c.Y B-003

c.Y
B-003
Personal Data
Name : Ahmed Elsafy Ibrahem Henish
Date Of
Birth
Nationalitv
Pl.ace Of Birth
Matital Status
Address
Mobile
Militarv
: l4l4ll987
: Egyptian .
: El Behira
: Single
Kafer Eldawar * ElbEhira
01226772t3t.
service: Exempted final
RELIGION : Muslim
Current Occupation
: Welder
Education
*Industrial Diploma
Exneriences
o
o
o
o
a
o
a
Bursaidyh - Sidi Krier
Petrojet - Petrochemical Amiriya
D S D - FERROMETALCO - power station ABOUKiT
MEGA - power station ABOU Kir
YONGJIN - Ain Sokhna
DOOSAN - Ain Sokhna
KAHROMICA _ ELNEEL SUGER
@
Welders
WELDERS QUALIFICATION TEST RECORD
(ACCORDING TO ASME CODE)
Name:
AHMED ELSAFY IBRAHIM
lD No.: WQT# T-050
Welding Processes used:
BaseMaterialWelded: A36
Actual Values
Backing (Metal, Weld Metal, Welded from both sides, flux etc)
Pl
To
phte
P-No
(SFA)
WITH & WITHOUT
Pl
A5.1
r
Range Qualified
wlTHOUT
From Pi To Pl1,15F
Pipe (enter diameter if pipe)
Filler Metal Specification
MANUAL
A-r-oaoa-l67 Revll
Thickness: 10 mm
Manual or Semi Automatic Variables for each Process(QtlY€S0)
{
YJw:l-Z
Type:
ldenffication of WPS followed by welder during welding of test coupon:
P-No
@ffi,**
EL AIN EL SOKHNA THERMAL POWER PLANT
Plate
Classification
PIate
E 7018
Filler Metal F Number
F1,2,3,4
Consumable lnsert for GTAW and PAW
Wdd Deposit Thic*ness for each welding process (minimum 3 layers)
Welding Position (1G,5G etc)
SMAW 10 mm
2T
2G,3G & 4G
Progression (Uphill, Downhill)
Uphill
ALL
Uphill
Backing Gas for GTAW, PAW or GTAW, Fuel Gas for OFW
GMAW Transfer Mode
N/A
NONE
NONE
20 MM
N/A
SMAW.DCRP-
SMAW-DCRP
Powder )
N/A
N/A
Machine Welding Variables for the Process Used
Actual Values
Range Qualified
N/A
Welding Cunent Type / Polarity
/
GTAW Filler MetalType (Flux Cored /bare( Solid)or Metal Cored
Direct / Remote Visual Control
NIA
Automatic Voltage Control (GTAW)
Automatic Joint Tracking
N/A
Welding.position (1G, 5G etc)
Consumable lnsert
N/A
N/A
Backing (Metal, Weld metal, Welded fiom both sides, Flux, etc)
NIA
NIA
N/A
N/A
N/A
Guided Bend Test Result
of guided bend
test
N/A
TransR&FResults
Side Results
R & F Results
N/A
NIA
N/A
N/A
N/A
NIA
N/A
N/A
N/A
N/A
Msual examination results(QW-302.a): ACCEPTABLE
RadiographicTestresults(QW-191): ACCEPTABLE
w
N/A
REPORT# 10056-W- WQT-012
RT REPORT # 10056-RT- WQT-012
(For altemative qualification of groove welds by radiography)
Fillet weld Fracture Test: N/A
Length and percentageof defect:
Macro Test fusion:
Fillet Leg
N/A
Concavity/Convexity:
Mechanical Tests conducted by:
TAMER MANSOUR LaboratoryTest No:
N/A
size:
DATE:12-9-2012
DATE:13-09-2012
rHn
mm
We certiff that the statements in this record are correct and that the test coupons were prepared, welded, and tested in
accordance with the requirements of Section IX of the ASME BOILER AND PRESSURE VESSEL CODE.
