Training Manual
Transcription
Training Manual
“ Australians are finally discovering just how essential a meat Pork is. Proudly Australian Glenn Austin Continental Director World Association of Chefs Society PorkStar Training Manual ” 1 Next > Who is APL 3 Product Innovation Contact Details 4 Nutrition Food Safety The Australian Pork Industry General Information 5 Historical Background 6 Snapshot Facts 7 Facts and Fallacies 8 Pig Trading Processing Steps 39-41 Broken Pork Definitions 64 65 Primals Advice and Hints Panfry BBQ Grill 44 45 Cut Specifications 46 46 Index Bone-In Roast Cooked Pork Yield Test 17 63 43 10 APIQ Lymph Node Locations Cooking Recommendations Feeding 16 36-38 Anatomical Directions Stir Fry Braise Stew Casserole Welfare Codes 62 42 9 11 12-15 Skeletal Storage and Handling Breeds Pig Care Breeding and Farming 35 Traditional vs Modern Cuts 47 48-52 53 AUS-MEAT 89-104 105-107 Fancy Meats Variety Items 108-117 118-125 Preparation 126-133 134-136 Who is AUS-MEAT 54 Categories 55 Smallgoods 20-21 Standard Carcase Definition Conversion Factor for Pigs 56 57 Carcase Yield Conversion Factor Grids 58 Spreadsheets 59 Glossary 22-32 Weight and Fat Classes Marketing Objectives 33-34 Musculature Acknowledgements Lateral View 60 Medial View 61 70 71-88 Boneless Manufacturing 18-19 Eating Quality 66-69 137 138-139 140 Contents < Back 2 Next > The producer owned organisation supporting and promoting the Australian pork industry. Australian Pork Limited (APL) is the national representative body for Australian pig producers. It is a producer-owned not-for-profit company combining marketing, export development, research, innovation and strategic policy development to assist in securing a profitable and sustainable future for the Australian pork industry. APLʼs primary funding is derived from statutory pig slaughter levies collected under the Primary Industry (Excise) Levies Act 1999. Additional research-specific funds are also received from the Commonwealth Government. APLʼs primary role is: • Develop and implement marketing strategies to achieve increased consumption of Australian Pork both domestically and in export markets. • To provide pig producers with up-to-date information on market prices, feed grain prices, strategies for managing the challenges of low profitability and research summaries. • Provide the latest news about the industry to stakeholders. • Provide up-to-date information on the latest issues for the industry. • Company reports providing the strategic directions for the company and annual reports. • Identify research that produce tangible benefits for the pork industry, the Australian community and specific sectors which might not otherwise be funded if left to market forces. This research also provides the scientific backbone for the industryʼs on-farm quality assurance program - APIQ. Who is Australian Pork Ltd Back to Contents Page < Back 3 Next > Australian Pork Limited PO Box 148 South Australia/Northern Territory: Deakin West ACT 2600 680a South Road Telephone: 02 6285 2200 Glandore SA 5037 Facsimile: 02 6285 2288 Telephone: 08 8371 2616 www.australianpork.com.au Facsimile: 08 8371 2616 www.pork.com.au Victoria/Tasmania: Toll free number: 1800 789 099 Level 1, 10-12 York Street ABN 83 092 783 278 State Offices: New South Wales/Australian Capital Territory: PO Box 706 Jannali NSW 2226 Telephone: 02 9482 7079 Facsimile: 02 9476 0564 South Melbourne VIC 3205 Telephone: 03 9645 5657 Facsimile: 03 9645 0720 Western Australia: Unit 8/912 Albany Highway Cnr. Dane Street East Victoria Park WA 6101 Telephone: 08 94721199 Facsimile: 08 94721199 Queensland: PO Box 775 Springwood QLD 4127 Telephone: 07 3387 7702 Facsimile: 07 3387 7762 Contact Details Back to Contents Page < Back 4 Next > General information Pork is the worldʼs most popular meat, being the protein of choice in Europe and Asia as well as a major meat in North and South America. In Australia, Pork has been with us since the First Fleet, and ham, bacon, and pork has always had a place at our tables. Since early European settlement the culinary landscape in Australia primarily featured red meat, but along with the growing sophistication of Australian culture in recent decades, there has been a great growth in embracing a wider variety of delicious and healthy foods. Up until the early 1950s the majority of pigs were reared in dairy areas. The growth of the pig industry, up to this point, was largely in response to expansion in the dairy industry. In the past three decades the pig industryʼs association with dairying has all but vanished. Today nearly all pigs are produced in, or close to, grain growing areas. Grains are now the principle ingredients in pig food mixtures. Factors that contributed to this change include: • The virtual disappearance of on-farm cream separation in favour of whole milk delivery to factories. Now factories are processing milk, so very little skim milk or whey returns to the farm. • Deterioration in the economics of mixed cereal/sheep farming in the late 1960s resulted in farmers supplementing their incomes by raising pigs. Many more piggeries were either built or expanded when wheat quotas were introduced in 1969. Pig farmer family The Australian Pork Industry Back to Contents Page < Back 5 Next > Historical background It is over 200 years since the first pigs came to Australia on the First Fleet. There is no evidence of pigs existing in Australia before European settlement. Today Australia produces about 5 million domestic pigs per year. Generally they are reared under intensive or semi-intensive conditions. Most piggeries are located in grain producing areas. Australiaʼs first large-scale intensive piggery was built in the early 1960s. Following its success, similar units carrying 1,000 to 2,000 breeding females were built throughout the country and some units now exceed 10,000 sows in size. These large herds tend to be associated with feed millers or meat processors. A number of these herds have been established as breeding companies to supply smaller producers with boars and sows. The industry has changed over the past 30 years from a time when there were many farms raising only a few pigs, to a time where the majority of production comes from the large specialist piggeries. Today more than 89% of production comes from herds of 100 or more breeding sows. Approximately 34% of Australian production is processed into bacon, hams and smallgoods. The rest is sold as fresh pork meat. Imports make up approximately 52% of smallgoods manufacture. The Australian Pork Industry Back to Contents Page < Back 6 Next > Pork Industry Snapshot Facts (October 2005) Size of Industry Pork Exports Pork Imports Domestic Pork • 319,000 sows. • 5.4 million pigs slaughtered per annum (390,000 tonnes Carcase Weight – CW). • 2,000 pig producers. • The Gross Value of Production (GVP) of the Australian pork industry in 2003/04 was $878 million. • 25% of producers own 90% of total industry sows. • NSW (30% of production), QLD (24%), SA (17%), VIC (16%), WA (12%), TAS (1%), NT (0.1%). • Most piggeries are located in the grain growing regions of Australia. • 2004/05 export volumes were 48,175 tonnes SW (Shipped Weight), representing approximately 16% of total production. • 2004/05 exports were valued at AUD $164 million. • Major markets include Singapore, New Zealand and Japan, whose respective shares of total export volumes during 2004/05 were 42%, 19% and 13%. • Imports of Pork due to quarantine requirements can only be used for boneless cooked products such as ham, bacon, or smallgoods. Imported Pigmeat can not be sold as fresh meat. • 2004/05 import volumes were 81,596 tonnes (SW), representing approximately 38% of total production or 30% of total domestic pork consumption or 59% of Ham/Bacon consumption in Australia. • 2004/05 imports were valued at AUD $324 million. • Major import suppliers include Canada, Denmark and the USA, whose respective shares of total import volumes during 2004/05 were 47%, 34% and 18%. • Pigmeat (or total Pork) can be consumed in a number of ways: Ham, Bacon, Smallgoods, or as fresh Pork. Consumption • Domestic total Pork consumption for the year ending September ’05 was 23.5kg/capita (467,000 tonnes Carcase Weight Equivalent - CWE). This was up from 18.4kg/cap in 2000/01, a growth of 28%. • Domestic fresh Pork consumption during 2004/05 was 9.7kg/capita (equivalent to 196,000 tonnes CWE). This was up from 8.5kg/capita in 2000/01, a growth of 38%. • Fresh pork consumption is equivalent to approximately 41.9% of total pork consumption. • Of total Pigmeat consumption: Ham consists of 32% of total pig meat consumption. Bacon consists of 27% of total pig meat consumption. Fresh Pork makes up 41% of pig meat consumption. Of the fresh Pork consumption: The Retail market (e.g. butchers and supermarkets) accounts for 65% of total consumption, and Food Service (restaurants etc) accounts for 35% share of the total domestic pork market. • • • The major channels within the Fresh Pork Retail sector are Woolworths (32%), Coles/BiLo (26%) Independent Supermarkets (16%) and Butchers (25%) (Source: Roy Morgan Consumer Survey 2005). The major channels within the Fresh Pork Foodservice sector are Restaurants & Cafes (44%), Pubs, Clubs & Motels (27%) and Caterers (26%) (Source: BIS Shrapnel 2005-2007). The most popular fresh pork cuts as measured by supermarket scan data are Roasts (40%), Chops (23%), Ribs (12%), Pork Sausages (7%) and Mince (5%). The Australian Pork Industry Back to Contents Page < Back 7 Next > Myth: Pork is a fatty meat Myth: Pork is only good for a Sunday roast. Fact: Actually there are no fewer than 7 cuts of Pork which have less fat than skinless chicken Fact: Roast Pork is the classic combination of juicy meat and crisp crackling — however breast, and 15 cuts approved by the National Heart Foundation. Pork is much more than that. Itʼs a magnificently versatile meat, perfect for BBQs and simple, Myth: Pork is dry and tasteless. Fact: Pork is at its juicy, succulent best when cooked with a hint of pink in the middle. Pork can quick steak recipes, but also the best meat for stir fries, meatballs, kebabs, tortillas, spaghetti bolognaise, you name it. dry out when overcooked — so remember, if you want to enjoy your Pork juicy and tender, less Myth: Pork does not go well with different sauces. is more! A little less time in the cooking means a lot more juiciness in the eating. Try cooking Fact: Pork goes fantastically well with a huge range of flavours and cooking styles! Pork pairs Pork with a hint of pink in the middle as you would for beef or lamb. perfectly with sauces like plum, soy, oyster, chilli, traditional English and ginger. And itʼs the Myth: You have to cook Pork right through. only meat which goes really well with delicious fruity sauces like lemon and apple. Fact: Many people were brought up to believe Pork needed to be cooked well done, or right Myth: Pork is old fashioned and expensive. through. If the truth be told, itʼs never been necessary with Australian Pork. Our farmers use Fact: Pork has to be the cleverest meal choice for the way we lead our lives today! Thereʼs a the safest most advanced techniques, which means our Pork is of the highest standard. range of Pork cuts which are very, very low in fat, Porkʼs a great source of essential nutrients Myth: Pork is difficult to cook. and it goes brilliantly with a huge range of modern flavours and cooking styles. Pork is also great value especially compared to equivalent beef and lamb cuts. Fact: Pork is fast and easy to cook. Try a 6 minute steak. Cook your steak in a medium heat pan for 3 minutes. Turn once. Cook the other side for 3 minutes. Remove from pan and rest for one minute. Serve — and enjoy the juicy flavour! Myth: Pork is a white meat. Fact: Meat can be classed by its colour. The red colour results from the presence of two ironcontaining proteins, which are involved in oxygen transportation and storage. When both iron and oxygen are present these proteins have a red colour — and thatʼs why Australian Pork is so pink. It can be classed as a red meat, and is a source of iron. Facts and Fallacies Busting the Myths Back to Contents Page < Back 8 Next > The white breeds, Large White and Landrace, are the main breeds used in Australia because they have been further developed for breeding in Australian production systems. They may be used as purebreds or in crossbreeding programs. Commercial herds commonly use a Large White/Landrace crossbred sow back-crossed to either a Landrace, Duroc or Large White boar. Breeds such as the Berkshire, Wessex Saddleback, Tamworth and Large Black are decreasing in number. These breeds are maintained by studs and are occasionally used for crossbreeding. Many modern commercial herds are based on stock drawn from specialist breeding companies. These companies take advantage of the latest performance testing techniques to develop genetically superior lines of boars and sows. Performance testing is a method used to identify and select the best possible breeding stock in terms of rapid growth, feed conversion and meat quality, without slaughtering the pig. Ultrasonic measuring equipment is used in assessing the lean meat yield of the live animal. Cross bred Large White and Duroc Breeds Back to Contents Page < Back 9 Next > Constant supplies of quality pork are guaranteed when producers use modern feeding and management techniques. Modern nutritional research has led to a detailed knowledge of the pigʼs nutrient requirements. Consequently rations can now be formulated to not only maintain health but to enable the pig to grow with maximum efficiency. Grains such as wheat, barley, sorghum and triticale may form up to 80% of a feed mixture. They are the main energy source for pigs. Protein, which is essential for growth, is supplied by protein-rich foodstuffs, such as meat meal, soybean meal, canola, field peas and lupins. These foodstuffs usually form about 20% of a food mixture. Most ʻpig feedʼ mixtures are prepared on the farm by the producer. The alternative is to purchase ready mixed feeds from specialised stock feed manufacturers. Commercially prepared feeds are often conveyed in bulk direct from the manufacturer to the producerʼs silos. Virtually all feed is fed in a dry form, either as mash or pellets. Pigs may be fed once or twice a day. In some larger piggeries feeding is automated. Feed accounts for approximately 70% of the cost of pig meat production. It takes approximately 5.5 kilograms of feed to produce a kilogram of pig meat. Canola Feeding Back to Contents Page < Back 10 Next > Animal welfare is of utmost importance to pig farmers, who have the same concerns you do when it comes to taking care of their pigs. Australian pig farmers are leading the way in making positive changes in the way pigs are raised and this section explains how. The Australian pork industry takes animal welfare very seriously. Our farmers have a strong commitment to the care of their animals and are constantly working towards improvements in this area. Every year, the industry invests a lot of time, effort and money in researching ways in which pig care can be improved and is actively involved in education and training of stock people. Australian consumers can have every confidence in the animal welfare standards applied by Australian pork producers. Not only do Australian farmers fundamentally care about their animals, but also as a food producing industry, Australian pig farmers must pay attention to the welfare needs of their stock to meet food quality and safety requirements. For all these reasons, the health and welfare of animals is a key concern of pork producers. APL advocates sound, well researched and proven approaches to swine health and production. Deep litter rearing shed Pig Care Back to Contents Page < Back 11 Next > Healthy animals whose welfare is carefully respected result in safe, wholesome, high quality pork products There are a variety of production systems that are used in Gestation Pregnant sows are called “dry sows” or “gestating sows” (non- industry today. There is no one ideal system in which the Young, unbred female pigs are called gilts. A gilt is usually lactating), and some are moved to individualised stalls after facility alone can meet all of the needs of the animal. The single most important factor in addressing the welfare of animals is the stockmanship skills of the producer. In an intensive system, pigs are usually housed through their growth and reproductive stages indoors in specialised sheds. A shed housing pregnant sows is called a dry sow shed. Sometimes, dry sows may also be kept outdoors, but this is only possible in a limited number of situations where the climate is mild and soils are free draining. When she is ready to give birth to her piglets, the pregnant sow is then moved to a special birthing or “farrowing” area. Weaner pigs (weaned piglets) are kept in a weaning shed and finisher pigs are housed in a finishing shed which may be indoors or in deep litter housing. Most Australian pig farmers raise their pigs through the whole process in “farrow to finish” operations. Australian pigs are raised with a near disease free status. This means that fewer medications are needed to keep pigs healthy. The high health status of Australian farms means that access of eight months old before she is mature enough for breeding. They are normally housed in groups of three to 25 pigs per pen in the breeding area. Gilts are called sows once they give birth. Male pigs, or boars used for breeding, are usually penned individually, so they donʼt fight with each other. Pigs are very social animals and sows are kept either in groups or individually in close contact with their neighbours. They do have a strong social hierarchy and sometimes fight amongst themselves to establish who is dominant or subordinate in a group situation. When gilts or sows enter oestrus in their reproductive cycles (about 21 days long) they are ready to be bred. Farmers oversee breeding to ensure the sow is receptive and successfully bred. breeding. Individual dry sow stalls assist in reducing stress to the sow during the early critical stages of pregnancy. In stalls, sows can easily be examined individually for health and treated if necessary. Sows are fed individually and offered water regularly. They can lie down comfortably, stand up or sit and walk a few steps forward and back. The stalls are cleaned daily. Sows in stalls may stay in them for a number of weeks, or the whole pregnancy. Farmers take care to minimise sow stress and to protect their sows from being jostled or injured by their herd mates during the first 30 days of pregnancy because of the high risk of miscarriage. The length of the sowʼs pregnancy is 3 months, 3 weeks and 3 days, or 115 days. Sows will usually have two litters of piglets each