central gas supply

Transcription

central gas supply

CENTRAL GAS SUPPLY
HIGH PRESSURE MANIFOLDS AND OUTLET
POINTS FOR INDUSTRIAL GASES
EDITION 2/2013
GCE WORLDWIDE
Sales office
Sales representation
Headquarters
Production units
Stock point
www.gcegroup.com
THE GCE BUSINESS
GCE has almost 100 years of experience in the manufacture and supply
of high pressure gas equipment. During this time the GCE product
range has increased dramatically. Today´s product portfolio fits a large
variety of applications, from simple pressure regulators and blowpipes
for cutting and welding to highly sophisticated gas supply systems for
the medical, electronic and analytical industries.
GCE GROUP INCLUDES FOUR BUSINESS AREAS:
●
●
●
●
Cutting & Welding
Process Application
Medical
High Purity
ORIGINS
The origins of GCE (Gas Control Equipment) go back to the start of the
20th century when Gas Welding was first invented. The GCE group was
formed as an independent company in 1987 through the merging
Prodejní
kancelář
of two
of the worlds
leading gas and welding companies into one
independent
unit.zastoupení
GCE has grown rapidly since its establishment and
Obchodní
is leading
the restructuring of the European gas equipment industry
Ústředí
through mergers and acquisitions.
Výrobní jednotky
Through its extensive Research and Development programs GCE has
Sklad that have become the benchmark for the whole industry.
set standards
GCE SERVICES
The main industrial customers for GCE are wholesalers and local
distributors. However in some markets GCE distributes equipment with
the full cooperation of the main gas supplier for that market.
For these companies GCE provides both commercial and technical
support. A significant part of the sales volume in this area also comes
from key end user accounts such as shipyards, repair shops, OEM
customers and welding machine manufacturers.
UM2
A COMPLETE RANGE FOR CUTTING & WELDING
GCE Group is one of the world’s leading producers of industrial
regulators for cutting and welding. The range covers a broad spectrum
of products, for different applications, that have been designed
according to the requirements of most European standards such as DIN,
Afnor, BSI and Nordic.
The torch range includes products for heating, cutting, brazing and
flame-cleaning applications designed in accordance with the
preferences of individual markets and customers. Regulators, torches,
nozzles and other products are also increasingly combined in sets and
sold to users as a single package.
GCE Group is a pioneer in the field of safety equipment and currently
produces a comprehensive range of flashback arrestors and hose
check valves. A range of nozzles, including the longlife Coolex® nozzle,
completes GCE’s Cutting & Welding range.
GCE Group’s ranges include various types of gas equipment enabling
safe handling of gases in central gas supply systems and brewery
equipment, to machine cutting products. We offer cylinder valves
and combination valves, pressure control units, gas manifolds, outlet
points, shut-off valves, alarm and safety units, high-pressure flexible
hoses and accessories for different applications, gases, pressures and
flow rates.
All products have to meet demanding requirements for rugged
durability, leak-proof sealing and overall safety. Uniquely qualified in
this area, GCE stands at the forefront of international development of
these products.
GLOBAL LEADER IN OXY-FUEL TECHNOLOGY
With extensive experience in the development and production of
machine cutting torches and cutting nozzles, GCE Group is a global
leader in oxy-fuel cutting technology. The design of the products is
based on GCE’s extensive knowledge and expertise in the oxy-fuel
area.
CONTENTS
MU LINE
MU70 ............................................................................................................................................................................................................................................................................................7
SE-line ..........................................................................................................................................................................................................................................................................................7
MU70-M.......................................................................................................................................................................................................................................................................................8
MU400-M ....................................................................................................................................................................................................................................................................................9
M70 LINE
MM70-1 ................................................................................................................................................................................................................................................................................... 10
MM70-2 .................................................................................................................................................................................................................................................................................... 11
MA70 ......................................................................................................................................................................................................................................................................................... 12
M400 LINE
MM400-1.................................................................................................................................................................................................................................................................................. 13
MM400-2.................................................................................................................................................................................................................................................................................. 14
MS400 ....................................................................................................................................................................................................................................................................................... 15
MB LINE
Manyflow ................................................................................................................................................................................................................................................................................. 16
MB70 ......................................................................................................................................................................................................................................................................................... 17
MB400 ....................................................................................................................................................................................................................................................................................... 18
MF LINE
Maxiflow 1/2 ........................................................................................................................................................................................................................................................................... 19
Maxiflow 2/2 ........................................................................................................................................................................................................................................................................... 20
HIGH-PRESSURE MANIFOLD EXTENSION UNITS
SE Line ...................................................................................................................................................................................................................................................................................... 22
ME Line ..................................................................................................................................................................................................................................................................................... 23
Filters ......................................................................................................................................................................................................................................................................................... 24
Accessories ............................................................................................................................................................................................................................................................................. 24
MANIFOLD LOW PRESSURE OUTLETS
Welding and brazing sockets ........................................................................................................................................................................................................................................... 25
Sleeve nuts .............................................................................................................................................................................................................................................................................. 25
Ball valves wit connection ................................................................................................................................................................................................................................................. 25
Accessories .............................................................................................................................................................................................................................................................................. 25
Safety valve sets .................................................................................................................................................................................................................................................................... 25
DINSET
DINSET Single units ............................................................................................................................................................................................................................................................. 27
DINSET Flow ........................................................................................................................................................................................................................................................................... 27
DINSET Double units ........................................................................................................................................................................................................................................................... 27
DINSET Triple units ............................................................................................................................................................................................................................................................... 27
Point-of-use regulators....................................................................................................................................................................................................................................................... 28
Ball valves .............................................................................................................................................................................................................................................................................. 28
Wall brackets .......................................................................................................................................................................................................................................................................... 28
Brazing and welding nipples, nuts................................................................................................................................................................................................................................. 28
UNISET
UNISET Single units ............................................................................................................................................................................................................................................................. 30
UNISET Flow ........................................................................................................................................................................................................................................................................... 30
UNISET Double units ........................................................................................................................................................................................................................................................... 30
UNISET spare parts, flow-meters .................................................................................................................................................................................................................................... 30
UNISET+
UNISET+................................................................................................................................................................................................................................................................................... 31
HF-SET
HF S100/S200 ......................................................................................................................................................................................................................................................................... 32
HF Triple S100 ........................................................................................................................................................................................................................................................................ 32
HF Triple S200 ........................................................................................................................................................................................................................................................................ 32
HF BV, Ball valve unit ........................................................................................................................................................................................................................................................... 33
HF BV with FBA...................................................................................................................................................................................................................................................................... 33
HF Twin ..................................................................................................................................................................................................................................................................................... 33
ACCESSORIES
GGP 200 - gas preheater .................................................................................................................................................................................................................................................... 34
Outlet connections .............................................................................................................................................................................................................................................................. 34
Flashback arrestors .............................................................................................................................................................................................................................................................. 35
High performance multi functional safety device for cylinder connection ................................................................................................................................................... 35
DEMAX/SIMAX ....................................................................................................................................................................................................................................................................... 35
SG5 ............................................................................................................................................................................................................................................................................................. 35
APPLICATION
GENERAL INFORMATION
1
CENTRAL GAS SUPPLY
Central gas supply systems (CGS) are in generally based on high volume gas delivery, on-side gas stocking in special containers and gas
distribution from these high capacity sources up to the final applications. Gas can be delivered from production plant either in liquefied
form mainly using cryogenic systems or in gaseous high-compressed form using in most cases steel cylinders or bundles of cylinders.
When CGS is installed on-side and used, gas goes from the source (stabile or mobile cryogenic vessel with vaporizer, cylinders bundle,
cylinder or special container) through high pressure manifold with pressure regulator where the inlet pressure from the bulk is reduced
to the level acceptable for gas distribution system (GDS). GDS is usually made of mild steel, stainless steel or copper pipeworks transporting gas to the application. Pipeworks are at the end equipped by outlet points preparing particular gas parameters as e.g. pressure and
flow-rate according to application request. When CGS is installed in industrial plant than usually working efficiency, economical balance
and also safety level are growing in relation with increasing gas consumption.
• reliable supply system
• continuous gas delivery - no gas flow interruptions
• more precise gas parameters adjustment
• higher safety level because of outdoor gas storage & outdoor high pressure installation
• more space at the working place
• usually lower gas costs due to high volume delivery
CENTRAL GAS SUPPLY SYSTEM =
TYPICAL INDUSTRIAL APPLICATIONS:
• Flame, arc, plasma and laser welding
• Oxy-fuel, plasma and laser cutting
• Various heating processes
• Gas supply for metallurgical and chemical
GCE INDUSTRIAL CGS-PRODUCTS ARE TO BE USED IN FOLLOWING
FIELDS OF ACTIVITIES: • Automotive and transportation
• Metal & glass & plastics & paper production and
fabrication
• Chemical & petrochemical industry
• Metallurgy
• Oil & gas rafinery
• Off-shore & shipyards
• Ecology & environment
• Food & beverages production and packaging
processes
• Glass melting and heating
• Glass & metals melting intensification
• Inertization & Neutralization
• Waste water treatment gas supply
• Food packaging
(see also special GCE Beverage product range)
• Craftsmen & workshops
• On-site constructions
DESCRIPTION OF THE OXYGEN MANIFOLD
Purging valve
High pressure
X-block
Outlet connection
Low pressure
ball valve
Extension
port plug
Manifold pressure regulator with
inlet and outlet pressure gauges
Base plate,
wall bracket
Pressure relief valve
Inlet connection with
non-return valve
Identification shield
OUTLET POINT DESCRIPTION
DESCRIPTION OF THE ACETYLENE MANIFOLD
Pressure relief
valve
Stabile wall
bracket
Manifold pressure
regulator
Outlet
welding
socket
Outlet
ball valve
Inlet
ball
valve
Inlet
welding
socket
Outlet
parameter
indicator
(pressure gauge)
Stabile wall
bracket
Flashback
arrestor
Inlet
connection
2
Identification
shield
Manual quick-acting
shut-off valve
Line regulator
Outlet
connection
with hose
nipple
CENTRAL GAS SUPPLY SYSTEM SCHEME
HF-SET
UNISET+
DINSET
MB400 OXY/INERT
MM400 - 2 ACE
MS400 OXY/INERT
3
HIGH PRESSURE MANIFOLDS OVERVIEW
MU LINE (SEE PAGES 7-9)
Simple units for cylinder supply and panels for mobile or on-site applications.
MU70
MU70-M
MU 400-M
MU400-M PROPANE
M70 LINE (SEE PAGES 10-12)
Gas manifolds for small- and middle-flow applications. Simple manifolds and manual changeover units, semiautomatic and automatic units.
MM70 -1
MM70-2
MA70
4
HIGH PRESSURE MANIFOLDS OVERVIEW
M400 LINE (SEE PAGES 13-15)
Gas manifolds for high-flow applications. Simple manifolds, manual changeover and semiautomatic units.
MM400 -1
MM400-2
MS400
MB LINE (SEE PAGE 16-18)
Gas manifolds range with compact inlet Manyflow valve block. Reliable solution for different gases and many applications
MB70
MB400
MF LINE (SEE PAGE 19-20)
Compact semiautomatic gas manifolds range with Maxiflow unit. For different gases and applications, one- or double-stage design.
MAXIFLOW 1/2
MAXIFLOW 2/2
5
OUTLET POINTS OVERVIEW
DINSET (SEE PAGES 26-28)
• Outlet points for different gases and applications
• Dincontrol regulator type
• Design with pressure gauges, flow gauges or flowmeters
• Available with different outlet pressure and flow rate ranges
• Single, double or triple units
UNISET (SEE PAGES 29-30)
• Outlet points for applications and gases variants
• Unicontrol regulator type
• Available as single, double or twin units
• Design with pressure gauges, flow gauges or flowmeters with different
outlet pressure and flow rate ranges
UNISET+ (SEE PAGE 31)
• Outlet points with steel protection
• Unicontrol regulator type
• Design with pressure gauges, flow gauges or flowmeters
• For different outlet pressure and flow rate ranges
HF-SET (SEE PAGES 32-33)
• High flow outlet points for 100Nm3/h or 200Nm3/h
• S100 and S200 regulators
• For oxygen and fuel gases
• Different versions as single or triple units
• Designed especially for oxygen cutting machines and other high-flow
applications
6
MU LINE
MU70
Basic unit with one inlet and one outlet, shut-off valve and pressure regulator, with inlet filter and
non return valve. Designed for small or middle gas consumptions for one cylinder or cylinder
bundle.
Art. Nr.
Description
Gas,Pressure
Inlet
Outlet
0768091
0768092
MU70
MU70
O, D, N, CO2, 300/20 bar
Hydrogen/methan, 300/20 bar
W21,8×1/14“
W21,8×1/14“LH
G3/8“
G3/8“LH
TECHNICAL DATA
Regulator type
Body, bonnet material
Connectors & fittings material
Diaphragm material
Seat sealing material
UC500
Brass
Brass
EPDM, NBR
PA
Wall bracket
Maximal inlet pressure
Maximal flow rate
Temperature range
Painted steel
300 bar
30 Nm3/h
from -20 °C to 60 °C
SE LINE
High pressure manifold extension unit. SE-Line manifolds contain collecting tubes in adjustable positions. The
axial distance between tube and wall bracket is changeable. The tube as well as wall bracket are made of stainless
steel. Connection blocks are made of brass. One block includes always port for pressure gauge or contact gauge
optional mounting. SE Line can be used up to 300 bar. See also page 23.
