PRO Brake System - Kohl Building Products
Transcription
PRO Brake System - Kohl Building Products
P R O 1 9 a n d P R O 1 4 B r a k e s PRO Brake System PRO™ Cut-Off PRO™ Cut Off Gauge Simplifies cutting. Quickly, safely, and easily makes factory quality cuts in coil stock, sheet metal, and vinyl siding right on your Brake. Brake Buddy™ Instant roll forming tool. Side-Winder™ Works in tandem with all PRO Series Brakes. Wheel Kit Snap Stand™ Heavy Duty Transportable Support; sets up in seconds. 1 Allows for easy transport of Snap Stand. 14405 AXLE ASSEMBLY QUICK TWIST manufactured after 9/15/06 14360 11152 11456 12306 14359 11166 14477 MAIN FRAME ASSEMBLY QUICK TWIST 11168 11169 12192 11169 11168 12265 Item # Description 11152 Handle Grip 14405 Axle Assembly Quick Twist 14477 Main Frame Assembly Quick Twist 11166 Rib Roller Upper 12192 Rib Roller Lower (steel) 11168 Washer 11169 Roller Cap Screw 12265 Graduated Brick Mold Upper Roller 12188 Graduated Brick Mold Lower Roller (steel) 11456 Graduated Traditional Brick Mold Lower Roller 12340 V-Groove Upper Roller 12341 V-Groove Lower Roller 12338 Crown Molding Upper Roller 12339 Crown Molding Lower Roller Brake Buddy purchased prior to 3/15/04 11163 Upper Brick Mold Roller 12302 Steel Original Brick Mold Lower Roller 12306 Steel Original Traditional Brick Mold Roller 12340 12188 12341 12338 12339 11374 AXLE ASSEMBLY manufactured prior to 9/15/06 11166 11152 11168 11169 12192 11373 MAIN FRAME ASSEMBLY 11168 Item # Description 11152 Handle Grip 11155 Axle Cap Screw 11168 Washer 11169 Roller Screw Cap 11373 Main Frame Assembly 11374 Axle Assembly 11166 Upper Rib/Fascia Roller 12192 Lower Rib/Fascia Roller 12340 Upper V Groove Roller 12341 Lower V Groove Roller Brake Buddy purchased prior to 3/15/04 11163 Upper Brick Mold Roller 12302 Steel Original Brick Mold Lower Roller 12306 Steel Original Traditional Brick Mold Roller Brake Buddy purchased after 3/15/04 12265 Graduated Upper Brick Mold Roller 12188 Steel Graduated Lower Brick Mold Roller 11456 Steel Graduated Traditional Brick Mold Roller 11169 Material Support Table Item # www.tapcotools.com • 800-521-7567 14 Description 10002 Bender Table Assembly 10003 Bender Table Pad 10004 1/4–20 x 1" Phil FL HD 10520 Nut–Hex 1/4–20 Parts sold in kits are not available for purchase individually. Installing the Light Duty Folding Legs Drill Rail Center of Brake 361/2" Br ak e Mounting Plate • Mounting Plate Channel U Clamp 361/2" 361/2" Drill Leg Plate Ce nte f ro Drill Mounting Plate 361/2" U Clamp Drill Leg Tubes leg plates into Brake. From center of Brake, 1 Position 2 Invert mounting plate channels, measure outward along each rail align holes and install nuts and bolts provided. 361/2" and drill one pilot hole in center of each rail using an 11/64" drill bit. legs onto Brake with leg tubes near drilled 3 Set pilot holes. Place “U” clamps over leg tubes, align holes and install sheet metal screws. Drill remaining holes through clamps and install screws. Install screws also in mounting plates as shown. Tapco Products Company PRO CUT OFF GAUGE INSTRUCTIONS Step 1 Position the work piece in the Brake and close the Brake to loosely hold the material. Attach a Cut Off Gauge near each end of the material. Do this by placing the clip opening against the back edge of the Locking Anvil and pulling it sharply forward until it locks in place. Make sure the clip is as far forward as it can go. Flip the Cut Off Gauges up and out of the way. Attach Pro Cut Off Gauge CU TL IN E Step 2 