linear façade systems

Transcription

CI/SfB
June 2012
LINEAR FAÇADE SYSTEMS
(41)
Nh2
CONTENTS
Introduction
2
Principles of rainscreen cladding
4
Façades system options
6
Features and applications
8
Product range:
LINEAR 1
Pressure equalising rainscreen façade system
10
LINEAR 2
Hook-on pressure equalising
rainscreen façade system
12
LINEAR 3
Rainscreen cassette panel system
14
LINEAR 4
Rainscreen flat panel system
16
LINEAR 5
Pressure equalising rainscreen façade system
18
LINEAR Rainspan
20
Spandrel panels
22
Bespoke panels and LINEAR feature details
24
Colours and finishes
26
Integrated production process
28
Construction
30
Thermal performance
32
Sustainability
34
Refurbishment
36
Technical excellence
38
Engineered support systems
40
Rainscreen ancillaries
46
Projects
48
1
2
INTRODUCTION
Euroclad is the UK's home-grown, independent
supplier of metal roof and wall products which provide
exceptional acoustic and thermal performance for the
life of a building. Systems are sustainably credible with
proven routes for recycling and disposal. Euroclad
listens to the needs of its customers and offers high
performance, cost effective solutions. Cutting edge
UK manufacturing maintains Euroclad’s position at the
forefront of the cladding industry, supported through
on-going investment in technology and processes.
Euroclad Façades specialises in the manufacture of
metal rainscreen façade systems. Virtually any metal
envelope geometry can be realised through the
experience and guidance of its specialist workforce
combined with the highest levels of design and
manufacturing technology. This is complemented by
the ability to demonstrate compliance with the relevant
standards and regulations. So talk to Euroclad, the
expert company who are there to help.
Talented, experienced engineers and estimators
provide free consultancy to help develop and cost
designs from even the most obscure general
arrangement drawings. The company is known for
undertaking demanding specifications and products
carry warranties of up to 30 years.
Euroclad Façades has become the first manufacturer
to be awarded certification from the Building Research
Establishment (BRE) for a rainscreen system tested
as an integral part of a complete wall solution.
Unlike other assessments, the BRE analysed the
whole façade system to comply with NHBC, CWCT
and all relevant building regulations, instead of testing
individual components in isolation.
3
PRINCIPLES OF
RAINSCREEN CLADDING
A rainscreen façade is a cladding applied either during
primary construction or as an over cladding to an
existing structure. Rainscreen cladding consists of an
outer weather-resistant decorative skin fixed to an
underlying structure by means of a supporting grid,
which maintains a ventilated and drained cavity
between the façade and the structure.
Euroclad Façades uses a range of metal and metal
composite materials (MCM) to manufacture rainscreen
cladding systems. MCMs consist of two thin skins of
aluminum or other metals, such as copper, zinc or
stainless steel, continuously bonded under tension to
either side of a thermoplastic or mineral core.
Rainscreen façades are not normally sealed and
a ventilation cavity of at least 25mm is allowed
immediately behind the cladding panel. Insulation
can be positioned within the cavity and openings at
the top and bottom of clad areas allow for evaporation
of moisture vapour, ventilation and drainage.
A ventilated rainscreen incorporating insulation will
allow the building fabric to breathe without the risk
of interstitial condensation or structural decay.
External wall insulation used in this way is superior
in performance as it eliminates the condensation
risks associated with internal or cavity wall insulation.
This is particularly important for refurbishment
schemes. In new construction the use of back
ventilated rainscreen cladding provides the designer
with the opportunity to use economical single skin
load bearing blockwork for infill walls.
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Ventilation.
1
2
The air gap provides ventilation and depending on the
design of the rainscreen, in conjunction with ventilated
panel joints, it may also assist in providing pressure
equalisation across the outer skin. The need for
complicated damp proof membrane detailing is
eliminated and there will be less risk of cold bridging.
3
Fully pressurised and compartmentalised (zoned)
systems control airflow locally and are usually used
on high performance, multi-storey developments.
Where lower performance is required, for example
in low rise structures, then a similar cassette panel
system, although not fully pressure equalised,
performs well.
The pressure equalisation concept is simple:
when outside air pressure is transferred to an air
space behind the exterior cladding, the air gap
compartments must be small enough, the air barrier
system must be airtight enough and the area of the
venting through the rainscreen must be large enough
to allow sufficient air to move in and out of the
compartments under the applied air pressure.
