the Leads Catalog
Transcription
the Leads Catalog
TABLE OF CONTENTS Lead / Hose Selection Guide: Rigid Metal Leads 1/4” Rigid Copper Leads (RA) 1/4” Rigid S.S.-304 Leads (RB) 1/4” Rigid S.S.-316 Leads (RC) 1/4” Rigid Monel-400 Leads (RD) Rigid Metal Lead Application Guide Non-Metal Lined Leads / Hoses 1/4” Teflon Lined 3000 PSI (FA) 1/4” Teflon Lined 3600 PSI (FB) 1/4” Teflon Lined 5000 PSI (FC) 1/4” Teflon Lined 6000 PSI (FD) 1/2” Teflon Lined 5000 PSI (FG) Non-Metal Lined Hose Application Guide Metal Lined Leads / Hoses 1/4” S.S. Lined 4600 PSI (FE) 1/4” Monel-400 Lined 3700 PSI (FF) 1/2” S.S. Lined 3700 PSI (FH) 1/2” S.S. Lined 1186 PSI (FI) Cryogenic Accessories Metal Lined Lead / Hose Application Guide Lead & Hose Length Tolerance Guide Lead & Hose Product Testing & Cleaning Payment Terms / Warranty / Liability WELDCOA LEAD/HOSE SELECTION GUIDE LEAD/HOSE TYPE FLEXIBLE NON-METAL LINED METAL LINED CYLINDER DISCHARGING CYLINDER CHARGING APPLICATION 1/ 4 1/ 4 " " R R IG IG ID ID C O PP ER 1/ 35 4" 30 00 4S R IG S PS 75 I I D 1/ 0 0 4" 31 P 6 R SI SS IG 75 ID 1/ 00 4" M PS O TE N I EL FL 1/ O 7 4" 00 N 0 LI TE PS N FL ED I 1/ O 4" 30 N 00 LI TE N PS FL E I D 1/ O 4" 36 N 00 LI TE N PS FL ED I 1/ O 2" 50 N 00 LI TE N PS FL ED I 1/ O 4" 60 N 00 LI SS N PS LI ED I 1/ N ED 4" 50 0 M 46 0 O PS 00 N I 1/ EL P 2" SI LI SS N ED LI 1/ N 37 ED 2" 00 SS 37 PS 00 LI I N PS ED I 11 86 PS I RIGID METAL RA RB RC RD FA FB FC FD FG RATED CYLINDER PRESSURE TO 2640 PSI A A A A A A A A NR RATED CYLINDER PRESSURE TO 4500 PSI RATED CYLINDER PRESSURE TO 6000 PSI U U U A A A A A A U U A U U NR U 2 A U NR U 4 U NR U NR U A A A ACETYLENE CRYOGENIC (EXCLUDING HELIUM) U NR U RATED CYLINDER PRESSURE TO 2640 PSI A A 3 NR U 3 A NR U 3 A 4 NR U U NR U NR U 4 U U U RATED CYLINDER PRESSURE TO 4500 PSI U A A A U U RATED CYLINDER PRESSURE TO 6000 PSI U A A A U U U ACETYLENE CRYOGENIC LIQUID (EXCLUDING HELIUM) CRYOGENIC CYLINDER VAPOR CRYOGENIC CYLINDER GAS WITHDRAWL TUBE TRAILERS A 3,5 NR U A NR A 3,5 NR U A 5 NR NR U NR 3,5 A 5 NR NR U 4 A 3,5 A 5 NR 4 A 5 NR A 5 NR NR 4 A NR 2 NR U 4 NR 1,2 U U U U NR U U 4 NR NR U NR U 1,4 U U NR U NR A A 4 NR 4 NR FI U U 4 NR A U U NR1 U U U U NR NR 4 NR4 A NR4 A 5 NR 4 5 NR NR 1,4 U NR1,4 A NR 1,4 4 1 WELDCOA LEAD STYLE U 4 NR 1 4 4,5 NR A 1,4 1 NR NR A NR U NR 5 4 4,5 1,2 A 5 FH A NR 1 U A 5 FF A NR U A 2 FE 1 NR NR1 A U U UNACCEPTABLE NR NOT RECOMMENDED NR 1 Typical flow rates do not require large hose diameter NR2 Cylinder pressure at 125°F may exceed maximum working pressure of lead NR 3 Difficult to use NR 4 No added value for cost NR A 5 Typical flow rates require large hose diameter ACCEPTABLE (CONSULT APPLICATION GUIDE) Back Table of Contents Next LEAD / HOSE SELECTION GUIDE RIGID METAL LEADS 1/4" 3500* PSIG Rigid Copper Leads (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Rigid Metal Leads for Industrial and Medical Gases INTRODUCTION Rigid Copper leads have been widely used and recognized as a lead material where minimum flexibility is required. Their low cost and compatibility with high pressure Oxygen gas has made them an economical choice for a number of applications. Copper has no permeability to small gas molecules such as hydrogen and helium. All end connections are attached by silver brazing. APPLICATION Weldcoa’s 1/4" 3500 PSIG Rigid Copper Leads are used in many Industrial and Medical gas charging and discharge applications. A typical application is where cylinders are permanently manifolded together such as with cylinder carts and banks, where the leads are disconnected infrequently. Copper is compatible with the most common Industrial, Medical and Specialty gases including Argon, Oxygen, Nitrogen, Helium, Carbon Dioxide and Hydrogen. SAFETY FEATURES • • • • • Maximum allowable working pressure (MAWP) based on a 4 : 1 Safety Factor. 100% Hydrostatically tested to 1.5 times MAWP. 100% Nitrogen leak tested. 100% Externally cleaned to remove manufacturing lubricants. 100% Internally oxygen cleaned, regardless of intended service. SAFETY CAUTION Copper is not compatible with Acetylene. Rigid Copper leads must periodically be annealed (heated and slow cooled) to relieve the stresses caused by bending and pressure cycling. Consult your company’s policy on annealing of rigid leads. LEAD IDENTIFICATION RING Weldcoa uses color coded, easy to read identification rings on all of its leads and hoses. The metal band identifies Weldcoa as the manufacturer, the MAWP and the date of manufacture. Back Table of Contents Next 1/4" RIGID COPPER LEADS (RA) Product Description RIGID METAL LEADS Specifications 1/4" 3500* PSIG Rigid Copper Leads (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) 1/4" OD X 0.065" Wall Annealed Copper Tube RIGID COPPER TUBE (RA) Solid Brass Fitting (CGA 540 Shown) STYLE SIZE O.D. RA 1/4" 0.25" Silver Braze MAX. ALLOWABLE MIN. BURST WALL MIN. BEND WEIGHT TEMPERATURE WORKING PRESSURE PRESSURE THICKNESS RADIUS PER FOOT RANGE AT 70°F (PSIG) (PSIG) 0.065" Back 3500 14,000 Table of Contents 1" 0.146LBS 320°F to 450°F Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com RIGID METAL LEADS 1/4" 3500* PSIG Rigid Copper Leads (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Below is a partial list of commonly used compressed gas cylinder connections. Additional connections are available upon request. All information provided is taken from the 1994 revision of the Compressed Gas Association’s pamphlet V-1 “Compressed Gas Cylinder Valve Outlet and Inlet Connections”. For industrial gas mixtures refer to CGA pamphlet V-7 “Standard Method of Determining Cylinder Valve Outlet Connections for Industrial Gas Mixtures”. LIST OF GASES AND CONNECTIONS ASSIGNED FOR PRESSURES UP TO 3000 PSIG GAS STANDARD CGA Air Argon Carbon Dioxide Carbon Monoxide Ethane Ethylene Helium Hydrogen LPG Methane Nitrogen Nitrous Oxide Oxygen Sulfur Hexafluoride Inert Welding Mixture Flammable Mixtures Medical Mixtures 346 / 590 580 320 350 350 350 580 350 510 350 580 326 540 590 580 350 280 / 296 / 500 / 580 Back Table of Contents Next 1/4" RIGID COPPER LEADS (RA) Common CGA Connections RIGID METAL LEADS Ends 1/4" 3500* PSIG Rigid Copper Leads (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Option: A Option: B Brass 1/4" MNPT Option: F Option: E Brass 1/4" FNPT Option: K Brass 1/4" FNPT Elbow Back Brass 1/4" MNPT Elbow Option: O Brass Female Compression Table of Contents CGA Only Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com RIGID METAL LEADS 1/4" 3500* PSIG Rigid Copper Leads (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Option: 1 Option: 2 Brass MNPT Elbow Back Brass FNPT Elbow Table of Contents Option: 3 Brass NPT Street Elbow Next 1/4" RIGID COPPER LEADS (RA) End Options RIGID METAL LEADS CGA’s 1/4" 3500* PSIG Rigid Copper Leads (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) NOTE: CGA’s listed below apply to both ends Option: A Option: B CGA-296 Option: C CGA-320 Option: D Option: E CGA-326 Option: F CGA-350 CGA-346 Option: G CGA-500 Option: I CGA-510 Back CGA-540 Table of Contents Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com RIGID METAL LEADS 1/4" 3500* PSIG Rigid Copper Leads (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) NOTE: CGA’s listed below apply to both ends Option: J Option: K CGA-580 Option: X CGA-590 Back Table of Contents Denotes No CGA Fitting Next 1/4" RIGID COPPER LEADS (RA) CGA’s RIGID METAL LEADS Connection Options 1/4" 3500* PSIG Rigid Copper Leads (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Option: W Option: H Wrench Tight Hand Tight Plastic w/O-Ring Option: M Option: N Hand Tight Metal w/O-Ring Back Option: I Hand Tight Plastic w/Soft Tip Option: A Hand Tight Metal w/Soft Tip Table of Contents Anti-Torque Brass Handle Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com RIGID METAL LEADS 1/4" 3500* PSIG Rigid Copper Leads (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) R A - - RIGID 1/4" X 0.065" Copper 3500 PSI Warning: Not for use with Acetylene FIRST END Brass Fitting MNPT- A Brass Fitting FNPT- B Brass MNPT Elbow- E Brass FNPT Elbow- F Brass Female Compression Fitting- K CGA Only- 0 No End- X OPTIONS Not Formed : Straight Formed: 1 Coils- 1 2 CONNECTION TYPE Wrench Tight Hand Tight Plastic/O-Ring Hand Tight Plastic/Soft Tip Hand Tight Metal/O-Ring Hand Tight Metal/Soft Tip Anti-Torque Brass Handle W H I M N A CGA MATERIAL FIRST END OPTIONS Brass MNPT ElbowBrass FNPT ElbowBrass NPT Street ElbowCGA 296 320 326 346 350 500 510 540 580 590 No CGA FittingOther CGA's Available Brass Stainless Steel-316 Monel-400 1 2 3 CGA 296 320 326 346 350 500 510 540 580 590 No CGA FittingOther CGA's Available A B C D E F G I J K X CONNECTION TYPE Wrench Tight Hand Tight Plastic/O-Ring Hand Tight Plastic/Soft Tip Hand Tight Metal/O-Ring Hand Tight Metal/Soft Tip Anti-Torque Brass Handle LENGTH 24"30"36"Note: Other lengths available. 1 2 3 SECOND END Brass Fitting MNPTBrass Fitting FNPTBrass MNPT ElbowBrass FNPT ElbowBrass Female Compression FittingCGA OnlyNo End- W H I M N A 24 30 36 Length is recognized as end of permanent lead end to end of permanent lead end (See hose "Length Tolerance" section of catalog) EXAMPLE R A PART NUMBER: 0 J 1 W A - 2 4 - X 1 DESCRIPTION: RIGID COPPER LEAD, CGA 580, BRASS WRENCH TIGHT CGA, ANTITORQUE BRASS HANDLE, 24" LONG, TUBE END, STRAIGHT Rev. 4 Back A B C D E F G I J K X SECOND END OPTIONS Brass MNPT Elbow- 1 Brass FNPT Elbow- 2 Brass NPT Street Elbow- 3 CGA MATERIAL Brass Stainless Steel-316 Monel-400 1 2 3 Table of Contents Next A B E F K 0 X 1/4" RIGID COPPER LEADS (RA) Part Number Matrix RIGID METAL LEADS Product Description 1/4" 7500* PSIG Rigid 304 SS Leads (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Rigid Metal Leads for Industrial, Medical and Specialty Gases INTRODUCTION APPLICATION Weldcoa’s 1/4" 7500 PSIG Rigid 304SS Leads are used in many Industrial and Specialty gas charging and discharge applications. A typical application is where cylinders are permanently manifolded together such as with cylinder carts and banks, where the leads are disconnected infrequently. 304SS is compatible with the most common Industrial and Specialty gases including Argon, Nitrogen, Helium, Carbon Dioxide, Hydrogen and some reactive gases. SAFETY FEATURES • • • • • Maximum allowable working pressure (MAWP) based on a 4 : 1 Safety Factor. 100% Hydrostatically tested to 1.5 times MAWP. 100% Nitrogen leak tested. 100% Externally cleaned to remove manufacturing lubricants. 100% Internally oxygen cleaned, regardless of intended service. SAFETY CAUTION 304SS is not recommended for use with high pressure Oxygen. LEAD IDENTIFICATION RING Weldcoa uses color coded, easy to read identification rings on all of its leads and hoses. The metal band identifies Weldcoa as the manufacturer, the MAWP and the date of manufacture. Back Table of Contents Next 1/4" RIGID 304SS LEADS (RB) Rigid Stainless Steel leads provide the maximum strength when flexibility is not important. Their low cost compared to flexible hoses has made them an economical choice for a number of applications. Solid metal has no permeability to small gas molecules such as hydrogen and helium. All connections are either silver brazed or TIG welded, depending on the end connection material. RIGID METAL LEADS Specifications 1/4" 7500* PSIG Rigid 304 SS Leads (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) 1/4" OD X 0.049" Wall 304 SS Tube Silver Braze Solid Brass Fitting (CGA 680 Shown) RIGID 304 SS TUBE 1/4" OD X 0.049" Wall 304 SS Tube (RB) Solid SS Fitting (CGA 580 Shown) STYLE SIZE O.D. RB 1/4" 0.25" TIG Welded MAX. ALLOWABLE MIN. BURST WALL MIN. BEND WEIGHT TEMPERATURE WORKING PRESSURE PRESSURE THICKNESS RADIUS PER FOOT RANGE AT 70°F (PSIG) (PSIG) 0.049" Back 7500 30,000 Table of Contents 1" 0.128LBS -320°F to 450°F Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com RIGID METAL LEADS Common CGA Connections 1/4" 7500* PSIG Rigid 304 SS Leads (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) LIST OF GASES AND CONNECTIONS ASSIGNED FOR PRESSURES UP TO 7500 PSIG CGA CGA GAS (0-3000 PSI) Air Argon Carbon Dioxide Carbon Monoxide Ethane Ethylene Helium Hydrogen LPG Methane Nitrogen Nitrous Oxide Sulfur Hexafluoride Inert Welding Mixture Flammable Mixtures Back 346 580 320 350 350 350 580 350 510 350 580 326 590 580 350 CGA CGA (3001-5500 PSI) (5501-7500 PSI) (High Integrity) 347 680 702 677 680 695 677 703 718 724 695 680 703 677 718 680 677 Table of Contents Next 718 716 724 1/4” RIGID 304SS LEADS (RB) Below is a partial list of commonly used compressed gas cylinder connections. Additional connections are available upon request. All information provided is taken from the 1994 revision of the Compressed Gas Association’s pamphlet V-1 “Compressed Gas Cylinder Valve Outlet and Inlet Connections”. For industrial gas mixtures refer to CGA pamphlet V-7 “Standard Method of Determining Cylinder Valve Outlet Connections for Industrial Gas Mixtures”. RIGID METAL LEADS Ends 1/4" 7500* PSIG Rigid 304 SS Leads (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Option: A Option: B SS 1/4" MNPT Option: E SS 1/4" FNPT Option: F SS 1/4" MNPT Elbow Option: K SS 1/4" FNPT Elbow SS Compression Female Back Table of Contents Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com RIGID METAL LEADS End Options 1/4" 7500* PSIG Rigid 304 SS Leads (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Option: 1 Option: 2 Back SS FNPT Elbow Table of Contents SS NPT Street Elbow Next 1/4" RIGID 304SS LEADS (RB) SS MNPT Elbow Option: 3 RIGID METAL LEADS CGA’s 1/4" 7500* PSIG Rigid 304 SS Leads (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) NOTE: CGA’s listed below apply to both ends Option: B Option: D CGA-320 Option: E CGA-346 Option: F Option: G CGA-350 Option: H CGA-510 CGA-500 Option: J CGA-520 Option: X CGA-580 Denotes No CGA Fitting Back Table of Contents Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com RIGID METAL LEADS