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35-10-80
Back Main Menu PART NUMBERS 10100 and 10800–CMM & IPL CMM TOC TO: HOLDERS OF COMPONENT MAINTENANCE MANUAL ATA NO. 35-10-80 WITH P/N 10100 SERIES, AND P/N 10800 SERIES, REVISION 1, DATED 20080901. REVISION 2 DATED DECEMBER 1, 2008 HIGHLIGHTS Revision 2 is a complete rewrite of the CMM. Please replace the entire manual with this revision and discard all previous revisions. Change bars are used to indicate changes. PAGE NO. DESCRIPTION General The Revision 2 release date was added to all pages. Title Page Added new end item part number. Changed the Revision Number and Date. Record of Revisions Added revision number and date. Introduction Added new end item part number. 1001-1007/1008 Added new Item Numbers to the Troubleshooting Chart. 3001-3003/3004 Added new Item Numbers where applicable. 7001-7027/7028 Added new Item Numbers where applicable. 10000-10060 Added new end item part number, new part number and new Item Numbers to the Numerical Index. Added new end item -1F (P/N 10100D2F13) to IPL Fig. 1D. Added new part number (00-638) to IPL Figures 1A thru 1H. Added Item -35A (P/N 00-638) to IPL Figures 1A thru 1H to replace Item 35 (P/N 6141-00). Added Item -70A (P/N 00-638) to IPL Figures 1E thru 1H to replace Item 70A (P/N 6141-00). EFFECTIVITY: ALL The data and information contained herein are proprietary to AVOX Systems Inc. Copying and Distribution to a thrid party are strictly forbidden. 35-10-80 HIGHLIGHTS Page 1 20081201 Back Main Menu CMM TOC Back Main Menu CMM TOC COMPONENT MAINTENANCE MANUAL -with- ILLUSTRATED PARTS LIST (CMM with IPL) OXYGEN MASK ASSEMBLIES 10100A1A 10100A1B 10100A1F 10100A2A 10100A2B 10100A2F 10100A3A 10100A3B 10100A6A 10100A6B 10100B1A1 10100B1B 10100B1B1 10100B1B13 10100B1B14 10100B1F1 10100B2F 10100B3A1 10100B3B5 10100B3X1 10100B3X5 10100B6A1 10100B6F1 10100B6X1 10100C1A 10100C1B 10100C1C 10100C1F 10100C2A 10100C2B 10100C2F 10100C3A 10100C3B 10100C6A 10100D2A1 10100D2F1 10100D2F13 10100D3B1 10100D3B5 10100D6F 10100D6F1 11101B1B14 10800A1A 10800A1B 10800A1F 10800A2B 10800A2F 10800A3A 10800A3F 10800A6F 10800B1A1 10800B1B1 10800B2A1 10800B2B1 10800B2F1 10800B2F11 10800B3B1 10800B3F6 10800B3X1 10800B6X1 10800C1A 10800C1F 10800C2A 10800C2F 10800C6F 10800D1B1 10800D2A 10800D2C1 10800D2F1 10800D3A1 10800D3F1 10800D6A1 10800D6B1 10800D6C1 10800D6F1 10800D6F11 10800D6X1 The product(s)/commodity(s) described in the Component Maintenance Manual (CMM) is controlled for export under the jurisdiction of the United States Department of Commerce, Bureau of Industry and Security Export Administration Regulation (EAR). AVOX Systems believes the proper Export Control Classification Number (ECCN) for the described product is 9A991. This CMM is also subject to the EAR. AVOX Systems believes the proper ECCN for this CMM is 9E991. AVOX Systems Inc. (Formerly Scott Aviation, Inc.) 225 Erie Street Lancaster NY 14086-9502 USA Tel: 716-683-5100 Fax: 716-681-1089 Vendor Code: 53655 www.avoxsys.com Original Issue Date: 20080523 35-32-18 35-10-80 35-21-85 TITLE TITLEPAGE PAGE PAGE PAGET-1/2 T-1/2 Page T-1/2 Apr 30/06 REVISION 2 Apr 30/06 20081201 Back Main Menu CMM TOC © Copyright AVOX Systems Inc. 2008 The data and information contained in this document are proprietary to AVOX Systems Inc. This document is given in confidence and may not be reproduced, stored in a retrieval system, or transmitted to a third party, in any form or by any means, electronic, mechanical, photocopying, or otherwise, without the prior written permission of AVOX Systems Inc. Back Main Menu PART NUMBERS 10100 and 10800–CMM & IPL CMM TOC RECORD OF REVISIONS Retain this record in the front of the manual. On receipt of revisions, insert revised pages in the manual and enter revision number, revision date, date filed, and initials. REVISION NUMBER REVISION DATE Original 20080523 1 20080901 2 20081201 DATE FILED BY EFFECTIVITY: ALL The data and information contained herein are proprietary to AVOX Systems Inc. Copying and Distribution to a third party are strictly forbidden. REVISION NUMBER REVISION DATE DATE FILED BY RECORD OF TEMPORARY REVISION Page RR-1/2 20081201 35-10-80 Back Main Menu CMM TOC Back Main Menu PART NUMBERS 10100 and 10800–CMM & IPL CMM TOC RECORD OF TEMPORARY REVISIONS Retain this record in the front of the manual. On receipt of temporary revisions, insert revised pages in the manual and enter revision number, revision date, date filed, and initials. REVISION NUMBER REVISION DATE DATE FILED BY EFFECTIVITY: ALL The data and information contained herein are proprietary to AVOX Systems Inc. Copying and Distribution to a third party are strictly forbidden. REVISION NUMBER REVISION DATE DATE FILED BY RECORD OF TEMPORARY REVISION Page RTR-1/2 20081201 35-10-80 Back Main Menu CMM TOC Back Main Menu PART NUMBERS 10100 and 10800–CMM & IPL CMM TOC SERVICE BULLETIN LIST Keep this record in the front of this Component Maintenance Manual (CMM). When you receive service bulletins or service information letters for this CMM write the service bulletin or service information letter number and the date issued in the table below. SERVICE BULLETIN OR SERVICE INFORMATION LETTER Alert SB ISSUE DATE DATE INCORPORATED 20040310 20080523 20040730 20080523 20040312 20080523 !0100B1B1435-01 20040501 20080523 SIL-35-79 20060908 20080523 10100-35-A01 SERVICE BULLETIN OR SERVICE INFORMATION LETTER ISSUE DATE DATE INCORPORATED Alert SB 10100B1B1435-A01 SI 10100-35-01 SI EFFECTIVITY: ALL The data and information contained herein are proprietary to AVOX Systems Inc. Copying and Distribution to a third party are strictly forbidden. SERVICE BULLETIN LIST Page SBL-1/2 20081201 35-10-80 Back Main Menu CMM TOC Back Main Menu PART NUMBERS 10100 and 10800–CMM & IPL CMM TOC LIST OF EFFECTIVE PAGES Subject Page Date Title Page Record of Revisions Record of Temporary Revisions Service Bulletin List List of Effective Pages T-1/2 RR-1/2 RTR-1/2 SBL-1/2 LEP-1 LEP-2 TC-1 TC-2 TC-3/4 INTRO-1 INTRO-2 INTRO-3 INTRO-4 1 2 3 4 5/6 1001 1002 1003 1004 1005 1006 1007/1008 2001/2002 3001 3002 3003/3004 4001 4002 4003/4004 5001/5002 6001/6002 7001 7002 7003 7004 7005 7006 8001/8002 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 Table of Contents Introduction Description and Operation Testing and Fault Isolation Schematics Disassembly Cleaning Check Repair Assembly Fits and Clearances EFFECTIVITY: ALL The data and information contained herein are proprietary to AVOX Systems Inc. Copying and Distribution to a third party are strictly forbidden. Subject Special Tools, Fixtures and Test Equipment Illustrated Parts List Page 9001 9002 10001 10002 10003 10004 10005 10006 10007 10008 10009 10010 10011 10012 10013 10014 10015 10016 10017 10018 10019 10020 10021 10022 10023 10024 10025 10026 10027 10028 10029 10030 10031 10032 10033 10034 10035 10036 10037 10038 10039 Date 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 LIST OF EFFECTIVE PAGES Page LEP-1 20081201 35-10-80 Back Main Menu PART NUMBER 10100 and 10800–CMM & IPL CMM TOC LIST OF EFFECTIVE PAGES (Continued) Illustrated Parts List (Continued) Special Procedures Removal Installation Servicing Storage Rework 10040 10041 10042 10043 10044 10045 10046 10047 10048 10049 10050 10051 10052 10053 10054 10055 10056 10057 10058 10059/10060 11001/11002 12001/12002 13001/13002 14001/14002 15001/15002 16001 16002 16003 16004 16005 16006 16007 16008 16009 16010 16011 16012 16013 16014 16015 16016 16017 16018 16019 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 EFFECTIVITY: ALL The data and information contained herein are proprietary to AVOX Systems Inc. Copying and Distribution to a third party are strictly forbidden. Rework (Continued) 16020 16021 16022 16023 16024 16025 16026 16027 16028 16029 16030 16031 16032 16033 16034 16035 16036 16037 16038 16039/16040 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 20080901 LIST OF EFFECTIVE PAGES Page LEP-2 20081201 35-10-80 Back Main Menu PART NUMBERS 10100 and 10800 – CMM & IPL CMM TOC TABLE OF CONTENTS SUBJECT PAGE INTRODUCTION _________________________________ 1. Scope .............................................................................. 2. Warnings, Cautions, and Notes ...................................... 3. General Recommendations ............................................ 4. Product Support Services ............................................... 5. Abbreviations .................................................................. 6. Verification ...................................................................... INTRO-1 INTRO-1 INTRO-1 INTRO-2 INTRO-3 INTRO-4 INTRO-4 DESCRIPTION AND OPERATION ___________________ 1. General ........................................................................... 2. Purpose of Equipment .................................................... 3. Donning Instructions ....................................................... 4. Operation ........................................................................ 1 1 3 4 4 TESTING AND FAULT ISOLATION ___________________ 1. General ........................................................................... 2. Reference Documents .................................................... 3. Special Tools, Fixtures and Test Equipment .................. 4. Consumable Test Materials ............................................ 5. Mask Test Procedures .................................................... 6. Test Data Sheet .............................................................. 7. Fault Isolation.................................................................. 1001 1001 1001 1002 1002 1002 1005 1006 SCHEMATICS AND WIRING DIAGRAMS ______________ 2001/2002 DISASSEMBLY __________________________________ 1. General ........................................................................... 2. Disassemble the P/N 10100 Mask.................................. 3. Disassemble the P/N 10800 Mask.................................. 4. Disassemble the Mask Facepiece Assy ......................... 5. Disassemble the Breathing Tube Assy ........................... 6. Disassemble the P/N 6210 Coupling Assy ..................... 7. Disassemble the P/N 7025 Warning Plug-In .................. 8. Remove & Disassemble the Microphone Assy ............... 9. Disassemble the Microphone Assy Kit ........................... 10. Disassemble the Exhalation Valve ................................. 3001 3001 3001 3001 3002 3002 3002 3003/3004 3003/3004 3003/3004 3003/3004 CLEANING ______________________________________ 1. General ........................................................................... 2. Reference Documents .................................................... 3. Special tools, Fixtures and Equipment ........................... 4. Consumable Cleaning Materials ..................................... 4001 4001 4002 4002 4003/4004 EFFECTIVITY: ALL The data and information contained herein are proprietary to AVOX Systems Inc. Copying and Distribution to a third party are strictly forbidden. TABLE OF CONTENTS PageTC-1 20081201 35-10-80 Back Main Menu PART NUMBER 10100 and 10800 – CMM & IPL CMM TOC CLEANING (Continued) 5. Metallic Parts .................................................................. 6. Non-Metallic Parts .......................................................... 4003/4004 4003/4004 CHECK _________________________________________ 1. General ........................................................................... 2. Overhaul ......................................................................... 5001/5002 5001/5002 5001/5002 REPAIR ________________________________________ 1. General ........................................................................... 6001/6002 6001/6002 6001/6002 2. Repair ............................................................................. ASSEMBLY _____________________________________ 1. General ........................................................................... 2. Consumable Materials .................................................... 3. Assemble the Mask Facepiece Assy .............................. 4. Assemble the Breathing Tube Assys.............................. 5. Assemble the P/N 6210 Coupling Assy .......................... 6. Assemble the P/N 7025 Warning Plug-In ....................... 7. Assemble the Microphone into the Mask........................ 8. Assemble the Exhalation Valve Assy ............................. 9. Attach the Exhalation Valve to the Facepiece ................ 10. Assemble the P/N 10100 Mask Assy ............................. 11. Assemble the P/N 10800 Mask Assy ............................. 7001 7001 7002 7002 7002 7003 7003 7004 7005 7005 7006 7006 FITS AND CLEARANCES __________________________ 8001/8002 SPECIAL TOOLS,FIXTURES AND TEST EQUIPMENT ___ 1. Special Tools, Fixtures and Equipment .......................... 2. Consumable Materials .................................................... 9001 9001 9002 ILLUSTRATED PARTS LIST ________________________ 1. Introduction ..................................................................... A. How to Use This Section ........................................... B. Description of the Numerical Index ............................ C. Description of the IPL Entries .................................... D. Vendor Codes ............................................................ E. Numerical Index ......................................................... 2. Detailed Parts List........................................................... Figure 1 ........................................................................... Figure 1A ........................................................................ Figure 1B ........................................................................ Figure 1C ........................................................................ Figure 1D ........................................................................ Figure 1E ........................................................................ 10001 10001 10001 10001 10001 10004 10005 10013 10013 10017 10019 10023 10027 10031 EFFECTIVITY: ALL The data and information contained herein are proprietary to AVOX Systems Inc. Copying and Distribution to a thrid party are strictly forbidden. TABLE OF CONTENTS Page TC-2 20080901 35-10-80 Back Main Menu PART NUMBERS 10100 and 10800 – CMM & IPL CMM TOC ILLUSTRATED PARTS LIST (Continued) Figure 1F ......................................................................... Figure 1G ........................................................................ Figure 1H ........................................................................ Figure 2 ........................................................................... Figure 3 ........................................................................... Figure 4 ........................................................................... Figure 5 ........................................................................... Figure 6 ........................................................................... Figure 7 ........................................................................... 10035 10039 10041 10045 10049 10051 10053 10055 10059 SPECIAL PROCEDURES __________________________ 11001/11002 REMOVAL ______________________________________ 12001/12002 INSTALLATION __________________________________ 13001/13002 SERVICING _____________________________________ 14001/14002 STORAGE ______________________________________ 15001/15002 REWORK _______________________________________ 1. ASB 10100-35-A01 ......................................................... A. Summary .................................................................... B. Planning Information .................................................. C. Material Information ................................................... D. Accomplishment Instructions ..................................... E. Appendix .................................................................... 2. INSTRUCTION 10100-35-01 .......................................... A. Purpose ...................................................................... B. Preparations ............................................................... C. Installation Procedure ................................................ D. Testing ....................................................................... 3. ASB 10100B1B14-35-101 .............................................. A. Summary .................................................................... B. Planning Information .................................................. C. Material Information ................................................... D. Accomplishment Instructions ..................................... E. Appendix .................................................................... 4. INSTRUCTION 10100B1B14-35-01 ............................... A. Purpose ...................................................................... B. Preparations ............................................................... C. Installation Procedure ................................................ D. Testing ....................................................................... E. Technical Support Contact Information ..................... 16001 16001 16001 16001 16004 16004 16007 16009 16009 16011 16011 16019 16020 16020 16020 16022 16023 16026 16028 16028 16030 16030 16038 16039/16040 EFFECTIVITY: ALL The data and information contained herein are proprietary to AVOX Systems Inc. Copying and Distribution to a thrid party are strictly forbidden. TABLE OF CONTENTS Page TC-3/4 20080901 35-10-80 Back Main Menu CMM TOC Back Main Menu PART NUMBERS 10100 AND 10800–CMM & IPL CMM TOC INTRODUCTION TASK 35-10-80-99F-801 1. Scope This manual establishes the user maintenance, overhaul, and service procedures for servicing the 10100 Series and 10800 Series Mask Assemblies described herein. Configurations of the 10100 Series and 10800 Series Mask Assemblies that are covered by this CMM are indicated below: 10100A1A 10100A1B 10100A1F 10100A2A 10100A2B 10100A2F 10100A3A 10100A3B 10100A6A 10100A6B 10100B1A1 10100B1B 10100B1B1 10100B1B13 10100B1B14 10100B1F1 10100B2F 10100B3A1 10100B3B5 10100B3X1 10100B3X5 10100B6A1 10100B6F1 10100B6X1 10100C1A 10100C1B 10100C1C 10100C1F 10100C2A 10100C2B 10100C2F 10100C3A 10100C3B 10100C6A 10100D2A1 10100D2F1 10100D2F13 10100D3B1 10100D3B5 10100D6F 10100D6F1 11101B1B14 10800A1A 10800A1B 10800A1F 10800A2B 10800A2F 10800A3A 10800A3F 10800A6F 10800B1A1 10800B1B1 10800B2A1 10800B2B1 10800B2F1 10800B2F11 10800B3B1 10800B3F6 10800B3X1 10800B6X1 10800C1A 10800C1F 10800C2A 10800C2F 10800C6F 10800D1B1 10800D2A 10800D2C1 10800D2F1 10800D3A1 10800D3F1 10800D6A1 10800D6B1 10800D6C1 10800D6F1 10800D6F11 10800D6X1 This manual provides the following information: A. Warnings, Cautions, and Notes to be followed while performing service on the 10100 Series and 10800 Series Mask Assemblies. B. Establishes the proper sequence of operations to be performed on the defined equipment. C. Provides the user with data necessary to properly maintain, check, test and repair the equipment. TASK 35-10-80-99F-802 2. Warnings, Cautions, and Notes The Warnings, Cautions, and Notes call attention to important information. A. Warnings Warnings call attention to the use of materials, processes, methods, procedures, or limits which must be followed exactly to avoid personal injury or death. B. Cautions Cautions call attention to methods and procedures which must be followed to avoid damage to the equipment. EFFECTIVITY: ALL The data and information contained herein are proprietary to AVOX Systems Inc. Copying and Distribution to a third party are strictly forbidden. 