liquid penetrant

Transcription

liquid penetrant
LIQUID PENETRANT
LIQUID PENETRANT
X-RAY FILM
INSPECTION
VIEWING EQUIPMENT
MATERIALS
Fluorescent Water Washable Penetrants (Type I, Method A & C)
Sensitivity
1/2
1
Magnaflux
ZL-15B
Met-L-Chek
Sherwin Aerosol Case
HM-1
1 Gallon
HM-1
FP-921
HM-2D
FBP-911
HM-220
FP-921
FBP-911
HM-2D
HM-220
ZL-19
FP-922
2
ZL-60D
FBP-912
FP-923
3
4
ZL-67
FBP-913
ZL-56
FBP-914
HM-3A
HM-406
HM-412
HM-440
FP-922
FBP-912
HM-3A
HM-406
HM-412
HM-440
ZL-60D
HM-406
HM-430
HM-604
HM-607
FP-923
FBP-913
HM-430
HM-604
HM-607
FP-923
FBP-914
HM-704
HM-707
HM-704
HM-707
5 Gallon
ZL-15B
HM-1
ZL-19
FP-921
FBP-911
HM-2D
HM-220
ZL-60D
FP-922
FBP-912
HM-3A
HM-406
HM-412
HM-440
ZL-67
FP-923
FBP-913
HM-430
HM-604
HM-607
ZL-56
FBP-914
HM-704
HM-707
20 Gallon
ZL-15B
ZL-19
ZL-60D
ZL-67
ZL-56
55 Gallon
ZL-15B
HM-1
ZL-19
FP-921
FBP-911
HM-2D
HM-220
ZL-60D
FP-922
FBP-912
HM-3A
HM-406
HM-412
HM-440
ZL-67
FP-923
FBP-913
HM-430
HM-604
HM-607
ZL-56
FBP-914
HM-704
HM-707
Fluorescent Post-Emulsifiable Penetrants (Type I, Method B, C & D)
Sensitivity
1
2
Magnaflux
Met-L-Chek
ZL-2C
FP-93A(M)
Sherwin Aerosol Case
RC-29
1 Gallon
RC-29
FP-93A(M)
FP-22B
RC-50
FP-22B
RC-50
3
ZL-27A
FP-95A(M)
4
ZL-37
FP-97A(M)
RC-65
ZL-27A
FP-95A(M)
RC-65
RC-77
FP-95A(M)
RC-65
FP-97A(M)
RC-77
RC-88
RC-77
RC-88
5 Gallon
RC-29
ZL-2C
FP-93A(M)
FP-22B
RC-50
ZL-27A
FP-95A(M)
RC-65
ZL-37
FP-97A(M)
RC-77
RC-88
20 Gallon
ZL-2C
ZL-27A
ZL-37
55 Gallon
RC-29
ZL-2C
FP-93A(M)
FP-22B
RC-50
ZL-27A
FP-95A(M)
RC-65
ZL-37
FP-97A(M)
RC-77
RC-88
Visible Red Dye Water Washable Penetrants (Type II, Method A & C)
Magnaflux
Met-L-Chek
VP-30
SKL-WP
VBP-300
Sherwin Aerosol Case
SKL-WP
DP-50
VP-30
DP-50
DP-51
DP-51
1 Gallon
VP-30
VBP-300
DP-50
4 x 1 Gallon
SKL-WP
DP-51
5 Gallon
SKL-WP
VP-30
VBP-300
DP-50
DP-51
55 Gallon
SKL-WP
VP-30
VBP-300
DP-50
DP-51
Visible Red Dye Post-Emulsifiable Penetrants (Type II, Method C)
Magnaflux
Met-L-Chek
SKL-SP
VP-31A
Sherwin Aerosol Case
SKL-SP
DP-40
VP-31A
DP-40
1 Gallon
VP-31A
4 x 1 Gallon
SKL-SP
DP-40
5 Gallon
SKL-SP
VP-31A
DP-40
55 Gallon
SKL-SP
VP-31A
DP-40
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LIQUID PENETRANT
LIQUID PENETRANT INSPECTION MATERIALS
Lipophilic Emulsifiers (Method B)
Magnaflux
Met-L-Chek
E-50
Sherwin
1 Gallon
ER-85
ER-85
ZE-4B
E-57
5 Gallon
ZE-4B
E-50
E-57
ER-85
