NordcoTM

Transcription

NordcoTM
F
NO.
30600018
4
E
SHEET NO.
1
/
6
D
C
A
B
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH
CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION
THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
PLC
SEE SHEETS 4 AND 5
SURGE PROTECTOR
4
CIRCUIT BREAKERS
SEE PAGE 2
CB22
CB23
CB24
CB21
CB20
CB19
CB18
CB17
CB16
CB15
CB14
20 20 10 10 20 10 10 10 10 10
CB13
CB11
5
CB12
CB10
CB9
CB8
CB7
CB6
CB5
CB4
CB3
CB1
+1
1+
CB2
MITSUBISHI
OUTPUT
DC POWER
3
10
15 20
-2
2-
GND 3
3 GND
FX2N-16EX-ES/UL
FX2N-4AD
FX3U-48MT-DSS
CR2-ELECTRICAL
INTERLOCK RELAY
RPCs
SEE SHEET 3
6
3
10 15 20 15 15 15 10 10 15
G
CR-2
RELAYS
SEE SHEET 3
2
3
CR6-BRAKE/TAIL
LIGHT FLASHER
RELAY
50
POWER STUD
4
20 21 22 23 24 25 26 27
0 1 2 3 4 5 6 7 10 11 12 13 14 15 16
17
CR5
CR12
CR14
CR8
CR10
CR-1
GROUND STUD
CR22
TS-4
TS-5
53080142
2
2
I
CR1-MAIN
POWER RELAY
CUSTOMARY:
ALL DIMENSIONS
IN INCHES
G
1
S/N690090 & EARLIER
FULLY PROGRAMMED EEPROM
FOR PLC ON THIS MACHINE USE:
NORDCO P/N 7410 0021-1.3
UNIT 5 TO FAIR CONV USE:
NORDCO P/N 7410 0021-1.4FUS
I
S/N690091 Thru S/N690094
FULLY PROGRAMMED FLROM
FOR PLC ON THIS MACHINE USE:
NORDCO P/N 7410 0021-3.0U
IMPLIED TOLERANCES
FRACTION
.X
.XX
.XXX
REVISION HISTORY
LOCATED ON LAST SHEET
F
E
D
C
250
1/8
.06
.03
.010
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
BAAM
DESCRIPTION:
ELECTRICAL REFERENCE CHART
SIZE
SCALE
B
NTS
ASSEMBLY:-
B
DRAWING CODE NUMBER
REV.
30600018
49456901
SHEET
1
A
J
OF 6
1
F
SPARE
CIRCUIT BREAKER
COLOR CODE
I
COLOR
AMPERAGE
PURPLE
3 AMP
BROWN
5 AMP
RED
10 AMP
BLUE
15 AMP
YELLOW
20 AMP
2
CUSTOMARY:
I
1
10 15 20 15 15 15 10 10 15
5
20
H
G
G
I
H
I
M16
20 20 10 10 20 10 10 10 10 10
3
10 15 20
I
M25
REVISION HISTORY
LOCATED ON LAST SHEET
F
E
D
4
3
CB24
CB23 VOLTAGE CONVERTER
CB22 SPARE
CB21 LOW SPEED ACTUATOR
CIRCUIT BREAKER
LISTING
CB20 DUST COLLECTION BLOWER
CB14 LOCKUPS
CB13 PLC OUTPUT POWER
CB12 AC CONDENSER
CB11 HVAC BLOWER FAN/ COMPRESSOR
CB10 AIDS SHUTDOWN SYSTEM
CB9 OIL COOLER
CB8 PLC
CB7 HYDRAULIC PUMP/ ENGINE SPEED
CB6 BEACON/ DOME LIGHTS/ CAB FANS
CB5 HORNS
CB4 WORK LIGHTS
CB3 WINDOW WIPERS
CB2 TRAVEL LIGHTS
CB1 INSTRUMENT PANEL GAUGES
M25-LOW OIL LEVEL / HIGH OIL TEMP
3
M16-PERIMETER LIGHTING
4
CB19 CAB PRESSURIZER
6
CB18 GRIP, ESCAPEMENT (PLC OUTPUTS, RPC 22-27)
/
A
B
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH
CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION
THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
CB17 BRAKES & BULKBIN (PLC OUTPUTS, RPC 14-17)
2
C
CB16 INSTRUMENT SWITCHES
SHEET NO.
30600018
D
CB15 ANCHOR APPLY (PLC OUTPUTS, RPC 0-4, 6-13, 20-21)
NO.
E
C
ALL DIMENSIONS
IN INCHES
IMPLIED TOLERANCES
FRACTION
.X
.XX
.XXX
250
1/8
.06
.03
.010
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
2
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
BAAM
DESCRIPTION:
ELECTRICAL REFERENCE CHART
SIZE
SCALE
B
NTS
ASSEMBLY:-
B
DRAWING CODE NUMBER
REV.
30600018
49456901
SHEET
2
A
J
OF 6
1
F
GREEN
RPC AND RELAY
LISTING
RED
GREEN
BRAKES RELEASED
TRAVEL DIRECTION
BRAKES APPLIED
CR 5
CR 22
CR 12
CR 14
GREEN
TRAVEL ALARMS
BRAKE LIGHTS
RED
RPC 27 CYCLE COUNTER
RPC 26 ESCAPEMENT RH ANCHOR TRAY
RPC 25 ESCAPEMENT LH ANCHOR TRAY
RPC 24 ANCHOR TOOL GRIP LH
RPC 16 BULKLOADER DOWN (CYL RET)
RPC 15 BULKLOADER UP (CYL EXT)
RPC 14 BRAKES APPLIED
RPC 13 ANCHOR APPLY LH (CYL RETRACT)
RPC 12 ANCHOR APPLY LH (CYL EXTEND)
RPC 11 WKHD UNBOX (CYL EXTEND)
RPC 10 WKHD BOX (CYL RETRACT)
RPC 7 TOOL FLIP DOWN (CYL EXTEND)
RPC 6 TOOL FLIP UP (CYL RETRACT)
*M26-STUCK ANCHOR TOOL WARN
RPC 5
RPC 4 WKHD ROTATE OUT (CYL RETRACT)
RPC 3 WKHD ROTATE IN (CYL EXTEND)
RPC 2 WKHD DOWN SLOW (CYL EXTEND)
3
RPC 1 WORKHEAD DOWN (CYL EXTEND)
RPC 0 WORKHEAD UP (CYL RETRACT)
4
A
B
*M26-TOP ESCAPEMENT RH
*M26-TOP ESCAPEMENT LH
RPC 23 ANCHOR TOOL GRIP RH
6
RPC 22 GUIDE ROLLER DOWN (CYL EXTEND)
/
RPC 21 ANCHOR APPLY RH (CYL RETRACT)
3
C
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH
CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION
THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
RPC 20 ANCHOR APPLY RH (CYL EXTEND)
SHEET NO.
30600018
D
EMPTY
NO.
E
RED
GREEN LIGHT
INDICATES OUTPUT
SIGNAL FROM PLC
4
RED LIGHT W/O GREEN LIGHT
INDICATES A WIRE BREAK
BETWEEN RPC AND
SOLENOID VALVE OR LIGHT.
RED AND GREEN LIGHTS
INDICATES WIRE BREAK OR
SHORT CIRCUIT BETWEEN
RPC AND SOLENOID VALVE
OR LIGHT.
3
LOW OIL LEVEL
/ HIGH TEMP
CR 8
CR 10
2
2
G
I
I
CUSTOMARY:
I
ALL DIMENSIONS
IN INCHES
NOTES:
IMPLIED TOLERANCES
FRACTION
.X
.XX
.XXX
1. LH & RH ARE REFERENCED FROM A SEATED
OPERATOR'S POINT OF VIEW.
1
J
H
2. RPCs 14, 22 & 27 ARE EACH 0.5 AMPS.
ALL OTHERS RPCs ARE 2.0 AMPS EACH.
REVISION HISTORY
LOCATED ON LAST SHEET
3. *M26-UNIT 5 TO FAIR ANCHOR CONVERSION
F
E
D
C
250
1/8
.06
.03
.010
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
BAAM
DESCRIPTION:
ELECTRICAL REFERENCE CHART
SIZE
SCALE
B
NTS
ASSEMBLY:-
B
DRAWING CODE NUMBER
REV.
30600018
49456901
SHEET
3
A
J
OF 6
1
4
/
6
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH
CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION
THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
4
POTENTIOMETERS
POT 1
FEED/ESCAPE DURATION
POT 3
ROTATE IN ABORT DURATION
A
B
I
PLC INPUTS
X36-TURNTABLE LIMIT SWITCH
X37-BULK LOADER UP (CYL EXTEND)
X37-M26-EMPTY
SHEET NO.
C
X30-MANUAL MODE
X31-DOWN PROX SWITCH
X32-CYCLE ABORT
X33-TOOL FLIP UP (CYL RETRACT)
X34-TOOL FLIP DOWN (CYL EXTEND)
X35-BULK LOADER DOWN (CYL RETRACT)
X35-M26-EMPTY
30600018
D
X0-FORWARD TRAVEL PEDAL
X1-REVERSE TRAVEL PEDAL
X2-BRAKE PEDAL
X3-CYCLE START PEDAL
X4-ELECTRICAL INTERLOCK
X5-SERVICE BRAKE MODE
X6-WORK MODE
X7-READY POSITION SET
NO.
