Avenger Swing Set

MODEL PJ313-414
ASSEMBLY MANUAL
By
illustration #1
If you have problems or questions about your Creative Playthings Playset,
DO NOT CALL THE RETAILER.
Contact Creative Playthings Customer Service at 1-800-833-4001 or
[email protected]
All hardware on this set is
specially coated for corrosion
resistance.
If non-Creative Playthings
hardware is used, it MUST be
galvanized or stainless steel.
FOR RESIDENTIAL USE ONLY
Please read the owner’s manual before assembling your Playset, it provides additional
information on the care and use of your
Playset.
You must carefully read the entire instruction
manual before proceeding with the assembly
or use of your new Playset.
Creative Playthings takes great care to design
its products with your child’s safety in mind.
However, only with careful supervision
and proper safety instructions, can you be
assured of safe play time on any product
designed for children.
Assembly
PLAYSET SAFETY
FOR SAFETY SAKE, PLEASE TAKE TIME TO READ ALL INSTRUCTIONS COMPLETELY AND
CAUTION YOUR CHILDREN APPROPRIATELY.
Cautions for Your Children:
• Children should use equipment only in its intended manner.
• Children should not wear loose or stringed clothing while using playground equipment.
• Children should not play on equipment in wet weather conditions due to potentially slippery surfaces.
• Children should NOT walk too closely in front of, behind, or between moving swings and trapezes.
• Children should NOT swing empty swing seats.
• Children should NOT jump off swings and/or trapeze while they are in motion.
• Children should NOT twist swing ropes because this will weaken and reduce the strength of the rope and rope clamps.
• Children should sit in the center of the swings with their full weight on the seats.
• Hanging accessories MUST be removed prior to using overhead monkey bars.
• Do not allow children under age 7 to use monkey bars unless supported by an adult.
• Children should NOT be on the top surface of the top ladder.
• On-site adult supervision is required at all times for children of all ages.
• Until assembly is complete, DO NOT let your children use the Playset.
• Never fasten anything not approved by Creative Playthings to your Playset. Accessories or items not approved
by Creative Playthings include; Dog runs, clothes lines, electrical devices, or bird feeders etc.
• Suspended ropes, chains, and cables must be secured at both ends.
• Suspended ropes, chains, and cables must not be capable of looping back on themselves.
• Do not allow more than 120 lbs. on Single occupancy swing accessories such as the Sling Swing and Trapeze.
• Do NOT allow more than 175 lbs. on multiple use swing accessories such as the Back-to-Back Plastic Horse,
and Wooden Lawn Swing Glider.
• Do NOT allow more children on the Playset than can simultaneously use all the swing stations at one time.
• Children should NOT use the monkey bars on the top ladder when swings and/or trapeze are in use. Swing
accessories should be removed before using the monkey bars. Monkey bars are not intended for children
under seven years old.
Assembly Safety:
• Keep the work area clean and clear of obstructions.
• Children should stay out of the work area until the safe play area is cleared of obstacles, the Playset has been
completely assembled, all hardware has been tightened and checked, and all tools have been picked up.
• Keep children off the Playset until it has been completely assembled.
• Some parts of the assembly process may require help from another competent adult.
• Do not stand on the platform until the Playset has been completely assembled, use a step ladder if you can
not reach high enough.
• Follow the manufacturers' safety recommendations for the tools and equipment you use.
• Avoid assembling your Playset in poor weather conditions.
• Wear proper clothing and safety equipment (safety glasses, boots, and gloves) while assembling your Playset.
MODEL PJ313-414
19708-100 Rev A (07-05)
Page 2
© Copyright 2005, Creative Playthings
Assembly
SAFE PLAY AREA
SELECTING THE CORRECT LOCATION FOR YOUR PLAY PRODUCT IS IMPORTANT FOR
YOUR CHILDREN’S SAFETY AND THE PRODUCT’S LONGEVITY.
Playset Dimensions:
• The Model PJ313-414 Playset has ground dimensions of 15'-3" x 12'-3".
• The Model PJ313-414 Playset requires a level ground surface of 27'-3" x 29'-3"' for a Safe Play Area
• Additional accessories may increase the size of the Safe Play Area.
• The maximum fall height for your Model PJ313-414 is 87" as measured from the top of the Top Ladder.
Safe Play Area:
• The Safe Play Area refers to a zone extending 6' beyond the Playset on all sides, including the slide and the
space above the Playset. Because children may deliberately jump from a moving swing, the Safe Play Area
must be extended to 14 in front of and behind a swinging Accessory.
• The ground surface must be level. Installing your Playset on sloping ground can cause it to lean or “rack". This
leaning puts additional stress on all connections and joints and in time will cause those connections to loosen
and fail.
• The Safe Play Area must be free of all structures, landscaping, trees and branches, rocks, wires, and other
obstacles to safe play. Children can be seriously injured running, or swinging into these obstacles.
• Remove all tripping hazards from the Safe Play Area. Tripping hazards include; roots, stumps, rocks, landscaping, sprinkler heads, railroad ties, plumbing and electrical connections.
