Product Certification

Transcription

2011/11/8
TÜV SÜD PSB: Partnership adds value
Product Certification - Singapore
Emily Mok
Assistant Vice President
Certification Department
TÜV SÜD PSB Pte Ltd
8 November 2011
Content
1
Corporate overview
2
Conformity Assessment
3
Product Testing
4
8 November
2011
1
2011/11/8
Our Heritage
April 2006
: TÜV SÜD PSB Pte Ltd
2001
: PSB Corporation Pte Ltd
1996
: Productivity and Standards Board
(formed through merger of SISIR & NPB)
1972
: National Productivity Board
1969
: Singapore Institute of Standards and Industrial Research
(SISIR)
8 November
2011
Corporate Overview
Facts at a glance
Leading one-stop technical solution
provider for testing, product
certifications, inspections, management
system certification and training.
More than 16,000 employees located
in over 600 locations worldwide
Global presence: EU, US, Asia,
Africa and Middle East
Headquartered in Munich, Germany
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2011/11/8
TÜV SÜD in Asia Pacific
Japan
Korea
TÜV SÜD Japan
TÜV SÜD GNEC
TÜV SÜD Ohtama
KOCEN
TÜV SÜD Korea
Greater China
TÜV SÜD China
TÜV SÜD Hong Kong
South Asia
TÜV SÜD Taiwan
TÜV SÜD Bangladesh
TÜV SÜD South Asia
TÜV SÜD Sri Lanka
TÜV SÜD PSB in ASEAN
TÜV SÜD PSB Indonesia
TÜV SÜD PSB Malaysia
TÜV SÜD PSB Singapore
Key figures 2010
Approx. € 194 million sales
3,800 dedicated staff
Presence of 69 locations in 14
countries / territories
TÜV SÜD PSB Thailand
TÜV SÜD PSB Philippines
TÜV SÜD PSB Vietnam
TÜV SÜD PSB Learning
8 November
2011
One-stop solutions in TÜV SÜD PSB
Aerospace
and more …
Automotive
Softlines
Chemicals
Construction
Telecomms
Rail
Food
Energy
Healthcare
Consumer
products
IT
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2011/11/8
TÜV SÜD PSB Product Certification
IECEE CB Scheme
CAB for Consumer Product Safety Authority
UN Packaging Mark for Transportation of Dangerous Goods
u
n
4G/X30/S96/SGP/SS001
TÜV SÜD PSB Product Listing Scheme
Type Test Certification
International Compliance Management
8 November 2011
Content
1
Corporate overview
2
3
Product Testing
4
8 November
2011
4
2011/11/8
Technical Infrastructures facilitate markets access and
increase confidence level
Policy,
regulation,
contracts
Public, trade
and corporate
policy
Better
regulatory
practice
Measurement
(metrology
and physical
standards)
Documentary
standards,
methods of
test
Claims of
conformity,
verification,
certification
Legal
measurement
Performance
standards
Scientific and
technical
measurement
Prescriptive
standards
Auditing,
Calibration,
Evaluation,
Examination,
Inspection,
Testing
Test methods
Accreditation,
peer
assessment
Technical
outcomes for
higher
confidence
and better
informed in
decision
making
Assessment of
technical
competence
3rd party
conformity and
marking
8 November 2011
Standards and Conformance Framework
• SPRING as
accreditation body
• Private
organisations as
CABs
5
2011/11/8
Introduction to MRAs
A Mutual Recognition Agreement (MRA)
is an agreement between two or more
parties to mutually accept, each other’s
conformity assessment results, such as
test reports, certificates and inspection
results
Sometimes referred to as Mutual
Recognition Arrangement
Building Blocks for Market Access
Harmonisation to International Standards
MUTUAL RECOGNITION Economy B
Product
Certification
Inspection,
Testing &
Calibration
Management System
Certification
Accreditation
System
National Measurement
System
C
O
N
F
I
D
E
N
C
E
Product
Certification
Inspection,
Testing &
Calibration
Standards
Standards
Economy A
Management System
Certification
Accreditation
System
National Measurement
System
6
2011/11/8
Content
1
Corporate overview
2
3
Product Testing
4
8 November
2011
Reaction to Fire Tests
Building materials
•
•
•
•
Non combustibility: BS 476 Part 4 / ISO 1182
Fire propagation : BS 476 Part 6
Surface Spread of Flame: BS 476 Part 7
Heat emission: BS 476 Part 11
8 November
2011
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2011/11/8
Reaction to Fire Tests
Non-combustibility
test (ISO 1182/BS
476 Pt 4)
Fire propagation test
(BS 476 Pt 6)
Surface spread of flame test
(BS 476 Pt 7)
8 November
2011
Fire Resistance Test
The fire resistance tests are conducted on a 3.2m 2 vertical test furnace.