E
X20-ANCHOR APPLY LH (CYL EXTEND)
X21-ANCHOR APPLY LH (CYL RETRACT)
X22-ANCHOR APPLY RH (CYL EXTEND)
X23-ANCHOR APPLY RH (CYL RETRACT)
X24-FEED/GRIP LH TOOL
X25-GRIP RELEASE LH TOOL
X26-FEED/GRIP RH TOOL
X27-GRIP RELEASE RH TOOL
F
4
I
POT 0
ROTATE RETRACT DURATION
POT 2
DOWN ABORT DURATION
3
30
31
3
32
33
G
POT 4
SLOW SPEED TIME DURATION
0
1
2
3
4
5
6
7
10
11
12
13
14
15
16
17
20
21
22
23
24
25
26
CHANNEL 1
PRE-BOX POT
34
27
35
36
37
POT 6
APPLY DURATION
M26-TOP ESCAPEMENT DELAY- FAIR
I
CHANNEL 2
WORKHEAD UP/DOWN LVDT
40
FX2N-16EX
FX3U-48MT-DSS
POT 5
EMPTY
41
42
FX2N-4AD
43
44
45
46
47
INCREASE
TIME
DECREASE
TIME
X40-EMPTY
X41-APPLY HEIGHT (LOWER)
X42-APPLY HEIGHT (RAISE)
X43-EMPTY
X44-EMPTY
X45-EMPTY
X46-EMPTY
X47-EMPTY
POTENTIOMETER
ADJUSTMENTS
2
X10-APPLICATION HEIGHT SET
M26-ANCHOR FEED SELECT X11-EMPTY
X12-WORKHEAD UP (CYL RETRACT)
X13-WORKHEAD DOWN (CYL EXTEND)
X14-WORKHEAD BOX (CYL RETRACT)
X15-WORKHEAD UNBOX (CYL EXTEND)
X16-WORKHEAD ROTATE IN
X17-WORKHEAD ROTATE OUT
POT 7
ROTATE OUT DELAY
CUSTOMARY:
FRACTION
.X
.XX
.XXX
REVISION HISTORY
LOCATED ON LAST SHEET
D
"LH" & "RH" ARE REFERENCED FROM
A SEATED OPERATOR'S POINT OF VIEW.
IMPLIED TOLERANCES
1
E
NOTE:
ALL DIMENSIONS
IN INCHES
I
F
2
C
250
1/8
.06
.03
.010
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
BAAM
DESCRIPTION:
ELECTRICAL REFERENCE CHART
SIZE
SCALE
B
NTS
ASSEMBLY:-
B
DRAWING CODE NUMBER
REV.
30600018
49456901
SHEET
4
A
J
OF 6
1
F
NO.
30600018
E
SHEET NO.
5
/
6
D
C
A
B
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH
CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION
THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
PLC OUTPUTS
4
3
Y20-ANCHOR APPLY RH (CYL EXTEND)
Y21-ANCHOR APPLY RH (CYL RETRACT)
Y22-GUIDE ROLLER DOWN (CYL EXTEND)
Y23-TOOL GRIP RH
Y24-TOOL GRIP LH
Y25-ESCAPEMENT LH TRAY
Y26-ESCAPEMENT RH TRAY
Y27-CYCLE COUNTER
YO-WORKHEAD UP (CYL RETRACT)
Y1-WORKHEAD DOWN (CYL EXTEND)
Y2-WORKHEAD DOWN SLOW (CYL EXTEND)
Y3-WORKHEAD ROTATE IN (CYL EXTEND)
Y4-WORHEAD ROTATE OUT (CYL RETRACT)
Y5-M26-STUCK ANCHOR TOOL WARNING
Y6-TOOL FLIP UP (CYL RETRACT)
Y7-TOOL FLIP DOWN (CYL EXTEND)
I
4
POWER
RUN
REPLACE BATTERY
WHEN LIT
BATT V
PROG-E
PROGRAMMING ERROR
WHEN LIGHT IS HALF LIT
3
CHIP NEEDS REPLACING
WHEN FULLY LIT
3
4
5
6
7
13
14
15
16
17
I
1
20
21
22
23
24
25
26
27
FX2N-16EX
FX2N-4AD
FX3U-48MT-DSS
"LH" & "RH" ARE REFERENCED FROM
A SEATED OPERATOR'S POINT OF VIEW.
CUSTOMARY:
ALL DIMENSIONS
IN INCHES
IMPLIED TOLERANCES
FRACTION
.X
.XX
.XXX
I
REVISION HISTORY
LOCATED ON LAST SHEET
F
E
2
NOTE:
Y17-EMPTY
2
12
Y16-BULK LOADER DOWN (CYL RETRACT)
Y16-M26-TOP ESCAPEMENT RH
1
11
Y10-WORKHEAD BOX (CYL RETRACT)
Y11-WORKHEAD UNBOX (CYL EXTEND)
Y12-ANCHOR APPLY LH (CYL EXTEND)
Y13-ANCHOR APPLY LH (CYL RETRACT)
Y14-BRAKES APPLIED
Y15-BULK LOADER UP (CYL EXTEND)
Y15-M26-TOP ESCAPEMENT LH
2
0
10
D
C
250
1/8
.06
.03
.010
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
BAAM
DESCRIPTION:
ELECTRICAL REFERENCE CHART
SIZE
SCALE
B
NTS
ASSEMBLY:-
B
DRAWING CODE NUMBER
REV.
30600018
49456901
SHEET
5
A
J
OF 6
1
F
NO.
4
3
E
30600018
SHEET NO.
6
/
6
D
C
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH
CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION
THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
ECO
600583
DRAWN BY:
SWA
02-08-12
SHEET
ECO
600268
REV G
DRAWN BY:
CHECKED BY:
APPROVED BY:
MKS
SCR
--11/03/10
01-04-11
SHEET
CHANGE
1
ADDED CR10 & 2ND EEPROM P/N.
ADDED CB22 & CB24.
2
ADDED CR10.
3
POT 4 WAS "SLOW SPEED HEIGHT DIST."
4
1
2
REV H
ECO
600494
DRAWN BY:
CHECKED BY:
APPROVED BY:
MKS
SCR
09/16/11
09-30-11
SHEET
CHANGE
REVISION HISTORY MOVED TO LAST SHEET
1-5
1
2
3
6
A
B
3
4
5
1
2
CHANGE
MISSING RPC 22 ADDED TO NOTE 2.
2
ALL DIMENSIONS
IN INCHES
IMPLIED TOLERANCES
FRACTION
.X
.XX
.XXX
1
250
D
C
1/8
.06
.03
.010
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
E
3
REV J
CHECKED BY:
APPROVED BY:
CUSTOMARY:
F
4
RPC 5 ADDED. - STUCK ANCHOT TOOL WARNING
UNIT5 TO FAIR ANCHOR CONV USE 74100021-1.4FUS
ADD S/N690091 THRU 690094 - 74100021-3.0U
CB1 - 20 AMP ADDED FOR OPTION M16 & M25
CB10 - 5 AMP ADDED FOR OPTION AIDS
CB22 - 10 AMP ADDED FOR OPTION SPARE
CB24 - 20 AMP SPARE WAS FOR M25
BROWN 5 AMP ADDED TO CB TABLE.
RPC 5 (2A) ADDED FOR M26.
RPCS 15 & 16 LABELS ADDED FOR M26 OPTION.
POT 5 LABEL ADDED FOR M26 OPTION
X11, X35, & X37 LABELS ADDED FOR M26 OPTION.
Y5, Y15, & Y16 LABELS ADDED FOR M26 OPTION.
ECO
NONE
DRAWN BY:
SWA
07-17-13
SHEET
MOVED CR10 ONTO DIN RAIL. UPDATED BOARD P/N.
REMOVED CB10 & CB22. UPDATED CB DESCRIPTIONS.
REMOVED RPC 17 FROM NOTE #2.
MOVED CR10 ONTO DIN RAIL.
ADDED THIS SHEET.
REV I
CHECKED BY:
APPROVED BY:
DNOLL
02-24-12
CHANGE
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
BAAM
DESCRIPTION:
ELECTRICAL REFERENCE CHART
SIZE
SCALE
B
NTS
ASSEMBLY:-
B
DRAWING CODE NUMBER
REV.
30600018
49456901
SHEET
6
A
J
OF 6
1
I
NO.
G
H
SHEET NO.
5308 0145
F
D
E
C
B
A
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH
CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION
THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
1/4
7
7
28
33
34
35
39
27
15
WINDSHIELD WIPERS
CAUTION
DOOR
BIN
BATTERY DISCONNECT
WIPER
WORKHEAD LIFT
WIPER
UNLOCKED
UP
DOME LIGHT
PRE
SHUTDOWN
ALARM
DOWN
ON
LOCKED
GUIDE ROLLERS
ESCAPEMENT
GRIP
C A S E D R AI N
FI L T E R
PRESSURE
FI L T E R
9
CLEAN
CLEAN
CLEAN
BYPASS
BYPASS
BYPASS
50
25
ENGINE HOURS
LOCKED
UNLOCKED
RETRACT
RETURN
FI L T E R
E N G IN E
ALARM
ON
OFF
AUTOMATIC MODE
HYDRAULIC FILTER DIRT ALARM
TURNTABLE
CAB FAN
WORKHEAD ROTATION
MANUAL MODE
SERVICE INDICATOR LIGHTS
CAB FEATURES
OFF
SWITCH OFF
6
IN PANEL ONLY
POWER LOCKUPS
BEFORE WELDING, TURN
11
16
15
MOUNTED ON BACK OF PANEL
C
MOUNTED ON BACK OF PANEL
16
000000
6
100
8
UNLOCKED
R
I
G
H
T
L
E
F
T
B R A KI N G M O D E
LOW
UNLOCKED
TRAVEL
TRAVEL SPEED
TURNTABLE
R
I
G
H
T
L
E
F
T
LOCKED
LOCKED
WO R K LI G H T S
130
TRAVEL LIGHTS/BACK-UP ALARM
S E R VI C E
E
FORWARD
ON
4X
F
14
75
0
QUARTZ
13
160
13
14
190
100
240
ON
CYCLE ABORT
AND RETRACT
5
24
25
ESCAPEMENT
UNGRIP
26
4
APPLY
UP
UNBOX
WO R K H E A D
R O T A TI O N
TOOL
R O T A TI O N
OUT
UP
R E A D Y P O SI TI O N
PUSH TO
RECORD
A P P L Y H EI G H T
5
6
3
WO R K H E A D
P O SI TI O N
18
CYCLE COUNTER
5
000000
7
2
HI G H
2X
8
0
9
BOX
DELAY
P R E -B O X
WORK
A U T O M A TI C
E L E C T RI C A L
I N T E R L O C K/ W A R M U P
0
DEADMAN
EMERGENCY
PUMP
IN
DOWN
32
40
12
13
14
SHUTDOWN
OVERRIDE
HIGH
ON
STOP
HORN
+
ON
-ENGINE SWITCHED
TO LOW SPEED
HOLD I N
TO
START
OR
O V E R RI D E
7
-PUMP TURNED OFF
-DEADMAN/SERVICE
SWITCH TO DEADMAN
I GNI TI O N
MANUAL
LOW
OFF
MODE SELECT
4
x100
28
20
30
E N GI N E S P E E D
PUSH BUTTON I N
T O DI S A B L E
M A C HI N E W O R K
O P E R A TI O N S
PUSH TO
LOWER
BOX
10
RPM
ENGINE START
PUSH TO
R AI S E
DOWN
OFF
REVERSE
1
24
20
OFF
10
OFF
4
24 VOLTS DC
P/N 5640 5261
29
31
19
21
20
36
39
40
41
24
HINGE ON BACK OF PANEL
2 PLCS
3
3
2
1
2
E
NOTES:
1. ALL WIRE SIZES AND CONNECTIONS ARE TO BE PER THE DRAWING WIRE CONNECTION LIST.
2. FOR ELECTRICAL SCHEMATIC SEE 9769 1006.
G
NO CHG THIS SHEET
LCP
08/23/10
F
NO CHG THIS SHEET
LCP
03/19/09
SR 04/15/09
E
UPDATED SCHEMATIC NO.
IN NOTE 2;REMOVED GLOW
PLUG ITEM 18 (LOC C-4)
LCP
08/25/08
D
ADDED ITEM BALLOON
TO ENGINE SPEED SWITCH;
24 WAS ITEM 23 NO CALLOUT
LCP
11/15/06
SR 08/29/08
MK 10/15/08
JLE 12/05/06
DEL: TEST RUN SWITCH
JKL
3/20/2006
BCC 3/27/06
53961B
B
NO CHANGE THIS SHEET
BCC 10/28/05
53677
A
ADDED AUTO CYCLE
SWITCH @H-6; UPDATED
TEXT FOR STARTING
BCC
10/27/05
C
MF
I
H
G
F
E
D
REV
600262
600017
54450
53903
WDS 12/05/06
LCP
09/30/05
53649
BCC 10/18/05
LCP
NEW ISSUE
53525
09-Jun-05
DRAWN BY:
DATE:
CHANGE
C
CHECKED BY:
APPROVED BY:
DATE:
DATE:
E.C.O. #
CUSTOMARY:
ALL DIMENSIONS
IN INCHES
IMPLIED TOLERANCES
FRACTION
.X
.XX
.XXX
250
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
B
1/8
.06
.03
.010
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
BAAM
DESCRIPTION:
1
OVERHEAD INSTRUMENT PANEL
SIZE
D
SCALE
1/2
ASSEMBLY:-
DRAWING CODE NUMBER
REV.
5308 0145
9669 0111
SHEET
A
1
G
OF 4
I
NO.
G
H
SHEET NO.
5308 0145
F
D
E
C
B
A
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH
CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION
THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
2/4
7
7
6
6
IN PANEL ONLY
8
10
8
10
5B
6
2B
3
5B
6
2B
3
4
5A
7
9
1
2A
4
5A
7
9
1
2A
8
10
8
10
5B
6
2B
3
5B
6
2B
3
4
5A
1
2A
9
7
4
5A
1
2A
9
GA 6
7
9
7
9
7
9
7
1
2A
4
5A
1
2A
4
5A
1
2A
4
5A
1
2A
4
5A
2B
3
5B
6
2B
3
5B
6
2B
3
5B
6
2B
3
5B
6
2B
3
5B
6
2B
3
5B
6
10
8
10
8
10
8
10
8
10
8
10
8
7
4
5A
5B
6
8
1
2A
2B
3
10
8
9
7
9
7
9
7
9
7
1
2A
4
5A
1
2A
4
5A
1
2A
4
5A
1
2A
4
5A
2B
3
5B
6
2B
3
5B
6
2B
3
5B
6
2B
3
5B
6
10
8
10
8
10
8
10
8
#12
POT 1
9
4
5A
10
RKS 3
7
1
2A
5B
6
RKS 5
9
4
5A
2B
3
RKS 2
7
1
2A
4
5A
7
RKS 9
9
RKS10
9
1
2A
RKS38
S
S
#15
RKS26
I
9
TS1
G
5
#25
RKS25
GA 4
I
2
TS3
LT 31
G
#23
2
PB 12
#10
#134
#32
B
RKS15
B
5
1
RKS14
GA 3
A
B
RKS21
B
5
1
RKS20
A
RKS 8
LT 35
B
RKS28
LT 33
A
LT 37
B
B
B
RSS4
A
RSS3
GA 5
LT 32
A
B
RKS19
LT 36
I
S
5
A
RKS27
LT 34
G
B
7
LT 38
A
A
C
GA 2
GA 1
1
2
X
K
L
4
+
2
+
#2
-
#16
#34
U
C
A
T
F
E
O
RKS16
TS2
PB 1
RKS 7
RKS 6
RSS1
2B
3
5B
6
2B
3
5B
6
10
8
10
8
2B
3
5B
6
10
8
7
9
7
9
7
1
2A
4
5A
1
2A
4
5A
1
2A
4
5A
1
2A
4
5A
2B
3
5B
6
2B
3
5B
6
2B
3
5B
6
2B
3
5B
6
10
8
10
8
10
8
10
8
INSERTION END
P2
3
P2
P5
4
5A
4
5A
9
S
R
PB 15
PB 3
1
2A
7
1
2A
7
Q
PB 16
PB 5
4
5A
RKS22
ST
1
2A
9
P
PB 6
BAT
7
RKS13
IGN
9
RKS12
6
7
RKS11
24"
9
4
G
N
D
9
V
H
M
3
-
1
W
J
B
5308 0145
38
3
50
SEE NOTE 5
IN PANEL ONLY
37
P6
SEE NOTE 5
3
50
5
P5
14
13
12
11
10
9
8
7
6
5
4
3
2
1
28
27
26
25
24
23
22
21
20
19
18
17
16
15
42
41
40
39
38
37
36
35
34
33
32
31
30
29
56
55
54
53
52
51
50
49
48
47
46
45
44
43
70
69
68
67
66
65
64
63
62
61
60
59
58
57
P6
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
2
2
D
1
E
A
2. ALL COMPONENT IDENTIFICATIONS SHOWN BOXED ARE TO BE LABELED
INSIDE OF ENCLOSURE WITH TEXT SHOWN, i.e. RKS 19.
3. USE CABLE TIES AS REQUIRED.
4. SPLIT CORRUGATED LOOMING IS TO BE USED FOR ALL WIRING
CONTAINMENT WITHIN ENCLOSURES AND CABS.
5. ALL CABLES, HARNESSES AND PLUGS ARE TO BE IDENTIFIED WITH CORRESPONDING
NORDCO NUMBERS PRINTED ON PANDUIT THERMAL TAPE AND ASSEMBLED AS CLOSE
AS POSSIBLE TO THE CONNECTOR. TAPE WIDTH IS 1"; TAPE LENGTH TO BE DETERMINED
BY THE HARNESS OR LOOMING DIAMETER.
6. ALL UNUSED CONNECTOR LOCATIONS ARE TO BE SEALED PER THE COMPONENT
MANUFACTURERS RECOMMENDED METHOD.
7. ALL SOCKET AND PIN CONTACTS ARE TO BE SOLID TYPE.
8. FOR ELECTRICAL SCHEMATIC SEE 9769 1006 DWG.
G
NO CHGS THIS SHEET
LCP
08/23/10
F
NO CHGS THIS SHEET
LCP
03/19/09
SR 04/15/09
UPDATED SCHEMATIC
NUMBER IN NOTE 8;
REMOVED PB14 (LOC H-4)
REMOVED NOTE 1, FOR
TEFLON TUBING BREAKOUTS
REVISED NOTE 5; PANDUIT
WAS FASTAG
LCP
08/25/08
SR 08/29/08
MK 10/15/08
LCP
11/15/06
WDS 12/05/06
DELETE: RKS 17
JKL
3/20/2006
BCC 3/27/06
NO CHANGE THIS SHEET
BCC
10/27/05
BCC 10/28/05
E
D
C
B
A
MF
I
H
G
F
E
D
REV
ADDED VIEW OF RKS17
AT LOCATION D-5;
ELECT. SCH WAS
9769 1000DWG
10/10/05
09-Jun-05
DRAWN BY:
DATE:
CHANGE
C
600017
JLE 12/05/06
LCP
LCP
NEW ISSUE
600262
BCC 6/30/05
53903
ALL DIMENSIONS
IN INCHES
53961B
53677
53525
7/07/05
CHECKED BY:
APPROVED BY:
CUSTOMARY:
53649
BCC 10/18/05
SS
54450
DATE:
DATE:
E.C.O. #
IMPLIED TOLERANCES
FRACTION
.X
.XX
.XXX
250
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
B
1/8
.06
.03
.010
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
BAAM
DESCRIPTION:
1
OVERHEAD INSTRUMENT PANEL
SIZE
D
SCALE
1/2
ASSEMBLY:-
DRAWING CODE NUMBER
REV.
5308 0145
9669 0111
SHEET
A
2
G
OF 4
I
NO.
SHEET NO.
