Pneumatic Actuator

Transcription

Pneumatic Actuator
PNEUMATIC VALVE ACTUATORS
WWW.V-FLO.COM
V-FLO Pumps & Systems
QK Series Pneumatic Actuator
GENERAL DESCRIPTION
Type QK part-turn pneumatic valve actuators are the key component of the pneumatic valves,
suitable for the control of butterfly valves, ball valves etc, They can completely station, petroleum
and chemical industry, water conservancy etc. if necessary, they can control the positions of the
valves by reception of pressure signal of 0.02-0.1 MPa or electric signal of 0-10mA;4-20mA DC,
from the regulating unit according to users' requirement.
Coding System:
QK I II III
M: Capable of transmitting signal of 4-20mA (2line system)
D: With spring return
A: Of basic type
B: with solenoid valve and 3 major pneumatic parts
C: Receptible of pneumatic regulating signals
D: Receptible of 0-10mA regulating signals
E: Receptible of 4-20mA regulating signals
Output torque (N .m)
Number profess for part - turn pneumatic valve actuators
e.g.: QK2000-A means part-turn pneumatic valve actuators without any
accessory for two positions control
MAIN PARAMETERS
1.Supply pressure:0.4-0.6MPa
2.Output angular displacement: 90º ± 2º
3. Service temperature:-25-60ºC
4. Input signals: Pneumatic: 0.02-0.1MPa
Electric:0-10mA
4-20mA
5. Transmitting feedback signals: 4-20mA DC(2line system)
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QK Series Pneumatic Actuator
V-FLO Pumps & Systems
BLOCK DIAGRAM OF CONTROL
Block diagram of control QK-
-A/B
BLOCK DIAGRAM OF TYPE QK
-C
Positioner of pneumatic valve functions subject to the principle of balance between torques. When
the signal pressure entered corrugated pipe (1) is increased enough, it causes the major lever (2) to
turn round the fulcrum (15) and so retainer (13) aproaches the spray nozzle (14) to produce a back
pressure. After amplified by two-way amplifier (16) the back pressure is put into gas chamber of
piston mechanism (8) and causes the piston to produce a displacement to push the pork connected
rigidly to push rod of operating mechanism to turn a rotation of 90º and to drive the feedback cam
(5) to rotate counterclockwise as to draw the feedback spring(11). When the force of feedback
spring is equivalent by torgue to the force of signal pressure acting on corrugated pipe, the lever
system reaches balance. Then certain signal pressure is corresponding to certain angular motion of
valve. Spring (12) is used for zero Regulation
Operating skeleton drawing of type QK□-c actuator
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V-FLO Pumps & Systems
QK Series Pneumatic Actuator
BLOCK DIAGRAM OF TYPE QK
-D/E
When the current signal from the electric regulator
enters the coil of torque motor assembly(1),a magnetic
field is formed in the gap of torque motor. Acting
together with the permanent magnetic field, the gap
magnetic field causes the armature(2) to produce a
force towards left and make the major lever amature
(2) turn round the fulcrum (15) so that the retainer (13)
approaches the spray nozzle (14) to produce a back
pressure. Amplified by the amplifier (16), the back
pressure is put into gas chamber of piston mechanism
and causes the piston to produce a displacement to
push the pork connected rigidly to push rod of operating
mechanism to turn a rotation of 90º and to drive the
feedback cam (5) to rotate counter-clockwise as to draw
the feedback spring(11).When the feedback spring is
equivalent by torque to the force of torque motor acting
on major lever, the lever system reaches balance. Then
certain signal current is corresponding to certain
position of valve. Spring (12) is used for zero regulation
SPECIAL APPLICATION
1.Two-style pneumatic cut-off control: This is a special product of
pneumatic actuator and can carry out two-phase opening or two-phase