year. Increasingly, producers are using artificial insemination (A.I.), which eliminates disease risk and can produce excellent pregnancy results. Larger farms may rely exclusively on A.I. in their breeding programs. people and animals on to pig farms must be restricted to ensure Piggery managers keep records of sow and boar performance in that animals are kept healthy. These restrictions are known as a book or computer program. Pregnancy tests are conducted by “biosecurity” precautions. ultrasound and, if found negative, sows return to the breeding area. The ability to pregnancy-test greatly increases farm productivity. Pig care: breeding and farming Back to Contents Page < Back 12 Next > Farrowing Transport Elective Husbandry Procedures Sows are moved to farrowing sheds approximately one week When pigs are market weight — from 60kg to 110kg — they prior to giving birth. A farrowing stall allows the sow about the are loaded onto well-ventilated trucks with appropriate bedding Castration same movements as a gestation stall, but provides creep areas for transport to market. The number of pigs in the load is along either side for the piglets. Adjustable rails alongside the carefully calculated taking into consideration truck size, travel sow slow her movement when she lays down, thus protecting piglets from being crushed. Once the sow begins to farrow, the whole litter is born within 2 to 3 hours. The farmer keeps a close record of when piglets are born. distance, temperature and pig comfort factors. Transportation of pigs follows the Model Code of Practice for the Welfare of Animals – Land Transport of Pigs. Very shortly after birth, piglets will nurse. A heat lamp or pad and Animal care and health a warm farrowing room temperature ensures piglet comfort. APL provides farmers with information on animal care issues Piglets to ensure the food they produce meets the highest animal Australia is one of the few countries that does not castrate all male pigs. We do castrate but it is the producerʼs decision. In some situations, castration is a necessary management practice for production to meet the consumer requirements. Castration prevents the development of a number of undesirable flavour and odour characteristics of the meat that are rejected by consumers. Pigs that are not castrated are sent to market before they reach sexual maturity. Ear notching welfare, health and food safety standards. Ear notching is one of a number of methods utilised for the which can be anywhere from 21 to 28 days depending on Stockmanship farm management. It enables a producer to quickly identify the the producerʼs system. The weaned piglets or “weaners” are It is recognised internationally that the most important factor for pig to monitor its growth rate. Livestock identification is also ensuring good animal welfare is stockmanship. APL believes important to enable livestock to be traced if there is a disease this is a critically important part in the process of producing pigs outbreak – providing further assurance to our food quality. Piglets are moved from the farrowing rooms at weaning housed in nursery pens. Farmers continue to provide very warm temperatures for the pigs. Weaners are sorted by size or by sex and size and provided with fresh water and feed at all times. They will remain in nursery pens until they are between 5 to 10 weeks old. They will then be moved to a grower area. Growers / finishers Weaned and growing pigs are usually group-housed in pens of 5 to 200 pigs per pen. In well ventilated sheds, pigs will instinctively select clean and dry areas for sleeping, resting and feeding. Pigs are very clean animals and choose to defecate in an area separate to their feeding area. and without proper training the process is compromised. identification of pigs and as such is a necessary component of Teeth clipping Stockmanship and handling is central to training programs that Teeth clipping is a practice to prevent injury to litter mates and APL has developed and has been running throughout the country udders of nursing sows. over many years. APL will continue to spend hundreds of thousands of dollars in running and expanding these programs. Tail docking Tail biting is a common problem in all production systems and the practice of tail docking is done as a preventive measure to reduce injuries. Pig care: breeding and farming Back to Contents Page < Back 13 Next > Diet Australian pigs are fed specially designed grain based rations. To ensure a balanced diet, farmers include vitamins and mineral supplements in the pigʼs diet. Antibiotics Antibiotics are sometimes used as a means of treating specific disease conditions and their use is governed by very strict government regulations and is closely monitored. These antibiotics may be given by injection, or in the feed or water. Withdrawal periods are adhered to, to ensure market pigs will be free of antibiotics before market. Pig meat is tested by the National Residue Survey to ensure that there are absolutely no residues in the meat enter the human food chain. Housing There are a variety of production systems that are used in industry today. There is no one ideal system in which the facility alone can meet all of the needs of the animal. The single most important factor in addressing the welfare of animals is the stockmanship skills of the producer The four main options for housing pigs are: • Indoor cement and/or slatted floored individual pens (note that only sows and boars are housed in individual pens); • Indoor cement and/or slatted floored group pens with various individual or group feeding systems – partial feeding stalls, electronic feeding stations, trickle and floor feeding etc; • Indoor large open-sided sheds, hoop-like structures, with deep litter flooring (rice hulls, straw, sawdust or similar), sometimes referred to generically as ʻdeep litter housing” accommodating compatible groups of pigs. They are used extensively for growing pigs and for group housing of dry sows; or • Outdoor paddocks, which include rooting areas, wallows, and kennels/huts for shelter (free range). These systems are only suitable for certain parts of the country and pose disease risks and a risk to the environment if not carefully controlled. and stock handlers. Calling for change to housing systems as a means of improving pig welfare will not benefit the animal and it may endanger the health of the animal, food safety, or the environment. Current housing systems are continuously evolving to improve efficiency, herd health and productivity. Our farmers are committed to developing new alternatives and providing for increased welfare and comfort for their pigs. In the 5 years up to 2005, more than $1.5 million has been invested in pig care research by APL. Housing systems for pigs from birth to weaning and for lactating and weaned sows are generally managed on an all-in all-out basis, keeping pigs of similar age within a common environment. There should be provision for the cleaning and disinfection of each section between each batch of pigs. This is a major component in disease control and hence good welfare. Deep litter housing Pig care: breeding and farming Back to Contents Page < Back 14 Next > The future There are a variety of production systems used in the industry today and there is no one ideal Links system in which the facility alone can meet the needs of the animal. The single most important Go to the following sites for more information factor in addressing the welfare of animals is the husbandry skills of the stock-people. Calling for change for the sake of change will not benefit the animal and it may endanger food safety, the health of the animal and the environment. • www.affa.gov.au • www.australianpork.com.au • www.animalhealthaustralia.com.au Producerʼs livelihoods depend on the well being and performance of their livestock. To do • www.pigwelfare.com.au anything short of providing the best, humane care possible would be self-defeating. Taking care • www.sowstalls.com.au of their animals is seen by producers as an ethical responsibility as well as a necessary business practice. The Australian pig industry looks to the future as an opportunity to continue to build upon the reputation as leaders in animal welfare initiatives and environmental stewardship. • State agriculture departments o QLD www.dpi.qld.gov.au/animalwelfare/ o NSW www.agric.nsw.gov.au/reader/pigs o Vic www.dpi.vic.gov.au/ o WA http://www.dlgrd.wa.gov.au/localGovt/animalWelfare/act2002.asp o SA www.pir.sa.gov.au o Tas www.dpiwe.tas.gov.au/inter.nsf/webpages/EGIL-535VVF?Open o NT http://www.primaryindustry.nt.gov.au o ACT http://www.legislation.act.gov.au/a/1992-45/default.asp • Animal Welfare Centre Victoria www.animal-welfare.org.au/ • Model Code of Practice for The Welfare of Pigs www.publish.csiro.au/nid/18/pid/1546.htm Pig care: breeding and farming Back to Contents Page < Back 15 Next > Pig welfare codes Model Code of Practice for the Welfare of Animals (Pigs) The Model Code of Practice for the Welfare of Animals (Pigs) (The Code) is intended as a guide for all people responsible for the welfare of pigs under both intensive and extensive systems. The Code emphasises that, whatever the form of husbandry, managers and others responsible for the day-to-day needs of pigs have a responsibility to care for animals under their control. It details the responsibilities of those involved with the care of pigs, including for their accommodation, food and water and special needs. The Code was developed in 1998 for the then Standing Committee on Agricultural and Resource Management (SCARM), by representatives from the State and Australian Government departments with responsibility for agriculture and/or animal welfare, the CSIRO, and other relevant committees within the SCARM system. Extensive consultation also took place with industry and animal welfare groups in the development of The Code. The Code is currently being reviewed by the Primary Industry Ministerial Council (PIMC). The review will take into account any advances in the understanding of animal physiology and behaviour, technological changes in animal husbandry, and their relationship to the behaviour of animals. Australian Pork Limited is supportive of this review and has been consulted as a major stakeholder throughout the review process. The Australian pig industry and its leaders will actively engage in related pig welfare discussions, lead positive change and participate actively in the revision of the welfare code. APL is also cognisant of community views and industry trends and is open to changes in husbandry practices that consider science based research, industry and community consultation and education. Animal welfare policies must be translated into outcomes which are feasible in practice, scientifically sound, internally consistent and sustainable. Animal welfare guidelines developed without a sound scientific and technical basis would put the welfare of the animal and the sustainability of the producerʼs operation at risk. Therefore, APL continues to support sound science and objective evidence as the only basis for animal welfare guideline decision making. It is important to note that the needs of pigs are different from those of people, and also that commercial pork production methods must not only take account of animal welfare but also the needs of consumers. The current Model Code of Practice is available to download or purchase from CSIRO Publishing www.publish.csiro.au/nid/18/pid/1546.htm State and Territory Animal Welfare Legislation The State and Territory governments have the principal responsibility for animal welfare. Each State and Territory government has an Animal Welfare Advisory Committee (AWAC) that provides advice on animal welfare issues and on associated legislation. State and Territory government officers are responsible for implementation of the provisions of animal welfare legislation, and in many cases designated officers of the Royal Society for the Prevention of Cruelty to Animals (RSPCA) also have authority to prosecute offenders. Pig care: breeding and farming Back to Contents Page < Back 16 Next > The Australian Pork Industry Quality (APIQ) The Australian Pork Industry Quality Program (APIQ) is the Australian pork industryʼs main on-farm quality assurance program, covering food safety, biosecurity and animal welfare. The program was introduced in 1997 to signal to the domestic and export markets that the Australian pork industry is committed to providing a safe, wholesome product of the highest quality. To become APIQ certified, producers need to comply with the current APIQ Standards and implement an on-farm Hazard Analysis Critical Control Point (HACCP) plan. HACCP system is an internationally recognised, food safety system that assists producers to control and monitor the food safety hazards on their farms. To maintain certification, producers need to undergo an annual audit by an independently certified APIQ auditor. APIQ is well established in the industry. For supply chain members to get full benefit from the Program, APL suggests that they insist on APIQ certified product. Producers cover the cost of their APIQ certification. For more information about APIQ or to obtain a full list of the APIQ Standards, visit The APIQ Standards are based on science, good management practices and Industry www.apiq.com.au or contact the APIQ Manager on 02 6285 2200. Codes of Practices and cover the following: Physical: Prevent foreign bodies & broken needles in meat. Chemical: Prevent chemical residues. Biological: Prevent contamination from other animals (e.g. rodents, cats, sick pigs) and trucks. Quality: Minimise stress and thus PSE and DFD meat. Management: Foster commitment, traceability & document control. Biosecurity: Prevent emergency and common pig diseases. Welfare: Meet the health and behavioural needs of animals in accordance with the Code of Practice for the Welfare of Animals - Pigs. Pig care: On farm quality assurance Back to Contents Page < Back 17 Next > Market Process Traditionally, pigs were visually inspected and sold by auction. Now, about 80% are sold by Disadvantages direct consignment to an abattoir, with payment based on weight and grade. There are now three The markets unexpected highs cannot be exploited, although contract prices can sometimes be main methods by which pigs are sold: • Direct consignment by contract. • Saleyard auction. • Classification auction. Direct Consignment by Contract Direct sale at an agreed price is based on depth of backfat (P2) and carcase weight. APL is based on an agreed market indicator. Producers should: • Stipulate the day of payment as part of the contract. • Check backfat readings by using another kill site or by inspecting carcases. • Regularly check weights and dressing percentage. • Visit the abattoir often and establish communication with the processor. • Be aware of true transport costs. investigating other measurement systems based on Estimated Lean Meat Yield (ELMY). Advantages • Lower market costs. • Negotiated premiums based on weight and grade. • Prices fixed and fairly stable. • Payment based on objective measurements. • The producer gets good feedback, with information on carcase quality and herd health by the Pig Health Monitoring Scheme. • Individual contracts are possible. • Meat quality is better because of less pre slaughter handling and transport. Pig trading Back to Contents Page < Back 18 Next > Saleyard auction Large auctions at which about 12% of Australiaʼs pigs are sold, promote competition and Disadvantages identify supply and demand. • There is a charge for listing, and an agents commission in some cases. • Specifying one kill site only can lower competition and price. Advantages • They help to move problem stock. • There is more competition. • No price penalties apply, although buyers may choose to discount on the basis of previous purchases. Disadvantages • Price is based on subjective inspection which does not reveal carcase quality. • Selling costs are 5-7% higher than with direct selling because of agent commissions, saleyard charges and extra transport. • Moving pigs between the farm gate and the abattoir triggers bruising, weight loss, condemnations and stock losses. Classification Auctions These allow pigs to be sold while still on farm, and require producers to classify stock according to expected dressed weight and fat thickness. About 8% of pigs are sold this way. Advantages • A reserve price stops large price variations. • Transporting stock to saleyards is unnecessary. • Feedback on carcase quality and health status is available through the Pig Health Monitoring Scheme. • Producers can save costs by acting as their own agents. Pig trading Back to Contents Page < Back 19 Next > Abattoir Process Steps The slaughter process used in Australian abattoirs complies with the Australian Standard for the Scalding Hygienic Production and Transportation of Meat and Meat Products for Human Consumption To assist with the removal of hair from the carcase, the pig carcase is transferred to a scald tank (AS4696:2002). The Australian Quarantine and Inspection Service (AQIS) has responsibility where it is immersed for approximately 6 minutes at 60°C. for export abattoirs and State Meat Hygiene Authorities for domestic abattoirs. The process is humane, efficient and hygienic. All abattoirs must stun immediately prior to slaughter and most Tumbling/Singeing large abattoirs now use CO2 stunning which is carried out by trained operators. From the scalding tank, the carcase is tumbled it what resembles a large tumble drier; the pigs A basic description of each step of the slaughter process is outlined below. Stun - CO2 or Electrical are actually flailed with steel tipped beaters where most of the hair and outer layer of skin is removed. Following the de-hairer any remaining hair is burnt off by either a hand held or fixed flame gas jets. Stunning is a humane way of rendering the animal unconscious before slaughter. Stunning is Electrical Stimulation also performed to ensure operator safety. Electrically stimulating the carcase primarily assists with glycolysis which results in improved Sticking - Exsanguination meat quality. Sticking is the term referred to for severing the anterior vena cava to expel most of the blood Evisceration from the carcase. The pig dies as a result of this rapid blood loss. Evisceration is the removal of all internal organs and intestinal tract. Inspection of the main Weasand & Bunging organs and carcase takes place to ensure the carcase is free from disease and parasites. The next process in the chain is sealing of the weasand or oesophagus situated at the upper end of the intestinal tract. Bunging is the term for the process of incising around the anus so the intestinal tract can be freed from the carcase. The anus/rectum then may have a plastic bag placed over it or a plug placed in it to reduce spillage, before being either dropped back through the pelvic cavity or cut off first and then dropped back through the pelvic cavity. Both of these procedures prevent spillage or leakage of the contents of the intestinal tract. Processing Steps Back to Contents Page < Back 20 Next > Trimming Further trimming of the carcase is performed to ensure it is clean and free from foreign bodies, clots and other parts of the carcase that may not have been removed correctly. Also removes any pathology (arthitic joints, abscesses etc). Washing The carcase is then washed with spray to ensure hygiene. It also removes saw dust (if the carcase has been split, which can be a good medium for microorganisms to multiply and reduce shelf life) and singed hair etc. Grading (weighing) Weighing and measuring of the P2 site for fat depth is conducted as part of the grading process to assist with grading. A carcase ticket is then applied which contains a range of information. (See Aus-Meat section) APL is also investigating other measures of grading such as the use of ultrasound and lean meat yield. Fat in a pig is measured at the P2 site. There are two such sites - one on either side of the carcase. The P2 site is 52mm from the midline at the level of the head of the last rib and immediately caudal to the last rib. Chilling The carcase is then transferred to a chiller where it is chilled. Methods of chilling vary between processors in terms of temperature decline in line with time. Processing Steps Back to Contents Page < Back 21 Next > The flavour, tenderness, juiciness and odour of pork all contribute to its eating quality, and each of these characteristics can be controlled at different stages of pork production. Decisions made at one stage will likely impact on opportunities to improve pork quality at later stages. Although control of the product may change along the production chain, recent research by Australian Pork Limited (APL) has shown that when producers, processors, retailers, chefs and cooks work together, the eating quality of the pork improves. Improved eating quality will significantly improve consumption. Opportunities to improve pork eating quality along the production chain Each step in the following list will have an independent effect on eating quality improvement. The more steps that can be implemented over more stages, the larger the overall impact. However, some steps have a greater impact than others (more eating quality). 