DOOSAN
Record Acceptance
Name
YOUNG JIN
6,,r/
fr
Signature
h
6 -g
DHI.WE
- 2o\b
-
.efr,
uHt-clc
PGEsca
MANAGER
Y.r,'A)ot*l
1.<x>l-
6 -1.2.t?/ L4b"7.b
//
A,ls
)rr9*rp'@
1\l
EDEPC
\
EL AIN EL SOKHNA THERMAL POWER PLANT UNIT 2
@
.
BmxnlimEfuidcstries
&{Enslnrths
lhrytdrrh
WELDERS QUALIFICATION TEST RECORD
(ACGORDIUG TO ASME GODE)
&Cmlnetixr
Welders
Name: Ahmed El $afy lbrahim
FORM
CERTIFICATE NO.
lD No.: wer# T-oso
Welding Processes used:
NO.: FM-10056-202
REVISION: 0
:
't30
Kcw-'!20
MANUAL
Type:
A-M-0101-896
BaseMaterialWelded: A36
Thickness:
Manual or Semi Automatic Variabtes
toriactr Process(QW-350)
ActualValues
Range Qualified
Weld Metal
wlTH
Backing (Metal, Wdd Metal, Welded from both sides, flux etc)
?1
P-No
{
P-No
To
n
(SFA)
fG mm
P1-11,15F, lsE
P1
Pipe (enter diamder if pipe)
Ptate
Filler Metal Specification
E7016
Classification
5.1
Filler Metal F Number
Consumable lnsert for GTAW and PAW
NONE
Wdd Deposit Thickness for each welding procss (minimum 3 layers)
16mm
Welding Position (1G,5G etc)
2G.3G.4G
Progression ( Uphill, Downhill)
Uphill
Unlimited
@
(73<O.Ds610F.H.)
Uphill
Backing Gas for GTAW, PAW or GTAW, Fuel Gas for OFW
GMAW Transfer Mode
N/A
DCRP
-Welding Current Type / Polarity
OrAC.
GTAW Filler Metal Type (Flux Cored /bare( Solid)or Metal Cored /
Powder )
N/A
NIA
Machine Welding Variables for the Process Used
ActualValues
Range Qualified
Direct / Renrote Msual Control
N/A
Automatic Voltage Control (GTAW)
Automatic Joint Tracking
Welding position (1G, 5G etc)
Consumable lnsert
Backing (Metal, Wdd metal, Welded from both sides, Flux, etc)
of ouided bend
N/A
Guided Bend Test Result
test
Side
N/A
NIA
N/A
N/A
Results
Trans R & F Results
N/A
N/A
N/A
N/A
N/A
Test
1005&WQT-W-012
DATE: 12-9-2012
10056-WQT-RT-012
DATE
: 13-9-2012
Length and percentage of defect:
N/A
6sfffri6h: N/A,
& F Results
N'A
):
uacro
R
N/A
N/A
Visual examination rsults(QW-302.4): ACCEPTABLE
\rI REPORT#
Radiographic Test resufts(QW-191
AGCEPTABLE RT REPORT #
(For alternative qualification of groove welds by radiography)
_Fillet_ureld Fracture
N/A
Filet Leg size:
Concavity/Convsxi+:.
Laboratory Test No:
Mechanical Tests conducted by:
We certifu that the statements in this record are conect and that the test coupons were prepared, welded, and tested in
accordance with the requirements of Section lX of the ASME BOILER AND PRESSURE VESSEL CODE.