To set up for first time use, measure back from the edge near each end of the workpiece and make a mark. Flip the Cut Off Gauges down. The ends of the Cut Off Gauges indicate where the Cut Off will make the cut. Move the workpiece until the marks align with the ends of the gauges, then lock the brake. I-0110 12308 4/5/04 Step 3 Flip the Gauges up and out of the way of the Cut Off and make the cut. Look at the cut relative to your marks. Due to variations in Cut Offs, it may be necessary to adjust your future marks to compensate for any differences. Step 4 When working with shorter lengths of material, the Gauge can be re-positioned by sliding it along the Anvil. It can be removed by pulling down on the bottom of the clip and sliding it off. Another way is to simply push sideways on the end of the Gauge to force the Clip off the Anvil. The raised tab on the Gauge makes a convenient place to hook a Tape Measure for layout. The tab is positioned to match the nose of the Anvil or the bend point of the workpiece. PORTABLE COIL HOLDER Pro-Coiler shown on “Windy” SP, coil not included The portable coil holder that becomes an integral part of your “Windy” SP Port-O-Brake to increase your production and help eliminate waste. Plastic Coil Guards provided. Install as indicated. Protects Coil from marring. www.tapcotools.com ©2009 Headwaters. All rights reserved. Lightweight and easy to use. Weighs less than 10 lbs. Hooks on to your Brake in seconds. Changes coils quickly. Coil capacity up to 24” wide and 150’ long. Fast, simple one-man operation. Roll out and cut squarely to your exact length. Detaches easily at the end of the day. Keeps your coil factory fresh. www.theTapcoGroup.com T1115 7/01 Pro-Coiler Installation Instructions Pro-Coiler Installation on Port-O-Slitter Stand Port-O-Slitter Cut-Off 24" Port-O-Slitter Pro-Coiler 24" Port-O-Slitter Stand Load Pro-Coiler with coil, set into bottom legs of stand as shown in photo. Cut Velcro strap into two pieces. Wrap the velcro around the Pro-Coiler and Slitter Stand to secure the Pro-Coiler as shown. I-0120 12/14/04 11518 (sub-assembly) 10378 10368 Item # 10368 10369 10370 10372 10373 10378 10515 10798 10809 11417 10373 10369 10370 10798 10515 10372 10809 11417 11421 (replacement cover) Description Left Side Rail Front Support Bar Right Side Rail Roller Clip Support Bar Plastic Coil Guard 10-24 x 1/2 Phil Pan Hd 10-24 x 5/8 Type F Phil Hd Screw Nylon Spacer Pivot Spring Kit (3) Roller/Pivot Spring 10794 (3) 10-24 x 1/2 Phil Pan Hd Screw 10515 11421 Replacement Roller Cover Kit 11518 Roller Tube (Sub-Assembly) (3) Roller Covers 10796 Adjustable Item # Description 10008 Handle 10225 Bridge 11409 Cut-Off Guide Bearing Kit 10008 10013 (2) Guide Bearing 10016 (2) 5/16" Roll Pin 10015 10021 10020 10021 10227 12264 12396* Adjustable Max Cut-Off Body Flange Track Bearing Kit* (2) Wide Flange Track Bearing 12334 (2) Lock nut 1/4-20 10094 (2) 1/4-20 X 5/8" Hex Button Hd Screw 12364 ASSEMBLY 10225 11393 Track Bearing Kit (not shown) 10021 10020 10013 10227 11413 10519 11404 1/4-20 X 1" Hex Button Hd Screw 1/4-20 X 5/8" Hex Button HD Screw 1/4-20 X 1-1/4" Button Hd Screw Max Knife Assembly Hinge Clip Kit (not shown) 1/4-20 X 3/4" Hex Wash Hd Screw (not shown) Material Stop Kit (not shown) (2) Track Bearing 10012 12263 12264 10015 11409 10232 12293 (2) Material Stop 10740 (2) 1/4-20 Knurled Knob 11329 (2) Cut-Off Tape Measure 10023 10227 ASSEMBLY 12396 *This kit replaces the Track Bearing Kit 11393. Both are still available for purchase. **Please contact Customer Service if these parts need to be replaced. 