1-4 * means a bigger impact on 5-8 9 Opportunities Primary Producers Abattoir/ first processor Second processor/ food companies Retailers/ food services End consumers Eating quality Back to Contents Page < Back 22 Next > Producers The following information sets out nine factors that affect pork eating quality, each stage has a varying impact on eating quality, more stars indicate greater impact. Stage of production Impact Step 1. Genetics ** Select for more intramuscular fat. Select against the halothane gene. 2. Sex *** Manage market preference for males and females. Castrate males (immunologically or surgically depending on market). 3. Diet ** 4. On-farm and transport & handling ** Use magnesium and vitamin E to reduce pale, soft, exudative (PSE) pork, reduce drip loss, and increase shelf life. Manage risks to eating quality of dietary ingredients and additives. Clean housing before sending pigs to market to reduce risk of boar taint. Reduce stresses of mixing and handling, and reduce risk of PSE pork by: - not mixing pigs for at least seven days before market. handling sick pigs separately. checking design of loading facility. not using electric prods. Eating quality Back to Contents Page < Back 23 Next > Opportunities for pig producers to contribute to improved pork eating quality To meet the market specifications of processors, pork producers may select leaner genotypes, Halothane stress gene use entire (non-castrated) males and administer metabolic modifiers and dietary supplements. Selection against the halothane gene may improve pork eating quality. There is evidence that However, these strategies do not necessarily address the consumer demand for consistent and excellent quality of pork. While the largest effects on pork eating quality stem from decisions made in the consumer end of the chain, the basis for pork quality is established with the producerʼs decisions on issues pigs carrying this gene are susceptible to stress and that they have a greater incidence of pale, soft, exudative (PSE) pork, two-toned pork, and pork with high drip loss. Most studies indicate that PSE pork has inferior eating quality with reduced tenderness and juiciness. Furthermore, the tenderness of PSE pork is not able to benefit from subsequent ageing. such as the breed, sex and diet of the pig. 1. Genetics Breed choice for intramuscular fat Higher levels of intramuscular fat (marbling) in pork improve the flavour, juiciness, and to some extent, the tenderness of the meat. The production of leaner pigs in Australia over the past 30 years has resulted in intramuscular fat levels in pork loin being less than the levels recommended (2–2.5%) for optimum eating quality of pork. However, this needs to be balanced against market and consumer preferences for leaner meat. The fast growing ʻwhiteʼ European pig breeds (Large White, Landrace, Yorkshire) generally have lower levels of intramuscular fat compared with the darker skinned breeds, such as Duroc. Australian research indicates that the inclusion of Duroc bloodlines in predominantly ʻwhiteʼ European breeds improves the eating quality of pork. Large White × Landrace × Duroc crossbred pigs with a high proportion (50%) of Duroc genes had higher marbling values, better tenderness and better flavour compared to pork from Large White × Landrace × Duroc crossbred pigs with a low proportion (<25%) of Duroc genes. Eating quality Back to Contents Page < Back 24 Next > 2. Sex 3. Diet Castration Mineral and vitamin supplements Boar taint in pork (an unpleasant perspiration or urine like odour) may be experienced with Appropriate use of magnesium and vitamin E may reduce the incidence of PSE pork, lower meat from some sexually developing entire males, and is more noticeable during cooking. drip loss in fresh pork, and lead to longer shelf life. The only effective method of eliminating any risk of boar taint is by castration of Metabolic modifiers male pigs. Recent research reported that pork from pigs administered the growth hormone porcine Surgical and immunological castration are available to producers in Australia. Improvac® is a vaccine that was developed in Australia for immunological castration. To be effective, pigs must be vaccinated twice with Improvac®, with the second dose administered around four weeks before slaughter. While these methods are equally effective, the choice of method would be influenced somatotropin (pST) had lower consumer preference scores for tenderness, juiciness and overall acceptability. Thus, while pST administration enables pork producers to better meet consumer demand for leaner pork, its use could diminish tenderness and eating quality of pork. However, there is no evidence that the inclusion of ractopamine (another growth hormone) at 10 parts per million will have any negative effects on consumer acceptance for cured or fresh pork. by factors such as convenience, cost and market acceptance. Procedures for surgical castration are included in the welfare component of the Australian Pig Industry Quality Program (APIQ) Model Code of Practice for the Welfare of Animals – Pigs, Standing Committee on Agriculture and Resource Management Report No. 66. To meet the welfare requirements of APIQ, producers who castrate pigs surgically need to comply with the following code requirements for castration: •• if surgical castration is necessary, it should be done as soon as management practices allow after birth, preferably within seven days. A veterinarian should perform castration of boars older than six weeks using an anaesthetic. •• good post-operational drainage is essential. Due to differences in their performance and requirements, producers should be aware that the castrated pig (barrow) must be managed differently to the entire male. Producers Eating quality Back to Contents Page < Back 25 Next > 4. On farm and transport handling Housing To reduce the risk to eating quality from adverse taints in pork, pigs should be housed in dry pens before slaughter. Stress management Pork eating quality improves when stress levels in pigs are kept to a minimum through optimum handling and mixing techniques on the farm, during transportation and before slaughter. Reducing the stress to pigs associated with transport is probably the most important factor. Pigs from peer groups should not be mixed for at least seven days before market. Where possible, these groups should be kept together during loading, transport and lairage. To decrease the incidence of PSE pork, use of electric prodders and dogs should be avoided or minimised by using trained stockmen and ensuring the good design of races and ramps used to move and load pigs. Eating quality Back to Contents Page < Back 26 Next > Processors Stage of production Impact Step 5. Pre-slaughter handling ** Reduce stresses of pre-slaughter handling by: - checking design of unloading and lairage facility. - minimising handling. - not using electric prods. Remove feed 6–24 hours before slaughter. 6. Carcase handling *** Use low voltage electrical stimulation of carcase. Manage chilling to avoid cold shortening. 7. Product preparation and ageing **** Age meat for 2–7 days. Vacuum pack primal cuts. 8. Moisture infusion **** Increase moisture of fresh pork to improve juiciness and tenderness. Eating quality Back to Contents Page < Back 27 Next > Opportunities for pork processors to contribute to improved pork eating quality 5. Pre-slaughter handling Stress management Pork eating quality improves when stress levels in pigs are kept to a minimum. This is particularly true just before slaughter, as the pigs will have no time to recover from stress at this stage. Pigs should be: • removed from feed at least six hours and no more than 24 hours prior to slaughter. • subjected to no or minimal electric prodding. • kept together in farm/peer groups (ie not mixed with unfamiliar pigs in lairage). Stunning Although there are fewer risks to pork eating quality with CO2 stunning, carefully applied electrical stunning has been found to be just as effective. Eating quality Back to Contents Page < Back 28 Next > 6. Carcase handling Electrical stimulation Carcase hanging Electrical stimulation effectively prevents cold shortening of the muscles and hence improves Hanging carcases from the aitchbone (commonly known as Tenderstretch) improves the the tenderness and colour of the meat. A low-voltage, constant-current system (150mA) is characteristics of pork loin and topside compared with the conventional practice of hanging applied for 30 seconds within two minutes after slaughter; following CO2 stunning. The system carcases from the Achilles tendon. Aitchbone hanging causes muscles on the carcase to stretch, is sensitive to time — a delay beyond two minutes after slaughter will reduce its effectiveness. improving the tenderness after cooking. Pork from carcases hung in this way and then aged for Similarly, the level of applied current is important; higher levels can reduce pork quality. Importantly, the cost of this intervention is low. Once the system has been purchased and installed there are only electricity and minimal maintenance costs. The first machine to be installed commercially in Australia cost about $25,000. When this cost was depreciated over five years and all running costs were considered, it was estimated to cost the processor 0.07 cents/kg to treat all carcases through the plant. Electrical stimulation of carcases improved the consistency of pork eating quality, particularly when used in conjunction with ageing of pork. While stimulation reduced the proportion of loins ranked low for consumer preference, seven days of ageing resulted in more loins in the seven days are of a high eating quality. Processors should be aware that muscles from aitchbone-hung carcases end up in shapes that retail butchers find unconventional. There are additional costs associated with the labour to hang carcases, and in the chiller space required for carcases suspended in this way. However, carcases that are hung from the aitchbone can be re-hung from the Achilles tendon after 6–8 hours. This will make pork cuts a bit squarer than normal Achilles-hung carcases, but they are probably more acceptable than those that continue to be hung from the aitchbone until boning at 24 hours. At least one UK supermarket chain has used the changed shape of muscles to ensure that carcases have been aitchbone-hung to their specifications, and have presented ʻnewʼ musclebased cuts to consumers. top ranking. Chilling There must be careful control of chilling temperature to avoid cold shortening of muscles, and to subsequently maximise pork tenderness whilst minimising the incidence of PSE pork. Subsequent ageing of meat cannot reverse the effects of cold shortening. Achilles hung Tenderstretch Eating quality Back to Contents Page < Back 29 Next > 7. Product preparation and ageing Ageing significantly improves the tenderness of all cuts. The whole carcase can be aged, but ageing for more than five days is best done after vacuum or modified-atmosphere packaging. When boneless loin and topside primals were aged in vacuum bags for seven days post-slaughter, compared to two days, all characteristics of the pork were improved. However, PSE pork does not benefit from ageing. Also, while it is widely held that ageing beef on the bone significantly improves flavour, this has not been verified for pork. 8. Moisture Infusion Pork eating quality can be greatly improved by injecting a dilute solution of salt and phosphates into whole sides of pork or into individual cuts or muscles. It is easier to control injection levels into individual cuts than into the whole side. Moisture infusion consistently produces high quality pork and improves eating quality more significantly than chilling, aitchbone hanging, electrical stimulation, ageing and cooking temperature. Moisture infusion of fresh pork improves the eating quality of pork. However, it is not a method to improve low quality pork and, indeed, it is not as effective with poorer quality pork, such as PSE pork. Eating quality Back to Contents Page < Back 30 Next > Chefs/cooks Stage of production 9. Cooking Impact Step Choose the most appropriate cut. Cook to end point temperature between 65°C and 71°C. Educate consumers, retail butchers and cooks about cooking practices. Eating quality Back to Contents Page < Back 31 Next > Opportunities for chefs and cooks to contribute to improved pork eating quality 9. Cooking guidelines to improve pork eating quality It is a myth that Pork should be cooked more than Beef or Lamb due to food safety reasons. If Pork is overdone then it will be drier, tougher and lack flavour. Unfortunately, the levels of ʻdonenessʼ commonly used in the home and in the food service industry do not optimise eating quality. The best methods of cooking pork must be promoted to consumers, so that the improvements in pork quality made by producers and processors are not wasted. In general, cuts from the loin and leg are leaner than cuts from the forequarter. Cuts with a higher level of subcutaneous or intra-muscular fat may tolerate longer cooking than leaner cuts. Consequently, care should be taken not to cook pork for too long. The general advice is ʻmedium heat for just a few minutesʼ. A meat thermometer is an excellent tool to ensure pork is cooked to optimum internal temperature. However, as consumers do not generally use thermometers, they need general advice on how to cook, and on the appearance of correctly cooked meat. At an internal end-point temperature of 65oC, pork may have a slight pink colour in the centre of the meat (ʻhint of pinkʼ) — consumers need reassurance that pork with this appearance is acceptable. The most widely used practice is to recommend approximate cooking times as a guide to cooks. However, cooking times to achieve the optimum result will vary depending on the cut, whether the bone is left in, the cooking method and the type of oven or cooking equipment used. Accordingly, any recommendation will try to allow for different cuts and methods, but are still only guides. Cuts with the bone in, particularly if the bone stretches the length of the cut, as is the case with loin chops or bone-in roasts, cook slower than cuts with no bone. The recommendation for pan frying cuts with no bone is three minutes on each side on medium heat and for cuts with a bone is four minutes per side. Pork should be cooked to reach an internal end-point temperature between 65˚C and 71oC. Between these temperatures pork is at its juiciest, with maximum flavour and tenderness. For food safety, the recommendation is that the internal temperature stays above 61oC for a minimum of three minutes and 36 seconds. The final minutes of cooking are important as internal temperatures may increase quickly once an internal temperature of 65oC is reached. Eating quality Back to Contents Page < Back 32 Next > Marketing Objectives for the Pork Industry Per Capita consumption of Meat in Australia by decade. Source: ABARE. Pork has enjoyed enormous growth in popularity in Australia since the 1960ʼs and this growth has continued anew in the 2000ʼs. This continuing growth of Pork has seen Pork at the developing edge of Australiaʼs innovative new eating culture. Pork will continue its strategy to move away from an “occasional” to an “everyday” meat consideration for Australian homes and as the new source of inspiration and ideas for food service. Summer TVC Visit www.pork.com.au to see the latest advertising campaigns for Pork. Marketing Objectives Back to Contents Page < Back 33 Next > It is the role of Australian Pork Limited to undertake marketing in co-operation with the Industry, Retailers, and Food Service, to support the continuing growth of fresh Pork consumption. Despite the growth which has already taken place over the past decades, the Australian Pork Industry has set the target of growing fresh Pork consumption by an additional 50% from 2004/05 to 2009/10. Research has shown that Australians are very open to enjoying more Pork. The objectives are to overcome some old-fashioned “Myths” about Pork and to promote Pork meal ideas for both home and food service. Marketing objectives will be achieved by a number of key strategies: • Promotion of the great flavour of Pork and the opportunity to add more variety and interest to the weekly