Promaster 144Z, 148Z, 152Z, 160Z

Promaster 144Z / 148Z / 152Z / 160Z
Parts Manual
Models
992042 19HP PM144Z
992043 21HP PM148Z
992044 23HP PM152Z
992051 23HP PM160Z
992054 25HP PM152Z
992055 25HP PM160Z
992064 17HP PM144Z
992077 19HP PM144Z
992078 21HP PM148Z
992079 23HP PM152Z
992080 23HP PM160Z
992081 25HP PM152Z
992082 25HP PM160Z
992083 17HP PM144Z
992092 19HP PM144Z
992093 21HP PM148Z
992094 23HP PM152Z
992095 23HP PM160Z
992096 25HP PM152Z
992097 25HP PM160Z
992310 19HP PM144Z
992311 21HP PM148Z
US Patent 6,301,864
ENGLISH
FRANÇAIS
ESPAÑOL
00383300C 4/05
Printed in USA
THE MANUAL
PRODUCT REGISTRATION
Before you operate your unit, carefully and completely
read manuals supplied with the unit. The contents will
provide you with an understanding of safety instructions
and controls during normal operation and maintenance.
For your safety and the safety of others always read,
understand, and follow all DANGER, WARNING, and
CAUTION messages found in manuals and on safety
decals.
The Gravely dealer must register the product at the time
of purchase. Registering the product will help the
company process warranty claims or contact you with the
latest service information. All claims meeting
requirements during the limited warranty period will be
honored, whether or not the product registration card is
returned. Keep a proof of purchase if you do not register
your unit.
Customer Note: If Dealer does not register your product,
please fill out, sign and return the product registration
card to Gravely or go to www.gravely.com.
Hardware descriptions are given in decimals.
Decimals to Fractions
.063
1/16
.563
9/16
.125
1/8
.625
5/8
.188
3/16
.688
11/16
.250
1/4
.750
3/4
.313
5/16
.813
13/16
.375
3/8
.875
7/8
.438
7/16
.938
15/16
.500
1/2
1.00
1
YOUR SATISFACTION IS IMPORTANT
Questions? Please follow these helpful steps:
1. Refer to the manuals supplied with your unit.
They will guide you through safe and proper
operation and maintenance.
They contain specifications on your unit.
If your questions are not answered in these manuals,
go to step number two.
2. Contact Your Dealer.
Our dealers will be happy to supply any service or
advice required to keep your unit operating at peak
efficiency.
A factory trained staff is available to support your
equipment needs. They stock genuine Gravely parts
and lubricants manufactured with the same precision
and skill as the original.
If your questions are not resolved by the support
staff, ask for the manager or owner.
When contacting your Dealer supply your model and
serial numbers.
SERVICE AND REPLACEMENT PARTS
When ordering replacement parts or making service
inquiries, know the Model and Serial numbers of your
unit and engine.
Numbers are located on the product registration card in
the unit literature package. They are printed on a serial
number label, located on the frame of your unit.
• Record Unit Model and Serial numbers here:
TO SPEED PARTS ORDERING:
• Record Engine Model and Serial numbers here:
1. Know the model and serial numbers of your unit.
2. Know the part number required.
3. Know the quantity required.
4. Know the part description.
UNAUTHORIZED REPLACEMENT PARTS
Use only Gravely replacement parts. The replacement of
any part on this vehicle with anything other than a
Gravely authorized replacement part may adversely
affect the performance, durability, or safety of this unit
and may void the warranty. Gravely disclaims liability for
any claims or damages, whether warranty, property
damage, personal injury or death arising out of the use of
unauthorized replacement parts.
2
MODELS
MODELS
Domestic
Model 992042
19HP Kawasaki with 44-Inch Mower Deck
Serial No. 004000 and up
Model 992081
25HP Kohler with 52-Inch Mower Deck
Serial No. 004000 and up
Model 992082
25HP Kohler with 60-Inch Mower Deck
Serial No. 004000 and up
Model 992043
21HP Kawasaki with 48-Inch Mower Deck
Serial No. 004000 and up
Model 992083
17HP Kawasaki with 44-Inch Mower Deck
Serial No. 006000 and up
Model 992044
23HP Kawasaki with 52-Inch Mower Deck
Serial No. 004000 and up
Model 992092
19HP Kawasaki with 44-Inch Mower Deck
Serial No. 005000 and up
Model 992051
23HP Kawasaki with 60-Inch Mower Deck
Serial No. 004000 and up
Model 992093
21HP Kawasaki with 48-Inch Mower Deck
Serial No. 005000 and up
Model 992054
25HP Kohler with 52-Inch Mower Deck
Serial No. 004000 and up
Model 992094
23HP Kawasaki with 52-Inch Mower Deck
Serial No. 005000 and up
Model 992055
25HP Kohler with 60-Inch Mower Deck
Serial No. 004000 and up
Model 992095
23HP Kawasaki with 60-Inch Mower Deck
Serial No. 005000 and up
Model 992064
17HP Kawasaki with 44-Inch Mower Deck
Serial No. 006000 and up
Model 992096
25HP Kohler with 52-Inch Mower Deck
Serial No. 005000 and up
Model 992077
19HP Kawasaki with 44-Inch Mower Deck
Serial No. 004000 and up
Model 992097
25HP Kohler with 60-Inch Mower Deck
Serial No. 005000 and up
Model 992078
21HP Kawasaki with 48-Inch Mower Deck
Serial No. 004000 and up
International
Model 992079
23HP Kawasaki with 52-Inch Mower Deck
Serial No. 004000 and up
Model 992310
19HP Kawasaki with 44-Inch Mower Deck
Serial No. 004000 and up
Model 992080
23HP Kawasaki with 60-Inch Mower Deck
Serial No. 004000 and up
Model 992311
21HP Kawasaki with 48-Inch Mower Deck
Serial No. 004000 and up
3
© Copyright 2005 Ariens Company
TABLE OF CONTENTS
TABLE OF CONTENTS
DECALS
OPERATOR CONTROLS
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Steering Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
MAIN FRAME
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Mechanical Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
ELECTRICAL
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Continuity Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . 32
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
POWER PLANT
Engine and Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Fuel Tanks and Hoses . . . . . . . . . . . . . . . . . . . . . . . 11
MOWER DECKS
Mounting Brackets . . . . . . . . . . . . . . . . . . . . . . . . . .
Decks, Discharge Chute and Baffles . . . . . . . . . . . .
Mounting Arms and Belt Guards . . . . . . . . . . . . . . .
Belts, Spindles, Idlers, and Blades. . . . . . . . . . . . . .
Rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRIVE TRAIN
Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Motors and Wheels. . . . . . . . . . . . . . . . . . . . . . . . . . 13
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
HYDRAULICS
Lift Valve and Cylinder . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Tank, Filter and Pump to Tank Circuit. . . .
Deck Lift and Motors to Pump Circuit . . . . . . . . . . . .
Hydraulic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . .
16
17
20
21
4
35
36
37
38
40
DECALS
Model 992042, 043, 044, 051, 054, 055, 064, 077, 078, 079, 080, 081, 082, 083, 092, 093, 094, 095, 096,
097, 310, 311
4
1
2
07735200C
DANGER / PELIGRO
• Avoid injury - Stay clear of rotating parts.
• Risque de blessures - ne pas s’approcher des pièces en
mouvement.
• Evitar lesiones - Mantenerse alejado de las piezas giratorias.
5
05359400
DANGER / PELIGRO
077560
07731400D
3
OFF
4
LEFT
TANK
05233900
RIGHT
TANK
5
DANGER / PELIGRO
4
07731400D
WARNING/AVERTISSEMENT/ADVERTENCIA
Do not operate mower
unless guards are in
operating position or
bagger is attached.
07742300B
Ne jamais utiliser
la tondeuse sans
protecteur sur le
canal d'ejection ou
sans le bac monte.
No operar segadora a
menos que las defensas
esten en posicion de
operacion o el recogedor
este fijo.
6
PD3540
Item
1
2
3
4
5
6
Part No.
05359400
07756000
07754100
69229100
07731400
07742300
Qty.
