Raypak Parts

Raypak Parts
Raypak
Issue 1. Nov 09
RP2100 Commercial Heat Exchangers
Cupro-nickel (CuNi)
56076849 197
56076845 277
56076848 347
56076846 427
Raypak
Issue 1. Nov 09
RP2100 Capron Heat Exchangers
Copper
pp (Cu)
( )
56066821
56066822
56066823
56066824
197
277
347
427
Cupro-nickel
p
((CuNi))
56066825
56066826
56066827
56066828
Raypak
Issue 1. Nov 09
RP1200 Capron Tube Bundle
Copper
pp (Cu)
( )
56066858
56066859
56066860
56066861
197
277
347
427
Cupro-nickel
p
((CuNi))
56066862
56066863
56066864
56066857
NOTE: all Capron tube bundles include; 2 x
56800360 ‘O’ Rings.
Raypak
Issue 1. Nov 09
Gemini Heat Exchanger
Copper (Cu)
56002446
183/195
56002447
263/275
56002448
333/345
56002449
403/425
NOTE: G
NOTE
Gemini
i i Heat
H t Exchangers
E h
are also
l
available in Cupro-nickel (CuNi).
Raypak
Issue 1. Nov 09
Universal Tube Bundle
Copper (C
C
(Cu))
56004671
56004672
56004673
56004674
Copper (Cu)
56065243
56065244
56005245
56065246
195/196
275/276
345/346
425/426
197
277
347
427
Cupro-nickel
C
i k l (CuNi)
(C Ni)
56005260
56005261
56005262
56005264
Cupro-nickel (CuNi)
56065248
56065254
56005258
56005263
NOTE: Universal Tube Bundles include
stainless steel plates, bolts, and ‘O’ rings.
Raypak
Issue 1. Nov 09
TUBE BUNDLE 109 WH SUIT 109 MODEL BOILER
COPPER FINNED TUBE
56069879
NOTE: Some 109 Boilers may have studs
on outer corners of the plate. In this
situation, part 56069000 is used.
In addition, 8 x part 56800203
‘O’ rings (available separately) are required.
Raypak
Issue 1. Nov 09
TUBE BUNDLE
103/109/110/127
56069000 Copper (Cu) Tube
56069001 Cupro-nickel (CuNi) Tube
NOTE: Gasket included.
included
Raypak
Issue 1. Nov 09
TUBE BUNDLE 147 WH SUIT 147 MODEL BOILER
COPPER FINNED TUBE
56059508
Raypak
Issue 1. Nov 09
TUBE BUNDLE
153/159/160/167
56053231 Copper (Cu) Tube
56053232 Cupro-nickel (CuNi) Tube
NOTE: Gasket included.
Raypak
Issue 1. Nov 09
VERSA / OPTIMUM
HEAT EXCHANGERS
Copper (Cu)
56004052
56003756
56003757
56003758
56065257
56065261
56065265
56065269
Model
196
276
346
426
197
277
347
427
NOTE: Above heat exchangers are also
available in Cupro-nickel (CuNi).
Raypak
Issue 1. Nov 09
TUBE BUNDLE FOR WATER HEATERS (BOILERS)
Copper (Cu)
56065251
56065252
56065253
56065326
Raypak
Model
197
277
347
427
Issue 1. Nov 09
BRONZE HEADERS POOL HEATER
VERSA/OPTIMUM
Top
B tt
Bottom
56350858 In/out
56350634 R
Return
t
Raypak
Issue 1. Nov 09
BRONZE HEADERS POOL HEATER GEMINI
Top
Bottom
56350631 In/out
56391634 Return
NOTE: The return comes pre-drilled for
fitting of a Hi Limit (part 6600893).
