Mi Avionics - Raptor Aviation, Inc.
Transcription
Mi Avionics - Raptor Aviation, Inc.
& Are pleased to present to you the ultimate Bell Cobra Helicopter avionics upgrade program. Contents: Introduction of Program Overview of Raptor Aviation Overview of Alternative Aviation Overview of the Avionics Upgrade Program Introduction Highlights Overview Video Pricing Raptor Aviation, LLC is a global aircraft broker specializing in the procurement and sales of turbine business aircraft and military / special mission aircraft. The company has been in business since the early 2000s with numerous customers all over the world. Our close working relationship with militaries / government agencies / government contractors allows us to have in depth knowledge of these aircraft, spot needs and offer practical cost effective solutions to unique mission requirements. This Mi Helicopter avionics upgrade is one of the results. Raptor Aviation is marketing the solution and Alternative Avionics is providing the engineering, documentation and installation for this program. While “finding” an aircraft on the internet has become “easy” the actual process of buying or selling an aircraft is still a very complex process. An experienced broker can save you money and time! We provide a turn key solution for your complete project. Raptor Aviation chooses not to have our own shop or to a line ourselves exclusively with any one vendor. This allows us to recommend the best products and the best facilities at the best prices for our customer’s particular project. We are not “handicapped” into only one channel of thinking but allowed the freedom to come up with better solutions that are workable for the customer. Albert Heidinger Founder of Raptor Aviation Over 18,000 flight hours General Aviation, Corporate, Warbird, & Airline experience Extensive Global Experience 80+ Countries Visited 10 Years of Aircraft Sales & Consulting LearJet in EMS configuration. We can offer turn-key EMS solutions. Raptor is a dealer for a line of EMS equipment. We can offer turn-key EMS solutions. Quick change interiors for large scale emergencies. LearJet with external pylons for target towing / carrying ECM / EW pods. Air Intercept Training Air Defense Training Threat Simulation (Missile Search, Lock On, Track, & Launch) Jamming (Air to Air & Air to Ground) Target Towing ACM FLIR / Wescam EO/IR Sensors Surveillance Tracking/Recording Systems (STAR) Multi-Function Radars Secure/VHF/UHF/Satcom Suites Self Protection Systems Fully Integrated Mission Control Consoles Video Data Links & Recording Moving Maps Systems Weapon Systems and Fire Control Full Certification & Training Special Operations / Classified Avionics Upgrades Alternative Aviation Services, Inc. is a full range Avionics and Systems Integrator based in Waterford, MI. The company has been in business since 1985 providing avionics installation and service, data and voice communication system design and integration and aircraft structural design and maintenance. Currently we provide our services to a wide range of civilian, military, and public use aircraft. Alternative Aviation Services also has a history of working with security sensitive projects involving aircraft through governmental and military organizations. In addition to Alternative Aviation Services, Inc.’s past experience integrating data collection and microwave data communication in news gathering aircraft, recent developments in existing, certified systems, have increased the capabilities of satellite and ground based data transmission systems. As a direct result of the increased data transmission capabilities, Alternative Aviation Services, Inc. has installed a number of voice and data communication systems in business and governmental aircraft. Specific avionics capabilities include system design, integration, sales, service, and repair of EFIS Upgrades, Enhanced vision systems, STC design and certification, TAWS/TCAS Solutions, group and non-group RVSM Solutions. Currently Alternative Avionics is even providing STC design and certification for some of the major airframe OEMs including this same Cobham system for a major government helicopter contract. INTRODUCTION More than 12,000 Mi 8/17 helicopters have been produced. It has proven to be a very reliable helicopter with excellent hot / high performance. One of the most limiting factors has been the conditions it can operate in due to very basic avionics. Our solution updates the flight deck to the most modern systems available greatly expanding the conditions the helicopter can operate in while at the same time providing a much greater level of safety and reliability. This system provides all the latest and greatest typically associated with the best business jets but does it at a very affordable cost while at the same time offering a weight savings over the old avionics. This system has already been installed in Mi series helicopters and has been selected for a major government upgrade program in another helicopter type. SYSTEM HIGHLIGHTS Up to Four Screen EFIS Large central MFD / Mission Computer with Video Input EICAS Display for all Engine Indications & Crew Alerting All New 5 Axis Digital Autopilot / SAS Designed for Heavy Helicopters Heli-TAWs with Global Database Tower / Antennas / Obstacle Alerting with Global Database + User Added TCAS I or II Synthetic Vision Dual ADAHRS (Air Data + AHARs) WAAS Capable GPS Dual Integrated FMS Integrated Digital Flight Record----play back the last 5 flights SYSTEM HIGHLIGHTS User-Definable Approaches Highway-in-the-Sky Hover Vectors Moving Map that includes Rivers / Lakes / Bodies of Water and Political Borders Radar / Traffic Overlay on the Moving Map Designed for Helicopters Light Weight Operates in Extreme Environments. Electronics are Sealed from the Elements. Day, Night, VFR, IFR NVG Compatible Without Using any Films SYSTEM OVERVIEW The avionics system upgrades will be certified for day time, night time, VFR and IFR. All displays will be night vision goggle compatible. The Cobham IDU-680P EFIS with supporting Cobham Avionics will be at the heart of the upgrade. The Cool City Avionics SAS/Flight Director/Autopilot will replace the existing Russian SAS. The six-by-eight inch portrait display, called the IDU-680P, is an extension of the certified IDU-450 four-by-five inch landscape display currently featured in the US Navy TH-57 cockpit modernization program and helicopter OEM applications. Engineered to satisfy extreme helicopter environmental operating requirements, the IDU680 provides more screen area with less weight and forms the core of the Cobham Cockpit solution for civil and special-mission helicopters and airplanes. SYSTEM OVERVIEW Like the IDU-450, the IDU-680P features integrated helicopter and fixed-wing TAWS (Terrain Awareness and Warning System), night-vision goggle compatibility, integrated GPS and FMS (Flight Management System), and on-board digital flight recording. It also shares the IDU-450's unique synthetic vision primary flight display for airplanes and helicopters, highway-in-the sky navigation, hover vector symbology, and a wide range of engine display and master caution system options. Like all Cobham Avionics flight displays, the software is DO-178B, Level-A. The IDU-680 can accept a variety of sensor inputs including Cobham's integrated or remote-mount, one-pound ADAHRS (Air Data / Attitude / Heading Reference System) and GPS-WAAS (Wide Area Augmentation System) receiver. The display also supports up to five RS-170 video inputs as well as TCAS-I / II and ADS-B traffic systems. The IDU680 will be available in both FAA-certified and MIL-STD versions. “Cobham Avionics is delighted to now offer the features of our proven IDU-450 in a largeformat display,” says Vice President Mike Sheehan. “The IDU-680 will meet customer demand for our proven, innovative software and robust hardware in a larger format.” SYSTEM OVERVIEW The Cobham EFIS will consist of 4 IDU-680 displays set up in a pilot PFD, pilot MFD, copilot PFD, co-pilot MFD configuration. Cobham will also supply a pair of Cobham VHF Comms, a pair of VHF Navigation receivers with Glide Slope receivers, a pair of DMEs and a digital audio control system that includes four intercom stations. Dual digital Air Data computers with an integrated Attitude Heading Reference System (ADAHRS) are part of the Cobham EFIS. Heli-TAWS is an integrated part of the Cobham Avionics package. Synthetic Vision is an integrated feature of the Cobham Avionics package. Engine instrumentation will be integrated into the Cobham IDU-680P EFIS. Engine system transducers will be changed as required to facilitate the proper interface to the EFIS. Crew Caution Advisory Annunciations will be displayed on the Cobham MFD. SYSTEM OVERVIEW A Pair of L3 Trilogy Secondary Flight Displays with internal battery backup power and remote magnetometers will provide the required emergency flight instrumentation. A 15 inch diagonally measured video display will be installed to provide a display for customer specified systems, such as street maps, Infra-Red camera images, surveillance camera images, etc. A L3 Skywatch 899 TCAS 1 System will be installed to provide active traffic collision avoidance detection. Rockwell Collins TCAS II can be provided at an additional cost. The Cool City 5 channel Stabilization Augmentation System/Flight Director/Autopilot will replace the existing SAS. IFF transponders, UHF communication radios, encrypted radios, cockpit voice recorders, flight data recorders, IR vision, weather radar and other customer required avionics systems can be provided at an additional cost. All installations will come with complete engineering drawings and documentation. Samples of different display format options. AUTOPILOT SYSTEM OVERVIEW The following is a brief of the autopilot system. The description and pictures represent the HFC-150 system. All of the details of the actually model that will be installed in the Mi helicopter have not been publicly released yet. Needless to say it has been designed for heavy helicopters and is currently being integrated into a helicopter as part of a major purchase by a major government / military. After more than seven years of research and development, a team of highly experienced autopilot professionals has designed the first professional, full-function, digital flight control system that is light-weight and affordable for the light and medium-sized helicopter fleet. No longer is system pricing beyond the cost-effective reach of this vital portion of the rotorcraft market. All helicopter pilots now have available to them the safety enhancements and multiple flight benefits of the stability augmentation and autopilot systems utilized by the larger helicopter and fixed-wing pilots for decades. AUTOPILOT SYSTEM OVERVIEW Cool City Avionics automatic flight control and stability augmentation systems offer the pilot the ability to more easily manage flights, while providing the passengers a more comfortable ride. SAS and autopilot systems are proven aids for reducing pilot stress and fatigue, while providing an enhanced safety environment for everyone on board. 4 minute video on the robustness of the Cobham EFIS. PRICING This system is extremely affordable. In fact it is about one half the cost of a similar outdated system that wasn’t nearly as capable. For the lower budget customer a basic two, three, or four screen system could be installed without EICAS and other options. This would still give the customer a very capable system with many addition benefits over what’s presenting in the helicopter. Things like HTAWS and synthetic vision are part of the basic system. For the ultimate upgrade things like EICAS, mission computer / MFD, digital autopilot, TCAS, enhanced (IR) vision, and other customer designated items are integrated. Pricing starts around $600K and can top $2.4M. Due to the large numbers of variables please contact us for a quote of your system. Hopefully you now have an idea of why this is the best avionics system currently available anywhere in the world for retrofit. It offers more features, robustness, and value for the dollar than anything from any of the more well know vendors. This system is designed for and can be installed in most helicopters and fix-wing aircraft. Significant cost savings and safety can be derived from selecting this system for installation in multiple fleet types. It would greatly reduce the training requirements and parts inventories required. A detailed file on this system is available upon request. While the components are not ITAR restricted any military installation will require clearances. Due to the large number of configuration options available, please contact us to get a quote for you application. Please contact us to assist / quote your with your project. P O Box 75300 Cincinnati, OH 45275 Tel. 859-250-0082 Fax: 859-681-0681 www.raptoraviation.com [email protected] The following pages provide details on the Cohban EFIS system then the autopilot system. P O Box 75300 │Cincinnati, OH │ 45275 │ www.raptoraviation.com │[email protected] │ Tel. 1-859-250-0082 │ Fax 1-859-681-0681 Helicopter Avionics Modernization REVISION HISTORY FOLLOWS ON PAGE 2. WARNING: A printed copy of this document may not be the latest revision. It is the responsibility of the user to ensure that the latest revision is used. The latest revision of this document may be printed from the Chelton Flight Systems electronic document repository. THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF CHELTON FLIGHT SYSTEMS, A COBHAM AVIONICS AND SURVEILLANCE COMPANY. NEITHER RECEIPT, NOR POSSESSION THEREOF, CONFERS ANY RIGHT TO REPRODUCE OR USE, OR DISCLOSE, IN WHOLE OR IN PART, ANY SUCH INFORMATION WITHOUT WRITTEN AUTHORIZATION FROM CHELTON FLIGHT SYSTEMS. APPROVAL AUTHOR NAME G. Pratt PURPOSE: CHECK This document serves as the standard QUALITY cover sheet to be used on all Chelton COGNIZANT Flight Systems’ documents held in COGNIZANT configuration control. COGNIZANT RELEASE DATE: Status 12 December 2010 60-000113 REV 60-000000 1.0 Typed signatures indicate approval. Handwritten, or electronic signature approval of this document is Released DOCUMENT NUMBER on file at Chelton Flight Systems, Boise, Idaho. Page 1 of 148 REVISION RECORD Rev 1.0 Notes Original version. 60-000113 Date 11/12/10 Author G. Pratt Page 2 of 148 TABLE OF CONTENTS REVISION RECORD........................................................................................................... 2 TABLE OF CONTENTS...................................................................................................... 3 1 PURPOSE..................................................................................................................... 4 2 SCOPE.......................................................................................................................... 4 3 REFERENCE DOCUMENTS ........................................................................................ 4 4 LIST OF ACRONYMS................................................................................................... 7 5 PROPOSED SYSTEM ................................................................................................ 10 5.1 BASIC SYSTEM .............................................................................................................10 5.2 OPTIONAL EQUIPMENT ...............................................................................................10 5.3 SYSTEM BLOCK DIAGRAM ..........................................................................................12 5.4 SYSTEM BLOCK DIAGRAM WITH ARMS .....................................................................13 6 COMPETITIVE COMPARISON .................................................................................. 14 7 COMPONENT DESCRIPTIONS ................................................................................. 16 7.1 6X8 EFIS DISPLAYS ......................................................................................................16 7.2 REMOTE BUGS PANEL (RBP) ......................................................................................47 7.3 ADAHRS ........................................................................................................................54 7.4 GPS/SBAS RECEIVER ..................................................................................................72 7.5 ANALOG INTERFACE UNIT (AIU) .................................................................................82 7.6 DATA ACQUISITION UNIT (DAU) ..................................................................................90 7.7 ELECTRONIC STANDBY INSTRUMENT SYSTEM (ESIS)............................................99 7.8 VHF COM TRANSCRIVER CVC-151 ...........................................................................108 7.9 VHF NAV RECEIVER CVN-251....................................................................................114 7.10 DME RECEIVER CDM-451 .......................................................................................120 7.11 ADF RECEIVER DFS-431A .......................................................................................125 7.12 AUDIO/RADIO MANAGEMENT SYSTEM (ARMS) ...................................................131 7.13 SOLID STATE COCKPIT VOICE RECORDER..........................................................138 8 TRAINING ................................................................................................................. 148 9 TERMS AND CONDITIONS...................................................................................... 148 60-000113 Page 3 of 148 1 PURPOSE This document defines the proposed avionics system offered by Cobham Avionics for the program specified on the cover page. 2 SCOPE This document, in conjunction with the listed reference documents, is to be used to evaluate the proposed system against the program requirements. It provides basic technical, functional, and commercial aspects of Cobham Avionics’ proposed solution. This document is to be used during a down-select process for reference only. It does not represent approved design or installation data. The components described in this documentation are subject to change without notice. 3 REFERENCE DOCUMENTS Document Number Document Title ARINC429-16 Mark 33 Digital Information Transfer System (DITS) ARINC 705-5 Attitude and Heading Reference System ARINC 706-4 Mark 5 Subsonic Air Data System FAA Order 8150.1B Technical Standard Order Procedures MIL-HDBK-217 Reliability Prediction of Electronic Equipment RTCA/DO-143 Minimum Operational Performance Standards for Airborne Radio Marker Receiving Equipment Operating on 75 MHz RTCA/DO-155 Minimum Performance Standards – Airborne Low-Range Radio Altimeters RTCA/DO-160E Environmental Conditions and Test Procedures for Airborne Equipment RTCA/DO-161A Minimum Performance Standards – Airborne Ground Proximity Warning Equipment RTCA/DO-178B Software Considerations in Airborne Systems and Equipment Certification RTCA/DO-179 Minimum Operational Performance Standards for Automatic Direction Finding (ADF) Equipment RTCA/DO-185A Minimum Operational Performance Standards for Traffic Alert and Collision Avoidance System II (TCAS II) Airborne Equipment RTCA/DO-189 Minimum Operational Performance Standards for Airborne Distance Measuring Equipment (DME) Operating within the Radio Frequency Range of 9601215 MHz RTCA/DO-191 Minimum Operational Performance Standards for Airborne Thunderstorm Detection Equipment 60-000113 Page 4 of 148 Document Number Document Title RTCA/DO-192 Minimum Operational Performance Standards for Airborne ILS Glide Slope Receiving Equipment Operating within the Radio Frequency Range of 328.6-335.4 MHz RTCA/DO-195 Minimum Operational Performance Standards for Airborne ILS Localizer Receiving Equipment Operating within the Radio Frequency Range of 108-112 MHz RTCA/DO-196 Minimum Operational Performance Standards for Airborne VOR Receiving Equipment Operating within the Radio Frequency Range of 108-117.95 MHz RTCA/DO-197A Minimum Operational Performance Standards for An Active Traffic Alert and Collision Avoidance System I RTCA/DO-229C Minimum Operational Performance Standards for Global Positioning System/Wide Area Augmentation System Airborne Equipment RTCA/DO-254 Design Assurance Guidance for Airborne Electronic Hardware SAE ARP4102-7 Electronic Displays SAE AS392C Altimeter, Pressure Actuated Sensitive Type SAE AS396B Bank and Pitch Instruments (Indicating Stabilized Type) SAE AS405C Fuel and Oil Quantity Instruments SAE AS408C Pressure Instruments, Fuel, Oil and Hydraulic SAE AS8002 Air Data Computer SAE AS8005 Minimum Performance Standard for Temperature Instruments SAE AS8008 Flight Director Equipment SAE AS8013A Minimum Performance Standard for Direction Instrument, Magnetic (Gyroscopically Stabilized) SAE AS8016A Vertical Velocity Instrument (Rate-of-Climb) SAE AS8019A Airspeed Instruments SAE AS8034 Minimum Performance Standard for Airborne Multipurpose Electronic Displays TSO-C2d Airspeed Instruments TSO-C4c Bank and Pitch Instruments TSO-C6d Direction Instrument, Magnetic (Gyroscopically Stabilized) TSO-C8d Vertical Velocity Instruments (Rate-of-Climb) TSO-C10b Altimeter, Pressure Actuated, Sensitive Type TSO-C34e ILS Glide Slope Receiving Equipment Operating within the Radio Frequency Range of 328.6-335.4 Megahertz (MHz) TSO-C35d Airborne Radio Marker Receiving Equipment TSO-C36e Airborne ILS Localizer Receiving Equipment Operating within the Radio Frequency Range of 108-112 Megahertz (MHz) TSO-C40c 60-000113 VOR Receiving Equipment Operating within the Radio Frequency Range of Page 5 of 148 Document Number Document Title 108-117.95 Megahertz (MHz) TSO-C41d Airborne Automatic Direction Finding (ADF) Equipment TSO-C43c Temperature Instruments TSO-C47a Fuel, Oil, and Hydraulic Pressure Instruments TSO-C52b Flight Director Equipment TSO-C55a Fuel and Oil Quantity Instruments TSO-C66c Distance Measuring Equipment (DME) Operating within the Radio Frequency Range of 960-1215 Megahertz TSO-C87 Airborne Low-Range Radio Altimeter TSO-C106 Air Data Computer TSO-C110a Airborne Passive Thunderstorm Detection Equipment TSO-C113 Airborne Multipurpose Electronic Displays TSO-C115b AIRBORNE AREA NAVIGATION EQUIPMENT USING MULTI-SENSOR INPUTS TSO-C118 Traffic Alert and Collision Avoidance System (TCAS) Airborne Equipment, TCAS I TSO-C119b Traffic Alert and Collision Avoidance System (TCAS) Airborne Equipment, TCAS II TSO-145a Airborne Navigation Sensors Using the Global Positioning System (GPS) Augmented by the Wide Area Augmentation System (WAAS) TSO-C146a Stand-Alone Airborne Navigation Equipment Using the Global Positioning System (GPS) Augmented by the Wide Area Augmentation System (WAAS) TSO-C147 Traffic Advisory System (TAS) Airborne Equipment TSO-C151b Terrain Awareness and Warning System 60-000113 Page 6 of 148 4 LIST OF ACRONYMS The following acronyms may appear in the document: AC Advisory Circular AD Airworthiness Directive A-D Analog to Digital (converter) DMIR Designated Manufacturing Inspection Representative DO RTCA Document ADAHRS Air Data Attitude Heading DOD Department of Defense Reference System DOF Digital Obstruction File ADC DP Departure Procedure DR Dead Reckoning or Defect Report Broadcast DSP Digital Signal Processing AFM Aircraft Flight Manual EFIS Electronic Flight Instrument System AGL Above Ground Level EICAS Engine Instrument and Caution Advisory Air Data Computer ADS-B Automatic Dependent Surveillance- AHRS Attitude Heading Reference System System AMLCD Active Matrix Liquid Crystal Display EGPWS Enhanced Ground Proximity ANSI American National Standards Warning System Institute EIA Electronics Industry Association Approach with Vertical Guidance ETA Estimated Time of Arrival ARINC Aeronautical Radio, Inc. ETE Estimated Time Enroute ARP SAE Aerospace Recommended FAA Federal Aviation Administration Practice FAF Final Approach Fix AS SAE Aerospace Standard FAR Federal Aviation Regulation ATA AT Attachment (hard disk storage FAWP Final Approach Waypoint - same as FAF interface) FDE Fault Detection and Exclusion ATC Air Traffic Control FHA Functional Hazard Analysis CDI Course Deviation Indicator FIFO "First in, First out" CDTI Cockpit Display of Traffic Information FIS Flight Information Service CDR Critical Design Review FIS-B Flight Information Service-Broadcast CFS Chelton Flight Systems FL Flight Level CM Configuration Management FLTA Forward Looking Terrain Awareness COM Communication FMEA Fault Mode and Effects Analysis CPM Company Project Manager FMS Flight Management System CPU Central Processing Unit FPE Floating Point Emulation CR Change Request FPM Feet per Minute CRC Cyclic Redundancy Check FSD Full Scale Deflection DA Decision Altitude FTE Flight Technical Error D-A Digital to Analog (converter) GLS GNSS Landing System DAICD Digital Aeronautical Information CD GND Ground (potential) DAR Designated Airworthiness GNSS Global Navigation Satellite System Representative GPH Gallons per Hour DCN Document Change Notice GPS Global Positioning System DEM Digital Elevation Model GPWS Ground Proximity Warning System DER Designated Engineer Representative HAL Horizontal Alert Limit DH Decision Height HAT Height Above Threshold DL Data Link HFOM Horizontal Figure of Merit DME Distance Measuring Equipment HPL APV 60-000113 Horizontal Protection Level Page 7 of 148 HSI Horizontal Situation Indicator HUL Horizontal Uncertainty Limit MSB Most Significant Bit or Byte IAP Instrument Approach Procedure, also MSL Mean Sea Level Initial Approach Point MSU Magnetic Sensor Unit IAS MTBF Mean Time Between Failures Indicated Airspeed Standard IAWP Initial Approach Waypoint - same as IAP NACO National Aeronautical Charting Office IC Integrated Circuit NAS ICAO International Civil Aviation Organization NASA National Aeronautics and Space ID Identity or Identification U.S. National Airspace System Administration IDU Integrated Display Unit NED IFR Instrument Flight Rules NIMA National Imagery and Mapping ILS Instrument Landing System IM Inner Marker ND Navigation Display IO Input/Output NDB Nondirectional Beacon IPV Instrument Procedure with Vertical Guidance NM Nautical Mile ISR Interrupt Service Routine NPA Non-Precision Approach JAD Jeppesen Aviation Database OAT Outside Air Temperature JTAG Joint Test Action Group (IEEE 1149.1 Standard) OBS Omnibearing Selector K Kilo=1000 OM Outer Marker KB Kilobyte OT Other Traffic (Traffic Function) KIAS Knots Indicated Airspeed PA Proximate Advisory (Traffic Function) KT Knot - Nautical Mile per Hour PDA Premature Descent Alert KTAS Knots True Airspeed PDR Preliminary Design Review LDA Localizer-type Directional Aid PFD Primary Flight Display (the display LED Light Emitting Diode National Elevation Dataset Agency screen showing primary LNAV Lateral Navigation instrumentation -- can also refer to LOC Localizer the primary IDU with software that LRU Line Replaceable Unit only shows primary instrumentation) LSB Least Significant Bit or Byte PFDE Predicted Fault Detection and MAHP Missed Approach Holding Point MAHWP Missed Approach Holding Waypoint MAP Exclusion PIC Peripheral Interface Controller - same as MAHP PLI Pitch Limit Indicator Missed Approach Point PN Part Number MASPS Minimum Aviation System PSAC Plan for Software Aspects of Performance Standard MAWP Missed Approach Waypoint - same Certification PSCP Project Specific Certification Plan as MAP PSP Partnership for Safety Plan MB Megabyte PTN Problem Tracking Number MDA Minimum Descent Altitude QA Quality Assurance MEMS Micro Electro Mechanical System QM Quality Management MFD Multifunction Display (an IDU with RA Resolution Advisory (Traffic Function) software for showing multiple display RAM Random Access Memory screens) RMI Radio Magnetic Indicator Middle Marker RNAV Area Navigation MM MOPS Minimum Operational Performance 60-000113 RNP Required Navigation Performance Page 8 of 148 RS EIA Recommended Standard SV RTC Real Time Computing SVCP Software Verification Cases and Procedures Service Vehicle RTCA Radio Telephone Commission for Aeronautics SVP Software Verification Plan RTD Resistive Thermal Detector SVR Software Verification Results RTL Run Time Library SYRD System Requirements Document Rx Receive TA Traffic Advisory (Traffic Function) SA Selective Availability TAS Traffic Advisory System SAE Society of Automotive Engineers TAWS Terrain Awareness and Warning System SAS Software Accomplishment Summary TCAD Traffic Collision Alert Device SBAS Space-Based Augmentation System TCAS Traffic Collision Alert System SCI TERPS Terminal Instrument Procedures Software Configuration Index SCMP Software Configuration Management Plan TCH Threshold Crossing Height SCR Software Conformity Review TD Traffic Display SCS Software Coding Standards TIS Traffic Information Service SDD Software Design Document TIS-B Traffic information Service-Broadcast SDP Software Development Plan TMS Texas Instruments family of DSP processors SDS Software Design Standards TQP Tool Qualification Plan SECI Software Environment Configuration Index TSO Technical Standard Order SPR Software Problem Report Tx Transmit SMA Sub-Miniature version A connector UART Universal Asynchronous Receiver- SN Serial Number SNI Serial Number Information USGS United States Geological Survey SOI Stage of Involvement (FAA software audit) UTC Universal Time Coordinated SQA Software Quality Assurance VAL Vertical Alert Limit Transmitter SQAP Software Quality Assurance Plan VFOM Vertical Figure of Merit SQAR Software Quality Assurance Representative VFR Visual Flight Rules SRD Software Requirements Document VHF Very High Frequency SRS Software Requirements Standards VNAV Vertical Navigation SRTM Shuttle Radar Topographical Mission VOR VHF Omnidirectional Radio SSA VPL Vertical Protection Level STAR Standard Terminal Arrival Routes VSI Vertical Speed Indicator STC Supplemental Type Certificate VTF Vectors to Final STP Software Test Protocol VUL Vertical Uncertainty Limit STS Software Test Specification WAAS Wide Area Augmentation System SUA Special Use Airspace WGS84 World Geodetic System 1984 60-000113 System Safety Assessment Page 9 of 148 5 PROPOSED SYSTEM 5.1 BASIC SYSTEM Cobham is proposing an IFR certifiable avionics modernization program to provide MI-17 and other medium/heavy lift helicopters with state-of-the-art digital avionics for primary flight, navigation, and engine/systems displays, solid-state sensors, and area navigation capability meeting FAA NexGen requirements. Basic configuration (NVG) • Four IDU-680 portrait 6”x8” (viewable area) EFIS/EICAS displays • Two display-integrated ADAHRS, each with MSU and OAT probe • Two display-integrated GPS/WAAS receivers with antennas • Redundant Enhanced HTAWS • Redundant FMS with area navigation • EICAS with dual-channel engine data acquisition units (DAU) • Electronic standby instrument with internal battery • VHF com and nav radios • Scanning DME receiver • ADF receiver • Color radio control heads • Digital audio control system with pilot, copilot, and aft cabin controllers • GPS-encoded 406Mhz. ELT • Digital radar altimeter 5.2 OPTIONAL EQUIPMENT • Integrated audio/radio management system, NVG (ARMS) • RDR-2000 • RDR-2000 color weather radar interface • Mode-S TXP • TXP control head and install kit, NVG (not required with ARMS option • Cockpit voice recorder with controller • Additional aft audio controller (each, up to six total) • 2nd ADF 60-000113 Page 10 of 148 • 2nd ADF control head, NVG (not required with ARMS option) • TCAS-I • Stormscope The displays present all flight, navigation, and engine instrumentation. Each display also includes synthetic vision, projected flight path, integrated head-up FMS, Enhance Helicopter TAWS, integrated voice warning and master caution, and digital flight recorder. The displays are NVG compatible and all software is RTCA/DO-178B Level A. The ADAHRS provide attitude, heading, and air data to the displays. The GPS receivers provide data for navigation and FMS functions. Attitude, air data, and GPS input can be cross fed from the off-side sensors to the on-side displays. Annunciation is provided when both pilots have selected the same sensor. Comparators monitor and provide mismatch alerts for airspeed, altitude, attitude, heading, GPS, radar altitude, baro setting, and localizer/glideslope functions. The DAU converts analog engine sensor output to digital for display on the EFIS. 60-000113 Page 11 of 148 5.3 60-000113 SYSTEM BLOCK DIAGRAM Page 12 of 148 5.4 60-000113 SYSTEM BLOCK DIAGRAM WITH ARMS Page 13 of 148 6 COMPETITIVE COMPARISON Feature Cobham Honeywell Sensor LRUs ADAHRS + GPS AHRS + ADC + GPS A A A Level A software is dramatically more reliable (10E‐9 vs 10E‐5) Integrated Sensors Yes No No Easier installation and maintenance, better system reliability (fewer connectors) Integrated Helicopter TAWS Yes No No Improved safety with no additional weight Attitude / Air Data Software Level Collins Cobham Benefit AHRS + Lighter weight, easier ADC + installation, better system GPS reliability (fewer components) Integrated FMS Yes No No Better system reliability (fewer components), reduced pilot workload (FMS functions performed "head up" on PFD) All conventional flight display formats Yes No Yes EADI, EHSI, moving map, engine display Synthetic Vision Yes No No Improved safety, reduced pilot workload Flight Path Marker Yes No No Improved safety, reduced pilot workload Tower/Antenna Alerting Yes No No Improved safety. Integrated Digital Flight Recorder Yes No No Post‐flight debriefing, incident investigation No Provides precision approach capability for landing anywhere (like rooftops), improves marginal VFR, night operations, and noise abatement procedures. User‐Defined Approaches 60-000113 Yes No Page 14 of 148 Feature Conformal Traffic on PFD Highway‐in‐the‐ Sky (Predictive Flight Director) Integrated Master Caution Voice Warning System 60-000113 Cobham Honeywell Yes Yes Yes No No No Collins Cobham Benefit No Provides intuitive, compelling display of conflicting traffic (position and altitude) on the primary flight display. No Intuitively provides ILS precision for all navigation procedures dramatically reduces pilot workload, improves safety by graphically depicting hazardous navigation situations. No Prioritizes and alerts all hazards including terrain, towers, traffic, powerplant, FMS, fuel, etc. for improved safety and reduced pilot workload. Page 15 of 148 7 COMPONENT DESCRIPTIONS 7.1 6X8 EFIS DISPLAYS 7.1.1 General Description The IDU-680 EFIS, P/N 42-023001-0001, is a complete flight and navigation instrumentation system that intuitively provides information to a pilot via computer generated screen displays. The screen displays are bisected horizontally into two functional areas. The display area is 6” x 8” (10.4” diagonal) in the portrait orientation. Resolution is 1024x768 pixels with anti-aliased graphics. The functional areas display a variety of PFD and a MFD formats that can be configured to show a flight instruments, moving map, HSI, flight planner, traffic, terrain, weather, or engine displays. The IDU-680 consists of a core processor, a user interface, and various digital sensor modules that communicate with IDU-680s via RS-232, RS-422 or ARINC429 serial data, plus connector, cooling air fitting, and optional serial expansion modules to facilitate future growth. The IDU-680 EFIS will have at least one set of Cobham digital sensor modules (ADAHRS and GPS) communicating with up to four IDU-680s per crew station. Alternately, the IDUs can be driven by any ARINC-429 air data and attitude source but must use the Cobham GPS/WAAS receiver. Each IDU-680 incorporates a high-brightness LCD screen, bezel-mounted controls, a 60-000113 Page 16 of 148 screen and keyboard lighting intensity control, and a central processing unit. Data storage consists of up to 2 compact flash cards sufficiently sized to hold worldwide terrain and navigation databases. Because the receive ports of the IDU-680s are connected to the digital sensor modules in parallel, each IDU-680 is independent from all other IDU-680s. At a minimum, an IDU-680 EFIS System installed in an aircraft would include at least one IDU-680, a TSO-C145a or C145b GPS/WAAS receiver, a TSO-C4c and C6d approved AHRS, and a TSOC106 approved ADC. The IDU-680 accommodates “Integrated Peripherals” that are mechanically integrated with the IDU-680 but have electrical isolation and redundancy. These Modules may include: • Integrated ADAHRS • Integrated GPS/WAAS • Serial Expansion Modules (additional ARINC-429 ports, ARINC-453 weather radar, video format converters, etc.) The IDU-680 is constructed of all CNC-machined bulkheads and interstitial printed circuit boards. No folded sheet metal is used. Cooling air from an external fan is ducted through the machined bulkheads in such a manner that separates it from the circuitry, thereby protecting the circuit boards from the external environment. Water, dust, and other contaminates that enter the cooling system will not come into contact with electrical components, thus improving reliability and prolonging life in high-humidity and dusty environments. Tall electrical components on the printed circuit boards such as capacitors fit into machined pockets during assembly such that they are supported and not stressed during high vibration conditions. Heat generating components are thermally bonded to the aluminum bulkheads, which function as heat sinks. 60-000113 Page 17 of 148 7.1.2 Functions Each functional area of the IDU-680 can be configured in a variety of formats by the pilot. The PFD and EICAS functional areas are fixed in position. The MFD functional areas are changeable by the pilot in flight. PFD EICAS (Fixed) (Fixed) MFD MFD (Changeable) (Changeable) Should a display fail, the other display will automatically revert to the lost PFD or EICAS in its MFD functional area: Example: EICAS auto-reversion if display fails 60-000113 Page 18 of 148 7.1.2.1 The numerous PFD and MFD formats are described below.Primary Flight Display The primary flight display functional area of the IDU-680 can be configured in a variety of formats by the pilot from basic EADI to full synthetic vision, emulating HUD symbology. The software is field-configurable for fixed-wing or helicopter symbology. Basic PFD The basic PFD presents conventional primary flight display instruments, including: • Airspeed and altitude • Attitude • Heading • Poll pointer or sky pointer • Ground track • V-speeds • Desired track • Autopilot Mode:Source indication • Single- and dual-cue flight director • QNH/QFE/QNE • CDI (RNP 0.3/BRNAV/PRNAV) • Baro setting in inches of mercury or • Localizer • Glideslope/VNAV • VSITRAS (TCAS-II) • Speed trend • Ground track and desired track • Absolute altitude (radio, GPS, or baro) • Waypoint information 60-000113 • Selected speed/VSI/altitude/heading bugs millibars/hectoPascals Page 19 of 148 Synthetic Vision The synthetic vision PFD includes all EADI elements (except single-cue flight director) plus forward-looking, real-time display of the world ahead of the aircraft, including: • Terrain (worldwide) • Flight path marker (velocity vector) • Towers/antennas/obstructions • HSI (worldwide plus user-added) • MiniMap • Navigation aids • Traffic thumbnail • Perspective runway • Highway-in-the-sky, and traffic. • Cautions/warning/advisories. 60-000113 Page 20 of 148 Synthetic Vision PFD with Hover Vector (Helicopters Only) The hover vector is used to indicate direction and groundspeed of drift at low groundspeeds. The hover vector consists of large attitude reference, an inner concentric ring indicating 10 knots groundspeed, and an outer concentric ring indicating 20 knots groundspeed. The white dot of the attitude reference at the center for the concentric rings indicates 0 knots groundspeed. A dot equal in size to the white dot and connected to the white dot by a white line floats over the concentric ring area to indicate direction and velocity of drift in a gods-eye view. The example below indicates a drift forward and slightly left at about 25 kt. groundspeed. 60-000113 Page 21 of 148 7.1.2.2 • EHSI The electronic horizontal situation • True airspeed indicator displays: • Groundspeed • Conventional HIS • Zulu time • Dual RMI • Count-up/count-down/flight timers • Desired track and ground track • OBS mode • Dual DME/TACAN • CDI scale • Dual ADF • Fuel totalizer (if equipped) • Glideslope/VNAV indicator • Cautions/warnings/advisories • Winds aloft • Helicopter, small airplane, or jet • Cross-wind component • Density altitude • Outside air temperature ETA or ETE for active and destination • ISA temperature waypoints 60-000113 ownship position symbol • Waypoint type, bearing, distance, and Page 22 of 148 7.1.2.3 Moving Map The real-time moving map (10Hz. update rate) includes all EHSI elements except glideslope and HSI, plus: • • Worldwide 6 arc-second terrain with • Political borders relative elevation coloring and shaded • Synthetic vision field-of-view indicator relief • Weather (datalink or radar) Threatening terrain differentiation • Low-level (Victor) and high-level (Jet) (only terrain generating a TAWS alert airways is colored red or yellow, thus allowing • Navigation aids terrain and weather display on the • Runways same screen) • Curvilinear routing supports all • Projected path • Dead-stick glide area (fixed-wing • Lubber line only) • LAT/LON • Hydrography • Pan and zoom functions • Altitude-coded special-use airspace • Towers and obstructions • Traffic 60-000113 ARINC-424 leg type (FMS flight plan) Page 23 of 148 7.1.2.4 Traffic Display Traffic display function supports any ARINC-735A-compliant traffic detection system, including TAS, TIS-B, TCAS-I, TCAS-II, and ADS-B. TAS, TCAS-I, TCAS-II ADS-B 60-000113 Page 24 of 148 7.1.2.5 Weather Display Weather Radar ARINC-453 color weather radar on moving map, overlaying terrain. 60-000113 Page 25 of 148 Datalink Weather When interfaced with a compatible datalink weather receiver, the display will show • Nexrad radar imagery • Echo tops • Wind and temperatures aloft • Gaphical METARs • Lightning • Convective SIGMETs • Icing condition • Temporary flight restriction • Terminal area forecasts • Turbulence • Pan and zoom functions 60-000113 Page 26 of 148 Stormscope Interface with L3 WX-500 Stormscope is supported. Display shows strikes, cells, range, and rate. 7.1.2.6 Integrated Terrain Awareness and Warning System Each display in a system provides TAWS functionality (no separate LRU). Depending upon aircraft configuration settings and external sensors/switches, the system is configurable as a Class A, B or C TAWS for fixed-wing or a Class A or B HTAWS for helicopters. Functions provided by TAWS are: 1. Terrain Display: Display of terrain and obstacles on the PFD (synthetic vision) and moving map. 60-000113 Page 27 of 148 2. Forward Looking Terrain Awareness (“FLTA”): A warning function that uses a terrain database and an obstruction database to alert the pilot to hazardous terrain or obstructions in front of the aircraft. 3. Premature Descent Alert (“PDA”): A warning function that alerts the pilot when descending well below a normal approach glidepath on the final approach segment of an instrument approach procedure. 4. Excessive Rate of Descent (GPWS Mode 1): A warning function that alerts the pilot when the rate of descent is hazardously high as compared to height above terrain (i.e., descending into terrain). 5. Excessive Closure Rate to Terrain (GPWS Mode 2): A warning function that alerts the pilot when the rate of change of height above terrain is hazardously high as compared to height above terrain (i.e., flying level over rising terrain). 6. Sink Rate after Takeoff or Missed Approach (GPWS Mode 3): A warning function that alerts the pilot when a sink rate is detected immediately after takeoff or initiation of a missed approach. 60-000113 Page 28 of 148 7. Flight into Terrain when not in Landing Configuration (GPWS Mode 4): A warning function that alerts the pilot when descending into terrain without properly configuring the aircraft for landing. 8. Excessive Downward Deviation from an ILS Glideslope (GPWS Mode 5): A warning function that alerts the pilot when an excessive downward glideslope deviation is detected on the final approach segment of an ILS approach. 9. 