2.4GHz System Installation Guide
Transcription
2.4GHz System Installation Guide
Preparing For Your LXE 2.4GHz System Installation Copyright © October 2005 by LXE Inc. All Rights Reserved E-INS-24GHZSYS-A P.O Box 926000 Norcross, GA 30092-9200 (770) 447-4224 Customer Service 770-449-0154 Notices – Please Read Note to the Reader This document is intended to be informational only and is offered as a courtesy to purchasers of LXE 2.4GHz System products. RF Safety Notice Caution These devices are intended to transmit RF energy. For protection against RF exposure to humans and in accordance with FCC and Industry Canada rules, this transmitter should be installed such that a minimum separation distance of at least 20cm (7.8 in.) is maintained between the antenna and the general population. Most OEM product manufacturers include a product user guide with their devices. Use the information in this guide as an additional source of information to the OEM manufacturer's guide. LXE strongly urges you to heed the cautions and warnings contained within the manufacturer's user guides. LXE Inc. reserves the right to make improvements or changes in the products described in this document at any time without notice. While reasonable efforts have been made in the preparation of this document to assure its accuracy, LXE assumes no liability resulting from any errors or omissions in this document, or from the use of the information contained herein. Further, LXE Incorporated, reserves the right to revise this document and to make changes to it from time to time without any obligation to notify any person or organization of such revision or changes. Copyright: This document and it’s contents are copyrighted. All rights are reserved. This document may not, in whole or in part, be copied, photocopied, reproduced, translated or reduced to any electronic medium or machine-readable form without prior consent, in writing, from LXE Inc. Copyright © 2005 by LXE Inc. An EMS Technologies Company. 125 Technology Parkway, Norcross, GA 30092 U.S.A. (770) 447-4224 Trademarks: LXE® is a registered trademark of LXE Inc. All other brand or product names are trademarks or registered trademarks of their respective companies or organizations. When this guide is in PDF format: "Acrobat ® Reader Copyright © 1987-2005 Adobe Systems Incorporated. All rights reserved. Adobe, the Adobe logo, Acrobat, and the Acrobat logo are trademarks of Adobe Systems Incorporated." applies. LXE Equipment described in this guide: The reader is strongly encouraged to read the Appendix titled, “Regulatory Notices and Safety Information” included in LXE equipment user’s guides. Important safety cautions, warnings and regulatory information is contained in the Appendix in the Equipment-Specific user guide. LXE equipment user guides can be viewed on the LXE Manuals CD and on the LXE ServicePass website. Please contact your LXE Customer Relationship Manager for assistance. Table of Contents INTRODUCTION 1 About This Document............................................................................................... 1 Preparing Your Site .................................................................................................. 1 Related Reference and Analysis Guides................................................................. 2 SITE PREPARATION CHECKLISTS 3 Site Preparation ........................................................................................................ 3 Other Preparations ................................................................................................... 4 LXE Field Engineer’s Installation Tasks ................................................................. 5 TYPICAL 2.4GHZ SYSTEM 6 Network Requirements ............................................................................................. 6 Power Requirements ................................................................................................ 7 Local Area Network Requirements.......................................................................... 7 Network Design ........................................................................................................................7 Network Cable Routing ............................................................................................................7 Customer Supplied Networks ...................................................................................................7 Network Problems Validation ..................................................................................................8 Ethernet, Unshielded Twisted Pair (UTP) Specifications ........................................................8 Unshielded Twisted Pair (UTP), 10BaseT .............................................................................8 Ethernet, Fiber Optic Specifications.......................................................................................10 Ethernet, Fiber Optic ............................................................................................................10 MOUNTING APS 11 Mounting Board ...................................................................................................... 11 LXE Access Point ................................................................................................... 12 AC Power................................................................................................................................12 Data Cable (LAN)...................................................................................................................12 Antenna Cable ........................................................................................................................13 The Type 4 (NEMA) AP Enclosure .......................................................................................14 Data Cable (LAN)...................................................................................................................15 Antenna Cable ........................................................................................................................15 MOUNTING ANTENNAS 16 RF Safety Information............................................................................................. 16 Industrial Spire Antenna Mounting Detail............................................................. 16 E-INS-24GHZSYS-A Preparing For Your LXE 2.4GHz System Installation ii Table of Contents The 2.4 GHz Spire Omni Antenna .........................................................................................17 Antenna Mast..........................................................................................................................18 Roof Mounted Omni Antenna ................................................................................................19 Roof Mounted Directional Antenna .......................................................................................20 INSTALLING ANTENNA CABLE 21 Proper Care of Cable .............................................................................................. 21 Heliax Cable ...........................................................................................................................21 Heliax Cable Support..............................................................................................................21 Cable Ties ...............................................................................................................................21 Suspended Ceilings.................................................................................................................22 Routing Heliax Cable .............................................................................................. 22 Heliax Cable Ends ..................................................................................................................22 Cable Length...........................................................................................................................22 Fire Walls................................................................................................................................22 Building Codes .......................................................................................................................22 Heliax Cable Support..............................................................................................................22 Bending Heliax Cable.............................................................................................................23 APPENDIX A VERIFICATION OF READINESS 24 Introduction ............................................................................................................. 24 Verification of Readiness ....................................................................................... 24 LXE End User Responsibilities ..............................................................................................24 Important ..............................................................................................................................24 APPENDIX B MOBILE DEVICE VEHICLE MOUNTING 25 Introduction ............................................................................................................. 25 MX3 Vehicle Cradle Mount System ....................................................................... 26 MX5 Vehicle Cradle Mount System ....................................................................... 27 MX6 Vehicle Cradle Mount System ....................................................................... 28 VX5 Vehicle Cradle Mount System ........................................................................ 29 RAM Mount System...............................................................................................................29 VX5 U-Bracket Mount System ..............................................................................................30 VX6 Vehicle Cradle Mount System ........................................................................ 32 RAM Mount System...............................................................................................................32 VX6 U-Bracket Mount System ..............................................................................................33 VX6 and VX7 UPS Battery Pack Remote Mount ................................................... 35 VX7 Vehicle Cradle Mount System ........................................................................ 36 RAM Mount System...............................................................................................................36 VX7 U-Bracket Mount System ..............................................................................................37 Remote LXE Keyboard Bracket Assembly ........................................................... 39 Vehicle Mounted Cradle and Antenna Installation............................................... 40 General Instructions................................................................................................................40 Attaching the Cradle Mounting Bracket ..............................................................................40 Preparing For Your LXE 2.4GHz System Installation E-INS-24GHZSYS-A Table of Contents iii Drilling Holes .......................................................................................................................40 Securing the Mounting Bracket............................................................................................40 Vehicle Remote Antenna Mounting .......................................................................................41 Vehicle Mount Power Cable Wiring ......................................................................................42 Power source ........................................................................................................................42 General Guide ......................................................................................................................42 Power Connection Point ................................................................................................................ 42 Routing the Power Cable ............................................................................................................... 42 Additional Cautions ....................................................................................................................... 42 Suggested Connecting Points ...............................................................................................43 APPENDIX C MOBILE DEVICE VEHICLE POWER INSTALLATION 44 Introduction ............................................................................................................. 44 MX3 Vehicle Mounted Cradle ................................................................................. 45 MX3 Vehicle Cradle 10.8-16 VDC Direct Connection..........................................................45 MX3 Vehicle Cradle 24/60VDC Input Cable Connection .....................................................47 MX5 Vehicle Mounted Cradle ................................................................................. 49 MX5 Vehicle Mount Cradle 24V-72V Adapter .....................................................................49 Connecting 24V-72V Power Supply to Vehicle ..................................................................50 MX5 Vehicle Cradle 12V Bare Wire Adapter .......................................................................51 Connecting 12V Power Adapter to MX5 .............................................................................52 MX6 Vehicle Mount Cradle Installation ................................................................. 53 Vehicle 12-48VDC Direct Connection...................................................................................53 Vehicle Cradle 24-72VDC Input Cable Connection ..............................................................55 VX5 Vehicle Power Installation .............................................................................. 57 Vehicle 12-80VDC Power Connection ..................................................................................57 Connect Vehicle 12-80VDC Connection ...............................................................................58 Connect VX5 without a UPS Battery Pack ............................................................................59 Connect VX5 to a Integrated Mount UPS Battery Pack.........................................................60 Connect VX5 to a Remotely Mounted UPS Battery Pack .....................................................61 VX6 Vehicle Power Installation .............................................................................. 