Raypak
Issue 1. Nov 09
BRONZE HEADERS SPA HEATER
MODEL 103 TO 167
Top
56058253 In/out
B tt
Bottom
56058254 R
Return
t
Raypak
Issue 1. Nov 09
RP2100 CAPRON HEADERS
IN/OUT HEADER KITS
Part #
56112801
56112701
56112601
Model
197
277
347/427
Raypak
RETURN HEADER
56800357
Issue 1. Nov 09
SPARTAN CAPRON HEADER
IN/OUT ASSEMBLY
Part #
56320495
NOTE: There is no return header for the
Spartan model. It is part of the heat
exchanger.
Raypak
Issue 1. Nov 09
BRONZE HEADERS WATER HEATER
(BOILER)
MODEL 109
Top
56070149 In/out
Bottom
56359065 Return
Raypak
Issue 1. Nov 09
HEADERS
4 PASS WATER HEATER
(BOILER)
Bronze (BR)
56059586
56350723
Part #
147
147
IIn/out
/ t
Return
Cast Iron (CI)
56053546
56350721
147
147
In/out
Return
Raypak
Issue 1. Nov 09
HEADERS
4 PASS WATERHEATER
(BOILER)
Part #
56350646
56350634
Model
195 – 426 In/out
195 – 426 Return
NOTE: Order return with part 56500719
brass plug.
Raypak
Issue 1. Nov 09
HEADERS
SERIES 2 & 8 WATER HEATER (BOILER)
Models 538 – 1922
Top
Bottom
56350648 In/out
56350603 Return
Raypak
Issue 1. Nov 09
Raypak Parts
PILOTS STANDNG PILOT (S.P.) &
ELECTRONIC IGNITION (E.I.)
(E I )
Left
56600497 Pilot S.P Q324A (Suit Millivolt unit)
Right
56609174 Pilot E.I. Q345 Honeywell
NOTE: Q345 pilot replaces obsolete Q373.
PILOTS SUIT B-TYPE UNITS
Left
56600728 Pilot E.I. Q179 – Honeywell
Right
56609125 Pilot E.I. QSZ3 - Siemens
PILOTS (H.S.I.) HOT SURFACE IGNITION
Top (left to right)
56609199 Pilot Assembly (NG)
56600812 Pilot
Pil t Injector
I j t LPG (not
( t shown)
h
)
Suit Smart Valve (56609198)
56609225 H.S.I. Assembly
Pilot refill for part 56609199.
Bottom
56659144 Norton H.S.I. Suit White Rodgers
g
Gas Valve
Raypak
Issue 1. Nov 09
Raypak Parts
GASKETS TUBE BUNDLE/HEADER
Top Left
56800203 Red 5/8” Gasket
Top Right
56800014 Black 5/8” Gasket (use 56800203)
Bottom Left
56800001 Red 1” Bevel Gasket
Bottom Right
56800086 Black 1” Gasket
GASKETS HEADER & FLANGE
Top Row (left to right)
56800203 Red 5/8” Gasket
56800001 Red 1” Bevel Gasket
56800014 Black 5/8” Gasket (use 56800203)
56800086 Black 1” Gasket
Bottom Row (left to right)
56800013 40mm Flange Gasket Gemini
56800217 40mm Flange Gasket Versa
56800080 50mm Flange Gasket RP2100
FLANGE PLATES (Cast Iron)
Left
L
f
56350465 50mm Series 2 & 8
Top Right
56350746 40mm Gemini Series
Bottom Right
56350872 50mm Versa/Optimum/ RP2100
Bronze Header
NOTE: Flange bolts & washers are also
available.
