄₁₆" (8mm)
Lever
⁵⁄₁₆" (8mm)
2¹⁄₈" (54mm)
N-Series
N-Series
1³⁄₈" (35mm)
Side
Highveled)
(if be
OR
(54mm)
Stand so door swings towards you. Fold and mark template as shown.
Stand so door swings away from you. Fold and mark template as shown.
Hole
a.
b.
Hig
S e
(if bh
eveid
led)
2¹⁄₈"
Schlage
Lock
Co.
2¹⁄₈" (54mm) Through Door
⁵⁄₁₆" (8mm)
Through Door
D. Mortise Cutout for Latch
Using faceplate as a pattern, mortise cutout for latch. (Faceplate
should fit flush with door.)
Faceplate
83
D
Service Manual
D25 Installation Instructions— Page Two
E. Prepare Door Jamb
a.
b.
c.
1" (25mm)
³⁄₄" (19mm) deep
Mark vertical line and centerline on door jamb exactly opposite
center of latch hole.
Drill two (2) 1" (25mm) holes ⁵⁄₁₆" (8mm) above and below
centerline
Mortise a cutout for strike. Use strike as a pattern for mortise.
(Strike should fit flush with door jamb.)
⁵⁄₁₆" (8mm)
⁵⁄₁₆" (8mm)
1" (25mm), ³⁄₄" (19mm) deep
10-025 Strike
Lock Installation
Remove Assembly From Box
a.
b.
c.
1
Chassis
Leave blank plate and chassis together.
Remove inside lever by inserting push pin into hole and
depressing lever catch. Pull lever straight off.
Remove inside trim parts as shown.
Blank Plate
Push Pin
2
Install Latch
a.
b.
Insert latch into side bore with bevel facing door jamb.
Secure with two (2) latch screws.
Install Blank Plate and Chassis
Bevel
3
NOTE: Chassis is factory set for 1³+₄" (44mm) door. For other door
thicknesses, see DOOR THICKNESS section.
a. Insert blank plate and chassis into cross bore.
b. Latch prongs should fit between slide and slide clip. Latch tail
should fit inside slide.
Slide Clip
Slide
Latch Prong
Latch Prong
Inside of Door
Latch Tail
Install Anti-Rotation Plate
4
Align tab on plate with slot in chassis. Slide plate over chassis and
into cross bore as shown.
Slot
84
Tab
Service Manual D
D25 Installation Instructions— Page Three
5
Install Spring Cage
With lever catch facing door edge, slide spring cage onto chassis
as shown. Secure with two (2) mounting screws.
Door Edge
6
Install Rose
a.
b.
Lever Catch
Align dimples in rose with grooves in spring cage.
Place rose flush against door and rotate clockwise until tight.
Groove
Dimple
7
Install Lever
Push lever onto spindle until lever catch engages with lever.
Lever Catch
Install Strike
8
10-025 Strike
Install strike and secure with two screws.
Door Thickness
Adjust Chassis
a.
b.
c.
For 1⁵⁄₈" (41mm) door: Rotate adjustment plate clockwise until tight against
chassis. Then rotate counterclockwise one turn.
For 1³⁄₄" (44mm) door: Rotate adjustment plate until aligned with 1³⁄₄" mark.
For 2" (51mm) door: Rotate adjustment plate until aligned with 2" mark.
2" (51mm)
1³⁄₄" (44mm)
Adjustment Plate
Chassis
85
D
Service Manual
D170 Installation Instructions— Page One
D170 Dummy Lock
P515-169
Mounting Screw
Spring Cage
Tools For Install
Tools for Door Prep
Drill bits: ³⁄₈" and ¹⁄₈"
Pencil
Washer
Spring Cage Screws (2)
Rose
Push Pin
Lever
Door Preparation
A. Mark Centerline
Mark centerline on both door faces and door edge. (Usually 38" from
finished floor.)
Centerline
Side
Higheveled)
(if b
Template
Low Edge
High Edge
Edge
High
Flat (No Bevel)
CL
Hole
BACKSET
1³⁄₈" (35mm)
FOLD ON DOOR EDGE
Schlage
Lock
Co.
CL
Hole
1³⁄₈" (35mm)
FOLD ON DOOR EDGE
1³⁄₈" (35mm)
¹⁄₈" (3mm)
³⁄₈" (10mm)
©2002
Schlage
Lock
Co.
