Kohler - The Top 7 Mistakes People Make with Industrial Generators

Kohler - The Top 7 Mistakes People Make with Industrial Generators

KOHLER
The Top 7 Mistakes People Make with Industrial Generators
The Top 7 Mistakes People Make
with Industrial Generators
Industrial generators are crucial for
ensuring uninterrupted power supply in
various sectors, including manufacturing
and marine operations. However, many
users make costly mistakes that can lead
to equipment failures, increased
downtime, and even safety risks. In this
article, we will explore the top seven
mistakes people make when handling
industrial and marine generators, as well
as how to avoid them to ensure reliable
and efficient operation.
1. Neglecting Regular Maintenance
One of the most significant mistakes users make is neglecting regular
maintenance. Industrial and marine generators require consistent upkeep
to function at their peak performance. Failing to schedule maintenance
results in wear and tear, which can lead to equipment malfunctions or, in
the worst cases, complete generator failure.
To avoid this issue, it is essential to follow the manufacturer’s maintenance
schedule and ensure that inspections are carried out regularly. Check fluid
levels, air filters, and overall system integrity to keep the generator in
optimal working condition. A proactive maintenance routine extends the
generator’s lifespan and reduces the likelihood of unexpected breakdowns.
2. Using Non-Genuine Replacement Parts
When it comes to replacing worn-out or damaged components, many
people make the mistake of opting for cheaper, non-genuine replacement
parts. While it might seem like a cost-effective solution in the short term,
these parts can cause long-term damage to the generator. Non-genuine
parts often lack the quality and precision necessary for industrial and
marine generators, resulting in poor performance or system failure.
Always use genuine replacement parts when conducting repairs or part
replacements. These components are designed to meet the generator’s
requirements and ensure reliable operation. Although they may be more
expensive, genuine parts provide peace of mind and better overall value
by maintaining the generator’s performance and longevity.
3. Incorrect Load Management
Another common mistake is poor load management, where operators
overload or underload the generator. Overloading an industrial generator
can cause it to overheat and wear out prematurely. On the other hand,
running a generator under capacity can lead to inefficiencies and the
build-up of carbon deposits, especially in marine generators.
4. Inadequate Training for Operators
Many companies fail to provide adequate training for personnel
responsible for operating industrial and marine generators. Untrained staff
may unknowingly mishandle the generator, leading to operational errors or
safety hazards. In some cases, this lack of knowledge can result in the
improper use of controls, leading to unnecessary damage.
5. Ignoring Warning Signs
Generators are equipped with various indicators and alarms to alert
operators of potential issues. One of the biggest mistakes users make is
ignoring these warning signs. Delaying action when a warning light
appears can result in further damage, increasing repair costs and
downtime.
6. Improper Storage of Standby Generators
For standby generators, improper storage is a significant mistake that can
lead to grave issues. Leaving a generator unused for long periods without
proper preparation can result in fuel degradation, battery failure, and the
accumulation of dust and debris. It is particularly relevant for marine
generators, which may be in storage between uses.
7. Failure to Adapt to Changing Requirements
Generators are typically installed with a specific purpose in mind. Over
time, however, the needs of a business or marine operation may evolve,
requiring adjustments in generator capacity and output. A common
mistake is failing to adapt the generator to these changing requirements,
leading to inefficiencies and potential equipment strain.
Conclusion
By avoiding these common mistakes, you can enhance the performance,
longevity, and safety of your industrial or marine generator. Proper
maintenance, genuine replacement parts, and adequate operator training
are all critical components of keeping your generator running smoothly.
Adapting to changing requirements and addressing issues promptly also
ensures you get the best possible performance out of your equipment.
For more information about
industrial and marine generator
solutions, contact Kohler today.