35-10-80 INTRODUCTION Page INTRO-1 20081201 Back Main Menu PART NUMBERS 10100 AND 10800–CMM & IPL CMM TOC 2. Warnings, Cautions, and Notes (Continued) C. Notes Notes call attention to methods that make the job easier. The following WARNINGS are presented to inform the user of this manual of the requirements which shall be adhered to when performing service procedures on this equipment. Additional WARNINGS will be found in the procedural steps in the manual. 3. General Recommendations WARNING: FAILURE TO FOLLOW THE PROCEDURES IN THIS MANUAL, INCLUDING BUT NOT LIMITED TO FAILURE TO READ AND HEED THE WARNINGS IN THIS MANUAL, OR ATTEMPTING TO PERFORM ANY OF THE PROCEDURES IN THIS MANUAL UNLESS TRAINED IN THE PROPER USE AND MAINTENANCE OF AVIATION OXYGEN EQUIPMENT, MAY RESULT IN AN EXPLOSION, ILLNESS, SERIOUS PERSONAL INJURY, OR DEATH. A. Read and understand all the information in this manual before performing any procedures on the Mask Assembly. Perform all procedures in the sequence of operations given. Do not attempt to perform any of the procedures in this manual unless you are trained and qualified in the proper use and maintenance of aviation oxygen equipment. Maintenance personnel must know how to avoid the hazards of maintaining aviation oxygen equipment and must comply with all applicable government regulations. WARNING: FAILURE TO CONTROL HIGH PRESSURE GASEOUS OXYGEN MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. B. High pressure oxygen is a hazardous material. When pressurized oxygen is discharged intentionally or due to equipment failure, the released energy can be highly destructive if not properly controlled. Do not perform any procedure on an unsecured, charged, cylinder assembly. Also, while oxygen is not a flammable material, it will accelerate combustion and must be considered a fire hazard. Refer to paragraph 3.C. WARNING: CONTAMINATION OF OXYGEN EQUIPMENT BY FAILING TO HANDLE OXYGEN EQUIPMENT IN AN AREA CLEAN OF OIL, GREASE, FLAMMABLE SOLVENTS, OR OTHER COMBUSTIBLE MATERIALS INCLUDING DUST, LINT, AND FINE METAL PARTICLES; CONTAMINATION FROM FAILING TO USE CLEAN HANDS, GLOVES, TOOLS; OR CONTAMINATION BY ANY OTHER MEANS, WHEN HANDLING OXYGEN EQUIPMENT, MAY RESULT IN FIRE OR EXPLOSION THAT MAY CAUSE SERIOUS PERSONAL INJURY OR DEATH. C. If oxygen equipment becomes contaminated with oil, grease, flammable solvents, or other combustible materials, fire and explosion may occur. Also, many substances and materials that do not normally burn in air, including dust, lint, and fine metal particles can ignite in the presence of oxygen. Handle oxygen equipment only in a clean area and with clean hands, gloves, and tools. WARNING: FAILURE TO USE ONLY OXYGEN COMPATIBLE PRODUCTS, EQUIPMENT, AND MATERIALS WHEN CARRYING OUT THE PROCEDURES IN THIS MANUAL, CAN BRING ABOUT A VIOLENT REACTION RESULTING IN FIRE OR EXPLOSION THAT MAY CAUSE SERIOUS PERSONAL INJURY OR DEATH. D. Many commonly used materials may react violently in the presence of high pressure oxygen. Only equipment and materials known to be compatible with oxygen should be used. Do not substitute other equipment or materials such as elastomeric o-rings, gaskets, seals, and metal components, even if they look the same. EFFECTIVITY: ALL The data and information contained herein are proprietary to AVOX Systems Inc. Copying and Distribution to a third party are strictly forbidden. 35-10-80 INTRODUCTION Page INTRO-2 20081201 Back Main Menu PART NUMBERS 10100 AND 10800–CMM & IPL CMM TOC 3. General Recommendations (Continued) WARNING: FAILURE TO REFER TO AND FOLLOW APPLICABLE MANUFACTURER'S OR SUPPLIER'S MATERIAL SAFETY DATA SHEET (MSDS) BEFORE USING PRODUCTS SPECIFIED IN THIS MANUAL, MAY RESULT IN SERIOUS PERSONAL INJURY, ILLNESS, OR DEATH. E. Some substances, such as cleaning, repair, and assembly materials used in this manual may be hazardous under certain conditions. Material Safety Data Sheets provide information on chemical makeup, properties, and precautions for handling potentially hazardous substances which may affect health risks, storage, disposal, and other workplace safety factors. WARNING: FAILURE TO USE EYE PROTECTION AT ALL TIMES DURING SERVICE OR OVERHAUL PROCEDURES DESCRIBED IN THIS MANUAL MAY CAUSE INJURY TO THE EYES. F. Use eye protection at all times during all service or overhaul procedures. TASK 35-10-80-99F-803 4. Product Support Services A. Product support services for the equipment covered by this document are provided by AVOX Systems. The services include technical support. AVOX Systems 225 Erie Street Lancaster, NY 14086-9502 USA Tel: 716-683-5100 Fax: 716-681-1089 Company Code: 53655 Web Site: www.avoxsys.com B. Product support services including technical support, repair and overhaul, and replacement parts covered by this document are provided by AVOX-EROS Services. AVOX-EROS Services 6734 Valjean Avenue Van Nuys, CA 91406 USA Tel: 818-787-3852 Fax: 818-994-7901 After Hours/AOG: 818-787-3852-x264 Company Code: 55912 C. Product support services including replacement parts covered by this document are provided by INServices. IN-Services Europe 7, Avenue du Parana, B.P. 303 91958 Courtaboeuf Cedex France Phone: 33-1-64-86-69-19 IN-Services & AL RUMAITHY Est. Middle East P.O. Box 4356 Abu Dhabi, U.A.E. Phone: (971)-2-672-5257 IN-Services Asia 80 Chun Choi Street Tseung Kwan O Industrial Estate New Territories Hong Kong, China Phone: (852)-2260-4050 EFFECTIVITY: ALL The data and information contained herein are proprietary to AVOX Systems Inc. Copying and Distribution to a third party are strictly forbidden. 35-10-80 INTRODUCTION Page INTRO-3 20081201 Back Main Menu PART NUMBERS 10100 AND 10800–CMM & IPL CMM TOC TASK 35-10-80-99F-805 5. Abbreviations The following is a list of abbreviations found in this manual. ABBREVIATION APN ASSY BAC cc CMM EFF FCU Fig or FIG ft ID in. in-lb IPL kg kPa lpm mg min MPa NHA N·m No. or NO. NP NTPD OPT psi psia psig REPLD BY REPLS SUPSDS DEFINITION OF ITEM AVOX Systems Part Number Assembly Boeing Airframe Company cubic centimeter Component Maintenance Manual Effectivity Flow Control Unit Figure feet Identification inch inch-pounds Illustrated Parts List kilogram kiloPascal liters per minute milligram minute MegaPascal Next Higher Assembly Newton-meter Number Not Procurable Normal Temperature Pressure Dry Optional pounds per square inch pounds per square inch absolute pounds per square inch gauge Replaced by Replaces Supersedes TASK 35-10-80-99F-804 6. Verification Section Testing and Fault Isolation Disassembly Assembly Date May 14, 1987 May 14, 1987 May 14, 1987 EFFECTIVITY: ALL The data and information contained herein are proprietary to AVOX Systems Inc. Copying and Distribution to a third party are strictly forbidden. 35-10-80 INTRODUCTION Page INTRO-4 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL DESCRIPTION AND OPERATION TASK 35-10-80-99F-806 1. General A. This manual provides overhaul instructions with illustrated parts list for the 10100 Series Demand Mask Assemblies and the 10800 Series Pressure-Demand Mask Assemblies (see figure 1). GRAPHIC 35-10-80-99B-801 Typical P/N 10100 Demand Mask Assy Figure 1 B. The complete part number of a particular mask assembly can have as many as ten numbers and letters. A typical part number and the meaning of the various numbers and letters are illustrated in Tables 1 and 2. EFFECTIVITY: ALL 35-10-80 Page 1 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL TABLE 35-10-80-99A-801 Table 1 P/N 10100 Series Part Number Coding EFFECTIVITY: ALL 35-10-80 Page 2 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL TABLE 35-10-80-99A-802 Table 2 Typical P/N 10800 Series Part Number Coding TASK 35-10-80-870-801 2. Purpose of Equipment A. The mask assemblies are of the demand and pressure-demand type. They enable the wearer to breathe oxygen supplied from a suitable source and at the same time have unobstructed vision and, on some assemblies, communication via microphone. EFFECTIVITY: ALL 35-10-80 Page 3 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL 3. Donning Instructions A. Place the mask to the face and adjust it so that the lower portion of the facepiece lies under the chin. On the six strap head harness, slip the head harness over the head. Grasp the lower straps of the head harness and pull outward, thus tightening the mask on the face. Tighten the next set of straps and finally the two straps above the forehead. On the three strap head harness, grasp the lower straps and pull outward, then tighten the one strap over the forehead. The straps must be tightened sufficiently to obtain the best possible seal at the edges of the mask. Test for leakage by holding one hand over the end of the breathing tube and attempting to inhale slowly. The suction due to inhalation should cause the mask to partially collapse. If the mask does not tend to collapse, leaks are present. Readjust head harness as required. After eliminating leakage, insert the breathing tube into a suitable regulated source of air or oxygen and the assembly is in use. NOTE: Some assemblies have warning-type inlet connectors. These serve to restrict flow into the breathing tube until the connector is plugged into a suitable adapter in an air or oxygen system. 4. Operation A. A typical mask assembly consists of a molded rubber facepiece containing a large lens, a breathing tube for connection to a regulated oxygen source, an exhalation valve, a microphone assembly with a suitable plug connection, and a harness for fastening the mask to the face. Oxygen, supplied on demand due to inhalation, travels through the breathing tube into the mask. Exhaled gas leaves the mask through the exhalation valve. The microphone becomes operative when the plug on the microphone cord is inserted in a suitable receptacle in a communications system. B. A warning-type connector (8), provided on some assemblies, consists of a flow restrictor which is activated when the connector is removed from its mating adapter in an air or oxygen system. When properly installed in an adapter, the warning-type connector allows unrestricted flow. If connection to the air or oxygen source is interrupted, flow to the mask will be restricted. C. The pressure-demand exhalation valve assembly (see figure 2), installed on the pressuredemand mask assemblies, automatically compensates for positive breathing pressure to prevent oxygen from bleeding through the mask assembly. It operates in the following manner: on inhalation, the pressure in the mask assembly is reduced. This allows the Check Valve to open and oxygen to flow into the mask for inhalation. The oxygen also flows through a passageway in the Exhalation Valve Retainer and acts on one side of the Diaphragm. This pressure seals the Diaphragm against the Adapter to prevent oxygen flow out of the mask. At exhalation, pressure in the mask must build up to a high enough level to overcome the pressure maintaining the Diaphragm in the closed position. When the pressure increases sufficiently, the Diaphragm is unseated and exhaled gas leaves the mask. The high mask pressure also seats the Check Valve to prevent oxygen flow into the mask during exhalation. The next inhalation causes the cycle of operation described above to repeat. EFFECTIVITY: ALL 35-10-80 Page 4 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL GRAPHIC 35-10-80-99B-802 Balanced Pressure Exhalation Valve Figure 2 EFFECTIVITY: ALL 35-10-80 Page 5/6 20081201 Back Main Menu CMM TOC Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL TESTING AND FAULT ISOLATION TASK 35-10-80-700-801 1. General This section contains the testing and fault isolation procedures used to evaluate performance of the 10100 Series and 10800 Series Mask Assemblies. Should a failure occur during test procedures, refer to the Troubleshooting Chart (Table 1004) for fault isolation techniques. Unless noted otherwise, the tests contained in this section apply to all 10100 Series and 10800 Series Mask Assemblies. Tests should be accomplished in a shop properly equipped for repair of aviation oxygen equipment with an environment maintained within the limits specified below. Temperature: 65 - 85°F (18 - 29°C) Barometric Pressure 27 -32 in. Hg (686 - 813 mm. Hg) Relative Humidity: 5 - 95 Percent Refer to the ILLUSTRATED PARTS LISTS section of this manual for the item numbers given in parentheses. WARNING: FAILURE TO USE ONLY PURE, TEST GAS (NOT OIL PUMPED) MAY CAUSE AN EXPLOSION OR FIRE RESULTING IN SERIOUS PERSONAL INJURY OR DEATH. A. Oxygen contaminated with oil can ignite with explosive force. Do not, under any circumstances use oil pumped test gas. Even a minute quantity of oil will cause contamination of the Mask and test equipment. WARNING: FAILURE TO REFER TO AND FOLLOW APPLICABLE MANUFACTURER'S OR SUPPLIER'S MATERIAL SAFETY DATA SHEET (MSDS) BEFORE USING CONSUMABLE TEST MATERIALS SPECIFIED IN THIS MANUAL, MAY RESULT IN SERIOUS PERSONAL INJURY, ILLNESS, OR DEATH. B. Some consumable test materials used in this manual may be hazardous under certain conditions. Material Safety Data Sheets provide information on chemical makeup, properties, and precautions for handling potentially hazardous substances which may affect health risks, storage, disposal, and other workplace safety factors. TASK 35-10-80-99E-801 2. Reference Documents Table 1001 Reference Documents DOCUMENT NUMBER MIL-PRF-27210 DOCUMENT NAME Performance Specification Oxygen, Aviator's Breathing, Liquid and Gas ORDERING INFORMATION Superintendent of Documents US Government Printing Office Washington, DC 20402 USA MIL-PRF-25567 Military Specification Leak Detection Compound, Oxygen Systems Superintendent of Documents US Government Printing Office Washington, DC 20402 USA EFFECTIVITY: ALL 35-10-80 Page 1001 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL TASK 35-10-80-94B-801 3. Special Tools, Fixtures and Test Equipment Special tools, fixtures, and test equipment required are given in Table 1002. Special tools, fixtures, and test equipment must be cleaned for oxygen service before use. Unless otherwise noted, one of each item listed is required. Equivalents may be substituted. NOMENCLATURE Test Jig Table 1002 Special Tools, Fixtures, and Test Equipment PART NUMBER MANUFACTURER (or DESCRIPTION) (VENDOR CODE) See Figure 1002 N/A TASK 35-10-80-94A-801 4. Consumable Test Materials A list of consumable test materials is given in Table 1003. Equivalent materials may be substituted. All flow rates specified are for oxygen test gas at NTPD. Table 1003 Consumable Test Materials DESCRIPTION MATERIAL Test Gas 1850 psig (12.76 MPa) min press Leak Test Solution Oxygen MIL-PRF-27210, Type I Sherlock Leak Detector MIL-PRF-25567, Type 1 MANUFACTURER (VENDOR CODE) Local Vendor Winton Products Co. Inc. Charlotte, NC 28236 USA (V23316) NOTE 1: Oxygen (MIL-PRF-27210, Type I) is specified in the testing procedures in this section of the manual. If water pumped nitrogen or water pumped air (specified in Note 2) is used for the test gas, the applicable test parameters must have the appropriate density correction factors calculated and used, and the test equipment must be calibrated for the test gas. (A copy of specification MIL-PRF-27210 is available from: Standardization Documents Order Desk, Building 4D, 700 Robbins Avenue, Philadelphia, PA 19111-5094 USA.) TASK 35-10-80-700-802 5. Mask Test Procedures WARNING: FAILURE TO USE EYE PROTECTION AT ALL TIMES DURING TESTING PROCEDURES DESCRIBED IN THIS MANUAL MAY CAUSE INJURY TO THE EYES. Use eye protection at all times during all testing procedures. Subtask 35-10-80-780-001 A. Install the mask assembly on the person and properly adjust the harness. Test for leakage by holding one hand over the end of the breathing tube and attempting to inhale ·slowly. The act of inhalation shall cause the mask to partially collapse due to the suction caused by inhalation. If the mask allows inhalation, even with high resistance, leaks are present in the mask assembly. NOTE: If a warning-type connector is installed on the assembly, a high resistance to inhalation should be noted. EFFECTIVITY: ALL 35-10-80 Page 1002 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL 5. Mask Test Procedures (Continued) B. Connect the breathing tube to a suitable regulated source of air or oxygen. Breathing should be free of any resistance to inhalation or exhalation. C. Plug the microphone plug into a suitable receptacle in a communication system and check for proper operation of the microphone. D. Install the warning-type connector Part No. 7025-00 in the test setup per figure 1001. Connect the mask end of the connector to the test setup and test as follows. (1) Adjust the vacuum source until the flowmeter indicates 15 liters per minute. (2) The manometer shall indicate negative pressure of 4 to 6 in. of water. (3) Adjust to meet the requirements of step 2 by moving the plain surface of the support (IPL Fig. 5, Item 25) above or below neutral, a maximum of 1/8 inch as necessary to vary the tension of the spring (IPL Fig. 5, Item 30). (4) Insert the connector into a jig with internal dimensions the same as those shown in figure 1002. (5) Close the outer end of the connector and the jig. Apply a pressure of 1 psi into the connector through one of the above closures. Apply a 2 lb. force tending to pull the connector from the jig. Leakage should not exceed 0.01 LPM. (6) Check the unit to ensure that the disconnect force along longitudinal axis of the connector and the jig is 15 lbs. + 3 lbs. E. Connect the breathing tube to a demand regulator supplying air or oxygen. Breathing should be free of noticeable resistance to inhalation and exhalation. With positive inlet oxygen pressure, note an increase in exhalation pressure. Oxygen must not enter the mask facepiece during exhalation. Connector Assembly Flow Test Setup Figure 1001 EFFECTIVITY: ALL 35-10-80 Page 1003 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL Test Jig Figure 1002 EFFECTIVITY: ALL 35-10-80 Page 1004 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL TASK 35-10-80-700-802 EFFECTIVITY: ALL 35-10-80 Page 1005 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL Subtask 35-10-80-810-001-A01 Table 1004 Troubleshooting Chart TROUBLE PROBABLE CAUSE SOLUTION Mask Assembly Leak Faulty breathing tube (Item 40, -40, 45, -45.