SERVICE MANUAL - Multiradio SA
Transcription
SERVICE MANUAL - Multiradio SA
UHF FM TRANSCEIVER TK-3160 SERVICE MANUAL © 2003-8 PRINTED IN JAPAN B51-8653-00 (S) 1314 CONTENTS Antenna (KRA-27: Option) Knob (CH-SELECTOR) (K29-9280-13) Knob (VOLUME) (K29-9278-13) Cabinet assy (A02-3826-33) Knob (PTT) (K29-9279-03) Does not come with antenna. Antenna is available as an option. GENERAL ............................................................. 2 SYSTEM SET-UP ................................................. 2 OPERATING FEATURES ..................................... 3 REALIGNMENT .................................................... 4 DISASSEMBLY FOR REPAIR .............................. 5 CIRCUIT DESCRIPTION ....................................... 7 INSTALLATION .................................................. 11 TERMINAL FUNCTION ...................................... 12 SEMICONDUCTOR DATA ................................. 13 COMPONENTS DESCRIPTION ......................... 14 PARTS LIST ........................................................ 15 EXPLODED VIEW ............................................... 23 PACKING ............................................................ 24 ADJUSTMENT ................................................... 25 PC BOARD TX-RX UNIT (X57-672X-XX) ........................ 30 SCHEMATIC DIAGRAM ..................................... 34 BLOCK DIAGRAM .............................................. 38 LEVEL DIAGRAM ............................................... 40 KSC-30 ................................................................ 41 SPECIFICATIONS ............................ BACK COVER TK-3160 GENERAL / SYSTEM SET-UP INTRODUCTION PERSONAL SAFETY SCOPE OF THIS MANUAL The following precautions are recommended for personal safety: ● DO NOT transmit until all RF connectors are verified secure and any open connectors are properly terminated. ● SHUT OFF and DO NOT operate this equipment near electrical blasting caps or in an explosive atmosphere. ● This equipment should be serviced by a qualified technician only. This manual is intended for use by experienced technicians familiar with similar types of commercial grade communications equipment. It contains all required service information for the equipment and is current as of the publication date. Changes which may occur after publication are covered by either Service Bulletins or Manual Revisions. These are issued as required. SERVICE ORDERING REPLACEMENT PARTS When ordering replacement parts or equipment information, the full part identification number should be included. This applies to all parts, components, kits, or chassis. If the part number is not known, include the chassis or kit number of which it is a part, and a sufficient description of the required component for proper identification. Unit Model & destination TX-RX Unit TK-3160 K,M X57-6730-10 Frequency range Remarks 450~490MHz IF1 : 49.95MHz LOC : 50.4MHz This radio is designed for easy servicing. Refer to the schematic diagrams, printed circuit board views, and alignment procedures contained within. SYSTEM SET-UP Merchandise received License and frequency allocated by FCC Frequency range (MHz) Choose the type of transceiver Transceiver programming Are you using the optional antenna? TX/RX 450~490 NO Delivery 2 Type 4.0W TK-3160 (K,M) A personal computer (IBM PC or compatible), programming interface (KPG-22), and programming software (KPG-82D) are required for programming. (The frequency, TX power HI/LOW, and signalling data are programmed for the transceiver.) YES KRA-23 or KRA-27 Optional antenna YES KMC-17 or KMC-21 Speaker microphone NO Are you using the speaker microphone? RF power (Option) TK-3160 OPERATING FEATURES 1. Operation Features GETTING ACQUAINTED Installing the (Optional) Antenna Antenna Screw the antenna into the connector on the top of the transceiver by holding the antenna at its base and turning it clockwise until secure. 1 2 3 Installing the Belt Clip Note: When first installing the belt clip, you must remove the battery pack from the rear of the transceiver. 4 1 5 2 3 Remove the two screws from the rear of the transceiver, then remove the small, plastic black covering that was held in place. Insert the belt clip mount into the space on the rear of the transceiver. Using the 2 screws, affix the belt clip in place. Note: Do not dispose of the plastic black covering! If you remove the belt clip, replace the covering into the space on the rear of the transceiver. Either this covering or the belt clip must be in place, otherwise the battery pack may not remain installed properly. Installing the Cover over the Speaker/ Microphone Jacks Note: When installing the speaker/ microphone jack cover, you must remove the battery pack from the rear of the transceiver. If you are not using a speaker/ microphone, install the cover over the speaker/ microphone jacks using the supplied screw. Note: To lift the cover after it has been installed, use a piece of hardened plastic or metal, such as a small screwdriver. Lift the cover by its tab, beside the screwhole, taking care not to damage the cover. Installing the (Optional) Speaker/ Microphone Note: When installing the optional speaker/ microphone and its locking bracket, you must remove the battery pack from the rear of the transceiver. 1 2 Insert the speaker/ microphone plugs into the speaker/ microphone jacks. Attach the locking bracket using the supplied screw. Note: To lift the locking bracket after it has been installed, use a piece of hardened plastic or metal, such as a small screwdriver. Lift the bracket by its tab, beside the screwhole, taking care not to damage the bracket. 8 6 7 Microphone Speaker The transceiver is shown with the optional KNB-24L battery pack. q LED indicator Lights red while transmitting. Lights green while receiving. Flashes orange while receiving a 2-Tone, DTMF, or FleetSync signal that matches the one set up in your transceiver. If programmed by your dealer, flashes red when the battery power is low while transmitting. w Channel Switch Rotate to select a channel from 1 to 16. e Power switch/ Volume control Turn clockwise to switch ON the transceiver. Rotate to adjust the volume. To switch OFF the transceiver, turn counterclockwise fully. r AUX key This is a PF (Programmable Function) key. Press it to activate its auxiliary function (page 4). The default setting for this key is None. t PTT (Push-to-Talk) switch Press this switch, then speak into the microphone to call a station. y Side 1 key This is a PF (Programmable Function) key. Press it to activate its auxiliary function (page 4). The default setting for this key is None. u Side 2 key This is a PF (Programmable Function) key. Press it to activate its auxiliary function (page 4). The default setting for this key is Squelch Off Momentary. Press each key to activate its auxiliary function. i SP/MIC jacks Connect an optional speaker/ microphone here. 3 TK-3160 OPERATING FEATURES / REALIGNMENT Programmable Auxiliary Functions 3-2. Connection procedure The AUX, Side 1, and Side 2 keys can be programmed with the auxiliary functions listed below: • 2-Tone Encode • Emergency ∗1 • Monitor Momentary • Monitor Toggle • None • RF Power Low • Scan • Scan Temporary Delete • Scrambler • Squelch Off Momentary • Squelch Off Toggle 1. Connect the TK-3160 to the personal computer with the interface cable. 2. When the POWER is switched on, user mode can be entered immediately. When the PC sends a command, the radio enters PC mode. When data is transmitting from the transceiver, the red LED lights. When data is received by the transceiver, the green LED lights. ∗1 This function can be programmed only on the AUX key. 3-3. KPG-22 description (PC programming interface cable: Option) REALIGNMENT The KPG-22 is required to interface the TK-3160 with the computer. It has a circuit in its D-subconnector (25-pin) case that converts the RS-232C logic level to the TTL level. The KPG-22 connects the SP/MIC connector of the TK-3160 to the computer’s RS-232C serial port. 1. Modes User mode PC mode Data programming mode PC test mode Mode User mode PC mode Data programming mode PC test mode Notes: • The data stored in the personal computer must match the model type when it is written into the EEPROM. • Change the TK-3160 to PC mode, then attach the interface cable. 3-4. Programming software description PC tuning mode Function For normal use. Used for communication between the radio and PC (IBM compatible). Used to read and write frequency data and other features to and from the radio. Used to check the radio using the PC. This feature is included in the KPG82D. KPG-82D is the programming software for TK-3160 supplied on a CD-ROM. This software runs under Windows 98, ME, Windows 2000 or XP on an IBM-PC or compatible machine. The data can be input to or read from TK-3160 and edited on the screen. The programmed or edited data can be printed out. It is also possible to tune the transceiver. IBM-PC KPG-22 2. How to Enter Each Mode Mode User mode PC mode Operation Power ON Received commands from PC 3.PC Mode Gray Gray/Black 1.5D-XV Lead wire 1.5D-XV Shield wire KPG-82D RF Power meter or SSG Tuning cable (E30-3216-05) 3-1. Preface The TK-3160 transceiver is programmed using a personal computer, a programming interface (KPG-22) and programming software (KPG-82D). The programming software can be used with an IBM PC or compatible. Figure 1 shows the setup of an IBM PC for programming. 4 Fig. 1 + – + – } SP } MIC TK-3160 DISASSEMBLY FOR REPAIR 1. Separating the case assembly from the chassis. 3. How to remove the battery terminal block. 1. Remove the volume knob z. 2. Remove the two screws x. 3. Lift the chassis c, and remove it from the case assembly. Note: After separating the case assembly from the chassis, remove the channel knob. 1. Remove the two screws /, then pull out the back cover Ω. 2. Remove the screw ≈. ≈ / z x / Ω x , c Packing Channel knob 2. Separating the chassis from the TX/RX unit. 1. Remove the two screws v fixing the TX/RX unit B/2. 2. Remove the twelve screws b and two screws n fixing the TX/RX unit A/2. 3. Remove the solder from the antenna terminal using a soldering iron m, then lift the unit off. b TX/RX UNIT A/2 m b b b b b . b n v v TX/RX UNIT B/2 , ≈ Note: To remove the TX/RX unit B/2, remove the solder using a soldering iron .. Note: The two screws n of TX/RX unit A/2 are fixing the battery terminal block ,. 5 TK-3160 DISASSEMBLY FOR REPAIR • Installation of chassis and cabinet assy Assembling • Installation of battery terminal block and packing Do not press this area, top packing easily deform. Install them so that no distortion or deformation occurs. • Installation of speakers and cushion, and wire styling of speakers First, mount the set to the cabinet assy. Second, press down the Chassis to the cabinet assy as shown in the diagram. Wire Styling Install the cushion according to the guide. Good Condition NG Condition Install the speakers so that they do not protrude from the cushion. Perform the wire styling of speakers as shown in a photograph. • Attaching the cushion Attach the cushion as shown in Fig. 1. After mount, packing should be in this condition. Packing protruded out. G13-2017-04 Take screw B and MIC edge as reference line when sticking. C G13-2020-04 A Packing deform. B G13-2018-04 Stick between screw A and B. Fig. 1 Note: Cushion must not cover the screws A,B and C. 6 Note: • Take care that the packing does not protrude from the chassis or case. • Replace the protruded or deformed packing with a new one. TK-3160 CIRCUIT DESCRIPTION 3) IF Amplifier Circuit 1. Frequency Configuration The receiver utilizes double conversion. The first IF is 49.95 MHz and the second IF is 450 kHz. The first local oscillator signal is supplied from the PLL circuit. The PLL circuit in the transmitter generates the necessary frequencies. Fig. 1 shows the frequencies. ANT TX/RX: 450 ~ 490MHz (K,M) CF 450kHz SP MCF RF AMP ANT SW AF AMP IF SYSTEM 49.95MHz 50.4MHz X3 multiply TCXO 16.8MHz RX: 400.05 ~ 440.05MHz (K,M) TX: 450 ~ 490MHz (K,M) RF AMP TX AMP MIC PLL VCO MIC AMP The first IF signal is passed through a four-pole monolithic crystal filter (XF401) to remove the adjacent channel signal. The filtered first IF signal is amplified by the first IF amplifier (Q202) and then applied to the lF system IC (IC401). The IF system IC provides a second mixer, second local oscillator, limiting amplifier, quadrature detector and RSSI (Received Signal Strength Indicator). The second mixer mixes the first IF signal with the 50.4MHz of the second local oscillator output (TCXO X1) and produces the second IF signal of 450kHz. The second IF signal is passed through the ceramic filter (CF401) to remove the adjacent channel signal. The filtered second IF signal is amplified by the limiting amplifier and demodulated by the quadrature detector with the ceramic discriminator (CD401). The demodulated signal is routed to the audio circuit. Fig. 1 Frequency configuration 4) Wide/Narrow Switching Circuit 2. Receiver The frequency configuration of the receiver is shown in Fig. 2. ANT RF AMP Q404 BPF BPF MIXER Q403 TUNE 1st Local MCF XF401 IF AMP Q402 ANT SW TUNE Narrow and Wide settings can be made for each channel by switching the demodulation level. The WIDE (high level) and NARROW (low level) data is output from IC805, pin 54. When a WIDE (high level) data is received, Q401 turn off. When a NARROW (low level) data is received, Q401 turn on. Q401 turns off/on with the Wide/Narrow data and the IC401 detector output level is switched to maintain a constant output level during wide or narrow signals. CF401 IC602 AF Amp IC601 AF VOL IC401 IF,MIX,DET IC605 AF PA Q402 SP AQUA AFOUT IC401 FM IF SYSTEM X1 Q4 X3 multiply TCXO 16.8MHz 2nd Local QUAD IFO Fig. 2 Receiver section C409 R408 1) Front End (RF AMP) The signal coming from the antenna passes through the transmit/receive switching diode circuit, (D204,D206,D208 and D212) passes through a BPF (L413 and L414), and is amplified by the RF amplifier (Q404). The resulting signal passes through a BPF (L409,L408 and 407) and goes to the mixer. These BPFs are adjusted by variable capacitors (D402,D403,D404,D405 and D406). The input voltage to the variable capacitor is regulated by voltage output from the microprocessor (IC805). 