closing, i.e. one-phase opening and two-phase closing, two-phase
opening and two-phase closing, Two-phase opening and one-phase
closing according to flow performance. It is mainly used for ball valve
and can prevent the valve from leakage and failing of opening and
closing. It can slow the speed during opening and one-phase closing
and can make the fluid vary smoothly to avoid the explosion caused by
water hammer in inflammable liquid. It can also prevent measuring
instrument in system from damage caused by shock. So it suitable for
petrochemical works and biological product manufacturers
2. COMBINATION OF TYPE QKX CONTROL BOX AND TYPE QKPNEUMATIC VALVE ACTUATOR
-A
As the control box is a out door sealed device designed specially for
the users, the combination can be used to control the opening and
closing of valves, such as pneumatic butterfly valve, pneumatic ball
valve etc. used in adverse circumstances and service condition to carry
out local operation, remote and centralized control
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QK Series Pneumatic Actuator
V-FLO Pumps & Systems
CONNECTION DIMENSIONS AND OVERALL SIZE
DIMENSION TABLES:
Type
connection dimensions
d2
D5
d1
d3
d4
h
L
(f8)
(H9)
QK50
54
30
42
4-M6
16
3
QK125
65
35
50
4-M6
22
QK250
90
55
70
4-M8
QK500
125
70
QK1000 150
85
Overall size
b
A
B
C
H
M
18
5
200
-
120 120 M10
3
24
6
220
-
150 140 M10
28
3
28
8
250
-
170 170 M10
102 4-M10
25
3
60
8
450
70
220 170 M10
125 4-M12
40
3
70 12(2 Keys) 450
70
280 230 M10
QK1500 175 100 140 4-M16
40
4
70 12(2 Keys) 650 100 280 230 M10
QK2000 175 100 140 4-M16
40
4
70 12(2 Keys) 650 100 280 230 M12
QK3000 210 130 165 4-M20
50
5
80 16(2 Keys) 850 120 380 260 M12
QK4000 210 130 165 4-M20
60
5
80 18(2 Keys) 1250 120 380 260 M12
QK6000 300 200 254 8-M16
60
5
80 18(2 Keys) 1250 120 380 280 M14
QK8000 300 200 254 8-M16
80
5 100 22(2 Keys) 1500 290 580 280 M14
QK12000 350 230 298 8-M20 100
5 100 28(2 Keys) 1500 290 580 300 M14
QK20000 350 230 298 8-M20 100
5 100 28(2 Keys) 1500 290 580 300 M14
QK30000 415 260 356 8-M30 140
5 150 36(2 Keys) 2200 350 700 350 M14
QK40000 415 260 356 8-M30 140
5 150 36(2 Keys) 2200 350 700 350 M14
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Structure
single
cylinder
2-cylinder
4-cylinder
QZK Series Pneumatic Actuator
V-FLO Pumps & Systems
GENERAL DESCRIPTION
Type QZK linear travel pneumatic valve actuators are the major assembly of pneumatic valves. They
are used to control opening and closing of valves such as gate valves, globe valves etc. They are
new type automatic device for pipe line control.
Coding System:
QZK I- II III -IV VI
S: with hand-operating mechanism
W: with signal feedback device
D: with spring return
A: single cylinder
B: double cylinders
Travel (mm)
A: of basic type
B: with solenoid valve and 3 major pneumatic parts
C: receptible of pneumatic regulating signals
E: receptible of electric regulating signals
Output thrust (N) (dia. of cylinder: mm)
type, indicating linear-travel pneumatic valve actuator
e.g.: QZK130-A150-AW indicating cylinder dia of 130mm, of basic type, travel of 150mm, without
hand-operating mechanism, without bottom stand, with feed-back signal, single cylinder of two
position control.
TECHNICAL PARAMETERS
1.Supply pressure:04-06MPa
2.Travel 50-400mm (provided by user)
3.Service temperature:-25-60ºC
4.Input signals: Pneumatic:0.02-0.1 MPa
Electric:4-20mA
OVERALL SIZE AND CONNECTION DIMENSIONS
Spec.
S×S
M
d
d1
d2
QZK6500
150×150
M16
50
70
4-ø11
QZK15000
220×220
M24
50
70
4-ø11
QZK25000
270×270
M36×3
50
70
4-ø11
QZK3000
300×300
M36×3
80
120 4-ø17
QZK50000
350×350
M36×3
80
120 4-ø17
QZK70000
420×420
M36×3
80
120 4-ø17
H1
H2
H
Note:1.These above are essential specifications. specific design are generally applied according to
users' requirement due to valves of various kinds and pressure.