Art. Nr.
Description
Gas, Pressure
Inlet
Outlet
9625640
9625690
9625650
9625700
9625660
9625710
215191005
215191010
215191081
215191080
SE-1
SE-1
SE-2
SE-2
SE-4
SE-4
Tube 90° SS
Tube 90° SS
Plug with nut
Plug with nut
O, D, N, CO2; 300 bar
All fuel gases; 300 bar
O, D, N, CO2; 300 bar
O, D, N, CO2; 300 bar
O, D, N, CO2; 300 bar
O, D, N, CO2; 300 bar
W21,8×1/14“
W21,8×1/14“LH
W21,8×1/14“
W21,8×1/14“LH
W21,8×1/14“
W21,8×1/14“LH
W21,8×1/14“LH female
W21,8×1/14“ female
W21,8×1/14“LH
W21,8×1/14“
W21,8×1/14“
W21,8×1/14“LH
W21,8×1/14“
W21,8×1/14“LH
W21,8×1/14“
W21,8×1/14“LH
W21,8×1/14“LH male
W21,8×1/14“ male
W21.8x1/14"
inlet port
48-71
95
W21.8x1/14"
outletport
W21.8x1/14"
inlet port
115
293
0768091
9625650
215191080
215191010
7
Mu70-M
New concept of acetylene manifold either for stabile installation or for mobile usage with bundles or cylinders.
Panel can be mounted directly at the wall with configuration as shown at the picture. When hanging kit in mounted on, panel can be hanged directly at the bundle or cylinders pallet frame. This configuration fulfills requests of
outdoor on-side applications. It is designed in accordance with ISO 14 114 with automatic quick - acting shut-off
valve and regulor, both tested in accordance with ISO 15 615.
There is also flashback arrestor GVA 90 downstream regulator. GVA 90 (EN 730-1, ISO 5175) contains filter, flame
arrestor, thermal arrestor and non-return valve.
Art. Nr.
Description
0768120
9443320
MU70-M
Acetylene, 25/1,5 bar
Hanging kit for MU70-M and MU400-M
Gas,Pressure
Inlet
Outlet
W21,8×1/14“LH
DN15
Hanging kit contains two stainless steel hangers, screws with nuts and washers and also two outlet adaptors with
threads G1/4“ and G3/8“ for direct hose installation. This kit can be used in combination with MU70-M or MU400-M
manifolds.
teChniCAl dAtA
Regulator type
Diaphragm material
UC500
Brass (Cu< 65%)
Brass (Cu< 65%)
EPDM
Chloroprene
Wall bracket
Maximal flow rate
Temperature range
Stainless steel
25 bar
14 Nm3/h
423
46
G1/2"
PN40
outlet port
150
228
Acetylen
Acetylene
200
60
C2 H 2
WWW.GCEGROUP.COM
TYPE:
MU 70-M 0768120
INLET/OUTLET
BAR
GAS
25/1.5
ACETYLENE
SERIAL No.
xxxxx
TESTED
BAR
30
DATE
xxxx
Gas Control Equipment
46
W21.8x1/14"LH
inlet port
154
400
G3/8 LH
483
MU70-M with mounted hangers and with outlet
adapted for direct low-pressure hose connection.
This picture shows optimal product configuration
how to place MU70-M directly at the cylinders
bundle or cylinders pallet cage, e.g. for on-site
applications.
8
Mu400-M
New concept of gas manifold with similar features as MU70-M. O, D, N, CO2 variant is equipped by
high-flow regulator MR400. Manifold unit with mounted hanging kit is shown at the picture.
Hanging kit contains two stainless steel hangers, screws with nuts and washers and also two outlet
adaptors with threads G1/4“ and G3/8“ for direct hose installation. This kit can be used in combination with MU70-M or MU400-M manifolds.
Art. Nr.
Description
0768121
9443320
MU400-M
O, D, N, CO2, 300/20 bar
Gas,Pressure
Inlet
Outlet
W21,8×1/14“
DN15
teChniCAl dAtA
Regulator type
Diaphragm material
MR400
Brass
Brass, stainless steel
EPDM
PA
Wall bracket
Maximal flow rate
Nominal flow rate
Temperature range
G3/4
DN40
outlet port
200
60
382
150
Stainless steel
300 bar
400 Nm3/h
250 Nm3/h
60
WWW.GCEGROUP.COM
TYPE:
MU 400-M 0768121
INLET/OUTLET
BAR
GAS
300 / 20
OXY - INERT
SERIAL No.
xxxxx
TESTED
BAR
360
DATE
xxxx
W21.8x1/14"
inlet port
G1/4"
60
300
147
400
Mu400-M propanE
Propane variant is with high-flow regulator and contains also high-flow flashback arrestor Simax 3 at the outlet.
Simax 3 is high flow flashback arrestor in accordance with EN 730-1 and ISO 5175 with filter, flame arrestor, thermal
arrestor and non-return valve. There is also possibility to use hanging kit for mobile on-site installation.
Art. Nr.
Description
0768138
9443320
MU400-M
Propane, 25/4 bar
Gas,Pressure
Inlet
Outlet
W21,8×1/14“LH
DN20
teChniCAl dAtA
Regulator type
Diaphragm material
MR60
Brass
NBR
PTFE
Stainless steel
100 bar
100 Nm3/h
50 Nm3/h
G"3/4
PN40
outlet port
C3H8
150
600
60
Wall bracket
Maximal flow rate
Nominal flow rate
Temperature range
Propan
Propane
WWW.GCEGROUP.COM
TYPE:
MU 400-M 0768138
INLET/OUTLET
BAR
GAS
25 / 4
PROPANE-MIX GAS
SERIAL No.
xxxxx
TESTED
BAR
30
DATE
xxxx
W21.8x1/14" LH
inlet port
304
400
147
9
MM70 LINE
MM70-1
Gas manifold panel for different gases with inlet pressure up to 300bar. Manifold contains inlet x-block with non
return valve and filter, purge valve and second inlet from site to install potentially extension unit. Purge valve can
be used for pressure release when cylinder/bundle hose is dismounted. There is also high pressure
shut-off valve, regulator with pressure relieve valve and outlet ball valve mounted at the stainless steel panel.
Art. Nr.
0768093
0768142
0768168
0768094
0768096
Description
Gas,Pressure
Inlet
Outlet
MM70-1
MM70-1
MM70-1
MM70-1
MM70-1
O, D, N, CO2, 300/20 bar
O, D, N, CO2, 300/40 bar
O, D, N, CO2, 300/100 bar, JC600
Propane, 25/4 bar
W21,8×1/14“
W21,8×1/14“
W21,8×1/14“
W21,8×1/14“LH
W21,8×1/14“LH
DN15, G1/2”
DN15, G1/2”
DN4, W21,8×1/14“
DN15, G1/2”
DN15, G1/2”
TECHNICAL DATA
Regulator type
Diaphragm material
UC 500
Brass
EPDM, NBR
PA
Wall bracket
Maximal flow rate
Temperature range
Stainless steel
300 bar
50 Nm3/h
G1/2"
DN40
outlet port
_
155
+
295
53
Gas Control Equipm
_
+
WWW.GCEGROUP.COM
TYPE:
MM70/1 0768093
INLET/OUTLET
BAR
GAS
300/20
OXY - INERT
SERIAL No.
xxxxx
TESTED
BAR
360
DATE
xxxx
W21.8x1/14"
inlet port
50
162
154
245
MM70-1 ACETYLENE
Acetylene variant of MM70-1 manifold for cylinder service. It is designed and produced in accordance with ISO 14
114. There is used manual quick acting shut-off valve upstream regulator. There is flashback arrestor GVA 90 (EN
730-1, ISO 5175) mounted downstream regulator and also outlet ball valve.
Art. Nr.
Description
Gas,Pressure
Inlet
Outlet
0768111
MM70-1
W21,8×1/14“LH
DN15, G1/2”
TECHNICAL DATA
Regulator type
Diaphragm material
UC 500
Brass (Cu< 65%)
Brass (Cu< 65%)
EPDM
Chloroprene
G1/2"
PN40
outlet port
44
155
GAS
MM70/1 0768111
25/1,5
ACETYLENE
SERIAL No.
xxxxx
TESTED
BAR
30
DATE
xxxx
C2 H 2
Acetylen
Acetylene
W21.8x1/14 LH
inlet port
245
256
10
275
WWW.GCEGROUP.COM
TYPE:
INLET/OUTLET
BAR
47
151
Wall bracket
Maximal flow rate
Temperature range
Stainless steel
25 bar
14 Nm3/h
from -20°C to 60°C
MM70-2
Manual changeover manifold for different gases with inlet pressure up to 300bar. At both inlet sides
is placed x-block with non return valves and filters, purge valves and second inlets from sites for
extension units. Shut-off valves, regulator with pressure relieve valve and outlet ball valve as well as
other components are mounted at the stainless steel panel.
teChniCAl dAtA
Regulator type
Diaphragm material
Wall bracket
Maximal flow rate
Temperature range
UC500
Brass
Brass
EPDM, NBR
PA
Stainless steel
300 bar
50 Nm3/h
Art. Nr.
Description
Gas,Pressure
Inlet
Outlet
0768122
0768143
0768124
0768125
MM70-2
MM70-2
MM70-2
MM70-2
O, D, N, CO2, 300/20 bar
O, D, N, CO2, 300/40 bar
Propane, 25/4 bar
W21,8×1/14“
W21,8×1/14“
W21,8×1/14“LH
W21,8×1/14“LH
DN15, G1/2”
DN15, G1/2”
DN15, G1/2”
DN15, G1/2”
G1/2"
PN40
outlet port
_
155
+
_
+
+
+
277
53
_
_
WWW.GCEGROUP.COM
TYPE:
SERIAL No.
xxxxx
INLET/OUTLET
BAR
TESTED
BAR
360
DATE
xxxx
MM70/2 0768122
GAS
300/20
OXY - INERT
W21.8x1/14"
inlet port
W21.8x1/14"
inlet port
50
162
309
400
MM70-2 aCETylEnE
Acetylene variant of MM70-2 manual changeover manifold for cylinder service. It is designed and
produced in accordance with ISO 14 114. There are used manual quick acting shut-off valves at
each inlet side upstream regulator. These devices are tested according to ISO 15 615. There is
flashback arrestor GVA 90 (EN 730-1, ISO 5175) mounted downstream regulator and also outlet ball
valve.
Art. Nr.
Description
Gas,Pressure
Inlet
Outlet
0768140
MM70-2
W21,8×1/14“LH
DN15, G1/2”
teChniCAl dAtA
Regulator type
Diaphragm material
UC500
Brass (Cu< 65%)
Brass (Cu< 65%)
EPDM
Chloroprene
Wall bracket
Maximal flow rate
Temperature range
Stainless steel
25 bar
14 Nm3/h
G1/2"
PN40
outlet port
155
300
45
C2 H 2
Acetylen
Acetylene
WWW.GCEGROUP.COM
TYPE:
MM70/2 0768140
INLET/OUTLET
MAX. BAR
GAS
25/1,5
ACETYLENE
SERIAL No.
xxxxx
TESTED
BAR
30
DATE
xxxx
W21.8x1/14 LH
inlet port
W21.8x1/14 LH
inlet port
307
400
47
151
11
MA70
Automatic change over manifold mounted onto a stainless steel panel and consists of
two pressure regulators with inlet and outlet pressure gauge, a switch unit with two
magnetic valves including control unit and signal monitoring. Automatic change over
for uninterrupted gas flow. Solenoid valves guarantee a maximum of exhaustion of the
gas sources (cylinders or bundles). Acoustic and optical gas leakage monitoring via
contact pressure gauges and signal device. In each case, after falling below boundary values (at the pressure gauges preset delay period) gas supply will be changed over
to the full cylinder. Check valves on both sides prevent the reflux of gas back into the
empty side. The user will be protected against operating errors by clear display and
operator control functions.
Control unit is the part of standard delivery package.
Art. Nr.
Description
Gas,Pressure
Inlet
Outlet
EXM0025
EXM0028
BMD100-39
BMD100-39
O, D, N, CO2, 300/16 bar
Nitrogen, 300/40 bar
W21,8×1/14“
W21,8×1/14“
DN15
DN15
TECHNICAL DATA
Regulator type
Regulator body
Regulator bonnet
Seat sealing
Piston sealing (for N2)
UC 500
Brass
Zinc alloy
PA
Silicon
Diaphragm
Ball valve sealing
Temperature range
Wall bracket
EPDM
PTFE
300 bar
From - 20 °C to 60 °C
Stainless steel
TECHNICAL DATA - CONTROL UNIT
Power supply
Working temperature
220 V, 50 Hz
From 0 °C to 55 °C
1
2
3
4
5
6
7
9
10
11
12
Cylinder connection
Filter
High-pressure flexible hoses or pigtails
Pressure regulator
Inlet pressure gauge
Outlet contact pressure gauge
Solenoid valve
Outlet ball shut-off valve
Relief valve
Process gas outlet
M400 LINE
MM400-1
Gas manifold panel with regulators MR60 or MR400 for high-flow applications for different gases
with inlet pressure up to 300bar. Manifold contains inlet x-block with non return valve and filter,
purge valve and second inlet from site to install potentially extension unit. Purge valve can be used
for pressure release when cylinder/bundle hose is dismounted. There is also high pressure shut-off
valve, regulator with pressure relieve valve and outlet ball valve mounted at the stainless steel
panel.