Raypak
Issue 1. Nov 09
Raypak Parts
GASKETS – HEADER
Top
56810301 103/127 Gasket (single)
Bottom
56800075 153/167 Gasket (pair)
GEMINI SERIES FLANGE PLATE & GASKET
56350746 40mm Gemini Flange Plate
56800013 40mm Gemini Flange Gasket
VERSA/OPTIMUM SERIES FLANGE PLATE &
GASKET
56350872 50mm Versa Flange Plate
56800217 40mm Versa Flange Gasket
Raypak
Issue 1. Nov 09
Raypak Parts
RP2100 SERIES BRONZE HEADERS
FLANGE PLATE & GASKET
Left
56350872 50mm Versa Flange Plate
Right
56800080 50mm RP2100 Flange
Gasket (Sold in pairs)
SERIES 2 & 8 FLANGE PLATE & GASKETS
Left
56350465 Series 2 & 8 Flange Plate
Right
56800080 50mm Flange Gasket
(sold in pairs)
PRESSURE SWITCH POOL & SPA HEATERS
Left
56600025 Pressure Switch
(Bronze Headers)Suit Gemini /
Versa/Optimum Spa-Temp heaters
Right
56651284 Pressure Switch (Capron Headers)
Suit RP2100 Capron/Commercial/Spartan
heaters
Raypak
Issue 1. Nov 09
Raypak Parts
UNATHERM GOVERNORS
Left to Right
56600885 Suit Versa/Optimum
56069775 Suit 103 – 167 heaters
56600572 Suit RP2100 Capron heaters
NOTE: The Unatherm governor shown on
right (56600572) is no longer available and
has been replaced with a brass disc. This
disc is available using original part number
56600572.
UNATHERM GOVERNORS
Left
56051492B E-Type suit Gemini
Right
56053675 H –Type suit Series 2 & 8
HI LIMIT THERMOSTAT SPOOL & SPA
HEATERS
Left
56601549 Capron Headers
Middle
56600893 Bronze Headers
Right
56601547 Spartan heater
Raypak
Issue 1. Nov 09
Raypak Parts
GAS VALVES HONEYWELL
Left – Right
56609116 E.I. VR8304H 4800
56609115 S.P. VR8300H 4808
56609198 H.S.I. SV9605H (Smart Valve)
56609048 Spring LPG (not shown)
NOTE: E.I. = Electronic Ignition
S.P. = Standing Pilot
H.S.I. = Hot Surface Ignition
GAS VALVES HONEYWELL
56600862 Gas Valve 20mm Millivolt
VS820 (Plus technical bulletin)
(LPG Conversion Kit Available)
NOTE: VS820 Replaces old VS891.
Refer technical bulletin included with each
valve.
GAS VALVES WHITE RODGERS
Left
L
ft
56609116 Gas Valve E.I. WR 36C68C
(Plus technical bulletin) Replaces Obsolete
Honeywell VR8304H
Right
56609115 Gas Valve 24V WR 36C03C
(Plus technical bulletin)
Raypak
Issue 1. Nov 09
Raypak Parts
GAS VALVES WHITE RODGERS
Left
56609217 Hi/Lo Gas Valve
Right
56609218 On/Off Gas Valve
GAS VALVES ROBERTSHAW
Left
56609131 20mm EI MM NG
(7000BDSTRD – 1 – S7C)
56609132 20mm EI MM LPG
(7000BDSTRDLP – 1 – S7C)
Middle
56600991 25mm EI NG
(7000DERHC – S7C)
Right
56609133 25mm EI MM NG
(7000DSTRDHHC – 1 – S7C)
56609134 25mm EI MM LPG
(7000DSTRDHHC – LP – 1 – S7C)
THERMOSTATIC GAS VALVES HONEYWELL
Left
56600005 15mm Modusnap
Right
56600514 25mm Modusnap
NOTE: Above Modusnaps are now obsolete
due to the manufacturer ceasing production.