meals. • Improving the understanding that Pork does not have to be over-cooked. The best method is a medium heat to keep Pork at its juicy and tender best. • Promotion of the health and nutrition benefits of Pork. • Improving the knowledge and experience with a wider range of cuts, and the development and promotion of a great range of cooking and meal ideas. • Development in both Retail and Food service markets, promoting the benefits of developing Pork to butchers, retailers and restaurateurs. A new logo for Pork was launched in 2003 to represent an updated approach by the Industry to present Pork in a contemporary manner and a marketing program is planned through 2006 and beyond to continue to gain consumer share. �������� Marketing Objectives Back to Contents Page < Back 34 Next > Innovation and Eating Quality Improvement for Consumers: Moisture Infused Pork Pork is a flavoursome meat which is low in fat, perfect for modern needs. In fact, because Pork, like other proteins, is about 75% water and is also such a relatively low fat meat, this explains why over-cooking will result in moisture loss and a tough dry eating experience. The Australian Pork Industry has developed “Moisture Infused” Pork to provide a lean meat that is easier to cook and will remain juicy and tender even with overcooking. Moisture Infused Pork has been infused with water and salt and has been developed to compensate for moisture lost in cutting, storage, and cooking. This process is undertaken with all consideration of food safety and is undertaken to produce a superior product for taste and ease of cooking. Sometimes, Moisture Infused Pork will also be flavoured or marinated to further add cooking convenience for consumers, but otherwise, the meat looks completely unchanged to regular Pork. This innovation is a major breakthrough for any home cooks who want a delicious Pork meal but are concerned with cooking. For chefs, Moisture Infused Pork offers a delicious product with far better “holding” quality without deterioration in eating experience. Product Innovation Back to Contents Page < Back 35 Next > The Nutritional Benefits of Pork Lean Pork* has less fat than skinless chicken breast! Not only is lean Pork lower in fat than skinless chicken breast, it also has twice the iron. There are fifteen Lean Pork* Nutritional Information Heart Foundation approved Pork cuts, and seven cuts when trimmed of visible fat, are leaner than skinless chicken breast.: *Leg Steak, Rump Steak, Leg Schnitzel, Leg Strips, Fillet, Butterfly Steak and Medallion Steak. In addition to these cuts, Loin Chop (fat trimmed) Loin Cutlet, Diced, Mince, Loin, Topside, Serving size 125g Average QTY per Serving Average QTY per 100g Energy 526kj (126Cal) 440kj (100Cal) Protein 27.8g 22.2g Fat, total -Saturated 1.5g 1.2g Carbohydrate 0g 0g Sugars 0g 0g Sodium 66mg 53mg Iron 1.25mg 1.0mg Silverside Roasts and Loin Steak are also approved. Not only is pork low in fat, but the fats present are predominately the preferred unsaturated fats. Lean pork is also ʻnutrient denseʼ being rich in important vitamins and minerals such as, thiamine, riboflavin and B 12 as well as iron, zinc and magnesium. Pork is a good-tasting part of a nutritious balanced diet. It contributes to a wide range of our daily nutritional needs. *Figures are for the average of raw Lean Pork cuts as listed, trimmed of visible fat: Leg Steak, Rump Steak, Leg Schnitzel, Leg Strips, Fillet, Butterfly Steak and Medallion Steak. Data sources: Pork – Food Australia 1996 48 (2) S1 – 15 Pork Analysis. Barnes. Lewis and Buick. Chicken – Nutrient Composition Australian Chicken. Data with ANZFA and Ann Hunt 1999, as supplied by Australian Chicken Meat Federation. Nutrition Back to Contents Page < Back 36 Next > Pork is a good-tasting part of a nutritious balanced diet. It contributes to a wide range of our daily nutritional needs. Nutrient General Protein Dietary Iron Zinc Benefit Pork is nutrient dense so including pork in your diet weekly helps increase protein, iron, zinc B12 and thiamin intakes. Variety makes balanced eating, pork in the diet adds to the balance by being a source of essential nutrients. Pork contains significant levels of nutrients compared to its kilojoule level. Protein is essential for the every day health and growth of children. Pork is an excellent source of protein, containing 25-32% protein (when cooked) or 17-20% (raw). Additionally good sources of protein, as in pork helps satisfy appetite. Pork is a good source of dietary iron. The standard 100g portion contains 12% of the average person’s daily iron requirements. The iron in pork is readily. digested and absorbed and is vital for all cell growth and development. Pork is a good source of zinc, vital for strong immune systems. There are many cuts of pork that are lean, in fact there are no fewer than 7 cuts of Pork which have less fat than skinless chicken breast, and 15 cuts approved by the Fats National Heart Foundation – there is little marbling throughout the carcase and any excess external selvage can be easily trimmed. Pork is a source of vital omega 3 fats, necessary to keep brain, heart and blood vessels healthy. Vitamin B12 Pork is a good source of B 12, the vitamin found only in animal foods and vital for proper production of red blood cells. Vitamin C Vitamin C, eaten together with any foods containing iron, markedly increases the total iron absorbed from those foods. Pork recipes often include vitamin C rich fruits, eg: we eat ham and pineapple; pork with oranges or berries; melon and smoked ham – all of which enhance iron absorption. Thiamin Pork is one of the most concentrated sources of thiamin, the B group vitamin, necessary to convert food into useable energy. Nutritional Overview Back to Contents Page < Back 37 Next > Nutrients per 150 gram serve for a range of trimmed Pork cuts: Cut Energy Energy Protein Total Total sat Total Total Total KJ Cal grams fat grams PUFA mono Omega3 grams grams mg grams % RDI Na mg Fe mg Fe% Zn mg RDI Zn% B12 B12 % Thiamin Thaimin % RDI microrg RDI mg RDI estimate Fillet 625 150 33.3 1.6 0.6 0.7 0.3 28 10 85 1.7 14 2.5 21 1.4 48 1.2 110 Leg steak 625 150 32.8 1.8 0.7 0.8 0.3 32 13 85 1.5 12 3.3 27 1.4 48 1.3 118 Silverside 660 160 32.0 3.2 1.2 1.5 0.5 58 24 95 1.4 12 2.9 24 1.2 41 1.1 100 Topside 660 160 2.0 3.2 1.2 1.5 0.5 58 24 95 1.4 12 2.9 24 1.2 41 1.1 100 Round steak 655 155 28.5 2.7 0.9 1.2 0.6 49 20 85 1.5 12 3.3 27 1.4 48 1.3 118 Rump 660 160 32.0 3.2 1.2 1.5 0.5 58 24 95 1.4 12 2.9 24 1.2 41 1.1 100 Nutritional Overview Back to Contents Page < Back 38 Next > Food Safety is a term which encompasses methods used to minimise the risk to the 6. Establish record keeping procedures to demonstrate that the process safety and integrity of food. The food business in Australia now focuses more than ever is working properly. Records should document critical control point before on issues associated with food safety, particularly the demand for food free from monitoring, verification activities, and deviation records. microbiological hazards. Food Standards Australia and New Zealand (FSANZ) is developing standards for major foods in Australia and New Zealand to cover the whole of the food supply chain from 7. Establish procedures for verifying the HACCP system is working properly. Verification procedures may include reviewing the HACCP plan, critical control point records, as well as microbiological testing. paddock to plate to maintain a safe food supply in both food manufacturing industry and primary producers. For further information on FSANZ visit their web-site: www.foodstandards.gov.au HACCP HACCP stands for Hazard Analysis Critical Control Point. HACCP is a risk management tool used by food companies globally for identifying where things can go wrong, and to prevent problems from occurring. There are seven key steps to the system: 1. Conduct a hazard analysis to identify potential hazards which could occur in the food production process. 2. Identify the critical control points. These are points in the process where potential hazards can be controlled and monitored. 3. Establish the critical limits for the process at each critical control point. 4. Establish ways to monitor the critical control points. This is to ensure targets are being met. 5. Determine corrective action to be taken if monitoring indicates a critical control point is not within its established limits. Food Safety Back to Contents Page < Back 39 Next > Stay out of the Danger Zone The key to understanding the concept of food safety is an understanding of how bacteria work. There are two types of bacteria - those that are useful and those that are harmful. Useful bacteria are natureʼs cleaners which break down garbage and dead vegetation. Harmful bacteria are those that cause illness or food poisoning and are known as pathogens i.e. Salmonella, some strains of E. coli, Staphylococcus Aureus and Listeria Monocytogenes are some of the more common pathogens. Bacteria require nourishment, water and the right temperature to survive. Most bacteria will not multiply under temperatures of less than 5°C and only a few survive temperatures of greater than 74°C. The danger zone for bacteria growth is between 5°C and 60°C with optimum temperature for growth between 20°C and 45°C The following is a guide to temperature and growth of bacteria: the right temperature and sufficient time are important factors for bacteria growth. 100°C Safe holding temperature 100˚C DANGER ZONE 60°C Bacteria multiply at or below this temperature 60˚C 5°C 4°C 0°C -15°C Food poisoning bacteria multiply at and above this temperature Maximum storage temperature of chilled food 4˚C Minimum refrigerator temperature Is the upper limit storage temperature of frozen meat 0˚C -15˚C 5˚C Food Safety Back to Contents Page < Back 40 Next > How fast do bacteria grow? When given the right food at the right temperature (Danger Zone) food poisoning bacteria will grow very rapidly. Bacteria reproduce by dividing in half, so in optimum conditions one becomes two in about 20 minutes. In this way, one single bacterium in food can be 4,000 in only 4 hours and over 2 million in 7 hours. This table shows how quickly one food bacterium can become many. TIME NUMBER OF BACTERIA 12.00 1 12.20 2 12.40 4 1.00 8 2.00 64 3.00 512 4.00 4,096 5.00 32,768 6.00 262,144 7.00 2,097,152 Food Safety Back to Contents Page < Back 41 Next > Correct handling and storage of fresh and frozen meat products will maximise shelf life. It is important to practise three easy steps to beat product spoilage. Keep it CLEAN - Keep it COLD - Keep it MOVING. How do I store frozen Pork product? How do I store chilled (fresh) Pork? Freezing Pork items extends the shelf life to between 6 and 12 months if product is The lower the temperature the longer the shelf life. maintained at minus 18°C or below. The best results are achieved when chilled Pork is stored at the recommended temperature Steps to take to ensure that frozen Pork products are maintained in optimum condition. of between 0°C and 4°C. Steps to take to ensure that chilled (fresh) Pork products are maintained in optimum condition. 1. Maintain an accurate temperature gauge in your cool room at all times. 2. Keep cool rooms closed with exit and entry kept to a minimum. 3. Maximise cool room air flow by keeping the door tightly closed when not in use. 4. Keep the cool room dry, clean and sanitised on a regular basis. 5. Raw Pork should not be in contact with other raw meat in the cool room. 6. Store raw Pork fat side up in single layers where ever possible. 1. To preserve optimum quality, store Pork items in a freezer at minus 18°C or below. 2. Pork should not be frozen in stacks or placed on top of one another as this extends the time layers take to freeze. Thicker cuts of Pork will take longer to freeze. 3. Pork cuts should be sealed totally in plastic wrap to prevent drying and deterioration from freezer burn. 4. Label and date all Pork items placed in frozen storage and regularly rotate the stock. 5. Thaw frozen Pork in a refrigerator at 0°C to 5˚C. Do not thaw Pork in warm water. Microwave thawing is acceptable. 7. Raw and cooked Pork should never come in contact. 6. Once Pork items are completely thawed use the product immediately. 8. All fresh Pork items stored in cool rooms should be labelled and 7. Never re-freeze Pork after it has been thawed. dated for regular stock rotation. 9. Chilled (fresh) Pork must be transported in a refrigerated vehicle capable of maintaining the Pork at a constant 0°C to 4°C. Storage and Handling Back to Contents Page < Back 42 Next > Cooking Recommendations The recommendation is that Pork should always be cooked on medium heat to an internal temperature of 65˚C (155˚F) and then rested under cover for five minutes during which time the internal temperature will rise to 69˚C (160˚F). Remember: Pork is best cooked on medium heat The main advice is that Pork cooks best on a medium heat. This allows the heat to gently cook through to the inside of the meat with less chance of burning or drying out. Cooked on medium heat, Pork is easy and quick to prepare to perfection. Remember: Pork does not have to be overcooked to be safe It is a myth that Pork is any more unsafe than the equivalent Beef or Lamb for cooking. As Pork is a lean meat, overcooking can result in a dry and tough piece of Pork. To enjoy Pork juicy and tender, cook on a medium heat until cooked just through. When cooked as recommended, there may be a faint hint of pink in the centre. Cooking Recommendations Back to Contents Page < Back 43 Next > General Cooking Advice and Hints Times are approximate as individual meat weight and thickness varies. However, some general advice and hints: • Remove meat from refrigerator to allow to warm to room temperature. • Preheat pan/oven/grill before cooking. • When cooking in a pan, turn meat only once. • Avoid frequent prodding of the meat while cooking . • It is always a good investment to use a kitchen meat thermometer. If checking with an internal meat thermometer, do not let the thermometer touch the bone. • Always cut meat across the grain to keep it tender. • After cooking, Pork should have a “faint hint” of pink in the middle (except for sausages and mince). • Pork mince is great alternative to use when cooking any mince dish. • Marinating can help add extra flavour and tenderness. Cooking Recommendations Back to Contents Page < Back 44 Next > Pan Fry, BBQ or Grill Steaks Medium heat 2-3 minutes per side depending on thickness. Chops and Cutlets Medium heat for 3-4 minutes per side depending on thickness. Spare ribs Tips: • Pre-heat pan, BBQ or grill. • Ideally, have Pork at room temperature before cooking. • Brush Pork with oil instead of putting oil in pan or grill. • Turn Pork only once, and avoid frequent prodding. • Rest for 1 minute before serving except for sausages and mince. Medium heat 7–10 minutes each side. Fillet Medium heat, rolling onto each side for 2-3 minutes each until just a hint of pink in the middle. Sausages and mince rissoles Medium heat 4-6 minutes until cooked through. Crumbed Schnitzels High heat for a minute per side until browned. Kebabs (Diced) Medium heat 2 minutes per side. Cooking Method Back to Contents Page < Back 45 Next > Stir Fry Braise/Stew/Casserole Strips, Diced, Mince Scotch Steaks, Forequarter Chops, Diced, Hocks, Pork Belly, Ribs Medium to high heat for 1 – 2 minutes till light brown. Simmer in liquid on low heat for a minimum of 2 hours. Tips: Tips: • Have all your ingredients chopped and ready to go. • Slow-cooking methods are sensational for value priced cuts. • If preparing Pork for Stir Fry from sub primals, always cut Pork across • Meat can be seared or browned first in a pan if preferred. the grain. • Always keep the heat in your wok – adding too much meat at the same time will lower cooking heat too much. It is better to cook in small batches (200g or less). Cooking Method Back to Contents Page < Back 46 Next > Roast Roast with crackling – • Preheat oven to 220°C. • Pat the surface of the rind dry with a paper towel. • Rub 2 teaspoons of oil and salt well into the scored rind. • Cook for 20 minutes at 220°C. • Turn down oven to 180°C and cook roast for 45 minutes per kg. • Rest under foil for 10 minutes. Roast without crackling – • Optional: sear first in a pan at high heat to better seal in juices. • Place in a preheated 180°C oven and cook for 45 minutes per kilogram. • Rest under foil for 5-10 minutes. Tips: • To check the doneness of a roast, pierce the thickest part. The juices should run pink to clear. • Another way of checking if a roast is done, is to test the internal temperature of the roast with a meat thermometer. • The roast is cooked to rare when the temperature reaches 60˚C; medium when the temperature reaches 65-70˚C; and is well-done at 75˚C. • It is important when cooking any Pork to rest the meat before carving. This allows the meat to settle, keeping the juices in the meat. Cooking Method Back to Contents Page < Back 47 Next > Product Cut: LEG BONE IN Oven Temperature: C = 160˚C B = 180˚C C1 C2 C3 INITIAL WEIGHT 10.21 9.92 10.04 WEIGHT AT 55˚C 7.68 7.46 7.30 WEIGHT LOSS 2.53 2.46 2.74 B1 B2 B3 10.10 9.77 9.12 7.18 7.15 6.45 2.92 2.62 2.67 25% 25% 27% WEIGHT AT 69˚C 7.13 6.84 6.73 WEIGHT LOSS 3.08 3.08 3.31 29% 27% 29% 6.50 6.39 6.73 3.60 3.38 2.39 18% 22% 22% WEIGHT AT 69˚C 1.56 1.44 1.41 WEIGHT LOSS 0.49 0.58 0.56 18% 16% 19% 1.25 1.59 1.26 0.45 0.49 0.47 VARIATION VARIATION 30% 31% 33% 36% 35% 26% Product Cut: SILVERSIDE, MINI ROAST Oven Temperature: C = 140˚C B = 160˚C C1 C2 C3 INITIAL WEIGHT 2.05 2.02 1.97 WEIGHT AT 55˚C 1.68 1.58 1.54 WEIGHT LOSS 0.37 0.44 0.43 B1 B2 B3 1.70 2.08 1.73 1.40 1.75 1.41 0.30 0.33 0.32 VARIATION VARIATION 24% 29% 28% 27% 24% 27% Cooked Pork Yield Test Back to Contents Page < Back 48 Next > Product Cut: TOPSIDE, MINI ROAST Oven Temperature: C = 140˚C B = 160˚C C1 C2 C3 INITIAL WEIGHT 1.33 1.17 1.33 WEIGHT AT 55˚C 1.09 0.89 1.08 WEIGHT LOSS 0.24 0.28 0.25 B1 B2 B3 1.43 1.49 1.20 1.19 1.25 0.95 0.24 0.24 0.25 18% 24% 19% WEIGHT AT 69˚C 1.02 0.83 1.01 WEIGHT LOSS 0.31 0.34 0.32 17% 16% 21% 1.08 1.14 0.85 0.35 0.35 0.35 24% 25% 27% WEIGHT AT 69˚C 0.78 0.63 0.72 WEIGHT LOSS 0.35 0.29 0.36 22% 30% 21% 0.79 0.57 0.67 0.30 0.32 0.33 25% 30% 27% WEIGHT AT 69˚C 0.74 0.67 0.78 WEIGHT LOSS 0.32 0.36 0.35 29% 30% 30% 0.74 0.69 0.69 0.37 0.38 0.36 VARIATION VARIATION 23% 29% 24% 25% 24% 29% Product Cut: KNUCKLE, MINI ROAST Oven Temperature: C = 140˚C B = 160˚C C1 C2 C3 INITIAL WEIGHT 1.13 0.92 1.08 WEIGHT AT 55˚C 0.86 0.69 0.79 WEIGHT LOSS 0.27 0.23 0.29 B1 B2 B3 1.09 0.89 1.00 0.85 0.62 0.79 0.24 0.27 0.21 VARIATION VARIATION 31% 32% 33% 28% 36% 33% Product Cut: RUMP, MINI ROAST Oven Temperature: C = 160˚C B = 180˚C C1 C2 C3 INITIAL WEIGHT 1.06 1.03 1.13 WEIGHT AT 55˚C 0.80 0.72 0.83 WEIGHT LOSS 0.26 0.31 0.30 B1 B2 B3 1.11 