2) First Mixer The signal from the front end is mixed with the first local oscillator signal generated in the PLL circuit by Q403 to produce a first IF frequency of 49.95 MHz. The resulting signal passes through the XF401 MCF to cut the adjacent spurious and provide the opitimun characteristics, such as adjacent frequency selectivity. Q401 W/N R409 CD401 H : Wide L : Narrow 5R Fig. 3 Wide/Narrow switching circuit 5) Audio Amplifier Circuit The demodulated signal from IC401 is amplified by IC602, and goes to AF amplifier through IC601. The signal then goes through an AF volume control (VR801), and is routed to an audio power amplifier (IC605) where it is amplified and output to the speaker. 7 TK-3160 CIRCUIT DESCRIPTION 6) Tone Volume Fixed Circuit This function generates a TONE signal sound even if the AF volume of the transceiver is the minimum. A TONE signal is sent through Q602 to the AF amplifier when, in the FPU, “TONE Volume Fixed” is set to ON. (3) MSK (Fleet Sync) Fleet Sync utilizes 1200bps and 2400bps MSK signal is output from pin 6 of IC601. And is routed to the VCO. When encoding MSK, the microphone input signal is muted. RECEIVE SIGNALING IC601 AQUA VOL IC601 FM IF IC401 IC605 TA7368F IC805 BEEP CPU IC602 IF Amp SIGNAL DTMF IF Amp AQUA QT/DQT TONE VOL FIXED Q602 BEEPSW Hi: ON LOW: OFF IC605 AF PA IC805 LSDI AN SQL Q608 SW SP CLK,DATA, STD,LOADN + SP-J IC603 BPF & COMPALATER CPU HSDI SP MUTE SP Fig. 5 AF amplifier and squelch Output Level (mV) [VOL Position vs Output Level] (4) DTMF The DTMF input signal from the IF IC (IC401) is amplified by IC602 and goes to IC601, the DTMF decoder. The decoded information is then processed by the CPU. 500 ON 25 Min Q603,604,607 SW 2-TONE OFF Center Max Fig. 4 Tone volume fixed circuit 3. PLL Frequency Synthesizer The PLL circuit generates the first local oscillator signal for reception and the RF signal for transmission. 7) Squelch Part of the AF signal from the IC enters the FM IC (IC401) again, and the noise component is amplified and rectified by a filter and an amplifier to produce a DC voltage corresponding to the noise level. The DC signal from the FM IC goes to the analog port of the microprocessor (IC805). IC805 determines whether to output sounds from the speaker by checking whether the input voltage is higher or lower than the preset value. To output sounds from the speaker, IC805 sends a high signal to the SP MUTE line and turns IC605 on through Q603,Q604,Q607 and Q608. (See Fig. 5) 8) Receive Signalling (1) QT/DQT The output signal from IF IC (IC401) enters the microprocessor (IC805) through IC601. IC805 determines whether the QT or DQT matches the preset value, and controls the SP MUTE and the speaker output sounds according to the squelch results. (2) 2-TONE Part of the received AF signal output from the AF amplifier IC602, and then pass through an audio processor (IC601), goes to the other AF amplifier IC603, is compared, and then goes to IC805. IC805 checks whether 2-TONE data is necessary. If it matches, IC805 carries out a specified operation, such as turning the speaker on. (See Fig. 5) 8 1) PLL The frequency step of the PLL circuit is 5 or 6.25kHz. A 16.8MHz reference an oscillator signal is divided at IC1 by a fixed counter to produce oscillator (VCO) output signal which is buffer amplified by Q9 then divided in IC1 by a dual-module programmable counter. The divided signal is compared in phase with the 5 or 6.25kHz reference signal from the phase comparator in IC1. The output signal from the phase comparator is filtered through a low-pass filter and passed to the VCO to control the oscillator frequency.(See Fig. 6) 2) VCO The operating frequency is generated by Q6 in transmit mode and Q5 in receive mode. The oscillator frequency is controlled by applying the VCO control voltage, obtained from the phase comparator, to the varactor diodes (D4 and D7 in transmit mode and D3 and D9 in receive mode). The RX pin is set high in receive mode causing Q8 and Q12 to turn Q6 off and turn Q5 on. The TX pin is set high in transmit mode. The outputs from Q5 and Q6 are amplified by Q9 and sent to the RF amplifiers. TK-3160 CIRCUIT DESCRIPTION IC601 Q6 TX VCO D4,7 LPF Q7 RF AMP AGC MIC AQUA LPF Q9 BUFF AMP Q5 RX VCO D3,9 VCO Q11 RF AMP LPF Q8, 12 T/R SW IC805 DTMF/2 TONE LSDVCO LPF LSDTCXO LPF RX X1 TX CPU TCXO PLL IC IC1 5kHz/6.25kHz Fig. 8 Microphone amplifier 1/N PLL DATA PHASE COMPARATOR CHARGE PUMP 2) Drive and Final Amplifier REF OSC The signal from the T/R switch (D201 is on) is amplified by the pre-drive (Q206) and drive amplifier (Q207) to 50mW. The output of the drive amplifier is amplified by the RF power amplifier (Q211) to 4.0W (1W when the power is low). The RF power amplifier consists of two MOS FET stages. The output of the RF power amplifier is then passed through the harmonic filter (LPF) and antenna switch (D204 and D206) and applied to the antenna terminal. 1/M 5kHz/6.25kHz X1 16.8MHz Fig. 6 PLL circuit 3) Unlock Detector If a pulse signal appears at the LD pin of IC1, an unlock condition occurs, and the DC voltage obtained from C19, R6, and Q1 causes the voltage applied to the microprocessor to go high. When the microprocessor detects this condition, the transmitter is disabled, ignoring the push-to-talk switch input signal.(See Fig. 7) From T/R SW (D201) Q205 Q206 Pre-DRIVE AMP RF AMP VG Q207 DRIVE AMP VG ANT D204 D206 Q211 RF POWER AMP ANT SW LPF VG VDD +B R256 R257 5C R261 IC201 (1/2) IC805 R6 IC201 (2/2) PCTV (IC805) R7 Q1 IC1 UL Fig. 9 Drive and final amplifier and APC circuit R16 CPU LD PLL IC C19 Fig. 7 Unlock detector circuit 4. Transmitter System 1) Microphone Amplifier The signal from the microphone passes through IC601. When encoding DTMF, it is turned OFF for muting the microphone input signal by IC601. The signal passes through the Audio processor (IC601) for the maximum deviation adjustment, and goes to the VCXO modulation input. 3) APC Circuit The APC circuit always monitors the current flowing through the RF power amplifier (Q211) and keeps a constant current. The voltage drop at R256, R257 and R261 is caused by the current flowing through the RF power amplifier and this voltage is applied to the differential amplifier IC201(1/2). IC201(2/2) compares the output voltage of IC201(1/2) with the reference voltage from IC805. The output of IC201(2/2) controls the VG of the RF power amplifier, Drive amplifier and Pre-Drive amplifier to make both voltages the same. The change of power high/low is carried out by the change of the reference voltage. 4) Encode Signalling (1) QT/DQT QT,DQT data of the LSDTCXO Line is output from pin 22 of the CPU. The signal passes through a low-pass CR filter and goes to the TCXO(X1). The QT,DQT data of the LSDVCO Line is output from pin 9 TK-3160 CIRCUIT DESCRIPTION 20 of the CPU. The signal passes through a low pass CR filter, mixes with the audio signal, and goes to the VCO modulation input. TX deviation is adjusted by the CPU. (2) DTMF/2 TONE High-speed data is output from pin 2 of the CPU. The signal passes through a low-pass CR filter, and provides a TX and SP out tone, and is then applied to the audio processor (IC601). The signal is mixed with the audio signal and goes to the VCO. TX deviation is adjusted by the CPU. (3) MSK (Fleet Sync) The MSK input signal from the IF IC is amplified by IC602 (1/2) and goes to pin 31 of IC 601. The signal is demodulated by MSK demodulator in IC 601. The demodulated data goes to the CPU for processing. C834 XOUT IC805 Q810 Hi: OFF LOW: ON 6. Control Circuit The control circuit consists of a microprocessor (IC805) and its peripheral circuits. It controls the TX-RX unit. IC805 mainly performs the following: (1) Switching between transmission and reception by the PTT signal input. (2) Reading system, group, frequency, and program data from the memory circuit. (3) Sending frequency program data to the PLL. (4) Controlling squelch on/off by the DC voltage from the squelch circuit. (5) Controlling the audio mute circuit by the decode data input. (6) Transmitting tone and encode data. 1) Frequency Shift Circuit The microprocessor (IC805) operates at a clock of 7.3728MHz. This oscillator has a circuit that shifts the frequency by BEAT SHIFT SW (Q810). A beat sound may be able to be evaded from generation if “Beat Shift” is set to ON when it is generated in the internal spurious transmission modulated sound of a transceiver. BSHIFT Fig. 10 Frequency shift circuit 2) Memory Circuit Memory circuit consists of the CPU (IC805) and an EEPROM (IC804). An EEPROM has a capacity of 64k bits that contains the transceiver control program for the CPU and data such as transceiver channels and operating features. 5. Power Supply There are 3.5V power supply for PLL circuit and five 5V power supplies for the microprocessor: 5M,5MS,5C,5R, and 5T. 5M for microprocessor is always output while the power is on. 5M is always output, but turns off when the power is turned off to prevent malfunction of the microprocessor. 5C is a common 5V and is output when SAVE is not set to OFF. 5R is 5V for reception and output during reception. 5T is 5V for transmission and output during transmission. X801 IC805 IC804 CPU EEPROM Fig. 11 Memory circuit 3) Low Battery Warning The battery voltage is checked using by the microprocessor. The transceiver generates a warning tone when it falls below the warning voltage shown in the table. (1) The red LED blinks when the battery voltage falls below the voltage (1) shown in the table during transmission. (2) The red LED blinks when the battery voltage falls below the voltage (2) shown in the table during transmission. Note: The transceiver checks the battery voltage during reception even when, in the FPU, the Battery Warning status function is set to “On TX” (default setting). However, the LED does not blink during reception. During transmission, the LED blinks to generate the warning tone of a low battery voltage. (3) The transceiver immediately stops transmission when the battery voltage falls below the voltage (3) shown in the table. A message tone beeps while the PTT switch is released. Battery Case Li-ion Battery Ni-Cd Battery Ni-MH Battery (1) 6.2[V] 6.5[V] 6.2[V] 6.2[V] (2) 7.5[V] 7.1[V] 6.8[V] 7.0[V] (3) 5.9[V] 6.2[V] 5.9[V] 5.9[V] SB IC805 R833 88 CPU R834 Fig. 12 Low battery warning 10 TK-3160 CIRCUIT DESCRIPTION / INSTALLATION 4) Battery Type Detection INSTALLATION The transceiver automatically detects teh battery type, measuring the resistance between the S-terminal and + terminal on the battery pack and changes the supplied voltage to the S-tarminal as below. The microprocessor then detects the battery type. Resistor value Battery type Input voltage of S-terminal 1.8MΩ Li-ion 0.3~1.3V 560kΩ Ni-Cd 1.3~2.6V 220kΩ Ni-MH 2.6~5.0V OPEN Battery case 0~0.3V 7. Control System Keys and channel selector circuit. The signal from keys and channel selector input to microprocessor directly as shown in fig. 13. Channel selector PTT SW R647 R622 R618 C627 C636 R623 R616 C847 + C610 C613 + R625 C846 CP810 75 76 L804 VCC 51 50 R855 R695 R621 R624 CP813 CE R856 CP809 10 9 C630 + C622 32 1 + 4 R836 L806 17 16 CP812 CP803 C635 25 26 R839 R840 R2 C1 C3 R3 C628 C642 R627 R632 R629 R631 R835 C4 C625 C632 C640 