-50, 60, -60, IPL Fig. 1A, 1B, 1C; Item 45, -50, 60, IPL Fig. D) to facepiece assy connection (Item 170, 175, 180, 185, IPL Fig. 1A, 1B, 1C, 1D) Faulty coupling, plug-in, connector (Item 5, 15, 20, IPL Fig 1A, 1B, 1D; Item 5, -10, 15, 20, IPL Fig. 1C) to breathing tube (Item 40, -45, -50, -60, IPL Fig. 1A, 1B, 1C; Item 45, -50, 60, IPL Fig. 1D) connection Faulty exhalation valve (Item 80, IPL Fig. 1E, 1F, 1G, 1H) to facepiece assy (Item 170, 175, 180, 185, IPL Fig. 1E, 1F, 1G, 1H) connection Faulty coupling, plug-in, connector (Item 5, 15, -25, IPL Fig. 1E, 1F; Item 5, 15, IPL Fig. 1G; Item 5, -10, 15, -25, IPL Fig. 1H) to exhalation valve (Item 80, IPL Fig. 1E, 1F, 1G, 1H) connection Exhalation valve (Item 30, IPL Fig. 2) is not properly seated in mask facepiece (Item 70, IPL Fig. 2) Exhalation valve (Item 30, IPL Fig. 2) is faulty in operation, worn or damaged Frame, lens (Item 35, IPL Fig. 2) not tight Replace clamp (Item 115, IPL Fig. 1A, 1B, 1C, 1D) Broken or cracked lens (Item 65, IPL Fig. 2) Insufficiently tightened bushings (Item 10, 15, IPL Fig. 6) Faulty gaskets (20, -20A, -20B, 35, IPL fig. 6) Damaged mask facepiece (Item 65, IPL Fig. 2) EFFECTIVITY: ALL Replace clamp (Item 35, -35A, IPL Fig. 1A, 1B, 1C, 1D) Replace clamp (Item 82, IPL Fig. 1E, 1F, 1G, 1H) or clamp (Item 115, IPL Fig. 1E, 1F, 1G, 1H) or both Replace clamp (Item 35, -35A, IPL Fig. 1E, 1F, 1G, 1H) Seat the valve (Item 30, IPL Fig. 2) and check for freedom of motion Replace exhalation valve (Item 30, IPL Fig. 2) Disassemble and reassemble the frame (Item 35, IPL Fig. 2) per appropriate instructions in Disassembly, paragraph 4 and Assembly, paragraph 3, steps A thru G Replace lens (Item 65, IPL Fig. 2) Tighten bushings (Item 10, 15, IPL Fig. 6) Replace gaskets (20, -20A, -20B, 35, IPL fig. 6) Replace facepiece (Item 65, IPL Fig. 2) 35-10-80 Page 1006 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL Table 1004 Troubleshooting Chart (Continued) Mask Assembly Leak (Continued) Mask cannot be property adjusted to face to prevent leakage Excessive resistance offered by warning-type connector assembly Microphone assembly inoperative Head harness (Items 5, 10, IPL Fig. 2) not properly adjusted Loose bushing (Items 10 & 15, IPL Fig. 6) Elongated or torn rivet holes in mask facepiece (Item 70, IPL Fig. 2) Worn or damaged head harness assembly (Items 5, 10, IPL Fig. 2) Readjust harness (Items 5, 10, IPL Fig. 2) Tighten bushings (Items 10 & 15, IPL Fig. 6) Replace facepiece assy (Item -1, -1A, -1B, -1C, IPL Fig. 2) Replace head harness (Items 5, 10, IPL Fig. 2) Worn or damaged buckle assemblies (Item 15, 15A, 20, IPL Fig. 2) on mask facepiece assy Weak or bent spring (Item 30, IPL Fig. 5) or damaged or out of adjustment support (Item 25, IPL Fig. 5) Switch (Item 60, IPL Fig. 6) not actuated or faulty Plug (Item 45, IPL Fig. 6) not properly mated with receptacle Defective wiring Faulty plug (Item 45, IPL Fig. 6) Incorrect wiring connections Faulty microphone (Item 30, -30A, -30B, -30C, -30D, IPL Fig. 6) Oxygen leaks through mask during positive pressure operation EFFECTIVITY: ALL Inhalation check valve (Item 20, IP Fig. 7) is not seating properly Diaphragm (Item 15, IPL Fig. 7) not seated or defective Replace facepiece assy (Item -1, -1A, -1B, -1C, IPL Fig. 2) Replace spring (Item 30, IPL Fig. 5) or support (Item 25, IPL Fig. 5) or adjust support (Item 25, IPL Fig. 5) per Testing, paragraph 5.D (3) or replace connector (Item -1, IPL Fig. 5) Actuate or replace switch (Item 60, IPL Fig. 6) Mate plug (Item 45, IPL Fig. 6) properly Inspect wiring for secure connections and electrical continuity; replace parts if necessary Replace plug (Item 45, IPL Fig. 6) Inspect for proper wiring connections and correct per wiring diagram (Figure 2001 in the Schematics section) Replace faulty microphone (Item 30, -30A, -30B, -30C, -30D, IPL Fig. 6) Replace inhalation check valve (Item 20, IP Fig. 7) Seat the diaphragm (Item 15, IPL Fig. 7) properly or replace it 35-10-80 Page 1007/1008 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL SCHEMATICS AND WIRING DIAGRAMS TASK 35-10-80-99C-801 1. Schematics and Wiring Diagrams GRAPHIC 35-10-80-99B-803 Microphone Wiring Diagram Figure 2001 EFFECTIVITY: ALL 35-10-80 Page 2001/2002 20081201 Back Main Menu CMM TOC Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL DISASSEMBLY TASK 35-10-80-000-801 1. General This section describes the equipment and procedures necessary to disassemble the P/N 10100 Series and the P/N 10800 Series Mask Assembly. Most repair procedures do not need complete disassembly of the mask. Disassemble the units only to the level necessary, as determined in the TESTING AND FAULT ISOLATION section, to repair or replace components. NOTE: The instructions in this section apply to all Masks unless noted otherwise. Refer to the ILLUSTRATED PARTS LIST section of this manual for the item numbers given in parentheses. NOTE: Unless otherwise noted, all disassembly procedures requiring turning, twisting, or unthreading will be in the counterclockwise direction. NOTE: Any use of an item number in this section includes all alpha variants and dashed variants (i.e. items not shown of that number, e.g.: item (70) includes 70, -70, 70A, unless otherwise noted. NOTE: Prior to disassembling a mask assembly, determine the end item part number using IPL Figures 1 thru 1H. Refer to the "EFF. CODE" column of the Illustrated Parts List for the parts applicable to the end item P/N mask assembly being disassembled. Disregard instructions concerning parts that are not used on the mask assembly being disassembled. Subtask 35-10-80-070-001 2. Disassemble the P/N 10100 Series Mask Assemblies as follows (see IPL Figures 1A thru 1D): A. Slide the band (90) off the mask facepiece assembly (170, 175, 180, 185). B. Remove the tape (95, 100) and the clamp (115). NOTE: Some masks may have a wire tie instead of a clamp. Remove the wire tie. It will be replaced with a clamp (115). CAUTION: BE VERY CAREFUL WHEN FORCING THE BLUNT TOOL BETWEEN THE FACEPIECE ASSY AND THE TUBE OR YOU CAN TEAR THE MASK. C. Force a blunt tool between the mask facepiece assy (170, 175, 180, 185) and the tube (40, 45, -45, -50, 60, -60) to break the seal. Use extreme care to avoid tearing the mask. Slide the breathing tube (40, 45, 45, -50, 60, -60) off the facepiece assy. D. Force a blunt tool between the sleeve (110) and the breathing tube (40, 45, -45, -50, 60, -60) to break the seal then pull the sleeve (110) out of the breathing tube. E. Remove the clamp (35, -35A) and remove the coupling assembly (5, -10, 20) or plug-in (15) from the breathing tube (40, 45, -45, -50, 60, -60). Subtask 35-10-80-070-002 3. Disassemble the P/N 10800 Series Mask Assembly (see IPL Figures 1E thru 1H). A. B. C. D. E. F. Slide the band (90) away from the inlet of the facepiece assy (170, 175, 180, 185). Remove the tape (95, 100). Remove the clamp (115). Remove the clamp (82) from the mask facepiece assy (170, 175, 180, 185). Remove the exhalation valve assy (80) from the mask facepiece assy (170, 175, 180, 185). Remove the clamp (70, -70A) from the tube (40, -40, 45, -45, -50, 60, -60). CAUTION: BE VERY CAREFUL WHEN FORCING THE BLUNT TOOL BETWEEN THE EXHALATION VALVE ASSY AND THE TUBE OR YOU CAN DAMAGE THE MASK. EFFECTIVITY: ALL 35-10-80 Page 3001 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL Subtask 35-10-80-070-003 3. Disassemble the P/N 10800 Series Mask Assembly (Continued) G. Force a blunt tool between the exhalation valve assy (80) and the tube (40, -40, 45, -45, -50, 60, -60) to break the seal. Use extreme care to avoid damaging the exhalation valve assy. H. Slide the breathing tube (40, -40, 45, -45, -50, 60, -60) off the exhalation valve assy (80). NOTE: The warning tag is not normally removed. J. Remove the clamp (35, -35A). K. Remove the coupling assembly (5, 20) or plug-in (15) or connector (-25) from the breathing tube (40, -40, 45, -45, -50, 60, -60). Subtask 35-10-80-070-004 4. Disassemble the mask facepiece assy as (see IPL Figure 2). A. Spread the rubber around the exhalation valve guard (25) and pull the guard out of the mask facepiece (70). B. If necessary, carefully pull the valve out of the exhalation valve. C. Remove the harness (5, 10). D. Snap off the clip (40). E. Unthread the capscrew (45). F. Cut the connectors (50). G. Spread the frame assy (35). H. Remove the frame assy (35) from the mask. J. Remove the fillers (55, 60) from the mask. K. Spread the rubber surrounding the lens (65). L. Pull the lens (65) out of the mask facepiece (70). Subtask 35-10-80-070-005 5. Disassemble the 6242-42 and 6242-48 and 6391-00 breathing tube assemblies (see IPL Figure 3). CAUTION: BE VERY CAREFUL WHEN FORCING THE BLUNT TOOL BETWEEN THE SLEEVE AND THE TUBE OR YOU CAN DAMAGE THE TUBE. A. Insert a blunt tool between the sleeve (15) and the tube (5) and remove the sleeve (15). B. The sleeve (10) is cemented to the breathing tube. Insert a blunt tool to break the seal and remove the sleeve (10) from the tube (5), if the tube is damaged. Subtask 35-10-80-070-006 6. Disassemble the 6210 Series Coupling Assemblies (see IPL Figure 4). A. Remove the ring (5) from the nipple (20, 25). B. Slide the nut (10) off the nipple (20, 25). C. Slide the packing (15) from the nipple (20, 25). NOTE: Do not remove the pin (30). EFFECTIVITY: ALL 35-10-80 Page 3002 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL Subtask 35-10-80-070-007 7. Disassemble the P/N 7025 warning-type plug-in (see IPL Figure 5). A. Unscrew the adapter (15) from the body (50). B. Remove the support (25), the spring (30) and the fastener (35) from the restrictor (40). C. Turn the actuator (45) one quarter turn and remove it from the adapter (15). D. Remove the packing (20), the ring (5) and the gasket (10) from the adapter (15). Subtask 35-10-80-070-008 8. Remove the microphone assembly from the mask and disassemble (see IPL Figure 6). A. Loosen the bushings (10 and 15) and remove the housing (25) from the inside of the facepiece (IPL Fig. 1B, Item 175, IPL Fig. 1D, Item 185, IPL Fig. 1F, Item 175, IPL Fig 1H, Item 185). B. Remove the microphone (-1 thru -1E) from the housing (25). C. Detach the microphone (30) from the cord (40), cable assembly with pre-amp (40A) or the cable (-40B). D. Detach the plug (45) from the cable (40) and remove the cable (40) from the facepiece (IPL Fig. 1B, Item 175, IPL Fig. 1D, Item 185, IPL Fig. 1F, Item 175, IPL Fig 1H, Item 185). E. If required, remove the terminals (70) from the cable (40). F. Unthread the cap (55) from the housing (50) and slide it away from the housing. G. Remove the nut and the lock washer supplied with the switch (60) and the slide housing (50) off the microphone wires. H. Disconnect the terminals (70) from the switch (60) J. Remove the housing (50) and the cap (55) from the microphone wires. K. If required, remove the terminals (70) from the cord (40). L. Disassemble and remove the bushings (10 and 15) from the facepiece. M. Remove the gaskets (20) from the bushing (10) and the gasket (35) from the facepiece (IPL Fig. 1B, Item 175, IPL Fig. 1D, Item 185, IPL Fig. 1F, Item 175, IPL Fig 1H, Item 185). Subtask 35-10-80-070-009 9. Microphone Assembly Kit. A. The microphone assembly kits vary according to the type of plug, switch and cable length. Refer to the wiring diagram, Figure 7001. Disassemble as indicated. Subtask 35-10-80-070-010 10. Disassemble the Exhalation Valve (see IPL Fig. 7). A. Unscrew and remove the adapter (5). B. Remove the washer (10) and C. Remove the diaphragm (15). D. Remove the valve (20) from the retainer assembly (30). NOTE: Removal of the metalcal (25) is not normally required. EFFECTIVITY: ALL 35-10-80 Page 3003/3004 20081201 Back Main Menu CMM TOC Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL CLEANING TASK 35-10-80-000-801 1. General This section contains information about the equipment and procedures for cleaning the P/N 10100 Series and the P/N 10800 Series Mask Assembly. Before cleaning, the units shall be disassembled using procedures in the DISASSEMBLY section. WARNING: FAILURE TO USE EYE PROTECTION AT ALL TIMES DURING CLEANING PROCEDURES MAY CAUSE INJURY TO THE EYES. A. Use eye protection at all times during all cleaning procedures. WARNING: FAILURE TO REFER TO AND FOLLOW APPLICABLE MANUFACTURER'S OR SUPPLIER'S MATERIAL SAFETY DATA SHEET (MSDS) BEFORE USING CLEANING MATERIALS SPECIFIED IN THIS MANUAL, MAY RESULT IN SERIOUS PERSONAL INJURY, ILLNESS, OR DEATH. B. Some cleaning materials used in this manual may be hazardous under certain conditions. Material Safety Data Sheets provide information on chemical makeup, properties, and precautions for handling potentially hazardous substances which may affect health risks, storage, disposal, and other workplace safety factors. WARNING: CONTAMINATION OF OXYGEN EQUIPMENT BY FAILING TO HANDLE OXYGEN EQUIPMENT IN AN AREA CLEAN OF OIL, GREASE, FLAMMABLE SOLVENTS, OR OTHER COMBUSTIBLE MATERIALS INCLUDING DUST, LINT, AND FINE METAL PARTICLES; CONTAMINATION FROM FAILING TO USE CLEAN HANDS, GLOVES, TOOLS; OR CONTAMINATION BY ANY OTHER MEANS, WHEN HANDLING OXYGEN EQUIPMENT, MAY RESULT IN FIRE OR EXPLOSION THAT MAY CAUSE SERIOUS PERSONAL INJURY OR DEATH. C. If oxygen equipment becomes contaminated with oil, grease, flammable solvents, or other combustible materials, fire and explosion may occur. Also, many substances and materials that do not normally burn in air, including dust, lint, and fine metal particles can ignite in the presence of oxygen. Handle oxygen equipment only in a clean area and with clean hands, gloves, tools, or other means. EFFECTIVITY: ALL 35-10-80 Page 4001 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL TASK 35-10-80-99E-802 2. Reference Documents A list of applicable reference documents is given in Table 4001. Table 4001 Reference Documents DOCUMENT NUMBER ARP1176 MIL-D-16791 DOCUMENT NAME Oxygen System and Component Cleaning and Packaging ORDERING INFORMATION Society of Automotive Engineers Intl. Warrendale, PA 19428-2959 USA Military Specification Detergents, General Purpose (Liquid, Non-ionic) US Government Printing Office Washington, DC 20402 USA TASK 35-10-80-94B-803 3. Special Tools, Fixtures, and Equipment Special tools, fixtures, and equipment for cleaning the mask assembly are shown in Table 4002. Tools and equipment not shown in Table 4002 are standard shop tools and equipment. Equivalents may be substituted. All tools and equipment must be cleaned for oxygen service before use. Table 4002 Special Tools, Fixtures, and Equipment NOMENCLATURE Liquid/Vapor Degreaser System PART NUMBER (or DESCRIPTION) MSR-216LE Ultrasonic Cleaning System TH-1418-9 EFFECTIVITY: ALL MANUFACTURER Thermal Equipment Corporation Torrance, CA 90501-5029 USA (V50923) Mass Technology PO Box 795 East Moline, IL 61244-0795 USA Fax: 309-755-1121 35-10-80 Page 4002 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL TASK 35-10-80-94A-802 4. Consumable Cleaning Materials A list of consumable cleaning materials is given in Table 4003. International environmental agreements may limit the use of some consumable cleaning materials. Equivalent materials may be substituted. Table 4003 Consumable Cleaning Materials MANUFACTURER (VENDOR CODE) Local Vendor MATERIAL Non-ionic Detergent DESCRIPTION Non-ionic Detergent MIL-D-16791, Type I Precision Cleaner HFE-71DE (Azeotrope of Perfluorobutyl Methyl Ether) 3M/SPLC St. Paul, MN 55133-3900 USA (V0U817) TASK 35-10-80-110-801 5. Metallic Parts Make sure that all metallic parts in direct contact with oxygen are cleaned to a maximum of 1 milligram of particulates per square foot of exposed surface per ARP1176, (Table 4001). Clean metal parts using a Liquid/Vapor Degreasing System (Table 4002) with precision cleaner (Table 4003). Immerse the parts in the Cleaning Agent for 4 minutes followed by vapor rinse for 2 - 5 minutes. Slowly remove the parts from the vapor rinse and allow them to cool and dry in a clean work area. Do not clean the filters (850, 860, IPL Fig. 2); safety disc (140, IPL Fig. 2), flat round washer (150, IPL Fig. 2), or spring lock washers (640, IPL Fig. 2). Safety disc (140, IPL Fig. 2), flat round washer (150, IPL Fig. 2), and spring lock washers (640, IPL Fig. 2) must be replaced each time they are removed. Filter (850, 860, IPL Fig. 2) should not be removed. TASK 35-10-80-130-801 6. Non-Metallic Parts Make sure that all non-metallic parts in direct contact with oxygen are cleaned to a maximum of 1 milligram of particulates per square foot of exposed surface per ARP1176, (Table 4001). Prepare a 1 percent non-ionic detergent and water solution by mixing approximately 1.5 oz (40 cc) of Nonionic Detergent (Table 4003) in 1 gallon (4 liters) of clean water. Using the non-ionic detergent cleaning solution clean the non-metallic parts in an Ultrasonic Cleaning System (Table 4002) for approximately 3 to 5 minutes. Rinse the cleaned parts with clear, warm (85 - 95°F, 29 - 35°C) water. Dry the parts using clean, dry air that is oil-free and heated (180 - 200°F, 82 - 93°C). EFFECTIVITY: ALL 35-10-80 Page 4003/4004 20081201 Back Main Menu CMM TOC Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL CHECK TASK 35-10-80-210-801 1. General After disassembly and cleaning of any component, assembly, or unit, examine each part before assembly. If you are not sure that a part is serviceable, replace it. The instructions in this section apply to all P/N 10100 Series and P/N 10800 Series Masks unless noted otherwise. Refer to the ILLUSTRATED PARTS LIST section of this manual for the item numbers given in parentheses. NOTE: Any use of an item number in this section includes all alpha variants and dashed variants (i.e. items not shown of that number, e.g.: item (70) includes 70, -70, 70A, unless otherwise noted). 2. Overhaul Subtask 35-10-80-210-001 A. Overhaul Period Every three years Subtask 35-10-80-210-002 B. Inspection Period Every year Inspect for cracks, tears, obscured vision, contamination, functioning buckles, exhalation valve sticking, leakage, frayed wiring, secure connections, microphone operation. EFFECTIVITY: ALL 35-10-80 Page 5001/5002 20081201 Back Main Menu CMM TOC Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL REPAIR TASK 35-10-80-300-801-A01 1. General A. This section describes the repair procedures for the P/N 10100 Series and P/N 10800 Series Mask. Complete the CHECK section of this document before repairing the Mask. TASK 35-10-80-300-802-A01 2. Repair A. Repair of the P/N 10100 qnd P/N 10800 Series Masks includes only the steps below: (1) Cleaning (2) Replacement of damaged, defective, missing or incorrect components. EFFECTIVITY: ALL 35-10-80 Page 6001/6002 20081201 Back Main Menu CMM TOC Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL ASSEMBLY TASK 35-10-80-400-001 1. General This section describes the equipment and procedures necessary for assembly of the P/N 10100 Series and the P/N 10800 Series Mask Assembly. All components of the Mask Assembly must be cleaned and checked in accordance with the previous sections of this manual. WARNING: CONTAMINATION OF OXYGEN EQUIPMENT BY FAILING TO HANDLE OXYGEN EQUIPMENT IN AN AREA CLEAN OF OIL, GREASE, FLAMMABLE SOLVENTS, OR OTHER COMBUSTIBLE MATERIALS INCLUDING DUST, LINT, AND FINE METAL PARTICLES; CONTAMINATION FROM FAILING TO USE CLEAN HANDS, GLOVES, TOOLS; OR CONTAMINATION BY ANY OTHER MEANS, WHEN HANDLING OXYGEN EQUIPMENT, MAY RESULT IN FIRE OR EXPLOSION THAT MAY CAUSE SERIOUS PERSONAL INJURY OR DEATH. A. If oxygen equipment becomes contaminated with oil, grease, flammable solvents, or other combustible materials, fire and explosion may occur. Also, many substances and materials that do not normally burn in air, including dust, lint, and fine metal particles can ignite in the presence of oxygen. Handle oxygen equipment only in a clean area and with clean hands, gloves, and tools. WARNING: FAILURE TO USE ONLY OXYGEN COMPATIBLE PRODUCTS, EQUIPMENT, AND MATERIALS CAN BRING ABOUT A VIOLENT REACTION RESULTING IN FIRE OR EXPLOSION THAT MAY CAUSE SERIOUS PERSONAL INJURY OR DEATH. B. Many commonly used materials may react violently in the presence of high pressure oxygen. Only equipment and materials known to be compatible with oxygen should be used. Do not substitute other equipment or materials such as elastomeric o-rings, gaskets, seals, and metal components, even if they look the same. WARNING: FAILURE TO USE EYE PROTECTION AT ALL TIMES DURING ASSEMBLY PROCEDURES MAY CAUSE INJURY TO THE EYES. C. Use eye protection at all times during all assembly procedures. The instructions in this section apply to all masks unless noted otherwise. Refer to the ILLUSTRATED PARTS LIST section of this manual for the item numbers given in parentheses. NOTE: The instructions in this section apply to all masks unless noted otherwise. Refer to the ILLUSTRATED PARTS LIST section of this manual for the item numbers given in parentheses. NOTE: Unless otherwise noted, all assembly procedures requiring turning, twisting, or threading will be in the clockwise direction. NOTE: Any use of an item number in this section includes all alpha variants and dashed variants (i.e. items not shown of that number, e.g.: item (70) includes 70, -70, 70A, unless otherwise noted. EFFECTIVITY: ALL 35-10-80 Page 7001 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL TASK 35-10-80-943-001 2. Consumable materials