Conventional Lathes

Conventional
Lathes
Universal lathes with toolmaking precision
for industrial applications
MAT 14 S/14 D
MAT 17 S
MAT 17 D
MAT 20 D
EMCOMAT 14 S/14 D
EMCOMAT 17S/17D/20D
The Technology
The EMCOMAT 14 S/14 D
Technical data
The EMCOMAT 14 is the smallest machine in the EMCOMAT series.
Spindle nose
CAMLOCK DIN 55029 S4
Distance between centers
650 mm (25.6“)
Center height
140 mm (5.5“)
Power
7,5 kW (10.1 hp)
Speed control
Stepless
Digital read out
at EMCOMAT 14D
It takes the place of the EMCO classic Maximat Super 11CD.
The EMCOMAT 14 is a lathe for the most demanding needs:
with infinite speed adjustment, constant cutting speed (14 D)
and an impressive 7,5 kW (10.1 hp) of drive power. This high performance machine has the highest precision in a small space,
including optical, electrical and automobile workshops, in laboratories and also in the Formula 1.
Diagonally ribbed, induction-hardened
machine bed with 3-point support
3-axis digital display with
color monitor (EMCOMAT 14D)
Chuck protection with limit switch.
Drive spindle with 40 mm (1.6“) spindle bore.
Tail stock made of top-quality,
vibration-absorbing, heavilyribbed cast iron, based on its
own guide prism. The tail
stock can be set eccentrically
for cutting tapers.
Lead and tension spindle
with partial cover
The electronics comply
with the latest technical
standards (CE).
Machine column
EMCOMAT 14D
The technology. The headstock is made of vibration absorbing, heavily ribbed cast iron. The rigid, large main
spindle runs in high-precision adjustable taper roller bearings with Camlock DIN 55029 S4 short taper connection. Reverse
gear unit in a totally closed construction. Scraped cogs and the axial motion when reversing increase operational reliability and reduce vibration. Slides: longitudinal slide with no-play prismatic guide. Optimum guide ratio with the long guide.
The cross slide runs in a dove-tail guideway. Adjustment via pressure plate. Feed automatic or with handwheel. Both the
longitudinal and cross slides can be clamped. The upper slide with dove-tail guideway can be pivoted 360°. A feed lever
Camlock DIN 55029 S4,
40 mm (1.6“) spindle bore
with safety lock prevents longitudinal and axial feed switch-through.
Infinite speed adjustment. The EMCOMAT 14 does not have a gear box. Electronic speed adjustment,
constant cutting speed on the 14D and an impressive 7,5 kW (10.1 hp) drive performance ensure the right speed and
most suitable torque throughout the entire torque range.
Options
The new EMCOMAT 14 comes with the following
options: chip protection door, machine case,
multifax fast change holder, jaw chuck, live center,
high-pressure coolant device.
3
Precise placement using the large handwheel with graduated collar
Safety 3
For the safety of the operator, the
chuck protection and wheel caps
are monitored by an electric switch.
EMCOMAT 14S
Long parts are processed with tail stock
and live center
Long parts are drilled with a steady rest
Inside turning
Machine case for the clean storage of tools
(Option)
2 3
EMCOMAT 17 S/17 D/20 D
EMCOMAT 14S/14D
The Technology
The EMCOMAT 17S, 17D and 20D
We have made one of the best conventional lathes even better.
The new EMCOMAT 17 S/17 D/20 D. The ease of use and ergonomics
have been enhanced. On the D-versions the highly modern 3-axis
digital display has 99 tool positions, 99 contour points, constant
cutting-speed and infinite variable speeds. The quality and precision
50 mm (2“) spindle bore
of these machines are unchanged.
KW
Technical data
Spindle nose
Distance between centers
Center height
Power
Speed control
Digital read out
EMCOMAT 17S
EMCOMAT 17D
EMCOMAT 20D
CAMLOCK DIN 55029 S5
700 mm (27.6“)
170 mm (6.7“)
3,2 kW (4.3 hp)
Mechanical
-
CAMLOCK DIN 55029 S5
700 mm (27.6“)
170 mm (6.7“)
5,3 kW (7.1 hp)
Electric Variable
yes
CAMLOCK DIN 55029 S5
1000 mm (39.37“)
200 mm (7.9 hp)
5,3 kW (7.1 hp)
Electric Variable
yes
6
Motor power
40 %DC; 5,3kW
A1 B1 A2
B2
5
Motor power
100 %DC; 4kW
3
2
1
0
0
600
1200
1800
2400
3000
3000 rpm
Speed range main spindle EMCOMAT 17/20D
High-performance drive with
infinite speed adjustment (17/20D)
Chuck protection with limit
switch. Drive spindle with
50 mm (2“) spindle bore
3-axis digital display with
color monitor (17/20D)
Rigid, shared lead and
tension-spindle cover
Single-lever operation for
axial and longitudinal feed
Diagonally ribbed, inductionhardened machine bed with
3-point support
Vibration-free base
with 3-point support
EMCOMAT 20D
3
The perfect machine for small-series production. Excellent ergonomics and high repeat
accuracy are key issues when you machine small series. Our customers appreciate EMCOMAT's automatic spindle brake,
its infinite variable speed control, and its constant cutting speed. We ensure the best cutting performance and high drive
efficiency – very helpful when things have to go fast (17D/20D). A mechanical collet chuck provides additional comfort.