• Do not install your Playset over concrete, gravel, asphalt, packed earth, or any other hard surface. The following is a list of recommended ground covers from the Consumer Product Safety Commission.
RECOMMENDED GROUND COVER
Suggested Material
Double Shredded Bark Mulch
Uniform Wood Chips
Fine Gravel
Fine Sand
Uncompressed Depth
9"
12"
12"
12"
• Any edging used to contain the ground cover must be beyond the Safe Play Area. (i.e.. Landscape Timbers)
14'
6'
Safe play area using
recommended ground cover.
6'
14'
Landscape Timbers 6' from
play structure.
WHICHEVER
IS GREATER
6'
illustration #2
A FALL ONTO A HARD SURFACE COULD RESULT IN SERIOUS
INJURY.
© Copyright 2005, Creative Playthings
Page 3
MODEL PJ313-414
19708-100 Rev A (07-05)
Assembly
HARDWARE BAG CONTENTS
ASSEMBLY HARDWARE:
(DRAWINGS NOT TO SCALE - ILLUSTRATIONS ARE REPRESENTATIVE OF HARDWARE)
Pan Head Screw
Hex Bolt
Lag Screw
Access Ladder
Bracket
Long Weld Nut
Truss Head Bolt
Flat Head Wood Screw
1
10
10
10
10
50276-100
12002-203
12017-205
17001-104
17003-409
Rock Hardware Pack
Flat Washer 8mm
Lock Washer 1/4"
Weld Nut-Long Barrel 1/4"
Hex Bolt 1/4 x 1"
1
86
12
90
96
14
14
4
8
48
2
4
20
8
4
4
16
22
88
11
6
50269-700
17001-104
17001-105
12017-205
12002-205
12017-206
12002-206
17003-409
17003-809
17003-1009
17003-1409
17003-1609
17003-1809
17003-611
17003-1011
17036-1601
17020-112
17020-109
17020-105
17020-117
18000-024
Hardware Bag, Hampton Ii
Nut Weld 1/4-20 Long Barrel
Nut Weld 5/16-18 Long Barrel
Washer Lock 1/4"
Washer 1/4" Flat
Washer Lock 5/16"
Washer 5/16" Flat
Bolt Hex 1/4 x 1"
Bolt Hex 1/4 x 2"
Bolt Hex 1/4 x 2 1/2"
Bolt Hex 1/4 x 3 1/2"
Bolt Hex 1/4 x 4"
Bolt Hex 1/4 x 4 1/2"
Bolt Hex 5/16 x 1 1/2"
Bolt Hex 5/16 x 2 1/2 “
Screw Lag 1/4 x 4"
Screw #8 x 2" Fl Hd Ph
Screw #8 x 2 1/2 Fl Hd Ph
Screw #10 x 1 1/2" Fl Hd Ph
Screw #8 x 3 1/2 Ph Fl Hd
Cord 1/8 x 24"
Flat Washer
We have packaged more hardware than is required for assembly.
MODEL PJ313-414
19708-100 Rev A (07-05)
Flat Washer
Short Weld Nut
1
1
2
1
50377-790
50276-100
50373-700
50377-791
Avenger Transition Pack
Rock Hardware Pack - Woodcrest
Hardware Bag, Acc Bracket - Promo
Hardware Bag, Avenger Temp
1
8
8
1
50107-700
12002-206
17004-100
19002-400
Bag Ny-Glide Swing Hanger (8)
Washer 5/16" Flat
Swing Hanger Ny-Glide Screw Type
Instruction Ny-Glide Swing Hangers
2
4
4
2
4
2
4
50373-700
12002-206
12017-206
14161-400
17001-105
17003-411
17003-611
Hardware Bag, Access Bracket
Flat Washer 5/16"
Lock Washer 5/16"
Access Ladder Bracket - Green
Weld Nut-Long Barrel 5/16-18
Hex Bolt 5/16 x 1"
Hex Bolt 5/16 x 1-1/2"
1
38
2
50377-791
17020-107
17119-409
Hardware Bag, Avenger Temp
Screw - #10 x 2"
Truss Head Bolt - 1/4-20 x 1"
2
2
4
4
4
4
50380-700
15034-100
17001-104
17002-205
17003-409
17017-205
Hand Grip Pack - Promotional
Handgrip-Yellow Plastic
Weld Nut-Long Barrel 1/4-20
Flat Washer 1/4"
Hex Bolt 1/4 x 1"
Lock Washer 1/4"
Page 4
© Copyright 2005, Creative Playthings
Assembly
PRE ASSEMBLY INFORMATION
CREATIVE PLAYTHINGS PLAYSETS USE A FEW STANDARD CONNECTIONS.
BECOMING FAMILIAR WITH THESE CONNECTIONS WILL SIMPLIFY ASSEMBLY AND
INSURE A SAFER PLAY PRODUCT FOR YOUR CHILDREN.
Hex Bolt & Weld Nut Assembly Procedure:
illustration #3
Assembly Layout:
Align the holes in the parts to be fastened.