10008 10021 10013 10021 10007 10021 12396 12334 10017 12263 12293 Adjusting Nut 1/4-20 X 1 1/2 Socket Head Cap Screws Item # 10005 10007 10008 10010 10013 10021 11413 10519 11393 Description Body Bridge Handle Knife Assembly 1/4-20 X 1-1/4" Button Hd Screw 1/4-20 X 1" Hex Button Hd Screw Hinge Clip Kit (not shown) 1/4-20 X 3/4" Hex Wash Hd Screw (not shown) Track Bearing Kit (not shown) (2) Track Bearing 10012 11404 12364 10010 11409 10017 10005 10010 10233 Material Stop Kit (not shown) (2) Material Stop 10740 (2) 1/4-20 Knurled Knob 11329 (2) Cut-Off Tape Measure 10023 11409 Cut-Off Guide Bearing Kit (2) Guide Bearing 10016 (2) 5/16" Roll Pin 10015 10017 12396* 1/2"-13 X 1" Hex Button Hd Screw Flange Track Bearing Kit* (2) Wide Flange Track Bearing 12334 (2) 1/4-20 X 5/8" Hex Button Hd Screw 12364 (2) Lock nut 1/4-20 10094 *This kit replaces the Track Bearing Kit 11393. Both are still available for purchase. **Please contact Customer Service if these parts need to be replaced. Parts sold in kits are not available for purchase individually. 15 www.tapcotools.com • 800-521-7567 Item # 10519 10094 10503 10539 10777 10778 10780 10783 10784 10787 10788 10789 10790 10058 10801 10803 10805 10809 10812 10911 10913 Description 1/4-20 X 3/4" Hex Wash Hd Screw 1/4-20 Hex Flange Nut 1/4-20 X 2 1/2" Socket Cap Screw 1/4" X 1 1/4" Faspin Coil Carriage* Sidewinder Arm Clamping Rail Middle Support Clamp Support Front Support 1/8" Pop Rivet #10 X 5/8 Phil Fl Hd Rail Clip 1/4"-20 x 1" Hex Washer Head Screw Roller Tube Insert Nut Top Clamp/Support Vinyl Nylon Spacer Cut Off Stop C-Clip Retainer Clip Parts sold in kits are not available for purchase individually. Item # 11401 Bolt Kit Description (2) 5/16-18 x 13/4" Shoulder Bolt 10785 (2) Clamping Rail Bushing 10810 (2) Anvil Spring 10779 11403 Carriage Roller and Spring Kit (4) Roller/Pivot Spring 10794 (2) Clip 10793 11406 Sidewinder Knob and Clip Kit (1) Tension Clip 10792 (1) 5/16-18 x 2 Tee Handle Knob 10795 11533 12044 10782 10791 10798 11421 Back Rail Clip Sidewinder Parts Bag *Coil Carriage Cradle Handle Cradle Rail 10-24 x 3/4 Phil Pan Hd Screw Replacement Roller Cover Kit (3) Roller Covers 10796 11422 Roller Assembly Kit (1) Cradle Roller 10786 (1) 1/8" pop rivet 10788 (1) Roller Cover 10796 (2) Roller Tube Insert 10801 (2) 5/16-18 x 2 1/4 Hex Bolt 10802 (4) 5/16-18 Nylok Hex Nut 10803 17 www.tapcotools.com • 800-521-7567 SS i nd ae p- WS i t na dn ed r Retainer Clip & C-Clip Installation Kit Contains: 1 pc. 10911 - C-clip 1 pc. 10539 - 1/4 x 1 1/4" lg. Faspin 1 pc. 10913 - Retainer Clip 1 pc. 10799 - 1/4-20 x 1.0" hex washer head screw Tools Needed: 3/8" wrench Side-Winder ™ Operating Instructions Remove the Sidewinder from the box. Attach the Retainer Clip to the front support with the 1/4-20 x 1.0" hex washer head screw. Use proper hole as described in figure 1a. The hole will be 14 5/16" from the end if used on a PRO-14 series brake and 19.0" from the end if used on a PRO-19 series brake. The retainer clip must run parallel with the front support and point to the left. See figures 1a, 1b, and 1c below. Rail Clip Tension Clip Coil Cradle Brake’s Back Rail Rail Clip Install the Sidewinder back on the brake. Insert the C-clip in the front support and fix in place with the 1/4 x 1 1/4" lg. faspin. See Figure 2a at right. 