1
1
2
1
2
1
Description
Decal, Pinch Point (992042, 043, 044, 051, 054, 055, 077, 078, 079, 080, 081, 082, 310, 311)
Decal, Danger Fan
Decal, Hot Surface
Set, Decal-Common Danger/Fuel
Decal, Mower Pan Head Danger
Decal, Warning
5
DECALS
Model 992042, 043, 044, 051, 054, 055, 064, 077, 078, 079, 080, 081, 082, 083, 092, 093, 094, 095, 096,
097, 310, 311
11
1
10
2
3
07735300B
9
4
05358600
8
07757600B
5
4.5
5
4
07757500A
3.5
3
2.5
7
6
2
1.5
1
05354700
12
PD3283
Item
1
2
3
4
5
6
7
8
9
10
11
12
Part No.
05359200
07735300
05358900
05358700
05358800
05359000
07757600
07734600
05304300
05354700
07757500
05358600
05225500
05305100
00166400
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
Description
Decal, Service Instructions
Decal, Lift Lever (992042, 043, 044, 051, 054, 055, 077, 078, 079, 080, 081, 082, 310, 311)
Decal, PM 152Z (992044, 054, 079, 081, 094, 096)
Decal, PM 144Z (992042, 064, 077, 083, 092, 310)
Decal, PM 148Z (992043, 078, 093, 311)
Decal, PM 160Z (992055, 080, 082, 095, 097)
Decal, Instructional Steering
Decal, Belt Diagram
Decal, ZT Hood
Decal, Height of Cut (992042, 043, 044, 051, 054, 055, 077, 078, 079, 080, 081, 082, 310, 311)
Decal, Parking Brake Lever
Decal, Control Panel
Decal, 15" Gravely Logo
Decal, American Flag
Decal, Height of Cut (992064, 083, 092, 093, 094, 095, 096, 097)
6
FRAME
Model 992042, 043, 044, 051, 054, 055, 064, 077, 078, 079, 080, 081, 082, 083, 092, 093, 094, 095, 096,
097, 310, 311
7
10
3
9
5
4
8
2
14
7
6
12
7
7
6
12
9
1
2
13
11
PD3560
Item
Part No.
Qty.
1
00261451
1
2
3
4
5
6
7
00269151
06530400
06543100
00271751
07049900
07053300
07412900
1
6
1
1
2
2
8
8
9
10
11
12
13
14
07412900
05947500
07533600
09283251
00385600
09297253
07414100
09298551
11
1
6
1
1
1
2
1
Description
Intermediate Z Frame (992042, 043, 044, 045, 054, 064, 077, 078, 079, 081, 092, 093, 094, 096, 310,
311)
Intermediate Z Frame (992051, 055, 080, 082, 095, 097)
Nut, Spin Lock Flange .312-18
Nut, Locking Top Flange .31-18
Bumper with Heat Shield
Bolt, Serrated Flange Washer Head .38-16 x 1.00
Nut, Retainer .375-16 x .37
Screw, Tapping Hex Washer Head .38-16 x .50 (992042, 043, 044, 051, 054, 055, 077, 078, 079, 080,
081, 082, 310, 311)
Screw, Tapping Hex Washer Head .38-16 x .50 (992064, 083, 092, 093, 094, 095, 096, 097)
Bolt, Hex .31-18 x 1.25 Grade 5
Bumper, Rubber
Seat Support
Footrest Panel
Access Panel
Screw, Tapping .38-16 x 1.00 Hex Washer Head (992310, 311)
Valve Cover (992064, 083, 092, 093, 094, 095, 096, 097)
7
SEAT
Model 992042, 043, 044, 051, 054, 055, 064, 077, 078, 079, 080, 081, 082, 083, 092, 093, 094, 095, 096,
097, 310, 311
1
992042, 043, 044,
051, 054, 055, 064,
077, 078, 079, 080,
081, 082, 083, 092,
093, 094, 095, 096,
097
9
11
8
3
9
5
310, 311
2
10
7
4
6
3
10
2
6
7
PD3560
Item
Part No.
Qty.
1
2
09214500
06543100
1
4
3
4
5
6
7
8
9
10
11
06543100
034738
00164351
09282700
05717100
417098
044486
05946800
06543500
07531700
5
2
1
1
2
2
1
2
2
1
Description
Seat
Nut, Locking Top Flange .31-18 (992042, 043, 044, 051, 054, 055, 064, 077, 078, 079, 080, 081, 082,
083, 092, 093, 094, 095, 096, 097)
Nut, Locking Top Flange .31-18 (992310, 311)
Bushing, Flange .515 x .750 x .745 x 1.00
Seat Pivot Mount
Rod, Seat Frame Pivot
Ring, Retaining External .500 x .050
Washer, Thrust .531 x 1.00 x .063
Cable, Hood
Bolt, Hex .25-20 x .75 Grade 5
Nut, Locking Top Flange .25-20
Knob, Wing .312-18 (992042, 043, 044, 051, 054, 055, 064, 077, 078, 079, 080, 081, 082, 083, 092, 093,
094, 095, 096, 097)
8
ENGINE AND CLUTCH
Model 992042, 043, 044, 051, 054, 055, 077, 078, 079, 080, 081, 082, 092, 093, 094, 095, 096, 097, 310,
311
25
1
30
1
26
A
3
27
15
29
14
29
24
19
17
20
18
13
992054, 055, 081, 082,
096, 097
1
Part No.
3
4
08270000
08268800
08268000
08268900
09294800
09281600
07218000
07414100
5
07414100
05957400
6
06543100
06543100
7
8
9
NS
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
07327700
039160
00389900
59205200
06445000
06309300
05964600
00395651
021134
06939100
06308600
06538600
02749600
07023500
00113800
09295751
06212200
05946900
06435700
09257500
21537000
21539500
21410800
21397200
21535800
21525900
21536100
21536900
035329
035328
021134
2
28
29
30
31
32
33
Qty.
32
4
6
5
7
9
4
Item
31
21
16
2
33
23
28
10
11
12
8
6
22
15
992042, 043, 044, 051,
077, 078, 079, 080, 092,
093, 094, 095, 310, 311
PD0790
Description
1
1
1
1
1
1
1
3
Engine, Kohler, 25HP (992054, 055, 081, 082, 096, 097)
Engine, Kawasaki 19HP (992042, 077, 092, 310)
Engine, Kawasaki 21HP (992043, 078, 093, 311)
Engine, Kawasaki 23HP (992044, 051, 079, 080, 094, 095)
Muffler, Kohler (992054, 055, 081, 082, 096, 097)
Muffler, Kawasaki (992042, 043, 044, 051, 077, 078, 079, 080, 092, 093, 094, 095, 310, 311)
V-Belt HA 52 x .535 G48667
Screw, Tapping Hex Washer Head .38-16 x 1.00 (992042, 043, 044, 051, 077, 078, 079, 080, 092, 093,
094, 095, 310, 311)
4
Screw, Tapping Hex Washer Head .38-16 x 1.00 (992054, 055, 081, 082, 096, 097)
1
Bolt, Hex .31-18 x 1.75 Grade 5 (992042, 043, 044, 051, 077, 078, 079, 080, 092, 093, 094, 095, 310,
311)
4
Nut, Locking Top Flange .31-18 (992054, 055, 081, 082, 096, 097)
1
Nut, Locking Top Flange .31-18 (992042, 043, 044, 051, 077, 078, 079, 080, 092, 093, 094, 095, 310,
311)
1
Pulley-V 4.00 x 1.125 with Key 1.42 Height
1
Key, Square .25 x .625 x .25 SAE 8630 OR SAE 1035
1
Clutch, Electric with HI Temp Grease
AR Clutch Brake Pole Module Replacement Kit
1
Washer, Flat Steel .515 x 1.625 x .25
1
Washer, Locking .44 x .109
1
Bolt, Hex .44-20 x 2.50 Grade 5
1
Weldment, Clutch Stop
31 in Gas Line, Bulk .25 ID
23 Hose, Clamp
4
Washer, Lock .31 x .078 Regular (Included with item 1)
4
Nut, Hex M8-1.25 (Included with item 1)
1
Nipple (992054, 055, 081, 082, 096, 097)
1
Elbow .375-18 (992054, 055, 081, 082, 096, 097)
1
Pipe Plug (992054, 055, 081, 082, 096, 097)
1
Bracket, Oil Filter Mounting-Kohler (992054, 055, 081, 082, 096, 097)
2
Bolt, Round Head Square Neck .31-18 x .62 (992054, 055, 081, 082, 096, 097)
2
Bolt, Hex .31-18 x 1.00 Grade 5 (992054, 055, 081, 082, 096, 097)
2
Washer, Flat Steel .38 x .875 x .083 (992054, 055, 081, 082, 096, 097)
AR Assembly, Air Cleaner
AR Filter, Outer Element
AR Fuel Filter, Kohler (992054, 055, 081, 082, 096, 097)
AR Fuel Filter, Kawasaki (992042, 043, 044, 051, 077, 078, 079, 080, 092, 093, 094, 095, 310, 311)
AR Oil Filter, Kohler (992054, 055, 081, 082, 096, 097)
AR Oil Filter, Kawasaki (992042, 043, 044, 051, 077, 078, 079, 080, 092, 093, 094, 095, 310, 311)
AR Spark Plug, Kohler (992054, 055, 081, 082, 096, 097)
AR Spark Plug, Kawasaki (992042, 043, 044, 051, 077, 078, 079, 080, 092, 093, 094, 095, 310, 311)
AR Filter, Inner Element
1
Cock, Oil Drain (992042, 043, 044, 051, 077, 078, 079, 080, 092, 093, 094, 095, 310, 311)
1
Adapter, Oil Drain (992042, 043, 044, 051, 077, 078, 079, 080, 092, 093, 094, 095, 310, 311)
8 in Gas Line, Bulk .25" ID (992042, 043, 044, 051, 077, 078, 079, 080, 092, 093, 094, 095, 310, 311)
9
ENGINE AND CLUTCH
Model 992064, 083
17
16
1
20
A
15
3
1
14
6
4
5
13
2
22
21
4
4
7
9
18
19
8
10
11
12
PD0310
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Part No.
