our Aerospace Presentation

Transcription

our Aerospace Presentation
Precision Cleaning
ü  Detergents
ü  Solvents
ü  Cosolvents
Inventec Precision cleaning
40 years leadership in Europe
-  Large range of high tech detergents, solvents, co-solvents
-  Respect of stringent regulations (REACH, F-GAS, BORAT FREE, VOC, etc.)
-  Respect of people and environment: Non-toxic, non flammable,
environmentally friendly products
Strong track record globally – Available in the US now:
-  5000 machines retrofitted worldwide
-  Multi process expertise: Vacuum, Immersion, Aspersion, Manual, Vapor
phase, Flushing
-  Strong technical and on-site support (process, equipment, products,
analysis/lab, study request)
-  Multiple references and success stories
(ex: Aerospace: Airbus Group, Boeing, GE, Eurocryospace, Nasa,
Bombardier, Embraer, Dassault, Safran, Alcoa, Eaton, Goodrich,
Mecachrome, Rolls Royce, Zodiac, Saben, MIL, … then Tier 1 & 2
subcontractors)
CLEANING RANGE
Technical Fluids
ü  Detergents
ü  Fluorinated
fluids
ü  Hydrocarbons
ü  Modified
Alcools
ü  Bio renewable
Processes
Applications
ü 
ü 
Aspersion
Immersion
ü  Degreasing
ü  Remove oils
ü 
Vapor phase
ü  Depollution
ü 
ü 
Flushing
Vacuum
ü  Decontaminati
on
ü 
Manual
ü  Stripping
sourcing
Complete product range and process expertise
cosolvents
Aerospace range (examples)
Products
Homologations /
references
Applications
Cleaning power
(KB)
Toxicity (TLV)
Value/alternative
Topklean 20A
Dassault
Electro mechanical
degreasing
160
100ppm
Unique – no corrosion
Snecma
Degreasing /
burned grease
150
NA (R65, 66)
Non toxic vs benzene
Thales Alenia
Light / precise
degreasing
140
NA (R65, 66)
Non toxic vs
Chlorinated
Promosolv 70
Zodiac Aero
Degreasing
70
200ppm
Low toxicity vs
standards
Promosolv 41M
Souriau
Light degreasing
40
200ppm
Azeo / Compatible
with synthetic
materials
Promosolv 90C
NA
Strong degreaser
150
200ppm
Azeo / stable
Novec 71 DE
Airbus
Medium degreaser
50
200ppm
Azeo / stable
Novec 7100
Snecma
Particles removal /
oxygen pipes
5
750ppm
Wide materials
compatibility
Novec 71 IPA
Snecma
Rinsing / Drying
10
600ppm
Wide materials
compatibility
M Aero
Boeing, Rolls Royce,
Pratt & Wittney
Water based
degreasing
50-70
NA (R65, 66)
Aero qualified
Topklean 1007
Detergent
s
Fluor.
solvents
Chlorinated solvents
Topklean 1153
Cleaning by Immersion
Detergents
PROMOCLEAN TP
Degreasing
Wate
r
PROMOCLEAN
TP
Wate
r
DI
TP
TP
TP 1115 TP
TP
TP
Wate
r
DI
Climat
e
chamb
er
1111
1112
1113
1114
1117
TP 175
TP 1128
TP 125
Desoxydation
Dewax Plus
Stripping /Composites
TP 182
TP 183
TP 184
TP 186B
TP 188
TP 192
Maintenanc
e
TP 1214
Decarb
Easy implementation, environmentally friendly
and safe products
Cleaning by Immersion
PROMOCLEAN TP
detergents
Product
caracteristics
TP 125
TP 1113
TP 1114
TP 1117
pH
++++
+++
++
+
+
++
++
+++
+++
Emulsifying
Strongly
Emulsifying
Emulsifying
Wetting power
Effect on oils
Saponifying
Anticorrosion
protection
Aluminium
attacked
Application
Salting-out Emulsifying
++
TP 1112
TP 175
- (acid)
+++
Small quantities
Heavy pollution
and good
Moderate
Good
and large
pollution on compromis protection against
quantities (except
corrosion of all
all metals
e
aluminum))
metals
Small quantities
Desoxydation
and good
protection against Action mineral