CERTIFIED BY DOOSAN
Record Acceptance
Name
Signature
Date
KUNCHONG E&C
Ahmed Abd El Alim
/-*---'
DHI.WE
DHI€C
MANAGER
r{-€m':-- r y_.y. _*bru
{€}r-
2013-03-24
"14.3,20{3
#**".q*-l
:*:it " l^t
PGESCO
EDEPC
M f tri A
[[R
NNN=TRUETIEN
WELDER PERFORMANCE QUALIFICATION
& INT'USTFIEE
According
Certificate No.
i
ASME Code Section IX
Issue Date
MEG 02
7t3t2011
M02A Rev.0
WPS No.
''
To
Welder Name
Ahamed Elsafy Ibrahim
Stamp No.
fifFllll
353 : 356
(O) Welding Proccss
402.4
(-) Backing
,103.I 6
Pipe outside diameter
,103- I
P-No.
8
ACTUAL VALTIES
VARIABLES
Qw
to
SMAW
with
With Backing
-[Croove:PLATE
NONE (PLATE)
P-No
P-No.
P-l,Jo.
I
I
& PIPE
: P-No. I
*SFr
Bqr
$A
()vLR:+ ] t [:iller Anl]
l. P-No l-i &
I']-No.4
404.14
(t)
4(14. I 5
F-No.
40d.22
(1) inserts: (GTAW)
N/A
N/A
404.23
Product form: (GTAW)
N/A
N/A
l5 mm /4 layers
UNI.IMI'l'ED
Min.
F-No.
F-No.4
(t) deposited / ( 3 Layers
404.30
l. 2 I .t
-i
)
404.32
(t) LimitS.C: (CMAW)
N/A
NiA
405. I
(+) Position
3G
F\
405.3
(O) Proggression J.l
408.8
(-) Inert Backing
N/A
N/,\
409.2
'l-ransfer mode: (CMAW.1
N/A
N/^
409.4
(0) Current type/polarity
DC/EP
ANY
Uphil)
U ph
(QW-304) Radiographic test
No
WQT-RT-292
(QW-182) Fillet Weld -Fracture Test
Report
: P-No .19
N/A
N/A
Filler CTAW
I
Result
Prolongation for apl,rroval by the employer
for the following six monthes
Accept
None
Date
(Q\\'-302.1) Visual examination
Result
(QW-l60) Guided bcnd test
None
(QW-183) Macro Examination
None
NDT conducted,by
Mech. Test coducted by
ill
Signature
Position
Title
of
R'l.ltepor
r
No
Accept
COMIBASSAL
Date:
0s-03-l I
None
Date:
\
onc
\\1E CERTIFY THAT THE STATEMENTS IN THIS RECORD ARE (]ORRECT AND THAT THE TEST COUPONS \\,IiRI] PRIIPARI'D
ELDED AND TESTED IN ACCORDANCE WITH THE REQUIREMENI'S OF SECTION IX OF THE ASME CODE
,
'l'ull l,l.l'ttltr)l.l.lUi\{ l'lao.lt:r."1's.it'l'licllNl('Al, ('(}Nslll.'l'A'l'l()N ('(}'
PliI'R0.lE'r
.1 0 lt'l' ll I; R N t] R A N C l'l
QA I QC SECTOR
WELDgR QUALIFICATION TBST CERTIFICATE
CLIBNT
i GASCS-
PROJECI' : MAXIMIZATI$N oF C2&C3
PROJECT
\I/Fr nnrt NAMr'.
AHMED ELSAFY MRAHIM
WELDER I.D No.
COI}E & SPf,CIFICATION
IN ACCORDANCE WITH W.l'.S No.
POSITION
MA'I'Ii IIIA I, SPS,CI FICA'I'I (}N
0l
tx
6G
A]33GR
l2.7mm
WALTT}IIGKNISS
,T}IT(-l(NI1SS
ITA N(lN OT IAI,IFIEI)
DIAMETER ITANGE OUALTFIED (g)
FILi,EIT MITAL SFECII.ICATION
ACCORDINC'TO A.W.S
TRADE NAfI.IE
Ir.NO
PLACE OF'[EST
TF(T TTATF ,& TIMN
VALID UNI'T
6
4-5: 25.0mm
>-(2 7l8l inch Do.
