Powertrain Engines - Marinediesel Engineering
Transcription
Powertrain Engines - Marinediesel Engineering
Powertrain Engines Commercial / Military MD Power Train a Division of MD Group www.mdpt.se Content Introduction................................................................3 Industrial Base Engines..............................................4 Engine Reference Table..............................................5 VORTEC 1.6L I-4...................................................... 6-7 VORTEC 2.4L I-4...................................................... 8-9 VORTEC 3.0L I-4.................................................. 10-11 VORTEC 4.3L I-4.................................................. 12-13 VORTEC 5.7L V-8.................................................. 14-15 ”LST” 6.0L V-8 SC............................................... 16-17 VORTEC 1.6L I-4.................................................. 18-19 VORTEC 3.0L I-4.................................................. 20-21 VORTEC 4.3L V-6.................................................. 22-23 VORTEC 5.7L V-8.................................................. 24-25 VORTEC 6.0L V-8 VVT (LY6).................................. 26-27 ”LS3” 6.2L V-8.................................................... 28-29 ”LSA” 6.2L V-8 SC............................................... 30-31 High-performance industrial engine diesel.............32 1.3 SDE 70.................................................................33 1.3 SDE 75.................................................................34 1.3 SDE 90.................................................................35 2.0 FAM B 130HP.......................................................36 2.0 FAM B 160HP.......................................................37 MDNA07A............................................................. 38-39 MDTD07A............................................................. 40-41 MDSC07A............................................................. 42-43 MD66T09A............................................................ 44-45 MD66T09B........................................................... 46-47 2 www.mdpt.se Introduction MD Group has several divisions some dating back as far as 1992. MD Powertrain (MDPT) MDPT has a large portfolio of base engines for industrial and marine applications and will assist clients with technical support and application engineering. Marinediesel Sweden AB In 1997 Marinediesel developed the first true direct replacement diesel for gasoline/petrol V8 marine I/O or inboard engines as well as one of the most durable and yet lightweight commercial engines on the market. In 2009 the 6.6L common rail VGT engines where introduced as the most powerful commercial marine propulsion engines in its range. Marinediesel Engineering MDE does all the research, development and engineering for the group and has extensive R&D capabilities including rapid prototyping, CAD, software based analysis, flow testing and multiple engine test cells at its disposal. Scandinavian Sterndrive Systems AB Manufactures commercially rated sterndrives for diesel engines up to 500hp based on a patented belt drive solution that makes them vastly more durable than any competitor on the market today. Outboard Motor Platforms AB Is developing diesel outboard systems to meet future market requirements. MDS Engineering UK The groups UK based engineering arm for field training, installations and commissioning. Base engines Base engine can be built up to any dress- or power level required by the customer. www.mdpt.se 3 Industrial Base Engines MDPT can supply a range of engine platforms from GM Powertrain as well as General Engine Products to complete a line of gasoline as well as mechanical and electronic diesel engine ranging from 1.6L up to 6.6L. MDPT does not only supply the base engines but also full R&D and technical support to complete the packages and to assist with integration into customer platforms. Hence we can supply turn-key solutions for any marine or non marine application. This is supported by a range of ECU’s for gasoline and diesel engines as well as a vast in-house R&D capability. MDPT has a large engineering staff to assist clients with anything from accessories to validations and emissions certifications. We also have a team that can support with field training, installations and commissioning world wide. MDPT will also support with full parts- and workshop manuals. MDPT does not only supply a base product but also the full technical support and integration assistance. so GM Powertrain has built all of its industrial engines to have the capability of being fueled with propane or natural gas. Propane and natural gas have higher octane ratings than gasoline, but they also have lower lubricity, so engines must be designed specifically to handle these fuels. GM Powertrain incorporates special features into its industrial engines to ensure long, efficient engine life, no matter what the choice of fuel. Our engines pass the test in situations where reliability is often a matter of life or death. GM engines in industrial applications run emergency generators and backup systems for FAA air traffic control, critical care nursing facilities and wireless telecommunications towers. When the power goes out, we stay on. All GM Powertrain engine plants are compliant with the ISO/TS-16949 Standards. The industrial engine market is far ahead of the truck and passenger car markets in the use of propane and natural gas, Please contact Marinediesel Sweden headquarters or your local representative for additional information. 4 www.mdpt.se Engine Reference Table ENGINE MODEL 1.6L I-4 2.4L I-4 3.0L I-4 4.3L V-6 5.7 V-8 LST 6.0L VVT 6.0L LS3 6.2L LSA 6.2L Displacement L 1.62.4 3.04.3 5.76.06.06.26.2 Configuration L4L4 L4 V6 V8V8V8V8 V8 Fuel* G, P, NG, E G, P, NG, E G, P, NG, E G, P, NG, E P, NG G, E G, E G, E G, E Bore/stroke mm 79/81,5 87,5/100 101,6/91,44 101,6/88,39 101,6/88,39 103,25/92 101,6/92 Max Power kW/HP 49+/66+ 74+/99+ 48+/64+ 122+/164+ 146+/196+ 113/151 287/385 312/418 395/530 at speed rpm 6000 4000+ 1800+ 4000 4000 2000 5600 5400 5400 Max Torque Nm 110+ 179+ 228+ 312+ 384+ 536 542 575 739 at speed rpm 3000+ 3200+ 2300+ 1400+ 1400+ 2000 4400 4600 4000 Weight dry kg 100 112 165 195 196 212 245 N/A 212 ENGINE MODEL SDE 70 SDE 75 SDE 90 FAM B 130 FAM B 160 MDNA07A MDT07A 103,25/92 103,25/92 MDSC07A MD66T09A MD66T09B Displacement L 1.3 1.3 1.32.0 2.0 6.56.56.56.6 6.6 Configuration L4 L4L4 L4 L4 V8V8V8V8 V8 Fuel* D DDD D DDDD D Bore/stroke mm 69,6/82 69,6/82 69,6/8283/90,483/90,4 103/97103/97103/97103/99 103/99 Max Power kW/HP 51,5/7055/75 66/90 95,5/130117,3/160108/145157/210168/225232/311 267/358 at speed rpm4000 40004000 4000 4000 3200340032003400 3400 Max Torque Nm 180 190200320 380 375575595713 828 at speed rpm1750 17501750 2000 2000 1500180018001800 1800 Weight dry kg137 137140177 179 310340355430 430 D=Diesel G= Gasoline/petrol P= propane NG= Natural Gas E= E85 Ethanol * Several ratings available dep on fuel MDPT can custome calibrate all engines to different power levels depending on customer requirements. www.mdpt.se 5 HIGH-PERFORMANCE INDUSTRIAL ENGINE GASOLINE / PETROL / PROPANE / NATURAL GAS VORTEC 1.6L 1-4 A very efficient engine that offers proven performance in a compact package. The Vortec 1.6L is a global engine used in a multitude of applications. It has a reputation around the world for delivering the uncompromised power and rugged durability you’ve come to expect from GM Vortec engines. Features and Benefits • Designed to use gasoline, propane, and natural gas • Poly-V belt harmonic balancer is standard Aluminum PFI-style intake manifold can be used for gaseous fuels (LPG or Natural Gas ) or can be up-fitted with the optional gasoline fuel system • Hardened valve seat inserts to maintain excellent performance when using alternative fuels • • Single overhead cam valvetrain optimizes performance and efficiencyl • Pistons have high silicon content for improved durability and noise reduction The Vortec 1.6L I-4 engine from GM’s Toluca, Mexico, plant is the smallest displacement engine that GM Powertrain provides for OEM applications. • Crank-triggered, waste spark ignition system • Exhaust manifold heat shield reduces utilizes the coil pack, crankshaft position radiated heat to nearby components sensor and available ECM for accurate spark • Engine has a badge area on top where timing OEMs can place their own identifying badge • World–class engine sealing system for superior leak protection All GM industrial engines are Vortec engines. Vortec means uncompromised power — outstanding power with no sacrifice in fuel efficiency or durability and very little required maintenance. General Data Power (bhp) Torque (Nm) Power / Torque Curve Engine speed (rpm x100) Engine type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6L I-4 (Family 1) Displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98 cid (1,598 cc) Engine Orientation. . . . . . . . . . . . . . . . . . . . Longitudinal and Transverse Compression Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.4:1 Valve Configuration. . . Single Overhead Camshaft (2 valves per cylinder) Assembly Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Toluca, Mexico Valve Lifters. . . . . . . . . . . . . . . . End pivot finger follower w/lash adjuster Firing Order. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-4-2 Bore x Stroke. . . . . . . . . . . . . . . . . . . . . 3.11 x 3.20 in. (79.0 x 81.5 mm) Bore Center. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 mm Bore Area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196.07 cm² Fuel System. . . . . . . . . . . . . . . . . . . . . . None - gasoline fuel rail optional Fuel Type. . . . . . . . . . . . . . . . . . . . . . . . . Gasoline, Propane, Natural Gas Fuel Shutoff. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OEM Defined Shipping Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220 lb (100 kg) Engine Redline. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6500 rpm Emissions Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OEM Defined Marinediesel Marine propulsion applications. Revised data October 2010 6 www.mdpt.se HIGH-PERFORMANCE INDUSTRIAL ENGINE GASOLINE / PETROL / PROPANE / NATURAL GAS VORTEC 1.6L 1-4 Available options • An electronic control module (ECM) for optimizing fuel and spark requirements is available in kit form (gasoline only) • Gasoline fuel rail for port fuel injection that precisely meters fuel • Intake manifold pressure/temperature sensor (intake or remote mount ) • Flat response knock sensor The Vortec 1.6L engine has a badge area on top where OEMs can place their own identifying badge. Exhaust Valve Seat Insert The crank-triggered, waste spark ignition system uses a crankshaft position sensor, coil pack, and available ECM to replace the distributor and coil used in conventional ignition systems, so servicing of distributor caps and rotors is eliminated. Crankshaft position is precisely determined directly from the crankshaft, resulting in improved spark accuracy. The OEM-established spark timing cannot be changed by the end user. The exhaust valve seat inserts in the cylinder head provide superb durability. General Data Horsepower . . . . . . . . . . . . . . . . . 100 hp (75 kW) @ 6000 rpm (Gasoline) . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 hp (49 kW) @ 4000 rpm (Propane) . . . . . . . . . . . . . . . . . . . . . . . . 58 hp (43 kW) @ 4000 rpm (Natural Gas) Torque. . . . . . . . . . . . . . . . . . 103 lb-ft (140 Nm) @ 3200 rpm (Gasoline) . . . . . . . . . . . . . . . . . . . . . . . . 90 lb-ft (122 Nm) @ 2800 rpm (Propane) . . . . . . . . . . . . . . . . . . . . . 81 lb-ft (110 Nm) @ 3000 rpm (Natural Gas) Materials Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grey Cast Iron Cylinder Head . . . . . . . . . . . . . . . . . . . Aluminum with Valve Seat Inserts Intake Manifold. . . . . . . . . . . . . . . . . . . . . . . . . . PFI style (Alum.) w/o TB Exhaust Manifold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cast iron Main Bearing Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-Bolt Crankshaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nodular Iron Camshaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cast Iron Connecting rods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cast Iron Information may vary with application. All specifications listed are based on the latest product information available at the time of publication. The right is reserved to make changes at any time without notice. www.mdpt.se 7 HIGH-PERFORMANCE INDUSTRIAL ENGINE GASOLINE / PETROL / PROPANE / NATURAL GAS Vortec 2.4L I-4 A new, 4-cylinder engine that gives industrial OEMs another choice in selecting an engine that exactly meets their requirements. The Vortec 2.4L is a global engine used in a multitude of applications. It has a reputation around the world for delivering the uncompromised power and rugged durability you’ve come to expect from GM Vortec engines. Features and Benefits • Designed to use gasoline, propane, and natural gas • Thermostat with internal bleed for improved cooling system performance • Aluminum heads with premium valve seat inserts and hard-faced exhaust valves for extended life on gaseous fuels • Intake manifold pressure/temperature sensor (TMAP) (intake or remote mount) included on the Z5 engine varian • 58X crank-triggered, waste spark ignition system utilizes the coil pack and crankshaft position sensor • Z5 engine variant is equipped with a PFI-style plastic intake manifold which can be used for Gaseous fuels (LPG or Natural Gas) • Dual takedown cast iron exhaust manifold with heat shield reduces radiated heat to nearby component • Engine has a badge area on top where OEMs can place their own identifying badge • 1.4kW starter for faster starts at any temperature The Vortec 2.4L industrial engine is a larger, more powerful version of the proven Vortec 1.6L industrial engine. Shown as Z5 engine variant with optional fuel rail, throttle body and plastic intake manifold. Available options • Flat response knock sensor • Harmonic balancer and pulley – available in 138 and 147 mm diameters • Engine available without intake, fuel rail, and throttle body, if specified as the Z4 engine variant All GM industrial engines are Vortec engines. Vortec means uncompromised power — outstanding power with no sacrifice in fuel efficiency or durability and very little required maintenance. General Data Power (bhp) Torque (Nm) Power / Torque Curve Engine speed (rpm x100) Engine type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4L I-4 (Family 2) Displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147 cid (2,405 cc) Engine Orientation. . . . . . . . . . . . . . . . . . . . Longitudinal and Transverse Compression Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.6:1 Valve Configuration. . . Single Overhead Camshaft (2 valves per cylinder) Assembly Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sao Jose, Brazil Valve Lifters. . . . . . . . . . . . . . . . . . . . . . End Pivot Finger Follower Rocker Firing Order. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-4-2 Bore x Stroke. . . . . . . . . . . . . . . . . . . . . . 3.44 x 3.94 in. (87.5 x 100 mm) Bore Center. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 mm Bore Area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240.53 cm² Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . None (PFI Rail available) Fuel Type. . . . . . . . . . . . . . . . . . . . . . . . . Gasoline, Propane, Natural Gas Fuel Shutoff. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6000 Shipping Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247 lb (112 kg) Engine Redline. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6000 rpm Emissions Controls . . . . . . . . . . . . . . . . . . N/A - Customer Responsibility Marinediesel Marine propulsion applications. Revised data October 2010 8 www.mdpt.se HIGH-PERFORMANCE INDUSTRIAL ENGINE GASOLINE / PETROL / PROPANE / NATURAL GAS Vortec 2.4L I-4 The crank-triggered, waste spark ignition system uses a crankshaft position sensor, coil pack, and available ECM to replace the distributor and coil used in conventional ignition systems, so servicing of distributor caps and rotors is eliminated. Crankshaft position is precisely determined directly from the crankshaft, resulting in improved spark accuracy. The OEM-established spark timing cannot be changed by the end user. The Vortec 2.4L engine has a badge area on top where OEMs can place their own identifying badge. Exhaust Valve Seat Insert This Vortec 2.4L is shown with optional gasoline port fuel injection system and manifold pressure/temperature sensor. The exhaust valve seat inserts in the cylinder head provide superb durability. General Data Horsepower . . . . . . . . . . . . . . . . . 129 hp (96 kW) @ 5000 rpm (Gasoline). . . . . . . . . . . . . . . . . . . . . . . . . . . 111 hp (83 kW) @ 4000 rpm (Propane). . . . . . . . . . . . . . . . . . . . . . . . . 99 hp (74 kW) @ 4000 rpm (Natural Gas) Torque. . . . . . . . . . . . . . . . . . 158 lb-ft (214 Nm) @ 3200 rpm (Gasoline). . . . . . . . . . . . . . . . . . . . . . . . 148 lb-ft (201 Nm) @ 3800 rpm (Propane). . . . . . . . . . . . . . . . . . . . . 132 lb-ft (179 Nm) @ 3200 rpm (Natural Gas) Materials Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cast Iron Cylinder Head . . . . . . . . . . . . . . . . . . . Aluminum with Valve Seat Inserts Intake Manifold. . . . . . . . . . . . . . . . . . . . . . . . . . PFI style (Alum.) w/o TB Exhaust Manifold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cast iron Main Bearing Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cast Iron Crankshaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nodular Iron Camshaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Truck Connecting rods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cast Iron Information may vary with application. All specifications listed are based on the latest product information available at the time of publication. The right is reserved to make changes at any time without notice. www.mdpt.se 9 HIGH-PERFORMANCE INDUSTRIAL ENGINE GASOLINE / PETROL / PROPANE / NATURAL GAS Vortec 3.0L I-4 A proven history of performance and durability The Vortec 3.0L is currently used exclusively in marine and industrial applications. Whether on the water or on the job, the Vortec 3.0L delivers the durable power you need. Features and Benefits MPFI Version (LMX) • Multi-port electronic fuel injection (MPFI) version for gasoline or dual fuel applications • Cylinder head targets fuel injectors to back of intake valves for quick response to changing conditions The 8-port cylinder head configuration of the Vortec 3.0L engine has an MPFI version and a gaseous-fuel-only version. • Stainless steel MPFI fuel rail resists corrosion Gaseous Version (LW6) • Customized for gaseous fuels only, taking advantage of the higher octane levels by using a higher compression ratio All Versions • Utilizes 58X crankshaft position sensing and includes a HVS (High Voltage Switch) and coil • Sintered powder metal exhaust valve seat inserts for enhanced durability • Nodular iron crankshaft for increased strength and durability Torque (Nm) Power (bhp) Engine speed (rpm x100) 10 Power / Torque Curve Power (bhp) Torque (Nm) Power / Torque Curve Engine speed (rpm x100) www.mdpt.se HIGH-PERFORMANCE INDUSTRIAL ENGINE GASOLINE / PETROL / PROPANE / NATURAL GAS Vortec 3.0L I-4 Available options • An electronic control module (ECM) for optimizing fuel and spark requirements is available in kit form (gasoline only). • Available in low and high compression ratio. The 8-port version of the cylinder head is used for the MPFI gasoline version and the gaseous-fuel-only version of the Vortec 3.0L. The gaseous-fuel-only version has a camshaft profiled to take advantage of the higher octane in propane and natural gas. The Vortec 3.0L engine, with the longest history of any industrial engine offered by GM Powertrain, has a well-earned reputation for durability and reliability. The exhaust valve seat inserts in the cylinder head provide superb durability. General Data Engine type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.0L I4 Displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .181 cid (2966.59 cc) Engine Orientation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Longitudinal Compression Ratio. . . . . . . . . . . . . . . 10.5:1 (LW6), 9.2:1 (LMX, High CR). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.25:1 (LMX, Low CR) Valve Configuration. . . . . . . . . . . . . . Pushrod Actuated Overhead Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (2 valves per cylinder) Assembly Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Toluca, Mexico Valve Lifters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic Flat Tappet Firing Order. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-4-2 Bore x Stroke. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101.60 x 91.44 mm Bore Center. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112.26 mm Bore Area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324.29 cm² Fuel System. . . . . . . . . . . . . MPFI Fuel Rail and Injectors (LMX) N/A (LW6) Fuel Type. . . . . . . . . . . LMX: Gasoline (MPFI) LW6: Propane, Natural Gas Fuel Shutoff. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OEM defined Shipping Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363 lb (165 kg) Horsepower . . . . . . . . 94 hp (70 kW) @ 3200 rpm (MPFI: Gasoline (LMX)) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Low CR. . . . . . . . . . . . . . . . . . . 93 hp (69 kW) @ 3.0L rpm (MPFI: Gasoline (LMX)). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . High CR. . . . . . . . . . . . . . . . . . . . 73 hp (54 kW) @ 2200 rpm (Natural Gas: (LW6)). . . . . . . . . . . . . . . . . . . . . . . 64 hp (48 kW) @ 1800 rpm (Propane: (LW6)). Torque. . . . . . . . . . . . . 188 lb-ft (255 Nm) @ 1800 rpm (Propane: (LW6)). . . . . . . . . . . . . . . . . . 178 lb-ft (241 Nm) @ 1600 rpm (Nat. Gas: (LW6)). . . . . . . . . . . . . . 172 lb-ft (233 Nm) @ 1800 rpm (MPFI: Gasoline (LMX)). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . High CR. . . . . . . . . . . . . . 168 lb-ft (228 Nm) @ 2300 rpm (MPFI: Gasoline (LMX)). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Low CR Marinediesel Marine propulsion applications. Revised data October 2010 www.mdpt.se Materials Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cast Iron Cylinder Head . . . . . . . . . . . . . . Cast Iron with exhaust valve seat inserts Intake Manifold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Customer Supplied Exhaust Manifold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Customer Supplied Main Bearing Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 -Bolt Cast Iron Crankshaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nodular Cast Iron Camshaft. . . . . . . . . . Industrial Profile Low Speed, High Torque (8-port). . . . . . . . . . . . . . . . . . . . . . . . . . . Industrial Gaseous Fuel Profile (8-port) Connecting rods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Powdered Metal Information may vary with application. All specifications listed are based on the latest product information available at the time of publication. The right is reserved to make changes at any time without notice. 11 HIGH-PERFORMANCE INDUSTRIAL ENGINE GASOLINE / PETROL / PROPANE / NATURAL GAS Vortec 4.3L V-6 A midsized V-6 with advanced technology and a proven history of reliability GM Powertrain takes its expertise in designing outstanding Vortec truck and SUV engines and leverages it to make sophisticated yet extremely durable industrial engines. In addition, the well-recognized Vortec brand name by itself has become a valuable selling tool for OEMs. Features and Benefits • Designed to use gasoline, propane, and natural gas • 58X crankshaft position encoder with digital sensor to ensure accurate ignition timing throughout the operating range • Cracked powder metal connecting rod to more accurately position the cap to the rod during • Cylinder block incorporates the following new features: engine assembly - Dual flat response knock sensor bosses • Roller valve lifters and roller rocker arms for - Revised bolt pattern for new front cover reduced friction and improved fuel economy - Threaded block heater/drain hole - left side • Nodular iron crankshaft has undercut and • Cast aluminum front cover epoxy painted for rolled fillets for durability corrosion protection • Counter-rotating balance shaft for smooth • Cast aluminum oil pan for increased strength performance and low noise and noise reduction • Composite rocker arm cover for noise • Water pump features include: reduction - Revised housing - a reservoir cavity replaces • Timing chain tensioner maintains optimal the weep hole chain tension for the life of the engine - Upgraded shaft, bearing, and seal for extended life • Lead-free main bearings and balance shaft - Shrouded impeller for improved efficiency rear bearing General Data Power / Torque Curve Power (bhp) Torque (Nm) The Vortec 4.3L V-6 engine features overall size and weight advantages with superior power-to-weight ratios and proven durability. Engine type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3L V-6 Gen 1e Displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262 cid (4.3L cc) Engine Orientation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Longitudinal Compression Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.4:1 Valve Configuration. . . . . . . . . . . Overhead Valves (2 valves per cylinder) Assembly Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Romulus, Michigan Valve Lifters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic Roller Firing Order. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6-5-4-3-2 Bore x Stroke. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101.60 x 88.39 mm Bore Center. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111.76 mm Bore Area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 486.44 cm² Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OEM Defined Fuel Type. . . . . . . . . . . . . . . Regular Unleaded Propane and Natural Gas Fuel Shutoff. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OEM Defined Shipping Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 430 lb (195 kg) Emissions Controls . . . . . . . . . . . . . . . . . . N/A - Customer Responsibility Engine speed (rpm x100) Marinediesel Marine propulsion applications. Revised data October 2010 12 www.mdpt.se HIGH-PERFORMANCE INDUSTRIAL ENGINE GASOLINE / PETROL / PROPANE / NATURAL GAS Vortec 4.3L V-6 Available options • An electronic control module (ECM) for optimizing fuel and spark requirements is available in kit form (gasoline only) • Integral Air Fuel Module (IAFM) two-piece inlet manifold with electronic throttle body and high voltage switch (HVS) distributor with ignition coil • Heavy-duty cylinder heads with exhaust seat inserts, induction hardened inlet seats, and low load valve springs Investment Cast Roller Rocker Arm The Vortec 4.3L industrial engine offers smooth performance and excellent durability. The Integral Air Fuel Module (IAFM) incorporates several components into one assembly. The bottom of the inlet manifold is made of iron and the top is made of aluminum. Integrated into the module is an electronic throttle body. Also included is a combination manifold absolute pressure (MAP) and manifold air temperature (MAT) sensor. Roller rocker arms and hydraulic roller valve lifters help to provide smooth, quiet and efficient operation. Hydraulic Roller Valve Lifter A counter-rotating balance shaft cancels the primary engine vibrations found in 90° V-6 engines. The result is smooth performance and low noise. General Data Horsepower . . . . . . . . . . . . . . . . 190 hp (142 kW) @ 4400 rpm (Gasoline) . . . . . . . . . . . . . . . . . . . . . . . . . 183 hp (136 kW) @ 4000 rpm (Propane) . . . . . . . . . . . . . . . . . . . . . . 164 hp (122 kW) @ 4000 rpm (Natural Gas) Torque. . . . . . . . . . . . . . . . . . 253 lb-ft (343 Nm) @ 2800 rpm (Gasoline) . . . . . . . . . . . . . . . . . . . . . . . 247 lb-ft (335 Nm) @ 2800 rpm (Propane) . . . . . . . . . . . . . . . . . . . . 230 lb-ft (312 Nm) @ 1400 rpm (Natural Gas) Materials Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cast Iron GM232-M Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cast Iron Intake Manifold. . . . . Cast Iron (1-piece), Cast Iron/Aluminum (2-piece) Exhaust Manifold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . None Main Bearing Caps . . . . . . . . . . . . . . . . . . . . . . . . . . Cast Iron GM232-M Crankshaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nodular Iron Camshaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5150 Steel Billet Connecting rods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Powdered Metal Information may vary with application. All specifications listed are based on the latest product information available at the time of publication. The right is reserved to make changes at any time without notice. www.mdpt.se 13 HIGH-PERFORMANCE INDUSTRIAL ENGINE GASOLINE / PETROL / PROPANE / NATURAL GAS Vortec 5.7L V-8 The power and character of the legendary GM small block available in an industrial engine GM Powertrain takes its expertise in designing outstanding Vortec truck and SUV engines and leverages it to make sophisticated yet extremely durable industrial engines. In addition, the well-recognized Vortec brand name by itself has become a valuable selling tool for OEMs. Features and Benefits • High-flow cylinder head with straighter intake ports and a higher compression ratio delivers impressive horsepower • Valvetrain features advanced design silent timing chain for added durability and positive inlet valve stem seals for reduced oil consumption The Vortec 5.7L V-8 engine delivers excellent performance and durability for a variety of applications. • Roller valve lifters for reduced friction and improved performance • Composite front timing cover for noise reduction and corrosion protection • Water pump: efficiency improved generating a higher pressure head, up to 20% more by using a new impeller and housing design • Composite rocker arm cover for noise reduction All GM industrial engines are Vortec engines. Vortec means uncompromised power — outstanding power with no sacrifice in fuel efficiency or durability and very little required maintenance. • Cylinder head gaskets have stainless steel core for corrosion resistance General Data Power (bhp) Torque (Nm) Power / Torque Curve Engine speed (rpm x100) 14 Engine type. . . . . . . . . . . . . . . . . . . . . . . . . 