Low Edge
³⁄₈" (10mm)
CL
2³⁄₄" (70mm)
BACKSET
Holes
Low Edge
High Edge
High Edge
Flat (No Bevel)
Flat (No Bevel)
Template
Flat (No Bevel)
Template
Holes
BACKSET
Low Edge
Lever
Lever
1³⁄₈" (35mm)
High Edge
©2002
N-Series
2³⁄₄" (70mm)
CL
2³⁄₄" (70mm)
Template
BACKSET
N-Series
2³⁄₄" (70mm)
Holes
Lever
Holes
Hole
¹⁄₈" (3mm)
N-Series
¹⁄₈" (3mm)
³⁄₈" (10mm)
Hole
NOTE: ONLY mark the ¹⁄₈" holes on ONE side of the door.
a. Stand so door swings towards you. Fold and mark template as shown.
b. Stand so door swings away from you. Fold and mark template as shown.
a
OR
High
(if be Side
veled
)
³⁄₈" (10mm)
¹⁄₈" (3mm)
Lever
N-Series
Template
Centerline
b
¹⁄₈" (3mm)
Holes
³⁄₈" (10mm)
Hole
BACKSET
Template
Low Edge
CL
2³⁄₄" (70mm)
©2002
Schlage
Lock
Co.
BACKSET
Hole
CL
³⁄₈" (10mm)
Holes
N-Series
¹⁄₈" (3mm)
Lever
Template
©2002
Centerline
C. Drill Trim Holes
a.
b.
¹⁄₈" (3mm), ¹⁄₂" (13mm) Deep
Drill ¹⁄₈" (3mm) holes on ONE side of the door, ¹⁄₂" (13mm) deep.
Drill ³⁄₈" (10mm) hole from both sides of door to avoid splintering wood.
³⁄₈" (10mm) Through Door
86
CL
1³⁄₈" (35mm)
1³⁄₈" (35mm)
Lever
Low Edge
Low Edge
Flat (No Bevel)
Template
BACKSET
2³⁄₄" (70mm)
Flat (No Bevel)
Lever
2³⁄₄" (70mm)
N-Series
1³⁄₈" (35mm)
N-Series
CL
Flat (No Bevel)
Flat (No Bevel)
Template
Holes
Template
BACKSET
¹⁄₈" (3mm)
2³⁄₄" (70mm)
Hole
Lever
Holes
Hole
³⁄₈" (10mm)
N-Series
¹⁄₈" (3mm)
³⁄₈" (10mm)
Low
(if beSide
veled
)
OR
1³⁄₈" (35mm)
Side
Loweveled)
(if b
Schlage
Lock
Co.
Service Manual D
D170 Installation Instructions— Page Two
Lock Installation
1
Install Spring Cage
a.
b.
Place spring cage against door.
Secure with two (2) spring cage screws.
Spring Cage
Spring Cage Screws
2
Install Mounting Screw and Washer
a.
b.
Insert mounting screw through washer and into hole in door.
Tighten until screw head is flush with washer.
Washer
Mounting Screw
3
Install Rose
a. Align dimples on rose with grooves on spring cage.
b. Place rose against the door and rotate rose clockwise until it no longer turns.
Groove
Dimple
4
Install Lever
Push lever onto spindle until lever engages with lever catch.
Lever Catch
Lever Removal
Remove Lever
a.
b.
Insert push pin into hole and depress lever catch.
Pull lever straight off.
Push Pin
87
D
Service Manual
Electrified Insert
P515-185
D-Series Electrified Functions
For standard installation, see full instruction sheet.
Electrical Requirements
Amps .35; Volts 24 AC.
Amps .15; Volts 24 DC.
Operation Temperature: +151˚F to -31˚F
Chassis
Rectifier
(For AC operation)
Wiring Diagram for AC Power Source
Additional Electrified Info
a.
b.
c.
d.
Provision must be made to route low voltage
wires to the lock. Attach wires to 6" pigtail of
rectifier or solenoid
Power transfer unit and low voltage wiring are
not furnished.
All power requirements shown are for single
lock operation.
Select proper wire size to minimize voltage
drop.