1.07 1.05 0.79 0.75 0.74 0.32 0.32 0.31 VARIATION VARIATION 30% 35% 31% 33% 36% 34% Cooked Pork Yield Test Back to Contents Page < Back 49 Next > Product Cut: EASY CARVE SHOULDER Oven Temperature: C = 160˚C B = 180˚C C1 C2 C3 INITIAL WEIGHT 5.49 5.11 5.17 WEIGHT AT 55˚C 4.17 3.87 3.62 WEIGHT LOSS 1.32 1.24 1.55 24% 24% 30% WEIGHT AT 69˚C 3.84 3.33 3.57 WEIGHT LOSS 1.65 1.78 1.60 B1 B2 B3 5.15 5.28 5.19 3.22 3.55 3.66 1.93 1.73 1.53 38% 33% 30% 2.96 3.22 3.36 2.19 2.06 1.83 43% 39% 35% VARIATION VARIATION 30% 35% 31% Product Cut: COLLAR BUTT ROAST Oven Temperature: C = 160˚C B = 180˚C INITIAL WEIGHT WEIGHT AT 55˚C WEIGHT LOSS VARIATION WEIGHT AT 69˚C WEIGHT LOSS VARIATION C1 C2 C3 1.72 2.04 1.94 1.32 1.69 1.48 0.40 0.35 0.46 23% 17% 24% 1.22 1.36 1.37 0.50 0.68 0.57 29% 33% 29% B1 B2 B3 1.79 1.71 1.64 1.27 1.30 1.15 0.52 0.41 0.49 29% 24% 30% 1.10 1.18 1.00 0.69 0.53 0.64 39% 31% 39% 10% 10% 7% WEIGHT AT 69˚C 2.51 2.64 3.14 WEIGHT LOSS 0.39 0.42 0.36 12% 11% 11% 2.39 2.84 3.15 0.59 0.58 0.65 Product Cut: BELLY BONE IN Oven Temperature: C = 160˚C B = 180˚C C1 C2 C3 INITIAL WEIGHT 2.90 3.06 3.50 WEIGHT AT 55˚C 2.61 2.75 3.25 WEIGHT LOSS 0.29 0.31 0.25 B1 B2 B3 2.98 3.42 3.80 2.62 3.05 3.40 0.36 0.37 0.40 VARIATION VARIATION 13% 14% 10% 20% 17% 17% Cooked Pork Yield Test Back to Contents Page < Back 50 Next > Product Cut: LOIN RACK Oven Temperature: C = 160˚C B = 180˚C C1 C2 C3 INITIAL WEIGHT 1.64 1.70 1.87 WEIGHT AT 55˚C 1.29 1.35 1.52 WEIGHT LOSS 0.35 0.35 0.35 B1 B2 B3 1.62 1.69 1.83 1.27 1.33 1.48 0.35 0.36 0.35 21% 21% 19% WEIGHT AT 69˚C 1.15 1.23 1.39 WEIGHT LOSS 0.49 0.47 0.48 22% 21% 19% 1.16 1.20 1.35 0.46 0.49 0.48 11% 11% 13% WEIGHT AT 69˚C 1.70 1.90 1.58 WEIGHT LOSS 0.28 0.28 0.31 16% 13% 16% 1.63 2.00 1.57 0.41 0.41 0.37 13% 15% 18% WEIGHT AT 69˚C 0.19 0.21 0.13 WEIGHT LOSS 0.04 0.05 0.04 15% 11% 12% 0.17 0.16 0.22 0.03 0.03 0.04 VARIATION VARIATION 30% 28% 26% 28% 29% 26% Product Cut: BELLY - BONE OUT Oven Temperature: C = 160˚C B = 180˚C C1 C2 C3 INITIAL WEIGHT 1.98 2.18 1.89 WEIGHT AT 55˚C 1.76 1.95 1.65 WEIGHT LOSS 0.22 0.23 0.24 B1 B2 B3 2.04 2.41 1.94 1.72 2.09 1.64 0.32 0.32 0.30 VARIATION VARIATION 14% 13% 16% 20% 17% 19% Product Cut: TENDERLOIN Oven Temperature: C = 160˚C B = 180˚C C1 C2 C3 INITIAL WEIGHT 0.23 0.26 0.17 WEIGHT AT 55˚C 0.20 0.22 0.14 WEIGHT LOSS 0.03 0.04 0.03 B1 B2 B3 0.20 0.19 0.26 0.17 0.17 0.23 0.03 0.02 0.03 VARIATION VARIATION 17% 19% 24% 15% 16% 15% Cooked Pork Yield Test Back to Contents Page < Back 51 Next > Product Cut: CUTLETS Oven Temperature: C = 160˚C B = 180˚C C1 C2 C3 INITIAL WEIGHT 0.32 0.23 0.23 WEIGHT AT 55˚C 0.28 0.19 0.20 WEIGHT LOSS 0.04 0.04 0.03 B1 B2 B3 0.22 0.26 0.26 0.17 0.22 0.21 0.05 0.04 0.05 13% 17% 13% WEIGHT AT 69˚C 0.26 0.17 0.18 WEIGHT LOSS 0.06 0.06 0.05 23% 15% 19% 0.17 0.20 0.20 0.05 0.06 0.06 21% 19% 17% WEIGHT AT 69˚C 3.10 3.64 4.12 WEIGHT LOSS 1.31 1.33 1.32 19% 19% 20% 3.39 3.69 3.50 1.25 1.21 1.24 27% 30% 29% WEIGHT AT 69˚C 4.48 3.55 4.43 WEIGHT LOSS 2.20 1.98 2.55 31% 36% 31% 4.35 3.72 4.32 2.75 2.53 2.55 VARIATION VARIATION 19% 26% 22% 23% 23% 23% Product Cut: ROLLED LOIN Oven Temperature: C = 160˚C B = 180˚C C1 C2 C3 INITIAL WEIGHT 4.41 4.97 5.44 WEIGHT AT 55˚C 3.49 4.04 4.51 WEIGHT LOSS 0.92 0.93 0.93 B1 B2 B3 4.64 4.90 4.74 3.74 3.98 3.80 0.90 0.92 0.94 VARIATION VARIATION 30% 27% 24% 27% 25% 26% Product Cut: EASY CARVE LEG Oven Temperature: C = 160˚C B = 180˚C C1 C2 C3 INITIAL WEIGHT 6.68 5.53 6.98 WEIGHT AT 55˚C 4.90 3.88 4.95 WEIGHT LOSS 1.78 1.65 2.03 B1 B2 B3 7.10 6.25 6.87 4.88 4.03 4.71 2.22 2.22 2.16 VARIATION VARIATION 33% 36% 37% 39% 41% 37% Cooked Pork Yield Test Back to Contents Page < Back 52 Next > The late seventies and early eighties saw a significant shift in the way fresh pork was prepared and sold. A new method of pork preparation was introduced known as “New Fashioned Pork”. This was Modern Cuts Modern cuts generally are derived from slightly larger carcases around the 55 to 70kg mark. The difference between modern cuts and traditional cuts is that the bone, rind and excess fat in response to consumers shift in attitude to health concerns. are removed from most modern cuts. This means that there is less wastage for the consumer. New Fashioned Pork cuts basically were boneless, rindless and in many cases trimmed of all There are several advantages for the butcher in producing modern cuts such as higher profit visible fat. margins, increased product range and greater control over eating quality by separating Whilst New Fashioned Pork is no longer promoted as such, the cuts still are popular with cooking method. butchers, chefs and consumers. Traditional cuts of pork are also still available from butchers muscles, particularly in the leg and forequarters, which vary in terms of eating quality and and supermarkets. Research by APL has found that the majority of consumers still prefer modern cuts over Traditional cuts health benefits, and more suitable portion sizes. traditional for reasons including, less waste, perceived better value for money, improved Traditional cuts normally come from relatively light, 45 to 55kg carcases and are limited in terms of product range. These cuts will quite often contain bone and are rarely trimmed of rind and fat. Traditional cuts are generally limited to a selection of roasts and chops. Some portions such as the belly, hand or shoulder picnic may be pickled. Traditional Forequarter Cut Modern forequarter cuts Traditional Cuts vs Modern Back to Contents Page < Back 53 Next > About AUS-MEAT Limited AUS-MEAT is a product of, and is wholly owned by, the Australian meat and AUS-MEAT’s Role livestock industries. AUS-MEAT seeks: AUS-MEAT has always been directly accountable to industry through representation • to convert industryʼs intent into policy and practical standards; on the Australian Meat Industry Language and Standards Committee • to gain agreement regarding implementation; The Organisation • to deliver training to industry operatives who implement the Language; and • to monitor the implementation through accrediting Quality Management Systems for the • Industry owned. • Industry integrity through Quality Management Systems. • Committed and expert staff. • Accreditation Systems and Standards. • Quality Management Systems. • Livestock Production systems. • Export Regulatory Requirements. • Auditing and Training. Industry experience in areas such as: Gate to Plate, Business Partnerships, Program Management, Administration services, Quality Improvement, Auditing services, Complaints. enterprises that use it. Competencies: • Strategically located auditors. • Qualified Quality System auditors registered with QSA. • Qualifications in HACCP based quality systems. • Registered food safety auditors with QSA. • Practical experience in rural production systems. • Knowledge of export regulatory requirements. • Tertiary & technical qualifications in Veterinary science, Agricultural science, Animal production, Food Science & technology, Project Management. • Practical hands on training experience professionalism, integrity & competence in delivery of certification systems. Who is AUS-MEAT Back to Contents Page < Back 54 Next > Basic Categories PORK *P* SOW PORK *SP* BOAR PORK *BP* Alternative Categories • Female (Gilt), Barrow or Entire male porcine Females show no evidence of milk secretion SUCKER PORK *SUK* • Porcine weighing up to 35kg (HSCW) • Males show no evidence of SSC GILT PORK *GP* • Female porcine showing no evidence of milk secretion GILT LIGHT PORK *GLP* • Female porcine weighing up to 60kg (HSCW) • Females showing no evidence of milk secretion GILT HEAVY PORK *GHP* • Female porcine weighing more than 60kg (HSCW) • Females showing no evidence of milk secretion BARROW PORK *BAP* • Barrow male porcine showing no evidence of SSC BARROW LIGHT PORK *BLP* • Barrow male porcine weighing up to 60kg (HSCW) • Showing no evidence of SSC BARROW HEAVY PORK *BAHP* • Barrow male porcine weighing more than 60kg (HSCW) • Showing no evidence of SSC MALE LIGHT PORK *MLP* • Entire male porcine weighing up to 60kg (HSCW) • Showing no evidence of SSC MALE HEAVY PORK *MHP* • Entire male porcine weighing more than 60kg (HSCW) • Showing no evidence of SSC • Female porcine with milk secretion • Male porcine • Showing evidence of SSC Definition BARROW GILT SCC HSCW Castrated Male Pig A Female that has not produced piglets or that has not reached an evident stage of pregnancy Secondary Sexual Characteristics Tusks Scutum or shield on the forequarter Strong sexual odour Thickness of skin Pronounced protractor muscle Hot Standard Carcase Weight Pork Categories Back to Contents Page < Back 55 Next > A better and fairer way of trading for the Australian Pig Industry All sectors of the Australian pig industry have agreed on a Standard Carcase definition that ensures all producers and buyers throughout Australia have a standard by which to compare prices and carcase weights irrespective of the slaughter trim. The parts indicated shall be removed in addition to the hair and scurf. Testes and Penis Toenails from the Hindtrotters “The standard carcase definition for pigs” Pictured right is a carcase trimmed to the Standard Carcase definition. As you may know there are many combinations of carcase trim. In order to ensure fair trading irrespective of trim a Conversion Factor has been introduced. The Conversion Factor for the Standard Carcase definition is 1. Other than Sucker Pork and skin-off carcases, a Pigmeat Carcase is the body of a slaughtered Kidneys and porcine animal after: bleeding, removal of all the internal digestive, respiratory, excretory, Kidneys Fat reproductive and circulatory organs and minimum trimming as required by meat inspection service for the carcase to be passed fit for human consumption. Also the removal of the: Hair and scurf Hooves of the foretrotters and of the hindtrotters Testes and penis Ears, eyelids/lashes, facial hair and tongue Kidneys and kidney fat The Carcase must be weighed hot (HSCW) Ears Tongue Eyelids/Lashes Toenails from the Front Trotters AUS-MEAT accredited abattoirs may trim carcases to any one of 24 trim options. However Facial Hair operators must report all pig carcase weights in terms of the Standard Carcase Definition (Trim No.1). Medial Lateral AUS-MEAT Standard Carcase Definition Back to Contents Page < Back 56 Next > How the Conversion Factor Works Example 1 (for under 60kg HSCW) Trim 13 Head OFF, Flares OUT, Foretrotters OFF, Hindtrotters ON. Scale Weight 48.5kg x conversion factor 1.105 = Standard Carcase Weight 53.6kg. Head Removal and Skull out Where Trim Options specify “Head Off” or “Skull Out”, the following dressing procedures apply: Head Off: The head is removed between the occipital bone and the 1st cervical vertebrae by a square cut transversely across the neck muscles. Skull Out: A cut commencing at the lower jaw under the chin follows the jaw bone through to the neck joint ensuring cheek muscles are retained on the jowl. The Example 2 (for over 60kg HSCW) snout and portions of skin retained on the lower jaw near the mouth remain on the Trim 3 Head ON, Flares IN, Foretrotters OFF, Hindtrotters ON. Scale Weight 61.5kg x conversion factor 1.009 = Standard Carcase Weight 62kg. skull. The skull is removed by a cut through the occipital bone and the 1st cervical vertebrae. The Following Charts are for the Standard Conversion of: 1. 60 kg and under (HSCW) and The Standard Conversion chart has been developed for conversion of non-standard carcases back to the Standard Carcase Definition. This means reporting of carcase weights to producers is on a uniform and comparable basis. There are separate conversion charts for heavier pigs (over 60kg dressed weight) and lighter carcases. 2. Over 60 kg (HSCW). The Conversion Factor is applied to your carcase trim to bring it to the Standard Carcase Weight which means fairer trading. AUS-MEAT Conversion Factor Back to Contents Page < Back 57 Next > Over 60kg (HSCW) 60kg and Under (HSCW) TRIM NUMBER HEAD FLARES FORE TROTTERS HIND TROTTERS MAXIMUM* SCALE WEIGHT KG CONVERSION FACTOR TRIM NUMBER HEAD FLARES FORE TROTTERS HIND TROTTERS MAXIMUM* SCALE WEIGHT KG CONVERSION FACTOR 1 ON IN ON ON 60.0 1.000 1 ON IN ON ON 60.1 1.000 2 ON OUT ON ON 59.0 1.012 2 ON OUT ON ON 59.1 1.014 3 ON IN OFF ON 59.5 1.011 3 ON IN OFF ON 59.6 1.009 4 ON IN ON OFF 59.5 1.011 4 ON IN ON OFF 59.6 1.009 5 ON OUT OFF ON 58.5 1.023 5 ON OUT OFF ON 58.6 1.023 6 ON OUT ON OFF 58.5 1.023 6 ON OUT ON OFF 58.6 1.023 7 ON IN OFF OFF 59.0 1.022 7 ON IN OFF OFF 59.1 1.019 8 ON OUT OFF OFF 58.0 1.035 8 ON OUT OFF OFF 58.1 1.033 09 OFF IN ON ON 56.0 1.078 09 OFF IN ON ON 56.1 1.073 10 OFF OUT ON ON 55.0 1.092 10 OFF OUT ON ON 55.1 1.089 11 OFF IN OFF ON 55.5 1.091 11 OFF IN OFF ON 55.6 1.084 12 OFF IN ON OFF 55.5 1.091 12 OFF IN ON OFF 55.6 1.084 13 OFF OUT OFF ON 54.5 1.105 13 OFF OUT OFF ON 54.6 1.100 14 OFF OUT ON OFF 54.5 1.105 14 OFF OUT ON OFF 54.6 1.100 15 OFF IN OFF OFF 55.0 1.104 15 OFF IN OFF OFF 55.1 1.095 16 OFF OUT OFF OFF 54.0 1.120 16 OFF OUT OFF OFF 54.1 1.110 17 SKULL OUT IN ON ON 57.0 1.057 17 SKULL OUT IN ON ON 57.1 1.051 18 SKULL OUT OUT ON ON 56.5 1.071 18 SKULL OUT OUT ON ON 56.6 1.066 19 SKULL OUT IN OFF ON 56.5 1.070 19 SKULL OUT IN OFF ON 56.6 1.061 20 SKULL OUT IN ON OFF 56.5 1.070 20 SKULL OUT IN ON OFF 56.6 1.061 21 SKULL OUT OUT OFF ON 56.0 1.083 21 SKULL OUT OUT OFF ON 56.1 1.076 22 SKULL OUT OUT ON OFF 56.0 1.083 22 SKULL OUT OUT ON OFF 56.1 1.076 23 SKULL OUT IN OFF OFF 56.0 1.082 23 SKULL OUT IN OFF OFF 56.1 1.071 24 SKULL OUT OUT OFF OFF 55.0 1.096 24 SKULL OUT OUT OFF OFF 55.1 1.087 *Maximum weight for which conversion factors apply *Maximum weight for which conversion factors apply AUS-MEAT Conversion Factor Grid Back to Contents Page < Back 58 Next > Weight Classification Grid Labelling Options WEIGHT AND FAT CLASSES (SCORES): Porcine carcases over 25kg (HSCW) may be classified into weight related fat classes. WEIGHT CLASS CIPHER HSCW kg FAT CLASS CIPHERS A 0 1 2 3 4 5 25.1 - 35 <7 7 8-9 10 - 12 13 - 17 18 + B 35.1 - 40 <7 7 8 - 10 11 - 13 14 - 18 19 + C 40.1 - 45 < or = 7 8 9 - 11 12 - 14 15 - 19 20 + D 45.1 - 50 < or = 7 8-9 10 - 12 13 - 15 16 - 20 21 + E 50.1 - 55 < or = 7 8 - 10 11 - 13 14 - 16 17 - 21 22 + Examples Of Weight Related Fat Classes Are: F 55.1 - 60 < or = 7 8 - 11 12 - 14 15 - 17 18 - 22 23 + G 60.1 - 65 < or = 7 8 - 12 13 - 15 16 - 18 19 - 23 24 + • Carcase weighing 62.5kg with a P2 fat measurement of H 65.1 - 70 < or = 7 8 - 13 14 - 16 17 - 18 19 - 24 25 + 11mm would be ciphered as G1. I 70.1 - 75 < or = 7 8 - 14 15 - 18 19 - 20 21 - 25 26 + Carcase weighing 42kg with a P2 fat measurement of J 75.1 - 80 < or = 7 8 - 15 16 - 18 19 - 21 22 - 26 27 + 13mm would be ciphered as C3. K 80.1 - 85 < or = 7 8 - 16 17 - 19 20 - 22 23 - 27 28 + L 85.1 - 90 < or = 7 8 - 17 18 - 20 21 - 23 24 - 28 29 + M 90.1 + < or = 7 8 - 18 19 - 21 22 - 24 25 - 29 30 + The Weight Classes are based on HSCW. The Fat Classes are decided by measuring the external fat covering, plus the skin at the P2 site. The following table shows the relationship between the Weight and Fat Classes: • AUS-MEAT Weight and Fat Classes Back to Contents Page < Back 59 Next > Pork Musculature Lateral View Flexor/Extensor Gastrocnemius Semitendinosus Semimembranosus Gluteus Superficialis Gluteobiceps Vastus Lateralis Tensor Fasciae Latae Gluteus Medius Rectus Abdominus Longissimus Dorsi Serratus Dorsalis Caudalis Infraspinatus Trapezius Obliquus Externus Abdominis Latissimus Dorsi Pectoralis Profundus Pectoralis Superficialis Tensor Fasciae Antebrachii Flexor/ Extensor Triceps Brachii Pork Musculature Lateral View Back to Contents Page < Back 60 Next > Pork Musculature Medial View Semitendinosus Semimembranosus Obturatorius Internus Flexor/Extensor Gracilis Sartorius Vastus Medialis Tensor Fasciae Latae Obliquus Internus Abdominis Psoas Minor Psoas Major Transversus Abdominis Diaphragm Pectoralis Profundus Flexor/ Extensor Pork Musculature Medial View Back to Contents Page < Back 61 Next > toes phalangeal bones Pork Skeletal Diagram dew claws Pelvis metatarsal bones tarsal bones fibular tarsal bones Aitch Bone ischium tibia fibula Hip Bone ilium Hind Shank Shank Knuckle Bone interior extremity of femur Kneecap patella Tail Bone caudal vertebrae 1 to 4 Backbone sacrum sacral vertebrae 1 to 4 Slip Joint sacro-iliac diarthrosis Backbone lumbar vertebrae 1 to 7 spinous process transverse process body of lumbar vertebra Chine Bone bodies of cervical, thoracic, lumbar and sacral vertebrae Feather Bones spinous processes Stifle joint Leg Bone femur Rump Knuckle Bone superior extremity of femur Rib Cartilages costal cartilages Tip of Breastbone xiphoid cartilages Breastbone sternum sternebrae 1 to 6 Backbone thoracic vertebrae 1 to 14 Bladebone Cartilage scapular cartilage Bladebone scapula Ridge Bone spine of scapula Neck Bone cervical vertebrae 1 to 7 Atlas 1st cervical vertebra Hind Foot olecranon process interior extremity of humerus ulna radius Fore Shank Shank Knuckle Bones Bones carpal bones metacarpal bones Arm Bone dew claws phalangeal bones toes Fore Foot Bones humerus Arm Knuckle Bone superior extremity of humerus Pork Skeletal Diagram Back to Contents Page < Back 62 Next > Tarsal (hock) Popliteal Superficial inguinal Subiliac External iliac (small) Lumbar Internal iliac (large and include deep inguinal lymph glands) Posterior cervical (pre-pectoral) Prescapular Parotid Retropharyngeal Anterior cervical Sub-maxillary Location of Lymph Nodes Back to Contents Page < Back 63 Next > Broken Pork Definitions Fresh Pork can be bought and sold in many forms, not only in carcases. When pork is cut into sections or primals, it is commonly known as “broken pork”. The following terms are commonly used when buying and selling broken pork at wholesale level. • Side Half a pig split medially along the vertebrae. • Trunk Forequarter and middle, legs removed. Derived from whole pig. • Haunch Legs and middle, forequarter removed. Derived from whole pig. • Middle Loin section with belly. Forequarter removed at specified rib. Also known as a saddle or barrel. • Legs Legs can be bought or sold singularly or together. Removed from carcase at junction of 6th and 7th lumbar vertebrae. • Forequarter Can be bought or sold singularly or in the piece. Removed from carcase at specified rib. Also known as foreloin. Pork is increasingly being traded as boxed pork which has been further processed from the above cuts. It can be boneless or bone in as described in Bone In and Boneless Section. Broken Pork Definitions Back to Contents Page < Back 64 Next > Anatomical Directions: Anatomical Planes: Directional terms come in opposing pairs (like East/ Anatomical planes are used to describe cuts made West and North/South). Anatomical directional terms through a carcase in order to view structures exposed are used to describe relative position consistently by the cut. While a very