C634 R641 R647 R1 R601 R628 R642 C646 CP808 C641 C608 R610 R608 R643 R634 R626 C631 IC601 C633 C648 R615 R640 R696 C618 C619 SW2 C616 Fig. 13 Control system R609 C614 617 76 C645 C609 SW1 R633 R607 C643 C607 C621 AUX SW SIDE 1 75 SIDE 2 R601 74 R613 IC805 CPU 34 C637 AUXSW 70 EN1 69 EN2 68 EN3 67 EN4 Remove the TX/RX unit from the radio before installing the optional board in the radio. The procedure for removing the TX/RX unit is described in the DISASSEMBLY FOR REPAIR section in the Service Manual. Install the optional board on the back of the TX/RX unit. For details on installation of the optional board, refer to Installation Information supplied with the optional board. When installing the optional board, also refer to the chart in TERMINAL FUNCTION section (page 12) given in the Service Manual. Note: To install and use the Scrambler Board, remove “R601” and “R647” from the front of the TX/RX unit. R636 PTT 1. Optional Board CP814 TX-RX UNIT (X57-6730-10) Component side view 11 TK-3160 TERMINAL FUNCTION ■ CN801 Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 GND SB A3 TXAFI A2 A6 A1 A5 A4 NC 5C DEO TXAFI DEO NC GND Switched B AUX3 Transmit AF input AUX2 AUX6 AUX1 AUX5 AUX4 Non connection DC 5V Discriminator signal output Transmit AF input Discriminator signal output Non connection 16 ALT Sidetone input 17 18 19 20 NC NC NC GND Non connection Non connection Non connection GND Designation Function Condition Output Voltage/7mA load Load >100kΩ Input sensitivity/Impedance (1kHz std. dev.) Load >100kΩ Load >100kΩ Load >100kΩ Load >100kΩ Load >100kΩ Output Voltage/10mA load Output voltage/Impedance (1kHz std. mod.) Input sensitivity/Impedance (1kHz std. dev.) Output voltage/Impedance (1kHz std. mod.) Input sensitivity/Impedance (1kHz rated AF power/Vol. MAX) Value Vss DC (Battery terminal) ±0.5V (Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd 280±50mVrms @22kΩ Load (Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd (Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd (Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd (Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd (Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd Non connection 5.0±0.5V 280±50mVrms @2.2kΩ Load 280±50mVrms @22kΩ Load 280±50mVrms @2.2kΩ Load Non connection 7 ±3mVrms @22kΩ Load Non connection Non connection Non connection Vss ■ Solder point connection Designation Function MIC_I Mic input MIC_O RA_I RA_O A1 A2 A3 A4 A5 A6 SB GND 5C TXAFI DEO LSDFO ALT 12 Condition Input sensitivity/Impedance (1kHz std. dev.) Output voltage/Impedance (1kHz 15mVrms mic input) Output voltage/Impedance (1kHz 100mVrms mic input) Input sensitivity/Impedance (1kHz rated AF power/Vol. MAX) Output voltage/Impedance (1kHz std. mod.) Output voltage/Impedance (1kHz system mod.) Load >100kΩ Load >100kΩ Load >100kΩ Load >100kΩ Load >100kΩ Load >100kΩ Output Voltage/7mA load Value 7±3mVrms @22kΩ Load 2.6±1.0mVrms @2.2kΩ Load Mic o utput 90±20mVrms @100kΩ Load Receiver AF input 75±20mVrms @22kΩ Load 150±50mVrms @2.2kΩ Load Receiver AF output 290±50mVrms @100kΩ Load AUX1 (Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd AUX2 (Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd AUX3 (Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd AUX4 (Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd AUX5 (Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd AUX6 (Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd Switched B DC (Battery terminal) ±0.5V GND Vss DC 5V Output Voltage/10mA load 5.0±0.5V Transmit AF input Input sensitivity/Impedance (1kHz std. dev.) 280±50mVrms @22kΩ Load Discriminator signal output Output voltage/Impedance (1kHz std. mod.) 280±50mVrms @2.2kΩ Load Received sub-tone output Output voltage/Impedance (150Hz 15% mod.) 180±50mVrms @2.2kΩ Load Sidetone input Input sensitivity/Impedance (1kHz rated AF power/Vol. MAX) 7±3mVrms @22kΩ Load TK-3160 SEMICONDUCTOR DATA Microprocessor : M30622MCA7G7GP (TX-RX UNIT : IC805) ■ Pin function Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 Port Name PCTV DTMF HSDI EEPDAT EEPCLK BYTE CNVSS AUX5 AUX6 RESET XOUT VSS XIN VCC NC INT RDF/FD TCLK/ DTRDI NC LSDVCO NC LSDTCXO NC BEEP OPTDET NC NC NC AUX4 AUX2 NC NC TXD PTT/RXD STD BBDIR BBCLK BBDI/O NC TDATA/ DTRCLK DTRLOADN AUX3 AUX1 NC NC DSW BEEPSW AFCOUT AFMUTE NC TX RX I/O Function O O I I/O O I I O O I O I I I I APC/BPF control data output. DTMF,2TONE. High speed data input.(2TONE) EEPROM data input/output. EEPROM Clock GND. GND. Option Board 5 Option Board 6 CPU reset. CPU clock. GND. CPU clock. +5V. NC Battery voltage monitor input Low battery : L Base Band IC Data input I Base Band IC Data input O I O I O I O I/O I/O I I O O I/O - NC Low speed data output. (VCO) NC Low speed data output. (TCXO) NC Beep output. Option detect input NC NC NC Option board port 4 Option board port 2 NC NC Serial data. PTT on : L/Serial data. Base Band IC Data input Base Band IC Data output Base Band IC clock output Base Band IC Data input/output NC O Base Band IC Data output O O O O O O O O O Base Band IC Data output Option board port 3 Option board port 1 NC NC APC voltage discharge Switch Beep switch. AF amp power supply control RX audio mute NC TX VCO power supply switch RX VCO power supply switch Pin No. 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 Port I/O Name BSHIFT O W/N O NC APCSW O SAVE O 5TC O 5RC O VCC 5MSC O VSS NC NC NC NC EN4 I EN3 I EN2 I EN1 I NC LEDTX O LEDRX O AUXSW I SIDE1 I SIDE2 I NC NC SIM1 I SIM2 I NC PLLUL I RFCLK O RFDAT O PS O PLLSTB O BATTSEL I BATT I VOX I RSSQL I ANSQL I LSDI I THM I AVSS NC VREF AVCC NC NC NC - Function Beet shift switch. W/N switch Wide:H NC APC switch output. Battery save output. 5T control output. 5R control output. +5V. 5M control output. GND. NC NC NC NC CH selector input 4. CH selector input 3. CH selector input 2. CH selector input 1. NC RED LED lights control output GREEN LED lights control output Key input.(Emergency) Side key 1 input. Side key 2 input. NC NC Destination select 1. Destination select 2. NC PLL unlock detect input. unlock : L PLL clock output. Latch : L PLL data output. PLL power save output. PLL strobe output. Battery distinction input. Battery voltage input. VOX input. Received signal strength indicator input. Squelch level input. Low speed data input (QT/DQT). Thermistor input. GND. NC +5V. +5V. NC NC NC TX:L RX:L 13 TK-3160 COMPONENTS DESCRIPTION TX-RX UNIT (X57-673X-XX) 14 Ref. No. IC1 IC201 IC401 IC601 IC602 IC603(1/2) IC603(2/2) IC604 IC605 IC801 IC802 IC803 IC804 IC805 Use/Function IC IC IC IC IC IC IC IC IC IC IC IC IC IC Operation/Condition PLL system Comparator (APC) FM IF system Audio processor AF AMP HSD AMP HSD AMP VOX AMP AF power AMP Voltage regulator / 5V Voltage detector / Reset Voltage detector / INT EEPROM Microprocessor IC806 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 Q10 Q11 Q12 Q205 Q206 Q207 Q208 Q209 Q210 Q211 Q212 Q213 Q401 Q402 Q403 Q404 Q407 Q601 Q602 Q603 Q604 Q605 Q606 Q607 Q608 Q801 Q802(1/2) Q802(2/2) Q803(1/2) IC Transistor Transistor Transistor Transistor FET FET Transistor FET Transistor Transistor Transistor FET Transistor FET FET Transistor FET Transistor FET FET Transistor Transistor Transistor FET FET FET FET FET Transistor Transistor Transistor Transistor Transistor FET Transistor FET FET Transistor Flip Flop Level shift Level shift Level shift Tripler VCO / RX VCO / TX PLL IC f_in AMP DC switch / TX VCO RF Buffer AMP Ripple filter RF AMP DC switch / RX VCO Pre-drive AMP Pre-drive AMP TX Drive AMP APC switch APC switch APC switch TX Final AMP APC switch APC switch W/N switch IF AMP Mixer RF AMP DC switch AF Mute Beep switch DC switch / SP Mute DC switch MIC AGC MIC AGC DC switch / SP Mute SP Mute switch 5T switch 5TC switch SAVE switch AVR / 5C Ref. No. Q803(2/2) Q804 Q805(1/2) Q805(2/2) Q806 Q807 Q808 Q809 Q810 D3 D4 D7 D9 D10 D11 D201 D203 D204 D206 D208 D212 D401 D402 D403 D404 D405 D406 D407 D603 D604 D605 D606 D801 D802 D803 D805 Use/Function Transistor Transistor Transistor Transistor Transistor Transistor Transistor Transistor FET Variable capacitance diode Variable capacitance diode Variable capacitance diode Variable capacitance diode Variable capacitance diode Diode Diode Zener diode Diode Diode Diode Diode Diode Variable capacitance diode Variable capacitance diode Variable capacitance diode Variable capacitance diode Variable capacitance diode Diode Diode Diode Diode Diode Diode LED LED Diode Operation/Condition AVR / 5T 5C switch LED switch / Green LED switch / Red AVR / PLLB PLLB switch 5MS switch 5R switch Beet shift switch Frequency control / RX VCO Frequency control / TX VCO Frequency control / TX VCO Frequency control / RX VCO Modulation Current steering TX/RX RF switch APC protect ANT switch ANT switch ANT switch ANT switch TX/RX RF switch RF BPF tuning RF BPF tuning RF BPF tuning RF BPF tuning RF BPF tuning Rectifier Limitter Detector Detector Detector 5M protect LED / Red LED / Green Reverse protection TK-3160 PARTS LIST CAPACITORS CC 45 TH 1H 220 J 1 2 3 4 5 6 Capacitor value Color* CC45 010 = 1pF 2 1 = Type ... ceramic, electrolytic, etc. 2 = Shape ... round, square, ect. 4 = Voltage rating 100 = 10pF 5 = Value 101 = 100pF 3 = Temp. coefficient 6 = Tolerance 102 = 1000pF = 0.001µF 2 0 = 22pF Multiplier 2nd number 1st number 103 = 0.01µF Temperature coefficient 1st Word Color* ppm/ C L Black 0 Red -80 P R S Orange Yellow Green -150 -220 -330 T U Blue -470 Violet -750 2nd Word G 30 ppm/ H 60 (%) C D 0.5 0.25 G 2 J 5 K 250 L 500 60ppm/ Example : CC45TH = -470 Tolerance (More than 10pF) Code J 120 (Less than 10pF) K 10 M 20 X + 40 - 40 Z P No code + 80 + 100 More than 10µF -10 - 20 -0 Less than 4.7µF -10 +50 B 0.1 Gode (pF) C 0.25 D 0.5 F 1 G 2 +75 Voltage rating 2nd word 1st word 0 A B C D E F G H J K 1.0 1.25 1.6 2.0 2.5 3.15 4.0 5.0 6.3 8.0 1 2 10 100 12.5 16 125 160 1000 1250 1600 3 C C 7 3 40 50 63 80 25 31.5 250 315 400 500 630 800 2000 2500 3150 4000 5000 6300 8000 (EX) 2 S L 1 H 0 0 0 J 3 4 5 6 7 (Chip)(CH,RH<UJ,SL) 1 = Type 2 = Shape C K 7 3 3 = Dimension 4 = Temp. coefficient 1 2 35 - Dimension (Chip capacitors) F Refer to the table above. 1 - 20 200 Chip capacitors (EX) V F 3 F 4 1 H 0 0 0 5 6 Z 7 (Chip)(B,F) Dimension code Empty A B C D E F 5 = Voltage rating 6 = Value 7 = Tolerance RESISTORS Chip resistor (Carbon) (EX) R K 7 3 1 2 L W 5.6 0.5 4.5 0.5 4.5 0.5 4.5 0.5 0.4 0.2 0.3 0.2 5.0 0.5 3.2 0.4 2.0 0.3 T Less than 2.0 Less than 2.0 Less than 2.0 1.25 0.2 Less than 1.25 2.5 0.3 Less than 1.5 1.6 0.2 Less than 1.25 1.25 0.2 Less than 1.25 0.8 0.2 Less than 1.0 G 3.2 3.0 2.0 1.6 H 1.0 0.05 0.5 0.05 0.5 0.05 Dimension E B 2 B 0 0 0 J 3 4 5 6 7 L T (Chip)(B,F) W Carbon resistor (Nomal type) (EX) R D 1 4 1 2 B 3 B 4 Dimension (Chip resistor) 2 C 0 0 0 5 6 J 7 1 = Type 2 = Shape 5 = Rating wattage 6 = Value 3 = Dimension 7 = Tolerance 4 = Temp. coefficient Dimension code E F G H L W 3.2 0.2 1.6 0.2 2.0 0.3 1.25 0.2 1.6 0.2 0.8 0.2 1.0 0.05 0.5 0.05 T 1.0 1.0 0.5 0.1 0.35 0.05 Rating wattage Code Wattage Code Wattage Code Wattage 1J 1/16W 2C 1/6W 3A 1W 2A 2B 1/10W 1/8W 2E 2H 1/4W 1/2W 3D 2W 15 TK-3160 PARTS LIST indicates safety critical components. ∗ New Parts. Parts without Parts No. are not supplied. Les articles non mentionnes dans le Parts No. ne sont pas fournis. Teile ohne Parts No. werden nicht geliefert. L: Scandinavia Y: PX (Far East, Hawaii) Y: AAFES (Europe) K: USA T: England X: Australia P: Canada E: Europe M: Other Areas TK-3160 (Y50-579X-XX) TX-RX UNIT (X57-673X-XX) New Ref. No. Address parts Parts No. Description Destination New Ref. No. Address parts 42 TK-3160 1B Parts No. T07-0369-05 Description SPEAKER TX-RX UNIT (X57-673X-XX) 0-10 :K, M 1 2 3 1B 2B 3A * * * A02-3826-33 A10-4068-01 A82-0054-02 CABINET ASSY CHASSIS REAR PANEL D802 D803 B30-2156-05 B30-2157-05 LED(RED) LED(YELLOW) 4 5 6 6 7 3A 2D 1C 1C 3B * * * * * B01-0694-03 B09-0676-03 B62-1716-00 B62-1747-00 B72-2178-04 ESCUTCHEON CAP ACCESSORY INSTRUCTION MANUAL INSTRUCTION MANUAL MODEL NAME PLATE C1 C2 C3 C4 C5 CK73GB1H472K CK73GB1H471K CK73GB1H103K CK73GB0J225K CK73GB1H471K CHIP C CHIP C CHIP C CHIP C CHIP C 4700PF 470PF 0.010UF 2.2UF 470PF K K K K K 8 9 10 11 12 3A 3B 2A 2A 3A * * * * * E04-0446-05 E37-1085-05 E37-1101-05 E37-1102-05 E72-0416-13 RF COAXIAL RECEPTACLE(SMA) FLAT CABLE SPEAKER WIRE(RED) SPEAKER WIRE(BLACK) BATT TERMINAL BLOCK C6 C7 C8 C9 C10 CK73GB1H103K CK73GB1H471K CC73GCH1H100D CK73GB1H103K CC73GCH1H100D CHIP C CHIP C CHIP C CHIP C CHIP C 0.010UF 470PF 10PF 0.010UF 10PF K K D K D 13 14 15 16 17 2B 3B 3A 3A * * * * * G10-1315-04 G11-4090-04 G11-4254-04 G11-4287-04 G11-4289-04 FIBROUS SHEET(CABINET) SHEET(FINAL FET) SHEET(PTT) SHEET(TERMINALBLOCK) SHEET(CHASSIS) C11-13 C14 C15 C16 C18,19 CC73GCH1H101J C92-0713-05 CK73GB1H102K CC73GCH1H470J CK73GB1C104K CHIP C