The strategy relies on the control of airflow within
and through the wall assembly.
4
5
In theory, pressure equalisation means a zero air
pressure differential at all times across the rainscreen,
resulting in a complete elimination of the driving force
for pressure-induced water penetration.
1. Panel to soffit transition
2. Curtain wall interface
3. Section through cill
6
4. Section through vertical joint
5. Section through window head
6. Section through corner panel.
5
COPPER
BRICK WALL
ZINC
METSEC
STAINLESS STEEL
CONCRETE WALL
TITANIUM
TIMBER FRAME
FAÇADES SYSTEM OPTIONS
MATERIALS
SUBSTRUCTURES
Euroclad LINEAR Façades offer a wide range of
Euroclad LINEAR Façades are suitable for use with
steel, concrete, brick, block or timber substructures.
The LINEAR Rainspan system combines the
performance of a composite panel with the aesthetics
of LINEAR Façades.
metals and MCMs including mill finish zinc, copper,
aluminium, stainless steel and titanium as well as
painted steel, aluminium and ACM.
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BRICKLAP
TALL
PERFORATED
DIAGONAL
STANDARD
LONG
PLANK
STEPPED
PANEL TYPES
ORIENTATION
A range of panel types is available incorporating
Panels can be laid horizontally, vertically, as stepped
standardised LINEAR systems as well as bespoke
panels or even as irregular diagonals, to suit specific
solutions. Curved and non-standard panels can be
design requirements.
produced, offering design flexibility.
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8
FEATURES AND APPLICATIONS
The wide range of materials, finishes, colours and
patterns in which Euroclad LINEAR Façades can
be supplied allows the designer the freedom and
confidence to realise inspiring building designs.
The nature of the composite materials used in
Euroclad’s rainscreen cladding systems results in
extra rigidity, perfect flatness and excellent colour
uniformity. LINEAR Façades can be applied to new
or refurbished buildings. They can be used to clad
huge areas of large buildings or tailored to add
character and interest to specific projects.
A range of systems is available from Euroclad for
diverse applications including:
•
LINEAR Façade Panels for rainscreens
•
Spandrel panels
•
Soffit panels
•
Column casings
•
Fascias, bullnoses and roof perimeter details
•
Interior partitions and ceilings.
Euroclad Façades can help the designer achieve
grand designs or add that special finishing touch.
The accuracy of the 3D CAD modelling team ensures
that everything fits as intended.
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LINEAR 1
PRESSURE EQUALISING
RAINSCREEN FAÇADE SYSTEM
Air gap
Metsec frame
Vapour control
layer
Aluminium
adjustable cleat to
suit cladding zone
Pyroc type board
LINEAR 1 panel
Insulation
Aluminium vertical
track complete
with infill strip
The LINEAR 1 system facilitates rapid, trouble free
installation. This non-sequential system is comprised
of a series of panels that are hung from a support frame.
All panels can be independently removed and replaced
without disrupting the rest of the façade so if an
individual panel is damaged during construction, or
even years after, that panel can easily be replaced.
Euroclad Smart Fixing Systems are engineered rail and
bracket support systems that are supplied along with
the façade panels. Precise static and dynamic load
calculations can be supplied free of charge to ensure
optimum installation.
LINEAR 1 has been awarded certification from the
Building Research Establishment (BRE) for a rainscreen
system tested as an integral part of a complete wall
solution. The BRE analysed the whole façade system
to comply with NHBC, CWCT and all relevant building
standards and regulations.
10
Inconsistencies in the line and level of the substrate to
which the façade is being attached are easily overcome
due to the adjustable nature of the Smart Fixing System
support grid. This flexibility ensures a flawless
installation can be achieved every time.
Standard panels can be supplied in any module size
up to 1475mm x 7000mm. Long panels will self curve
down to 15m radii. The horizontal joints of LINEAR 1
are fixed at 20mm. Vertical joints can be set at any
size from 5mm up to 40mm.
Different sizes, shapes and orientations of panels can
be supplied in a wide range of metals and MCMs
including mill finish zinc, copper, aluminium, stainless
steel and titanium as well as painted ACM.