2.Travel is decided according to nominal diameter of valve. It is also considered and confirmed
by users.
®
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V-FLO Pumps & Systems
GT Series Pneumatic Actuator
Function:
GT series part-turn valve pneumatic actuators are new series, whose rotary angle of output
shaft is 90°. It combined with ball valves, butterfly valves for pneumatic valves . GT actuators are
also suitable for other mechanic devices with 90°movement.
Working conditions and Technical data:
1. Pressure of air supply :0.1~1MPa
2. Rotary angle of output shaft :90°±2°
3. Circumstance temperature :-20℃~+90℃
4. The air supply should be clean、dry, no corrosive gas and other media
5. Power supply for electromagnetic valve:AC220V or DC24V
6. Stroke switch capability:AC380V or DC220V
Feature:
1. Air supply:filtered, dry or lubricated, pressure min 1Bar(14Psi), pressure
max 10Bar (142 Psi).
2. Anodic polishing on internal surface for minimum friction and long duration.
3. Sliding bearings made by low friction material, to avoid metal to metal contact, easily
replaceable or maintenance.
4. Bottom fixed hole for actuator to valve assembling and centering, as ISO 5211 standard.
5. Bottom shaft assemble hole, as ISO 5211 standard, double square hole for assembling on valves
with square stem in line or at the angle of 45°.
6. Position indicator on request.
7. Standard execution temperature range: -20℃(4°F) to +90℃ (194°F).
8. External protection:corrosion strength to 500 hours in salted fog.
9. Each actuator is branded with a progressive serial number for easy identification and traceability.
100% of actuators are working and sealing tested.
Coding System:
1、Model
2、Cylinder Dia. :52-63-75-83-92-110-118-127-160-210
3、Pilot Hole :P = Octagon Hole
4、Pilot Hole Dimension --See Overall Dimension Drawing K
5、Installation Type :A, B, C, D
GT double acting actuators torque list: Torque unit N·m 100Kpa=1Bar
Type
100KPa 200KPa 300KPa 400KPa 500KPa 562KPa 600KPa 700KPa 800KPa 900KPa 1000KPa
GTX.52
3.9
7.8
11.7
15.6
19.5
21.9
23.4
27.3
31.2
35.1
39.0
GTX.63
5.8
11.6
17.4
23.2
29.0
32.6
34.8
40.6
46.4
52.2
58.0
GTX.75
10.0
20.0
30.0
40.0
50.0
56.2
60.0
70.0
80.0
90.0
100.0
GTX.83
14.0
28.0
42.0
56.0
70.0
78.7
84.0
98.0
112.0
126.0
140.0
GTX.92
19.4
38.8
58.2
77.6
97.0
109.0
116.4
135.8
155.2
174.6
194.0
GTX.110
28.2
56.4
84.6
112.8
141.0
158.5
169.2
197.4
255.6
253.8
282.0
GTX.118
42.0
84.0
126.0
168.0
210.0
236.0
252.0
294.0
336.0
378.0
420.0
GTX.127
55.0
110.0
165.0
220.0
275.0
309.1
320.0
385.0
440.0
495.0
550.0
GTX.160 110.0
220.0
330.0
440.0
550.0
618.0
660.0
770.0
880.0
990.0
1100.0
GTX.210 237.0
474.0
711.0
948.0
1185
1332
1422
1659
1896
2133
2370
GTX.254 435.0
870.0
1305
1740
2175
2445
2610
3045
3480
3915
4350
GTX.255 543.0
1086
1629
2172
2715
3051
3258
3801
4344
4887
5430
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V-FLO Pumps & Systems
GT Series Pneumatic Actuator
Illustration of Working Principle:
Structure:
®
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V-FLO Pumps & Systems
GT Series Pneumatic Actuator
Overall Dimensions and Installation Drawings:
Dimensions Tables:
®
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TAG, TAW Series Pneumatic Actuator
V-FLO Pumps & Systems
Feature:
TAG、TAW series are part-turn valve pneumatic actuators, whose
output shaft rotary angle is 90°. It can combine with ball valves,
butterfly valves for pneumatic valves. TAG and TAW actuators are also
suitable for other mechanic devices with 90° rotation.