5308 0145
G
H
3/4
F
D
E
C
B
A
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH
CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION
THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
7
7
LIST OF MATERIALS
ITEM #
1
2
3
6
D
5
E
C
D
C
D
C
4
A
3
D
PART NUMBER
5311 0009
5640 5261
5166 850
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
43
47
48
49
50
51
DTL DWG
QTY
1
1
1
PANEL
PLAQUE
CONNECTOR
5166 838
5166 798
7078 066
7055 750
7022 517
7085 941
7088 109
7072 100
6120 0106
5150 175
5190 910
5190 912
5126 094
5126 090
5125 960
5126 636
5126 642
5125 450
5125 415
5125 475
5159 045
5166 535
5126 987
5126 634
6120 0076
5190 950
7057 161
2844 656
3064 452
3048 028
7648 4552
7648 5200
5102 508
5102 506
2837 349
2968 0018
5159 050
5120 747
5166 791
5166 796
1
66
1
1
1
1
1
1
3
3
4
4
1
3
1
1
1
23
14
9
23
A/R
2
1
1
8
1
2
8
8
1
2
A/R
A/R
6
3
A/R
1
1
10
CONNECTOR
P6
TERMINAL
VOLTMETER,24V GA2
GAUGE,WATER TEMP,12V GA4
GAUGE,OIL PRESSURE,12V GA3
GAUGE,TACHOMETER GA1
GAUGE,HOURMETER 24V GA5
GAUGE,FUEL LEVEL GA6
RESISTOR,GAUGE ADAPTER
BULB,24V
LED,GREEN
LED,RED
SWITCH,IGNITION RSS1
SWITCH,PUSHBUTTON
SWITCH,HORN
PB4
SWITCH,PUSHBUTTON PB1
SWITCH,PUSHBUTTON
ROCKER,NO LENS
SWITCH,DPDT,ON/NONE/ON
SWITCH,DPDT,(ON)/OFF/(ON) RKS11-21
CONNECTOR
TERMINAL
SWITCH,WIPER
SWITCH,PUSHBUTTON
POTENTIOMETER
LAMP HOLDER
CYCLE COUNTER,24V
SCREW,6-32x1/2",PAN,PHIL,SS
WASHER,#6,LOCK,SPRING,S.S.
NUT,6-32,HEX,S/S
TERMINAL STRIP
TERMINAL STRIP
LOOM,1"
LOOM,3/4"
SCREW,6-32x3/4",RDHD,S.S.
DIODE
D1-11
JUMPER
CONNECTOR
P2
TERMINAL
TERMINAL
4738 0100
5170 240
4
A/R
TAPE, THERMAL TRANFER
CABLE TIES
*
*
PART NAME
P5
6
5
4
3
2
2
1
G
NO CHG THIS SHEET
LCP
08/23/10
F
NO CHG THIS SHEET
LCP
03/19/09
SR 04/15/09
E
REVISED QUANTITY OF
ITEM 18; 3 WAS 4
LCP
08/25/08
D
ITEM 11, DIPRICOL
NUMBER WAS C400 862;
ADDED ITEM 50
LCP
11/15/06
SR 08/29/08
MK 10/15/08
JLE 12/05/06
C
ITMS 22 & 25 QTY 23 WAS 24
ITM 23 QTY 15 WAS 16
JKL
03/20/2006
BCC 3/27/06
53961B
B
NO CHANGE THIS SHEET
BCC
10/27/05
BCC 10/28/05
53677
A
ITEM #28 WAS
AB800T-D3-D2
MF
I
H
G
F
E
D
REV
600262
600017
WDS 12/05/06
LCP
10/10/05
LCP
NEW ISSUE
09-Jun-05
DRAWN BY:
DATE:
CHANGE
C
BCC 10/18/05
BCC 6/30/05
SS 7/07/05
CHECKED BY:
APPROVED BY:
54450
53903
53649
53525
DATE:
DATE:
E.C.O. #
CUSTOMARY:
ALL DIMENSIONS
IN INCHES
IMPLIED TOLERANCES
FRACTION
.X
.XX
.XXX
250
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
B
1/8
.06
.03
.010
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
BAAM
DESCRIPTION:
1
OVERHEAD INSTRUMENT PANEL
SIZE
D
SCALE
NONE
ASSEMBLY:-
DRAWING CODE NUMBER
REV.
5308 0145
9669 0111
SHEET
A
3
G
OF 4
I
NO.
G
H
SHEET NO.
5308 0135
F
D
E
C
B
A
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH
CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION
THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
1/4
7
6
7
44
4
2
3
50
2
4
VIEW A-A
DETAIL B
1 1/2 X SCALE
34
1
2
5
6
6
8
7
6
16
15
10
11
6
P3
10
3
11
12
4
14
9
9
2
1
5
8
13
P3
19
18
17
7
4
3
20
8
CB12
CB13
CB14
CB15
CB16
CB17
CB18
CB19
10
20
5
20
20
10
10
20
10
10
10
10
CB24
CB11
10
CB23
CB10
15
CB22
CB9
15
CB21
CB8
15
CB20
CB7
20
15
3
17
6
28
5
13
16
15
14
25
27
26
INSERTION END
15
30
H
J
6
W
L
P12
V
C
A
F
M
U
D
E
N
T
R
S
INSERTION END
9
8
7
6
5
4
3
2
1
20
19
18
17
16
15
14
13
12
11
30
29
28
27
26
25
24
23
22
21
40
39
38
37
36
35
34
33
32
31
INSERTION END
24
25
26
23
29
50
P4
0
1
2
3
4
6
7 10 11 12 13 14 15 16
62
20 21 22 23 24 25 26 27
SEE NOTE 7
14
13
12
11
10
9
8
7
6
5
4
3
2
1
28
27
26
25
24
23
22
21
20
19
18
17
16
15
42
41
40
39
38
37
36
35
34
33
32
31
30
29
56
55
54
53
52
51
50
49
48
47
46
45
44
43
70
69
68
67
66
65
64
63
62
61
60
59
58
57
4
CR5
CR22
62
33
P5
4
19
P4
10
22
23
19
5308 0135
G
P12
B
20
22
2
14
X
K
21
P5
4
12
P1
29
1
11
5
32
30
18
7
24
4
15
FX2N-4AD
19
2
3
P
FX2N-16EX
FX3U-48MT-DSS
(17)
9
23
GND 3
31
21
10
22
10
-2
3 GND
P1
5
CB6
2-
31
MITSUBISHI
+1
CB5
1+
CB4
OUTPUT
CB3
DC POWER
SEE NOTE 7
CB2
62
CB1
H
CR12
CR14
CR8
#100
#51
VIEW A-A
SEE NOTE 7
#25
#62
#63
#101
#304
#34
TS-1
TS-2
5308 0135
16
3
3
17
NOTE:
2
D
E
H
1
1. ROUTING OF WIRES MUST ALLOW ACCESS TO INSIDE COMPONENTS AND FREE MOVEMENT OF THE ENCLOSURE COVER.
WIRE BUNDLES TO BE SECURED TO PANEL WITH THE APPROPRIATE NUMBER OF TIE WRAPS.
2. ALL WIRE SIZES AND CONNECTIONS ARE TO BE PER THE DRAWING WIRE CONNECTION LIST.
4. ALL COMPONENT IDENTIFICATIONS SHOWN BOXED ARE TO BE LABELED INSIDE OF ENCLOSURE WITH TEXT SHOWN, i.e.
5. USE CABLE TIES AS REQUIRED.
6. SPLIT CORRUGATED LOOMING IS TO BE USED FOR ALL WIRING CONTAINMENT WITHIN ENCLOSURES AND CABS.
7. ALL CABLES, HARNESSES AND PLUGS ARE TO BE IDENTIFIED WITH CORRESPONDING NORDCO NUMBERS PRINTED ON
PANDUIT THERMAL TAPE AND ASSEMBLED AS CLOSE AS POSSIBLE TO THE CONNECTOR. TAPE WIDTH IS 1"; TAPE LENGTH
TO BE DETERMINED BY THE HARNESS OR LOOMING DIAMETER.
8. ALL UNUSED CONNECTOR LOCATIONS ARE TO BE SEALED PER THE COMPONENT MANUFACTURERS RECOMMENDED METHOD.
9. ALL SOCKET AND PIN CONTACTS ARE TO BE SOLID TYPE.
10. USE 9769 1006 DWG FOR ELECTICAL SCHEMATIC.
11. BASE PLC (FX2N) MODULE 5121046 IS NO LONGER AVAILABLE. TO REPLACE, ORDER KIT 98760089, WHICH INCLUDES NEW PLC (FX3U)
BASE MODULE AND COMPATIBLE FX3U COMPONENTS (ITEMS 27-29 ABOVE). OTHER FX2N COMPONENTS ARE AVAILABLE FOR REPLACEMENT
(EEPROM - 5121310, POT CARD - 5121320, BATTERY - 5197001), BUT ARE NOT COMPATIBLE WITH FX3U BASE PLC MODULE.
2
J
NO CHANGES THIS SHEET
H
UPDATED PLC MODEL NUMBER TO
MKS
FX3U-48MT-DSS (ITEM 2).
04/07/11
ADDED NOTE 11.
G
LCP
08/23/10
F
REV
I
H
G
F
E
ARADLOFF
22DEC11
ADDED CR8
ADDED NEW RELAYS CR12
& CR14; REMOVED RPC 17
REMOVED CB22, ADDED
CB10
CHANGE
LCP
600572
600380
SCR 08-31-10
SW 09-03-10
SR 04/15/09
03/13/09
DRAWN BY:
DATE:
CHECKED BY:
APPROVED BY:
D
DATE:
DATE:
600262
E
NOTE 10, SCHEMATIC WAS
9769 1005. ADDED (2) 15
AMP BREAKERS, CB22 & CB23
D
ADDED CB21,3A;REVISED
NOTE 7, PANDUIT WAS
FASTAG; CB9 WAS 15A;
REMOVED NOTE 3;
ADDED LABELS TO PLUGS
C
B
A
600017
E.C.O. #
REV
NO CHANGE THIS SHEET
LCP
07/21/08
LCP
JLE 12/05/06
11/09/06
JKL
03/21/2006
NO CHANGE THIS SHEET
SR 08/06/08
MK 08/28/06
BCC
10/27/05
WDS 12/05/06
BCC 3/37/06
BCC 10/28/05
JKL
ADD: NOTE 10
Oct-14-2005
LCP
NEW ISSUE
07-Jun-05
DRAWN BY:
DATE:
CHANGE
C
BCC 10/18/05
BCC
6-30-05
SFS
7-07-05
CHECKED BY:
APPROVED BY:
DATE:
DATE:
54387
53903
53691B
53677
53649
53525
E.C.O. #
CUSTOMARY:
ALL DIMENSIONS
IN INCHES
IMPLIED TOLERANCES
FRACTION
.X
.XX
.XXX
250
1/8
.06
.03
.010
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
B
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
BAAM
DESCRIPTION:
1
DISTRIBUTION PANEL
SIZE
SCALE
DRAWING CODE NUMBER
REV.