Switch (Not Furnished)
24V AC
To Lock
Plug
115V AC
Transformer (Not Furnished)
Rectifier
DC Power Source
Switch (Not Furnished)
24V DC
To Lock
88
Service Manual D
Flat (No Bevel)
FOLD ON DOOR EDGE
¹⁄₈" (3mm)
Holes
1³⁄₄" Door
2¹⁄₈" (54mm)
Hole
Low Edge
Flat (No Bevel)
3³⁄₄" (95mm) BACKSET
CL
2¹⁄₈" (54mm)
Hole
Flat (No Bevel)
⁵⁄₁₆" (8mm)
Holes
High Edge
FOLD ON DOOR EDGE
⁵⁄₁₆" (8mm)
Holes
1³⁄₈" (35mm)
1" (25mm)
Hole
¹⁄₈" (3mm)
Holes
1³⁄₄" Door
1⁵⁄₈" (41mm)
D-Series Lever Lock Template
1³⁄₈" (35mm)
1" (25mm)
Hole
CL
1" (25mm)
Hole
1³⁄₈" (35mm)
¹⁄₈" (3mm)
Holes
Low Bevel
1³⁄₄" Door
CL
Flat (No Bevel)
High Bevel
P515-182
2¹⁄₈" (54mm)
Hole
⁵⁄₁₆" (8mm)
Holes
1" (25mm)
Hole
CL
1⁵⁄₈" (41mm)
¹⁄₈" (3mm)
Holes
⁵⁄₁₆" (8mm)
Holes
1³⁄₈" (35mm)
High Bevel
1³⁄₄" Door
D-Series Lever Lock
2¹⁄₈" (54mm)
Hole
P515-170
Low Bevel
Templates— Page One
Low Edge
High Edge
89
CL
High Edge
1" (25mm)
Hole
¹⁄₈" (3mm)
Holes
1³⁄₄" Door
¹⁄₈" (3mm)
Holes
1" (25mm)
Hole
1⁵⁄₈" (41mm)
1³⁄₄" Door
5" (127mm) BACKSET
2¹⁄₈" (54mm)
Hole
⁵⁄₁₆" (8mm)
Holes
2³⁄₈" (60mm) BACKSET
⁵⁄₁₆" (8mm)
Holes
⁵⁄₁₆" (8mm)
Holes
FOLD ON DOOR EDGE
D-Series Lever Lock Template
⁵⁄₁₆" (8mm)
Holes
2¹⁄₈" (54mm)
Hole
2³⁄₈" (60mm) BACKSET
P515-183
2¹⁄₈" (54mm)
Hole
2¹⁄₈" (54mm)
Hole
5" (127mm) BACKSET
90
Low Edge
Flat (No Bevel)
CL
D
Service Manual
Templates— Page Two
1³⁄₈" (35mm)
1³⁄₈" (35mm)
Flat (No Bevel)
Low Edge
High Edge
Service Manual D
³⁄₈" (10mm)
Hole
1³⁄₈" (35mm)
CL
CL
Flat (No Bevel)
¹⁄₈" (3mm)
Holes
High Edge
Flat (No Bevel)
¹⁄₈" (3mm)
Holes
1³⁄₈" (35mm)
FOLD ON DOOR EDGE
D-Series D170 Lever Template
³⁄₈" (10mm)
Hole
P515-184
Low Edge
Templates— Page Three
Low Edge
High Edge
91
D
Service Manual
Finishes
Schlage Lock finishes are durable, top quality finishes obtained by the careful processing of solid brass, bronze,
stainless steel, or other materials.
Where required, a protective clear coating is applied and cured under high temperature. It is important that the climatic
conditions and usage be taken into consideration when selecting finishes. This is especially true in areas subjected to
strong corrosive vapors, humid climate, or sea air which, in short time, may have a damaging effect on metal finishes.
The longevity and preservation of the finish appearance is determined by base metal and finishing process. Clear
protective coating or other organic finishing application may require different methods of cleaning and care. For
example, non-clear coated finishes should not be cleaned with any soaps or solvents. Organically coated surfaces
should periodically be cleaned with a mild non-abrasive soap and be buffed lightly with a clean cloth. The type of base
metal and finished techniques must be considered when applying any cleaning or preservative method. Contact the
Schlage Technical Services Department for further information on the care of finished hardware.