corrosion of all
pollutants
ferrous metals
Multiple applications / Always environmentally
safe
Cleaning by Aspersion
PROMOCLEAN DISPER detergents
Anti corrosion
Degreasin
g
Disper 1
Disper 2
Disper 25
aspersi
on
Disper10
Disper 3
Disper 11
Disper 6
Disper 15
Disper 50
Disper 7
Blue Gold
Promoclean
Disper
Desoxydation
M-AERO
Disper
22
Disper
174
Easy implementation, environmentally friendly
and safe products
Cleaning by Aspersion
DISPER detergents
Anticorrosion
Product
characteristics
pH
Degreasing power
Anticorrosion
protection
Foaming level
Application
Disper 7
Disper 11
Disper 10
Disper 15
Disper 25
++++
+++
++
+
+++
++
+++
+
+
++
+
+++
-
++
+
(temperature>60°C)
+
Large number of
parts to clean
quickly (except
Aluminium)
Moderate
contamination on all
metals
Good compromise, all
metals and good
degreasing power
Protection against
corrosion of metals
Fit to different applications
with temporary anti-corrosion protection
Cleaning by Aspersion
DISPER detergents
No anticorrosion protection
Product
characteristics
Disper 2
Disper 1
Disper 3
Disper 6
Disper 50
Disper 174
pH
++++
+++
++
+
- (acid)
Degreasing power
++++
+++
++
+
+
+
+
+
+
+
Lots of grease on
metals
Grease and oil,
moderate to large
quantities on all metals
Oil on all
metals
Dust
Desoxydation
Action on mineral
pollutants
Anticorrosion
protection
Foaming level
Application
Fit to different applications
without anti-corrosion protection
M-AERO product range
M-AERO
M-AERO NS
M-HP
M-HP2
None
None
Xi
None
Color
Yellow
Yellow
Yellow
Yellow
Aspect
Liquid
Liquid
Liquid
Liquid
11.5-12.0
8.8-9.4
11.5-12.5
11.6-12.0
pH 1%
theoretical
10.8
7.1
-
10.9
Density (20°C)
1.05
1.02
1.12
1.10
Wettability
(1%)
26 s
14 s
> 300 s
> 300 s
Foam at 20°C
Foam at 50°C
NO foam at 20°C
Labeling
pH pure
Foaming
(1%)
Foam at 20°C
Foam at 50°C
NO foam at 50°C
NO foam at 20°C
NO foam at 50°C
Aerospace proven range – Multiple references with
OEMs, Tier 1 & Tier 2 subcontractors
Solvents
Processes covered:
ü 
ü 
ü 
ü 
Mono solvant
Azeotrope
Co-solvent
Vacuum
Analysis / Tracking of formulations in baths
Solvency power (mono
solvents & azeotropics
mixtures)
KB index (Kauri-Butanol)
141b
0
40
Trichl
129 o
KB
Strong cleaning power AND environmentally
friendly
Novec vs traditional
solvents
Methylene
chloride
CAS number
75-09-2
ODS
Perchlo
NPB
trichlo
NOVEC
7100
NOVEC
71DE
163702-0
8-7
163702-0
7-6
156-60-5
127-18-4
106-94-5
79-01-6
163702-0
8-7
163702-0
7-6
0.006
<0.02
<0.005
0
0
Non
concerné
Non
concerné
CLP
(classification
Labelling
Packaging)
GWP
700
800
1
140
40
40
VLE
50ppm
20ppm
10ppm
75ppm
750ppm
750-200p
pm
NOVEC best for environment and toxicity
Promosolv vs traditional
solvents
Methylene
chloride
CAS number
75-09-2
ODS
Perchlo
NPB
trichlo
Promosolv
90 C
Promosolv
41 M
Promosolv
70
163702-05
-4
163702-06
-5
406-58-4
156-60-5
163702-087
163702-076
156-60-5
127-18-4
106-94-5
79-01-6
163702-05
-4
163702-06
-5
406-58-4
156-60-5
0.006
<0.02
<0.005
0
0
0
CLP
(classification
Labelling
Packaging)
GWP
700
800
1
140
210
501
89
VLE
50ppm
20ppm
10ppm
75ppm
200ppm
300ppm
200ppm
Promosolv matches performance of standard
solvents with better environmental protection
Vapor Phase
Solvents
Contaminant
s
Types of
cleaned parts
Mono-solvent
Azéotrope
Co-solvent