Connection Options 1/4" 7500* PSIG Rigid 304 SS Leads (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Option: W Option: H Option: I 1/4" RIGID 304SS LEADS (RB) Wrench Tight Hand Tight Plastic w/O-Ring Option: M Option: N Hand Tight Metal w/O-Ring Back Hand Tight Plastic w/Soft Tip Option: A Hand Tight Metal w/Soft Tip Table of Contents Anti-Torque Brass Handle Next RIGID METAL LEADS Part Number Matrix 1/4" 7500* PSIG Rigid 304 SS Leads (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) R B - - RIGID OPTIONS Not Formed : Straight 1 Formed: 1 Coils- 2 1/4" X 0.049" SS-304 7500 PSI Warning: Not for use with Oxygen FIRST END SS Fitting - MNPT- A SS Fitting - FNPT- B SS MNPT Elbow- E SS FNPT Weld Elbow- F SS Female Compression Fitting- K CGA Only- 0 No End- X Note: Pressure Rating May be Limited by End Connections FIRST END OPTIONS SS MNPT Elbow1 SS FNPT Elbow2 SS NPT Street Elbow3 CGA 320 (Not for synthetic air) 346 350 500 510 520 580 No CGA FittingOther CGA's Available CONNECTION TYPE Wrench Tight Hand Tight Plastic/O-Ring Hand Tight Plastic/Soft Tip Hand Tight Metal/O-Ring Hand Tight Metal/Soft Tip Anti-Torque Brass HandleCGA MATERIAL Brass 1 Stainless Steel-316 2 Monel-400 3 CGA 320 (Not for synthetic air) 346 350 500 510 520 580 No CGA FittingOther CGA's Available B D E F G H J X CONNECTION TYPE Wrench Tight Hand Tight Plastic/O-Ring Hand Tight Plastic/Soft Tip Hand Tight Metal/O-Ring Hand Tight Metal/Soft Tip Anti-Torque Brass Handle- B D E F G H J X SECOND END OPTIONS SS MNPT Elbow- 1 SS FNPT Elbow- 2 SS NPT Street Elbow- 3 CGA MATERIAL Brass Stainless Steel-316 Monel-400 W H I M N A 1 2 3 SECOND END SS Fitting MNPTSS Fitting FNPTSS MNPT ElbowSS FNPT ElbowSS Female Compression FittingCGA OnlyNo End- W H I M N A A B E F K 0 X LENGTH 24"24 30"30 36"36 Note: Other lengths available. Length is recognized as end of permanent lead end to end of permanent lead end (See hose "Length Tolerance" section of catalog) EXAMPLE PART NUMBER: DESCRIPTION: R B 0 J 1 W A - 2 4 - X 1 RIGID 304 STAINLESS STEEL LEAD, CGA 580, BRASS WRENCH TIGHT CGA, ANTI-TORQUE BRASS HANDLE, 24" LONG, TUBE END, STRAIGHT Rev. 4 Back Table of Contents Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com RIGID METAL LEADS Product Description 1/4" 7500* PSIG Rigid 316 SS Leads (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Rigid Metal Leads for Industrial, Medical and Specialty Gases INTRODUCTION Rigid Stainless Steel leads provide the maximum strength when flexibility is not important. Their low cost compared to flexible hoses has made them an economical choice for a number of applications. Solid metal has no permeability to small gas molecules such as hydrogen and helium. All connections are either silver brazed or TIG welded, depending on the end connection material. APPLICATION SAFETY FEATURES • • • • • Maximum allowable working pressure (MAWP) based on a 4 : 1 Safety Factor. 100% Hydrostatically tested to 1.5 times MAWP. 100% Nitrogen leak tested. 100% Externally cleaned to remove manufacturing lubricants. 100% Internally oxygen cleaned, regardless of intended service. SAFETY CAUTION 316SS is not recommended for use with high pressure Oxygen. LEAD IDENTIFICATION RING Weldcoa uses color coded easy to read identification rings on all of its leads and hoses. The metal band identifies Weldcoa as the manufacturer, the MAWP and the date of manufacture. Back Table of Contents Next 1/4" RIGID 316SS LEADS (RC) Weldcoa’s 1/4" 7500 PSIG Rigid 316SS Leads are used in many Industrial and Specialty gas charging and discharge applications. A typical application is where cylinders are permanently manifolded together such as with cylinder carts and banks, where the leads are disconnected infrequently. 316SS is compatible with the most common Industrial and Specialty gases including Argon, Nitrogen, Helium, Carbon Dioxide, Hydrogen and some reactive gases. RIGID METAL LEADS Specifications 1/4" 7500* PSIG Rigid 316 SS Leads (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) 1/4" OD X 0.049" Wall 316 SS Tube Silver Braze Solid Brass Fitting (CGA 680 Shown) RIGID 316 SS TUBE 1/4" OD X 0.049" Wall 316 SS Tube (RC) TIG Welded Solid SS Fitting (CGA 580 Shown) STYLE SIZE O.D. RC 1/4" 0.25" MAX. ALLOWABLE MIN. BURST WALL MIN. BEND WEIGHT TEMPERATURE WORKING PRESSURE PRESSURE THICKNESS RADIUS PER FOOT RANGE AT 70°F (PSIG) (PSIG) 0.049" Back 7500 30,000 Table of Contents 1" 0.128LBS -320°F to 450°F Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com RIGID METAL LEADS Common CGA Connections 1/4" 7500* PSIG Rigid 316 SS Leads (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Below is a partial list of commonly used compressed gas cylinder connections. Additional connections are available upon request. All information provided is taken from the 1994 revision of the Compressed Gas Association’s pamphlet V-1 “Compressed Gas Cylinder Valve Outlet and Inlet Connections”. For industrial gas mixtures refer to CGA pamphlet V-7 “Standard Method of Determining Cylinder Valve Outlet Connections for Industrial Gas Mixtures”. LIST OF GASES AND CONNECTIONS ASSIGNED FOR PRESSURES UP TO 7500 PSIG CGA CGA GAS Air Argon Carbon Dioxide Carbon Monoxide Ethane Ethylene Helium Hydrogen LPG Methane Nitrogen Nitrous Oxide Sulfur Hexafluoride Inert Welding Mixture Flammable Mixtures Back 346 580 320 350 350 350 580 350 510 350 580 326 590 580 350 CGA (3001-5500 PSI) (5501-7500 PSI) (High Integrity) 347 680 702 677 680 695 677 703 718 724 695 680 703 677 718 680 677 Table of Contents Next 718 716 724 1/4" RIGID 316SS LEADS (RC) (0-3000 PSI) CGA RIGID METAL LEADS Ends 1/4" 7500* PSIG Rigid 316 SS Leads (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Option: A Option: B SS 1/4" MNPT Option: E SS 1/4" FNPT Option: F SS 1/4" MNPT Elbow Option: K SS 1/4" FNPT Elbow SS Compression Female Back Table of Contents Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com RIGID METAL LEADS End Options 1/4" 7500* PSIG Rigid 316 SS Leads (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Option: 1 Option: 2 SS MNPT Elbow Option: 3 SS FNPT Elbow SS NPT Street Elbow 1/4" RIGID 316SS LEADS (RC) Back Table of Contents Next RIGID METAL LEADS CGA’s 1/4" 7500* PSIG Rigid 316 SS Leads (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) NOTE: CGA’s listed below apply to both ends Option: B Option: D CGA-320 Option: E CGA-346 Option: F Option: G CGA-350 Option: H CGA-510 CGA-500 Option: J CGA-520 Option: X CGA-580 Denotes No CGA Fitting Back Table of Contents Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com RIGID METAL LEADS Connection Options 1/4" 7500* PSIG Rigid 316 SS Leads (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Option: W Option: H Wrench Tight Option: M Option: N Hand Tight Metal w/O-Ring Back Hand Tight Plastic w/Soft Tip Option: A Hand Tight Metal w/Soft Tip Table of Contents Anti- Torque Brass Handle Next 1/4" RIGID 316SS LEADS (RC) Hand Tight Plastic w/O-Ring Option: I RIGID METAL LEADS Part Number Matrix 1/4" 7500* PSIG Rigid 316 SS Leads (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) R C - - RIGID OPTIONS Not Formed : Straight 1 Formed: 1 Coils- 2 1/4" X 0.049" SS-316 7500 PSI Warning: Not for use with Oxygen FIRST END SS Fitting - MNPT- A SS Fitting - FNPT- B SS MNPT Elbow- E SS FNPT Elbow- F SS Female Compression Fitting- K CGA Only- 0 No End- X Note: Pressure Rating May be Limited by End Connections FIRST END OPTIONS SS MNPT Elbow- 1 SS FNPT Elbow- 2 SS NPT Street Elbow- 3 CGA 320 (Not for synthetic air) 346 350 500 510 520 580 No CGA FittingOther CGA's Available CGA MATERIAL Brass Stainless Steel-316 Monel-400 CONNECTION TYPE Wrench Tight Hand Tight Plastic/O-Ring Hand Tight Plastic/Soft Tip Hand Tight Metal/O-Ring Hand Tight Metal/Soft Tip Anti-Torque Brass Handle- CONNECTION TYPE Wrench Tight Hand Tight Plastic/O-Ring Hand Tight Plastic/Soft Tip Hand Tight Metal/O-Ring Hand Tight Metal/Soft Tip Anti-Torque Brass Handle- W H I M N A CGA MATERIAL Brass 1 Stainless Steel-316 2 Monel-400 3 CGA 320 (Not for synthetic air) 346 350 500 510 520 580 No CGA FittingOther CGA's Available B D E F G H J X B D E F G H J X SECOND END OPTIONS SS MNPT Elbow- 1 SS FNPT Elbow- 2 SS NPT Street Elbow- 3 1 2 3 SECOND END SS Fitting MNPTSS Fitting FNPTSS MNPT ElbowSS FNPT ElbowSS Female Compression FittingCGA OnlyNo End- W H I M N A A B E F K 0 X LENGTH 24"24 30"30 36"36 Note: Other lengths available. Length is recognized as end of permanent lead end to end of permanent lead end (See hose "Length Tolerance" section of catalog) EXAMPLE PART NUMBER: DESCRIPTION: R C 0 J 1 W A - 2 4 - X 1 RIGID 316 STAINLESS STEEL LEAD, CGA 580, BRASS WRENCH TIGHT CGA, ANTI-TORQUE BRASS HANDLE, 24" LONG, TUBE END, STRAIGHT Rev. 4 Back Table of Contents Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com RIGID METAL LEADS Product Description 1/4" 7000* PSIG Rigid Monel-400 Leads (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Rigid Metal Leads for Industrial, Medical and Specialty Gases INTRODUCTION Rigid Monel-400 leads provide the maximum strength when flexibility is not important and high pressure Oxygen is used. Their low cost compared to flexible hoses has made them an economical choice for a number of applications. Solid metal has no permeability to small gas molecules such as hydrogen and helium. All connections are either silver brazed or TIG welded, depending on the end connection material. APPLICATION Weldcoa’s 1/4" 7000 PSIG Rigid Monel-400 Leads are used in many Industrial, Medical and Specialty gas charging and discharge applications. A typical application is where cylinders are permanently manifolded together such as with cylinder carts and banks, where the leads are disconnected infrequently. Monel-400 is compatible with the most common Industrial and Specialty gases including Oxygen, Argon, Nitrogen, Helium, Carbon Dioxide, Hydrogen and some reactive gases. Monel-400 leads are particularly for use with high pressure Oxygen. SAFETY FEATURES Maximum allowable working pressure (MAWP) based on a 4 : 1 Safety Factor. 100% Hydrostatically tested to 1.5 times MAWP. 100% Nitrogen leak tested. 100% Externally cleaned to remove manufacturing lubricants. 100% Internally oxygen cleaned, regardless of intended service. LEAD IDENTIFICATION RING Weldcoa uses color coded easy to read identification rings on all of its leads and hoses. The metal band identifies Weldcoa as the manufacturer, the MAWP and the date of manufacture. Back Table of Contents Next 1/4" RIGID MONEL-400 LEADS (RD) • • • • • RIGID METAL LEADS Specifications 1/4" 7000* PSIG Rigid Monel-400 Leads (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) 1/4" OD X 0.049” Wall MONEL-400 Tube RIGID MONEL-400 TUBE (RD) Silver Braze Solid Brass Fitting (CGA 540 Shown) STYLE SIZE O.D. RD 1/4" 0.25" MAX. ALLOWABLE MIN. BURST WALL MIN. BEND WEIGHT TEMPERATURE WORKING PRESSURE PRESSURE THICKNESS RADIUS PER FOOT RANGE AT 70°F (PSIG) (PSIG) 0.049" Back 7000 28,000 Table of Contents 1" 0.143LBS -320°F to 450°F Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com RIGID METAL LEADS Common CGA Connections 1/4" 7000* PSIG Rigid Monel-400 Leads (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Below is a partial list of commonly used compressed gas cylinder connections. Additional connections are available upon request. All information provided is taken from the 1994 revision of the Compressed Gas Association’s pamphlet V-1 “Compressed Gas Cylinder Valve Outlet and Inlet Connections”. For industrial gas mixtures refer to CGA pamphlet V-7 “Standard Method of Determining Cylinder Valve Outlet Connections for Industrial Gas Mixtures”. LIST OF GASES AND CONNECTIONS ASSIGNED FOR PRESSURES UP TO 7500 PSIG CGA GAS (0-3000 PSI) Air 346 580 320 350 350 350 580 350 510 350 580 326 540 590 580 350 280 / 296 / 500 / 580 Back CGA CGA (3001-5500 PSI) (5501-7500 PSI) (High Integrity) 347 680 702 677 680 695 677 703 718 724 695 680 703 677 718 680 677 Table of Contents Next 718 716 724 1/4" RIGID MONEL-400 LEADS (RD) Argon Carbon Dioxide Carbon Monoxide Ethane Ethylene Helium Hydrogen LPG Methane Nitrogen Nitrous Oxide Oxygen Sulfur Hexafluoride Inert Welding Mixture Flammable Mixtures Medical Mixtures CGA RIGID METAL LEADS Ends 1/4" 7000* PSIG Rigid Monel-400 Leads (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Option: A Option: B Brass 1/4" MNPT Option: E Brass 1/4" FNPT Option: F Brass 1/4" MNPT Elbow Option: K Brass 1/4" FNPT Elbow Monel Compression Female Back Table of Contents Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com RIGID METAL LEADS End Options 1/4" 7000* PSIG Rigid Monel-400 Leads (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Option: 1 Option: 2 Brass MNPT Elbow Brass FNPT Elbow Option: 3 Brass NPT Street Elbow 1/4" RIGID MONEL-400 LEADS (RD) Back Table of Contents Next RIGID METAL LEADS CGA’s 1/4" 7000* PSIG Rigid Monel-400 Leads (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) NOTE: CGA’s listed below apply to both ends Option: A Option: B CGA-296 Option: C CGA-320 Option: D CGA-326 Option: E Option: F CGA-350 CGA-346 Option: G CGA-500 Option: I CGA-510 Back CGA-540 Table of Contents Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com RIGID METAL LEADS CGA’s 1/4" 7000* PSIG Rigid Monel-400 Leads (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) NOTE: CGA’s listed below apply to both ends Option: J Option: K CGA-580 Option: X CGA-590 Denotes No CGA Fitting 1/4" RIGID MONEL-400 LEADS (RD) Back Table of Contents Next RIGID METAL LEADS Connection Options 1/4" 7000* PSIG Rigid Monel-400 Leads (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Option: W Option: H Wrench Tight Hand Tight Plastic w/O-Ring Option: M Option: N Hand Tight Metal w/Soft Tip Hand Tight Metal w/O-Ring Back Table of Contents Option: I Hand Tight Plastic w/Soft Tip Option: A Anti- Torque Brass Handle Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com RIGID METAL LEADS Part Number Matrix 