Table 7001 lists the consumable materials for assembly. Equivalent materials may be used. TABLE 35-10-80-992-007 Table 7001 Consumable Materials MATERIAL DESCRIPTION MANUFACTURER Adhesive Permabond® 910® V3R2V1 Subtask 35-10-80-420-001 3. Assemble the mask facepiece assemblies (see IPL figure 2). A. Place the lens (65) in the retaining groove of the mask facepiece (70) and temporarily hold it in place with four pieces of plastic tape. Make sure the lens centerline is on the centerline of the mask. B. Press the fillers (55, 60) over the lens retaining groove at the top and bottom centerline of the mask. C. Wet the edges of the mask facepiece (70) and the frame assembly (35) with water. D. Place the frame assembly (35), with the short leg toward the mask, around the outside of the lens retaining groove, taking care to straddle the edges of the lens and mask evenly. E. Bend the wire ends back over the connectors (50) if they were removed. F. Replace the clip (40) and G. Thread the screw (45) into the frame assembly (35) fitting until tight. H. If previously removed, attach the harness (5, 10) on the mask facepiece(70). J. Wet the stem of valve (30) and insert it through the opening in the mask. Press on the valve to force the stem into the mask. When the stem is sufficiently inserted, grasp it from inside the mask and pull on the stem until the valve seats. K. Spread the rubber around the exhalation valve. L. Insert the guard (25) into the exhalation valve opening. M. Insert the straps head harness (5, 10) through the buckles. Subtask 35-10-80-420-002 4. Assemble the P/N 6242-42, P/N 6242-48, and the P/N 6391-00 breathing tube assemblies (see IPL Figure 3). A. Apply Permabond® 910® cement or an equivalent, to the sleeve (10) and insert into the tube (5). See Figure 7001 for the method of joining the sleeves and the tubes. B. Insert the sleeve (15) in the end of the tube (6). Do not use Permabond® 910® cement. EFFECTIVITY: ALL 35-10-80 Page 7002 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL GRAPHIC 35-10-80-991-005 Method of Joining Breathing Tubes Figure 7001 Subtask 35-10-80-420-003 5. Assemble the 6210 Coupling Assembly (see IPL Figure 4). A. Install the pin (30) into the nipple (25), if required. B. Install the packing (15) onto the nipple (20, 25). C. Slide the nut (10) onto the nipple (20, 25). D. Install the ring (5) onto the nipple (20, 25). Subtask 35-10-80-420-004 6. Assemble the 7025 Warning-Type Connector (see IPL Figure 5). A. Install the spring (30) and the support (25) on the restrictor (40). B. Install the assembled restrictor, support end first, into the body (50). C. Insert the actuator (45) through the slot in the adapter (15) and turn one quarter turn. D. Install the packing (20) onto the adapter (15). E. Install the adapter (15) into the body (50), making sure that the end of the restrictor (40) passes through the center of the actuator (45). F. Tighten the adapter (15) in the body (50) G. Install the fastener (35). H. Install the gasket (10). J. Install the ring (5). EFFECTIVITY: ALL 35-10-80 Page 7003 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL GRAPHIC 35-10-80-991-006 Microphone Wiring Diagram Figure 7002 Subtask 35-10-80-420-005 7. Assemble the microphone into the mask (see IPL Figure 6). NOTE: Do not connect the cables from the microphone (30) to the switch (60) or the plug (45) at this time. NOTE: The wiring diagram for the 10123-00 kit is shown in figure 7002. NOTE: The 10117-00 and 10117-01 kits use a two conductor cable from the microphone to the plug. In all cases, the white wire is connected to the center conductor of the plug. The cables and terminals are color coded for easy connection. A. Place the gaskets (20) into the bushing (10). B. Install the bushing (15) through the hole provided on the right cheek of the facepiece from the inside. C. Start the outside bushing (10) on the threads of the inside bushing (15), but do not tighten. D. Slide the gasket (35) onto the microphone cable so that when the cable is installed, the gasket (35) will be placed between the inside bushing (15) and the microphone (30). E. Connect the wire (40) to the microphone (30) or, connect the cable (-40B) to the microphone (30). See Figure 7001 for the wiring diagram. F. If the terminals (70) were removed previously, install the new ones at this time. G. Thread the cable (-40B) or the wire (40) through the bushings (15, 10) previously installed in the mask facepiece. EFFECTIVITY: ALL 35-10-80 Page 7004 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL 7. Assemble the microphone into the mask (see IPL Figure 6)(Continued). H. Connect the cable (-40B) to the plug (45). J. Slide the cap (-55) and the housing (-50) over the cable (-40B). K. Slide the cap and the housing far enough down the cable (-40B) to allow for reconnection of the switch (60). L. Connect the cable (-40B) to the switch (60). M. Thread the cap (-55) and the switch (60) into the housing (-50). N. If previously removed, connect the cable (40) to the plug (45). P. Press the microphone (30) into the housing (25). Q. Install the microphone housing (25) on the inside of the mask facepiece. R. Pull the slack out of the cable (40) in the mask. S. Tighten the bushings (10, 15). Subtask 35-10-80-420-006 8. Assemble the exhalation valve assembly (see IPL Fig. 7). A. Wet the stem of valve (20) and press the stem through the center opening in the spider of the retainer assy (30) until the valve seats properly. B. Place the diaphragm (15) and the washer (10) into the retainer assy (30). C. Screw the adapter (5) into the retainer (30). D. Install the metalcal (25), if required. Subtask 35-10-80-420-007 9. Assemble the exhalation valve assy to the mask facepiece (see IPL Figs. 1E-1H). A. Roll the band (90) onto the retainer sub assembly (80) of the mask facepiece assy (170, 175, 180, 185). B. Insert the retainer sub assy (Item 30, IPL Fig 7) into the mask inlet of the mask facepiece assy (170, 175, 180, 185). C. Spread the rubber around the exhalation valve opening in the mask facepiece assy (170, 175, 180, 185) and snap the adapter (Item 5, IPL Fig 7) part of the exhalation valve assy (80) into the mask facepiece assy. D Install the clamp (82) over the exhalation valve adapter. E. Install the clamp (115) over the facepiece inlet. F. Wrap the cloth tape (100) around the clamp (115). G. Wrap the vinyl tape (95) around the cloth tape (100). H. Slide the band (90) over the tape. J. Install the warning tag (120) if previously removed. EFFECTIVITY: ALL 35-10-80 Page 7005 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL Subtask 35-10-80-420-007 10. Assemble the P/N 10100 Series Mask Assy (see IPL Figs. 1A thru 1D). A. Install the sleeve (110) in the tube (40, 45) if not already installed. B. Roll the band (90) over the facepiece inlet. C. Place the bushing (105) over the end of the tube (-60). D. Push the end of the tube (40. -45, -50, -60) onto the inlet of the mask facepiece assy (170, 175, 180). E. Install the clamp (115) over the tube (40) at the inlet. F. Wrap the cloth tape (100) over the clamp (115). G. Wrap the vinyl tape (95) over the cloth tape (100). H. Unroll the band (90) over the taped connection. J. Install the coupling (5, 10, 15, 20) into the open end of the tube (40, -45, 50, -60) as appropriate. K. Install the clamp (35, -35A) to secure the coupling (5, -10, 15, 20). Subtask 35-10-80-420-008 11. Assemble the P/N 10800 Series Mask assembly (see IPL Figs. 1E thru 1H). A. Install the sleeve (IPL Fig. 3, Item 15) into the tube (45, -45, -50, 60, -60) if not already installed. B. Place the tube over the nipple of the exhalation valve assy (80). C. Install the clamp (70, -70A) over the tube at the exhalation valve assy (80). D. Attach the coupling (5, 15, 20) to the open end of the tube (40). E. Install the clamp (35, -35A) over the tube at the coupling (5, 15, 20). F. Install the warning tag (30) on the end of the tube with the coupling (5, 15, 20). EFFECTIVITY: ALL 35-10-80 Page 7006 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL FITS AND CLEARANCES TASK 35-10-80-99C-001 1. General Not applicable EFFECTIVITY: ALL 35-10-80 Page 8001/8002 20081201 Back Main Menu CMM TOC Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL SPECIAL TOOLS, FIXTURE, EQUIPMENT & CONSUMABLES TASK 35-10-80-94B-807 This section contains a complete listing of all Special Tools, Fixtures, Equipment (Table 9001 and Figure 9001), and Consumable Materials (Table 9002) used throughout this CMM. Subtask 35-10-80-94B-001 1. Special Tools, Fixtures, and Equipment The special tools, fixtures, and equipment required for the maintenance of the POCA are listed in Table 9001 and shown in Figure 9001. Tools and equipment used in this manual, not listed in Table 9001, are standard shop tools or equipment. Equivalents may be substituted. All tools, fixtures, and equipment must be cleaned for oxygen service before use. Unless noted otherwise, one of each item is required. Table 9001 Special Tools, Fixtures, and Test Equipment NOMENCLATURE PART NUMBER (or DESCRIPTION) MANUFACTURER (VENDOR CODE) Test Jig N/A See Figure 9001 Test Jig Figure 9001 EFFECTIVITY: ALL 35-10-80 Page 9001 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL Subtask 35-10-80-94A-001 2. Consumable Materials Consumable materials required for maintenance of the mask are listed in Table 9002. Equivalent materials may be substituted. Oxygen (MIL-PRF-27210, Type I) is the Test Gas specified in the TESTING AND FAULT ISOLATION section of this manual. Table 9002 Consumable Materials MATERIAL Test Gas Oxygen Rubber Cement EFFECTIVITY: ALL DESCRIPTION 1850 psig (12.76 MPa) minimum pressure 1850 psig (12.76 MPa) minimum pressure Vulcalok MANUFACTURER (VENDOR CODE) Oxygen (MIL-PRF27210, Type I) MIL-PRF-27210, Type I Local Vendor B. F. Goodrich V25472 35-10-80 Page 9002 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL ILLUSTRATED PARTS LIST TASK 35-10-80-99C-803 1. Introduction This Illustrated Parts List section shows the illustrations and the authorized replacement parts for the P/N 10100 Series and the P/N 10800 Series Mask Assembly. A. How To Use This Section: (1) If you do not know the part number you need: (a) Find the part in the applicable figure. (b) Note the ITEM number used for the part. (c) Use the ITEM number to find the authorized replacement part number. (2) If you know the part number, refer to the figure to be sure that the part illustration is the same as the part that you need. B. Description of the Numerical Index The Numerical index is used to locate parts in the unit when only the part number is known. The Numerical Index is a cross-reference of numbers that include: Airline Stock number, Figure No., Item No., and the number of parts required. The character-sort-order for part numbers is: dashes first, letters A thru Z second, and then numbers 0 thru 9. C. Description of the Illustrated Parts List Entries This section describes the information found in the Illustrated Parts List (IPL). (1) FIG. ITEM (a) Items not Illustrated Items that are not shown in the figure have a dash in front of the item number. (b) Alpha Variant Item Numbers Alpha variants that are A-Z (except I and O) added after the item number show configuration differences in items, optional parts, parts that have had product improvement, or added items. (2) PART NUMBER The numbers in this column are the part numbers that AVOX gives to an item, the original part number for an item that is from a vendor, or a common specification number (e.g., MIL specification number) that is used for reference of an item. If a part number that AVOX gives an item is different than the vendor part number or the common specification number, the vendor part number or the common specification number is shown in the PART NUMBER column and the AVOX Part Number (APN) is shown in the NOMENCLATURE column for user convenience. EFFECTIVITY: ALL 35-10-80 Page 10001 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL Table 10001, Sheet 1 P/N 10100 Series P/N Configuration Matrix 1. Introduction (Continued) C. Description of the Illustrated Parts List Entries (Continued) (3) AIRLINE STOCK NUMBER This column has space available for a number, up to eleven characters in length, entered by the airline. EFFECTIVITY: ALL 35-10-80 Page 10002 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL Table 10001, Sheet 2 P/N 10800 Series P/N Configuration Matrix 1. Introduction (Continued) C. Description of the Illustrated Parts List Entries (Continued) (4) NOMENCLATURE This column has the description of the part and may contain the following: (a) Abbreviations The abbreviations in this column in the table are shown in the List of Abbreviations in the INTRODUCTION section of this manual. EFFECTIVITY: ALL 35-10-80 Page 10003 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL 1. Introduction (Continued) C. Description of the Illustrated Parts List Entries (Continued) (4) NOMENCLATURE (CONTINUED) (b) Level of Indenture (Continued) This information shows the relationship of one part to another. An example is shown: 123 (Assembly Number) • Subassembly Top No. • Attaching Parts for the Subassembly Top No. or Assembly Item *** • Assembly Item •• Sub-Subassembly Top Number •• Attaching Parts for the Sub-Subassembly Top No. or Subassembly Item *** •• Subassembly Item NOTE: The three asterisks are used to separate the attaching parts of one Item from the following Item. (5) EFFECTIVITY CODE When the IPL applies to more than one top assembly, each top assembly is identified with an alpha code (A, B, C, etc.). If a part number, subassembly, or item is identified with an alpha code, that part can only be used with the top assembly that has that “EFF. CODE.” Any item or subassembly that does not have an “EFF. CODE” may be used on any top assembly. (6) UNITS PER ASSEMBLY This column shows the number of parts that are used in the assembly. (7) INTERCHANGEABILITY TERMS, ABBREVIATIONS, AND DEFINITIONS TERM ABBREVIATION DEFINITION Replaced By REPLD The part is replaced and is two-way interchangeable with the item number shown (old part number can replace either old or new part number when removed). Replaces REPLS The part replaces and is two-way interchangeable with the item number shown (new part number is acceptable replacement for old or new part number). D. Vendor Codes The following is a list of the vendors that supply items in this section of the manual. All items including standard parts, vendor supplied parts, and those items that do not specify a vendor code are available from the sources listed in paragraphs 4.B and 4.C in the INTRODUCTION section of this manual. EFFECTIVITY: ALL CODE NAME AND ADDRESS V53655 AVOX Systems Lancaster, NY 14086-9502 USA V80205 National Aeronautical Standards (NAS) Aerospace Industries Association of America Washington, DC 20005 USA V3R2V1 Permabond LLC Somerset, NJ 08873-1346 USA 35-10-80 Page 10004 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL 1. Introduction (Continued) Subtask 35-10-80-970-001 E. Numerical Index The following is the Numerical Index for this section. PART NUMBER AN6043-1 MS9068-024 00-638 00-7318 10001012 10001013 10001014 10002467 10005787 10006809 10006838 10011126 EFFECTIVITY: ALL NUMERICAL INDEX AIRLINE STOCK NO. FIGURE 1E 1F 1H 5 1A 1B 1C 1D 1E 1E 1F 1F 1G 1G 1H 1H 6 6 6 6 2 1A 1B 1C 1D 1E 1F 1G 1H 3 1E 1F 1G 1H 1A 1B 1C 1D 1E 1F ITEM NO. -25 -25 -25 20 -35A -35A -35A -35A -35A -70A -35A -70A -35A -70A -35A -70A -30D 50 -55 60 60 -120 -120 -120 -120 120 120 120 120 10 30 30 30 30 115 115 115 115 115 115 TTL REQ’D 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 35-10-80 Page 10005 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL PART NUMBER 10011126 Cont. 10100ASUBSERIES 10100BSUBSERIES 10100CSUBSERIES 10100DSUBSERIES 10100A 10100A1A 10100A1B 10100A1F 10100A2A 10100A2B 10100A2F 10100A3A 10100A3B 10100A6A 10100A6B 10100B 10100B1A1 10100B1B 10100B1B1 10100B1B13 10100B1B14 10100B1F1 10100B2F 10100B3A1 10100B3B5 10100B3X1 10100B3X5 10100B6A1 10100B6F1 10100B6X1 10100C 10100C1A 10100C1B 10100C1C 10100C1F 10100C2A 10100C2B 10100C2F 10100C3A 10100C3B 10100C6A EFFECTIVITY: ALL NUMERICAL INDEX AIRLINE STOCK NO. FIGURE 1G 1H 1 1 1 1 1A 1E 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1B 1F 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1B 1C 1G 1C 1C 1C 1C 1C 1C 1C 1C 1C 1C ITEM NO. TTL REQ’D 115 115 -1A -1B -1C -1D 170 170 -1 -1A -1B -1C -1D -1E -1F -1G -1H -1J 175 175 -1 -1A -1B -1C -1D -1E -1F -1G -1H -1J -1K -1L -1M -1N 180 180 -1 -1A -1B -1C -1D -1E -1F -1G -1H -1J 35-10-80 1 1 RF RF RF RF 1 1 RF RF RF RF RF RF RF RF RF RF 1 1 RF RF RF RF RF RF RF RF RF RF RF RF RF RF 1 1 RF RF RF RF RF RF RF RF RF RF Page 10006 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL PART NUMBER 10100D 10100D2A1 10100D2F1 10100D2F13 10100D3B1 10100D3B5 10100D6F 10100D6F1 10100SERIES 10101-00 10102-01 10104-07 10106-00 10107A 10108-00 10109-00 10112-00 10116-00 10117-00 10117-01 10123-00 10125-00 10125-02 10125-03 10129-00 10142-00 10142-01 10143-00 10143-01 10144-00 10144-02 EFFECTIVITY: ALL NUMERICAL INDEX AIRLINE STOCK NO. FIGURE 1D 1H 1D 1D 1D 1D 1D 1D 1D 1 2 2 2 2 2 2 1A 1B 1C 1D 1E 1F 1G 1H 2 2 1D 1F 1H 6 1B 6 1B 1D 6 6 6 6 6 6 6 6 6 6 6 6 ITEM NO. TTL REQ’D 185 185 -1 -1A -1B -1C -1D -1E -1F 1 70 65 25 55 40 50 90 90 90 90 90 90 90 90 5 10 125 125 125 -1 130 -1A -135 -135 -1B -5 -5A -5B -30A 10 -10A 15 -15A 20 -20A -20B 35-10-80 1 1 RF RF RF RF RF RF RF RF 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 RF 1 RF 1 1 RF 1 1 1 1 1 1 1 1 2 2 3 Page 10007 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL PART NUMBER 10148-01 10152-00 10153-00 10158-00 10158-00 10172-00 10176-00 10312-00 10315-00 10800ASUBSERIES 10800BSUBSERIES 10800CSUBSERIES 10800DSUBSERIES 10800A1A 10800A1B 10800A1F 10800A2B 10800A2F 10800A3A 10800A3F 10800A6F 10800B1A1 10800B1B1 10800B2A1 10800B2B1 10800B2F1 10800B2F11 10800B3B1 10800B3F6 10800B3X1 10800B6X1 10800C1A 10800C1F 10800C2A 10800C2F 10800C6F 10800D1B1 10800D2A EFFECTIVITY: ALL NUMERICAL INDEX AIRLINE STOCK NO. FIGURE 7 7 7 1E 1F 1G 1H 7 7 6 7 7 1 1 1 1 1E 1E 1E 1E 1E 1E 1E 1E 1F 1F 1F 1F 1F 1F 1F 1F 1F 1F 1G 1G 1G 1G 1G 1H 1H ITEM NO. TTL REQ’D 15 10 5 80 80 80 80 -1 25 25 20 30 -1F -1G -1H -1J -1 -1A -1B -1C -1D -1E -1F -1G -1 -1A -1B -1C -1D -1E -1F -1G -1H -1J -1 -1A -1B -1C -1D -1 -1A 35-10-80 1 1 1 1 1 1 1 1 1 1 1 1 RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF Page 10008 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL PART NUMBER 10800D2C1 10800D2F1 10800D3A1 10800D3F1 10800D6A1 10800D6B1 10800D6C1 10800D6F1 10800D6F11 10800D6X1 10800SERIES 11101B1B14 13510-00 13610-00 13822-00 13870-00 13848-00 13881-01 13886-01 19193-00 19798-00 27440-01 2827-29 28955-01 36867-01 36867-03 38419-01 50003-00 5003-00 EFFECTIVITY: ALL NUMERICAL INDEX AIRLINE STOCK NO. FIGURE 1H 1H 1H 1H 1H 1H 1H 1H 1H 1H 1 1B 6 6 1A 1B 1C 1D 2 4 6 6 6 4 2 6 1A 1B 1C 1E 1F 1G 1H 6 6 6 1A 1B 1C 1D 1E ITEM NO. TTL REQ’D -1B -1C -1D -1E -1F -1G -1H -1J -1K -1L 1E -1P 70 -70A 20 20 20 20 30 5 45 -40B -70B 15 35 35 40 40 40 40 40 40 40 -30B -30C 40A 100 100 100 100 100 35-10-80 RF RF RF RF RF RF RF RF RF RF RF RF 8 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AR AR AR AR AR Page 10009 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL PART NUMBER 5003-00 Cont. 50032-00 50039-00 50273-02 50273-02 50932-01 55005-00 58506-00 58509-00 58510-01 58916-00 59454-01 600121-00 600121-10 60062-00 6210-00 6210-00 EFFECTIVITY: ALL NUMERICAL INDEX AIRLINE STOCK NO. FIGURE 1F 1G 1H 3 6 1A 1B 1C 1D 1E 1F 1G 1H 1A 1B 1C 1D 4 6 6 6 1E 1F 1G 1H 2 1C 1D 1G 1H 2 1A 1B 1E 1F 2 3 3 1A 1B 1C ITEM NO. TTL REQ’D 100 100 100 -20 -75 95 95 95 95 95 95 95 95 105 105 105 105 30 40 -65 65A 82 82 82 82 45 160 160 160 160 -1 165 165 165 165 -1A 5 -5A 5 5 5 35-10-80 AR AR