20 Gallon
5 Gallon
ZR-10B
ER-83A
E-58D
20 Gallon
55 Gallon
ZE-4B
E-50
E-57
ER-85
ZE-4B
Hydrophilic Emulsifiers/Removers (Method D)
Magnaflux
Met-L-Chek
Sherwin
ZR-10B
E-58D
ER-83A
1 Gallon
ER-83A
E-58D
55 Gallon
ZR-10B
ER-83A
E-58D
ZR-10B
Solvent Cleaners/Removers (Class 2)
Magnaflux
SKC-S
Met-L-Chek
E-59
Sherwin
DR-60
E-59A
DR-62
R-503
DR-63
R-504
DR-64
Aerosol Case
SKC-S
E-59
E-59A
R-503
R-504
DR-60
1 Gallon
E-59
E-59A
R-503
R-504
DR-60
DR-62
DR-63
4 x 1 Gallon
5 Gallon
SKC-S
E-59
E-59A
R-503
R-504
DR-60
DR-62
DR-63
DR-64
SKC-S
DR-62
DR-64
Dry Powder Developers
Magnaflux
ZP-4B
Met-L-Chek
D-72A
Sherwin
D-90G
Met-L-Chek
D-76B
9 - 1 Pint Cans
ZP-4B
10 lbs
ZP-4B
D-72A
10 lbs
D-76B
20 lbs
ZP-14A
Met-L-Chek
Sherwin
10 lbs
ZP-5B
D-78B
D-110A.1
D-78B
15 lbs
D-90G
25 lbs
D-76B
D-113G.1
25 lbs
ZP-5B
D-78B
D-110A.1
Non-Aqueous Developers
SKD-S2
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Quality Equipment Distributors, Inc.
20 lbs
ZP-4B
D-72A
50 lbs
ZP-14A
D-76B
50 lbs
D-78B
(Form D & E For Type I & II Penetrants)
Sherwin
D-100
D-70
ZP-9F
DR-63
(Form C For Type I & II Penetrants)
Magnaflux
Met-L-Chek
DR-62
(Form B For Type I Penetrants)
Sherwin
D-113G.1
Water Suspendable Developers
Magnaflux
DR-60
(Form A For Type I Penetrants)
Water Soluble Developers
Magnaflux
ZP-14A
55 Gallon
SKC-S
E-59
E-59A
D-106
Aerosol Case
SKD-S2
ZP-9F
D-70
D-100
D-106
1 Gallon
D-70
4 x 1 Gallon
D-100
SKD-S2
D-106
5 Gallon
SKD-S2
ZP-9F
D-70
D-100
D-106
55 Gallon
SKD-S2
D-70
D-100
D-106
ACCESSORIES
X-RAY
& QUALITY
FILM VIEWING
CONTROL
EQUIPMENT
DEVICES
LIQUID PENETRANT
Test Blocks
Hand Sprayers
Aluminum Test Block
The Aluminum Test Block is an
aluminum test piece that measures 3" x 2" x 3/8" with a 1/8" wide
groove that splits the face in half.
The test block is used to check the
strength of “in-use” penetrants. This is done by processing one half
of the block with “used” penetrant, and the other half with fresh penetrant. Complies with ASTM E165 and ASME Boiler and Pressure Vessel code.
Tri-Con Hydro-Wash Spray Gun
A sturdy Tri-Con spray wash gun meeting
MIL-I-6866 and ASTM E 1417 requirements. The Tri-Con gun is available with or
without the full jet nozzle that emits
coarse spray without air pressure. Used
for both pre and post rinsing of
water-washable or post-emulsifiable penetrant methods.