63 Vehicle 12-80VDC Power Connection ..................................................................................63 Connect Vehicle 12-80VDC Connection ...............................................................................64 Connect VX6 without a UPS Battery Pack ............................................................................65 Connect VX6 to a Integrated Mount UPS Battery Pack.........................................................66 Connect VX6 to a Remotely Mounted UPS Battery Pack .....................................................67 VX7 Vehicle Power Installation .............................................................................. 69 Vehicle 12-80VDC Power Connection ..................................................................................69 Connect Vehicle 12-80VDC Connection.............................................................................70 Connect VX7 without a UPS Battery Pack ..........................................................................71 Connect VX7 to an Integrated Mount UPS Battery Pack ....................................................72 Connect VX7 to a Remotely Mounted UPS Battery Pack ...................................................73 E-INS-24GHZSYS-A Preparing For Your LXE 2.4GHz System Installation iv Table of Contents Illustrations Figure 1 Typical System ......................................................................................................................................6 Figure 2 Power Options .......................................................................................................................................7 Figure 3 Typical UTP LAN .................................................................................................................................8 Figure 4 Typical Fiber Optic LAN.....................................................................................................................10 Figure 5 AP Mounting Locations.......................................................................................................................11 Figure 6 AP Mounting Bracket ..........................................................................................................................13 Figure 7 AP Type 4 Enclosure on Mounting Board...........................................................................................14 Figure 8 Type 4 Weatherproof AP Mounting Detail..........................................................................................15 Figure 9 Industrial Spire Antenna Mounting Detail...........................................................................................16 Figure 10 Industrial Spire Antennas Mounted Indoors ......................................................................................16 Figure 11 Mounting the 2.4 GHz Omni Antenna...............................................................................................17 Figure 12 Omni Antenna Mast Method .............................................................................................................18 Figure 13 Mounting the Omni Antenna to Exterior of the Building ..................................................................19 Figure 14 Mounting the Yagi Antenna to Exterior of the Building ...................................................................20 Figure 15 Bend Radius for Heliax Cable ...........................................................................................................21 Figure 16 Example of Improper Support for Heliax Cable................................................................................21 Figure 17 MX3 Vehicle Cradle Mounting Footprint .........................................................................................26 Figure 18 Assembled Vehicle Mount Cradle .....................................................................................................26 Figure 19 Mounting Plate Dimensions...............................................................................................................27 Figure 20 RAM Ball Mounting Device Example ..............................................................................................27 Figure 21 MX6 RAM Bracket - Mounting Dimensions (Not To Scale)............................................................28 Figure 22 MX6 Vehicle Mount Cradle with Tethered Scanner .........................................................................28 Figure 23 VX5 RAM Bracket - Mounting Dimensions (Not To Scale).............................................................29 Figure 24 Completed VX5 RAM Mount Assembly ..........................................................................................30 Figure 25 Suggested Mounting Positions...........................................................................................................30 Figure 26 VX5 Bracket - Mounting Dimensions (Not To Scale).......................................................................30 Figure 27 VX5 U-Bracket Completed Assembly...............................................................................................31 Figure 28 VX6 RAM Bracket - Mounting Dimensions on Vehicle (Not To Scale) ..........................................32 Figure 29 Completed VX6 RAM Mount Assembly ..........................................................................................32 Figure 30 Suggested Mounting Positions...........................................................................................................33 Figure 31 VX6 Bracket - Mounting Dimensions (Not To Scale).......................................................................33 Figure 32 VX6 in Vehicle Bracket.....................................................................................................................34 Figure 33 Remote UPS Battery Pack Mount......................................................................................................35 Figure 34 UPS Battery Pack Remote Mounting Dimensions ............................................................................35 Figure 35 VX7 RAM Bracket - Mounting Dimensions (Not To Scale).............................................................36 Figure 36 Completed VX7 RAM Mount Assembly ..........................................................................................36 Figure 37 Suggested Mounting Positions...........................................................................................................37 Figure 38 VX7 Bracket - Mounting Dimensions (Not To Scale).......................................................................37 Figure 39 VX7 in Vehicle Bracket.....................................................................................................................38 Figure 40 Remote Keyboard Bracket Assembly................................................................................................39 Figure 41 Remote Keyboard - Mounting Dimensions .......................................................................................39 Figure 42 Typical Remote Antenna Installation ................................................................................................41 Figure 43 Vehicle Mount Power Cable Wiring..................................................................................................43 Figure 44 Direct Vehicle Power Connection Cable (12 Ft.) ..............................................................................45 Figure 45 Connecting the Power Cable to the Vehicle ......................................................................................45 Figure 46 Vehicle Connection Wiring Color Codes ..........................................................................................46 Figure 47 Vehicle Power Supply, 24 - 72VDC (Fuse Not Shown)....................................................................47 Figure 48 Connecting the Power Supply to the Vehicle ....................................................................................47 Figure 49 Power Supply Footprint.....................................................................................................................47 Figure 50 Vehicle Connection Wiring Color Codes ..........................................................................................48 Figure 51 Vehicle 24V-72V Power Supply Adapter..........................................................................................49 Figure 52 Connecting Power Supply to Vehicle ................................................................................................49 Preparing For Your LXE 2.4GHz System Installation E-INS-24GHZSYS-A Table of Contents Figure 53 Figure 54 Figure 55 Figure 56 Figure 57 Figure 58 Figure 59 Figure 60 Figure 61 Figure 62 Figure 63 Figure 64 Figure 65 Figure 66 Figure 67 Figure 68 Figure 69 Figure 70 Figure 71 Figure 72 Figure 73 Figure 74 Figure 75 Figure 76 Figure 77 Figure 78 Figure 79 Figure 80 v Power Supply Footprint.....................................................................................................................49 Vehicle Connection Wiring Color Codes ..........................................................................................50 Vehicle 12V Bare Wire Adapter Kit (Cigarette Lighter Adapter Not Shown) ..................................51 Components .......................................................................................................................................51 12-48VDC Direct Vehicle Power Connection Cable (Fuse Not Shown) ..........................................53 Vehicle Connection Wiring Color Codes ..........................................................................................54 Vehicle Power Supply, 24 - 72VDC (Fuse Not Shown)....................................................................55 Connecting the Power Supply to the Vehicle ....................................................................................55 Power Supply Footprint.....................................................................................................................55 Vehicle Connection Wiring Color Codes ..........................................................................................56 Vehicle Power Connection Cable (Fuse Not Shown) ........................................................................57 Connecting the Power Cable to the Vehicle ......................................................................................57 Vehicle Connection Wiring Color Codes ..........................................................................................58 Direct Connection (No UPS Battery Pack)........................................................................................59 Integrated Mount UPS Battery Pack Connection ..............................................................................60 VX5 Remote Mount UPS Battery Pack Connection..........................................................................61 Vehicle Power Connection Cable (Fuse Not Shown) ........................................................................63 Connecting the Power Cable to the Vehicle ......................................................................................63 Vehicle Connection Wiring Color Codes ..........................................................................................64 Direct Connection (No UPS Battery Pack)........................................................................................65 Integrated Mount UPS Battery Pack Connection ..............................................................................66 Remote Mount UPS Battery Pack Connection ..................................................................................67 Vehicle Power Connection Cable (Fuse Not Shown) ........................................................................69 Connecting the Power Cable to the Vehicle ......................................................................................69 Vehicle Connection Wiring Color Codes ..........................................................................................70 Direct Connection (No UPS Battery Pack)........................................................................................71 Integrated Mount UPS Battery Pack Connection ..............................................................................72 Remote Mount UPS Battery Pack Connection ..................................................................................73 E-INS-24GHZSYS-A Preparing For Your LXE 2.4GHz System Installation vi Preparing For Your LXE 2.4GHz System Installation Table of Contents E-INS-24GHZSYS-A Introduction About This Document This document is a guide to assist you in the preparation of your site for the installation of your LXE 2.4GHz Wireless Data Communications System. If you have technical questions or need technical assistance with your site preparation, call LXE Technical Support at 770-449-0154. Preparing Your Site The preparations described here can be completed by your company or by LXE. If you want LXE to complete all or part of the site preparation, contact your LXE Customer Relationship Manager (CRM) for a price quote. See section titled “Site Preparation Checklists” for an overview. It is critical that these actions be completed prior to the arrival of LXE installation team. Failure to properly prepare your site may cause delays and could increase the cost of your LXE installation. If you determine that the installation cannot take place as scheduled, please notify your Customer Relationship Manager (CRM) at 770-447-4224 at least 12 working days prior to the scheduled arrival of the LXE installation team to avoid additional charges. As you install your LXE equipment, keep in mind three criteria: • • • safety, ease of use, and maintenance accessibility. Never sacrifice safety to benefit either ease of use or maintenance accessibility. Always follow standard mechanical and electrical procedures when performing your work. Portions of local building and electrical codes may apply to the installation of your LXE Wireless Data communications system. It is your company’s responsibility to comply with the applicable sections of your local codes. LXE does not recommend scheduling the installation until it is possible to test communications between the host computer and the LXE 2.4GHz devices. If the host computer and software are not ready, LXE will install and test the 2.4GHz system with the exception of the host interface, and the installation shall be considered complete. LXE will not assume any further on-site responsibility for this interface. Normal hardware and telephone support warranties will apply. E-INS-24GHZSYS-A Preparing For Your LXE 2.4GHz System Installation 2 Introduction Related Reference and Analysis Guides Facility Analysis Report (Site Specific) Pre-Installation Guide Mounting Access Points and NEMA Enclosures [from your CRM] NEMA Type 4 Enclosure