The products cover composite doorsets, lift landing doorsets, dampers,
wall partition, glazing systems, refuse chute hoppers, dumbwaiters,
penetration material, intumescent paint, etc.
Tests can be conducted to the following standards:
• AS 1530 Part 4
• BS 476 Part 20/22
• CNS 11227 (A3223)
• ISO 834/3008
• SS332 (Fire doors)
• SS 333 (Fire dampers)
• BS 8202 Part 2
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2011
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2011/11/8
Fire Resistance Test
Timber door
Lift landing door
Refute chute hopper
Penetration
Drywall
Steel door
Bulkhead
Composite door
Glass door
Drywall
Different type of test specimens
subjected to the fire resistance
test
8 November
2011
Household Shelter / Storey Shelter Doors
Photometric Light Source
Photometric Receiver
Durability test
(60,000 Cyclic Endurance test
on Door Locking Mechanism)
Dimensional check
Water Tightness test (2 hrs test period and
observe for any sign of water seepage)
Household Shelter / Storey Shelter Doors – Dimensional, Durability and Water Tightness tests.
Test methods based on Technical Requirements of Household Shelters 2001: Annex A,
dated 28 February 2002. (FSSD circular ref: CD/FSSB/12/01/03/04 dated 08 February 2006)
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2011
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Door hardwares
• Cyclic endurance of door closers : EN 1154 / SS332
Door closer tester
Door closer mounted for test
8 November
2011
Electrical cable tests
•
•
•
•
•
Flame propagation (Bunched Wires/Cables) : IEC 60332-3-10/21 to 25
Resistance to fire alone : BS 6387 / SS 299 Part 1 / IEC 331/ IEC 60331-11
Resistance to fire with water : BS 6387 / SS 299 Part 1
Resistance to fire with mechanical shock : BS 6387 / SS 299 Part 1
Flame propagation :
-BS 4066 Part 1 / EN 50265-2-1 / IEEE 383 / IEC 332-1
-BS 4607 Part 5 / EN 50086-1 (conduit) / SS 275 (trunking)
• Smoke density measurement - IEC61034 / EN 50268 / BS 6853
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2011
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Switchgear Testing
Tested Products and Standards
•
MCBs – IEC 60898-1
•
RCCBs – IEC 61008-1, SS 97-1
•
RCBOs – IEC 61009-1, SS 480-1
•
LV Switchgear and Controlgear Assemblies – IEC 60947-1
•
Circuit Breakers – IEC 60947-2
•
Switches, Disconnectors, Switch Disconnectors and Fuse-Combination Units – IEC 60947-3
•
Fuses – IEC 60269-1
•
Powertrack Systems – IEC 61534-1, IEC 61534-21
•
Connecting Devices - IEC 60998-1
•
Steel Surface Cable Trunking – SS 249
8 November 2011
Accessories Testing
Tested Products and Standards
•
Mechanical Switches – IEC 60669-1, SS 227-1
•
Electronic Switches – IEC 60669-2-1, IEC 60669-2-2, SS 227-2
•
13A Switched and Unswitched Socket-Outlets
– IEC 60884-1, IEC 60884-2-3, SS 145-2, BS 1363-2
•
13A Portable Socket-Outlets – IEC 60884-1, SS 145-2, BS 1363-2
•
13A Rewirable and Non-Rewirable Fused Plugs
– IEC 60884-1, IEC 60884-2-1, SS 145-1, BS 1363-1
8 November 2011
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Fire Fighting Products
•
•
•
•
•
•
•
Landing valve: BS 5041 Part 1
Breeching inlets: BS 5041 Part 3
Flaked hose: BS 6391
Fire hosereel: EN 671-1
Ozone test: ISO 1431
Portable fire extinguisher: EN 3 / SS 232
Aerosol fire extinguisher: BS 6165
8 November
2011
Fire Fighting Products
Breeching inlets
Aerosol fire extinguisher
Portable fire extinguisher
Fire hosereel
Flaked hose
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2011
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Content
1
Corporate Overview
2
3
Product Testing
4
8 November
2011
INTRODUCTION
Is a product
appears to be
what it intended
to be?