1/4" 7000* PSIG Rigid Monel-400 Leads (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) R D - - RIGID OPTIONS Not Formed : Straight 1 Formed: 1 Coils- 2 1/4" X 0.049" MONEL-400 7000 PSI FIRST END Brass Fitting - MNPTBrass Fitting - FNPTBrass MNPT ElbowBrass FNPT ElbowMonel Female Compression FittingCGA OnlyNo EndNote: Pressure Rating May be Limited by End Connections FIRST END OPTIONS Brass MNPT ElbowBrass FNPT ElbowBrass NPT Street Elbow- CGA MATERIAL Brass 1 Monel-400 3 1 2 3 CGA 296 320 326 346 350 500 510 540 580 590 No CGA FittingOther CGA's Available A B C D E F G I J K X A B C D E F G I J K X SECOND END OPTIONS Brass MNPT Elbow- 1 Brass FNPT Elbow- 2 Brass NPT Street Elbow- 3 CGA MATERIAL Brass 1 Monel-400 3 CONNECTION TYPE Wrench Tight Hand Tight Plastic/O-Ring Hand Tight Plastic/Soft Tip Hand Tight Metal/O-Ring Hand Tight Metal/Soft Tip Anti-Torque Brass Handle- W H I M N A SECOND END Brass Fitting - MNPTBrass Fitting - FNPTBrass MNPT ElbowBrass FNPT ElbowMonel Female Compression FittingCGA OnlyNo End- W H I M N A LENGTH 24"24 30"30 36"36 Note: Other lengths available. Length is recognized as end of permanent lead end to end of permanent lead end (See hose "Length Tolerance" section of catalog) EXAMPLE PART NUMBER: R D 0 J 1 W A - 2 4 - X 1 DESCRIPTION: RIGID MONEL-400 LEAD, CGA 580, BRASS WRENCH TIGHT CGA, ANTI-TORQUE BRASS HANDLE, 24" LONG, TUBE END, STRAIGHT Rev. 4 Back Table of Contents Next A B E F K 0 X 1/4" RIGID MONEL-400 LEADS (RD) CGA 296 320 326 346 350 500 510 540 580 590 No CGA FittingOther CGA's Available CONNECTION TYPE Wrench Tight Hand Tight Plastic/O-Ring Hand Tight Plastic/Soft Tip Hand Tight Metal/O-Ring Hand Tight Metal/Soft Tip Anti-Torque Brass Handle- A B E F K 0 X GAS Back 1/ 4" RI G ID RA U A U A A G G A A A A A A A A U G I A A U A A A A A U A I A A A A I A A A A I I A A I I A A G U A U A RB A A A A A A A A A A A A A A A G A G A A A A A A A A A I A A A A A A G A A A A A A U I A A A A G A A A RC A A A A A A A A A A A A A A A G A G A A A A A A A A A I A A A A A A G A A A A A A U I A A A A G A A A RD A A A A A A A A A A A A A A A G A A A A I A A A A A G A G A A A A A G A A A G G A A I G A A G G A I A WELDCOA LEAD STYLE Table of Contents U NR A G I Unacceptable Not Recommended Acceptable Generally Accepted in the Gases Industry Insufficient Information RIGID METAL LEAD APPLICATION GUIDE Acetylene Air (Compressed) Ammonia (Anhydrous) Argon Arsine Boron Trichloride Boron Triflouride 1,3-Butadiene n-Butane 1-Butene Cis-2-Butene Trans-2-Butene Carbon Dioxide Carbon Monoxide Carbon Tetraflouride Chlorine Diborane Dichlorosilane Ethane Ethylene Ethylene Oxide Flourine Flourocarbons Helium Hydrogen Hydrogen Bromide Hydrogen Chloride (Anhydrous) Hydrogen Flouride Hydrogen Sulfide Isobutane Isobutylene Krypton Methane Methyl Bromide Methyl Chloride Neon Nitric Oxide Nitrogen Nitrogen Dioxide Nitrogen Triflouride Nitrous Oxide Oxygen Phosgene Phosphine Propane Propylene Silane Sulfur Dioxide Sulfur Hexaflouride Vinyl Chloride Xenon 1/ 4" This chart has been prepared for use with dry (anhydrous) gases at operating temperatures near 70º F. CO RI PP G ER ID 1/ 4" 30 35 4S 00 RI S G PS 75 ID 1/ I 0 4" 31 0 PS 6S RI I S G 75 ID 00 M PS O NE I L 70 00 PS I RIGID METAL LEAD APPLICATION GUIDE Next FLEXIBLE NON-METAL LINED LEADS Product Description 1/4" 3000* PSIG PTFE Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) General purpose for Industrial, Medical, and Specialty gases, smooth bore PTFE lined leads meet or exceed CGA E-9 and SAE 100R14 specifications. INTRODUCTION Weldcoa’s smooth bore PTFE leads have been the standard in the gases industry for years. This lead utilizes a single stainless steel braid around a flexible tube. Through a process of cold head extrusion, tetraflouroetheylene powder is transformed into a smooth tube of PTFE, using only the finest DuPont T62. Quality control methods and meticulous attention to detail throughout the manufacturing process ensure that our customers will receive a leak-free lead that will provide years of service. A proprietary post sintering process, unique to the compressed gas industry, further fuses the PTFE material to reduce the diffusion of small molecules such as helium. This process helps make Weldcoa’s PTFE lead products the very best in the industry. APPLICATION Weldcoa’s 1/4" 3000 PSIG PTFE Lined Flexible Leads have been widely specified for a variety of applications in the gases industry. These leads can be found in cylinder charging plants, cylinder discharging applications, industrial manufacturing plants, medical institutions, pharmaceutical manufacturing, laboratories, and numerous other facilities. Weldcoa’s 1/4" 3000 PSIG PTFE Lined Flexible Leads are a cost effective, reliable option for handling most common Industrial gas, Medical gas and Specialty gases such as Oxygen, Nitrogen, Argon, Carbon Dioxide, Helium and other inert and flammable gases and gas mixtures. (NOTE: PFTE lined leads are not recommended for Helium and Hydrogen discharging applications. See the Metallic Lined Hose section of the catalog.) SAFETY FEATURES • • • • • Maximum allowable working pressure (MAWP) based on a 4 : 1 Safety Factor. 100% Hydrostatically tested to 1.5 times MAWP. 100% Nitrogen leak tested. 100% Externally cleaned to remove manufacturing lubricants. 100% Internally oxygen cleaned, regardless of intended service. CGA These leads comply with the Compressed Gas Association’s pamphlet E-9 “Standard For Medium Pressure (3,000 PSIG) Flexible PTFE Lined Pigtails for Compressed Gas Service”. LEAD IDENTIFICATION RING Back Table of Contents Next 1/4" TEFLON LINED 3000 PSI (FA) Weldcoa uses color coded easy to read identification rings on all of its leads and hoses. The metal band identifies Weldcoa as the manufacturer, the MAWP and the date of manufacture. FLEXIBLE NON-METAL LINED LEADS Specifications 1/4" 3000* PSIG PTFE Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) SS Lead Crimp Ferrule PTFE inner core. “Post Sintered” to decrease permeability. SINGLE BRAIDED (FA) SS Braid Solid barbed end fitting (FNPT shown) SINGLE BRAIDED WITH ARMOR (FA W/ARMOR) SS Armor crimp ferrule secures armor to end fitting SS Interlocked armor MAX. ALLOWABLE MIN. BURST AVERAGE AVERAGE MIN. BEND WEIGHT TEMPERATURE WORKING PRESSURE PRESSURE O.D. I.D. RADIUS PER FOOT RANGE AT 70°F (PSIG) (PSIG) STYLE SIZE FA 1/4" 0.375" 0.25" 3000 12,000 3" 0.098LBS -65°F to 450°F FA W/ARMOR 1/4" 0.565" 0.25" 3000 12,000 3" 0.248LBS -65°F to 450°F Back Table of Contents Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com FLEXIBLE NON-METAL LINED LEADS Common CGA Connections 1/4" 3000* PSIG PTFE Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Below is a partial list of commonly used compressed gas cylinder connections. Additional connections are available upon request. All information provided is taken from the 1994 revision of the Compressed Gas Association’s pamphlet V-1 “Compressed Gas Cylinder Valve Outlet and Inlet Connections”. For industrial gas mixtures refer to CGA pamphlet V-7 “Standard Method of Determining Cylinder Valve Outlet Connections for Industrial Gas Mixtures”. LIST OF GASES AND CONNECTIONS ASSIGNED FOR PRESSURES UP TO 3000 PSIG STANDARD CGA Acetylene Air Argon Carbon Dioxide Carbon Monoxide Ethane Ethylene Helium Hydrogen LPG Methane Nitrogen Nitrous Oxide Oxygen Sulfur Hexafluoride Inert Welding Mixture Flammable Mixtures Medical Mixtures 200 / 300 / 510 / 520 346 / 590 580 320 350 350 350 580 350 510 350 580 326 540 590 580 350 280 / 296 / 500 / 580 Back Table of Contents Next 1/4” TEFLON LINED 3000 PSI (FA) GAS FLEXIBLE NON-METAL LINED LEADS Ends 1/4" 3000* PSIG PTFE Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Option: A Option: B Brass 1/4" MNPT Option: D Option: C Brass 1/4" FNPT Option: E Monel Swivel 1/4" FNPT Option: G SS 1/4" Face Seal Gasket Male Option: H SS 1/4" Face Seal O-Ring Male Back SS 1/4" Face Seal O-Ring Female Table of Contents SS Swivel 1/4" FNPT Option: F SS 1/4" Face Seal Gasket Female Option: I SS 1/4" O-Seal (CPV) Male Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com FLEXIBLE NON-METAL LINED LEADS Ends 1/4" 3000* PSIG PTFE Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Option: J Option: K SS 1/4" O-Seal (CPV) Female Option: M Option: L SS 1/4" Tube Option: N SS 1/4" Compression Female Option: O SS 1/4" 37.5° JIC Male SS 1/4" 37.5° JIC Female Table of Contents Next 1/4" TEFLON LINED 3000 PSI (FA) Back SS 1/4" Compression Male FLEXIBLE NON-METAL LINED LEADS End Options 1/4" 3000* PSIG PTFE Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Option: 1 Option: 2 Brass MNPT Elbow Option: 4 Brass FNPT Elbow Option: 5 Brass Distance Piece FNPT x MNPT Back SS 1/4" Micro Elbow Table of Contents Option: 3 Brass NPT Street Elbow Option: 6 SS 1/4" Tube Elbow Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com FLEXIBLE NON-METAL LINED LEADS CGA’s 1/4" 3000* PSIG PTFE Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) NOTE: CGA’s listed below apply to both ends Option: A Option: B CGA-296 Option: C CGA-320 Option: D Option: E CGA-346 CGA-326 Option: F CGA-350 Option: G Option: H CGA-510 CGA-500 Option: I CGA-520 Table of Contents Next 1/4" TEFLON LINED 3000 PSI (FA) Back CGA-540 FLEXIBLE NON-METAL LINED LEADS CGA’s 1/4" 3000* PSIG PTFE Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) NOTE: CGA’s listed below apply to both ends Option: K Option: J CGA-580 Option: X CGA-590 Back Table of Contents Denotes No CGA Fitting Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com FLEXIBLE NON-METAL LINED LEADS Connection Options 1/4" 3000* PSIG PTFE Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Option: W Wrench Tight Option: H Option: I Hand Tight Plastic w/O-Ring Hand Tight Plastic w/Soft Tip Option: M Option: N Hand Tight Metal w/O-Ring Hand Tight Metal w/Soft Tip Table of Contents Next 1/4" TEFLON LINED 3000 PSI (FA) Back FLEXIBLE NON-METAL LINED LEADS Part Number Matrix 1/4" 3000* PSIG PTFE Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) F A - - FLEXIBLE OPTIONS Armor- A 1/4" PTFE 3000 PSIG CONNECTION TYPE Wrench TightHand Tight Plastic/O-RingHand Tight Plastic/Soft TipHand Tight Metal/O-RingHand Tight Metal/Soft Tip- FIRST END Brass Fitting MNPTBrass Fitting FNPTSS Swivel-FNPTMonel Swivel-FNPTSS 1/4" Face Seal Gasket Male- A B C D E SS 1/4" Face Seal Gasket Female- F SS 1/4" Face Seal O-ring Male- G SS 1/4" Face Seal O-ring Female- H SS 1/4" O-Seal (CPV) MaleI SS 1/4" O-Seal (CPV) Female- J SS 1/4" Tube- K SS 1/4" Compression Male- L SS 1/4" Compression Female- M SS 1/4" 37.5° JIC Male- N SS 1/4" 37.5° JIC Female- O Warning: SS not for use with Oxygen FIRST END OPTIONS Brass MNPT Elbow- 1 Brass FNPT Elbow- 2 Brass NPT Street Elbow- 3 Brass 3" Distance Piece FNPT x MNPT4 SS 1/4" Micro Elbows- 5 SS 1/4" Tube Elbow- 6 CGA 296 320 326 346 500 510 520 540 580 590 No CGA FittingOther CGA's Available CGA MATERIAL Brass- 1 Stainless Steel-316- 2 Monel-400- 3 CGA 296 320 326 346 500 510 520 540 580 590 No CGA FittingOther CGA's Available SECOND END OPTIONS Brass MNPT ElbowBrass FNPT ElbowBrass NPT Street ElbowBrass 3" Distance Piece FNPT x MNPTSS 1/4" Micro ElbowsSS 1/4" Tube Elbow- A B C D F G H I J K X SECOND END Brass Fitting MNPTBrass Fitting FNPTSS Swivel-FNPTMonel Swivel-FNPTSS 1/4" Face Seal Gasket MaleSS 1/4" Face Seal Gasket Female- CGA MATERIAL BrassStainless Steel-316Monel-400- 1 2 3 CONNECTION TYPE Wrench TightHand Tight Plastic/O-RingHand Tight Plastic/Soft TipHand Tight Metal/O-RingHand Tight Metal/Soft Tip- W H I M N LENGTH 6.5"18" 27" 45" 54" 60" 72" - W H I M N SS 1/4" Face Seal O-ring MaleSS 1/4" Face Seal O-ring FemaleSS 1/4" O-Seal (CPV) MaleSS 1/4" O-Seal (CPV) FemaleSS 1/4" TubeSS 1/4" Compression MaleSS 1/4" Compression FemaleSS 1/4" 37.5° JIC MaleSS 1/4" 37.5° JIC FemaleWarning: SS not for use with Oxygen 6.5 18 27 45 54 60 72 A B C D F G H I J K X 1 2 3 4 5 6 A B C D E F G H I J K L M N O Length is recognized as end of permanent lead end to end of permanent lead end (See hose "Length Tolerance" section of catalog) EXAMPLE F PART NUMBER: DESCRIPTION: A C 4 3 J 1 I - 2 7 - A 2 J 1 W A TEFLON LINED 3000 PSI FLEXIBLE, 1/4" SS FNPT SWIVEL END, BRASS 1/4" DISTANCE PIECE, CGA-580,BRASS-CGA, PLASTIC HAND TIGHT, 27" LENGTH, 1/4" BRASS MNPT, BRASS FNPT ELBOW, CGA-580,BRASS-CGA, WRENCH TIGHT, WITH ARMOR Rev. 4 Back Table of Contents Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com Product Description 1/4" 3600* PSIG PTFE Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) General purpose for Industrial, Medical, and Specialty gases, smooth bore PTFE lined leads meet or exceed CGA E-9 and SAE 100R14 specifications. INTRODUCTION Weldcoa’s smooth bore PTFE leads have been the standard the gases industry for years. This lead utilizes a double stainless steel braid around a flexible tube. Through a process of cold head extrusion, tetraflouroetheylene powder is transformed into a smooth tube of PTFE, using only the finest DuPont T62. Quality control methods and meticulous attention to detail throughout the manufacturing process ensure that our customers will receive a leak-free lead that will provide years of service. A proprietary post sintering process, unique to the compressed gas industry, further fuses the PTFE material to reduce the diffusion of small molecules such as helium. This process helps make Weldcoa’s PTFE hose products the very best in the industry. APPLICATION Weldcoa’s 1/4" 3600 PSIG PTFE Lined Flexible Leads have been widely specified for a variety of applications in the gases industry where the 3000 PSIG leads do not provide the desired working pressure. These leads can be found in cylinder charging plants, cylinder discharging applications, industrial manufacturing plants, medical institutions, pharmaceutical manufacturing, laboratories, and numerous other facilities. Weldcoa’s 1/4" 3600 PSIG PTFE Lined Flexible Leads are a cost effective, reliable option for handling most common Industrial gas, Medical gas and Specialty gases such as Oxygen, Nitrogen, Argon, Carbon Dioxide, Helium and other inert and flammable gases and gas mixtures. (NOTE: PFTE lined leads are not recommended for Helium and Hydrogen discharging applications. See the Metallic Lined Hose section of the catalog.) SAFETY FEATURES • • • • • Maximum allowable working pressure (MAWP) based on a 4 : 1 Safety Factor. 