Raypak
Issue 1. Nov 09
Raypak Parts
ACTUATOR GAS VALVES SIEMENS
(Landis & Staefa / Landis & Gyr)
Left
56609003 Siemens SKP10.110B27
Right
56609002 Siemens SKP10.123A27
ACTUATOR GAS VALVES SIEMENS
(Landis & Staefa / Landis & Gyr)
56609001 Siemens SKP20.110B27
ACTUATOR GAS VALVES SIEMENS
(Landis & Staefa / Landis & Gyr)
56609237 Siemens SKP27.111B27
Raypak
Issue 1. Nov 09
Raypak Parts
ACTUATOR GAS VALVES (HONEYWELL)
56600449 V9055A 1105 Fluid Power Valve
ACTUATOR GAS VALVES HONEYWELL
56600458 V4062A suit B3 application.
Must be modified for B3 (pictured)
56600193 V4055B 1096 suit On/Off
VALVE – AUTO FILL
56609087
½” Auto Fill Valve & 4 Bar/60 psi Pressure
Gauge
Raypak
Issue 1. Nov 09
Raypak Parts
THERMOSTATS RP2100 SERIES
Left
56609184 T/Stat PCB + Sensor
Right
56609185 T/Stat PCB only
y
(Board number: 7021-1407-02A)
Note :56609186 Sensor only
THERMOSTATS – OTHER PCB TYPES
Left (top & bottom)
56609124 Suit Optimum PCB + Sensor
Right (top)
56609137 Suit Spa
Spa-Temp
Temp 60/110/160
Right (bottom left to right)
56809036 Spindle/Shaft Plastic
56809035 Knob Insert/Cap C/W Mark
56809032 Knob – Black
THERMOSTAT MANUAL/MECHANICAL
Left
56600827 PH Manual Stat suit Gemini &
millivolt gas valves
Right
56800201 T/Stat Knob (Gemini)
Raypak
Issue 1. Nov 09
Raypak Parts
THERMOSTAT WATER HEATER
(BOILER)
56609193 Eliwell T/Stat + Sensor
56609226 Sensor Only
THERMOSTAT (Honeywell) WATER
HEATER (BOILER)
Left
56600524 T991E 1018 suit heating (71127°°C)
56609114 T991E 1034 suit Hot Water (13
(1379°C)
Right
56600022 Aquastat L4008A On/Off (38116°C)
NOTE: 56600524 & 56609114 are
associated with Honeywell Actuator Fluid
Power Valves.
HI LIMIT THERMOSTATS WATER HEATER
(BOILER)
Left
56609227 White Rodgers WR11B58.28
Right
56609000 Honeywell L6188C
Raypak
Issue 1. Nov 09
Raypak Parts
HI LIMIT THERMOSTATS WATER HEATER
(BOILER)
Left
56609227 White Rodgers WR11B58.28
Right
56609000 Honeywell L6188C
HI LIMIT THERMOSTATS WATER HEATER
(BOILER)
Left
56600185 Siemens RAK-ST1430S
Right
56600183 Fantini Stat
PI OTS (E.I.)
PILOTS
(E I ) ELECTRONIC
E ECTRONIC IGNITIION
Top (left to right)
56609038 E49 Pilot suit B-type unit
56609027 E48 Pilot suit A-type unit
Bottom (left to right)
56600148 Pilot Injector
j
NG
56609037 Pilot Injector LPG
NOTE: Above pilots include NG injectors.
For LPG, the injector must be purchased
separately.
Raypak
Issue 1. Nov 09
Raypak Parts
HI LIMIT THERMOSTATS WATER
HEATER (BOILER)
Left
56600185 Siemens RAK-ST1430S
Right
56600183 Fantini Stat
CAPRON HEADER NUT, TAIL, O’RING
KITS
Left
56076847 RP2100 Connector Kit
NOTE: Includes Nut,Tail piece & O-ring
Right
56320494 Spartan Connector Kit
NOTE: Includes Nut,Tail piece & O-ring
PVC FLOW SWITCH KITS
56009222 40mm Flow Switch Kit
OBSOLETE
56009223 50mm Flow Switch Kit
NOTE 1: Kit includes Flow Switch, Relay,
Base,Screws and diagrams.
The 40mm flow switch kit is now obsolete.
The 50mm kit can be used and the pipe
work adjusted to accommodate.