With attachments such as electromagnetic valves, positioners etc, the
actuators can finish controlling on both positions of open and close, and
continuous operation (auto-adjusting control) also can be realized. Users
could select the actuators in accordance with realistic requirements.
Working condition and Technical data:
1.Pressure of gas supply:0.5MPa
2.Rotary angle of output shaft:90°±2°
3.Circumstance temperature:-20 - 60 ℃
4.The gas supply should be clean, dry, no corrosive gas and other media
5.Power supply for electromagnetic valve:AC220V
or DC24V
6.Stroke switch capability:AC380V or DC220V
Torque speciality list:
TAG TAW Overall Dimensions:
Model TAG-09 TAG-11 TAG-13 TAW-13 TAW-17
L1
185
223
257
290
394
L2
280
350
400
580
788
B1
57
72
83
82.5
119
B2
48
60
73
50
60
B3
155
202
225
202
272
B4
114
143
165
165
235
H1
16
28
28
32
32
H2
78
85
110
135
140
H3
188
216
241
292
340
d1
65
90
140
140
190
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V-FLO Pumps & Systems
TAG, TAW Series Pneumatic Actuator
TAG Dimensions:
Cylinder Axis
Air Inlet
Air Inlet
View A
Parallel to Cylinder Axis
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V-FLO Pumps & Systems
TAG, TAW Series Pneumatic Actuator
TAW Dimensions:
Cylinder Axis
Cylinder Axis
Air Inlet
View A
Parallel to Cylinder Axis
®
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V-FLO Pumps & Systems
TAG TAW Dimension Tables:
Model & Flange Code
D1
G09-1
TAG-09
G09-2
D2
12.6
90
12
G09-3
22
G11-1
15.8
G11-2
16
G11-3
D3
+ 0.035
0
+ 0.059
0
+ 0.072
+ 0.020
+ 0.035
0
D4
57
4—M6 10 2 36 35
55
50
+ 0.059
72
0
75
TAG-11
20
95
18.9
G11-6
19
G11-7
28
G13-1
22
TAG-13
140
G13-2
W13-1
22.1
140
W13-2
TAW-13
W13-3
170
W13-6
140
170
W17-1
TAW-17
W17-2
W17-3
28
32
31.6
42
190
+0.045
0
+0.072
+0.020
+0.072
+0.020
+0.045
0
38
33.15
14
4±0.015
13.8
5±0.015
24.8
18.3
4-M8 14
18.8
6±0.015
2 36 35
69.85 4-M10 17
22.8
5±0.015
21.2
6±0.015
21.8
70
8±0.03
31.3
90
6±0.015
24.8
5±0.015
24.4
75
4-M8 14
4-M12 20 3 47 45
88.9
+0.072
+0.020
31.6
W13-4
W13-5
28.4
0
3±0.015
18.1
72
+0.045
31.75
88.9
34.9
±0.051
+0.072
140
+0.020
90
+0.087
+0.025
+0.045
0
+0.072
+0.020
4-M12 20 3 47 50
+0.072
8±0.03
31.3
108
35.3
140
34.9
160
47
+0.072
+0.020
L
5±0.015
+0.020
G11-5
b
69.85 4-M10 17
+ 0.072
G11-4
H1 H2 H3 H4
4-M16 30 7 70 30
10±0.05
43
158.75
38.15
+0.020
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+0.1
0
+0.1
0
+0.1
0
+0.1
0
+0.1
0
+0.1
0
+0.1
0
+0.1
0
+0.1
0
+0.2
0
+0.1
0
+0.1
0
+0.2
0
+0.2
0
+0.2
0
+0.2
0
+0.2
0
+0.2
0
+0.2
0
+0.2
0
V-FLO Pumps & Systems
AW Series Pneumatic Actuator
AW series are part-turn valve pneumatic actuators, whose output shaft rotary angle is 90°. It
has two acting type: Single acting (Reversed by spring ) & Double acting. It can combine with ball
valves, butterfly valves for pneumatic valves. With attachments such as electromagnetic valves,
positioners etc, the actuators can finish controlling on both positions of open and close, and
continuous operation (auto-adjusting control) also can be realized. Users could select the actuators
in accordance with realistic requirements
Double Acting
Single Acting
Basic Design
Angle
Pneumatic Double Cylinder/Double Piston/Fork type Actuating Mechanism
Model : AWxx= Double Acting;
Model : AWxxS=Single Acting (Reversed by spring)
Double Acting = 90º
Single Acting = 90º
Adjustable : -5º ~ +5º
Ambient Temp.