1a 1b PRO-II PRO-III PRO 14™ position Brake’s Front Base Hinge PRO 2000® PRO 19™ position Tension Clip Locking Knob STEP 1 Set up is fast and easy. First, install Tension Clip with Locking Knob onto middle support rail in correct hole position for your brake. Do not tighten. See illustration above. 1c STEP 2 Attach Side-Winder to the brake by inserting Back Rail Clip into the brake's Back (Box) Rail and Tension Clip onto your brake's Front Base Hinge. Tighten Locking Knob. Loading the Coil Cradle 2a Finish Side UP Cradle Roller Coil Cradle Roller Tube NOTE: Direction of Coil Material Coil Cradle Roller Clip STEP 3 Remove Cradle Roller from Coil Cradle by grasping and unhooking Roller Clips at each end. To load coil finish side UP see steps 4a & 4b. To load coil finish side DOWN see steps 5a, 5b & 5c. 29797 Beck Road • Wixom, MI 48393-2834 phone: (800) 521-7567 • www.tapcotools.com ©2008 Headwaters. All rights reserved. Item #12053 T5280-CT 3/06 STEP 4a To load coil finish side UP, insert Coil Cradle into center of coil then attach Cradle Roller to Coil Cradle over TOP of coil. SS i nd ae p- WS i t na dn ed r SS i nd ae p- WS i t na dn ed r Coil Holder System™ Parts Diagram Finish Side DOWN Feed coil through Clamping Rail STEP 4b Place entire assembly on Side-Winder. Remove Cradle Roller STEP 5a To load coil finish side DOWN, place Coil Cradle onto Side-Winder after removing Cradle Roller. Feed coil through Clamping Rail STEP 5b Place coil on top of Coil Cradle (Note direction of coil material). STEP 5c Insert Cradle Roller through center of coil and attach to Roller Clips at each end of Cradle. Attach the Side-Winder to a Brake STEP 1 Draw coil through Side-Winder and into open jaws of your PRO Series Brake. STEP 2 Dispense coil to your desired length along the length of your brake. STEP 3 Leave the brake open, cut-off coil to length with PRO™ Cut-Off and you’re ready to bend! Just roll out, cut off and in seconds you’re ready for bending! Item# Description Item# Description Item# Description 10094 10503 10519 10539 10777 10778 10780 10783 10784 10787 10788 10789 10790 10799 10801 10803 10805 10809 10812 10911 10913 11401 11403 11406 11533 12044 *Coil Carriage 10782 Cradle Handle 10791 Cradle Rail 10798 10-24 x 3/4 Phil Pan Hd Screw 11421 Replacement Roller Cover Kit (3) Roller Covers 10796 11422 Roller Assembly Kit (1) Cradle Roller 10786 (1) Roller Cover 10796 (2) Roller Tube Insert 10801 (2) 5/16-18 x 2 1/4 Hex Bolt 10802 (4) 5/16-18 Nylok Hex Nut 10803 1/4-20 Hex Flange Nut 1/4-20 X 2 1/2" Socket Cap Screw 1/4-20 X 3/4" Hex Wash Hd Screw 1/4" X 1 1/4" Faspin Coil Carriage* Sidewinder Arm Clamping Rail Middle Support Clamp Support Front Support 1/8" Pop Rivet #10 X 5/8 Phil Fl Hd Rail Clip 1/4"-20 x 1" Hex Washer Head Screw Roller Tube Insert Nut Top Clamp/Support Vinyl Nylon Spacer Cut Off Stop C-Clip Retainer Clip Bolt Kit (2) 5/16-18 x 13/4" Shoulder Bolt 10785 (2) Clamping Rail Bushing 10810 (2) Anvil Spring 10779 Carriage Roller and Spring Kit (2) Roller/Pivot Spring 10794 (2) Clip 10793 Sidewinder Knob and Clip Kit (1) Tension Clip 10792 (1) 5/16-18 x 2 Tee Handle Knob 10795 Back Rail Clip Sidewinder Parts Bag 10058 - 1/4-20 x 1" Hex Slotted Wshr. HD Screw 10539 - 1/4" x 1 1/4" Faspin 10792 - Tension Clip 10795 - 5/16-18 x 2 Tee Handle Knob 10911 - C-Clip 10913 - Retainer Clip Original Snap Stand MAX Snap Stand Port-O-Slitter Snap Stand MAX Slitter Snap Stand 12135 12119 12120 12359 11997 12172 12132 12123 11990 12170 12173 12169 11989 11996 Item # Description Item # 11990 11996 11997 12111 Cross Brace Assembly Rubber Leg Cap Bronco End Plug Universal Adaptor Kit 12123 