100% Hydrostatically tested to 1.5 times MAWP. 100% Nitrogen leak tested. 100% Externally cleaned to remove manufacturing lubricants. 100% Internally oxygen cleaned, regardless of intended service. CGA These leads comply with the Compressed Gas Association’s pamphlet E-9 “Standard For Medium Pressure (3,000 PSIG) Flexible PTFE Lined Pigtails for Compressed Gas Service”. LEAD IDENTIFICATION RING Weldcoa uses color coded easy to read identification rings on all of its leads and hoses. The metal band identifies Weldcoa as the manufacturer, the MAWP and the date of manufacture. Back Table of Contents Next 1/4" TEFLON LINED 3600 PSI (FB) FLEXIBLE NON-METAL LINED LEADS FLEXIBLE NON-METAL LINED LEADS Specifications 1/4" 3600* PSIG PTFE Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) SS Lead Crimp Ferrule PTFE inner core. “Post Sintered” to decrease permeability. DOUBLE BRAIDED (FB) SS Outer Braid Solid barbed end fitting (FNPT shown) SS Inner Braid DOUBLE BRAIDED WITH ARMOR (FB W/ARMOR) SS Armor crimp ferrule secures armor to end fitting SS Interlocked armor MAX. ALLOWABLE MIN. BURST AVERAGE AVERAGE MIN. BEND WEIGHT TEMPERATURE WORKING PRESSURE PRESSURE O.D. I.D. RADIUS PER FOOT RANGE AT 70°F (PSIG) (PSIG) STYLE SIZE FB 1/4" 0.420" 0.25" 3600 14,400 3.5" 0.140LBS -65°F to 450°F FB W/ARMOR 1/4" 0.565" 0.25" 3600 14,400 3.5" 0.29LBS -65°F to 450°F Back Table of Contents Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com Common CGA Connections 1/4" 3600* PSIG PTFE Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Below is a partial list of commonly used compressed gas cylinder connections. Additional connections are available upon request. All information provided is taken from the 1994 revision of the Compressed Gas Association’s pamphlet V-1 “Compressed Gas Cylinder Valve Outlet and Inlet Connections”. For industrial gas mixtures refer to CGA pamphlet V-7 “Standard Method of Determining Cylinder Valve Outlet Connections for Industrial Gas Mixtures”. LIST OF GASES AND CONNECTIONS ASSIGNED FOR PRESSURES UP TO 3000 PSIG GAS STANDARD CGA Acetylene Air Argon Carbon Dioxide Carbon Monoxide Ethane Ethylene Helium Hydrogen LPG Methane Nitrogen Nitrous Oxide Oxygen Sulfur Hexafluoride Inert Welding Mixture Flammable Mixtures Medical Mixtures 200 / 300 / 510 / 520 346 / 590 580 320 350 350 350 580 350 510 350 580 326 540 590 580 350 280 / 296 / 500 / 580 Back Table of Contents Next 1/4" TEFLON LINED 3600 PSI (FB) FLEXIBLE NON-METAL LINED LEADS FLEXIBLE NON-METAL LINED LEADS Ends 1/4" 3600* PSIG PTFE Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Option: A Option: B Brass 1/4" MNPT Option: D Option: C Brass 1/4" FNPT Option: E Monel Swivel 1/4" FNPT Option: G SS 1/4" Face Seal Gasket Male Option: H SS 1/4" Face Seal O-Ring Male Back SS 1/4" Face Seal O-Ring Female Table of Contents SS Swivel 1/4" FNPT Option: F SS 1/4" Face Seal Gasket Female Option: I SS 1/4" O-Seal (CPV) Male Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com Ends 1/4" 3600* PSIG PTFE Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Option: J Option: K SS 1/4" O-Seal (CPV) Female Option: M Option: L SS 1/4" Tube Option: N SS 1/4" Compression Female Back SS 1/4" Compression Male Option: O SS 1/4" 37.5° JIC Male SS 1/4" 37.5° JIC Female Table of Contents Next 1/4" TEFLON LINED 3600 PSI (FB) FLEXIBLE NON-METAL LINED LEADS FLEXIBLE NON-METAL LINED LEADS End Options 1/4" 3600* PSIG PTFE Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Option: 1 Option: 2 Brass MNPT Elbow Option: 4 Brass FNPT Elbow Option: 5 Brass Distance Piece FNPT x MNPT Back SS 1/4" Micro Elbow Table of Contents Option: 3 Brass NPT Street Elbow Option: 6 SS 1/4" Tube Elbow Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com CGA’s 1/4" 3600* PSIG PTFE Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) NOTE: CGA’s listed below apply to both ends Option: A Option: B CGA-296 Option: C CGA-320 Option: D Option: E CGA-346 CGA-326 Option: F CGA-350 Option: G Option: H CGA-510 CGA-500 Option: I CGA-520 Back Table of Contents CGA-540 Next 1/4" TEFLON LINED 3600 PSI (FB) FLEXIBLE NON-METAL LINED LEADS FLEXIBLE NON-METAL LINED LEADS CGA’s 1/4" 3600* PSIG PTFE Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) NOTE: CGA’s listed below apply to both ends Option: K Option: J CGA-580 Option: X CGA-590 Back Table of Contents Denotes No CGA Fitting Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com Connection Options 1/4" 3600* PSIG PTFE Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Option: W Wrench Tight Option: H Option: I Hand Tight Plastic w/O-Ring Hand Tight Plastic w/Soft Tip Option: M Option: N Hand Tight Metal w/O-Ring Hand Tight Metal w/Soft Tip Back Table of Contents Next 1/4" TEFLON LINED 3600 PSI (FB) FLEXIBLE NON-METAL LINED LEADS FLEXIBLE NON-METAL LINED LEADS Part Number Matrix 1/4" 3600* PSIG PTFE Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) F B - - FLEXIBLE OPTIONS Armor- A CONNECTION TYPE Wrench TightHand Tight Plastic/O-RingHand Tight Plastic/Soft TipHand Tight Metal/O-RingHand Tight Metal/Soft Tip- W H I M N 1/4" PTFE 3600 PSIG FIRST END Brass Fitting MNPTBrass Fitting FNPTSS Swivel-FNPTMonel Swivel-FNPTSS 1/4" Face Seal Gasket Male- A B C D E SS 1/4" Face Seal Gasket Female- F SS 1/4" Face Seal O-ring Male- G SS 1/4" Face Seal O-ring Female- H SS 1/4" O-Seal (CPV) MaleI SS 1/4" O-Seal (CPV) FemaleJ SS 1/4" Tube- K SS 1/4" Compression MaleL SS 1/4" Compression Female- M SS 1/4" 37.5° JIC Male- N SS 1/4" 37.5° JIC Female- O Warning: SS not for use with Oxygen FIRST END OPTIONS Brass MNPT Elbow- 1 Brass FNPT Elbow- 2 Brass NPT Street Elbow- 3 Brass 3" Distance Piece FNPT x MNPT4 SS 1/4" Micro Elbows5 SS 1/4" Tube Elbow- 6 CGA 296 320 326 346 350 500 510 520 540 580 590 No CGA FittingOther CGA's Available CGA MATERIAL Brass- 1 Stainless Steel-316- 2 Monel-400- 3 CGA 296 320 326 346 350 500 510 520 540 580 590 No CGA FittingOther CGA's Available A B C D E F G H I J K X SECOND END OPTIONS Brass MNPT ElbowBrass FNPT ElbowBrass NPT Street ElbowBrass 3" Distance Piece FNPT x MNPTSS 1/4" Micro ElbowsSS 1/4" Tube Elbow- 1 2 3 CONNECTION TYPE Wrench TightHand Tight Plastic/O-RingHand Tight Plastic/Soft TipHand Tight Metal/O-RingHand Tight Metal/Soft Tip- W H I M N LENGTH 6.5"18" 27" 45" 54" 60" 72" - 1 2 3 4 5 6 SECOND END Brass Fitting MNPTBrass Fitting FNPTSS Swivel-FNPTMonel Swivel-FNPTSS 1/4" Face Seal Gasket Male- A B C D E SS 1/4" Face Seal Gasket Female- F SS 1/4" Face Seal O-ring Male- G SS 1/4" Face Seal O-ring Female- H SS 1/4" O-Seal (CPV) Male- I SS 1/4" O-Seal (CPV) Female- J SS 1/4" Tube- K SS 1/4" Compression Male- L SS 1/4" Compression Female- M SS 1/4" 37.5° JIC Male- N SS 1/4" 37.5° JIC Female- O Warning: SS not for use with Oxyge n CGA MATERIAL BrassStainless Steel-316Monel-400- A B C D E F G H I J K X 6.5 18 27 45 54 60 72 Length is recognized as end of permanent lead end to end of permanent lead end (See hose "Length Tolerance" section of catalog) EXAMPLE PART NUMBER: DESCRIPTION: F B C 4 3 J 1 I - 2 7 - A 2 J 1 W A TEFLON LINED 3600 PSI FLEXIBLE, 1/4" SS FNPT SWIVEL END, BRASS 1/4" DISTANCE PIECE, CGA-580, BRASS-CGA, PLASTIC HAND TIGHT, 27" LENGTH, 1/4" BRASS MNPT, BRASS FNPT ELBOW, CGA-580, BRASS-CGA, WRENCH TIGHT, WITH ARMOR Rev. 4 Back Table of Contents Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com FLEXIBLE NON-METAL LINED LEADS 1/4" 5000* PSIG PTFE Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Heavy-duty, high pressure flexible PTFE lined smooth bore leads for Industrial and Specialty gas applications. INTRODUCTION Weldcoa’s smooth bore PTFE leads have been the standard in the gases industry for years. This lead utilizes a double stainless steel braid around a flexible tube. Through a process of cold head extrusion, tetraflouroetheylene powder is transformed into a smooth tube of PTFE, using only the finest DuPont T62. Quality control methods and meticulous attention to detail throughout the manufacturing process ensure that our customers will receive a leak-free lead that will provide years of service. A proprietary post sintering process, unique to the compressed gas industry, further fuses the PTFE material to reduce the diffusion of small molecules such as helium. This process helps make Weldcoa’s PTFE lead products the very best in the industry. APPLICATION Weldcoa’s 1/4" 5000 PSIG PTFE Lined Flexible Leads are an excellent choice for use with the higher capacity (high pressure) cylinders that operate at up to 4500 PSI. These leads can be found in cylinder charging plants, cylinder discharging applications, and countless industrial manufacturing facilities. These leads can be used with most common Industrial and Specialty gases such as Oxygen, Nitrogen, Argon, Supercritical Carbon Dioxide, Helium and other inert and flammable gases and gas mixtures. (NOTE: PFTE lined leads are not recommended for Helium and Hydrogen discharging applications. See the Metallic Lined Hose section of the catalog.) SAFETY FEATURES • • • • • Maximum allowable working pressure (MAWP) based on a 4 : 1 Safety Factor. 100% Hydrostatically tested to 1.5 times MAWP. 100% Nitrogen leak tested. 100% Externally cleaned to remove manufacturing lubricants. 100% Internally oxygen cleaned, regardless of intended service. LEAD IDENTIFICATION RING Weldcoa uses color coded easy to read identification rings on all of its leads and hoses. The metal band identifies Weldcoa as the manufacturer, the MAWP and the date of manufacture. Back Table of Contents Next 1/4” TEFLON LINED 5000 PSI (FC) Product Description FLEXIBLE NON-METAL LINED LEADS Specifications 1/4" 5000* PSIG PTFE Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) SS Lead Crimp Ferrule PTFE inner core. “Post Sintered” to decrease permeability. DOUBLE BRAIDED (FC) SS Outer Braid Solid barbed end fitting (FNPT shown) SS Inner Braid DOUBLE BRAIDED WITH ARMOR (FC W/ARMOR) SS Interlocked armor SS Armor crimp ferrule MAX. ALLOWABLE MIN. BURST AVERAGE AVERAGE MIN. BEND WEIGHT TEMPERATURE WORKING PRESSURE PRESSURE O.D. I.D. RADIUS PER FOOT RANGE AT 70°F (PSIG) (PSIG) STYLE SIZE FC 1/4" 0.375" 0.22" 5000 20,000 3.5" 0.108LBS -65°F to 400°F FC W/ARMOR 1/4" 0.565" 0.22" 5000 20,000 3.5" 0.256LBS -65°F to 400°F Back Table of Contents Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com FLEXIBLE NON-METAL LINED LEADS 1/4" 5000* PSIG PTFE Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Below is a partial list of commonly used compressed gas cylinder connections. Additional connections are available upon request. All information provided is taken from the 1994 revision of the Compressed Gas Association’s pamphlet V-1 “Compressed Gas Cylinder Valve Outlet and Inlet Connections”. For industrial gas mixtures refer to CGA pamphlet V-7 “Standard Method of Determining Cylinder Valve Outlet Connections for Industrial Gas Mixtures”. LIST OF GASES AND CONNECTIONS ASSIGNED FOR PRESSURES 3001 - 5500 PSIG GAS STANDARD CGA Air Argon Helium Hydrogen Methane Nitrogen 347 680 680 695 695 680 577 701 Oxygen (3001 - 4000 PSIG) Oxygen (4001 - 5500 PSIG) Back Table of Contents Next 1/4" TEFLON LINED 5000 PSI (FC) Common CGA Connections FLEXIBLE NON-METAL LINED LEADS Ends 1/4" 5000* PSIG PTFE Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Option: A Option: B SS 1/4" MNPT Option: E SS 1/4" FNPT Option: F Option: G SS 1/4" Face Seal Gasket Female Option: I SS 1/4" Face Seal O-Ring Male Option: J SS 1/4" O-Seal (CPV) Male Back SS 1/4" O-Seal (CPV) Female Table of Contents SS 1/4" Face Seal Gasket Male Option: H SS 1/4" Face Seal O-Ring Female Option: K SS 1/4" OD Tube Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com FLEXIBLE NON-METAL LINED LEADS 1/4" 5000* PSIG PTFE Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Option: L Option: M SS 1/4" Compression Male SS 1/4" Compression Female Option: N SS 1/4" 37.5° JIC Male Option: O SS 1/4" 37.5° JIC Female Back Table of Contents Next 1/4" TEFLON LINED 5000 PSI (FC) Ends FLEXIBLE NON-METAL LINED LEADS End Options 1/4" 5000* PSIG PTFE Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Option: 1 Option: 2 SS 1/4" Micro Elbow Option: 4 SS 1/4" Tube Elbow Option: 3 SS 1/4" MNPT Elbow Option: 5 SS 1/4" FNPT Elbow Back SS 1/4" NPT Street Elbow Table of Contents Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com FLEXIBLE NON-METAL LINED LEADS 1/4" TEFLON LINED 5000 PSI (FC) CGA’s 1/4" 5000* PSIG PTFE Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) NOTE: CGA’s listed below apply to both ends Option: L Option: M CGA-347 Option: N CGA-577 Option: O Option: P CGA-695 Option: X CGA-701 Back CGA-680 Table of Contents Denotes No CGA Fitting Next FLEXIBLE NON-METAL LINED LEADS Connection Options 1/4" 5000* PSIG PTFE Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Option: W Wrench Tight Back Table of Contents Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com FLEXIBLE NON-METAL LINED LEADS 1/4" TEFLON LINED 5000 PSI (FC) Part Number Matrix 1/4" 5000* PSIG PTFE Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) F C - - FLEXIBLE OPTIONS Armor- A 1/4" PTFE 5000 PSIG CONNECTION TYPE Wrench Tight- W FIRST END SS Fitting MNPT- A SS Fitting FNPT- B SS 1/4" Face Seal Gasket Male- E SS 1/4" Face Seal Gasket Female- F SS 1/4" Face Seal O-ring Male- G SS 1/4" Face Seal O-ring Female- H SS 1/4" O-Seal (CPV) Male- I SS 1/4" O-Seal (CPV) Female- J SS 1/4" Tube- K SS 1/4" Compression Male- L SS 1/4" Compression Female- M SS 1/4" 37.5° JIC Male- N SS 1/4" 37.5° JIC Female- O Warning: SS not for use with Oxygen FIRST END OPTIONS SS 