5.7L V-8 Gen 1e Small Block Displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350 cid (5736 cc) Engine Orientation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Longitudinal Compression Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.4:1 Valve Configuration. . . . . . . . . . . Overhead Valves (2 valves per cylinder) Assembly Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Toluca, Mexico Valve Lifters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic Roller Firing Order. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8-4-3-6-5-7-2 Bore x Stroke. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101.60 x 88.39 mm Bore Center. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111.76 mm Bore Area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 648.59 cm² Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . None Fuel Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LP & CNG Fuel Shutoff. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A Shipping Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 432 lb (196 kg) Emissions Controls . . . . . . . . . . . . . . . . . . Positive Crankcase Ventilation Marinediesel Marine propulsion applications. Revised data October 2010 www.mdpt.se HIGH-PERFORMANCE INDUSTRIAL ENGINE GASOLINE / PETROL / PROPANE / NATURAL GAS Vortec 5.7L V-8 Available options • A fifth-generation electronic control module (MEFI-5) and related parts are available in kit form. The ECM uses state-of-the-art technology to optimize fuel spark requirements. • Integral Air Fuel Module (IAFM) inlet manifold (gasoline only). • EST and HEI distributors and coils are available in kit form. Roller valve lifters reduce friction and improve performance. The exhaust valve seat inserts in the cylinder head provide superb durability. The Vortec 5.7L V-8 engine is part of GM’s small block V-8 series, one of the most successful engines in automotive history. A high-flow cylinder head with straighter intake ports and a higher compression ratio delivers significantly better combustion for all fuels General Data Horsepower . . . . . . . . . . . . . . . . 216 hp (161 kW) @ 4000 rpm (Propane) . . . . . . . . . . . . . . . . . . . . . . 196 hp (146 kW) @ 4000 rpm (Natural Gas) Torque. . . . . . . . . . . . . . . . . . 308 lb-ft (418 Nm) @ 1400 rpm (Propane) . . . . . . . . . . . . . . . . . . . . 283 lb-ft (384 Nm) @ 1600 rpm (Natural Gas) Materials Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cast Iron GM232-M Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cast Iron Intake Manifold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . None Exhaust Manifold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . None Main Bearing Caps . . . . . . . . . . . . . . . . . . . . . . . . . . Cast Iron GM232-M Crankshaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nodular Iron Camshaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5150 Steel Billet Connecting rods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Forged - SAE 1141 Information may vary with application. All specifications listed are based on the latest product information available at the time of publication. The right is reserved to make changes at any time without notice. www.mdpt.se 15 HIGH-PERFORMANCE INDUSTRIAL ENGINE GASOLINE / PETROL / PROPANE / NATURAL GAS “LST” 6.0L V-8 SC The first OEM-specific Gen-IV supercharged V-8 for the Industrial industry. Considered by many as a key “new” member in our “Image” engine category, the “LST” makes its debut for Industrial applications in the 2010 model year. The “LST” introduces the first production supercharged Gen-IV small block engine to the Industrial industry and is slated to exceed customer expectations with outstanding overall performance. Features and Benefits • High-flow cylinder head design with Swirl-Wing technology • Forged steel crankshaft • • Enhanced valvetrain with offset intake rocker • arms to enable a more direct intake port • • Returnless fuel injection with center feed stainless steel fuel rail Four active layer MLS head gasket Stacked plate aluminum oil cooler New supercharged family of OEM-specific 6.0L engine • 103.25 mm bore block with structural improvements and nodular iron bearing caps • Flat-faced flywheel with wide ring gear to accept front or rear mount starter (8-bolt mount) • New sumped pistons with 8.0:1 compression ratio • Balancer with 6-bolt PTO hub • 6.52 gms/sec. high-flow injectors • 8 qt. oil pan with dual horizontal drains (1 each side) • 1.9L /rev Roots type four-lobe rotor supercharger with 160 deg. rotor twist • Integrated single brick charge air cooler • Piston oil spray cooling • Exhaust manifolds and oil dipstick/tube assembly deleted • Brico 3010 intake/exhaust seat inserts (E85 capable) • Stellite faced Inconel exhaust valves MEFI-5 (Industrial Electronic Fuel Injection - Fifth- Generation), is an advanced engine controller capable of meeting all the emissions, OBD-M and driveability requirements of Industrial applications. General Data Power (bhp) Torque (Nm) Power / Torque Curve Engine speed (rpm x100) 16 Engine type. . . . . . . . . . . . . . . . . . . . . . 6.0L V-8 SC (Gen-IV Small Block) Displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5967 cc (364 ci) Compression Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.0:1 Valve Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overhead Valves Assembly Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Silao, Mexico Valve Lifters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic Roller Firing Order. . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 8 - 7 - 2 - 6 - 5 - 4 - 3 Bore x Stroke. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103.25 x 92 mm Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . Sequential Fuel Injection Fuel Type. . . . . . . . . . . . . . . . . . . . . . . . . . Regular Unleaded (87 octane) Engine Orientation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Longitudinal Valves Per Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Bore Center (mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111.76 Engine Mass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 467 lbs (212 kg) Horsepower . . . . . . . . . . . . . . . . . . . . . . . . 151 hp (113 kW) @ 2000 rpm Torque. . . . . . . . . . . . . . . . . . . . . . . . . . 395 lb-ft (536 Nm) @ 2000 rpm Marinediesel Marine propulsion applications. Revised data October 2009 www.mdpt.se HIGH-PERFORMANCE INDUSTRIAL ENGINE GASOLINE / PETROL / PROPANE / NATURAL GAS “LST” 6.0L V-8 SC Available options • An electronic control module (ECM) and related hardware are available in kit form. The ECM uses state-of-the-art technology to optimize fuel and spark control. • “LST” acoustic cover and related mounting hardware are available in kit form. • GM-designed accessory drive components will be available in kit form (includes supercharger drive parts). Supercharger Assembly High efficiency, low noise front drive supercharger assembly with throttle inlet adapter Oil Cooler Assembly Stacked plate aluminum oil cooler for direct mounting to oil pan (requires closed cooling) (Available as an option) Charge Air Cooler Assembly Integrated single brick tube and fin charge air cooler with rear coolant entry (requires closed cooling) Piston Squirter Block-mounted oil squirter for piston cooling Supercharger Rotor Set Four-lobe “TVS” rotor set with 160 degree twist Sumped 8.0:1 Piston Cast hypereutectic coated skirt piston with sump in dome for compression control Swirl-Wing Cylinder Head Cast aluminum cylinder head with wing in inlet port to induce combustion chamber swirl Materials Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cast Iron Cylinder Head . . . . . . . . . . . . . . . . . . . A356-T6 Rotocast Cast Aluminum Intake Manifold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cast Aluminum Main Bearing Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nodular Iron Crankshaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Forged Steel Camshaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Hollow Steel Connecting Rods. . . . . . . . . . . . . . . . . . . . . . . . . . . Forged Powder Metal Additional Features. . . . . . . . . . . . . . . . . . . . . . . . 1.9 L/rev Supercharger Integrated Single Coolant to Air. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Intercooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Requires closed cooling system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Piston Oil Spray Cooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Direct Mount Ignition Coils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.56:1 SC Pulley Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . www.mdpt.se 17 HIGH-PERFORMANCE INDUSTRIAL ENGINE GASOLINE / PETROL / PROPANE / NATURAL GAS Vortec 1.6L I-4 A very efficient engine that offers proven performance in a compact package. It is a global engine used in a multitude of applications. The Vortec 1.6L is a global engine used in a multitude of applications. It has a reputation around the world for delivering the uncompromised power and rugged durability you’ve come to expect from GM Vortec engines. Features and Benefits • Single overhead cam valvetrain optimizes performance and efficiencyl • Crank-triggered, waste spark ignition system utilizes the coil pack, crankshaft position sensor and available ECM for accurate spark timing • World–class engine sealing system for superior leak protection The Vortec 1.6L engine from GM’s Toluca, Mexico, plant is the smallest displacement engine that GM Powertrain provides for OEM applications. • Poly-V belt harmonic balancer is standard • Pistons have high silicon content for improved durability and noise reduction • Engine has a badge area on top where OEMs can place their own identifying badge MEFI-5 (Marine Electronic Fuel Injection - FifthGeneration), is an advanced engine controller capable of meeting all the emissions, OBD-M and driveability requirements of marine applications. All GM industrial engines are Vortec engines. Vortec means uncompromised power — outstanding power with no sacrifice in fuel efficiency or durability and very little required maintenance. General Data Power (bhp) Torque (Nm) Power / Torque Curve Engine speed (rpm x100) 18 Engine type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6L I-4 (Family 1) Displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98 cid (1,598 cc) Engine Orientation. . . . . . . . . . . . . . . . . . . . Longitudinal and Transverse Compression Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.4:1 Valve Configuration. . . Single Overhead Camshaft (2 valves per cylinder) Assembly Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Toluca, Mexico Valve Lifters. . . . . . . . . . . . . . . . End pivot finger follower w/lash adjuster Firing Order. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-4-2 Bore x Stroke. . . . . . . . . . . . . . . . . . . . . 3.11 x 3.20 in. (79.0 x 81.5 mm) Bore Center. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 mm Bore Area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196.07 cm² Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Port Fuel Injection Fuel Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasoline Fuel Shutoff. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OEM Defined Shipping Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220 lb (100 kg) Engine Redline. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6500 rpm Emissions Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OEM Defined Marinediesel Marine propulsion applications. Revised data October 2010 www.mdpt.se HIGH-PERFORMANCE INDUSTRIAL ENGINE GASOLINE / PETROL / PROPANE / NATURAL GAS Vortec 1.6L I-4 Available options • An electronic control module (ECM) for optimizing fuel and spark requirements is available in kit form (gasoline only) • Gasoline fuel rail for port fuel injection that precisely meters fuel • Intake manifold pressure/temperature sensor (intake or remote mount ) • Flat response knock sensor The Vortec 1.6L engine has a badge area on top where OEMs can place their own identifying badge. The crank-triggered, waste spark ignition system uses a crankshaft position sensor, coil pack, and available ECM to replace the distributor and coil used in conventional ignition systems, so servicing of distributor caps and rotors is eliminated. Crankshaft position is precisely determined directly from the crankshaft, resulting in improved spark accuracy. The OEM-established spark timing cannot be changed by the end user. Exhaust Valve Seat Insert The exhaust valve seat inserts in the cylinder head provide superb durability. Flywheel shown does not represent product as shipped. (Flat-face flywheel is on engine as shipped) General Data Horsepower . . . . . . . . . . . . . . . . . 100 hp (75 kW) @ 6000 rpm (Gasoline) Torque. . . . . . . . . . . . . . . . . . 