12135 12132 12172 12170 12173 12169 12120 12119 12323 12404 Snap Button Top Channel Outer Side Plate Inner Side Plate Left Outer Leg Assembly Right Outer Leg Assembly Inner Leg Assembly Front Universal Adaptor Rear Universal Adaptor Snap Stand Parts Bag Max Snap Stand Upgrade Kit MAX Snap Stand Specific Parts 12318 Max Adaptor Bracket Assembly 12321 Counter Balance Step 12320 Counter Balance Step Connector 12322 Max Snap Stand Parts Bag 12319 Side Plate Assembly (2) 12120, (2) 12119, and (1) 12323 12344 12365 12379 Description 24" POS Cross Brace Assembly POS Snap Stand Adaptor POS Snap Stand Parts Bag MAX Slitter Snap Stand Specific Parts 12110 Max Slitter Cross Brace Assembly 12359 Max Slitter Snap Stand Adaptor Upgrades your Snap Stand to a Max Snap Stand www.tapcotools.com • 800-521-7567 12 Parts sold in kits are not available for purchase individually. ® Port-O-Slitter ® OPERATIONS MANUAL General instructions, set up, accessories and guide to using your portable precision slitting, rib forming and perforating system. Tapco Products Company “The World Leader in Specialty Tools for the Professional” s S a v e large n o s hour ing jobs! d i s Contents Page General Instructions ... 2 Knife Set Up ................ 2 Accessory Set Up ....... 3 Parts List ..................... 4 Motor Set Up ............... 5 Slitter Stand Set Up .... 6 Optional Slitter Cut-Off ..................... 7 Optional Knives .......... 8 Tapco Port-O-Slitter is “The Siders Helper” use it in the shop or on the job site. 24" model Port-O-Slitter with optional Port-O-Slitter Stand, Cut-Off and PRO-Coiler. (see page 6) U.S. & Foreign Pats. Pend. © 2002 TAPCO INTERNATIONAL CORP. ® PORT-O-SLITTER SETUP AND OPERATION 1. ASSEMBLY OF YOUR PORT-O-SLITTER Remove the contents of the PARTS BAG, which should include 2 “T” WRENCHES and the CRANK HANDLE ASSEMBLY. Install the HANDLE and tighten the SET SCREW against the “flat” on the SHAFT. Make sure that the HANDLE turns freely without interference. 2. PORT-O-SLITTER OPERATION—SLITTING KNIFE A. Loosen the SET SCREWS on the LOWER SLITTING KNIFE and slide the KNIFE SHAFT into the cutting position by aligning the cutting edge of the KNIFE with the desired measurement on the TAPE MEASURE. Tighten the SET SCREW. IMPORTANT: Tighten all SET SCREWS against the FLATS of the SHAFTS only. Carefully slide the upper SLITTING KNIFE against the lower KNIFE and tighten that SET SET SCREW SCREW securely using the “T” WRENCH provided. To avoid damaging the SLITTING KNIVES, do not “BANG” the KNIVES together when adjusting them. To make more than one simultaneous cut repeat this procedure with the other KNIVES. If only one cut is being made, move the remaining KNIVES at least three inches apart to avoid cutting or marking your material. B. Next, adjust the right and left COIL GUIDE BARS. In most cases, set the right COIL GUIDE BAR at zero on the tape measure, place the right edge of the material into the slot, then draw the left COIL GUIDE BAR to the left edge of the material and tighten the knurled knobs. Periodically check COIL GUIDE BARS for squareness. C. Now push the material into the SLITTER while turning the CRANK HANDLE counterclockwise. NEVER PLACE HANDS OR CLOTHING NEAR KNIVES WHILE IN OPERATION. D. For maximum performance during the slitting operation, keep the material flat over the front RECEIVER ROLLER as the material exits. E. When slitting harder and thicker materials, or if twisting of the material occurs, separate the KNIVES a few thousandths of an inch to provide a better cut. F. When slitting close to one edge of wide material, it may be helpful to lightly hold the material down on the COIL TABLE surface in order to keep it from bowing upwards. 