Offshore WHRU Brochure - Clyde Bergemann Power Group

OFFSHORE WASTE HEAT
RECOVERY SYSTEMS
Energy recovery solutions for floating
production systems
OSX Leasing B.V. file
Delivering energy recovery solutions around
the world
Centre of competence for offshore energy recovery
Long lasting robust solutions
Situated in Sydney, Australia, Clyde Bergemann
Australia is the competence centre for energy recovery
solutions within the Clyde Bergemann Power Group.
For 50 years we have been providing energy recovery
solutions utilising the heat from turbine or engine
exhaust to deliver steam hot water or hot oil for process
or power generation applications.
We have the flexibility to provide our Steel ´H´® heating
surface which has been developed from coal fired
power plant economiser technology or spiral finned
heat recovery surface for weight sensitive applications.
Our Steel ´H´® is an ideal surface for FPSO applications
and power barges that are looking for low maintenance,
robust, long lasting solutions on their topsides.
Proven technology
The combination of energy recovery from Clyde
Bergemann Australia and gas handling technology
from Clyde Bergemann Auburn (USA) means we can
provide waste heat recovery solutions for all your
requirements.
Your benefits
Integral bypass available
Flexible choice of heat recovery surface
In-house damper technology with 100 % seal
External or internal insulation available
Hot water, hot oil or steam production (HRSG‘s)
We are specialized in offering waste heat recovery
solutions to cater to a wide variety of applications
including hot water generation, hot oil heating and
HRSG‘s.
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In-line fin/in-line tube arrangement reducing pressure
losses on the system
Low maintenance over the lifetime of the plant
Global manufacturing
Supplementary firing options available
Steel ‘H’® heat recovery surface
ideal for marine applications
Flexible heat recovery surface
We offer Steel ‘H’® heat recovery surface for onshore
and offshore applications. Our Steel ‘H’® has been
developed over 50 years working with a variety of
flue gases from clean to heavy fouling and as such
includes the benefits of this experience in heat recovery
technology as explained across the page.
If weight is important we can also offer lighter weight
spiral finned alternatives of heat recovery in the form
of in-line removable elements that are easier to handle
when compared to an entire tube bank.
Our heat recovery elements can also be designed for
dry running capabilities in high exhaust temperature
applications.
Maximising exhaust gas heat recovery in marine
boilers
Our Steel ‘H’® in line surface is an ideal heat recovery
surface for marine waste heat recovery. We have
designed easy to clean waste heat units for marine
boilers for 50 years.
Your benefits
In line tube/in line fin arrangement
Effective cleaning in marine boiler applications
Straight gas passages
Compact size
Fewer tubes
Proven heat transfer in across many markets and
applications
Low weight
Low pressure loss
Our Steel ‘H’® heat recovery surface has been proven
in coal fired power plant boilers around the world, in
marine waste heat recovery applications along with
thousands of industrial boiler applications. Design
expertise includes erosion, corrosion, material selection
advice and offshore design assistance.
We work with major consultants across the globe
supporting their pre-feed, feed study work with the
latest in energy recovery solutions.
Long-lasting robust heating surface
Low maintenance costs
Flexible design
Proven thermal performance
Dry running capability
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Integral bypass solutions ideal for offshore
applications
Integral bypass solutions
Long lasting robust solutions
Our integral bypass solutions have been operating
successfully in the field for 25 years. Based originally on
Clyde Bergemann Australia louvre damper technology
we can combine the exhaust bypass with our heat
recovery bank and reduce the footprint required to
install a waste heat recovery unit.
We have the flexibility to provide our Steel ‘H’® heating
surface which has been developed from coal fired power
plant economiser technology. This is an ideal surface for
FPSO applications that are looking for low maintenance,
robust, long lasting solutions on their topsides.
Retrofitting made easy
By implementing an integral bypass solution we can
make the process of retrofitting a waste heat recovery
unit easier. This means reducing the footprint required
for installation and delivering in the largest possible
pieces to minimise the number of pieces to install.