-20℃ ~ 90℃。
Air Supply
0.2 ~ 0.8Mpa(Max.1.0Mpa)
Coding System:
Pneumatic Actuator
Cylinder Dia.
Acting Type: S– Single
Non — Double
®
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AW Series Pneumatic Actuator
V-FLO Pumps & Systems
Structure & Part List
SN Name
Qty.
1 Box
1
11 Pin
1
21 Elastic Collar
1
31 Locknut
2
2 Fork
1
12 Sleeve
2
22 Antifriction Washer
1
32 Plain Washer
2
3 Shaft
1
13 Elastic Collar
2
23 “O” ring
1
33 “O” ring
2
4 Baffle Plate
2
14 Oilless Bearing
2
24 “O” ring
1
34 Adjusting Screw
2
5 Piston
2
15 “O” ring
2
25 Antifriction Washer
1
35 Nut
8
16 Guiding Collar
2
26 Antifriction Washer
1
36 Spring Washer
8
6 Cylinder
2/3
SN Name
Qty. SN Name
Qty. SN Name
Qty.
7 Cylinder Cap
2
17 “O” ring
2
27 Flat Key
1
37 Plain Washer
8
8 Piston Rod
1
18 “O” ring
2
28 “O” ring
2
38 Stud Nut
8
1/2/4
19 “O” ring
2
29 Location Pin
2
39
1
20 Locknut
2
30 Set Screw
1
40
9 Spring
10 Spring box
®
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AW Series Pneumatic Actuator
V-FLO Pumps & Systems
Piping System:
Normal Close
Normal Open
AW Actuator
AW Actuator
Balance Valve
Balance Valve
Solenoid Valve
Solenoid Valve
Air Set
Air Set
Air Supply
Air Supply
Normal Close
Normal Open
AW Actuator
AW Actuator
Solenoid Valve
Solenoid Valve
Air Set
Air Set
Air Supply
Air Set
Output Torque: N·m (Single Acting)
Output Torque: N·m (Double Acting)
Model
Air Supply (Mpa)
0.3
0.4
0.5
0.6
0.7
AW13
515
620
770
930
1080
AW17
950
1270
1590
1910
2230
AW20
2150
2870
3580
4300
AW25
3360
4480
5600
6720
Aw28
5150
6860
8580
AW35
10120
AW40
Model
Air Supply (Mpa)
Spring Torque
0.4
0.5
0.6
Min.
Max.
Min.
Max.
Min.
Max.
Min.
Max.
AW13S
230
430
185
340
340
545
490
700
5020
AW17S
330
670
600
930
920
1290
1230
1573
7850
AW20S 1190
1980
880
1670
1600
2390
2320
3110
10300 12020
AW25S 1600
2510
1970
2880
3090
4000
4210
5120
13500
16870 20250 23620
AW28S 2900
5610
1250
3960
2970
5685
4680
7400
13220
17630
22040 26450 30860
AW35S 5520
10740
2760
7970
6130
11340
9510
14720
AW50
22460
29950
37440 44930 52420
AW40S 8770
16140
1480
8860
5900
13260 10300 17670
AW60
47300
63070
78840 94610 110380
AW50S 13110 27490
6370
20750 14840 29220 23310 37700
®
V-FLO
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V-FLO Pumps & Systems
Overall Dimension and Installation Drawings
Double Acting
B View
A View
Model
Con.
®
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V-FLO Pumps & Systems
Overall Dimension and Installation Drawings
Single Acting
B View
A View
Model
Air Con.
®
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Tel: (+8610)88580010/20/30/80/90
Fax:(+8610)88580150
E-mail : [email protected]