Detailed system information, including NBS
Specifications and CAD details, can be found at
www.euroclad-facades.co.uk
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12
LINEAR 2
HOOK-ON PRESSURE EQUALISING
Air gap
Existing wall
Breather
membrane
Adjustable
stainless steel
carrier complete
with s/s locating
screw and
polypropylene
sleeves
LINEAR 2
rainscreen panel
Rockwool Duoslab
insulation
Vertical aluminium
track
The LINEAR 2 rainscreen façade system is comprised
of a series of panels that hook onto a supporting frame.
The non-sequential system is infinitely adjustable.
This flexibility ensures a flawless installation can be
achieved every time.
Standard panels can be supplied in any module sizes
As with LINEAR 1 all panels can be independently
removed and replaced without disrupting the rest of
the façade. If an individual panel is damaged during
construction, or even years after, that panel can be
replaced easily. The engineered rail and bracket
support systems are supplied along with the façade
panels. Precise static and dynamic load calculations
can be supplied to ensure optimum installation. If a
sealed system is required then the vertical and
horizontal joints of LINEAR 2 can be wet jointed using
silicon sealants.
up to 1475mm x 7000mm. Long sheets and certain
materials may not be available on standard lead times.
Long panels will self curve down to 15m radii in section.
Joint sizes can be set from 5mm up to 40mm.
Different sizes, shapes and orientations of panels
can be supplied in a wide range of metals and MCMs
steel and titanium as well as painted steel, aluminium
and ACM.
This hook-on rainscreen façade system facilitates
design flexibility and non-sequential installation.
due to the adjustable nature of the support grid.
13
LINEAR 3
RAINSCREEN CASSETTE
PANEL SYSTEM
Air gap
Metsec frame
Vapour
control layer
Aluminium
adjustable cleat to
suit cladding zone
Colour match infill
strip for vertical
and horizontal joint
Pyroc type board
LINEAR 3 panel
Insulation
Aluminium
vertical track
The LINEAR 3 system offers the ultimate in design
flexibility. The system is made up of a series of
cassette panels that are each positively fixed to the
vertical support rails. Installation is straightforward and
the system can be installed with joint sizes of 15mm
or 20mm in wet and dry jointed variations. Euroclad’s
Smart Fixing Systems are engineered rail and bracket
support systems that are supplied along with the
façade panels. Precise static and dynamic load
Long panels will self curve down to 15m radii in section,
and panels can have curves induced down to 150mm
internal radii. Joint sizes can be set at 15mm or 20mm.
and ACM.
The LINEAR 3 system enables straightforward
installation of panels. This positively fixed rainscreen
façade system facilitates excellent design flexibility.
support grid. This adjustability ensures a flawless
installation can be achieved every time.
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15
16
LINEAR 4
RAINSCREEN FLAT PANEL
SYSTEM
Linear 4 panel
Vertical aluminium
track
Rainspan
insulated
composite panel
The Euroclad Facades range of LINEAR rainscreen
Euroclad Smart Fixing Systems are engineered rail and
systems has widened with the addition of LINEAR 4.
bracket support systems that are supplied along with
This new flat sheet system provides great design
the façade panels. Precise static and dynamic load
flexibility and super-fast installations, and it does that at
a very competitive price.
LINEAR 4 is eminently suitable for use as part of a
LINEAR Rainspan construction. In this construction the
Rainspan composite panel forms the structural
substrate to the LINEAR raincreen and the combination
Long panels will self curve down to 15m radii in section,
of composite panel and LINEAR 4 can result in
and panels can have curves induced down to 150mm
amazingly fast build times, not to mention attractive
internal radii. Joint sizes can be set at 15mm or 20mm.
looks and cost-effectiveness. The system can also be
used with any of the other substrates and support
assemblies.
including mill finish zinc, copper, stainless steel and
titanium as well as painted steel, aluminium and ACM.
17
LINEAR 5
PRESSURE EQUALISING
2 layers of 12.5mm
plasterboard
Vertical studs at
maximum 1m
centres
ECF008 vertical
rail with infill
12mm cement
particle board
70 x 40 angle
carrier rail
Breather
membrane
90mm rigid
insulation board
LINEAR 5 panel
120mm steel stud
single bracket
The LINEAR 5 system is a high quality yet economic
Long sheets and certain materials may not be
rainscreen solution that facilitates rapid trouble-free
available on standard lead times. Long panels will
installation. The system is vertically sequential,
self curve down to 15m radii in section and panels can
however panels are interchangeable with LINEAR 1 if a
have curves induced down to 150mm internal radii.
non-sequential panel is required in any specific location.
