OPTICAL MEASURING MACHINES
Transcription
OPTICAL MEASURING MACHINES
OPTICAL MEASURING MACHINES SYLVAC SCAN Dedicated to the fast and contactless measuring of cylindrical parts, our new SCAN machines are based on the principle of the scanner. This technique allows to reproduce a high resolution image of the component scanned and thanks to the software, to measure over 150 static and dynamic features. SYLVAC VISIO Our 2.5D video measuring systems equipped with manual XY stage and manual/motorized optical zoom allow to quickly measure most of the industrial components based on the live image of the workpiece displayed on the software. Our SCAN and VISIO machines are designed for use in the workshop or laboratory. Discover them without further delay ! Optical measurement DESCRIPTION SYLVAC-SCAN 52 REFLEX-CLICK •Horizontal SCAN machine allowing to measure in the same position as the parts have been produced •Robust construction with granite table for use in workshop or control laboratory •Concept Reflex SCAN patented for measuring cylindrical workpieces without preprogramming •Measurements performed in seconds by a single click •Load the part, click the button and you get all the main values directly! •Automatic recognition of recorded parts already measured •Easy daily calibration thanks to the integrated master •Quick return of investment G One click measurement Sylvac Reflex SCAN Software For turned parts 198 Optical measurement SYLVAC-SCAN TESA-SCAN52 52 TESA-SCAN DIMENSIONAL DRAWINGS 52 REFLEX-CLICK 840 840 1000 1000 435 435 TECHNICAL SPECIFICATIONS 902.5520 902.5521 Diameter Length Diameter Length Measuring range mm 0.5 ÷ 52 300 0.5 ÷ 52 300 Resolution up to µm 0.0001 0.0005 0.0001 0.0005 Max. error µm 1.5 + D/100 4 + L/100 1.5 + D/100 4 + L/100 Repeatability µm 0.6 2.5 0.6 2.5 Non-Rotating headstock for static measurements Headstock G Rotary headstock for static and dynamic measurements Max. weigth of part kg 4 Machine’s weight kg 103 BASIC INSTRUMENT • • • • • • Instrument according to technical specifications 2 male centers Computer with screen, keyboard and mouse Windows 7 multilingual operating system Sylvac Reflex SCAN Software Manual 199 Optical measurement SYLVAC-SCAN DESCRIPTION 25 & 50 •Vertical machines with motorized movement of the part through the light source •Compact and robust construction • Ideal for the control of small components •Integrated profile projector for viewing the live measuring position •Operating system consisting in two software, one for programming with possibility to create the program off-line and one for the measurement Built-in profile projector G LED light source Operating system consisting in two softwares 200 TESA-SCAN > TESA-SCAN dimensions dimensions > TESA-SCAN >>TESA-SCAN dimensions dimensions Optical measurement DIMENSIONAL DRAWINGS TESA-SCAN TESA-SCAN ESA-SCAN TESA-SCAN 25 2525 25 800 1000 580 580580902.5250 580 Length 10001000 580 1000 902.5500 Diameter Sylvac Scan 25 Model 1130 580580 TESA-SCAN TESA-SCAN TESA-SCAN TESA-SCAN 52 5252 52 Diameter 1130 1130 580 Sylvac SCAN 50 TECHNICAL TESA-SCAN TESA-SCAN Plus 50SPECIFICATIONS Plus ESA-SCAN TESA-SCAN 50 Plus 5050Plus 800800 800 860 860 Sylvac SCAN 25 800 800800 800 500 860 500500 500 640 Length Sylvac Scan 50 200 0.50 ÷ 50 275 Resolution up to µm 0.0001 0.0005 0.0001 0.0005 Max. error µm 1 + D/100 4 + L/100 1 + D/100 4 + L/100 Repeatability µm 0.5 2 0.5 2 Headstock 840 0.25 ÷ 25 840 mm 840 