CHIP-TAN CHIP C CHIP C CHIP C 100PF 10UF 1000PF 47PF 0.10UF J 6.3WV K J K 18 19 20 21 22 2B 2B 2B 2B 3A * * * * * G13-2001-04 G13-2014-04 G13-2017-04 G13-2018-04 G13-2019-04 CUSHION(CHASSIS) CUSHION(CHASSISBOTTOM) CUSHION CUSHION CUSHION C22 C24 C25 C27 C28 CK73GB1C104K C92-0713-05 CK73GB1H471K CK73GB1H103K CC73GCH1H560J CHIP C CHIP-TAN CHIP C CHIP C CHIP C 0.10UF 10UF 470PF 0.010UF 56PF K 6.3WV K K J 23 24 25 26 27 2B 3A 2B 1B 3B * * * * * G13-2020-04 G53-1579-02 G53-1580-03 G53-1581-02 G53-1582-03 CUSHION PACKING PACKING(CHASSIS) PACKING(SPEAKER) PACKING(BATT TERMINAL BLOCK) C29 C30 C31 C32 C33 CK73GB1H471K CC73GCH1H220J CC73GCH1H560J C92-0002-05 CC73GCH1H470J CHIP C CHIP C CHIP C CHIP-TAN CHIP C 470PF 22PF 56PF 0.22UF 47PF K J J 35WV J 28 29 30 3C * * * H12-3150-02 H25-2345-04 H52-2000-02 PACKING FIXTURE PROTECTION BAG ITEM CARTON CASE 31 32 33 34 35 2A 2D 2C 3A 3A * * HOLDER HARDWARE FIXTURE ACCESSORY HOOK ACCESSORY SPACER(CH KNOB) SPACER(CH KNOB) CK73GB1H471K CC73GCH1H680J C92-0585-05 CK73GB1H103K C92-0002-05 CHIP C CHIP C CHIP-TAN CHIP C CHIP-TAN 470PF 68PF 4.7UF 0.010UF 0.22UF K J 16WV K 35WV * * J19-5454-03 J21-8464-04 J29-0701-05 J30-1275-04 J30-1281-04 C34 C35 C36 C37 C38,39 * J30-1283-04 SPACER C40 C41,42 C43,44 C45 C46 CK73GB1H183K CK73GB1A105K CC73HCH1H101J CC73HCH1H020B CC73HCH1H270J CHIP C CHIP C CHIP C CHIP C CHIP C 0.018UF 1.0UF 100PF 2.0PF 27PF K K J B J * * * K29-9278-13 K29-9279-03 K29-9280-13 KNOB(VOLUME) KNOB(PTT) KNOB(CH SELECTOR) N14-0583-04 N14-0805-04 N30-2604-46 N30-2612-46 N30-3006-45 CIRCULAR NUT(CH) CIRCULAR NUT(VOLUME) PAN HEAD MACHINE SCREW PAN HEAD MACHINE SCREW PAN HEAD MACHINE SCREW C47 C48 C49 C50 C51 CK73GB1H471K CC73HCH1H110J CC73HCH1H330J CC73HCH1H050C CC73HCH1H150J CHIP C CHIP C CHIP C CHIP C CHIP C 470PF 11PF 33PF 5.0PF 12PF K J J C J N35-3004-45 N78-2040-46 N83-2005-46 BINDING HEAD MACHINE SCREW PAN HEAD TAPTITE SCREW PAN HEAD TAPTITE SCREW C52 C53 C54 C55,56 C57 CC73GCH1H050C CC73HCH1H020B CC73HCH1H050C CC73HCH1H010B CC73GCH1H030C CHIP C CHIP C CHIP C CHIP C CHIP C 5.0PF 2.0PF 5.0PF 1.0PF 3.0PF C B C B C R31-0650-05 VARIABLE RESISTOR S60-0420-05 ROTARY SWITCH C58 C59 C60 C61 C62 CC73HCH1H050B CC73GCH1H050C CC73HCH1H040B CK73HB1H471K CC73HCH1H070B CHIP C CHIP C CHIP C CHIP C CHIP C 5.0PF 5.0PF 4.0PF 470PF 7.0PF B C B K B 1D 36 37 38 39 1A 1B 3A A B C D E 3A 3A 3A 3B 3A,3B F G H 2D 3A,3B 2A,2B * 40 2A * 41 2A 16 * K M Destination TK-3160 PARTS LIST TX-RX UNIT (X57-673X-XX) New Ref. No. Address parts Parts No. Description Destination New Ref. No. Address parts Parts No. Description C63 C64 C65 C66 C67 CC73GCH1H100D CC73HCH1H050B CC73HCH1H101J CC73HCH1H100B CK73HB1H471K CHIP C CHIP C CHIP C CHIP C CHIP C 10PF 5.0PF 100PF 10PF 470PF D B J B K C360 C361 C363 C364 C368 CC73GCH1H3R5B CC73GCH1H2R5B CC73GCH1H4R5B CC73GCH1H020B CC73GCH1H150J CHIP C CHIP C CHIP C CHIP C CHIP C 3.5PF 2.5PF 4.5PF 2.0PF 15PF B B B B J C68 C69 C70 C71 C72 CK73GB1H471K CC73HCH1H050B CK73HB1H471K CC73GCH1H0R5B CC73HCH1H0R5B CHIP C CHIP C CHIP C CHIP C CHIP C 470PF 5.0PF 470PF 0.5PF 0.5PF K B K B B C371 C372 C401 C402,403 C405 CC73GCH1H010B CK73GB1H471K CK73GB1H182K CC73GCH1H331J CC73GCH1H390J CHIP C CHIP C CHIP C CHIP C CHIP C 1.0PF 470PF 1800PF 330PF 39PF B K K J J C73 C74 C75,76 C77 C78 CK73GB1H471K CC73HCH1H100D CK73HB1H471K C92-0713-05 CK73HB1H471K CHIP C CHIP C CHIP C CHIP-TAN CHIP C 470PF 10PF 470PF 10UF 470PF K D K 6.3WV K C406 C407 C408 C409 C410 C92-0713-05 CK73GB1H103K CK73GB1C104K CC73GCH1H680J CK73GB1H471K CHIP-TAN CHIP C CHIP C CHIP C CHIP C 10UF 0.010UF 0.10UF 68PF 470PF 6.3WV K K J K C80 C82 C83-85 C86 C92 CC73HCH1H070D CC73HCH1H330J CK73HB1H471K CC73HCH1H070D CK73GB1H471K CHIP C CHIP C CHIP C CHIP C CHIP C 7.0PF 33PF 470PF 7.0PF 470PF D J K D K C411-413 C414 C415 C416,417 C418 CK73GB1C104K CC73GCH1H100D CK73GB1H471K CK73GB1H103K CK73GB1H471K CHIP C CHIP C CHIP C CHIP C CHIP C 0.10UF 10PF 470PF 0.010UF 470PF K D K K K C94,95 C201,202 C205 C223 C224 CK73HB1A104K CK73GB1H471K CK73GB1A224K CK73GB1H471K CC73GCH1H070D CHIP C CHIP C CHIP C CHIP C CHIP C 0.10UF 470PF 0.22UF 470PF 7.0PF K K K K D C419 C420 C421 C422 C424 CC73GCH1H010B CK73GB1C104K CC73GCH1H080B CK73GB1H103K CK73GB1H103K CHIP C CHIP C CHIP C CHIP C CHIP C 1.0PF 0.10UF 8.0PF 0.010UF 0.010UF B K B K K C226 C233 C241 C242 C243 CK73GB1H471K CK73GB1H471K CK73GB1H471K CC73GCH1H060D CK73GB1C104K CHIP C CHIP C CHIP C CHIP C CHIP C 470PF 470PF 470PF 6.0PF 0.10UF K K K D K C425 C426 C427 C428 C429 CC73GCH1H060D CC73GCH1H020B CC73GCH1H100D CK73GB1H471K CC73GCH1H120J CHIP C CHIP C CHIP C CHIP C CHIP C 6.0PF 2.0PF 10PF 470PF 12PF D B D K J C249 C255 C258 C280 C282 CC73GCH1H130J CK73GB1H471K CK73GB1C104K CC73GCH1H330J CC73GCH1H330G CHIP C CHIP C CHIP C CHIP C CHIP C 13PF 470PF 0.10UF 33PF 33PF J K K J G C430 C431 C432 C434 C435 CK73GB1H471K CK73GB1H103K CK73GB1H471K CC73GCH1H050B CK73GB1H471K CHIP C CHIP C CHIP C CHIP C CHIP C 470PF 0.010UF 470PF 5.0PF 470PF K K K B K C283 C284 C286 C288 C290-293 CC73GCH1H100D CC73GCH1H200J C92-0565-05 CK73GB1A105K CK73GB1H471K CHIP C CHIP C CHIP-TAN CHIP C CHIP C 10PF 20PF 6.8UF 1.0UF 470PF D J 10WV K K C439 C445 C447 C448 C456 CK73GB1H471K CC73GCH1H4R5B CC73GCH1H470J CC73GCH1H030B CK73HB1H471K CHIP C CHIP C CHIP C CHIP C CHIP C 470PF 4.5PF 47PF 3.0PF 470PF K B J B K C294 C295 C296 C297 C298 CC73GCH1H101J CC73GCH1H270J CK73GB1H471K CK73GB1H103K CK73GB1C104K CHIP C CHIP C CHIP C CHIP C CHIP C 100PF 27PF 470PF 0.010UF 0.10UF J J K K K C464 C465 C466 C467 C468,469 CC73GCH1H020B CC73GCH1H010B CC73GCH1H470J CK73HB1H471K CC73GCH1H030B CHIP C CHIP C CHIP C CHIP C CHIP C 2.0PF 1.0PF 47PF 470PF 3.0PF B B J K B C299 C300 C301 C308 C309 CK73GB1A105K CC73GCH1H180J CK73GB1H103K CC73GCH1H270J CK73GB1H471K CHIP C CHIP C CHIP C CHIP C CHIP C 1.0UF 18PF 0.010UF 27PF 470PF K J K J K C470 C471 C472 C473 C474,475 CK73HB1H471K CC73GCH1H470J C92-0714-05 CC73HCH1H060B CK73GB1H471K CHIP C CHIP C CHIP-TAN CHIP C CHIP C 470PF 47PF 4.7UF 6.0PF 470PF K J 6.3WV B K C317 C326 C349 C351 C352 CC73GCH1H010B CK73GB1H471K CC73GCH1H070B CC73GCH1H270J CK73GB1H471K CHIP C CHIP C CHIP C CHIP C CHIP C 1.0PF 470PF 7.0PF 27PF 470PF B K B J K C478,479 C481,482 C483 C484 C485 CK73HB1H471K CK73GB1H471K CC73GCH1H4R5B CC73GCH1H470J CC73GCH1H030B CHIP C CHIP C CHIP C CHIP C CHIP C 470PF 470PF 4.5PF 47PF 3.0PF K K B J B C353 C355 C356 C358 C359 CC73GCH1H040B CC73GCH1H050B CC73GCH1H101J CC73GCH1H030B CC73GCH1H1R5B CHIP C CHIP C CHIP C CHIP C CHIP C 4.0PF 5.0PF 100PF 3.0PF 1.5PF B B J B B C487 C488 C489 C491 C492 CK73GB1H471K CC73GCH1H030B CC73GCH1H470J CC73GCH1H060B CC73GCH1H030B CHIP C CHIP C CHIP C CHIP C CHIP C 470PF 3.0PF 47PF 6.0PF 3.0PF K B J B B Destination 17 TK-3160 PARTS LIST TX-RX UNIT (X57-673X-XX) New Ref. No. Address parts Parts No. Description Destination New Ref. No. Address parts Parts No. Description C493 C494 C495 C501 C504 CK73GB1H471K CK73GB1H103K CC73GCH1H010C CK73GB1H471K CK73HB1H471K CHIP C CHIP C CHIP C CHIP C CHIP C 470PF 0.010UF 1.0PF 470PF 470PF K K C K K C675,676 C677 C678 C679 C680 C92-0804-05 CK73GB1H332K CK73FB1C474K CC73GCH1H101J C92-0560-05 CHIP-TAN CHIP C CHIP C CHIP C CHIP-TAN 1.5UF 3300PF 0.47UF 100PF 10UF 16WV K K J 6.3WV C506,507 C508 C601 C605 C607 CK73GB1A105K CK73GB1H471K CK73GB1A224K C92-0632-05 CK73GB1H103K CHIP C CHIP C CHIP C CHIP-TAN CHIP C 1.0UF 470PF 0.22UF 6.8UF 0.010UF K K K 6.3WV K C681 C684 C686 C687 C688 CK73GB1C273K CK73GB1C104K CK73GB1C473K C92-0560-05 CC73GCH1H221J CHIP C CHIP C CHIP C CHIP-TAN CHIP C 0.027UF 0.10UF 0.047UF 10UF 220PF K K K 6.3WV J C608 C609 C610 C611 C613-615 CK73GB1H392K CK73GB1H103K C92-0714-05 CK73GB1A105K CK73GB1C104K CHIP C CHIP C CHIP-TAN CHIP C CHIP C 3900PF 0.010UF 4.7UF 1.0UF 0.10UF K K 6.3WV K K C689 C690 C691 C692 C693 CK73GB1C223K CK73GB1H102K C92-0665-05 CC73GCH1H221J CK73GB1H471K CHIP C CHIP C CHIP-TAN CHIP C CHIP C 0.022UF 1000PF 100UF 220PF 470PF K K 6.3WV J K C616 C618 C619 C621,622 C624 CK73GB1H332K CK73GB1C104K CK73GB1H392K C92-0714-05 CK73GB1C104K CHIP C CHIP C CHIP C CHIP-TAN CHIP C 3300PF 0.10UF 3900PF 4.7UF 0.10UF K K K 6.3WV K C695 C696 C801 C802 C803,804 CK73GB1H471K CK73GB1A224K CK73GB1A105K CK73GB1H103K CK73GB1A105K CHIP C CHIP C CHIP C CHIP C CHIP C 470PF 0.22UF 1.0UF 0.010UF 1.0UF K K K K K C625 C627 C628 C629 C630 CC73GCH1H680J CK73GB1E123K CK73GB1H222K CK73GB1C104K CC73GCH1H101J CHIP C CHIP C CHIP C CHIP C CHIP C 68PF 0.012UF 2200PF 0.10UF 100PF J K K K J C805 C807 C809 C811 C812 CK73GB1H471K CK73GB1H471K CK73GB1A105K CK73GB1C104K CK73GB1H103K CHIP C CHIP C CHIP C CHIP C CHIP C 470PF 470PF 1.0UF 0.10UF 0.010UF K K K K K C631 C632 C633 C634 C635 CK73GB1E123K CK73GB1C104K CC73GCH1H020B CK73GB1H102K CK73GB1C104K CHIP C CHIP C CHIP C CHIP C CHIP C 0.012UF 0.10UF 2.0PF 1000PF 0.10UF K K B K K C814 C816,817 C818 C819 C820,821 CK73GB1H103K CK73GB1H471K CK73GB1H103K CK73GB1H471K CK73GB1A105K CHIP C CHIP C CHIP C CHIP C CHIP C 0.010UF 470PF 0.010UF 470PF 1.0UF K K K K K C636 C637 C638 C639 C640 CK73GB1C683K CC73GCH1H101J CK73GB1H471K CC73GCH1H470J CC73GCH1H101J CHIP C CHIP C CHIP C CHIP C CHIP C 0.068UF 100PF 470PF 47PF 100PF K J K J J C822 C823 C825 C828 C830 CK73GB1H471K CK73GB1H103K C92-0713-05 CK73GB1H471K CK73GB1C104K CHIP C CHIP C CHIP-TAN CHIP C CHIP C 470PF 0.010UF 10UF 470PF 0.10UF K K 6.3WV K K C641,642 C643 C645 C646 C647 CK73GB1C104K CC73GCH1H680J CK73GB0J225K CK73GB1H821K CK73GB1H471K CHIP C CHIP C CHIP C CHIP C CHIP C 0.10UF 68PF 2.2UF 820PF 470PF K J K K K C833 C834 C835,836 C837 C840 CK73GB1A105K CK73GB1C104K CK73GB1A105K CK73GB1H471K CK73GB1H471K CHIP C CHIP C CHIP C CHIP C CHIP C 1.0UF 0.10UF 1.0UF 470PF 470PF K K K K K C648,649 C650 C652 C653 C654 CK73GB1C104K C92-0713-05 CK73GB1H471K CK73GB1A224K CK73GB1H103K CHIP C CHIP-TAN CHIP C CHIP C CHIP C 0.10UF 10UF 470PF 0.22UF 0.010UF K 6.3WV K K K C841 C842 C843 C845 C846 CK73GB1H103K CC73GCH1H150J CC73GCH1H030C CC73GCH1H150J CK73GB1H103K CHIP C CHIP C CHIP C CHIP C CHIP C 0.010UF 15PF 3.0PF 15PF 0.010UF K J C J K C655 C656 C657 C658 C659 CK73GB1C223K CK73GB1C104K CC73GCH1H470J CK73GB1C104K CK73GB1H103K CHIP C CHIP C CHIP C CHIP C CHIP C 0.022UF 0.10UF 47PF 0.10UF 0.010UF K K J K K C847 C849 C850 C852,853 C854 C92-0712-05 CK73GB1H471K CK73GB1H103K CK73GB1H471K CK73GB1H103K CHIP-TAN CHIP C CHIP C CHIP C CHIP C 22UF 470PF 0.010UF 470PF 0.010UF 6.3WV K K K K C660 C662,663 C664 C665 C667 CK73GB1A105K CK73GB1C104K CK73GB1H102K CK73GB1H471K CK73GB1H471K CHIP C CHIP C CHIP C CHIP C CHIP C 1.0UF 0.10UF 1000PF 470PF 470PF K K K K K TC1,2 C05-0384-05 CERAMIC TRIMMERCAP(10PF) CN801 J601 E40-5932-05 E11-0457-05 PIN ASSY SOCKET PHONE JACK F801 F53-0190-05 FUSE C668 C669 C671 C672,673 C674 CK73GB1H103K CK73GB1H471K CK73GB1C104K CK73GB1H392K CC73GCH1H221J CHIP C CHIP C CHIP C CHIP C CHIP C 0.010UF 470PF 0.10UF 3900PF 220PF K K K K J ∗ J99-0374-04 ADHESIVE TAPE ∗ L79-1582-05 L72-1008-05 TUNING COIL CERAMIC FILTER 18 ∗ CD401 CF401 Destination TK-3160 PARTS LIST TX-RX UNIT (X57-673X-XX) New Ref. No. Address parts Parts No. Description Destination New Ref. No. Address parts Parts No. Description Destination L1 L3 L5 L6 L7 L40-4795-85 L40-1581-86 L92-0138-05 L40-1085-92 L92-0138-05 SMALL FIXED INDUCTOR(4.7UH) SMALL FIXED INDUCTOR(0.15UH) FERRITE CHIP SMALL FIXED INDUCTOR(100NH) FERRITE CHIP CP809-818 R1 R2 R3 R4 RK75HA1J102J RK73GB1J223J RK73GB1J103J RK73GB1J124J R92-1252-05 CHIP-COM CHIP R CHIP R CHIP R CHIP R 1.0K 22K 10K 120K 0OHM J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W L8 L9 L10 L11 L12 L40-1885-92 L40-2785-92 L92-0163-05 L40-1885-92 L40-2785-92 SMALL FIXED INDUCTOR(180NH) SMALL FIXED INDUCTOR(270NH) BEADS CORE SMALL FIXED INDUCTOR(180NH) SMALL FIXED INDUCTOR(270NH) R5 R6 R7 R9 R12 RK73GB1J224J RK73GB1J473J R92-1252-05 RK73GB1J393J RK73GB1J101J CHIP R CHIP R CHIP R CHIP R CHIP R 220K 47K 0OHM 39K 100 J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W L14 L15 L16 L17,18 L19 L41-1578-14 L41-1878-14 L40-1275-92 L41-2285-03 L40-1875-92 SMALL FIXED INDUCTOR SMALL FIXED INDUCTOR SMALL FIXED INDUCTOR(12NH) SMALL FIXED INDUCTOR SMALL FIXED INDUCTOR(18NH) R13 R14 R15 R16 R17 R92-1252-05 RK73GB1J222J R92-1252-05 RK73GB1J102J RK73GB1J101J CHIP R CHIP R CHIP R CHIP R CHIP R 0OHM 2.2K 0OHM 1.0K 100 J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W L20,21 L22 L23 L25 L205 L40-3391-86 L92-0163-05 L40-2275-92 L40-2275-92 L40-1875-92 SMALL FIXED INDUCTOR(3.3UH) BEADS CORE SMALL FIXED INDUCTOR(22NH) SMALL FIXED INDUCTOR(22NH) SMALL FIXED INDUCTOR(18NH) R18 R19 R20,21 R22 R23,24 RK73GB1J474J RK73GB1J100J R92-1252-05 RK73GB1J821J RK73GB1J681J CHIP R CHIP R CHIP R CHIP R CHIP R 470K 10 0OHM 820 680 J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W L207 L208 L209 L213 L216 L40-1875-92 L92-0138-05 L40-8265-92 L40-8265-92 L40-1575-54 SMALL FIXED INDUCTOR(18NH) FERRITE CHIP SMALL FIXED INDUCTOR(8.2NH) SMALL FIXED INDUCTOR(8.2NH) SMALL FIXED INDUCTOR(15NH) R25 R26 R27 R28 