Health &
environmental
issues
Suitability
Comparability
Safety
Performance
Durability
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2011/11/8
INTRODUCTION
To provide assurance to
the required attributes
• Conformity Assessment is
fundamental to Product
Product
Certification
8 November 2011
TEST & CERTIFICATION
Type Test:
An examination of the design of a
product. No surveillance.
Product Certification:
“To confirm formally or verify that
a product comply with requirements
to varying level of assurance”
Monitoring to ensure continuing of
conformity
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2011/11/8
What is PLS?
The Product Listing Scheme (PLS) is a third party broadbased product certification scheme where the safety and
performance of a product is assessed by type testing and
surveillance testing to specified standards (published
international /national standards).
8 November 2011
Benefits of PLS for QPs/Buyers/Regulators
Quick and easy identification of products which
comply with Recognized Standards.
Ensure products are evaluated to Latest
Standards with confidence
3rd party Independent, Impartial and Non Bias.
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Quality of a Product
Depends on
• Quality of DESIGN
• Quality of RAW MATERIAL
• Quality of PROCESSES
8 November 2011
Product Quality Assurance
• These products are required to conform to specific standards
specified by regulatory bodies or buyers
- not just once during type test but continually as long as the
product remains in our certification
• Key to the quality and continual compliance of these products
- TÜV SÜD PSB Product certification scheme - Product Listing
Scheme(PLS)
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2011/11/8
Building a product certification system
Product certification systems
Elements a of product certification system
1)
Selectionf (sampling), as applicable
b, c, d
1a
x
1b
x
2
x
3
x
4
x
5
x
6
x
x
x
x
x
x
x
Ne
1)Determinationf,g of characteristics, as applicable, by:
a)testing (ISO/IEC 17025)
b)inspection (ISO/IEC 17020)
c)design appraisal
d)assessment of services
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
1)Reviewf,g (evaluation)
1)Decision on certification
Granting, maintaining, extending, suspending, withdrawing certification
1)Licensing (attestationf)
Granting, maintaining, extending, suspending, withdrawing the right to us certificates or
marks
x
1)Surveillance, as applicable by:
a)testing or inspection of samples from the open market
b)testing or inspection of samples from the factory
c)quality system audits combined with random tests or inspections
d)assessment of the production process or service
a
b
c
d
e
f
g
Where applicable, the elements can be coupled with initial assessment and surveillance of the applicant’s quality system (an example is given in ISO/IEC Guide 53) or initial assessment of
the production process. The order in which the assessments are performed may vary.
A product certification system should be include at least the elements 2), 3) and 4).
An often used and well-tried model for a product certification system is described in ISO/IEC Guide 28; it is a product certification system corresponding to system 5.
For product certification systems related to specific products, the term “scheme” is used (see 3.2, Note 2).
Reference [16] mentions system 7 (batch testing) and system 8 (100 % testing). These may be considered product certification systems if at least the elements of system 1a are included.
See ISO/IEC 17000 for definitions.
In some systems, evaluation means determination, and in other systems it means review.
Ref : ISO/IEC Guide 67 : 2004
8 November 2011
Level of QA of Product Performance
Higher
Labels Issued?
System 5
&7
Level of
assurance
Yes
System 2
No
System 1
Low
No
Cost
Higher
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2011/11/8
Quality versus Defective Cost
Cost per defects
1200
1000
800
600
400
200
0
Planning
Development Production
Market
Defects detected at various stages…
8 November 2011
Fire Code 2007 version
chapter 3 – Structural Fire Precautions
• 3.3.7 Fire rated boards are permitted to be used for protection to
structural steel beams and columns in building if the following
conditions are satisfactorily fulfilled :
(i) Material shall be non-combustible (BS476 Pt 4 or Pt 11);
and…
• RESTRICTION OF SPREAD OF FLAME OVER
SURFACES OF WALLS AND CEILINGS
• 3.13.1 Any reference to a surface being Class 0 shall be construed as a
requirement that ...\Fire\FSSD\Chap_3_firecode 2007.pdf
8 November 2011
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Product certification relies on evidence that is
produced in the determination function
The functional approach to conformity assessment can consist
of the following functions:
Selection
Determination
Review and decision
Surveillance
In product certification, various forms of determination can be
used to produce evidence for the review and decision phase.