Measuring range 840 640 640 640 TESA-SCAN TESA-SCAN /50 50 / CE 50Plus Plus CE Plus 25 & 50 TESA-SCAN TESA-SCAN 50 / 5050CE / 50 Plus CE 860 640640 640 SYLVAC-SCAN Rotary headstock for static and dynamic measurements Rotary headstock for static and dynamic measurements Max. weigth of part kg 2 4 Machine’s weight kg 67 103 435 G 435 435 BASIC INSTRUMENT TESA-SCAN TESA-SCAN /80 80Plus / Plus 80 Plus specifications Instrument to technical ESA-SCAN TESA-SCAN / 8080Plus /according 80 • 80 2 male centers 1600 16001600 1600 720 720 720keyboard Computer with screen, and mouse 493 493 493 720 Windows 7 multilingual operating system Rotary headstock Part rotation 2357 2357 1550 1550 907 1550 907 907 1550 2357 Manual 2357 Softwares Pro-Measure / Pro-Composer 907 • 493 • • • • • • 201 Optical measurement SYLVAC-SCAN DESCRIPTION 50 CE PLUS & 50 PLUS •Vertical machines with motorized movement of the part through the light source •Compact and robust construction •Exclusive slewing system allowing to measure most of the threads and threads feature •Integrated profile projector for viewing the live measuring position •Operating system consisting in two software, one for programming with possibility to create the program off-line and one for the measurement Built-in profile projector LED light source G Operating system consisting in two software 202 Exclusive slewing system by Sylvac Optical measurement SYLVAC-SCAN nsions ons DIMENSIONAL DRAWINGS TESA-SCAN TESA-SCAN 50 Plus 50 Plus 50 CE PLUS & 50 PLUS 800 TESA-SCAN TESA-SCAN 50 / 50 50 /CE 50Plus CE Plus 580 860 Sylvac SCAN 50 PLUS TESA-SCAN TESA-SCAN 80 / 80 80 Plus / 80 Plus TECHNICAL SPECIFICATIONS TESA-SCAN TESA-SCAN 52 52 1000 1600 493 902.5501 1000 Diameter 1600 720 493 Length 902.5502 Diameter Sylvac Scan 50 CE Plus Model 720 Length Sylvac Scan 50 Plus 275 0.50 ÷ 50 500 Resolution up to µm 0.0001 0.0005 0.0001 0.0005 µm 1 + D/100 4 + L/100 1 + D/100 4 + L/100 30 µm 15 0.5 2 0.5 Rotary headstock for static and dynamic measurements Headstock Slewing mechanism for thread measurement 435 kg 4 Machine’s weight kg 140 2 Rotary headstock for static and dynamic measurements 435 880 Max. weigth of part 1550 Repeatability ° G 907 Tilting for thread meas. 1550 Max. error 2357 0.50 ÷ 50 2357 mm 840 Measuring range 907 860 580 580 Sylvac SCAN 50 CE PLUS 840 580 1130 800 1130 800 800 880 6 880 880 180 BASIC INSTRUMENT • • • • Instrument according to technical specifications • Rotary headstock 2 male centers Computer with screen, keyboard and mouse • • • Softwares Pro-Measure / Pro-Composer Manual Slewing mechanism for thread measurement Windows 7 multilingual operating system 203 Optical measurement SYLVAC-SCAN TECHNICAL SPECIFICATIONS SOFTWARES FUNCTIONS SYLVAC REFLEX SCAN 52 Automatic measurement of the main features (diameters, lenghts, angles, radii) Automatic parts / program recognition SYLVAC SCAN 25/50/50CE+/50+ Off-line programming CAD import for programmation Reports editor Data export SPC basic calculations On request On request 1 4 SPC software Access management - security lever GEOMETRICAL TOLERANCING - FEATURES SUMMARY G SYLVAC REFLEX SCAN 52 SYLVAC SCAN 25/50/50CE+/50+ Diameters Lenghts, heights, distances Angles, chamfers Radii Threads (parallel) Threads (root detail, taper, multi-starts, ball screws, worm screws, special threads) Perpendicularity Form deviation Advanced Run out Concentricity Roundness Cylindricity Across flats Straightness Advanced 2 and 