103 lb-ft (140 Nm) @ 3200 rpm (Gasoline) Materials Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grey Cast Iron Cylinder Head . . . . . . . . . . . . . . . . . . . Aluminum with Valve Seat Inserts Main Bearing Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-Bolt Crankshaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nodular Iron Camshaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cast Iron Connecting rods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cast Iron Information may vary with application. All specifications listed are based on the latest product information available at the time of publication. The right is reserved to make changes at any time without notice. www.mdpt.se 19 HIGH-PERFORMANCE INDUSTRIAL ENGINE GASOLINE / PETROL / PROPANE / NATURAL GAS Vortec 3.0L I-4 A proven history of performance and durability GM Powertrain takes its expertise in designing outstanding Vortec truck and SUV engines and leverages it to make sophisticated yet extremely durable marine engines. In addition, the wellrecognized Vortec brand name by itself has become a valuable selling tool for OEMs. Features and Benefits MPFI Version • Multi-port electronic fuel injection (MPFI) version that uses gasoline only • Capable of meeting current and future emissions regulations • Cylinder head targets fuel injectors to back of intake valves for quick response to changing conditions • Stainless steel MPFI fuel rail resists corrosion • Shipped with HVS coil and 58X crank sensor Carb Version • High Energy Ignition (HEI) distributor and coil are shipped on the engine as standard equipment • State-of-the-art coolant pump seal uses a combination of advanced materials to provide superb sealing action under extreme conditions • Nodular iron crankshaft for increased strength and engine life • Camshaft is specifically designed for marine duty cycles and optimized for maximum performance Sequential Fuel Injection • High-silicon cast aluminum pistons ensure optimum performance for the life of the engine • Cylinder case has brass water jacket core support plugs for resistance to corrosion • 14” diameter flywheel provides common size with most GM engines All Versions • A high-flow cylinder head with straighter intake ports and a higher compression ratio delivers impressive horsepower All GM industrial engines are Vortec engines. Vortec means uncompromised power — outstanding power with no sacrifice in fuel efficiency or durability and very little required maintenance. • Cylinder heads feature sintered powder metal exhaust valve seat inserts for improved durability General Data Power (bhp) Torque (Nm) Power / Torque Curve Engine speed (rpm x100) 20 Engine type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.0L I-4 Displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .181 cid (2966.59 cc) Engine Orientation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Longitudinal Compression Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.2:1 Valve Configuration. . . . . . . . . . . . . . Pushrod Actuated Overhead Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (2 valves per cylinder) Assembly Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Toluca, Mexico Valve Lifters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic Flat Tappet Firing Order. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-4-2 Bore x Stroke. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101.60 x 91.44 mm Bore Center. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112.26 mm Bore Area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324.29 cm² Fuel System. . . . . . . . . . . . . N/A (LW6) MPFI Fuel Rail and Injectors (LMX) Fuel Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Regular Unleaded Fuel Shutoff. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OEM Defined Shipping Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363 lb (165 kg) Marinediesel Marine propulsion applications. Revised data October 2010 www.mdpt.se HIGH-PERFORMANCE INDUSTRIAL ENGINE GASOLINE / PETROL / PROPANE / NATURAL GAS Vortec 3.0L I-4 Available options • An electronic control module (ECM) and related hardware are available in kit form. The ECM uses state-of-the-art technology to optimize fuel and spark requirements. MEFI-5 (Marine Electronic Fuel Injection - FifthGeneration), is an advanced engine controller capable of meeting all the emissions, OBD-M and driveability requirements of marine applications. The Vortec 3.0L engine, with the longest history of any marine engine offered by GM Powertrain, has a well-earned reputation for durability and reliability. The improved, advanced-design water pump seal reflects GM Powertrain’s commitment to continuous improvement. The compact packaging of the Vortec 3.0L gasoline engine allows for excellent fuel economy with an impressive power-to-weight ratio. The exhaust valve seat inserts in the cylinder head provide superb durability. The Vortec 3.0L engine, with the longest history of any marine engine offered by GM Powertrain, has a well-earned reputation for durability and reliability. General Data Horsepower . . . . . . . . . . . . . . . . . . . 143 hp (107 kW) @ 4800 rpm (LMX). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 hp (104 kW) @ 4800 rpm (LW6) Torque. . . . . . . . . . . . . . . . . . . . . 178 lb-ft (241 Nm) @ 3600 rpm (LMX). . . . . . . . . . . . . . . . . . . . . . . . . . . 177 lb-ft (240 Nm) @ 3600 rpm (LW6) Actual power levels may vary depending on OEM calibration and application. Materials Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cast Iron Cylinder Head . . . . . . . . . . . . . . Cast Iron with exhaust valve seat inserts Main Bearing Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-Bolt Cast Iron Crankshaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nodular Cast Iron Camshaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Marine Profile Connecting rods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Powdered Metal Information may vary with application. All specifications listed are based on the latest product information available at the time of publication. The right is reserved to make changes at any time without notice. www.mdpt.se 21 HIGH-PERFORMANCE INDUSTRIAL ENGINE GASOLINE / PETROL / PROPANE / NATURAL GAS Vortec 4.3L V-6 GM’s marine 4-cycle fuel-injected V-6 engine is known for its torque, durability and fuel efficiency GM Powertrain takes its expertise in designing outstanding Vortec truck and SUV engines and leverages it to make sophisticated yet extremely durable marine engines. In addition, the wellrecognized Vortec brand name by itself has become a valuable selling tool for OEMs. Features and Benefits • Lead-free main bearings and balance shaft rear bearing • Water pump is effective rotating in either a clockwise or counterclockwise direction • Integral Air Fuel Module (IAFM) inlet manifold • Nodular iron crankshaft has rolled fillets for increased strength with port fuel injection • Cracked powder metal connecting rod to more accurately position the cap to the rod during engine assembly. A high-flow cylinder head with straighter intake ports and a higher compression ratio delivers impressive horsepower • High-silicon cast aluminum pistons offer excellent durability • • • • Water pump casting eliminates internal bypass The Vortec 4.3L V-6 gasoline engine features overall size and weight advantages with superior power-toweight ratios and proven durability. • Investment cast rocker arms • 58X crankshaft position encoder with digital sensor to ensure accurate ignition timing throughout the operating range • Cylinder block incorporates the following new features: Roller valve lifters, roller rocker arms and true • Dual flat response knock sensor bosses roller timing chain for reduced friction and • Revised bolt pattern for new front cover improved performance • Threaded block heater/drain hole - left side Composite rocker arm covers for reduced noise • Cast aluminum front cover epoxy painted for and resistance to corrosion corrosion protection Cylinder case has brass water jacket core • Aluminum oil pan is now painted for corrosion support plugs for resistance to corrosion protection Additional Features • • • • • Cylinder head gaskets have stainless steel core for corrosion resistance Cast aluminum oil pan provides increased strength and noise reduction and is epoxy painted for corrosion protection Nodular grey iron bearing caps Metric fasteners on engine mounts, starter bosses and bell housing Eccentric main bearings for increased engine life General Data Power (bhp) Torque (Nm) Power / Torque Curve Engine speed (rpm x100) 22 Engine type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3L V-6 Gen 1e Displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262 cid (4.3L cc) Engine Orientation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Longitudinal Compression Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.4:1 Valve Configuration. . . . . . . . . . . Overhead Valves (2 valves per cylinder) Assembly Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Romulus, Michigan Valve Lifters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic Roller Firing Order. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6-5-4-3-2 Bore x Stroke. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101.60 x 88.39 mm Bore Center. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111.76 mm Bore Area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 486.44 cm² Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A Fuel Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Regular Unleaded Fuel Shutoff. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OEM Defined Shipping Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 449 lb (203 kg) Emissions Controls . . . . . . . . . . . . . . . . . . N/A - Customer Responsibility Marinediesel Marine propulsion applications. Revised data October 2010 www.mdpt.se HIGH-PERFORMANCE INDUSTRIAL ENGINE GASOLINE / PETROL / PROPANE / NATURAL GAS Vortec 4.3L V-6 Available options • An electronic control module (ECM) and related hardware are available in kit form. The ECM uses state-of-the-art technology to optimize fuel and spark requirements. • Electronic throttle control is available (broadcast code 8LM). • A 2V inlet manifold is available. • EST distributors and coils are available in kit form. The Vortec 4.3L marine engine uses advanced technology to maximize the simple pleasure of boating. The Integral Air Fuel Module (IAFM) incorporates several features into one integral assembly. The bottom of the inlet manifold is made of iron and the top is made of aluminum. Integrated into the module are a stainless steel fuel rail, stainless steel tip fuel injectors, and a throttle body that includes a Throttle Position Sensor (TPS) and an Idle Air Control (IAC) motor. Roller rocker arms and hydraulic roller valve lifters help to provide smooth, quiet and efficient operation. Hydraulic Roller Valve Lifter A counter-rotating balance shaft cancels the primary engine vibrations found in 90° V-6 engines. The result is smooth performance and low noise. General Data Horsepower . . . . . . . . . . . . . . . . . . . . . . . . 226 hp (169 kW) @ 4800 rpm Torque. . . . . . . . . . . . . . . . . . . . . . . . . . 268 lb-ft (363 Nm) @ 4000 rpm Materials Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cast Iron GM232-M Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cast Iron Intake Manifold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cast Iron (1-piece) Exhaust Manifold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cast Iron Main Bearing Caps . . . . . . . . . . . . . . . . . . . . . . . . . . Cast Iron GM232-M Crankshaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nodular Iron Camshaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5150 Steel Billet Connecting rods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Powdered Metal Information may vary with application. All specifications listed are based on the latest product information available at the time of publication. The right is reserved to make changes at any time without notice. www.mdpt.se 23 HIGH-PERFORMANCE INDUSTRIAL ENGINE GASOLINE / PETROL / PROPANE / NATURAL GAS Vortec 5.7L V-8 All the excitement of the GM small block available in a marine engine GM Powertrain takes its expertise in designing outstanding Vortec truck and SUV engines and leverages it to make sophisticated yet extremely durable marine engines. In addition, the wellrecognized Vortec brand name by itself has become a valuable selling tool for OEMs. Features and Benefits • High-flow cylinder head with straighter intake • Cylinder head gaskets have stainless steel ports and a higher compression ratio delivers core for corrosion resistance impressive horsepower • Offered with mechanical or electronic throttle body unit • Valvetrain features advanced design silent timing chain for added durability and positive • Fuel injection reliability improved by using inlet valve stem seals for reduced oil new injector design consumption The small block V-8 family of marine engines offers proven reliability and durability over a range of horsepower and torque. (10MH model shown.) • Roller valve lifters for reduced friction and improved performance • Composite front timing cover for noise reduction and corrosion protection All GM industrial engines are Vortec engines. Vortec means uncompromised power — outstanding power with no sacrifice in fuel efficiency or durability and very little required maintenance. • Flywheels are offered with front- or rear mounted ring gears for various starter locations to suit inboard and stern drive applications • Water pump is effective rotating in either a clockwise or counterclockwise direction MEFI-5 (Marine Electronic Fuel Injection - Fifth-Generation), is an advanced engine controller capable of meeting all the emissions, OBD-M and driveability requirements of marine applications. General Data Power (bhp) Torque (Nm) Power / Torque Curve Engine speed (rpm x100) 24 Engine type. . . . . . . . . . . . . . . . . . . . . . . . . 5.7L V-8 Gen 1e Small Block Displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350 cid (5736 cc) Engine Orientation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Longitudinal Compression Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.4:1 Valve Configuration. . . . . . . . . . . Overhead Valves (2 valves per cylinder) Assembly Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Toluca, Mexico Valve Lifters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic Roller Firing Order. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8-4-3-6-5-7-2 Bore x Stroke. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101.60 x 88.39 mm Bore Center. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111.76 mm Bore Area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 648.59 cm² Fuel System. . . . . . . . . . . . . . . . . . Port Fuel Injection with mechanical or. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . electronic throttle body unit Fuel Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Regular Unleaded Fuel Shutoff. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MEFI-5 Yes Shipping Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 432 lb (196 kg) Emissions Controls . . . . . . . . . . . . . . . . . . Positive Crankcase Ventilation Marinediesel Marine propulsion applications. Revised data October 2010 www.mdpt.se HIGH-PERFORMANCE INDUSTRIAL ENGINE GASOLINE / PETROL / PROPANE / NATURAL GAS Vortec 5.7L V-8 Available options • An electronic control module (ECM) and related hardware are available in kit form. The ECM uses state-of-the-art technology to optimize fuel and spark requirements. • EST and HEI distributors and coils are available in kit form. Roller valve lifters reduce friction and improve performance. The exhaust valve seat inserts in the cylinder head provide superb durability. The Vortec 5.7L V-8 engine is part of GM’s small block V-8 series, one of the most successful engines in automotive history. (Shown with optional IAFM inlet manifold.) General Data Horsepower . . . . . . . . . . . . . . . . . . . . . . . 