Qty.
Description
08200012
09298000
07218000
07414100
05957400
06543100
07328200
039160
00191700
06443600
06309300
05964600
00395651
021134
06939100
00172900
06923500
06308600
06538600
21410800
21535800
21536100
1
1
1
3
1
1
1
1
1
1
1
1
1
1
2
1
1
4
4
AR
AR
AR
Engine, 17HP FH500V Kawasaki
Muffler, Kawasaki
V-Belt HA 52 x .535 G48667
Screw, Tapping Hex Washer Head .38-16 x 1.00
Bolt, Hex .31-18 x 1.75 Grade 5
Nut, Locking Top Flange .31-18
Pulley-V 4.00 x 1.00 with Key
Key, Square .25 x .625 x .25 SAE 8630 OR SAE 1035
Clutch, Electric PTO
Washer-Flat-Steel .469 x 2.00 x .25
Washer, Locking .44 x .109
Bolt, Hex .44-20 x 2.50 Grade 5
Weldment, Clutch Stop
Hose, Gas Line 35"- .25" I.D.
Hose, Clamp
Hose, .50 x 6.00
Clamp, .88 Diameter Hose
Washer, Lock .31 x .078 Regular (Included with item 1)
Nut, Hex M8-1.25 (Included with item 1)
Fuel Filter, Kawasaki
Oil Filter, Kawasaki
Spark Plug, Kawasaki
10
FUEL TANKS AND HOSES
Model 992042, 043, 044, 051, 054, 055, 064, 077, 078, 079, 080, 081, 082, 083, 092, 093, 094, 095, 096,
097, 310, 311
7
5
8
2
4
9
3
7
2
see
"Engine and
Clutch"
A
12
2
1
4
10
8
11
6
4
3
9
4
PD3661
Item Part No. Qty. Description
1
2
3
4
5
6
7
8
09281500
07000018
021134
06939100
00191100
09258200
00273700
050246
00387300
9 21539200
10 06918200
11 05948700
12 06542000
1
8
75 in
4
1
1
2
AR
AR
AR
1
1
1
Tank, Gas - Right Hand
Bolt, SEMS .31-18 x .62
Gas Line, Bulk .25" ID
Hose, Clamp
Tank, Left Hand Fuel (EYE-Q) 100 Series
Valve, Fuel
Cap, Gas
Grommet, Black (Will not replace orange)
Grommet, Orange (Will not replace black)
Fuel Tank Fitting
Clamp, Cushioned Steel (992054, 055, 081, 082, 096, 097)
Bolt, Hex .38-16 x 1.00 Grade 5 (992054, 055, 081, 082, 096, 097)
Nut, Locking Top Flange .38-16 (992054, 055, 081, 082, 096, 097)
11
TRANSMISSION
Model 992042, 043, 044, 051, 054, 055, 064, 077, 078, 079, 080, 081, 082, 083, 092, 093, 094, 095, 096,
097, 310, 311
22
33
27
24
26
10
33
31
27
30
1
32
29
25
19
21
16
20
11
13
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
3
23
2
12
9
18
17
8
8
14
15
9
4
2
3
28
23
4
5
6
7
7
5
6
PD3671
Part No.
Qty.
Description
00298600
09297600
050995
051138
416904
06308400
05969800
05947900
06224500
06542000
09285200
09219000
09217000
05435800
06533500
08336000
06444300
05965800
07053100
06543600
07327500
05962900
09274900
06442800
09282900
02513500
05947500
06543100
05957900
59203600
03652200
05959400
06308800
06500009
1
1
2
2
2
2
2
4
4
2
1
1
1
2
1
1
1
1
1
1
1
1
1
4
2
2
2
4
1
AR
2
1
1
4
Hydrostat BDP with Auxiliary (992042, 043, 044, 051, 054, 055, 077, 078, 079, 080, 081, 082, 310, 311)
Pump, Hydraulic BDP-10A Left Hand (992064, 083, 092, 093, 094, 095, 096, 097)
Key, Straight 5mm x 25mm x 5mm
Sheave 4.0 x .199
Washer, Flat Steel .281 x 1.00 x .063
Washer, Locking .25 x .062
Bolt, Hex M6 x 1.0 x 12
Bolt, Hex .25-20 x .50 Grade 5
Bolt-Round Head Square Neck .44-14 x 1.50 Grade 5
Nut, Locking Top Flange .38-16
Pump
Assembly, Idler Arm Guard Drive (Includes 12 & 13)
Weldment, Idler Arm Ground Drive
Bearing, 1.00 x 1.12 x .75
Nut Coupling .375-16 x 1.75
Spring, Tension .120 x .845 x 6.50
Washer, Flat Steel .39 x.75 x.125
Bolt, Hex .50-13 x 3.50 Grade 5
Bearing, Pedestal Powdered Metal
Nut, Locking Top Flange .50-13
Idler, Flat 4.00 x 1.06
Bolt, Hex .38-16 x 2.25 Grade 5
Fan, Cooling
Washer, Flat Steel .656 x 1.31 x .095
Bracket, Return to Neutral/Damper
Spacer .344 x 1.00 x .375
Bolt, Hex .31-18 x 1.25 Grade 5
Nut, Locking Top Flange .31-18
Bolt-Hex .38-16 x 1.50 Grade 5
Kit, Pump Seal (BDP-10A) (One kit required for each pump)
Stud, Ball
Bolt-Hex .38-16 x .75 Grade 5
Washer, Locking .38 x .094
Nut-Nyloc Flange .44-14
12
MOTORS AND WHEELS
Model 992042, 043, 044, 051, 054, 055, 064, 077, 078, 079, 080, 081, 082, 083, 092, 093, 094, 095, 096,
097, 310, 311
13
7
18
17 21
22
15
19
14
16
10
17
20
10
2
14
3
16
7
2
4
11
18
13
10
9
10
12
5
1
6
8
23
6
PD3680
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Part No.
Qty.