A5.I
E7018
r,4
Site Workshou
03-10-2009
riNt) oF Ptao.tEc'r
TEST i{ESULTS
RESULT
NO.
,
VISUAL INSPECTION
RADIOG RAPH IC INSPECTION
ACCEPT
ACCEPT
R.T REPORT NO.
3
T}ISTRUCTIvE
N.A
I
LABORATORYTf,ST
NAMT]
rr/t't'E
PETIIOJET QA \ QC
Mot{Ar\{}llib. ,4zAB
il4)
n*O.
N.A
WELDING PERSONNEL - SUALIFICATION TEST
According To All/S DI.1/D1.1M : 2008
FERROMETALCO
Certificate No.
DAA /AQ437 SB3
fvP$ No.
DAA -804-55 Rev 0
Welder Name
Ahmed Elsafy
7t9t20tt
Issue Date
Method
Of ID.
I 1006
,qlelrz
Stamp No.
QUALIFIED VALUES
Fl,
F2, F3, F4
IG, 2G, 3G/uphill
Groove:
3mm:
&
1F, 2F, 3F/uphill
16 mm
& Fillet:
Any
D > 24" (600mm)
Single / Multiple Elect.
(Operators Only)
Radiographic test
Report
No.
WQT-RT-208
Macro Test Fusion
Result
Prolmgdimr fr approraf b5rth emplqrct
for the following six mat,tns
:
None
Date
Sigmtue
Positionof
N.tr.T
Ffptrl
No.
Title
Visual examination
Report
No.
3I/WQT/VT
Result
Guided bend test
None
Fillet WekI Break Test
None
NDT conducted by
Mech. Test coducted by
:
sGs
None
Date:
9t6t20tl
Date:
None
WE THEUNDERSIGNED,CERTIFY THAT THE STATEMENTS IN THIS RECORD ARE CORRECT ANDTHATTHETESTWELDSI'I/ERE
ARED, WELDEDAND TESTEDIN CONFOTiMANCE WITE THE REQUTREMENTSOFSECTTON 4 OFAW D1.1/D1.1M:2008
rsued by
:
itle: DSD-Welding
Reviewed By
Engineer i
Title: Q C Site Engineer
N",",
E.BL.b"^rt
ffi
TI{E PIO,RT SAID ENGINEERINGWORrS
ATFIL[ATED TO T}IE SUEZ CANALAUTT{ORITY
P.O. BOX 17 port said Cable; Frgincnns
Massagerie Maritime $1flding Port Said
Tel : 3223737
frrt
- 3349711
,*'llfl*r{*.sl.r
-Ifrlf
-,
.&Ji g-1u lgr.rrl 61Lr '-.
: .rory1
ffi
| Fax : 3222684
Fouad custorn gate 56
Tel : 3400E10 - 3400E97 / Fax ; 34(D845
www.pseri'. corn.egVeb :
.laer;r
:$rrili
-
3222681
:
"Sn
- 3223737 :o$):
56 gJ.. lrr : {rd}
| 3319711
3400t45 : osti I 31N*97 - 34N810 : irsi*tr
psew@poft-said. cornE-tnail :
Certffied ecc-to
r8(}90u-2m)
Gcrm*ircher
WELDBRNAME
: Ahuod
Welder Ourllication Test ftY.O.T)
jN.allrrJ
elsefi
.r'i.