Start preliminary tightening of bolt into weld
nut by hand. Tighten each bolt with a wrench
until the lock washer is fully compressed
between the head of the bolt and the flat
washer. See Illustrations 5 and 6.
illustration #4
illustration #5
Correct Assembly:
Bolt has been screwed securely into weld nut and the connection is tight. Check connections periodically for tightness
during the life of the Playset .
Do not over tighten.
Incorrect Assembly:
During assembly or maintenance the
bolt protrudes 1/8" past the weld nut.
Call customer service or replace the
bolt at a local hardware store. You may
be overtightening or using the wrong
size bolt.
Failure to replace this bolt with a
shorter one could result in serious
injury.
Typical Installation - Wood Screws:
Typical Installation - Lag Screws:
• Use an electric drill or screw gun to drive screws.
Lag Screw
• Drill 1/8" pilot holes where required.
Flat Washer
• We recommend that you lubricate the
threads of the screws with beeswax or
soap to ease installation and minimize
breaking screws.
• Tap the head of the Lag
Screw with a hammer to start
the threads into the wood and
then use a 9/16" socket to
tighten.
• It is very important to make certain that the tops of all screws are
flush with the surface of the wood
and there are no protruding sharp
edges.
• DO NOT over tighten
illustration #6
illustration #7
Pilot Drilling Rungs:
• All ladder rungs must be secured with
screws. To insert screws where no holes
have been pre-drilled, you must drill a 1/8"
pilot hole into the end of each rung.
Drill
2"
• Using an 1/8" high speed drill bit, drill the
hole 2" deep. The location is 1/2" in from
the inside edge of the board and on the 1/2"
center line of the rungs, as shown in illustration 8.
• Before you drill, it is extremely important
to make sure that the shoulder of each
rung is tight against the board. Use the
Assembly Block to press the components
together.
© Copyright 2005, Creative Playthings
Drive Screw through
hole into rung
Assembly Block
Push Rung Tight
Against Board
Before Drilling
illustration #8
Page 5
MODEL PJ313-414
19708-100 Rev A (07-05)
Assembly
D
AW
S
AH
AA
AS
AZ
I
AX
K
B
AU
J
AT
AF
AL
L
AM
O
AR
N
AY
Z
H
AJ
AV
AO
AK
R
E
V
G
AN
C2
M
BB
W
AG
BA
C1
A
F
AI
PLAYSET VIEW
illustration #9
MODEL PJ313-414
19708-100 Rev A (07-05)
Page 6
© Copyright 2005, Creative Playthings
Component Part Identification:
Assembly
A
2
31032-102 End Ladder Side Support 2 x 3 x 71"
B
1
31334-102 End Ladder Base Rail 2 x 3 x 94"
C1 1
31684-102 Top Ladder Rail 2 x 6 x 94"
C2 1
32611-102 Top Ladder Rail-Logo 2 x 6 x 94"
D
1
31711-102 Rope Ladder Support-Bottom 2 x 3 x 58-1/2"
E
1
32171-102 Rope Ladder Support-Top 2 x 4 x 71-3/4"
F
1
32179-102 Tent Support Beam 2 x 2 x 45-1/2"
G
2
32514-102 Access Ladder Rail 2 x 3 x 53-5/16"
H
4
32515-102 Corner Post 2 x 4 x 88-1/2
I
2
32517-102 Rock Climber Upright 2 x 3 x 52-1/4"
J
1
32559-102 End Ladder Rail, Left 2 x 4 x 88-1/2"
K 1 32560-102 End Ladder Rail, Right 2 x 4 x 88-1/2"
L
1 40009-100 Sling Swing Assembly-Yellow
M 2 40303-200 Glider Handle Assembly-Yellow-Rope
N 1 40320-100 Rope Ladder Assembly
O 1 40381-100 Plastic Ring Trap Combo Assy Yellow
P* 1 50377-100 Instruction Pack, Avenger
Q* 1 50387-100 Avenger Accessory Box
R 1 15086-200 Glider Seat-Yellow
S 1 8515-202 8 Ft. Green Wave Slide
50387-100
Avenger Accessory Box
U* 1 11051-2131 Assembly Block
V
2
14099-400 6" Triangle Brace Green
W
X*
2
6
14100-400 6" L-Brace Green
18000-024 Tent Tie 1/8 x 24"
Y*
5
30009-102 Rung 15" Sealed
Z
10 30009-202 Rung 18" Sealed
AA
AB*
AC*
AD*
AE*
5
1
1
1
1
AF 2
36515-102
40378-100
50107-700
50269-700
50377-790
BOX 2 - 60043-202
BOX 1 - 60043-201
Take inventory of all parts, making sure nothing is missing or
defective. If you find that parts are missing or defective call
the Creative Playthings Customer Service Department at
1-800-833-4001.