292 hp ( 218 kW ) @ 4800 rpm Torque. . . . . . . . . . . . . . . . . . . . . . . . . 370 lb-ft ( 502 Nm ) @ 3200 rpm The Integral Air Fuel Module (IAFM) incorporates several features into one integral assembly. The bottom of the inlet manifold is made of iron and the top is made of aluminum. Integrated into the module are a stainless steel fuel rail, stainless steel tip fuel injectors, and a throttle body that includes a Throttle Position Sensor (TPS) and an Idle Air Control (IAC) motor. Materials Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cast Iron GM232-M Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cast Iron Intake Manifold. . . . . . . . . . . . . . . . . . . . . . . Iron Lower, Aluminum Upper Exhaust Manifold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . None Main Bearing Caps . . . . . . . . . . . . . . . . . . . . . . . . . . Cast Iron GM232-M Crankshaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nodular Iron Camshaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5150 Steel Billet Connecting rods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Forged - SAE 1141 Information may vary with application. All specifications listed are based on the latest product information available at the time of publication. The right is reserved to make changes at any time without notice. www.mdpt.se 25 HIGH-PERFORMANCE INDUSTRIAL ENGINE GASOLINE / PETROL / PROPANE / NATURAL GAS Vortec 6.0L V-8 VVT (LY6) One of GM’s newest marine engines GM Powertrain takes its expertise in designing outstanding Vortec truck and SUV engines and leverages it to make sophisticated yet extremely durable marine engines. In addition, the wellrecognized Vortec brand name by itself has become a valuable selling tool for OEMs. Features and Benefits • Cast iron deep-skirt cylinder block with six-bolt main bearing caps that limit crankshaft flex and stiffen the engine’s structure • Cast aluminum structural oil pan for additional rigidity • External water crossover integrated into the water pump casting so that no coolant flows through the composite intake manifold • Inconnel (high temperature) exhaust valves for longterm durability • Revised cam phaser for improved idle quality • High-flow aluminum cylinder head design • Shallow sump oil pan for marine applications • Variable valve timing using a hydraulic cam phaser to retard cam timing for low end torque and advance cam timing for high rpm horsepower • Floating pin pistons which reduce noise and increase durability • Steel camshaft, hydraulic roller lifters, and steel roller rocker arms for reduced friction and excellent durability • Returnless fuel injection with stainless steel fuel rail • Electronic Throttle Body fully compatible with electronic throttle control software in the MEFI-5 engine control module • Coil-near-plug ignition system with 58X crankshaft position encoder, 4X cam sensor, and dual flat response knock sensors for precise control of ignition timing under all operating conditions • Iridium tip long-life spark plugs with improved “selfcleaning” properties which decrease the potential for plug fouling • Heavy-duty timing chain with a new leaf spring dampener to ensure quiet operation and long-term durability Factory-installed EFI hardware, including coil-near-plug ignition, is standard on the Vortec 6.0L GEN-IV marine engine Additional Features • New oil pressure sensor (more robust) – no impact on mating connector/pinout/cal – black insulator • Reduced hex height spark plugs – lower boot insertion force, no change in functionality – mid-year change • • Sil-1 nitrided intake valve added (for future E85 capability) • Cast-iron crankshaft has undercut and rolled fillets for durability • Block and camshaft revisions to accept Al-Sn (Pb-free) cam bearings • Metric fasteners used throughout • Brico 3010 intake/exhaust seat inserts (E85 capability) Superior engine sealing system features one-piece rear main seal, one-piece front crankshaft seal, and controlled-compression gaskets on the oil pan, front cover, raised rail rocker arm covers, and intake manifold • 100% cold testing performed at engine plant to verify product quality • LS9 timing chain tensioner (improved durability) General Data Power (bhp) Torque (Nm) Power / Torque Curve Engine speed (rpm x100) 26 Engine type. . . . . . . . . . . . . . . . . . . . . 6.0L V-8 VVT (Gen-IV Small Block) Displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 364 cid (5967 cc) Compression Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.6:1 Valve Configuration. . . . . . . . . . . Overhead Valves (2 valves per cylinder) Assembly Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Romulus, Michigan Valve Lifters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic Roller Firing Order. . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 8 - 7 - 2 - 6 - 5 - 4 - 3 Bore x Stroke. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101.6 X 92 mm Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Port Fuel Injection Fuel Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Regular Unleaded Fuel Shutoff. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5600 rpm Engine Mass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 539 lb (245 kg) Emissions Controls . . . . . . . . . . . . . Positive Crankcase Ventilation (PCV) Bore Center (mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111.76 mm Bore Area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 648.59 cm2 Horsepower . . . . . . . . . . . . . . . . . . . . . . . . 385 hp (287 kW) @ 5600 rpm Torque. . . . . . . . . . . . . . . . . . . . . . . . . . 400 lb-ft (542 Nm) @ 4400 rpm Marinediesel Marine propulsion applications. Revised data October 2009 www.mdpt.se HIGH-PERFORMANCE INDUSTRIAL ENGINE GASOLINE / PETROL / PROPANE / NATURAL GAS Vortec 6.0L V-8 VVT (LY6) Available options • An electronic control module (ECM) and related hardware are available in kit form. The ECM uses state-of-the-art technology to optimize fuel and spark control. • Vortec 6.0L Sight Shield and related mounting hardware are available in kit form. • GM-designed accessory drive components will be available in kit form. • Flat-faced flywheel available Oil flows through #2 cam bearing, into center of camshaft, through check valve and filter in valve, through oil control spool valve which directs oil into the correct phaser cavity: eithe advance, retard, or both (hold position). Variable Valve Timing The Vortec 6.0L’s dual-equal cam phaser adjusts camshaft timing at the same rate for both intake and exhaust valves. A vane-type phaser is installed on the cam sprocket to turn the camshaft relative to the sprocket, thereby adjusting the timing of both intake and exhaust valve operation. The vane phaser is actuated by hydraulic pressure from engine oil, and managed by a solenoid that controls oil pressure on the phaser. The phaser uses a wheel or rotor with four vanes (like a propeller) to turn the camshaft relative to the cam sprocket, which turns at a fixed rate via chain from the crankshaft. The solenoid directs oil to pressure points on either side of the four phaser vanes; the vanes, and camshaft, turn in the direction of the oil flow. The more pressure, the more the phaser and camshaft turn. The Vortec 6.0L’s new engine control module directs the phaser to advance or retard cam timing, depending on driving demands. The dual-equal phaser can turn the camshaft over a range of 26 degrees relative to the cam sprocket (or 7 degrees advance, 45 degrees retard relative to the crank). Materials Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cast Iron Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cast Aluminum Intake Manifold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Composite Main Bearing Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Powder Metal Crankshaft. . . . . . . . . . . . . . . Cast Iron with Undercut and Rolled Fillets Camshaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Steel Connecting Rods. . . . . . . . . . . . . . . . . . . . . . . . . . . Forged Powder Metal www.mdpt.se An advanced coil-near-plug ignition system ensures a powerful spark is precisely delivered to each cylinder. 27 HIGH-PERFORMANCE INDUSTRIAL ENGINE GASOLINE / PETROL / PROPANE / NATURAL GAS “LS3” 6.2L V-8 One of GM’s newest marine engines Considered by many as a key member in our “Image” engine category, the “LS3” is continuing as an offering for marine applications in the 2010 model year. The LS3 exceeds customer expectations with outstanding overall performance. Features and Benefits • High-flow cylinder head design to improve exhaust port flow • Block and camshaft revisions to accept AL-Sn (Pb-free) cam bearings • Enhanced valvetrain enables a more direct intake port • Brico 3010 intake/exhaust seat inserts (E85 capability) • Returnless fuel injection with stainless steel fuel rail • LS9 timing chain tensioner (improved durability) • • New oil pressure sensor (more robust) - no impact on mating connector/pinout /cal - black insulator Intake ports revised to match new cylinder head. The new composite intake manifold is manufactured with a lost core process to improve runner to runner variation and to reduce flow losses. Acoustic foam is sandwiched between the outside top of the intake manifold and an additional “skull cap” acoustic shell to reduce radiated engine noise. Structural enhancements have been added to the manifold bosses. • Larger bore block with structural improvements improves block structure and bay to bay breathing • • • Pistons include design enhancements for the higher engine output Higher flow injectors Beauty cover has a revised appearance and acoustic treatment Factory-installed EFI hardware, including coil-near-plug ignition, is standard on the “LS3” 6.2L V-8 marine engine. • Reduced hex height spark plugs - lower boot insertion force, no change in functionality mid-year change Additional Features • Superior engine sealing system features one-piece rear main seal, one-piece front crankshaft seal, and controlled-compression gaskets on the oil pan, front cover, raised rail rocker arm covers, and intake manifold • Cast-iron crankshaft has undercut and rolled fillets for durability • Metric fasteners used throughout • 100% cold testing performed at engine plant to verify product quality MEFI-5 (Industrial Electronic Fuel Injection - Fifth- Generation), is an advanced engine controller capable of meeting all the emissions, OBD-M and driveability requirements of Industrial applications. General Data Power (bhp) Torque (Nm) Power / Torque Curve Engine speed (rpm x100) 28 Engine type. . . . . . . . . . . . . . . . . . . . . . . . 6.2L V-8 (Gen-IV Small Block) Displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6162 cc (376.0 ci) Compression Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7:1 Valve Configuration. . . . . . . . . . . Overhead Valves (2 valves per cylinder) Assembly Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . St. Catharines, Ontario Valve Lifters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic Roller Firing Order. . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 8 - 7 - 2 - 6 - 5 - 4 - 3 Bore x Stroke. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103.25 x 92 mm Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Port Fuel Injection Fuel Type. . . . . . . . . . . . . . . . . Premium Fuel recommended, not required Engine Orientation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Longitudinal Valves Per Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Bore Center (mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111.76 Engine Mass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TBD Emission Controls. . . . . . . . . . . . . . Positive Crankcase Ventilation (PCV) Horsepower . . . . . . . . . . . . . . . . . . . . . . . . 418 hp (312 kW) @ 5400 rpm Torque. . . . . . . . . . . . . . . . . . . . . . . . . . 424 lb-ft (575 Nm) @ 4600 rpm Marinediesel Marine propulsion applications. Revised data October 2009 www.mdpt.se HIGH-PERFORMANCE INDUSTRIAL ENGINE GASOLINE / PETROL / PROPANE / NATURAL GAS “LS3” 6.2L V-8 Induction System Improvements (Intake manifold flow path) High-Flow Cylinder Heads and Enhanced Valvetrain The LS3 engineering team focused on design elements to increase flow efficiency in addition to the displacement increase, to meet the performance enhancement. The bore was increased to a larger 103.25 mm diameter compared to the LS2 bore of 101.6. Engine stroke remains at 92.0 mm. Intake flow efficiency was optimized by straightening out and optimizing the flow path from the intake manifold into the cylinder heads. A high-flow efficiency induction system is borrowed from the Z06 application. The cylinder head exhaust ports have been modified to increase flow. The intake port size and shape have been modified to increase flow. Casting changes were made to increase the opening at the exhaust face to improve exhaust port flow. A new exhaust manifold opening is required to match the heads. The inlet rocker arm is offset 6 mm between the valve tip and rocker bolt/ push rod to enable a more direct intake port. The intake valve diameter is increased from 50.8 to 55.0 mm. Hollow stem intake valves were implemented to enable the higher engine rpm capability (13% reduction in mass from LS2). The exhaust valves are 40.4 mm in diameter. Carryover LS2 high load valve springs are also included for higher rpm capability. Intake lift increases from 13.25 mm to 14.0 mm. Exhaust lobes are carryover LS2. Camshaft timing is revised. Available options • An electronic control module (ECM) and related hardware are available in kit form. The ECM uses state-of-the-art technology to optimize fuel and spark control. • “LS3” Sight Shield and related mounting hardware are available in kit form. • GM-designed accessory drive components will be available in kit form. Materials Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cast Aluminum Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cast Aluminum Intake Manifold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Composite Exhaust Manifold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cast Nodular Iron Main Bearing Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Powder Metal Crankshaft. . . . . . . . . . . . . . . Cast Iron with Undercut and Rolled Fillets Camshaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Hollow Steel Connecting Rods. . . . . . . . . . . . . . . . . . . . . . . . . . . Forged Powder Metal Additional Features. . . . . . . . . . . . . . . . . . . . . Extended Life Spark Plugs Oil Level Sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.56:1 SC Pulley www.mdpt.se 29 HIGH-PERFORMANCE INDUSTRIAL ENGINE GASOLINE / PETROL / PROPANE / NATURAL GAS “LSA” 6.2L V-8 SC The first production Gen-IV supercharged V-8 for the marine industry Considered by many as a key “new” member in our “Image” engine category, the “LSA” continues for marine applications in the 2010 model year. The “LSA” is the first production supercharged Gen-IV small block engine for the marine industry and is slated to exceed customer expectations with outstanding overall performance. Features and Benefits • High-flow cylinder head design with Swirl-Wing technology • Enhanced valvetrain with offset intake rocker arms to enable a more direct intake port • Returnless fuel injection with center feed stainless steel fuel rail • 103.25 mm bore block with structural improvements and nodular iron bearing caps • New sumped pistons with 9.1:1 compression ratio • 6.52 gms/sec. high flow injectors • 1.9L /rev Roots type four lobe rotor supercharger with 160 degrees rotor twist • Integrated single brick charge air cooler • Piston oil spray cooling • Forged steel crankshaft • Four active layer MLS head gasket • Stacked plate aluminum oil cooler • Block and camshaft revisions to accept Al-Sn (Pb-free) cam bearings • • • Brico 3010 int/exh seat inserts (E85 capability) LS9 timing chain tensioner (improved durability) 14-pin injector harness connectors both sides – impacts engine harness mating connector on right side “LSA” 6.2L V-8 SC Marine ( Premium Fuel Required ) MEFI-5 (Industrial Electronic Fuel Injection - Fifth- Generation), is an advanced engine controller capable of meeting all the emissions, OBD-M and driveability requirements of Industrial applications. General Data Power (bhp) Torque (Nm) Power / Torque Curve Engine speed (rpm x100) 30 Engine Type. . . . . . . . . . . . . . . . . . . . . . 