500 foot Wake-up Call: A single voice callout when descending through 500 feet AGL TAWS functions provided by the EFIS as compared to TAWS / HTAWS class and aircraft type are as follows: Notes: RG + F = Retractable Gear with Defined Landing Flaps Position RG = Retractable Gear FG + F = Fixed Gear with Defined Landing Flaps Position FG = Fixed Gear 60-000113 Page 29 of 148 7.1.2.7 Integrated Flight Management System Each display in a system contains a stand-alone integrated FMS that supports all ARINC-424 leg types. FMS functions include: • Create and Store 100 Flight Plans • Activate a Stored Flight Plan • Edit a Stored Flight Plan • Reverse a Stored Flight Plan • Delete a Stored Flight Plan • Nearest Airport, VOR, NDB, ILS, intersection, user waypoint, ARTCC, FSS • Direct to Any Waypoint • Re-center on Route • Flight Planning Using Airways (Vector and Jet Routes) • Published and Non-Published Holding Patterns • VNAV and Waypoint Offset • Activate a Waypoint within an Active Route • Add a Waypoint or Airway to an Active Route • Delete a Waypoint from an Active Route • Create a User Waypoint (lat/lon, rad/dist, mark-on-target) • Create User-Defined Precision Approach to User Waypoint • Edit a User Waypoint • Get Waypoint Information (Jeppesen NavData – runway info, frequencies, etc.) • Send Nav and Com Frequencies to Radios • Select a VFR Approach • Select an IFR Approach • Select a DP or STAR • Missed Approach Arming Procedure • Parallel Track Function • Area Navigation, RNP, and LPV Procedures • Automatic OBS -- GPS • Manual OBS – GPS • HSI Source Selection 60-000113 Page 30 of 148 Graphical Flight Planner Part of integral FMS. Includes weather overlay with datalink weather interface. Nav Log Part of integral FMS. Provides waypoint type, VNAV, offset, leg type, distance, ETE, ETA, and fuel remaining, and fuel flow (when fuel totalizer is enabled). 60-000113 Page 31 of 148 7.1.2.8 Expanded Hover Vector, Geo-Referenced (Helicopters Only) The expanded hover vector is used to indicate flight direction and groundspeed. The hover vector re-uses the compass rose and range rings as speed scales. The speed range for the expanded hover vector is automatically adjusted based upon current groundspeed. Map elements, including user-defined waypoints (mark-on-target) are displayed to allow hover control relative to geo-stationary points. The ownship symbol indicates 0 knots groundspeed. A gray dot connected to the ownship symbol by a line floats over the hover screen to indicate flight direction and groundspeed. Deviation of the dot in a straight up direction (12 O’clock position) indicates forward flight while straight down (6 O’clock position) indicates rearward flight. Deviation of the dot laterally indicates lateral drift. In turns, an arc emanating from the ownship symbol indicates the projected path over the ground 30 seconds into the future. AGL altitude is displayed as an analog indication and digital readout on the right side of the hover screen. AGL altitude is driven by whatever AGL altitude source is being used for the TAWS system (radar, GPS, or barometric altitude). 60-000113 Page 32 of 148 7.1.2.9 Digital Flight Recording Each display in a system logs all flight performance data for post-flight evaluation. These data can be downloaded for review after a flight. Data from the last 5 flights are logged at a onesecond interval. There is no reasonable limit to the lengths of the flights. Each log file is a comma delimited ASCII file. The file contains a date stamp and each line contains a time stamp (Zulu time). These log files (*.dat) can be opened and manipulated (charting, graphing, etc.) in Microsoft Excel or other spreadsheet applications that support comma-delimited data format or “flown” using Cobham’s Windows playback utility. While the displays are not designed to be compliant with the requirements for flight data recorder (TSO-C124), data has been recoverable in 100% of the accidents to date, including those with post-crash fires and salt water submersion. The following parameters are recorded: 1. Time Stamp 2. Aircraft Latitude in Degrees 3. Aircraft Longitude in Degrees 60-000113 Page 33 of 148 4. Aircraft Altitude in Feet 5. Aircraft Pitch in Degrees 6. Aircraft Bank in Degrees 7. Aircraft Heading in Degrees True 8. Aircraft Track in Degrees True 9. Aircraft Indicated Airspeed in Knots 10. Aircraft True Airspeed in Knots 11. Aircraft Groundspeed in Knots 12. Aircraft VSI in Feet per Minute 13. Aircraft Glide path in Degrees 14. Aircraft Computed AOA in Degrees 15. Aircraft G-force 16. Computed Wind Speed in Knots 17. Computed Wind Direction in Degrees True 18. Outside Air Temperature in Degrees Fahrenheit 19. Density Altitude in Feet 7.1.2.10 Engine Indication and Crew Alerting System Engine indication and CAS messaging is developed in accordance with customer specifications and displayed on the IDU-680. EICAS display data transmitted from the Cobham DAU or equivalent. EICAS can be displayed on any screen in a system for redundancy. 60-000113 Page 34 of 148 60-000113 Page 35 of 148 7.1.2.11 Caution / Warning / Advisory System Each display in a system incorporates an integrated auditory caution/warning/advisory (CWA) system that monitors a wide variety of parameters and provides auditory annunciations for conditions that demand pilot awareness or action. Auditory annunciations take the form of either a voice warning, tone, or chime as appropriate. Annunciations are grouped into three categories: warning, caution, and advisory. Warnings are accompanied by a red flag and repeat until acknowledged by the pilot (by pushing the EFIS MUTE button on yoke, cyclic/collective, or panel) or the condition is corrected. Cautions are accompanied by a yellow flag and are annunciated once. The flag is displayed until the condition is corrected. Advisories are accompanied by a blue flag or no flag, depending on condition. Annunciation volume is based on level of threat and audio is silenced immediately upon pressing the EFIS MUTE button. Overall volume can be adjusted during installation. CWA Flags are stacked in the lower left corner of each display with warnings displayed on top, followed by cautions and then advisories. EICAS alerting/messaging is in addition to below. The following Warnings are provided: • GPWS Mode 1 • Overspeed • GPWS Mode 2 • GPWS Mode 5 • TAWS FLTA • Traffic • Obstruction • Low Fuel • Stall (depending on configuration) The following Cautions are provided: • Decision Height • GPWS Mode 2 • Minimum Altitude • GPWS Mode 3 • TAWS FLTA • GPWS Mode 5 • Obstruction • Check Gear • GPWS Mode 4 (various) • Traffic • TAWS PDA • IDU Overtemp • GPWS Mode 1 • Low Fuel (with fuel totalizer) 60-000113 Page 36 of 148 • Selected Altitude Deviation • Attitude Miscompare • Check Range (with fuel totalizer) • GPS/WAAS Miscompare • ADC #1 Failure • Glideslope Miscompare • ADC #2 Failure • Heading Miscompare • AHRS #1 Failure • Airspeed Miscompare • AHRS #2 Failure • Localizer Miscompare • Radar Altimeter #1 Failure • Radar Altitude Miscompare • Radar Altimeter #2 Failure • TAWS FLTA Function Inoperative • Air Data Failure Caution • OAT Sensor Failed • VNAV Altitude Deviation • Same ADC Source • Auxiliary Sensor Failure • Same AHRS Source • GPS/WAAS Dead Reckoning Mode • Same GPS/WAAS Source • GPS/WAAS Loss of Integrity • Same NAV Source • GPS/WAAS Loss of Navigation • Same Radar Altimeter Source • GPS/WAAS #1 Failure • SCC Card Failed • GPS/WAAS #2 Failure • TAWS Autorotation Mode • Altitude Miscompare • TCAS Failed The following Advisories are provided: • Air Data Initializing • Parallel Offset Track • Check Barometric Setting • TAWS Inhibit Advisory • Flight Path Marker Inhibit • TAWS Low Altitude Mode • GPS/WAAS IFR Approach Mode • TAWS Glideslope Cancel • Automatic Waypoint Sequencing • Crossfill Armed Suspended • Crossfill Inhibited • GPS/WAAS Terminal Mode • TCAS Standby • GPS/WAAS VFR Approach Mode • TCAS TA Only Mode • GPS/WAAS Vectors to Final • TCAS Test Mode • IFR Approach Mode • Countdown Timer Chime • Barometric Setting Miscompare • Level-off • Menu Locked 60-000113 Page 37 of 148 7.1.3 Environmental Characteristics The IDU-680 has been designed to meet the following RTCA/DO-160E conditions: Sec. Condition Cat. Test Category Description Notes 4.0 Temperature and F2 Equipment intended for installation in non- +75°C for Short- pressurized and non-controlled temperature Time Operating location in an aircraft that is operated at altitudes High Temp. Cat. V up to 55,000 ft (16,800 m) MSL. (30 minutes) for loss Operating Low Temp: -55 deg C of cooling. Altitude Operating High temp: +70 deg C Ground Survival Low Temp: -55 deg C Ground Survival High Temp: +85 deg C Altitude: +55,000 feet 5.0 Temperature B Variation Equipment in a non-temperature-controlled or partially temperature controlled internal section of the aircraft. 6.0 Humidity B Equipment intended for installation in civil aircraft, non-civil transport aircraft and other classes, installed under conditions in which a more severe humidity environment than standard conditions may be encountered. 7.0 Operational Shocks B Equipment generally installed in fixed-wing aircraft Aircraft Type 5, Test & Crash Safety or helicopters and tested for standard operational Type R for Crash shock and crash safety. Safety Sustained Test 8.0 Vibration H+R+ H – Demonstrates performance at high-level, short Cat. H, curve R U duration transient vibration levels R - (Fixed-Wing) Demonstrates performance at Cat. R, curves B, B1 higher, robust vibration levels and after long term vibration exposure. Cat. U, curve G U - (Helicopter w/Unknown Frequencies) Demonstrates performance at higher vibration levels and after long term vibration exposure for fuselage and instrument panel equipment when the specific rotor frequencies are unknown. 9.0 Explosive X Not Applicable W Equipment is installed in locations where it may be Drip proof test Atmosphere 10.0 Waterproofness subjected to falling water, such as condensation 11.0 60-000113 Fluids Susceptibility X Not Applicable Page 38 of 148 Sec. Condition Cat. Test Category Description 12.0 Sand and Dust S Equipment is installed in locations subject to Notes blowing sand and dust. 13.0 Fungus Resistance F Demonstrate whether equipment material is By Analysis adversely affected by fungi growth. 14.0 Salt Fog S Equipment is subjected to a corrosive atmosphere 15.0 Magnetic Effect Z Magnetic deflection distance less that 0.3m. 16.0 Power Input Z Equipment intended for use on aircraft DC 200 ms power electrical systems where the DC supply has a interruption capacity battery whose capacity is small compared with the capacity of the DC generators. 17.0 Voltage Spike A Equipment intended primarily for installation where a high degree of protection against damage by voltage spikes is required. 18.0 19.0 Audio Frequency Z Equipment intended for use on aircraft DC Conducted electrical systems where the DC supply may not Susceptibility- have a battery of significant capacity floating on Power Inputs the dc bus at all times. Induced Signal ZC Susceptibility Equipment intended primarily for operation in systems where interference-free operation is required on aircraft whose primary power is constant frequency or DC. 20.0 Radio Frequency Y Equipment and interconnecting wiring installed in K Susceptibility severe electromagnetic environments and to show Minimum level at all (Radiated and compliance with the interim HIRF rules. Conducted) 21.0 Radiated: Emission of Radio frequencies to be 100V/m M Frequency Energy Equipment in areas where apertures are EM significant but not in direct view of aircraft antennas, such as passenger cabin or cockpit 22.0 Lightning Induced A3J33 Equipment interconnected with wiring installed Level 4 for MSU and Transient within any airframe or airframe section when OAT Probe pins. Susceptibility structural resistance is also a significant source of induced transients, (i.e., carbon fiber composite structures). Level 3 designates equipment and interconnecting wiring installed in a moderately exposed environment. 23.0 Lightning Direct X Not Applicable X Not Applicable Effects 24.0 60-000113 Icing Page 39 of 148 Sec. Condition Cat. Test Category Description 25.0 Electrostatic A Electronic equipment that is installed, repaired or Discharge (ESD) 26.0 Fire, Flammability Notes operated in an aerospace environment. C Non-metallic equipment, component parts, sub- By Analysis assemblies installed in pressurized or nonpressurized zones and non-fire zones with largest dimension greater than 50 mm. The IDU-680 is designed to continuously operate at ambient temperatures between -55° and +75ºC when provisioned as described below. Both cooling and heating features are used to achieve this broad temperature range. For cooling, the IDU-680 incorporates a finned, convective cooling heatsink positioned to efficiently remove heat from the electronics. The bottom of this heatsink connects to a forced-air cooling inlet port (cooling fan not provided). Both 1” diameter and 5/8” diameter inlet ports are available. The 1” diameter inlet is meant to accommodate forced-air cooling sources of up to 8SCFM. The 5/8” diameter inlet is meant to accommodate forced-air cooling sources of up to 5SCFM. The 5/8” diameter inlet includes slots to admit additional cooling air with a venturi effect. The slots also affirmatively prevent inlet cooling hose blockage from affecting convective cooling when forced-air is not available. 60-000113 80 40 Air Flow (SCFM) Cooling properties of the IDU-680, based upon test data, are presented below: Page 40 of 148 7.1.4 Physical Specifications Dimensions: Weight: 9.5 lbs., including J1 connector Mounting: Tray-less installation, mounts to instrument panel using integral clamps. Cutout: 10.12” H x 7.35W 7.1.5 Electrical Characteristics The displays operate at 9VDC to 35VDC. Below 9VDC, the display backlight will not illuminate but the processor will continue to operated down to 8VDC and the display will illuminate again when 9VDC is restored. 60-000113 Device Maximum (28VDC) Typical (28VDC) IDU-680 70 Watts @ 28VDC 40 Watts @ 28VDC Integral Heater 140 Watt @ 28VDC (separate circuit) (cold soaked at -55°C) Page 41 of 148 326 Body Pitch Rate 327 Body Roll Rate 330 Body Yaw Rate 331 Body X-Axis Acceleration 332 Body Y-Axis Acceleration 333 Body Z-Axis Acceleration Autopilot Labels 100 Selected Course 101 Selected Heading 102 Selected Altitude 103 Selected Airspeed 104 Selected VSI 121 Horizontal Command Signal 122 Vertical Command Signal 270 HeliSAS Discretes 320 Magnetic Heading 324 Pitch Angle 325 Roll Angle FMS Flight Plan Labels 074 Flight Plan Header 075 Active Waypoint 113 Message Checksum 125 Greenwich Mean Time 164 Radio Altitude 204 Baro Corrected Altitude 210 True Airspeed 260 UTC Date 303 Message Length/Type/Number 304 Message Characters 1-3 305 Message Characters 4-6 306 Waypoint Latitude 307 Waypoint Longitude 310 Present Position –Latitude 311 Present Position –Longitude 312 Ground Speed 313 Track Angle 314 True Heading 315 Wind Speed 316 Wind Direction 320 Magnetic Heading 324 Pitch Angle 325 Roll Angle GPS Labels 114 Desired Track 115 Waypoint Bearing 116G Cross Track Distance 60-000113 117G Vertical Deviation 125 Greenwich Mean Time 147 Magnetic Variation 155 HeliSAS VNAV Descent Angle 251 Distance to Go 260 UTC Date 310 Present Position –Latitude 311 Present Position –Longitude 312 Ground Speed 313 Track Angle 315 Wind Speed 316 Wind Direction 326G Lateral Scale Factor 351G Distance To Destination 352G Estimated Time to Destination GPS 743A Labels 076 Altitude (MSL) 101 Horizontal Dilution of Precision 102 Vertical Dilution of Precision 103 Track Angle 110 Latitude 111 Longitude 112 Ground Speed 120 Fine Latitude 121 Fine Longitude 130 Horizontal Protection Level 133 Vertical Protection Level 136 Vertical Figure of Merit 140 UTC Fine 147 Magnetic Variation 150 UTC 165 Vertical Velocity 166 N/S Velocity 174 E/W Velocity 247 Horizontal Figure of Merit 260 UTC Date 273 GNSS Sensor Status 370 GNSS Height (WGS-84) NAV Labels 173 Lateral Deviation 174 Glideslope Deviation 202G DME Distance RADALT Labels 164 AGL Altitude Page 43 of 148 The following labels are received at high or low speed: ADC Labels (ARINC 429 Names) 203 Pressure Altitude 206 Computed Airspeed 211 Total Air Temperature 212 Altitude Rate AHRS Labels (ARINC 429 Names) 270 AHRS Discrete 320 Magnetic Heading 324 Pitch Angle 325 Roll Angle 326 Body Pitch Rate 327 Body Roll Rate 330 Body Yaw Rate 331 X-axis Acceleration 332 Y-axis Acceleration 333 Z-axis Acceleration TCAS Labels (ARINC 429 Names) 130 Intruder Range 131 Intruder Altitude 132 Intruder Bearing 270 Vertical Resolution Advisory 274 Selected Sensitivity Level 350 Maintenance Data 357 RTS/ETX FD Labels (ARINC 429 Names) 140 Flight Director Roll 7.1.8 141 Flight Director Pitch 142 Flight Director Fast/Slow NAV Labels (ARINC 429 Names) 034 VOR/ILS Frequency 035 DME Frequency 162 ADF Bearing 173 Localizer Deviation 174 Glideslope Deviation 202 DME Distance 222 VOR Bearing RADALT Labels (ARINC 429 Names) 164 Radio Height DAU Labels (ARINC 429 Names) 102 Electrical Load 104 Bus Voltage 105 Transmission Oil Temperature 106 Transmission Oil Pressure 245 Engine Free Power Turbine (NF) 246 Rotor RPM (NR) 255 Fuel Quantity 316 Engine Oil Temperature 317 Engine Oil Pressure 320 Fuel Pressure 336 Engine Torque 344 Ng 345 Inter-Turbine Temperature Export Requirements The displays have a commodity jurisdiction from the US State Department as NON-ITAR Controlled. The displays export under US Commerce Department General License 7A994. 7.1.9 TSOs The IDU-680 complies with the following TSOs and associated MOPS, thought it does not currently carry TSO authorization: TSO Title MOPS TSO-C2d Airspeed Instruments SAE AS8019A TSO-C4c Bank and Pitch Instruments SAE AS396B TSO-C6d Direction Instrument, Magnetic (Gyroscopically Stabilized) SAE AS8013A 60-000113 Page 44 of 148 TSO Title MOPS TSO-C8d Vertical Velocity Instruments (Rate-Of-Climb) SAE AS8016A TSO-C10b Altimeter, Pressure Actuated, Sensitive Type SAE AS392C TSO-C34e ILS Glide Slope Receiving Equipment Operating Within the RTCA/DO-192 Radio Frequency Range of 328.6-335.4 MHz (partial) TSO-C35d Airborne Radio Marker Receiving Equipment RTCA/DO-143 TSO-C36e Airborne ILS Localizer Receiving Equipment Operating Within RTCA/DO-195 the Radio Frequency Range of 108-112 MHz TSO-C40c VOR Receiving Equipment Operating Within the Radio RTCA/DO-196 Frequency Range of 108-117.95 MHz TSO-C41d Airborne Automatic Direction Finding (ADF) Equipment RTCA/DO-179 TSO-C52b Flight Director Equipment SAE AS8008 TSO-C66c Distance Measuring Equipment (DME) Operating within the RTCA/DO-189 Radio Frequency Range of 960-1215 Megahertz TSO-C87 Airborne Low-Range Radio Altimeter RTCA/DO-155 TSO-C110a Airborne Passive Thunderstorm Equipment RTCA/DO-191 TSO-C113 Airborne Multipurpose Electronic Displays SAE AS8034 TSO-C118 Traffic Alert and Collision Avoidance System (TCAS) Airborne RTCA/DO-197A Equipment, TCAS I TSO-C119b Traffic Alert and Collision Avoidance System (TCAS) Airborne RTCA/DO-185A Equipment, TCAS II TSO-C146a Stand-Alone Airborne Navigation Equipment Using the Global RTCA/DO-229C Positioning System (GPS) Augmented by the Wide Area Augmentation System (WAAS) TSO-C147 Traffic Advisory System (TAS) Airborne Equipment RTCA/DO-197A TSO-C151b Terrain Awareness and Warning System TSO-C151b RTCA/DO-161A The EICAS complies with the requirements of the following TSOs and MOPS, although it does not currently carry TSO authorization. TSO Title MOPS TSO-C43c Temperature Instruments SAE AS8005 TSO-C47a Fuel, Oil, and Hydraulic Pressure Instruments SAE AS408C TSO-C55a Fuel and Oil Quantity Instruments SAE AS405C TSO-C113 Airborne Multipurpose Electronic Displays SAE AS8034 60-000113 Page 45 of 148 7.1.10 Reliability MIL-STD 217, 35°C, 100% duty cycle. Component IDU-680 7.1.11 MTBF Fixed-Wing (AIC) 14,220 hrs. MTBF Rotorcraft 5,843 Hrs. Required Maintenance There is no required maintenance. Navigation and tower/antenna databases may be updated through Jeppesen every 28 days. Terrain database is updated periodically as new data is made available from government sources. All field maintenance, including installation and removal, is performed with a single tool. 7/64” hex-head wrench. 7.1.12 Built-In Test The displays perform initialization test on startup, continuous built-in test during operation, and pilot-initiated test. 7.1.13 NVG Compatibility An external panel switch places the display in NVG mode through dual-redundant pins pulled to ground. NVG modifies the backlight and control brightness curves so as to not cause NVG blooming in accordance with RTCA/DO-275. 7.1.14 Software / Hardware Certification Level All Software is compliant with RTCA/DO-178B, Level-A, and all complex electronic hardware is compliant with RTCA/DO-254, Level-A; however, since the IDU-680 is for special-mission applications, FAA certification has not yet been provided. 60-000113 Page 46 of 148 7.2 7.2.1 REMOTE BUGS PANEL (RBP) General Description The RBP (P/N 42-014001-0001) provides quick, direct entry for Heading, Altitude, Course, and other EFIS input without using the menu system built into the displays. All RBP functions are duplicated in the EFIS menu structure. Two knobs are dedicated (Heading and Altitude) while the third is multi-function to account for pilot preference. The RBP also functions as a master dimming controller. 60-000113 Page 47 of 148 7.2.2 Functions The Remote Bugs Panel (RBP) provides dedicated controls for frequently needed bugs, as well as additional controls for selecting and setting IDU parameters. The RBP consists of two LED dot matrix displays and a number of knobs and buttons. The RBP acts as a terminal, reporting the activation of knobs and buttons to the IDU over a serial port and displaying the data provided to it by the IDU. The RBP communicates to the EFIS displays using a proprietary RS422 Protocol. 1. The leftmost (“Heading”) rotary knob is dedicated to the EFIS heading bug function. 2. The center (“Altitude”) rotary knob is dedicated to the EFIS altitude bug function. 3. The rightmost (“Set”) rotary knob is multi-function with current function indicated by the main display. Functions of this knob, set by the pilot, can be: a. GPS Course b. VOR 1 Courxe c. VOR 2 Course d. Selected Airspeed e. Selected VSI f. Selected Climb Angle g. Selected Descent Angle h. Decision Height i. Minimum Descent Altitude 4. The two “Arrow” dedicated pushbuttons are used as a function selector for the “Set” rotary knob. 5. The rotary knob pushbuttons are generally used for synchronization (SYNC) of the function associated with the rotary knob. 6. The “LNAV” dedicated pushbutton is used to switch EFIS autopilot roll steering output between LNAV sub-mode and heading sub-mode. 7. The “VNAV” dedicated pushbutton is used to switch EFIS autopilot pitch steering and commanded VSI output between VNAV sub-mode and target altitude sub-mode. 8. The <BAR> dedicated pushbutton has the function annunciated in the option display. The software that interprets the knob and button actuations and controls the displays (with the exception of the dimming function) resides on the IDU. 60-000113 Page 48 of 148 The RBP has dimming control functionality that allows it to control its own backlight and display brightness. An internal ambient light sensor is used to adjust initial display and backlight brightness. An NVG Mode pin is provided to enable NVG-specific brightness curves. In addition, various remote dimming curves are supported. 