3D alignment of the parts (axis correction) Rotational diameters Interrupted parts (splines, turbines) 204 Advanced : With Reflex SCAN Advanced package 902.6350 Optical measurement SYLVAC-SCAN Morse 2 SCAN 50 / 52 Morse 1 SCAN 25 ACCESSORIES Center Ø6 MK1 902.6250 57,7 adapter with a 6 mm dia. • Ø 56 coupling bore 902.6220 44 Two-jaw gripper Internal clamping for manual use • • 902.6360) 55 H 902.6231 H=22 14 (Requires Raising blocks • for external jaws, (For in pairs 902.6220) G 902.6141 0÷6 mm T = 1.5 902.6142 0÷6 mm T = 3 902.6143 T 6÷12mm T = 3 902.6144 B Ø D 12÷18mm T = 6 902.6145 18÷24mm T = 9 External jaws, in pairs • (For 902.6220) 902.6152 0÷6mm T = 6 902.6153 0÷6mm T = 15 902.6140 6÷12mm T = 15 205 Optical measurement SYLVAC-SCAN Morse 2 SCAN 50 / 52 Morse 1 SCAN 25 ACCESSORIES 902.6154 Set with: 902.6141 902.6142 902.6143 External jaws, in pairs 902.6144 • For 902.6220 902.6145 Center adapter Ø6 MK2 902.6251 80 • with a 6 mm dia. coupling bore Reduction MK2 MK1 902.6360 • sleeve, Morse 2 to 1 92 G Extra male center, 10 mm Ø 12 MK1 902.6201 Extra male center, 17 mm Ø 17 MK2 902.6202 Ø 12 902.6203 53.5 206 17.3 • (2 items provided with SYLVAC-SCAN 50 and SYLVAC-SCAN 52 Reflex-Click) 21.6 64 MK1 • SYLVAC-SCAN 25) 16.5 53.5 (2 items provided with Drive centre (Diamond coated 10 mm) • Optical measurement SYLVAC-SCAN Morse 2 SCAN 50 / 52 Morse 1 SCAN 25 ACCESSORIES Rotation center with a B12 male taper plus MK1 902.6160 a Morse 1 taper shank • (For added sleaves 902.6206/902.6207) Ø 18 Ø 29 MK2 902.6161 22 17 68 Rotation center, • Morse 2 Rotation center MK2 902.6162 with a B12 • male taper plus a Morse 1 shank G Ø 22 Ø 12 MK1 902.6163 17 12.5 57 17.780 42 902.6380 MK2 Ø6 61 Ø 12 902.6204 10 20 3 Rotation center, Morse 1 Rotation center, Morse 2 Female center, 10 mm dia. • • • • (Requires (Requires 902.6250) 902.6251) 207 Optical measurement SYLVAC-SCAN 14 20 20 mm dia. 5 3ϒ Female center, Ø 22 Ø 12 8 Female center, 902.6206 Also with internal 3 19 10 mm dia. Morse 2 SCAN 50 / 52 902.6205 Morse 1 SCAN 25 Ø 22 Ø6 ACCESSORIES • • (Requires (Requires 902.6250) 902.6251) • (Requires 902.6160) B12 taper Ø 22 3ϒ Female center, 902.6207 9 Also with internal 5 19 12 mm dia. B12 taper • (Requires 902.6160) G Ø 30 MK1 902.6208 10 30 mm dia. 55 Ø 55 Ø 57 902.6300 Ø 72 208 • • (Requires 902.6360) 3-jaw chuck with Morse 2 MK2 902.6301 98.5 (Clamping capacity: outside 1÷15 mm inside 11÷26 m) 60 33 • 3-jaw chuck, clamping range 1÷15 mm MK1 13.6 Platten, taper shank, clamping range 2÷50 mm (Clamping capacity: outside 2÷50 mm inside 23÷50 mm) • Optical measurement SYLVAC-SCAN Morse 2 SCAN 50 / 52 Morse 1 SCAN 25 ACCESSORIES Platten, 80 mm dia. Ø 80 MK2 902.6209 Also with a • Morse 2 taper shank 88 25 Drive centre, Ø 40 mm. MK2 Ø 42 902.6210 38 • (Diamond coated) 88 Ø 46 MK2 902.6340 25 Also with a Morse 2 taper shank Female centre, 40 mm dia. Also with a Morse 2 taper shank • 12 85 G Ø 40 MK2 902.6341 84 23 Male centre, 15÷40 mm dia. Also with a Morse 2 taper shank 3- 00,5 • 902.6310 ø30 32 Female center, 10 mm dia., Also with a B12 internal taper 90ϒ Ø 35 43 • 0 8 -0,5 902.6311 (Requires 902.6162) Female center, 30 mm dia., • Also with a B12 (Requires internal taper 902.6162) 209 Optical measurement SYLVAC-SCAN 12 0 - 0,5 902.6312 Ø 42 ø30 50 MK2 902.6410 Female center, 45 mm dia., • Also with a B12 (Requires internal taper 902.6162) Drive centre, 42 mm dia. max. 6 H 0 2 4 60076 G 210 Morse 2 SCAN 50 / 52 Morse 1 SCAN 25 ACCESSORIES Pro-Measure off-line programming (not for SCAN 52) • Optical measurement SYLVAC-SCAN ACCESSORIES G 211 Optical measurement SYLVAC-VISIO DESCRIPTION 200 & 300 •High quality 2.5D video measuring system •Robust construction with stage mounted on granite base and vertical column in granite •Manual table stage releasable for quick XY movement, fitted with glass scales •High quality bearing guidance for better accuracy •Optics including CCD camera and Navitar zoom (manual or motorised) •Adjustable triple lighting: coaxial, ring light settable by section and diascopic light • Multilingual Sylvac VISTA software easy to use Motorised zoom Fin adjustement in Z Manual table stage with fixing holes Manual zoom G Lifter to release table movement Granit structure 212 Optical measurement SYLVAC-VISIO 200 & 300 516 523 523 587 (537÷637) 587 (537÷637) 593 (543÷643) 593 (543÷643) 516 693-883 693-883 452 209 209 H H W W 697÷887 697÷887 452 DIMENSIONAL DRAWINGS 705 705 763 763 892±103 892±103 Sylvac VISIO 300 Sylvac VISIO 200 240 280 240 280 TECHNICAL SPECIFICATIONS 902.2200 902.2201 Sylvac Visio 200 Sylvac Visio 300 mm 200x100x150 300x200x150 X, Y Accuracy to MPE (E1, X, Y) µm 2.0 + 10L/1000 (L = mm) 1) XY Accuracy to MPE (E2, XY) µm 1) 2.9 + 10L/1000 (L = mm)638,6 638,6 2.5 μm + 4L/1000 (L = mm) 1)/ 3) Z Accuracy to MPE (E1, Z) 2) µm 3.9 + 10L/1000 (L = mm) 1) 3.9 μm + 5L/1000 (L = mm) 1)/ 3) Resolution µm 0.001 0.001 Max. load capacity kg 10 16 320 Model320 400 400 volume Measuring Manuel 6.5x Zoom Motorised 6.5x 98 Weight G 2) mechanical accuracy Motorised 6.5x 170 EN61000-6-2, EN61000-6-4, EN61326-1, EN12100-1, EN12100-2 International standards m < 5 kg 319±153 319±153 2 μm + 4L/1000 (L = mm) 1)/ 3) 30x - 70x Magnification 1) 902.2300 3) at glass plate level BASIC INSTRUMENT • • • Instrument according to technical specifications Software Sylvac Vista multilingual Computer with screen, keyboard and mouse • • • Windows 7 multilingual operating system Manual Calibration certificate 213 Optical measurement SYLVAC-VISIO VISIO 200 VISIO 300 ACCESSORIES • • 902.6155 Set incluant : 902.6146 902.7370 902.6147 Diascopic illumination, parallel light 902.6148 902.6149 902.6150 902.6151 • 902.7400 Zoom upgrade, 6,5x to 12x (machine retrofit) 902.7100 Additional lens, 0,5x for zoom 6,5x • • 902.7101 Additional lens, 0,75x for zoom 6,5x • • 902.7102 Additional lens, 1.5x for zoom 6,5x • • 902.7103 Additional lens, 2x for zoom 6,5x • • 902.7250 Additional lens, 0,5x for zoom 12x G 214 • Optical measurement SYLVAC-VISIO VISIO 300 VISIO 200 ACCESSORIES 902.6155 Set incluant : 902.6146 Additional lens, 0,75x for zoom 12x • 902.7252 Additional lens, 1.5x for zoom 12x • 902.7253 Additional lens, 2x for zoom 12x • HS68900 025 Viewing screen, 22-inch instead of 20-inch 902.7251 902.6147 902.6148 902.6149 902.6150 902.6151 • • G 902.7380 Foot switch for value capture • • H06860 400 Clamping fixing basic kit • • H06860 401 Clamping fixing advanced kit • • 215 Optical measurement APPLICATIONS Measurement of a turned part with SCAN 52 Small turning part holded with 2-jaws gripper accessory on SCAN 52 Thread measurement with SCAN 50 CE+ Part measurement with SCAN 50 Part measurement with SCAN 50 A Large selection of accessories for holding the parts are available for each machine. Part lighted by ring light on VISIO Part lighted by diascopic light on VISIO Part lighted by coaxial light on VISIO G 216