And anyone who has ever used the special positioning display function ”99 tool store“ will never want to go without it
again.
Headstock
The headstock quality is tested using
a 3-D Zeiss gauge. The drive spindle
runs in adjustable precision bearings.
The diameter in the front bearing is
70 mm (2.8“).
Machining with a fixed steady rest
Centering drill bit for live center
Machine bed
The diagonal ribbed machine bed
ensures good chip fall and top machine
stability. The guide rails are hardened
and ground. 3-point support on the
machine base.
EMCOMAT 17D
3
EMCOMAT 17S
Machine base 3
The machine base is low-vibration.
Slanting catcher sheets make cleaning easy and allow the coolant to
run off.
Safety
The chuck protection and wheel cap
are monitored by an electric switch
for the safety of the operator.
3
Machine structure
Bed and cross slide have a manual
central lubricant supply. The X and
Y axis are equipped with safety
handwheels.
4 5
3
The Technology
EMCOMAT 17S/17D/20D
EMCOMAT 14S/14D
The Technology
Digital display EMCOMAT 14 D/17 D/20 D
The D models have a permanent position display on the TFT screen for the bed,
axial and upper slides. The bed-slide position is monitored by a high-precision
rack on the encoder. The cross-slide position is monitored by a glass gauge
with 0,001 mm precision, enabling the diameter to be set with extremely high
precision. The position of the upper slide is monitored by the direct drive of
the encoder via the adjusting spindle. The features: constant machining speed,
99 tools, 99 reference positions, basing point, remaining path, empirical/metric,
radius/diameter display, single or total display for Z and Z0, languages: German,
English, Spanish, Italian, Dutch, French, screen size 6.5“ color-TFT, 640 x 480 (VGA).
3
Clear control panel with speed control, emergency stop
and 4-color digital display (Option)
Performance and torque diagram main spindle
EMCOMAT 14 S/14 D
Basic Configuration
q
q
q
q
q
(Nm)
40
35
S6 = 40% ED
30
Machine including base
Single steel holder (tension claw)
Electrical chuck protection
Belt drive for feed gear box
3 sheering pins
q One fixed center punch in both
the drive spindle and tail stock
q Operating and servicing tools
q Documentation
25
20
S1 = 100% ED
Options
15
10
q
q
q
q
q
5
0
0
1000
2000
3000
5000
50
0
4000
Speed (rpm)
Fast-change tool holder
Foot brake
Tapered-bar feed
Tool case
Chip protection door
q
q
q
q
Machine lamp
High-pressure coolant device
Collet chuck
Steady rests
Performance and torque diagram main spindle
EMCOMAT 17S/17D/20D
Fast Facts
(Nm)
700
q
q
q
q
600
500
400
A1
300
200
q
q
q
q
100
A2
80
60
40
B1
20
B2
0
1000
2000
1350
750
1070
500
400
465
300
360
165
200
130
100
60
0
3000
Speed (rpm)
q
q
q
Guide rails, cogs and sleeves hardened and ground
Speed-gear box via 2 levers (EMCOMAT-17D/20D)
3-point support of the machine bed
Diagonally ribbed, induction-hardened
machine bed
Rigid, shared leading and tension spindle cover
Long cross slide (for second tool system)
Integrated overload clutch for feed
Infinite speed adjustment/constant cutting speed.