1/4" Micro Elbows- 1 SS 1/4" Tube Elbow- 2 SS MNPT Elbow- 3 SS FNPT Elbow- 4 SS NPT Street Elbow- 5 CGA 347 577 680 695 701 No CGA FittingOther CGA's Available CGA MATERIAL Brass- 1 Stainless Steel-316 2 CGA 347 577 680 695 701 No CGA FittingOther CGA's Available SECOND END OPTIONS SS 1/4" Micro ElbowsSS 1/4" Tube ElbowSS MNPT ElbowSS FNPT ElbowSS NPT Street Elbow- CGA MATERIAL 1 2 CONNECTION TYPE Wrench Tight- W LENGTH 24"30"36"- 1 2 3 4 5 SECOND END SS Fitting MNPT- A SS Fitting FNPT- B SS 1/4" Face Seal Gasket Male- E SS 1/4" Face Seal Gasket Female- F SS 1/4" Face Seal O-ring Male- G SS 1/4" Face Seal O-ring Female- H SS 1/4" O-Seal (CPV) Male- I SS 1/4" O-Seal (CPV) Female- J SS 1/4" Tube- K SS 1/4" Compression Male- L SS 1/4" Compression Female- M SS 1/4" 37.5° JIC Male- N SS 1/4" 37.5° JIC Female- O Warning: SS not for use with Oxygen L M N O P X BrassStainless Steel-316 L M N O P X 24 30 36 Length is recognized as end of permanent lead end to end of permanent lead end (See hose "Length Tolerance" section of catalog) EXAMPLE PART NUMBER: F C B 5 N 1 W - 3 0 - B N 1 W A DESCRIPTION: TEFLON LINED 5000 PSI FLEXIBLE, 1/4" SS FNPT END, SS 1/4" STREET ELBOW, CGA-680, BRASS-CGA, WRENCH TIGHT, 30" LENGTH, 1/4" SS FNPT, CGA-680, BRASS-CGA, WRENCH TIGHT, WITH ARMOR Rev. 4 Back Table of Contents Next FLEXIBLE NON-METAL LINED LEADS Product Description 1/4" 6000* PSIG PTFE Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Special heavy-duty ultra-high pressure flexible PTFE lined smooth bore leads for Industrial and Specialty gas applications. Weldcoa’s heavy duty ultra-high pressure smooth bore PTFE lined leads are designed to meet the most demanding needs of the compressed gas industry. This lead utilizes one inner braid, four spiral layers and a outer braid (all stainless steel) to provide one of the most rugged leads available for gas transfer applications. Quality control methods and meticulous attention to detail throughout the manufacturing process ensure that our customers will receive a leak-free lead that will provide years of service. A proprietary post sintering process, unique to the compressed gas industry, further fuses the PTFE material to reduce the diffusion of small molecules such as helium. This helps make Weldcoa’s PTFE lead products the very best in the industry. APPLICATION Weldcoa’s 1/4" 6000 PSIG PTFE Lined Flexible Leads are used to meet the ultra-high pressure needs of the industrial gas and specialty gas industries. These leads are commonly used for the charging and discharging of ultra-high pressure compressed gas cylinders or other severe service applications. These flexible leads are available for handling most common Industrial and Specialty gases such as Nitrogen, Argon, Super-critical Carbon Dioxide, Helium and other inert and flammable gases and gas mixtures. (NOTE: PTFE lined leads are not recommended for Helium and Hydrogen discharging applications. See the Metallic Lined Hose section of the catalog.) SAFETY FEATURES • • • • • Maximum allowable working pressure (MAWP) based on a 4 : 1 Safety Factor. 100% Hydrostatically tested to 1.5 times MAWP. 100% Nitrogen leak tested. 100% Externally cleaned to remove manufacturing lubricants. 100% Internally oxygen cleaned, regardless of intended service. LEAD IDENTIFICATION RING Weldcoa uses color coded easy to read identification rings on all of its leads and hoses. The metal band identifies Weldcoa as the manufacturer, the MAWP and the date of manufacture. Back Table of Contents Next 1/4" TEFLON LINED 6000 PSI (FD) INTRODUCTION FLEXIBLE NON-METAL LINED LEADS Specifications 1/4" 6000* PSIG PTFE Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) SS Lead Crimp Ferrule PTFE inner core. “Post Sintered” to decrease permeability. BRAIDED/SPIRAL WRAP (FD) SS Outer Braid Solid SS barbed end fitting (FNPT shown) SS Inner Braid SS Spiral Wrap Layers BRAIDED/SPIRAL WRAP WITH ARMOR (FD W/ARMOR) SS Armor crimp ferrule SS Interlocked armor MAX. ALLOWABLE MIN. BURST AVERAGE AVERAGE MIN. BEND WEIGHT TEMPERATURE WORKING PRESSURE PRESSURE O.D. I.D. RADIUS PER FOOT RANGE AT 70°F (PSIG) (PSIG) STYLE SIZE FD 1/4" 0.375" 0.229" 6000 24,000 3" 0.24LBS -65°F to 400°F FD W/ARMOR 1/4" 0.97" 0.229" 6000 24,000 3" 0.42LBS -65°F to 400°F Back Table of Contents Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com FLEXIBLE NON-METAL LINED LEADS Common CGA Connections 1/4" 6000* PSIG PTFE Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) LIST OF GASES AND CONNECTIONS ASSIGNED FOR PRESSURES 5501 - 7500 PSIG GAS STANDARD CGA Air 702 Argon 677 Helium 677 Hydrogen 703 Methane 703 Nitrogen 677 Oxygen 701 Back Table of Contents Next 1/4" TEFLON LINED 6000 PSI (FD) Below is a partial list of commonly used compressed gas cylinder connections. Additional connections are available upon request. All information provided is taken from the 1994 revision of the Compressed Gas Association’s pamphlet V-1 “Compressed Gas Cylinder Valve Outlet and Inlet Connections”. For industrial gas mixtures refer to CGA pamphlet V-7 “Standard Method of Determining Cylinder Valve Outlet Connections for Industrial Gas Mixtures”. FLEXIBLE NON-METAL LINED LEADS Ends 1/4" 6000* PSIG PTFE Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) NOTE: Ends listed below apply to both ends Option: A Option: B SS 1/4" MNPT Option: G SS 1/4" FNPT Option: H Option: I SS 1/4" Face Seal O-Ring Female Option: K SS 1/4" O-Seal (CPV) Male Option: L SS 1/4" OD Tube SS 1/4" Compression Male Back Table of Contents SS 1/4" Face Seal O-Ring Male Option: J SS 1/4" O-Seal (CPV) Female Option: M SS 1/4" Compression Female Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com FLEXIBLE NON-METAL LINED LEADS End Options 1/4" 6000* PSIG PTFE Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) NOTE: End Options listed below apply to both ends Option: 2 Option: 3 Option: 4 1/4" TEFLON LINED 6000 PSI (FD) SS 1/4" Tube Elbow SS MNPT Elbow SS FNPT Elbow Option: 5 SS NPT Street Elbow Back Table of Contents Next FLEXIBLE NON-METAL LINED LEADS CGA’s 1/4" 6000* PSIG PTFE Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) NOTE: CGA’s listed below apply to both ends Option: Q Option: R CGA-677 Option: S CGA-702 CGA-703 Option: X Denotes No CGA Fitting Back Table of Contents Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com FLEXIBLE NON-METAL LINED LEADS Connection Options 1/4" 6000* PSIG PTFE Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Option: W 1/4" TEFLON LINED 6000 PSI (FD) Wrench Tight Back Table of Contents Next FLEXIBLE NON-METAL LINED LEADS Part Number Matrix 1/4" 6000* PSIG PTFE Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) F D - - FLEXIBLE OPTIONS Armor A 1/4" PTFE 6000 PSIG CONNECTION TYPE Wrench Tight W FIRST END SS Fitting MNPT- A SS Fitting FNPT- B SS 1/4" Facce Seal O-ring Male- G SS 1/4" Face Seal O-ring Female H SS 1/4" O-Seal (CPV) Male - I SS 1/4" O-Seal (CPV) Female- J SS 1/4" Tube- K SS 1/4" Compression Male- L SS 1/4" Compression Female M Warning: SS not for use with Oxygen FIRST END OPTIONS SS 1/4" Tube Elbow - 2 SS MNPT Elbow- 3 SS FNPT Elbow- 4 SS NPT Street Elbow- 5 CGA 677 702 703 No CGA FittingOther CGA's Available CGA MATERIAL Brass- 1 Stainless Steel-316 2 CGA 677 702 703 No CGA FittingOther CGA's Available SECOND END OPTIONS SS 1/4" Tube ElbowSS MNPT ElbowSS FNPT ElbowSS NPT Street Elbow- Q R S X 2 3 4 5 SECOND END SS Fitting MNPT- A SS Fitting FNPT- B SS 1/4" Facce Seal O-ring Male G SS 1/4" Face Seal O-ring Female H SS 1/4" O-Seal (CPV) Male- I SS 1/4" O-Seal (CPV) Female- J SS 1/4" Tube- K SS 1/4" Compression Male- L SS 1/4" Compression Female M Warning: SS not for use with Oxygen CGA MATERIAL Brass- 1 Stainless Steel-31 6 2 CONNECTION TYPE Wrench Tight- W LENGTH 24"30"36"- Q R S X 24 30 36 Length is recognized as end of permanent lead end to end of permanent lead end (See hose "Length Tolerance" section of catalog) EXAMPLE PART NUMBER: DESCRIPTION: F D B 5 Q 1 W - 3 0 - B Q 1 W A TEFLON LINED 6000 PSI FLEXIBLE, 1/4" SS FNPT END, SS 1/4" STREET ELBOW, CGA-677, BRASS-CGA, WRENCH TIGHT, 30" LENGTH, 1/4" SS FNPT, CGA-677, BRASS-CGA, WRENCH TIGHT, WITH ARMOR Rev. 4 Back Table of Contents Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com FLEXIBLE NON-METAL LINED HOSES Product Description 1/2" 5000* PSIG PTFE Lined (*RATING OF HOSE, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Heavy-duty, large diameter, high pressure flexible PTFE lined smooth bore hose for Industrial and Specialty gas applications. INTRODUCTION APPLICATION Weldcoa’s 1/2" 5000 PSIG PTFE Lined Flexible Hoses are an excellent choice when a large diameter is needed for high flow applications. These hoses are well suited for compressor connections and for tube trailer filling or discharging. These hoses can be used with most common Industrial, Medical and Specialty gases such as Oxygen, Nitrogen, Argon, Carbon Dioxide, Helium and other inert and flammable gases and gas mixtures. (NOTE: PFTE lined hoses are not recommended for Helium and Hydrogen discharging applications. See the Metallic Lined Hose section of the catalog.) SAFETY FEATURES • • • • • Maximum allowable working pressure (MAWP) based on a 4 : 1 Safety Factor. 100% Hydrostatically tested to 1.5 times MAWP. 100% Nitrogen leak tested. 100% Externally cleaned to remove manufacturing lubricants. 100% Internally oxygen cleaned, regardless of intended service. LEAD IDENTIFICATION RING Weldcoa uses color coded easy to read identification rings on all of its leads and hoses. The metal band identifies Weldcoa as the manufacturer, the MAWP and the date of manufacture. Back Table of Contents Next 1/2" TEFLON LINED 5000 PSI (FG) Weldcoa’s smooth bore PTFE hoses have been the standard in the gases industry for years. This hose utilizes a double stainless steel braid around a flexible tube. Through a process of cold head extrusion, tetraflouroetheylene powder is transformed into a smooth tube of PTFE, using only the finest DuPont T62. Quality control methods and meticulous attention to detail throughout the manufacturing process ensure that our customers will receive a leak-free hose that will provide years of service. A proprietary post sintering process, unique to the compressed gas industry, further fuses the PTFE material to reduce the diffusion of small molecules such as helium. This process helps make Weldcoa’s PTFE hose products the very best in the industry. FLEXIBLE NON-METAL LINED HOSES Specifications 1/2" 5000* PSIG PTFE Lined (*RATING OF HOSE, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) SS Lead Crimp Ferrule PTFE inner core. “Post Sintered” to decrease permeability. DOUBLE BRAIDED (FG) SS Outer Braid Solid barbed end fitting (FNPT shown) SS Inner Braid DOUBLE BRAIDED WITH ARMOR (FG W/ARMOR) SS Interlocked armor SS Armor crimp ferrule MAX. ALLOWABLE MIN. BURST AVERAGE AVERAGE MIN. BEND WEIGHT TEMPERATURE WORKING PRESSURE PRESSURE O.D. I.D. RADIUS PER FOOT RANGE AT 70°F (PSIG) (PSIG) STYLE SIZE FG 1/2" 0.71" 0.495" 5000 20,000 3.3" 0.31LBS -65°F to 400°F FG W/ARMOR 1/2" 1.13" 0.495" 5000 20,000 3.8" 0.59LBS -65°F to 400°F Back Table of Contents Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com FLEXIBLE NON-METAL LINED HOSES Common Connections 1/2” 5000* PSIG PTFE Lined (*RATING OF HOSE, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) While most gas applications use 1/4” leads and CGA connectors, this hose is 1/2” diameter and is not typically equipped with CGA connections. These hoses are typically used for connecting high capacity equipment and tube trailers. Tube trailers commonly use 1” - 11 1/2 NPS Internal thread connectors, which are threaded into Female NPT connectors on the hose. These are shown in the Connection Options section. Trailer connectors other than those shown can also be used. 1/2” TEFLON LINED 5000 PSI (FG) Back Table of Contents Next FLEXIBLE NON-METAL LINED HOSES Ends for 1/2” 5000* PSIG PTFE Lined (*RATING OF HOSE, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Option: A Option: B SS 1/2” MNPT Option: C SS 1/2” FNPT Option: D Option: E Monel-400 1/2” FNPT Back SS 1/2” 37.5° JIC Male Table of Contents Monel-400 1/2” MNPT Option: F SS 1/2” 37.5° JIC Female Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com FLEXIBLE NON-METAL LINED HOSES End Options for 1/2” 5000* PSIG PTFE Lined (*RATING OF HOSE, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Option: 3 Option: 4 SS 1/2” MNPT Elbow Option: 8 SS 1/2” Male 37.5° JIC x 1/2” MNPT Back SS 1/2” Male 37.5° JIC x 1/2” FNPT Table of Contents SS 1/2” NPT Street Elbow Option: 9 SS 1/2” Male 37.5° JIC x SS 1/2” Male 37.5° JIC Next 1/2” TEFLON LINED 5000 PSI (FG) Option: 7 SS 1/2” FNPT Elbow Option: 5 FLEXIBLE NON-METAL LINED HOSES Connection Options 1/2” 5000* PSIG PTFE Lined (*RATING OF HOSE, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Option: A Option: B 1”-11 1/2 NPS Right Hand Internal Back 1”-11 1/2 NPS Left Hand Internal Table of Contents Option: X Denotes No Fitting Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com FLEXIBLE NON-METAL LINED HOSES Part Number Matrix for 1/2” 5000* PSIG PTFE Lined (*RATING OF HOSE, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) F G - - FLEXIBLE OPTIONS Armor A 1/2" PTFE 5000 PSIG FIRST END SS Fitting MNPTSS Fitting FNPTMonel-400 Fitting MNPTMonel-400 Fitting FNPTSS 1/2" 37.5° JIC MaleSS 1/2" 37.5° JIC Female- CONNECTION 1"-11 1/2 NPS RIGHT HAND INTERNAL 1"-11 1/2 NPS LEFT HAND INTERNAL No FittingOther Connections Available A B C D E F CONNECTION MATERIAL Brass 1 Stainless Steel-316 2 CONNECTION 1"-11 1/2 NPS RIGHT HAND INTERNAL 1"-11 1/2 NPS LEFT HAND INTERNAL No FittingOther Connections Available 3 4 5 7 8 9 A B X SECOND END OPTIONS SS MNPT ElbowSS FNPT ElbowSS NPT Street ElbowAdapter SS 1/2"Male 37.5° JIC X Male NPTAdapter SS 1/2" Male 37.5° JIC X Female NPTSS 1/2" Male 37.5° JIC X 1/2" Male 37.5° JIC- 3 4 5 7 8 9 SECOND END SS Fitting MNPTSS Fitting FNPTMonel-400 Fitting MNPTMonel-400 