3. PORT-O-SLITTER OPERATION—RIB FORMING A. To form “RIBS” for stiffening and decoration, set the KNIVES approximately 1/8" apart. Experiment to achieve different effects. Refer to section 4 below for more information. 4. KNIFE CONFIGURATION AND SET-UP • Standard KNIFE configurations which can be used are shown below. QUICK GUIDE 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. CRANK HANDLE ASSEMBLY CRANK HANDLE CRANK HANDLE SET SCREW RIGHT COIL GUIDE BAR LEFT COIL GUIDE BAR KNURLED KNOB COIL TABLE RECEIVER ROLLER KNIFE SHAFT “T” HEX WRENCH (1 OF 2) STANDARD KNIFE CONFIGURATIONS KNIFE CONFIGURATION FROM FACTORY CONFIGURATION FOR 1 SLIT TWO SLITS SIMULTANEOUSLY ONE SINGLE “RIB” FORM TWO SINGLE “RIBS” FORMED SIMULTANEOUSLY ONE DOUBLE “RIB” FORMED DOWN ONE DOUBLE “RIB” FORMED UP ONE SLIT & ONE SINGLE “RIB” FORMED SIMULTANEOUSLY 2 MAINTAINING AND LUBRICATING YOUR PORT-O-SLITTER • Keep a light film of protective oil on the SHAFTS, DRIVE GEARS, SET SCREWS, and when not in service, the KNIVES. Always inspect KNIVES for dirt and other foreign matter before using. Never clean knives while slitter is in operation. • To clean knives, spread knives then run a soft cloth over the knife surfaces. • The SLITTING KNIVES can be re-sharpened on a Surface or Blanchard Grinder. Grind ONLY the sides to regain a new sharp edge. Do not grind the outside radius of the KNIVES. • Periodically check the squareness of the stationary COIL GUIDE BAR with a framing square against the SHAFTS or SLITTING KNIVES. Re-square when necessary. • CAUTION: Always observe safe work practices when cleaning, maintaining and operating this equipment. To avoid injury, keep your fingers, hands, clothing and other objects away from the SLITTING KNIVES when this machine is in operation. ACCESSORY INSTALLATION: Perforating Rolls, Grooved Knife Set, Nylon Pinch Rollers Remove the handle cap screws and washers, set handle and cover aside. PERFORATING ROLLS INSTALL MALE ROLL ON TOP SHAFT, FEMALE ON BOTTOM. 2 GROOVED KNIFE SET Remove the hex nut from the tie bar. INSTALL MALE ROLL ON TOP SHAFT, PLACE SCRAPER IN GROOVE ON FEMALE ROLL. SLIDE BOTH ON BOTTOM SHAFT. 4 NYLON PINCH ROLLERS INSTALL DIRECTLY OVER EACH OTHER. Slide the end cap out of the bearing support. (SEE PAGE 8 FOR FURTHER DETAILS) 3 10 To reassemble, reverse the following steps remembering to realign the tie bar and receiver roller to the bearing support as you slide it back in place. 5 Place wooden shims under each shaft for support. Remove the coil table shoulder bolts, nylon washers and nylox hex nuts. Set coil table aside. The nylon washers are of varying thicknesses, reinstall in the same sequence as removal. 9 6 Gently tap bearing support free from the shafts. At this point the front receiver roller will dislodge. Set it to the side. Make sure to reposition it during reassembly. 8 START 1 Place slitter on a stable bench top with end extended over edge just enough to expose the 4 cap screws underneath the bearing housing. 3 After applying a light coating of oil to all parts and surfaces, slide knives, or perforating roll set onto shafts far enough to be able to reattach bearing support. Align set screws to shaft flat. As a general rule, always install perforating set to the end of shafts. Remove all 4 cap screws from underneath bearing support. 7