Description
09282451
69000300
038109
00531400
00531500
00160900
117977
07147800
07147100
05961200
06543600
07152300
07149000
07148900
07159400
07159500
07067700
09262800
05531400
09278500
07067300
09247100
06541900
06441500
00595500
06712300
038919
05435700
2
4
4
2
2
4
AR
2
AR
2
10
2
AR
2
2
AR
10
2
8
2
8
2
AR
2
2
2
2
AR
Fork
Bearing, Cone with Grease
Bearing, Cup 1.98 x .420
Bearing Seal 1.5 x 2 x .18
Spacer, PM, 1.03 I.D. x 1.5 O.D. x .375
Spacer, Wheel
Key, Woodruff .31 x 1.00 (Included with 13)
Wheel/Tire Assembly
Tire, 15 x 6-6
Bolt, Hex .50-13 x 9.00 Grade 5
Nut, Locking Top Flange .50-13
Wheel, Tire Assembly 23 x 10.50 -12 (992051, 055, 080, 081, 082, 095, 097)
Tire 23 x 10.50 (992043, 044, 051, 054, 055, 078, 079, 080, 081, 082, 093, 094, 095, 096, 097, 311)
Wheel, Tire 23 x 10.50 - 12 Multi-Trac (992043, 044, 054, 078, 079, 081, 093, 094, 096, 311)
Wheel, Tire Assembly 23 x 9.50-12 (992042, 064, 077, 083, 092, 310)
Tire, 23 x 9.50-12 Multitrac (992042, 064, 077, 083, 092, 310)
Bolt, Lug Grade 8 .50-20 UNF x 1.38 Long 60 Degree
Hydraulic Wheel Motor (includes 18 & 7)
Bushing, Sleeve .513 x .748 x 2.13
Plate, Motor Support
Bolt, Hex .50-13 x 5.00 Grade 5
Hub and Disc
Nut, Lock Jam Patch (Included with 13)
Washer, Flat Steel .755 x 1.375 x .062
Nut, Slotted .75-16
Pin, Cotter .16 x 1.00
Cap, Dust
Bearing, 25mm I.D. x 52mm OD x 15mm
13
BRAKES
Model 992042, 043, 044, 051, 054, 055, 064, 077, 078, 079, 080, 081, 082, 083, 092, 093, 094, 095, 096,
097, 310, 311
5
6
4
38
6
36
5 37 20
1
24
19
5
35
10
13
29
4
2
5
7
28 19
3
23
16
27
5
19
19
30
5
8
22
28
19
26
9
22
13
18
34
23
5
Qty.
2
2
2
2
8
8
1
1
1
1
1
2
2
1
1
1
1
1
6
1
1
2
2
1
1
1
2
6
1
1
1
1
2
2
2
1
1
1
1
32
17
14
27
Part No.
09267300
05947000
09248000
08328500
06436200
06529400
00258700
06439200
09267700
05534700
05709200
010174
034738
05500900
124549
00258600
05714600
09284000
06714800
00277400
124545
06219200
05717100
039360
09268400
09275900
09200600
06543100
09268300
09268100
09279000
09279100
08328700
06529800
06445100
00296400
05947100
06543600
08336100
3
28
12
25
39
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
6
15
6
31
12
11
1
21 28 33
28
33
Description
Pivot, Brake Rod
Bolt, Hex .31-18 x .75 Grade 5
PTO Link Rod
Spring, Compression .143 x .710 x 2.00
Washer, Flat Steel .406 x .812 x .065
Nut, Hex .38-16
Weldment, Brake Cross Shaft
Washer, Flat Steel .505 x 1.00 x .062
Slide, Interlocking Brake
Bushing, Flange
Ring, Retaining External .625 x .05
Bushing, Flange Nylon .762 x 1.00 x .58 x 1.48
Bushing-Flange .515 x .750 x .745 x 1.00 Nylon
Bushing, Sleeve .75 X 1.00 X .75
Key, Woodruff .19 x .75 Hard #9
Weldment, Brake Arm
Ring, Retaining External .689 x .078
Weldment, Mechanical Brake
Pin, Hair
Weldment, Brake Actuating
Key, Woodruff .13 x .63
Bolt, Round Head Square Neck .31-18 x 1.25 Grade 5
Ring, Retaining External .50 x .05
Knob, Steering Lock
Linkage, Brake Actuating
Interlock, Safety Switch
Pad, Disk Brake
Nut, Locking Top Flange .31-18
Linkage, Brake Actuating
Weldment, Parking Brake Hub
Brake, Right Hand Caliper
Brake, Left Hand Caliper
Spring, Tension .061 x .50 x 3.0
Nut, Locking Center .31-18
Washer-Flat-Steel .630 x 1.250 x .062
Bracket, Spring Mounting
Bolt, Hex .50-13 x 1.00 Grade 5
Nut, Locking Top Flange .50-13
Spring, Extension
14
PD3571
MECHNICAL LIFT
Model 992064, 083, 092, 093, 094, 095, 096, 097
6
9
8
11
16
10
17
1
3
15
5
13
2
14
20
7
21
4
22
19
18
12
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Part No.
06543600
06430200
07053100
09286251
05962200
09299651
09291500
09299451
06542000
07412900
05961100
05709200
01593500
09293600
09250300
09252000
05532100
06442800
06927100
06439500
05946800
06543500
Qty.
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
Description
Nut, Locking Top Flange .50-13
Washer, Flat Steel .531 x 1.25 x .10
Bearing, Pedestal Powdered Metal
Weldment, Mechanical Lift
Bolt-Hex .50-13 x 5.00 Grade 5
Lock-Up, Mechanical Lift
Weldment, Mechanical Lift Shaft
Weldment, Mechanical Lift Cover
Nut, Locking Top Flange .38-16
Screw, Tapping .38-16 x .50 Hex Washer Head
Bolt, Hex .38-16 x 3.25 Grade 5
Ring, Retaining External .625 x .05
Pin, Spring Ball .375 O.D. x 1.50
Spacer .516 ID x 1.00 OD x .875
Latch
Washer-Wave .076 x 1.120 x .080
Bushing-Flange .515 x .750 x .275 x 1.120
Washer, Flat Steel .656 x 1.31 x .095
Cable, Hood
Washer, Flat Steel .265 x .50 x .087
Bolt-Hex .25-20 x .75 Grade 5
Nut, Locking Top Flange .25-20
15
PD0360
LIFT VALVE AND CYLINDER
Model 992042, 043, 044, 051, 054, 055, 077, 078, 079, 080, 081, 082, 310, 311
5
1
4
3
2
16
9
18
21
23
17
6
15
22
7
14
13
8
19
24
10
12
11
20
PD3580
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Part No.
09285000
06543100
05952600
00356451
07412900
09250300
09264800
00184551
09215200
05930700
06309500
09221600
06535300
06539600
05965800
06543600
06445000
05532100
09212200
09212300
09252000
09293600
09260800
06539900
Qty.
1
2
2
1
3
1
1
1
1
1
1
1
1
2
1
1
1
1
6
6
1
1
1
1
Description
Valve, Hydraulic
Nut, Locking Top Flange .31-18
Bolt, Hex .31-18 x 2.50 Grade 5
Valve Mounting Bracket
Screw, Tapping .38-16 x .50 Hex Washer Head
Latch
Cylinder, Lift
Strap, Cut Indicator/Guard
Bushing .516 x 1.00 x 1.050
Bolt, Hex .62-11 x 2.25 Grade 8
Washer, Lock .62 x .156
Rod End - Female - Right Hand .63
Nut, Locking Center .62-11
Nut, Jam .625-18
Bolt, Hex .50-13 x 3.50 Grade 5
Nut, Locking Top Flange .50-13
Washer, Flat Steel .515 x 1.625 x .25
Bushing, Flange .515 x .75 x .275 x 1.12
Stop, Cylinder .34 Thick
Stop, Cylinder .68 Thick
Washer, Wave .076 x 1.12 xz .08
Spacer .50 I.D. x .88 O.D. x .88
Post
Nut-Jam .75-16
16
HYDRAULIC TANK, FILTER AND PUMP TO TANK CIRCUIT
Model 992042, 043, 044, 051, 054, 055, 077, 078, 079, 080, 081, 082, 310, 311
5
15
14
12
8
6
7
13
4
1
3
2
6
10
11
8
10
9
8
PD0370
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Part No.