Fitting FNPTSS 1/2" 37.5° JIC MaleSS 1/2" 37.5° JIC Female- A B C D E F CONNECTION MATERIAL Brass Stainless Steel-316 1 2 CONNECTION TYPE Wrench Tight W LENGTH 60"120"- 60 120 Length is recognized as end of permanent lead end to end of permanent lead end (See hose "Length Tolerance" section of catalog) EXAMPLE F G B PART NUMBER: DESCRIPTION: 5 A 1 W - 1 2 0 - B A 1 W A TEFLON LINED 1/2" 5000 PSI FLEXIBLE, 1/2" SS FNPT END, SS 1/2" STREET ELBOW, 1"-11 1/2 NPS RIGHT HAND INTERNAL, BRASSCONNECTION, WRENCH TIGHT, 120" LENGTH, 1/2" SS FNPT END, 1"-11 1/2 NPS RIGHT HAND INTERNAL, BRASS-CONNECTION, WRENCH TIGHT, WITH ARMOR Rev. 4 Back Table of Contents A B X Next 1/2” TEFLON LINED 5000 PSI (FG) FIRST END OPTIONS SS MNPT ElbowSS FNPT ElbowSS NPT Street ElbowAdapter SS 1/2"Male 37.5° JIC X Male NPTAdapter SS 1/2" Male 37.5° JIC X Female NPTSS 1/2" Male 37.5° JIC X 1/2" Male 37.5° JIC- CONNECTION TYPE Wrench Tight W GAS TE 4" 1/ FC FD FG A A A A G G G A A A A A A A I G A A G G I I I NR2 NR1 A A A A G G G A A A A A A A I G A A G G I I I NR2 NR1 A A A A G G G A A A A A A A I G A A G G I I I NR2 NR1 A A A A G G G A A A A A A A I G A A G G I I I NR2 NR1 I G G A A A A A G G A G A A A A A1 A G A A G G A I A I G G A A A A A G G A G A A A A A1 A G A A G G A I A I G G A A A A A G G A G A A A A A1 A G A A G G A I A I G G A A A A A G G A G A A A A A1 A G A A G G A I A 1 Back 1/ FB A A A A G G G A A A A A A A I G A A G G I I I NR2 1 NR I G G A A A A A G G A G A A A A A A G A A G G A I A Oxygen Phosgene Phosphine Propane Propylene Silane Sulfur Dioxide Sulfur Hexaflouride Vinyl Chloride Xenon 4" 4" FA Table of Contents WELDCOA LEAD STYLE U Unacceptable NR Not Recommended 1 Acceptable for cylinder charging applications in properly rated (explosion - proof) areas. Not recommended for discharging applications because permeation through liner may cause accumulation and ignition of hydrogen. NR2 Acceptable for cylinder charging applications. Not recommended for discharging applications because permeation through liner will result in product loss. NR A Acceptable A1 Acceptable when accomodations are made to prevent the ignition of the liner due to Adiabatic compression. G I Generally Accepted in the Gases Industry Insufficient Information NON-METAL LINED LEAD / HOSE APPLICATION GUIDE Acetylene Air (Compressed) Ammonia (Anhydrous) Argon Arsine Boron Trichloride Boron Triflouride 1,3-Butadiene n-Butane 1-Butene Cis-2-Butene Trans-2-Butene Carbon Dioxide Carbon Monoxide Carbon Tetraflouride Chlorine Diborane Dichlorosilane Ethane Ethylene Ethylene Oxide Flourine Flourocarbons Helium Hydrogen Hydrogen Bromide Hydrogen Chloride (Anhydrous) Hydrogen Flouride Hydrogen Sulfide Isobutane Isobutylene Krypton Methane Methyl Bromide Methyl Chloride Neon Nitric Oxide Nitrogen Nitrogen Dioxide Nitrogen Triflouride Nitrous Oxide 1/ This chart has been prepared for use with dry (anhydrous) gases at operating temperatures near 70°F. TE FL O N LI N FL ED O N 30 TE LI 00 N FL PS E 1/ D I O 4" N 36 TE LI 00 N FL PS ED 1/ I O 2" N 50 TE LI 00 N FL PS ED I O N 60 LI 00 N PS ED I 50 00 PS I NON-METAL LINED LEAD / HOSE APPLICATION GUIDE Next FLEXIBLE METAL LINED LEADS Product Description 1/4" 4600* PSIG SS Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) For Industrial and Specialty gases, corrugated metal lined leads. INTRODUCTION Weldcoa’s Flexible Metal leads are the choice when low diffusion rates and higher integrity are required. The inner liner is made from two plies of stainless steel strip that are formed into a helical profile and resistance welded. Because it is not mechanically formed from tubing it is extremely flexible and does not contain the residual stresses like traditional mechanically-formed helical hose. A single stainless steel braid is used to further increase the working pressure. Because the lead is lined with metal, it will not diffuse small molecules. APPLICATION Weldcoa’s 1/4" 4600 PSI SS Lined Flexible Metal Leads are most commonly used in high purity gas charging and discharging manifolds. These flexible leads are available for handling most common Industrial and Specialty gases such as Nitrogen, Argon, Carbon Dioxide, Helium and other inert and flammable gases and gas mixtures. Because they will not diffuse small molecule gases, they are ideally suited for Helium and Hydrogen discharge applications. Note: Stainless Steel is not recommended for use with high pressure Oxygen. SAFETY FEATURES • • • • • Maximum allowable working pressure (MAWP) based on a 4 : 1 Safety Factor. 100% Hydrostatically tested to 1.5 times MAWP. 100% Nitrogen leak tested. 100% Externally cleaned to remove manufacturing lubricants. 100% Internally oxygen cleaned, regardless of intended service. LEAD IDENTIFICATION RING Back Table of Contents Next 1/4" SS LINED 4600 PSI (FE) Weldcoa uses color coded easy to read identification rings on all of its leads and hoses. The metal band identifies Weldcoa as the manufacturer, the MAWP and the date of manufacture. FLEXIBLE METAL LINED LEADS Specifications 1/4" 4600* PSIG SS Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Argon purged TIG weld joins end fitting, sleeve and outer braid SS Sleeve SS Spiral-welded corrugated inner core SINGLE BRAIDED SS Outer Braid (FE) Solid SS end fitting (FNPT shown) Argon purged TIG weld joins armor and sleeve to lead assembly SINGLE BRAIDED WITH ARMOR (FE W/ARMOR) SS Interlocked armor SS Armor sleeve MAX. ALLOWABLE MIN. BURST AVERAGE AVERAGE MIN. BEND WEIGHT TEMPERATURE WORKING PRESSURE PRESSURE O.D. I.D. RADIUS PER FOOT RANGE AT 70°F (PSIG) (PSIG) STYLE SIZE FE 1/4" 0.52" 0.25" 4600 18,400 5" 0.21LBS -320°F to 450°F FE W/ARMOR 1/4" 0.695" 0.25" 4600 18,400 5" 0.41LBS -320°F to 450°F Back Table of Contents Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com FLEXIBLE METAL LINED LEADS Common CGA Connections 1/4" 4600* PSIG SS Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Below is a partial list of commonly used compressed gas cylinder connections. Additional connections are available upon request. All information provided is taken from the 1994 revision of the Compressed Gas Association’s pamphlet V-1 “Compressed Gas Cylinder Valve Outlet and Inlet Connections”. For industrial gas mixtures refer to CGA pamphlet V-7 “Standard Method of Determining Cylinder Valve Outlet Connections for Industrial Gas Mixtures”. LIST OF GASES AND CONNECTIONS ASSIGNED FOR PRESSURES UP TO 3000 PSIG STANDARD CGA Air Argon Carbon Dioxide Carbon Monoxide Ethane Ethylene Helium Hydrogen LPG Methane Nitrogen Nitrous Oxide Sulfur Hexafluoride Inert Welding Mixture Flammable Mixtures 346 / 590 580 320 350 350 350 580 350 510 350 580 326 590 580 350 Back Table of Contents 1/4" SS LINED 4600 PSI (FE) GAS Next FLEXIBLE METAL LINED LEADS Ends 1/4" 4600* PSIG SS Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Option: A Option: B SS 1/4" MNPT Option: C SS 1/4" FNPT Option: D Option: E SS 1/4" FNPT Elbow Option: G SS 1/4" Face Seal Gasket Male Option: H SS 1/4" Face Seal O-Ring Male Back SS 1/4" Face Seal O-Ring Female Table of Contents SS 1/4" MNPT Elbow Option: F SS 1/4" Face Seal Gasket Female Option: I SS 1/4" O-Seal (CPV) Male Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com FLEXIBLE METAL LINED LEADS Ends 1/4" 4600* PSIG SS Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Option: J Option: K SS 1/4" O-Seal (CPV) Female Option: M Option: L SS 1/4" Tube Option: N SS 1/4" Compression Female SS 1/4" 37.5° JIC Male SS 1/4" Compression Male Option: O SS 1/4" 37.5° JIC Female 1/4" SS LINED 4600 PSI (FE) Back Table of Contents Next FLEXIBLE METAL LINED LEADS End Options 1/4" 4600* PSIG SS Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Option: 1 Option: 2 SS 1/4" Micro Elbow Option: 4 SS 1/4" Tube Elbow Option: 3 SS MNPT Elbow Option: 5 SS 1/4" FNPT Elbow Back SS 1/4" Street Elbow Table of Contents Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com FLEXIBLE METAL LINED LEADS CGA’s 1/4" 4600* PSIG SS Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) NOTE: CGA’s listed below apply to both ends Option: B Option: D CGA-320 Option: E CGA-346 Option: F CGA-350 Option: G CGA-500 Option: J CGA-510 Option: X 1/4" SS LINED 4600 PSI (FE) CGA-580 Back Denotes No CGA Fitting Table of Contents Next FLEXIBLE METAL LINED LEADS Connection Options 1/4" 4600* PSIG SS Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Option: W Wrench Tight Option: H Option: I Hand Tight Plastic w/O-Ring Hand Tight Plastic w/Soft Tip Option: M Option: N Hand Tight Metal w/O-Ring Hand Tight Metal w/Soft Tip Back Table of Contents Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com FLEXIBLE METAL LINED LEADS Part Number Matrix 1/4" 4600* PSIG SS Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) F E - - FLEXIBLE OPTIONS Armor- A 1/4" FLEXIBLE METAL SS 4600 PSIG Warning: Not for use with Oxygen FIRST END SS Fitting MNPT- A SS Fitting FNPT- B SS MNPT x Weld Elbow- C SS FNPT x Weld Elbow- D SS 1/4" Face Seal Gasket Male- E SS 1/4" Face Seal Gasket Female- F SS 1/4" Face Seal O-ring Male- G SS 1/4" Face Seal O-ring Female- H SS 1/4" O-Seal (CPV) Male- I SS 1/4" O-Seal (CPV) Female- J SS 1/4" Tube- K SS 1/4" Compression Male- L SS 1/4" Compression Female- M SS 1/4" 37.5° JIC Male- N SS 1/4" 37.5° JIC Female- O FIRST END OPTIONS SS 1/4" Micro Weld ElbowsSS 1/4" Tube ElbowSS MNPT ElbowSS FNPT ElbowSS Street ElbowCGA 320 Not for synthetic Comp. Air 346 350 500 510 580 No CGA FittingOther CGA's Available CONNECTION TYPE Wrench Tight Hand Tight Plastic/O-Ring Hand Tight Plastic/Soft Tip Hand Tight Metal/O-Ring Hand Tight Metal/Soft Tip CGA MATERIAL Brass Stainless Steel-316 CGA 320 Not for synthetic Comp. Air 346 350 500 510 580 No CGA FittingOther CGA's Available 1 2 3 4 5 SECOND END OPTIONS SS 1/4" Micro Weld ElbowsSS 1/4" Tube ElbowSS MNPT ElbowSS FNPT ElbowSS NPT Street Elbow- B D E F G J X SECOND END SS Fitting MNPTSS Fitting FNPTSS MNPT x Weld ElbowSS FNPT x Weld ElbowSS 1/4" Face Seal Gasket MaleSS 1/4" Face Seal Gasket FemaleSS 1/4" Face Seal O-ring MaleSS 1/4" Face Seal O-ring Female- CGA MATERIAL Brass Stainless Steel-316 1 2 CONNECTION TYPE Wrench Tight Hand Tight Plastic/O-Ring Hand Tight Plastic/Soft Tip Hand Tight Metal/O-Ring Hand Tight Metal/Soft Tip W H I M N SS 1/4" O-Seal (CPV) MaleSS 1/4" O-Seal (CPV) FemaleSS 1/4" TubeSS 1/4" Compression MaleSS 1/4" Compression FemaleSS 1/4" 37.5° JIC MaleSS 1/4" 37.5° JIC Female- 6.5 18 27 45 54 60 72 Length is recognized as end of permanent lead end to end of permanent lead end (See hose "Length Tolerance" section of catalog) EXAMPLE PART NUMBER: DESCRIPTION: Back F E B 5 E 1 H - 4 5 - B E 1 W A SS FLEXIBLE METAL LINED 4600 PSI, 1/4" SS FNPT END, SS 1/4" STREET ELBOW, CGA-350, BRASS-CGA, PLASTIC HAND TIGHT, 45" LENGTH, 1/4" SS FNPT, CGA-350, BRASS-CGA, WRENCH TIGHT, WITH ARMOR Rev. 4 Table of Contents 1 2 B D E F G J X 1 2 3 4 5 A B C D E F G H I J K L M N O 1/4" SS LINED 4600 PSI (FE) LENGTH 6.5"18" 27" 45" 54" 60" 72" - W H I M N Next FLEXIBLE METAL LINED LEADS Product Description 1/4" 3700* PSIG Monel-400 Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) For Industrial and Specialty gases, corrugated metal lined leads. INTRODUCTION Weldcoa’s Flexible Metal leads are the choice when low diffusion rates and higher integrity are required. The inner liner is made from two plies of Monel-400 steel strip that are formed into a helical profile and resistance welded. Because it is not mechanically formed from tubing it is extremely flexible and does not contain the residual stresses like traditional mechanically-formed helical hose. A single stainless steel braid is used to further increase the working pressure. Because the lead is lined with metal, it will not diffuse small molecules. APPLICATION Weldcoa’s 1/4" 3700 PSI Monel-400 Lined Flexible Metal Leads are most commonly used in high purity gas charging and discharging manifolds, where high pressure Oxygen is used. Monel-400 is used with Oxygen because it will not support combustion, like Stainless Steel. Monel-400 is compatible with the most common Industrial and Specialty gases including Oxygen, Argon, Nitrogen, Helium, Carbon Dioxide and Hydrogen. SAFETY FEATURES • • • • • Maximum allowable working pressure (MAWP) based on a 4 : 1 Safety Factor. 100% Hydrostatically tested to 1.5 times MAWP. 100% Nitrogen leak tested. 100% Externally cleaned to remove manufacturing lubricants. 