Novec
Promosolv / Novec
Topklean / Novec
•  Light oils
•  Halogen components
•  Particulates
•  Gyroscopes
•  Medical equipment
•  All
•  All
•  All
•  All
types
types
types
types
of oils
of lubricants
de grease
of fluids
•  All types of parts
•  Oils in large quantity
•  Grease
•  Paraffin
•  Polishing paste
•  PCBs
•  Electrical connectors
•  ball bearings
•  Aerospace parts
•  Mechanical parts
A wide range of solutions depending on
cleaning requirements
Vaccum cleaning
Hydrocarbons / Modified alcools
Product
Natural lipophilic /
hydrophilic
Pollutants cleaned
Surface Tension after cleaning
Topklean MC 1153
Hydrocarbon : Lipophilic
Not soluble oils only
max 36 dynes/cm
Topklean ORGANIC
Agro-solvent
Not soluble oils and small amounts
of soluble oils
max 40 dynes/cm
Topklean MC 20D
Modified Alcohol (lipophilic &
hydrophilic)
Non soluble oils and soluble oils
In small quantities
ü  Soluble oils:
Présence of water, issues with drying and/or foam
ü  Non soluble oils:
Boiling point of oil > Boiling point of solvant
or risk of co-distillation / dysfonctionning
Outstanding results
max 52 dynes/cm
Manual
Cleaning
Process
ü 
ü 
ü 
ü 
Dipping
Cold / Hot
With / without rinsing
With / without mechanical
action (Brosh/rag…)
Decision
criteria
ü  Evaporation rate
ü 
ü 
ü 
ü 
ü 
Flash point
Toxicity
VOC
Substrate
Pollutant
A wide range of solutions
with fast qualification
Degreasing range
To remove greases, oils, dust, finger marks
on differents substrates
Flash point
Evaporation speed
Toxicity
Quicksolv DEF
90
None
< 30 sec
Xn (R20, R52/53)
Quicksolv 2
None
< 10 min
Xn (R65, R66, R67)
Topklean MC
1107
A3
< 20 min
Xn (R65, R66)
Quicksolv 29
A2
< 5 min
Xn (R10, R65, R66, R67)
Stripping range
To remove paints, glues, inks, pollutant residues on all substrates
VOC
Flammability
Evaporation speed
100 %
Yes
Flash point -18°C
Fast
Promoclean TP
186B
93 %
No
Flash point > 90°C
Slow
Promoclean TP
188
99 %
No
Flash point > 90°C
Slow
Promoclean TP
183
0%
No
Flash point > 140°C
None
100 %
No
Fast
Acétone (for
info)
QUICKSOLV DEF
90
Better than acetone for environment &
security
Substitutions
Aceton
MEK
(Methyl Ethyl Ceton)
Methyl Choride
INVENTEC
CAS number
67-64-1
78-93-3
75-09-2
Labelling
Xi, F
(flash point
-18°C)
Xi, F
(flash point -9°C)
Xn
Risk level
R11, R36, R66,
R67
R11, R36, R66, R67
R40
solutions:
ü 
With or without VOC
ü 
With or without flash
point
ü 
Evaporation slow to
fast
ü 
Substitute toxic products
Non flammable
Inventec Global Labs – France, Switzerland,
Mexico, US, China
Show rooms &
labs:
Installation
tracking:
ü 
ü 
ü 
ü 
ü 
ü 
ü 
ü 
ü 
ü 
ü 
ü 
ü 
R&D
Customer trials
Qualifications
Homologations
Audit process
Diagnostics
Analysis
Aspect
Composition
Non volatile residues
Water content
Acidity rates
…
Full service from process definition
to installation tracking
Appendix – Success stories
Success
Stories
ü  Replacement of BORON
ü  Substitutions of CHLORINES
ü  Replacement of NMP
ü  Replacement VOC and flammables
Replacement of Boron /
REACH
Promoclean DISPER 15
APPLICATION
ü  Degreasing of parts for landing gears before chromium and cadmium platting
CHALLENGE
ü  Constraint imposed by REACH (SVHC prohibition)
ü  Technical requirements (1 cleaning product + 1 passivating agent in the existing solution)