7.2.3 Environmental Characteristics RBP – RTCA/DO-160E Sec. 4.0 Condition Temperature and Cat. F2 Altitude Test Category Description Notes Equipment intended for installation in non-pressurized and non-controlled temperature location in an aircraft that is operated at altitudes up to 55,000 ft (16,800 m) MSL. Operating Low Temp: -55 deg C Operating High temp: +70 deg C Ground Survival Low Temp: -55 deg C Ground Survival High Temp: +85 deg C Altitude: +55,000 feet 5.0 Temperature B Variation 6.0 Humidity Equipment in a non-temperature-controlled or partially temperature controlled internal section of the aircraft. B Equipment intended for installation in civil aircraft, noncivil transport aircraft and other classes, installed under conditions in which a more severe humidity environment than standard conditions may be encountered. 7.0 Operational Shocks B & Crash Safety Equipment generally installed in fixed-wing aircraft or Aircraft Type 5, helicopters and tested for standard operational shock Test Type R for and crash safety. Crash Safety Sustained Test 8.0 Vibration H + R + H – Demonstrates performance at high-level, short U Cat. H, curve R duration transient vibration levels R - (Fixed-Wing) Demonstrates performance at higher, Cat. R, curves B, robust vibration levels and after long term vibration B1 exposure. U - (Helicopter w/Unknown Frequencies) Demonstrates Cat. U, curve G performance at higher vibration levels and after long term vibration exposure for fuselage and instrument panel equipment when the specific rotor frequencies are unknown. 9.0 Explosive X Not Applicable Atmosphere 60-000113 Page 49 of 148 Sec. Condition 10.0 Waterproofness Cat. W Test Category Description Notes Equipment is installed in locations where it may be Drip proof test subjected to falling water, such as condensation 11.0 Fluids Susceptibility X Not Applicable 12.0 Sand and Dust S Equipment is installed in locations subject to blowing sand and dust. 13.0 Fungus Resistance F Demonstrate whether equipment material is adversely By Analysis affected by fungi growth. 14.0 Salt Fog S Equipment is subjected to a corrosive atmosphere 15.0 Magnetic Effect Z Magnetic deflection distance less that 0.3m. 16.0 Power Input Z Equipment intended for use on aircraft DC electrical 200 ms power systems where the DC supply has a battery whose interruption capacity is small compared with the capacity of the DC capacity generators. 17.0 Voltage Spike A Equipment intended primarily for installation where a high degree of protection against damage by voltage spikes is required. 18.0 Audio Frequency Z Equipment intended for use on aircraft DC electrical Conducted systems where the DC supply may not have a battery of Susceptibility- significant capacity floating on the dc bus at all times. Power Inputs 19.0 Induced Signal ZC Susceptibility Equipment intended primarily for operation in systems where interference-free operation is required on aircraft whose primary power is constant frequency (DC). 20.0 Radio Frequency YK Equipment and interconnecting wiring installed in severe Radiated: K Susceptibility electromagnetic environments and to show compliance Minimum level at all (Radiated and with the interim HIRF rules. Conducted) 21.0 Emission of Radio frequencies to be 100V/m M Frequency Energy Equipment in areas where apertures are EM significant but not in direct view of aircraft antennas, such as passenger cabin or cockpit 22.0 Lightning Induced A3J33 Equipment interconnected with wiring installed within Transient any airframe or airframe section when structural Susceptibility resistance is also a significant source of induced transients, (i.e., carbon fiber composite structures). Level 3 designates equipment and interconnecting wiring installed in a moderately exposed environment. 23.0 Lightning Direct X Not Applicable Effects 60-000113 Page 50 of 148 Sec. Condition Cat. Test Category Description 24.0 Icing X Not Applicable 25.0 Electrostatic A Electronic equipment that is installed, repaired or Discharge (ESD) 26.0 Fire, Flammability Notes operated in an aerospace environment. C By Analysis Non-metallic equipment, component parts, subassemblies installed in pressurized or non-pressurized zones and non-fire zones with largest dimension greater than 50 mm. 7.2.4 Physical Specifications Dimensions: Weight: RBP: 1.0 lbs. Mounting: 60-000113 Page 51 of 148 The RBP mounts in a standard Dzus rail radio stack. 7.2.5 Electrical Characteristics The RBP operates from 14VDC to 28VDC with spikes to 80VDC and down to 10VDC for 30 seconds. The GPS has dual internal power supplies (stand-alone verison) or gets dual conditioned power input from the display (IDU-mounted version). 7.2.6 Device Typical (28VDC) RBP 15 Watts @ 28VDC Input/Output Communication with the displays is via proprietary RS-422 interface. 7.2.7 ARINC-429 Labels Not applicable. 7.2.8 Export Requirements The RBP is not subject to ITAR control and exports under US Commerce Department General License 7A994. 7.2.9 TSOs The RBP is authorized to be labeled with the following TSOs and MOPS: TSO Title MOPS TSO-C113c Multipurpose display SAE AS8034A 7.2.10 Reliability MIL-STD 217, Airborne Inhabited Cargo, 35°C, 100% duty cycle. Component RBP 7.2.11 MTBF Fixed-Wing 10,000 MTBF Rotorcraft 6,100 Field Service History The RBP is TSO’d and STC’d in hundreds of aircraft, Part-23, Part-25, Part-27, and Part-29, and is standard equipment on the Agusta A109 Grand New. 60-000113 Page 52 of 148 7.2.12 Required Maintenance There is no required maintenance. 7.2.13 Built-In Test The RBP performs initialization test on startup. 7.2.14 NVG Compatibility The RBP is NVG compatible with no further modification. 7.2.15 Software / Hardware Certification Level All Software is compliant with RTCA/DO-178B, Level-A. The RBP contains no complex electronic hardware. 60-000113 Page 53 of 148 7.3 ADAHRS 7.3.1 General Description The ADAHRS consists of the ADAHRS Module (P/N 42-005001-0001), the MSU (P/N 42-0040010001) and the OAT Probe (P/N 42-002001-0001). The ADAHRS Module is a device that incorporates an AHRS and an ADC within a single enclosure. By incorporating both units into one device, communication, wiring, power, and mounting issues are minimized while providing improved reliability and electrical robustness. The AHRS portion and the ADC portion can be thought of as separate, individual devices residing in a common enclosure. Internal to the ADAHRS Module are rate sensors, accelerometers, pressure sensors and heaters. The rate sensors and accelerometers are used to sense the orientation and acceleration of the ADAHRS in orthogonal space. The pressure sensors are used to detect and calculate the absolute and differential air pressures of the airframe. The heaters are used to ensure the ADAHRS Module is heated to the minimum operating temperature that the sensors require. 60-000113 Page 54 of 148 Air pressure inputs are connected to the Pitot and Static ports on the ADAHRS Module. The two ports are straight thread tube fitting O-Ring gasket types that accommodate standard AN fittings. The ADAHRS Module is configured for either an independent installation or an integrated installation. In an independent installation, the ADAHRS Module is free standing. In this configuration, the ADAHRS Module receives electrical power from the airframe and provides ride-through capability for power dropouts. All input and output lines are protected from lightning and high intensity radio frequency interference. In an integrated installation, the ADAHRS Module is parasitically mounted to an IDU. The IDU provides filtered and conditioned power with ride-through capability. The IDU also provides lightning and high intensity radio frequency interference protection. The MSU is a remote triaxial Earth field magnetometer. It is a solid state device with no moving parts. It transmits field vector information to the ADAHRS Module via RS-422 serial communication link. It has the same general form factor as a Honeywell KMT-112 flux valve. The MSU is a required part of an ADAHRS installation. The ADAHRS does not have a “free” mode; polar operations (±70° lattitude) are not supported. The OAT Probe is a remote 1000Ω platinum RTD that is mounted through the exterior skin of the airframe. It monitors the outside air temperature and sends analog data to the ADAHRS Module for use in the air data calculations. 60-000113 Page 55 of 148 7.3.2 Functions 7.3.2.1 Air Data The ADAHRS senses pitot and static pressures to provide air data to the EFIS. The ADAHRS meets the following air data performance specifications: • Pressure altitude range: -1,000’MSL to FL550 • Pressure altitude resolution: < 1 ft. • Pressure altitude accuracy: Meets or exceeds TSO-C106. • Airspeed range: 20-550 KIAS. • Airspeed resolution: 0.01KIAS. • Airspeed accuracy: ±10.0KIAS below 50KIAS Meets or exceeds TSO-C106 from 50 to 450 KIAS, ±5.0KIAS above 450KIAS. • Vertical speed range: ±32,768 feet per minute. • Vertical speed Resolution: 1 foot per minute. • Vertical speed accuracy: 5% or 30 feet per minute, whichever is greater. • OAT calibration range: -70°C to +100°C. • OAT Resolution: 0.01°C. • OAT Accuracy: ±1.5°C from -70°C to +70°C (per TSO-C106) ±2.5°C from +70°C to +100°C. 7.3.2.2 Attitude The ADAHRS senses roll, pitch, and yaw and transmits these data to the EFIS. The ADAHRS meets the following performance specifications: • Accelerometer range: ±10g • Accelerometer resolution: < 0.0013g • Accelerometer accuracy < 0.01g • Rate sensor range: 200º/second • Rate sensor resolution: < 0.01º/second • Rate sensor accuracy: < 0.1 º/second • Pitch range: ±90º • Pitch accuracy: < 0.5° • Roll range: ±180º • Roll accuracy: < 0.5°. 60-000113 Page 56 of 148 7.3.2.3 Magnetic Heading The MSU senses magnetic heading and transmits to the ADAHRS. The ADAHRS then sends magnetic heading to the EFIS. The magnetic heading function meets the following performance specification: • Heading range: ±180º from Magnetic North. • Heading accuracy: < 2.0° • Magnetometer range: ±131,072 nano-Tesla • Magnetometer resolution: 12 nano-Tesla • Magnetometer accuracy: < 600 nano-Tesla To provide a smooth and useable display the ADAHRS applies a long-term filter to magnetic heading. The ADAHRS has a “Quick Slave” function to bypass the filtering and reset heading to the instantaneous sensed value. This function is for startup in areas of heavy magnetic influence such as an oil platform; upon departing the platform, the pilot can Quick Slave the heading to the sensed value, without waiting for the filtering to wash out the error caused by the iron in the platform. 7.3.3 Environmental Characteristics ADAHRS – RTCA/DO-160E Sec. Condition Cat. Test Category Description 4.0 F2 Equipment intended for installation in non- Temperature and Altitude Notes pressurized and non-controlled temperature location in an aircraft that is operated at altitudes up to 55,000 ft (16,800 m) MSL. Operating Low Temp: -55 deg C Operating High temp: +70 deg C Ground Survival Low Temp: -55 deg C Ground Survival High Temp: +85 deg C Altitude: +55,000 feet 5.0 Temperature Variation B Equipment in a non-temperature-controlled or partially temperature controlled internal section of the aircraft. 60-000113 Page 57 of 148 Sec. Condition Cat. Test Category Description 6.0 B Equipment intended for installation in civil aircraft, Humidity Notes non-civil transport aircraft and other classes, installed under conditions in which a more severe humidity environment than standard conditions may be encountered. 7.0 8.0 Operational Equipment generally installed in fixed-wing Aircraft Type 5, Test Type R for Shocks aircraft or helicopters and tested for standard Crash Safety Sustained Test & Crash Safety operational shock and crash safety. Vibration B H + R H – Demonstrates performance at high-level, +U Cat. H, curve R short duration transient vibration levels R - (Fixed-Wing) Demonstrates performance at Cat. R, curves B, B1 higher, robust vibration levels and after long term vibration exposure. Cat. U, curve G U - (Helicopter w/Unknown Frequencies) Demonstrates performance at higher vibration levels and after long term vibration exposure for fuselage and instrument panel equipment when the specific rotor frequencies are unknown. 9.0 Explosive X Not Applicable Atmosphere 10.0 Waterproofness W Equipment is installed in locations where it may Drip proof test be subjected to falling water, such as condensation 11.0 Fluids X Not Applicable S Equipment is installed in locations subject to Susceptibility 12.0 Sand and Dust blowing sand and dust. 13.0 Fungus F Resistance Demonstrate whether equipment material is By Analysis adversely affected by fungi growth. 14.0 Salt Fog S Equipment is subjected to a corrosive atmosphere 15.0 Magnetic Effect Z Magnetic deflection distance less that 0.3m. 16.0 Power Input Z Equipment intended for use on aircraft DC 200 ms power interruption electrical systems where the DC supply may not capacity have a battery of significant capacity floating on the dc bus at all times. 17.0 Voltage Spike A Equipment intended primarily for installation where a high degree of protection against damage by voltage spikes is required. 60-000113 Page 58 of 148 Sec. Condition Cat. 18.0 Audio Frequency Z Test Category Description Equipment intended for use on aircraft DC Conducted electrical systems where the DC supply may not Susceptibility- have a battery of significant capacity floating on Power Inputs the dc bus at all times. 19.0 Induced Signal ZC Susceptibility Notes Equipment intended primarily for operation in systems where interference-free operation is required on aircraft whose primary power is constant frequency (DC). 20.0 Radio Frequency YK Equipment and interconnecting wiring installed in Conducted: Y Susceptibility severe electromagnetic environments and to Radiated: (Radiated and show compliance with the interim HIRF rules. Minimum level at all Conducted) 21.0 Emission of frequencies to be 100V/m M Equipment in areas where apertures are EM Radio Frequency significant but not in direct view of aircraft Energy antennas, such as passenger cabin or cockpit 22.0 Lightning K A3J3 Equipment interconnected with wiring installed ADAHRS Module: OAT Probe Induced 3 and MSU RS-422 pins to A4. Transient A4J3 structural resistance is also a significant source of All other pins to A3. Susceptibility 3 within any airframe or airframe section when induced transients, (i.e., carbon fiber composite structures). Level 3 designates equipment and MSU: A4J33 interconnecting wiring installed in a moderately exposed environment. Level 4 designates OAT Probe: A4J33 equipment and interconnecting wiring installed in severe electromagnetic environments. 23.0 Lightning Direct 2B Effects Equipment externally mounted in areas of the Applicable to OAT probe only aircraft surface where there is a high possibility of a lightning attachment being swept onto it from a Zone 1A or 2A, but having a high possibility of flash hang-on. 24.0 Icing C Items mounted externally or in non-temperature- Applicable to OAT probe only controlled areas where there is risk of accumulating free water, which could subsequently freeze on the cold surfaces of the equipment. 25.0 Electrostatic Discharge (ESD) 60-000113 A Electronic equipment that is installed, repaired or operated in an aerospace environment. Page 59 of 148 Sec. Condition Cat. Test Category Description Notes 26.0 Fire, C Non-metallic equipment, component parts, sub- By Analysis Flammability assemblies installed in pressurized or nonpressurized zones and non-fire zones with largest dimension greater than 50 mm. 60-000113 Page 60 of 148 MSU – RTCA/DO-160E Sec. 4.0 Condition Temperature and Cat. Test Category Description F2, A3 Equipment intended for installation in non-pressurized Altitude Notes F2 for general and non-controlled temperature location in an aircraft that testing, plus is operated at altitudes up to 55,000 ft (16,800 m) MSL. Decompression Operating Low Temp: -55 deg C and Overpressure Operating High temp: +70 deg C tests from Level A3 Ground Survival Low Temp: -55 deg C Ground Survival High Temp: +85 deg C Altitude: +55,000 feet 5.0 Temperature B Variation 6.0 Humidity Equipment in a non-temperature-controlled or partially temperature controlled internal section of the aircraft. B Equipment intended for installation in civil aircraft, noncivil transport aircraft and other classes, installed under conditions in which a more severe humidity environment than standard conditions may be encountered. 7.0 Operational Shocks B Equipment generally installed in fixed-wing aircraft or & Crash Safety helicopters and tested for standard operational shock and Test Type R for crash safety. Aircraft Type 5, Crash Safety Sustained Test 8.0 Vibration H + R H – Demonstrates performance at high-level, short Cat. H, curve R +S+ duration transient vibration levels U R - (Fixed-Wing) Demonstrates performance at higher, Cat. R, curves B, robust vibration levels and after long term vibration B1 exposure. S – (Fixed-Wing) Demonstrates performance at standard Cat S, curves L, M operating fixed wing vibration conditions. U - (Helicopter w/Unknown Frequencies) Demonstrates Cat. U, curve G performance at higher vibration levels and after long term vibration exposure for fuselage and instrument panel equipment when the specific rotor frequencies are unknown. 9.0 Explosive X Equipment identified as Category X, no test performed R Equipment is installed in locations where it may be Atmosphere 10.0 Waterproofness subjected to (R) driving rain or (S) heavy stream of fluid flow. 11.0 Fluids Susceptibility X Equipment identified as Category X, no test performed 12.0 Sand and Dust Equipment is installed in locations subject to blowing S sand and dust. 60-000113 Page 61 of 148 Sec. 13.0 Condition Cat. Fungus Resistance F Test Category Description Demonstrate whether equipment material is adversely Notes By Analysis affected by fungi growth. 14.0 Salt Fog S Equipment is subjected to a corrosive atmosphere 15.0 Magnetic Effect Z Magnetic deflection distance less that 0.3m. 16.0 Power Input Z Equipment intended for use on aircraft DC electrical 1) 200 ms power systems where the DC supply may not have a battery of interruption significant capacity floating on the dc bus at all times. capacity 2) 14V and 28V DC 17.0 Voltage Spike A Equipment intended primarily for installation where a high 14V and 28V DC degree of protection against damage by voltage spikes is required. 18.0 Audio Frequency Z Equipment intended for use on aircraft DC electrical Conducted systems where the DC supply may not have a battery of Susceptibility- significant capacity floating on the dc bus at all times. Power Inputs 19.0 Induced Signal ZC Susceptibility Equipment intended primarily for operation in systems where interference-free operation is required on aircraft whose primary power is constant frequency (DC). 20.0 Radio Frequency WK Equipment and interconnecting wiring installed in severe Conducted: Cat. W Susceptibility electromagnetic environments and to show compliance with unshielded (Radiated and with the interim HIRF rules. power leads. Cat Conducted) Y with shielded power leads. Radiated: Cat. K with modified levels and test methodology of Level G, Minimum level at all frequencies to be 100V/m 21.0 Emission of Radio Frequency Energy H Equipment located in areas where apertures are electromagnetically significant and are in direct view of radio receiver’s antenna. 60-000113 Page 62 of 148 Sec. 22.0 Condition Lightning Induced Cat. Test Category Description Notes A4J44 Equipment interconnected with wiring installed within any Transient airframe or airframe section when structural resistance is Susceptibility also a significant source of induced transients, (i.e., carbon fiber composite structures). 23.0 Lightning Direct X Equipment identified as Category X, no test performed Effects 24.0 Icing X Equipment identified as Category X, no test performed 25.0 Electrostatic A Electronic equipment that is installed, repaired or Discharge (ESD) 26.0 Fire, Flammability operated in an aerospace environment. C Non-metallic equipment, component parts, sub- By Analysis assemblies installed in pressurized or non-pressurized zones and non-fire zones with largest dimension greater than 50 mm. The ADAHRS Module and MSU operate at relatively high thermal temperatures compared to any environment in which it will be operating. OAT – RTCA/DO-160E Sec. 4.0 Condition Temperature and Cat. Test Category Description F2, A3 Equipment intended for installation in non-pressurized Altitude Notes F2 for general and non-controlled temperature location in an aircraft that testing, plus is operated at altitudes up to 55,000 ft (16,800 m) MSL. Decompression Operating Low Temp: -55 deg C and Overpressure Operating High temp: +70 deg C tests from Level A3 Ground Survival Low Temp: -55 deg C Ground Survival High Temp: +85 deg C Altitude: +55,000 feet 5.0 Temperature B Variation 6.0 Humidity Equipment in a non-temperature-controlled or partially temperature controlled internal section of the aircraft. B Equipment intended for installation in civil aircraft, noncivil transport aircraft and other classes, installed under conditions in which a more severe humidity environment than standard conditions may be encountered. 7.0 Operational Shocks B Equipment generally installed in fixed-wing aircraft or & Crash Safety helicopters and tested for standard operational shock and Test Type R for crash safety. Aircraft Type 5, Crash Safety Sustained Test 60-000113 Page 63 of 148 Sec. 8.0 Condition Vibration Cat. Test Category Description H + R H – Demonstrates performance at high-level, short Notes Cat. H, curve R +S+ duration transient vibration levels U R - (Fixed-Wing) Demonstrates performance at higher, Cat. R, curves B, robust vibration levels and after long term vibration B1 exposure. S – (Fixed-Wing) Demonstrates performance at standard Cat S, curves L, M operating fixed wing vibration conditions. U - (Helicopter w/Unknown Frequencies) Demonstrates Cat. U, curve G performance at higher vibration levels and after long term vibration exposure for fuselage and instrument panel equipment when the specific rotor frequencies are unknown. 