R29 RK73GB1J103J RK73GB1J223J RK73GB1J103J RK73GB1J393J RK73GB1J104J CHIP R CHIP R CHIP R CHIP R CHIP R 10K 22K 10K 39K 100K J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W L217 L218 L220 L221 L222 L92-0149-05 L40-1263-92 L34-4602-05 L92-0149-05 L40-2285-54 FERRITE CHIP SMALL FIXED INDUCTOR(1.2NH) AIR-CORE COIL FERRITE CHIP SMALL FIXED INDUCTOR(220NH) R30 R31 R32 R33 R34 RK73HB1J333J RK73GB1J560J RK73HB1J153J RK73HB1J473J RK73GB1J473J CHIP R CHIP R CHIP R CHIP R CHIP R 33K 56 15K 47K 47K J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W L223 L224-226 L227 L401 L402 L34-4572-05 L34-4564-05 L40-1092-81 L92-0138-05 L40-1875-92 AIR-CORE COIL AIR-CORE COIL SMALL FIXED INDUCTOR FERRITE CHIP SMALL FIXED INDUCTOR(18NH) R35 R36 R37 R38 R39 RK73GB1J220J RK73HB1J100J RK73HB1J181J RK73HB1J100J RK73HB1J151J CHIP R CHIP R CHIP R CHIP R CHIP R 22 10 180 10 150 J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W L403 L404 L405 L407-409 L410 L40-5685-85 L40-2785-92 L40-2775-92 L41-6868-14 L92-0138-05 SMALL FIXED INDUCTOR(0.56UH) SMALL FIXED INDUCTOR(270NH) SMALL FIXED INDUCTOR(27NH) SMALL FIXED INDUCTOR FERRITE CHIP R40 R41 R43 R44 R46 RK73GB1J102J RK73GB1J154J RK73HB1J154J RK73HB1J472J RK73HB1J101J CHIP R CHIP R CHIP R CHIP R CHIP R 1.0K 150K 150K 4.7K 100 J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W L411 L413,414 L415 L416 L601 L41-2285-03 L41-6868-14 L41-4778-03 L40-5681-86 L92-0140-05 SMALL FIXED INDUCTOR SMALL FIXED INDUCTOR SMALL FIXED INDUCTOR SMALL FIXED INDUCTOR(0.56UH) FERRITE CHIP R47 R48 R49 R50 R51 RK73HB1J682J RK73HB1J103J RK73GJ1J333D∗ RK73HB1J331J RK73GJ1J104D∗ CHIP R CHIP R CHIP R CHIP R CHIP R 6.8K 10K 33K 330 100K J J D J D 1/16W 1/16W 1/16W 1/16W 1/16W L602 L801 L802 L803-807 X1 FERRITE CHIP FERRITE CHIP FERRITE CHIP FERRITE CHIP TCXO(16.8MHZ) R55 R56 R57 R58 R202 RK73HB1J222J RK73HB1J470J R92-1368-05 RK73GB1J472J RK73GB1J472J CHIP R CHIP R CHIP R CHIP R CHIP R 2.2K 47 0OHM 4.7K 4.7K J 1/16W J 1/16W ∗ L92-0149-05 L92-0149-05 L92-0140-05 L92-0138-05 L77-1932-05 X801 XF401 ∗ ∗ L77-1933-05 L71-0617-05 CRYSTAL RESONATOR(7.3728MHZ) MCF(49.95MHZ) CP1,2 CP3,4 CP801,802 CP803-805 CP806 RK75HA1J473J RK75HA1J102J RK75HA1J473J RK75HA1J102J RK75HA1J473J CHIP-COM CHIP-COM CHIP-COM CHIP-COM CHIP-COM 47K 1.0K 47K 1.0K 47K J J J J J R203 R204 R207 R215 R222 R92-1252-05 RK73GB1J153J RK73GB1J333J R92-1252-05 RK73GB1J331J CHIP R CHIP R CHIP R CHIP R CHIP R 0OHM 15K 33K 0OHM 330 J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W CP807 CP808 RK75HA1J102J RK75HA1J472J CHIP-COM CHIP-COM 1.0K 4.7K J 1/16W J 1/16W R224 R229 R230 R231,232 R234 RK73GB1J220J RK73GB1J331J RK73GB1J180J RK73GB1J331J RK73GB1J103J CHIP R CHIP R CHIP R CHIP R CHIP R 22 330 18 330 10K J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W J 1/16W J 1/16W 19 TK-3160 PARTS LIST TX-RX UNIT (X57-673X-XX) New Ref. No. Address parts Parts No. Description Destination New Ref. No. Address parts Parts No. Description Destination R235 R237 R242 R247 R251 RK73GB1J101J RK73GB1J223J RK73GB1J124J RK73GB1J473J R92-1252-05 CHIP R CHIP R CHIP R CHIP R CHIP R 100 22K 120K 47K 0OHM J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W R601 R602 R603 R604 R607-609 R92-1252-05 RK73GB1J184J R92-1252-05 RK73GB1J184J RK73GB1J103J CHIP R CHIP R CHIP R CHIP R CHIP R 0OHM 180K 0OHM 180K 10K J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W R252 R253 R255 R256,257 R259,260 RK73GB1J220J R92-1252-05 R92-1252-05 RK73EB2ER39K RK73GB1J473J CHIP R CHIP R CHIP R CHIP R CHIP R 22 0OHM 0OHM 0.39 47K J J J K J 1/16W 1/16W 1/16W 1/4W 1/16W R610 R612 R613 R615 R616 RK73GB1J472J RK73GB1J273J RK73GB1J824J RK73GB1J334J R92-1252-05 CHIP R CHIP R CHIP R CHIP R CHIP R 4.7K 27K 820K 330K 0OHM J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W R261 R262 R263 R264,265 R267-270 RK73EB2ER39K R92-0670-05 RK73GB1J101J RK73GH1J154D RK73GH1J154D CHIP R CHIP R CHIP R CHIP R CHIP R 0.39 0OHM 100 150K 150K K 1/4W J 1/16W D 1/16W D 1/16W R617 R618 R621 R622 R623 RK73GB1J473J RK73GJ1J364D RK73GB1J473J RK73GB1J684J RK73GB1J274G CHIP R CHIP R CHIP R CHIP R CHIP R 47K 360K 47K 680K 270K J D J J G 1/16W 1/16W 1/16W 1/16W 1/16W R271 R272 R273 R274 R275 RK73GB1J103J RK73GB1J473J R92-1252-05 RK73GB1J105J RK73GB1J222J CHIP R CHIP R CHIP R CHIP R CHIP R 10K 47K 0OHM 1.0M 2.2K J J J J J R624 R625 R626,627 R628 R629 RK73GB1J562J RK73GB1J563J RK73GB1J184J RK73GB1J224J RK73GB1J394J CHIP R CHIP R CHIP R CHIP R CHIP R 5.6K 56K 180K 220K 390K J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W R276,277 R278 R279,280 R281,282 R401 RK73GB1J104J R92-0670-05 RK73GB1J271J R92-1252-05 RK73GB1J100J CHIP R CHIP R CHIP R CHIP R CHIP R 100K 0OHM 270 0OHM 10 J 1/16W J 1/16W J 1/16W J 1/16W R630 R631 R632 R633 R634 RK73GB1J684J RK73GB1J394J RK73GB1J823J RK73GB1J223J RK73GB1J153J CHIP R CHIP R CHIP R CHIP R CHIP R 680K 390K 82K 22K 15K J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W R403 R404 R406 R407 R408 RK73GB1J102J RK73GB1J334J RK73GB1J332J RK73GB1J474J RK73GB1J332J CHIP R CHIP R CHIP R CHIP R CHIP R 1.0K 330K 3.3K 470K 3.3K J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W R636 R637 R639 R640 R641,642 RK73GB1J474J RK73GB1J394J RK73GB1J393J RK73GB1J184J RK73GB1J124J CHIP R CHIP R CHIP R CHIP R CHIP R 470K 390K 39K 180K 120K J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W R409 R412 R413 R414 R415 RK73GB1J392J RK73GB1J122J RK73GB1J124J RK73GB1J681J RK73GB1J472J CHIP R CHIP R CHIP R CHIP R CHIP R 3.9K 1.2K 120K 680 4.7K J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W R643 R644,645 R646 R647 R648 RK73GB1J184J RK73GB1J472J RK73GB1J223J R92-1252-05 RK73GB1J103J CHIP R CHIP R CHIP R CHIP R CHIP R 180K 4.7K 22K 0OHM 10K J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W R416 R417 R419 R420 R422 RK73GB1J101J RK73GB1J470J RK73GB1J222J RK73GB1J151J RK73GB1J104J CHIP R CHIP R CHIP R CHIP R CHIP R 100 47 2.2K 150 100K J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W R649 R650 R651 R652 R653 RK73GB1J104J RK73GB1J102J R92-1252-05 RK73GB1J273J RK73GB1J392J CHIP R CHIP R CHIP R CHIP R CHIP R 100K 1.0K 0OHM 27K 3.9K J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W R423 R424 R425 R427 R430,431 RK73GB1J563J RK73HB1J104J RK73GB1J563J R92-1252-05 RK73HB1J105J CHIP R CHIP R CHIP R CHIP R CHIP R 56K 100K 56K 0OHM 1.0M J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W R654 R655,656 R657 R658 R660 RK73GB1J103J RK73GB1J105J RK73GB1J332J RK73GB1J103J RK73GB1J154J CHIP R CHIP R CHIP R CHIP R CHIP R 10K 1.0M 3.3K 10K 150K J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W R438 R440 R441 R457 R459 RK73HB1J105J RK73HB1J221J RK73HB1J101J RK73HB1J104J RK73GB1J104J CHIP R CHIP R CHIP R CHIP R CHIP R 1.0M 220 100 100K 100K J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W R661 R665 R666 R667 R668 RK73GB1J684J R92-1252-05 RK73GB1J822J RK73GB1J104J RK73GB1J473J CHIP R CHIP R CHIP R CHIP R CHIP R 680K 0OHM 8.2K 100K 47K J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W R460 R461 R462,463 R464 R465 RK73GB1J683J R92-1252-05 RK73GB1J105J R92-0670-05 RK73GB1J332J CHIP R CHIP R CHIP R CHIP R CHIP R 68K 0OHM 1.0M 0OHM 3.3K J 1/16W J 1/16W J 1/16W J 1/16W R669 R670 R671 R672 R673 RK73GB1J222J RK73GB1J102J RK73GB1J683J RK73GB1J102J RK73GB1J272J CHIP R CHIP R CHIP R CHIP R CHIP R 2.2K 1.0K 68K 1.0K 2.7K J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W R469 R471 R474 R475 R476 RK73GB1J221J RK73GB1J104J RK73GB1J103J RK73GB1J473J RK73GB1J103J CHIP R CHIP R CHIP R CHIP R CHIP R 220 100K 10K 47K 10K J J J J J R674 R675 R676 R677-679 R681 R92-1252-05 RK73GB1J822J RK73GB1J151J R92-1252-05 RK73GB1J222J CHIP R CHIP R CHIP R CHIP R CHIP R 0OHM 8.2K 150 0OHM 2.2K J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W 20 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W ∗ TK-3160 PARTS LIST TX-RX UNIT (X57-673X-XX) New Ref. No. Address parts Parts No. Description Destination New Ref. No. Address parts Parts No. Description R682 R683 R684 R686 R687 RK73GB1J100J RK73GB1J474J RK73GB1J182J RK73GB1J471J RK73GB1J102J CHIP R CHIP R CHIP R CHIP R CHIP R 10 470K 1.8K 470 1.0K J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W D9 D10 D11 D201 D203 1SV325 1SV278 HSC277 HSC277 HZU5CLL VARIABLE CAPACITANCE DIODE VARIABLE CAPACITANCE DIODE DIODE DIODE ZENER DIODE R688,689 R691 R692 R693 R694,695 RK73GB1J101J RK73GB1J333J R92-1252-05 RK73GB1J273J R92-1252-05 CHIP R CHIP R CHIP R CHIP R CHIP R 100 33K 0OHM 27K 0OHM J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W D204 D206 D208 D212 D401 HVC131 HVC131 HVC131 HVC131 HSC277 DIODE DIODE DIODE DIODE DIODE R696 R697 R698 R802 R803,804 RK73GB1J103J R92-1252-05 RK73GB1J152J RK73GB1J101J R92-1252-05 CHIP R CHIP R CHIP R CHIP R CHIP R 10K 0OHM 1.5K 100 0OHM J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W D402-406 D407 D603-606 D801 D805 HVC369B RB521S-30 RB706F-40 RB521S-30 1SR154-400 VARIABLE CAPACITANCE DIODE DIODE DIODE DIODE DIODE R805 R807 R808 R809 R810 RK73GB1J153J RK73GB1J103J RK73GB1J102J RK73GB1J272J RK73GB1J334J CHIP R CHIP R CHIP R CHIP R CHIP R 15K 10K 1.0K 2.7K 330K J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W IC1 IC201 IC401 IC601 IC602 MB15E03SL TA75W01FU TA31136FN AQUA TC75S51FE MOS IC MOS IC MOS IC MOS IC MOS IC R811 R812 R813 R814 R815 RK73GB1J332J RK73GB1J334J RK73GB1J332J RK73GB1J153J R92-1252-05 CHIP R CHIP R CHIP R CHIP R CHIP R 3.3K 330K 3.3K 15K 0OHM J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W IC603 IC604 IC605 IC801 IC802 TC75W51FU TC75S51FE TA7368F XC6204B502MR PST9134NR MOS IC MOS IC MOS IC MOS IC MOS IC R816 R817 R818 R819 R820 RK73GB1J224J RK73GB1J272J RK73GB1J821J RK73GB1J103J RK73GB1J561J CHIP R CHIP R CHIP R CHIP R CHIP R 220K 2.7K 820 10K 560 J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W IC803 IC804 IC805 IC806 Q1 XC61CN5002NR CAT24WC64JI 30622MCA-7G7GP TC7W74FU DTC144EE MOS IC ROM IC MPU MOS IC DIGITAL TRANSISTOR R821 R823 R824 R825 R827 RK73GB1J331J RK73GB1J102J RK73GB1J183J RK73GB1J473J RK73GB1J102J CHIP R CHIP R CHIP R CHIP R CHIP R 330 1.0K 18K 47K 1.0K J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W Q2,3 Q4 Q5,6 Q7 Q8 UMG9N KTC4082 2SK508NV(K52) 2SC5108(Y) 2SJ347 TRANSISTOR TRANSISTOR FET TRANSISTOR FET R828 R829 R830 R833,834 R835,836 RK73GB1J332J RK73GB1J272J RK73GB1J821J RK73GH1J474D RK73HB1J102J CHIP R CHIP R CHIP R CHIP R CHIP R 3.3K 2.7K 820 470K 1.0K J J J D J 1/16W 1/16W 1/16W 1/16W 1/16W Q9 Q10 Q11 Q12 Q205 2SC5108(Y) 2SC4617(S) 2SC5108(Y) 2SJ347 2SC5108(Y) TRANSISTOR TRANSISTOR TRANSISTOR FET TRANSISTOR R839,840 R841 R842 R844 R845 RK73GB1J473J R92-1252-05 R92-1368-05 RK73GB1J473J R92-1368-05 CHIP R CHIP R CHIP R CHIP R CHIP R 47K 0OHM 0OHM 47K 0OHM J 1/16W J 1/16W Q206 Q207 Q208 Q209 Q210 2SK3077 2SK2596 DTC114EE 2SK879(GR) DTC114EE FET FET DIGITAL TRANSISTOR FET DIGITAL TRANSISTOR R847,848 R849 R851 R852 R854 RK73GB1J102J R92-1252-05 R92-1368-05 RK73HB1J473J RK73GB1J680J CHIP R CHIP R CHIP R CHIP R CHIP R 1.0K 0OHM 0OHM 47K 68 J 1/16W J 1/16W Q211 Q212 Q213 Q401 Q402 2SK3476 2SK1824 DTA144EE DTA144EE 2SC4649(N,P) FET FET DIGITAL TRANSISTOR DIGITAL TRANSISTOR TRANSISTOR R855-857 R858 R859 VR1 RK73HB1J102J R92-1368-05 RK73GB1J104J R12-7491-05 CHIP R 1.0K J 1/16W CHIP R 0OHM CHIP R 100K J 1/16W TRIMMING POT.(68K) Q403,404 Q407,408 Q601,602 Q603 Q604 3SK318 2SK1824 2SK1824 DTC144EE 2SA1362(GR) FET FET FET DIGITAL TRANSISTOR TRANSISTOR S802-805 S70-0457-05 TACT SWITCH MIC60 T91-0543-05 MIC ELEMENT D3,4 D7 1SV325 1SV325 VARIABLE CAPACITANCE DIODE VARIABLE CAPACITANCE DIODE Q605 Q606 Q607 Q608 Q801 2SC4116(Y) 2SA1586(Y,GR) DTC144EE 2SK1588 UMG3N TRANSISTOR TRANSISTOR DIGITAL TRANSISTOR FET TRANSISTOR J 1/16W J 1/16W J 1/16W ∗ ∗ ∗ ∗ ∗ Destination 21 TK-3160 PARTS LIST TX-RX UNIT (X57-673X-XX) New Ref. No. Address parts Parts No. Description Q802 Q803 Q804 Q805 Q806 UPA672T FP210 UMG3N UMG9N KTA1298(Y) FET TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR Q807 Q808,809 Q810 TH1 TH600 UMG3N DTA123JE 2SK1824 B57331V2104J B57331V2104J TRANSISTOR DIGITAL TRANSISTOR FET THERMISTOR THERMISTOR 22 Destination New Ref. No. Address parts Parts No. Description Destination TK-3160 EXPLODED VIEW B A 1 37 1 702 38 700 701 26 42 10 H 11 H H 23 H H H H H H H H TX-RX Unit (A/2) 25 2 21 20 18 40 41 14 19 31 2 17 A B D 9 TX-RX Unit (B/2) 34 15 24 C 3 C 27 8 12 39 G 16 35 G 16 E E 22 705 (K only) 704 (K only) 703 (M only) 4 3 7 G A B C D E F G H :N14-0583-04 :N14-0805-04 :N30-2604-46 :N30-2612-46 :N30-3006-45 :N35-3004-45 :N78-2040-46 :N83-2005-46 Parts with the exploded numbers larger than 700 are not supplied. 23 TK-3160 PACKING D C 30.ITEM CARTON CASE (H52-2000-02) 1 6. INSTRUCTION MANUAL (B62-1716-00):K (B62-1747-00):M 33.HOOK (J29-0701-05) 706 2 F. BINDING HEAD MACHINE SCREW (N35-3004-45) 32.HARDWARE FIXTURE ACCESSORY (J21-8464-04) 5. CAP (B09-0676-03) 3 28.PACKING FIXTURE (H12-3150-02) 24 Parts with the exploded numbers larger than 700 are not supplied. TK-3160 ADJUSTMENT Test Equipment Required for Alignment 10. Distortion Meter 11. 