Art. Nr.
Description
Gas,Pressure
Inlet
Outlet
0768127
0768144
0768194
0768189
0768128
0768130
0768165
MM400-1
MM400-1
MM400-1 PH
MM400-1 PH
MM400-1
MM400-1
MM 400-1 CG
O, D, N, CO2, 300/20 bar
O, D, N, CO2, 300/40 bar
O, D, N, CO2, 300/12 bar, with preheater
Propane, 25/4 bar
O, D, N, CO2, 300/20 bar, with contact gauge
W21,8×1/14“
W21,8×1/14“
W21,8×1/14“
W21,8×1/14“
W21,8×1/14“LH
W21,8×1/14“LH
W21,8×1/14“
G3/4“, DN20
G3/4“, DN20
G3/4“, DN20
G3/4“, DN20
G3/4“, DN20
G3/4“, DN20
G3/4“, DN20
TECHNICAL DATA
Regulator type
Diaphragm material
Wall bracket
Maximal flow rate
Nominal flow rate
Temperature range
MR400/MR60
Brass
Butyl, NBR
PA, PTFE
Stainless steel
300 bar
400 Nm3/h
250 Nm3/h
G" 3/4
PN40
outlet port
G" 3/4
PN40
outlet port
71
81
71
G3/4"
PN40
outlet port
_
+
+
_
288
_
+
GAS
300 / 20
OXY - INERT
xxxxx
TESTED
BAR
360
DATE
xxxx
MR 400
+
382
MM 400 0768127
INLET/OUTLET
BAR
155
_
+
SERIAL No.
155
WWW.GCEGROUP.COM
TYPE:
_
382
155
_
382
+
WWW.GCEGROUP.COM
TYPE:
GAS
W21.8x1/14"
inlet port
MM 400 0768127
300 / 20
OXY - INERT
SERIAL No.
xxxxx
TESTED
BAR
360
DATE
xxxx
GAS
200 / 12
CO2 - INERT
SERIAL No.
xxxxx
TESTED
BAR
230
DATE
xxxx
MR 60
MR 400
W21.8x1/14"
inlet port
W21.8x1/14"
inlet port
164
317
588
164
400
173
680
317
400
Gas manifold panel with regulator MR60 for high-flow acetylene applications.
Acetylene variant of MM400-1 is designed and produced in accordance with ISO 14 114. Inlet
x-block with mounted purge valve, non-return valve and filter enable safety operation with high
pressure acetylene. There are used manual and also automatic quick acting shut-off valves
upstream regulator. These devices are tested according to ISO 15 615. There is flashback arrestor
Simax 3 (EN 730-1, ISO 5175) mounted downstream regulator and also outlet ball valve.
Art. Nr.
Description
Gas,Pressure
Inlet
Outlet
0768131
MM400-1
W21,8×1/14“LH
G3/4“, DN20
TECHNICAL DATA
Regulator type
Diaphragm material
MR60
Brass (Cu< 65%)
Brass (Cu< 65%),
stainless steel
Chloroprene
PTFE
Stainless steel
25 bar
25 Nm3/h
G " 3/4
PN40
outlet port
600
71
Wall bracket
Maximal flow rate
Temperature range
+
_
155
MM400-1 ACETYLENE
MM 400 0768194
INLET/OUTLET
BAR
WWW.GCEGROUP.COM
TYPE:
INLET/OUTLET
BAR
C2 H 2
Acetylen
Acetylene
WWW.GCEGROUP.COM
TYPE:
MM 400/1 0768131
INLET/OUTLET
BAR
GAS
25 / 1.5
ACETYLENE
SERIAL No.
xxxxx
TESTED
BAR
30
DATE
xxxx
W21.8x1/14"LH
inlet port
541
700
71
157
13
MM400-2
Manual changeover manifold with regulators MR60 or MR400 for high-flow applications
for different gases with inlet pressure up to 300 bar. At both inlet sides is placed x-block
with non return valves and filters, purge valves and second inlets from sites for extension
units. Shut-off valves, regulator with pressure relieve valve and outlet ball valve as well as
other components are mounted at the stainless steel panel.
Art. Nr.
Description
Gas,Pressure
Inlet
Outlet
0768132
0768146
0768145
0768133
0768135
MM400-2
MM400-2
MM400-2 PH
MM400-2
MM400-2
O, D, N, CO2, 300/20 bar
O, D, N, CO2, 300/40 bar
Propane, 25/4 bar
W21,8×1/14“
W21,8×1/14“
W21,8×1/14“
W21,8×1/14“LH
W21,8×1/14“LH
G3/4“, DN20
G3/4“, DN20
G3/4“, DN20
G3/4“, DN20
G3/4“, DN20
teChniCAl dAtA
Regulator type
Diaphragm material
Wall bracket
Maximal flow rate
Nominal flow rate
Temperature range
MR400/MR60
Brass
Butyl, NBR
PA, PTFE
Stainless steel
300 bar
400 Nm3/h
250 Nm3/h
G" 3/4
PN40
outlet port
G" 3/4
PN40
outlet port
81
_
384
_
+
_
+
_
155
155
+
_
289
+
+
+
_
+
_
384
_
+
289
81
WWW.GCEGROUP.COM
TYPE:
MM400/2 0768132
INLET/OUTLET
BAR
GAS
300 / 20
OXY - INERT
SERIAL No.
xxxxx
TESTED
BAR
360
DATE
xxxx
MR 400
WWW.GCEGROUP.COM
TYPE:
MM400/2 0768145
INLET/OUTLET
BAR
GAS
W21.8x1/14"
inlet port
W21.8x1/14"
inlet port
300 / 20
OXY - INERT
SERIAL No.
xxxxx
TESTED
BAR
360
DATE
xxxx
W21.8x1/14"
inlet port
W21.8x1/14"
inlet port
860
174
585
645
174
915
950
675
MM400-2 aCETylEnE
Manual changeover manifold with regulator MR60 for high-flow acetylene applications.
Acetylene variant of MM400-2 is designed and produced in accordance with ISO 14 114.
Inlet x-blocks with mounted purge valves, non-return valves and filters enable
safety operation with high pressure acetylene. There are used manual and also automatic quick acting shut-off valves upstream regulator. These devices are tested according to
ISO 15 615. There is flashback arrestor Simax 3 (EN 730-1, ISO 5175) mounted downstream regulator and also outlet ball valve.
Art. Nr.
Description
Gas,Pressure
Inlet
Outlet
0768136
MM400-2
W21,8×1/14“LH
G3/4“, DN20
teChniCAl dAtA
Regulator type
Diaphragm material
Wall bracket
Maximal flow rate
Temperature range
MR60
Brass (Cu< 65%)
Brass (Cu< 65%),
stainless steel
Chloroprene
G"3/4
PN40
outlet port
600
81
+
_
+
_
155
C2 H 2
WWW.GCEGROUP.COM
Acetylen
Acetylene
TYPE:
MM 400/2 0768136
INLET/OUTLET
BAR
GAS
W21.8x1/14" LH
inlet port
SERIAL No.
xxxxx
TESTED
BAR
30
DATE
xxxx
W21.8x1/14"LH
inlet port
885
14
25 / 1.5
ACETYLENE
1000
167
PTFE
Stainless steel
25 bar
25 Nm3/h
Ms400
The MS400 Semiautomatic manifold reduces compressed gases of max. 300 bar to a continuous gas
supply of 18-22 bar or 37-43 bar. It is designed for the use with 2 gas sources (cylinders or cylinder bundles). However, one side at time is the operating one and the other is then the reserve side.
The MS400 will ensure continuity of gas flow by automatically changing from a nearly empty side
to a full (reserve) side. MS400 is a complete valve unit with high pressure filters, isolating valves,
purge valves, regulators, autochange unit and low pressure pipe with line shut-off valve.
Components are assembled and mounted at stabile stainless steel plate. Inlet x-block contain free
port for extension to more gas sources.
MS400 can be used for oxygen and inert gases as nitrogen, argon, CO2 and their mixtures. The
variant for fuel gas can be used for hydrogen, methane nad their mixtures. It is optimal solution for
continuous gas supply for industrial applications as e.g. welding & cutting, assist gas supply for laser
cutting, different inertization and many other applications. There are also variants
with contact gauges giving alarm information about switching over to reserve side.
Art. Nr.
Description Gas, pressure
0768114
0768164
0768191
0768192
0768193
0768212
MS400
MS400 CG
MS400 CG
MS400
MS400
MS400 CG
Inlet
Outlet
O, D, N, CO2; 300 bar/20 bar
W21,8×1/14”
O, D, N, CO2; 300 bar/20 bar, with contact gauge
W21,8×1/14”
O, D, N, CO2; 300 bar/40 bar, with contact gauge
W21,8×1/14”
W21,8×1/14”
O, D, N, CO2; 300 bar/40 bar
Hydrogen/methan; 300 bar/20 bar
W21,8×1/14” LH
Hydrogen/methan; 300 bar/20 bar,with contact gauge W21,8×1/14” LH
G3/4”, DN20
G3/4”, DN20
G3/4”, DN20
G3/4”, DN20
G3/4”, DN20
G3/4”, DN20
teChniCAl dAtA
Regulator type
Diaphragm material
Wall bracket
Maximal flow rate
Nominal flow rate
Temperature range
MR400/MR60
Brass
Butyl, NBR
PA, PTFE
Stainless steel
300 bar
400 Nm3/h
250 Nm3/h
MR 400
305
541
G"3/4
PN40
outlet port
53
MR 400
+
_
_
+
WWW.GCEGROUP.COM
+
_
TYPE:
MS400
INLET/OUTLET
BAR
GAS
300/20
OXY - INERT
SERIAL No.
xxxxx
TESTED
BAR
360
DATE
xxxx
W21.8x1/14"
inlet port
_
+
W21.8x1/14"
inlet port
149
523
570
618
Ms400, sparE parTs, rEGulaTors
Art. Nr.
Description Gas, pressure
0762913
0762910
MR60
MR400
O, D, N, CO2; 300 bar/40 bar
O, D, N, CO2; 300 bar/20 bar
15
MB LINE
MANYFLOW
MANYFLOW block with its modular design establishes a complete range of gas control units either for cylinders
or for bundle gas supply with Acetylene or high compressed gases up to 300 bar. Different gas flow level may be
selected. This pressure device is used as a component in below mentioned high-pressure manifolds. It is also delivered as a basic unit without connection hoses.
Hoses have to be ordered related to gas type and kind of supply (bundles or cylinders). Stainless steel tubes with
different lengths are provided to prepare this modular concept for connection of more gas packages and therethrough to extend particular gas supply system for requested operating conditions.
Art. Nr.
Description
14037312
0764954
14037514
0768221
14037804
14037797
14037423
SPP27990016
Manyflow block
Manyflow block
Manyflow block
Manyflow block
Connecting tube 450 mm
Manyflow outlet adaptor
Gas
Acetylene
Acetylene
O, D, N, CO2, H up to 300 bar
O, D, N, CO2, H up to 300 bar
All gases
All gases
All gases
Inlet
Outlet
W21,8×1/14“
W21,8×1/14“LH
W21,8×1/14“
W21,8×1/14“LH
G3/4“
G3/4“
G3/4“
G3/4“ F
W21,8×1/14“
G3/4“
W21,8×1/14“
W21,8×1/14“LH
G3/4“
G3/4“
G3/4“
W21,8×1/14“ M
• Compact block design for cylinder pressure up to 300 bar
• GCE high pressure shut-off valves
• Acetylene variant in accordance with ISO 15615
• Space saving installations
• In- and outlet connections W21,8×1/14“ according to DIN 477 (other connection on request)
• Sinter metal filter and non return valve included.
• Continous gas flow of all the cylinders is guaranteed.
• Very easy to extend. The modular design constitutes numerous variants.
• For bundle and cylinder gas supply.
TYPICAL MANYFLOW APPLICATIONS:
200059835P
High pressure manifold with Manyflow and extension
unit for 6 cylinders or bundles
9449810
0777112
Manyflow with mounted purge valve
9457970P
9457180
Cross section of the inlet
with non-return valve
and filter
Manyflow application in MB70 with safety valve
16
High pressure manifold MB70 for 3 cylinders
connected by high pressure flexible hoses
MB70
High pressure manifold based on Manyflow unit for middle and low flow rates.
It can be used for oxygen and inert gases. It is designed for cylinder or cylinder bundles service. There are non-return valves at the Manyflow inlets, separated isolating valves and one central inlet shut-off valve. UC 500 regulator
contains high pressure and low pressure gauges and pressure relief valve. There is outlet low pressure ball valve
downstream regulator. Gas wetted components are made of brass. All components are fixed to the stabilizing
stainless steel wall bracket.
Art. Nr.
Description
Gas,Pressure
Inlet
Outlet
0768099
14037552
0768148
0768219
ARS0157
MB70
MB70 CG
MB70
MB70
MB70 PH
O, D, N, CO2, 300/20 bar
O, D, N, CO2, 300/20 bar, with contact gauge
Hydrogen, 300/20 bar
O, D, N, CO2, 300/40 bar
O, D, N, CO2, 300/20 bar, with preheator
W21,8×1/14“
W21,8×1/14“
W21,8×1/14“LH
W21,8×1/14“
W21,8×1/14“
G1/2“, DN15
G1/2“, DN15
G1/2“, DN15
G1/2“, DN15
G1/2“, DN15
TECHNICAL DATA
Regulator type
Diaphragm material
Wall bracket
Maximal flow rate
Temperature range
UC500
Brass
Brass
EPDM
PA
Stainless steel
300 bar
50 Nm3/h
G"1/2
PN40
outlet port
126
324
63
G3/4
inlet port
WWW.GCEGROUP.COM
TYPE:
MB70 0768099
INLET/OUTLET
BAR
GAS
300/20
OXY - INERT
SERIAL No.