* Not visible in illustration 9 on Page 6
COMPONENT VIEW
AG 1
31765-102 Ladder Slat 5/4 x 3 x 19"
AH 2
32165-102 Sandbox Side 5/4 x 6 x 42-3/4"
AI
32166-102 Swing Mount Support-Top 2 x 3 x 45-1/2"
1
AJ 1
32167-102 Swing Mount Support-Lower 2 x 3 x 45-1/2"
AK 2
32168-102 Swing Mount 2 x 4 x 17"
AL 2
32169-102 Wall Slat-Long 5/4 x 6 x 27-1/2"
AM 4
32170-102 Entrance Wall Slat 5/4 x 6 x 27-1/2
AN 2
32172-102 Wall Slat-Side 5/4 x 6 x 23-3/4"
AO 3
32175-102 Wall Support-Side 2 x 3 x 42-3/4"
AP* 1
32176-102 Platform Side-Left 2 x 4 x 42-3/4"
AQ* 1
32178-102 Platform Stringer 2 x 4 x 42-3/4"
AR 5
32207-102 Rock Board 5/4 x 6 x 23-1/2"
AS 1
32516-102 Platform Side-Right 2 x 4 x 42-3/4
AT 1
32518-102 Bottom Board 5/4 x 6 x 23-1/2
AU 1
32519-102 Platform Back 2 x 4 x 43-3/8"
AV 6
32561-102 Angle Brace 2 x 3 x 17 1/4"
AW 2
32563-102 Sandbox End 5/4 x 6 x 45-1/8"
AX 8
32564-102 Platform Board 5/4 x 6 x 40-5/8"
AY 4
32565-102 End Wall Support 2 x 3 x 43-3/8"
AZ 1
BA 1
32566-102 Platform Front 2 x 4 x 43-3/8"
40435-402 Tent Green & Yellow Stripe 45 x 74"
BB 1
50360-100 Tent Hoop Pack (3 Pairs)
Ground Stake 2 x 2 x 18"
Climbing Rocks Green 5pc Pck
Bag Ny-Glide Swing Hanger (8)
Hardware Bag, Hampton Ii
Avenger Transition Pack
50380-700 Hand Grip Pack
© Copyright 2005, Creative Playthings
Page 7
MODEL PJ313-414
19708-100 Rev A (07-05)
Assembly
MAINTENANCE INSTRUCTIONS
YOUR CREATIVE PLAYTHINGS PLAYSET IS STAINED AT OUR FACTORY.
STAINING IS NOT NEEDED AT THE TIME OF INITIAL ASSEMBLY.
Re-staining Information:
• Pigmented, exterior, water repellent stains are recommended and will provide an excellent barrier against moisture
without hiding the natural wood grain or leaving a film that may later crack or peel.
• We recommend that you apply stain according to the instructions and precautions recommended by the stain manufacturer.
• It should take three or more quarts to cover your set.
• Contact your local dealer or call Creative Playthings for our staining products.
• All rungs are pre-finished at the factory and do not require any finishing at the time of initial assembly.
• Do not paint, or varnish rungs or steps.
• Avoid using finishes that create slippery surfaces.
Maintenance:
• Wooden playground equipment will last for years with proper maintenance. Maintenance of the Playset finish will vary
depending on weather climate.
• As a safety precaution, check all hardware for tightness twice a month during use and at the beginning of each play
season. Tighten as required and specified in these instructions. Do not over tighten.
• Check structure twice monthly during usage for any evidence of deterioration. If upon inspection, hardware has sharp
edges, rusted or structural pieces have signs of premature failure; replace them through Creative Playthings Customer
Service.
• Oil all metallic moving parts monthly during the usage season.
• The swings, trapeze, tent, rope ladders, and any other removable plastic accessories should be removed and taken
indoors when outside temperatures drop below 32° F (0° C).
• Wood will expand and contract as it adjusts to temperature changes and varying moisture conditions. Checks or cracks
are a natural characteristic of all wood and will not affect the strength or durability of the wooden components.
• To maintain the finish of your set, a light sanding and an application of an exterior stain will repair scratches and prevent wood from aging prematurely.
• Finishes applied to ladder rungs must not create a slippery surface. Never varnish or paint! When refinishing rungs,
sand lightly and use an exterior stain or boiled linseed oil.
• The wood parts of your Playset should never be disposed of by burning.
• Dispose of all parts so as not to create a hazard.
Tools & Materials Suggested for Finishing & Assembly:
• Claw Hammer
• 10 ft. Tape Measure
• Carpenter’s Level
• Framing Square
• Box Wrench or Sockets (7/16" & 1/2")
• 6 ft. Step Ladder
• Electric Drill
• Beeswax or Soap (Used to lubricate screw threads)
• 1/8, 3/16" and 3/8" Drill Bits (High Speed)
• Screwdriver (Medium Phillips)
• Locking Pliers
MODEL PJ313-414
19708-100 Rev A (07-05)
Page 8
© Copyright 2005, Creative Playthings
Assembly
ASSEMBLY INSTRUCTIONS
STEP 1 – Base Components:
Identify and separate all wood components, hardware, and
fasteners.