09072100
05900008
09246900
00161051
00346100
07000012
07415400
07063600
00277900
07063800
07064200
00275400
00275600
09286900
07000011
Qty.
1
2
1
1
1
2
2
3
1
2
1
1
2
1
1
Description
Head, Filter
Bolt, Hex .25-20 x .50 Grade 5 Epoxy
Oil Filter
Tank, Hydraulic
Hydraulic Tank Dipstick
Fitting, Hydraulic Straight M8O-M4F
Screw, Tapping .38-16 x .75 Hex Washer Head
Fitting, Hydraulic
Hose, Hydraulic
Fitting, Hydraulic
Fitting, Hydraulic
Hose, Hydraulic Valve To Tank
Hose, Hydraulic
Shield, Heat 5.50 x 4.50
Fitting, Hydraulic 45 Degree
17
HYDRAULIC TANK, FILTER AND PUMP TO TANK CIRCUIT
Model 992064, 083, 092, 093, 094, 095, 096, 097
5
15
14
12
8
6
7
13
4
1
3
2
6
10
11
8
10
9
PD0370
19
17
8
16
21
16
20
18
20
19
18
PD3690
HYDRAULIC TANK, FILTER AND PUMP TO TANK CIRCUIT
Model 992064, 083, 092, 093, 094, 095, 096, 097
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Part No.
09072100
05900008
09246900
00161051
00346100
07000012
07415400
07063600
00277900
07063800
07064200
00275400
00275600
09286900
07000011
07059900
09281800
09281700
07062100
052579
09269600
Qty.
1
2
1
1
1
2
2
3
1
2
1
1
2
1
1
4
2
1
4
2
1
Description
Head, Filter
Bolt, Hex .25-20 x .50 Grade 5 Epoxy
Oil Filter
Tank, Hydraulic
Hydraulic Tank Dipstick
Fitting, Hydraulic Straight M8O-M4F
Screw, Tapping .38-16 x .75 Hex Washer Head
Fitting, Hydraulic
Hose, Hydraulic
Fitting, Hydraulic
Fitting, Hydraulic
Hose, Hydraulic Valve To Tank
Hose, Hydraulic
Shield, Heat 5.50 x 4.50
Fitting, Hydraulic 45 Degree
Adapter, Hydraulic
Hose, Hydraulic
Hose, Hydraulic
Adapter, Hydraulic
Grommet, 1.25
Hose, Hydraulic
19
DECK LIFT AND MOTORS TO PUMP CIRCUITS
Model 992042, 043, 044, 051, 054, 055, 077, 078, 079, 080, 081, 082, 310, 311
1
19
18
1
3
3
2
6
7
14
8
5
12
10
4
15
9
7
9
13
17
16
11
16
12
PD3690
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Part No.
Qty.
07063700 2
07063800 2
07067500 2
00297600 1
00275700 1
09249400 AR
07063900 2
036313
AR
07059900 4
09281800 2
09281700 1
07062100 4
09275400 1
050395
07412000 1
052579
2
09269600 1
07000015 2
00297700 1
Description
Fitting, Hydraulic
Fitting, Hydraulic
Fitting, Hydraulic Elbow
Hose, Hydraulic
Hose, Hydraulic
Sleeve, Protective
Fitting, Hydraulic Elbow
Cable Tie
Adapter, Hydraulic
Hose, Hydraulic
Hose, Hydraulic
Adapter, Hydraulic
Hose, Hydraulic
1
Clamp, Steel 1.0
Screw-Tapping .25-20 X .50 Hex Washer Head Thread
Grommet, 1.25
Hose, Hydraulic
Fitting, Hydraulic Elbow
Hose, Hydraulic
20
HYDRAULIC DIAGRAM
Model 992042, 043, 044, 051, 054, 055, 077, 078, 079, 080, 081, 082, 310, 311
PD0740
21
HYDRAULIC DIAGRAM
Model 992064, 083, 092, 093, 094, 095, 096, 097
PD0740
22
CONTROL PANEL
Model 992042, 043, 044, 051, 054, 055, 064, 077, 078, 079, 080, 081, 082, 083, 092, 093, 094, 095, 096,
097, 310, 311
2
2
1
4
3
5
PD3650
Item
Part No.
Qty.
1
2
3
4
09284951
06116700
06949400
06950100
06949500
1
6
1
1
1
5
06536000
4
Description
Panel, Control
Screw, Machine 10-24 x .50 Hex Washer Head
Cable, Throttle
Cable, Kohler Choke (992054, 055, 081, 082, 096, 097)
Cable, Choke, Kawasaki (992042, 043, 044, 051, 064, 077, 078, 079, 080, 083, 092, 093, 094,
095, 310, 311)
Nut, Locking Nylon 10-24 With Insert
23
DECK LIFT
Model 992042, 043, 044, 051, 054, 055, 064, 077, 078, 079, 080, 081, 082, 083, 092, 093, 094, 095, 096,
097, 310, 311
12
15
7
15
13
9
2
13
8
20 14
19
22
6
8
10
8
13
18
3
8
9
21
4
11
20
16
13
17
19
15
5
1
15
3
21
17
12
1
18
22
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Part No.
09289700
00378600
050203
018355
124553
06443000
09289800
09290000
010174
036407
026300
09289900
00164700
05800001
06435300
06445100
00270100
05957900
06534900
07030000
06535900
035913
06542000
Qty.
1
1
1
2
1
2
1
1
4
2
2
1
2
4
1
4
1
2
2
2
4
2
2
PD3640
Description
Weldment, Lift Arm (992042, 043, 044, 051, 054, 055, 077, 078, 079, 080, 081, 082, 310, 311)
Weldment, Lift Arm (992064, 083, 092, 093, 094, 095, 096, 097)
Ring, Retaining External 1.00 x .078
Bushing, Flange Nylon 1.020 x 1.385 x .75 x 1.75
Key, Woodruff .25 x 1.00
Washer, Flat Steel 1.063 x 2.00 x .134
Lift Arm - Front
Lift Arm Shaft - Left Hand
Bushing, Flange Nylon .762 x 1.0 x .580 x 1.48
Washer, Hardened Steel .758 x 1.23 x .031
Ring, Retaining External .689 x .077
Lift Arm Shaft - Right Hand
Rod, Lift Assist
Pin, Roll .25 x 1.25 Stainless Steel
Washer, Hardened Thrust 1.00 x 1.55 x .03
Washer-Flat-Steel .630 x 1.250 x .062
Grip, Pedal (992064, 083, 092, 093, 094, 095, 096, 097)
Bolt-Hex .38-16 x 1.50 Grade 5 (992064, 083, 092, 093, 094, 095, 096, 097)
Nut, Flange .375-16 (992064, 083, 092, 093, 094, 095, 096, 097)
Eye-Bolt, .375-16 x 2.50 (992064, 083, 092, 093, 094, 095, 096, 097)
Nut, Hex Jam .375-16 (992064, 083, 092, 093, 094, 095, 096, 097)
Spring, Tension .162 x 1.25 x .25 (992064, 083, 092, 093, 094, 095, 096, 097)
Nut, Top Lock Flange .38-16
24
NOTES
25
STEERING CONTROLS
Model 992042, 043, 044, 051, 054, 055, 064, 077, 078, 079, 080, 081, 082, 083, 092, 093, 094, 095, 096,
097, 310, 311
21
12
4
32
66
21
20
30
24
11
1
12
24
26
17
18
11
16
14
23
19
15
13
30
7
19
16
31
17
12
29
15
27
5
12
2
8
14
28
9
13
12
14
3
3
5
10
8
3
25
9
PD3630
3
26
22
STEERING CONTROLS
Model 992042, 043, 044, 051, 054, 055, 064, 077, 078, 079, 080, 081, 082, 083, 092, 093, 094, 095, 096,
097, 310, 311
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
Part No.
Qty.