TESTED
BAR
DATE
xxx
360
xx
3 x W21.8x1/14"
inlet port
64
172
325
385
MB70 ACETYLENE
MB 70 for acetylene is design and produced in accordance with ISO 14 114. Manyflow is tested and approved in
accordance with ISO 15 615 as well as high pressure automatic quick acting shut-off valve and pressure regulator
UC 500. There are also pressure relief valve, high pressure and low pressure gauges. Low pressure flashback arrestor
GVA 90 (EN 730-1, ISO 5175) consists of filter, flame arrestor, thermal arrestor and non-return valve. Outlet ball valve
is mounted downstream FBA.
Art. Nr.
Description
Gas,Pressure
Inlet
Outlet
0768100
14037556
MB70
MB70 CG
Acetylene, 25/1,5 bar, with contact gauge
W21,8×1/14“LH
W21,8×1/14“LH
G1/2“, DN15
G1/2“, DN15
TECHNICAL DATA
UC500
Brass (Cu< 65%)
Brass (Cu< 65%)
EPDM
Chloroprene
Wall bracket
Maximal flow rate
Temperature range
Stainless steel
25 bar
10 Nm3/h
C2 H 2
G"1/2
PN40
outlet port
267
64
Acetylen
Acetylene
126
Regulator type
Diaphragm material
G3/4
inlet port
WWW.GCEGROUP.COM
TYPE:
MB70 0768100
INLET/OUTLET
BAR
GAS
3 x W21.8x1/14" LH
inlet port
25/1.5
ACETYLENE
SERIAL No.
xxxxx
TESTED
BAR
30
DATE
xxxx
557
64
172
617
17
Mb400
High pressure manifold based on Manyflow unit for high flow applications.
It can be used for oxygen and inert gases. It is designed mainly for cylinder bundles
service. There are non-return valves at the Manyflow inlets, separated isolating valves
and one central inlet shut-off valve. MR400 regulator contains high pressure and low
pressure gauges and pressure relief valve. There is outlet low pressure all valve downstream regulator. All components are fixed to the stabilizing stainless steel wall bracket.
Art. Nr.
Description
Gas,Pressure
Inlet
Outlet
0768098
MB400
O, D, N, CO2, 300/20 bar
W21,8×1/14“
G3/4“, DN15
teChniCAl dAtA
Regulator type
Diaphragm material
MR400
Brass
Butyl
PA
G3/4
inlet port
Stainless steel
300 bar
400 Nm3/h
250 Nm3/h
G" 3/4
PN40
outlet port
385
126
61
Wall bracket
Maximal flow rate
Nominal flow rate
Temperature range
WWW.GCEGROUP.COM
TYPE:
MB400/1 0768098
INLET/OUTLET
BAR
GAS
300/20
OXY - INERT
SERIAL No.
xxxxx
TESTED
BAR
360
DATE
xxxx
3 x W21.8x1/14"
inlet port
400
61
460
167
Mb400 aCETylEnE
MB400 for acetylene is design and produced in accordance with ISO 14114. Manyflow is
tested and approved in accordance with ISO 15615 as well as high pressure automatic
quick acting shut-off valve and pressure regulator MR60. There are also pressure relief
valve, high pressure and low pressure gauges. Low pressure flashback arrestor Simax
3 (EN 730-1, ISO 5175) consists of filter, flame arrestor, thermal arrestor and non-return
valve. Outlet ball valve is mounted downstream FBA.
Art. Nr.
Description
Gas,Pressure
Inlet
Outlet
0768097
MB400
W21,8×1/14“LH
G3/4“, DN15
teChniCAl dAtA
Regulator type
Diaphragm material
MR60
Brass (Cu< 65%)
Brass (Cu< 65%),
stainless steel
Chloroprene
Wall bracket
Maximal flow rate
Temperature range
600
G"3/4
PN40
outlet port
C2 H 2
G3/4
inlet port
WWW.GCEGROUP.COM
TYPE:
MB400/2 0768097
INLET/OUTLET
BAR
GAS
3 x W21.8x1/14" LH
inlet port
18
Acetylen
Acetylene
25/1.5
ACETYLENE
SERIAL No.
xxxxx
TESTED
BAR
30
DATE
xxxx
615
67
~ 173
PTFE
Stainless steel
25 bar
25 Nm3/h
MF LINE
An unique compact solution for high pressure gas supply. This manifold integrates many different high pressure components into the one massive brass
block. Due to this specific design- aspect potential leakages are minimized. This ensures high- safety standard and eliminates not controlled gas consumption what creates additional profits for user.
MAXIFLOW BRASS BLOCK CONTAINS FOLLOWING COMPONENTS:
•
•
•
•
•
•
•
MAXIFLOW DESIGN VARIANTS:
•
2 inlet connections with sintered filters
two regulators for semiautomatic operation
inlet shut-off valves at both sides
purge valves for high pressure part purging and for pressure
release
two HP gauges (contact gauges optionally)
pressure relieve valve
outlet connection with ball valve
•
•
basic unit Maxiflow 1/2 with two inlets as a one stage semiautomatic change
over manifold for two cylinders or bundles
Maxiflow 2/2 with second regulation step for precise outlet pressure
adjustment
Maxiflow 2/2 for acetylene with safety components
in accordance with ISO 14114 and ISO 15615
MAXIFLOW 1/2
Single-stage semiautomatic autochange gas manifold for compressed gases with inlet pressure up to 300 bar. This
product can ensure continuous gas supply without any application process interruption. Manifold can be equipped as an option by contact gauges to give information about gas source emptying. Product consists
of massive brass block which is the stabile base for other components installation.
There are components integrated into one body: two inlets, high-pressure shut-off valves, purge valves, two regulators, pressure relief valves, high-pressure gauges and outlet connection. This product minimises risk of leakages
due to elimination of internal connections.
Art. Nr.
Description
Gas,Pressure
Inlet
Outlet
0768185
0768186
Maxiflow 1/2
Maxiflow 1/2
O, D, N, CO2, 300/14 bar
W21,8×1/14“
W21,8×1/14“LH
G1/2“, DN15
G1/2“, DN15
TECHNICAL DATA
Panel and regulator body
Regulator bonnet
Regulator type ODNCO2HM
Regulating valve sealing
Connectors & fittings
Wall bracket
Nominal flow rate
Temperature range
Brass
Zn-Al alloy
Piston
Encapsulated, PA, ODNCO2HM
Brass
Stainless steel
300 bar
30 Nm3/h (at 14 bar)
INLET
PRESSURE
Maxiflow
INLET
PRESSURE
H
P
PU
R
G
E
384
G1/2"
PN40
outlet port
INLET
W21.8x1/14"
inlet port
W21.8x1/14"
inlet port
200
320
19
Maxiflow 2/2
Semiautomatic autochange gas manifold for compressed gases with inlet pressure up to 300 bar. This product
can ensure continuous gas supply without any application process interruption. Manifold can be equipped as
an option by contact gauges to give information about gas source emptying. It is double-stage regulation unit
giving stabile value of outlet pressure parameter. Product consists of massive brass block which is the stabile base
for other components installation. There are almost eliminated internal connections what means minimal risk of
leakages.
Art. Nr.
Description
Gas,Pressure
Inlet
Outlet
0768183
0768222
0768184
0768223
0768119
0768196
Maxiflow 2/2
Maxiflow 2/2 CG
Maxiflow 2/2
Maxiflow 2/2 CG
Maxiflow 2/2
Maxiflow 2/2 CG
O, D, N, CO2, 300/10 bar
O, D, N, CO2, 300/10 bar, contact gauges
Hydrogen, methan, 300/10 bar, contact gauges
Propane, 12/2,5 bar
Propane, 12/2,5 bar, contact gauges
W21,8×1/14“
W21,8x1/14”
W21,8×1/14“LH
W21,8x1/14”LH
W21,8×1/14“LH
W21,8×1/14“LH
G1/2“, DN15
G1/2”, DN15
G1/2“, DN15
G1/2”, DN15
G1/2“, DN15
G1/2“, DN15
teChniCAl dAtA
INLET
PRESSURE
Maxiflow
INLET
PRESSURE
P
PU
R
G
E
418
Brass
Zn-Al alloy
Piston
Diaphragm NBR
Diaphragm NBR (2nd stage)
Encapsulated, PA, ODNCO2
Encapsulated, Chloroprene
Encapsulated, PA
Brass
Stainless steel
300 bar
20 Nm3/h (at 10 bar)
H
Regulator bonnet
Regulator type ODNCO2HM
Regulator type P
Regulator type HM
Regulating valve sealing P
Regulating valve sealing HM
Wall bracket
Nominal flow rate
Temperature range
G1/2"
PN40
outlet port
INLET
W21.8x1/14"
inlet port
W21.8x1/14"
inlet port
200
320
Maxiflow 2/2 aCETylEnE
Semiautomatic autochange gas manifold for acetylene. This product can ensure continuous gas supply without
any application process interruption. There is variant equipped by contact gauges to give information about gas
source emptying. It is double -stage regulation unit giving stabile value of outlet pressure parameter. Product is
designed and produced in accordance with ISO 14114. There are used inlet manual quick acting shut-off valves,
regulators tested according to requirements of ISO 15615. There is also mounted outlet flashback arrestor GVA90
(EN 730-1, ISO 5175) and isolating ball valve.
Art. Nr.
Description
Gas,Pressure
Inlet
Outlet
0768166
0768167
Maxiflow 2/2
Maxiflow 2/2CG
Acetylene, 25/1,5 bar, contact gauges
W21,8×1/14“LH
W21,8×1/14“LH
G1/2“, DN15
G1/2“, DN15
G"1/2
PN40
outlet port
Brass
Zn/Al alloy
Diaphragm EPDM
Encapsulated, Chloroprene
Brass
Stainless steel
Brass
Steel
30 bar
5 Nm3/h (at 1,2 bar)
C2 H 2
Acetylen
Acetylene
W21.8x1/14"LH
inlet port
W21.8x1/14" LH
inlet port
413
450
20
260
Regulator bonnet
Regulator type
Wall bracket
Flashback arrestor
Manual quick acting valve
Nominal flow rate
Temperature range
380
teChniCAl dAtA
SHUT-OFF VALVES DN4 AND DN8 FOR EXTENSION UNITS
SOV DN4 should be used for extension modules of M70 Line manifolds. BV 300 DN8 are designed for M400 Line
manifolds.
Art. Nr.
Description
Gas, Pressure
Inlet
Outlet
0777111
0777112
0777208
SOV DN4
SOV DN4
SOV DN4
O, D, N, CO2, 300 bar
Fuel gas, 300 bar
Acetylene, 25 bar
W21,8×1/14“
W21,8×1/14“LH
W21,8×1/14“LH
W21,8×1/14“LH
W21,8×1/14“
W21,8×1/14“
BV777105
BV777106
BV777107
BV777209
BV 300 DN8
BV 300 DN8
BV 300 DN8
BV 300 DN8
O, D, N, CO2, 300 bar
Inert, 300 bar
Fuel gas, 300 bar
Acetylene, 25 bar
W21,8×1/14“
W21,8×1/14“
W21,8×1/14“LH
W21,8×1/14“LH
W21,8×1/14“LH
W21,8×1/14“LH
W21,8×1/14“
W21,8×1/14“
HIGH PRESSURE ACETYLENE BALL VALVE
High pressure acetylene isolating valve and manual quick acting shut-off valve according to ISO 14114 and
ISO 15615.
Art. Nr.
Connection
SPP27990018
SPP27990019
3/8”
1/2”
NON RETURN VALVES
Art. Nr.
Description
Gas, Pressure
Inlet
Outlet
0764935
0764936
0764937
0764976
Non return valve
Non return valve
Non return valve
Non return valve
O, D, N, CO2, 300 bar
Fuel gas, 300 bar
Acetylene, 25 bar
Propane, 20 bar
W21,8×1/14“
W21,8×1/14“LH
W21,8×1/14“LH
W21,8×1/14“LH
W21,8×1/14“
W21,8×1/14“LH
W21,8×1/14“LH
W21,8×1/14“LH
Art. Nr.
Description
14037116
14037117
14037118
for 1 cylinder
for 2 cylinders
for 3 cylinders
CYLINDER WALL BRACKET
21
HIGH-PRESSURE MANIFOLD EXTENSION UNITS
SE LINE
High pressure manifold extension unit. SE-Line manifolds contain collecting tubes in
adjustable positions. The axial distance between tube and wall bracket is changeable.
This enables SE Line application for both, M70 Line and M400 Line manifolds. The tube
as well as wall bracket are made of stainless steel. Connection blocks are made of brass.
One block includes always outlet for pressure gauge or contact gauge optional mounting. SE Line can be used up to 300 bar.
9625640
9625650
9625660
Art. Nr.