AH
AW
Identify and layout the sandbox components as shown in the
illustration.
illustration #10
STEP 2 – Base Assembly:
Locate the Sandbox Ends (AW), Sandbox Sides (AH) and
Corner Posts (H). Position the Corner Post so that the offset
hole 36" from the bottom is toward the Sandbox End. Attach
a Corner Post to a Sandbox Side with two 1/4" x 2" Hex Bolt
Assembly as shown (1 hex bolt, 1 lock washer, 1 flat washer
and 1 weld nut in each assembly). Fasten a second Corner
Post to the other end of the Sandbox Side. Repeat with other
Corner Posts and Sandbox Side.
Attach Sandbox Ends to the Sandbox Side/Corner Post
structure using one 1/4" x 4" Hex Bolt Assembly in each
corner. Use #8 x 2-1/2" Flat Head Wood Screws in the holes
provided in the Sandbox End.
illustration #11
(Remember to orient all Corner Posts so the hole 36" from
the bottom is offset toward the Sandbox Ends.)
Note: A Hex Bolt Assembly consists of one Hex Bolt, one
Lock Washer, one Flat Washer and one Weld Nut.
illustration #12
STEP 3 – Platform Sides:
Locate the Left Platform Side (AP). It has two pre-drilled
holes at each end and two holes offset from center along
the face. Attach the Left Platform Side to the inside of the left
Corner Posts using the holes 44-1/2" from the bottom with
1/4" x 2-1/2" Hex Bolt Assemblies. Be sure that the off-center holes are toward the upper side of the board. Locate the
Right Platform Side (AS); similar to the Left Platform Side
but the holes along the face are centered on the width of the
board. Fasten to the inside of the right Corner Posts using
1/4" x 2-1/2" Hex Bolt Assemblies.
AP
AS
illustration #13
© Copyright 2005, Creative Playthings
Page 9
MODEL PJ313-414
19708-100 Rev A (07-05)
Assembly
ASSEMBLY INSTRUCTIONS
STEP 4 – Platform Ends:
Locate the Platform Front (AZ) and the Platform Back (AU).
Attach the Platform Ends to the outside of the Corner Posts
with one 1/4" x 4-1/2" Hex Bolt Assembly in each corner.
AU
AZ
illustration #14
STEP 5 – Platform Stringer:
Locate the Platform Stringer (AQ). This has pilot holes in
each end. Attach the Platform Stringer between the Platform
Ends using one 1/4" x 4" lag screw and 1/4" washer in each
end.
AQ
(Note: One Corner Post is shown cut away for clarity.)
illustration #15
STEP 6 – Safety Rail:
Fasten one Side Wall Support (AO), as a safety rail, to the
left Corner Posts. Use four 1/4" x 2-1/2" Hex Bolt Assemblies.
The Top Ladder and swings will extend outward from the
side where the Safety Rail is located. Now is a good time
to move the base assembly into position in your “Safe Play
Area". Do not forget to account for the Top ladder, Access
Ladder and Slide.
Note: Refer to page 3 for the Safe Play Area dimensions.
AO
illustration #16
MODEL PJ313-414
19708-100 Rev A (07-05)
Page 10
© Copyright 2005, Creative Playthings
Assembly
ASSEMBLY INSTRUCTIONS
STEP 7 – End Angle Braces:
Locate four Angle Braces (AV). Loosely attach the bottom
of the four Angle Braces to the Corner Posts using 1/4" x
2-1/2" Hex Bolt Assemblies. Loosely attach the top of the
Angle Braces to the Platform Ends using 1/4" x 2-1/2" Hex
Bolt Assemblies. Use a level to check that the Corner Posts
are plumb and the Platform members are level. Tighten the
bottom Hex Bolt Assemblies first, then tighten the top Hex
Bolts.
(Note: One Corner Post and the Platform Stringer are shown
cut away for clarity.)
illustration #17
STEP 8 – Left Side Angle Braces:
Locate four Angle Braces (AV). Loosely attach the top of the
two remaining Angle Braces (AV) to the left Platform Side using 1/4" x 2-1/2" Hex Bolt Assemblies. Use a level to check
that the Corner Posts are plumb and the Platform members
are level. Swing the Angle Braces against the Corner Posts.
Mark where the holes in the bottom of the angle Braces
meet the Corner Posts. Drill 1/8" diameter pilot holes 2-1/2"
deep at the marks. Fasten the bottom of the Angle Braces
to the Corner Posts with 1/4" x 4" Lag Screws with 1/4" Flat
Washers, and then tighten the top Hex Bolts.
Drill pilot hole
here
Fro
nt o
fG
ym
illustration #18
STEP 9 – Platform Boards:
Locate the eight Platform Boards (AX). Attach one Platform
Board flush to the outside edge of each Platform End using #10 x 1-1/2" Flat Head Wood Screws. Evenly space
the other Platform Boards between the first two Platform
Boards. Fasten using five #10 x 1-1/2" Flat Head Wood
Screws each.
(Note: One Corner Post is shown cut away for clarity.)
illustration #19
© Copyright 2005, Creative Playthings
Page 11
MODEL PJ313-414
19708-100 Rev A (07-05)
Assembly
ASSEMBLY INSTRUCTIONS
STEP 10 – End Wall Supports:
Fasten two End Wall Supports (AY) to the front Corner
Posts and two to the rear Corner Posts as shown. Use two
1/4" x 4-1/2" Hex Bolt Assemblies in each End Wall Support.