100% Internally oxygen cleaned, regardless of intended service. LEAD IDENTIFICATION RING Weldcoa uses color coded easy to read identification rings on all of its leads and hoses. The metal band identifies Weldcoa as the manufacturer, the MAWP and the date of manufacture. Table of Contents Next 1/4" MONEL-400 LINED 3700 PSI (FF) Back FLEXIBLE METAL LINED LEADS Specifications 1/4" 3700* PSIG Monel-400 Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Argon purged TIG weld joins end fitting, sleeve and outer braid SS Sleeve Monel-400 Spiral-welded corrugated inner core SINGLE BRAIDED SS Outer Braid (FF) Solid Monel-400 end fitting (FNPT shown) Argon purged TIG weld joins armor and sleeve to lead assembly SINGLE BRAIDED WITH ARMOR (FF W/ARMOR) SS Interlocked armor SS Armor sleeve MAX. ALLOWABLE MIN. BURST AVERAGE AVERAGE MIN. BEND WEIGHT TEMPERATURE WORKING PRESSURE PRESSURE O.D. I.D. RADIUS PER FOOT RANGE AT 70°F (PSIG) (PSIG) STYLE SIZE FF 1/4" 0.52" 0.25" 3700 14,800 5" 0.21LBS -320°F to 450°F FF W/ARMOR 1/4" 1.00" 0.25" 3700 14,800 5" 0.45LBS -320°F to 450°F Back Table of Contents Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com FLEXIBLE METAL LINED LEADS Common CGA Connections 1/4" 3700* PSIG Monel-400 Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Below is a partial list of commonly used compressed gas cylinder connections. Additional connections are available upon request. All information provided is taken from the 1994 revision of the Compressed Gas Association’s pamphlet V-1 “Compressed Gas Cylinder Valve Outlet and Inlet Connections”. For industrial gas mixtures refer to CGA pamphlet V-7 “Standard Method of Determining Cylinder Valve Outlet Connections for Industrial Gas Mixtures”. LIST OF GASES AND CONNECTIONS ASSIGNED FOR PRESSURES UP TO 3000 PSIG STANDARD CGA Air Argon Carbon Dioxide Carbon Monoxide Ethane Ethylene Helium Hydrogen LPG Methane Nitrogen Nitrous Oxide Oxygen Sulfur Hexafluoride Inert Welding Mixture Flammable Mixtures Medical Mixtures 346 / 590 580 320 350 350 350 580 350 510 350 580 326 540 590 580 350 280 / 296 / 500 / 580 Back Table of Contents Next 1/4" MONEL-400 LINED 3700 PSI (FF) GAS FLEXIBLE METAL LINED LEADS Ends 1/4" 3700* PSIG Monel-400 Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Option: A Option: B Monel-400 1/4" MNPT Option: D Monel-400 1/4" FNPT Option: E Monel-400 1/4" FNPT Elbow Option: G Monel-400 1/4" Face Seal Gasket Male Option: H Monel-400 1/4" Face Seal O-Ring Male Back Monel-400 1/4" Face Seal O-Ring Female Table of Contents Option: C Monel-400 1/4" MNPT Elbow Option: F Monel-400 1/4" Face Seal Gasket Female Option: I Monel-400 1/4" O-Seal (CPV) Male Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com FLEXIBLE METAL LINED LEADS Ends 1/4" 3700* PSIG Monel-400 Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Option: J Option: K Monel-400 1/4" O-Seal (CPV) Female Monel-400 1/4" Tube Option: L Monel-400 1/4" Compression Male Option: M Monel-400 1/4" Compression Female Table of Contents Next 1/4" MONEL-400 LINED 3700 PSI (FF) Back FLEXIBLE METAL LINED LEADS End Options 1/4" 3700* PSIG Monel-400 Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Option: 1 Option: 2 Monel-400 1/4" Micro Elbow Monel-400 1/4" Tube Elbow Option: 4 Option: 5 Brass 1/4" FNPT Elbow Back Option: 3 Brass 1/4" MNPT Elbow Brass 1/4" Street Elbow Table of Contents Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com FLEXIBLE METAL LINED LEADS CGA’s 1/4" 3700* PSIG Monel-400 Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) NOTE: CGA’s listed below apply to both ends Option: A Option: B CGA-296 Option: C CGA-320 Option: D CGA-326 Option: E CGA-346 Option: F CGA-350 Option: G CGA-500 Option: I CGA-510 Table of Contents Next 1/4" MONEL-400 LINED 3700 PSI (FF) Back CGA-540 FLEXIBLE METAL LINED LEADS CGA’s 1/4" 3700* PSIG Monel-400 Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) NOTE: CGA’s listed below apply to both ends Option: K Option: J CGA-580 Option: X CGA-590 Back Table of Contents Denotes No CGA Fitting Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com FLEXIBLE METAL LINED LEADS Connection Options 1/4" 3700* PSIG Monel-400 Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Option: W Wrench Tight Option: H Option: I Hand Tight Plastic w/O-Ring Hand Tight Plastic w/Soft Tip Option: M Option: N Hand Tight Metal w/O-Ring Hand Tight Metal w/Soft Tip Table of Contents Next 1/4" MONEL-400 LINED 3700 PSI (FF) Back FLEXIBLE METAL LINED LEADS Part Number Matrix 1/4" 3700* PSIG Monel-400 Lined (*RATING OF LEAD, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) F F - - FLEXIBLE OPTIONS Armor- A 1/4" FLEXIBLE METAL MONEL-400 3700 PSIG FIRST END Monel-400 Fitting MNPTMonel-400 Fitting FNPTMonel-400 MNPT x Weld ElbowMonel-400 FNPT x Weld ElbowMonel-400 1/4" Face Seal Gasket MaleMonel-400 1/4" Face Seal Gasket FemaleMonel-400 1/4" Face Seal O-ring MaleMonel-400 1/4" Face Seal O-ring FemaleMonel-400 1/4" O-Seal (CPV) MaleMonel-400 1/4" O-Seal (CPV) FemaleMonel-400 1/4" TubeMonel-400 1/4" Compression MaleMonel-400 1/4" Compression Female- A B C D E F G H I J K L M FIRST END OPTIONS Monel-400 1/4" Micro Weld ElbowsMonel-400 1/4" Tube ElbowBrass MNPT ElbowBrass FNPT ElbowBrass Street Elbow- 1 2 3 4 5 CGA 296 320 326 346 350 500 510 540 580 590 No CGA FittingOther CGA's Available CONNECTION TYPE Wrench Tight Hand Tight Plastic/O-Ring Hand Tight Plastic/Soft Tip Hand Tight Metal/O-Ring Hand Tight Metal/Soft Tip CGA MATERIAL Brass 1 Monel-400 3 CGA 296 320 326 346 350 500 510 540 580 590 No CGA FittingOther CGA's Available A B C D E F G I J K X CGA MATERIAL Brass Monel-400 1 3 CONNECTION TYPE Wrench Tight Hand Tight Plastic/O-Ring Hand Tight Plastic/Soft Tip Hand Tight Metal/O-Ring Hand Tight Metal/Soft Tip W H I M N LENGTH 6.5"18" 27" 45" 54" 60" 72" - 6.5 18 27 45 54 60 72 EXAMPLE PART NUMBER: A B C D E F G I J K X SECOND END OPTIONS Monel-400 1/4" Micro Weld ElbowsMonel-400 1/4" Tube ElbowBrass MNPT ElbowBrass FNPT ElbowBrass Street Elbow- 1 2 3 4 5 SECOND END Monel-400 Fitting MNPTMonel-400 Fitting FNPTMonel-400 MNPT x Weld ElbowMonel-400 FNPT x Weld ElbowMonel-400 1/4" Face Seal Gasket MaleMonel-400 1/4" Face Seal Gasket FemaleMonel-400 1/4" Face Seal O-ring MaleMonel-400 1/4" Face Seal O-ring FemaleMonel-400 1/4" O-Seal (CPV) MaleMonel-400 1/4" O-Seal (CPV) FemaleMonel-400 1/4" TubeMonel-400 1/4" Compression MaleMonel-400 1/4" Compression Female- A B C D E F G H I J K L M Length is recognized as end of permanent lead end to end of permanent lead end (See hose "Length Tolerance" section of catalog) F DESCRIPTION: W H I M N F B 5 I 1 H - 3 0 - B I 1 W A MONEL-400 FLEXIBLE METAL LINED 3700 PSI, 1/4" MONEL-400 FNPT END, BRASS 1/4" STREET ELBOW, CGA-540, BRASS-CGA, PLASTIC HAND TIGHT, 30" LENGTH, 1/4" MONEL-400 FNPT, CGA540, BRASS-CGA, WRENCH TIGHT, WITH ARMOR Rev. 4 Back Table of Contents Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com 1/2" SS LINED 3700 PSI (FH) FLEXIBLE METAL LINED HOSE Product Description 1/2" 3700* PSIG SS Lined (*RATING OF HOSE, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) For Industrial and Specialty gases, corrugated metal lined hoses. INTRODUCTION Weldcoa’s Flexible Metal hoses are the choice when low diffusion rates and higher integrity are required. The inner liner is made from two plies of stainless steel strip that are formed into a helical profile and resistance welded. Because it is not mechanically formed from tubing it is extremely flexible and does not contain the residual stresses like traditional mechanically-formed helical hose. A double stainless steel braid is used to further increase the working pressure. Because the hose is lined with metal, it will not diffuse small molecules. APPLICATION Weldcoa’s 1/2" 3700 PSI SS Lined Flexible Metal Hoses are an excellent choice when a large diameter is needed for high flow applications when used with small molecule gases such as Helium or Hydrogen. The most frequent use for these hoses is for tube trailer charging and discharging with Helium or Hydrogen. These flexible leads are available for handling most common Industrial and Specialty gases such as Nitrogen, Argon, Carbon Dioxide, Helium and other inert and flammable gases and gas mixtures. Note: Stainless Steel is not recommended for use with high pressure Oxygen. SAFETY FEATURES • • • • • Maximum allowable working pressure (MAWP) based on a 4 : 1 Safety Factor. 100% Hydrostatically tested to 1.5 times MAWP. 100% Nitrogen leak tested. 100% Externally cleaned to remove manufacturing lubricants. 100% Internally oxygen cleaned, regardless of intended service. LEAD IDENTIFICATION RING Weldcoa uses color coded easy to read identification rings on all of its leads and hoses. The metal band identifies Weldcoa as the manufacturer, the MAWP and the date of manufacture. Back Table of Contents Next FLEXIBLE METAL LINED HOSE Specifications 1/2" 3700* PSIG SS Lined (*RATING OF HOSE, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Argon purged TIG weld joins end fitting, sleeve and outer braid SS Sleeve SS Spiral-welded corrugated inner core DOUBLE BRAIDED (FH) SS Outer Braid Solid SS end fitting (FNPT shown) SS Inner Braid Argon purged TIG weld joins armor and sleeve to hose assembly DOUBLE BRAIDED WITH ARMOR (FH W/ARMOR) SS Interlocked armor SS Armor sleeve MAX. ALLOWABLE MIN. BURST AVERAGE AVERAGE MIN. BEND WEIGHT TEMPERATURE WORKING PRESSURE PRESSURE O.D. I.D. RADIUS PER FOOT RANGE AT 70°F (PSIG) (PSIG) STYLE SIZE FH 1/2" 0.94" 0.5" 3700 14,800 5.7" 0.69LBS -320°F to 450°F FH W/ARMOR 1/2" 1.26" 0.5" 3700 14,800 5.7" 1.01LBS -320°F to 450°F Back Table of Contents Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com 1/2" SS LINED 3700 PSI (FH) FLEXIBLE METAL LINED HOSE Common CGA Connections 1/2" 3700* PSIG SS Lined (*RATING OF HOSE, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) While most gas applications use 1/4" leads and CGA connectors, this hose is 1/2" diameter and is not typically equipped with CGA connections. These hoses are typically used for connecting high capacity equipment and tube trailers. Tube trailers commonly use 1" - 11 1/2 NPS Internal thread connectors, which are threaded into Female NPT connectors on the hose. These are shown in the Connection Options section. Trailer connectors other than those shown can also be used. Back Table of Contents Next FLEXIBLE METAL LINED HOSE Ends 1/2" 3700* PSIG SS Lined (*RATING OF HOSE, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Option: A Option: B SS 1/2" MNPT Option: C SS 1/2" FNPT Option: D Option: E SS 1/2" FNPT Elbow Option: G SS 1/2" Face Seal Gasket Male Option: H SS 1/2" Face Seal O-Ring Male Back SS 1/2" Face Seal O-Ring Female Table of Contents SS 1/2" MNPT Elbow Option: F SS 1/2" Face Seal Gasket Female Option: I SS 1/2" O-Seal (CPV) Male Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com 1/2" SS LINED 3700 PSI (FH) FLEXIBLE METAL LINED HOSE Ends 1/2" 3700* PSIG SS Lined (*RATING OF HOSE, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Option: J Option: K SS 1/2" O-Seal (CPV) Female Option: M Option: L SS 1/2" Tube Option: N SS 1/2" Compression Female Back SS 1/2" 37.5° JIC Male Table of Contents SS 1/2" Compression Male Option: O SS 1/2" 37.5° JIC Female Next FLEXIBLE METAL LINED HOSE End Options 1/2" 3700* PSIG SS Lined (*RATING OF HOSE, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Option: 3 Option: 4 SS 1/2" MNPT Elbow Option: 6 SS 1/2" FNPT Elbow Option: 7 SS 1/2" Tube Elbow SS 1/2" Male 37.5° JIC x 1/2" MNPT Option: 5 SS 1/2" Street Elbow Option: 8 SS 1/2" Male 37.5° JIC x 1/2" FNPT Option: 9 SS 1/2" Male 37.5° JIC x SS 1/2" Male 37.5° JIC Back Table of Contents Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com 1/2" SS LINED 3700 PSI (FH) FLEXIBLE METAL LINED HOSE Connection Options 1/2" 3700* PSIG SS Lined (*RATING OF HOSE, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Option: A Option: B 1”-11 1/2 NPS Right Hand Internal Back 1”-11 1/2 NPS Left Hand Internal Table of Contents Option: X Denotes No Fitting Next FLEXIBLE METAL LINED HOSE Part Number Matrix 1/2" 3700* PSIG SS Lined (*RATING OF HOSE, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) F H - - FLEXIBLE OPTIONS Armor A 1/2" FLEXIBLE METAL SS 3700 PSIG FIRST END SS Fitting MNPTSS Fitting FNPTSS MNPT x Weld ElbowSS FNPT x Weld ElbowSS 1/2" Face Seal Gasket Male- CONNECTION TYPE Wrench Tight W SS 1/2" TubeSS 1/2" Compression MaleSS 1/2" Compression FemaleSS 1/2" 37.5° JIC MaleSS 1/2" 37.5° JIC Female- A B C D E F G H I J K L M O P FIRST END OPTIONS SS MNPT ElbowSS FNPT ElbowSS NPT Street ElbowSS 1/2" TUBE ELBOW Adapter SS 1/2"Male 37.5° JIC X Male NPTAdapter SS 1/2" Male 37.5° JIC X Female NPTSS 1/2" Male 37.5° JIC X 1/2" Male 37.5° JIC- 3 4 5 6 7 8 9 SS 1/2" Face Seal Gasket FemaleSS 1/2" Face Seal O-ring MaleSS 1/2" Face Seal O-ring Female- SS 1/2" O-Seal (CPV-3) MaleSS 1/2" O-Seal (CPV-3) Female- CONNECTION MATERIAL Brass 1 Stainless Steel-316 2 CONNECTION 1"-11 1/2 NPS RIGHT HAND INTERNAL 1"-11 1/2 NPS LEFT HAND INTERNAL No FittingOther Connections Available SECOND END OPTIONS SS MNPT ElbowSS FNPT ElbowSS NPT Street ElbowSS 1/2" TUBE ELBOW Adapter SS 1/2"Male 37.5° JIC X Male NPTAdapter SS 1/2" Male 37.5° JIC X Female NPTSS 1/2" Male 37.5° JIC X 1/2" Male 37.5° JICSECOND END SS Fitting MNPTSS Fitting FNPTSS MNPT x Weld ElbowSS FNPT x Weld ElbowSS 1/2" Face Seal Gasket Male- CONNECTION A B X 1"-11 1/2 NPS RIGHT HAND INTERNAL 1"-11 1/2 NPS LEFT HAND INTERNAL No FittingOther Connections Available SS 1/2" Face Seal Gasket FemaleSS 1/2" Face Seal O-ring MaleSS 1/2" Face Seal O-ring Female- SS 1/2" O-Seal (CPV-3) MaleSS 1/2" O-Seal (CPV-3) Female- CONNECTION MATERIAL Brass Stainless Steel-316 SS 1/2" TubeSS 1/2" Compression MaleSS 1/2" Compression FemaleSS 1/2" 37.5° JIC MaleSS 1/2" 37.5° JIC Female- 1 2 CONNECTION TYPE Wrench Tight W LENGTH 96"120"- 96 120 A B X 3 4 5 6 7 8 9 A B C D E F G H I J K L M O P Length is recognized as end of permanent lead end to end of permanent lead end (See hose "Length Tolerance" section of catalog) EXAMPLE PART NUMBER: DESCRIPTION: F H B 5 A 1 W - 1 2 0 - B A 1 W A 316 SS FLEXIBLE METAL LINED 1/2" 3700 PSI, 1/2" SS FNPT END, SS 1/2" STREET ELBOW, 1"-11 1/2 NPS RIGHT HAND INTERNAL, BRASSCONNECTION, WRENCH TIGHT, 120" LENGTH, 1/2" SS FNPT END, 1"-11 1/2 NPS RIGHT HAND INTERNAL, BRASS-CONNECTION, WRENCH TIGHT, WITH ARMOR Rev. 4 Back Table of Contents Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com FLEXIBLE METAL LINED CRYOGENIC HOSE 1/2" 1186* PSIG SS Lined (*RATING OF HOSE, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) INTRODUCTION Weldcoa’s Flexible Metal Cryogenic hoses are the choice for highly flexible hoses with an excellent cycle life. The inner liner is made from a single strip of stainless steel that is welded into a tube and hydraulically formed into the flexible corrugated shape. Because it is not mechanically formed from tubing it is extremely flexible and does not contain the residual stresses like traditional mechanicallyformed helical hose. A stainless steel braid is used to further increase the working pressure. APPLICATION Weldcoa’s 1/2” 1186 PSI SS Lined Flexible Metal Hoses are an excellent choice for atmospheric cryogen liquid and gas transfer. The most frequent use for these hoses is for the fill and vent lines for cryogenic cans or dewars. NOTE: These hoses are not for use with liquid Helium. SAFETY FEATURES • • • • • Maximum allowable working pressure (MAWP) based on a 4 : 1 Safety Factor. 