09285300 2
07415400 4
05436800 4
06435700 4
05957400 6
06437200 2
06535900 2
09285751 2
09294600 2
09235700 4
05947500 4
06543100 16
09235500 1
09235600 1
035172
4
09235400 2
09211400 2
09246800 2
05974000 2
05958000 4
06542000 2
09258900 2
05947000 6
00163700 2
06308600 4
124545
2
03704900 2
09287351 1
09287451 1
07412900 4
06537200 4
06541700 4
03652200 2
Description
Assembly, Steering Rod
Screw, Tapping .38-16 x .75 Hex Washer Head
Bushing .625 x .75 x .50
Washer, Flat Steel .38 x .875 x .083
Bolt, Hex .31-18 x 1.75 Grade 5
Washer, Flat Steel .344 x .688 x .065
Nut, Hex Jam .375-16
Control Arm
Housing, Bushing
Eccentric
Bolt, Hex .31-18 x 1.25 Grade 5
Nut, Locking Top Flange .31-18
Handle, Left Hand
Handle, Right Hand
Bushing, Flange Nylon .762 x 1.48 x .44
Spacer
Caplug, Handlebar
Grip, Handlebar
Bolt, Hex .375-16 x 1.75
Bolt, Hex .38-16 x 1.25 Grade 5
Nut, Locking Top Flange .38-16
Damper, Control
Bolt, Hex .31-18 x .75 Grade 5
Arm, Pivot
Washer, Locking .31 x .078 Regular
Key, Woodruff .13 x .63
Wave Washer
Stop, Steering - Right Hand
Stop, Steering - Left Hand
Screw, Tapping .38-16 x .50 Hex Washer Head
Nut, Locking Jam Center .375-16
Nut, Locking Nylon M8-1.25
Stud, Ball
27
ELECTRICAL SYSTEM
Model 992042, 043, 044, 051, 054, 055, 077, 078, 079, 080, 081, 082, 092, 093, 094, 095, 096, 097, 310,
311
14
13
11
15
13
14
11
16
26
8
12
9
10
28
5
35
30
21
6
3
2
22
7
17
23
19
19
4
20
1
27 25
24
33
37
36
18
32
31
34
29
PD3620
28
ELECTRICAL SYSTEM
Model 992042, 043, 044, 051, 054, 055, 077, 078, 079, 080, 081, 082, 092, 093, 094, 095, 096, 097, 310,
311
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
Part No.
Qty.
09089700 1
00359400 1
09287000 1
00539300 1
01545600 1
050673
1
09293500 2
01554800 1
015258
1
06226400 2
06437300 2
06543500 2
05946800 2
039619
2
09295800 1
042130
1
036313
4
06116700 3
06536000 5
040216
AR
045036
1
07411900 2
03657100 1
06116900 2
00269351 1
06537500 2
07412000 2
00524600 AR
00252251 1
045842
1
00251600 1
05600006 1
06100002 4
00288900 1
04935700 1
00353900 1
00270300 1
Description
Key Switch
Harness, IZ-6 Pin (EYE-Q)
Key with Shield
Plug (992077, 078, 079, 080, 081, 082, 310, 311)
Switch, Clutch With Retainer Ring
Light, Indicator
Diode, Connector Shell
Battery
Hold Down
Bolt, Round Head Square Neck .25-20 x 7.50
Washer, Flat Steel .281 x .620 x .065
Nut, Locking Top Flange .25-20
Bolt, Hex .25-20 x .75 Grade 5
Insulator
Cable, Positive, 26 inch
Cable, Negative Battery
Cable Tie
Screw, Machine 10-24 x .50 Hex Washer Head
Nut, Locking Nylon 10-24 With Insert
Relay (Included with Harness)
Seat Switch
Screw, Tapping 12-24 x .50 Hex Washer Head
Switch, Single Pole
Screw, Machine 10-24 x .75 Hex Washer Head
Mount, Brake Switch
Nut, Locking Wing .25-20
Screw, Tapping .25-20 x .50 Hex Washer Head
Fuse, 30 Amp (Included with Harness)
Spacer, Enclosure Mounting (Bottom) (992077, 078, 079, 080, 081, 082, 310, 311)
Key Chain
Assembly, Eye-Q (992077, 078, 079, 080, 081, 082, 310, 311)
Gasket, Eye-Q (992077, 078, 079, 080, 081, 082, 310, 311)
Screw, Machine 10-24 x 1.0 Slotted Pan Black (992077, 078, 079, 080, 081, 082, 310, 311)
Harness, Eye-Q (992077, 078, 079, 080, 081, 082, 310, 311)
Hour Meter (992042, 043, 044, 051, 054, 055)
Guard, Element Eye-Q (992077, 078, 079, 080, 081, 082, 310, 311)
Guard, Vinyl Eye-Q (992077, 078, 079, 080, 081, 082, 310, 311)
29
ELECTRICAL SYSTEM
Model 992064, 083
36
41
33
5
8
4
40
6
39
35
30
21
20
37
19
31
34
1
20
31
21
20
29
19
22
24
2
25
10
12
14
23
15
16
38
11
12
3
27
17
18
13
28
9
3
To Starter
32
26
7
30
26
ELECTRICAL SYSTEM
Model 992064, 083
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
Part No.
Qty.
Description
09089700
00360600
07533200
09284600
04935700
01545600
03679000
045842
01554800
015258
06226400
06437300
06543500
05946800
039619
00182600
042130
02754100
06116700
06536000
040216
03657100
06116900
00269351
06537500
07412000
06536700
06308600
09351100
00580600
09293500
03492500
05067300
00252251
00251600
06100002
00288900
07517300
05600006
00353900
00270300
1
1
3
1
1
1
1
1
1
1
2
2
2
2
2
1
1
1
2
4
AR
1
2
1
2
4
2
2
AR
AR
AR
1
1
1
1
4
1
1
1
1
1
Key Switch
Harness, IZ 6-Pin Wiring
Boot, Eyelet Terminal
Key with Shield
Hour Meter
Switch, Clutch With Retainer Ring
Solenoid
Key Chain
Battery
Hold Down
Bolt, Round Head Square Neck .25-20 x 7.50
Washer, Flat Steel .281 x .620 x .065
Nut, Locking Top Flange .25-20
Bolt, Hex .25-20 x .75 Grade 5
Insulator
Cable, Positive Battery 9.00"
Ground Cable
Switch, Snap Mounting (N.O.)
Screw, Machine 10-24 x .50 Hex Washer Head
Nut, Locking Nylon 10-24 With Insert
Relay (Included with Harness)
Switch, Single Pole
Screw, Machine 10-24 x .75 Hex Washer Head
Mount, Brake Switch
Nut, Locking Wing .25-20
Screw, Tapping .25-20 x .50 Hex Washer Head
Nut, Jam .31-24
Washer, Locking .31 x .078 Regular
Fuse, 25 Amp (Included with Harness)
Fuse, 20 Amp
Diode, Connector Shell
Cable, Starter
Light, Indicator
Spacer, Enclosure Mounting (Bottom) (992083)
Assembly, Eye-Q (992083)
Screw, Machine 10-24 x 1.0 Slotted Pan Black (992083)
Harness, Eye-Q (992083)
Cable Tie
Gasket, Eye Q (992083)
Guard, Element Eye-Q (992083)
Guard, Vinyl Eye-Q (992083)
31
CONTINUITY DIAGRAM
Model 992042, 043, 044, 051, 054, 055, 077, 078, 079, 080, 081, 082, 092, 093, 094, 095, 096, 097, 310,
311
The diagrams below show the various states of connection for electrical components.
The solid lines on switches show continuity.
NOTE: All switches are viewed from the rear.