Description Gas, Pressure
Inlet
Outlet
9625640
9625690
9625650
9625700
9625660
9625710
SE-1
SE-1
SE-2
SE-2
SE-4
SE-4
W21,8×1/14“
W21,8×1/14“LH
W21,8×1/14“
W21,8×1/14“LH
W21,8×1/14“
W21,8×1/14“LH
W21,8×1/14“
W21,8×1/14“LH
W21,8×1/14“
W21,8×1/14“LH
W21,8×1/14“
W21,8×1/14“LH
O, D, N, CO2, 300 bar
All fuel gases, 300 bar
O, D, N, CO2, 300 bar
O, D, N, CO2, 300 bar
W21.8x1/14"
inlet port
48-71
W21.8x1/14"
outlet port
W21.8x1/14"
inlet port
95
W21.8x1/14"
inlet port
290
W21.8x1/14"
inlet port
290
W21.8x1/14"
inlet port
290
115
1163
W21.8x1/14"
inlet port
W21.8x1/14"
outlet port
48-71
W21.8x1/14"
inlet port
95
W21.8x1/14"
inlet port
290
115
583
W21.8x1/14"
inlet port
48-71
95
W21.8x1/14"
outletport
W21.8x1/14"
inlet port
115
293
SE Line set-up
Two axial positions of collecting tube in the bracket. See SE Line prepared for extension of M70 Line in the right picture and position prepared for M400
Line is in the left picture.
MM 400
22
MM 70
ME-1
ME-1 contains inlet connection with shut-off valve, non return valve, collecting pipe and two outlets. Bodies
of components are made of brass. Stabile wall bracket made of 3 mm stainless steel is used as a base for components mounting. ME-1 is prepared for 300 bar service.
Art. Nr.
Inlet
Outlet
Standard
0768169
0768179
CE10001M
CE10006M
CE10008M
ME-1
ME-1
ME-1
ME-1
ME-1
W21,8×1/14“
W21,8×1/14“LH
W21,7×1/14“
G5/8“ LH
W20×1/14“ LH
W21,8×1/14“
W21,8×1/14“LH
W21,7×1/14“
G5/8“ LH
W20×1/14“ LH
DIN 477-1/6
DIN 477-1/1
UNI4406
UNI4411/2
UNI4405
O, D, N, CO2, 300 bar
Fuel gas, 300 bar
O, D, N, CO2, 300 bar
Acetylene, 25 bar
Fuel gas, 300 bar
100
O2/Ar/CO 2/N 2/Air/He
Inlet
Outlet 2
W21,8x1/14"
30
Outlet 1
W21,8x1/14"
W21.8x1/14"
inlet port
128
ME-2
W21.8x1/14"
outlet port
W21.8x1/14"
outlet port
106
185
ME-2 contains inlet connections with shut-off valves, non return valves, collecting pipe and two outlets. Bodies of
components are made of brass. Stabile wall bracket made of 3 mm stainless steel is used as a base for components
mounting. ME-2 can be used up to 300 bar.
Art. Nr.
Inlet
Outlet
Standard
0768177
0768181
CE10026M
CE10031M
CE10034M
ME-2
ME-2
ME-2
ME-2
ME-2
W21,8×1/14“
W21,8×1/14“LH
W21,7×1/14“
G5/8“ LH
W20×1/14“ LH
W21,8×1/14“
W21,8×1/14“LH
W21,7×1/14“
G5/8“ LH
W20×1/14“ LH
DIN 477-1/6
DIN 477-1/1
UNI4406
UNI4411/2
UNI4405
O, D, N, CO2, 300 bar
Fuel gas, 300 bar
O, D, N, CO2, 300 bar
Acetylene, 25 bar
Fuel gas, 300 bar
372
O /Ar/CO /N /Air/He
Inlet 1
Outlet 1
W21,8x1/14"
(W21,8x1/14")
2
Inlet 2
Outlet 2
W21,8x1/14"
(W21,8x1/14")
2
30
2
W21.8x1/14"
extension port
with plug
106
128
W21.8x1/14"
outlet port
W21.8x1/14"
inlet port
W21.8x1/14"
inlet port
185
250
ME-3
ME-3 contains inlet connections with shut-off valves, non return valves, collecting pipe and two outlets. Bodies of
components are made of brass. Stabile wall bracket made of 3 mm stainless steel is used as a base for components
mounting. ME-3 can be used up to 300 bar.
Art. Nr.
Inlet
Outlet
Standard
0768178
0768182
CE10051M
CE10056M
CE10074M
ME-3
ME-3
ME-3
ME-3
ME-3
W21,8×1/14“
W21,8×1/14“LH
W21,7×1/14“
G5/8“ LH
W20×1/14“ LH
W21,8×1/14“
W21,8×1/14“LH
W21,7×1/14“
G5/8“ LH
W20×1/14“ LH
DIN 477-1/6
DIN 477-1/1
UNI4406
UNI4411/2
UNI4405
O, D, N, CO2, 300 bar
Fuel gas, 300 bar
O, D, N, CO2, 300 bar
Acetylene, 25 bar
Fuel gas, 300 bar
622
Inlet 1
Inlet 2
(W21,8x1/14")
(W21,8x1/14")
O
Inlet 3
2
(W21,8x1/14")
Outlet 2
W21,8x1/14"
30
Outlet 1
W21,8x1/14"
106
128
185
W21.8x1/14"
outlet port
W21.8x1/14"
extension port
with nut
W21.8x1/14"
inlet port
W21.8x1/14"
inlet port
50
250
W21.8x1/14"
inlet port
250
50
23
linE filTEr
Nominal flow rate: 800 Nm3/h at 40 bar, pressure drop: max 15 bar.
Art. Nr.
Description
0760582
SPP27990007
SPP27990008
SPP27990031
SPP27990032
FZ 11
O, D, N, CO2, Max 200 bar
Spare filter insert 5 µm
Spare filter insert 50 µm
Pressure gauge, 400/300 bar
Pressure gauge, 40/20 bar
Gas, Pressure
Inlet / Outlet
Filter ability
M42×1,5
50 µm
low prEssurE aCETylEnE filTEr
This filter is used for filtering of mechanical particles included in acetylene from pipe works. It should be mounted at the outlet point upstream the isolating valve and regulator.
Art. Nr.
Description
Gas, Pressure
Inlet
Outlet
0863529
SPP27990021
F 120 A
Spare filter insert
Acetylene, Max 1,5 bar
G1/2“
G3/8“ LH
Art. Nr.
Description
215191005
215191010
0768159
0768160
9451080P
9451090P
215191076
215191077
215191069
215191068
200059835P
215191081
215191080
215191084
215191085
311837121815P
311325111032P
Tube 90° SS
A, P, H, M; 300 bar
Tube 90° SS
O, D, N, CO2; 300 bar W21,8×1/14“ female
Tube 90° Cu
Tube 90° SS
A, P, H, M; 300 bar
Tube straight
O, D, N, CO2; 300 bar W21,8×1/14“
Tube straight
A, P, H, M; 300 bar
W21,8×1/14“LH
Plug
A, P, H, M; 300 bar
W21,8×1/14“LH
Plug
O, D, N, CO2; 300 bar W21,8×1/14“
Nipple
A, P, H, M; 300 bar
Nipple
Double nut
All gases; 300 bar
W21,8×1/14“
Plug with nut
A, P, H, M; 300 bar
W21,8×1/14“LH
Plug with nut
O, D, N, CO2; 300 bar W21,8×1/14“
T-piece
A, P, H, M; 300 bar
T-piece
Alu sealing gasket (package of 5 pcs), 18×12,0×1,5
Cu sealing gasket (package of 10 pcs), 18×12,7×1,5
HiGH prEssurE aCCEssoriEs
1
7
24
2
Gas, Max. pressure Inlet
3
4
5
Outlet
Pos.
W21,8×1/14“LH male
W21,8×1/14“ male
W21,8×1/14“ female
W21,8×1/14“
W21,8×1/14“LH
1
1
1
1
7
7
2
2
3
3
4
5
5
6
6
W21,8×1/14 male
W21,8×1/14“LH male
W21,8×1/14“LH
6
MANIFOLD LOW-PRESSURE OUTLETS
WELDING AND BRAZING SOCKETS G1/2”
Accessories for 70-line manifolds according to EN 560.
Art. Nr.
Material
Out diam.
In diam.
9459830
9459840
4A38550P
Stainless steel
Brass
Carbon steel
14 mm
15 mm
14 mm
9,2 mm
9,8 mm
9,5 mm
WELDING AND BRAZING SOCKETS G3/4”
Accessories for 400-line manifolds according to EN 560.
Art. Nr.
Material
0764986
0764977
0764978
Stainless steel
Brass
Carbon steel
SLEEVE NUTS
Accessories according to EN 560.
Art. Nr.
Material
Connection
9459850
14099732P
Brass
Brass
G1/2”
G3/4”
BALL VALVES WITH CONNECTIONS
Accessories according to EN 560.
Art. Nr.
Connection
Nominal pressure
9457980P
94597890P
9460140P
9460280P
G1/2”
G1/2”
G3/4”
G3/4”
PN40
PN64
PN40
PN64
ACCESSORIES
1
2
Art. Nr.
Description
Gas, Max. pressure Inlet
Outlet
Pos.
SPP27990022
SPP27990023
SPP27990024
SPP27990025
SPP27990026
Elbow
Elbow
T-piece
T-piece
T-piece
All gases; 64 bar
All gases; 64 bar
All gases; 64 bar
All gases; 64 bar
All gases; 64 bar
G1/2“
G3/4“
G1/2“
G3/4“
G1“
1
1
2
2
2
G1/2“
G3/4“
G1/2“
G3/4“
G1“
SAFETY VALVE SETS
Art. Nr.
Description
Pressure
Connection
9457970P
T-piece
60 bar
2× G1/2“ - 1/4NPT
Art. Nr.
Gas
Opening pressure
Inlet
connection
Outlet
connection
9443240
9444210
9443250
9457180
9457190
Acetylene
Propane
O,D,N,CO2
O,D,N,CO2
O,D,N,CO2
1,55 bar
6 bar
18 bar
28 bar
45 bar
1/4NPT
1/4NPT
1/4NPT
1/4NPT
1/4NPT
G1/2“
G1/2“
G1/2“
G1/2“
G1/2“
Example of mounting
25
DINSET
Dinset is classical GCE concept of products for industrial gases service based on premium Dincontrol regulator. They were created with using of huge professional experience in GCE group. They are continuously developed and optimized in accordance with current engineering knowledge. Dinset consists of
inlet welding or brazing socket (acc. to gas type), inlet ball valve PN40, DIN-line regulator with pressure gauge, flow-gauge or flow-meter and hose nipple.
Variants for shielding gases with flow-meter with dosing valve are supplying and indicating exact flow-rate. Components are mounted on V-profile steel
wall bracket for safety installation. Functionality and quality of all components can be easy checked due to open design. Oxygen variant as well as acetylene and propane variants are prepared for optional installation of GCE flashback arrestors FR50 or SG5 due to identical outlet/inlet angle. But it can be used
also other flashback arrestors from the market according to customer choice.
FLOW CAPACITY: OXYGEN
TECHNICAL DATA
Regulator body and bonnet
Diaphragm
Seat sealing
Seat sealing
Wall bracket
Temperature range
26
Brass
EPDM, NBR
PA, Chloroprene
PA, Chloroprene
Brass
Steel Zn-coated
30 bar Oxygen
40 bar Other gases
dinsET sinGlE uniTs
Single units are prepared for all technical gases and can be used for all industrial processes.
Art. Nr.
Type
Gas
Outlet range
Inlet
Outlet
14096150
14096151
14096152
14096165
14096166
14096167
14096168
14096169
14096172
14096170
14096171
0785016
Dinset Single
Dinset Single
Dinset Single
Dinset Single
Dinset Single
Dinset Single
Dinset Single
Dinset Single
Dinset Single
Dinset Single
Dinset Single
Dinset Single
Acetylene
Oxygen
Ar/Mix
Propane
Nitrogen
Compressed air
Ar/Mix
Hydrogen/methan
N2/H2
Ar/H2
N2/H2
O, D, N, CO2
1,5 bar
10 bar
32 l/min Gauge
2,5 bar
10 bar
10 bar
10 bar
10 bar
10 bar
32 l/min Gauge
50 l/min Gauge
10 bar
G3/8”LH
G3/8”
G3/8”
G3/8”LH
G3/8”
G3/8”
G3/8”
G3/8”LH
G3/8”LH
G3/8”
G3/8”LH
G3/8”
G3/8”LH
G1/4”
G1/4”
G3/8”LH
G1/4”
G1/4”
G1/4”
G3/8”LH
G3/8”LH
G3/8”LH
G3/8”LH
G3/8”
dinsET flow
Single units for shielding gases with flow-meter and dosing valve are giving and showing exact flow-rate.
Art. Nr.
Type
Gas
Outlet range
Inlet
Outlet
14096173
14096163
14096164
0785017
Dinset Flow
Dinset Flow
Dinset Flow
Dinset Flow
N2/H2
Ar/Mix
Ar/Mix
Ar/Mix
50 l/min Flow
30 l/min Flow
15 l/min Flow
30 l/min Flow
G3/8”LH
G3/8”
G3/8”
G3/8”
G3/8”LH
G1/4”
G1/4”
G3/8”
dinsET doublE uniTs
Double units are useful for oxy-fuel applications as well as for arc welding and plasma applications including root
shielding. For other variants please ask your GCE partner.
Art. Nr.