As with LINEAR 1 the horizontal joints of LINEAR 5
Euroclad’s Smart Fixing Systems are engineered rail
are fixed at 20mm. Vertical joints can be set at any
and bracket support systems that are supplied along
size from 5mm up to 40mm.
with the façade panels. Precise static and dynamic
load calculations can be supplied free of charge to
Different sizes, shapes and orientations of panels
ensure optimum installation.
can be supplied in a wide range of metals and MCMs
LINEAR 5 is a pressure equalising system which is a
comprehensive and risk-free rainscreen solution.
and ACM.
Inconsistencies in the support grid, caused by
problems with the substrate or less than perfect
structural steelwork, still result in a flawless installation.
up to 1475mm x 7000mm.
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19
20
LINEAR RAINSPAN
LINEAR
Façade panel
Rainspan
insulated
composite panel
ACM timber finish
Euroclad has launched an innovative architectural
façade that combines the design flexibility of the
LINEAR rainscreen façade systems with the fast track
construction methods of stone wool cored composite
panels.
LINEAR Rainspan is a unique system that has been
rigorously and independently tested to prove its long
term performance. It combines Euroclad Façades’
LINEAR rainscreen products with stone wool cored
composite panels to provide a synergy of benefits.
The complete wall system provides a façade with
superior flatness and outstanding colour uniformity,
delivering an unrivalled range of high quality finishes.
Vertical aluminium
track
The substrate for LINEAR Rainspan comes in a range
of non-combustible, stone wool cored composite
panels manufactured to rigorous standards of quality
control and ISO 9001:2000 compliant. Approved to
LPS1181 grade Ext A and BS476 Part 22 for fire, the
recyclable cladding system offers the best option in low
risk building solutions.
The composite panel substrate can be fixed directly to
steel or concrete building frames and offers the perfect
structural support for all LINEAR rainscreen systems.
For detailed information please refer to the website
21
SPANDREL PANELS
ACM panel
Aluminium tray
casing
Insulation
Schucco section
Spandrel panels are used in place of glazing units in
Euroclad can produce spandrel panels from a wide
curtain wall systems where it is necessary to hide the
range of metals and MCMs including mill finish zinc,
edges of floor slabs, ceiling details, insulation, and other
copper, aluminium, stainless steel and titanium as
building elements that would ruin the aesthetic of the
well as painted steel, aluminium and ACM; allowing
curtain wall if they were visible. The spandrel panel is
spandrels to be tailored to the colour scheme of
required to match or contrast with the glazed area and
the building.
offers the opportunity to enhance the visual impact of
the curtain wall or glazing.
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23
24
BESPOKE PANELS AND
LINEAR FEATURE DETAILS
The standard LINEAR products cover many
Column casings are also available in round, elliptical
requirements but there will always be a need to provide
or square casings for clean details.
bespoke details or features. Euroclad Façades takes
pride in the ability to manufacture almost anything that
For details of the manufacturing constraints relating
can be drawn. When unique lettering cut from metal
to any particular material please contact one of our
was needed for the seminal Wales Millennium Centre,
technical representatives.
Euroclad demonstrated the flexibility in design,
manufacture and supply needed to finish such a high
profile building.
FAÇADE PANELS
Bespoke façade panels can be supplied in a wide
range of materials. Euroclad recommends the use of
the fire rated and increasingly popular ALPOLIC/fr
composite material from Mitsubishi Plastics Inc.
Finishes such as anodised, textured metal, timber and
stone are available, amongst the wide range of colours,
materials and finishes.
FEATURE DETAILING
Combined with façade panels, feature details from
complementary materials offer a solution to complete
all roof and wall interfaces. Bullnoses and feature
details in a wide range of metals and MCMs including
ALPOLIC/fr ACM are available with constant or
complex elliptical radii. Transitions and corners can
benefit from a seamless marriage of verge to eaves
details with highly flexible flashings, interfacing directly
with the façade, bullnose and soffit systems.
25
Solid
Metallic and sparkling
Pearlescent
Timber finishes
Stone finishes
Natural metals
26
COLOURS AND FINISHES
Euroclad Façades can supply a wide range of
colours and finishes including stone and timber effect
materials, a plethora of standard colours and a range
of different types of natural metal composite materials
like zinc and copper.