In some instances for customer convenience, the most appropriate BHMA (Builders Hardware Manufacturers
Association) finish symbols are used to indicate similarity of appearance regardless of base metal or finishing process.
Finish numbers in the 600-Series are the BHMA industry standard. The nearest former U.S. equivalent code
designations are shown in parenthesis.
Finish Codes and Descriptions
Code
605
(US 3)
606
(US 4)
612
(US 10)
626
(US 26D)
Artisan Series
(US 10B)
613
619
625
(US 10B)
(US 26)
Description
Bright Brass, Clear Coated
Satin Brass, Clear Coated
Satin Bronze, Clear Coated
Satin Chromium Plated, No coating
Oil Rubbed Bronze, Oxidized Satin
Bronze, Oil Rubbed, No coating
Oil Rubbed Bronze
Bright Chromium Plated, No coating
Ordering Procedures
To order Schlage products, descriptive data should be in the same sequence as shown below.
Line
Item
1
1)
2)
3)
4)
5)
6)
7)
8)
9)
10)
11)
12)
13)
14)
92
Qty
2
Product
3
Outside
DES
FIN
4
Inside
DES
5
6
Hand
FIN
7
8
Latch
9
Strike
10
DR THK EXT
11
12
DIM
13
Additional
Details
14
Line Item: Line item number.
Qty: Quantity.
Product: Complete lock product or part number.
Outside DES: Outside design code.
Outside FIN: Outside finish code.
Inside DES: Inside design code. Leave blank if same as outside design code.
Inside FIN: Inside finish code. Leave blank if same as outside finish code.
Hand: Hand of door. Only one hand allowed per line item. Example: RH=Right Hand, LH=Left Hand, RR=Right
Reverse, LR=Left Reverse.
Latch: Latch. Leave blank for standard or specify part number if non-standard latch is required.
Strike: Strike. Leave blank for standard or specify part number if non-standard strike is required. LLL=Less Strike.
DR THK: Door thickness. Enter door thickness if non-standard. Example: 138=1³⁄₈”, 214=2¹⁄₄”, 212=2¹⁄₂”.
EXT: Extension. Enter one of the following when door 2” thick or greater are specified: EE=Extended Differently. EI
or EO assumes the latch will be centered on 1³⁄₄” door, to which material has been added.
DIM: Dimension. Enter dimension for non-standard strike lip length and mortise cylinder or blocking ring length.
Additional Details: Enter detail for keying information and for special requirements.
Service Manual D
Limited Warranty
LIMITED WARRANTY–COMMERCIAL APPLICATIONS
Schlage Lock Company (the "Company") warrants to the original user of the products manufactured by the Company
(the "Product") that the Products will be free from defects in material and workmanship. Provided: (i) The Company has
been notified within three years of purchase date and been given the opportunity of inspection by return of any alleged
defective Product to the Company, or its authorized distributor, at the address specified herein, free and clear of all liens
and encumbrances, transportation prepaid, accompanied by the statement of defects and proof of purchase; (ii) the
Product has not been modified, abused, misused or improperly installed, maintained and/or repaired during such
period; and (iii) such defect has not been caused by corrosion wear and tear. The company's sole obligation under this
warranty is to replace the product.
EXCEPTION: The Company will not warrant ANSI A156.2 Grade 2 key-in-lever Product installed in educational
facilities.
NEW D-Series Levers 7-Year Mechanical Warranty
Same as limited warranty, except the NEW D-Series levers are warranted to be free from defects in material and
workmanship for a period of seven (7) years from date of purchase.
Small Format Interchangeable Core (SFIC) Warranty
The Schlage limited warranty applies to Schlage locks and housings even when used with another manufacturer's
cylinders. Similarly, Schlage's limited warranty applies to Schlage cores (i.e. SFIC) even when used in another
manufacturer's locks and housings. The use of unauthorized cylinder cams or other components with our products
shall void this warranty.
Everest® Primus® Limited Lifetime Key Breakage Warranty
Schlage Lock Company (the "Company") extends to the original user of Everest Primus keys (the "Product") a limited
lifetime warranty against breakage. Provided: (i) The Company has been notified of the alleged defective product and
has been allowed to inspect the Product; and (ii) the Product has not been modified, abused, misused, or improperly
cut. The Company's sole obligation under this warranty is to replace the Product.