D
1/2
5308 0135
J
ASSEMBLY:-
9669 0127
SHEET 1
A
OF 4
I
NO.
5308 0135
G
H
SHEET NO.
2/4
F
E
D
C
A
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH
CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION
THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
7
H
H
H
E
D
D
6
F
J
J
5
F
J
F
G
F
D
G
F
4
3
2
A
D
A
F
ITEM # PART NUMBER DTL DWG
1
3140 3680
5121 052
2
5121 128
3
5121 225
4
5121 325
5
5121 322
6
5128 935
7
5128 936
8
5128 937
9
10
5311 0007
5104 992
11
12
8194 1113
13
5311 0018
*
14
5159 060
15
6123 1201
16
6123 1211
17
7648 4505
18
5159 055
19
5158 452
20
5129 106
21
5129 101
22
7506 0209
23
5155 208
24
5155 281
25
5196 101
26
5128 941
27
28
8194 1130
29
5188 004
30
5120 751
31
5120 753
32
5166 851
33
5166 842
34
5120 770
35
2968 0012
36
37
38
5164 405
39
5164 415
40
5164 299
41
5164 305
42
5164 417
43
5164 408
44
5164 313
45
5164 301
46
5164 307
47
5164 420
48
5164 421
49
5164 412
50
5164 314
51
5166 693
52
53
2840 619
54
3060 458
55
3066 458
56
57
2840 631
58
2840 625
59
2840 643
60
2837 487
61
3066 455
4738 0100
62
63
2837 349
64
3066 450
65
5128 946
QTY
1
1
1
1
1
1
9
5
5
4
2
1
1
2
1
1
2
25
3
20
2
23
24
5
5
1
LIST OF MATERIALS
PART NAME
SURGE PROTECTOR
PLC, BASE UNIT
PLC EXTENSION
MODULE,ANALOG
POTENTIOMETER
(SEE NOTE 11)
FLROM MEMORY
(SEE NOTE 11)
BREAKER,CIRCUIT,10A
(CB1,7,8,13,14,16-19)
BREAKER,CIRCUIT,15A (CB2,4,5,6,23)
BREAKER,CIRCUIT,20A
(CB3,9,11,12,15)
SOCKET,BREAKER,6-WAY
BUSS BAR,FUSE
RAIL,DIN,13"
PANEL,16 x 38
STUD,JUNCTION BOX TYPE
RELAY,24V
RELAY,POWER,200A-24V
TERMINAL STRIP,15 POS
JUMPER
CLAMP,END
RPC
RPC
CLIP,RETAINING
SOCKET
RELAY SOCKET
RELAY,DPDT
BREAKER,CIRCUIT, 3A
(CB21)
1
1
1
1
1
1
1
RAIL,DIN
21" LG
FLASHER MODULE
CONNECTOR
P12
CONNECTOR
P1
CONNECTOR,70 POS
P5
CONNECTOR,RECEPTACLE
CONNECTOR
P3
2
DIODE
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
7
6
5
4
P4
TERMINAL,RING,#6,16-14ga
TERMINAL,FORK,#6,16-14ga
TERMINAL,RING,#8,16-14ga
TERMINAL,RING,#8,12-10ga
TERMINAL,FORK,#8,12-10ga
TERMINAL,RING,#10,16-14ga
TERMINAL,RING,#10,6ga
TERMINAL,RING,3/8,16-14ga
TERMINAL,RING,3/8,12-10ga
TERMINAL,RING,3/8,8ga
TERMINAL,RING,3/8,6ga
TERMINAL,RING,5/16,6ga
TERMINAL,RING,5/16,12-10ga
TERMINAL,FQC,16-14ga
3
A/R SCREW,10-32x1/2
A/R WASHER,#10,FLAT
A/R WASHER,#10,LOCK,EXT TOOTH
A/R
A/R
A/R
A/R
A/R
6
A/R
A/R
1
SCREW,10-32x3/4
SCREW,10-32x5/8
SCREW,10-32x1
SCREW,8-32x3/4
WASHER,#8,LOCK,EXT TOOTH
TAPE, THERMAL TRANSFER
SCREW,6-32x3/4
WASHER,#6,LOCK,EXT TOOTH
BREAKER,CIRCUIT,5A (CB10)
ITEM 20, 5129101 WAS 5129100
ITEM 21, 5129106 WAS 5129105
ITEM 23, 75060209 WAS 75060208
H
#2 WAS 5121046 PLC FX2N-48MT-DSS
#5 WAS 5121320 POT FX2N-8AV/BD
#6 WAS 5121310 MEM FX-EEPROM-8
MKS
04/07/11
G
INCREASED THE QUANTITY OF
ITEMS 24 & 25; 5 WAS 4.
ITEM 28 WAS 20 LONG.
LCP
08/23/10
F
REVISED THE QTY OF ITEMS 19, 3
WAS 4; 21 2 WAS 3;24 4 WAS 2;
25, 4 WAS 2. ITEM 28 P/N WAS
8194 1118; 18: LG. ITEM 8 QTY
WAS 6; ADDED ITEM 65
LCP
03/16/09
SR 04/15/09
E
INCREASED THE QUANTITY OF
ITEM 8; 15 AMP BREAKER,
6 WAS 4
LCP
07/21/08
SR 08/06/08
MK 08/28/08
C
F
E
D
11/09/06
JKL
600380
SCR 08-31-10
SW 09-03-10
JLE 12/05/06
WDS 12/05/06
BCC 3/27/06
03/21/2006
A
DEL:3048142-#10-32 NUT
DEL:3048034-#8-32 NUT
BCC
10/27/05
BCC 10/28/05
JKL
Oct-14-2005
LCP
NEW ISSUE
07-Jun-05
DRAWN BY:
DATE:
CHANGE
C
2
600572
22DEC11
LCP
NO CHANGE THIS SHEET
NO CHANGE THIS SHEET
REV
G
ADDED ITEM 26, 3A
CIRCUIT BREAKER;CB21;
ITEM 62 THERMAL TAPE;
ITEM 8 QTY WAS 5, ITEM 9
QTY WAS 4
B
-
H
ARADLOFF
J
D
1
I
B
BCC 10/18/05
BCC
6-30-05
SFS
7-07-05
CHECKED BY:
APPROVED BY:
DATE:
DATE:
600262
600017
54387
CUSTOMARY:
53903
ALL DIMENSIONS
IN INCHES
53691B
53677
53649
53525
E.C.O. #
IMPLIED TOLERANCES
FRACTION
.X
.XX
.XXX
250
1/8
.06
.03
.010
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
B
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
BAAM
DESCRIPTION:
1
DISTRIBUTION PANEL
SIZE
SCALE
DRAWING CODE NUMBER
REV.
D NONE 5308 0135
ASSEMBLY:-
9669 0127
SHEET 2
A
J
OF 4
G
NO.
E
F
SHEET NO.
3144 0020
1/2
D
C
B
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH
CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION
THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
SURFACE PREPARATION:
WELD SLAG AND SPATTER TO BE REMOVED. ENTIRE
UNIT THEN CLEANED AND APPROPRIATELY PRIMEPAINTED ONE COAT.
5
6
5
A
3
A
A
A
TGS 14
TGS 15
TGS 20
1
2
4
5
6
3
EMERGENCY
HORN
3
TGS 16
U N G RI P
WORKHEAD
WORKHEAD
WORKHEAD
P O SI TI O N
UP
5
6
1
2
4
1
2
5
6
3
5
PB 2
4
5
6
3
UNBOX
TGS 13
TGS 12
TGS 11
PB 9
APPLY
WORKHEAD
WORKHEAD
1
2
4
PUSH TO
RECORD
4
PB 4
TGS 21
RETRACT
ESCAPE AND
G RI P
STOP
1
2
A
WORKHEAD
R O T A TI O N
TOOL
R O T A TI O N
OUT
UP
4
3
2
1
2
5
6
3
4
5
6
1
2
1
2
4
5
6
3
4
4
5
6
3
PB 10
READY
P O SI TI O N
1
P/ N 5640 5262
APPLY
H EI G H T
DOWN
BOX
IN
VIEW FROM INSIDE OF COVER
DOWN
TM
7
8
9
10
4
3
3
11
12
13
14
15
CONNECTOR MOUNTED INSIDE OF PANEL
SEAL WITH A BEAD OF SILICONE.
20
.16
1.25
2
2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
3.0
PANEL VIEW
BOTTOM VIEW
CUSTOMARY:
ALL DIMENSIONS
IN INCHES
A
MF
G
F
E
REV
D
LABEL SWAP:TGS15 WITH TGS14
TGS21 WITH TGS20.
DH
10-18-05
JKL
16-Jun-05
NEW ISSUE
CHANGE
53649
DRAWN BY:
DATE:
BCC
6-30-05
SPS
7-7-05
CHECKED BY:
APPROVED BY:
C
DATE:
DATE:
53525
E.C.O. #
FRACTION
.X
.XX
.XXX
250
Nordco
TM
PRODUCT:
BAAM
DESCRIPTION:
IMPLIED TOLERANCES
1
THIRD ANGLE
PROJECTION
WORKHEAD BOX ASSEMBLY
1/8
.06
.03
.010
SIZE
C
MACHINE FINISH
UNLESS OTHERWISE
STATED
SCALE
B
DRAWING CODE NUMBER
1/2
ASSEMBLY:
PLANE ANGLES +/- 1
1
-
REV.