large number of possible within a carcase, independent of how the carcase is cuts could be made through a particular carcase, three oriented in the East/West, North/South world. orthogonal (at right angles to one another) planes are Dorsal/Ventral: most important. Dorsal - directed toward the back or topline of the Dorsal Plane: animal. A Dorsal Plane is parallel to the back. Ventral - directed toward the belly or lower side of the animal. Transverse Plane: Medial/Lateral: the body. Medial - directed toward the midline (median plane). A Transverse Plane is perpendicular to the long axis of Lateral - directed away from the midline. Median Plane: Cranial/Caudal: left/right halves. Cranial - directed toward the head or front portion of the animal . Medial Lateral The Median Plane is a plane that divides the body into Dorsal Caudal Cranial Caudal - directed toward the tail or rear portion of the Proximal Ventral animal. Proximal/Distal: Proximal - directed toward the body. Distal - directed away from the body. Distal Anatomical Directions Back to Contents Page < Back 65 Next > Pork primal cuts Forequarter Middle Leg To select an individual cut from the outlines above, click on the cut to see the specification. Pork Primal Cuts Back to Contents Page < Back 66 Next > Pork primal cuts Forequarter Collar butt 4059 Shoulder square cut 4029 Shoulder blade (bone-in) 4056 Shoulder picnic (boneless) 4230 Shoulder picnic 4049 Collar butt 4240 Hock shoulder 4170 Pork Primal Cuts Back to Contents Page < Back 67 Next > Pork primal cuts Middle Middle (bone in) 4070 Middle (boneless) 4320 Loin (Boneless) 4343 Rib loin 4111 Loin (bone-in) 4101 Eye of loin 4361 Belly 4080 Belly (boneless) 4332 Pork Primal Cuts Back to Contents Page < Back 68 Next > Pork primal cuts Leg Leg square cut 4011 Inside 4290 Knuckle 4310 Silverside 4301 Rump 4305 Leg ham trim 4012 Hock leg 4172 Rump 4130 Pork Primal Cuts Back to Contents Page < Back 69 Next > Bone-in Boneless Manufacturing Fancy meat 4080 Belly 4332 Belly 4460 Hock meat 7549 Head (split) 4001 Carcase 4240 Collar Butt (Scotch Fillet) 4490 Mechanically separated pigmeat 7540 Heart 4059 Collar butt 4361 Eye Of Loin 4470 Trimmings 7530 Kidney 4172 Hock leg 4290 Inside (Topside) 7520 Liver 4170 Hock shoulder 4350 Jowl 7570 Maw (scalded) 4012 Leg ham trim 4351 Jowl Meat 7560 Maw (unscalded) 4011 Leg square cut 4310 Knuckle (Round) 7510 Tail 4101 Loin 4286 Leg Set (4 Piece) 7515 Testes 4161 Loin back ribs (Also known as American Style Ribs) 4343 Loin 7500 Tongue (short cut) 4320 Middle 7501 Tongue (swiss cut) 4070 Middle 4300 Outside 4111 Rib loin 4305 Rump 4130 Rump 4250 Shoulder Blade 4056 Shoulder blade 4230 Shoulder Picnic 4049 Shoulder picnic 4301 Silverside 4029 Shoulder square cut 4280 Tenderloin 4000 Side 4175 Trotter (forequarter) 4176 Trotter (hindquarter) Variety items 7680 Back bone 7685 Back fat 7682 Brisket bone 7683 Chitterlings 7688 Cutting fat 7692 Ear 7681 Neck bone 7690 Rind Cuts Specifications Index Back to Contents Page < Back 70 Next > Belly- 4080 Belly is prepared from Middle (Item 4072) by the removal of the Belly at a specified distance from the eye of meat at the 4th rib and by a straight cutting line parallel to the dorsal and ventral edges. Points requiring specification Skin removed. Diaphragm retained or removed. Width of Belly. Length of Belly. Number of ribs. Spare ribs are produced from the Belly. These are also sometimes known as belly rashers Bone In - 4080 Belly Back to Contents Page Back to cuts Index Page Back to Primal Cuts - Middle < Back 71 Next > Carcase - 4001 Carcase is derived from a porcine that does not show evidence of milk secretion in females and in males does not exhibit secondary sexual characteristics. Carcase includes all parts of the body, skeletal musculature and bone. Points requiring specification Fore/Hind Trotter removed. Flare fat removed. Diaphragm removed. Head and jowls removed. Head removed and jowls retained. Bone In - 4001 Carcase Back to Contents Page Back to cuts Index Page < Back 72 Next > Collar Butt - 4059 Collar Butt is prepared from a bone in Shoulder Square Cut (Item 4029) by the removal of the ribs thoracic, cervical vertebrae and the Shoulder Picnic. The Collar Butt is the dorsal portion remaining after the Shoulder Picnic has been removed by a cut through the joints of the humerus and blade bones. Points requiring specification Skin completely removed. Fat trim. Length of tail from eye of meat. Bone In - 4059 Collar Butt Back to Contents Page Back to cuts Index Page Back to Primal Cuts - Forequarter < Back 73 Next > Hock Leg - 4172 Hock Leg is prepared from a Leg by the removal of the hind trotter at the tarsal joint and the leg at the stifle joint by a saw cut or knife cut. Points requiring specification Skin retained or removed. Removed from the Leg by saw cut or knife cut. A versatile and profitable cut for roasting and braising. Skin can be removed and hock frenched for attractive plate presentation. Alternative to Osso Bucco. Bone In - 4172 Hock Leg Back to Contents Page Back to cuts Index Page Back to Primal Cuts - Leg < Back 74 Next > Hock Shoulder - 4170 Hock Shoulder is prepared from a Shoulder by the removal of the fore foot at the carpal and radius joints and hock from the Shoulder by a saw cut or knife cut through the joint bones of the radius and humerus bones. Points requiring specification Skin retained or removed. Removed from the Shoulder by saw cut or knife cut. A versatile and profitable cut for roasting and braising. Skin can be removed and hock frenched for attractive plate presentation. Alternative to Osso Bucco. Bone In - 4170 Hock Shoulder Back to Contents Page Back to cuts Index Page Back to Primal Cuts - Forequarter < Back 75 Next > Leg Ham Trim - 4012 Leg Ham Trim is prepared from a Leg Square Cut (item 4011) by the removal of the flank, flank fat, sacral vertebrae, coccygeal vertebrae and associated fat. Points requiring specification Skin completely removed. Trotter retained or removed. Bone In - 4012 Leg Ham Trim Back to Contents Page Back to cuts Index Page Back to Primal Cuts - Leg < Back 76 Next > Leg Square Cut - 4011 Leg Square Cut is prepared from a Side by a straight cut at right angles to the vertebral column between the 6th and 7th lumbar vertebrae passing just cranial of the hip bone (illium). The Butt Tenderloin is removed. Points requiring specification Skin completely removed. Trotter retained or removed. Butt Tenderloin retained. Tail retained or removed. Bone In - 4011 Leg Square Cut Back to Contents Page Back to cuts Index Page Back to Primal Cuts - Leg < Back 77 Next > Loin - 4101 Loin is prepared from a Middle (Item 4072) by the removal of the Belly (Item 4082) by a cut at a specified distance from the eye muscle and parallel to the dorsal edge. Points requiring specification Skin removed. Tenderloin retained or removed. Blade (scapula) removed. Ventral cutting line (tail length). Diaphragm retained or removed. Number of ribs. Pork loin chops, racks and cutlets are produced from the loin. These may be rindless or rind on depending on fat levels and customer requirements. For Pork rack, remove chine and french ribs. A narrower belly should be taken to ensure ribs can be frenched at a suitable distance from the eye muscle. Score rind. Bone In - 4101 Loin Back to Contents Page Back to cuts Index Page Back to Primal Cuts - Middle < Back 78 Next > Loin Back Ribs (American Style Ribs) 10 ribs - 4161 (LOIN BABY BACK RIBS) Loin Back Ribs are prepared from a Rib Loin (item 4111) by the removal of the ribs and intercostal muscles in one piece. Point requiring specification Width of Loin Back Ribs Also known as US or American Style spare ribs. Not to be confused with spare ribs from the belly. Further value can be added by marinating this cut. Bone In - 4161 Loin Back Ribs - 10 Back to Contents Page Back to cuts Index Page < Back 79 Next > Middle - 4070 Middle is prepared from a Side by the removal of the Leg Square Cut (Item 4011) between the 6th and 7th lumbar vertebrae and the Shoulder Square Cut (Item 4029) at right angles to the spinal column by a straight cut to the ventral edge. The diaphragm and Tenderloin are removed. Points requiring specification Skin removed. Diaphragm retained. Blade bone (scapula) retained or removed. Tenderloin retained. Number of ribs. Bone In - 4070 Middle Back to Contents Page Back to cuts Index Page Back to Primal Cuts - Middle < Back 80 Next > Rib Loin - 4111 Rib Loin is prepared from a Loin (Item 4101) by the removal of the vertebrae (chine and featherbones). Points requiring specification Skin removed. Blade (scapula) removed. Ventral cutting line (tail length). Diaphragm retained or removed. Number of ribs. Pork loin chops, racks and cutlets are produced from the loin. These may be rindless or rind on depending on fat levels and customer requirements. For Pork rack, remove chine and french ribs. A narrower belly should be taken to ensure ribs can be frenched at a suitable distance from the eye muscle. Score rind. Bone In - 4111 Rib Loin Back to Contents Page Back to cuts Index Page Back to Primal Cuts - Middle < Back 81 Next > Rump - 4130 A bone in rump is prepared from a leg square cut (4011) by a cut from the sub iliac lymph node through to the ischiatic lymph node avoiding the quadriceps group of muscles. The sacral vertebrae is removed. Points requiring specification Skin removed. Flank muscles and associated fat removed. Butt tenderloin retained or removed. Bone In - 4130 Rump Back to Contents Page Back to cuts Index Page Back to Primal Cuts - Leg < Back 82 Next > Shoulder Blade - 4056 Shoulder Blade is prepared from a Shoulder Square Cut (item 4029) after the removal of a Shoulder Picnic (item 4230) by a straight cut through the humerus and blade joint and the Collar Butt (item 4240). The Shoulder Blade is the remaining portion after the Collar Butt has been removed. Skin removal and fat trim level is to be specified. Points requiring specification Skin removed. Fat trim level. Can be cut into shoulder chops by cutting parallel to the proximal edge beginning at the humerus and blade joint. If using as a roast, score rind. Bone In - 4056 Shoulder Blade Back to Contents Page Back to cuts Index Page Back to Primal Cuts - Forequarter < Back 83 Next > Shoulder Picnic - 4049 Shoulder Picnic is prepared from a Shoulder Square Cut (Item 4029) by the removal of the ribs, thoracic and cervical vertebrae. A straight cut through the shoulder joint parallel to the dorsal edge is made, retaining the humerus bone. Points requiring specification Skin completely removed. Variation to cutting line. Often corned and sold as Pickled Pork. Bone In - 4049 Shoulder Picnic Back to Contents Page Back to cuts Index Page Back to Primal Cuts - Forequarter < Back 84 Next > Shoulder Square Cut – 4 ribs - 4029 Shoulder Square Cut is prepared from a Side and is removed at the 4th rib at right angles to the spinal column by a straight cut to the ventral edge. Jowl and trotter is removed. Points requiring specification Skin removed. Fat trim level. Number of ribs. Bone In - 4029 Shoulder Square Cut Back to Contents Page Back to cuts Index Page Back to Primal Cuts - Forequarter < Back 85 Next > Side - 4000 Side is derived from a Full Carcase (item 4001). The Carcase is split into Sides by one longitudinal cut made centrally down the sacral, lumbar, thoracic and cervical vertebrae. Points requiring specification Hind/Fore Trotters removed. Flare fat removed. Diaphragm removed. Head and jowl removed. Head removed, jowl retained. Bone In - 4000 Side Back to Contents Page Back to cuts Index Page < Back 86 Next > Trotter (Forequarter) 4175 Trotter (forequarter) is prepared from a Shoulder by a saw cut or knife cut through the carpal joint severing the trotter from the Shoulder. Point requiring specification Skin must cover the trotter surface. Bone In - 4175 Trotter (Forequarter) Back to Contents Page Back to cuts Index Page < Back 87 Next > Trotter (Hindquarter) 4176 Trotter (hindquarter) is prepared from a Leg by a saw cut or knife cut through the tarsal joint severing the trotter from the Leg. Point requiring specification Skin must cover the trotter surface. Bone In - 4176 Trotter (Hindquarter) Back to Contents Page Back to cuts Index Page < Back 88 Next > Belly – 10 ribs - 4332 Belly (boneless) is prepared from a Middle (boneless in) (Item 4322) by the removal of the loin. Specify by which method the ribs are removed. Costal and sternum cartilage is removed completely. Points requiring specification Specify single rib boned or fleeced. Skin retained or removed. Diaphragm retained or removed. Blade bone cartilage retained or removed. Number of ribs. Highly popular food service menu item. Boneless - 4332 Belly Back to Contents Page Back to cuts Index Page Back to Primal Cuts - Middle < Back 89 Next > Collar Butt - 4 ribs - 4240 (Scotch Fillet) Collar Butt is prepared from a bone in Shoulder Square Cut (Item 4029) by the removal of the ribs, thoracic, cervical vertebrae and the Shoulder Picnic (Item 4230). The Collar Butt is the dorsal portion remaining after the Shoulder Picnic has been removed. All bone cartilage, skin and fat is removed. Points requiring specification Skin removed. Fat trim level. Specify: length of tail from eye of meat. Scotch Fillet steaks are derived from this cut. Cut into steaks by beginning slicing at the caudal end. Excellent flavour due to higher intermuscular fat content. Boneless - 4240 Collar Butt Back to Contents Page Back to cuts Index Page Back to Primal Cuts - Forequarter < Back 90 Next > Eye Of Loin -10 ribs 4361 Eye of Loin is prepared from a boneless Loin (Item 4343) and consists of the eye muscle portion (M. longissimus dorsi) carefully removed along the natural seam. Intercostals and attached other muscle portions are removed. Points requiring specification Denuded of all fat. Silverskin removed to meat surface. Number of ribs. Pork medallions, loin and butterfly steaks are produced from this cut. Boneless - 4361 Eye Of Loin Back to Contents Page Back to cuts Index Page Back to Primal Cuts - Middle < Back 91 Next > Inside (Topside) - 4290 Inside is prepared from a boneless leg and is removed along the natural seams between the silverside and knuckle. The cap muscle (M. Gracilis) is retained. Points requiring specification Skin removed. Cap removed. Ideal for leg steaks and schnitzels. Boneless - 4290 Inside (Topside) Back to Contents Page Back to cuts Index Page Back to Primal Cuts - Leg < Back 92 Next > Jowl - 4350 Jowl is derived from a Head and is the portion cranial to the shoulder removed by following the contour of the lower jaw down to the snout. Point requiring specification Skin removed. Also known as Pork cheek. Ideal for slow braise as high connective tissue content ensures rich gelatinous texture. Commonly used for brawn. Boneless - 4350 Jowl Back to Contents Page Back to cuts Index Page < Back 93 Next > Jowl Meat - 4351 Jowl Meat is prepared from Jowl (Item 4350) and is the thin flat muscle (M. sternomastoideus) trimmed of all skin, external fat, gland and loose pieces of meat. The portion is trimmed to a square shape. Boneless - 4351 Jowl Meat Back to Contents Page Back to cuts Index Page < Back 94 Next > Knuckle (Round) - 4310 Knuckle is prepared from the ventral portion of a Leg by removal along the natural seam between the Knuckle / Inside and the Knuckle / Silverside. The cap portion (M. tensor fascia latae) is retained. Points requiring specification Skin removed. Cap removed. Pork Round leg steaks are produced from this cut. Begin slicing from proximal end. Ideal alternative to loin steaks. Alternatively keep whole as a mini roast. Boneless - 4310 Knuckle Back to Contents Page Back to cuts Index Page Back to Primal Cuts - Leg < Back 95 Next > Leg Set (4 Piece) - 4286 Leg Set (4 piece) is prepared from a Leg and comprises of 4 primal cuts. Rump (Item 4305) - Silverside (Item 4301) - Knuckle (Item 4310) Inside (Item 4290). Points requiring specification Specify variation too primal cut specifications. Fat trim level. Boneless - 4286 Leg Set (4 Piece) Back to Contents Page Back to cuts Index Page < Back 96 Next > Loin – 10 ribs - 4343 Loin is prepared from a Middle (Item 4320) by removal of the Belly (Item 4332) by a straight cutting line parallel to the dorsal edge and measured from the ventral edge of the eye muscle at the 4th rib. Points requiring specification Specify single rib boned or fleeced. Skin removed. Ventral cutting line. Fat trim level. Remove rind to produce medallions, butterfly and loin steaks. Boneless - 4343 Loin Back to Contents Page Back to cuts Index Page Back to Primal Cuts - Middle < Back 97 Next > Middle - 4320 Middle (boneless) is prepared from a Middle (bone in) (Item 4070) by the removal of all bones and cartilage. Specify by which method the ribs are removed. Costal and sternum cartilage is removed completely. Points requiring specification Specify single rib boned or fleeced. Skin retained or removed. Diaphragm retained or removed. Blade bone cartilage retained or removed. Number of ribs. Use boneless middle for rolled loin roast. Trim rind and fat approximately 20mm - 50mm from dorsal edge, rolling towards the lateral edge. Tie and secure with string at approximately 25mm - 30mm intervals. Boneless - 4320 Middle Back to Contents Page Back to cuts Index Page Back to Primal Cuts - Middle < Back 98 Next > Outside - 4300 The Outside is prepared from the Silverside (item 4301) by the removal of the heel muscle along the natural seam. Lymph nodes and surrounding fat is removed. Points requiring specification Popliteal lymph node removed. Leg steaks and schnitzels are produced from this cut. Remove gluteal membrane (silverskin) and slice by beginning at the proximal (rump) end so as to slice across the grain. Boneless - 4300 Outside Back to Contents Page Back to cuts Index Page < Back 99 Next > Rump - 4305 A boneless Rump is prepared from a Leg Square Cut (Item 4011) by a cut from the subiliac lymph node through to the ischiatic lymph node, avoiding the quadriceps group of muscles. All bones and cartilage are removed. Points requiring specification Skin removed. Flank muscles and associated fat removed. Rump steaks are produced from the boneless rump. Good value alternative to loin steaks. Great for a thicker juicy cut. Use residual trim for diced if big enough. Boneless - 4305 Rump Back to Contents Page Back to cuts Index Page Back to Primal Cuts - Leg < Back 100 Next > Shoulder Blade - 4250 Shoulder Blade (boneless) is prepared from a (bone in) Shoulder Blade (item 4056) by removing the triceps group of muscles in one piece. All skin is removed. Point requiring specification Fat trim level. Ideal for diced and stir fry if trimmed of fat and connective tissue into individual muscles. For stir fry, slice with the grain to 20mm thick slices and then slice thinly across the grain in to 5mm