Weldine Process : S.M.A.W
Process tvpe l Manual
Base metal : Carbon Steel
Aoolied c-ode : ASME IX
-r';li
,'t .,'i1
i . i':t'+
-: ,iJ'i
i.k')
l:h{
Test nlace: P.S.E.W
Dosition; 2G.3G
Testinc date : 15/8/20(D
lVelder numbcr
:
i ['":
W20
A$
Liffi
WeldinsYariable \l
Testinc Condition and Ouatification
Joint Preoaration
Thir:kness
JotutDcfu
2.3mm
, fi'
11 ]i,o
\ ltt'
Ni
f;-{Dw1" f_ -iift,
airr -.TllliBtFs
Iltlrn " ,-{ GR(X)Vtr}UTTWELD
Backinc
UN BACKED
Weldins Eloetrode
Test nosition
3G
7018
Flux
N/A
N/A
Shieldins Gas
Sindc OrM$tHe
Pass
Multipb
Prehe*t An*Iirter Pass
TOof'mir
Temnertture
ElcctrierDe&rred
-5OO
max
DC
1-QC-1V3
w.P.s
kt
oass
R€sults
No* Destruetive Test Results
Visual Test
Accept
Dve Pent. Tmt
Ultra Sonic Test
N/A
N/A
I
Macnctic Test
N/A
Rediocnohic Tcst
Acceptcd According
to @1.1) Scction (O
Part (C )
Destruetive Test result
Macro test
Root Bend
Ilccfcno
Side Bend
Fillet Weld Fracture
N/A
N/A
N/A
N/A
N/A
We Certify That The Welder Has Passed The TestSuccessfully And Satisfying The Requirements Of The
Code,AWS
PSEW OA/OC
WELDING INSPECTOR
NAME:
NAIVIE: ENG. HAMZAWY
DATE:
DArE:
Gs{*i:fl13
SIGNA
.,&q.
jlii
fu -
5l
MqAAZ HAMZAWY
a
\\
(}
FI
v
-
fD
l\
J
\
\
{
\#
il\q
AE3
lror
ho
2s
=zr"
5lg.i
-r+
so
,t
,,,1
n,
ll
{\I =
\0a
\J
t"E
\o)
{,,r
,22
\o
\-.
Ia+
v
61
-z
=g
i/!
nr-
i
B*
\
i'
il
*l
'il
ni.
1l
* il1
3.1{ t
tn
6l
i
.l
o\
F}
r
'
.E
'rO
J+
i,.Oi
i
.rut
8D
,,I
$l ,)
ig
',,j,
,1
io
"1$.
,l ( .ra
:-:l
i*+
st i-.
. I l'| ,,O
'-"1 O I
r
-a
.j;* 3 o
J
J
I
t\)
\r'
gtt 3
=oo
E."$ }\,
ffifl,
'i*l=
FF
Y
ltI
r
J
T=,
x 7?
gHI=
!r.-
ing
.E-"=
{ >z'
8.TE
I
ET. A
J.
Tt
E
fE
d.g
F)
f3
oo
?E
JO
-El
ir
mI
I
39..
,-o
t-5
la
XU
TE
{z
{$}
*i
il
ra
:1., ., . * :*,$=:.:ttr'
:'::-J:':.'"r'
-l
6XcL 3
8'
tr=
,&,
cLt
t(d, <
06?'o S
t.}
.J',0"i t o
;y!d t.
:w
,55
tt,Nt
&
#* B,
{ftf- ro o'-
(B
''ta
.'5+#-il
r+
''td
,-.C k
ie :i
'
*.l-,
v "1".
CL
Irg
.o
t'r
rrE
o
J
=.
oq
F}
J
g
g
:r;:r;''r
3=
=
tr
rE g_i
Au
c)
o
EI
J
o
a
€r
mlI
o
o
o
m
*fi
EI
UU
Irl
aa
E
_ ='g
ot
sz
CT|o
-
1r,
J
tu,
(E>
a
E
=
a--€
-
==.D crt
<rl
-fl,
+
E=
*Y
LI
g
5
#
E,n5
Frtr
=H
=-t
--*
art'4==rr
lQ ei3
fr.G='
F{ o t{i oE o
U)
=in
njtil!€
DI
;E
U
E:I
II
-l
E
L'J
=
EI
ITI
E
(,cI
o