100% Hydrostatically tested to 1.5 times MAWP. 100% Nitrogen leak tested. 100% Externally cleaned to remove manufacturing lubricants. 100% Internally oxygen cleaned, regardless of intended service. LEAD IDENTIFICATION RING Weldcoa uses color coded easy to read identification rings on all of its leads and hoses. The metal band identifies Weldcoa as the manufacturer, the MAWP and the date of manufacture. Back Table of Contents Next 1/2” SS LINED CRYOGENIC 1186 PSI (FI) Product Description FLEXIBLE METAL LINED CRYOGENIC HOSE Specifications 1/2" 1186* PSIG SS Lined (*RATING OF HOSE, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Argon purged TIG weld joins end fitting, sleeve and outer braid SS Sleeve SS Hydroformed corrugated inner core SINGLE BRAIDED (FI) Solid SS end fitting (45˚ SAE Female shown) SS Braid Argon purged TIG weld joins armor and sleeve to hose assembly SINGLE BRAIDED WITH ARMOR (FI W/ARMOR) SS Interlocked armor SS Armor sleeve MAX. ALLOWABLE MIN. BURST AVERAGE AVERAGE MIN. BEND WEIGHT TEMPERATURE WORKING PRESSURE PRESSURE O.D. I.D. RADIUS PER FOOT RANGE AT 70°F (PSIG) (PSIG) STYLE SIZE FI 1/2" 0.83" 0.5" 1186 4,743 5.5" 0.22LBS -320°F to 450°F FI W/ARMOR 1/2" 1.13" 0.5" 1186 4,743 5.5" 0.50LBS -320°F to 450°F Back Table of Contents Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com FLEXIBLE METAL LINED CRYOGENIC HOSE 1/2" 1186* PSIG SS Lined (*RATING OF HOSE, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Below is the partial list of commonly used cryogenic gas cylinder connections. All information provided is taken from the 1994 revision of the Compressed Gas Association’s pamphlet V-1 “Compressed Gas Cylinder Valve Outlet and Inlet Connections”. For industrial gas mixtures refer to CGA pamphlet V-7 “Standard Method of Determining Cylinder Valve Outlet Connections for Industrial Gas Mixtures”. LIST OF GASES AND CONNECTIONS ASSIGNED FOR CRYOGENIC SERVICES GAS STANDARD CGA Argon Nitrogen Oxygen 295 295 440 Back Table of Contents Next 1/2" SS LINED CRYOGENIC 1186 PSI (FI) Common Connections FLEXIBLE METAL LINED CRYOGENIC HOSE Ends 1/2" 1186* PSIG SS Lined (*RATING OF HOSE, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Option: A Option: B SS 1/2" MNPT Option: E SS 1/2" FNPT Option: F SS 5/8" 45° SAE Female (CGA 440) Back SS 1/2" 45° SAE Female (CGA 295) Option: G Option: H SS 1/2" X 0.049" Tube Stub SS 5/8" X 0.049" Tube Stub Table of Contents Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com FLEXIBLE METAL LINED CRYOGENIC HOSE 1/2" 1186* PSIG SS Lined (*RATING OF HOSE, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) Option: 1 Option: 2 SS 1/2" MNPT Elbow SS 1/2" FNPT Elbow Option: 3 SS 1/2" Street Elbow Option: 5 Option: 4 45° Bend on Tube Stub Back 90° Bend on Tube Stub Table of Contents Next 1/2" SS LINED CRYOGENIC 1186 PSI (FI) End Options FLEXIBLE METAL LINED CRYOGENIC HOSE Part Number Matrix 1/2" 1186* PSIG SS Lined (*RATING OF HOSE, ACTUAL PRESSURE RATING BASED ON OPTIONS SELECTED) F I - - - FLEXIBLE OPTIONS 1/2" FLEXIBLE METAL SS 1186 PSIG CRYOGENIC HOSE FIRST END SS Fitting 1/2" MNPTSS Fitting 1/2" FNPTSS 1/2" 45° SAE Female (CGA 295)SS 5/8" 45° SAE Female (CGA 440)SS 1/2" X 0.049" Tube StubSS 5/8" X 0.049" Tube Stub- A B E F G H FIRST END OPTIONS SS MNPT Elbow SS FNPT ElbowSS NPT Street Elbow45° Bend on Tube Stub 90° Bend on Tube Stub 1 2 3 4 5 LENGTH 48"60"72"- Armor A SECOND END OPTIONS SS MNPT Elbow SS FNPT ElbowSS NPT Street Elbow45° Bend on Tube Stub 90° Bend on Tube Stub 1 2 3 4 5 SECOND END SS Fitting 1/2" MNPTSS Fitting 1/2" FNPTSS 1/2" 45° SAE Female (CGA 295)SS 5/8" 45° SAE Female (CGA 440)SS 1/2" X 0.049" Tube StubSS 5/8" X 0.049" Tube Stub- A B E F G H 48 60 72 Le Length is recognized as end of permanent lead end to end of permanent lead end (See hose "Length Tolerance" section of catalog) EXAMPLE PART NUMBER: F I B - 6 0 - E 5 A 316 SS FLEXIBLE METAL LINED 1/2" 1186 PSI CRYOGENIC HOSE, 1/2" SS FNPT END, 60" LENGTH, CGA 295 END ON A 90 DEGREE TUBE BEND, WITH ARMOR DESCRIPTION: Back Table of Contents Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com CRYOGENIC ACCESSORIES Product Description Fittings and Adapters For Cryogenic Filling and Dispensing INTRODUCTION Weldcoa provides a wide range of CGA fittings for use on low pressure systems handling Cryogenic Oxygen, Argon and Nitrogen. These can be used with Weldcoa’s Cryogenic hoses and can also be used to build filling and dispensing equipment. These fittings are not for use with liquid Helium. These fittings, adapters and connectors are for use with low pressure Cryogenic Liquid and gas at pressures up to 500 psig. Back Table of Contents Next CRYOGENIC ACCESSORIES APPLICATION COMMON CONNECTIONS Cryogenic Accessories Below is a partial list of commonly used cryogenic gas cylinder connections. All information provided is taken from the current revision of the Compressed Gas Association's pamphlet V-1 “Compressed Gas Cylinder Valve Outlet and Inlet Connections”. For industrial gas mixtures refer to CGA pamphlet V-7 “Standard Method of Determining Cylinder Valve Outlet Connections for Industrial Gas Mixtures”. LIST OF GASES AND CONNECTIONS ASSIGNED FOR CRYOGENIC SERVICE GAS STANDARD CGA Argon Nitrogen Oxygen 295 295 440 Back Table of Contents Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com CGA TO PIPE ADAPTERS Cryogenic Accessories CRYOGENIC ACCESSORIES 1/4" MNPT x CGA 3/8" MNPT x CGA 1/2" MNPT x CGA 3/4" MNPT x CGA 1/2" FNPT x CGA 3/4" FNPT x CGA 1/2" FNPT x CGA ELBOW Back 3/4" FNPT x CGA ELBOW Table of Contents Next CRYOGENIC ACCESSORIES #1 Straight and 90 Degree Adapters C A - - - CRYOGENIC PIPE CONNECTIONS MALE 1/4" MNPT3/8" MNPT1/2" MNPT3/4" MNPTFEMALE 1/2" FNPT3/4" FNPT- ACCESSORIES UNIT TYPE Straight Male Adapter- STM Straight Female Adapter- STF 90 deg Female Adapter- 90F A1 B1 C1 D1 E1 F1 CGA CONNECTION Inert Gas (AR, N2) 295 Oxygen- 440 EXAMPLE PART NUMBER: DESCRIPTION: Back C A - S T M - 2 9 5 - B 1 CRYO ACCESSORIES/STRAIGHT MALE ADAPTER 295 WITH E/8" MNPT END Table of Contents Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com HAND TIGHT TUBE ADAPTERS Cryogenic Accessories XXX = CGA (295 or 440) CRYOGENIC ACCESSORIES CA-TTA-XXX-45 CA-WTA-XXX-45 CA-TTA-XXX-90 CA-WTA-XXX-90 CA-TTA-XXX-ST CA-WTA-XXX-ST Back Table of Contents Next WRENCH TIGHT TUBE ADAPTERS AND PHASE SEPARATORS Cryogenic Accessories XXX = CGA (295 or 440) CA-TBA-XXX-45 CA-TBA-XXX-90 CA-TRA-XXX-350 CA-TRA-XXX-450 CA-PSA-XXX Back Table of Contents Next P: 800.852.2325 • 708.531.1200 www.weldcoa.com CRYOGENIC ACCESSORIES #2 Tube-Relief, Wheel, “T” and Phase Separator Adapters C A - - - - ACCESSORIES UNIT TYPE Tube AdaptersTube Relief AdapterWheel Tight AdapterT' Tight AdapterPhase Seprator Adapter- RELIEF VALVE SETTINGS (For Use With TRA Only) 350 PSIG Relief Valve- 350 450 PSIG Relief Valve- 450 TBA TRA WTA TTA PSA STYLE Straight45 Degrees90 DegreesNone- CGA Inert Gas (AR, N2) 295 Oxygen- 440 EXAMPLE PART NUMBER: C A DESCRIPTION: - W T A - 4 4 0 - 4 5 - CRYO ACCESSORIES/WHEEL TIGHT ADAPTER 440 45 DEGREE TUBE BEND Back Table of Contents Next ST 45 95 XX CRYOGENIC ACCESSORIES CRYOGENIC GAS Back LI N ED M SS 1/ 2 1/ 4 " " FE FF FH FI A A A A A A A A A A A A A A A A G A G A A A A A A U A A A I A A A A A A G A A A A A A A U A I A A A A G A A A A A A A A A A A A A A A A A A A G A A A A I A A A U A A G A G A A A A A G A A A A G G A A A I G A A G G A I A A A A A A A A A A A A A A A A A G A G A A A A A A U A A A I A A A A A A G A A A A A A A U A I A A A A G A A A A A A A A A A A A A A A A A A A G A G A A A A A A U A A A I A A A A A A G A A A A A A A U A I A A A A G A A A WELDCOA LEAD STYLE U NR A G I Table of Contents Unacceptable Not Recommended Acceptable Generally Accepted in the Gases Industry Insufficient Information METAL LINED LEAD / HOSE APPLICATION GUIDE Acetylene Air (Compressed) Ammonia (Anhydrous) Argon Argon (Liquid) Arsine Boron Trichloride Boron Triflouride 1,3-Butadiene n-Butane 1-Butene Cis-2-Butene Trans-2-Butene Carbon Dioxide Carbon Monoxide Carbon Tetraflouride Chlorine Diborane Dichlorosilane Ethane Ethylene Ethylene Oxide Flourine Flourocarbons Helium Helium (Liquid) Hydrogen Hydrogen Bromide Hydrogen Chloride (Anhydrous) Hydrogen Flouride Hydrogen Sulfide Isobutane Isobutylene Krypton Methane Methyl Bromide Methyl Chloride Neon Nitric Oxide Nitrogen Nitrogen (Liquid) Nitrogen Dioxide Nitrogen Triflouride Nitrous Oxide Oxygen Oxygen (Liquid) Phosgene Phosphine Propane Propylene Silane Sulfur Dioxide Sulfur Hexaflouride Vinyl Chloride Xenon 1/ 4 This chart has been prepared for use with dry (anhydrous) gases at operating temperatures near 70°F, with the exception of liquid Argon, Nitrogen and Oxygen which are at cryogenic temperatures. 46 O 00 N EL PS " I LI SS N ED LI N 1/ 37 ED 2" 00 SS 37 PS 00 LI I N P ED SI 11 86 PS I METAL LINED LEAD / HOSE APPLICATION GUIDE Next LEAD LENGTH TOLERANCES Lead and hose length is measured from the ends of the permanent fittings. This does not include any fittings such as elbows, CGA fittings or distance volume pieces that may be installed on the hose. The length of the lead/hose may vary as follows: Permanent Length Up to 24” 24” to 60” Over 60” Tolerance +/- 1/4” +/- 1/2” +/- 1% LEAD & HOSE LENGTH TOLERANCE GUIDE Back Table of Contents Next PRODUCT TESTING AND CLEANING 100% of the leads and hoses manufactured by Weldcoa are cleaned for oxygen service using environmentally friendly processes. Every lead or hose is leak tested. Oxygen cleaning is performed with Modern Chemical Blue Gold, using guidelines set forth in the Compressed Gas Association Pamphlet G-4.1 “Cleaning Equipment For Oxygen Service” Cleaning: External Degreasing: Hose material is hot solvent degreased prior to any further handling or processing. Oxygen Cleaning: 1. Leads and hose material are internally cleaned prior to assembly. 2. Permanent fittings are cleaned prior to lead/hose assembly. 3. Leads and hoses are internally and externally cleaned after assembly with the permanent fittings. 4. Non-permanent fittings are cleaned prior to attachment to the hoses. Internal Rinse: The inside of the hose/lead is rinsed with 140°F hot water to remove any residue from the cleaning step. Drying: The leads and hoses are dried prior to final assembly and packaging. Vacuum drying to micron levels is available for moisture critical applications. Testing: Hydrostatic Test: Each lead/hose is tested to 1.5x the maximum allowable working pressure using water. Post Assembly Nitrogen Test: If the lead/hose assembly is to have non-permanent ends installed (elbows, CGA fittings etc.) it is once again leak checked with nitrogen to the maximum allowable working pressure, or 3500 psig. Back Table of Contents Next TESTING Nitrogen Test: Each lead/hose is tested to the maximum allowable working pressure, or 3500 psig with nitrogen to further check for leaks. PAYMENT TERMS General Credit Terms • Net 30 days on approved credit • FOB Weldcoa Factory • Delivery is subject to delay by reasons of God, strikes, lockouts fires or any other contingency whether of like nature or otherwise beyond the control of the seller. Published prices are subject to change without notice. Credit Cards Weldcoa now accepts American Express, Visa and MasterCard. Foreign/Overseas Any non-US orders, unless prearranged, are to be an Irrevocable Certified Letter of Credit or Payment in advance. Special Payment Terms In some cases special payment terms can be arranged. Fill Plant/Cylinder Filling Automation Payment Terms All Fill Plant or automated systems require a 40% deposit at time of order placement another 40% upon receipt of components, 10% prior to delivery and the final 10% due upon completion of work. Leasing Programs Leasing options are on a per purchase consideration. Limited Warranty Should you find our product to be defective or otherwise unsatisfactory, notify us within 30 days for shipping instructions. Return of Goods No products will accepted without a pre-approved Return Authorization from Weldcoa. We reserve the right to correct typographic errors in any of our printed materials including this catalog. LIMITED WARRANTY For a period of one (1) year from the date of sale by WELDCOA, WELDCOA warrants the hose assembly and any component incorporated therein (with the exception of armor casing which is provided for separately below) used in the transmission of compressed gas or cryogenic fluids to be free from manufacturing defects. For a period of three (3) years from the date of sale by WELDCOA, WELDCOA warrants the armor casing surrounding such hose against unwinding or unraveling due to manufacturing defects. These warranties shall be void if such hose and/or armor casing has been used in a corrosive gas application or has otherwise been subjected to abuse. If this warranty is in effect, WELDCOA’s only obligation hereunder will be to provide replacement hose or replacement of the armor casing, as the case may be, for any portion proven to have such defect or, at WELDCOA’s option, to refund the purchase price thereof. User assumes all other risk, if any, including the risk of injury, loss or damage whether direct consequence or incidental arising out of the use, misuse or inability to use this product. WELDCOA DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. USER’S RESPONSIBILITY Back Table of Contents Next PAYMENT TERMS/ WARRANTY It is the users responsibility to insure the suitability and safety of the hose assembly and any component incorporated therein for all intended uses including establishing the compatibility of any fluid transferred through the hose assembly. If intended for medical use, it is the user’s responsibility to insure that the materials to be used comply with all applicable medical regulatory requirements. It is the further responsibility of the user to make sure that all industry standards are in compliance with the use of the product.
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