Our integral bypass solutions can be delivered in as little
as three pieces for lifting into place. These are outlet
transition/stack (silencer), main heat recovery bank and
inlet transition/damper.
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Your benefits
Proven technology over 25 years –
low technology risk
Vertical retrofit solutions
Simple installation – few connection points
External or internal insulation available
GT exhaust and bypass systems, including
dampers, diverters, expansion joints, guillotines
and related components
One-stop solutions
Clyde Bergemann Power Group offers custom inhouse
designs for GT exhaust systems. The following summary
outlines the benefits of working with us to engineer a
complete waste heat solution.
Your benefits
Over 31,000 MW of successful projects at more than
300 installations to reference from
Complete systems, including ductwork, dampers,
expansion joints, diffusers, stacks, silencers, and
other components
In-house damper technology with 100 % seal
External or internal insulation available
Simple site installation, reduced man hours on site
Robust design ensuring low maintenance costs
Global manufacturing capabilities to minimise
delivery times
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Manufacturing locations around the world
Design expertise in Australia
ISO9001 qualified workshops around the globe
Our waste heat recovery solutions are designed from
our works in Sydney, Australia. Clyde Bergemann has
the flexibility to offer local content in most regions
around the world.
Clyde Bergemann Power Group has highly qualified
workshops located around the world. Quality,
environment, health and safety form part of the core
culture of the group in which we work.
We have been designing waste heat recovery solutions
for more than 50 years having the benefit of both
onshore and offshore experience to draw from.
Your benefits
Global supply network
Global supply
Having the flexibility to offer manufacturing to satisfy
local content or speed up delivery the Clyde Bergemann
Power Group is well placed to offer many solutions for
supply points around the world.
Clyde Bergemann has experienced strong growth over
the past 20 years and has established state of the art
manufacturing facilities in North and South America,
Northern Europe, China, India and South Africa.
Flexible choice of manufacture to satisfy urgent
delivery requirements
Accredited quality systems to satisfy ASME ‘U’ stamp
or ASME ‘S’ stamp requirements
Local content supply – with locations in Europe,
China, SE Asia, India, the Pacific, Africa and the
America‘s we can supply local content from most
regions around the world
Large network of fabrication – 1300 employees
globally
Proven design to suit offshore requirements such as
ABS, DNV, Lloyds
Capabilities in-house to comply technically with all
recognised specifications around the world
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Selection of our references
Client
Type of WHRU
Heat
recovered
MW
Turbine/
compressor/
engine
Operating location
Solar Turbines Inc
2 x 200 TPH hot water units
@ 120 °C
1 x 195 TPH hot water units
@ 120 °C
7.1 MW
2 x Taurus 60
Wandoo ‘B’ offshore platform
Australia
6.8 MW
1 x Taurus 60
3 x 210 TPH hot water units
@ 135 °C
13.56 MW
3 x Solar Titan 130
FPSO – Cidade de Sao Mateus
Brazil
Modec International
3 x 231 TPH hot water units
@ 145 °C
17.7 MW
3 x LM2500 + G4
FPSO – Tupi MV22
Brazil
Modec International
3 x 195 TPH hot water units
@ 120 °C
17 MW
3 x LM2500 + G4
FPSO – Guara
Brazil
OSX1 Leasing B.V
1 x 155 TPH hot water units
@ 150 °C
15 MW
1 x Solar Mars 100
FPSO – OSX1
Brazil
SBM Offshore
3 x TPH hot water units
@ 130 °C
20 MW
3 x LM2500+
FPSO – Cidade de Paraty
Brazil
DSME
3 x 195 TPH hot water units
@ 120 °C
5.38 MW
3 x Solar Mars 100
Chevron Wheatstone
offshore platform
Australia
SBM Offshore
4 x 195 TPH hot water units
@ 120 °C
16.5 MW
4 x LM2500
FPSO – OSX2
Brazil
Modec International
4 x 251 TPH hot water units
@ 120 °C
11.8 MW
4 x LM2500 + G4
FPSO – Cernambi Sul
Brazil
SBM Offshore
3 x 830.8 TPH hot water units
@ 130 °C
24.8 MW
3 x LM2500 + G4
FPSO – Cidede de Ilhabela
Brazil
Prosafe Production;
A BW Offshore Company
*please see picture of installed base
on vessel on the front page
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Clyde Bergemann is represented in over 40 countries worldwide.