AY
illustration #20
STEP 11 – Side Wall Support:
Fasten two Side Wall Supports (AO) to the Corner Posts.
The left Side Wall Support should go on the outside of the
left Corner Post. The right Side Wall should go on the inside
of the right Side Wall Supports as shown. Use four 1/4" x 21/2" Hex Bolt Assemblies in each Side Wall Support.
Note: The front left Corner Post has been cut away and one
of the front End Wall supports has been removed for clarity.
AO
illustration #21
STEP 12 – Swing Mount Supports:
Fasten the Top Swing Mount Support (AI) and Lower Swing
Mount Support (AJ) to the Left Corner Posts as shown. Use
four 1/4" x 2-1/2" Hex Bolt Assemblies on each support. The
three holes in the Top Swing Mount Support should face
upward.
AI
AJ
illustration #22
MODEL PJ313-414
19708-100 Rev A (07-05)
Page 12
© Copyright 2005, Creative Playthings
Assembly
ASSEMBLY INSTRUCTIONS
STEP 13 – Top Rope Ladder Support:
Fasten the Top Rope Ladder Support (E) to the Right Corner
Posts as shown. Use four 1/4" x 2-1/2" Hex Bolt Assemblies.
The three holes in the Top Rope Ladder Support should face
upward.
E
illustration #23
STEP 14 – Access Ladder Assembly:
AG
Assemble the Access Ladder Rails (G) and four 18" Rungs
(Z) as shown in illustration. Use the Assembly Block (U) to
press the components together as explained on page 5.
Drill pilot holes in the Access Ladder Rails and Rungs as
explained on page 5. Secure the Rungs with eight #8 x 2"
Flat Head Wood Screws.
G
Z
Attach the Ladder Slat (AG) to the back of the Access Ladder Assembly using four #8 x 2" Flat Head Wood Screws.
The bottom edge of the Ladder Slat should rest 3-1/4"
inches above the top of the uppermost Rung.
G
illustration #24
STEP 15 – Bottom Rope Ladder Support:
Fasten the Bottom Rope Ladder Support (E) to the Access
Ladder Assembly from step 14. Use two 1/4" x 3-1/2" Hex
Bolt Assemblies.
Note the position of the larger holes in the Bottom Rope
Ladder Support.
E
illustration #25
© Copyright 2005, Creative Playthings
Page 13
MODEL PJ313-414
19708-100 Rev A (07-05)
Assembly
ASSEMBLY INSTRUCTIONS
STEP 16 – Fasten Access Ladder:
Locate two Access Ladder Brackets. Loosely
fasten the Access Ladder Brackets to the
Access Ladder Assembly using one 5/16" x
1-1/2" Hex Bolt Assembly each, as shown.
Position the Access Ladder Assembly against
the Right Platform Side (AS).
Fasten the Access Ladder Brackets to the
Platform Side using 5/16 x 1" Hex Bolt
Assemblies, as shown. Tighten all hardware.
illustration #26
STEP 17 – Swing Mounts:
AK
Fasten the Swing Mounts (AK) to the Top Swing Mount Support and the Lower Swing Mount Support as shown. Use two
1/4" x 4-1/2" Hex Bolt Assemblies in each Swing Mount.
Note the position of the holes in the Swing Mounts. The hole
nearest the end of the block should be toward the top.
illustration #27
STEP 18 – Rock Wall:
Attach two Rock Climber Uprights (I) to the Platform Back
(AU) using Access Ladder Brackets as in step 16. Note that
the Access Ladder Brackets should be placed between the
Rock Climber Uprights as in the illustration.
Locate the Bottom Board (AT) and five Rock Boards (AR).
Align the top of a Rock Board with the top of the Rock Wall
Uprights. Fasten the Rock Board using four #10 x 2" Wood
Screws. Continue the Rock Wall assembly by attaching Rock
Boards every 3-1/4". Alternate the position of the holes in the
Rock Boards as shown in the illustration. Finish by with the
Bottom Rope Board in the lowest position.
AR
Note: Drill a 1/8" diameter pilot hole in the Rock Climber
Uprights for each #10 x 2" Wood Screw.
3-1/4"
Fasten the Climbing Rocks to all the holes in the Rock
Boards using two 1/4 x 1" (or 1-1/2") Hex Bolts, 1/4" Lock
Washers, 8 MM. Flat Washers and 1/4" Weld Nuts for each
Rock. The bolt must seat completely into the Climbing
Rocks, and not protrude more than a 1/8" past the end of the
Weld Nut. Protruding bolts can be a hazard to users, replace
any protruding Bolts.
MODEL PJ313-414
19708-100 Rev A (07-05)
AT
I
illustration #28
Page 14
© Copyright 2005, Creative Playthings
Assembly
ASSEMBLY INSTRUCTIONS
STEP 19 – Wall Slats:
Place the Side Wall Slats (AN) against the Side Wall Support
and the Lower Swing Mount Support as shown. Space the
Wall Slats approximately 2" in from the Corner Posts and
fasten them with four #10 x 1-1/2" Flat Head Wood Screws
each. The upper edge of the Wall Slats should be approximately 1/2" below the top of the top edge of the Lower Swing
Mount Support.