Reference Guide Vehicle Mounting Bracket and Vehicle Power Installation Instructions [from your CRM] MX3 Cradle Reference Guide MX5 Cradle Reference Guide MX6 Cradle Reference Guide VX5 User’s Guide – English and German VX6 User’s Guide – English and German VX7 User’s Guide – English and German Vehicle Remote Mount Antenna Installation Instruction MX3 Multi-charger Plus User’s Guide MX5 Multi-charger User’s Guide MX6 Multi-charger User’s Guide Note; Shipping kits containing important setup documentation are included with most LXE product shipments. Keep shipping kits with the equipment until installation and functional verification is complete. [CRM – Customer Relationship Manager] Preparing For Your LXE 2.4GHz System Installation E-INS-24GHZSYS-A Site Preparation Checklists 3 Site Preparation Checklists Note: The preparations described here can be completed by your company or by LXE. If you want LXE to complete all or part of the site preparation, contact your CRM for a price quote. Site Preparation Access Point (AP) Locations. Using the Facility Analysis report supplied by LXE, locate the AP positions. AP Mounting Boards. Install the AP mounting boards (see “Mounting APs”). AC Power. Needed only for certain AP locations. See your Facility Analysis for details. Antenna Locations. Using the Facility Analysis report, locate the antenna positions. Mounting Antennas. Mount the antennas in the locations described in the Facility Analysis report (see “Mounting Antennas”). Antenna Cables. Pull the Heliax cables for the antennas in the most direct route (see the Facility Analysis report) from each AP mounting board to its associated antenna. The Heliax cable requires special handling (see “Installing Antenna Cable”). LXE will install and test connectors on the Heliax cable. If the antenna cables are pre-terminated (15 ft. or less), LXE will install them. LAN Installation. Pull the LAN (data) cable to each AP mounting board. The LAN must comply with IEEE Standard 802.3 for Ethernet. The cable used for the LAN must meet the appropriate standards. The standard for Cat. 5 UTP LAN Cable is TIA/EIA 568A/B. Mounting APs. Refer to the section titled “Mounting APs” for instructions. Vehicle Mounted Devices. If you have vehicle-mounted devices, attach the mounting brackets and connect the power cables to your forklifts and pallet jacks before LXE arrives (see “Vehicle Mounted Antenna Installation” and “Appendix B Mobile Device Vehicle Mounting” and “Appendix C Mobile Device Vehicle Power Installation”). LXE will place the mobile devices in the mounted brackets or cradles after the devices have been programmed. E-INS-24GHZSYS-A Preparing For Your LXE 2.4GHz System Installation 4 Site Preparation Checklists Other Preparations Phone Lines. If 56KB lines are being used to link parts of your LXE System, order the installation and certification of the necessary data lines. Charging Batteries. If you have handheld devices, place the batteries in their chargers and fully charge all batteries before LXE arrives. See “Related Reference and Analysis Guides.” Host Communications. Prepare the host computer so that it is ready to establish communications with the LXE Access Points and mobile devices. Personnel To Be Trained. At the time of installation, LXE will provide training for your daily users, supervisors, and those responsible for the LXE System. All those selected for training need to attend the first section of the training. Supervisors and IS personnel will stay longer for advanced training. Determine the people you would like to have trained. LXE will provide a study guide for each trainee. Training Area. Arrange for a place to conduct training. A quiet area with seating for everyone works best. If possible, locate the training within the RF coverage area so that the system can be demonstrated. Work Area. Designate an area in your facility with a work table and AC power that can be used by LXE personnel for staging and testing your mobile devices and other equipment. A storage space where equipment can be secured is also desirable. 12-Volt Battery. LXE personnel will need one (1) fully charged 12-volt vehicle battery to be used during the coverage check on a 2.4GHz system configuration and testing. It will be returned upon completion of the installation. Escorts and/or Security Badge. Please arrange for an escort and/or Security Badge, if required, for LXE personnel on site. Lift Vehicle. LXE personnel will need a safeman lift vehicle in order to reach antennas, APs, and other equipment more than five (5) feet above floor level. If your company policy will not allow LXE to operate the lift vehicle, please provide a qualified operator. Utility Cart. LXE personnel will need a four-wheeled cart to move equipment around the facility. If your site is large, a motorized cart can greatly speed up your installation. IP Addresses. Request IP addresses from your IT Department for the following network components for the LXE System. • • • • All LXE APs (including spares). Subnet Mask (if required for your network). Gateway address IP addresses for TELNET hosts serving LXE networked devices will be needed. Also, if LXE devices will be required to use a Name Server, supply the Default Domain Name and IP address. Security. The lead LXE Field Engineer will need temporary administrative access to your 2.4GHz network in order to configure all LXE 2.4GHz networked devices. Please ensure a temporary user name and password, for access to your wireless security system, is available upon the Field Engineer’s arrival. Preparing For Your LXE 2.4GHz System Installation E-INS-24GHZSYS-A Site Preparation Checklists 5 Inventory. The LXE Field Engineer will need all the equipment that has been sent to your site from LXE in preparation for the installation. Maintain the inventory of LXE equipment as it arrives and place it all in a centrally secure location prior to the LXE Field Engineer arriving at your site. LXE Field Engineer’s Installation Tasks Cable Termination. Terminate and attach all LXE engineered cables to the antenna(s) and the AP(s). The bracket on the thin cable (Antenna Pigtail) from the AP to Heliax cable must be secured. LXE Computers and APs. Configure and verify the proper operation of all devices. LXE Computers. Install customer specified network parameters in all LXE networked devices. Vehicle Mount Computers. Attach the LXE computers and cradles to the mounting brackets. These brackets were previously provided by LXE and installed by the Customer. Barcode Scanners. Set up and test all LXE provided tethered barcode scanners. Barcode scanners purchased from other vendors can be certified and tested by LXE; contact your CRM for a price quote. LXE System Test. Perform a working check-out of all system hardware to ensure that the RF system is fully operational and can communicate with the Host computer. LXE System RF Coverage. Re-certify the area of RF coverage per the Facility Analysis report. Training. Train customer designated personnel (daily users, supervisors and those responsible for the system) on the basic operational and diagnostic features of the LXE system. E-INS-24GHZSYS-A Preparing For Your LXE 2.4GHz System Installation 6 Typical 2.4GHz System Typical 2.4GHz System Switch with Inline Power SW Computer Room Cable Assembly Antenna UTP Access Point Cable Assembly Access Point Warehouse Figure 1 Typical System The above figure shows a typical LXE system with two APs. The local area network shown is Ethernet employing UTP. Network Requirements • All Access Points must be installed on the same network segment. There must be no router separating Access Points. Wireless Client devices will not roam from AP to AP across routers. • The wireless network must be isolated from the rest of the Facility’s network by a router. An Access Point performs like a bridge passing all traffic. Traffic that is unrelated to the RF network will compete for processor time in the Access Point thereby reducing RF throughput and reduce battery life in mobile devices. Preparing For Your LXE 2.4GHz System Installation E-INS-24GHZSYS-A Typical 2.4GHz System 7 Power Requirements There are three options for providing power to the Access Points (shown in the Figure below). In all three options, DC power is delivered to the AP through the Ethernet cable (Power Over Ethernet [POE]). Switch with Inline Power Switch (without inline power) Switch (without inline power) Inline Power Patch panel Power Injector AC Outlet Universal Power Supply Access Point Cat V Network Cable Figure 2 Power Options Local Area Network Requirements Network Design A Local Area Network (LAN) is required to connect the AP(s) to the Host Computer. A Wide Area Network (WAN) is required if the Host Computer is located at a distant location. All networks must meet the IEEE standards. The following is a guide for anyone installing a LAN to be used with a LXE Wireless Data System. Each type of LAN will be presented separately. A LAN can be exclusively one or a combination of the types listed below: • Ethernet, Unshielded Twisted Pair (10baseT) • Ethernet, Fiber Optic (10baseFL) Network Cable Routing If LXE designed your LAN, routing directions for your LAN cabling will be found in your LXE Facility Analysis. Customer Supplied Networks Networks installed by parties other than LXE must be fully tested to the LXE device connection point prior to the installation of the LXE System. E-INS-24GHZSYS-A Preparing For Your LXE 2.4GHz System Installation 8 Typical 2.4GHz System Network Problems Validation LXE can provide assistance in troubleshooting and correcting problems on networks designed and/or installed by parties other than LXE. This work is done on a time and material basis. Contact LXE Technical Support at 770-449-0154. Ethernet, Unshielded Twisted Pair (UTP) Specifications To Antennas To Antennas Access Point Access Point Switch with Inline Power Unshielded Twisted Pair Cable ANSI (TCP/IP) connection to Host Computer Figure 3 Typical UTP LAN Unshielded Twisted Pair (UTP), 10BaseT • Ethernet networks must comply with IEEE Standard 802.3. • UTP cable must have a twist rate in a range from 2 - 10 twists per foot. For the most reliable operation use Cat. 5 cable. • Characteristic impedance of the cable must be between 85 and 111 ohms. • UTP cable must be 22, 24 or 26 gauge wire. • The cable should be routed in a star topology (point-to-point) with a separate cable connecting each LXE device to a 10BaseT switch with inline power. No taps, branches or daisy chains are allowed. • The maximum length of a UTP run is 328 feet (100 meters). Repeaters can be used to connect up to three (3) segments before inter-repeater links are required. Cat. 5 cable is normally marked with footage. Subtracting the footage numbers on each end of the cable will give you the total length of the cable. • Make absolutely certain that the cable is routed to the correct location for each LXE device plus ten (10) extra feet margin for error. Preparing For Your LXE 2.4GHz System Installation E-INS-24GHZSYS-A Typical 2.4GHz System 9 • Hubs or repeaters must be capable of driving a usable signal at least 328 feet (100 meters) with 11.5 db of measurable attenuation in each 100M UTP cable segment. • UTP uses RJ45 type connectors. It is recommended that twisted pair cable with factory applied RJ45 connectors be used. The Cat. 5 UTP cable can be purchased in different lengths with the RJ45 connectors attached from most cable suppliers. • The RJ45 connectors must be wired following the AT&T 258A or TIA/EIA 568B pinout specification. Pair 1 Pair2 (Cat. 5) Pair 3 (Cat. 5) Pair 4 Pin 1 2 3 6 4 5 7 8 Signal Tx+ TxRx+ Rx- • The LXE device connects directly to the network via a RJ45 connector on the back of the unit. • The UTP cable must be wired so that the transmitter (Tx+) on one port communicates with the receiver (Rx+) on the other port. • The LXE device has a standard RJ45 port, pins 1 and 2 are the transmit lines and pins 3 and 6 are the receive lines. Most concentrator (HUB) ports are wired as crossover ports (check the hardware literature), pins 3 and 6 are the transmit lines and pins 1 and 2 are the receive lines. • When the hub (or repeater) has a crossover port, a standard cable (pin 1 to pin 1) can be used. If both ends of the link have standard ports, the cable must be wired as a crossover cable with pin 1 switched with pin 3 and pin 2 switched with pin 6 on one end of the cable only. E-INS-24GHZSYS-A Preparing For Your LXE 2.4GHz System Installation 10 Typical 2.4GHz System Ethernet, Fiber Optic Specifications To Antennas AC Universal Power Supply To Antennas Injector Access Point AC Media Converter (fiber to UTP) Injector Media Converter (fiber to UTP) Access Point Fiber Optic Cable Using "ST" Connectors (Min. 2 fibers, 4 fibers recommended) Universal Power Supply Fiber Optic Hub ANSI (TCP/IP) connection to Host Computer Figure 4 Typical Fiber Optic LAN Ethernet, Fiber Optic • Ethernet networks must comply with IEEE Standard 802.3. • The cable should be routed in a star topology (point-to-point) with a separate cable connecting each LXE device to a fiber optic multi-port hub or repeater. No taps, branches or daisy chains are allowed. • The maximum length of a fiber optic run is 3,280 feet (1000) meters. Repeaters can be used to connect up to three (3) segments before inter-repeater links are required. • Two fibers strands are required for operation, transmit and receive. LXE recommends using a fiber cable with four strands. • Make absolutely certain that the cable is routed to the correct location for each LXE device plus ten (10) extra feet margin for error. • A fiber optic media converter is required to connect the cable to each LXE device. Preparing For Your LXE 2.4GHz System Installation E-INS-24GHZSYS-A Mounting APs 11 Mounting APs LXE Access Points should be mounted on plywood mounting boards. The customer is responsible for obtaining and installing the mounting board, AC power (if required), data cable, and antenna cable for each AP. LXE will mount the AP(s) on the boards, or within the Type 4 NEMA enclosure (if used), after the AP(s) have been programmed and tested. Type 4 NEMA enclosures must be mounted by the customer. Mounting Board The AP should be mounted on ¾ inch plywood mounting boards measuring up to 30" x 40" or of sufficient size to mount any additional equipment i.e. duplex outlet, RJ45 disconnect, UPS. The board should be attached to a ceiling truss or support column using beam clamps, "U" bolts, or other secure methods (see figure titled “AP Mounting Locations” in the Facility Analysis). If the AP is to be wall mounted, it is suggested that a mounting board be attached to the wall to provide good support for the AP and its associated hardware. If you are uncertain as to the quality of your facility’s electric power (i.e. surges, spikes, lightning strikes, brown outs, noise, etc.), LXE recommends that you install an Uninterruptible Power Supply (UPS) with each switch with inline power. Select an UPS with approximately 250VA - 500VA capacities. AP Mounting Board Ceiling Truss Caution: Ambient temperatures at the location of the AP must not exceed 122 degrees F. Ceiling Truss AP Mounting Board Ceiling Support Column Figure 5 AP Mounting Locations E-INS-24GHZSYS-A Preparing For Your LXE 2.4GHz System Installation 12 Mounting APs LXE Access Point To Antennas Heliax Cable N Type Connectors Data Cable Stress Relief Antenna “Pigtail" Optional Termination Box for Data Cable A large (5x5) black on white number to match the AP location in the Facility Analysis Report Pigtail Mounting Bracket screwed to board to support pigtail. 