6.2L V-8 SC (Gen-IV Small Block) Displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6162 cc (376.0 ci) Compression Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1:1 Valve Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overhead Valves Assembly Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Silao, Mexico Valve Lifters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic Roller Firing Order. . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 8 - 7 - 2 - 6 - 5 - 4 - 3 Bore x Stroke. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103.25 x 92 mm Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . Sequential Fuel Injection Fuel Type. . . . . . . . . . . . . . . . . Premium Fuel recommended, not required Engine Orientation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Longitudinal Valves Per Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Bore Center (mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111.76 Engine Mass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 467 lbs (212 kg) Horsepower . . . . . . . . . . . . . . . . . . . . . . . . 530 hp (395 kW) @ 5400 rpm Torque. . . . . . . . . . . . . . . . . . . . . . . . . . 545 lb-ft (739 Nm) @ 4000 rpm Marinediesel Marine propulsion applications. Revised data October 2009 www.mdpt.se HIGH-PERFORMANCE INDUSTRIAL ENGINE GASOLINE / PETROL / PROPANE / NATURAL GAS “LSA” 6.2L V-8 SC Available options • An electronic control module (ECM) and related hardware are available in kit form. The ECM uses state-of-the-art technology to optimize fuel and spark control • “LSA” acoustic cover and related mounting hardware are available in kit form • GM-designed accessory drive components will be available in kit form (includes supercharger drive parts) Supercharger Assembly High efficiency, low noise front drive supercharger assembly with throttle inlet adapter Oil Cooler Assembly Stacked plate aluminum oil cooler for direct mounting to oil pan (requires closed cooling) (Available as an option) Charge Air Cooler Assembly Integrated single brick tube and fin charge air cooler with rear coolant entry (requires closed cooling) Piston Squirter Block-mounted oil squirter for piston cooling Supercharger Rotor Set Four-lobe “TVS” rotor set with 160 degree twist Sumped 8.0:1 Piston Cast hypereutectic coated skirt piston with sump in dome for compression control Swirl-Wing Cylinder Head Cast aluminum cylinder head with wing in inlet port to induce combustion chamber swirl Materials Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cast Aluminum Cylinder Head . . . . . . . . . . . . . . . . . . . A356-T6 Rotocast Cast Aluminum Intake Manifold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cast Aluminum Exhaust Manifold. . . . . . . . . . . . . . . . . . High Silicon/High Moly Cast Iron Main Bearing Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nodular Iron Crankshaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Forged Steel Camshaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Hollow Steel Connecting Rods. . . . . . . . . . . . . . . . . . . . . . . . . . . Forged Powder Metal Additional Features. . . . . . . . . . . . . . . . . . . . . . . . 1.9 L/rev Supercharger . . . . . . . . . . . . . . . . . . . . . . . Integrated Single Coolant to Air Intercooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Requires closed cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Piston Oil Spray Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Direct Mount Ignition Coils www.mdpt.se 31 HIGH-PERFORMANCE INDUSTRIAL ENGINE DIESEL Industrial Base Engines - Diesel MDPT, Marinediesel Powertrain can supply gasoline/petrol and diesel engines for your every need. MDPT has a large engineering and integration department to assist clients with integration of powerplants into any application. MDPT engines power a variety of off-highway equipment in many agricultural, industrial and other specialty configurations. Engines can be supplied in different emissions levels, please contact MDPT direct for further information. The product portfolio in combination with an efficient organization, field and engineering support makes MDPT a unique partner for the OEM. MDPT has full in-house R&D development capabilities as well as emissions labs, durability cells and rapid prototyping, all in the effort to provide the customer with the very best service in the industry. MDPT is a part of the MD Group. The current diesel portfolio consist of engines ranging from 1,3L to 6.6L displacement but other engines can be made available if required. All current industrial engine offerings are four-stroke cycle diesel engines and a swept displacement below 7L. There are both mechanical and common-rail models available. 32 www.mdpt.se HIGH-PERFORMANCE INDUSTRIAL ENGINE DIESEL 1.3 SDE 70 Compact diesel powerpack Modern common-rail diesel engine in combination with a variety of turbo setups and MDPT’s own industrial ECU system makes this a versatile diesel platform for a wide range of applications. The platform will exceed customer expectations with outstanding overall performance. Features and Benefits • 16-Valve cylinder head High air flow and optimized injector position • Chain-Drive timing system Valve timing accuracy and maintenance-free for 250 000 km • Oil green filter Green oil cartridge and integrated coolant/oil cooler • Fixed geometry turbine Low end torque design and low cost • Multi-injection common rail system @ 1 400 bar Up to five injections per cycle for emissions and NVH optimisation • Closed coupled oxydation catalyst Compact design for enhanced light off performance to match EURO 4 requirements • EGR cooled system Linear EGR valve controlled by ECU with exhaust gas cooler for improved emissions control • Aluminium bed-plate High stiffness for high NVH performance • Camshaft-driven fuel pump Compact package design Power / Torque Curve General Data Displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 248 cm3 Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Valves/Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Air charging system. . . . . . . . . . . . . . . . . . . Fixed geometry turbo charger Maximum power hp. . . . . . . . . . . . . . . . . . . . . . . . . . . 70 hp @ 4000 rpm Maximum power KW. . . . . . . . . . . . . . . . . . . . . . . . . 51,5 KW @ 4000 rpm Maximum torque Nm. . . . . . . . . . . . . . . . . . . . . . . . 180 Nm @ 1750 rpm Bore & Stroke. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69,6 mm & 82 mm Compression ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18:1 Mass (DIN-70020A). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 kg Dimensions. . . . . . . . . . . . . . . . . . . . . L:433 mm W:500 mm H:650 mm Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EU 4 Power (bhp) Torque (Nm) Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cast iron Cylinder head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Aluminium Drivetrain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DOHC Fuel injection system. . . . . . . . . . . . . . . . . . . . . Common Rail - 1400 bar Production plant . . . . . . . . . . . . . . . . . . . . . . . . . . Beilsko Biala (Poland) Engine speed (rpm x100) www.mdpt.se Marinediesel Marine propulsion applications. Revised data October 2010 33 HIGH-PERFORMANCE INDUSTRIAL ENGINE DIESEL 1.3 SDE 75 Compact diesel powerpack Modern common-rail diesel engine in combination with a variety of turbo setups and MDPT’s own industrial ECU system makes this a versatile diesel platform for a wide range of applications. The platform will exceed customer expectations with outstanding overall performance. Features and Benefits • 16-Valve cylinder head Improved performance, increased air flow; high-flow intake ports design • Chain-Drive timing system Improved timing precision and lifetime maintenance free • Closed coupled oxydation catalyst Enable to meet EURO 4 • Multi-injection common rail system @ 1 400 bar Allows different fuel injection strategis for each operating conditions, resulting in low emissions, noise and fuel consumption • Roller finger follower and hydraulic lash adjuster Low friction improves fuel consumption, no valvetrain maintenance necessary Power / Torque Curve General Data Displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 248 cm3 Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Valves/Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Air charging system. . . . . . . . . . . . . . . . Variable geometry turbo charger Maximum power hp. . . . . . . . . . . . . . . . . . . . . . . . . . . 75 hp @ 4000 rpm Maximum power KW. . . . . . . . . . . . . . . . . . . . . . . . . . 55 KW @ 4000 rpm Maximum torque Nm. . . . . . . . . . . . . . . . . . . . . . . . 190 Nm @ 1750 rpm Bore & Stroke. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69,6 mm & 82 mm Compression ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17,6:1 Mass (DIN-70020A). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 kg Dimensions. . . . . . . . . . . . . . . . . . . . . L:433 mm W:500 mm H:650 mm Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EU 4 Power (bhp) Torque (Nm) Block. . . . . . . . . . . . . . . . . . . . . . . . . . . Cast iron + Aluminium Bedplate Cylinder head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Aluminium Alloy Drivetrain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DOHC. . . Chain drive, cam-to-cam gears, roller finger, hydraulic lash adjusters Fuel injection system. . . . . . . . . . . . . . . . . . . . . Common Rail - 1400 bar Production plant . . . . . . . . . . . . . . . . . . . . . . . . . . Beilsko Biala (Poland) Engine speed (rpm x100) 34 Marinediesel Marine propulsion applications. Revised data October 2010 www.mdpt.se HIGH-PERFORMANCE INDUSTRIAL ENGINE DIESEL 1.3 SDE 90 Compact diesel powerpack Modern common-rail diesel engine in combination with a variety of turbo setups and MDPT’s own industrial ECU system makes this a versatile diesel platform for a wide range of applications. The platform will exceed customer expectations with outstanding overall performance. Features and Benefits • 16-Valve cylinder head Improved performance, increased air flow; high-flow intake ports design • Chain-Drive timing system Improved timing precision and lifetime maintenance free • Roller finger follower and hydraulic lash adjuster Low friction improves fuel consumption, no valvetrain maintenance necessary • Multi-injection common rail system @ 1 600 bar Allows different fuel injection strategies for each operating condition, lower emissions, noise reduction and fuel saving • Closed coupled oxydation catalyst Compact design for enhanced light off performance to match EURO 4 requirements • 1 600 bar High pressure fuel pump with inlet fuel throttling Higher pressure allows better performance, lower emissions and fuel saving • Variable geometry turbo charger Improves driveability (low-end torque output) and fuel economy Power / Torque Curve General Data Displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 248 cm3 Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Valves/Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Air charging system. . . . . . . . . . . . . . . . Variable geometry turbo charger Maximum power hp. . . . . . . . . . . . . . . . . . . . . . . . . . . 90 hp @ 4000 rpm Maximum power KW. . . . . . . . . . . . . . . . . . . . . . . . . . 66 KW @ 4000 rpm Maximum torque Nm. . . . . . . . . . . . . . . . . . . . . . . . 200 Nm @ 1750 rpm Bore & Stroke. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69,6 mm & 82 mm Compression ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17.6:1 Mass (DIN-70020A). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 kg Dimensions. . . . . . . . . . . . . . . . . . . . . L:433 mm W:500 mm H:650 mm Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EU 4 Power (bhp) Torque (Nm) Block. . . . . . . . . . . . . . . . . . . . . . . . . . . Cast iron + Aluminium Bedplate Cylinder head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Aluminium alloy Drivetrain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DOHC Fuel injection system. . . . . . . . . . . . . . . . . . . . . Common Rail - 1600 bar Production plant . . . . . . . . . . . . . . . . . . . . . . . . . . Beilsko Biala (Poland) Engine speed (rpm x100) www.mdpt.se Marinediesel Marine propulsion applications. Revised data October 2010 35 HIGH-PERFORMANCE INDUSTRIAL ENGINE DIESEL 2.0 Fam b 130 hp Compact high output 2L diesel package Available in a variety of configurations with fixed geometry turbo or variable geometry turbo. Can meet Euro 5 emissions. Proven and reliable platform. Features and Benefits • New cylinder head ducts design With increased performance (FE), low emissions, simplified intake manifold w/o flap • Cylinder pressure sensors Integrated in the glow plugs for closed-loop combustion control. Pre-mixed combustion, extremely low NOx-PM emissions (if required by the application) • Improved mechanical design for 170 bar maximum in-cylinder pressure Increased performance (Power & Torque) • Close-coupled oxidation catalyst and underfloor diesel particular filter (DPF) lambda sensor Low emissions, improved robustness • Variable geometry turbine for optimized boost pressure in all engine conditions High torque & power density, higher elasticity • Reduced compression ratio (16.5:1) With enhanced glow plug system (metallic low voltage). High specific power, low emissions • High efficiency EGR cooler with bypass and DC motor valve Low emissions, improved robustness General Data Power (bhp) Torque (Nm) 36 • Multi-injection common rail system 1 600 bar Precise multiple injection control (up to 5 injections) Power / Torque Curve Engine speed (rpm x100) Displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 956 cm3 Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Valves/Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Air charging system. . . . . . . . . . . . . . . . . . . . . . . Turbo charger with fixed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . geometry and no variable swirl Maximum power hp. . . . . . . . . . . . . . . . . . . . . . . . . . 