Please contact the sales department for a colour chart
and material swatch samples.
27
1
INTEGRATED
PRODUCTION PROCESS
Euroclad Façades has invested in industry leading
2
design technology and production machinery.
Façade designs are drawn and modelled using
sophisticated 3D design software that has emerged
as a powerful design tool, enabling increasingly
complex façade designs to be realised. By coupling
these design tools with digital manufacturing
techniques using computer numerically controlled
(CNC) machines, designs can be precisely realised.
Panels are hand finished by a skilled workforce,
3
ensuring individual inspection of each item produced.
1. Receipt of enquiry and design development advice
2. Manufacturing drawings created
3. 3D drawings transferred directly to CNC
production machinery
4. Skilled workforce monitors the automated
CNC cutting and routing machinery
4
5. Panels are hand finished and quality inspected.
5
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29
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CONSTRUCTION
1
Systems that are manufactured by Euroclad Façades
2
offer considerable benefits, from packaging and
shipment to the finished installation:
1. PRODUCT PACKAGED FOR SHIPMENT
Products are carefully packaged to ensure there is no
damage during transit, that transport loads are
maximised and manufactured goods arrive on-site
clearly marked for ease of identification and installation.
3
2. DELIVERY TO SITE
Coordinated delivery of manufactured façade panels,
engineered support systems and rainscreen ancillaries.
3. ENGINEERED SUPPORT SYSTEMS
Euroclad’s smart fixing system brackets are fixed
to the substructure using fasteners from Euroclad
Façades ready to receive the vertical cladding
4
support rails.
4. INSULATION AND ANCILLARIES
Insulation and fire stop products added if required
along with any other ancillary products.
5. LINEAR PANELS AND
FEATURE DETAILS INSTALLED
Euroclad’s LINEAR façade panels and feature details
5
fitted and fixed in position.
31
THERMAL PERFORMANCE
LINEAR panels
Euroclad Smart
Fixing System
Insulation
As part of Building Regulations (Part L) there are
However, where thermal performance is required
standard requirements that must be met when
Euroclad’s LINEAR systems can deliver the
considering the thermal performance of a building.
performance specified.
For non-dwelling constructions the minimum thermal
performance for a wall, designated as a U-value, is
0.35W/m2K. A Rainscreen system does not
necessarily dictate the thermal performance of a wall,
especially if it is used as a purely visual façade.
32
The examples opposite demonstrate typical throughwall constructions inclusive of LINEAR façade
systems that achieve specific U-values.
LINEAR Rainspan 0.33 U-value
LINEAR Rainspan 0.23 U-value
Rainspan
panel
Rainspan
panel
Firestop
Firestop
Linear panel
Linear panel
Rainspan
top hat rail
Rainspan
top hat rail
125mm
175mm
256mm
306mm
Metsec with LINEAR 1 0.33 U-value
Rockwool
insulation
Firestop
Linear panel
Metsec frame
125mm
390mm
33
SUSTAINABILITY
Euroclad is committed
to producing
sustainable
construction
products by employing
a ‘cradle to cradle’
approach to sustainability.
The environmental impact of
all materials and processes is
carefully considered along with
recycling and performance during
the useful life of a building.
The major constituent material used by Euroclad Façades
is aluminium, one of the most widely recycled metals.
The environmental impact of aluminium has been greatly
reduced over the last century, at all stages of the supply
chain. Currently, over a third of global aluminium
production is from recycled material, a figure that is
continually growing. Recycling aluminium takes just 5%
of the energy needed to produce primary metal, resulting
in a 95% reduction in greenhouse gases produced.
Furthermore, due to its recyclability and the fact that
it can be recycled again and again without any loss of
quality, the ‘bank’ of processed aluminium is getting
larger. Currently 75% of all aluminium produced since
the 1880s is still in use for future generations to utilise as
a low energy resource.
Highly efficient manufacturing processes, operated within
an Environmental Management System accredited to
ISO 14001:2004, ensure material use is optimised,
which helps to reduce waste. Any waste that is
generated during the manufacturing process is recycled.
Material that is to be recycled is crushed in a bespoke
compressor which results in far fewer transport loads,
with roughly half the amount of transport needed for
compressed material, compared to uncrushed waste.