12. Spectrum Analyzer Tracking Generator 13. 14. 8Ω Dummy Load Regulated Power Supply 5. 6. 7. 8. Measurement Range Frequency Range Measuring Range Input Impedance Frequency Range Frequency Stability Frequency Range Voltage Range Frequency Range Output Capability Input Level Measuring Range Center frequency Output Voltage ■ The following parts are required for adjustment 1. Antenna connector adapter The antenna connector of this radio uses an SMA terminal. Use an antenna connector adapter [SMA(f) – BNC(f) or SMA(f) – N(f)] for adjustment. (The adapter is not provided as an option, so buy a commercially-available one.) 2. Repair Jig (Chassis) Use jig (part No.: A10-4082-03) for repairing the TK-3160. Place the TX-RX unit on the jig and fit it with screws. The jig facilitates the voltage check and protects the final amplifier FET when the voltage on the flow side of the TX-RX unit is checked during repairs. Connect the power cable properly between the battery jig installed in the transceiver and the power supply, and be sure output voltage and the power supply polarity prior to switching the power supply ON, otherwise over voltage and reverse connection may damage the transceiver, or the power supply or both. When using the battery jig in user mode, the transceiver assumes that a lithium-ion battery pack is attached to the transceiver. In adjustment mode, battery type detection is not performed. Refer to page 10 for details. Note: When using the battery jig, you must measure the voltage at the terminals of the battery jig. Otherwise, a slight voltage drop may occur within the power cable, between the power supply and the battery jig, especially while the transceiver transmits. SCHEMATIC DIAGRAM 3. Battery Jig (W05-0909-00) R1 S C1 – C3 9. Deviation Meter Digital Volt Meter (DVM) Oscilloscope High Sensitivity Frequency Counter Ammeter AF Volt Meter (AF VTVM) Audio Generator (AG) 100m/25V 3. 4. 470P/25V Power Meter Major Specifications 450 to 490MHz (K, M) Frequency modulation and external modulation. -127dBm/0.1µV to greater than -47dBm/1mV 50Ω. 450 to 490MHz (K, M) or more. Vicinity of 10W 450 to 490MHz (K, M) 10mV to 10V DC High input impedance for minimum circuit loading. DC through 30MHz. 10Hz to 1000MHz. 0.2ppm or less. 5A. 50Hz to 10kHz. 1mV to 10V. 50Hz to 5kHz or more. 0 to 1V. 3% or less at 1kHz. 50mV to 10Vrms. DC to 1GHz or more 50kHz to 600MHz 100mV or more Approx. 8Ω, 3W. 5V to 10V, approx. 3A Useful if ammeter equipped. C2 2. Frequency Range Modulation Output Input Impedance Operation Frequency 100P/25V Test Equipment Standard Signal Generator (SSG) 1.8M 1. + + Terminal (Red) – Terminal (Black) + Terminal (Red) – Terminal (Black) Power cable Power supply 25 TK-3160 ADJUSTMENT Adjustment points TX-RX unit (X57-673) Component side view TXD PTTO SP– SP MUTE SP+ PTTI (RXD) DET Frequency (MHz) K, M type RSSI X57-673 A/2 Component side Channel No. 1 2 3 4 5 6 7~16 VR1 CV GND AUX PTT S-1 S-2 BATT+ ■ Frequency and signalling The set has been adjusted for the frequencies shown in the following table. When required. re-adjust them following the adjustment procedure to obtain the frequencies you want in actual operation. RESET ANT VR1 : Frequency adjustment RSSI : Band-pass wave form test point RX Frequency 470.05000 450.05000 489.95000 470.00000 470.20000 470.40000 TX Frequency 470.10000 450.10000 489.90000 470.00000 470.20000 470.40000 RX None None QT 67.0Hz QT 151.4Hz QT 210.7Hz QT 254.1Hz DQT D023N DQT D754I DTMF 159D None 2 Tone: A:321.7Hz B:928.1Hz None None MSK Code TX None 100Hz Square Wave QT 67.0Hz QT 151.4Hz QT 210.7Hz QT 254.1Hz DQT D023N DQT D754I DTMF 159D DTMF tone 9 2 Tone: A:321.7Hz B:928.1Hz Single Tone:1000Hz MSK MSK Code Signalling Foil Side View ALT2 BPF A4 A3 A4 A1 LSDFO X57-673 A/2 Foil side ALT CV TC1 TC2 5C DEO TXAFI PTT MIC O RA O A6 A4 GND SB RA I MIC I TC1 : Transmit lock voltage adjustment TC2 : Receive lock voltage adjustment CV : Lock voltage adjustment terminal. ANT Signalling No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Fig. 1 Adjustment points • Preparations for tuning the transceiver Before attempting to tune the transceiver, connect the unit to a suitable power supply. Whenever the transmitter is tuned, the unit must be connected to a suitable dummy load (i.e. power meter). The speaker output connector must be terminated with a 8Ω dummy load and connected to an AC voltmeter and an audio distortion meter or a SINAD measurement meter at all times during tuning. Adjustment Frequency K,M TEST CH Center Low High Low’ High’ 26 RX 470.050MHz 450.050MHz 489.950MHz 460.050MHz 480.050MHz 470.000MHz 470.200MHz 470.400MHz TX 470.100MHz 450.100MHz 490.000MHz 460.000MHz 480.000MHz 470.000MHz 470.200MHz 470.400MHz TK-3160 ADJUSTMENT Common Section Item 1.Setting 2.VCO lock voltage RX 3.VCO lock voltage TX Condition Measurement Test equipment Terminal 1) BATT terminal votage:7.5V 2) SSG standard modulation [Wide] MOD:1kHz,DEV:3kHz [Narrow] MOD:1kHz,DEV:1.5kHz 1) CH:High Power meter DVM 2) CH:Low 3) CH:High PTT:ON 4) CH:Low PTT:ON ANT CV Parts Adjustment Method Specifications/ Remark TC2 ADJ 3.8V ±0.2V TC1 Check ADJ 0.6V or more 3.8V ±0.2V Check 0.6V or more Transmitter Section Item Condition 1.Frequency 1) CH:Center Adjust 2) PTT:ON 2.High power TEST CH: Center Adjust Low Low’ Center High’ High (5 points) BATT terminal voltage:7.5V PTT:ON 3.Low power TEST CH: Center Adjust Low Low’ Center High’ High (5 points) BATT terminal voltage:7.5V PTT:ON 4.Max deviation TEST CH: Center Adjust Low [Wide] Center High AG:1kHz/150mV Dev meter filter LPF:15kHz HPF:OFF PTT:ON [Narrow] TEST CH:Center PTT:ON 5.VOX 1 Writing TEST CH:Center AG:1KHz/60mV Measurement Test equipment Terminal Frequency counter ANT Adjustment VR1 Power meter Ampere meter Programming Software:KPG-82D Parts Method Specifications/ Remark Ceter frequency ±50Hz 4.0W ±0.1W 2.0 A or less 1.0W ±0.1W 1.0 A or less Power meter Dev meter Oscilloscope AG AF VTVM ANT SP/MIC connector 4.2kHz (According to the lager +,–) ±50Hz 2.1kHz (According to the lager +,–) ±50Hz Power meter Dev meter Oscilloscope AG AF VTVM 27 TK-3160 ADJUSTMENT Item 6.VOX 10 Writing 7.DQT TCXO Balance Writing [Wide] [Narrow] 8.DQT VCO Balance Adjust [Wide] [Narrow] Condition TEST CH:Center AG:1KHz/4.0mV TEST CH:Center (Wide/Narrow) Terminal ANT Adjustment Parts Method Programming Software:KPG-82D Programming Write Software:KPG-82D Specifications/ Remark 70 hex 40 hex TEST CH: Center Low High LPF:3kHz HPF:OFF Make the demodulation wave into square waves PTT:ON TEST CH:Center PTT:ON 9.QT Deviation TEST CH: Center Adjust Low [Wide] High LPF:3kHz HPF:OFF PTT:ON [Narrow] TEST CH: Center PTT:ON 10.DQT Deviation TEST CH: Center Adjust Low [Wide] High LPF:3kHz HPF:OFF PTT:ON [Narrow] TEST CH:Center PTT:ON 11.Tone Deviation TEST CH:Center Adjust LPF:15kHz [Wide] HPF:OFF PTT:ON [Narrow] TEST CH:Center PTT:ON 12.DTME Deviation TEST CH:Center Adjust LPF:15kHz [Wide] HPF:OFF PTT:ON [Narrow] TEST CH:Center PTT:ON 13.MSK Deviation TEST CH: Center Adjust Low [Wide] High LPF:3kHz HPF:OFF PTT:ON [Narrow] TEST CH:Center PTT:ON 14.BATT BATT terminal voltage:5.9V Detection PTT:ON Writing 28 Measurement Test equipment Power meter Dev meter Oscilloscope AG AF VTVM Power meter DVM ANT BATT terminal 0.8kHz ±40Hz 0.4kHz ±40Hz 0.75kHz ±40Hz 0.35kHz ±40Hz 3.0kHz ±100Hz 1.5kHz ±100Hz 3.0kHz ±100Hz 1.5kHz ±100Hz 3.0kHz ±100Hz 1.5kHz ±100Hz Write BATT terminal voltage:5.9V TK-3160 ADJUSTMENT Item 15.BATT Detection Check Measurement Test equipment Terminal 1) BATT terminal voltage:5.5V Power meter ANT PTT:ON DVM BATT terminal 2) BATT terminal voltage:7.5V PTT:ON Condition Adjustment Parts Method Check Specifications/ Remark Blinking of LED No blinking of LED Receiver Section Item Condition 1.BPF Wave form ADJ TEST CH: Center Low Low’ Center High’ High SSG otuput:–103 dBm(1.58µV) TEST CH: Center Low Low’ Center High’ High SSG otuput:–117 dBm(0.3µV) SSG MOD:3kHz TEST CH:Center SSG otuput:–115 dBm(0.4µV) SSG MOD:1.5kHz TEST CH:Low SSG otuput:–122 dBm(0.18µV) SSG MOD:3.0kHz 2.Sesitivity check [Wide] 3.Sesitivity check [Narrow] 4.Squelch threshold writing [Wide] 5.Squelch threshold writing [Narrow] 6.Squelch tight writing [Wide] 7.Squelch tight writing [Narrow] 8.RSSI writing [Wide] Measurement Test equipment Terminal SSG ANT DVM RSSI Oscilloscope AF VTVM ANT Adjustment Parts Method Programming RSSI MAX Software:KPG-82D Specifications/ Remark Check 12dB SINAD or more Check 12dB SINAD or more Programming Write Software:KPG-82D Squelch open TEST CH:Center SSG otuput:–121 dBm(0.2µV) SSG MOD:1.5kHz Squelch open TEST CH:High SSG otuput:–117 dBm(0.3µV) SSG MOD:3.0kHz Squelch open TEST CH:Center SSG otuput:–116 dBm(0.35µV) SSG MOD:1.5kHz Squelch open TEST CH:Center SSG otuput:–123 dBm(0.16µV) SSG MOD:off 9.RSSI writing TEST CH:Center [Narrow] SSG otuput:–122 dBm(0.18µV) SSG MOD:off 29 10 11 Component side 12 Layer 1 Layer 2 Layer 3 Layer 4 Layer 5 Layer 6 13 Foil side 30 14 OPT DET R689 R675 C833 R807 C805 3 4 Q802 1 6 C835 C812 R49 R253 CP801 R272 D S R273 R276 C326 TH1 S Q209 C291 C288 C283 C309 + C286 Q213 R268 1 8 IC201 4 5 Q212 G R255 G C258 R251 R261 Q208 R277 R275 R271 R274 C292 Q210 ANT D203 F801 C294 L801 R267 R820 D802 R257 R256 C828 R264 R821 D R51 MIC601 C92 C823 R805 D803 R824 R827 C816 C818 BATT+ + 5 1 R828 C830 R819 R829 C814 R672 R825 R814 CP802 C669 Q605 C675 L601 C852 C681 R674 C687 R684 R673 Q606 R686 R694 C802 5MS C667 MIC IN MIC SP+ DET R816 C692 R688 R697 R817 R813 R811 C690 R859 R679 L602 C688 R687 Q809 C804 R833 C811 C840 R834 SPO + R269 9 R681 PTTI (RXD) SP– R809 1 5 Q801 PTT/ RXD R692 R823 2 3 R808 R270 8 C809 1 R265 7 1 5 Q803 5 R678 SPI Q804 2 3 3 4 D805 6 J AE TXD R818 C820 L227 5 I PTTO NC TXD R815 4 H J72-0896-09 A/2 R803 3 G TX-RX UNIT (X57-6730-10) Component side view (J72-0896-09) Address 9G 6M 4Q 6M 8M 6L 3L 8K 8K 9O 7Q 8R 7O 8O 8O 8H 7H 9G 9F 9H 9N 5M 2N 4M 3M 5J 4J 4M 4L 4G 6I 4F 3G 7D 6K 6J 3E 9R 8H 6M 5M 7K 5K 5K 8C 8C 9E F PC BOARD Q805 Ref. NO. IC201 IC407 IC601 IC602 IC603 IC604 IC605 IC802 IC803 IC804 IC805 IC806 Q1 Q2 Q3 Q208 Q209 Q210 Q212 Q213 Q408 Q601 Q602 Q603 Q604 Q605 Q606 Q607 Q608 Q801 Q802 Q803 Q804 Q805 Q806 Q807 Q809 Q810 D203 D407 D603 D604 D605 D606 D802 D803 D805 E R802 TX-RX UNIT (X57-6730-10) 2 D C834 TK-3160 C 2 3 1 B 1 5 A 3 2 Q807 R83 J K L M N O P Q R S TK-3160 PC BOARD 1 TX-RX UNIT (X57-6730-10) Component side view (J72-0896-09) C627 R622 R623 R618 R616 L806 R624 C613 C847 + C610 + R625 L804 CP810 51 50 75 76 C37 CP815 CP817 CP818 CP816 R848 S D G R854 R842 C849 8 C850 R849 C854 R852 C843 1 8 IC806 5 4 C845 C842 R844 R845 RESET CP806 R851 CP4 CP811 R857 CP807 CP3 TXD1 R858 26 25 R847 CP2 2 3 Q3 1 5 Q1 2 3 Q2 1 5 CP1 7 CLK1 100 1 5 R474 C40 R28 RTS1 9 Q810 X801 4 S-2 6 RXD1 L803 IC804 S-1 CV 1 PTT C41 GND AUX R27 R653 C508 5 CP814 EPM IC805 C841 C6 R7 R6 R648 R29 R476 R656 R654 R650 8 C654 Q408 C668 1 C507 8 R657 R9 5 4 IC603 R475 C817 3 4 IC802 1 5 4 1 C659 C656 R812 C665 R810 C2 R5 C821 R841 CP813 CE CP804 R471 CP805 L807 VCC R856 C846 CP812 CP809 4 R695 R621 + R855 C640 C643 + 10 9 C630 CP808 32 1 C622 R629 R631 CP803 17 16 R839 R840 C4 R2 R3 C3 TH600 C1 C501 R836 R603 25 26 C621 R641 C633 C646 R647 C636 R627 C642 R632 R601 R628 R696 R642 C637 C648 C641 C634 R609 C609 R613 C618 C619 C608 R608 Q601 R604 S D G Q407 R602 D407 C650 R610 C684 C696 R639 4 3 5 1 IC602 C629 C624 R630 C601 3 C635 C632 R835 R12 VR1 R658 C807 IC803 3 2 C663 R649 L805 + R4 R651 C92 R1 C625 IC601 R643 R634 R626 C631 C853 C653 C822 RSSI R644 C664 C662 R655 4 3 5 1 IC604 3 2 Q807 R830 C639 R637 D603 C658 D604 C835 5 1 R652 C836 R829 Q806 C657 R827 C672 C660 C833 R828 R824 C647 + C605 D605 C638 R825 C830 C673 R661 + C652 C655 R672 C675 C667 + G D S C695 R640 R615 C616 R669 Q607 R660 R673 D606 C676 C669 Q606 SP MUTE R668 R683 89 Q605 G S Q608 D + C691 R693 5MS R691 C678 R633 R607 C614 R617 Q604 C689 C607 R665 1 R677 R612 C412 10 R682 C686 C671 Q603 R679 IC605 C611 R671 5 C679 R645 C692 6 R670 C677 C645 G D S R667 R666 R676 R611 R636 C674 C680 + C612 C628 2 Q602 R26 10 11 12 S802 EMG S803 PTT S804 SW1 S805 SW2 J72-0896-09 B/2 13 31 14 A 1 B C TK-3160 D E F G H I J PC BOARD TX-RX UNIT (X57-6730-10) Foil side view (J72-0896-09) 2 C410 R414 XF401 L403 C494 12 32 R431 L407 C467 D402 C249 L208 C241 C282 R262 C62 R37 C75 L218 C80 C74 S R259 TC2 R260 C58 C54 D C53 L12 D9 C44 R48 Q9 L15 L21 C69 L8 C66 D3 D4 C43 L20 C72 L9 AUX GND J72-0896-09 B/2 13 14 PTT L209 Q5 G C51 TC1 L11 D7 L17 C49 C45 L23 R50 C84 C83 Q11 R46 R36 G Q6 S C71 R39 R30 C46 D C60 D10 C48 C85 R55 R57 R38 C70 D C55 C64 C50 C56 L10 C82 R43 R33 R32 C86 C65 L18 C94 R34 C67 L25 C95 Q8 G S R56 Q10 D11 L22 C61 C77 + L14 C39 R25 R24 + C78 R47 11 S-1 C L213 R427 