AR AR AR AR AR AR AR AR AR AR AR 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 RF 1 1 1 1 RF 2 1 1 1 1 Page 10010 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL PART NUMBER 6210-00 Cont. 6210-01 6210-01 6212-00 6213-00 6213-01 6232-00 6242-42 6242-48 6249-00 6391-00 6391-01 6391-01 EFFECTIVITY: ALL NUMERICAL INDEX AIRLINE STOCK NO. FIGURE 1D 1E 1F 1G 1H 4 1C 1H 4 4 4 4 6 1A 1B 1C 1D 1E 1F 1H 3 1A 1B 1C 1D 1E 1F 1G 1H 3 1A 1B 1C 1D 3 1A 1B 1C 1D 1E 1F ITEM NO. TTL REQ’D 5 5 5 5 5 -1 -10 -10 -1A 10 20 25 30 -45 -45 -45 45 45 -45 45 -1 -50 50 50 50 -50 -50 -50 -50 -1A 110 110 110 110 -1B -60 -60 -60 60 -60 60 35-10-80 1 1 1 1 1 RF 1 1 RF 1 1 1 1 1 1 1 1 1 1 1 RF 1 1 1 1 1 1 1 1 RF 1 1 1 1 RF 1 1 1 1 1 1 Page 10011 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL PART NUMBER 66391-01 Cont. 6391-02 7003-00 7009-00 7018-00 7019-00 7020-00 7021-00 7023-00 7024-00 7025-00 7026-00 801430-00 801430-01 802993-01 802993-02 803603-01 8141-00 EFFECTIVITY: ALL NUMERICAL INDEX AIRLINE STOCK NO. FIGURE 1G 1H 3 3 5 5 5 5 5 5 5 5 1A 1B 1C 1D 1E 1F 1G 1H 5 5 2 2 2 6 6 1F 1H 6 1A 1B 1C 1D 1E 1E 1F 1F 1G 1G 1H 1H ITEM NO. TTL REQ’D -60 -60 -1B 15 25 10 30 45 35 5 40 50 15 15 15 15 15 15 15 15 -1 15 -15 -15A -20 -1C -1D -150 -150 -1E 35 35 35 35 35 70 35 70 35 70 35 70 35-10-80 1 1 RF 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 RF 1 4 3 2 RF RF 1 1 RF 1 1 1 1 1 1 1 1 1 1 1 Page 10012 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL TASK 35-10-80-950-801 2. Detailed Parts List 10100 Sub Series Mask Assembly Figure 1 (Sheet 1 of 2) EFFECTIVITY: ALL 35-10-80 Page 10013 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL P/N 10800 Series Mask Assembly Figure 1 (Sheet 2 of 2) - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL 35-10-80 Page 10014 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL FIG. PART NUMBER ITEM 1-1 10100SERIES MASK ASSEMBLY SERIES (APN 10100 SERIES) RF -1A 10100A SUB SERIES • MASK ASSEMBLY SERIES (REFER TO FIG. 1A FOR DET BKDN) RF -1B 10100B SUB SERIES • MASK ASSEMBLY SERIES (REFER TO FIG. 1B FOR DET BKDN) RF -1C 10100C SUB SERIES • MASK ASSEMBLY SERIES (REFER TO FIG. 1C FOR DET BKDN) RF -1D 10100D SUB SERIES • MASK ASSEMBLY SERIES (REFER TO FIG. 1D FOR DET BKDN) RF -1E 10800SERIES MASK ASSEMBLY SERIES (APN 10800 SERIES) RF -1F 10800A SUB SERIES • MASK ASSEMBLY SERIES (REFER TO FIG. 1E FOR DET BKDN) RF -1G 10800B SUB SERIES • MASK ASSEMBLY SERIES (REFER TO FIG. 1F FOR DET BKDN) RF -1H 10800C SUB SERIES • MASK ASSEMBLY SERIES (REFER TO FIG. 1G FOR DET BKDN) RF -1J 10800D SUB SERIES • MASK ASSEMBLY SERIES (REFER TO FIG. 1H FOR DET BKDN) RF - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE 35-10-80 UNITS PER ASSY Page 10015 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL THIS PAGE INTENTIONALLY LEFT BLANK - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL 35-10-80 Page 10016 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL 10100A Sub Series Mask Assembly Figure 1A EFFECTIVITY: ALL 35-10-80 Page 10017 20080901 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL FIG. ITEM 1A-1 PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 UNITS PER ASSY EFF. CODE 10100A1A MASK ASSEMBLY A RF -1A 10100A1B MASK ASSEMBLY B RF -1B 10100A1F MASK ASSEMBLY C RF -1C 10100A2A MASK ASSEMBLY D RF -1D 10100A2B MASK ASSEMBLY E RF -1E 10100A2F MASK ASSEMBLY F RF -1F 10100A3A MASK ASSEMBLY G RF -1G 10100A3B MASK ASSEMBLY H RF -1H 10100A6A MASK ASSEMBLY J RF -1J 10100A6B MASK ASSEMBLY K RF 5 6210-00 • COUPLING ASSEMBLY (SEE IPL FIG 4 FOR DET BKDN) A, D, G, J 1 15 7025-00 • PLUG-IN, WARNING TYPE C, F 1 20 13822-00 • COUPLING ASSEMBLY B, E, H, K 1 35 8141-00 • CLAMP (REPLD BY ITEM -35A) 1 -35A 00-638 • CLAMP (REPLS ITEM 35) 1 40 28955-01 • TUBE, BREATHING A-C 1 -45 6242-42 • TUBE, BREATHING (SEE IPL FIG 3 FOR DET BKDN) G, H 1 -50 6242-48 • TUBE, BREATHING (SEE IPL FIG 3 FOR DET BKDN) J, K 1 -60 6391-01 • TUBE, BREATHING (SEE IPL FIG 3 FOR DET BKDN) D-F 1 90 10109-00 • RUBBER BAND 95 50273-02 • TAPE, VINYL AR 100 50003-00 • TAPE, CLOTH AR 105 50932-01 • BUSHING 1 110 6249-00 • SLEEVE 1 115 10011126 • CLAMP 1 -120 10005787 • TAG, WARNING 1 170 10100A • FACEPIECE ASSY (SEE IPL FIG 2 FOR DET BKDN) 1 - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL 1 35-10-80 Page 10018 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL 10100B Sub Series Mask Assembly Figure 1B EFFECTIVITY: ALL 35-10-80 Page 10019 20080901 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL FIG. ITEM 1B-1 PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 UNITS PER ASSY EFF. CODE 10100B1A1 MASK ASSEMBLY A RF -1A 10100B1B MASK ASSEMBLY B RF -1B 10100B1B1 MASK ASSEMBLY C RF -1C 10100B1B13 MASK ASSEMBLY D RF -1D 10100B1B14 MASK ASSEMBLY E RF -1E 10100B1F1 MASK ASSEMBLY F RF -1F 10100B2F MASK ASSEMBLY G RF -1G 10100B3A1 MASK ASSEMBLY H RF -1H 10100B3B5 MASK ASSEMBLY J RF -1J 10100B3X1 MASK ASSEMBLY K RF -1K 10100B3X5 MASK ASSEMBLY L RF -1L 10100B6A1 MASK ASSEMBLY M RF -1M 10100B6F1 MASK ASSEMBLY N RF -1N 10100B6X1 MASK ASSEMBLY P RF -1P 11101B1B14 MASK ASSEMBLY (POST SB 10100B1B14-35-01) Q RF 5 6210-00 • COUPLING ASSEMBLY (SEE IPL FIG 4 FOR DET BKDN) A, H, M 1 15 7025-00 • PLUG-IN, WARNING TYPE (SEE IPL FIG 5 FOR DET BKDN) F, G, N 1 20 13822-00 • COUPLING ASSEMBLY B-E, J, Q 1 35 8141-00 • CLAMP (REPLD BY ITEM -35A) A-J, M, N, Q 1 -35A 00-638 • CLAMP (REPLS ITEM 35) A-J, M, N, Q 1 28955-01 • TUBE, BREATHING (REFER TO FIG. 3 FOR DET BKDN) A-F, Q 1 40 - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL 35-10-80 Page 10020 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL FIG. ITEM 1B- PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 UNITS PER ASSY EFF. CODE -45 6242-42 • TUBE, BREATHING (REFER TO FIG. 3 FOR DET BKDN) H-L 1 -50 6242-48 • TUBE, BREATHING (REFER TO FIG. 3 FOR DET BKDN) M-P 1 -60 6391-01 • TUBE, BREATHING (REFER TO FIG. 3 FOR DET BKDN) G 1 90 10109-00 • RUBBER BAND 95 50273-02 • TAPE, VINYL AR 100 50003-00 • TAPE, CLOTH AR 105 50932-01 • BUSHING 1 110 6249-00 • SLEEVE 1 115 10011126 • CLAMP 1 -120 10005787 • TAG, WARNING 1 130 10117-01 • MICROPHONE KIT (REFER TO FIG. 6 FOR DET BKDN) A, C, F, H, K, M-P 1 -135 10123-00 • MICROPHONE KIT (REFER TO FIG. 6 FOR DET BKDN) J, L 1 -140 802993-01 • MICROPHONE KIT (REFER TO FIG. 6 FOR DET BKDN) D 1 -145 802993-02 • MICROPHONE KIT (REFER TO FIG. 6 FOR DET BKDN) E, Q 1 175 10100B • FACEPIECE ASSY (SEE IPL FIG 2 FOR DET BKDN) - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL 1 35-10-80 1 Page 10021 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL THIS PAGE INTENTIONALLY LEFT BLANK - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL 35-10-80 Page 10022 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL 10100C Sub Series Mask Assembly Figure 1C EFFECTIVITY: ALL 35-10-80 Page 10023 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL FIG. ITEM 1C-1 PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 UNITS PER ASSY EFF. CODE 10100C1A MASK ASSEMBLY A RF -1A 10100C1B MASK ASSEMBLY B RF -1B 10100C1C MASK ASSEMBLY C RF -1C 10100C1F MASK ASSEMBLY D RF -1D 10100C2A MASK ASSEMBLY E RF -1E 10100C2B MASK ASSEMBLY F RF -1F 10100C2F MASK ASSEMBLY G RF -1G 10100C3A MASK ASSEMBLY H RF -1H 10100C3B MASK ASSEMBLY J RF -1J 10100C6A MASK ASSEMBLY K RF 5 6210-00 • COUPLING ASSEMBLY (REFER TO FIG. 4 FOR DET BKDN) A, E, H, K 1 -10 6210-01 • COUPLING ASSEMBLY (REFER TO FIG. 4 FOR DET BKDN) C 1 15 7025-00 • PLUG-IN, WARNING TYPE (REFER TO IPL FIG 5 FOR DET BKDN) D, G 1 20 13822-00 • COUPLING ASSEMBLY B, F, J 1 35 8141-00 • CLAMP (REPLD BY ITEM -35A) 1 -35A 00-638 • CLAMP (REPLS ITEM 35) 1 40 28955-01 • TUBE, BREATHING A-D 1 -45 6242-42 • TUBE, BREATHING (REFER TO FIG. 3 FOR DET BKDN) H, J 1 -50 6242-48 • TUBE, BREATHING (REFER TO FIG. 3 FOR DET BKDN) K 1 -60 6391-01 • TUBE, BREATHING (REFER TO FIG. 3 FOR DET BKDN) E-G 1 10109-00 • RUBBER BAND 90 - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL 1 35-10-80 Page 10024 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL FIG. ITEM PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY 1C95 50273-02 • TAPE, VINYL AR 100 50003-00 • TAPE, CLOTH AR 105 50932-01 • BUSHING 1 110 6249-00 • SLEEVE 1 115 10011126 • CLAMP 1 -120 10005787 • TAG, WARNING 1 180 10100C • FACEPIECE ASSY (SEE IPL FIG 2 DET BKDN) 1 - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL 35-10-80 Page 10025 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL THIS PAGE INTENTIONALLY LEFT BLANK - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL 35-10-80 Page 10026 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL 10100D Sub Series Mask Assembly Figure 1D EFFECTIVITY: ALL 35-10-80 Page 10027 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL FIG. ITEM 1D-1 PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 UNITS PER ASSY EFF. CODE 10100D2A1 MASK ASSEMBLY A RF -1A 10100D2F1 MASK ASSEMBLY B RF -1B 10100D2F13 MASK ASSEMBLY C RF -1C 10100D3B1 MASK ASSEMBLY D RF -1D 10100D3B5 MASK ASSEMBLY E RF -1E 10100D6F MASK ASSEMBLY F RF -1F 10100D6F1 MASK ASSEMBLY G RF 5 6210-00 • COUPLING ASSEMBLY (SEE IPL FIG 4FOR DET BKDN) A 1 15 7025-00 • PLUG-IN, WARNING TYPE B, C, F, G 1 20 13822-00 • COUPLING ASSEMBLY D, E 1 35 8141-00 • CLAMP (REPLD BY ITEM -35A) 1 -35A 00-638 • CLAMP (REPLS ITEM 35) 1 45 6242-42 • TUBE, BREATHING (REFER TO FIG. 3 FOR DET BKDN) D, E 1 -50 6242-48 • TUBE, BREATHING (REFER TO FIG. 3 FOR DET BKDN) E, F 1 60 6391-01 • TUBE, BREATHING (REFER TO FIG. 3 FOR DET BKDN) A, B, C 1 90 10109-00 • RUBBER BAND 95 50273-02 • TAPE, VINYL AR 100 50003-00 • TAPE, CLOTH AR 105 50932-01 • BUSHING 1 110 6249-00 • SLEEVE 1 115 10011126 • CLAMP 1 -120 10005787 • TAG, WARNING 1 - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL 1 35-10-80 Page 10028 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL FIG. ITEM 1D125 PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 UNITS PER ASSY EFF. CODE 10117-00 • MICROPHONE KIT (SEE IPL FIG 6 FOR DET BKDN) A, B, D, G 1 -135 10123-00 • MICROPHONE KIT (SEE IPL FIG 6 FOR DET BKDN) E 1 -140 802993-01 • MICROPHONE KIT (SEE IPL FIG 6 FOR DET BKDN) C 1 185 10100D • FACEPIECE ASSY (SEE IPL FIG 2 FOR DET BKDN) - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL 35-10-80 1 Page 10029 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL THIS PAGE INTENTIONALLY LEFT BLANK - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL 35-10-80 Page 10030 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL 10800A Sub Series Mask Assembly Figure 1E EFFECTIVITY: ALL 35-10-80 Page 10031 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL FIG. ITEM 1E-1 PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 UNITS PER ASSY EFF. CODE 10800A1A MASK ASSEMBLY A RF -1A 10800A1B MASK ASSEMBLY B RF -1B 10800A1F MASK ASSEMBLY C RF -1C 10800A2B MASK ASSEMBLY D RF -1D 10800A2F MASK ASSEMBLY E RF -1E 10800A3A MASK ASSEMBLY F RF -1F 10800A3F MASK ASSEMBLY G RF -1G 10800A6F MASK ASSEMBLY H RF 5 6210-00 • COUPLING ASSEMBLY A, F 1 15 7025-00 • PLUG-IN, WARNING TYPE (SEE IPL FIG 5 FOR DET BKDN) C, E, G, H 1 -25 AN6043-1 • CONNECTION ASSEMBLY B, D 1 30 10006838 • TAG, WARNING 1 35 8141-00 • CLAMP (REPLD BY ITEM -35A) 1 • CLAMP (REPLS ITEM -35) 1 -35A 00-638 -40 28955-01 • TUBE, BREATHING A-C 1 45 6242-42 • TUBE, BREATHING (SEE IPL FIG 3 FOR DET BKDN) F, G 1 -50 6242-48 • TUBE, BREATHING (SEE IPL FIG 3 FOR DET BKDN) H 1 -60 6391-01 • TUBE, BREATHING (SEE IPL FIG 3 FOR DET BKDN) D, E 1 70 8141-00 • CLAMP (REPLD BY ITEM -70A) 1 • CLAMP (REPLS ITEM 70) 1 -70A 00-638 80 10158-00 • VALVE, EXHALATION (SEE IPL FIG 7 FOR DET BKDN) 1 82 58916-00 • CLAMP 1 - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL 35-10-80 Page 10032 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL FIG. ITEM 1E90 PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY 10109-00 • BAND, RUBBER 95 50273-02 • TAPE, VINYL AR 100 50003-00 • TAPE, CLOTH AR 115 10011126 • CLAMP 1 120 10005787 • TAG, WARNING 1 170 10100A • FACEPIECE ASSY (SEE IPL FIG 2 FOR DET BKDN) 1 - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL 1 35-10-80 Page 10033 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL THIS PAGE INTENTIONALLY LEFT BLANK - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL 35-10-80 Page 10034 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL 10800B Sub Series Mask Assembly Figure 1F EFFECTIVITY: ALL 35-10-80 Page 10035 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL FIG. ITEM 1F-1 PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 UNITS PER ASSY EFF. CODE 10800B1A1 MASK ASSEMBLY A RF -1A 10800B1B1 MASK ASSEMBLY B RF -1B 10800B2A1 MASK ASSEMBLY C RF -1C 10800B2B1 MASK ASSEMBLY D RF -1D 10800B2F1 MASK ASSEMBLY E RF -1E 10800B2F11 MASK ASSEMBLY F RF -1F 10800B3B1 MASK ASSEMBLY G RF -1G 10800B3F6 MASK ASSEMBLY H RF -1H 10800B3X1 MASK ASSEMBLY J RF -1J 10800B6X1 MASK ASSEMBLY K RF 5 6210-00 • COUPLING ASSEMBLY (SEE IPL FIG 4 FOR DET BKDN) A, C 1 15 7025-00 • PLUG-IN, WARNING TYPE (SEE IPL FIG 5 FOR DET BKDN) E, F, H 1 -25 AN6043-1 • CONNECTION ASSEMBLY B, D, G 1 30 10006838 • TAG, WARNING A-H 1 35 8141-00 • CLAMP (REPLD BY ITEM -35A) A-H 1 -35A 00-638 • CLAMP (REPLS ITEM 35) A-H 1 -40 28955-01 • TUBE, BREATHING A, B 1 -45 6242-42 • TUBE, BREATHING (SEE IPL FIG 3 FOR DET BKDN) G-J 1 -50 6242-48 • TUBE, BREATHING (SEE IPL FIG 3 FOR DET BKDN) K 1 60 6391-01 • TUBE, BREATHING (SEE IPL FIG 3 FOR DET BKDN) C-F 1 70 8141-00 • CLAMP 1 • CLAMP 1 -70A 00-638 - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL 35-10-80 Page 10036 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL FIG. ITEM 1F80 PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 UNITS PER ASSY EFF. CODE 10158-00 • VALVE, EXHALATION (SEE IPL FIG 7 FOR DET BKDN) 1 82 58916-00 • CLAMP 1 90 10109-00 • BAND, RUBBER 1 95 50273-02 • TAPE, VINYL AR 100 50003-00 • TAPE, CLOTH AR 115 10011126 • CLAMP 1 120 10005787 • TAG, WARNING 1 125 10117-00 • MICROPHONE KIT (SEE IPL FIG 6 FOR DET BKDN) A-E, G, J, K 1 -130 10117-01 • MICROPHONE KIT (SEE IPL FIG 6 FOR DET BKDN) H 1 -150 803603-01 • MICROPHONE KIT (SEE IPL FIG 6 FOR DET BKDN) F 1 10100B • FACEPIECE ASSY (SEE IPL FIG 2 FOR DET BKDN) 175 - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL 35-10-80 1 Page 10037 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL THIS PAGE INTENTIONALLY LEFT BLANK - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL 35-10-80 Page 10038 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL 10800C Sub Series Mask Assembly Figure 1G EFFECTIVITY: ALL 35-10-80 Page 10039 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL FIG. ITEM 1G-1 PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 UNITS PER ASSY EFF. CODE 10800C1A MASK ASSEMBLY A RF -1A 10800C1F MASK ASSEMBLY B RF -1B 10800C2A MASK ASSEMBLY C RF -1C 10800C2F MASK ASSEMBLY D RF -1D 10800C6F MASK ASSEMBLY E RF 5 6210-00 • COUPLING ASSEMBLY (SEE IPL FIG 4 FOR DET BKDN) A, C 1 15 7025-00 • PLUG-IN, WARNING TYPE (SEE IPL FIG 5 FOR DET BKDN) B, D, E 1 30 10006838 • TAG, WARNING 1 35 8141-00 • CLAMP (REPLD BY ITEM -35A) 1 • CLAMP (REPLACES ITEM 35) 1 -35A 00-638 40 28955-01 • TUBE, BREATHING A, B 1 -50 6242-48 • TUBE, BREATHING (SEE IPL FIG 3 FOR DET BKDN) E 1 -60 6391-01 • TUBE, BREATHING (SEE IPL FIG 3 FOR DET BKDN) C, D 1 70 8141-00 • CLAMP (REPLD BY ITEM -70A) 1 • CLAMP (REPLS ITEM 70) 1 1 1 -70A 00-638 80 10158-00 82 58916-00 • VALVE, EXHALATION (SEE IPL FIG 7 FOR DET BKDN) • CLAMP 90 10109-00 • BAND, RUBBER 95 50273-02 • TAPE, VINYL AR 100 50003-00 • TAPE, CLOTH AR 115 10011126 • CLAMP 1 120 10005787 • TAG, WARNING 1 180 10100C • FACEPIECE ASSY (SEE IPL FIG 2 FOR DET BKDN) 1 - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL 35-10-80 1 Page 10040 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL 10800D Sub Series Mask Assembly Figure 1H EFFECTIVITY: ALL 35-10-80 Page 10041 20080901 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL FIG. ITEM 1H-1 PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 UNITS PER ASSY EFF. CODE 10800D1B1 MASK ASSEMBLY A RF -1A 10800D2A MASK ASSEMBLY B RF -1B 10800D2C1 MASK ASSEMBLY C RF -1C 10800D2F1 MASK ASSEMBLY D RF -1D 10800D3A1 MASK ASSEMBLY E RF -1E 10800D3F1 MASK ASSEMBLY F RF -1F 10800D6A1 MASK ASSEMBLY G RF -1G 10800D6B1 MASK ASSEMBLY H RF -1H 10800D6C1 MASK ASSEMBLY J RF -1J 10800D6F1 MASK ASSEMBLY K RF -1K 10800D6F11 MASK ASSEMBLY L RF -1L 10800D6X1 MASK ASSEMBLY M RF 5 6210-00 • COUPLING ASSEMBLY (SEE IPL FIG 4 FOR DET BKDN) B, E, G 1 -10 6210-01 • COUPLING ASSEMBLY (SEE IPL FIG 4 FOR DET BKDN) C, J 1 15 7025-00 • PLUG-IN, WARNING TYPE (SEE IPL FIG 5 FOR DET BKDN) D, F, K, L 1 -25 AN6043-1 • CONNECTION ASSEMBLY A, H 1 30 10006838 • TAG, WARNING A-H, K, L 1 35 8141-00 • CLAMP (REPLD BY ITEM -35A) A-H, K, L 1 -35A 00-638 • CLAMP (REPLS ITEM 35) A-H, K, L 1 -40 28955-01 • TUBE, BREATHING A 1 45 6242-42 • TUBE, BREATHING (SEE IPL FIG 3 FOR DET BKDN) E, F 1 -50 6242-48 • TUBE, BREATHING (SEE IPL FIG 3 FOR DET BKDN) G-M 1 - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL 35-10-80 Page 10042 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL FIG. ITEM PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 UNITS PER ASSY EFF. CODE 1H-60 6391-01 • TUBE, BREATHING (SEE IPL FIG 3 FOR DET BKDN) 70 8141-00 • CLAMP (REPLD BY ITEM -70A) 1 • CLAMP (REPLS ITEM 70) 1 -70A 00-638 B-D 1 80 10158-00 • VALVE, EXHALATION (SEE IPL FIG 7 FOR DET BKDN) 1 82 58916-00 • CLAMP 1 90 10109-00 • BAND, RUBBER 1 95 50273-02 • TAPE, VINYL AR 100 50003-00 • TAPE, CLOTH AR 115 10011126 • CLAMP 1 120 10005787 • TAG, WARNING 1 125 10117-00 • MICROPHONE KIT (SEE IPL FIG 6 FOR DET BKDN) A, C-K, M 1 -150 803603-01 • MICROPHONE KIT (SEE IPL FIG 6 FOR DET BKDN) L 1 185 10100D • FACEPIECE ASSY (SEE IPL FIG 2 FOR DET BKDN) - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL 35-10-80 1 Page 10043 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL THIS PAGE INTENTIONALLY LEFT BLANK - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL 35-10-80 Page 10044 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL P/N 600121 Series Facepiece Assembly Figure 2 EFFECTIVITY: ALL 35-10-80 Page 10045 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL FIG. ITEM 2-1 PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY 10100A FACEPIECE ASSEMBLY (SEE IPL FIGS 1A, 1E FOR NHA) A RF -1A 10100B FACEPIECE ASSEMBLY (SEE IPL FIGS 1B, 1F FOR NHA) B RF -1B 10100C FACEPIECE ASSEMBLY (SEE IPL FIGS 1C, 1G FOR NHA) C RF -1C 10100D FACEPIECE ASSEMBLY (SEE IPL FIGS 1D, 1H FOR NHA) D RF 5 10112-00 • HARNESS, HEAD A, B 1 10 10116-00 • HARNESS, HEAD C, D 1 15 801430-00 • BUCKLE ASSEMBLY NP C, D 4 15A 801430-00 • BUCKLE ASSEMBLY NP A, B 3 20 801430-01 • BUCKLE ASSEMBLY, DEE RING NP C, D 2 25 10104-07 • GUARD, EXHALATION VALVE 1 30 13870-00 • VALVE 1 35 27440-01 • FRAME, LENS 1 ATTACHING PARTS 40 10107A • CLIP, LENS FRAME (REPLD BY ITEM 40A) -40A 13502-00 CLIP, LENS FRAME (RPLS ITEM 40) 45 59454-01 • CAPSCREW, SOCKET HEAD 1 50 10108-00 • CONNECTOR 2 NP 1 *** 55 10106-00 • FILLER, LENS FRAME 1 60 10002467 • FILLER, LENS FRAME 1 65 10102-01 • LENS 1 70 10101-00 • MASK FACEPIECE 1 - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL 35-10-80 Page 10046 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL FIG. ITEM 2-200 PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY 801109-00 • KIT, LENS REPLACEMENT -205 27440-01 • FRAME ASSY, LENS 1 -210 10002467 • FILLER, LENS FRAME 1 -215 89005-00 • INSTRUCTION 1 -220 10102-01 • LENS 1 -225 10106-00 • FILLER 1 -230 10107A • CLIP 1 -235 10108-00 • CONNECTOR 2 - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL 35-10-80 AR Page 10047 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL THIS PAGE INTENTIONALLY LEFT BLANK - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL 35-10-80 Page 10048 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL Breathing Tube Assembly Figure 3 FIG. ITEM 3-1 PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY 6242-42 TUBE ASSEMBLY, BREATHING (SEE IPL FIGS 1B-1F, 1H FOR NHA) A RF -1A 6242-48 TUBE ASSEMBLY, BREATHING (SEE IPL FIGS 1B-1H FOR NHA) B RF -1B 6391-01 TUBE, BREATHING (SEE IPL FIGS 1B-1H FOR NHA) C RF 5 60062-00 • TUBE, BREATHING A, B 2 -5A 60062-00 • TUBE, BREATHING C 1 10 10006809 • SLEEVE, BREATHING TUBE A, B 1 15 6391-02 • SLEEVE -20 50032-00 • ADHESIVE - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL 1 A, B 35-10-80 AR Page 10049 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL THIS PAGE INTENTIONALLY LEFT BLANK - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL 35-10-80 Page 10050 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL Coupling Assembly Figure 4 FIG. ITEM 4-1 PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY 6210-00 COUPLING ASSEMBLY, BREATHING TUBE (SEE IPL FIGS 1A-1H FOR NHA) A RF -1A 6210-01 COUPLING ASSEMBLY, BREATHING TUBE (SEE IPL FIG 1H FOR NHA) B RF 5 13848-00 • RING, RETAINING 1 10 6212-00 • NUT, COUPLING 1 15 19798-00 • PACKING, PREFORMED 1 20 6213-00 • NIPPLE, COUPLING A 1 25 6213-01 • NIPPLE, COUPLING B 1 30 55005-00 • PIN B 1 - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL 35-10-80 Page 10051 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL THIS PAGE INTENTIONALLY LEFT BLANK - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL 35-10-80 Page 10052 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL Warning Type Plug-in Figure 5 FIG. PART NUMBER ITEM 5-1 7025-00 PLUG-IN, WARNING TYPE (SEE IPL FIGS 1A-1H FOR NHA) 5 7021-00 • RING NP 1 10 7009-00 • GASKET NP 1 15 7026-00 • ADAPTER, MALE, CONNECTOR 1 20 MS9068-024 • PACKING, PREFORMED 1 25 7003-00 • SUPPORT, RESTRICTOR 30 7018-00 • SPRING, RESISTOR 1 35 7020-00 • FASTENER 1 40 7023-00 • RESTRICTOR, PLUG-IN 1 45 7019-00 • ACTUATOR, CONNECTOR 1 50 7024-00 • BODY, CONNECTOR 1 - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE A NP 35-10-80 UNITS PER ASSY RF 1 Page 10053 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL THIS PAGE INTENTIONALLY LEFT BLANK - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL 35-10-80 Page 10054 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL Microphone Assembly Figure 6 EFFECTIVITY: ALL 35-10-80 Page 10055 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL FIG. ITEM 6-1 PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE UNITS PER ASSY 10117-00 MICROPHONE, ASSEMBLY KIT (SEE IPL FIGS 1D, 1F, 1H FOR NHA) A RF -1A 10117-01 MICROPHONE, ASSEMBLY KIT SEE IPL FIGS 1B, 1F FOR NHA) B RF -1B 10123-00 MICROPHONE, ASSEMBLY KIT SEE IPL FIGS 1B, 1D FOR NHA) C RF -1C 802993-01 MICROPHONE, ASSEMBLY KIT SEE IPL FIG IB FOR NHA) D RF -1D 802993-02 MICROPHONE, ASSEMBLY KIT SEE IPL FIG 1B FOR NHA) E RF -1E 803603-01 MICROPHONE, ASSEMBLY KIT SEE IPL FIGS 1F, 1H FOR NHA) F RF -5 10125-00 • BUSHING, INSTALLATION A. B 1 -5A 10125-02 • BUSHING, INSTALLATION C 1 -5B 10125-03 • BUSHING, INSTALLATION D-F 1 10 10142-00 •• BUSHING, OUTSIDE A, B -10A 10142-01 •• BUSHING, OUTSIDE C-F 15 10143-00 •• BUSHING, INSIDE A, B -15A 10143-01 •• BUSHING, INSIDE D-F 1 20 10144-00 •• GASKET A,B 2 -20A 10144-02 •• GASKET C 2 -20B 10144-02 •• GASKET D-F 3 25 10176-00 • HOUSING, MICROPHONE 30 6232-00 • MICROPHONE ASSEMBLY C 1 -30A 10129-00 • MICROPHONE ASSEMBLY A 1 -30B 36867-01 • MICROPHONE ASSEMBLY D 1 36867-03 • MICROPHONE ASSEMBLY E 1 -30C EFFECTIVITY: ALL 35-10-80 1 Page 10056 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL FIG. ITEM 6-30D PART NUMBER AIRLINE STOCK NO. NOMENCLATURE 1234567 UNITS PER ASSY EFF. CODE 00-7318 • MICROPHONE ASSEMBLY 35 2827-29 • GASKET 40 58506-00 • CORD C 1 40A 38419-01 • CABLE ASSY WITH PRE-AMP F 1 -40B 13886-01 • CABLE A, B 1 45 13881-01 • PLUG C 1 -50 10001012 • HOUSING C 1 -55 10001013 • CAP C 1 60 10001014 • SWITCH C 1 -65 58509-00 • TUBING C-E 1 65A 58510-01 • TUBING C 1 70 13510-00 •• TERMINALS C 8 -70A 13610-00 •• TERMINALS A, B 2 -70B 19193-00 •• TERMINALS A, B, D, E 1 -75 50039-00 • TAPE F AR EFFECTIVITY: ALL F 1 1 35-10-80 Page 10057 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL THIS PAGE INTENTIONALLY LEFT BLANK EFFECTIVITY: ALL 35-10-80 Page 10058 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL 10158-00 Exhalation Valve Assembly Figure 7 FIG. PART NUMBER ITEM 7-1 10158-00 VALVE, EXHALATION, BALANCED PRESSURE 5 10153-00 • ADAPTER 1 10 10152-00 • WASHER 1 15 10148-01 • DIAPHRAGM 1 20 10312-00 • VALVE, CHECK 1 25 10172-00 • METALCAL 1 30 10315-00 • RETAINER SUB ASSEMBLY 1 EFFECTIVITY: ALL AIRLINE STOCK NO. NOMENCLATURE 1234567 EFF. CODE 35-10-80 UNITS PER ASSY RF Page 10059 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL THIS PAGE INTENTIONALLY LEFT BLANK - ITEM NOT ILLUSTRATED EFFECTIVITY: ALL 35-10-80 Page 10060 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL SPECIAL PROCEDURES TASK 35-10-80-99C-804 1. Special Procedures Not applicable EFFECTIVITY: ALL 35-10-80 Page 11001/11002 20081201 Back Main Menu CMM TOC Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL REMOVAL TASK 35-10-80-010-801 1. Removal Not applicable EFFECTIVITY: ALL 35-10-80 Page 12001/12002 20081201 Back Main Menu CMM TOC Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL INSTALLATION TASK 35-10-80-400-803 1. Installation Not applicable EFFECTIVITY: ALL 35-10-80 Page 13001/13002 20081201 Back Main Menu CMM TOC Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL SERVICING TASK 35-10-80-610-801 1. Servicing Not applicable EFFECTIVITY: ALL 35-10-80 Page 14001/14002 20081201 Back Main Menu CMM TOC Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL STORAGE TASK 35-10-80-500-801 1. General This section contains information on storage requirements for the P/N 10100 Series and P/N 10800 Series Mask Assemblies. TASK 35-10-80-550-801 2. Storage A. Make sure all protective caps, plugs, and covers are tightly installed on the Mask Assembly. B. Put the Mask Assembly in a clean polyethylene bag and seal it for protection from dust and dirt. C. Store the Mask Assembly in a cool area, away from sources of high heat and humidity. EFFECTIVITY: ALL 35-10-80 Page 15001/15002 20081201 Back Main Menu CMM TOC Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL REWORK TASK 35-10-80-840-801-A01 1. INSPECTION for CORRECT BREATHING TUBE ATTACHMENT and INSTALLATION of INSPECTION FLAG on P/N 10100 SERIES MASK ASSEMBLY EXCEPT P/N 10100B1B14 in COMPLIANCE with ALERT SERVICE BULLETIN 10100-35-A01 This procedure is applicable to the P/N 10100 Series Mask Assembly except P/N 101000B1B14. A. SUMMARY On some AVOX Systems Part Number 10100 Series Mask Assemblies the breathing tube has separated from the facepiece because a part was left off the specification when the connection was redesigned in early 2000. A typical P/N 10100 Series Mask Assembly is shown in Figure 16001. As a correction for breathing tubes that are not correctly attached, a rubber bushing must be installed between the tube and the facepiece connection. All AVOX Systems P/N 10100 Series Mask Assemblies with a Part Number including a “1” in the seventh place (see Table 16001 and Figure 16001) must be inspected. Do not use this ASB for the P/N 10100B1B14 Mask Assembly. Use ASB 10100B1B14-35-A01 for the P/N 10100B1B14 Mask Assembly. B. PLANNING INFORMATION (1) Effectivity (a) Aircraft This ASB applies to all makes and models of aircraft that have AVOX Systems P/N 10100 Series Mask Assemblies shown in Table 16001 installed. (b) AVOX Systems P/N 10100 Series Mask Assemblies This ASB applies to all AVOX Systems P/N 10100 Series Mask Assemblies shown in Table 16001. Do not use this ASB for the P/N 10100B1B14 Mask Assembly. Use ASB 10100B1B14-35-A01 for the P/N 10100B1B14 Mask Assembly. Table 16001 Affected Mask Assemblies Mask Assembly P/N 10100 10100 10100 10100 A1(*) B1(*) C1(*) D1(*) * May be followed by 1, 2, or 3 additional letters and numbers Note: P/N 10100B1B14 is covered by ASB 10100B1B14-35-A01 EFFECTIVITY: ALL 35-10-80 Page 16001 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL Typical P/N 10100 Series Mask Assembly Figure 16001 1. INSPECTION for CORRECT BREATHING TUBE ATTACHMENT…(Continued) B. PLANNING INFORMATION, (Continued) (2) Reason (a) As a correction for breathing tubes that could separate, this ASB requires the inspection of all AVOX Systems P/N 10100 Series Mask Assemblies shown in Table 16001 and the addition of a bushing to any mask assemblies found to use a clamp to attach the breathing tube to the facepiece, if the bushing is not already present. (b) This ASB also requires the addition of an inspection band to those mask assemblies found to use a wire tie to connect the breathing tube to the facepiece. Estimate the quantity of 10100 Series Mask Assemblies to be inspected and obtain inspection bands before starting the inspections. See paragraph 1.E.(1). EFFECTIVITY: ALL 35-10-80 Page 16002 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL 1. INSPECTION for CORRECT BREATHING TUBE ATTACHMENT…(Continued) B. PLANNING INFORMATION, (Continued) (3) Description This ASB identifies the AVOX Systems P/N 10100 Series Mask Assemblies shown in Table 16001 that are affected and gives accomplishment instructions. You are authorized to make copies of this ASB and give them to other persons. If you copy this ASB, you must copy all of the ASB. The only page you can copy alone is the Inspection Band Order Form in the Appendix. (4) Recommended Compliance You must do an inspection of all mask assemblies, whether in service or in storage, with P/N’s shown in Table 16001 and arrange for the installation of a bushing in the mask assemblies, identified by the inspection as requiring a bushing, within 180 days of the publication of this ASB. (5) Approval The technical aspects of this Alert Service Bulletin have been reviewed and accepted by the Federal Aviation Administration (FAA). WARNING: FAILURE TO FOLLOW THE PROCEDURES IN THIS MANUAL, INCLUDING BUT NOT LIMITED TO FAILURE TO READ AND HEED THE WARNINGS IN THIS MANUAL, OR ATTEMPTING TO PERFORM ANY OF THE PROCEDURES IN THIS MANUAL UNLESS TRAINED IN THE PROPER USE AND MAINTENANCE OF AVIATION OXYGEN EQUIPMENT, MAY RESULT IN AN EXPLOSION, ILLNESS, SERIOUS PERSONAL INJURY, OR DEATH. (6) Read and understand all the information in this manual before performing any procedures on the Mask Assembly. Perform all procedures in the sequence of operations given. Do not attempt to perform any of the procedures in this manual unless you are trained and qualified in the proper use and maintenance of aviation oxygen equipment. Maintenance personnel must know how to avoid the hazards of maintaining aviation oxygen equipment and must comply with all applicable government regulations. (7) Manpower (a) To inspect each mask assembly requiring inspection, one service technician is required. It will take approximately 0.1 work hours to inspect each mask assembly. (b) If the inspection indicates that a wire tie is used on the breathing tube/facepiece connection, then an inspection band will be installed. If the inspection indicates that a clamp is used on the breathing tube/facepiece connection, a bushing must be installed. Arrange for bushing installation as soon as possible. (8) Weight and Balance One inspection band weighs 0.05 ounce (1.38 g). The effect on weight and balance can be ignored. (9) References AVOX Systems CMM 35-10-80 for P/N 10100 Series Mask Assembly. (10)Interchangeability of Parts After this ASB is completed, the P/N 10100 Series Mask Assemblies shown in Table 16001 are fully interchangeable with other P/N 10100 Series Mask Assemblies that have the exact same P/N. EFFECTIVITY: ALL 35-10-80 Page 16003 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL 1. INSPECTION for CORRECT BREATHING TUBE ATTACHMENT…(Continued) C. MATERIAL INFORMATION (1) Inspection bands are supplied free of charge by AVOX Systems. Estimate the quantity of 10100 Series Mask Assemblies to be inspected and obtain inspection bands before starting the inspections. See paragraph 1.E.(1). (2) Refer to Table 16002. One inspection band P/N 50932-02 is required for each inspected mask that does not require a bushing. (3) Bushings for installation in mask assemblies found to use a clamp to attach the breathing tube to the facepiece, will be supplied free of charge by AVOX Systems. See Paragraph 1.D.(2). Table 16002 Inspection Band Information Nomenclature Part Number Inspection Band 50932-02 Manufacturer AVOX Systems (V53655) ASB Status Indicators Figure 16002 D. ACCOMPLISHMENT INSTRUCTIONS This ASB applies to the P/N 10100 Series Mask Assemblies shown in Table 16001. Do a check of your purchasing records, spares inventory, and aircraft maintenance records to find if you have these Mask Assemblies. Estimate the quantity of 10100 Series Mask Assemblies to be inspected and obtain inspection bands before starting the inspections. See paragraph 1.E.(1). Follow the Aircraft Maintenance Manual (AMM) to get access to Mask Assemblies installed in aircraft. EFFECTIVITY: ALL 35-10-80 Page 16004 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL 1. INSPECTION for CORRECT BREATHING TUBE ATTACHMENT…(Continued) D. ACCOMPLISHMENT INSTRUCTIONS (Continued) (1) Visual Inspection (a) To tell if this ASB applies to your mask, look carefully at the top of the facepiece (see Figure 16001) under a suitable light and read the Part Number that is stamped into the rubber. Compare this P/N to the P/N’s in Table 16001 to determine if your mask assembly is covered by this ASB. NOTE: If you cannot see the Part Number on the facepiece, refer to CMM 35-10-80 to determine the Part Number of the mask assembly you have. (b) Compare your mask assembly to the mask assembly in Figure 16002. 1 If the P/N 10100 Series Mask Assembly has an inspection band as shown in Figure 16002B, then stop. An inspection band on a mask assembly is an indication that the mask assembly complies with this ASB. 2 The presence of a bushing is confirmed by approximately 3/16 inch (5 mm) of the olive drab bushing visible between the black rubber band and the breathing tube at the facepiece/breathing tube connection as shown in Figure 16002A. If the P/N 10100 Series Mask Assembly has a bushing as shown in Figure 16002A, then stop. A bushing on a mask is an indication that this ASB does not apply to that mask assembly. 3 If there is no inspection band or bushing as shown in Figure 16002, then you must do an inspection of the P/N 10100 Series Mask Assembly. A mask assembly with a P/N listed in Table 16001 and a clamp (P/N 10011126) that attaches the breathing tube must have a bushing installed. A mask assembly with a P/N listed in Table 16001 and a breathing tube attached with a wire tie requires an inspection band, but does not require a bushing. a Remove the warning tag (P/N 10005787) if so equipped. b Roll the rubber band off of the connection toward the facepiece. c Remove the black vinyl tape (commercially available). d Pull only sufficient olive drab tape (P/N 50003-00) up from the facepiece to see if the breathing tube is attached with a clamp or a wire tie (see Figure 16003). NOTE: The clamp is approximately 0.25 inch (6.4 mm) wide and silver in color. The wire tie is approximately 0.06 inch (1.5 mm) in diameter. e Look at Figure 16003 to see if the breathing tube is attached with a clamp or a wire tie. If the breathing tube is attached with a clamp, go to 1.D.(2). Installation of Bushing. If the breathing tube is attached with a wire tie, continue with step 1.D.(1)(b)3f. f If the breathing tube is attached with a wire tie, do the following steps: (i) Put the olive drab tape back in place over the wire tie. (ii) Cut a piece of the black vinyl tape (commercially available) that is 0.75 in (19 mm) wide and 7 in (178 mm) long and apply it over the olive drab tape. (iii) Roll the rubber band (P/N 10109-00) back over the tape. (iv) Install the inspection band (P/N 50932-02) over the rubber band as shown in Figure 16002B. NOTE: Make sure that the microphone cable, if so equipped, is properly aligned under the rubber band and inspection band. g EFFECTIVITY: ALL Reinstall the Warning tag (P/N 10005787) if removed in step 1.D.(1)(b)3a. See Figure 16002. 35-10-80 Page 16005 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL Clamp versus Wire Tie Figure 16003 1. INSPECTION for CORRECT BREATHING TUBE ATTACHMENT…(Continued) D. ACCOMPLISHMENT INSTRUCTIONS (Continued) WARNING: FAILURE TO INSTALL THE BUSHING WHEN REQUIRED MAY RESULT IN SEPARATION OF THE BREATHING TUBE FROM THE MASK ASSEMBLY DURING USE. (2) Installation of Bushing For a P/N 10100 Series Mask Assembly shown in Table 16001 that has the breathing tube attached to the mask assembly with a clamp (P/N 10011126) you can do either (a) or (b) as follows: (a) Contact AVOX Systems as shown in the Appendix and request the materials and Installation Instructions to complete this ASB in your own facility. The materials and Installation Instructions will be provided by AVOX Systems free of charge. (b) Contact AVOX Systems for a Return Material Authorization (RMA) to send the mask assembly prepaid to an IN-Services Authorized Repair Facility for installation of the bushing free of charge. See paragraph 1.E.(3). NOTE: A list of IN-Services Authorized Repair Facilities is available on the AVOX Systems website at www.avoxsys.com or contact AVOX Systems per paragraph 1.E.(5) below for a copy of the list. (3) Make a Record If required, make an entry in your aircraft maintenance records that this service bulletin has been completed. EFFECTIVITY: ALL 35-10-80 Page 16006 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL 1. INSPECTION for CORRECT BREATHING TUBE ATTACHMENT…(Continued) E. APPENDIX - How to Contact AVOX Systems (1) To obtain inspection bands free of charge, complete the Inspection Band Order Form on the next page. You can mail or fax the completed order form or e-mail this information directly to the AVOX Systems Technical Support Department shown in paragraph (5) below. (2) To obtain bushings and bushing Installation Instructions free of charge for mask assemblies that have been inspected and were determined to require bushings, contact the AVOX Systems Technical Support Department as shown in paragraph (5) below. (3) To obtain a Return Material Authorization (RMA) number to ship a mask to AVOX Systems or an INServices Authorized Service Facility for installation of a bushing free of charge, contact the AVOX Systems Technical Support Department in paragraph (5). (4) To buy a mask assembly or a replacement part, contact any IN-Services Authorized Distributor. Refer to the AVOX Systems web site (www.avoxsys.com) for a list of distributors or contact AVOX Systems per paragraph (5) below for a copy of the list. (5) To get technical aid, contact the AVOX Systems Technical Support Department. - Mail to: AVOX Systems Inc. Attention: Technical Support 225 Erie Street Lancaster, NY 14086-9502 USA - Telephone: 1-716-686-1798 - Fax: 1-716-681-1089 - E-mail: [email protected] (6) To get a P/N 10100 Series Mask Assembly repaired or overhauled, contact IN-Services per paragraph (5) above. (7) To get a copy of an AVOX Systems CMM, contact IN-Services. Give the aircraft model when you send an order for a CMM copy. To get copies of the AVOX Systems Publications Index, and recently published SB’s & SIL’s on-line refer to the AVOX Systems website: www.avoxsys.com. IN-Services Europe (HQ) Yann Lainé 7, Avenue du Parana B. P. 303 91958 Courtaboeuf Cedex France - EFFECTIVITY: ALL Telephone: Fax: E-mail: Website: +33-1-64-86-69-64 +33-1-64-86-69-84 [email protected] www.in-services.com Publications Index: log onto www.avoxsys.com; click on the Products tab on the left side, then Technical Data, then click on the Technical Publications Master Index title to download and print the Master Index. 