Europe
Clyde Bergemann Australia
Pty Limited
33-35 Redfern Street
Wetherill Park NSW 2164
Australia
Tel.: +61 2 9757 7400
Fax: +61 2 9757 7499
www.clydebergemann.com.au
Clyde Bergemann Associates
Americas
Clyde Bergemann GmbH
Wesel / Germany
Tel.: +49 281 815-0
[email protected]
Clyde Bergemann Atlanta
Atlanta / GA-USA
Tel.: +1 770 557 3600
[email protected]
Clyde Bergemann Energy &
Environmental Technology
(Beijing) Co., Ltd
Beijing / China
Tel.: +86 10 51650099
[email protected]
Clyde Bergemann Materials Handling Ltd
Doncaster / England
Tel.: +44 1302 552200
[email protected]
Clyde Bergemann Hanover
Hanover / MD-USA
Tel.: +1 410 368 7000
[email protected]
Clyde Bergemann India Pvt. Ltd
Noida (Uttar Pradesh) / India
Tel.: +91 120 4073 101
[email protected]
Clyde Bergemann Ltd
Glasgow / Scotland
Tel.: +44 141 550 5400
[email protected]
Clyde Bergemann Malvern
Malvern / PA-USA
Tel.: +1 610 695 9700
[email protected]
Clyde Bergemann Beekay India Pvt. Ltd
Noida (Uttar Pradesh) / India
Tel.: +91 120 4073 101
[email protected]
Clyde Bergemann Forest SA
Gosselies / Belgium
Tel.: +32 71 91 94 10
[email protected]
Clyde Bergemann Canada Ltd.
Cambridge, Ontario / Canada
Tel.: +1 800 267 3068 toll free
[email protected]
Macawber Beekay Ltd
New Delhi / India
Tel.: +91 120 4073 101
[email protected]
Clyde Bergemann Scandinavia Oy
Espoo / Finland
Tel.: +358 9 8330 0600
[email protected]
Clyde Bergemann Auburn
Auburn / ME-USA
Tel.: +1 207 784 1903
[email protected]
PT. Clyde Bergemann Indonesia
Jakarta / Indonesia
Tel.: +62 21 532 8002
[email protected]
Clyde Bergemann Polska Sp. z o.o.
Tychy / Poland
Tel.: +48 32 216 8412
[email protected]
Clyde Bergemann do Brasil Ltda
Mogi Guacu / Brazil
Tel.: +55 19 3841 5086
[email protected]
Clyde Bergemann Eesti AS
Tallinn / Estonia
Tel.: +372 625 9570
[email protected]
Clyde Bergemann Colombia, S.A.S.
Bogotá / Colombia
Tel.: +57 1 622 4259
[email protected]
Clyde Bergemann DRYCON GmbH
Wesel / Germany
Tel.: +49 281 815- 0
[email protected]
Clyde Bergemann Termotec GmbH
Wesel / Germany
Tel.: +49 281 815- 0
[email protected]
Endat Oy
Espoo / Finland
Tel.: +358 9 2517 2519
[email protected]
Clyde Bergemann EP Tech S.r.l.
Battipaglia / Italy
Tel.: +39 0828 305 421
[email protected]
Asia
Shanghai Clyde Bergemann
Machinery Co., Ltd
Shanghai / China
Tel.: +86 21 65396385
[email protected]
Clyde Bergemann Huatong
Materials Handling Company Ltd
Beijing / China
Tel.: +86 10 58561956
[email protected]
Australia
Clyde Bergemann Australia Pty Limited
Wetherill Park / Australia
Tel.: +61 2 9757 7400
[email protected]
Africa
Clyde Bergemann Africa Pty Ltd
Kya Sands / South Africa
Tel.: +27 11 704 0580
[email protected]
04/13 We reserve the right to make technical changes without notice.
Clyde Bergemann Companies