40 In. Option for Local primary antenna: Pigtail Mounting. LXE will install this to the local antenna. 3 Indoor Antenna Mounting Bracket 30 In. Not to Scale Figure 4 AP on Mounting Board The above figure shows the preferred layout for mounting the AP and its associated hardware on the mounting board. (See figure titled “AP Mounting Bracket.”) AC Power DC Power to the AP is supplied through the CAT 5 Ethernet Data cable. If the location of an AP is more than 300 meters from the switch with inline DC power (or power injector), and you have to make a fiber optic link, you will need a 120 VAC receptacle on the mounting board. The AC load is less than 1 amp at 115 volts. The circuit should be on a dedicated/isolated electrical circuit having it’s own breaker. The breaker should be marked “LXE, DO NOT TURN OFF”. The use of an Uninterruptable Power Supply (UPS) is recommended. Data Cable (LAN) Pull the data cable to the mounting board and secure it with cable ties leaving five feet of spare cable. All data cables must have connectors attached and be tested all the way from point of origin to the AP connection. It is possible to terminate the data cable in a junction box mounted next to the AP (see figure titled “AP on Mounting Board”). A short jumper cable is then needed between the junction box and the AP. Preparing For Your LXE 2.4GHz System Installation E-INS-24GHZSYS-A Mounting APs 13 Antenna Cable The antenna cable (Heliax cable) should be pulled from the antenna to the AP mounting board (see figure titled “AP on Mounting Board”) and secured with cable ties leaving two feet of spare cable. LXE will terminate the Heliax cable and install a short adapter cable (pigtail) between the AP and the Heliax cable. Note: The following information is copyrighted by Cisco Systems Inc., and located in the “Cisco Aironet 1200 Series Access Point Hardware Installation Guide” – available on the Cisco Systems website www.cisco.com (DocID OL-2155-02). Please refer to this document for updates and further information. It is available for viewing online and for downloading in PDF format from the Cisco Systems website. The access point ships with a detachable mounting bracket and the necessary mounting hardware. Because it is detachable, you can use the mounting bracket as a template to mark the positions of the mounting holes for your installation. You then install the mounting bracket and attach the access point when you are ready. Refer to the following Figure to locate the various mounting holes for the method you intend to use. Figure 6 AP Mounting Bracket 1 2 3 4 E-INS-24GHZSYS-A Access point mount Cable tie points Ceiling mount holes Access point mounts 5 6 7 8 Locking detent Wall cable access Suspended ceiling cable access Security hasp Preparing For Your LXE 2.4GHz System Installation 14 Mounting APs To Antennas Heliax Cable N Type Connectors NEMA Enclosure Antenna “Pigtail" Water Tight Connectors 40 In. Optional Termination Box for Data Cable A large (5x5) black on white number to match the AP location in the Facility Analysis Report AP Mounting Holes AC 3 Data Cable Stress Relief 30 In. Not to Scale Figure 7 AP Type 4 Enclosure on Mounting Board Note: Enclosure must be mounted such that water-tight connectors face down towards the ground. The Type 4 (NEMA) AP Enclosure The above figure shows the preferred layout for mounting the AP enclosure and its’ associated hardware on the mounting board. The Type 4 weatherproof enclosure protects the AP from harsh environments. The customer should attach this AP enclosure to the mounting board using four ¼ inch machine bolts through the mounting flanges at the top and bottom of the enclosure. If you are mounting the enclosure to a concrete surface, use anchors of sufficient size to accommodate a ¼ inch machine bolt or lag screw. Note: Any modifications to the AP enclosure will void all warranties. This includes drilling or punching new holes in the AP enclosure. Preparing For Your LXE 2.4GHz System Installation E-INS-24GHZSYS-A Mounting APs 15 Data Cable (LAN) Pull the data cable to the mounting board and secure it with cable ties leaving five feet of spare cable. All data cables must have connectors attached and be tested all the way from point of origin to the AP connection. Note: The data cable must be passed through the watertight fitting in the wall of the AP enclosure before attaching the cable’s connector. It is possible to terminate the data cable in a junction box mounted next to the AP. A short jumper cable is then needed between the junction box and the AP. Antenna Cable Heliax cable, when used, should be pulled from the antenna to the AP mounting board and secured with cable ties leaving two feet of spare cable. LXE will terminate the Heliax cable. Pre-made antenna cable will be installed by the LXE Field Engineer. 11.0 In. 23.5 In. Appearance 2005 and later Appearance Before 2005 Figure 8 Type 4 Weatherproof AP Mounting Detail E-INS-24GHZSYS-A Preparing For Your LXE 2.4GHz System Installation 16 Mounting Antennas Mounting Antennas RF Safety Information RF Safety Notice Caution This device is intended to transmit RF energy. For protection against RF exposure to humans and in accordance with FCC and Industry Canada rules, this transmitter should be installed such that a minimum separation distance of at least 20cm (7.8 in.) is maintained between the antenna and the general population. Industrial Spire Antenna Mounting Detail 3.312" Screw Mounting Hole Use a #8 screw (4 required) 3.312" Hose Clamp Mounting Hole for attaching to Mast Radome attaches to these studs. Figure 9 Industrial Spire Antenna Mounting Detail Figure 10 Industrial Spire Antennas Mounted Indoors Preparing For Your LXE 2.4GHz System Installation E-INS-24GHZSYS-A Mounting Antennas 17 Ceiling Truss Support Column Preferred Mounting Antennas Not for Mounting in Air Handling Spaces Ceiling Truss Support Column Antennas Figure 11 Mounting the 2.4 GHz Omni Antenna Note: The recommended mounting orientation of the NEMA enclosure is with the external connections at the bottom of the enclosure. This puts the door hinge on the right hand side and the labels are right side up. This also gives the most protection against rain entering the enclosure through the connector openings. The 2.4 GHz Spire Omni Antenna The antenna weighs approximately two pounds, is 13 1/2 inches long, and has a short coax cable (30 inches long with a RTNC type connector). Mounting straps are included which may be used to fasten the antenna directly to a mast. The antenna is mounted with the Radome below the ceiling structure of the building as illustrated in this figure. E-INS-24GHZSYS-A Preparing For Your LXE 2.4GHz System Installation 18 Mounting Antennas Support Column Cable Assembly Antenna Mast Antennas Not for Mounting in Air Handling Spaces Figure 12 Omni Antenna Mast Method Antenna Mast If the Facility Analysis Report specifies an antenna mast, use this method of mounting the antenna. Fasten a 1 and 1/2 inch pipe mast to the ceiling truss. Secure the mast to the ceiling structure by any mechanically sound method (welded, bolted, or beam clamps). Then fasten the antenna to the mast using the supplied brackets. Preparing For Your LXE 2.4GHz System Installation E-INS-24GHZSYS-A Mounting Antennas 19 Antenna Mounted to Roof of Building Antenna Mounted to Side of Building Antenna Spire Antenna 5 Ft. PVC Pipe 5 Ft. Grounding Wires Cable Assembly Facility Grounding System Figure 13 Mounting the Omni Antenna to Exterior of the Building Roof Mounted Omni Antenna The above figure shows two methods for mounting the Omni antennas to the outside of a building. Always attach the antennas to the top of a mast in an upright position. The mast is 5 feet high, unless otherwise specified in the Facility Analysis report. All outdoor antennas should have a Lightning Arrestor in line with the Heliax cable. The ground wires must connect to and be an integral part of the facility grounding system. E-INS-24GHZSYS-A Preparing For Your LXE 2.4GHz System Installation 20 Mounting Antennas Yagi Antenna Mounted to Roof Yagi Antenna Mounted to Side of Building Yagi Antenna 5 Ft. Grounding Wires 5 Ft. Cable Assembly Facility Grounding System Figure 14 Mounting the Yagi Antenna to Exterior of the Building Roof Mounted Directional Antenna The above figure shows two methods for mounting the Yagi antenna to the outside of a building. Always attach the antenna to the top of a mast facing the direction indicated in the Facility Analysis Report. The mast is 5 feet high, unless otherwise specified in the Facility Analysis report. All outdoor antennas should have a Lightning Arrestor in line with the Heliax cable. The ground wires must connect to and be an integral part of the facility grounding system. Preparing For Your LXE 2.4GHz System Installation E-INS-24GHZSYS-A Installing Antenna Cable 21 Installing Antenna Cable Proper Care of Cable Bend Radius Coil 1 Ft. 1 Ft. Figure 15 Bend Radius for Heliax Cable Heliax Cable Heliax cable must be handled with special care. This cable should be handled much like soft copper tubing. The cable is shipped coiled and should be uncoiled slowly and carefully. Never allow the cable to bend sharply. Sharp bends will change the transmission characteristics of the cable resulting in reduced power being delivered to the antenna. The cable can appear to be undamaged after a kink has been removed, however, the cable’s performance will still be altered. All damaged cable must be replaced. The bend radius for Heliax cable should not be less than one foot. Heliax Cable Support Cable Support (too tight) Cable Support (attached correctly) Figure 16 Example of Improper Support for Heliax Cable Cable ties or other means must support the Heliax cable. The external circumference of the cable must not be distorted by the support device as illustrated in the above figure. Cable Ties Attach cable ties to the building structure such as steel supporting members and ceiling trusses. In the strictest sense, any part of the building that is permanent (not removable) can be used for cable support. The cable should not be supported by tying to conduit or other pipes unless there is absolutely no other support available. Never use hot water, steam, or sprinkler system pipes for support. E-INS-24GHZSYS-A Preparing For Your LXE 2.4GHz System Installation 22 Installing Antenna Cable Suspended Ceilings Cable run above suspended ceilings should be supported so that it does not rest directly on the suspended ceiling tiles. Routing Heliax Cable The Heliax cable is subject to electrical interference. Never route Heliax cable within 5 feet of high current electrical lines or power cabinets. Heliax cable running in parallel with normal electrical wiring should be at least 12 inches from the electrical wiring. Route the cable so that it is either out of sight or out of reach of curious personnel. Heliax Cable Ends The Heliax cable must be pulled all the way to the exact location, plus 2 feet, as described in the Facility Analysis report. The RF coverage will be affected if cable destinations are not correct. There should be no other excess cable in the cable run. Cable Length To prevent unnecessary loss of RF power, the Heliax cable should be run in the most direct route possible with the minimum amount of cable used. If the cable lengths specified by LXE are exceeded, RF coverage may be affected and/or there might not be enough cable to complete the total installation. If cable installers must deviate from LXE routing instructions, please consult with the LXE Technical Specialist for Facility Analysis at 770 447-4224, ext. 6649. Fire Walls Fire walls can’t be treated the same as other walls when running cable through the wall. The hole must be sealed with “firestop” after drilling whether the cable is installed at this time or later. Do not leave open holes in the fire wall. All contractors are responsible for sealing the holes they use even those that were drilled by others. The rule is “The last one through the hole seals the hole.” Any unsealed holes that are discovered should be reported to the facility’s management Building Codes Your local building or electrical code may require that the cable be enclosed in metal conduit. If the cable must be re-pulled in conduit after the LXE Field Engineer has terminated it, one of the terminating connectors must be removed then reinstalled after the cable is pulled through the conduit. When the connector is reinstalled, check it for correctness using an Ohmmeter BEFORE CONNECTING IT TO THE LXE EQUIPMENT. Heliax Cable Support If the cable will not be enclosed in conduit, it should be supported at least every three feet by cable straps, clamps or similar means. Always ensure that the external circumference of the cable is not distorted in any way by the clamping device (see figure titled “Example of Improper Support for Heliax Cable”). Preparing For Your LXE 2.4GHz System Installation E-INS-24GHZSYS-A Installing Antenna Cable 23 Bending Heliax Cable Sharp turns are not permitted when using Heliax cable. The minimum bend-radius for 1/2 inch Heliax cable is 12 inches. Support all cables at least every three feet by clamps, cable straps or similar means. Always extend the cable 1 to 2 feet past the connecting point when putting the cable in place. E-INS-24GHZSYS-A Preparing For Your LXE 2.4GHz System Installation 24 Appendix A Verification of Readiness Appendix A Verification of Readiness Introduction Before the Verification of Readiness can be performed, the following documents must be completed: • Facility Analysis Report (generated by LXE) • Pre-Installation Guide (provided by LXE) The Verification of Readiness, among other tasks, certifies the facility as qualifying for the LXE Coverage and Interference Warranty: “LXE warrants, for a period of one year from the date LXE performs a Facility Analysis that, from any location within the wireless coverage area, your properly functioning wireless computers will be capable of bi-directional communications with an RFU or AP. This warranty is valid provided your LXE system is configured as specified in the Facility Analysis Report, and System Certification and Testing has been done by an LXE Field Engineer, and no changes have been made to your