35-10-80 Page 16007 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL 1. INSPECTION for CORRECT BREATHING TUBE ATTACHMENT…(Continued) E. APPENDIX - How to Contact AVOX Systems (8) Warranty Coverage The inspection bands are supplied free of charge. NO OTHER WARRANTY, EXPRESSED OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR AN INTENDED PURPOSE SHALL APPLY TO THIS ACTION. NOTE: Do not return Mask Assemblies to AVOX Systems or to an IN-Services Authorized Repair Facility unless you have received a written return authorization (RMA). Any mask assemblies sent without a return authorization will be returned to the sender in the condition received. The sender assumes the full responsibility for any unauthorized returns. INSPECTION BAND ORDER FORM (Make copies or use this page) Your Company Name: Full Shipping Address: (No P.O. Boxes) Country: Telephone Number: Fax Number: E-mail Address: Aircraft Type/Model: 10100 Series Mask P/N and Quantity: 10100 Series Mask P/N and Quantity: 10100 Series Mask P/N and Quantity: 10100 Series Mask P/N and Quantity: Total Masks to be Inspected: Quantity of P/N 50932-02 Inspection Bands Ordered: EFFECTIVITY: ALL 35-10-80 Page 16008 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL TASK 35-10-80-840-802-A01 2. INSTALLATION of the BUSHING on CERTAIN P/N 101000 SERIES MASK ASSEMBLIES per ASB 10100-35-A01 A. PURPOSE This service instruction gives the procedure for the installation of a bushing in the breathing tube/facepiece connection on the 10100 Mask Assemblies that require the addition of a bushing per ASB 10100-35-A01. A typical 10100 Series mask assembly is shown in Figure 16004. WARNING: FAILURE TO FOLLOW THE PROCEDURES IN THIS MANUAL, INCLUDING BUT NOT LIMITED TO FAILURE TO READ AND HEED THE WARNINGS IN THIS MANUAL, OR ATTEMPTING TO PERFORM ANY OF THE PROCEDURES IN THIS MANUAL UNLESS TRAINED IN THE PROPER USE AND MAINTENANCE OF AVIATION OXYGEN EQUIPMENT, MAY RESULT IN AN EXPLOSION, ILLNESS, SERIOUS PERSONAL INJURY, OR DEATH. (1) Read and understand all the information in this manual before performing any procedures on the Mask Assembly. Perform all procedures in the sequence of operations given. Do not attempt to perform any of the procedures in this manual unless you are trained and qualified in the proper use and maintenance of aviation oxygen equipment. Maintenance personnel must know how to avoid the hazards of maintaining aviation oxygen equipment and must comply with all applicable government regulations. WARNING: CONTAMINATION OF OXYGEN EQUIPMENT BY FAILING TO HANDLE OXYGEN EQUIPMENT IN AN AREA CLEAN OF OIL, GREASE, FLAMMABLE SOLVENTS, OR OTHER COMBUSTIBLE MATERIALS INCLUDING DUST, LINT, AND FINE METAL PARTICLES; CONTAMINATION FROM FAILING TO USE CLEAN HANDS, GLOVES, TOOLS; OR CONTAMINATION BY ANY OTHER MEANS, WHEN HANDLING OXYGEN EQUIPMENT, MAY RESULT IN FIRE OR EXPLOSION THAT MAY CAUSE SERIOUS PERSONAL INJURY OR DEATH. (2) If oxygen equipment becomes contaminated with oil, grease, flammable solvents, or other combustible materials, fire and explosion may occur. Also, many substances and materials that do not normally burn in air, including dust, lint, and fine metal particles can ignite in the presence of oxygen. Handle oxygen equipment only in a clean area and with clean hands, gloves, and tools. WARNING: FAILURE TO USE ONLY OXYGEN COMPATIBLE PRODUCTS, EQUIPMENT, AND MATERIALS WHEN CARRYING OUT THE PROCEDURES IN THIS MANUAL, CAN BRING ABOUT A VIOLENT REACTION RESULTING IN FIRE OR EXPLOSION THAT MAY CAUSE SERIOUS PERSONAL INJURY OR DEATH. (3) Many commonly used materials may react violently in the presence of high pressure oxygen. Only equipment and materials known to be compatible with oxygen should be used. Do not substitute other equipment or materials such as elastomeric o-rings, gaskets, seals, and metal components, even if they look the same. WARNING: FAILURE TO REFER TO AND FOLLOW APPLICABLE MANUFACTURER'S OR SUPPLIER'S MATERIAL SAFETY DATA SHEET (MSDS) BEFORE USING PRODUCTS SPECIFIED IN THIS MANUAL, MAY RESULT IN SERIOUS PERSONAL INJURY, ILLNESS, OR DEATH. EFFECTIVITY: ALL 35-10-80 Page 16009 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL 2. INSTALLATION of the BUSHING…(Continued) A. PURPOSE (Continued) (4) Some substances, such as cleaning, repair, and assembly materials used in this manual may be hazardous under certain conditions. Material Safety Data Sheets provide information on chemical makeup, properties, and precautions for handling potentially hazardous substances which may affect health risks, storage, disposal, and other workplace safety factors. WARNING: FAILURE TO USE EYE PROTECTION AT ALL TIMES DURING SERVICE OR OVERHAULPROCEDURES DESCRIBED IN THIS MANUAL MAY CAUSE INJURY TO THE EYES. (5) Use eye protection at all times during all service or overhaul procedures. Typical 10100 Series Mask Figure 16004 EFFECTIVITY: ALL 35-10-80 Page 16010 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL 2. INSTALLATION of the BUSHING…(Continued) CAUTION: ONLY INSTALL A BUSHING IF THE MASK YOU HAVE REQUIRES A BUSHING PER ASB 10100-35-A01. UNNECESSARY DISASSEMBLY OF A MASK CAN RESULT IN DAMAGE TO THE MASK. B. Preparations (1) If your 10100 Mask Assembly has been inspected per ASB 10100-35-A01 and determined to need a bushing, then follow these instructions. (2) Manpower One service technician is required. Installation of the bushing will take 0.2 work hours. (3) Weight and Balance One bushing weighs 0.15 ounce (4.15 g). The effect on weight and balance can be ignored. (4) References AVOX Systems ASB 10100-35-A01 for P/N 10100 Series. AVOX Systems CMM 35-10-80 for P/N 10100 Series mask assembly. (5) Interchangeability of Parts After this Service Instruction is completed, the 10100 Series Mask Assembly will be fully interchangeable with other 10100 Series Mask assemblies that have the same P/N. (6) Material Information Bushings (see Table 16003) are supplied free of charge by AVOX Systems for the purpose of modifying mask assemblies manufactured after January 2000 using the clamp, but without the bushing in place. Table 16003 Bushing Information Nomenclature Bushing Part Number 50932-01 Manufacturer AVOX Systems (V53655) C. Installation Procedure (1) Disassembly The parts used in the breathing tube/facepiece connection are shown in Figure 16005. (a) Remove the warning tag (P/N 10005787) if so equipped (reference Figure 16008(j) and 16008(k)). (b Roll the black rubber band toward the facepiece to expose the breathing tube/facepiece connection (reference Figure 16008(c)). (c) Move the microphone cable out of the way if so equipped (reference Figure 16004). (d) Remove the black vinyl tape (commercially available) (reference Figure 16005). (f) Carefully remove the olive drab tape (P/N 50003-00) to expose the clamp (P/N 10011126)(reference Figure 16005). Save the olive drab tape for re-use later. EFFECTIVITY: ALL 35-10-80 Page 16011 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL 2. INSTALLATION of the BUSHING…(Continued) C. Installation Procedure (1) Disassembly (g) Use needle-nosed pliers (commercially available) to carefully unlock the clamp (P/N 10011126)(see Figure 16006). You will reuse the clamp to re-attach the breathing tube to the facepiece. NOTE: The Oetiker clamp can be removed/installed using a special tool (available from Oetiker) or with Vise Grip® pliers or with needle-nosed pliers (see Figure 16006). Suitably sized needle-nosed pliers are approximately 8 inches (200 mm) long with serrated jaws that are approximately 0.15 inch (4 mm) wide. Needle-nosed pliers are commercially available. (h) Place the jaws of the pliers on the tensioning hook and the tensioning tunnel as shown in Figure 16006 and squeeze until the clamp releases. Figure 16007 shows the clamp in both the unlocked and locked positions. NOTE: You may need to use a flat-bladed screwdriver (commercially available) to lift the end of the clampband off the hooks after squeezing the tensioning hook into the tensioning tunnel. Bushing Installation Parts Figure 16005 EFFECTIVITY: ALL 35-10-80 Page 16012 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL 2. INSTALLATION of the BUSHING…(Continued) C. Installation Procedure (continued) (1) Disassembly (continued) (j) Slide the clamp down the breathing tube away from the connection. (k) Hold the breathing tube firmly as close to the facepiece connection as possible and slowly and carefully pull the breathing tube out of the facepiece (reference figure 16005). NOTE: The metal sleeve (see Figure 16005) located inside the end of the breathing tube can come out. If it comes out, you must re-install it in the end of the breathing tube. See paragraph 1C(2)(a). (2) Assembly (a) Make sure that the metal sleeve is in the breathing tube and flush with the end. (see Figure 16008(a)). (b) Install the bushing onto the breathing tube so that the end of the bushing is aligned with the end of the breathing tube (see Figure 16008(b)). (c) Insert the breathing tube subassembly into the facepiece inlet fitting (see Figure 16008(c)). NOTE: Be careful to not allow the bushing to roll over on itself when you insert it into the facepiece inlet fitting. NOTE: Make sure that 3/16 inch (5 mm) of the bushing shows after the breathing tube is inserted into the mask. This 3/16 inch (5 mm) strip of exposed bushing is an indication that the Alert Service Bulletin has been completed. Use of Needle-Nosed Pliers Figure 16006 EFFECTIVITY: ALL 35-10-80 Page 16013 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL Clamp (P/N 10011126): Unlocked and Locked Positions Figure 16007 2. INSTALLATION of the BUSHING…(Continued) C. Installation Procedure (continued) (2) Assembly (continued) (d) Slide the unlocked clamp up the breathing tube into position 3/16 inch (5 mm) from the end of the facepiece inlet fitting (see Figure 16008(d) and (e)). (e) Use the needle-nosed pliers (or other suitable tool) to lock the clamp. Place the jaws of the needle-nosed pliers on the tensioning tunnel and the tensioning hook, then squeeze until both hooks engage the slot and the window as shown in Figure 16006 and Figure 16007(b). NOTE: A flat-bladed screw driver may be needed to hold the clamp band down over the hooks when releasing the pliers after the hooks engage the slot and the window. (f) Before you do step 1C(2)(g), you must perform a test on the connection as specified in Section D. (g) Reuse the olive drab fabric tape to cover the clamp as shown in Figure 16008(f). (h) Cut a piece of the 0.75 inch (19 mm) wide black vinyl tape (commercially available) 7 inches (178 mm) long and apply it over the olive drab tape as shown in Figure 16008(g). EFFECTIVITY: ALL 35-10-80 Page 16014 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL 2. INSTALLATION of the BUSHING…(Continued) C. Installation Procedure (continued) (2) Assembly (continued) (j) Unroll the black rubber band back over the connection and the microphone cable (if so equipped) as shown in Figure 16008(h). Make sure the projecting green bushing can be easily seen. Refer to Figure 16008(j). (k) Reinstall the warning tag if so equipped as shown in Figure 16008(j and k). (l) The completed connection is shown in Figure 16008(k). (m) Make a Record If required, make an entry in your aircraft maintenance records that the Alert Service Bulletin has been completed. EFFECTIVITY: ALL 35-10-80 Page 16015 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL Bushing Assembly Steps Figure 16008 (Sheet 1 of 3) EFFECTIVITY: ALL 35-10-80 Page 16016 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL Bushing Assembly Steps Figure 16008 (Sheet 2 of 3) EFFECTIVITY: ALL 35-10-80 Page 16017 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL Bushing Installation Steps Figure 16008 (Sheet 3 of 3) EFFECTIVITY: ALL 35-10-80 Page 16018 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL CAUTION: FOLLOW THE INSTRUCTIONS BELOW PRECISELY. DO NOT SQUEEZE OR PULL THE BREATHING TUBE AS DAMAGE TO THE MASK CAN RESULT. 2. INSTALLATION of the BUSHING…(Continued) D. TESTING Before you apply the olive drab and vinyl tape to the clamp, do this test. Hold the facepiece in one hand and grasp the breathing tube with the other hand. Wiggle the breathing tube up and down (see Figure 16009) to test the integrity of the connection. The facepiece inlet fitting should move with the breathing tube. There must not be any relative motion between the facepiece inlet fitting and the breathing tube. Connection Test Method Figure 16009 E. Technical Support Contact Information See 1.E. Appendix above EFFECTIVITY: ALL 35-10-80 Page 16019 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL TASK 35-10-80-840-803-A01 3. INSPECTION FOR CORRECT BREATHING TUBE ATTACHMENT; INSTALLATION OF ASB COMPLIANCE LABEL FOR P/N 10100B1B14 MASK ASSEMBLY NOT REQUIRING MODIFICATION; INFORMATION ON OBTAINING SERVICE INSTRUCTIONS FOR MASK ASSEMBLIES REQUIRING MODIFICATION PER ASB 10100B1B14-35-A01. (USE THIS ASB ONLY FOR P/N 10100B1B14 MASK ASSEMBLIES. USE ASB 10100-35-A01 FOR ALL OTHER P/N 10100 SERIES MASK ASSEMBLIES.) A. SUMMARY On some AVOX Systems P/N 10100 Series Mask Assemblies the breathing tube has separated from the facepiece because a part was left off the specification when the connection was redesigned in early 2000. Mask Assembly P/N 10100B1B14 (shown in Figure 16010) shows the mask assembly that can have this condition. As a correction for breathing tubes that are not correctly attached, a rubber bushing must be installed between the tube and the facepiece connection. Mask assemblies modified with the bushing will incorporate a P/N change. All AVOX Systems P/N 10100B1B14 Mask Assemblies must be inspected. A P/N 10100B1B14 Mask Assembly is shown in Figure 16010. NOTE: Do not use this ASB for other P/N 10100 Series Mask Assemblies. Use ASB 10100-35-A01 for the other P/N 10100 Series Mask Assemblies. B. PLANNING INFORMATION (1) Effectivity (a) Aircraft This ASB applies to models of Canadair aircraft that have AVOX Systems P/N 10100B1B14 Mask Assemblies installed. NOTE: The P/N 10100B1B14 Mask Assembly may be installed in other aircraft. (b) AVOX Systems P/N 10100B1B14 Mask Assemblies This ASB applies only to AVOX Systems P/N 10100B1B14 Mask Assemblies. Do not use this ASB for any other P/N 10100 Series Mask Assemblies. Use ASB 10100-35-A01 for all other P/N 10100 Mask Assemblies. To obtain a copy of ASB 10100-35-A01, contact the AVOX Systems Technical Publications Department. See paragraph 3.E.5. (2) Reason As a correction for breathing tubes that could separate this ASB requires the inspection of all AVOX Systems P/N 10100B1B14 Mask Assemblies and the addition of a compliance label to any mask assemblies found to require no further action. This ASB also provides information on obtaining service instructions for those mask assemblies that are found to require further corrective action. (3) Description This ASB identifies the AVOX Systems P/N 10100B1B14 Mask Assembly that is affected and gives accomplishment instructions. You are authorized to make copies of this ASB and give them to other persons. If you copy this ASB, you must copy all of the ASB. The only page you can copy alone is the Label Order Form in E. Appendix. EFFECTIVITY: ALL 35-10-80 Page 16020 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL 10100B1B14 Mask Assembly Figure 16010 3. INSPECTION FOR CORRECT BREATHING TUBE ATTACHMENT;…(Continued) B. PLANNING INFORMATION (Continued) (4) Recommended Compliance You must do an inspection of all AVOX Systems P/N 10100B1B14 Mask Assemblies whether in service or in storage and arrange for the installation of a bushing in the mask assemblies, identified by the inspection as requiring a bushing, within 180 days of the publication of this ASB. (5) Approval The technical aspects of this Alert Service Bulletin have been reviewed and accepted by the Federal Aviation Administration (FAA). EFFECTIVITY: ALL 35-10-80 Page 16021 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL 3. INSPECTION FOR CORRECT BREATHING TUBE ATTACHMENT;…(Continued) WARNING: FAILURE TO FOLLOW THE PROCEDURES IN THIS MANUAL, INCLUDING BUT NOT LIMITED TO FAILURE TO READ AND HEED THE WARNINGS IN THIS MANUAL, OR ATTEMPTING TO PERFORM ANY OF THE PROCEDURES IN THIS MANUAL UNLESS TRAINED IN THE PROPER USE AND MAINTENANCE OF AVIATION OXYGEN EQUIPMENT, MAY RESULT IN AN EXPLOSION, ILLNESS, SERIOUS PERSONAL INJURY, OR DEATH. B. PLANNING INFORMATION (Continued) (6) Read and understand all the information in this manual before performing any procedures on the Mask Assembly. Perform all procedures in the sequence of operations given. Do not attempt to perform any of the procedures in this manual unless you are trained and qualified in the proper use and maintenance of aviation oxygen equipment. Maintenance personnel must know how to avoid the hazards of maintaining aviation oxygen equipment and must comply with all applicable government regulations. (7) Manpower (a) To inspect each mask assembly requiring inspection, one service technician is required. It will take approximately 0.1 work hours to inspect each mask assembly. (b) If the inspection indicates that a wire tie is used on the breathing tube/facepiece connection, then an ASB compliance label (P/N 10013517) will be installed. If the inspection indicates that a clamp is used on the breathing tube/facepiece connection, a bushing must be installed. Arrange for the bushing installation as soon as possible. (8) Weight and Balance The weight of an ASB compliance label (P/N 10013517) is negligible. The effect on weight and balance can be ignored. (9) References AVOX Systems CMM 35-10-80 for P/N 10100 Series Mask Assembly. C. MATERIAL INFORMATION (1) ASB compliance labels (P/N 10013517) are supplied free of charge by AVOX Systems. Estimate the quantity of 10100B1B14 Mask Assemblies to be inspected and obtain compliance labels before starting the inspections. See paragraph 3.E.(1). (2) Refer to Table 16004. One ASB compliance label P/N 10013517 is required for each inspected P/N 10100B1B14 mask that does not require a bushing. (3) Bushings and ASB compliance labels for installation in mask assemblies found to use a clamp to attach the breathing tube to the facepiece, will be supplied free of charge by AVOX Systems. See Paragraph 3.D.(2). Table 16004 ASB Compliance Label Information Nomenclature Part Number Manufacturer ASB Compliance Label 10013517 AVOX Systems (V53655) EFFECTIVITY: ALL 35-10-80 Page 16022 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL Indicators of Compliance with ASB Figure 16011 3. INSPECTION FOR CORRECT BREATHING TUBE ATTACHMENT;…(Continued) D. ACCOMPLISHMENT INSTRUCTIONS This ASB applies to the P/N 10100B1B14 Mask Assembly. Do a check of your purchasing records, spares inventory, and aircraft maintenance records to find if you have these Mask Assemblies. Estimate the quantity of P/N 10100B1B14 Mask Assemblies to be inspected and obtain compliance labels before starting the inspections. See paragraph 3.E.(1). Follow the Aircraft Maintenance Manual (AMM) to get access to Mask Assemblies installed in aircraft. (1) Visual Inspection (a) To tell if this ASB applies to your mask, look carefully at the top of the facepiece (see Figure 16010) under a suitable light and read the Part Number that is stamped into the rubber. If the P/N is 10100B1B14, your mask assembly is covered by this ASB. If any other P/N is stamped into the rubber, stop. This ASB does not apply. (b) If Part Number 10100B1B14 is stamped into the rubber, or if no P/N is visible on the rubber, look for an ASB compliance label adhered to the lens as shown in Figure 16011. If either ASB compliance label is present, stop, your mask complies with this ASB. (c) If there is no part number stamped into the rubber, and there is also no ASB compliance label on the mask assembly lens as shown in Figure 16011, refer to the IPL of this CMM to determine the Part Number of the mask assembly you have. If determined to be 10100B1B14, your mask assembly is covered by this ASB. EFFECTIVITY: ALL 35-10-80 Page 16023 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL 3. INSPECTION FOR CORRECT BREATHING TUBE ATTACHMENT;…(Continued) D. ACCOMPLISHMENT INSTRUCTIONS (Continued) (1) Visual Inspection (Continued) (d) If your mask assembly has been determined to be covered by this alert service bulletin and require further inspection then perform the following steps. 