R231 C226 C243 10 S-2 C448 R232 L207 C201 C447 C242 DS R224 R235 C233 R234 R222 R202 R230 R237 L205 R229 C224 R207 C439 C445 R424 R430 C456 R425 GS GD Q403 C428 C431 R423 C430 R420 R422 L405 Q205 C495 Q206 R35 C63 + L7 G D S R44 C42 R22 R19 + CV R23 8 + R21 C36 C22 C32 C29 L5 L16 C34 C25 IC1 R20 C24 + R15 R31 9 16 1 C14 + C649 9 C202 C418 C73 R40 C57 C12 R16 C15 C18 PTT C13 C11 R13 ALT DEO TXAFI C76 C52 C47 C19 19 5C C59 C38 20 AUX3 AUX2 AUX1 AUX4 5C TXAFI 1 GND R698 MIC I C429 Q12 CN801 RA I L404 BPF Q7 C10 GND DEO DEO ALT 2 SB TXAFI AUX6 AUX5 SB 8 C68 R41 L19 GND 5MS D201 7 A5 C205 C372 R58 C8 L1 R14 C7 C9 MIC O A6 D401 R415 X1 RA O C426 L402 R465 C405 R204 C425 C5 6 R404 C435 C223 C27 R406 C493 R17 C16 + C406 C434 C427 C401 C407 R401 C403 L3 LSDFO C402 R407 5 R403 R18 Q4 R469 9 C408 8 R215 IC401 A1 C420 L416 R412 A2 L401 C415 Q402 C30 R417 C422 C432 C414 16 R203 C28 A3 R413 C416 C31 A4 C409 1 L6 4 C33 C35 C411 R419 C421 C413 R416 C424 SG R646 R408 D801 CF401 C615 R409 R804 C417 4 C803 Q808 L802 Q401 3 5 C801 CD401 C837 1 + 3 IC801 C419 C825 C819 ALT2 J K L M N O P Q PC BOARD R S TK-3160 1 TX-RX UNIT (X57-6730-10) Foil side view (J72-0896-09) 2 J72-0896-09 A/2 NC AE SPI PTT/ RXD 4 R416 OPT DET 5MS 3 TXD SPO J601 EXT. MIC/SP MIC IN VR801 POWER/AF VOL MIC L221 D405 L413 C487 D406 7 D212 C353 R281 C358 C363 C371 C364 L226 L225 C360 L224 C359 R280 D206 C356 R279 L222 R278 C349 C351 C352 C693 D204 D S C361 8 C317 C308 C355 L223 C300 R263 C290 Q211 C295 R259 R260 G C492 D208 L220 S C483 R461 C485 L414 6 S801 L415 C301 C298 C296 C489 C284 R262 L218 C282 L216 L217 R463 C299 + C472 R247 R242 C297 C280 S Q207 D C293 C255 G R462 R282 C474 5 C484 C488 C481 C506 R464 C478 C491 R460 C368 C482 R440 R252 R457 C504 SG C479 R459 C469 Q404 DG L410 R441 C475 C471 L411 R438 C473 L409 C470 D403 C467 L407 L213 C249 C468 C241 L208 C243 C464 L209 R232 207 C466 C448 C242 C465 L408 R431 C445 C447 D404 4 D402 R425 R427 R430 C456 BPF ANT Component side Layer 1 Layer 2 Layer 3 Layer 4 Layer 5 Layer 6 9 Foil side 10 TX-RX UNIT (X57-6730-10) Ref. NO. IC1 IC401 IC801 Q4 Q5 Q6 Q7 Q8 Q9 Q10 Q11 Q12 Q206 Q207 Q211 Q401 Address 8D 4F 3D 5E 8I 8G 6F 8G 8H 7G 7H 7G 6I 6K 8K 3G Ref. NO. Q402 Q403 Q404 Q808 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 Address 4G 4I 5L 3C 9I 9G 9G 9I 9G 9G 9I 8G 7G 9G 7G 6F Ref. NO. D2 D201 D204 D206 D208 D212 D401 D402 D403 D404 D405 D406 D801 Address 8E 7H 9N 9N 8N 7N 6G 5J 5K 5K 5N 6N 3D 11 12 13 33 14 A B C TK-3160 D E SCHEMATIC DIAGRAM TX-RX UNIT (X57-6730-10) 1 PLLB L5 Q3 UMG9N 1k 0.1u CP2 47k*2 C19 CP1 47k*2 Q2 UMG9N R16 PLLB 10 9 C34 470p 10 R19 CLOCK R25 10k C39 0.22u35 FIN R24 680 680 C38 C32 0.22u35 470p C25 0.22u35 R23 0 C36 R22 R21 0 4.7u16 820 R20 R:3.63V 10u6.3 0.1u C24 C22 0.01u C6 CV 8 11 LE DATA XFIN GND 7 6 14 12 PS 5 DO VCC VP 4 15 13 ZC LD/FOUT P R OSCOUT OSCIN 2 1 0.1u C18 C14 10u6.3 0 0 R7 R15 47k 3 16 100p C13 PLL SYSTEM R6 IC1 MB15E03SL 2 100p Q1 DTC144EE 100p CP4 1k*2 C11 Q1-3 LEVEL SHIFT C12 C29 470p CP3 1k*2 LD PLLCLK PLLDATA PS LE F801 D805 DET 470p C828 BATT 3 5C 5T B SAVE VOLOUT 2ND_LO 5R EN1 EN2 EN3 EN4 BATT 5C 5T B SAVE B 1SR154-400 7.5V L801 BATT VR801 R31-0624-05 REVERSE PROTECTION SB R802 100 R803 R815 0 R816 220k C852 0 17 C8 X1 16.8MHz 5R SB 68p C35 100n C31 47p 47p L6 22p 56p C16 C33 C30 56p R14 2.2k 150n 0.01u L3 R18 470k 1000p 0 C27 C15 R13 0.01u L1 4.7u 3 GND OUTPUT 5R 100 C28 2 R17 10p R5 220k C5 470p 18 +DC 120k 2.2u 0.01u C1 19 C3 20 C10 4 C7 1 470p C9 C4 10p 10k 0 R4 22k R3 39k 2.92V VC CN801 4700p 4 R2 R12 R9 5C R1 100 470p C2 470p BATTSEL VR1 R12-7491-05 5TC 5RC 5MSC AUXSW Q4 KTC4082 TRIPLER 16 ALT S801 S60-0420-05 15 14 S1 DEO SIDE1 SIDE2 EN1 13 TXAFI S2 12 EN2 DEO 11 5C LD 5C S3 EN3 10 S4 EN4 AUX3 7 34 X57-673 1/4 SAVE SWITCH AUX5 AUX6 LSDTCSO AUX1 AUX2 AUX3 AUX4 TXAFI ALT DEO SB 1u 470p C821 4 OUT C817 NC 1 5RC 5MSC 5TC AUXSW SIDE1 SIDE2 EMG PTT S803 PTT 1 470p SW1 C822 VOUT VSS 470p SW1 S804 SW2 RESET S805 SW2 VOLIN 4 2 1u VOLTAGE DETECTOR /INT IC803 XC61CN5002NR S802 4.88V 330k C807 0.1u EMG R810 18k R824 R825 47k C830 10k R819 330k VEE2 5 1u IC802 PST9134NR 1u C833 1k R829 5V C837 1u C803 1u C836 R828 3.3k 820 R830 R827 R823 1k R817 1u T:5V R:0V NC VOLTAGE DETECTOR /RESET 820 R818 C801 PLLB 1u C820 Q802(2/2) R814 15k C816 470p 10k C805 R807 Q802(1/2) 5TC SWITCH AUX1 CE 4 Q808 DTA123JE 5M 2.7k 15k VSS 3 PLLB SWITCH R805 VOUT R812 Q807 UMG3N 470p ALT 2 Q806 KTA1298(Y) C835 DEO Q802 UPA672T C809 R809 AUX2 C802 0.01u AUX4 R813 3.3k 0 3.67V AVR/PLLB Q801 UMG3N 5T SWITCH Q804 UMG3N 5C SWITCH 2.7k 1k SB TXAFI R811 3.3k 5V 2.7k 1u R808 Q803(2/2) AVR/5T GND 6 Q803 FP210 Q803(1/2) AVR/5C C804 G SB DEO ALT TXAFI AUX4 AUX3 AUX2 AUX1 LSDTCSO AUX6 AUX5 SAVE 1 L802 10u6.3 VIN SB 5V 5 470p C825 1 C819 D801 R804 RB521S-30 VEE1 7.5V 2 5MS SWITCH IC801 XC6204B502MR 5M PROTECT AUX3 PS LE BATTSEL 470p VOLTAGE REGULATOR/5V TXAFI 3 T:5V R:0V 3 C818 C823 4 (D) C840 R834 470k 0.01u 0.01u 0.01u 0.1u 0.01u AUX2 C814 C811 C812 5 Q809 DTA123JE 5R SWITCH 5C VCC 470k (D) 6 AUX6 2 7 AUX1 5 BATT VIN R833 NC 8 AUX5 3 AUX4 470p 9 PLLCLK PLLDATA L805 PTTSW 5MS AUX5 AUX6 LSDTCSO AUX1 AUX2 AUX3 AUX4 TXAFI ALT DEO SB F G H I J TK-3160 SCHEMATIC DIAGRAM TX-RX UNIT (X57-6730-10) C67 0.1u L23 22n R46 100 R43 150k C75 470p C78 4.24V 470p D11 4.7k C77 3.3u 150 C69 L21 180 C66 10p (B) R37 C58 5p 10p C54 5p (B) CURRENT STEERING RX TX 470p R44 Q10 2SC4617(S) HSC277 C76 15p RIPPLE FILTER 10u6.3 470P 0.5p (B) T:4.9V R:0V Q5 2SK508NV(K52) TC2 L12 47k 1µ 10 7p (B) VCO/RX 270n C53 2p (B) D3 100p C44 C51 33k 1u R30 C42 10k R475 R474 Q408 2SK1824 C507 18n R36 7p L22 0.1u 33p L17 220n C72 C70 1SV325 C80 Q12 2SJ347 470p C95 270n C62 L15 C65 C49 L20 D9 DC SWITCH /RX VCO 3.3u L9 Q8 2SJ347 T:0V R:4.92V D3,9 RX VCO L7 DC SWITCH /TX VCO 100p C61 47k 0.5p (B) 5p (B) R39 L18 220n C60 4p (B) C56 C55 1p 1p (B) (B) D10 5p 15k RF BUFFER AMP Q9 2SC5108(Y) C71 1SV278 11p C48 10p C50 TC1 L11 C45 1SV325 180n R34 T:4.09V R:0V 10 470p 100k C64 5p (B) VCO/TX Q6 2SK508NV(K52) R32 47k 1u C40 15n R33 10k C508 27p D4 C43 22k C37 L14 39k R29 0.018u R28 C41 0.01u R27 10k C46 L10 R26 R476 1SV325 1SV325 22 C68 470p R35 100p 180n PLL IC F_IN AMP MODULATION D7 L8 T:0.61V R:0.62V D10 470p C94 R38 D4,7 TX VCO 2p (B) C74 R41 5p Q7 2SC5108(Y) 0.04V C73 18n 56 5p L19 10p C59 470p C52 C47 12n R31 T:1.86V R:1.93V C63 150k 3p L16 470p 1k C57 10p R40 PLLB MOD MOD 5C 5T B SAVE VOLOUT 2ND_LO 5R EN1 EN2 EN3 EN4 BATT 5C 5T B APCSW VOLOUT 2ND_LO 5R SAVE THM 5M VCC CP801 47k*2 5TC 5RC 5MSC AUXSW TH600 180k 100k -t W/N DSW CP814 1k*2 CE CP815 1k*2 41 40 39 38 37 EPM DTMF DTRLOADN STD CP816 1k*2 DI/O SCLK 36 35 34 33 TDATA/DTRCLK DIR CP817 1k*2 32 31 30 29 28 CP818 1k*2 RTS1 CLK1 27 26 BEEP R842 0 R858 0 R857 RXD1 1k TXD1 XOUT BSHIFT L806 LSDTCXO AUX5 RESET 1k 1k AUX1 AUX2 AUX3 AUX4 24 BEEF 25 OPTDET R855 R856 45 44 43 42 47k 20 LSDVCO 21 22 LSDTCXO 23 AFMUTE R859 100k 64 63 62 VSS 61 5MSC 60 VCC 59 5RC 58 5TC 57 SAVE 56 APCSW 55 54 W/N 53 BSHIFT 52 RX 51 TX RESET AUX6 1k*2 VCC LSDVCO BEEP XOUT DTMF CP811 1k*2 EEPROM LSDFO R852 5 R851 0 SDA 0 VSS 6 R845 SCL 7 AUX5 AUX6 RESET A2 8 BYTE CNVSS WP 47k 4 VCC A1 AUX2 AUX4 R844 3 A0 BBDI/O BBCLK BBDIR STD PTT/RXD TXD 1 2 3 4 5 2 99 100 MICROPROCESSOR CP813 50 49 48 47 46 CP807 1k*2 1 CP806 47k*2 R841 IC804 CAT24WC64JI 0 5M DTRLOADN TDATA/DTRCLK IC805 30622MCA-7G7GP EEPCLK C841 0.01u L803 AUX1 AUX3 HSDI EEPDAT 470p DSW 6 7 8 9 10 BATTSEL DTMF CP805 1k*2 PCTV PLLCLK PLLDATA C853 SIDE2 79 SIM1 80 SIM2 81 82 PLLUL 83 RFCLK 84 RFDAT 85 PS 86 PLLSTB 87 BATTSEL 88 BATT 89 VOX 90 RSSQL 91 ANSQL 92 LSDI 93 THM 94 AVSS 95 96 VREF 97 AVCC 98 CP804 1k*2 AFMUTE AFCONT BEEPSW 11 XOUT 12 VSS 13 XIN 14 VCC 15 16 INT 17 RDF/FD 18 TCLK/DTRDI 19 L807 R836 1k 76 77 78 75 SIDE1 74 AUXSW 73 LEDRX 72 LEDTX 71 70 EN1 69 EN2 68 EN3 67 EN4 66 65 R835 1k LD TCLK/DTRDO RFD/FD XIN 5M LSDI VOLIN HSDI VOX PTTSW 5MS 5M LSDI HSDI VOX PTTSW 5MS AUX5 AUX6 LSDTCSO AUX1 AUX2 AUX3 AUX4 TXAFI ALT DEO SB RSSI VSS CP803 1k*2 VOLIN R602 VCC SIDE1 SIDE2 5M C601 0 ANSQL 0.22u CP809 1k*2 L804 R603 1k*2 47k CP812 R840 0.01u 47k CP802 47k*2 C846 0.1u C834 R839 CP810 1k*2 C847 LEDTX LEDRX 22u6.3 LED/ GREEN CP808 4.7k*2 D802 Q805 UMG9N EN3 EN4 R821 B30-2157-05 R820 Q805(1/2) LED SWITCH / GREEN Q805(2/2) LED SWITCH / RED B30-2156-05 D803 LED/ RED EN1 EN2 330 560 SB PCTV AUX1 AUX2 AUX3 AUX4 PCTV OPTDET AFCO BEEPSW PTT(CPU) TXD1 TXAFI ALT DEO SB X57-673 2/4 K L M TK-3160 N O SCHEMATIC DIAGRAM TX-RX UNIT (X57-6730-10) C284 20p R260 47k 47k 1u C291 15n L216 33p L217 470p T:5V R:0V 5T C258 Q209 2SK879(GR) 0 R253 10p C427 6p C425 4.7k R415 APC SWITCH 470p C418 MOD APC PROTECT 0.1u 470p 18n C426 D203 C286 Q208 DTC114EE HZU5CLL ATTCV 6.8u10 0.1u 470p C243 C241 470p C201 5T APC SWITCH L402 T:0V R:2.86V 100k(D) 470p R51 C288 0 R259 C280 10p 10k 470p R234 C233 22k T:1.53V(Hi) 0.96V(Low) R:0V 2p (B) C92 R262 1.2n 0 C85 33k (D) R49 C283 22 120k R247 13p C249 18n R242 R232 L208 330 18n 330 330 L205 22 R229 R222 470p R224 T:1.37V(Hi) 0.86V(Low) R:0V R251 -t L218 33p (G) R237 5T TH1 100k C282 8.2n 8.2n 6p 47 R56 330 L207 470p 100 18 7p Q207 2SK2596 L213 C242 L209 R235 C226 R231 R230 4.7k R202 R215 C372 4.7k HSC277 R58 C224 0 C223 0 470p D401 C84 33k 0.22u 0 470p 7p 15k C205 R57 22n 2.2k L25 R55 C86 R204 D201 HSC277 C202 R203 470p 330 R50 10k C83 470p 6.8k R47 R48 RF AMP Q11 T:1.85V R:1.86V 2SC5108(Y) T:1.42V C82 R:1.41V 33p TX DRIVE AMP 470p Q206 2SK3077 R252 PRE-DRIVE AMP Q205 2SC5108(Y) R207 47k C255 PRE-DRIVE AMP D201,401 TX/RX RF SWITCH 5C 5T B APCSW VOLOUT 2ND_LO 5R B APCSW VOLOUT C424 R416 0.01u 100 680 C629 10p 1 2 VDD R630 680k 0.1u 4.7u6.3 4.7u6.3 SCLK X57-673 3/4 C624 100p C630 4.7k R644 0.1u 470k R636 C637 100p 1.5k R698 390k R631 2p (B) C633 AGNDIN 10u6.3 4.7k C650 R645 A R628 R646 220k 22k 180k R640 100p C640 DTRAIN 25 AMP4O AMP4N 24 23 C642 82k 0.1u C645 2.2u C631 R633 180k 180k 22k 0.1u R627 68p C649 0.012u R626 10k C625 0.1u A R696 Q FLIP FLOP 820p RA_O 0 C615 GND C646 1000p C850 R623 TCLK/DTRDO RFD/FD LSD LPF XIN C627 0.012u 0 PCTV OPTDET AFCO BEEPSW PTT(CPU) TXD1 TXAFI ALT DEO SB R632 0.068u 5 R849 TCLK/DTRDO RFD/FD XIN 5M LSDI VOLIN HSDI VOX PTTSW 5MS AMP4P AMP3O AMP3N AMP3P 20 19 VSS XIN 17 6 0.01u BEET SHIFT SWITCH C632 C636 CLR 2200p PR Q C628 D 680k 4 R601 7 R622 3 R642 120k RA_I RXAF C634 0.1u VCC 0.1u X801 L77-1933-05 Q810 2SK1824 CK C635 2 C643 68p 27 470p 0.01u 8 C849 7.3728MHz 1 R643 C648 180k 0.1u A 28 26 68 C609 IC806 TC7W74FU C854 0 RXAFIN 0 820k A EXPOUT DIR XOUT R618 1k R616 16 R854 C842 15p R848 3p R613 0.1u R847 1k C843 BSHIFT 0.01u C607 10k C614 C845 XOUT 0.01u 10k R609 15p R607 A R647 R641 120k 29 AUDIO PROCESSOR 18 15 BEEP C641 0.1u FILTERO 22 14 15k 30 21 27k R634 390k RXINO IC601 AQUA RDF/FD 360k 1u 13 V REF MIC_O AGND 31 DI/O R612 R629 32 12 C611 MIC_I (MM) RXIN TDATA/DTRCLK DIR LIMITTER 1 2 3 TXIN TXINO 4 LIMLV EXTLIMIN 5 0 R695 6 7 VDD MOD STD 8 9 DTRLOADN TCLK/DTRDO 11 TDATA/DTRCLK C639 47p 4.7u6.3 DI/O SCLK 10 39k R639 C613 C621 C622 390k D603 RB706F-40 3900p C610 47k 0.1u C619 R617 330k C616 DTMF DTRLOADN STD 3300p R615 C618 C608 3900p 4.7k R625 R624 5.6k 56k 470p C410 R621 47k A R610 10k 100k 4 0.1u C412 CD401 R409 3.9k HSD LPF R608 5 TV RSSI 180k T:0V R:5V VSS R637 C605 R604 C501 AF AMP IC602 TC75S51FE 8p(B) C421 C419 16 IC401 TA31136FN FM IF SYSTEM IF AMP T:0V R:4.42V 1p(B) MIXIN C417 R414 0.01u Q402 2SC4649(N,P) 3 6.8u6.3 DSW D407 RB521S-30 C416 1.2k R412 560n L416 0.01u XF401 L71-0617-05 49.95MHz T:0V R:0.74V 120k AF MUTE Q601 2SK1824 PCTV 1 OSCIN 2 3 GND OSCOUT N-REC MIXOUT 15 14 R413 0.01u 68p C409 Q407 2SK1824 470p C422 0.01u 0.1u C420 470p C415 220 R469 0.1u C413 0.1u 4 VCC N-DET 13 0.01u C411 6 C408 5 0.1u IFIN DEC RSSI QUAD FILOUT IFOUT 12 7 FILIN AFOUT 10 C405 39p 9 3.3k R465 470p C493 C401 3.3k Q401 DTA144EE W/N DC SWITCH C414 Q401 W/N SWITCH R408 1800p W:0V N:5.05V R406 3.3k 8 330p 330k R403 1k R404 C403 470k R407 330p 11 C406 C402 RSSI 10u6.3 C407 RECTIFIER T:0V R:4.95V AFMUTE R471 THM 10 R401 5R CF401 L72-1008-05 270k LSD LPF 5M LSDI VOLIN HSDI VOX PTTSW 5MS TXINO PCTV OPTDET AFCO BEEPSW PTT(CPU) TXD1 ALT DEO SB P Q R S T TK-3160 SCHEMATIC DIAGRAM TX-RX UNIT (X57-6730-10) L225 L226 27p HVC131 100p 4T C359 4T C361 4T C364 1.5p (B) 2.5p (B) 2p (B) C363 R282 0 0 C371 C360 C358 3.5p (B) R281 1u C368 15p D212 HVC131 HVC131 4T 5p (B) 470p C355 270 C352 270 R280 R279 D208 C353 L223 L222 220n C349 7p (B) 27p C317 1p (B) 18p C308 0.01u 2.5n C300 0.1u C301 C298 C299 T:1.56V R:0.39V ANT CN13 L227 L224 0 4.5p (B) C356 3p (B) HVC131 D206 4p (B) C351 1u 27p L220 C295 470p L221 C296 470p C297 100 470p C293 0.01u R263 C290 T:2.46V(Hi) 1.55V(Low) R:0V ANT SWITCH R278 STRIP LINE Q211 2SK3476 1p (B) TX FINAL AMP D208,212 5T ANT SWITCH R275 ATTCV 2.2k R268 R271 10k 150k (D) 1 8 VCC OUT1 R274 APC SWITCH 1M Q213 DTA144EE 7 IN1- OUT-B IN1+ IN2- VEE IN2+ 6 470p T:0V R:7.41V B APCSW VOLOUT 100k IC201 