facility since the Facility Analysis. If your LXE system is covered by ServicePass or you have a PMI on an annual basis, this warranty will be extended as long as you continue these services.” The following is a general representation of the communication sent to the customer by LXE as soon as a site system installation has been scheduled. It is very important that when the Verification of Readiness document is received by the customer, it is completed and returned to LXE twelve (12) days prior to site configuration and testing date. The document can be filled out electronically (online) and then emailed or printed and faxed. The CRM can be contacted at 770-447-4224 if there are any problems or questions about the Verification of Readiness document. Verification of Readiness LXE End User Responsibilities Important At the time of the system configuration and testing by an LXE-certified Field Engineer, the facility must be at least 65% stocked to receive full warranty. The LXE Field Engineer will check RF coverage and will either certify the facility as qualifying for the LXE Coverage and Interference Warranty or will make further recommendations to the Customer so that the facility qualifies for the full warranty. Should the LXE Field Engineer determine that additional backbone equipment is required to obtain full RF coverage, the Customer is responsible for purchasing this additional equipment and installing any additional electrical lines, network connections or other cabling that are needed. If a return trip is required to complete the system configuration and testing for the additional backbone, the Customer will be responsible for paying for the return trip. Preparing For Your LXE 2.4GHz System Installation E-INS-24GHZSYS-A Appendix B Mobile Device Vehicle Mounting 25 Appendix B Mobile Device Vehicle Mounting Introduction Information in this appendix is drawn from the latest versions of the specific equipment’s reference guides. Each bracket, keyboard and cradle should be mounted in an area in the vehicle where it: • • • • Does not obstruct the driver's vision or safe vehicle operation. Will be protected from rain or inclement weather. Will be protected from extremely high concentrations of dust or wind-blown debris. Can be easily accessed by a user seated in the driver's seat. And finally, do not mount the mobile device in the vehicle where it might subject the driver to injury during an emergency stop. Several types of mounting systems are provided for LXE vehicle mounted mobile devices and cradles: • • RAM mount systems with an optional integrated keyboard bracket U-Bracket systems with: - Optional integrated keyboard mounting bracket - Provision for integrated UPS battery mount - Available without U-Bracket for vehicles previously equipped with an LXE vehicle mounted computer • • Remote mounts for keyboards Remote mounts for a UPS battery pack Before installation begins, verify you have the applicable vehicle mounting bracket assembly components necessary for your mount type and mobile device. This information is located in the Reference Material lis that follows. Follow the instruction enclosed with the mounting brackets for each mobile device and cradle. If there are no mounting instructions enclosed with the brackets, please refer to the following guides: Mobile Device Reference Material MX3 MX3 Cradle Reference Guide MX5 MX5 Cradle Reference Guide MX6 MX6 Cradle Reference Guide VX5 VX5 User’s Guide VX6 VX6 User’s Guide VX7 VX7 User’s Guide VEHCDLSAFETYMX3WW Safety Critical Instructions, MX3 Cradle [shipping insert] VEHSFTYVX567 Safety Critical Instructions, VX5 VX6 VX7 [shipping insert] E-INS-24GHZSYS-A Preparing For Your LXE 2.4GHz System Installation 26 Appendix B Mobile Device Vehicle Mounting MX3 Vehicle Cradle Mount System Refer to the “MX3 Cradle Reference Guide” for complete vehicle installation instruction. Mounting Dimensions Measurements are not to scale. Figure 17 MX3 Vehicle Cradle Mounting Footprint Assembled Vehicle Mount Cradle Front Side Figure 18 Assembled Vehicle Mount Cradle Preparing For Your LXE 2.4GHz System Installation E-INS-24GHZSYS-A Appendix B Mobile Device Vehicle Mounting 27 MX5 Vehicle Cradle Mount System Refer to the “MX5 Cradle Reference Guide” for complete vehicle installation instruction. Vehicle Cradle Back Plate Measurements are NOT to scale Figure 19 Mounting Plate Dimensions Ram 107B 1.5” Ball for mounting to Cradle Back Bracket Figure 20 RAM Ball Mounting Device Example E-INS-24GHZSYS-A Preparing For Your LXE 2.4GHz System Installation 28 Appendix B Mobile Device Vehicle Mounting MX6 Vehicle Cradle Mount System Refer to the “MX6 Cradle Reference Guide” for complete vehicle installation instruction. Mounting Dimensions Note: Drill and tap holes for 1/4 bolts. 60º 60º 3.69" / 93.73 mm 2.75" / 69.85 mm 120º 120º Figure 21 MX6 RAM Bracket - Mounting Dimensions (Not To Scale) Figure 22 MX6 Vehicle Mount Cradle with Tethered Scanner Preparing For Your LXE 2.4GHz System Installation E-INS-24GHZSYS-A Appendix B Mobile Device Vehicle Mounting 29 VX5 Vehicle Cradle Mount System RAM Mount System Refer to the “VX5 User’s Guide” for complete vehicle installation instruction. Mounting Dimensions Note: Drill and tap holes for 1/4 bolts. 60º 60º 3.69" / 93.73 mm 2.75" / 69.85 mm 120º 120º Figure 23 VX5 RAM Bracket - Mounting Dimensions (Not To Scale) RAM Mount E-INS-24GHZSYS-A RAM Mount with Integrated Keyboard Mount Preparing For Your LXE 2.4GHz System Installation 30 Appendix B Mobile Device Vehicle Mounting Figure 24 Completed VX5 RAM Mount Assembly VX5 U-Bracket Mount System Refer to the “VX5 User’s Guide” for complete vehicle installation instruction. Mounting Positions Figure 25 Suggested Mounting Positions The viewing angle can be adjusted through a wide range to provide the best viewing angle. Mounting Dimensions 1. 14.40 in / 359.2 mm 1 2. 12.10 in / 307.3 mm 3. 6.05 in / 153.6 mm 2 3 4 4. 1.02 in / 25.9 mm 5. 3.38 in / 85.85 mm 5 6. Vehicle Mount Footprint 9 8 6 7 7. 0.406 in / 10.312 mm 8. 0.88 in / 22.3 mm 9. 1.25 in / 31.75 mm Figure 26 VX5 Bracket - Mounting Dimensions (Not To Scale) Preparing For Your LXE 2.4GHz System Installation E-INS-24GHZSYS-A Appendix B Mobile Device Vehicle Mounting Vehicle Mount Bracket 31 Bracket with Integrated Keyboard Mount Figure 27 VX5 U-Bracket Completed Assembly E-INS-24GHZSYS-A Preparing For Your LXE 2.4GHz System Installation 32 Appendix B Mobile Device Vehicle Mounting VX6 Vehicle Cradle Mount System RAM Mount System Refer to the “VX6 User’s Guide” for complete vehicle installation instruction. Mounting Dimensions Note: Drill and tap holes for 1/4 bolts. 60º 60º 3.69" / 93.73 mm 2.75" / 69.85 mm 120º 120º Figure 28 VX6 RAM Bracket - Mounting Dimensions on Vehicle (Not To Scale) Figure 29 Completed VX6 RAM Mount Assembly Preparing For Your LXE 2.4GHz System Installation E-INS-24GHZSYS-A Appendix B Mobile Device Vehicle Mounting 33 VX6 U-Bracket Mount System Refer to the “VX6 User’s Guide” for complete vehicle installation instruction. Mounting Positions Figure 30 Suggested Mounting Positions The viewing angle can be adjusted through a wide range to provide the best viewing angle. Mounting Dimensions 1. 14.40 in / 359.2 mm 1 2. 12.10 in / 307.3 mm 3. 6.05 in / 153.6 mm 2 3 4 4. 1.02 in / 25.9 mm 5. 3.38 in / 85.85 mm 5 6. Vehicle Mount Footprint 9 8 6 7 7. 0.406 in / 10.312 mm 8. 0.88 in / 22.3 mm 9. 1.25 in / 31.75 mm Figure 31 VX6 Bracket - Mounting Dimensions (Not To Scale) E-INS-24GHZSYS-A Preparing For Your LXE 2.4GHz System Installation 34 Appendix B Mobile Device Vehicle Mounting Figure 32 VX6 in Vehicle Bracket Preparing For Your LXE 2.4GHz System Installation E-INS-24GHZSYS-A Appendix B Mobile Device Vehicle Mounting 35 VX6 and VX7 UPS Battery Pack Remote Mount Refer to the “VX6 User’s Guide” and “VX7 User’s Guide” for device-specific vehicle installation instruction. The optional UPS battery pack must be mounted remotely when using the RAM mount system or a U-bracket designed for a previous model LXE computer. The remote mount can also be used with the VX6 and VX7 U-bracket assembly if it is not convenient to mount the UPS battery pack to the U-bracket. A six foot extension cable is available to connect the UPS battery pack to the mobile device. Figure 33 Remote UPS Battery Pack Mount UPS Battery Pack Remote Mounting Dimensions 6 5 4 2 3 1 1 11.00” / 279.40mm 2 10.23” / 259.80mm 3 0.38” / 9.65mm 4 1.39” / 35.31mm 5 3.04” / 77.22mm 6 0.30” / 7.62mm Figure 34 UPS Battery Pack Remote Mounting Dimensions E-INS-24GHZSYS-A Preparing For Your LXE 2.4GHz System Installation 36 Appendix B Mobile Device Vehicle Mounting VX7 Vehicle Cradle Mount System RAM Mount System Refer to the “VX7 User’s Guide” for complete vehicle installation instruction. Mounting Dimensions Note: Drill and tap holes for 1/4 bolts. 60º 60º 3.69" / 93.73 mm 2.75" / 69.85 mm 120º 120º Figure 35 VX7 RAM Bracket - Mounting Dimensions (Not To Scale) RAM Mount RAM Mount with Integrated Keyboard Mount Figure 36 Completed VX7 RAM Mount Assembly Preparing For Your LXE 2.4GHz System Installation E-INS-24GHZSYS-A Appendix B Mobile Device Vehicle Mounting 37 VX7 U-Bracket Mount System Refer to the “VX7 User’s Guide” for complete vehicle installation instruction. Mounting Positions Figure 37 Suggested Mounting Positions Mounting Dimensions 1. 14.40 in / 359.2 mm 1 2. 12.10 in / 307.3 mm 3. 6.05 in / 153.6 mm 2 3 4 4. 1.02 in / 25.9 mm 5. 3.38 in / 85.85 mm 5 6. Vehicle Mount Footprint 9 8 6 7 7. 0.406 in / 10.312 mm 8. 0.88 in / 22.3 mm 9. 1.25 in / 31.75 mm Figure 38 VX7 Bracket - Mounting Dimensions (Not To Scale) E-INS-24GHZSYS-A Preparing For Your LXE 2.4GHz System Installation 38 Appendix B Mobile Device Vehicle Mounting Vehicle Mount Bracket Bracket with Integrated Keyboard Mount Figure 39 VX7 in Vehicle Bracket Preparing For Your LXE 2.4GHz System Installation E-INS-24GHZSYS-A Appendix B Mobile Device Vehicle Mounting 39 Remote LXE Keyboard Bracket Assembly Refer to the “VX7 User’s Guide” for complete keyboard installation instruction. 1. Keyboard Cable 2. LXE Keyboard 3. Bracket 4. Mounting Surface 5. Mounting Hardware (not shown): Screws, 8-32x5/8 (4 each) for use with the 95-key keyboard Screws, 10-32x5/8 (4 each) for use with the 60-key keyboard Figure 40 Remote Keyboard Bracket Assembly Remote Keyboard Mounting Dimensions 1 1. 6.2 inch / 157 mm 2. 4.0 inch / 101.6 mm 5 2 3. 0.3 inch / 7.6 mm 4. 4.0 inch / 101.6 mm 5. 2.3 inch / 57.2 mm 4 3 Figure 41 Remote Keyboard - Mounting Dimensions The overall space required for the keyboards are: • • E-INS-24GHZSYS-A LXE 95-key keyboard: 5.75” (146.05mm) x 13.40” (340.40mm) LXE 60-key keyboard: 4.40” (111.50mm) x 11.90” (302.00mm) Preparing For Your LXE 2.4GHz System Installation 40 Appendix B Mobile Device Vehicle Mounting Vehicle Mounted Cradle and Antenna Installation General Instructions The instructions below are valid for all computers. Carefully select the mounting location of the computer with the following in mind: • Do not mount the computer in the vehicle where it may obscure the field of vision required for safe operation of the vehicle. • Do not mount the computer in the vehicle where it may interfere with the driver's access to any of the vehicle's operating controls. • Do not mount the computer in the vehicle where it might subject the driver to injury during an emergency stop. • Do mount the computer in the vehicle for ease of use and good visibility of the computer display. • The antenna must not be mounted within 6 inches of any metal portion of the vehicle. Attaching the Cradle Mounting Bracket The cradle’s mounting brackets must be mounted securely to the framework of the vehicle (not to any customer-fabricated extensions of the framework). If the computer brackets are not mounted to the vehicle itself, excessive vibration may occur. LXE is not responsible for damage to the computer resulting from excessive vibration due to improper mounting. See “Appendix B Mobile Device Vehicle Mounting”. Drilling Holes Check behind/below the metal panel before drilling holes. The drilling operation can cause damage to electrical wiring, fuel/oil/hydraulic lines or other vehicle components that may be hidden behind the drilling site. Securing the Mounting Bracket When the holes are properly drilled, the cradle’s bracket may be bolted to the vehicle. Place a lock-washer under each nut. The computer will be secured in the cradle after the LXE Field Engineer tests the computers and installs the customer defined parameters in the computer. Preparing For Your LXE 2.4GHz System Installation E-INS-24GHZSYS-A Appendix B Mobile Device Vehicle Mounting 41 Vehicle Remote Antenna Mounting 1. Attach and secure the mounting plate to the highest point on the safety cage, following these precautions: • The plate must be mounted so the antenna is not damaged while the vehicle or any of its parts are moving. • The mounting plate must be parallel to the floor. • If the computer requires two antennas, they must be mounted at least 12 inches (304.8mm) apart. 2. Attach the female connector of the coaxial cable to the antenna connector on the vehicle mounted computer. 3. Insert the male connector on the coaxial cable though the hole in the mounting plate. 4. Secure the connector to the mounting plate with the washer and hex nut. 5. Use cable ties to secure the coaxial cable to the vehicle as necessary. Make sure the cable is routed so it is not damaged by any moving parts of the vehicle. 6. Attach the antenna to the male connector on the end of the coaxial cable. The antenna must be mounted in a vertical position. 7. If the computer is using dual antennas (diversity option), repeat steps for second antenna. Note Please refer to the equipment-specific reference guide for the mobile device to ensure the radio card is properly configured to use antenna diversity. 