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The environmental
impact of
haulage is not
only minimised
when transporting
material for recycling
but also when taking
systems to site; systems
are ‘site assembled’ and as
such they can be delivered far
more efficiently with fewer loads
to carry products to site.
Site assembly also makes deconstruction much more
straightforward when it comes to the end of a building’s
useful life. Euroclad Façade systems can be
disassembled and transported easily, ready to be
recycled, reused or disposed of. A further benefit
derived from the engineering of many LINEAR systems
is that they allow for renewal of specific areas of a
building that need regular updating or are likely to
be damaged, with minimal disruption and little time
or effort.
One of the most sustainable approaches to construction
is to refurbish an existing structure. Euroclad LINEAR
façades lend themselves to refurbishment applications
perfectly and can help achieve a faster, more cost
effective build with less local disruption and reduced
environmental impact; giving a new lease of life to a
previously undesirable building. LINEAR systems
make it easy to create high quality architecture and
infrastructure, playing a key part in a sustainable future
through the integration of environmental sustainability
with many aspects of design.
The ‘cradle to cradle’ attitude adopted by Euroclad
ensures that a responsible, measurable approach is
taken to sustainability, with no room for intangible
‘green wash’.
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1
2
3
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REFURBISHMENT
1
Modern methods of construction and innovative
materials can transform tired and outdated buildings
into attractive and inspiring spaces. Refurbishing
buildings rather than demolishing and rebuilding them
offers many significant benefits.
Refurbishment projects generally cause less
disruption to the community and can dramatically
improve the aesthetics of a building and the
surrounding environment. In addition to the social
benefits, refurbishments can make financial sense,
even when the complete building envelope needs
replacing. The majority of the building fabric can be
retained, saving a significant amount of time and
money. In addition, by reusing the functioning parts
of the building, the impact on the environment is
lowered with material production and transport being
greatly reduced.
2
Metal composite materials, incorporating ACM,
are proving to be increasingly popular for use in
refurbishment projects as they are light, strong and
durable, putting less strain on the building structure
than heavier options. MCM can provide a mirror-like
smoothness and can appear flatter than glass. It can
be produced in a range of colours and can provide
excellent colour consistency, offering architects design
freedom which other materials cannot deliver.
1. Boston Building, Swan Street, Glasgow.
Commercial office refurbishment.
2. The Atrium, home to the Cardiff School of
Creative and Cultural Studies, Cardiff.
Refurbishment of a former telephone exchange.
3. The Agora, Ellen Street, Hove.
Industrial to office conversion and refurbishment.
3
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With almost three decades of experience Euroclad
has diverse manufacturing capabilities: in depth
engineering skills; broad materials understanding;
innovative and pro-active problem solving capabilities;
well honed project management skills and an open
attitude as a creative collaborator. This unique
combination positions Euroclad as the ideal
collaborative partner for architects and designers.
One project which is a key example of Euroclad’s
exceptional technical ability was the transformation
of the former Millennium Dome into the O2 Arena.
Costing £500 million, the project was designed by
HOK Sport and constructed by Sir Robert McAlpine.
Specialist roofing contractor WWR installed the roof
and the perimeter bullnose.
Euroclad took on the contract for the bullnose feature
on a design and supply basis, appointing Buro Happold
to assist with the analysis of the complex geometry.
A strategy was developed by a team working together
to provide the optimum solution for the bullnose
structure, which was installed around the 468m
perimeter of the roof.
The feature detail was ultimately realised by
manufacturing 95 individual five metre assemblies,
each formed from 73 cold formed galvanised steel
components. These were finished with 760 individual
ALPOLIC/fr ACM skin elements which combined to
create the final bullnose geometry. Installation of this
structure was an intricate operation; the galvanised
assemblies were built at the factory in Cardiff and
transported to site where they were attached to
the primary steel work at 10m from ground level.
The Alpolic skins were then installed before the
whole structure was lifted into its final position 40m
above the ground.
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TECHNICAL EXCELLENCE
O2 ARENA, LONDON
MCM has excellent flatness achieved by a continuous
Importantly, the material is easy to cut, bend,
laminating process. The material is lightweight and rigid
groove and shape thanks to Euroclad’s investment
but also impact resistant due to the unique composite
in state-of-the-art manufacturing machinery.
construction of metal skins bonded to a viscoelastic
polymer or mineral core.