9.0 Explosive X Equipment identified as Category X, no test performed S Equipment is installed in locations where it may be Category S applies subjected to (R) driving rain or (S) heavy stream of fluid to exterior flow. mounting Atmosphere 10.0 Waterproofness 11.0 Fluids Susceptibility X Equipment identified as Category X, no test performed 12.0 Sand and Dust Equipment is installed in locations subject to blowing S sand and dust. 13.0 Fungus Resistance F Demonstrate whether equipment material is adversely By Analysis affected by fungi growth. 14.0 Salt Fog T Equipment is subjected to a corrosive atmosphere Category T applies to exterior mounting 15.0 Magnetic Effect Z Magnetic deflection distance less that 0.3m. 16.0 Power Input X Equipment identified as Category X, no test performed 17.0 Voltage Spike X Equipment identified as Category X, no test performed 18.0 Audio Frequency X Equipment identified as Category X, no test performed X Equipment identified as Category X, no test performed Conducted SusceptibilityPower Inputs 19.0 Induced Signal Susceptibility 60-000113 Page 64 of 148 Sec. 20.0 Condition Radio Frequency Cat. YK Test Category Description Notes Equipment and interconnecting wiring installed in severe Conducted: Cat. Y Susceptibility electromagnetic environments and to show compliance Radiated: Cat. K (Radiated and with the interim HIRF rules. with modified levels Conducted) and test methodology of Level G, Minimum level at all frequencies to be 100V/m 21.0 Emission of Radio H Frequency Energy Equipment located in areas where apertures are electromagnetically significant and are in direct view of radio receiver’s antenna. 22.0 Lightning Induced A4J44 Equipment interconnected with wiring installed within any Transient airframe or airframe section when structural resistance is Susceptibility also a significant source of induced transients, (i.e., carbon fiber composite structures). 23.0 Lightning Direct 2B Effects Equipment externally mounted in areas of the aircraft Category 2B surface where there is a high possibility of a lightning applicable to attachment being swept onto it from a Zone 1A or 2A, but exterior of OAT 24.0 25.0 Icing Electrostatic C A Discharge (ESD) 26.0 Fire, Flammability having a high possibility of flash hang-on. probe only Items mounted externally or in non-temperature- Category C controlled areas where there is risk of accumulating free applicable to water, which could subsequently freeze on the cold exterior of OAT surfaces of the equipment. probe only Electronic equipment that is installed, repaired or operated in an aerospace environment. C Non-metallic equipment, component parts, sub- By Analysis assemblies installed in pressurized or non-pressurized zones and non-fire zones with largest dimension greater than 50 mm. 60-000113 Page 65 of 148 7.3.4 Physical Specifications Dimensions: ADAHRS (Independent Mount): 60-000113 Page 66 of 148 ADAHRS (Integrated Mount): 60-000113 Page 67 of 148 MSU: OAT Probe: 60-000113 Page 68 of 148 Weight: ADAHRS 0.97 lbs. Magnetometer 0.40 lbs. OAT Probe 0.13 lbs. Mounting: ADAHRS: The independent version of the ADAHRS should mechanically bolt to a mounting surface by use of the bottom plate mounting flange. The integrated version of the ADAHRS is parasitically connected to the back of an IDU. The ADAHRS may be mounted in any orientation so long as one of its sides aligns with the longitudinal axis of the aircraft ±2°. MSU: The MSU should mechanically bolt to a mounting surface by use of the drilled and slotted bolt pattern in the flange. The MSU may replace a Honeywell KMT-112 flux valve without requiring any physical alteration of the mounting surface. The MSU is mountable in any orientation so long as the plane of its mounting flange is within 20° of level and its direction arrow points to the front of the aircraft ±20°. The OAT Probe mechanically bolts to a mounting surface by use of body threads and a nut with lock washer. 7.3.5 Electrical Characteristics The ADAHRS operates from 14VDC to 28VDC with spikes to 80VDC and down to 10VDC for 30 seconds. The ADAHRS has dual internal power supplies (stand-alone verison) or gets dual conditioned power input from the display (IDU-mounted version), each driving both ADC and AHRS functions in parallel. 7.3.6 Device Typical (28VDC) ADAHRS 30 Watts @ 28VDC Input/Output The ADAHRS Module communicates via RS-232, RS-422, and ARINC 429 digital communication ports as the primary means of transferring data. Input data comes from the MSU via RS-422. Output data from the ADAHRS Module goes to one or more IDUs via RS-232 60-000113 Page 69 of 148 or ARINC 429. Other devices may also use the ARINC 429 outputs. The OAT Probe is a resistive device only and provides an analog signal to the ADAHRS Module. The ADAHRS provides the following I/O: • One RS-232 for attitude and heading data (Rx/Tx) • One ARINC 429 high speed for attitude and heading data, and, when selected, air data (Ref: ARINC 705-5) (Tx Only) • One RS-232 for air data (Tx Only) • One ARINC 429 low speed for air data (Ref: ARINC 706-4) (Tx Only) • One RS-422 port for communications with the MSU (Rx Only) 7.3.7 ARINC-429 Labels The following labels are transmitted, AHRS values at high-speed and ADC values at low-speed: AHRS Port: (Ref: ARINC705-5) 331 Body Longitudinal Acceleration 203 Pressure Altitude 332 Body Lateral Acceleration 206 Computed Airspeed 333 Body Normal Acceleration 211 Total Air Temperature 377 Equipment ID 212 Altitude Rate 320 Magnetic Heading ADC Port: (Ref: ARINC 706-4) 324 Pitch Angle 203 Pressure Altitude 325 Roll Angle 206 Computed Airspeed 326 Body Pitch Rate 211 Total Air Temperature 327 Body Roll Rate 212 Altitude Rate 330 Body Yaw Rate 377 Equipment ID 7.3.8 Export Requirements The ADAHRS has a commodity jurisdiction from the US State Department as NON-ITAR Controlled. The ADAHRS export under US Commerce Department General License 7A994. 7.3.9 TSOs The ADAHRS meets the requirements of the following TSOs and MOPS: TSO Title MOPS TSO-C4c Bank and Pitch Instruments SAE AS396B TSO-C6d Direction Instrument, Magnetic (Gyroscopically Stabilized) SAE AS8013A TSO-C106C Air Data Computer SAE AS8002 60-000113 Page 70 of 148 7.3.10 Reliability MIL-STD 217, Airborne Inhabited Cargo, 35°C, 100% duty cycle. Component AHRS ADC 7.3.11 MTBF Fixed-Wing 7,169 hrs. 23,004 hrs. MTBF Rotorcraft 4,405 hrs. 14,381 hrs. Field Service History The ADAHRS has been STC’d on over 740 different types of aircraft. Range of installations includes: Airplanes: Most Cessna/Piper/Beechcraft piston and turboprop singles and twins, LockheedMartin C-130, Pilatus PC-12, OV-10 Bronco, DHC6 Twin Otter, F104 Starfighter, Aero L39, Folland Gnat, Dornier AlphaJet, Helicopters: Bell 204/205/206/407/427, Bell Huey II, Eurocopter EC120/AS350/AS355/BK117/SA330 Puma, Mi-17, Mi-24. 7.3.12 Required Maintenance There is no required maintenance. Adjustments can be made for long-term variability in the pressure transducers using a pitotstatic test set and the ADAHRS ground maintenance and configuration utility resident on the EFIS or a laptop computer. 7.3.13 Built-In Test The ADAHRS performs initialization test on startup and continuous built-in test during operation and features an LED status indicator for field troubleshooting visible without removal. 7.3.14 NVG Compatibility Not applicable. 7.3.15 Software / Hardware Certification Level All Software is compliant with RTCA/DO-178B, Level-A. All complex electronic hardware is compliant with RTCA/DO-254, Level-A. 60-000113 Page 71 of 148 7.4 GPS/SBAS RECEIVER 7.4.1 General Description The GPS/SBAS receiver (P/N 42-015002-XXXX, antenna P/N 42-015004-0001) is a 15-channel (12 GPS, 3 SBAS) Class Beta-III satellite receiver that utilizes the signals coming from Global Positioning System (GPS) satellite constellation and satellite-based augmentation system (SBAS). Wide Area Augmentation System (WAAS) is one example of SBAS. The primary function of the GPS/SBAS receiver is to compute the position and velocity of an aircraft along with the precise time (PVT). It also computes the integrity of the PVT from the SBAS signal, if available. GPSB detects and excludes failed satellites (FD/FDE) using receiver autonomous integrity monitoring (RAIM) algorithm, whenever there are enough satellites, regardless of SBAS availability. The receiver also incorporates Predictive RAIM as per ARINC743A-4. The GPS/SBAS receiver is configured for either an independent installation or an integrated installation. In an independent installation, the GPS is free standing. In this configuration, the GPS receives electrical power from the airframe and provides ride-through capability for power interruptions. All input and output lines are protected from lightning and high intensity radio frequency interference. In an integrated installation, the GPS is parasitically mounted to an IDU. The IDU provides filtered and conditioned power with ride-through capability. The IDU also provides lightning and high intensity radio frequency interference protection. 60-000113 Page 72 of 148 7.4.2 Functions The GPS/SBAS is a C/A code receiver that provides the displays all data necessary to provide TSO-C146B area navigation functions, including • Latitude • GPS Vertical Velocity • Longitude • HPLFD • Altitude • HPLWAAS • UTC Time seconds • HFOM • UTC Day • HUL • UTC Month • VPLFD • UTC Year • VPLWAAS • Prediction Type • VFOM • Required HAL • VUL • Data Validity Flags • HDOP • GPS North/South Velocity • VDOP • GPS East/West Velocity GPS input is also used for TAWS and HTAWS functions. Characteristics Parameter Specification General Type C/A code Sensor with SBAS capability Time Synchronized to either 100 ns GPS or UTC (SA off) Sensitivity Acquisition -136 dBm Tracking -140 dBm Update rate 5 Hz Integrity Monitoring SBAS integrity, if available FD and FDE RAIM All as per DO-229D Predictive RAIM 7.4.3 Environmental Characteristics GPS/SBAS Receiver – RTCA/DO-160E 60-000113 Page 73 of 148 Sec. Condition Cat. Test Category Description 4.0 F2 Equipment intended for installation in non- Temperature and Altitude Notes pressurized and non-controlled temperature location in an aircraft that is operated at altitudes up to 55,000 ft (16,800 m) MSL. Operating Low Temp: -55 deg C Operating High temp: +70 deg C Ground Survival Low Temp: -55 deg C Ground Survival High Temp: +85 deg C Altitude: +55,000 feet 5.0 Temperature B Variation Equipment in a non-temperature-controlled or partially temperature controlled internal section of the aircraft. 6.0 Humidity B Equipment intended for installation in civil aircraft, non-civil transport aircraft and other classes, installed under conditions in which a more severe humidity environment than standard conditions may be encountered. 7.0 8.0 Operational Equipment generally installed in fixed-wing Aircraft Type 5, Test Type R for Shocks aircraft or helicopters and tested for standard Crash Safety Sustained Test & Crash Safety operational shock and crash safety. Vibration B H + R H – Demonstrates performance at high-level, +U Cat. H, curve R short duration transient vibration levels R - (Fixed-Wing) Demonstrates performance at Cat. R, curves B, B1 higher, robust vibration levels and after long term vibration exposure. Cat. U, curve G U - (Helicopter w/Unknown Frequencies) Demonstrates performance at higher vibration levels and after long term vibration exposure for fuselage and instrument panel equipment when the specific rotor frequencies are unknown. 9.0 Explosive X Not Applicable Atmosphere 10.0 Waterproofness W Equipment is installed in locations where it may Drip proof test be subjected to falling water, such as condensation 11.0 Fluids X Not Applicable S Equipment is installed in locations subject to Susceptibility 12.0 Sand and Dust blowing sand and dust. 60-000113 Page 74 of 148 Sec. Condition Cat. Test Category Description Notes 13.0 Fungus F Demonstrate whether equipment material is By Analysis Resistance adversely affected by fungi growth. 14.0 Salt Fog S Equipment is subjected to a corrosive atmosphere 15.0 Magnetic Effect Z Magnetic deflection distance less that 0.3m. 16.0 Power Input Z Equipment intended for use on aircraft DC 200 ms power interruption electrical systems where the DC supply may not capacity have a battery of significant capacity floating on the dc bus at all times. 17.0 Voltage Spike A Equipment intended primarily for installation where a high degree of protection against damage by voltage spikes is required. 18.0 Audio Frequency Z Equipment intended for use on aircraft DC Conducted electrical systems where the DC supply may not Susceptibility- have a battery of significant capacity floating on Power Inputs the dc bus at all times. 19.0 Induced Signal ZC Susceptibility Equipment intended primarily for operation in systems where interference-free operation is required on aircraft whose primary power is constant frequency (DC). 20.0 Radio Frequency YK Equipment and interconnecting wiring installed in Conducted: Y Susceptibility severe electromagnetic environments and to Radiated: (Radiated and show compliance with the interim HIRF rules. Minimum level at all Conducted) 21.0 Emission of frequencies to be 100V/m M Equipment in areas where apertures are EM Radio Frequency significant but not in direct view of aircraft Energy antennas, such as passenger cabin or cockpit 22.0 Lightning K A3J3 Equipment interconnected with wiring installed Induced 3 Transient A4J3 structural resistance is also a significant source of Susceptibility 3 within any airframe or airframe section when induced transients, (i.e., carbon fiber composite structures). Level 3 designates equipment and interconnecting wiring installed in a moderately exposed environment. Level 4 designates equipment and interconnecting wiring installed in severe electromagnetic environments. 23.0 Lightning Direct X Not Applicable. Effects 24.0 Icing 60-000113 X Not Applicable. Page 75 of 148 Sec. Condition Cat. Test Category Description 25.0 Electrostatic A Electronic equipment that is installed, repaired or Discharge (ESD) 26.0 Fire, Flammability Notes operated in an aerospace environment. C Non-metallic equipment, component parts, sub- By Analysis assemblies installed in pressurized or nonpressurized zones and non-fire zones with largest dimension greater than 50 mm. 60-000113 Page 76 of 148 7.4.4 Physical Specifications Dimensions: GPS/SBAS receiver (Independent Mount): 60-000113 Page 77 of 148 GPS/SBAS receiver (Integrated Mount): GPS/SBAS antenna: 60-000113 Page 78 of 148 Weight: GPS/SBAS receiver: 1.0 lb. Antenna: 0.4 lb. Mounting: The independent version of the GPS should mechanically bolt to a mounting surface by use of the bottom plate mounting flange. The integrated version of the GPS is parasitically connected to the back of an IDU. The GPS may be mounted in any orientation. The GPS/WAAS Antenna is an active antenna that meets DO-301 in an ARINC 743A footprint. The antenna contains a 33dB gain amplifier powered by 5 VDC from the GPS receiver through the coax cable. The GPS antenna is vertically polarized, optimized for UHF operation, and designed for installation in aircraft, including helicopters. GPS is a line of sight system. This means that the antenna must have an unobstructed view of the satellite. Any “shadowing” or signal shading from the aircraft will degrade the performance of the GPS. Shadowing may be from vertical stabilizers, wings, other antennas, engines, propellers, helicopter rotors, or the fuselage itself. Use existing aircraft antenna mounting structure if available. The GPS has been demonstrated as compatible with satellite communications (SatCom), and is eligible to be installed in SatCom equipped aircraft. 7.4.5 Electrical Characteristics The GPS operates from 14VDC to 28VDC with spikes to 80VDC and down to 10VDC for 30 seconds. The GPS has dual internal power supplies (stand-alone verison) or gets dual conditioned power input from the display (IDU-mounted version).. Device Typical (28VDC) GPS/SBAS receiver 12 Watts @ 28VDC 7.4.6 Input/Output All GPS/SBAS receiver I/O is performed directly with the IDU. No external output is provided. For output of GPS-derived data, see the display Input/Output section. 60-000113 Page 79 of 148 7.4.7 ARINC-429 Labels None. For ARINC-429 labels for GPS/SBAS derived data, see the display Input/Output section. 7.4.8 Export Requirements The GPS/SBAS receiver is not subject to ITAR control and exports under US Commerce Department General License 7A994. 7.4.9 TSOs The GPS/SBAS receiver meets the requirements of the following TSOs and MOPS: TSO Title MOPS TSO-C146B, Airborne Navigation Sensors Using the Global Positioning RTCA/DO-229D Class Beta-III System (GPS) Augmented by the Wide Area Augmentation System (WAAS) GPS Augmented by Wide Area Augmented System TSO-C190 Active Airborne Global Navigation Satellite System RTCA/DO-301 (GNSS) Antenna. 7.4.10 Reliability MIL-STD 217, Airborne Inhabited Cargo, 35°C, 100% duty cycle. Component GPS/SBAS receiver 7.4.11 MTBF Fixed-Wing 245,181 hrs. MTBF Rotorcraft 149,560 hrs. Field Service History The GPS/SBAS receiver has demonstrated performance in light business jets, commuter-class aircraft, and a variety of helicopters. 7.4.12 Required Maintenance There is no required maintenance. 7.4.13 Built-In Test The GPS performs initialization test on startup and continuous built-in test during operation. 7.4.14 NVG Compatibility Not applicable. 60-000113 Page 80 of 148 7.4.15 Software / Hardware Certification Level All Software is compliant with RTCA/DO-178B, Level-B. All complex electronic hardware is compliant with RTCA/DO-254, Level-B. 60-000113 Page 81 of 148 7.5 7.5.1 ANALOG INTERFACE UNIT (AIU) General Description The AIU-1 (P/N 453-7000) provides a data conversion function for the Cobham EFIS displays. The AIU receives inputs from various legacy analog devices and translates them to digital data that is sent to the EFIS for display. It also translates digital autopilot commands from the EFIS to analog steering signals to allow the EFIS to command an autopilot system. 60-000113 Page 82 of 148 7.5.2 Functions The AIU converts dual VOR/LOC/GS, MB, radar altimeter, ADF, and flight director signals to digtal for display on the EFIS. The AIU converts EFIS autopilot roll steering commands to course and heading datum, horizontal deviation, and valid flag discretes to analog signals to emulate an HSI, thereby providing advanced roll-steering capability to legacy analog autopilot systems. 60-000113 Page 83 of 148 7.5.3 Environmental Characteristics AIU – RTCA/DO-160E Sec. Condition 4.0 Temperature Cat. Test Category Description D2 Equipment intended for installation in non- and Altitude Notes pressurized and non-controlled temperature location in an aircraft that is operated at altitudes up to 50,000 ft (15,200 m) MSL. 4.5. Loss of Cooling X 4 5.0 Temperature B Variation 6.0 Humidity Equipment intended for installation in non- Equipment pressurized and non-controlled temperature requires no location in an aircraft that is operated at auxiliary altitudes up to 50,000 ft (15,200 m) MSL. cooling. Equipment in a non-temperature-controlled internal section of the aircraft. B Equipment intended for installation in civil aircraft, non-civil transport aircraft and other classes, within non-environmentally controlled compartments of aircraft in which more severe humidity environment may be encountered. 7.0 Operational Equipment generally installed in fixed-wing Level 5 for Shocks aircraft or helicopters and tested for standard Crash Safety & Crash Safety operational shock and crash safety. Sustained Test 8.0 Vibration B T + U T - (Fixed-Wing) Demonstrates performance at higher vibration levels and after long term vibration exposure. It also demonstrates performance during high level - short duration vibration. U - (Helicopter w/Unknown Frequencies) Demonstrates performance at higher vibration levels and after long term vibration exposure for fuselage and instrument panel equipment when the specific rotor frequencies are unknown. 15.0 Magnetic Effect Z Magnetic deflection distance less that 0.3m. 16.0 Power Input B Equipment intended for use on aircraft electrical systems supplied by engine-driven alternator/rectifiers, or dc generators where a battery of significant capacity is floating on the dc bus at all times. 17.0 Voltage Spike A Equipment intended primarily for installation where a high degree of protection against damage by voltage spikes is required. 60-000113 Page 84 of 148 Sec. Condition 18.0 Audio Cat. Test Category Description B Equipment intended for use on aircraft electrical Frequency systems supplied by engine-driven Conducted alternator/rectifiers, or dc generators where a Susceptibility- battery of significant capacity is floating on the Power Inputs dc bus at all times. 19.0 Induced Signal C Susceptibility Notes Equipment intended primarily for operation in systems where interference-free operation is required and where severe coupling occurs due to long wire runs or minimum wire separation. 20.0 Radio W Equipment and interconnecting wiring installed Frequency in severe electromagnetic environments. Such Susceptibility environments might be found in non-metallic aircraft or exposed areas in metallic aircraft. 21.0 Emission of M Equipment and interconnected wiring located in Radio areas where apertures are EM significant and Frequency not directly in view of the radio receiver’s Energy antenna. This category may be suitable for equipment and associated interconnecting wiring located in the passenger cabin or cockpit of a transport aircraft. 22.0 Lightning Induced A3G3 Equipment interconnected with wiring installed 3 within airframes or airframe sections where Cat. A pin injection tests. Transient apertures, not structural resistance, are the main Cat. G cable Susceptibility source of induced transients as would be the bundle single case in all-metal airframes, airframes composed stroke, multiple of metal framework and composite skin panels stroke, and or carbon fiber composite airframes whose major multiple burst surface areas have been protected with metal tests. meshes or foils. Level 3 designates equipment Tested by and interconnecting wiring installed in a similarity. moderately exposed environment. 