3144 0020
9669 0131
1
SHEET
A
A
OF
2
G
NO.
E
F
3144 0020
SHEET NO.
2/2
D
C
B
A
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH
CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION
THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
SURFACE PREPARATION:
WELD SLAG AND SPATTER TO BE REMOVED. ENTIRE
UNIT THEN CLEANED AND APPROPRIATELY PRIMEPAINTED ONE COAT.
5
5
ITEM # PART NUMBER
1
2029 3685
2
5640 5262
3
5125 588
4
5126 090
5
5126 636
6
5125 960
7
7648 4552
8
2837 349
9
3048 028
10
3064 452
11
5166 842
12
5166 797
13
2837 481
14
3048 034
15
3064 455
16
5159 050
4
3
DTL DWG QTY
1
1
8
2
1
1
1
2
2
2
1
23
4
4
8
A/R
LIST OF MATERIALS
PART NAME
4
ENCLOSURE
PLAQUE
SWITCH, TOGGLE
SWITCH, PUSHBUTTON PB9,PB10
SWITCH,PUSHBUTTON PB2
SWITCH, HORN
PB4
TERMINAL STRIP
SCREW,6-32x1/2",RDHD,PHIL,SS
NUT,6-32,HEX,S/S
WASHER,#6,LOCK,SPRING,S.S.
CONNECTOR,RECEPTACLE,40 PIN
TERMINAL
SCREW,8-32x5/8",RDHD,PHIL,SS
NUT,8-32,HEX,S/S
WASHER,#8,LOCK,SPRING,S.S.
JUMPER
3
A/R TERMINAL,RING,#6
A/R TERMINAL,FORK,#6
17 PLUG,SEALING
18
19
20
2
2
CUSTOMARY:
ALL DIMENSIONS
IN INCHES
A
MF
G
F
E
REV
D
NO CHANGE THIS SHEET
DH
10-18-05
JKL
10-Jun-05
NEW ISSUE
CHANGE
53649
DRAWN BY:
DATE:
BCC
6-30-05
SPS
7-7-05
CHECKED BY:
APPROVED BY:
C
DATE:
DATE:
53525
E.C.O. #
FRACTION
.X
.XX
.XXX
250
Nordco
TM
PRODUCT:
BAAM
DESCRIPTION:
IMPLIED TOLERANCES
1
THIRD ANGLE
PROJECTION
WORKHEAD BOX ASSEMBLY
1/8
.06
.03
.010
SIZE
C
MACHINE FINISH
UNLESS OTHERWISE
STATED
SCALE
B
DRAWING CODE NUMBER
NONE
ASSEMBLY:
PLANE ANGLES +/- 1
1
-
REV.
3144 0020
9669 0131
2
SHEET
A
A
OF
2
I
NO.
G
H
SHEET NO.
9669 0150
1/1
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH
CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION
THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
T/O PUMP
SURFACE PREPARATION:
WELD SLAG AND SPATTER TO BE REMOVED. ENTIRE
UNIT THEN CLEANED AND APPROPRIATELY PRIMEPAINTED ONE COAT.
F
23
DETAIL A
SCALE 3/2
1
23
2
1
TGS42
1
1
CB42
TGS41
8
21
6
7
SEE DETAIL A
3
2
1
5
TGS42
CB42
21
8
22
14
CR18
3
2
1
B
A
BILL OF MATERIALS
3
1
2
C
9
68
7
3
D
E
A
A
TGS41
ITEM
NO.
PART NUMBER
OR MATERIAL
QTY.
REQ.
1
steel
1
box cover
2
steel
1
junction box
3
STEEL
1
PANEL
4
5128775
1
BREAKER, CIRCUIT 15A
5
5125592
2
TOGGLE SWITCH,
7
5103819
1
CONN,CABLE STR .50-.62 1/2NPT
8
5103817
2
CONN,CABLE STR .62-.75 3/4NPT
9
56405210
1
PLAQUE, EMERGENCY PUMP BOX
10
2774266
2
CAPSCREW, HEX HEAD 1/4 X 5/8
11
3001 011
2
HEAVY HEX NUT 1/4-20 UNC
12
3064465
2
LOCKWASHER, 1/4 ZINC PLATED
13
3060465
2
WASHER, SAE 1/4 ZINC PLATED
14
2837613
4
RND HD MS, #10-24 X .375
17
61231211
1
POWER RELAY, 200A-24V
15
5223 130
A/R
16
5164 301
1
17
5170 247
A/R
CABLE TIE
18
5293 018
A/R
CABLE, #1/0 RED, TERMINAL SUPPLY# SF-I/O
19
5102 448
A/R
TUBING, SHRINK
20
5166 650
4
LUG, CABLE, TERMINAL SUPPLY# HDL-100-38
21
5104 016
2
LOCKNUT, CONDUIT, 3/4 NPT
22
5104 014
1
LOCKNUT, CONDUIT, 1/2 NPT
23
2968 0018
1
DIODE 1N5624
7
6
FURNISHED WITH ENCLOSURE
WIRE, #14, BLACK
5
TGS42
23
15 A
4
DWG
SIZE
PART NAME
TERMINAL, RING LUG, 3/8 STUD
CB42
2
D
T
L.
4
TGS41
TO TOP OFF PUMP
A
C
B
15
18
68
18
A
A
A
3
3
CR18
1
16
A
19 20
22
2
C
B
HYDRAULIC
PUMP
24V MOTOR
19 20
4
2
+24V
5
2
EMERGENCY PUMP
10
3
1
NOTE:
1. USE CABLE TIES, ITEM 19, AS REQUIRED
2. ALL WIRES TO BE IDENTIFIED WITH WIRE MARKERS.
MARKERS TO BE APPLIED ON WIRE, NOT ON TERMINAL.
3. ALL WIRE SIZES AND CONNECTIONS TO BE WIRE
CONNECTION LIST.
4. ROUTING OF WIRES TO ALLOW ACCESS TO INSIDE
COMPONENTS AND FREE REMOVAL OF THE COVER.
5. ADD SHRINK TUBE TO EXPOSED WIRE OF DIODE, ITEM 25.
6. ALL COMPONENT IDENTIFICATIONS SHOWN BOXED, ARE TO
BE LABELED INSIDE OF ENCLOSURE WITH TEXT SHOWN.
12
68
22
1
TGS41
13
TGS42
CB42
CUSTOMARY:
ALL DIMENSIONS
IN INCHES
2
CR18
11
IMPLIED TOLERANCES
23
SECTION A-A
MF
I
H
G
F
E
D
A
DECREASED THE CABLE
LENGTH AT "A" 12 IN.;
AT "B" & "C" 10 IN.
--
NEW PRODUCTION
RELEASE
REV
LCP
02/22/08
LCP
C
BCC 12/5/05
53686
06-Oct-05
DRAWN BY:
DATE:
CHANGE
54265
CHECKED BY:
APPROVED BY:
DATE:
DATE:
E.C.O. #
FRACTION
.X
.XX
.XXX
250
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1
B
1/8
.06
.03
.010
THIRD ANGLE
PROJECTION
Nordco
TM
PRODUCT:
BAAM
DESCRIPTION:
1
EMERGENCY PUMP BOX ASSEMBLY
SIZE
D
SCALE
1/4
ASSEMBLY:-
DRAWING CODE NUMBER
REV.
9669 0150
SHEET
A
1
A
OF 1
I
NO.
H
G
F
D
E
C
B
A
SHEET NO. ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH
97695011DWG
1/4
CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION
THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
SURFACE PREPARATION:
WELD SLAG AND SPATTER TO BE REMOVED. ENTIRE
UNIT THEN CLEANED AND APPROPRIATELY PRIMEPAINTED ONE COAT.
7
BILL OF MATERIALS
CROSSING SWITCH INSTALLATION INSTRUCTIONS
ITEM
NO.
PART NUMBER
OR MATERIAL
QTY.
REQ.
1
78891515
2
2
31403512
1
3
5190912
1
4 22311602-096 1
5 22311602-072 1
6
47651447
2
7
38440001
2
8
21440144
1
9
5223090
20
10
5164299
6
11
5164408
6
12
5105200
20
13
5166798
4
14
56400118
1
15
2837655
4
16
3042011
4
17
76662980
2
18
8080100
2
19
29300048
2
20 97695011DWG 1
STEP 1: ATTACH BRACKET TO FRAME
FRAME:
1. LOCATE SWITCH MOUNTING BRACKETS AND WELD TO THE MAIN FRAME TO THE DIMENSIONS SHOWN BELOW.
6
D
T
L.
DWG
SIZE
PART NAME
SWITCH,LIMIT W/4 PIN MICROFAST
BUZZER,WARNING
LAMP,RED LED 28V
CABLE,MICROFAST PROX W/90ENDS
CABLE,MICROFAST PROX W/90ENDS
LEVER,LIMIT SWITCH
SWITCH ADJUSTMENT GUIDE
BRACKET, MOUNTIING LIMIT SWITCH
WIRE TFFN 16 BLACK
TERMINAL,RING 16-14 GA #8 SCRW
TERMINAL,RING #10STUD 14-16 GA
CABLE TIE .19 X 6.75
SOCKET,CONTACT FEMALE 16-18GA
PLAQUE,CROSSING SWITCH OVERLAY
MACH SCR #10-24 X 1.75
LOCNUT HEX #10-24
CHANNEL NUT
CLAMPING KNOB
DECAL, HEIGHT SWITCH WORK/TRAVEL
INSTALL,CROSSING SWITCHES
7
6
5
5
4
4
MAIN FRAME
SWITCH MOUNTINGS
3/16
3 PLCS
1
3
3
SCALE 1/2
38440001
29300048
DECAL
POSITION
AS SHOWN
2
2
CUSTOMARY:
ALL DIMENSIONS
IN INCHES
1
IMPLIED TOLERANCES
.25
FRACTION
.X
.XX
.XXX
38440001
38.0
MF
I
H
G
F
E
D
REV
LCP
17-07-09
New Issue
CHANGE
C
DRAWN BY:
DATE:
600077
CHECKED BY:
APPROVED BY:
DATE:
DATE:
E.C.O. #
250
±
±
±
±
1/8
.06
.03
.010
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1°
B
THIRD ANGLE
PROJECTION
BAAM
PRODUCT:
DESCRIPTION:
1
Installation, Crossing Switch
SIZE
SCALE
D
NTS
ASSEMBLY:
DRAWING CODE NUMBER
REV.