1 3 2 4 5 1 Antenna 2 Mounting Plate 3 Vehicle Safety Cage 4 Coaxial Cable 5 Vehicle Mounted Cradle Securing Mobile Device Figure 42 Typical Remote Antenna Installation RF Safety Notice (Specifically for Mobile Equipment with attached internal or external antennas) Caution This device is intended to transmit RF energy. For protection against RF exposure to humans and in accordance with FCC and Industry Canada rules, this transmitter should be installed such that a minimum separation distance of at least 20cm (7.8 in.) is maintained between the antenna and the general population. E-INS-24GHZSYS-A Preparing For Your LXE 2.4GHz System Installation 42 Appendix B Mobile Device Vehicle Mounting Vehicle Mount Power Cable Wiring Attach the computer’s mounting bracket to the vehicle before routing the computer’s electrical cable. This enables you to better judge the length of cable required. Power source LXE computers require a continuous source of relatively noise-free DC power. If this requirement is not satisfied, data in the computer may be lost. To maintain North American Safety Approval the power cord must be connected to a fused circuit on the vehicle. The fused circuit must use a 5 Amp (maximum) slow blow fuse. If the connection is made directly to the battery, the 5 Amp fuse should be placed within 5 inches of the battery positive (+) computer. Warning: Once you connect the power cable to the vehicle battery, the possibility of shock exists from the exposed plug until connected to the computer. General Guide It is beyond the scope of this document to recommend specific connection points for all possible types of vehicles; however, the following general rules are provided for your guidance. See “Appendix C Mobile Device Vehicle Power Installation”. Power Connection Point While observing the fuse requirements specified above, connect the power cable as close as possible to the actual battery terminals of the vehicle. IMPORTANT: Power connection should never be made at any point after the ignition switch of the vehicle. Routing the Power Cable Route the cable the shortest way possible. The input cable from the connection to the battery is rated for a maximum temperature of 60°C / 140°F. When routing this cable it should be protected from physical damage and from surfaces that might exceed this temperature. Additional Cautions Do not expose the cable to chemicals or oil that may cause the wiring insulation to deteriorate. If the vehicle is equipped with a panel containing Silicon Controller Rectifiers (SCR's) for vehicle operation, do not route the power cable in close proximity to the panel. Preparing For Your LXE 2.4GHz System Installation E-INS-24GHZSYS-A Appendix B Mobile Device Vehicle Mounting 43 LXE Vehicle Mounted Cradle or Mobile Device + In-Line Fuse, 5A Chassis Ground Ignition Switch Vehicle Battery Crimp a ring terminal with both wires and connect to a convenient terminal post for making the connection to the negative side of the battery. Figure 43 Vehicle Mount Power Cable Wiring Suggested Connecting Points The ignition switch is an easily accessible connection point for the + side of the battery. The LXE computer must always be connected to DC power whether the ignition switch is on or not. The computer should not be connected through the switch. If possible, crimp the Ring Terminal with both wires. E-INS-24GHZSYS-A Preparing For Your LXE 2.4GHz System Installation 44 Appendix C Mobile Device Vehicle Power Installation Appendix C Mobile Device Vehicle Power Installation Introduction Information in this appendix is drawn from the latest versions of the specific equipment’s reference guides. It is very important that the vehicle power installation instructions be followed for the specific device that is to be wired. Each mobile device is unique as far as power requirements, wiring, grounding requirements, internal circuitry and fuse placements. Caution: For proper and safe installation, the input power cable must be connected to a fused circuit on the vehicle. This fused circuit requires a 5 Amp maximum time delay (slow blow) high interrupting rating fuse. If the supply connection is made directly to the battery, the fuse should be installed in the positive lead within 5 inches of the battery positive (+) terminal. For installation by trained service personnel only. Warning: Risk of ignition or explosion. Explosive gas mixture may be vented from battery. Work only in well ventilated area. Avoid creating arcs and sparks at battery terminals. Warning: Do not install metal safety straps to keep the computer from falling if the isolators fail. Only non-conducting straps must be used. Follow the instruction sheets enclosed with each mobile device and cradle. If there are no instruction packets enclosed with the devices, please refer to the following guides on the LXE Manuals CD and the LXE ServicePass website: Mobile Device Reference Material MX3 MX3 Cradle Reference Guide MX5 MX5 Cradle Reference Guide MX6 MX6 Cradle Reference Guide VX5 VX5 User’s Guide VX6 VX6 User’s Guide VX7 VX7 User’s Guide Preparing For Your LXE 2.4GHz System Installation E-INS-24GHZSYS-A Appendix C Mobile Device Vehicle Power Installation 45 MX3 Vehicle Mounted Cradle Refer to the “MX3 Cradle Reference Guide” for devicespecific vehicle installation instruction. MX3 Vehicle Cradle 10.8-16 VDC Direct Connection Figure 44 Direct Vehicle Power Connection Cable (12 Ft.) Figure 45 Connecting the Power Cable to the Vehicle Note: Correct electrical polarity is required for safe and proper installation. Connecting the cable to the vehicle cradle with the polarity reversed will cause the vehicle cradle fuse to be blown. See the following table for wire color-coding specifics. 1. The MX3 must be turned off. 2. While observing the fuse requirements specified above, connect the power cable as close as possible to the actual battery terminals of the vehicle. When available, always connect to unswitched terminals in vehicle fuse panel, after providing proper fusing. ATTENTION: 3. For uninterrupted power, electrical supply connections should not be made at any point after the ignition switch of the vehicle. Route the cable the shortest way possible. The input cable from the connection to the battery is rated for a maximum temperature of 90°C (194°F). When routing this cable it should be protected from physical damage and from surfaces that might exceed this temperature. Do not expose the cable to chemicals or oil that may cause the wiring insulation to deteriorate. Note: If the vehicle is equipped with a panel containing Silicon Controller Rectifiers (SCR's), avoid routing the power cable in close proximity to these devices. Always route the cable so that it does not interfere with safe operation and maintenance of E-INS-24GHZSYS-A Preparing For Your LXE 2.4GHz System Installation 46 Appendix C Mobile Device Vehicle Power Installation the vehicle. Use proper electrical and mechanical fastening means for terminating the cable. Properly sized "crimp" type electrical terminals are an accepted method of termination. Please select electrical connectors sized for use with 18AWG (1mm2) conductors. Wiring color codes for LXE supplied DC input power cabling: Vehicle Supply +10.8 - 16VDC Return Vehicle Chassis (DC +) (DC -) (GND) Wire Color Red with White Stripe Red with Black Stripe Green Figure 46 Vehicle Connection Wiring Color Codes Note: LXE’s MX3 accepts a wide DC input voltage range. Do not connect the cradle input power cable to the MX3 or any other LXE device or damage to that device may occur. 4. Provide mechanical support for the cable by securing it to the vehicle structure at approximately one foot intervals, taking care not to over tighten and pinch conductors or penetrate outer cable jacket. 5. Insert the power cable into the power jack on the vehicle cradle. 6. To relieve possible strain on the cradle power connector, provide mechanical support for the power cable by securing it to the vchicle structure or mounting bracket no more than six inches from the cradle power connector, taking care not to over tighten and pinch conductors or penetrate the outer cable jacket. Ensure that there is some slack in the cable between the connector and mechanical support to prevent pressure from being applied to the power connector. 7. The vehicle cradle is ready for use. Preparing For Your LXE 2.4GHz System Installation E-INS-24GHZSYS-A Appendix C Mobile Device Vehicle Power Installation 47 MX3 Vehicle Cradle 24/60VDC Input Cable Connection Caution For proper and safe installation, the input power cable must be connected to a fused circuit on the vehicle. This fused circuit requires a 5 Amp maximum time delay (slow blow) fuse. If the supply connection is made directly to the battery, the fuse should be installed in the positive lead within 5 inches of the battery positive (+) terminal. 1. Power Switch 2. Power On Indicator 3. Output to Vehicle Cradle 4. Input from Vehicle Battery Figure 47 Vehicle Power Supply, 24 - 72VDC (Fuse Not Shown) Figure 48 Connecting the Power Supply to the Vehicle Power Supply Dimensions Length 9.25” Height 2.5” Width 4.7” DIAGRAM IS NOT TO SCALE Figure 49 Power Supply Footprint 1. If the mobile device is in the cradle, it can be either On or Off during this process. 2. While observing the fuse requirements specified above, connect the power cable as close as possible to the actual battery terminals of the vehicle. E-INS-24GHZSYS-A Preparing For Your LXE 2.4GHz System Installation 48 Appendix C Mobile Device Vehicle Power Installation 3. When available, always connect to unswitched terminals in the vehicle fuse panel, after profiding proper fusing. IMPORTANT: For uninterrupted power, electrical supply connections should not be made at any point after the ignition switch of the vehicle. 4. Route the cable the shortest way possible. The input cable from the connection to the battery is rated for a maximum temperature of 60°C (140°F). When routing this cable it should be protected from physical damage and from surfaces which might exceed this temperature. Additionally do not expose the cable to chemicals or oil that may cause the wiring insulation to deteriorate. If the vehicle is equipped with a panel containing Silicon Controlled Rectifiers (SCR's), avoid routing the power cable in close proximity to these devices. Always route the cable so that it does not interfere with the driver's safe operation and maintenance of the vehicle. Use proper electrical and mechanical fastening means for terminating the cable. Properly sized "crimp" type electrical terminals are an accepted method of termination. Wiring color codes for LXE supplied DC input power cabling: Vehicle Supply +24-60VDC (DC +) Return (DC -) Vehicle Chassis (GND) Wire Color Brown or White Blue or Black Green Figure 50 Vehicle Connection Wiring Color Codes Note: The input power cord for the DC-DC Power Supply uses white, black and green wires. Some LXE products have DC input power cords with brown, blue and green wires. The previous table shows the correct electrical connection for either type of cable. 5. When available, always connect to unswitched terminals in the vehicle fuse panel, after profiding proper fusing. 6. Provide mechanical support for the cable by securing it to the vehicle structure at approximately one foot intervals, taking care not to overtighten and pinch conductors or penetrate outer cable jacket. 7. Connect the Power Supply to the cradle by aligning the keyed water tight connector pins to the power connector; push down on the keyed water tight connector and twist it to fasten securely. 8. Turn the Power Supply on. The ON LED on the Power Supply illuminates when it is receiving power from the vehicle. 9. The Cradle Status LED illuminates green. The mobile device CHGR LED illuminates. Preparing For Your LXE 2.4GHz System Installation E-INS-24GHZSYS-A Appendix C Mobile Device Vehicle Power Installation 49 MX5 Vehicle Mounted Cradle Refer to the “MX5 Cradle Reference Guide” for devicespecific vehicle installation instruction. MX5 Vehicle Mount Cradle 24V-72V Adapter Part Number: 9000A316PS24V72VMX5 1. Power Switch 2. Power On Indicator 3. Output to Vehicle Cradle 4. Input from Vehicle Battery Figure 51 Vehicle 24V-72V Power Supply Adapter Figure 52 Connecting Power Supply to Vehicle Power Supply Dimensions Length 9.25” Height 2.5” Width 4.7” DIAGRAM IS NOT TO SCALE Figure 53 Power Supply Footprint E-INS-24GHZSYS-A Preparing For Your LXE 2.4GHz System Installation 50 Appendix C Mobile Device Vehicle Power Installation Connecting 24V-72V Power Supply to Vehicle 1. If the mobile device is in the storage cradle, it can be either On or Off during this process. 2. Turn the Power Supply toggle switch to the Off position. 3. Connect the power cable as close as possible to the actual battery terminals of the vehicle. When available, always connect to unswitched terminals in the vehicle fuse panel, after providing proper fusing. 4. Important: For uninterrupted power, electrical supply connections should not be made at any point after the ignition switch of the vehicle. 1. Route the cable the shortest way possible. The input cable from the connection to the battery is rated for a maximum temperature of 60°C (140°F). When routing this cable it should be protected from physical damage and from surfaces which might exceed this temperature. Additionally do not expose the cable to chemicals or oil that may cause the wiring insulation to deteriorate. Note: If the vehicle is equipped with a panel containing Silicon Controller Rectifiers (SCR's), avoid routing the power cable in close proximity to these devices. Always route the cable so that it does not interfere with the user's safe operation and maintenance of the vehicle. Use proper electrical and mechanical fastening means for terminating the cable. Properly sized "crimp" type electrical terminals are an accepted method of termination. Wiring color codes for LXE supplied DC input power cabling: Vehicle Supply +12VDC (DC +) Return (DC -) Vehicle Chassis (GND) Wire Color Red / Black Red / White Green Figure 54 Vehicle Connection Wiring Color Codes 2. Provide mechanical support for the cable by securing it to the vehicle structure at approximately one foot intervals, taking care not to overtighten and pinch conductors or penetrate outer cable jacket. Preparing For Your LXE 2.4GHz System Installation E-INS-24GHZSYS-A Appendix C Mobile Device Vehicle Power Installation 51 MX5 Vehicle Cradle 12V Bare Wire Adapter Part Number: MX5A306PS12V Note: The DC Adapter uses a snap in connector for connection between the output cable and the adapter body. To assure a proper and reliable connection, be sure that when connecting the output cable connectors to the adapter body that the connector audibly snaps into place. This will prevent the connector from sliding out of it’s jack. Figure 55 Vehicle 12V Bare Wire Adapter Kit (Cigarette Lighter Adapter Not Shown) MX5 Cable Bare Wire Cable Black Lead (Negative) White Lead (Positive) Inline Fuse Brick and Mounting Bracket Figure 56 Components Mounting hardware and tools are not supplied by LXE. E-INS-24GHZSYS-A Preparing For Your LXE 2.4GHz System Installation 52 Appendix C Mobile Device Vehicle Power Installation Connecting 12V Power Adapter to MX5 Note: If the vehicle is equipped with a panel containing Silicon Controller Rectifiers (SCR's), avoid routing the power cable in close proximity to these devices. If the mobile device is in the storage cradle, it can be either On or Off during this process. • Connect the power cable as close as possible to the actual battery terminals of the vehicle. When available, always connect to unswitched terminals in the vehicle fuse panel, after providing proper fusing. • Important: For uninterrupted power, electrical supply connections should not be made at any point after the ignition switch of the vehicle. • Route the cable the shortest way possible. The input cable from the connection to the battery is rated for a maximum temperature of 60°C (140°F). When routing this cable it should be protected from physical damage and from surfaces which might exceed this temperature. Additionally do not expose the cable to chemicals or oil that may cause the wiring insulation to deteriorate. • Always route the cable so that it does not interfere with the user's safe operation and maintenance of the vehicle. Use proper electrical and mechanical fastening means for terminating the cable. Properly sized "crimp" type electrical terminals are an accepted method of termination. • Provide mechanical support for the cable by securing it to the vehicle structure at approximately one foot intervals, taking care not to overtighten and pinch conductors or penetrate outer cable jacket. • Connect the direct connect input cable from the vehicle battery to the DC to DC Adapter by inserting the barrel end into the appropriate opening next to the Power LED until an audible click is heard. • The Power LED on the DC to DC Adapter illuminates when it is receiving power from the vehicle battery. Preparing For Your LXE 2.4GHz System Installation E-INS-24GHZSYS-A Appendix C Mobile Device Vehicle Power Installation 53 MX6 Vehicle Mount Cradle Installation Refer to the “MX6 Cradle Reference Guide” for devicespecific vehicle installation instruction. Vehicle 12-48VDC Direct Connection 12-48V Vehicle Cradle Power Cable, Bare Wire, 6ft MX6A386PWRCBL6FT To be installed on NEGATIVE and FLOATING GROUND VEHICLES ONLY. For proper and safe installation, the input power cable must be connected to a fused circuit on the vehicle. This fused circuit requires a 3 Amp maximum time delay (slow blow) high interrupting rating fuse or 4 Amp standard. If the supply connection is made directly to the battery, the fuse should be installed in the positive lead within 5 inches of the battery positive (+) terminal. For installation by trained service personnel only. Caution: Warning: Risk of ignition or explosion. Explosive gas mixture may be vented from vehicle battery. Work only in well ventilated area. Avoid creating arcs and sparks at battery terminals. 