25.0 Electrostatic Discharge 60-000113 A Electronic equipment that is installed repaired or operated in an aerospace environment. Page 85 of 148 7.5.4 Physical Specifications Dimensions: Weight: AIU-1: 2.2 lbs. Mounting: The AIU should mechanically bolt to a mounting surface by use of the integral mounting flanges. The unit may be mounted in any orientation, using either sets (horizontal or vertical) of mounting flanges. 7.5.5 Electrical Characteristics The AIU operates from 14VDC to 28VDC with spikes to 80VDC and down to 10VDC for 30 seconds. The GPS has dual internal power supplies (stand-alone verison) or gets dual conditioned power input from the display (IDU-mounted version). 60-000113 Page 86 of 148 Device Typical (28VDC) AIU 14 Watts @ 28VDC 7.5.6 Input/Output 7.5.6.1 Navigation Receiver Input Signals: The following signals are received from navigation receiver equipment: • Composite VOR radial bearing/Localizer deviation inputs for two Nav Receivers • ILS Energize input • DC Glideslope deviation for two Nav Receivers • Glideslope validity flag for two Nav Receivers • ADF bearing input for one ADF Receiver • Marker Beacon inputs for Blue, Yellow and White indications 7.5.6.2 Radar Altimeter Input Signals: The following signals are received from radar altimeter equipment: • Radar Altimeter altitude signal • Radar Altimeter validity flag 7.5.6.3 Flight Director Input Signals: The following signals are received from autopilot flight director equipment: • Flight director vertical deviation • Flight director horizontal deviation 7.5.6.4 Discrete Inputs Signals: Eight open/ground discrete inputs are received. 7.5.6.5 Digital Inputs Signals: The following digital input signals are received: • Two ARINC 429 Receivers (reserved) • Four RS-232 Receivers (two used, two reserved) 7.5.6.6 Discrete Output Signals: One open/ground discrete output for navigation source select is output. 7.5.6.7 Autopilot Output Signals: The following analog autopilot control signals are output: • Analog Horizontal Steering • Analog Course Datum • Analog Heading Datum 60-000113 Page 87 of 148 • Autopilot Flag 7.5.6.8 Digital Output Signals: The following digital signals are output: • One ARINC 429 Transmitter (used) • Four RS-232 Transmitters (two used, two reserved) 7.5.7 ARINC-429 Labels The following ARINC-429 labels are transmitted at low speed: • Label 222 BNR VOR Omnibearing/Marker (SDI 1 = A, SDI 2 = B) • Label 173 BNR Localizer Deviation (SDI 1 = A, SDI 2 = B) • Label 174 BNR Glideslope Deviation (SDI 1 = A, SDI 2 = B) • Label 164 BNR Radio Height • Label 162 BNR ADF Bearing • Label 270 Discrete Data • Label 140 BNR Flight Director Roll • Label 141 BNR Flight Director Pitch 7.5.8 Export Requirements The AIU-1 is not subject to ITAR control and exports under US Commerce Department General License 7A994. 7.5.9 TSOs The AIU-1 is authorized to be labeled with the following TSOs and MOPS: TSO Title MOPS TSO-C34e ILS Glide Slope Receiving Equipment Operating Within the Radio Frequency Range of 328.6-335.4 MHz (partial) RTCA/DO-192 TSO-C35d Airborne Radio Marker Receiving Equipment (partial) RTCA/DO-143 TSO-C36e Airborne ILS Localizer Receiving Equipment Operating Within the Radio Frequency Range of 108-112 MHz (partial) RTCA/DO-195 TSO-C40c VOR Receiving Equipment Operating Within the Radio Frequency Range of 108-117.95 MHz (partial) RTCA/DO-196 TSO-C41d Airborne Automatic Direction Finding (ADF) Equipment (partial) RTCA/DO-179 TSO-C52b Flight Director Equipment (partial) SAE AS8008 60-000113 Page 88 of 148 TSO Title MOPS TSO-C87 Airborne Low-Range Radio Altimeter (partial) RTCA/DO-155 TSO-C146a Stand-Alone Airborne Navigation Equipment Using the Global Positioning System (GPS) Augmented by the Wide Area Augmentation System (WAAS) (partial) RTCA/DO-229C 7.5.10 Reliability MIL-STD 217, Airborne Inhabited Cargo, 35°C, 100% duty cycle. Component AIU-1 7.5.11 MTBF Fixed-Wing MTBF Rotorcraft Field Service History The ADAHRS has been STC’d on over 740 different types of aircraft. The range of installations includes Part 23 and Part 25 airplanes and Part 27 and Part 29 helicopters. 7.5.12 Required Maintenance There is no required maintenance. 7.5.13 Built-In Test The AIU performs initialization test on startup. 7.5.14 NVG Compatibility Not applicable. 7.5.15 Software / Hardware Certification Level All Software is compliant with RTCA/DO-178B, Level-C. The AIU-1 contains no complex electronic hardware. 60-000113 Page 89 of 148 7.6 7.6.1 DATA ACQUISITION UNIT (DAU) General Description The Data Acquisition Unit is a microprocessor-based signal conditioning system. The system will accept aircraft sensor data, perform signal conditioning and validation then present this information to compatible systems via RS-422, RS-232 and ARINC 429 compatible serial data buses. The system will also receive, via ARINC 429 compatible serial data buses, global positioning and air data information to support health monitoring functions of the DAU. The DAU configuration is based upon a dual channel architecture. Two independent primary processing channels (Primary Channel #1 and Primary Channel #2) interface with non-fuel quantity sensors providing for signal input processing and output of sensor data for which the channel interfaces. In addition, two independent fuel quantity processing channels (FQP #1 and FQP #2) provide for excitation, sensing and data processing of two tank groups. The DAU supports four dual ARINC 429, two RS-422 and two RS- 232 serial data buses. Each bus is managed as an asynchronous data port. Information received includes altitude, airspeed and global positioning data. Information transmitted includes engine parameters (tachometer(s), torque, interturbine temperature, oil pressure, oil temperature, vacuum pressure, and fuel flow), fuel quantity (left and right tank groups), and global positioning data. Fuel quantity sensing and reporting functions are accomplished by independent (isolated) fuel quantity processing electronics. In addition, the DAU includes built-in test, performance and health monitoring functions. 60-000113 Page 90 of 148 7.6.2 Functions The parameters processed by the unit are listed below: • Transmission Oil Temperature • Transmission Oil Pressure • Engine Free Power Turbine Tachometer (NF) • Rotor Tachometer (NR) • Fuel Quantity • Engine Oil Temperature • Engine Oil Pressure • Fuel Pressure • Engine Torque • Gas Producer Tachometer (NG) • Inter Turbine Temperature • Electrical Load • Bus Voltage 7.6.3 Environmental Characteristics DAU – RTCA/DO-160E Section Condition Cat. Test Category Description Notes Equipment intended for installation in 4.0 Temperature / Altitude a non-pressurized but controlled D2 temperature location on an aircraft that is operated at altitudes up to 50,000 ft. MSL. 4.5.5 5.0 In-Flight Loss of Cooling Temp Variation V A Loss of cooling for 30 minutes minimum. Equipment external to the aircraft or internal to the aircraft at 10°C/min. Equipment intended for installation in civil aircraft, non-civil transport aircraft and other classes, within 6.0 Humidity B non-environmentally controlled compartments of aircraft in which more severe humidity environment may be encountered. 7.0 60-000113 Operational B Equipment generally installed in Page 91 of 148 Shocks/ Crash fixed-wing aircraft or helicopters and Safety tested for standard operational shock and crash safety. Demonstrates performance at 8.0 Vibration R higher, robust vibration levels and after long term vibration exposure. 9.0 Explosive Atmosphere X Not applicable Equipment is installed in locations 10.0 Waterproofness W where it may be subjected to falling water, such as condensation 11.0 Fluids Susceptibility F Equipment installed in an area of the Fluid Susceptibility is aircraft where it may be exposed to for spray only and not certain fluids. immersion. Equipment installed in locations 12.0 Sand and Dust D where the equipment is subjected to blowing dust in the course of normal aircraft operations. 13.0 Fungus Resistance Demonstrate whether equipment F material is adversely affected by By analysis fungi growth. Equipment installed in locations where it is subjected to a severe salt atmosphere, such as equipment 14.0 Salt Fog S exposed directly to external unfiltered air on hovering aircraft that may operate or be parked near the sea. 15.0 Magnetic Effect Z Magnetic deflection distance less that 0.3m. DC equipment intended for use on aircraft electrical systems supplied 16.0 Power Input B by engine-driven alternator/rectifiers, or DC generators where a battery of significant capacity is floating on the CD bus at all times. Equipment intended primarily for 17.0 Voltage Spike A installation where a high degree of protection against damage by voltage spikes is required. 60-000113 Page 92 of 148 Equipment intended primarily for Audio Freq 18.0 Conducted B Susc. installation where a high degree of protection against damage by voltage spikes is required. Equipment intended primarily for 19.0 Induced Susceptibility operation in systems where ZC interference-free operation is required on aircraft whose primary power is constant frequency (DC). Tested to meet or exceed the RF Susceptibility 20.0 (Conducted/Rad equipment level tests of HIRF WW iated) regulations. Supports approval of equipment with major failure classification. Equipment in areas where apertures 21.0 RF Emissions M are EM significant but not in direct view of aircraft antennas, such as passenger cabin or cockpit Equipment with shielded wiring in a 22.0 Lightning A3E Transient Susc. 3 moderately exposed environment where aircraft apertures are the significant source of lightning coupling. 23.0 24.0 25.0 Lightning Direct Effect Icing Electrostatic Discharge X Not Applicable X Not Applicable Electronic equipment that is A installed, repaired or operated in an aerospace environment. Equipment installed in a fire zone, 26.0 Fire, Flammability which must function or not cause a B hazardous condition during the first five minutes of fire without structural degradation. 60-000113 Page 93 of 148 7.6.4 Physical Specifications Dimensions: Weight: DAU: 4.0 lbs. Mounting: The DAU should mechanically bolt to a mounting surface by use of the integral mounting flanges. The unit may be mounted in any orientation. 7.6.5 Electrical Characteristics The DAU operates from 14VDC to 28VDC with spikes to 50VDC and down to 10VDC for 60 seconds. 60-000113 Page 94 of 148 The DAU has dual internal power supplies, requiring dual-circuit power input. 7.6.6 Device Typical (28VDC) DAU 40 Watts @ 28VDC Input/Output Signal Type (HW Conditioning Circuit) 28VDC Power # of Signals Per Unit 2 # of Signals Per Channel Typical Usage 1 Channel Power Future Use ARINC 429 Inputs 4 4 ARINC 429 Outputs JTAG port 8 2 4 1 RS-232 Input/Output 6 3 External CAN bus 2 1 Cross-Channel CAN bus 1 1 Tachometer 6 6 3 3 4 2 DC Voltmeter 7 7 Pressure Transducer Fuel Quantity (cap) 6 2 6 1 Fuel Quantity (volt) 4 2 Fuel Quantity (current) 4 2 8 4 4 2 Could be used for self excited trim/flap pot Could be used as 4-20mA current loop For pressure sensors Future Use 3 3 Main, Battery and Standby buses 6 6 Identify Unit variable configuration; interface cable indent (supports 64 different systems) 40 Each Discrete can be either an input or an output - Discrete Inputs will be Grnd/Open - Discrete Outputs will be Open/Collector Thermocouple Resistance Temperature Device (RTD) 28 Volt DC excitation output 5 Volt DC excitation output Loadmeter (differential voltage) Configuration Inputs Discrete Inputs/Outpus 60-000113 40 Engine Displays Programming port Maintenance, Calibration, Programming CAN bus connection to other DAUs (if needed for multi-engine aircraft) Data connection between channels Primary Compressor Speed, Secondary Compressor Speed, Rotor Speed Turbine/Exhaust Temperature Temperature bulb, Potentiometer, etc. Buses, could be configured as 3 thermocouples, 3 Pressure Transducers, or 3 Load Meters Oil Pressure, Hydraulic Pressure Page 95 of 148 7.6.7 ARINC-429 Labels The following ARINC-429 labels are transmitted at high speed: ARINC Label Description 102 104 105 Electrical Load Bus Voltage Transmission Oil Temperature 106 245 246 255 273 275 316 Transmission Oil Pressure Engine Free Power Turbine Tachometer (NF) Rotor Tachometer (NR) Fuel Quantity DAU Software Version DAU Configuration and Mode Info Engine Oil Temperature 317 320 336 344 345 Engine Oil Pressure Fuel Pressure Engine Torque Gas Producer Tachometer (NG) Inter Turbine Temperature 350 377 DAU Fault and Maintenance Equipment ID 7.6.8 Export Requirements The DAU is not subject to ITAR control and exports under US Commerce Department General License 7A994. 7.6.9 TSOs The DAU is authorized to be labeled with the following TSOs and MOPS: TSO Title MOPS TSO-C43c Temperature Instruments SAE AS8005 TSO-C44b Fuel Flowmeters SAE AS407B TSO-C47 Pressure Instruments – Fuel, Oil, and Hydraulic SAE AS408A TSO-C49b Electrical Tachometer – Magnetic Drag (Indicator and Generator) SAE AS404B TSO-C55 Fuel Quantity SAE AS405B 60-000113 Page 96 of 148 7.6.10 Reliability MIL-STD 217, Airborne Inhabited Cargo, 35°C, 100% duty cycle. Component DAU 7.6.11 MTBF Fixed-Wing 14,428 MTBF Rotorcraft 8,657 Field Service History The DAU has been FAA certified and installed with the following engines: • P&W JT-15D • P&W PT-6A • Williams J44 • Honeywell TPE-731 7.6.12 Required Maintenance There is no required maintenance. 7.6.13 Built-In Test Upon application of power, the unit performs a Power-On Self-Test (POST) consisting of the following tests: • Program CRC Validation • Configuration CRC Validation • RAM Integrity Test • EEPROM Test • Watchdog Test • Configuration Discrete Test • Calibration Data CRC Validation • ARINC Devices Loopback Test • ADC Devices • Counters The unit performs continuous built-in test: • Watchdog • Cross Channel communication Test • ARINC Devices Transmission Test • 5.5V Power Test 60-000113 Page 97 of 148 • ADC Devices Voltage reference test 7.6.14 NVG Compatibility Not applicable. 7.6.15 Software / Hardware Certification Level All Software is compliant with RTCA/DO-178B, Level-C. The DAU contains no complex electronic hardware. 60-000113 Page 98 of 148 7.7 7.7.1 ELECTRONIC STANDBY INSTRUMENT SYSTEM (ESIS) General Description The ESI-1000 ESIS is a stand-alone, panel mounted, self-contained solid state instrument that displays attitude, altitude, airspeed and heading in a 3 ATI “compatible” form factor. The ESIS is used to obtain the required availability of critical flight information in system safety assessments. The ESIS is composed of the following integral components: Active Matrix LCD, Keyboard, Solid State Attitude Sensors, Air Data Sensors, Processor Board, and Power Supply. An external magnetometer is required for the heading display. The ESI-2000 is an ESI-1000 with a built-in battery. 60-000113 Page 99 of 148 7.7.2 Functions The ESIS following display information is provided: • Visual display of attitude (pitch and roll) • Slip/Skid Indicator • Barometric corrected altitude • Indicated Airspeed • Heading, Magnetic (optional for Part 23 aircraft) • Battery Indications ATTITUDE AND HEADING PERFORMANCE: • Attitude Accuracy: Error less than or equal to 2.5 degrees in pitch and roll with valid air data. • Heading 2 degrees static on ground with magnetometer. • Latitude: +/- 70 degrees. • Dip angle exclusions for Northern Canada and South of Australia. OPERATION LIMITS: • Pitch All angles • Roll All angles • Yaw All angles • Pitch Rate ± 100 degrees/second • Roll Rate ± 100 degrees/second • Yaw Rate ± 100 degrees/second • Altitude 60-000113 Calibrated range: -1,500 to 55,000ft. (-457 to 16,764m) Page 100 of 148 • Altitude Rate Up to ± 6,000 ft/min (1,829m/min) • Airspeed (Part 23 aircraft) Calibrated range is 40 to 400kts. • Longitudinal Axis Acceleration ± 7.5 g • Lateral Axis Acceleration ± 7.5 g • Vertical Axis Acceleration 60-000113 ± 12.0 g Page 101 of 148 7.7.3 Environmental Characteristics Electronic Standby Instrument – RTCA/DO-160E/F Sec. Condition 4.0 Temperature Cat. A1 and Altitude Test Category Description Equipment intended for installation in a Notes Tested to pressurized location and controlled 25,000 ft temperature above 15,000 ft, Maximum Operating Altitude. 5.0 Temperature C Variation Equipment in a temperature-controlled internal Minimum 2° section of the aircraft. C/min 6.0 Humidity A Standard humidity environment 7.0 Operational B 3 shocks of 6g in both directions of the three Sustained Shocks orthogonal axes. One 20g Impulse shock in Aircraft Type 4 & Crash Safety both directions of each orthogonal axis for a (All Fixed-Wing) total of 6 shocks. 8.0 Vibration S, R, Fixed Wing, Curve M, Sine. Fixed Wing, Curves U2 B & B1, Random, Unknown Rotorcraft, Curves F and F1, Random Explosion Proofness X Not applicable 14.0 Salt Spray X Not applicable 15.0 Magnetic Effect Z Dc deflection less than 0.3m 9.0 16.0 Power Input 17.0 Voltage Spike Audio Frequency 18.0 Conducted Susceptibility Induced Signal 19.0 Susceptibility 20.0 Radio ZXI For 28Vdc equipment: 18vdc-32.2Vdc Full performance A High degree of protection against damage by voltage spikes Z Dc systems supplied from variable speed generators ZC Magnetic Fields, Electric Fields, Spikes induced into Cables. CW and SW Modulation: aircraft effects from Frequency external electromagnetic environment are Susceptibility minor 21.0 Emission of M Radio For electromagnetically significant environments Frequency Energy 22.0 Lightning A4 Pin Injection Tests: Induced B3 Waveform 3 Test Levels 1500 VOC/60 ISC Transient J44 Waveform 4 Test Levels 750 VOC /150 ISC Susceptibility 60-000113 Page 102 of 148 Sec. Condition 25.0 Electrostatic Cat. A Test Category Description 15,000v/330 W/150pf Notes Discharge 7.7.4 Physical Specifications Dimensions: Weight: ESI-1000: 60-000113 2.75 Lbs (1.247 kg) MAX. Page 103 of 148 Mounting: The ESI-1000 form factor is per ARINC 3 ATI. However, the overall width of the bezel exceeds 3 ATI standards by 0.68”. Overall length behind the front surface of the instrument panel is 7.13 inches, including connectors, and 0.68 inches ahead of the instrument panel. Maximum weight is 3.25 lbs. Located on the rear of the unit are one electrical connector and two quick disconnect ports for pitot and static pneumatic lines. Main Connector: The main connector (J1) is an Amphenol JT02RE-10-13P (13-pin circular). Mating connector is an Amphenol JT06RE-10-13S(SR) with M39029/57-354 contacts. Pitot and Static Connectors: The pitot and static port connectors for the ESI-1000 are metal, quick disconnects with o-rings in the female couplings. The pitot port connector is L-3 Avionics Systems P/N 2170-20822-01 (male) which mates with Hydraflow P/N 1QF1-2-44C (female) or equivalent. The static port connector is L-3 Avionics Systems P/N 2170-20821-01 (male) which mates with Hydraflow P/N 1QF1-3-64C (female) or equivalent. The two connectors are color coded and mechanically keyed to prevent inadvertent cross connection of the pitot and static lines. 7.7.5 Electrical Characteristics Nominal power input is +28V DC. Maximum power consumption is 10.0 watts. The ESI-1000 will operate from aircraft supplied power when that power is in the range of approximately +13V DC to +33V DC. The DAU has dual internal power supplies, requiring dual-circuit power input. 7.7.6 Device Typical (28VDC) ESI-1000 10.0 Watts @ 28VDC Input/Output Signal Type (HW Conditioning Circuit) 28VDC Power 60-000113 # of Signals Per Unit 2 # of Pin 2 Typical Usage ESI-1000 Power Page 104 of 148 RS-422 Input/Output 7.7.7 2 2 Optional magnetometer interface ARINC-429 Labels The ESI-1000 is a standalone system and does not require interaction with other aircraft systems 7.7.8 Export Requirements The ESI-1000 is not subject to ITAR control and exports under US Department of Commerce No License Required (NLR) ECCN 7A994. 7.7.9 TSOs The ESI-1000 is authorized to be labeled with the following TSOs and MOPS: TSO Title MOPS TSO-C2d Airspeed Instruments (Type B, 40 to 400 kts) SAE AS8019 TSO-C3e Turn and Slip Instrument TSO-C4c Bank and Pitch Instruments SAE AS396B TSO-C6e Direction Instrument, Magnetic (Gyroscopically Stabilized) SAE 8013A TSO-C10b Altimeter, Pressure Actuated, Sensitive Type (-1,500 to 55,000 ft.) SAE AS392C TSO-C46a Maximum Allowed Airspeed TSO-C113 Airborne Multipurpose Electronic Displays 7.7.10 SAE AS8034 SAE ARP1068B Reliability These predictions are for estimated performance planning only and were based on MIL-HDBK-217F, Notice 2 in the appropriate environments. They are only applicable to operation in the specified environment. Fixed Wing is based on Airborne Inhabited Cargo (AIC) and Rotorcraft is based on Airborne Rotary Winged (ARW). Component ESI-1000 60-000113 MTBF Fixed-Wing (Operating Hours) 11,000 operating hours MTBF Rotorcraft (Operating Hours) 4,000 operating hours Based on Airborne Inhabited Cargo (AIC) environment at 40° C External Ambient with a 12.4° C internal temperature rise. Based on Airborne Rotary Winged (ARW) environment at 40° C External Ambient with a 12.4° C internal temperature rise. Page 105 of 148 7.7.11 Field Service History The ESI-1000 has been is covered by an AML-STC covering a variety of aircraft types and models. Recent installations and authorizations include: • Mitsubishi MU-2 • Piper Aerostar • Cessna P210 • Cessna 182 • Beechcraft King Air 90 • Beechcraft Duke • Piper Saratoga • Beechcraft Baron • Beechcraft Bonanza • Waco • Piper Malibu Mirage • Cirrus SR 22 G3 • Cirrus SR 22 G2 • Pilatus PC-12 7.7.12 Required Maintenance No scheduled maintenance interval applicable. Subject to requirements of FAA document CFR FAR Part 91.411. 7.7.13 Built-In Test Upon application of power, the unit performs a Power-On Self-Test (POST) consisting of the following tests: • Processor Test • Memory Test • Power Supply Test • Sensor Test • Magnetometer Test (if installed) The unit performs continuous built-in test: • Calibration Required • Installation Error 60-000113 Page 106 of 148 • Magnetometer Test (if installed) 7.7.14 NVG Compatibility The proposed ESI-1000 is not designed for NVG compatibility. With the application of specific filtering, an NVG-compatible version can be developed. 