Key Switch
Seat Switch
(09089700)
(045036)
A
A
S2
S1
B
M
A
S2
S2
S1
B
G
G
M
OFF
OPERATOR
OFF SEAT
START
PTO Switch
(01545600)
2
2
1
G
M
RUN
1
S1
B
OPERATOR
ON SEAT
Relay
3
9
3
(040216)
9
87
86 87A
1
4
7
4
DISENGAGED
(down position)
1
7
87
85
30
ENGAGED
(up position)
NOT ENERGIZED
86 87A
85
30
ENERGIZED
Brake Switch
(03657100)
1
2
BUTTON IN
1
2
BUTTON OUT
PD3840
32
WIRING DIAGRAM
Model 992042, 043, 044, 051, 054, 055, 077, 078, 079, 080, 081, 082, 092, 093, 094, 095, 096, 097, 310,
311
PD2413
33
WIRING DIAGRAM
Model 992064, 083
SEAT
SWITCH
1
AUXILIARY
POWER
SUPPLY
2
2
YELLOW /
RED
1
HOUR METER
YELLOW / RED
9
1
MAGNETO
KILL
STARTER
SOLENOID
1
2
A
PURPLE
START
RELAY
B
BLACK
FUSE
WHITE / BLACK
6
RED
B
1
PURPLE
M
BATTERY
COIL 1
A
G
BLACK
BROWN
BLACK
BRAKE
SWITCH
RED / VIOLET
B
WHITE / BLACK
A
RED
FUSE
COIL 2
85
30
KEY
SWITCH
BLACK
87 86
87a
GREEN / WHITE
ENGINE
REGULATOR
2
YELLOW / RED
BROWN / YELLOW
3
BLUE / WHITE
YELLOW / RED
FUEL
SOLENIOD
4
3
OIL
LIGHT
5
7
1
PURPLE
BLACK
OIL
PRESSURE
PTO
SWITCH
S1
2
RED / VIOLET
GREEN / WHITE
S2
PTO RELAY
BLUE / WHITE
1
2
3
4
5
6
7
8
30
87
PURPLE / WHITE
EYE-Q
HARNESS
CONNECTOR
87a
PURPLE
RED / WHITE
BLACK
STARTER
SOLENOID
9
BLACK
1
86 85
BLACK
PTO
CLUTCH
2
BLACK
PD3231
34
MOUNTING BRACKETS
Model 992042, 043, 044, 051, 054, 055, 064, 077, 078, 079, 080, 081, 082, 083, 092, 093, 094, 095, 096,
097, 310, 311
5
4
7
6
1
7
3
7 5
5
4
6
6
60" Deck
1
7
5
6
52"
Deck
1
3
1
2
1
3
1
2
44" & 48"
Decks
2
Item
1
2
3
4
5
6
7
Part No.
09290153
06223600
06542000
09284700
05900006
06500003
06500004
Qty.
4
8
8
4
8
8
8
Description
Bracket, Mower Mounting
Bolt, Round Head Square Neck .38-16 x 1.00 Grade 2
Nut, Locking Top Flange .38-16
Chain, Link
Bolt, Hex M12-1.75 x 55 Grade 5
Nut, Spin Lock Flange M12-1.75
Nut, Locking Top Flange M12-1.75
35
PD3830
DECK, DISCHARGE CHUTE AND BAFFLES
Model 992042, 043, 044, 051, 054, 055, 064, 077, 078, 079, 080, 081, 082, 083, 092, 093, 094, 095, 096,
097, 310, 311
8
11
8
8
7
13
8
8
10
4
5
8
11
12
1 2
15
11
6
14
9
9
11
3
8
9
16
9
Item
1
Part No.
Qty.
2
3
04921951
09238451
04939851
06223600
06435700
1
1
1
1
3
4
09286753
1
00253253
09286153
00198253
00252953
05948700
06542000
06543100
05947000
07056500
06215700
06529600
09284453
09288253
04940253
09283853
04921651
09241651
04938951
04918951
04921751
09241751
04939051
04919051
04921851
09241851
04939151
04919651
1
1
1
1
3
4
11
5
2
6
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5
6
7
8
9
10
11
12
13
14
15
16
8
PD3701
Description
Deflector, 52" (992044, 054, 079, 081, 094, 096)
Deflector, 60" (992051, 055, 080, 082, 095, 097)
Deflector, 44" (992042, 043, 064, 077, 078, 083, 092, 093, 310)
Bolt, Round Head Square Neck .38-16 x 1.00 Grade 5
Washer, Flat Steel .38 x .875 x .083 (992042, 043, 044, 054, 064, 077, 078, 079, 081, 083, 092, 093, 094,
096, 310, 311)
Weldment Discharge Chute Bracket (992042, 043, 044, 054, 064, 077, 078, 079, 081, 083, 092, 093,
094, 096, 310, 311)
Weldment Discharge Chute Bracket (992051, 055, 080, 082, 095, 097)
Chute, Discharge (992310, 311)
Chute, Discharge (992051, 055, 080, 082, 095, 097)
Chute, Discharge (992042, 043, 044, 054, 064, 077, 078, 079, 081, 083, 092, 093, 094, 096)
Bolt, Hex .38-16 x 1.00 Grade 5
Nut, Locking Top Flange .38-16
Nut, Locking Top Flange .31-18
Bolt, Hex .31-18 x .75 Grade 5
Bolt, Shoulder .38-16 x .50 Socket Head
Bolt, Round Head Square Neck .31-18 x .75 Grade 5
Nut, Locking Center .38-16
Weldment, 52" Mower Deck (992044, 054, 079, 081, 094, 096)
Weldment, 60" Mower Deck (992051, 055, 080, 082, 095, 097)
Weldment, 44" Mower Deck Float (992042, 064, 077, 083, 092, 310)
Weldment, 48" Mower Deck (992043, 078, 093, 311)
Baffle, Left Front - 52" (992044, 054, 079, 081, 094, 096)
Baffle, Left Front - 60" (992051, 055, 080, 082, 095, 097)
Baffle, Left Front - 44" (992042, 064, 077, 083, 092, 310)
Baffle, Left Front - 48" (992043, 078, 093, 311)
Weldment, Baffle Center Front - 52" (992044, 054, 079, 081, 094, 096)
Weldment, Baffle Center Front - 60" (992051, 055, 080, 082, 095, 097)
Weldment, Baffle Center Front - 44" (992042, 064, 077, 083, 092, 310)
Weldment, Baffle Center Front - 48" (992043, 078, 093, 311)
Weldment, Baffle Right Front - 52" (992044, 054, 079, 081, 094, 096)
Weldment, Baffle Right Front - 60" (992051, 055, 080, 082, 095, 097)
Weldment, Baffle Right Front - 44" (992042, 064, 077, 083, 092, 310)
Weldment, Upper Baffle Right - 48" (992043, 078, 093, 311)
36
MOUNTING ARMS AND BELT GUARDS
Model 992042, 043, 044, 051, 054, 055, 064, 077, 078, 079, 080, 081, 082, 083, 092, 093, 094, 095, 096,
097, 310, 311
18
16
17
14
17
9
3
6
48" Deck
(Left
Hand)
15
&
11 52" Deck
(Both Sides)
1
5
10
6
2
16
4
48" Deck
(Right Hand)
11
2
9
8
3
15
13
1
7
2
9
1
3
2
2
15
9
2
44" Deck
(Both Sides)
11
2
10
14
3
9
9
60" Deck
15 (Both Sides)
1
11
13
12
12
3
PD0770
Item
Part No.
Qty.