130 hp @ 4000 rpm Maximum power KW. . . . . . . . . . . . . . . . . . . . . . . . . 95.5 KW @ 4000 rpm Maximum torque Nm. . . . . . . . . . . . . . . . . . . . . . . . 300 Nm @ 1750 rpm Maximum torque ”Overboost” Nm. . . . . . . . . . . . . . 320 Nm @ 2000 rpm Bore & Stroke. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 mm & 90.4 mm Compression ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.5 Mass (DIN-70020A). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177 kg Dimensions. . . . . . . . . . . . . . . . . . . . . L:701 mm W:611 mm H:691 mm Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EU 5 Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cast iron Cylinder head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Aluminium Drivetrain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DOHC NVH Idle (860 rpm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . dBare 1 pw 86 Fuel injection system. . . . . . . . . Direct injection common Rail - 1600 bar SOP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MY11 Production plant . . . . . . . . . . . . . . . . . . . . . . . . Kaiserslautern (Germany) Marinediesel Marine propulsion applications. Revised data October 2010 www.mdpt.se HIGH-PERFORMANCE INDUSTRIAL ENGINE DIESEL 2.0 Fam b 160 hp Compact high output 2L diesel package Available in a variety of configurations with fixed geometry turbo or variable geometry turbo. Can meet Euro 5 emissions. Proven and reliable platform. Features and Benefits • New cylinder head ducts design For incresed air flow and optimal swirl control. Increased performance (Power), low emissions • Cylinder pressure sensors Integrated in the glow plugs for closed-loop combustion control. Pre-mixed combustion, extremely low NOx-PM emissions (if required by the application) • Close-coupled oxidation catalyst and underfloor diesel particular filter (DPF) Low emissions, improved robustness • Improved mechanical design for 170 bar maximum in-cylinder pressure Increased performance (Power & Torque) • Variable geometry turbine for optimized boost pressure in all engine conditions High torque & power density, higher elasticity • Reduced compression ratio (16.5:1) With enhanced glow plug system (metallic low voltage). High specific power, low emissions • Multi-injection common rail system 1 600 bar Precise multiple injection control (up to 5 injections) • High efficiency EGR cooler with bypass and DC motor valve Low emissions, improved robustness Power / Torque Curve General Data Displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 956 cm3 Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Valves/Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Air charging system. . . . . . . . . . . . . . . . Variable geometry turbo charger Maximum power hp. . . . . . . . . . . . . . . . . . . . . . . . . . 160 hp @ 4000 rpm Maximum power KW. . . . . . . . . . . . . . . . . . . . . . . . 117.3 KW @ 4000 rpm Maximum torque Nm. . . . . . . . . . . . . . . . . . . . . . . . 350 Nm @ 1750 rpm Maximum torque ”Overboost” Nm. . . . . . . . . . . . . . 380 Nm @ 2000 rpm Bore & Stroke. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 mm & 90.4 mm Power (bhp) Torque (Nm) Compression ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.5 Mass (DIN-70020A). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179 kg Dimensions. . . . . . . . . . . . . . . . . . . . . L:701 mm W:611 mm H:691 mm Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EU 5 Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cast iron Cylinder head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Aluminium Engine speed (rpm x100) Drivetrain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DOHC. . . Chain drive, cam-to-cam gears, roller finger, hydraulic lash adjusters Fuel injection system. . . . . . . . . Direct injection common Rail - 1600 bar Production plant . . . . . . . . . . . . . . . . . . . . . . . . Kaiserslautern (Germany) Marinediesel Marine propulsion applications. Revised data October 2010 www.mdpt.se 37 HIGH-PERFORMANCE INDUSTRIAL ENGINE DIESEL MDNA07A Up to 145hp (108kW) 6.5L mechanical V8 diesel Based on the proven GEP 6.5L engine, also available in heavy duty configuration. The base engine has been built in numbers exceeding 2 million and is very proven. GEP updates include forged crankshaft, improved coolant flow and improved lubrication system, the heavy duty engine has a one-piece cast iron crankshaft girdle among other heavy duty features. The naturally aspirated version of this engine is an extremely durable option for heavy duty industrial applications. General Data Air System Lubrication System Model. . . . . . . . . . . . MDNA07A-GSI, -GSC, - VRI Number of cyl. . . . . . . . . . . . . . . . . . . . . . . . . 8 Bore and stroke mm. . . . . . . . . . . . . . . .103/97 Displacement L. . . . . . . . . . . . . . . . . . . . . . 6.5 Compression ratio. . . . . . . . . . . . . . . . . . . 18:1 Valves per cyl. . . . . . . . . . . . . . . . . . . . . . . . . . 2 Firing order . . . . . . . . . . . . . . . 1-8-7-2-6-5-4-3 Combustion system. . . . . . . . . . . . . . . . . . . . IDI Engine type. . . . . . . . . . . . . . . . . . . . . . . . . . V8 Aspiration . . . . . . . . . . . . . . . . . . . . . . . Natural Charge air cooling. . . . . . . . . . . . . . . . . . . . N/A Engine crankcase vent syst. . . . . . . . . . . . Open Max crankcase press kPa. . . . . . . . . . . . . . . 0.5 Max intake restriction kPa . . . . . . . . . . . . . . . 6 Engine air flow m3/min . . . . . . . . . . . . . . . . 15 Rec air intake pipe diam mm (min . . . . . . . . 76 Oil pressure@2000rpm – psi . . . . . . . . . 30-43 Oil pressure at low idle – psi . . . . . . . . . . . . . 6 In pan oil max temperature ˚C. . . . . . . . . . . 115 Cooling System Exhaust System Engine heat rejection BTU/min (max. . . . . 4000 Charge air heat reject. BTU/min(max) . . . . N/A Coolant flow L/min . . . . . . . . . . . . . . . . . . . 304 Thermostat start to open ˚C . . . . . . . . . . . . . 69 Thermostat fully open ˚C . . . . . . . . . . . . . . . . 81 Engine coolant capacity L . . . . . . . . . . . . . . . 11 Recommended press cap psi . . . . . . . . . . . . 16 Exhaust flow m3/min (max) . . . . . . . . . . . . . 18 Exhaust temperature ºC(max) . . . . . . . . . . 600 Max allowable exh backpress kPa. . . . . . . . 7.5 Fuel System Physical Data Length mm . . . . . . . . . . . . . . . . . . . . . . . . . Width mm . . . . . . . . . . . . . . . . . . . . . . . . . . Height mm. . . . . . . . . . . . . . . . . . . . . . . . . . Weight dry kg. . . . . . . . . . . . . . . . . . . . . . . . 38 812 680 780 310 Electrical System Recommended battery capacity CCA 12 volt system – amp . . . . . . . . . . . . . . . . . 800 24 volt system – amp . . . . . . . . . . . . . . . . . 600 Fuel injection pump. . . . . . . . . . . Stanadyne DB Maximum allowable start circuit resistance Governor regulation. . . . . . . . . . . . . . . . 5%)7% 12 volt system – ohm . . . . . . . . . . . . . . . 0.001 Governor type. . . . . . . . . . . . . . . . . . Mechanical 24 volt system – ohm . . . . . . . . . . . . . . . 0.002 Maximum fuel transfer pump suction. . . . . . . . Distance of fuel m ………………………..1.5 Marinediesel Marine propulsion applications. Fuel filter micron size……………………..10 Revised data October 2010 www.mdpt.se HIGH-PERFORMANCE INDUSTRIAL ENGINE DIESEL MDNA07A Up to 145hp (108kW) Air intake restriction ………………………3 kPa Exhaust backpressure …………………….7.5kPa Gross power guaranteed to be within + or – 5% at SAE J1995 and ISO 3046 conditions: • • • • 77˚F (25˚C) air inlet temperature 29.31 in.Hg (99kPa) barometric pressure 104˚F (40˚C) fuel inlet temperature 0.853 fuel specific gravity @ 60˚F (15.5˚C) Conversion factors: • Power: kW=hp X 0.746 • Fuel: 1 gal=7.1lb, 1L=0.85kg • Torque: Nm=lbft X 1.356 All values are from currently available data and are subject to change without notice. Variable rpm industrial applications Performance data Intermittent Data Continuous Data 80(60) 1500 273(370) 10,000 (3000) 80(60) 1500 273(370) 10,000 (3000) 13 10 6 - 94(70) 1800 279(378) 10,000 (3000) 94(70) 1800 279(378) 10,000 (3000) 24 17 10 - Gen-set application 50Hz Rated Power – hp (kW) Rated Speed – rpm Rated Torque – lbft (Nm) Altitude capability – ft (m) Fuel consumption: 100% load with fan 75% load with fan 50% load with fan Gen-set application 60Hz Rated Power – hp (kW) Rated Speed – rpm Rated Torque – lbft (Nm) Altitude capability – ft (m) Fuel consumption: 100% load with fan 75% load with fan 50% load with fan www.mdpt.se Engine Speed rpm ’Cont. Limit Hp (kW) Intermittent Hp(kW) Int.torque Ftlbs BSFC (g/kWh) 1000 - 48(36) 246 240 1200 - 59(44) 250 239 1400 72(54) 72(54) 263 236 1600 88(63) 88(63) 279 226 1800 94(70) 94(70) 279 221 2000 105(79) 105(79) 274 220 2200 114(85) 114(85) 267 221 2400 119(89) 119(89) 264 224 2600 128(95) 128(95) 262 232 2800 135(101) 135(101) 257 235 3000 138(104) 138(104) 247 237 3200 - 145(108) 241 241 3400 - 141(105) 220 241 39 HIGH-PERFORMANCE INDUSTRIAL ENGINE DIESEL MDTD07A Up to 210hp (157kW) 6.5L mechanical V8 diesel Based on the proven GEP 6.5L engine, also available in heavy duty configuration. The base engine has been built in numbers exceeding 2 million and is very proven. GEP updates include forged crankshaft, improved coolant flow and improved lubrication system, the heavy duty engine has a one-piece cast iron crankshaft girdle among other heavy duty features. The turbo version of this engine is widely used for industrial purposes. General Data Air System Lubrication System Model. . . . . . . . . . . . . . . . . . . . . . . . . MDTD07A Number of cyl. . . . . . . . . . . . . . . . . . . . . . . . . 8 Bore and stroke mm. . . . . . . . . . . . . . . .103/97 Displacement L. . . . . . . . . . . . . . . . . . . . . . 6.5 Compression ratio. . . . . . . . . . . . . . . . . . . 21:1 Valves per cyl. . . . . . . . . . . . . . . . . . . . . . . . . . 2 Firing order . . . . . . . . . . . . . . . 1-8-7-2-6-5-4-3 Combustion system. . . . . . . . . . . . . . . . . . . . IDI Engine type. . . . . . . . . . . . . . . . . . . . . . . . . . V8 Aspiration . . . . . . . . . . . . . . . . . . . . . . . . . Turbo Charge air cooling. . . . . . . . . . . . . . . . Air to air Engine crankcase vent syst. . . . . . . . . . . . Open Max crankcase press kPa. . . . . . . . . . . . . . . 0.5 Max intake restriction kPa . . . . . . . . . . . . . . . 6 Engine air flow m3/min . . . . . . . . . . . . . . . . 15 Rec air intake pipe diam mm (min . . . . . . . . 76 Oil pressure@2000rpm – psi . . . . . . . . . 30-43 Oil pressure at low idle – psi . . . . . . . . . . . . . 6 In pan oil max temperature ˚C. . . . . . . . . . . 115 Cooling System Exhaust System Engine heat rejection BTU/min (max). . . . . 5200 Charge air heat reject. BTU/min(max) . . . . 1600 Coolant flow L/min Coolant flow L/min . . . . 304 Thermostat start to open ˚C . . . . . . . . . . . . . 69 Thermostat fully open ˚C . . . . . . . . . . . . . . . . 81 Engine coolant capacity L . . . . . . . . . . . . . . . 11 Recommended press cap psi . . . . . . . . . . . . 16 Exhaust flow m3/min (max) . . . . . . . . . . . . . 30 Exhaust temperature ºC(max) . . . . . . . . . . 600 Max allowable exh backpress kPa. . . . . . . . 7.5 Fuel System Physical Data Length mm . . . . . . . . . . . . . . . . . . . . . . . . . Width mm . . . . . . . . . . . . . . . . . . . . . . . . . . Height mm. . . . . . . . . . . . . . . . . . . . . . . . . . Weight dry kg. . . . . . . . . . . . . . . . . . . . . . . . 40 812 680 780 340 Electrical System Recommended battery capacity CCA 12 volt system – amp . . . . . . . . . . . . . . . . . 800 24 volt system – amp . . . . . . . . . . . . . . . . . 600 Fuel injection pump. . . . . . . . . . . Stanadyne DB Maximum allowable start circuit resistance Governor regulation. . . . . . . . . . . . . . . . 5%)7% 12 volt system – ohm . . . . . . . . . . . . . . . 0.001 Governor type. . . . . . . . . . . . . . . . . . Mechanical 24 volt system – ohm . . . . . . . . . . . . . . . 0.002 Maximum fuel transfer pump suction. . . . . . . . Distance of fuel m ………………………..1.5 Marinediesel Marine propulsion applications. Revised data October 2010 Fuel filter micron size……………………..10 www.mdpt.se HIGH-PERFORMANCE INDUSTRIAL ENGINE DIESEL MDTD07A Up to 210hp (157kW) Air intake restriction ………………………3 kPa Exhaust backpressure …………………….7.5kPa Gross power guaranteed to be within + or – 5% at SAE J1995 and ISO 3046 conditions: • • • • 77˚F (25˚C) air inlet temperature 29.31 in.Hg (99kPa) barometric pressure 104˚F (40˚C) fuel inlet temperature 0.853 fuel specific gravity @ 60˚F (15.5˚C) Conversion factors: • Power: kW=hp X 0.746 • Fuel: 1 gal=7.1lb, 1L=0.85kg • Torque: Nm=lbft X 1.356 All values are from currently available data and are subject to change without notice. Variable rpm industrial applications Performance data Intermittent Data Continuous Data 125/193 1500 415(563) 10,000 (3000) Contact MD 1500 Contact MD 10,000 (3000) 18 14 9 - 148(111) 1800 435(590) 10,000 (3000) Contact MD 1800 Contact MD 10,000 (3000) 21 16 10 - Gen-set application 50Hz Rated Power – hp (kW) Rated Speed – rpm Rated Torque – lbft (Nm) Altitude capability – ft (m) Fuel consumption: 100% load with fan 75% load with fan 50% load with fan Gen-set application 60Hz Rated Power – hp (kW) Rated Speed – rpm Rated Torque – lbft (Nm) Altitude capability – ft (m) Fuel consumption: 100% load with fan 75% load with fan 50% load with fan www.mdpt.se Engine Speed rpm ’Cont. Limit Hp (kW) Intermittent Hp(kW) Int.torque Ftlbs BSFC (g/kWh) 1000 - 75(55) 377 221 1200 - 88(65) 379 214 1400 105(78) 105(78) 393 209 1600 129(96) 129(96) 421 205 1800 147(104) 147(104) 428 204 2000 157(117) 157(117) 413 201 2200 170(127) 170(127) 409 203 2400 178(133) 178(133) 388 205 2600 183(137) 183(137) 373 209 2800 196(142) 196(142) 359 216 3000 - 205(143) 354 222 3200 - 206(154) 333 226 3400 - 210(157) 320 229 41 HIGH-PERFORMANCE INDUSTRIAL ENGINE DIESEL MDSC07A Up to 225hp (168kW) 6.5L mechanical V8 diesel Based on the proven GEP 6.5L engine, also available in heavy duty configuration. The base engine has been built in numbers exceeding 2 million and is very proven. GEP updates include forged crankshaft, improved coolant flow and improved lubrication system, the heavy duty engine has a one-piece cast iron crankshaft girdle among other heavy duty features. The supercharged version of this engine is ideal for specialized applications where high torque raise and throttle response is needed. General Data Air System Lubrication System Model. . . . . . . . . . . . . . . . . . . . . . . . . MDSC07A Number of cyl. . . . . . . . . . . . . . . . . . . . . . . . . 