7.7.15 Software / Hardware Certification Level All Software is compliant with RTCA/DO-178B, Level A. All Hardware is compliant with RTCA/DO-254, Level A. 60-000113 Page 107 of 148 7.8 7.8.1 VHF COM TRANSCRIVER CVC-151 General Description The FliteLine VHF communication system is an all digital DSP VHF transceiver, built and designed to ARINC Air Transport specifications. The CVC-151 VHF transceiver is designed to meet the latest ATC environment and all future CNS ATN requirements. The CVC-151 has provisions for VDL Mode 2 and VDL Mode 3. The FliteLine communication system features a 20 watt solid-state transmitter and is compliant with 25 kHz or 8.33 kHz spacing. The CVC-151 transceiver architecture is standard ARINC 429 which supports interface to FMS systems and RMS 555 Radio Management System. The CVC-151 transceiver is interchangeable with current Series III VHF Coms. 7.8.2 Functions • 8.33 and/or 25 kHz channel spacing • Continuous transmit capability (at reduced power) • Built-in SELCAL and ACARS capability • Multiple lighting curve options • Increased system self-test and BIT • ARINC 429 Digital Data Bus • Adaptor bracket for Series III installations • Reduced weight and volume • Provisions for VDL Mode 2 and VDL Mode 3 60-000113 Page 108 of 148 7.8.3 Environmental Characteristics CONDITIONS Cat. Description of Conducted Test Temperature and Altitude 4.0 Low Temperature 4.5.1 High Temp. Ground Survival 4.5.2 High Temp. Operating 4.5.3 In-Flight Loss of Cooling 4.5.4 Altitude 4.6.1 Decompression 4.6.2 Temperature Variation 5.0 Category A Humidity 6.0 Category A Operational Shock & Crash Safety 7.0 Category B Operational 7.2 Crash Safety 7.3 Vibration 8.0 Category S(M) R(B& B1), U(G) Explosion Proofness 9.0 Category E Waterproofness 10.0 Category W Fluids Susceptibility 11.0 Category X (not tested) Sand and Dust 12.0 Category X (not tested) Fungus Resistance 13.0 Category X (not tested) Salt Spray 14.0 Category X (not tested) Magnetic Effect 15.0 Category Z Power Input 16.0 Category Z Voltage Spike 17.0 Category A Audio Frequency Conducted 18.0 Category Z 19.0 Category CC Category F2 Category Z no cooling is required Susceptibility Induced Signal Susceptibility 60-000113 Page 109 of 148 CONDITIONS Radio Frequency Susceptibility Cat. Description of Conducted Test 20.0 Category F, Y Non-hazardous operation *Category G, F Non-hazardous operation* Emission of Radio Frequency 21.0 Category H 22.0 Category A3E33 Category A4E33 28 VDC power inputs *Category A3G33* *Category A3G34 28 VDC power inputs* Lightning Direct Effects 23.0 Category X (not tested) Icing 24.0 Category X (not tested) Electrostatic Discharge 25.0 Category A Fire and Flammability 26.0 Category X (not tested) Energy Lightning Induced Transient Susceptibility Bonding N/A Resistance between mounting rack and equipment shall be less than 0.0025 Ohms 7.8.4 Physical Specifications Weight: 3.75 lbs (1.7 kg) Dimensions: Width: 2.40 in. (60.96 mm) Height: 4.00 in. (101.6 mm) Length: 12.95 in. (328.93 mm) Mounting: 60-000113 Tray, see Install manual Page 110 of 148 7.8.5 Electrical Characteristics Power Requirements: 28 Vdc aircraft power Current Requirements: Receive: 0.5 A Transmit: 4.5 A Power Inputs: 28 VDC: Connector J101, pins 3 and 15 7.0 amps TX max. at 27.5 ±0.2 VDC Rx 640 mA typical 18 to 33 VDC input D.C. PWR GND: J101, pins 5 and 7 Aircraft GND: J101, pin 19 Cable shield GND: J101, pins 17, 30, 69, and 82 Power Outputs: +10 VDC Connector J101, pins 88 +10 VDC ± 5% 10 mA maximum 7.8.6 Input/Output ARINC 429 Antenna Input: COM Ant J102 50 Ohm BNC (2.5:1 VSWR max.) Analog Inputs Microphone Input (DO-214, § 1.5.2) Microphone input: 150 Ohm carbon microphone equivalent, 0.25 to 2.50 VRMS input for 85% AM. MIC J101, pin 60 Voice_PTT1 J101 pin 80 A 12 VDC bias is present on the J101, pin 60 for microphone bias when required. Analog Outputs COM AUDIO OUTPUT: HI J101, pin 62, LO J101, pin 88 This output shall be capable of 4.9 ±0.25 VRMS into a 600 Ohm load. SIDETONE OUTPUT: HI J101, pin 105, LO J101, pin 77 This output shall be capable of 4.9 ± 0.5 VRMS into a 600 Ohm load. Display Serial Bus Outputs The serial data bus is used for an external control head and has the following electrical characteristics and bit structure. The DATA, CLOCK, and ENABLE lines have 9.5 < V high < 10.5 VDC and 0 < V low <0.5 VDC. They shall source and sink a minimum of 1 mA. CD-402B DATA J101 pin 1 CD-402B CLOCK J101 pin 13 CD-402B ENABLE J101 pin 26 60-000113 Page 111 of 148 The DATA is a 96 bit serial stream. Each bit in the DATA controls a segment in the LCD display. The table below defines the serial stream. 7.8.7 Arinc 429 Labels Received Labels LABEL 030 047 INFO CONTAINED IN LABEL 25 kHz Frequency 8.33 kHz Frequency Transmit Labels LABEL 030 047 371 7.8.8 INFO CONTAINED IN LABEL 25 kHz Frequency 8.33 kHz Frequency Company Information Label Export Requirements The unit is controlled by U.S. Department of Commerce under ECCN 7A994. Depending on end use/user, a license may be required. 7.8.9 TSOs TSO Title MOPS TSO-C169 VHF Radio Communications Transceiver RTCA/DO-186a Equipment Operating within Radio Frequency Range 117.975 To 137.000 MHz 7.8.10 Reliability Results: Name Failure Rate MTBF Hrs Remark Per Million Hours (106) Operating Hours Years @ 36 hours/month 324.99 3076.93 7.12 CVC-151 Reliability Model: Standard Failure Distribution Operation Temperature Operation Stress Environment 60-000113 MIL-HDBK-217 FN2 Reliability Prediction of Electronic Equipment (Parts Stress Analysis) Exponential (Constant Failure Rate) 30 °C 50% (Voltage, Current, Power) AUC – Airborne Uninhab Cargo Page 112 of 148 Results: Name Failure Rate MTBF Hrs Remark Per Million Hours (106) Operating Hours Years @ 36 hours/month 194.84 5132.49 11.88 CVC-151 Reliability Model: Standard Failure Distribution Operation Temperature Operation Stress Environment 7.8.11 MIL-HDBK-217 FN2 Reliability Prediction of Electronic Equipment (Parts Stress Analysis) Exponential (Constant Failure Rate) 30 °C 50% (Voltage, Current, Power) AIC, AC – Airborne Inhabited Cargo, Commercial Field Service History This equipment is installed in several aircraft including the T6-A, Q400, C-130 and EC-145. 7.8.12 Required Maintenance There is no required maintenance. 7.8.13 Built-In Test The unit performs initialization test on startup. 7.8.14 NVG Compatibility Not applicable. 7.8.15 Software / Hardware Certification Level The software for the CVC-151 has been certified to DO-178B (December 1, 1992) with software level C, “Major." Hardware environmental qualification to RTCA DO-160E. 60-000113 Page 113 of 148 7.9 7.9.1 VHF NAV RECEIVER CVN-251 General Description The FliteLine VHF navigation system is an all digital DSP system which combines VOR/LOC, Glideslope and Marker Beacon functions. This receiver configuration supports the total navigation interface requirements for MFD or moving map displays. The ARINC 429 digital data bus offers compatibility with EFIS/LCD displays, the RMS-555 Radio Management and Flight Management Systems by supporting Nav auto-tune operation. Additional interfaces are provided to support analog HSI’s, CDI’s and RMI’s to include analog. Automatic calibration of the VOR converter ensures navigation guidance accuracy. FliteLine navigation system represents 50% weight and volume reduction as compared to Series III. FliteLine navigation system is interchangeable with Series III equipment using a special mounting tray adapter. 7.9.2 Functions • Digital VOR/LOC and Glideslope Converters • Integrated Glideslope and Marker Beacon • FM immunity • Analog outputs to CDI’s and HSI’s • Digital radial/bearing output • ARINC 429 Digital Data Bus • Adaptor bracket for Series III installations 60-000113 Page 114 of 148 • Increased self-test and BIT • Multiple lighting curve options • Special rotor modulation protection 7.9.3 Environmental Characteristics CONDITIONS Cat. Description of Conducted Test Temperature and Altitude 4.0 Low Temperature 4.5.1 High Temp. Ground Survival 4.5.2 High Temp. Operating 4.5.3 In-Flight Loss of Cooling 4.5.4 Altitude 4.6.1 Decompression 4.6.2 Temperature Variation 5.0 Category A Humidity 6.0 Category A Operational Shock & Crash Safety 7.0 Category B Operational 7.2 Crash Safety 7.3 Vibration 8.0 Category S(M) R(B&B1) U(G) Explosion Proofness 9.0 Category E Waterproofness 10.0 Category W Fluids Susceptibility 11.0 Category F, for mineral based fluid (MIL-H5606) and Type II De-icing fluid Sand 12.0 Dust 12.0 Category S, and MIL-STD-810F Method 510.4, Procedure 1 Category F2 Category Z no cooling is required Category D, and MIL-STD-810F Method 510.4, Procedure 2 Fungus Resistance 13.0 Category F, and MIL-STD-810F Method 508.5 Salt Fog 14.0 Category S, and MIL-STD-810F Method 509.4 Magnetic Effect 15.0 Category Z 60-000113 Page 115 of 148 CONDITIONS Cat. Description of Conducted Test Power Input 16.0 Category Z Voltage Spike 17.0 Category A Audio Frequency Conducted 18.0 Category Z Induced Signal Susceptibility 19.0 Category CC Radio Frequency Susceptibility 20.0 Category F, Y Non-hazardous operation Category G, F Non-hazardous operation* Emission of Radio Frequency 21.0 Category H 22.0 Category A3E33 Category A4E33 28 VDC power inputs *Category A3G33* *Category A3G34 28 VDC power inputs* Lightning Direct Effects 23.0 Category X (not tested) Icing 24.0 Category X (not tested) Electrostatic Discharge 25.0 Category A Fire and Flammability 26.0 Category X (not tested) Bonding N/A Resistance between mounting rack and equipment shall be less than 0.0025 Ohms Susceptibility Energy Lightning Induced Transient Susceptibility 7.9.4 Physical Specifications Weight: 3.75 lbs (1.7 kg) Dimensions: 60-000113 Page 116 of 148 Width: 2.40 in. (60.96 mm) Height: 4.00 in. (101.6 mm) Length: 12.95 in. (328.93 mm) Mounting: 7.9.5 Tray, see Install manual Electrical Characteristics Power Requirements: 28 Vdc aircraft power Current Requirements: 0.8 A 7.9.6 Input/Output ARINC 429 RF BNC Marker Beacon RF BNC VOR/ILS RF BNC Glide Slope 7.9.7 Arinc 429 Labels Received Labels LABEL 033 034 INFO CONTAINED IN LABEL ILS Frequency ILS/VOR Frequency UNITS MHz MHz FORMAT BCD BCD SPEED LOW LOW Transmit Labels LABEL 033 034 35 100 173 174 222 371 7.9.8 INFO CONTAINED IN LABEL ILS Frequency ILS/VOR Frequency DME Frequency Selected Course LCO Deviation Glideslope Deviation VOR Bearing Company Information Label UNITS MHz MHz MHz DEG DDM DDM DEG DSC FORMAT BCD BCD SPEED LOW LOW Application Dependent LOW Export Requirements The unit is controlled by U.S. Department of Commerce under ECCN 7A994. Depending on end use/user, a license may be required. 60-000113 Page 117 of 148 7.9.9 TSOs TSO Title MOPS TSO-C34e ILS Glide Slope Receiving Equipment Operating Within The Radio Frequency Range Of 328.6-335.4 MHz TSO-C35d Airborne Radio Marker Receiving Equipment TSO-C36e Airborne ILS Localizer Receiving Equipment Operating Within The Radio Frequency Range Of 108-112 MHz TSO-C40c VOR Receiving Equipment Operating Within The Radio Frequency Range Of 108-117.95 MHz 7.9.10 Reliability Results: Name Failure Rate MTBF Hrs Remark Per Million Hours (106) Operating Hours Years @ 36 hours/month 306.08 3267.03 7.56 CVN-251 Reliability Model: Standard Failure Distribution Operation Temperature Operation Stress Environment MIL-HDBK-217 FN2 Reliability Prediction of Electronic Equipment (Parts Stress Analysis) Exponential (Constant Failure Rate) 30 °C 50% (Voltage, Current, Power) AUC – Airborne Uninhab Cargo Results: Failure Rate MTBF Hrs Remark Per Million Hours (106) Operating Hours Years @ 36 hours/month 259.5 1888.6 4.37 Name CVN-251 Reliability Model: Standard Failure Distribution Operation Temperature Operation Stress Environment 60-000113 MIL-HDBK-217 FN2 Reliability Prediction of Electronic Equipment (Parts Stress Analysis) Exponential (Constant Failure Rate) 30 °C 50% (Voltage, Current, Power) ARW – Airborne Rotary Winged Page 118 of 148 Results: Name Failure Rate MTBF Hrs Remark Per Million Hours (106) Operating Hours Years @ 36 hours/month 174.22 5739.65 13.28 CVN-251 Reliability Model: Standard Failure Distribution Operation Temperature Operation Stress Environment 7.9.11 MIL-HDBK-217 FN2 Reliability Prediction of Electronic Equipment (Parts Stress Analysis) Exponential (Constant Failure Rate) 30 °C 50% (Voltage, Current, Power) AIC, AC – Airborne Inhabited Cargo, Commercial Field Service History This equipment is installed in several aircraft including the T6-A, Q400, C-130 and EC-145. 7.9.12 Required Maintenance There is no required maintenance. 7.9.13 Built-In Test The unit performs initialization test on startup. 7.9.14 NVG Compatibility Not applicable. 7.9.15 Software / Hardware Certification Level Software is compliant with RTCA/DO-178B, Level B. All complex electronic hardware is compliant with RTCA/DO-254. 60-000113 Page 119 of 148 7.10 DME RECEIVER CDM-451 7.10.1 General Description The CDM-451 is an all digital DME. The triple channel scanning DME provides ARINC 429 outputs along with analog outputs for two displays or EFIS MFD’s. The CDM-451 transceiver is compatible with FMS systems to include auto-tune operation. The third output channel can also provide single DME output to the FMS for independent navigation solution. The receiver can be tuned via ARINC 429 bus using individual CVN-252 nav Control Displays, the Series III RMS 555 Radio Management System, or with Flight Management Systems. 7.10.2 Functions • Simultaneous scanning of three ground stations • 325 Watt transmitter • Continuous self-test • Increased built-in diagnostics • ARINC429 Digital Data Bus interface • Analog outputs • Burst mode timing options • 50% volume and weight savings compared to Series III DM-441B • Can be mounted using mounting tray and wiring from Series III DM-441B 7.10.3 Environmental Characteristics CONDITIONS 60-000113 Cat. Description of Conducted Test Page 120 of 148 CONDITIONS Cat. Description of Conducted Test Temperature and Altitude 4.0 Low Temperature 4.5.1 High Temp. Ground Survival 4.5.3 High Temp. Operating 4.5.4 In-Flight Loss of Cooling 4.5.5 Category Z no cooling is required Altitude 4.6.1 55,000ft Decompression 4.6.2 Temperature Variation 5.0 Category A Humidity 6.0 Category B Operational Shock & Crash Safety 7.0 Category B Operational 7.2 Crash Safety 7.3 Vibration 8.0 Category S(M), R(B,B1), U(G) Explosion Proofness 9.0 Category E Waterproofness 10.0 Category W Fluids Susceptibility 11.0 Category X (not tested) Sand and Dust 12.0 Category X (not tested) Fungus Resistance 13.0 Category X (not tested) Salt Fog 14.0 Category X (not tested) Magnetic Effect 15.0 Category Z Power Input 16.0 Category Z Voltage Spike 17.0 Category A Audio Frequency Conducted 18.0 Category Z Induced Signal Susceptibility 19.0 Category CC Radio Frequency Susceptibility 20.0 Category G Conducted, E Radiated Emission of Radio Frequency 21.0 Category H 22.0 Category A3G33 Lightning Direct Effects 23.0 Category X (not tested) Icing 24.0 Category X (not tested) Electrostatic Discharge 25.0 Category A Fire and Flammability 26.0 Category X (not tested) Category F2 Susceptibility Energy Lightning Induced Transient Susceptibility Bonding N/A Resistance between mounting rack and equipment shall be less than 0.0025 Ohms 60-000113 Page 121 of 148 7.10.4 Physical Specifications Weight: 3.6 lbs (1.63 kg) Dimensions: Width: 2.40 in. (60.96 mm) Height: 4.00 in. (101.6 mm) Length:12.95 in. (328.93 mm) Mounting: 7.10.5 Tray, see Install manual Electrical Characteristics Power Requirements: 27.5 Vdc aircraft power (+/- 20%) Current Requirements: 1.2 A max. 7.10.6 Input/Output 7.10.7 Arinc 429 Labels Received Labels LABEL INFO CONTAINED IN LABEL UNITS FORMAT SPEED 012 Waypoint Ground Speed BCD LOW 035 DME Frequency BCD LOW 251 Waypoint Distance BNR LOW 252 Waypoint Time-To-Station BNR LOW Labels 012, 251 and 252 are used only when RNAV repeater mode is selected. Transmit Labels LABEL 012 035 202 252 60-000113 INFO CONTAINED IN LABEL Waypoint Ground Speed DME Frequency DME Distance Waypoint Time-To-Station UNITS FORMAT BCD BCD BNR BNR SPEED LOW LOW LOW LOW Page 122 of 148 7.10.8 Export Requirements The unit is controlled by U.S. Department of Commerce under ECCN 7A994. Depending on end use/user, a license may be required. 7.10.9 TSOs TSO Title MOPS TSO-C66c Distance Measuring Equipment (DME) Operating Within The Radio Frequency Range Of 960-1215 MHz Eurocae MPS/WG 8/1/71 7.10.10 Reliability Results: Name Failure Rate MTBF Hrs Remark Per Million Hours (106) Operating Hours Years @ 36 hours/month 140.34 7125.37 16.49 CDM-451 Reliability Model: Standard Failure Distribution Operation Temperature Operation Stress Environment 7.10.11 MIL-HDBK-217 FN2 Reliability Prediction of Electronic Equipment (Parts Stress Analysis) Exponential (Constant Failure Rate) 30 °C 50% (Voltage, Current, Power) AIC, AC – Airborne Inhabited Cargo, Commercial Field Service History This equipment is installed in several aircraft including the T6-A, Q400, C-130 and EC-145. 7.10.12 Required Maintenance There is no required maintenance. 7.10.13 Built-In Test The unit performs initialization test on startup. 7.10.14 NVG Compatibility Not applicable. 60-000113 Page 123 of 148 7.10.15 Software / Hardware Certification Level Software is compliant with RTCA/DO-178B, Level C. All complex electronic hardware is tested to RTCA/DO-254. 60-000113 Page 124 of 148 7.11 ADF RECEIVER DFS-431A 7.11.1 General Description The DFS 43A Automatic Direction Finder is an all-digital system designed to provide ADF navigation reception from non-directional beacons (NDB), locator outer markers (LOM), and commercial AM broadcast stations. Through microprocessor-controlled signal processing and a self-calibration routine, the DFS 43A system ensures the accuracy of displayed ADF information. The DF-431B receiver unit can be tuned via ARINC 429 digital data bus, individual control units, the Series III RMS 555 Radio Management System, or with Flight Management Systems. The AT-434A combined sense/loop antenna is designed specifically for use with the DF-431B receiver. Streamlined in shape to reduce drag, the antenna provides superior signal reception throughout all modes of DFS 43A system operation. 7.11.2 Functions • Left/right steering guidance to/from NDB • Autopilot interface • Half or whole kHz channel spacing • Specially designed loop/sense antenna • Continuous self-test 60-000113 Page 125 of 148 • Built-in diagnostics • ARINC 429 Digital Data Bus • Improved station overfly sensitivity 7.11.3 Environmental Characteristics 7.11.3.1 DFS 431A DO-160A CONDITIONS Cat. Description of Conducted Test Temperature and Altitude 4.0 Category F2 Humidity 6.0 Category A Vibration 8.0 Category MNO Explosion Proofness 9.0 Category X (not tested) 10.0 Category X (not tested) Waterproofness Hydraulic Fluid Category X (not tested) Sand and Dust 12.0 Category X (not tested) Fungus Resistance 13.0 Category X (not tested) Salt Spray 14.0 Category X (not tested) Magnetic Effect 15.0 Category A Power Input 16.0 Category B Voltage Spike 17.0 Category A Audio Frequency Conducted 18.0 Category B Susceptibility Electromagnetic Compatibility Temperature: Altitude: Cooling: 7.11.3.2 Operation: -55° C to +70° C (-67° F to + 158° F) Storage: –55° C to +85° C (-67° F to + 185° F) To 55,000 feet (16,764 meters) Free air circulation Antenna AT-434 Temperature: Altitude: Cooling: Operation: -55° C to +70° C (-67° F to + 158° F) Storage: –55° C to +85° C (-67° F to + 185° F) To 55,000 feet (16,764 meters) Free air circulation 7.11.4 Physical Specifications 7.11.4.1 DFS 431A 60-000113 Category A Page 126 of 148 Weight: 5.64 lbs. (2.56 kg) Dimensions: Width: 4.10 in. (104.14 mm) Height: 4.00 in. (101.6 mm) Length: 13.33 in. (338.58 mm) Mounting: Tray, see Install manual SIZE (With mating connector): Width 4.10 in (104.14 mm) Height 4.00 in. (101.60 mm) Length 14.60 in. (370.84 mm) SIZE (Without mating connector): Width 4.10 in (104.14 mm) Height 4.00 in. (101.60 mm) Length 13.26 in. (336.80 mm) WEIGHT (Nominal): DF-431B Single Mounting Tray Dual Mounting Tray 7.11.4.2 Antenna AT-434 Width Height Length Mounting surface radius of curvature 60-000113 5.64 lbs (2.56 kg) 0.97 lbs (0.44 kg) 2.88 lbs (1.31 kg) 6.77 in. (171.96 mm) 2.95 in. (75.03 mm) 13.86 in. (352.04 mm) 60 inches (1524 mm) Page 127 of 148 Weight 7.11.5 Electrical Characteristics 7.11.5.1 DFS 431A Power Requirements: 27.5 Vdc aircraft power (+/- 20%) Current Requirements: 0.6 A Altitude Temperature Range Cooling Weight Overall Dimensions Input Power Requirements Antenna Impedance (Signal) Frequency Control Frequency Range Frequency Memory Channel Spacing Receiver Sensitivity Receiver Selectivity AGC Audio Frequency Response Audio Distortion Audio Output Spurious Response BearingAccuracy Quadrantal Error Correction _ RMI Output Standard 60-000113 to 55,000 Feet (16764 Meters) Operation ~550C to +70oC (--67oF to +1580F) Storage -S50C to +850C (-67oF to +18SoF) Free Air Circulation DF 431A: 5.20 Ibs. maximum (2.36 kg) DF431B: 5.64 lbs. nominal (2.56 kg) Height 4.00 inches maximum (101.60 mm) Width 4.10 inches maximum (104.15 mm) Length (OF 431A) 11.56 inches maximum (293.62mm) (OF 4318) 12.56 inches maximum (319.02 mm) 18 to 33 volts dc 0.6 amps (nominal) at 27.5 Vdc, 0.7 amps max. With RMI. (Add 0.32 amps for two de SIN/COS torque loads.) 75 ohms balanced line Gray Code/ARINC429 190.0 -1860.0 KHz (Tuning range 100.0 KHz to 1899 KHz and 2181 to 2183 KHz. Performance not guaranteed below 190 KHz above 1860.0 KHz except for 2181-2163). Non-Volatile 0.5 KHz ANT Mode: 70 microvolts for 6 dB S + N/N Ratio ADF, BRG, BFO, Test Modes: 150 microvolts for 6 dB S + N/N Ratio 6 dB min. @ +/- 2 KHz 65 dB min. @ +/- 6 KHz Audio output will not vary more than 3dB with inputs from 50 microvolts to 0.5 volts. 6 dB typical variation from 350 Hz - 1400 Hz 7.5% max. @30% modulation, 20% max. @ 90% modulation 40 milliwatts into 600 ohms 80 dB min. below desired response. + 30 (excluding Quadrantal Error) 50 microvolts/meter to 0.5 volts/meter -160 to +260 in 20 increments. 3-wireXYZ @ 400 Hz; DC Sine/Cosine; ARINC429 CW Identification 1000 Hz tone Page 128 of 148 Operation w/lnterrupted CW Identification NOB's 7.11.6 Receiver will operate correctly within specified limits Input/Output ARINC 429 7.11.7 Arinc 429 Labels Input Labels LABEL 032 162 320 7.11.8 INFO CONTAINED IN LABEL ADF FREQUENCY ADF BEARING MAGNETIC HEADING UNITS kHz DEG DEG FORMAT BCD BNR BNR SPEED LOW LOW LOW Export Requirements The unit is controlled by U.S. Department of Commerce under ECCN 7A994. Depending on end use/user, a license may be required. 7.11.9 TSOs ADF is not TSO’d. Must be included in Type Design or STC. 7.11.10 Reliability Results: Name Failure Rate MTBF Hrs Remark Per Million Hours (106) Operating Hours Years @ 36 hours/month 133.3 7,500 17.36 DFS 43A Reliability Model: Standard Failure Distribution Operation Temperature Operation Stress Environment 7.11.11 PRISM 25 °C 50% (Voltage, Current, Power) Field Service History This equipment is installed in several aircraft including the T6-A, Q400, C-130 and EC-145. 