ZM - Electrolux Group Service Support

DIVA: What is it?
¾ Core Component Platform between
Nürnberg and Solaro 60cm
¾ Common product & process platform between Solaro 60cm
and 45cm
9 to improve performances
9 to improve quality
9 to sustain innovation
¾ Synergies offered to Schwanden 55cm and Torsvik
Compact
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1
October 2002
…evolving to
- the first truly GLOBAL platform
Nurnberg 60
Solaro 60
Schwanden 55
Initiative of 2001
Solaro 45
Australia 60
3Q 2003
3Q 2003
4Q 2002
4Q 2002
2Q 2004
Kinston,US ?
Step 1:
- electronics
- washing cycles
- hydraulic circuit
- water safety
- filtering system
- other components
= 50% of DM
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Torsvik Compact
2
October 2002
DW Factories in Europe
ABD
ABD Compact
Compact
DW
41’
DW
41’
WM
28’
WM
28’
TD
15’
TD
15’
MK
8’
MK
8’
DGN
DGN DW
DW &
&
Laundry
Laundry
DW
DW 60
60 cm
cm
WM
WM
TD
TD
SC
SC DW
DW &
& Cook
Cook
DW
DW 55cm
55cm BI
BI 36’
36’
Cooking
122’
Cooking
122’
ZM
ZM DW
DW
1107’
1107’
DW
DW 60
60 cm
cm
DW
DW 45
45 cm
cm
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3
558’
558’
786’
786’
558’
558’
Source: Bu-02
October 2002
Functional & stuctural platform
ZM product and process platform
ZM45
Plant specific:
- cabinet
- door
- tub
- base
ZM60
DGN60
Heater
Sump
Drain pump
Main pump
Common Core Platform: hydraulics, filtering system, washing programs
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4
October 2002
Common Core
60 cm (Solaro & Nürnberg)
45 cm (Solaro)
Identical components but with specific piping
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5
October 2002
Comparison DGN - ZM60
Name :
DIVA
born in ZM
Name : DIVA
born in DGN
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October 2002
DGN 60cm component arrangement
DGN
Closed bottom tray
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October 2002
ZM 45/60cm component accessibility
ZM
Front
Bottom view
60cm
Main pump support
Back
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8
October 2002
ZM 45/60cm tub structure
ZM
New tub top
New rear bars
New tub wrap
Metallic cross-bar (*)
(*) derived from
today
improved
structure
New tub bottom
New hinges support (*)
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9
October 2002
ZM 45/60cm functional core
ZM
Turbo fan
Water tank + condenser
Counterweight
Base
Heater
Softener
Sump
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Main pump
Drain pump
October 2002
Old Structure Solaro 60 cm ⇔ DIVA:
ZM
Extensive Component Integration ⇔ Modularity
turbo fan
Water tank + condenser
Counterweight
Base
Interheater
Softener
Main pump
Sump
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Drain pump
October 2002
ZM
DIVA unifies processes in Solaro
- two Platforms become one
60 cm wide
45 cm wide
Tub process:
=
Hydraulics:
+ Folded tub
+ Flexibility in material choice
- Integrated base, IWMS and motor
- Welded tub
- Expensive materials
+ Traditional sump and 2 motors
Plant Layout:
==12factory
factories
ESSE-N /A.S.
cm production
60 and6045cm
productionhall
hall
12
45
area
freecm
area
October 2002
DIVA Platform
¾ Real common parts
• Same functionality
¾ Sump
– Filter system
¾ Circulation pump
– Water tank
¾ Drain pump
¾ Hydraulic hoses
Basic
dishwashing
– Softener
– Sprayarms
¾ Interheater
– Inlet valve
¾ Thermostats
– Water safety
¾ Sensors
• Plant specific
¾ Dispenser
–
–
–
–
–
¾ Electronic
¾ Drying system
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Tub
door
Cabinet
Baskets
Base
partly new
carry over
carry over
carry over
new
October 2002
Electronic Platforms
Process Software / User Interfacing
single board electronics
EDW1500
EDW1100
EDW1003/1503
Platform – Process SOFTWARE
with respect to
Functionality and Performance
EDW2500
EDW2000
Built-in & FS
Multi board electronics
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Fully integrated
October 2002
Performance Development
Quality
common
user interfaces
DGN
tub and baskets
ZM
tub and baskets
Mechanical timer
Electronics
hydraulic
standard
oriented
Energy
E-Label
Label
User
Programs
needs
AAA
AAC
BAB, etc.
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Intensive 80‘
Eat Load and Run
Superwash,etc.
15
consumer
oriented
October 2002
Noise Level ZM60 - DGN
Old ZM
Old DGN
60 dB(A)
58 dB(A)
56 dB(A)
54 dB(A)
52 dB(A)
50 dB(A)
Electromechanical
timer
55 dB(A)
ZM
53 dB(A)
DGN/ZM
52 dB(A)
DGN
Electronic timer
EDW1100
50 dB(A)
EDW1500
48 dB(A)
DGN/ZM
DGN/ZM
EDW2000
EDW2500
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46 dB(A)
DGN/ZM
DGN
44 dB(A)
42 dB(A)
16
52 dB(A)
49 dB(A)
47 dB(A)
45 dB(A)
43 dB(A)
DGN
October 2002
Energy Label ZM60 - DGN
BBC
Electromechanical
timer
65°+residual
ABC
50°+residual
ABB / BAB
50°+Active
Electronics
(*) function not EDW1001
EDW1100
Options
with
electronic
PULS WASH
AAB
+ Active
EXTRA RINSE
Delay time
EDW2500
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AAA
+turbo
17
Half load
AUTOMATIC PROGRAM (*)
October 2002
DIVA for Quality
+
Improvement ZM/DGN
+
Improvement ZM
Door lock function
Water tank
Sprayarms
Circulation pump
Wiring
Water safety
Water level
Electronic
Softener
Sump
Drain function
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October 2002