Raypak
Issue 1. Nov 09
Raypak Parts
FLOW SWITCH WATER HEATER (BOILER)
Left to Right
56609224 Caleffi 25mm Flow Switch
Obsolete
56609203 Fantini 25mm Flow Switch
56609204 Watts 25mm Flow Switch
The Caleffi & Fantini Flow Switch kits are
now obsolete.
They are replaced by part # 56609224 Watts
Flow Switch. The Watts flow switch comes
with 3 paddles. 34mm (not used), 58mm (538
to 1922 models) and 89 mm paddle (trimmed
to 72mm for use on series 4 models))
IGNITION MODULES
Left
56601004 H.S.I. RAM H4M7
Right
56609222 CM32 Ignition
Bottom
56600859 Honeywell S86H
IGNITION CONTROLS
Top
56609154 Siemens
Si
LGB41.255A27
LGB41 255A27
Bottom
56609094 Siemens LGA41.153A27
Raypak
Issue 1. Nov 09
Raypak Parts
IGNITION RELAY
56609177 Brahma Ignition Relay RE3
FLAME MONITOR
56609175 Siemens LFE10
IGNITION TRANSFORMERS
Top
56659043 Techrite COD. 1820
Bottom
56659088 Siemens QO31A27
Raypak
Issue 1. Nov 09
Raypak Parts
RWF40 CONTROL (Siemens)
Left
56609233 RWF40 Universal Modulating
Controller (56609234 RWF40 Sensor)
Right
56609238 SQS37 Actuator suit RWF40
(plus 2.5m of cable 56659058)
NOTE SQS37
NOTE:
PACKAGED EQUIPMENT MODULE (P.E.M.)
Top
56609151 PEM Controller
(Available for B3 or Boiler Operation)
Bottom
56609147 PEM
PACKAGED EQUIPMENT MODULE (P.E.M.)
Top
56609155 PEM Transmitter
Middle
56659090 PEM Transformer 240V/8KA
Bottom
56070110 PEM POT Trim Assembly
Raypak
Issue 1. Nov 09
Raypak Parts
EXPANSION TANKS
56959053 8 Litres (suit 109 boiler)
56959054 12 Litres (suit 147 boiler)
56959055 18 Litres
56959069 24 Litres
56959056 35 Litres
Lit
56959057 50 Litres
BURNER TRAY SHEETMETAL
56069203 183/195/196
56069204 263/275/276
56069205 333/345/346
56069206 403/425/426
BURNER TRAY SHEETMETAL
56069201 109/110/127
Raypak
Issue 1. Nov 09
Raypak Parts
BURNER TRAY SHEETMETAL
56053235 147/157/160/167
BURNER TRAY SHEETMETAL
56065156 197
56065157 277
56065158 347
56065159 427
FLOW SWITCH
56609204
Raypak
Issue 1. Nov 09
Raypak Parts
WATER VALVE
56500242 PRV 125 PSI 3.2 MBTU
56500241 PRV 125 PSI 2.06 MBTU
56500038 PRV 125 PSI 1.7 MBTU
56500648 PRV 125 PSI 0.2 MBTU
56500269 PRV 060 PSI 2.2 MBTU
56500222 PRV 60 PSI 1.1 MBTU
56609121 PTRV 40XL 125 PSI 25mm
56609123 PTRV 40XL- 4 100 PSI 25mm
Note: Each Valve may appear different
than shown.
BURNER BAR
56301210
BURNER JET
56350350 1/16” NPT 1.05mm #59
56350083 1/16” NPT 1.10mm #57
56350078 1/16” NPT 1.85mm
56350576 1/16” NPT 1.19mm
56350077 1/16” NPT 1.95mm
56350346 1/16” NPT 2.00mm
56359047 1/16” NPT Dia 1.95
56350785 1/4” NPT 4.50mm Series 4
Note: Each Injector may appear
different than shown.
Raypak
Issue 1. Nov 09