TA75W01FU COMPARATOR (APC) R276 5 C326 4 47k 150k (D) 150k (D) 150k (D) R269 R265 R270 470p C292 0.39 R261 2 3 0.39 0.39 R257 150k (D) R256 100p 150k (D) R264 R272 C294 R267 1 Note : The components marked with a dot ( ● ) are parts of layer1. D204,206 D204 IC1 IC201 IC401 IC601 IC602,604 IC603 IC605 IC801 IC802 IC803 IC804 IC805 IC806 :MB15E03SL :TA75W01FU :TA31136FN :AQUA :TC75S51FE :TC75W51FU :TA7368F :XC6204B502MR :PST9134NR :XC61CN5002NR :CAT24WC64JI :30622MCA-7G7GP :TC7W74FU D3,4,7,9 D10 D11,201,401 D203 D204,206,208,212 D402-406 D407,801 D603-606 D802 D803 D805 :1SV325 :1SV278 :HSC277 :HZU5CLL :HVC131 :HVC369B :RB521S-30 :RB706F-40 :B30-2156-05 :B30-2157-05 :1SR154-400 Q1,603,607 Q2,3,805 Q4 Q5,6 Q7,9,11,205 Q8,12 Q10 Q206 Q207 Q208,210 Q209 Q211 Q212,407,601,602,810 Q213,401 Q402 Q403,404 Q604 Q605 Q606 Q608 Q801,804,807 Q802 Q803 Q806 Q808,809 :DTC144EE :UMG9N :KTC4082 :2SK508NV(K52) :2SC5108(Y) :2SJ347 :2SC4617(S) :2SK3077 :2SK2596 :DTC114EE :2SK879(GR) :2SK3476 :2SK1824 :DTA144EE :2SC4649(N,P) :3SK318 :2SA1362(GR) :2SC4116(Y) :2SA1586(Y,GR) :2SK1588 :UMG3N :UPA672T :FP210 :KTA1298(Y) :DTA123JE 2 3 Q210 DTC114EE 470p C309 APC SWITCH APC SWITCH Q212 2SK1824 27n R273 470p 100k C481 R457 100k R459 1u 470p C506 L411 470p 4.7u6.3 C474 0 47p R464 4 47n 3p (B) L415 C492 6p (B) 6.8n C489 1M D406 470p C487 D405 RF BPF TUNING C491 HVC369B L414 3p (B) 47p C488 3p (B) 1M R463 C485 HVC369B R462 6.8n C483 L413 68k C504 470p 220 C479 1M R440 0 470p T:0V R:1.99V 4.5p (B) D405 C484 C482 R461 T:0V R:0.93V RF AMP 470p R460 6.8n 100 Q404 3SK318 6p (B) HVC369B C473 L409 47p C471 D404 T:0V R:4.94V R441 470p 470p 47p C467 3p (B) 1M R438 R431 HVC369B 3p (B) 470p C470 6.8n C465 470p TV C456 C475 C468 C469 2p (B) L408 3p (B) R430 1.0M C447 47p HVC369B C445 56k 56k R425 0.01u R423 470p C431 150 C430 12p R420 2.2k C429 C428 470p C494 0.01u R419 6.8n L407 T:0V R:1.79V 4.5p (B) D402 MIXER T:0V R:0.48V C448 C464 0 470p T:0V R:4.55V D402-404 RF BPF TUNING C439 R427 Q403 3SK318 L403 0.56u R417 47 270n C472 R277 T:0V R:1.8V L404 C466 100k R424 100k 470p R422 1p C432 C495 BPF T:0V R:4.83V 220n C478 L410 0 0 L401 100k R255 PCTV 1p (B) D403 5p(B) 470p T:5V R:0V L405 C434 C435 5R D406 RF BPF TUNING 27k R693 C689 0.022u 470k L601 R678 R681 R688 100 0 2.2k 220p C692 R671 68k R692 0 R697 0 1000p 0 C690 R694 1.8k 10u6.3 R689 100 470 Q605 2SC4116(Y) D605 RB706F-40 L602 PTT/RXD MIC MICIN OPTDET 5MS AE TXD NC SPO SPI J601 6 1k C667 470p C675 C672 C647 C693 R672 470p 470p 0.1u C652 470p C669 470p MIC601 R673 Q606 2SA1586(Y,GR) MIC. AGC TXD 7 R687 1k 220p DETECTOR 2.7k C688 D606 RB706F-40 C695 470p D605,606 SB C681 0.027u R684 0.1u R675 8.2k C687 1 PTT_O MIC. AGC 470p C676 1000p C664 C662 OPTDET AFCO BEEPSW PTT(CPU) TXD1 C638 3900p VDD Q607 DTC144EE 5MS C655 0.022u VSS A HSDI VOX PTTSW 5MS TXINO 5 0 C658 0.22u R679 2 0.1u 0 27k 3 4 5 C678 10u6.3 DC SWITCH /SP MUTE R674 R652 1.5u16 R655 1M IC604 TC75S51FE 1.5u16 VOX AMP C684 C696 PTTSW VOX C673 0.22u R649 100k C653 DETECTOR 47p 3900p 100k R667 C657 1u C680 10 220p Q603 DTC144EE C677 R669 2.2k DC SWITCH /SP MUTE PTT_I(RXD) C660 150 R686 10k SP MUTE 3300p HSD AMP Q602 2SK1824 0 C679 100p 6 R676 NF RIPPLE R682 5 1k 8.2k 0.01u VSS R666 5 R658 R651 7 PHASE 0.47u 470p 6 4 150k 3 0.1u 7 680k C665 2 BEEP SWITCH D604 RB706F-40 PRE-GND VIN C674 47k R668 8 8 3 4 R670 C691 100u6.3 VDD R660 3.3k 10k R657 R654 C659 0.01u 10k C654 R648 0.1u 1 C663 C656 1M R656 1k R661 R650 DC SWITCH Q604 2SA1362(GR) 0.01u C668 IC603 TC75W51FU 3.9k 0 VCC PW-GND 3 0 R653 9 POUT 2 0.1u SP MUTE SWITCH Q608 2SK1588 C686 C671 R677 0.047u R683 1 R665 SB 10 33k IC605 TA7368F 1 R691 AF POWER AMP ALT2 37 X57-673 4/4 TK-3160 BLOCK DIAGRAM X57-673 (A/2) TX:450.00~490.00MHz(K,M) RX:400.05~440.05MHz(K,M) IC1 MB15E03SL Q2,Q3 UMG9N PLLDATA PLLCLK LE PS LEVEL CONV IC802 PST9134NR IC803 XC61CN5002NR D801 RB521S-30 SB PROTECT Q1 DTC144EE RESET RESET LD IC801 XC6204B502MR 5M AVR LEVEL CONV Q8 2SJ347 16.8MHz TX X1 L77-1932-05 5MS 5C PLLB D3,D9 1SV325 Q5 2SK508NV(K52) LSDVCO RX VCO Q809 DTA123JE DC SW CH SW DC SW EN1 Q12 2SJ347 5R SAVE RX EN2 Q803 FP210 (2/2) Q801 UMG3N Q4 KTC4082 AVR S 5T DC SW BATTSEL DC SW 5RC Q802 UPA672T (1/2) EN3 EN4 DC SW LPF LPF 5MSC AVR TX VCO PLLB LSDTCXO Q803 FP210 (1/2) Q804 UMG3N MOD LPF 5C Q808 DTA123JE DC SW Q6 2SK508NV(K52) D4,D7 1SV325 D10 1SV278 PLL PLLB INT INT LPF PLLDATA PLLCLK LE PS X3 Q401 DTA144EE 5TC 50.4MHz 5R CD401 L79-1582-05 MOD W/N Q802 UPA672T (2/2) SW 450kHz BATT + - IC601 AQUA PROTECT 5R 5R IC602 TC75S51EE Q601 2SK1824 DEO D805 1SR154-400 AUDIO AF AMP MUTE SW 5R AFMUTE IC603 IC603 TC75W51FU(1/2) TC75W51FU(2/2) PROCESSOR 5MS LPF COMP 5R 5R SB PWR SW / VOL DI/O AGC Q605 2SC4116(Y) Q606 2SA1586(Y,GR) D605,D606 RB706F-40 Q608 2SK1588 SP IC605 TA7368F MUTE SW Q602 2SK1824 AF AMP SW DTRLOADN TDATA/DTRCLK SCLK DIR BEEP DTMF AQUAXIN ALT TXAFI STD RDF/FD TCLK/DTRDO LSDI BEEP BEEPSW Q607 DTC144EE DC SW SB Q604 2SA1362(GR) DC SW SB DC SW AFCONT Q603 DTC144EE MIC IC604 TC75S51FE VOX AMP 5MS 38 D604 RB706F-40 DET VOX HSDI TK-3160 BLOCK DIAGRAM Q7 2SC5108(Y) TX/RX:450.00~490.00MHz(K,M) RF AMP PLLB Q11 2SC5108(Y) Q9 2SC5108(Y) BUFF AMP RF AMP 5C 5C D201,D401 HSC277 Q206 2SK3077 Q205 2SC5108(Y) 5R 5T Q211 2SK3476 RF AMP RF AMP RF AMP RF AMP T/R SW Q207 2SK2596 D204,D206,D208,D212 HVC131 5T 5T ANT ANT SW LPF 5T SB Q208 DTC114EE Q209 2SK879(Y) Q213 DTA144EE DC SW IC201 TA75W01FU DC SW CURRENT DET Q212 2SK1824 DSW APCSW Q10 2SC4617(S) D11 HSC277 DC SW DC SW APCSW Q210 DTC114EE RIPPLE FILTER 5C PCTV RX:400.05~440.05MHz(K,M) IC401 TA31136FN Q402 2SC4649(N,P) XF401 L71-0617-05 IF AMP MCF Q403 3SK318 D402,D403,D404 HVC369B Q404 3SK318 BPF RF AMP 1st MIXER D405,D406 HVC369B BPF 49.95MHz 5R 5R CF401 L72-1008-05 FM IF SYSTEM PCTV CF 5R Q407 2SK1824 D407 RB521S-30 DC SW 450kHz 5T RSSI SB D802 B30-2156-05 AUX SB D803 B30-2157-05 AUX ANSQL LED LED (RED) (GREEN) PTT PTT 5R SIDE1 Q805 UMG9N (2/2) Q805 UMG9N (1/2) IC804 AT24C64N10SI18 DC SW DC SW LEDTX LEDRX EN1 EN2 EN3 EN4 AUX2 AUX1 AUX2 SAVE 5TC 5MSC 5RC DTRLOADN TDATA/DTRCLK SCLK DIR XIN AFCONT BEEPSW W/N AFMUTE SIM1 SIM2 BEEP DTMF LSDVCO LSDTCXO TX RX PLLDATA PLLCLK LE PS AUX1 LEDTX AUX3 LEDRX AUX4 AUX5 AUX6 APTV APCSW DSW AUX3 AUX4 AUX5 AUX6 X801 L77-1933-05 7.3728MHz 5M HSDI LSDI STD RDF/FD TCLK/DTRDO VOX PTT SIDE1 SIDE2 MICROPROCESSOR XOUT 1/2 X57-673 (B/2) ALT 5M DI/O AUX2 TXD OPTION CONNECTOR BSHIFT IC806 TC7W74FU AQUAXIN SIDE2 INT RESET LD THM BATTSEL BATT OPTDET RSSI ANSQL EEPCLK Q810 2SK1824 SW SIDE2 IC805 M30622MCA7G7GP EEPDAT EEPROM SIDE1 TXAFI DEO SB 5C 39 40 AF (1kHz) 15.4mVrms TX AQUA IC601 –119.5dBm C648 RX AQUA IC601 IC605 C42 236mVrms C645 +80mVrms AF (1kHz) C368 –118.5dBm VCO PLL C82 500mW C482 Q404 –119.5dBm RF (CENTER FREQUENCY) C86 RXLO D201 D401 3.8dBm C226 C242 Q207 15.0dBm C417 –120.0dBm XF401 Q206 7.3dBm RF (CENTER FREQUENCY) C439 –110.5dBm IC401 FM IF SYSTEM AF (1kHz) 420mVrms IC602 300mVrms IF2 (450kHz) C351 4.0W AG is set to the MIC input becomes 3kHz DEV. at 1kHz MOD. (WIDE) To make measurements in the AF section, connect the AC level meter. In the RF section, use a 1000pF coupling capacitor. Q211 31.5dBm To make measurements in the AF section, connect the AC level meter. (ANT input : -53dBm, 1kHz FM, 3kHz DEV(WIDE).) In the RF section, use a 1000pF coupling capacitor. (The display shows the SSG input value required to obtain 12dB SINAD Without Local Level.) C414 –104.0dBm IF1 (49.95MHz) TK-3160 LEVEL DIAGRAM TK-3160 KSC-30 Operating flow chart POWER ON INITIALIZATION INSERT BATTERY New Ref. No. Address parts Parts No. Description Does S terminal connect? Destination NO KSC-30 BOTTOM UPPER K T E J1 0 J2 IC1 NJM78L10A 10V 3 IN OUT 1 0 R33 J4 0 IC2 HEF4541BP TP Rt Rt2 1 33k 180k 2 Ct 2.2u 13 3 Rs 470k 12 4 NC R35 56k 7 Vdd 0 Vdd R31 1u Q3 2SA1015(Y) 470p R312 C9 R10 12 Q1 2SA146 9 R27 0 R12 1k R5 D1 MTZJ2.0B -1 B1+ 200m A 1000p R2 10k 1000p C16 LED1 R1 1k 0 C13 9 OUT 8 0 Vadp INPUT- Vadp J3 Q8 2SC945 C17 R28 -2 B2+ 200m A 0 R17 1k 470p 1N4148 3.9k 1N4148 C20 1000p 470p R14 C21 D5 C28 R13 D3 3.9k B- Q5 2SC945 D4 1N4148 R15 Q7 2SC945 100k R16 1000p 470p S 56k C26 D9 10 6RESET R18 100k Vadp NC11 5 INPUT+ 0 Vdd14 OUTPUT ELECTRIC CIRCUIT MODULE AC ADAPTER 120V AC 60HZ AC ADAPTER 230V AC 50HZ AC ADAPTER 230V AC 50HZ 56k W02-3671-08 W08-0479-05 W08-0513-05 W08-0558-15 ∗ Charging complete (approx. 11hours) LED OFF C25 PAN HEAD TAPTITE SCREW C24 470p N83-2610-45 C5 CUSHION 0.1u G13-1547-08 Vdd DC JACK RELAY TERMINAL R7 E03-0453-08 E23-1190-08 Battery is not correspond LED OFF Charging 200mA Red LED turn on (Charging timer start counting) 470p ∗ Vs : High (Li-ion) Distinguish the kinds of battery K,T E RESET BADGE INSTRUCTION MANUAL INSTRUCTION MANUAL MODEL NAME PLATE COM B43-1151-08 B62-1754-08 B62-1755-08 B72-2209-08 C14 ∗ ∗ ∗ ∗ YES Vs : Low (Ni-Cd or Ni-MH) 2 CABINET CABINET C15 A02-3656-08 A02-3841-08 470p ∗ 41 TK-3160 SPECIFICATIONS General Frequency Range ............................................................. 450~490MHz (K, M) Number of channels ......................................................... Max. 16 Number of groups ............................................................ Max. 16 Channel Spacing ............................................................... 25kHz (Wide) 12.5kHz (Narrow) PLL Channel Stepping ...................................................... 5kHz, 6.25kHz Operating Voltage ............................................................ 7.5 VDC ±20% Battery Life ....................................................................... More than 9 hours at 4 watts (5-5-90 duty cycle with KNB-24L battery) Operating Temperature range .......................................... –30˚C to +60˚C (–22 ˚F to +140 ˚F) Dimensions and Weight With KNB-24L (1400mAh battery) .................................. 56 (2-3/16) W x 109.3 (4-5/16) H x 34.5 (1-3/8) D mm (in) 290g (0.64lbs) With KNB-25A (1200mAh battery) ................................. 56 (2-3/16) W x 109.3 (4-5/16) H x 40.7 (1-5/8) D mm (in) 355g (0.78lbs) With KNB-26N (2000mAh battery) ................................. 56 (2-3/16) W x 109.3 (4-5/16) H x 40.7 (1-5/8) D mm (in) 400g (0.88lbs) Receiver (Measurements made per EIA standard EIA-603) Sensitivity EIA 12dB SINAD ........................................................... 0.25µV (Wide)/0.28µV (Narrow) Selectivity ......................................................................... 70dB (Wide)/62dB (Narrow) Intermodulation ................................................................ 65dB (Wide)/60dB (Narrow) Spurious response ........................................................... 65dB Audio Power Output ........................................................ 500mW Frequency Stability ........................................................... ±2.5ppm Channel Frequency Spread .............................................. 40MHz (K, M) Transmitter (Measurements made per EIA standard EIA-603) RF Power output .............................................................. 4W/1W Spurious and Harmonics .................................................. 70dB Modulation ....................................................................... 16KφF3E (Wide)/11KφF3E (Narrow) FM Noise .......................................................................... 45dB (Wide)/40dB (Narrow) Audio Distortion ............................................................... Less than 5% Frequency Stability ........................................................... ±2.5ppm Channel Frequency Spread .............................................. 40MHz (K, M) KENWOOD CORPORATION 2967-3, Ishikawa-machi, Hachioji-shi, Tokyo 192-8525, Japan KENWOOD U.S.A. CORPORATION KENWOOD ELECTRONICS ITALIA S.p.A. P.O. BOX 22745, 2201 East Dominguez Street, Long Beach, CA 90801-5745, U.S.A. Via G. Sirtori, 7/9 20129 Milano, Italy KENWOOD ELECTRONICS CANADA INC. Bolivia, 239-08020 Barcelona, Spain 6070 Kestrel Road, Mississauga, Ontario, Canada L5T 1S8 KENWOOD ELECTRONICS DEUTSCHLAND GMBH KENWOOD IBERICA S.A. KENWOOD ELECTRONICS AUSTRALIA PTY. LTD. Rembrücker Str. 15, 63150 Heusenstamm, Germany (A.C.N. 001 499 074) 16 Giffnock Avenue, Centrecourt Estate, North Ryde, N.S.W. 2113, Australia KENWOOD ELECTRONICS BELGIUM N.V. KENWOOD ELECTRONICS (HONG KONG) LTD. Leuvensesteenweg 248 J, 1800 Vilvoorde, Belgium Unit 3712-3724, Level 37, Tower one Metroplaza, 223 Hing Fong Road, Kwai Fong, N.T., Hong Kong KENWOOD ELECTRONICS FRANCE S.A. 13, Boulevard Ney, 75018 Paris, France KENWOOD ELECTRONICS TECHNOLOGIES(S) PTE LTD. KENWOOD ELECTRONICS U.K. LIMITED Sales Marketing Division 1 Ang Mo Kio Street 63, Singapore 569110 KENWOOD House, Dwight Road, Watford, Herts., WD18 9EB, United Kingdom KENWOOD ELECTRONICS EUROPE B.V. Amsterdamseweg 37, 1422 AC Uithoorn, The Netherlands
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