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EUROCLAD SMART
FIXING SYSTEMS
The critical element and basis of any rainscreen
support system is the wall bracket. It dictates the
layout of the façade’s substructure
ENGINEERED SUPPORT SYSTEMS
A comprehensive range of engineered rainscreen
support systems is available to suit all LINEAR façade
panel systems. All support systems have been
Euroclad’s range of Smart Fixing Systems include:
• A visible fixing system with rivets
designed with simplifying the installation process in
• A visible fixing system with clamps
mind. They generally consist of discrete wall brackets
• A concealed fixing system for use with
and extruded aluminium rail profiles that combine in
adhesive systems
various guises to form comprehensive and cost
effective fixing systems for use with LINEAR facade
products or any other type of rainscreen.
• Concealed fixing systems for LINEAR façade
products.
All systems are manufactured in accordance with
EN12020 and EN 755. Euroclad’s Smart Fixing
Systems can be used to support all types of
support grid. This adjustability ensures a flawless
rainscreen panels including:
installation of façade panels can be achieved every time.
All support systems are designed to facilitate rapid
• LINEAR Façade panels
installation and simple alignment. Each is suitable
• High pressure laminates
for new build or renovation projects.
• Fibre cement panels
Euroclad’s Smart Fixing Systems feature:
• Polyester powder coated aluminium
• High strength brackets suitable for a range
• Timber/cedar planks
of substrates
•
Extruded aluminium rail profiles selected to suit
the structural and dimensional stability requirements
of any particular project.
Optimal fixing of façade systems relies on the fixing
system. Fixing systems are differentiated according
to visible or concealed fastening and horizontal or
vertical fixing.
40
• Terracotta tiles.
WALL BRACKET ECF-B-S
Wall bracket ECF-B-S is used for vertical fixing on solid
RAIL BRACKET RANGE
Bracket
height
(mm)
Rail length (mm)
40
45
60
35
44 – 58
49 – 63
64 – 78
50
53 – 60
53 – 68
64 – 83
80
83 – 101
83 – 106
83 – 121
115
117 – 136
117 – 141
117 – 156
135
137 – 156
137 – 157
137 – 176
• The ECF-B-D is mainly used as an anchor point.
150
152 – 171
152 – 172
152 – 191
It has high bearing capacity through construction
170
172 – 191
172 – 192
172 – 211
height and two wall mountings
185
187 – 206
187 – 207
187 – 226
220
222 – 241
222 – 242
222 – 261
255
257 – 276
257 – 277
257 – 296
walls and features the following benefits:
• Wind pressure is passed directly to the
structural wall
• Each ECF-B-S can be used for a fixed point or
a sliding point
• Fastener spacing of 125mm for the ECF-B-D
makes it possible to more easily fasten brackets
to problematic substructures
5mm added if thermal pads are used.
• Integrated clamp-side provides 40mm of
Bracket size (A)
adjustability in conjunction with L or T profiles
• Made of aluminium EN-AW 6060 T68.
Rail length
Rail bracket range
41
System basics
Fixing systems are differentiated according to
visible or concealed fasteners and horizontal or
vertical fitting.
Sliding point
Fixed point
Sliding point
Vertical systems
Thermal linear expansion
Vertical systems are used for mounting on solid walls.
When mounting vertical or horizontal systems,
The primary profile is mounted vertically on an
temperature-related linear expansion of the profiles
ECF-B-S.
must be taken into consideration. For this reason,
the elongated holes of the wall brackets allow for
thermal expansion of the section. The length of
the profiles is determined by the height or panel
separation.
42
Euroclad Smart Fixing Systems
FIXING POINTS
Fixed point
Sliding point
The fixed point passes the dead weight and wind
In contrast, the connection between the wall bracket
loads to the load-bearing wall. The connection
and profile at a sliding point needs to allow movement
between the wall bracket and profile is therefore
therefore the elongated holes are used for such
implemented immovably using the ‘round holes’.
connections. As a result, the profile is not impeded in
the event of length changes and there are no jammed
For connections of primary carrier rails, both the fixed
and sliding points can also be used for fastening the
connections. For a sliding point, only wind pressure
loads are passed to the load bearing wall.
rails to the brackets.
Thermal separation
In order to avoid thermal bridges and to minimise heat
loss, thermal separation elements are built in between
the wall bracket and the outside wall.