(EMCOMAT-14D/17D/20D)
Electromechanic spindle brake
Vibration-reducing machine base
2-year EMCO quality guarantee
Technical data
EMCOMAT 14 S
EMCOMAT 14 D
EMCOMAT 17 S
EMCOMAT 17 D
EMCOMAT 20 D
650 mm (24.6”)
650 mm (24.6”)
700 mm (27.6“)
700 mm (27.6“)
1000 mm (39.4”)
140 mm (5.5”)
140 mm (5.5”)
170 mm (6.7“)
170 mm (6.7”)
200 mm (7.9”)
Ø 280 mm (11.0”)
Ø 280 mm (11.0”)
Ø 340 mm (13.4“)
Ø 340 mm (13.4“)
Ø 400 mm (15.7”)
Ø 170 mm (6.7”)
Ø 170 mm (6.7”)
Ø 190 mm (7.5“)
Ø 190 mm (7.5“)
Ø 250 mm (9.8”)
155 mm (6.1”)
155 mm (6.1”)
260 mm (10.2“)
260 mm (10.2“)
260 mm (10.2”)
590 mm (23.2”)
590 mm (23.2”)
600 mm (23.6“)
600 mm (23.6“)
900 mm (35.4”)
Travel of cross slide
135 mm (5.3”)
135 mm (5.3”)
220 mm (8.7“)
220 mm (8.7“)
220 mm (8.7”)
Travel of top slide
100 mm (3.9”)
100 mm (3.9”)
110 mm (4.3“)
110 mm (4.3“)
110 mm (4.3”)
12 x 12 mm (0.5 x 0.5”)
12 x 12 mm (0.5 x 0.5”)
20 x 20 mm (0.8 x 0.8”)
20 x 20 mm (0.8 x 0.8”)
20 x 20 mm (0.8 x 0.8”)
CAMLOCK DIN 55029 S5
Workspace
Distance between centers
Height of centers
Swing over bed
Swing over cross slide
Bed width
Travel of longitudinal slide
Cross-section of cutting tool
Spindle
Spindle nose size
CAMLOCK DIN 55029 S4
CAMLOCK DIN 55029 S4
CAMLOCK DIN 55029 S5
CAMLOCK DIN 55029 S5
Spindle bore
Ø 40 mm (1.6”)
Ø 40 mm (1.6”)
Ø 50 mm (2”)
Ø 50 mm (2”)
Ø 50 mm (2”)
Spindle diameter in front bearing
Ø 54 mm (2.1”)
Ø 54 mm (2.1”)
Ø 70 mm (2.8”)
Ø 70 mm (2.8”)
Ø 70 mm (2.8”)
Face plate diameter (maximum)
Ø 152 mm (5.9”)
Ø 152 mm (5.9”)
Ø 200 mm (7.9”)
Ø 200 mm (7.9”)
Ø 260 mm (10.2”)
Chuck diameter (maximum)
Ø 140 mm (5.5”)
Ø 140 mm (5.5”)
Ø 200 mm (7.9”)
Ø 200 mm (7.9”)
Ø 200 mm (7.9”)
60 – 4000 rpm
60– 4000 rpm
55 – 2350 rpm
40 –3000 rpm
40 –3000 rpm
Stepless
Stepless
Mechanical
Stepless
Stepless
2/60–2000
2/60–2000
8/55, 95, 160, 280, 470
4/40–130, 110–360
4/40–130, 110–360
2000–4000 rpm
2000–4000 rpm
800, 1320, 2350 rpm
310– 1070, 870 – 3000 rpm
310–1070, 870 – 3000 rpm
7,5 kW (10.1 hp)
7,5 kW (10.1 hp)
3,2 kW (4.3 hp)
5,3 kW (7.1 hp)
5,3 kW (7.1 hp)
20* 0,045 – 0,787 mm/U
Spindle speeds
Speed control
Speeds/speed ranges
Speed range
Drive motor
Power
Feed
Longitudinal feeds
Cross feeds
14* 0,03–0,3 mm/U
14* 0,03– 0,3 mm/U
20* 0,045 – 0,787 mm/U
20* 0,045 – 0,787 mm/U
14* (0.001–0.01”/rev)
14* (0.001– 0.01”/rev)
20* (0.002– 0.031”/rev)
20* (0.002– 0.031”/rev)
20* (0.002– 0.031”/rev)
14* 0,015 – 0,15 mm/U
14* 0,015 – 0,15 mm/U
20* 0,023 – 0,406 mm/U
20* 0,023– 0,406 mm/U
20* 0,023– 0,406 mm/U
14* (0.0006–0.006”/rev)
14* (0.0006 – 0.006”/rev)
20* (0.0009 –0.0016”/rev)
20* (0.0009– 0.0016”/rev)
20* (0.0009 – 0.0016”/rev)
14 (0,25–2,5 mm)
14 (0,25 –2,5 mm)
20 (0,4–7,0 mm)
20 (0,4–7,0 mm)
20 (0,4–7,0 mm)
14 (0.009– 0.09”)
14 (0.009 – 0.09”)
20 (0.016 – 0.28”)
20 (0.016 – 0.28”)