97695011DWG
98690014
SHEET
A
1
OF
4
I
NO.
G
H
F
D
E
C
B
A
SHEET NO. ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH
97695011DWG
2/4
CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION
THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
STEP 3: ADD CABLES TO MACHINES
SURFACE PREPARATION:
WELD SLAG AND SPATTER TO BE REMOVED. ENTIRE
UNIT THEN CLEANED AND APPROPRIATELY PRIMEPAINTED ONE COAT.
7
3. ATTACH YELLOW ELECTRICAL CABLES TO LIMIT SWITCHES AND ROUTE CABLE ALONG EXISTING FRAME MEMBERS
TO JB1 ON ENGINE END AND JB2 ON CAB END. CABLES ARE ATTACHED TO POSITION 8 ON EACH JUNCTION BOX AS
SHOWN ON THIS SHEET. SECURE CABLE AT SUITABLE LOCATIONS WITH CABLE TIES.
7
CAB END
ENGINE END
6
6
M1
PROPULSION
MANIFOLD
JB2
8-PORT
JUNCTION BOX
5
5
JB1
8-PORT
JUNCTION BOX
WORK HEAD BOX
4
4
M1
PROPULSION
MANIFOLD
7 8
LIMIT SWITCH CABLE
22311602-072
3
3
TO THE
ENGINE END
LIMIT SWITCH
2
JB2
8-PORT
JUNCTION BOX
JB1
8-PORT
JUNCTION BOX
7 8
LIMIT SWITCH CABLE
22311602-096
2
TO THE
CAB END
LIMIT SWITCH
CUSTOMARY:
ALL DIMENSIONS
IN INCHES
1
IMPLIED TOLERANCES
FRACTION
.X
.XX
.XXX
MF
I
H
G
F
E
D
REV
LCP
17-07-09
New Issue
CHANGE
C
DRAWN BY:
DATE:
600077
CHECKED BY:
APPROVED BY:
DATE:
DATE:
E.C.O. #
250
±
±
±
±
1/8
.06
.03
.010
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1°
B
THIRD ANGLE
PROJECTION
BAAM
PRODUCT:
DESCRIPTION:
1
Installation, Crossing Switch
SIZE
SCALE
D
NTS
ASSEMBLY:
DRAWING CODE NUMBER
REV.
97695011DWG
98690014
SHEET
A
2
OF
4
I
NO.
G
H
F
D
E
C
B
A
SHEET NO. ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH
97695011DWG
3/4
CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION
THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
SURFACE PREPARATION:
WELD SLAG AND SPATTER TO BE REMOVED. ENTIRE
UNIT THEN CLEANED AND APPROPRIATELY PRIMEPAINTED ONE COAT.
7
STEP 5: MAKE ELECTRICAL CONNECTIONS
STEP 4: MODIFY CAB OVERHEAD PANEL
7
CAB:
4. LAYOUT AND DRILL HOLES IN OVERHEAD CONSOLE AND PLAQUE AS SHOWN ON SHEET1.
ASSEMBLE OVERLAY PLAQUE, INDICATOR LIGHT AND ALARM (BUZZER) IN OVERHEAD PANEL.
5a. REMOVE THE EXISTING CONNECTOR GUARD LOCATED BELOW THE ANCHOR BIN CHUTE
TO ACCESS CONNECTOR "P12".
P12
CONNECTOR
DECALS TO BE REMOVED
BEFORE PANEL DRILLING
CAB
CONNECTOR
GUARD
6
6
53080145
EXISTING
OVERHEAD PANEL
(IN CAB)
5
5
4
4
5b. REMOVE THE CORNER WIRE RACEWAY COVER LOCATED BETWEEN THE ANCHOR BIN CHUTE
AND THE OVERHEAD CONSOLE.
PLASTIC MANUAL
BOX
(REMOVE FOR
ACCESS IF
NEEDED)
RACEWAY
3
3
1.281
AUDIO ALARM MTG.
(MOUNTS 31403512)
.375
INDICATOR LIGHT MTG.
(MOUNTS 5190912)
8.0
56400118
OVERLAY PLAQUE
APPLY AFTER DRILLING
2.0
2.50
2
2
WINDSHIELD WIPERS
CAUTION
BIN
DOOR
BEFORE WELDING, TURN
BATTERY DISCONNECT
W IP ER
SWITCH OFF
W IPER
AUTOMATIC MODE
MANUAL MODE
ESCAPEMENT
GRIP
CUSTOMARY:
ALL DIMENSIONS
IN INCHES
1
IMPLIED TOLERANCES
FRACTION
.X
.XX
.XXX
OVERHEAD PANEL MODIFICATION
MF
I
H
G
F
E
D
REV
LCP
17-07-09
New Issue
CHANGE
C
DRAWN BY:
DATE:
600077
CHECKED BY:
APPROVED BY:
DATE:
DATE:
E.C.O. #
250
±
±
±
±
1/8
.06
.03
.010
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1°
B
THIRD ANGLE
PROJECTION
BAAM
PRODUCT:
DESCRIPTION:
1
Installation, Crossing Switch
SIZE
SCALE
D
NTS
ASSEMBLY:
DRAWING CODE NUMBER
REV.
97695011DWG
98690014
SHEET
A
3
OF
4
I
NO.
G
H
F
E
D
C
B
A
SHEET NO. ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH
97695011DWG
4/4
CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION
THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
STEP 5: MAKE ELECTRICAL CONNECTIONS - CON'T
SURFACE PREPARATION:
WELD SLAG AND SPATTER TO BE REMOVED. ENTIRE
UNIT THEN CLEANED AND APPROPRIATELY PRIMEPAINTED ONE COAT.
5d. ATTACH BOTH WIRES AT TS3@25 ON PLC PANEL.
7
7
LS2
CAB END
ELECTRICAL CONNECTIONS
Wires from P12
Positions A & B
LT30
P12W
+24 V
25
107
A
R
TO TS2
TERMINAL
STRIP
B
6
6
2
LIMIT SWITCHES
GROUND WIRES
FROM
LIGHT & BUZZER
TS3
TERMINAL
STRIP
P12M
+24 V
108
ABU1
LS3
ENGINE END
5
5
RED LAMP
5190912
JUMPER WIRES
FROM TS3@25
WARNING
BUZZER
31403512
5e. ATTACH JUMPER WIRE #25 FROM TS3 TO INDICATOR LIGHT AND BUZZER.
5c. ON CONNECTOR "P12" INSTALL ONE #16 GAUGE WIRE IN POSTION "A" AND ONE IN POSITION "B" AND
ROUTE WIRES IN RACEWAY, THROUGH THE RUBBER GROMMET AND INTO THE OVERHEAD CONSOLE.
5f. ATTACH GROUND WIRE FROM LIGHT AND BUZZER TO TS2@2.
4
Overhead Console
Rubber Grommet
4
Raceway
P12
Position A
TS2
TERMINAL
STRIP
GROUND WIRES
FROM
LIGHT & BUZZER
Position B
3
3
2
2
5g. CLOSE AND SECURE OVERHEAD CONSOLE PANEL, REASSEMBLE RACEWAY COVER
AND CONNECTOR GUARD BACK TO THEIR ORIGINAL LOCATIONS.
Wires from P12
Positions A & B
1
CUSTOMARY:
Wires from P12
Positions A & B
ALL DIMENSIONS
IN INCHES
IMPLIED TOLERANCES
FRACTION
.X
.XX
.XXX
MF
I
H
G
F
E
D
REV
LCP
17-07-09
New Issue
CHANGE
C
DRAWN BY:
DATE:
600077
CHECKED BY:
APPROVED BY:
DATE:
DATE:
E.C.O. #
250
±
±
±
±
1/8
.06
.03
.010
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1°
B
THIRD ANGLE
PROJECTION
BAAM
PRODUCT:
DESCRIPTION:
1
Installation, Crossing Switch
SIZE
SCALE
D
NTS
ASSEMBLY:
DRAWING CODE NUMBER
REV.
97695011DWG
98690014
SHEET
A
4
OF
4
I
NO.
H
G
F
E
D
C
B
A
SHEET NO. ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH
97695009DWG
1/5
CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION
THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
E-Stop Switch Box Kit Overview
SURFACE PREPARATION:
WELD SLAG AND SPATTER TO BE REMOVED. ENTIRE
UNIT THEN CLEANED AND APPROPRIATELY PRIMEPAINTED ONE COAT.
7
7
FRONT
6
Sheet:
1. Locations - E-Stop Box & Wire Assy.
2. Weldment - E-Stop Box Mounting Bracket.
3. Assembly - E-Stop Box to Mounting Bracket.
4. Routing & Installation - Wiring Assemblies.
5. Workhead Box Internal Wiring.
Machine Side - Left Front
6
E-Stop Switch Box
Sheet 2 - Welding
Sheet 3 - Assembly
5
5
Electrical Wire Assy
Sheet 4 - Routing
FRONT
LEFT
4
4
REAR
3
3
Machine Side - Right Front
E-Stop Switch Box
Sheet 2 - Welding
Sheet 3 - Assembly
2
2
Electrical Wire Assy
Electrical Wire Assy
Sheet 4 - Routing
Sheet 4 - Routing
CUSTOMARY:
RIGHT
ALL DIMENSIONS
IN INCHES
1
IMPLIED TOLERANCES
FRACTION
.X
.XX
.XXX
Wire Assy Workhead
Box Installation
-
Sheet 5 - Assembly
I
H
G
MF
F
E
D
REV
New Issue
CHANGE
C
LCP
07-29-09
DRAWN BY:
DATE:
600053
CHECKED BY:
APPROVED BY:
DATE:
DATE:
E.C.O. #
250
±
±
±
±
1/8
.06
.03
.010
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1°
B
THIRD ANGLE
PROJECTION
PRODUCT:
BAAM
DESCRIPTION:
1
Install, Kit Remote E-Stop
SIZE
SCALE
D
NTS
ASSEMBLY:
DRAWING CODE NUMBER
REV.