Place the Long Wall Slats (AL) against the Platform Front
and End Wall Support, as shown. The space between the
Long Wall Slats and the Corner Post should be less than
3-1/2". Fasten them with four #10 x 1-1/2" Flat Head Wood
Screws each. The upper edge of the Wall Slats should be
approximately 1/2" below the top of the End Wall Support.
AN
AN
AL
illustration #29
STEP 20 – Entrance Wall Slats & Hand Grips:
Fasten one Hand Grip (AF) to each Entrance Wall Slat (AM)
using two 1/4" x 1" Hex Bolt Assemblies in each Hand Grip.
Attach two Entrance Wall Slats to the right Side Wall Support
and the Right Platform Side using four #10 x 1-1/2" Flat Head
Wood Screws. Center the Entrance Wall Slats between the
Corner Posts and the Access Ladder Assembly.
Attach two Entrance Wall Slats to the right back End Wall
Support and the Platform Back using four #10 x 1-1/2" Flat
Head Wood Screws. Center the Entrance Wall Slats between
the Corner Posts and the Access Ladder Assembly. The top
edge of the Wall Slats should be aligned 1/2" below the top
edge of the End Wall Support. The space between the Wall
Slats and the Corner Posts should be less than 3-1/2".
illustration #30
STEP 21 – Rope Ladder:
Push one side of the Rope Ladder Assembly (N) through the
hole in the Top Rope Ladder Support leaving 6" of rope sticking out past the Support. Tie a knot in the rope to prevent it
from slipping out through the hole. Tie the other ropes even
with the first rope.
2"
6"
At the bottom, pull the ropes through the holes in the Bottom
Rope Ladder Support until the ropes are tight. Tie the bottom
end of the Rope Ladder; leave no slack in the rope.
Note the orientation of the rope loop under each ladder rung,
your Rope Ladder should be hanging in the same manner.
illustration #31
© Copyright 2005, Creative Playthings
Page 15
MODEL PJ313-414
19708-100 Rev A (07-05)
Assembly
ASSEMBLY INSTRUCTIONS
STEP 22 – Slide:
Center the Slide (S) between the Long Wall Slats. Pull it tight
to the platform until it stops against the front edge of the Platform End. Check that the Slide is extending out perpendicular from the play set. If the holes in the slide rest above a gap
between Platform Boards move the slide a short distance so
that wood is seen.
Using the holes in the slide for guides, drill 5/16" holes through
the platform and secure slide using two 1/4" x 1" Truss Head
Bolts from the top and 1/4" Weld Nuts from below.
illustration #32
STEP 23 – Top Ladder:
Lay one Top Ladder Rail (C1 or C2) on a smooth flat surface
with the holes facing up as shown. Use the Assembly Block
(U) and a hammer to press each 15" Rung (Y) in place until
the Rung shoulder is tight against the Top Ladder Rail.
Y
C1
Position the Top Ladder Rail with the Rungs installed over
the top of the other Top Ladder Rail.
Note: Before assembly line up the Rung holes and Swing
Hanger holes in the Top Ladder Rails.
Insert the Rungs into the holes. Start at one end of the Rail.
Use the Assembly Block to protect the Top Ladder Rail from
the hammer. Drive the Rail down until the Rung shoulders
are seated tightly in both Rails.
C1
Y
Drill a pilot hole in the bottom edge of the Top Ladder Rails
and Rungs as explained on page 5. Secure the Rungs with
ten #8 x 3-1/2" Flat Head Wood Screws.
C1
Y
C2
illustration #33
MODEL PJ313-414
19708-100 Rev A (07-05)
Page 16
© Copyright 2005, Creative Playthings
Assembly
ASSEMBLY INSTRUCTIONS
24 – Ny-Glide Swing Connectors:
Insert the screw end of the Ny-Glide Swing Hanger through
the 5/16" flat washer and then screw it into the holes shown.
Use a screwdriver for leverage while turning the Ny-Glides
into the wood.
6"
The connector must be screwed into the wood fully, with
the bend of the shaft resting firmly against the 5/16" flat
washer.
It is extremely important that you align each Ny-Glide Swing
Connector in the proper position as shown in the illustration
below. The swing motion must be perpendicular to the Ladder Rail.
CAUTION: If these installation instructions are not explicitly
followed, the Ny-Glide shaft will break or pull out of the wood
and injuries will result.
BACK TO BACK
PLASTIC GLIDER
illustration #34
illustration #35
STEP 25 – End Ladder:
Following the same procedure as step 23, assemble the End
Ladder using six 18" Rungs (Z) and two End Ladder Rails (J
& K). Be certain that all similar pre-drilled holes are located
on the same end as shown.
K
Drill a pilot hole in the bottom edge of the End Ladder Rails
and into the Rungs as explained on page 5. Secure the
Rungs with twelve #8 x 2-1/2" Screws.