60-000113 Page 129 of 148 7.11.12 Required Maintenance There is no required maintenance. 7.11.13 Built-In Test The unit performs initialization test on startup. 7.11.14 NVG Compatibility Not applicable. 7.11.15 Software / Hardware Certification Level The software is compliant with RTCA/DO-178B, Level C. 60-000113 Page 130 of 148 7.12 AUDIO/RADIO MANAGEMENT SYSTEM (ARMS) 7.12.1 General Description The ARMS is an integrated audio and radio management system that provides tuning for remote receivers and transmitters and simultaneously controls and distributes the audio from these same devices. The ARMS replaces the control/display units and audio control system. A minimum configuration includes at one Audio Management Unit (AMU) and one ARCDU (Audio/Radio Control and Display Unit). 60-000113 Page 131 of 148 7.12.2 Functions The ARMS controls, displays, and mixes/distributes from all on-board radios. Audio control can be added to crew stations that do not require radio tuning capability. FMS2 FMS1 Pilot Co-Pilot ARCDU 2 ARCDU 1 Navigator Flight Eng Operator 1 Operator 2 DME1 VOR/ ILS 1 HF1 V/UHF1 V/UHF2 HF2 DME2 VOR/ ILS 2 AMU Operator 3 … PTT Warning Discretes (Altimeter, tone, …) Pilot 7.12.3 Flight Engineer Gnd Crew CVR Co-Pilot Navigator Environmental Characteristics ARCDU 3000 – RTCA/DO-160F Sec. Condition 4.0 Temperature and Altitude Cat. A1 Test Category Description Equipment intended for installation in Notes pressurized and controlled temperature location in an aircraft that is operated at altitudes up to 15,000 ft (4,600m) MSL. (-20 degrees/+70C degrees with 5C minimum) 60-000113 Page 132 of 148 Sec. Condition 5.0 Temperature Cat. B Variation Test Category Description Equipment in a non-temperature-controlled or Notes partially temperature controlled internal section of the aircraft. 6.0 Humidity A Standard humidity environment 7.0 Operational B & E Standard operational shock and crash safety, Shocks low frequency shock and crash safety & Crash Safety 6g 11ms and 20 ms 1 chock 20g/20ms & acceleration 18g 8.0 Vibration S + U Fixed wing standard vibration: category S curve M category S curve B Helicopter robust vibration: category U curve G 15.0 Magnetic Effect A Magnetic deflection between 0.3 m and 1.0 m DC equipment intended for use on aircraft 16.0 Power Input Z electrical systems supplied by variable speed generators Equipment intended primarily for installation 17.0 Voltage Spike A where a high degree of protection against damage by voltage spikes is required. 18.0 Audio Z DC equipment intended for use on aircraft Frequency electrical systems supplied by variable speed Conducted generators SusceptibilityPower Inputs 19.0 Induced Signal ZW Susceptibility 20.0 Radio Magnetic fields induced into the equipment: 30A x meter from 350 to 800Hz V Frequency Susceptibility 21.0 Emission of M Equipment and interconnected wiring located Radio in areas where apertures are EM significant Frequency and not directly in view of the radio receiver’s Energy antenna. This category may be suitable for equipment and associated interconnecting wiring located in the passenger cabin or cockpit of a transport aircraft. Range [0.15, 152]MHz 60-000113 Page 133 of 148 Sec. Condition 22.0 Lightning Cat. Test Category Description A3J33 Multiple strokes and burst Induced Intended for equipment and interconnecting Transient wiring installed in a moderately exposed Susceptibility environment 25.0 Electrostatic Discharge 60-000113 A Notes Electronic equipment that is installed repaired or operated in an aerospace environment. Page 134 of 148 7.12.4 Physical Specifications Dimensions: Weight: ARCDU: 1.4 kg Mounting: DZUS-rail 7.12.5 Electrical Characteristics The DAU operates from 14VDC to 28VDC with spikes to 50VDC and down to 10VDC for 60 seconds. 60-000113 Page 135 of 148 7.12.6 Device Typical (28VDC) ARCDU 56 Watts @ 28VDC Input/Output ARINC-429: 16 input, 9 output RS-485: 2 half-duplex, 1 full-duplex 23 discrete inputs 18 discrete outputs 7.12.7 ARINC-429 Labels TBC 7.12.8 Export Requirements The ARCDU is not subject to any export requirements. 7.12.9 TSOs The ARCDU 3000 is authorized to be labeled with the following TSOs and MOPS: TSO Title TSO-C113 Airborne Multipurpose Display 7.12.10 Reliability MIL-STD-217, 40°C, 100% duty cycle. Component ARCDU 3000 7.12.11 MTBF Fixed-Wing 13,000 MTBF Rotorcraft 7,800 Field Service History Pilatus PC9-M, PC7/MK2 et PC21: 2 ARCDU, 1 AMU Dash-8: 2 ARCDU, 1 AMU, 1 ACP, Public Address Lockheed C-130 ARMS Embraer EMB-312 7.12.12 Required Maintenance There is no required maintenance. 60-000113 Page 136 of 148 7.12.13 Built-In Test The ARDCU 3000 performs initialization test on startup and continuous built-in test. 7.12.14 NVG Compatibility Display and Front Panel NVG available and qualified 7.12.15 Software / Hardware Certification Level Software development compliant with the DO178B level B Hardware development compliant with the DO254 level B 60-000113 Page 137 of 148 7.13 SOLID STATE COCKPIT VOICE RECORDER 7.13.1 General Description The CVR is housed in an ARINC 404A, 1/2-ATR short case. The CVR, the chassis, and Crash Survivable Memory Unit (CSMU) are painted international orange. Two reflective stripes are located on the CSMU. The CVR consists of a chassis and front panel, three Printed Wiring Assemblies (Aircraft Interface PWA, Audio Compressor PWA, and Acquisition Processor PWA), and the Crash Survivable Memory Unit (CSMU). The CSMU contains the solid state flash memory used as the recording medium. An Underwater Locator Device (ULD), also referred to as an underwater acoustic beacon, is mounted horizontally on the front of the CSMU and is also used as the recorder’s carrying handle. The ULD is equipped with a battery that has an expected life of six years. The ULD meets or exceeds the requirements of FAA TSO–C121. The Ground Support Equipment (GSE) connector is located on the front of the CVR. This connector provides the interface from the recorder to GSE for checkout of the recorder, or to transfer data to a readout device. The CVR is connected to aircraft wiring via a 57-pin, DPXB-style connector. Both are tray-mountable 60-000113 Page 138 of 148 7.13.2 Functions The CVR has the following basic functionality (refer to figure 2 below): • Standard 1/2 ATR, Short, Chassis 2 hour, 4 channel, high quality audio recording Three voice channel inputs (150-3500 Hz) One cockpit area microphone input (150-6000 Hz) Input Impedance > 5K Ohms Input level 50 mV to 3 V RMS • 2 hours (minimum) DataLink recording 32 Mbytes of dedicated DataLink recording memory Dedicated ARINC 429, high speed, DataLink input Shared ARINC 429, low speed, DataLink handshake output (shared with OMS output) Williamsburg Version 3 Protocol with ALO/ALR negotiation Williamsburg Version 1 Hardware compatibility Data Link Operational on Airbus A380 aircraft. • OMS Interface Dedicated ARINC 429, high speed, OMS input Shared ARINC 429, low speed, OMS output (shared with DataLink handshake output) Label 350/351 CVDR status word transmission at 1 Hz rate • Time Code Input Dedicated ARINC 429, low speed, UTC input using Label 150 or 125 (priority to Label 150) FDR frame counter input and recording on Label 150 (as alternate to UTC) Failover to internal time reference FSK UTC input accepted on Audio Channel 1 or Channel 3 inputs (if no ARINC 429 time code input) • 28 VDC (10 W max) power input • Option for RIPS Fault and Maintenance Discrete inputs with Pins 29 and 38 and status reporting in Label 350 output word • Fully compliant with ARINC 757 • Fully compliant with ED-56A and ED-112 for Audio and DataLink crash protected recording 60-000113 Page 139 of 148 • Built-In-Test 'Good' tone inserted on Audio Monitor output • ARINC 757 compatible Control Unit interface (Test, Erase, Audio Monitor, Test Indicator, Power Out) AMU CAM Audio 3 Audio Central DataLink ARINC 429 CVR Maintenance ATC ARINC 429 GMT / DataLink ATC ARINC 429 UTC Power Monitor Supply Warning 28 VDC RIPS Aircraft Electrical System Control Units: The S261 Control Units are DO–160C and\ ED–56A compliant, can be supplied in several colors and differ only in size, microphone options, faceplate illumination options, and interface connector. The Model 261Control Units are housed in a case and connect to the CVR using a 37 pin, D subminiature connector for aircraft panel mounting, two turn Dzus fasteners are used for the control unit. Each control unit uses aircraft wiring for connection to the recorder unit. The front panelof each unit provides two pushbuttons designated ERASE and TEST, a phone jack designated HEADSET, and a green lamp designated TEST. The CVR's built in test equipment (BITE) function is initiated by pressing and holding the TEST pushbutton. Successful completion of the BITE operational test is indicated by the illumination of the green TEST lamp. Bulk erasure of the CVR stored data is performed by pressing the ERASE pushbutton for at least 2 seconds and then releasing. 60-000113 Page 140 of 148 Microphones: The Model S056 Remote Microphone Module with internal amplifier is designed for use with the FA2100CVR & S261 Control Units. The Model S056 is available in either surface mount or panel mount types. This microphone is an electric condenser type, directional microphone which operates from a low voltage, approximately +6V, received from its internal amplifier. 7.13.3 Environmental Characteristics RTCO-DO/160F, and to TSO 123b & 124b. Sec. Condition 4.0 Temperature Cat. F2 and Altitude Test Category Description Equipment intended for installation in a non- Notes pressurized location and non-controlled temperature operated up to 55,000 ft, 5.0 Temperature A Equipment internal or external to the aircraft Variation C/min 6.0 Humidity B 7.0 Operational E Shocks Severe humidity environment Operational low frequency shock and crash safety & Crash Safety 8.0 Vibration Minimum 10° B3? DO 160F, Category S Curve B3 Explosion Proofness 10.0 Waterproofness W 14.0 Salt Spray X Not applicable 15.0 Magnetic Effect Z Dc deflection less than 0.3m 9.0 E DO 160F, Category E, Environment II DO 160F DO 160F, 16.0 Power Input 17.0 Voltage Spike AC A Category: Ac equipment, primary power supplied from either a constant or variable ac system and Dc DC = ZXX power is supplied from transformer-rectifier AC = units. A(WF)XXZX High degree of protection against damage by voltage spikes DO 160F, Audio Frequency 18.0 Conducted Susceptibility B Dc equipment powered by engine-driven alternator/rectifiers Category: DC = Z AC = K 60-000113 Page 141 of 148 Sec. Condition Induced Signal 19.0 Susceptibility 20.0 Radio Cat. CW Test Category Description Notes Interference free operation RR Frequency Susceptibility 21.0 Emission of M Radio Frequency Energy 22.0 Lightning A3J33 Induced Transient Susceptibility 25.0 Electrostatic Discharge 60-000113 A Equipment operated in an aerospace environment Page 142 of 148 7.13.4 Physical Specifications SSCVR/ Dimensions: 60-000113 (see drawing below) Page 143 of 148 Control Unit: (Zeus Fastener Mounted) 60-000113 Page 144 of 148 Microphone: Weight: SSCVR: Nominal 9.9 lbs. SSFDR : Nominal 9.9 lbs Mounting: Both recorders are Rack mounted 7.13.5 Electrical Characteristics The recorders operates with either 28VDC or 115VAC 7.13.6 Input/Output See Function Section 7.13.7 60-000113 ARINC-429 Labels Page 145 of 148 See Function Section 7.13.8 Export Requirements The Recorders are not subject to ITAR control and exports under US Commerce Department General License 7A994. 7.13.9 TSOs The recorders are authorized to be labeled with the following TSOs and MOPS: TSO Title MOPS TSO-C123b Cockpit Voice Recorders ED112 TSO-C121 ULB 7.13.10 Reliability MIL-STD-217 reliability prediction: Component SSCVR Control Unit Microphone 7.13.11 MTBF Fixed-Wing (Calendar Hours) 50,000 70,000 70,000 Field Service History The recorders and microphones are installed on; • Airbus • Boeing • Bombardier, • Embraer • Cessna • Russian Regional Jet, • Pilatus • Piaggio • Plus many other aircraft types, including Rotorcraft. 7.13.12 Required Maintenance There is no required maintenance, apart from the underwater locator beacon (ULB) as installed on the Recorders. The ULB requires replacement every 6 years. 60-000113 Page 146 of 148 7.13.13 Built-In Test Upon application of power, the unit performs a Power-On Self-Test (POST). During normal operation, the unit performs continuous built-in test. 7.13.14 NVG Compatibility Not applicable. 7.13.15 Software / Hardware Certification Level All Software is compliant with RTCA/DO-178B, Level-C. 60-000113 Page 147 of 148 8 TRAINING Cobham provides on-site training for installation, maintenance and troubleshooting, and pilot training. Flight training curriculums are available for ground and in-flight instruction. Training materials include manuals, quick reference guides, POH supplements, video, interactive multimedia, and flight simulation. 9 TERMS AND CONDITIONS This proposal is offered under Cobham’s standard terms and conditions of sale. The hardware components are commercial price listed items. Services are offered as a commercial offer. It is our assumption that we are bidding competitively; Cobham will not accept participation in DCMA and DCAA. 60-000113 Page 148 of 148 AUTOPILOT SYSTEM DETAILS The autopilot (AP) Controller is used to select subsystem functions and autopilot modes. It also is used to display function and mode annunciations and warnings via the LED lighting. The AP Controller is NVIS compatible for operations using nightvision equipment. Small in size, the controller measures only 6¼” W X 1” H X ¾” D and it may be installed in a single or dual controller configuration without modification to the system. The following subsystem functions are selectable from the controller: ¦AP¦ Autopilot (ON-OFF) – When AP “ON” selected, AP comes on in attitude retention mode in pitch and roll axes and “ATT” will be annunciated under HDG button ¦YD¦ Yaw Damper (ON-OFF) – Engages with AP ON – YD may be operated independently, with AP and/or with SCAS ¦FT¦ Force Trim (ON-OFF) –Only selectable when AP is ”OFF” – may be operated with SCAS and/or YD/or independently. ¦SCAS¦ SCAS (OFF-ON) – Defaults to ON at aircraft system power up – May be operated independently – Independent operation requires hands on cyclic at all time The following autopilot modes are selectable from the controller: ¦HDG¦ Heading – follows heading bug from DG/HIS ¦IAS¦ Indicated Airspeed – samples and maintains current airspeed at engagement ¦ALT¦ Altitude Hold – samples and maintains current altitude at engagement Glide slope is armed when selected while in Alt mode if tracking the localizer GS annunciation is located under ALT button ¦VS¦ Vertical Speed – samples and maintains current vertical speed at engagement ¦LNAV¦ Lateral Navigation – senses selected navigation source such as VOR, LOC, GPSS, and Back Course Back Course (B/C) annunciation is located below LNAV button ¦VNAV¦ Vertical Navigation – mode used for WAAS GPS LPV approach The Cool City digital flight guidance computer (DFGC) is the heart and soul of the automatic flight control system. The DFGC contains the latest in electronics technology with surface-mount printed circuit boards (PCBs), solid-state sensors, accelerometers and air transducers. Cool City uses the latest in surface-mount technology and electronic hardware to provide high reliability and RF interference resistance. Cool City makes use of a single chassis for the electronics of the system. Each box is configured for the system to be installed; however, should you choose to update the system later, it is accomplished by the addition of the requisite internal PCBs. Although all system PCBs are located within this one box, the autopilot and SCAS are independent and each has their own power source and internal power supply. The DFGC is tray-mounted outside the cockpit; therefore, installation in the cabin area has a very small footprint. The tray for the DFGC contains a configuration module to store all airframe related specifics, which are downloaded by the DFGC each time at start-up. By utilizing this method, the DFGC remains generic with regards to different airframes. This allows operators of multiple helicopters to keep a single DFGC spare that may be used in many different airframe models with the same system installed. The tray also contains the air transducers; therefore, removing and replacing the DFGC does not require entry into the pitot-static system. The DFGC contains 3-axis orthogonal, solid-state rate sensors, as well as an integral yaw-axis rate sensor and a long-term slip-skid sensor. The DFGC will interface with essentially all attitude systems for attitude data, ADAHRS from electronic flight instrument systems, AHRS, and/or the air data computer that have autopilot outputs. Any failure of external data used by the autopilot causes the DFGC to revert to the internal rate package so you do not lose autopilot functions. This reversion occurs seamlessly; however, it is annunciated on the AP Controller by the annunciation of RATE. The DFGC has seven „receive‟ and one „transmit‟ ARINC 429 ports, a CAN bus port and analog interfaces for connecting to the aircraft systems. The DFGC also contains a digital data recorder function which records up to 48 channels of information in a 28-minute loop. Additionally, the computer contains a bi-directional CAN port for diagnostics that can be used with an external recorder for continuous recording of operations for Flight Operations Quality Assurance (FOQA). The DFGC has been tested to the latest DO-160 environmental qualifications, against HIRF and protected against lightning, to ensure it meets the standards established by Cool City and the FAA and, more importantly, the expectations of you…the customer. To differentiate between autopilot / stability augmentation system components, Cool City uses the nomenclature of actuator for the series electromechanical devices used in the SAS/SCAS systems. The electromechanical devices of the autopilot system are referred to as parallel servos; however, in general, the terms actuator and servo are interchangeable. Cool City manufactures two models of series actuators, a linear and a rotary series actuator. As implied in the name, the linear actuators move in and out and are installed in push-pull control tubes. The rotary actuators are used in control systems incorporating a torque tube that rotates for control travel. The series actuator is manufactured on CNC machinery from 6061 billet aluminum for strength and corrosion protected per MIL-DTL-5541. Cool City uses a commercial, size 17 stepper motor to drive the actuator. Also, key to the structural integrity of the Cool City actuator is the dovetail mechanical joint that holds the actuator housing and the electronics box together without depending upon fasteners for strength. The Cool City actuators are fast-action units with very limited control travel authority. In most instances, the actuators operate full travel in less than a second and have approximately 10% control travel authority. The actuators have a very high duty cycle when operating in turbulence. When quiescent or at system shut-down, the actuators automatically re-center. The series actuator provides SAS/SCAS actions in a short, but fast motion. Mounted in the main flight control tubes, these actuators have very limited travel authority, usually less than 10 percent of full control travel. While limited in travel distance, these actuators operate at a high rate of speed. Full travel for the actuator occurs in less than one second. For safety purposes, the actuators have an internal electrical and mechanical stop. The mechanical stop is located just beyond the electrical stop and is not reached in normal operation. Other than the obvious improvements in the aircraft stability, operation of the actuators is transparent to the pilot. To differentiate between autopilot and stability augmentation system components, Cool City uses the nomenclature of servo for the parallel-installed, electromechanical devices used in the autopilot systems. The series-installed, electromechanical devices of the SAS/SCAS are referred to as actuators; however, in general, the terms actuator and servo are interchangeable. The parallel servo is considered the most critical element in the autopilot system because it is the only component attached to the flight controls. Therefore, the servo capstan incorporates an internal spring mechanism and has an internal gradient that may be overridden in the case of a servo failure or the pilot‟s need to “fly through” the autopilot. The servo capstan gradient requires increasing force as you move the cyclic from the original override point. Upon releasing the cyclic, the spring mechanism will return the cyclic to the original position. The autopilot servo is manufactured on CNC machinery from 6061 billet aluminum for strength and corrosion protected per MIL-DTL-5541. For long life and smoothness of operation, the capstan rides on straddle-mounted roller bearings. Additionally, all servo gearing and shafts are manufactured from stainless steel and the shafts run on ball or roller bearings as well. Cool City uses a commercial, size 17 stepper motor to drive the servo. Stepper motors are not subject to “starting voltage” problems so prevalent in older systems. Also, from a safety standpoint, there is no single-point failure that can cause the stepper motor to have a “runaway”. The parallel servo is used in roll, pitch, and may be optionally installed in the yaw axis of rotorcraft installations. The servo is connected to the aircraft‟s primary control system through the use of either push-pull rods or bridle cables, dependent upon the specific requirements of the installation. In addition to the attributes listed above, consider these additional features: “Smart” servo design with precision servo position feedback Servo engage-disengage mechanism tested to 500 in. lbs Machined mating surfaces prevent internal contamination from external sources 90° electrical connector for installation in confined areas As with all autopilot systems, the servo is most critical to optimum autopilot performance and system longevity. Cool City has successfully subjected our servo to the most strenuous of environmental testing. We have also life-tested our servo over a half-million cycles without failure. We believe our servo is the most robust servo available on the market.