Kryptonite® Limited Lifetime Warranty
Schlage Lock Company (the "Company") extends to the original user of Kryptonite products (the "Product") a limited
lifetime warranty that Kryptonite products will be free from defects in material and workmanship. Provided: (i) The
Company has been notified of the alleged defective product and has been allowed to inspect the Product; and (ii) the
Product has not been modified, abused or misused. The Company's sole obligation under this warranty is to replace
the Product.
93
D
Service Manual
Limited Warranty
LIMITED WARRANTY–RESIDENTIAL APPLICATIONS
Limited Lifetime Mechanical Warranty
The Company extends a Limited Lifetime Mechanical warranty to the original user ("User") of Products against defects
in material and workmanship as long as the User occupies the residential premises upon which the Product was
originally installed. Upon return of a defective Product to the Company, the Company shall either replace the Product or
refund the purchase price in exchange for the Product.
This warranty DOES NOT COVER: (i) Product finish, (ii) abused or misused Products, or (iii) Products used in
commercial applications.
FINISH WARRANTIES
The following finish warranties DO NOT COVER: (i) scratches or abrasions, (ii) abused or misused Products, or (iii)
Products used in commercial applications except residential multi-family. Upon return of defective Product to the
Company, the Company shall either replace the Product or refund the purchase price in exchange for the Product.
10-Year Durable Finish Warranty (605, 609 and 626 Finishes)
The Company extends a Full 10-Year warranty to the original User of a 10-Year Durable Finish ("Product") in brass and
chrome finishes against tarnishing as long as the User occupies the residential premises upon which the Product was
originally installed.
Ultima™ Lifetime Anti-Tarnish Finish Warranty (505 Finish)
The Company extends a Full Lifetime warranty to the original User of ULTIMA™ Finish ("Product") against tarnishing
as long as the User occupies the residential premises upon which the Product was originally installed.
Artisan Series Lifetime Finishes Warranty (613, 619, 620, and 625 Finishes)
The Company extends a Full Lifetime warranty to the original User of Artisan Series™ Lifetime Finish ("Product")
against tarnishing as long as the User occupies the residential premises upon which the Product was originally
installed. Oil-Rubbed Bronze (613) finish is designed to improve over time and change in appearance, creating a living
finish through daily use.
ADDITIONAL TERMS & CONDITIONS
No other warranties, express or implied are made with respect to the products including, but not limited to, any implied
warranty of merchantability or fitness for a particular purpose. The Company DOES NOT authorize any person to
create for it any obligation or liability in connection with the Products.
The Company's maximum liability hereunder is limited to the purchase price of the Product, in no event shall the
company be liable for any consequential, indirect, incidental or special damages of any nature arising from the sale or
use of this Product, whether in contract, tort, strict liability or otherwise.
Note: Should the Product be considered a consumer product as may be covered by the Magnusson Moss Federal
Warranty Act, please be advised that: (1) Some states do not allow limitations or incidental consequential damages or
how long an implied warranty lasts so that the above limitations may not fully apply; and (2) This warranty gives specific
legal rights and a user may have other rights which may vary from state to state.
Schlage Commercial Customer
Service
(800) 847-1864
Fax (800) 452-0663
94
Schlage Residential
Customer Service
(800) 847-1864
(888) 805-9837
Fax (800) 366-LOCK
CM and Pro-Series
Customer Service
Locknetics
(866) 322-1237
Fax (866) 322-1233
Ingersoll-Rand Company
Customer Service
2315 Briargate Parkway
Colorado Springs, CO 80920
(800) 847-1864
FAX (800) 452-0663
FAX (800) 626-6040
Order Entry
(800) 452-0665
Technical Services
3899 Hancock Expressway
Security, CO 80911
(800) 847-1864
FAX (719) 390-2682
International
Ingersoll-Rand Security and Safety
1076 Lakeshore Road East
Mississauga, Ontario, L5E 1E4, Canada
(905) 278-6128
FAX (905) 278-1413
Internet
www.schlage.com
© 2004 Ingersoll-Rand Company
SC-2058
Rev. 01/04
Printed in U.S.A.

Schlage ND-Series

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