Type
Gas
Outlet range
Inlet
Outlet
14096153
14096154
14096155
14096156
0785015
Dinset Double
Dinset Double
Dinset Double
Dinset Double
Dinset Double
Oxy-Ace
Oxy-Prop
Oxy-Ar
Ar-Ar
Oxy-Ace
see single units
see single units
see single units
see single units
see single units
G3/8”
G3/8”
G3/8”
G3/8”
G3/8”
G1/4”, G3/8”LH
G1/4”, G3/8”LH
2× G1/4”
2× G1/4”
G3/8”, G3/8”LH
dinsET TriplE uniTs
Triple units designed mainly for oxygen cuting, flame applications and other welding and cutting technologies. But
chosen combination of outlet points can be used for gas supply in all industrial processes. For other variants please
ask your GCE partner
Art. Nr.
Type
Gas
Outlet range
Inlet
Outlet
14096157
14096158
14096159
14096160
14096161
14096162
Dinset Triple
Dinset Triple
Dinset Triple
Dinset Triple
Dinset Triple
Dinset Triple
Ar-Oxy-Ace
Oxy-Oxy-Ace
Oxy-Oxy-Prop
Oxy-Oxy-Ar
Oxy-Ar-Ar
Ar-Ar-Ar
see single units
see single units
see single units
see single units
see single units
see single units
G3/8”
G3/8”
G3/8”
G3/8”
G3/8”
G3/8”
G1/4”, G1/4”, G3/8”LH
G1/4”, G1/4”, G3/8”LH
G1/4”, G1/4”, G3/8”LH
3× G1/4”
3× G1/4”
3× G1/4”
27
SPARE PARTS FOR DINSET OUTLET POINTS
DINLINE AND DINFLOW REGULATORS
Art. Nr.
Description
Gas
Outlet range
Inlet
Outlet
0783071
0783070
0783073
0783080
0783077
0783072
0783076
0783081
0783078
0783074
0783075
Dinline
Dinline
Dinline
Dinline
Dinline
Dinline
Dinline
Dinline
Dinflow
Dinflow
Dinflow
Ar, N2, Compr. Air
Oxygen
Acetylene
Hydrogen/methan
Propane
Ar/Mix
N2/H2
Ar/H2
N2/H2
Ar/Mix
Ar/Mix
10 bar
10 bar
1,5 bar
10 bar
2,5 bar
32 l/min gauge
50 l/min gauge
32 l/min gauge
50 l/min flow-meter
30 l/min flow-meter
15 l/min flow-meter
G3/8”
G3/8”
G3/8”LH
G3/8”LH
G3/8”LH
G3/8”
G3/8”LH
G3/8”LH
G3/8”LH
G3/8”
G3/8”
G1/4”
G1/4”
G3/8”LH
G3/8”LH
G3/8”LH
G1/4”
G3/8”LH
G3/8”LH
G3/8”LH
G1/4”
G1/4”
BALL VALVES
Carbon steel Zn-coated, V-profile, PN40, DN10
Art. Nr.
Description
Gas
14016153
14016154
14016155
with elbow
with elbow
with elbow
Oxygen
All fuel gases
Other gases
Art. Nr.
Description
WALL BRACKETS
14016145P for single unit
14016146P for double unit
14016147P for triple unit
BRAZING AND WELDING NIPPLES, NUTS
Connecting nipples, outer diameter 12 mm.
Art. Nr.
Type
Material
14018004P
4A19020P
14018024P
548200018932P
548200018934P
Welding nipple G3/8“
Brazing nipple G3/8“
Swivel nut G3/8“LH
Swivel nut G3/8“
Carbon steel
Stainless steel
Brass
Brass
Brass
TYPICAL APPLICATION
Instalation of Dinset with flashback arrestors
FR50 for flame welding and cutting.
28
UNISET
UNISET are new outlet points in GCE proposal for industrial gases service. They were created with using of long term experience with production of
central gas supply systems. Variants for oxygen and fuel gases are equipped with three function flashback arrestors (FBA). There are two design types
for shielding gases. First of them consists of flow-gauge showing flow-rate adjusted by pressure regulator. The second one is based on flow-meter with
dosing valve supplying and indicating exact flow-rate. Components of entire range are mounted on stabile steel wall bracket ensuring fast and safety
installation. Gas supply can be easy connected to application with outlet hose nipples.
Oxy/Inert variant is ready for oxygen service and can be used also for argon, nitrogen, helium carbon dioxide, compressed air and their mixtures. Special
oxygen variant as well as acetylene and propane variants contain FBA. Fuel gas variant is designed for hydrogen, methane and natural gas. Unisets for
shielding gases (Ar and Ar-mixtures) show adjusted flow-rate using either pressure gauge with flow-scale or flow-meter. Special twin-variant enable
connection of two welding generators at one outlet pipe. This can be used also for combination of welding and root shielding with identical gas. Flow
variant for N2/H2 and Ar/H2 with outlet capacity of 50 l/min is optimal for root shielding application.
FLOW CAPACITY: ACETYLENE
TECHNICAL DATA
Diaphragm
Seat sealing
Brass
EPDM, NBR
PA, Chloroprene
Brass
Wall bracket
Temperature range
Steel Zn-coated
30 bar Oxygen
40 bar Other gases
29
unisET sinGlE uniTs
Single units are prepared for all technical gases and can be used for all industrial processes.
Art. Nr.
Type
Gas
Outlet range
Inlet
Outlet
0768156
0768157
0768158
0768109
0768210
0768108
0768106
0768107
0768190
0768103
Uniset Single
Uniset Single
Uniset Single
Uniset Single
Uniset Single
Uniset Single
Uniset Single
Uniset Single
Uniset Single
Uniset Single
Oxy/Inert
Oxy/Inert
Oxy/Inert
Oxy/Inert
Inert/Inert
Oxygen
Acetylene
Propane
Hydrogen/methan
Ar/Mix
2,5 bar
5 bar
10 bar
16 bar
40 bar
10 bar FBA
1,5 bar FBA
2,5 bar FBA
16 bar
30 l/min Gauge
G3/8”
G3/8”
G3/8”
G3/8”
G1/2”
G3/8”
G3/8”LH
G3/8”LH
G3/8”LH
G3/8”
G3/8” + hose nipple 6,3-8 mm
G3/8”LH + hose nipple 6,3-8 mm
G1/4” + hose nipple 4-6,3 mm
unisET flow
Single units for shielding gases with flow-meter and dosing valve are giving and showing exact flow-rate.
Art. Nr.
Type
0768104 Uniset Flow
0768155 Uniset Flow
0768260 Uniset Flow
Gas
Outlet range
Inlet
Outlet
Ar/Mix
Ar/Mix
N2/H2, Ar/H2
15 l/min Flow
30 l/min Flow
32 l/min Flow
G3/8”
G3/8”
G3/8”LH
G1/4”+ hose nipple 4-6,3 mm
G1/4”+ hose nipple 4-6,3 mm
30 l/min Flow
G3/8”
2× G1/4”+ 2x hose nipple 4-6,3 mm
0768105 Uniset Twinflow Ar/Mix-Ar/Mix
unisET doublE uniTs
Double units are useful for oxy-fuel applications as well as for arc welding and plasma applications including root
shielding. Other gas combination are on request.
Art. Nr.
Type
Gas
0768250 Uniset Double Oxy - Ace
0768240 Uniset Double Oxy - Prop
Outlet range
Inlet, Outlet
10 bar - 1,5 bar FBA
10 bar - 2,5 bar FBA
see single units
see single units
unisET sparE parTs, flow-METErs
Flow-meters as a spare parts but can be used also for other applications.
Art. Nr.
Type
0768170 Flowmeter
0768180 Flowmeter
Gas
Outlet range
Inlet
Outlet
Ar/Mix
Ar/Mix
30 l/min
15 l/min
G3/8”
G3/8”
hose nipple 6,3 mm
hose nipple 6,3 mm
braZinG and wEldinG nipplEs, nuTs
Connecting nipples, outer diameter 12 mm.
30
Art. Nr.
Type
Material
14018004P
4A19020P
14018024P
548200018932P
548200018934P
Brazing nipple G3/8“
Swivel nut G3/8“LH
Swivel nut G3/8“
Carbon steel
Stainless steel
Brass
Brass
Brass
UNISET+
UNISET+ outlet points are an innovation in the field of central gas supply in deed. Excellent protection, given by the external steel cover, is combined with
excellent look and easy assembly. Their high precision gives the possibility to use them with any industrial application.
UNISET+ outlet points are based on inlet ball valve and line pressure regulator. All variants include inlet brazing socket for 8 mm tube and outlet hose
nipple. Oxygen, acetylene and fuel gas version contain also pressure gauge and outlet safety device MV93. MV93 is flashback arrestor protecting pipe
works and gas source against flame coming from application in case of safety issue. There are two types for shielding gases (Ar, Ar/CO2 and Ar/O2 mixtures).
First of them consists of flow-gauge showing flow-rate adjusted by pressure regulator. The second one is based on flow-meter with dosing valve giving
and showing exact flow-rate.
UNISET+ outlet points are also called „Easy Work“ because of fast installation and easy handling. They can be mounted in less than15 minutes, using
appropriate tools.
Maintenance operation thus makes very simply to be executed by just removing the metal cover, fully independent from the internal parts.
TECHNICAL DATA
Diaphragm
Seat sealing
Cover
Flashback arrestor
Temperature range
Brass, Zn alloy
EPDM, NBR
PA, Chloroprene
Brass
Stainless steel
Brass Ni-coated
30 bar Oxygen
40 bar Inert gases
UNISET+
TYPICAL APPLICATION:
welding, cutting and allied processes
Art. Nr.
Gas
Outlet range
Inlet
Outlet
CE14000
CE14100
CE14105
CE14200
CE14250
CE14300
Oxygen
Acetylene
Hydrogen/methan/LPG
Shielding gas
Shielding gas
Inert gases
0-10 bar
0-1,5 bar
0-4 bar
0-32 l/min Gauge
0-30 l/min Flow-meter
0-10 bar
G3/8“
G3/8“
G3/8“
G3/8“
G3/8“
G3/8“
G3/8“
G3/8“LH
G3/8“LH
G3/8“
G3/8“
G3/8“
31
HF-SET
HF-set are outlet points for high flow applications. There are originally prepared for instalation of oxygen cutting machines but because of their high flow
capacity they can be used for all industrial processes. Outlet points are based on two regulators. S100 regulator is prepared for oxygen, acetylene and
propane (this can be also used for natural gas). Maximal flow capacity of S100 regulator is 100 Nm3/h for oxygen and 20 Nm3/h for fuel gases. Optionally
can be added flashback arrestor GVA 90 eventually GVO 90. S200 regulator is designed for oxygen and has maximal flow capacity 200 Nm3/h. Maximal inlet
pressure of HF-set outlet points is 30 bar for Oxygen and 40 bar for other industrial gases.
HF S100/S200
Individual high-capacity outlet points for various industrial oxy-fuel applications. There are versions for oxygen
with S100 or S200 regulators, version for acetylene and for propane, both with S100 (BG20) regulator. Products can
be equipped with flashback arrestor (FBA) GVO90 or GVA90.
Art. Nr.
Description
Flow capacity
Outlet pressure
Inlet
Outet
14016242
0768195
0768086
0768087
14016243
14016244
0768088
Oxygen S100
Oxygen S100
Oxygen S200
Oxygen S100 + FBA
Acetylene S100 (BG20)
Propane S100 (BG20)
Propane S100 (BG20) + FBA
100 m³/h
100 m³/h
200 m³/h
100 m³/h
20 m³/h
20 m³/h
20 m³/h
10 bar
16 bar
15 bar
10 bar
1,5 bar
4 bar
4 bar
G3/4”
G3/4”
G3/4”
G3/4”
G1/2”LH
G1/2”LH
G1/2”LH
G3/4”, ø12,5
G3/4”, ø12,5
G3/4”, ø12,5
G1/2”, ø11
G1/2” LH, ø11
G1/2” LH, ø11
G1/2” LH, ø11
Type S200
Type S100
HF TRIPLE S100
Three outlet points with S100 regulators mounted at the stabile wall bracket. Outlets for heating oxygen as well
as for fuel gas contain three function flashback arrestor GVO90 and GVA90.
Art. Nr.
Description
14016180
14016181
S 100 triple unit oxy/acetylene
S 100 triple unit oxy/propane
TECHNICAL DATA - MAX. FLOW CAPACITY
Cutting oxygen
Heating oxygen
Fuel gas
100 m³/h
100 m³/h
20 m3/h
HF TRIPLE S200
This triple outlet points are based on S200 regulator for cutting oxygen. Heating oxygen and fuel gas are supplied
by S100 regulators, both with twin-connected three function flashback arrestor GVO90 and GVA90.
Art. Nr.
14016182
14016183
Description
S 200 triple unit oxy/acetylene
S 200 triple unit oxy/propane
TECHNICAL DATA - MAX. FLOW CAPACITY
Cutting oxygen
Heating oxygen
Fuel gas
32
200 m³/h
100 m³/h
20 m3/h
These Point-of-use systems are designed for high performing applications, i.e. machine cutting and automized heating and similar applications, where
standard point-of-use stations do not provide sufficient capacity and flow and where it is not necessary to regulate gas pressure at the outlet of the
pipeworks.
HF BV, BALL VALVE UNIT
For compressed gases. Inlet: G 3/4“ swivel nut with brazing nipple, diameter 19 mm. Outlet: G 3/4“ swivel nut with
hose nipples, 12,5 and 16 mm.
Art. Nr.