1- To Vehicle Battery 2- To Vehicle Mounted Cradle 3- Red (DC+) 4- Black (DC-) 5- 12 – 48 VDC Figure 57 12-48VDC Direct Vehicle Power Connection Cable (Fuse Not Shown) Note: Correct electrical polarity is required for safe and proper installation. Connecting the cable to the computer with the polarity reversed will cause the computer’s fuse to be blown. See the following figure titled "Vehicle Connection Wiring Color Codes" for additional wire color-coding specifics. How To: Connect Vehicle 12-48VDC Direct Connection 1. The MX6 must be turned off. 2. While observing the fuse requirements specified above, connect the power cable as close as possible to the actual battery terminals of the vehicle. When available, always connect to unswitched terminals in vehicle fuse panel, after providing proper fusing. E-INS-24GHZSYS-A Preparing For Your LXE 2.4GHz System Installation 54 Appendix C Mobile Device Vehicle Power Installation ATTENTION: 3. For uninterrupted power, electrical supply connections should not be made at any point after the ignition switch of the vehicle. Route the cable the shortest way possible. The input cable from the connection to the battery is rated for a maximum temperature of 90°C (194°F). When routing this cable it should be protected from physical damage and from surfaces that might exceed this temperature. Do not expose the cable to chemicals or oil that may cause the wiring insulation to deteriorate. Note: If the vehicle is equipped with a panel containing Silicon Controller Rectifiers (SCR's), avoid routing the power cable in close proximity to these devices. Always route the cable so that it does not interfere with safe operation and maintenance of the vehicle. Use proper electrical and mechanical fastening means for terminating the cable. Properly sized "crimp" type electrical terminals are an accepted method of termination. Please select electrical connectors sized for use with 18AWG (1mm2) conductors. Wiring color codes for LXE supplied DC input power cabling: Vehicle Supply Wire Color +12 - 48VDC (DC +) Red Return (DC -) Black Figure 58 Vehicle Connection Wiring Color Codes Note: LXE’s MX6 accepts a wide DC input voltage range. Do not connect the cradle input power cable to the MX6 or any other LXE device or damage to that device may occur. 4. Provide mechanical support for the cable by securing it to the vehicle structure at approximately one foot intervals, taking care not to over tighten and pinch conductors or penetrate outer cable jacket. 5. Insert the power cable into the power jack on the vehicle cradle. 6. To relieve possible strain on the cradle power connector, provide mechanical support for the power cable by securing it to the vchicle structure or mounting bracket no more than six inches from the cradle power connector, taking care not to over tighten and pinch conductors or penetrate the outer cable jacket. Ensure that there is some slack in the cable between the connector and mechanical support to prevent pressure from being applied to the power connector. 7. The vehicle cradle is ready for use. Preparing For Your LXE 2.4GHz System Installation E-INS-24GHZSYS-A Appendix C Mobile Device Vehicle Power Installation 55 Vehicle Cradle 24-72VDC Input Cable Connection 24-72V Vehicle Cradle Power Supply Output 12VDC 9000A316PS24V72VMX6 Caution For proper and safe installation, the input power cable must be connected to a fused circuit on the vehicle. This fused circuit requires a 5 Amp maximum time delay (slow blow) fuse. If the supply connection is made directly to the battery, the fuse should be installed in the positive lead within 5 inches of the battery positive (+) terminal. 5. Power Switch 6. Power On Indicator 7. Output to Vehicle Cradle 8. Input from Vehicle Battery Figure 59 Vehicle Power Supply, 24 - 72VDC (Fuse Not Shown) Figure 60 Connecting the Power Supply to the Vehicle Power Supply Dimensions Length 9.25” Height 2.5” Width 4.7” DIAGRAM IS NOT TO SCALE Figure 61 Power Supply Footprint E-INS-24GHZSYS-A Preparing For Your LXE 2.4GHz System Installation 56 Appendix C Mobile Device Vehicle Power Installation 1. If the mobile device is in the cradle, it can be either On or Off during this process. 2. Turn the Power Supply toggle switch to the Off position. 3. While observing the fuse requirements specified above, connect the power cable as close as possible to the actual battery terminals of the vehicle. When available, always connect to unswitched terminals in the vehicle fuse panel, after providing proper fusing. IMPORTANT: For uninterrupted power, electrical supply connections should not be made at any point after the ignition switch of the vehicle. 4. Route the cable the shortest way possible. The input cable from the connection to the battery is rated for a maximum temperature of 60°C (140°F). When routing this cable it should be protected from physical damage and from surfaces which might exceed this temperature. Additionally do not expose the cable to chemicals or oil that may cause the wiring insulation to deteriorate. Note: If the vehicle is equipped with a panel containing Silicon Controlled Rectifiers (SCR's), avoid routing the power cable in close proximity to these devices. Always route the cable so that it does not interfere with the operator's safe operation and maintenance of the vehicle. Use proper electrical and mechanical fastening means for terminating the cable. Properly sized "crimp" type electrical terminals are an accepted method of termination. Wiring color codes for LXE supplied DC input power cabling: Vehicle Supply Wire Color +24-72VDC (DC +) Brown or White Return (DC -) Blue or Black Vehicle Chassis (GND) Green Figure 62 Vehicle Connection Wiring Color Codes Note: The input power cord for the DC-DC Power Supply uses white, black and green wires. Some LXE products have DC input power cords with brown, blue and green wires. The previous table shows the correct electrical connection for either type of cable. 5. Provide mechanical support for the cable by securing it to the vehicle structure at approximately one foot intervals, taking care not to overtighten and pinch conductors or penetrate outer cable jacket. 6. Connect the Power Supply to the cradle by aligning the keyed water tight connector pins to the power connector; push down on the keyed water tight connector and twist it to fasten securely. 7. Turn the Power Supply on. The ON LED on the Power Supply illuminates when it is receiving power from the vehicle. 8. The Cradle Status LED illuminates green. 9. The mobile device CHGR LED illuminates. Preparing For Your LXE 2.4GHz System Installation E-INS-24GHZSYS-A Appendix C Mobile Device Vehicle Power Installation 57 VX5 Vehicle Power Installation Refer to the “VX5 User’s Guide” for device-specific vehicle installation instruction. Vehicle 12-80VDC Power Connection For proper and safe installation, the input power cable must be connected to a fused circuit on the vehicle. This fused circuit requires a 10 Amp maximum time delay (slow blow) high interrupting rating fuse. If the supply connection is made directly to the battery, the fuse should be installed in the positive lead within 5 inches of the battery positive (+) terminal. Caution: ! For installation by trained service personnel only. Caution: ! Risk of ignition or explosion. Explosive gas mixture may be vented from battery. Work only in well ventilated area. Avoid creating arcs and sparks at battery terminals. Warning: ! 1. To Vehicle Battery 1 GND + - 2 2. To Vehicle Mounted Device or UPS Battery Pack 3. Green (GND) 3 4. White (DC+) 6 4 5. Black (DC-) 5 6. 12 – 80 VDC Figure 63 Vehicle Power Connection Cable (Fuse Not Shown) 1 2 3 6 7 4 8 5 1. 2. 3. 4. 5. 6. 7. 8. Vehicle Electrical System 10 Amp Slow Blow Fuse DC + DC Vehicle Chassis White Black Green Figure 64 Connecting the Power Cable to the Vehicle Note: Correct electrical polarity is required for safe and proper installation. Connecting the cable to the VX5 with the polarity reversed will cause the VX5’s fuse to be blown. See the E-INS-24GHZSYS-A Preparing For Your LXE 2.4GHz System Installation 58 Appendix C Mobile Device Vehicle Power Installation following figure titled “Vehicle Connection Wiring Color Codes” for additional wire color-coding specifics. Connect Vehicle 12-80VDC Connection 1. The VX5 must be turned off and the power cable must be UNPLUGGED from the VX5. 2. While observing the fuse requirements specified above, connect the power cable as close as possible to the actual battery terminals of the vehicle. When available, always connect to unswitched terminals in vehicle fuse panel, after providing proper fusing. ATTENTION: 3. For uninterrupted power, electrical supply connections should not be made at any point after the ignition switch of the vehicle. Route the power cable the shortest way possible. The cable is rated for a maximum temperature of 105°C (221°F). When routing this cable it should be protected from physical damage and from surfaces that might exceed this temperature. Do not expose the cable to chemicals or oil that may cause the wiring insulation to deteriorate. Note: If the vehicle is equipped with a panel containing Silicon Controller Rectifiers (SCR’s), avoid routing the power cable in close proximity to these devices. Always route the cable so that it does not interfere with safe operation and maintenance of the vehicle. Use proper electrical and mechanical fastening means for terminating the cable. Properly sized “crimp” type electrical terminals are an accepted method of termination. Please select electrical connectors sized for use with 18AWG (1mm2) conductors. Wiring color codes for LXE supplied DC input power cabling: Vehicle Supply Wire Color +12 - 80VDC (DC +) White Return (DC -) Black Vehicle Chassis GND Green Figure 65 Vehicle Connection Wiring Color Codes 4. Provide mechanical support for the cable by securing it to the vehicle structure at approximately one foot intervals, taking care not to over tighten and pinch conductors or penetrate outer cable jacket. Preparing For Your LXE 2.4GHz System Installation E-INS-24GHZSYS-A Appendix C Mobile Device Vehicle Power Installation 59 Connect VX5 without a UPS Battery Pack A) Vehicle Battery C B) Vehicle Power Connection Cable C) VX5 Power Connector GND + - B A Figure 66 Direct Connection (No UPS Battery Pack) 1. Connect the power cable to the VX5 by aligning the water-tight connector pins to the power connector; push down on the water-tight connector and twist it to fasten securely. 2. Turn the VX5 on. E-INS-24GHZSYS-A Preparing For Your LXE 2.4GHz System Installation 60 Appendix C Mobile Device Vehicle Power Installation Connect VX5 to a Integrated Mount UPS Battery Pack A) Vehicle Battery B) Vehicle Power Connection Cable D C) UPS Battery Pack C D) VX5 Power Connector GND + - B A Figure 67 Integrated Mount UPS Battery Pack Connection 1. Connect the power cable to the UPS battery pack by aligning the water-tight connector pins to the input connector (marked “From Vehicle”); push down on the water-tight connector and twist it to fasten securely. 2. Connect the output cable (marked “To Computer”) from the UPS battery pack to the VX5 by aligning the water-tight connector to the power connector; push down on the water-tight connector and twist it to fasten securely. 3. Turn the VX5 on. Preparing For Your LXE 2.4GHz System Installation E-INS-24GHZSYS-A Appendix C Mobile Device Vehicle Power Installation 61 Connect VX5 to a Remotely Mounted UPS Battery Pack E A) Vehicle Battery B) Vehicle Power Connection Cable C) UPS Battery Pack D D) Extension Cable E) VX5 Power Connector GND C + - A B Figure 68 VX5 Remote Mount UPS Battery Pack Connection 1. Connect the power cable to the UPS battery pack by aligning the water-tight connector pins to the input connector (marked “From Vehicle”); push down on the water-tight connector and twist it to fasten securely. 2. Connect the output cable (marked “To Computer”) from the UPS battery pack to the extension cable by aligning the water-tight connector to the input end of the extension cable; push down on the water-tight connector and twist it to fasten securely. 3. Route the extension cable the shortest way possible. The cable is rated for a maximum temperature of 105°C (221°F). When routing this cable it should be protected from physical damage and from surfaces that might exceed this temperature. Do not expose the cable to chemicals or oil that may cause the wiring insulation to deteriorate. Always route the cable so that it does not interfere with safe operation and maintenance of the vehicle. Note: If the vehicle is equipped with a panel containing Silicon Controller Rectifiers (SCR’s), avoid routing the power cable in close proximity to these devices. 4. E-INS-24GHZSYS-A Provide mechanical support for the cable by securing it to the vehicle structure at approximately one foot intervals, taking care not to over tighten and pinch conductors Preparing For Your LXE 2.4GHz System Installation 62 Appendix C Mobile Device Vehicle Power Installation or penetrate outer cable jacket. 