Product Features:
• Air injection boosts velocity to permit faster rinsing of hollow or
rough surface parts
• Advantageous for areas with low or fluctuating water pressure
Water Spray Gun
Water spray gun for pre and post
rinsing of water-wash or postemulsifiable penetrant system parts.
Providing optimal coarse spray to
help prevent part over-washing.
Stainless Steel Test Block
The stainless steel test block offers a
simple and convenient comparator for
monitoring the washability of water-wash
or post-emulsified penetrants. The “grit blasted”
finish provides a rough surface which will retain
background when the removability of a product has decreased when
compared to fresh material. The test block should be thoroughly
cleaned with a Cleaner/Remover, as well as periodically refinished
(grit blast).
Test Panels
PSM-5 Test Panel
Dry Developer Spray Gun
Manual spray gun that delivers a light, even, dry
developer coating.
Product Features:
• Uses shop compressed air (dry)
• Features mix, jet and spread controls
• One quart capacity
Comparators
The “Penetrant System
Monitoring Panel” provides a
quick means of determining the
continued serviceability of liquid
penetrant inspection systems: fluorescent or
visible; water-washable; post-emulsifiable, or
pre-wash. The PSM-5 panel is a stainless steel panel, 0.090" thick and
measuring 4" x 6" and is manufactured to P&WA specifications. A
chrome or grit plated strip runs the length of one side of the panel.
Five cracked starbursts are evenly spaced in the chrome or grit plating
in order of magnitude; the largest is readily visible with low sensitivity penetrants, while the smallest is difficult to observe even with high
sensitivity materials.
NiCr Penetrant Test Panels
Crack Comparators
NiCr test panels are ideal penetrant
sensitivity comparators. They come in
pairs, with panel set crack depths
available in 10, 20, 30 and 50 microns.
NiCr test panels allow “in use”
fluorescent penetrants to be
compared against “new, unused”
product to determine if the
penetrant is performing properly.
Crack comparators are used to measure
the actual size of indications identified during the penetrant inspection process. Our
General Purpose Comparator measures
crack sizes in inches ranging from 0.005"
to 0.125" and the Pratt & Whitney Approved
Comparator measures crack sizes in inches
between 0.010" to 0.180".
General
Purpose
Pratt &
Whitney
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LIQUID PENETRANT
X-RAY FILM VIEWING
ACCESSORIES
& QUALITY
EQUIPMENT
CONTROL DEVICES
Timers & Monitoring Devices
Additional Accessories
Wire Basket
Multi-Station Process
Control Digital Timer
Battery operated multi-station digital timer
shows MS/HM and station number with
corresponding color LED, with up to
4 separate time cycles running at once.
Product Features:
• Set audible and visual alarms for up to four (4) different dwell times:
penetrant, rinse, emulsification and developer
• Features large easy to read LCD screen
• Count-up and count-down functions
• Wall mountable
Sturdy 12" diameter ¾" wire mesh basket
designed to enable processing of numerous
small parts at one time. A nylon coated mesh
protects parts from scratching.
Water Pressure Regulator
Valve water pressure regulator, brass body, 1/2 FNPT
inlet and outlet, 1/4 FNPT in gauge port, adjustable
from 3 to 50 PSI, maximum 300 PSI, maximum temperature 1400 F.
Water Pressure Gauge
LPI Timer
Bitmap Plastic boot over the power
switch prevents corrosion from chemicals
or water. Easy-to-read numerals on a large
6 ½" diameter face. Numerals, dial and
hands are luminous. Setting knob for fast fingertip control. Precision
accuracy assured by electric synchronous motor. Buzzer automatically
signals at the end of set time period.
Refractometer
A refractometer is an easy to use
laboratory or field device to measure the concentration of the Hydrophilic Remover in water and is required to meet Pratt and Whitney and
GE concentration specifications for hydrophilic removers.
For use with water regulators. Standard pressure
Gauge, range 100 PSI, dial size 2”" pipe size NPT
¼", smallest graduation 2 PSI, lower mount.
Water Temperature Gauge
Thermometer, dial size 3", temperature range 0 to 250 degrees Fahrenheit, stem length 2.5", 1 percentage dual scale
accuracy.