8 Bore and stroke mm. . . . . . . . . . . . . . . .103/97 Displacement L. . . . . . . . . . . . . . . . . . . . . . 6.5 Compression ratio. . . . . . . . . . . . . . . . . . . 18:1 Valves per cyl. . . . . . . . . . . . . . . . . . . . . . . . . . 2 Firing order . . . . . . . . . . . . . . . 1-8-7-2-6-5-4-3 Combustion system. . . . . . . . . . . . . . . . . . . . IDI Engine type. . . . . . . . . . . . . . . . . . . . . . . . . . V8 Aspiration . . . . . . . . . . . . . . . . . . Supercharged Charge air cooling. . . . . . . . . . . . . Water to air Engine crankcase vent syst. . . . . . . . . . . . Open Max crankcase press kPa. . . . . . . . . . . . . . . 0.5 Max intake restriction kPa . . . . . . . . . . . . . . . 6 Engine air flow m3/min . . . . . . . . . . . . . . . . 15 Rec air intake pipe diam mm (min . . . . . . . . 76 Oil pressure@2000rpm – psi . . . . . . . . . 30-43 Oil pressure at low idle – psi . . . . . . . . . . . . . 6 In pan oil max temperature ˚C. . . . . . . . . . . 115 Cooling System Exhaust System Engine heat rejection BTU/min (max. . . . . 5400 Charge air heat reject. BTU/min(max) . . . 1400 Coolant flow L/min . . . . . . . . . . . . . . . . . . . 304 Thermostat start to open ˚C . . . . . . . . . . . . . 69 Thermostat fully open ˚C . . . . . . . . . . . . . . . . 81 Engine coolant capacity L . . . . . . . . . . . . . . . 11 Recommended press cap psi . . . . . . . . . . . . 16 Exhaust flow m3/min (max) . . . . . . . . . . . . . 30 Exhaust temperature ºC(max) . . . . . . . . . . 600 Max allowable exh backpress kPa. . . . . . . . 7.5 Fuel System Physical Data Length mm . . . . . . . . . . . . . . . . . . . . . . . . . Width mm . . . . . . . . . . . . . . . . . . . . . . . . . . Height mm. . . . . . . . . . . . . . . . . . . . . . . . . . Weight dry kg. . . . . . . . . . . . . . . . . . . . . . . . 42 812 680 812 355 Fuel injection pump. . . . . . . . . . . Stanadyne DB Governor regulation. . . . . . . . . . . . . . . . 5%)7% Governor type. . . . . . . . . . . . . . . . . . Mechanical Maximum fuel transfer pump suction. . . . . . . . Distance of fuel m . . . . . . . . . . . . . . . . . . . 1.5 Fuel filter micron size. . . . . . . . . . . . . . . . . . 10 Electrical System Recommended battery capacity CCA 12 volt system – amp . . . . . . . . . . . . . . . . . 800 24 volt system – amp . . . . . . . . . . . . . . . . . 600 Maximum allowable start circuit resistance 12 volt system – ohm . . . . . . . . . . . . . . . 0.001 24 volt system – ohm . . . . . . . . . . . . . . . 0.002 Marinediesel Marine propulsion applications. Revised data October 2010 www.mdpt.se HIGH-PERFORMANCE INDUSTRIAL ENGINE DIESEL MDSC07A Up to 225hp (168kW) Air intake restriction ………………………3 kPa Exhaust backpressure …………………….7.5kPa Gross power guaranteed to be within + or – 5% at SAE J1995 and ISO 3046 conditions: • • • • 77˚F (25˚C) air inlet temperature 29.31 in.Hg (99kPa) barometric pressure 104˚F (40˚C) fuel inlet temperature 0.853 fuel specific gravity @ 60˚F (15.5˚C) Conversion factors: • Power: kW=hp X 0.746 • Fuel: 1 gal=7.1lb, 1L=0.85kg • Torque: Nm=lbft X 1.356 All values are from currently available data and are subject to change without notice. Variable rpm industrial applications Performance data Intermittent Data Continuous Data 125/193 1500 415(563) 10,000 (3000) Contact MD 1500 Contact MD 10,000 (3000) 19 14 10 - 148(111) 1800 435(590) 10,000 (3000) Contact MD 1800 Contact MD 10,000 (3000) 23 17 11 - Gen-set application 50Hz Rated Power – hp (kW) Rated Speed – rpm Rated Torque – lbft (Nm) Altitude capability – ft (m) Fuel consumption: 100% load with fan 75% load with fan 50% load with fan Gen-set application 60Hz Rated Power – hp (kW) Rated Speed – rpm Rated Torque – lbft (Nm) Altitude capability – ft (m) Fuel consumption: 100% load with fan 75% load with fan 50% load with fan www.mdpt.se Engine Speed rpm Cont. Limit Hp (kW) Intermittent Hp(kW) Int.torque Ftlbs BSFC (g/kWh) 1000 - 84(63) 411 211 1200 - 97(73) 411 209 1400 113(84) 113(84) 415 209 1600 135(100) 135(100) 430 207 1800 148(111) 148(111) 435 204 2000 169(126) 169(126) 443 203 2200 180(134) 180(134) 435 203 2400 192(143) 192(143) 424 205 2600 201(150) 201(150) 413 209 2800 211(158) 211(158) 402 214 3000 - 221(165) 392 218 3200 - 226(169) 374 222 3400 -’ 228(170) 357 224 43 HIGH-PERFORMANCE INDUSTRIAL ENGINE DIESEL MD66T09A Up to 311hp (232kW) 6.6L displacement common-rail V8 diesel For marine application this engine is tested to power outputs that surpass 600 bhp which witness to the extreme ruggedness of the engine configuration. The engine is supplied with the MDPT in-house ECU and can be applied to a wide variety of applications as per customers requirements. General Data Air System Lubrication System Model. . . . . . . . . . . . . . . . . . . . . . . . MD66T09A Number of cyl. . . . . . . . . . . . . . . . . . . . . . . . . 8 Bore and stroke mm. . . . . . . . . . . . . . . 103,/99 Displacement L. . . . . . . . . . . . . . . . . . . . . . 6.6 Compression ratio. . . . . . . . . . . . . . . . . . 16,8:1 Valves per cyl. . . . . . . . . . . . . . . . . . . . . . . . . . 4 Firing order . . . . . . . . . . . . . . . 1-2-7-8-4-5-6-3 Combustion system. . . . . . . . . . . . . . . . . . . . DI Engine type. . . . . . . . . . . . . . . . . . . . . . . . . . V8 Aspiration . . . . . . . . . . . . . . . . . . . . . . . . . Turbo Charge air cooling. . . . . . . . . . . . . . . . Air to air Engine crankcase vent syst. . . . . . . . . . . . Open Max crankcase press kPa. . . . . . . . . . . . . . . 0.5 Max intake restriction kPa . . . . . . . . . . . . . . . 6 Engine air flow m3/min . . . . . . . . . . . . . . . . 20 Rec air intake pipe diam mm (min . . . . . . . . 76 Oil pressure@2000rpm – psi . . . . . . . . . 30-43 Oil pressure at low idle – psi . . . . . . . . . . . . 10 In pan oil max temperature ˚C. . . . . . . . . . . 115 Cooling System Exhaust System Engine heat rejection BTU/min (max. . . . 11200 Charge air heat reject. BTU/min(max) . . . 5600 Coolant flow L/min . . . . . . . . . . . . . . . . . . . 381 Thermostat start to open ˚C . . . . . . . . . . . . . 82 Thermostat fully open ˚C . . . . . . . . . . . . . . . . 91 Engine coolant capacity L . . . . . . . . . . . . . . . 11 Recommended press cap psi . . . . . . . . . . . . 16 Exhaust flow m3/min (max) . . . . . . . . . . . . . 50 Exhaust temperature ºC(max) . . . . . . . . . . 600 Max allowable exh backpress kPa. . . . . . . . 7.5 Fuel System Physical Data Length mm . . . . . . . . . . . . . . . . . . . . . . . . . Width mm . . . . . . . . . . . . . . . . . . . . . . . . . . Height mm. . . . . . . . . . . . . . . . . . . . . . . . . . Weight dry kg. . . . . . . . . . . . . . . . . . . . . . . . 44 812 680 780 430 Fuel injection pump. . . . . . . . . . . . . . . . . Bosch Governor regulation. . . . . . . . . . . . . . . . . . . 2% Governor type. . . . . . . . . . . . . . . . . Common rail Maximum fuel transfer pump suction Distance of fuel m . . . . . . . . . . . . . . . . . . . 1.5 Fuel filter micron size. . . . . . . . . . . . . . . . . . 10 Electrical System Recommended battery capacity CCA 12 volt system – amp . . . . . . . . . . . . . . . . . 800 24 volt system – amp . . . . . . . . . . . . . . . . . 600 Maximum allowable start circuit resistance 12 volt system – ohm . . . . . . . . . . . . . . . 0.001 24 volt system – ohm . . . . . . . . . . . . . . . 0.002 Marinediesel Marine propulsion applications. Revised data October 2010 www.mdpt.se HIGH-PERFORMANCE INDUSTRIAL ENGINE DIESEL MD66T09A Up to 311hp (232kW) Air intake restriction ………………………3 kPa Exhaust backpressure …………………….7.5kPa Gross power guaranteed to be within + or – 5% at SAE J1995 and ISO 3046 conditions: • • • • 77˚F (25˚C) air inlet temperature 29.31 in.Hg (99kPa) barometric pressure 104˚F (40˚C) fuel inlet temperature 0.853 fuel specific gravity @ 60˚F (15.5˚C) Conversion factors: • Power: kW=hp X 0.746 • Fuel: 1 gal=7.1lb, 1L=0.85kg • Torque: Nm=lbft X 1.356 All values are from currently available data and are subject to change without notice. Variable rpm industrial applications Performance data Intermittent Data Continuous Data 135/100 1500 640 10,000 (3000) Contact MD 1500 Contact MD 10,000 (3000) - - 182(135) 1800 713 10,000 (3000) Contact MD 1800 Contact MD 10,000 (3000) - - Gen-set application 50Hz Rated Power – hp (kW) Rated Speed – rpm Rated Torque – lbft (Nm) Altitude capability – ft (m) Fuel consumption: 100% load with fan 75% load with fan 50% load with fan Gen-set application 60Hz Rated Power – hp (kW) Rated Speed – rpm Rated Torque – lbft (Nm) Altitude capability – ft (m) Fuel consumption: 100% load with fan 75% load with fan 50% load with fan www.mdpt.se Engine Speed rpm Cont. Limit Hp (kW) Intermittent Hp(kW) Int.torque Ftlbs BSFC (g/kWh) 1000 - 57(42) 403 243 1200 - 92(69) 542 239 1400 123(92) 123(92) 620 229 1600 148(110) 148(110) 651 215 1800 182(135) 182(135) 713 212 2000 202(150) 202(150) 713 209 2200 222(165) 222(165) 713 207 2400 243(181) 243(181) 713 207 2600 263(196) 263(196) 713 209 2800 283(211) 283(211) 713 212 3000 - 304(226) 713 216 3200 - 310(231) 697 239 3400 - 311(232) 658 241 45 HIGH-PERFORMANCE INDUSTRIAL ENGINE DIESEL MD66T09B Up to 358hp (267kW) 6.6L displacement common-rail V8 diesel For marine application this engine is tested to power outputs that surpass 600 bhp which witness to the extreme ruggedness of the engine configuration. The engine is supplied with the MDPT in-house ECU and can be applied to a wide variety of applications as per customers requirements. General Data Air System Lubrication System Model. . . . . . . . . . . . . . . . . . . . . . . . MD66T09B Number of cyl. . . . . . . . . . . . . . . . . . . . . . . . . 8 Bore and stroke mm. . . . . . . . . . . . . . . 103,/99 Displacement L. . . . . . . . . . . . . . . . . . . . . . 6.6 Compression ratio. . . . . . . . . . . . . . . . . . 16,8:1 Valves per cyl. . . . . . . . . . . . . . . . . . . . . . . . . . 4 Firing order . . . . . . . . . . . . . . . 1-2-7-8-4-5-6-3 Combustion system. . . . . . . . . . . . . . . . . . . . DI Engine type. . . . . . . . . . . . . . . . . . . . . . . . . . V8 Aspiration . . . . . . . . . . . . . . . . . . . . . . . . . Turbo Charge air cooling. . . . . . . . . . . . . . . . Air to air Engine crankcase vent syst. . . . . . . . . . . . Open Max crankcase press kPa. . . . . . . . . . . . . . . 0.5 Max intake restriction kPa . . . . . . . . . . . . . . . 6 Engine air flow m3/min . . . . . . . . . . . . . . . . 25 Rec air intake pipe diam mm (min . . . . . . . . 76 Oil pressure@2000rpm – psi . . . . . . . . . 30-43 Oil pressure at low idle – psi . . . . . . . . . . . . 10 In pan oil max temperature ˚C. . . . . . . . . . . 115 Cooling System Exhaust System Engine heat rejection BTU/min (max. . . . 12900 Charge air heat reject. BTU/min(max) . . . 6400 Coolant flow L/min . . . . . . . . . . . . . . . . . . . 381 Thermostat start to open ˚C . . . . . . . . . . . . . 82 Thermostat fully open ˚C . . . . . . . . . . . . . . . . 91 Engine coolant capacity L . . . . . . . . . . . . . . . 11 Recommended press cap psi . . . . . . . . . . . . 16 Exhaust flow m3/min (max) . . . . . . . . . . . . . 60 Exhaust temperature ºC(max) . . . . . . . . . . 650 Max allowable exh backpress kPa. . . . . . . . 7.5 Fuel System Physical Data Length mm . . . . . . . . . . . . . . . . . . . . . . . . . Width mm . . . . . . . . . . . . . . . . . . . . . . . . . . Height mm. . . . . . . . . . . . . . . . . . . . . . . . . . Weight dry kg. . . . . . . . . . . . . . . . . . . . . . . . 46 812 680 780 430 Fuel injection pump. . . . . . . . . . . . . . . . . Bosch Governor regulation. . . . . . . . . . . . . . . . . . . 2% Governor type. . . . . . . . . . . . . . . . . Common rail Maximum fuel transfer pump suction Distance of fuel m . . . . . . . . . . . . . . . . . . . 1.5 Fuel filter micron size. . . . . . . . . . . . . . . . . . 10 Electrical System Recommended battery capacity CCA 12 volt system – amp . . . . . . . . . . . . . . . . . 800 24 volt system – amp . . . . . . . . . . . . . . . . . 600 Maximum allowable start circuit resistance 12 volt system – ohm . . . . . . . . . . . . . . . 0.001 24 volt system – ohm . . . . . . . . . . . . . . . 0.002 Marinediesel Marine propulsion applications. Revised data October 2010 www.mdpt.se HIGH-PERFORMANCE INDUSTRIAL ENGINE DIESEL MD66T09B Up to 358hp (267kW) Air intake restriction ………………………3 kPa Exhaust backpressure …………………….7.5kPa Gross power guaranteed to be within + or – 5% at SAE J1995 and ISO 3046 conditions: • • • • 77˚F (25˚C) air inlet temperature 29.31 in.Hg (99kPa) barometric pressure 104˚F (40˚C) fuel inlet temperature 0.853 fuel specific gravity @ 60˚F (15.5˚C) Conversion factors: • Power: kW=hp X 0.746 • Fuel: 1 gal=7.1lb, 1L=0.85kg • Torque: Nm=lbft X 1.356 All values are from currently available data and are subject to change without notice. Variable rpm industrial applications Performance data Intermittent Data Continuous Data 160/118 1500 740 10,000 (3000) Contact MD 1500 Contact MD 10,000 (3000) - - 211(157) 1800 828 10,000 (3000) Contact MD 1800 Contact MD 10,000 (3000) - - Gen-set application 50Hz Rated Power – hp (kW) Rated Speed – rpm Rated Torque – lbft (Nm) Altitude capability – ft (m) Fuel consumption: 100% load with fan 75% load with fan 50% load with fan Gen-set application 60Hz Rated Power – hp (kW) Rated Speed – rpm Rated Torque – lbft (Nm) Altitude capability – ft (m) Fuel consumption: 100% load with fan 75% load with fan 50% load with fan www.mdpt.se Engine Speed rpm Cont. Limit Hp (kW) Intermittent Hp(kW) Int.torque Ftlbs BSFC (g/kWh) 1000 - 66(49) 468 247 1200 - 107(79) 630 238 1400 143(106) 143(106) 720 229 1600 172(128) 172(128) 756 216 1800 211(157) 211(157) 828 214 2000 235(175) 235(175) 828 209 2200 259(193) 259(193) 828 207 2400 282(210) 282(210) 828 208 2600 311(231) 311(231) 828 209 2800 329(245) 329(245) 828 212 3000 - 350(260) 828 217 3200 - 356(265) 810 237 3400 - 358(267) 765 242 47 Service - Support - Reliability MDPT, its services and products are highly targeted towards the commercial and military markets which demands market leading service and support programs. MDPT has an in-depth understanding of operational requirements in different regions of the globe and has adapted to meet and exceed the client demands. Marinediesel represented by MD Power Train MDPT c/o Marinediesel Sweden AB, Metallgatan 6, SE-262 72 Engelholm Ph. +46 (0)431-801 30 Fax +46 (0)431-126 38 [email protected] 48 www.mdpt.se www.mdpt.se