thick slices to produce flat strips. Boneless - 4250 Shoulder Blade Back to Contents Page Back to cuts Index Page < Back 101 Next > Shoulder Picnic – 4 ribs - 4230 Shoulder Picnic is prepared from a Shoulder Square Cut (Item 4029) by the removal of the ribs, thoracic and cervical vertebrae. A straight cut by (saw or knife cut) through the humerus and blade joint parallel to the dorsal edge is made removing the collar butt from the Shoulder Picnic. The humerus, ulna / radius bones and cartilage is removed. Points requiring specification Skin removed. Shank meat retained or removed. Removed by saw cut or knife cut. Chemical lean content. Ideal for diced and stir fry if trimmed of fat and connective tissue into individual muscles. For stir fry, slice with the grain to 20mm thick slices and then slice thinly across the grain in to 5mm thick slices to produce flat strips. Boneless - 4230 Shoulder Picnic Back to Contents Page Back to cuts Index Page Back to Primal Cuts - Forequarter < Back 102 Next > Silverside - 4301 Silverside is prepared from a boneless Leg and is the outside portion and is removed along the natural seams between the Inside and Knuckle. The Rump removal from the Leg determines the proximal cutting line. Points requiring specification Length of achilles tendon. Popliteal lymph node removed. Retain rind for boneless roast. Alternatively slice into steaks or schnitzels by beginning at the proximal (rump) end so as to slice across the grain. Remove gluteal membrane (silverskin) if slicing. Use residual trim for diced if trimmed of connective tissue or mince. Boneless - 4301 Silverside Back to Contents Page Back to cuts Index Page Back to Primal Cuts - Leg < Back 103 Next > Tenderloin - 4280 Tenderloin is prepared from the Side by removing the muscles in one piece from the ventral surface of the lumbar vertebrae and lateral surface of the ilium. The side strap (M. psoas minor) remains attached. Points requiring specification Sidestrap (M. psoas minor) retained or removed. Removal of fat cover. Denude to silverskin. Silverskin removed. Boneless - 4280 Tenderloin Back to Contents Page Back to cuts Index Page < Back 104 Next > Hock Meat - 4460 Hock Meat is prepared from bone in Hock Shoulder and Leg (Items 4170 / 4172) after the removal of all bones and cartilage and skin. Heel muscle from the Silverside can be included where specified. Points requiring specification Prepared from Hock Shoulder only. Prepared from Hock Leg only. Heel muscle included. Chemical lean content. Manufacturing - 4460 Hock Meat Back to Contents Page Back to cuts Index Page < Back 105 Next > Mechanically Separated Pigmeat - 4490 Mechanically Separated Pigmeat is produced from deboning machines, which is of a fine texture and is the residue of meat removed from bones after the boning operation. Packs shall not include any portion of head meat or internal organs (edible offal). Point requiring specification Calcium content - a statement indicating the maximum calcium content must be shown. Manufacturing - 4490 Mechanically Separated Pigmeat Back to Contents Page Back to cuts Index Page < Back 106 Next > Trimmings - 4470 Trimmings are portions of pork meat remaining after the preparation of primal cuts from carcase or portion of a carcase and shall not include any portion of head meat, internal organs, major tendons, ligaments, cartilage or bone. Points requiring specification Minimum pieces size. Chemical lean content. Manufacturing - 4470 Trimmings Back to Contents Page Back to cuts Index Page < Back 107 Next > Head (split) - 7549 Head is removed from the body by a square cut transversely across the neck muscles between occipital bone and the 1st cervical vertebrae. A major portion of the jowl will be retained on the head. The Head is split longitudinally into two equal portions. Points requiring specification Jowl retained or removed. Tongue retained. Ears retained after complete hygiene trim. Head split or whole. Brains retained or removed. Fancy Meat - 7549 Head (Split) Back to Contents Page Back to cuts Index Page < Back 108 Next > Heart - 7540 Heart is removed from the pericardium and the arteries and veins are trimmed from the base of the Heart. Points requiring specification Auricles retained or removed. Method of preparation - whole or cut. Fat trim level. Fancy Meat - 7540 Heart Back to Contents Page Back to cuts Index Page < Back 109 Next > Kidney - 7530 Kidney is prepared by the removal of blood vessels and ureter at their point of entry to the kidney. The kidney capsule is removed. Points requiring specification Fat coverage required. Cord attached or removed. Fancy Meat - 7530 Kidney Back to Contents Page Back to cuts Index Page < Back 110 Next > Liver - 7520 Liver is prepared with the hepatic nodes attached. Any fat, blood vessels and connective tissue attached to the Liver is removed. Fancy Meat - 7520 Liver Back to Contents Page Back to cuts Index Page < Back 111 Next > Maw (Scalded) - 7570 Maw (stomach) consists of the entire stomach opened and rinsed of any paunch content leaving the brown/black mucous membrane intact. Points requiring specification External fat trim. Brown/black mucous membrane removed. Fancy Meat - 7570 Maw (Scalded) Back to Contents Page Back to cuts Index Page < Back 112 Next > Maw (Unscalded) - 7560 Maw (stomach) consists of the entire stomach opened and rinsed of any paunch content leaving the brown/black mucous membrane intact. Points requiring specification External fat trim. Brown/black mucous membrane removed. Fancy Meat - 7560 Maw (Unscalded) Back to Contents Page Back to cuts Index Page < Back 113 Next > Tail - 7510 Tail is derived from a Side by a cut through the sacro-iliac (slip joint) to remove all sacral vertebrae and coccygeal vertebrae. The skin is retained. Points requiring specification Tail removal point. Specify fat trim along sacral vertebrae. Fancy Meat - 7510 Tail Back to Contents Page Back to cuts Index Page < Back 114 Next > Testes - 7515 Testes are prepared by the removal of the epididymis (which is attached to the caudal border) and removal of the cord like tube (ductus deferens) in close proximity to the head of the Testes. Points requiring specification Capsule retained or removed. Removal point from ductus deferens. Fancy Meat - 7515 Testes Back to Contents Page Back to cuts Index Page < Back 115 Next > Tongue Short Cut - 7500 Tongue Short Cut is prepared by removal of the larynx (although the tip of the epiglottis may remain) and tongue root on a straight line directly behind the hyoid bones leaving these bones in the tongue (except the stylopyoid). The mucous membrane between the epiglottis and the tongue (glossoepiglottic fold) is retained undamaged. Points requiring specification Lymph nodes removed. Salivary glands removed. Fat removed. Fancy Meat - 7500 Tongue Short Cut Back to Contents Page Back to cuts Index Page < Back 116 Next > Tongue Swiss Cut - 7501 Tongue Swiss Cut is prepared from a Tongue Short Cut (Item 7500) by removal of the epiglottis, fat from and ventral surface, sublingual glands and the M. mylohyoideus of the Tongue blade. Point requiring specification Ventral fat depth. Fancy Meat - 7501 Tongue Swiss Cut Back to Contents Page Back to cuts Index Page < Back 117 Next > Back Bone - 7680 Back Bone is derived from a Carcase Side and consists of the bodies of the lumbar, thoracic vertebrae (to the 4th rib) and spinous processes that remain after boning. The lumbar / thoracic vertebra and remaining rib bone is trimmed level with the spinous process. Points requiring specification Lumbar vertebra only. Thoracic vertebra only. Cut into portions. Variety Items - 7680 Back Bone Back to Contents Page Back to cuts Index Page < Back 118 Next > Back Fat - 7685 Back Fat is derived from a Carcase or Side and consists of subcutaneous fat, which has been removed from any or all primals. Point requiring specification Specify the primals back fat to be derived. Variety Items - 7685 Back Fat Back to Contents Page Back to cuts Index Page < Back 119 Next > Brisket Bone - 7682 Brisket Bone is prepared from a bone in Belly by cutting through the costal cartilages, separating and removing the brisket bone (sternum) from the ribs. Variety Items - 7682 Brisket Bone Back to Contents Page Back to cuts Index Page < Back 120 Next > Chitterlings - 7683 Chitterlings are the lower intestinal tract from the large intestine to the rectum but not including the anus. Chitterlings are trimmed, cleaned and where specified may include the mucous membrane. Point requiring specification Mucous membrane removed. Variety Items - 7683 Chitterlings Back to Contents Page Back to cuts Index Page < Back 121 Next > Cutting Fat - 7688 Cutting Fat is prepared from the Loin, Belly or Leg and consists of subcutaneous fat, which has been removed by whizard knife. Skin is removed from fat. Point requiring specification Skin retained. Variety Items - 7688 Cutting Fat Back to Contents Page Back to cuts Index Page < Back 122 Next > Ear - 7692 Ears are removed from a Head by a cut at the base of the ear and retaining the cartilage portion only. Variety Items - 7692 Ear Back to Contents Page Back to cuts Index Page < Back 123 Next > Neck Bone - 7681 Neck Bone is prepared from a Carcase Side and consists of the 7 cervical vertebrae and attached meat portions that remain after boning operation. Points requiring specification Neck bone cut into portions. Riblets retained. Variety Items - 7681 Neck Bone Back to Contents Page Back to cuts Index Page < Back 124 Next > Rind - 7690 Rind is the skin derived from a Carcase or Side and consists of the skin, which has been removed from any or all primals. Point requiring specification Specify the primals Rind to be derived from. Variety Items - 7690 Rind Back to Contents Page Back to cuts Index Page < Back 125 Next > Remove head if head on carcase. Meat from head can be used for mince or brawn. Pork Fillet Remove flair fat, kidney fat and kidney. Remove full fillet, if it is not required for chops, prior to separation of the side into major primal cuts. Trim excess fat and sinew from the fillet before sale. Leg and Rump Separate the leg (including rump) from the loin by a cut on a straight line between the 6th and 7th vertebrae of the backbone to a point just clear of the hip bone. After separating the leg and rump from the middle, the trotter may be removed by cutting between the joint of the hock and trotter [tarsal bone and fibular tarsal bone] junction, leaving the hock on. Preparation - primal cuts Back to Contents Page < Back 126 Next > The leg can be sold whole, or cut into portions as roasts. toes phalangeal bones Alternatively further processing can be applied to produce cuts that dew claws are more consumer friendly: Pelvic bone removal tarsal bones fibular tarsal bones Remove the whole pelvic bone from leg by closely following the contour of the bone. ] Hind Foot metatarsal bones Pelvis [ Aitch Bone ischium Hip Bone ilium tibia fibula ] Hind Shank Bones Stifle joint Tall Bone caudal vertebrae 1 to 4 Backbone sacrum sacral vertebrae 1 to 4 Slip Joint sacro-iliac diarthrosis Shank Knuckle Bone interior extremity of femur Kneecap patella Leg Bone femur Rump Knuckle Bone superior extremity of femur Removal of topside Rib Cartilages costal cartilages Remove topside by following the natural seam dividing the topside between the silverside and round Leg Bone Removal Remove the leg (femur) bone from the remaining leg muscles. Pass the boning knife between the patella bone (knee cap) and the shank knuckle bone. Preparation - leg cuts Back to Contents Page < Back 127 Next > Round and Rump Separation Remove the round by following the visible seam between the round and silverside. By releasing the patella (knee cap) and the joint capsule and tendon from the shank knuckle bone, the complete round and rump can be easily detached and removed from the silverside. (Left) Silverside easy-carve roast (hock on for customer identification as a pork leg roast). Remove the rump by following the natural seam between the rump and silverside. N.B. Trim the silverside (hock on) of excess fat but unlike the topside, round and rump, leave the rind on. Score rind to provide an easy carve silverside roast, with ‘crackle’ Trim excess fat, cartilage and tissue from topside, round and rump. (Left) round, topside and rump. Preparation - leg cuts Back to Contents Page < Back 128 Next > Rump Remove excess fat and tissue from the rump and slice into steaks or leave in a piece to roast Topside Topside Topside Cut topside into schnitzels (5mm Cut topsidecutting into schnitzels (5mm thickness), across the grain thickness), cutting across the grain Cut topside into schnitzels (5mm thickness), cutting across the grain or double cut (Butterfly) for larger or double cut for larger schnitzels and(Butterfly) better presentation, schnitzels presentation, or double cut (Butterfly) for larger schnitzels and better presentation, or leave inand the better piece for an easy- or leave in the piece for an easy-carve roast. Round or leave in the piece for an easycarve roast. carve roast. Round Round Lightly trim the round of excess fat Lightly trim thecut round excess and tissue and into of steaks or fat and tissue and cut into steaks or schnitzels. schnitzels. Lightly trim the round of excess fat and tissue and cut into steaks or schnitzels. Preparation - leg cuts Back to Contents Page < Back 129 Next > Middle and Forequarter Separate the forequarter from the middle [full loin and belly] with a straight cut across between the ribs. This is usually between the 4th and 5th or 5th and 6th but should be specified by the customer or individual requirements. Preparation - primal cuts Back to Contents Page < Back 130 Next > Remove flair fat from the middle if not previously done and separate the belly from the full loin with a saw cut parallel to the lateral edge of the eye muscle. A wide belly is recommended for best presentation of loin cuts. Backbone lumbar vertebrae 1 to 7 spinous process transverse process body of lumbar vertebra The loin can then be cut into chops by placing the loin bone side down, and marking the chops by cutting through to the bone at a Chine Bone bodies of cervical, thoracic, lumbar and sacral vertebrae Feather Bones spinous processes Rib Cartilages costal cartilages pre specified thickness. Finish by passing the chops through the bandsaw. For cutlets remove rind, chine bone and slice between the Backbone thoracic vertebrae 1 to 14 ribs to produce cutlets. Remove flair fat from the middle if not previously done and separate the belly from the full loin with a saw and cut parallel to the lateral edge of the eye muscle. A wide belly is recommended for best presentation of loin cuts. Preparation - middle cuts Back to Contents Page < Back 131 Next > For For boneless boneless cuts, cuts, remove remove the the rind rind For cuts,leaving removeonly the rind Preparation of middle cuts from the full fromboneless the full loin loin leaving only from the full loin leaving only 3mm-4mm 3mm-4mm of of fat fat coverage. coverage. (This (This 3mm-4mm of from fat coverage. (This rindthe can rind be trimmed trimmed and sold For boneless cuts, remove thesold full rind can be and rind can be trimmed and sold separately as as ‘crackle’ ‘crackle’ for for roasting roasting separately separately as ‘nibbles’ ‘crackle’ for roasting pieces of or for for ‘nibbles’ etc.). loin leaving only 3mm-4mm fat coverage. pieces or etc.). pieces or for ‘nibbles’ etc.). Use the ribloin to cut Medallion steaks. Use the ribloin to cut Medallion steaks (This rind can be trimmed and sold separately as ʻcrackleʼ for roasting pieces or for ʻnibblesʼ etc.). Next Next remove remove the the chine chine bone bone and and Next remove the chine andrib Next remove the chine bone andfrom rib bones from the rib the loin. These rib bones bones from the loin.bone These rib rib bones the loin.and These bones canfrom be prepared prepared and soldrib as bones can be sold as loin. These rib bones canbones be prepared andand sold canfor be the prepared soldas as spareribs for the BBQ, grilling etc. spareribs BBQ, grilling etc. spareribs for the BBQ, spareribs for theif grilling Value is is added added ifBBQ, the ribs ribs are etc. Value the are grilling etc. Value isare added Value is added if the marinated before sale.ribs marinated before sale. marinated before sale. if the ribs are marinated before sale. Remove all excess fat and unwanted tissue from the belly and Remove all excess fatspareribs and unwanted tissue cut into either between the ribs or by marking by slicing down to from the belly and cut and into spareribs either the bone cutting through ribs a bandsaw. between the ribsusing or by marking by slicing down to the bone and cutting through ribs using a bandsaw. The The full full loin loin generally generally contains contains The generally contains nine full ribsloin on the ribloin (depending nine ribs on the ribloin (depending The full loin generally contains nine ribs on the nine on the ribloin (depending uponribs forequarter removal) and six six upon forequarter removal) and forequarter removal) six lumbar vertebraeremoval) bones on on and theand ribloin (depending uponupon forequarter lumbar vertebrae bones the lumbar onto Use the the bones midloin tothe cut midloin.vertebrae Use midloin cut midloin. midloin. Use the(pictured) midloin Use to six lumbar vertebrae bones on the midloin. Butterfly steaks or Butterfly steaks (pictured) orcut Butterfly steaks (pictured) or alternatively aa single cut alternatively single cut will will alternatively single cut willor the midloin to cut Butterfly steaks (pictured) provide lean steaks. provide lean aloin loin steaks. provide lean loin steaks. alternatively a single cut will provide lean loin steaks. Preparation - middle cuts Back to Contents Page < Back 132 Next > The forequarter is separated from the middle with a straight cut across Rib Cartilages costal cartilages between the specified ribs. Next remove the rib and neckbones from the forequarter. The rib bones are Tip of Breastbone xiphoid cartilages saleable as American style spareribs. Breastbone sternum sternebrae 1 to 6 Alternatively using a band saw, separate the bone in collar butt and the shoulder picnic by a straight cut parallel to the dorsal edge passing through the humerus and scapular joint using a bandsaw. Bladebone Cartilage scapular cartilage olecranon process Bladebone scapula interior extremity of humerus ulna radius Ridge Bone spine of scapula Cut forequarter chops by passing the bone in collar butt through a bandsaw parallel to and beginning at the caudal cut surface. as below. Fore Shank Bones Neck Bone cervical vertebrae 1 to 7 Shank Knuckle Bones ] carpal bones metacarpal bones dew claws phalangeal bones toes Atlas 1st cervical vertebra The shoulder picnic can then be boned in preparation for a boneless roast ] ] Arm Bone humerus Fore Foot Bones Arrm Knuckle Bone superior extremity of humerus Leaving 3mm of fat cover, the boned-out shoulder can then be rolled and trussed or netted. Add seasoning if desired. Alternatively retain a portion of the shoulder meat and use for diced, stir fry/or minced pork. Diced pork should be extremely lean and cubed 4cm x 3cm, ideal for kebabs and stirfry dishes. Preparation - forequarter cuts Back to Contents Page < Back 133 Next > Smallgoods Sausages From the traditional smoked bacon and ham through to Most Australians when they think of sausages they think of cured and air dried salamis Australian Pork is central to the something for the barbeque. In fact, sausages take in a wide smallgoods manufacturing industry. variety of forms. Basically a sausage is chopped meat encased Mettwurst in some form of a casing. From there, the differences are the Literally translated as meat sausage, Mettwurst is a finely type of meat, how the meat is chopped, ingredients such as textured sausage made of high quality pork cuts and seasoned herbs, spices and other flavourings, the type and size of the with coarse white pepper, marsala wine, salt and nutmeg. casing and finally the processing method. To give you an idea Encased in a hog casing, it is very deeply smoked but is still a of the many types of sausages available, the following are raw product. Mettwurst are tied end to end to produce a ring. some examples of types of more commonly known sausages This is from when primitive curing techniques were used, the produced by the smallgoods industry; casing would almost always split when hung straight. Tying in Processed pork products were initially developed to utilise all parts of the pig carcase before refrigeration so they could be kept for months in a pantry or cellar. The pickling, curing, drying and or smoking process preserves these products. Nowadays these processes are accelerated with modern technology producing a safer, healthier and more palatable product which also gives a long shelf life. Many different nationalities, cultures and regions produce place and allowing it to dry. It is also known as Jagerwurst (Germany) which literally translated as hunterʼs sausage. a ring produces less stress on the casing. Chorizo smallgoods that are similar in appearance and processing A sausage of Spanish origin, Chorizo is a coarsely textured method but vary greatly in terms of ingredients and recipes sausage containing mostly pork with a little beef and seasoned which are fiercely protected. with cayenne pepper, chilli, red peppers, paprika, white or black pepper and salt to produce a mildly spicy, fairly dry product. Smallgoods can be classified into several categories, depending It will often contain no preservatives. Encased in a natural hog upon their processing methods. The following are some casing it is deeply smoked for around eighteen hours. examples of but not limited to the wide variety of smallgoods produced in Australia; Kransky Kransky is a coarse textured sausage made predominantly with pork seasoned with fine white pepper, coriander, garlic and nutmeg. Encased in a natural hog casing and smoked for eight hours, it is then simmered in water for a short period of time. The flavour can be intensified by hanging in a cool dry Smallgoods Back to Contents Page < Back 134 Next > Frankfurts Known as Paruvki in Poland and Sosyki in Russia, the Frankfurt can trace its origins to Germany. The two most common types of frankfurts available in Australia, are the Australian and Continental. Cocktail frankfurts are Australian pepper, coriander, soy protein, starch and wheat flour and cooked by simmering in water. Devon is traditionally served sliced as a luncheon meat. Devon may also be known as Polony. Ham Ham takes on many forms but is generally considered to be a cured and smoked leg of pork. It may be boneless or have the bone in, be from any part of the Frankfurts linked into shorter links. Mortadella A very fine textured sausage made of Pork and beef, coriander, Traditionally an Italian sausage, Mortadella is made from nutmeg, salt and pepper. The continental will generally have finely textured Pork, beef and veal, seasoned with a blend of other flavours such as cardamom, paprika, mustard seeds and coarse and fine black pepper, cinnamon, cardamom, pistachio beef stock. Australian Frankfurts are generally filled into an and marsala wine. Using a cellulose casing, the sausage edible collagen casing and steam cooked whilst Continental is deeply smoked for 10-12 hours and basically used as a Frankfurts are made with natural sheep casings, smoked and sandwich slice. smoked ham, boned and rolled with the rind attached, it is Csabai from cured, boneless, rindless shoulder pork pieces, filled into then simmered in water. Cabanossi A sausage of Hungarian origin, it is also known as Csbai Caban meaning Pork in Russian, cabanossi is traditionally Kolbass in Slavic countries, Kolbass being the Slavic name for made with 100% Pork. Finely textured and seasoned with smallgoods. garlic, caraway and fine white pepper, cabanossi is generally carcase, of whole muscle or formed from processed cuts of pork. Some examples of ham are; leg ham, carved from the bone and is generally considered to be the premium ham; Prager ham, traditional European style, generally boneless and double smoked; soccerball ham, a boneless ham packed into a round shape, which is smoked and then simmered in water; double smoked, simmered and smoked again; sandwich ham, made an artificial casing and water cooked. Bacon Most Australian bacon is made from the middle, cured and encased in collagen casings and deeply smoked until cooked. A coarse textured sausage made from 90% Pork, it is seasoned deeply smoked for about six hours, cooled and sliced. Streaky with paprika, fine white pepper, coriander and red wine. Filled bacon is from the belly and made in the same process but Devon into a natural hog casing, Csabai is traditionally hung in a cool generally sliced thinner. Devon was originally produced in Australia as Fritz but these conditions. following World War one to show patriotism to Britain, it was dry space to promote maturity and will keep indefinitely under renamed Devon after the British county of the same name. A very fine textured sausage, the meat comprises mostly of Pork with a little beef and is seasoned with nutmeg, fine white Smallgoods Back to Contents Page < Back 135 Next > Dry Cured or Fermented Products Pancetta Both sausages and whole muscle products can be dry cured and fermented. A sausage that has undergone this process is a salami whilst examples of whole muscle products are prosciutto, pancetta and coppa. Pancetta is a mildly cured, gently smoked and air dried loin and or belly product. It can be either flat which is jest the belly portion or round which is the loin and belly rolled. There are two very important steps in this production method: 1. The main task in this type of process is to reduce the water activity or moisture in the meat in order to make the product shelf life stable. This is achieved initially by the dry slating process where each primal cut is individually massaged and rubbed by hand with a salt and spice mix. The primals are then packed into curing containers for this initial curing period with regular turning and rotation to ensure even distribution of salt and spice and ensure even airflow. No brine injection is used at any time in such a production technique. 2. After completion of the initial salting curing process, an extensive moisture reduction of 35% or more, depending on the type of product, is achieved. Coppa Coppa is a dry cured, air dried boneless Pork neck which has also been lightly smoked. Its rustic flavour and visual appeal is heightened by its naturally marbly texture. Coppa is a naturally Italian country style delicacy and is considered mid range in terms of quality compared to other meats of this category. Salami A salami is also by definition a sausage, the main difference from the previous sausages is it is naturally fermented and may also be smoked. Salamis are made predominantly with Pork with some beef and contain salt and spices. Some varieties will also contain wine and spirits to enhance and develop the flavour. If the time factor for fermentation was not applied, the product would taste just like salted meat and not had the chance to develop the unique and distinct fermentation flavour because time was not allowed to activate the taste enzymes. The salami is hung in a conditioning room for several days, if the salami is smoked this occurs after smoking, and then matured in a maturing room for a designated period of time. Salamis can be kept indefinitely hung in a cool dry area. The maturing process will continue with the salami naturally and slowly losing weight and developing in flavour. Some popular types of salami are listed below. Prosciutto Veneto Prosciutto is a dry cured pork leg that may be bone in or boneless, processed as above and matured by being air dried for six to eight months. Originating in Venice, Veneto is a spicy coarsely textured salami made only with Pork. Seasoned with fine white pepper, whole black pepper nutmeg, salt and garlic it is filled into sheep bung casing (terminal end of large intestines, i.e. the This is a very important process, requiring time in order to activate the taste enzymes in the meat. ends of the intestinal tract starting from the anus) which is crescent shaped and matured for at least four weeks. Hung in a dry cool place the Veneto should last for up to three months. Danish As the name suggests this style of salami is Danish in origin and is a mild salami. Coarsely textured made with mostly Pork and some yearling beef, it is seasoned with black and white pepper and salt. It is filled into a fibrous casing which allows for air penetration and matured for three weeks. Cacciatore The cacciatore salami is of Italian origin and literally translated as hunter, presumably because hunters carried it to nibble on when out hunting for days. A spicy coarsely ground salami made predominantly of pork with a little beef, seasoned with coarse white pepper, coriander, black whole peppers and garlic. It is then filled into a continuous hog casing and strung into individual lengths of approximately 12 cms and matured for approximately three weeks. Cacciatore should not be refrigerated but hung in a cool airy place where it will keep for three months. Pepperoni Originally from Spain, pepperoni takes its name from the Spanish word for pepper. A spicy raw sausage made predominantly from coarsely textured pork with a little beef, Pepperoni is seasoned with red peppers, paprika, fine white pepper and garlic. Filled into a natural sheep casing it is cold smoked for 8-12 hours and should not be refrigerated but hung in a cool dry area to mature. Smallgoods Back to Contents Page < Back 136 Next > Instructions Click on the link below to open the spreadsheet. Please note you will need to have the appropriate software installed (Microsoft Excel) before you can open this file. If you are unsure please check with your Systems Administrator. To access these files directly please close the Pork Star Manual and open the following folder located on your CD: CARCASE YIELD SPREADSHEET To use the spreadsheet in its intended format save to your hard drive. To return to manual from spreadsheet, close the spreadsheet. Carcase yield spreadsheet Carcase yield spreadsheet Back to Contents Page < Back 137 Next > Aging Aitch Bone AI Anterior APL APIQ APIQS Backfatter Baconer Barren Barrow Boar Boar Taint CAPE Caudal Cervical Chilled Chemical Lean Chine Bone Chopper Coccygeal CO2 Cranial Creep CSIRO A tenderising process which uses naturally occurring enzymes in meat to break down muscle fibre Caudal part of pelvic bone which sits below the topside. Also known as the ischium Artificial Insemination Situated or in the direction of the front of the carcase Australian Pork Limited Australian Pork Industry Quality Program Australian Pork Industry Quality Standards Culled breeding pig sold for meat, also known as a chopper Pig of 85-110 kg liveweight A sow or gilt which is sterile Castrated male pig Entire male pig A distinct unpleasant odour often described as perspiration or urine-like that can present when fat or meat from entire mature boars is cooked Confederation of Australian Pork Exporters Pertaining to structures directed towards the tail along the longitudinal axis Vertebrae (7) of the neck Product that is stored in the temperature range of (0°C to +4°C) A measurement of lean to fat ratio. Generally expressed as a percentage. The body and spinous process of the thoracic and lumbar vertebrae Culled breeding pig sold for meat, also known as a backfatter Pertaining to the coccyx or tail bones. Vertebrae caudal to sacrum Carbon Dioxide. Commonly used to stun pigs as a humane method of rendering the pig unconscious before slaughter. Pertaining to structures directed towards the head along the longitudinal axis Lying area in farrowing pen for piglets Commonwealth Scientific Research Organisation EPT Denuded DFD Dorsal Evisceration Eye Muscle Farrow Feather Bone Femur Fibula Finisher Frenching Fresh Frozen FSANZ F1 F&A Gilt Glycolysis Gross Weight Grower Hal Hip Bone HSCW Humerus Ilium End-point Temperature Primal cuts that have all surface fat removed Dark, Firm, Dry. Refers to the colour & moisture of pork, associated with high pH. Also has a shorter shelf life Towards the back or topline of the animal Removal of all internal organs and intestinal tract M. longissimus dorsi. Main muscle in loin running the length of either side of the vertebrae Birth The spinous process of the vertebrae Thigh bone Smaller bone in shin or hind hock Pig between 55-90 kg liveweight & 140-170 days old Removal of all meat, fat and periosteum from bones which extend from meat EG rib, tibia/ulna and radius Meat that has not been frozen, cured or adulterated Meat that has been reduced in temperature to below freezing point (-18°C) Food Standards Australia New Zealand First cross Facilitator & Auditor (APIQ) Sexually immature female pig The process where by glucose in the muscle is converted to lactic acid Weight of product plus all packaging material Pig between 20-55 kg liveweight & about 10 weeks old Halothane Stress Gene Anterior part of the pelvic bone which lies medial to the rump. Also known as the ilium Hot Standard Carcase Weight Arm or shoulder bone extending from the scapula to the ulna and radius Hip Bone Glossary of Terms & Abbreviations Back to Contents Page < Back 138 Next > Intercostal Ischium Lateral Lumbar Lymph Node Marbling MAT Medial Net Weight NRS Patella Parity Periosteum PHMS Porcine Porker Posterior Primal Cut PSE Radius Runt Sacral Scapular Lean muscle situated between the rib bones Aitch Bone Directed away from the midline Vertebrae (7) of main portion of loin, caudal to thoracic, cranial to sacrum A collection of active lymph tissue enclosed in a capsule, sometimes known as lymphatic glands. The lymphatic system is part of the bodyʼs defence against disease Intramuscular fat deposits. Appear as streaks or flecks of fat within a lean portion of muscle Moving Annual Total Directed toward the midline (median plane) Weight of product after packaging material has been deducted National Residue Survey Knee cap The number of litters a sow has had. EG: Two litters equals second parity & so on The sheath of connective tissue that surrounds all bones except those at joints Pig Health Monitoring Service - Veterinarian inspection of carcass & internal organs at slaughter Relating to pigs Pig of 45-75 kg liveweight In the direction of, or situated to the rear of the carcase. Also referred to as caudal A major separated cut of the carcase Pale, Soft, Exudative. Refers to the colour & moisture of pork and is associated with low pH Smaller bone in fore hock above ulna A small pig which fails to grow properly Pertaining to the sacrum. Vertebrae (4) caudal to lumbar vertebrae Shoulder blade bone Spinous Process SSC Sternum Stifle Joint Sub-Primal SOP Sow Stale Tenderstretch The Code Thoracic Thoracic Cavity Tibia Ulna Vacuum Pack Ventral Weaner Whizard Knife WHP Sharp pointed slender dorsal process of vertebrae forming the spine. Also known as feather bones Secondary sexual characteristics Breast bone where the ribs meet the breast The joint between the shin bone (tibia) and leg bone (femur) Smaller portion of primal. Often an individual muscle Standard Operating Procedure Sexually mature female pig Sow not returning to oestrus after weaning Hanging carcases from the aitchbone instead of the Achilles tendon Model Code of Practice for the Welfare of Animals for the Pig Industry Vertebrae (14) caudal to the cervical and cranial to the lumbar vertebrae Part of the trunk between the neck and abdomen A large bone in shin or hind hock Longer bone in fore hock under the radius Refers to product packed in a vacuum in a semipermeable oxygen resistant bag. Commonly referred to as “cryovac” Directed towards the belly or lower side of the animal Pig separated from the sow at 14 & 28 days of age & around 6-8 kg & grown out to between 14 –30 kg liveweight at 8-10 weeks of age A powered circular knife designed to assist in trimming of carcases and particularly useful in trimming meat from bone Withholding Period. This is the minimum time that must elapse between the last chemical/drug treatment & slaughter Glossary of Terms & Abbreviations Back to Contents Page < Back 139 Next > Australian Pork Limited PO Box 148 Deakin West South Australia/Northern Territory: ACT 2600 Australia 680a South Road Glandore Telephone: 02 6285 2200 SA 5037 Australia Facsimile: 02 6285 2288 Telephone: 08 8371 2616 www.australianpork.com.au www.pork.com.au Victoria/Tasmania: Toll free number: 1800 789 099 10-12 York Street ABN 83 092 783 278 State Offices: New South Wales/Australian Capital Territory: PO Box 706 Jannali NSW 2226 Australia Telephone: 02 9482 7079 APL wishes to thank the following people and organisations, without their assistance this manual would not have been possible. AusMeat Mr Stuart Baud (Vic DPI), Moffat Catering Mr Chris Hofmeyr (Vic DPI), Regency Tafe S.A. Mr Peter Walker (Vic DPI) Dr Mike Taverner Dr Brian Wilkinson Dr Darryl DʼSouza (Massey University, NZ) (Formerly of Department of Ag, WA), Phil Green (Greenleaf Enterprises). Facsimile: 08 8371 2616 Facsimile: 02 9476 0564 South Melbourne VIC 3205 Australia Telephone: 03 9645 5657 Facsimile: 03 96450720 Western Australia: Unit 8/912 Albany Highway Cnr. Dane Street East Victoria Park WA 6101 Australia Telephone: 08 94721199 Facsimile: 08 94721199 Queensland: PO Box 775 Springwood QLD 4127 Australia Telephone: 07 3387 7702 Facsimile: 07 3387 7762 Ms Heather Channon (Formerly of Vic DPI), Thank you from APL Back to Contents Page < Back 140