Type
14016175
DN20 Ball valve unit Oxy/Inert,
40 bar
Gas, pressure
Inlet
Outlet
G3/4“ + brazing
nipple 19 mm
G3/4“ + hose nipples
12,5 mm and 16 mm
HF BV WITH FBA, BALL VALVE UNIT WITH FLASHBACK ARRESTOR
Consists of high performance multi functional safety device GVO 90/GVA 90 and ball valve DN 20, without
regulator.
Art. Nr.
Type
Inlet
Outlet
14016176
DN20 Ball valve unit Oxygen,
with GVO90
20 bar
Gas, pressure
G3/4“ + brazing
nipple 19 mm
G1/2“ + hose nipple 11 mm
14016178
DN20 Ball valve unit All fuel gases,
with GVA90
5 bar, 1,5 bar
G1/2“ + brazing
nipple 19 mm
G1/2“LH + hose nipple 11 mm
HF TWIN
Consists of 2 high performance multi functional safety devices GVO 90/GVA 90 and ball valve DN 20, without
regulator.
Art. Nr.
Type
Gas, pressure
Inlet
Outlet
14016177
DN20 Ball valve unit
with twin GVO90
DN20 Ball valve unit
with twin GVA90
Oxygen,
20 bar
All fuel gases,
5 bar, 1,5 bar
G3/4” + hose
nipple 12,5 mm
G3/4” + hose
nipple 12,5 mm
G3/4” + hose nipple 16 mm
0764926
Twin GVO90 unit
Twin GVA90 unit
G3/4” + hose
nipple 12,5 mm
G3/4”LH + hose
nipple 12,5 mm
G3/4” + hose nipple 16 mm
0764927
Oxygen,
20 bar
All fuel gases,
5 bar, 1,5 bar
14016179
G3/4”LH + hose nipple 16 mm
G3/4”LH + hose nipple 16 mm
33
ACCESSORIES
GGP 200 - GAS PREHEATER
Inlet pressure up to 300 bar, for inert gases. The expansion of high compressed gases i.e. CO2 and argon CO2 mixtures creates cold in regulators. This could require a gas preheater to prevent freezing of the pressure regulator and
other components of gas manifold. Using of preheater is recommended for higher stability of gas flow in central gas
supply systems. GGP 200 is reliable CE- marked product.
Art. Nr.
Description
Gas, Pressure
Inlet
Outlet
19008004
H28054801
GGP 200
GGP 200
Oxygen / Inert, 300 bar
Oxygen / Inert, 300 bar
W21,8×1/14“F
W21,8×1/14“M
W21,8×1/14“M
W21,8×1/14“F
TECHNICAL DATA
Power supply
Heating power
Connecting plug
Protection class
Max. working temperature
19008004
230 V - 50 Hz
200 W
IP 44 with 2 m cable
IP 44
40°C, +/-3°C
Safety switch
Outer diameter
Lenght
Weight
80°C, +/-5°C
90 mm
aprox 150 mm
aprox 2,3 kg
H28054801
H28054801
H28054801
9449810
OUTLET CONNECTIONS
Purge valve blow-out tube for M70line and M400line manifolds. Inlet connection with sleeve nut, W21,8×1/14“.
UC500 Pressure relieve valve outlet should be mounted at MM70 Line manifolds to be connected with evacuating
pipe.
0764896
9449810
Art. Nr.
Description
0764896
9449810
Purge valve outlet W21,8×1/14“
UC500 pressure relieve valve outlet
Purge valve with outlet connection mounted on X-block
34
FLASHBACK ARRESTORS FOR CYLINDER CONUMPTION OR FROM OUTLET POINTS
Safety device (flashback arrestor) for regulators.
Art. Nr.
Type
Gas
Inlet/Outlet
Max. pressure
Max. flow rate
14008400
14008401
14008402
GVO 10
GVO 10
GVA 10
Oxygen
Oxygen
All fuel gases
G1/4“
G3/8“
G3/8“LH
15 bar
15 bar
*
32,6 Nm³/h
32,6 Nm³/h
7,6 Nm³/h
Attention: Please obtain the regular inspection for safety devices. Note the national laws.
Flow rate values are valid for compressed air.
* Acetylene 1,5 bar, Hydrogen 4 bar, Methane, Propane, Ethylene 5 bar
HIGH PERFORMANCE MULTI FUNCTIONAL FLASHBACK ARRESTOR FOR MANIFOLD CONNECTION OR FOR HIGH FLOW OUTLET POINTS
Art. Nr.
Type
Gas
Inlet/Outlet
Max. pressure
Max. flow rate
14008440
14008131
14008121
14008130
0764975
GVO 90
GVO 90
GVA 90
GVA 90
GVA 90
Oxygen
Oxygen
All fuel gases
All fuel gases
All fuel gases
G3/8“
G1/2”
G3/8“LH
G1/2”LH
G1/2”
15 bar
15 bar
*
*
*
54,7 Nm³/h
54,7 Nm³/h
13,2 Nm³/h
13,2 Nm³/h
13,2 Nm³/h
Attention: Please obtain the regular inspection for safety devices. Note the national laws.
Flow rate values are valid for compressed air.
* Acetylene 1,5 bar, Hydrogen 4 bar, Methane, Propane, Ethylene 5 bar
DEMAX/SIMAX - 3 FUNCTION MANIFOLD FLASHBACK ARRESTORS
The manifold (line) flashback arrestors of the SIMAX and DEMAX family are products specially designed to provide
maximal flow rate with minimal pressure drop necessary for central gas manifolds or cylinder bundle supply systems.
Enormous flow capacity without any compromising of safety is achieved by the splitting of massive gas flow into
several sections protected by individual flame arresting units. Sintered stainless steel filters in every unit provide
flame arresting function, each of them is fitted by reliable non-returning valves and integrated thermal (melting) fuses.
Individual units are arranged into compact clusters fitted by connection flanges allowing easy integration in to
manifold pipelines.
Many other higher capacity variants (SIMAX 5/8…) are available on request.
To reach optimal performance and before choosing and purchasing GCE recommend consulting our experts who can
give advice on your individual application.
Complies with EN730, German BAM institute tested.
SIMAX / DEMAX offers following safety functions:
• FA Sintered flame arresting element
• NV Non return valve to prevent reverse flow of gases
• TV Thermal trip device, activated by heat to permanently cut off the gas supply.
Art. Nr.
Gas
Description
Function
Max
pressure
Connection
thread
Weight
0764433
0764432
0764435
0764434
OXY
FUEL
OXY
FUEL
FBA DEMAX-5 Oxy G1/2” RH
FBA DEMAX-5 Fuel G1/2” LH
FBA SIMAX-3 Oxy G1” RH
FBA SIMAX-3 Fuel G1” LH
NV, FA, TV
NV, FA, TV
NV, FA, TV
NV, FA, TV
15 bar
5 bar
15 bar
5 bar
G1/2”RH
G1/2”LH
G1”RH
G1”RH
1,45 kg
1,45 kg
3,55 kg
3,55 kg
GCE SAFE-GUARD-5
The latest innovation from GCE the SAFE-GUARD-5 offers the maximum level of protection required by EN730-1 to
prevent dangerous flashbacks from reaching the regulator and cylinder supply sources.
FUNCTIONS
• Flame arresting element (FA)
• Non return valve (NV)
• Pressure sensitive cut off valve (PV)
• Temperature sensitive cut off valve (TV)
• Reset mechanism to clearly advise unit activation (RM)
Art. Nr.
Gas
Inlet connection
Max. pressure
Outlet connection
0764456
0764457
0764458
Fuel
Oxygen
Oxygen
G3/8” LH Female
G3/8” Female
G1/4” Female
A:1,5 bar; HPMYF:5 bar
10 bar
10 bar
G3/8” LH Male
G3/8” Male
G1/4” Male
35
APPLICATIONS AND VARIANTS
SE Line application examples
MM400-2 with SE-2
9625650
MM 400-1 ACE with SE-2
0764937
Detail of the X-Block
High pressure components of MM400 manifold
36
SE Line mounting examples with T-piece
215191077
215191085
9625650
9625640
215191077
SE-Line mounting example with elbow
215191080
9625650
215191010
9625650
215191080
37
MM70-2 with SE-2
SE line (9625650)
SE line (9625650)
200059835P
0777111
0764935
SE Line mounting
9625650
MM 70-2
20005983P
0777111
0764935
High pressure acetylene safety devices of MM400 manifold
38
215191080
Gas cylinder
MM70-2 Manifold application
MM70-2 extended with pressure relief valve outlet, purge valve outlet. Right bank is extended for 2 cylinders with SE-1 and shut-off valve
and non-return valve.
9449810
9625640
200059835P
9449810
0777111
0764935
Rlief valve outlet with brazing nipple
9449810
Simple extension for 2 cylinders with non-return valve
0764896
215191010
0764935
39
MM70-2 with right bank extended with SE-1 and non-return valve
0764896
9625640
9449810
0764935
MM70-2 with right bank extended for 3 cylinders with SE-1, shut-off valves and non-return valves
0764896
9625640
215191010
200059835P
0777111
9449810
0764935
MM70-2 with right bank extended for 5 cylinders with SE-2, SE-1, shut-off valves and non-return valves
0764896
9625650
9625640
215191010
9449810
0777111
200059835P
0764935
40
FUEL GASES
Methane (Natural Gas) - CH4
Ethene (ethylene) - C2H4
Ethane - C2H6
Propene (propylene) - C3H6
Propane - C3H8
n. - Butane - C4H10
Ethine (acetylene) - C2H2
Propyne (methylacetylene) - C3H4
1 - Butene - C4H8
Butadiene - C4H6
Burning Speed (m/s)
Flame Temperature (°C)
Primary Flame Power (kJ/cm2s)
FUEL GASES PROPERTIES
Mixing ratio (fuel gas : oxygen)
Mixing ratio
Heating power
Fuel gas type
V oxygen/ V fuel gas
Flame
temperature
(°C)
Density
1 bar, 15°C
liquid form
Relative
density
to air
MJ/m3
MJ/kg
N
M
N
M
kg/m3
kg/l
1 bar
at 15°C
Hydrogen
H2
H
10,758
119,533
0,36
0,42
2 835
2 856
0,09
0,07
0,007
Methane
CH4
M
31,814
44,186
1,6
1,8
2 770
2 786
0,72
0,42
0,566
Acetylene
C 2 H2
A
56,93
48,678
1,1
1,5
3 106
3 160
1,11
0,62
0,923
Ethylene
C 2 H4
F
55,674
47,6
1,8
2,4
2 902
2 924
1,17
0,57
0,98
Propylene
C 3H 6
Y
89,999
46,153
2,8
3,5
2 872
2 896
1,95
0,58
1,506
Propane
C 3H 8
P
93,557
46,315
3,75
4,3
2 810
2 828
2,02
0,53
1,589
Glossary: V - volume, N - mixing ratio with neutral flame, M - mixing ratio with maximal flame temperature
41
CYLINDER CONNECTION FOR WORKING PRESSURES UP TO 200 BAR
Gas/Country
Standard
Sweden
SS 2238
Czech Republic Germany
ČSN 078600
DIN 477
France
NF E 29-650
UK
BS 341
SI22,91
G5/8
Spain
MIE-AP7
Italy
UNI 11144
Oxygen
W21,8
W21,8
G3/4
W22,91
W21,7
Acetylene
G3/4
Yoke
Yoke or M24×2LH Yoke or W22,91LH G5/8 LH
Yoke or W22,91LH
Yoke or G5/8LH
Argon
W24,32
W21,8
W21,8
SI21,7
G5/8
W21,7
W24,5
Nitrogen
W24,32
W24,32
W24,32
SI21,7
G5/8
W21,7
W21,7
Air
G5/8
G5/8
G5/8
SI30×1,75
G5/8
M30×1.75
W30
Hydrogen
W21,8LH
W21,8 LH
W21,8 LH
SI21,7LH
G5/8 LH
W21,7LH
W20 LH
G3/4
W21,8
SI21,7
W0,860
W21,7
W21,7
Carbon dioxide W21,8
GAS CYLINDER IDENTIFICATION COLOUR CODING ACCORDING TO
EN 1089-3 FOR INDUSTRIAL GASES
EXPLOSIBILITY
Explosibility limit (%)
Fuel gas
C2H2
Acetylene
Propane
C3H3
Natural gas (Methan)
CH4
Hydrogen
H2
% of fuel gas in
Oxygen
% of fuel gas in
Air
High
93
80
Low
2,5
2,5
High
45
9,5
Low
2,2
2,2
High
60
15
Low
5
5
High
94
74,5
Low
4
4
O2
AIR
Ar+CO2
Ar
C2H2
MAXIMAL FLOW RATE OF ACETYLENE PER 40L OR 50L CYLINDER AT 15°C
Short-term consumption
(max.10 min.)
max. 1 m3/hour
For a 1 shift
(approx. 8 hours)
max. 0,5 m3/hour
Continuous consumption
max. 0,35 m3/hour
CO2
H2
CH4
He
CONVERSION OF PRESSURE UNITS
bar
mbar
bar
1
1 × 10
mbar
1 × 10
kPa
1 × 10-2
10
MPa
10
1 × 10
1 × 10
atm
1,013
1013
1,013 × 10
psi
0,0689
68,948
6,895
-3
3
1
kPa
MPa
100
0,1
0,1
1 × 10
1
4
3
2
atm
psi
0,986
14,504
N2
9,869 × 10
0,0145
1 × 10-3
9,869 × 10-3
0,145
1
9,869
145,038
-4
-4
0,101
1
6,89 × 10
-3
AsH3
CO
NH3
14,696
6,895 × 10
-2
1
O2+N2O
O2+CO2
O2+He
FLOW RATES CONVERSION COEFFICIENT
Test gas
Air
Nitrogen
Gas conversion coefficient (ISO 7291)
Air
Oxygen
Nitrogen
Argon
Hydrogen
Helium
Acetylene
LPG
CO2
1
0,95
1,02
0,851
3,81
2,695
1,05
0,800
0,808
0,983
0,93
1
0,837
3,75
2,65
1,03
0,784
0,792
Standard atmosphere at 23 °C and 1,013 bar (0,1013 MPa), ISO 554
42
N2O
NOTES
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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43
NOTES
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
44
URANCE
ASS
DNV BUSINESS
FICATE
SYSTEM CERTI
MANAGEMENT
Q-CZS-NA
109396-2012-A
Certificate No.