J
Z
illustration #36
© Copyright 2005, Creative Playthings
Page 17
MODEL PJ313-414
19708-100 Rev A (07-05)
Assembly
ASSEMBLY INSTRUCTIONS
STEP 26 – Top Ladder to End Ladder:
Attach one Triangle Brace (V) to the outside of the Top Ladder Rail at point #1 using one 5/16" x 1-1/2" Hex Bolt Assembly.
2
Align the Triangle Brace, Top Ladder and End Ladder Rails
at point #2 and attach using one 5/16" x 2-1/2" Hex Bolt Assembly.
Attach the Triangle Brace to the End Ladder at point #3 using one 5/16" x 1-1/2" Hex Bolt Assembly.
Repeat this procedure on the other Top Ladder and End
Ladder Rail.
1
3
Note: Align the Top Ladder so that the Playtime Series Logo
faces to the front of the Gym
illustration #37
STEP 27 – Top Ladder to Gym:
Attach one L Brace (W) to the outside of the Top Ladder Rail
at point #1 using one 5/16" x 1-1/2" Hex Bolt Assembly.
Align the L Brace, Top Ladder Rail, and Swing Mount at point
#2 and attach using one 5/16" x 2-1/2" Hex Bolt Assembly.
2
Attach the L Brace to the Swing Mount at point #3 using one
5/16" x 1-1/2 “ Hex Bolt Assembly.
Repeat this procedure on the other Top Ladder Rail.
Level the Top Ladder and tighten all hardware.
3
1
illustration #38
STEP 28 – Base Rail & Side Supports:
Attach the End Ladder Base Rail (B) to the outside of the
End Ladder as shown at point #1 using two 1/4" x 4-1/2" Hex
Bolt Assemblies.
Attach each End Ladder Side Supports (A) to the End Ladder Base Rail as shown at point #2 using two 1/4" x 2-1/2"
Hex Bolt Assemblies.
3
A
Align each Side Support so that the angled end fits flush with
the side of each End Ladder Rail. Attach each Side Support
as shown at point #3 using one 1/4" x 2-1/2" Hex Bolt Assembly.
2
B
MODEL PJ313-414
19708-100 Rev A (07-05)
A
Page 18
1
illustration #39
© Copyright 2005, Creative Playthings
Assembly
ASSEMBLY INSTRUCTIONS
STEP 29 – Tent:
Locate the three Tent Hoops (BB). Each Tent
Hoop is made up of two steel arcs, one male
arc and one female. Each arc has a short
section at one end that is straight. The curved
end of the male arc fits into the curved end of
the female arc as shown at right.
Straight portion
of arc.
Push the two halves of a Tent Hoop (BB)
curved end first through the pockets formed
by the hem along one side of the Tent (BA),
as shown below. Push the ends of the halves
of the Tent Hoop out through the slits near
the center of the Tent. The ends should fit
together through the hole in one end of the Tent Beam (F).
Repeat with another Tent Hoop in the hem on the other side
of the Tent. Fit the last Tent Hoop through the hole in the
center of the Tent Beam
Lift the tent assembly into place atop the gym tower. The
parts may come loose during transport. Fit the straight end of
each steel arc into the holes in the top of the Left and Right
Top Supports (AI & E), as shown. Make sure that all Tent
Hoops fit together through the holes in the Tent Beam (F).
illustration #40
H
Male
Tent omitted for clarity.
Female
illustration #41
Loop the Tent Ties through the grommets in the Tent (BA)
and secure the tent assembly to the Left & Right Wall Supports.
illustration #42
STEP 30 – Ground Stakes:
Hammer Ground Stakes (AA) into the ground at the ends of each End
Ladder Base Rail and at the Sandbox Sides. Place the Ground Stakes 6"
to 9" from each end and approximately 1/8" below the Base Components.
One Ground Stake goes on the Bottom Rope Ladder Support, between
the Access Ladder and Rope Ladder. See Page 6 for further placement.
Secure each stake with two #10 x 2" Wood Screws through the pre-drilled
holes.
1/2"
Note: Do NOT use concrete to set Ground Stakes. Pound a metal spike or
rod into the ground to start a hole in hard or rocky ground.
6"-9"
illustration #43
STEP 31 – Hang Swings:
Hang the Swing, Back-to-Back Glider, and Ring Trapeze as shown in illustrations 9 and 34.
Follow the assembly instructions included with the Back-to-Back Glider. See illustration 9 on page 6 for Back-to-Back Glider
placement.
The height of the Swings is adjusted by using a different link in the chain.
© Copyright 2005, Creative Playthings
Page 19
MODEL PJ313-414
19708-100 Rev A (07-05)
Save all instruction sheets and receipts in case it becomes necessary to contact Creative Playthings for warranty service and/or part replacement. The
warranty can be found in your Owner’s Manual.
Please fill out the warranty card on the back of your owners manual. Your
completed warranty card will allow us to quickly process warranty claims.
Thank you.
MODEL PJ313-414 19708-100 Rev A (07-05)
© Copyright 2005, Creative Playthings. Printed in U.S.A.