Surface Temperature
Thermometer
Bitmap A dual magnet surface temperature
thermometer, designed to measure
temperatures of many different surfaces. The
bimetallic sensor is a specially processed alloy,
preconditioned and pre-tested for permanent calibration and maximum stability. The thermometer reaches sensing equilibrium within
three minutes, and is accurate within 2%.
Purified Wiping Cloths
Hydrometer
Water Based Developers are designed for optimum performance within
a specific concentration range. To control the concentration, the specific
gravity is measured using the Hydrometer. If the hydrometer reading
is high, the concentration is high and water is generally added. If the
reading is low, developer is added to the bath.
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Quality Equipment Distributors, Inc.
Magnaflux Purified Penetrant Wiping Cloths
are ideally suited for penetrant inspection work
in the nuclear industry or where ever lint free,
low contamination wiping cloths are required
or mandated. The unique crimped finish of
the “Rymple Cloth” provides more surface area
for collecting dirt particles, and better absorbency for collecting fluids.
Each bulk dispensing roll is made from 100 square yards of cloth and
yields 100 clothes per roll.
LIQUID PENETRANT
X-RAY FILM
INSPECTION
VIEWING EQUIPMENT
Magnaflux Liquid Penetrant
Inspection Systems
LIQUID PENETRANT
Penetrant Wastewater
Treatment System
The ZA-1227 and ZA-1633 Liquid Penetrant Systems are designed
to satisfy an emerging market trend that demands the ability to run
small to mid-sized parts in a cost effective manner.
Magnaflux Advantages:
• History of Providing Durable and Quality Equipment Worldwide
• 304 Stainless Steel Tanks (16 Gauge)
• Welded Steel Frame
• Adaptable To Multiple Applications
• 3 Year Warranty on Equipment
ZA-1227
Compact Liquid Penetrant Inspection Systems
The ZA-1227 Liquid Penetrant Inspection System can be configured as
a Water Washable Penetrant System (Method A), Post Emulsified Lipophilic Penetrant System (Method B), or Post Emulsified Hydrophilic
Penetrant System (Method D). Optional upgrades include station covers, a cleaning station, a dynamic cloud developer and a standalone
inspection station.
Magnapure II
Wastewater Treatment
System
The Magnapure II Wastewater Treatment System
employs an advanced ozone
injection process to eliminate
fluorescent color and odor found
objectionable by most wastewater
treatment facilities. Once processed, Magnapure II treated wastewater can be disposed of through the common drain system within most
communities.
Product Features:
• Automatically Processes Penetrant Wastewater
• Removes Green Fluorescent Dyes
• Reduces Bacteria and Odor Problems
• Eliminates Wastewater Hauling/ Disposal Expense
• No Filters To Stock or Change
• User-Friendly Touch Screen
Infinitex Splitter Series
ZA-1633 Liquid Penetrant Inspection System
The ZA-1633 Liquid Penetrant Inspection System can be configured as
a Water Washable Penetrant System (Method A), Post Emulsified Lipophilic Penetrant System (Method B), or Post Emulsified Hydrophilic
Penetrant System (Method D). Optional upgrades include station covers, a cleaning station, a dynamic cloud developer and a standalone
inspection station.
Should you have a special need not met by any
of the standard units in our current equipment
lineup, our engineering group will happily
provide designs and pricing for a custom built
unit to meet your inspection needs.
These compact, portable,
cabinet-enclosed machines are
perfect for ship or department
use where daily waste volumes
range from under a drum up to
about 250 gallons. All three
models – Splitter Jr., Splitter and
Splitter XD – are fully automated,
extremely quiet and energy-efficient. They are designed to run unattended and feature a number of patented control monitoring devices
to ensure that the machine will shut itself off before any type of damaging condition can occur.
Product Features:
• Microprocessor with 3-Position Timer
• PSI (Pressure) Gauge
• High Temperature Warning Light
• High Temperature Limit
• Low Pressure Cutout
• Thermal Motor Overload Protection
• Ground Fault Circuit Interceptor (GFCI) Plug
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