1
2
3
4
5
6
7
8
9
10
09240453 2
06221200 4
06519700 4
09282000 2
09282151 AR
05435900 AR
09238900 2
05959400 2
06542000 4
09246253 1
09246353 1
09240853 1
09240753 1
09283553 2
11 06223900 2
12 06200002 6
06200002
13 00271200
4
6
00271200
14 06543100
4
6
06543100
06436200
05969500
06444700
06539700
4
2
2
2
2
15
16
17
18
Description
Bracket, Mower Mounting (Rear)
Bolt, Round Head Square Neck .50-13 x .75 Grade 5
Nut, Locking Center Jam .50-13
Assembly, Mower Mounting (Includes Items 5 and 6)
Mower Mounting Arm
Bearing, .75 x .875 x 1.00
Weldment, Mower Mounting Pin
Bolt, Hex .38-16 x .75 Grade 5
Nut, Locking Top Flange .38-16
Guard, Pulley Left Hand (992044, 054, 079, 081, 094, 096)
Guard, Pulley Right Hand (992044, 054, 079, 081, 094, 096)
Guard, Pulley Left Hand (992051, 055, 080, 082, 095, 097)
Guard, Pulley Right Hand (992051, 055, 080, 082, 095, 097)
Guard, Pulley (992042, 043, 064, 077, 078, 083, 092, 093, 310, 311)
Bolt, Round Head Square Neck .38-16 x .75 Grade 5
Bolt, Round Head Square Neck .31-18 x .75 (042, 043, 044, 054, 064, 077, 078, 079, 081, 083,
092, 093, 094, 096, 310, 311)
Bolt, Round Head Square Neck .31-18 x .75 (051, 055, 080, 082, 095, 097)
Standoff, 2.75 x .312-18 (042, 043, 044, 054, 064, 077, 078, 079, 081, 083, 092, 093, 094, 096,
310, 311)
Standoff, 2.75 x .312-18 (051, 055, 080, 082, 095, 097)
Nut, Locking Top Flange .31-18 (042, 043, 044, 054, 064, 077, 078, 079, 081, 083, 092, 093,
094, 096, 310, 311)
Nut, Locking Top Flange .31-18 (051, 055, 080, 082, 095, 097)
Washer, Flat Steel .406 x .812 x .065
Bolt, Hex .875-9 x 2.75 Grade 5
Washer, Flat Steel .875 x 1.50 x .120
Nut, Locking Center .875-9
37
BELTS, SPINDLES, IDLERS AND BLADES
Model 992042, 043, 044, 051, 054, 055, 064, 077, 078, 079, 080, 081, 082, 083, 092, 093, 094, 095, 096,
097, 310, 311
5
15
12
11
12
10
6
4
16
14
9
7
13
17
12
17
18
30
19
31
34
24
18
12
37
13
32
20
19
29
9
5
4
28
23
33
20
21
36
35
3
3
2
17
22
25
(992051, 055, 080,
082, 095, 097)
26
27
(042, 044,
054, 064,
077, 079,
081, 083,
092, 094,
096)
1
8
8
3
25
44”
Deck
2
48", 52"
Deck
1
22
25
26
(051, 055, 080,
082, 095, 097, 310,
311)
3
2
1
60”
Deck
27
PD3710
Item
1
2
3
4
5
6
7
Part No.
Qty.
06223900
09248353
2
1
09099700
06542000
06529600
415543
07241100
07239300
07241000
06225400
1
4
2
2
1
1
1
1
Description
Bolt, Round Head Square Neck .38-16 x .75 Grade 5
Bracket, Spring (992042, 043, 044, 054, 064, 077, 078, 079, 081, 083, 092, 093, 094, 096,
310, 311)
Bracket, Spring (992051, 055, 080, 082, 095, 097)
Nut, Locking Top Flange .38-16
Nut, Locking Center .38-16
Washer, Flat Steel .531 x 1.25 x .10
V-Belt, B-Section 51.50 x .625 (992042, 044, 054, 064, 077, 079, 081, 083, 092, 094, 096, 310)
V-Belt, B-Section 55.75 x .625 (992051, 055, 080, 082, 095, 097)
V-Belt, B-Section 48.80 x .625 (992043, 078, 093, 311)
Bolt-Round Head Square Neck .38-16 x 2.75 Grade 5
38
BELTS, SPINDLES, IDLERS AND BLADES
Model 992042, 043, 044, 051, 054, 055, 064, 077, 078, 079, 080, 081, 082, 083, 092, 093, 094, 095, 096,
097, 310, 311
Item
Qty.
Description
06200003
06543600
09286500
09286451
05435800
07053100
07327800
08300011
446470
05900013
06400006
06611200
09238200
59201000
04916400
04917900
09081200
08899100
04919100
04936000
04920600
23 09242500
Part No.
2
2
1
AR
AR
2
1
2
1
15
3
3
AR
2
3
AR
3
AR
3
3
AR
2
09238500
24 09253200
2
1
09253100
06435200
06445700
05978900
08336100
049028
07235000
07202900
1
3
3
3
1
1
1
1
Bolt, Round Head Square Neck .50-13 x 3.50 Grade 5
Nut, Locking Top Flange .50-13
Assembly, Idler Pivot Arm (Contains Items 11 & 12)
Weldment, Idler Pivot Arm
Bearing, 1.00 x 1.12 x .75
Bearing, Pedestal Powdered Metal
Idler, Flat 4.00 x .38 (2.00 W)
Spring, Extension
Washer, Flat Steel .375 x 1.125 x .065
Bolt, Hex .38-16 x 1.00 EP30 Grade 8
Washer, Flat Steel .406 x 1.50 x .245
Key, Square .25 x .25 x 1.00 RC 40-50
Slinger, Dust
Assembly, Maintenance Free Spindle
Blade, Mower (18.00) (992044, 054, 079, 081, 094, 096)
Blade, Mulching (18.00) (992044, 054, 079, 081, 094, 096)
Blade, Mower 60" (992051, 055, 080, 082, 095, 097)
Blade, Mower 60" Tungsten Mulch (992051, 055, 080, 082, 095, 097)
Blade, Mower (992042, 043, 064, 077, 078, 083, 092, 093, 310)
Blade, 32" (16.25) (992310, 311)
Blade, Mulching (992042, 043, 064, 077, 078, 083, 092, 093)
Weldment, Spindle Sheave 5.00 (992042, 043, 044, 054, 064, 077, 078, 079, 081, 083, 092,
093, 094, 096, 310, 311)
Weldment, Spindle Sheave 6.00 (992051, 055, 080, 082, 095, 097)
Sheave, Double (5.25") (992042, 043, 044, 054, 064, 077, 078, 079, 081, 083, 092, 093, 094,
096, 310, 311)
Sheave, Double (6.25") (992051, 055, 080, 082, 095, 097)
Washer, Flat .64 x 1.81 x .250
Washer, Bellville .63 x 1.625 x .14
Bolt, Hex .62-18 x 1.75 Grade 8
Spring, Extension
V-Belt, B-Section 5L 49.75 (992044, 054, 079, 081, 094, 096)
V-Belt, B-Section 23.94 x .625 (992051, 055, 080, 082, 095, 097)
V-Belt, 5L-Section 49.97 x .672 (992042, 043, 044, 054, 064, 077, 078, 079, 081, 083, 092,
093, 094, 096, 310, 311)
Arm, Idler Pivot
V-Idler, 4.00 x .38
Bolt, Hex .38-16 x 2.25 Grade 5
Spindle Assembly (Center)
Washer, Flat Steel .406 x .812 x .065
Anchor, Spring
Bolt, Round Head Square Neck .38-16 x 1.00
Assembly, Idler Pivot Arm (Contains item 12 and item 30)
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
25
26
27
28
29
30
31
32
33
34
35
36
37
00345600 AR
07327600 1
05962900 1
59202600 1
06436200 1
09245300 1
06223600 1
00349100 1
39
ROLLERS
Model 992042, 043, 044, 051, 054, 055, 064, 077, 078, 079, 080, 081, 082, 083, 092, 093, 094, 095, 096,
097, 310, 311
11
1
10
11
13
14
5
12
2
10
1
5
14
11
2
3
9
7
8
4
6
PD3780
Item
Part No.
Qty.
1
06223600
3
2
3
4
5
6
7
8
9
10
11
12
13
14
06221400
06542000
04920853
09078100
06540600
06437300
07414200
09288400
06713100
06225900
09253700
09290353
07401900
06441900
3
3
1
1
4
1
1
1
1
4
4
2
3
4
Description
Bolt, Round Head Square Neck .38-16 x 1.00 Grade 5 (992042, 043, 044, 054, 064, 077, 078, 079, 081,
083, 092, 093, 094, 096, 310, 311)
Bolt, Round Head Square Neck .38-16 x 1.25 Grade 2 (992051, 055, 080, 082, 095, 097)
Nut, Locking Top Flange, .38-16
Bracket, Anti-Scalp Roller
Roller
Nut, Locking Nylon .50-13
Washer, Flat Steel .281 x .62 x .065
Screw, Tapping .25-20 x .75 Hex Washer Head
Pin
Pin, Cotter .25 x 2.0
Bolt, Round Head Square Neck .50-13 x 5.00 Grade 2
Wheel, 3 x 5
Anti-Scalp Washer
Screw, Tapping .25-20 x .62 Hex Washer Head
Washer, Flat Steel .531 x 1.06 x .095
40
GRAVELY
A Division of Ariens Company
655 West Ryan Street
P.O. Box 157
Brillion, WI 54110-0157
920-756-2141
Fax 920-756-2407
www.gravely.com