5. Connect the output end of the extension cable to the VX5 by aligning the water-tight connector to the power connector; push down on the water-tight connector and twist it to fasten securely. 6. Turn the VX5 on. Preparing For Your LXE 2.4GHz System Installation E-INS-24GHZSYS-A Appendix C Mobile Device Vehicle Power Installation 63 VX6 Vehicle Power Installation Vehicle 12-80VDC Power Connection Caution: ! Caution: For proper and safe installation, the input power cable must be connected to a fused circuit on the vehicle. This fused circuit requires a 10 Amp maximum time delay (slow blow) high interrupting rating fuse. If the supply connection is made directly to the battery, the fuse should be installed in the positive lead within 5 inches of the battery positive (+) terminal. For installation by trained service personnel only. ! Warning: ! Note: Risk of ignition or explosion. Explosive gas mixture may be vented from battery. Work only in well ventilated area. Avoid creating arcs and sparks at battery terminals. Please see “Power Adapter Cable” later in this section for information on adapting a VX1, VX2 or VX4 DC power supply to the VX6. 1. To Vehicle Battery 1 GND + - 2 2. To Vehicle Mounted Device or UPS Battery Pack 3. Green (GND) 3 6 4 4. White (DC+) 5. Black (DC-) 5 6. 12 – 80 VDC Figure 69 Vehicle Power Connection Cable (Fuse Not Shown) 1. Vehicle Electrical System 1 2. 10 Amp Slow Blow Fuse DC + 6 DC 7 Vehicle Chassis 8 White Black Green Figure 70 Connecting the Power Cable to the Vehicle 2 3 4 5 3. 4. 5. 6. 7. 8. Note: Correct electrical polarity is required for safe and proper installation. Connecting the cable to the VX6 with the polarity reversed will cause the VX6’s fuse to be blown. See the following figure titled “Vehicle Connection Wiring Color Codes” for additional wire color-coding specifics. E-INS-24GHZSYS-A Preparing For Your LXE 2.4GHz System Installation 64 Appendix C Mobile Device Vehicle Power Installation Connect Vehicle 12-80VDC Connection 1. The VX6 must be turned off and the power cable must be UNPLUGGED from the VX6. 2. While observing the fuse requirements specified above, connect the power cable as close as possible to the actual battery terminals of the vehicle. When available, always connect to unswitched terminals in vehicle fuse panel, after providing proper fusing. ATTENTION: 3. For uninterrupted power, electrical supply connections should not be made at any point after the ignition switch of the vehicle. Route the power cable the shortest way possible. The cable is rated for a maximum temperature of 105°C (221°F). When routing this cable it should be protected from physical damage and from surfaces that might exceed this temperature. Do not expose the cable to chemicals or oil that may cause the wiring insulation to deteriorate. Note: If the vehicle is equipped with a panel containing Silicon Controller Rectifiers (SCR’s), avoid routing the power cable in close proximity to these devices. Always route the cable so that it does not interfere with safe operation and maintenance of the vehicle. Use proper electrical and mechanical fastening means for terminating the cable. Properly sized “crimp” type electrical terminals are an accepted method of termination. Please select electrical connectors sized for use with 18AWG (1mm2) conductors. Wiring color codes for LXE supplied DC input power cabling: Vehicle Supply Wire Color +12 - 80VDC (DC +) White Return (DC -) Black Vehicle Chassis GND Green Figure 71 Vehicle Connection Wiring Color Codes 4. Provide mechanical support for the cable by securing it to the vehicle structure at approximately one foot intervals, taking care not to over tighten and pinch conductors or penetrate outer cable jacket. 5. Refer to the following sections to complete the power connection to the VX6. Preparing For Your LXE 2.4GHz System Installation E-INS-24GHZSYS-A Appendix C Mobile Device Vehicle Power Installation 65 Connect VX6 without a UPS Battery Pack GND + - B A C Figure 72 Direct Connection (No UPS Battery Pack) A Vehicle Battery B Vehicle Power Connection Cable C VX6 Computer 1. Connect the power cable to the vehicle’s electrical system as described in “Connect Vehicle 12-80VDC Connection”. 2. Connect the power cable to the VX6 by aligning the water-tight connector pins to the power connector on the bottom of the VX6; push down on the water-tight connector and twist it to fasten securely. 3. Turn the VX6 on. E-INS-24GHZSYS-A Preparing For Your LXE 2.4GHz System Installation 66 Appendix C Mobile Device Vehicle Power Installation Connect VX6 to a Integrated Mount UPS Battery Pack D GND + - B C A Figure 73 Integrated Mount UPS Battery Pack Connection A Vehicle Battery B Vehicle Power Connection Cable C UPS Battery Pack D VX6 Computer 1. Connect the power cable to the vehicle’s electrical system as described in “Connect Vehicle 12-80VDC Connection”. 2. Connect the power cable to the UPS battery pack by aligning the water-tight connector pins to the input connector (labeled “From Vehicle”); push down on the water-tight connector and twist it to fasten securely. 3. Connect the output cable (labeled “To Computer”) from the UPS battery pack to the power connector on the bottom of the VX6 by aligning the water-tight connector to the power connector; push down on the water-tight connector and twist it to fasten securely. 4. Turn the VX6 on. Preparing For Your LXE 2.4GHz System Installation E-INS-24GHZSYS-A Appendix C Mobile Device Vehicle Power Installation 67 Connect VX6 to a Remotely Mounted UPS Battery Pack D E GND + - B A C Figure 74 Remote Mount UPS Battery Pack Connection A Vehicle Battery B Vehicle Power Connection Cable C UPS Battery Pack D Extension Cable E VX6 Computer 1. Connect the power cable to the vehicle’s electrical system as described in “Connect Vehicle 12-80VDC Connection”. 2. Connect the power cable to the UPS battery pack by aligning the water-tight connector pins to the input connector (labeled “From Vehicle”); push down on the water-tight connector and twist it to fasten securely. 3. Connect the output cable (labeled “To Computer”) from the UPS battery pack to the extension cable by aligning the water-tight connector to the input end of the extension cable; push down on the water-tight connector and twist it to fasten securely. 4. Route the extension cable the shortest way possible. The cable is rated for a maximum temperature of 105°C (221°F). When routing this cable it should be protected from physical damage and from surfaces that might exceed this temperature. Do not expose the cable to chemicals or oil that may cause the wiring insulation to deteriorate. Always route the cable so that it does not interfere with safe operation and maintenance of the vehicle. Note: If the vehicle is equipped with a panel containing Silicon Controller Rectifiers E-INS-24GHZSYS-A Preparing For Your LXE 2.4GHz System Installation 68 Appendix C Mobile Device Vehicle Power Installation (SCR’s), avoid routing the power cable in close proximity to these devices. 5. Provide mechanical support for the cable by securing it to the vehicle structure at approximately one foot intervals, taking care not to over tighten and pinch conductors or penetrate outer cable jacket. 6. Connect the output end of the extension cable to the power connector on the bottom of the VX6 by aligning the water-tight connector to the power connector; push down on the water-tight connector and twist it to fasten securely. 7. Turn the VX6 on. Preparing For Your LXE 2.4GHz System Installation E-INS-24GHZSYS-A Appendix C Mobile Device Vehicle Power Installation 69 VX7 Vehicle Power Installation Vehicle 12-80VDC Power Connection Caution: ! Caution: For proper and safe installation, the input power cable must be connected to a fused circuit on the vehicle. This fused circuit requires a 10 Amp maximum time delay (slow blow) high interrupting rating fuse. If the supply connection is made directly to the battery, the fuse should be installed in the positive lead within 5 inches of the battery positive (+) terminal. For installation by trained service personnel only. ! Warning: ! Note: Risk of ignition or explosion. Explosive gas mixture may be vented from battery. Work only in well ventilated area. Avoid creating arcs and sparks at battery terminals. Please see “Power Adapter Cable” later in this section for information on adapting a VX1, VX2 or VX4 DC power supply to the VX7. 1. To Vehicle Battery 2. To Vehicle Mounted Device or UPS Battery Pack 3 3. Green (GND) 4. White (DC+) 6 4 5. Black (DC-) 5 6. 12 – 80 VDC Figure 75 Vehicle Power Connection Cable (Fuse Not Shown) 1 GND + - 1 3 4 5 2 1. Vehicle Electrical System 2. 10 Amp Slow Blow Fuse 2 3. DC + 6 4. DC 7 5. Vehicle Chassis 8 6. White 7. Black 8. Green Figure 76 Connecting the Power Cable to the Vehicle Note: Correct electrical polarity is required for safe and proper installation. Connecting the cable to the VX7 with the polarity reversed will cause the VX7’s fuse to be blown. See the following figure titled “Vehicle Connection Wiring Color Codes” for additional wire color-coding specifics. E-INS-24GHZSYS-A Preparing For Your LXE 2.4GHz System Installation 70 Appendix C Mobile Device Vehicle Power Installation Connect Vehicle 12-80VDC Connection 1. The VX7 must be turned off and the power cable must be UNPLUGGED from the VX7. 2. While observing the fuse requirements specified above, connect the power cable as close as possible to the actual battery terminals of the vehicle. When available, always connect to unswitched terminals in vehicle fuse panel, after providing proper fusing. ATTENTION: 3. For uninterrupted power, electrical supply connections should not be made at any point after the ignition switch of the vehicle. Route the power cable the shortest way possible. The cable is rated for a maximum temperature of 105°C (221°F). When routing this cable it should be protected from physical damage and from surfaces that might exceed this temperature. Do not expose the cable to chemicals or oil that may cause the wiring insulation to deteriorate. Note: If the vehicle is equipped with a panel containing Silicon Controller Rectifiers (SCR’s), avoid routing the power cable in close proximity to these devices. Always route the cable so that it does not interfere with safe operation and maintenance of the vehicle. Use proper electrical and mechanical fastening means for terminating the cable. Properly sized “crimp” type electrical terminals are an accepted method of termination. Please select electrical connectors sized for use with 18AWG (1mm2) conductors. Wiring color codes for LXE supplied DC input power cabling: Vehicle Supply Wire Color +12 - 80VDC (DC +) White Return (DC -) Black Vehicle Chassis GND Green Figure 77 Vehicle Connection Wiring Color Codes 4. Provide mechanical support for the cable by securing it to the vehicle structure at approximately one foot intervals, taking care not to over tighten and pinch conductors or penetrate outer cable jacket. 5. Refer to the following sections to complete the power connection to the VX7. Preparing For Your LXE 2.4GHz System Installation E-INS-24GHZSYS-A Appendix C Mobile Device Vehicle Power Installation 71 Connect VX7 without a UPS Battery Pack GND + - B A C Figure 78 Direct Connection (No UPS Battery Pack) A Vehicle Battery B Vehicle Power Connection Cable C VX7 Computer 1. Connect the power cable to the vehicle’s electrical system as described in “Connect Vehicle 12-80VDC Connection”. 2. Connect the power cable to the VX7 by aligning the water-tight connector pins to the power connector on the bottom of the VX7; push down on the water-tight connector and twist it to fasten securely. 3. Turn the VX7 on. E-INS-24GHZSYS-A Preparing For Your LXE 2.4GHz System Installation 72 Appendix C Mobile Device Vehicle Power Installation Connect VX7 to an Integrated Mount UPS Battery Pack D GND + - B C A Figure 79 Integrated Mount UPS Battery Pack Connection A Vehicle Battery B Vehicle Power Connection Cable C UPS Battery Pack D VX7 Computer 1. Connect the power cable to the vehicle’s electrical system as described in “Connect Vehicle 12-80VDC Connection”. 2. Connect the power cable to the UPS battery pack by aligning the water-tight connector pins to the input connector (labeled “From Vehicle”); push down on the water-tight connector and twist it to fasten securely. 3. Connect the output cable (labeled “To Computer”) from the UPS battery pack to the power connector on the bottom of the VX7 by aligning the water-tight connector to the power connector; push down on the water-tight connector and twist it to fasten securely. 4. Turn the VX7 on. Preparing For Your LXE 2.4GHz System Installation E-INS-24GHZSYS-A Appendix C Mobile Device Vehicle Power Installation 73 Connect VX7 to a Remotely Mounted UPS Battery Pack D E GND + - B A C Figure 80 Remote Mount UPS Battery Pack Connection A Vehicle Battery B Vehicle Power Connection Cable C UPS Battery Pack D Extension Cable E VX7 Computer 1. Connect the power cable to the vehicle’s electrical system as described in “Connect Vehicle 12-80VDC Connection”. 2. Connect the power cable to the UPS battery pack by aligning the water-tight connector pins to the input connector (labeled “From Vehicle”); push down on the water-tight connector and twist it to fasten securely. 3. Connect the output cable (labeled “To Computer”) from the UPS battery pack to the extension cable by aligning the water-tight connector to the input end of the extension cable; push down on the water-tight connector and twist it to fasten securely. 4. Route the extension cable the shortest way possible. The cable is rated for a maximum temperature of 105°C (221°F). When routing this cable it should be protected from physical damage and from surfaces that might exceed this temperature. Do not expose the cable to chemicals or oil that may cause the wiring insulation to deteriorate. Always route the cable so that it does not interfere with safe operation and maintenance of the vehicle. E-INS-24GHZSYS-A Preparing For Your LXE 2.4GHz System Installation 74 Appendix C Mobile Device Vehicle Power Installation Note: If the vehicle is equipped with a panel containing Silicon Controller Rectifiers (SCR’s), avoid routing the power cable in close proximity to these devices. 5. Provide mechanical support for the cable by securing it to the vehicle structure at approximately one foot intervals, taking care not to over tighten and pinch conductors or penetrate outer cable jacket. 6. Connect the output end of the extension cable to the power connector on the bottom of the VX7 by aligning the water-tight connector to the power connector; push down on the water-tight connector and twist it to fasten securely. 7. Turn the VX7 on. Preparing For Your LXE 2.4GHz System Installation E-INS-24GHZSYS-A