SOLUTION
ü  Promoclean DISPER 15
CUSTOMER’S BENEFITS
ü  Only one product for cleaning and protecting against corrosion
ü  Outstanding polyvalence in matter of materials compatibility
ü  Technical performances
ü  Reduction of the cost / low dilution
Replacement of chlorinated solvent /
F-Gaz
Topklean MC 1153 + Novec 71 DE et Novec 7100
APPLICATION
ü  Cleaning + decontamination of pipes both for oxygen and hydraulic applications
CHALLENGE
ü  Regulatory constraint, replacement of 141B (HCFC Solvent)
ü  Technical requirements = NVR (non volatil residue), Cleanliness range and O2 contact
ü  Exploitation cost
SOLUTION
ü  Pre-degreasing with Topklean MC 1153 Aero by spraying
ü  Cleaning with Novec 71 DE by flushing (product circulating constantly)
ü  Rinsing, pressure test, drying with Novec 7100 for O2 cleanliness range
CUSTOMER’S BENEFITS
ü  Cleanliness requirement reached according to NAS 1638 , SAE AS4059 and/or NF
41-101
ü  Economical benefit with separated co-solvent Réduction des consommations de
solvants par 7 à 8
ü  Novec molecule is not concerned by F-GAZ II = Perenity
ü  Distillation of Novec with semestrial analysis half-yearly realised by Inventec =
Consomption reduction
Replacement of CMR rated chlorinated
solvent Promosolv 90 C
APPLICATION
ü  Vapour phase degreasing
ü  Every materials including Titanium
CHALLENGE
ü  Replacement of Methylene chloride in non-impervious machine
ü  Degreasing quality equivalent to Methylene
ü  Exploitation cost
SOLUTION
ü  Promosolv 90 C
ü  Vapour phase with a cold zone below zero (-25°C)
CUSTOMER’S BENEFITS
ü  VOC management
ü  Consomption divided by 8
ü  Inventec Ecoprogramme (polluted solvent management)
Replacement of toxical chlorinated solvent
Promoclean TP 1113 (Greenway) & DEWAX+
APPLICATION
ü  Degreasing before vacuum brazing (Production)
ü  Retention and fragile parts
CHALLENGE
ü  Replacement of Perchlorethylene in impervious process
ü  Degreasing quality
ü  Surface tension 46 dynes/cm
SOLUTION
ü  Promoclean TP 1113 « Greenway »
ü  Promoclean DEWAX +
CUSTOMER’S BENEFIT
ü  Solvents elimination
ü  Degreasing quality
ü  Reduction of exploitation costs
ü  Cleaning bath monitoring by Inventec
ü  GREENWAY labeled product
Replacement Solvent / VOC
Managment
Topklean MC 1007
APPLICATION
ü  Degreasing of structural parts (subcontracting)
CHALLENGE
ü  Replacement of VOC Solvant by manual application
ü  Degreasing quality
ü  Cost
SOLUTION
ü  Topklean MC 1007
ü  Cold dipping without US
CUSTOMER’S BENEFITS
ü  Degreasing quality
ü  Low exploitation cost
ü  No flammable and no evaporable solution
ü  A3 solvent with high flash point
Replacement of NMP
Promoclean TP 186B « Greenway »
APPLICATION
ü  Stripping of production parts after manufacturing
CHALLENGE
ü  Replacement of NMP at hot use (80°C)
ü  Cleaning of polluted parts with polymerized varnishes (cold and hot use)
ü  PU varnish
SOLUTION
ü  Promoclean TP 186B cold use = 2h with mechanical action
ü  Promoclean TP 186B hot use = 30 mns, 70°C with mechanical action
CUSTOMER’S BENEFITS
ü  Flexibility process (cold or hot use)
ü  Elimination of chemical hazard (Toxicity, CMR…)= Absence of chemical hazard
ü  Substitution answering to eco-conception GREENWAY validated by Bureau Veritas