These forms of determination include
– testing
– inspection
– auditing
Product certification bodies must satisfy themselves
that the determination activities have been
undertaken in a competent and reliable manner
Product certification bodies may undertake determination activities
themselves or subcontract these activities
In either case the applicable requirements of relevant standards should
be applied by the organisations undertaking the determination activities
i.e.
Testing = ISO/IEC 17025
Inspection = ISO/IEC 17020
Auditing = ISO 19011 and ISO/IEC 17021
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2011/11/8
Product Listing Scheme
Type-Testing
of Product
Factory
Surveillance
Batch
Testing/Inspection
Market
Surveillance
Class 1A
Class 1B
Class 2
(System 5)
(System 7)
(System 2)
with TÜV
SÜD PSB
label/DOC
with TÜV
SÜD PSB
label/mark
without TÜV
SÜD PSB
label/mark
8 November 2011
PLS APPLICATION PROCESS
START
Send Product for typetesting
Submit PLS Application
Certification Body
Evaluation and
Surveillance Inspection
No
Comply?
Yes
Test Standards &
Specifications
Application with
test reports and
design drawings
Class 1A listing
Issuance of
Certificate of
Conformity
Listed in
PLS
Directory
END
8 November 2011
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2011/11/8
Award of Certificate of Conformity
Certificate is renewed every 3 years
Certificate is to be returned to TÜV
SÜD PSB upon termination or expiry
of the certification
8 November 2011
SURVEILLANCE
• Periodical evaluation of certified product
• CB established surveillance regime on certified
products
• Procedures include testing, inspection or audit as
appropriate
• Sampling on specimen typical of production, can be
from factory, warehouse or open market
• Certificate holder inform CB of any changes, CB
evaluate change and advise acceptance before product
can be marked and place in market
8 November 2011
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2011/11/8
Surveillance audit under Class 1A
Manufacturing Plant
QMS Incoming
materials
Processing
Assembly
Finished
product
Fire-Rated System (Partition/floor/ceiling/ducting system)
Incoming
QAP materials
Processing
Assembly
ON SITE
Finished
product
ON SITE
QMS – Quality Management
System
QAP –Quality Assurance Plan
8 November 2011
Listing
Products under PLS will be listed in a Directory,
and the Internet (website: www.tuv-sud-psb.sg)
Includes information on applicant, country of
origin, range of products, model number and
scope of listing
Directory will be updated yearly & Internet
weekly
8 November 2011
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2011/11/8
Labeling for FR Doors
8 November 2011
Certification of Fire Extinguishers
•
Fire extinguishers are required to comply with SS 232
•
They are required to be certified under PLS Class 1A or 1B.
•
Products which are certified under Class 1A will be given a
licence number
8 November 2011
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2011/11/8
Certification of Fire-Resistant Cables
•
Fire-resistant cables are required to comply with SS 299
under PLS Class 1A or 1B
•
Printing of 'TÜV SÜD PSB ' mark on cables i.e.
PLS LISTED TO SS 299 LIC XXXXX……….
•
Licence number given to each applicant
8 November 2011
Termination of CoC
Company to return Certificate of
Conformity and any unused labels
Terminated CoC will be updated on
the Internet PLS webpage.
Company can re-list their products,
subject to conditions and approval.
8 November 2011
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2011/11/8
Check if a product is
certified:
•
Look for product
certification mark
on the product
8 November 2011
OR/AND
•
Ask for
Certificate
Of
Conformity
8 November 2011
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2011/11/8
OR/AND
•
Check the Directory of Certified Product under PLS or
website: www.tuv
www.tuv--sud
sud--psb.sg
8 November 2011
Thank You For Your Attention
TÜV SÜD: Partnership adds value
www.tuv-sud-psb.sg
8 November 2011
26

Product Certification

Transcription

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