20 (0.016 – 0.28”)
Thread cutting
Metric threads
Inch threads
9 (96 –12 Gg/Zoll)
9 (96–12 Gg/Zoll)
9 (96 –12 threads/inch)
9 (96–12 threads/inch)
-
-
-
13 (0,125 – 5 mm)
13 (0,125 –5 mm)
28 (0,4 –7 mm)
28 (0,4 –7 mm)
28 (0,4 –7 mm)
13 (0.005 – 0.2”)
13 (0.005 – 0.2”)
28 (0.02– 0.3”)
28 (0.02– 0.3”)
28 (0.02– 0.3”)
29 (76 – 4 threads/inch)
29 (76– 4 threads/inch)
32 (4 – 56 threads/inch)
32 (4 – 56 threads/inch)
32 (4 – 56 threads/inch)
12 (0.25 –2.5)
12 (0.25 –2.5)
28 (0.2– 3.5)
28 (0.2– 3.5)
28 (0.2– 3.5)
25 (96 –11)
25 (96–11)
32 (8 –112)
32 (8 –112)
32 (8 –112)
30 mm (1.2”)
30 mm (1.2”)
50 mm (2”)
50 mm (2”)
50 mm (2”)
MT 2
MT 2
MT 3
MT 3
MT 3
80 mm (3.1”)
80 mm (3.1”)
120 mm (4.7”)
120 mm (4.7”)
120 mm (4.7”)
+10/– 8 mm (+ 0.4/– 0.3”)
+10/– 8 mm (+ 0.4/– 0.3”)
+/–13 mm (+/– 0.5“)
+/–13 mm (+/– 0.5“)
+/–13 mm (+/– 0.5“)
77 dB(A)
77 dB(A)
79 dB(A)
79 dB(A)
79 dB(A)
With gear set option, add.
Metric thread
Inch thread
Module thread
Diam. pitch thread
Tailstock
Quill diameter
Internal taper of quill
Quill travel
Lateral adjustment
Sound pressure level
Maximum sound pressure level to DIN 45635
Permissible workpiece weights
Floating
With tailstock
45 kg (99.2 lb)
45 kg (99.2 lb)
50 kg (110.2 lb)
50 kg (110.2 lb)
50 kg (110.2 lb)
80 kg (176.4 lb)
80 kg (176.4 lb)
150 kg (330.7 lb)
150 kg (330.7 lb)
150 kg (330.7 lb)
Digital read out
Basic machine
No
Standard
No
Standard
Standard
Constant cutting speed
No
Integrated
No
Integrated
Integrated
400 V/3 PE/50 Hz
400 V/3 PE/50 Hz
400 – 440 V/3 PE/50 Hz
400 – 440 V/3 PE/50 Hz
400 – 440 V/3 PE/50 Hz
Length of machine
1280 mm (50.3”)
1280 mm (50.3”)
1650 mm (65”)
1650 mm (65”)
1950 mm (76.8”)
Width of machine
730 mm (28.7”)
730 mm (28.7”)
1060 mm (41.7”)
1060 mm (41.7”)
1060 mm (41.7”)
Height of machine
1480 mm (58.3”)
1480 mm (58.3”)
1290 mm (50.8”)
1635 mm (64.4”)
1635 mm (64.4”)
Height of spindle center above floor
1100 mm (43.3”)
1100 mm (43.3”)
1130 mm (44.5”)
1130 mm (44.5”)
1130 mm (44.5”)
Total weight
243 kg (535.7 lb)
243 kg (535.7 lb)
725 kg (1598.3 lb)
755 kg (1664.5 lb)
865 kg (1907 lb)
CE-compliant
CE-compliant
CE-compliant
CE-compliant
CE-compliant
Electrical connection
Power supply
Dimensions
Safety equipment
*The number of feeds and the feed range can be extended with the change gears (Option).
6 7
HEADQUARTERS:
E M C O M A I E R G e s . m . b . H . . S a l z b u r g e r S t r a s s e 8 0 . A - 5 4 0 0 H a l l e i n - Ta x a c h
Phone +43-62 45-8 91-0 . Fax +43-62 45-8 69 65 . email: [email protected]
EMCO has a global sales network. You can find the addresses at:
www.emco.at
EN3381 . 06/07 © dassel & schumacher, munich. Subject to change due to technical progress. Errors and omissions excepted.
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