97695009DWG
98690008
SHEET
A
1
OF
5
I
NO.
H
G
F
D
E
C
B
A
SHEET NO. ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH
97695009DWG
2/5
CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION
THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
Switch Box Bracket Installation
SURFACE PREPARATION:
WELD SLAG AND SPATTER TO BE REMOVED. ENTIRE
UNIT THEN CLEANED AND APPROPRIATELY PRIMEPAINTED ONE COAT.
Machine Side-Right Front
7
7
Machine Side-Left Front
Installation Steps:
1. At the locations shown within red circles of the
upper images, prepare the surface for welding.
6
6
2. Place the new bracket, 12291085, in the orientation
& distances shown in lower images.
Clamp or tack weld in place.
5
5
3. Weld brackets into place as shown.
4. Paint to prevent rusting, no paint in the holes.
Bracket Location
4
Bracket Location
Mtg Bracket
12291085
Bracket Weldment
4
Bracket Weldment
1.0
3
3
1/4
1.0
1/4
2
2
1.0
1.0
Tube
side
1
CUSTOMARY:
ALL DIMENSIONS
IN INCHES
IMPLIED TOLERANCES
Mtg Bracket
12291085
FRACTION
.X
.XX
.XXX
Tube
side
MF
I
H
G
F
E
D
REV
New Issue
CHANGE
C
LCP
07-29-09
DRAWN BY:
DATE:
600053
CHECKED BY:
APPROVED BY:
DATE:
DATE:
E.C.O. #
250
±
±
±
±
1/8
.06
.03
.010
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1°
B
THIRD ANGLE
PROJECTION
PRODUCT:
BAAM
DESCRIPTION:
1
Install, Kit Remote E-Stop
SIZE
SCALE
D
NTS
ASSEMBLY:
DRAWING CODE NUMBER
REV.
97695009DWG
98690008
SHEET
A
2
OF
5
I
NO.
G
H
F
E
D
C
B
A
SHEET NO. ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH
97695009DWG
3/5
CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION
THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
SURFACE PREPARATION:
WELD SLAG AND SPATTER TO BE REMOVED. ENTIRE
UNIT THEN CLEANED AND APPROPRIATELY PRIMEPAINTED ONE COAT.
E-Stop Switch Box Installation
7
7
Machine Side - Right Front
Machine Side - Left Front
Installation Steps, Con't.
5. New brackets, 12291085, needs to be welded to the
machine frame. See Sheet 2.
6
6
6. Assemble E-Stop switch boxes, 96760067, to brackets,
with the supplied fasteners and proper orientation
as shown in the lower images.
7. Connect Switch Box Cables, 2231605-036, to the E-Stop
boxes as shown in the lower images.
The Packard connector end is attached to the Wiring
assemblies. See Sheet 4.
5
4
4
E-Stop Box Location
E-Stop Box Location
E-Stop Box Attachment
E-Stop Box Attachment
E-Stop Switch Box
96760067
5
Mtg Bracket
12291085
Mtg Bracket
12291085
E-Stop Switch Box
96760067
3
3
Washer, SAE
3060458 (4)
Washer, SAE
3060458 (4)
2
Washer, Lock
3064458 (4)
Washer, Lock
3064458 (4)
2
Machine Screw
2837613 (4)
Switch Box Cable
22311605-036
Machine Screw
2837613 (4)
CUSTOMARY:
Switch Box Cable
22311605-036
1
ALL DIMENSIONS
IN INCHES
IMPLIED TOLERANCES
FRACTION
.X
.XX
.XXX
MF
I
H
G
F
E
D
REV
New Issue
CHANGE
C
LCP
07-29-09
DRAWN BY:
DATE:
600053
CHECKED BY:
APPROVED BY:
DATE:
DATE:
E.C.O. #
250
±
±
±
±
1/8
.06
.03
.010
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1°
B
THIRD ANGLE
PROJECTION
PRODUCT:
BAAM
DESCRIPTION:
1
Install, Kit Remote E-Stop
SIZE
SCALE
D
NTS
ASSEMBLY:
DRAWING CODE NUMBER
REV.
97695009DWG
98690008
SHEET
A
3
OF
5
I
NO.
G
H
F
D
E
C
B
A
SHEET NO. ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH
97695009DWG
4/5
CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION
THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
Wire Assemblies Routing to Workhead Control Box
SURFACE PREPARATION:
WELD SLAG AND SPATTER TO BE REMOVED. ENTIRE
UNIT THEN CLEANED AND APPROPRIATELY PRIMEPAINTED ONE COAT.
7
7
Installation Steps, Con't.
11. Run both Wire Assemblies from Tube
into the unattached Cord Grip.
10. Run both Wire Assemblies inside Tube
toward the Workhead Control Box.
8. A. Connect 216" Wire 87120060 Packard end to Cable 22311605-036 at Machine Right Side.
Cord Grip
5103815
Workhead Control Box
B. Run Wire Assy along Anchor Bin Right Side to the Workhead.
Workhead Control Box
C. Secure Wire Assy to existing hoses/tubes with Cable ties 5105204 every 2 ft.
6
6
9. A. Connect 336" Wire 87120065 Packard end to Cable 22311605-036 at Machine Left Side.
B. Run Wire Assy along Anchor Bin Front & Right Side to the Workhead.
C. Secure Wire Assy to existing hoses/tubes with Cable ties,5105204 every 2 ft.
5
E-Stop Switch Box
5
Fuel Tank
Wire Assemblies
87120060 & 87120065
12. Attach the Cord Grip & Wire Assemblies
after drilling a hole in bottom of Workhead
Control Box at the location shown.
4
Workhead
Control Box
Electrical Wire Assy
87120060 216" LG
1. Wire Assy 216" LG
87120060
3
Rear
Ø .44 Hole
Both Wire
Assemblies
(Tie Wrap)
Connects to Workhead
Control Box at Right Rear
Wire Assemblies
87120060 & 87120065
Machine Side-Right Rear
Cord Grip
5103815
4
Workhead Control Box
3
Right
CL Hole
Switch Box Cable
22311605-036
1.0
E-Stop Switch Box
96760067
Propulsion
Manifold
2
2
Fuel Tank
Machine Side-Right Rear
Wire Assemblies
87120060 & 87120065
Left
1
Front
ALL DIMENSIONS
IN INCHES
IMPLIED TOLERANCES
Switch Box Cable
22311605-036
E-Stop Switch Box
E-Stop Switch Box
96760067
Propulsion
Manifold
I
CUSTOMARY:
3. Wire Assy
336" LG
87120065
FRACTION
.X
.XX
.XXX
Electrical Wire Assy
87120065 336" LG
Connects to Workhead
Control Box at Right Rear
MF
H
G
F
E
D
REV
LCP
07-29-09
New Issue
CHANGE
C
DRAWN BY:
DATE:
600053
CHECKED BY:
APPROVED BY:
DATE:
DATE:
E.C.O. #
250
±
±
±
±
1/8
.06
.03
.010
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1°
B
THIRD ANGLE
PROJECTION
PRODUCT:
BAAM
DESCRIPTION:
1
Install, Kit Remote E-Stop
SIZE
D
SCALE
NTS
ASSEMBLY:
DRAWING CODE NUMBER
REV.
97695009DWG
98690008
SHEET
A
4
OF
5
I
NO.
G
H
F
D
E
C
B
A
SHEET NO. ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH
97695009DWG
5/5
CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION
THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
SURFACE PREPARATION:
WELD SLAG AND SPATTER TO BE REMOVED. ENTIRE
UNIT THEN CLEANED AND APPROPRIATELY PRIMEPAINTED ONE COAT.
Wire Assemblies Attachment Inside Workhead Control Box
7
7
Installation Steps, Con't.
13. A. Terminate white wires from remote switches together at an open location on left terminal strip.
Label these power wires as #44.
6
6
Wire #151
Wire #44
5
5
Wire #151
Label Black
Wires #151
To Emergency
Stop Switch
Wire #44
From Remote
Switches
4
4
Label White
Wires #44
B. Terminate black wires from remote switches
together at an open location on left terminal
strip. Label these power wires as #151.
3
3
Wire #44
WIRES TO LEFT
TERMINAL STRIP
Wire #151
C. Route wire #44 from left terminal strip to
emergency stop switch (PB2) at location PB2@44.
2
2
D. Route wire #151 from left terminal strip to
emergency stop switch (PB2) at location PB2@151.
CUSTOMARY:
ALL DIMENSIONS
IN INCHES
1
IMPLIED TOLERANCES
FRACTION
.X
.XX
.XXX
Emergency
Stop Switch
PB2
MF
I
H
G
F
E
D
REV
LCP
07-29-09
New Issue
CHANGE
C
DRAWN BY:
DATE:
600053
CHECKED BY:
APPROVED BY:
DATE:
DATE:
E.C.O. #
250
±
±
±
±
1/8
.06
.03
.010
MACHINE FINISH
UNLESS OTHERWISE
STATED
PLANE ANGLES +/- 1°
B
THIRD ANGLE
PROJECTION
PRODUCT:
BAAM
DESCRIPTION:
1
Install, Kit Remote E-Stop
SIZE
D
SCALE
NTS
ASSEMBLY:
DRAWING CODE NUMBER
REV.
97695009DWG
98690008
SHEET
A
5
OF
5