43
Euroclad fixing systems
F1.10
F1.20
FACE FIXING SYSTEMS
Visible fixing with rivets
Visible fixing with clamps
Façade fastening with rivets is a very economical
Fastening by means of clamps is used in particular for
method of installation. It can be used for metal, fibre
ceramic and terracotta façade elements. The clamps
cement and high pressure laminate façade elements.
are available in aluminium and stainless steel and can
be made to match the colour of the façade elements.
44
SYSTEM SUPPORT
Engineering support
F1.30
Euroclad’s Smart Fixing Systems simplify the complexity
of façade design. The optimal fixing solution can be
determined based on the substrate, panel type and
materials used.
The bespoke static calculation programme ensures
compliance with safety requirements and optimises
the amount of fixing elements that need to be used.
This results in the most efficient and effective supply
of support fixings.
Installation plans are prepared and provided for clear
communication of the correct rail and bracket layouts
and connection methods to the installation teams.
By maintaining an open dialogue with customers,
difficulties and possible improvements can be advised
and suggested at the planning stage to help save costs.
CAD drawings and system details can be provided as
well as the appropriate templates for the specification.
Concealed fixing with adhesive system
Gluing façade panels is an economical mounting
Architects are advised with regard to general and
specific themes of rainscreen, and customers and
installation teams can be trained at our dedicated
training centre or onsite.
Guarantee
method. The panels are assembled on the properly pretreated profiles with permanent elastic glue and doublesided adhesive mounting tapes.
All systems are manufactured in accordance with
EN12020 and EN755 and are statically provable.
Euroclad is not liable for deficiencies in the installation.
Building regulations must be met.
45
RAINSCREEN ANCILLARIES
Euroclad Façades offers a complete system with
single source supply of all components, making it
a quick, complete, economic and convenient
solution.
1
2
3
46
Rates for all the ancillary elements are issued as
part of any quote we issue. The website contains
full details of all ancillary products.
4
FASTENERS AND FIXINGS
A range of fasteners and fixings is available from
Euroclad to suit any application, all of which are
sourced from leading international manufacturers.
The choice of these components is tailored to the
application, system and substrate to ensure
optimal fixing.
INSULATION
5
A range of insulation types is available to suit taste and
requirements. Mineral wool slabs and other insulation
materials are all available.
FIRE STOPS
The cavity between rainscreen façades and fire
compartment walls/floors needs to be sealed with
a fire stop, whilst allowing an air space for ventilation
and drainage, typically 25mm. Euroclad Façades
supplies fire stops from leading manufacturers to
enable full compliance with building regulations.
TAPES AND SEALANTS
A range of high quality, cost effective tapes and
sealants is available from Euroclad, all perfectly suited
to specific applications.
1. Insulation retaining fixings
2. Firestop products
3. Insulation
4. Panel support fixings
5. System anchor fixings.
47
Development
Location
Architect
Main contractor
Installer
Big Yellow Self Storage
London
Mountford Pigott
McLaren
Northern Cladding
Development
Location
Architect
Main contractor
Installer
Audi
London
Wilkinson Eyre
ISG Interior Exterior PLC
NMD Lead Sheet
Specialists Ltd
48
PROJECTS
Development
Location
Architect
Main contractor
Installer
The Mall
Luton
Broadway Malyan
Balfour Beatty
Red Architectural
Development
Location
Architectv
Main contractor
Installer
The Hereford Academy
Hereford
Aedas
Willmott Dixon
Prater
Euroclad Façades Limited
Wentloog Corporate Park
Cardiff
CF3 2ER
Tel:
+44 (0)29 20 790 722
Fax:
+44 (0)29 20 847 867
E-mail:
[email protected]
Internet: www.euroclad-facades.co.uk
Euroclad (Ireland) Limited
Unit 4
Newhall Industrial Estate
Naas
Co. Kildare
Tel:
00 353 (0) 45 435 470
Fax:
00 353 (0) 45 435 472
Internet: www.euroclad.ie
The details and information contained in this publication are correct at the time of going to press. Euroclad reserves
the right to change details and specifications without prior notice. No responsibility is assumed for errors or
misinterpretations resulting from the information contained in this publication. Typical construction details are
illustrative only and no liability is accepted. Latest information is available at www.euroclad-facades.co.uk
1K /6.12

linear façade systems

Transcription

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