1 Remove the warning tag (P/N 10005787) if so equipped. 2 Roll the rubber band off of the connection toward the facepiece. 3 Remove the black vinyl tape (commercially available). 4 Pull only sufficient olive drab tape (P/N 50003-00) up from the facepiece to see if the breathing tube is attached with a clamp or a wire tie (see Figure 3). NOTE: The clamp is approximately 0.25 inch (6.4 mm) wide and silver in color. The wire tie is approximately 0.06 inch (1.5 mm) in diameter. 5 Look at Figure 16012 to see if the breathing tube is attached with a clamp or a wire tie. If the breathing tube is attached with a clamp, go to paragraph 3.D.(2) Installation of Bushing. If the breathing tube is attached with a wire tie, continue to next step. 6 If the breathing tube is attached with a wire tie, do the following steps: a Put the olive drab tape back in place over the wire tie. b Cut a piece of the black vinyl tape (commercially available) that is 0.75 in (19 mm) wide and 7 in (178 mm) long and apply it over the olive drab tape. c Roll the rubber band (P/N 10109-00) back over the tape. NOTE: Make sure that the microphone cable is properly aligned under the rubber band. 7 8 Reinstall the Warning tag (P/N 10005787) if removed in step 3.D.(1)(d)1. Clean the inside of the lens with soap and water, rinse, and dry thoroughly before you install the label. Note: The ASB compliance label is read from the outside of the mask by reading through the mask lens. Install the ASB compliance label (P/N 10013517) at the top/center inside surface of the lens as shown in Figure 16011. 9 WARNING: FAILURE TO INSTALL THE BUSHING WHEN REQUIRED MAY RESULT IN SEPARATION OF THE BREATHING TUBE FROM THE MASK ASSEMBLY DURING USE. (2) Installation of the Bushing For a P/N 10100B1B14 Mask Assembly that has the breathing tube attached to the facepiece assembly with a clamp (P/N 10011126) you can do either (1) or (2) as follows: (a) Contact AVOX Systems as shown in the Appendix and request the materials and Installation Instructions to complete this ASB in your own facility. The materials and Installation Instructions will be provided by AVOX Systems free of charge. (b) Contact AVOX for a Return Material Authorization (RMA) to send the mask assembly prepaid to an AVOX Authorized Repair Facility for installation of the bushing free of charge. See paragraph 3.E.(3). NOTE: A list of AVOX Authorized Repair Facilities is available on the AVOX Systems website at www.avoxsys.com or contact AVOX Systems per paragraph 3.E.(5). below for a copy of the list. (3) Make a Record If required, make an entry in your aircraft maintenance records that this service bulletin has been completed. EFFECTIVITY: ALL 35-10-80 Page 16024 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL Clamp versus Wire Tie Figure 16012 EFFECTIVITY: ALL 35-10-80 Page 16025 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL 3. INSPECTION FOR CORRECT BREATHING TUBE ATTACHMENT;…(Continued) E. APPENDIX - How to Contact AVOX Systems (1) To obtain labels for mask assemblies inspection (P/N10013517) free of charge, complete the Label Order Form on the next page. You can mail or fax the completed order form or e-mail this information directly to the AVOX Technical Support Department shown in paragraph (5) below. (2) To obtain bushings, bushing installation labels, and bushing Installation Instructions free of charge for mask assemblies that have been inspected and were determined to require bushings, contact the AVOX Technical Support Department as shown in paragraph (5) below. (3) To obtain a Return Material Authorization (RMA) number to ship a mask to AVOX Systems or an AVOX Authorized Service Facility for installation of a bushing free of charge, contact the AVOX Technical Support Department in paragraph (5) below. (4) To buy a mask assembly or a replacement part, contact any AVOX Systems Aviation Authorized Distributor. Refer to the AVOX Systems web site (www.avoxsys.com) for a list of distributors or contact AVOX Systems per paragraph (5) below for a copy of the list. (5) To get technical aid, contact the AVOX Systems Technical Support Department. - Mail to: AVOX Systems Inc. Attention: Technical Support 225 Erie Street Lancaster, NY 14086-9502 USA - Telephone: 1-716-686-1798 - Fax: 1-716-681-1089 - E-mail: [email protected] (6) To get a P/N 10100B1B14 Mask Assembly repaired or overhauled, contact AVOX per paragraph (5) above. (7) To get a copy of an AVOX Systems CMM, contact IN-Services. Give the aircraft model when you send an order for a CMM copy. To get copies of the AVOX Systems Publications Index, and recently published SB’s & SIL’s on-line refer to the AVOX Systems website: www.avoxsys.com. IN-Services Europe (HQ) Yann Lainé 7, Avenue du Parana B. P. 303 91958 Courtaboeuf Cedex France - Telephone: Fax: E-mail: Website: +33-1-64-86-69-64 +33-1-64-86-69-84 [email protected] www.in-services.com Publications Index: log onto www.avoxsys.com; click on the Products tab on the left side, then Technical Data, then click on the Technical Publications Master Index title to download and print the Master Index. (8) Warranty Coverage NO OTHER WARRANTY, EXPRESSED OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR AN INTENDED PURPOSE SHALL APPLY TO THIS ACTION. NOTE: Do not return Mask Assemblies to AVOX Systems or to an AVOX Authorized Repair Facility unless you have received a written return authorization (RMA). Any mask assemblies sent without a return authorization will be returned to the sender in the condition received. The sender assumes the full responsibility for any unauthorized returns. EFFECTIVITY: ALL 35-10-80 Page 16026 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL LABEL ORDER FORM (Make copies or use this page) Your Company Name: Full Shipping Address: (No P.O. Boxes) Country: Telephone Number: Fax Number: E-mail Address: Aircraft Type/Model: 10100B1B14 Mask Quantity: 10100B1B14 Mask Quantity: 10100B1B14 Mask Quantity: 10100B1B14 Mask Quantity: Total Masks to be Inspected: Quantity of P/N 10013517 Compliance Labels Ordered: EFFECTIVITY: ALL 35-10-80 Page 16027 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL TASK 35-10-80-840-804-A01 4. INSTALLATION OF BUSHING AND PART NUMBER RE-IDENTIFICATION ON P/N 10100B1B14 MASK ASSEMBLIES PER ASB 10100B1B14-35-A01 A. PURPOSE This service instruction gives procedures and instructions on how to modify Mask Assembly 10100B1B14 found to require modification after inspection in accordance with ASB 10100B1B14-35-A01. This modification consists of the addition of a bushing and re-identification of the mask assembly with a new part number. A typical 10100B1B14 mask assembly is shown in Figure 16013. WARNING: FAILURE TO FOLLOW THE PROCEDURES IN THIS MANUAL, INCLUDING BUT NOT LIMITED TO FAILURE TO READ AND HEED THE WARNINGS IN THIS MANUAL, OR ATTEMPTING TO PERFORM ANY OF THE PROCEDURES IN THIS MANUAL UNLESS TRAINED IN THE PROPER USE AND MAINTENANCE OF AVIATION OXYGEN EQUIPMENT, MAY RESULT IN AN EXPLOSION, ILLNESS, SERIOUS PERSONAL INJURY, OR DEATH. (1) Read and understand all the information in this manual before performing any procedures on the Mask Assembly. Perform all procedures in the sequence of operations given. Do not attempt to perform any of the procedures in this manual unless you are trained and qualified in the proper use and maintenance of aviation oxygen equipment. Maintenance personnel must know how to avoid the hazards of maintaining aviation oxygen equipment and must comply with all applicable government regulations. WARNING: CONTAMINATION OF OXYGEN EQUIPMENT BY FAILING TO HANDLE OXYGEN EQUIPMENT IN AN AREA CLEAN OF OIL, GREASE, FLAMMABLE SOLVENTS, OR OTHER COMBUSTIBLE MATERIALS INCLUDING DUST, LINT, AND FINE METAL PARTICLES; CONTAMINATION FROM FAILING TO USE CLEAN HANDS, GLOVES, TOOLS; OR CONTAMINATION BY ANY OTHER MEANS, WHEN HANDLING OXYGEN EQUIPMENT, MAY RESULT IN FIRE OR EXPLOSION THAT MAY CAUSE SERIOUS PERSONAL INJURY OR DEATH. (2) If oxygen equipment becomes contaminated with oil, grease, flammable solvents, or other combustible materials, fire and explosion may occur. Also, many substances and materials that do not normally burn in air, including dust, lint, and fine metal particles can ignite in the presence of oxygen. Handle oxygen equipment only in a clean area and with clean hands, gloves, and tools. WARNING: FAILURE TO USE ONLY OXYGEN COMPATIBLE PRODUCTS, EQUIPMENT, AND MATERIALS WHEN CARRYING OUT THE PROCEDURES IN THIS MANUAL, CAN BRING ABOUT A VIOLENT REACTION RESULTING IN FIRE OR EXPLOSION THAT MAY CAUSE SERIOUS PERSONAL INJURY OR DEATH. (3) Many commonly used materials may react violently in the presence of high pressure oxygen. Only equipment and materials known to be compatible with oxygen should be used. Do not substitute other equipment or materials such as elastomeric o-rings, gaskets, seals, and metal components, even if they look the same. WARNING: FAILURE TO REFER TO AND FOLLOW APPLICABLE MANUFACTURER'S OR SUPPLIER'S MATERIAL SAFETY DATA SHEET (MSDS) BEFORE USING PRODUCTS SPECIFIED IN THIS MANUAL, MAY RESULT IN SERIOUS PERSONAL INJURY, ILLNESS, OR DEATH. (4) Some substances, such as cleaning, repair, and assembly materials used in this manual may be hazardous under certain conditions. Material Safety Data Sheets provide information on chemical makeup, properties, and precautions for handling potentially hazardous substances which may affect health risks, storage, disposal, and other workplace safety factors. EFFECTIVITY: ALL 35-10-80 Page 16028 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL 4. INSTALLATION OF BUSHING…(Continued) A. PURPOSE (Continued) WARNING: FAILURE TO USE EYE PROTECTION AT ALL TIMES DURING SERVICE OR OVERHAULPROCEDURES DESCRIBED IN THIS MANUAL MAY CAUSE INJURY TO THE EYES. (5) Use eye protection at all times during all service or overhaul procedures. Typical 10100B1B14 Mask Figure 16013 EFFECTIVITY: ALL 35-10-80 Page 16029 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL 4. INSTALLATION OF BUSHING…(Continued) CAUTION: ONLY MAKE THE MODIFICATIONS DIRECTED BY THIS SERVICE INSTRUCTION IF MASK ASSEMBLY HAS BEEN INSPECTED PER ASB 10100B1B14-35-A01 AND DETERMINED TO REQUIRE MODIFICATION PER ASB 10100B1B14-35-A01. UNNECESSARY DISASSEMBLY OF A MASK CAN RESULT IN DAMAGE TO THE MASK. B. Preparations (1) If your 10100B1B14 Mask Assembly has been inspected per ASB 10100B1B14-35-A01 and determined to need a bushing, then follow these instructions. (2) Manpower One service technician is required. Installation of the bushing will take 0.2 work hours. (3) Weight and Balance One bushing weighs 0.15 ounce (4.15 g). The effect on weight and balance can be ignored. (4) References AVOX Systems ASB 10100B1B14-35-A01. AVOX Systems CMM 35-10-80 for P/N 10100 Series mask assembly. (5) Interchangeability of Parts After this Service Instruction is completed, the 10100B1B14 Mask Assembly will be re-identified as P/N 11101B1B14. P/N 11101B1B14 is fully interchangeable with other 11101B1B14 Mask assemblies, and 10100B1B14 Mask assemblies that do not require the additional of bushing as outlined in ASB 10100B1B14-35-A01. (6) Material Information Bushings and labels (see Table 16005) are supplied free of charge by AVOX Systems for the purpose of modifying 10100B1B14 mask assemblies manufactured after January 2000 using a clamp, but without the bushing in place. Table 16005 Bushing / Label Information Part Number Manufacturer Bushing Nomenclature 50932-01 AVOX Systems (V53655) Label 10013543 AVOX Systems (V53655) C. Installation Procedure (1) Disassembly The parts used in the breathing tube/facepiece connection are shown in Figure 16014. (a) Remove the warning tag (P/N 10005787) if so equipped (reference Figure 16017(j) and 16017(k)). (b) Roll the black rubber band toward the facepiece to expose the breathing tube/facepiece connection (reference Figure 16017(c)). (c) Move the microphone cable out of the way (reference Figure 16010). (d) Remove the black vinyl tape (commercially available) (reference Figure 16014). (e) Carefully remove the olive drab tape (P/N 50003-00) to expose the clamp (P/N 10011126)(reference Figure 16014). Save the olive drab tape for re-use later. EFFECTIVITY: ALL 35-10-80 Page 16030 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL 4. INSTALLATION OF BUSHING…(Continued) C. Installation Procedure (Continued) (1) Disassembly (f) Use needle-nosed pliers (commercially available) to carefully unlock the clamp (P/N 10011126)(see Figure 16015). You will reuse the clamp to re-attach the breathing tube to the facepiece. NOTE: The Oetiker clamp can be removed/installed using a special tool (available from Oetiker) or with Vise Grip® pliers or with needle-nosed pliers (see Figure 16015). Suitably sized needle-nosed pliers are approximately 8 inches (200 mm) long with serrated jaws that are approximately 0.15 inch (4 mm) wide. Needle-nosed pliers are commercially available. (g) Place the jaws of the pliers on the tensioning hook and the tensioning tunnel as shown in Figure 16015 and squeeze until the clamp releases. Figure 16016 shows the clamp in both the unlocked and locked positions. NOTE: You may need to use a flat-bladed screwdriver (commercially available) to lift the end of the clamp band off the hooks after squeezing the tensioning hook into the tensioning tunnel. Bushing Installation Parts Figure 16014 EFFECTIVITY: ALL 35-10-80 Page 16031 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL 4. INSTALLATION OF BUSHING…(Continued) C. Installation Procedure (continued) (1) Disassembly (continued) (h) Slide the clamp down the breathing tube away from the connection. (j) Hold the breathing tube firmly as close to the facepiece connection as possible and slowly and carefully pull the breathing tube out of the facepiece (reference figure 2). NOTE: The metal sleeve (see Figure 16014) located inside the end of the breathing tube can come out. If it comes out, you must re-install it in the end of the breathing tube. See paragraph 4.C.(2)(a). Use of Needle-Nosed Pliers Figure 16015 EFFECTIVITY: ALL 35-10-80 Page 16032 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL Clamp (P/N 10011126): Unlocked and Locked Positions Figure 16016 4. INSTALLATION OF BUSHING…(Continued) C. Installation Procedure (continued) (2) Assembly (a) Make sure that the metal sleeve is in the breathing tube and flush with the end. (See Figure 16017(a)). (b) Install the bushing onto the breathing tube so that the end of the bushing is aligned with the end of the breathing tube (see Figure 16017(b)). (c) Insert the breathing tube subassembly into the facepiece inlet fitting (see Figure 16017(c)). NOTE: Be careful to not allow the bushing to roll over on itself when you insert it into the facepiece inlet fitting. NOTE: Make sure that approximately 3/16 inch (5 mm) of the bushing shows after the breathing tube is inserted into the mask. This 3/16 inch (5 mm) strip of exposed bushing is a visual indication that the Alert Service Bulletin has been completed. EFFECTIVITY: ALL 35-10-80 Page 16033 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL 4. INSTALLATION OF BUSHING…(Continued) C. Installation Procedure (continued) (2) Assembly (continued) (d) Slide the unlocked clamp up the breathing tube into position 3/16 inch (5 mm) from the end of the facepiece inlet fitting (see Figure 16017(d) and (e)). (e) Use the needle-nosed pliers (or other suitable tool) to lock the clamp. Place the jaws of the needle-nosed pliers on the tensioning tunnel and the tensioning hook, then squeeze until both hooks engage the slot and the window as shown in Figure 16015 and Figure 16016(b). NOTE: A flat-bladed screw driver may be needed to hold the clamp band down over the hooks when releasing the pliers after the hooks engage the slot and the window. (f) Before you do step 4.C.(2)(g), you must perform a test on the connection as specified in Section D. (g) Reuse the olive drab fabric tape to cover the clamp as shown in Figure 16017(f). (h) Cut a piece of the 0.75 inch (19 mm) wide black vinyl tape (commercially available) 7 inches (178 mm) long and apply it over the olive drab tape as shown in Figure 16017(g). (j) Unroll the black rubber band back over the connection and the microphone cable as shown in Figure 16017(h). Make sure the projecting green bushing can be easily seen. Refer to Figure 16017(j). (k) Reinstall the warning tag if so equipped as shown in Figure 16017(j and k). (l) The completed connection is shown in Figure 16017(k). (m) Clean the inside of the lens with soap and water, rinse, and dry thoroughly before installing the ASB compliance label. Note: The ASB compliance label is read from the outside of the mask by reading through the mask lens. (n) Apply the ASB compliance label (label P/N 10013543) to the top/center inside surface of the lens as shown in Figure 16019. This label identifies the mask assembly with a new part number (P/N 11101B1B14). (p) Obliterate the original part number branded into rubber of facepiece assembly (reference figure 16010) by abrading the part number with a small piece of approximately 220 grit sandpaper. Rub the sandpaper over the P/N while stopping occasionally to check the progress in the part number removal. Only abrade the facepiece material until the part number has been removed and/or is no longer legible. Do not abrade beyond that which is required for the removal of the part number from the rubber. Take precautions to prevent any loose rubber or sandpaper debris from entering the inside of the mask assembly. Remove any debris remaining on the mask assembly after removal of the part number is complete. (q) Make a Record If required, make an entry in your aircraft maintenance records that the Alert Service Bulletin has been completed. (r) Future Lens Replacement If subsequent future lens replacement is required on this mask assembly, the ASB compliance label (label P/N 10013543) will be required to be applied to the replacement lens. EFFECTIVITY: ALL 35-10-80 Page 16034 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL Bushing Assembly Steps Figure 16017 (Sheet 1 of 3) EFFECTIVITY: ALL 35-10-80 Page 16035 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL Bushing Assembly Steps Figure 16017 (Sheet 2 of 3) EFFECTIVITY: ALL 35-10-80 Page 16036 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL Bushing Installation Steps Figure 16017 (Sheet 3 of 3) EFFECTIVITY: ALL 35-10-80 Page 16037 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL CAUTION: FOLLOW THE INSTRUCTIONS BELOW PRECISELY. DO NOT SQUEEZE OR PULL THE BREATHING TUBE AS DAMAGE TO THE MASK CAN RESULT. D. TESTING Before you apply the olive drab and vinyl tape to the clamp, do this test. Hold the facepiece in one hand and grasp the breathing tube with the other hand. Wiggle the breathing tube up and down (see Figure 16018) to test the integrity of the connection. The facepiece inlet fitting should move with the breathing tube. There must not be any relative motion between the facepiece inlet fitting and the breathing tube. Connection Test Method Figure 16018 EFFECTIVITY: ALL 35-10-80 Page 16038 20081201 Back Main Menu CMM TOC PART NUMBERS 10100 AND 10800 – CMM & IPL ASB Compliance Label installed Figure 16019 E. Technical Support Contact Information See 3.E. above. EFFECTIVITY: ALL 35-10-80 Page 16039/16040 20081201