This is to certify
ent System of:
that the Managem
AB
GCE Holding
Källvattengatan
, SE-200 21, Mal
has been found
mö, Sweden
to conform to the
standard:
ISO 9001:2008
This Certificate
is valid for the
uct or
following prod
service ranges:
gases
g of technical
ding,
ipment for usin
servicing of equ and special valves, cutting, wel
tion, sales and
, accessories
ngs
fitti
Design, produc regulators, closing, combined
,
hes
ciality torc
re
spe
,
ssu
ent
Pre
y.
ipm
ustr
ty equ
in ind
zing torches, safe industrial purposes.
heating and bra
for
Place and date:
ruary 2012
Høvik, 28 Feb
on date:
Initial Certificati
Unit:
for the Accredited
ERITAS
DET NORSKE V
AS, NORWAY
CERTIFICATION
7
28 February 199
This Certificate
is valid until:
5
28 February 201
r the
performed unde
The audit has been
supervision of
aandž
Evangelos Tavtor
Lead Audi
Lack of fulfilment
is
MSYS 002
Nesgård
Bjørg Synnøve esentative
Management Repr
id.
Certificate inval
t may render this
fication Agreemen
for more info
nv.com
/digitalsignatures
set out in the Certi
of conditions as been digitally signed. See www.dnv.com 67 57 99 00 Fax: +47 67 57 99 11 - www.d
has
Norway. Tel: +47
This Certificate
veien 1, 1322 Hovik,
Veritas AS, Veritas
E. Det Norske
HEAD OFFIC
Art. CATCGSUN0913. Edition 2/2013, Alterations are subject to change without notice. 06092013md © GCE 2013
GCE Group is one of the world’s leading companies in the field of gas control equipment. The
headquarters are in Malmö, Sweden, and the two major supply units are located in Europe and
Asia. The company operates 15 subsidiaries around the world and employs more than 850 people.
GCE Group includes four business areas –Cutting & Welding, Process Applications, Medical and
High Purity. Today’s product portfolio corresponds to a large variety of applications, from single
pressure regulators and blowpipes for cutting and welding to sophisticated gas supply systems for
medical and electronics industry applications.
www.gcegroup.com
MACHINE CUTTING EQUIPMENT
CUTTING TORCHES AND NOZZLES
FOR HIGH QUALITY AND PERFORMANCE
EDITION 1/2013
GCE WORLDWIDE
THE GCE BUSINESS
GCE has almost 100 years of experience in the manufacture and supply
of high pressure gas equipment. During this time the GCE product
range has increased dramatically. Today´s product portfolio fits a large
variety of applications, from simple pressure regulators and blowpipes
for cutting and welding to highly sophisticated gas supply systems for
the medical, electronic and analytical industries.
GCE GROUP INCLUDES FOUR BUSINESS AREAS:
●
●
●
●
Cutting & Welding
Process Application
Medical
High Purity
ORIGINS
The origins of GCE (Gas Control Equipment) go back to the start of the
20th century when Gas Welding was first invented. The GCE group was
formed as an independent company in 1987 through the merging
of two of the worlds leading gas and welding companies into one
independent unit. GCE has grown rapidly since its establishment and
is leading the restructuring of the European gas equipment industry
through mergers and acquisitions.
Through its extensive Research and Development programs GCE has
set standards that have become the benchmark for the whole industry.
GCE SERVICES
The main industrial customers for GCE are wholesalers and local
distributors. However in some markets GCE distributes equipment with
the full cooperation of the main gas supplier for that market.
For these companies GCE provides both commercial and technical
support. A significant part of the sales volume in this area also comes
from key end user accounts such as shipyards, repair shops, OEM
customers and welding machine manufacturers.
A COMPLETE RANGE FOR CUTTING & WELDING
GCE Group is one of the world’s leading producers of industrial
regulators for cutting and welding. The range covers a broad spectrum
of products, for different applications, that have been designed
according to the requirements of most European standards such as DIN,
Afnor, BSI and Nordic.
The torch range includes products for heating, cutting, brazing and
flame-cleaning applications designed in accordance with the
preferences of individual markets and customers. Regulators, torches,
nozzles and other products are also increasingly combined in sets and
sold to users as a single package.
GCE Group is a pioneer in the field of safety equipment and currently
produces a comprehensive range of flashback arrestors and hose
check valves. A range of nozzles, including the longlife COOLEX® nozzle,
completes GCE’s Cutting & Welding range.
GCE Group’s ranges include various types of gas equipment enabling
safe handling of gases in central gas supply systems and brewery
equipment, to machine cutting products. We offer cylinder valves
and combination valves, pressure control units, gas manifolds, outlet
points, shut-off valves, alarm and safety units, high-pressure flexible
hoses and accessories for different applications, gases, pressures and
flow rates.
All products have to meet demanding requirements for rugged
durability, leak-proof sealing and overall safety. Uniquely qualified in
this area, GCE stands at the forefront of international development of
these products.
GLOBAL LEADER IN OXY-FUEL TECHNOLOGY
With extensive experience in the development and production of
machine cutting torches and cutting nozzles, GCE Group is a global
leader in oxy-fuel cutting technology. The design of the products is
based on GCE’s extensive knowledge and expertise in the oxy-fuel
area.
CONTENT
MACHINE CUTTING EQUIPMENT OVERVIEW (GENERAL INFORMATION) ............................................................................................... 2
MACHINE CUTTING TORCH GCE FIT+® ..........................................................................................................................................4
Machine Cutting Torch GCE FIT+® - Injector type ............................................................................................................................5
Tool-free Heating Nozzles GSF ...............................................................................................................................................................5
Tool-free Cutting Nozzles ASF - Acetylene .........................................................................................................................................5
Tool-free Cutting Nozzles PSF - Propane/Natural Gas and Mixed Fuel Gases .......................................................................5
Tool-free rapid Cutting Nozzles ARC/PRC ..........................................................................................................................................6
MACHINE CUTTING TORCH BIR+TM ................................................................................................................................................7
Machine Cutting Torch BIR+TM - Injector type ...................................................................................................................................7
Cutting Nozzles AC - Acetylene .............................................................................................................................................................7
Cutting Nozzles A-SD – Acetylene .........................................................................................................................................................8
Cutting Nozzles A-HD - Acetylene .......................................................................................................................................................8
Cutting Nozzles PUZ – Propane/Natural Gas and Mixed Fuel Gases .......................................................................................9
Cutting Nozzles P-SD - Propane/Natural Gas and Mixed Fuel Gases........................................................................................9
Cutting Nozzles P-HD - Propane/Natural Gas and Mixed Fuel Gases .......................................................................................9
MACHINE CUTTING TORCHES JETSTREAM, FITTM AND BM31CF ...................................................................................................10
Machine Cutting Torch JETSTREAM - Injector Type .................................................................................................................... 10
Cutting Nozzles MA133 - Acetylene ................................................................................................................................................. 11
Cutting Nozzles JETEX ® – Acetylene................................................................................................................................................. 11
Cutting Nozzles MP133 - Propane, Natural Gas .......................................................................................................................... 12
Cutting Nozzles MY133 - Mixed Fuel Gases .................................................................................................................................. 12
Cutting Nozzles PROPEX - Propane ................................................................................................................................................. 12
MACHINE CUTTING TORCH BGRTM (X541) .....................................................................................................................................13
Machine Cutting Torch BGRTM (X541) - Nozzle Mix Type ............................................................................................................ 13
Cutting Nozzles A-MD COOLEX® - Acetylene ............................................................................................................................... 13
Cutting Nozzle TRITEX - Acetylene ..................................................................................................................................................... 13
Cutting Nozzles K50 PUZ and K70 PUZ - Propane, Natural Gas .............................................................................................. 14
Heavy-duty Cutting Nozzles PNMH - Propane, Natural Gas ..................................................................................................... 14
GCE PROFIT® PORTABLE STRAIGHT LINE CUTTING MACHINE ................................................................................................................ 15
Portable Straight Line Cutting machine .......................................................................................................................................... 15
PORTABLE SHAPE CUTTING MACHINE SCM .................................................................................................................................16
Shape Cutting Machine SCM - Acetylene / Propane, Natural Gas .......................................................................................... 16
SCM Accessories ........................................................................................................................................................................................ 16
Cutting Nozzles ANME - Acetylene ................................................................................................................................................... 16
Cutting Nozzles PNME - Propane ........................................................................................................................................................ 16
MACHINE CUTTING ACCESSORIES ................................................................................................................................................17
APPENDIX .....................................................................................................................................................................................19
Adjustment Recommendation for Perfect Machine Cutting .................................................................................................... 19
Fuel Gases .................................................................................................................................................................................................... 20
Fuel Gases Properties .............................................................................................................................................................................. 20
1
MACHINE CUTTING EQUIPMENT OVERVIEW
CUTTING
SYSTEM
MIXING TYPE
GCE FIT+®
Injector
BIR+™
Injector
FIT™, Jetstream
BGR™, X541
Injector
Nozzle mixing
GAS
TYPE
STANDARD
HIGH
PERFORMANCE
HIGH SPEED
RAPID
CUTTING
A
ASF
ARC
P,M
PSF
PRC
A
AC
P,M
PUZ
ASD
AHD
PSD
PHD
A
MA133
JETEX
P,M
MP133
PROPEX
Y
MY133
A
AMD COOLEX®
P,M
HEAVY-DUTY
PROPEX
TRITEX
K50/K70 PUZ
PNMH
DESIGN OF CUTTING OXYGEN CHANNEL
Flow direction
Standard
nozzle
5bar
D1
Oxygen Pressure
Oxygen Flow Speed
Diameter
Oxygen Volume
P1
S1
D1
V1
High performace
nozzle
10 bar
High speed
nozzle
7,5 bar
D3
D2
<
<
>
=
P2
S2
D2
V2
<
<
>
=
P3
S3
D3
V3
RAPID CUTTING SYSTEM
The rapid cutting system is designed for cutting of thin and medium dimensioned steel plates and long strips cutting. The nozzle operates with an oxygen
curtain, which has the function of a shielding gas protecting oxygen stream against contamination.
The system provides a high cutting quality with smooth cut surfaces and sharp cutting top edges even achieving very high cutting speeds, 25-50 % more
than conventional nozzles. Its unique design offers a wide cutting range while cutting different plate thickness by reducing the number of nozzle exchanges.
OXYGEN CURTAIN NOZZLE
CONVENTIONAL NOZZLE
Cutting torch connections
Heating oxygen/fuel
gas mixture
Cutting oxygen
Oxygen curtain
2
Cutting nozzle
Oxygen curtain
Cutting oxygen
Heating nozzle
Cutting
oxygen channel
Heating oxygen/fuel
gas channel
CuttinG systEM dEsCription
CoolEx® - GCE patEntEd systEM
• The BIR+ , FIT contain a cool flow valve which provides a small
TM
Hose nipples with sleve nuts
Easy connection to gas hoses.
EN 560, EN 1256, ISO 3821
Flashback arrestors
Safety first. Devices for system
protection against backfire.
EN 730-1, ISO 5175
•
•
•
•
TM
amount of oxygen during preheating of the basic material. This
small oxygen flow is streaming through the cutting oxygen
channel to cool down the complete torch system and prevents
the reverse flow of hot gases in to the cutting nozzle. The nozzle
is protected this way also against contamination.
Longer nozzle life time
Lower system temperature
Constant shape of gas channels
Constant gas flow
Pressure gauges
Optional. Installed for exact gas pressures
checking. ISO 5171
Shut-off valves
Precise flame adjustment, fast cutting
oxygen shut-off and opening.
Cutting torch
Safe and efficient tool. It is to be mounted
into the machine torch holder. ISO 5172
Conventional system
Cutting nozzle
The heart of the system. Very precise nozzle
to get process productivity and final
product quality. ISO 5172
Heating nozzle
Reliable nozzle to control heating flame.
Protected against heat and spatters
during steel plate piercing and
cutting process. ISO 5172
System with COOLEX®
GenerAl COnditiOns fOr hiGh QuAlity And effiCient CuttinG
GCE machine cutting nozzles are designed to reach the cuts of quality level 1 according to EN ISO 9013. It is possible to reach
maximal cutting speed by setting-up recommended cutting parameters of particular nozzles shown below, cutting of straight cuts,
by using of clean metal sheet surface, oxygen with purity 99,5% or better. Correct values of gases pressures are to be measured at
the torch inlet. Parameters are prepared for mild steel with maximal carbon content of 0,25%. Quality cutting machine with proper
gas supply system, original GCE cutting equipment and new, undamaged, original cutting and heating nozzles are to be applied.
3
MACHINE CUTTING TORCH GCE FIT+®
INNOVATIVE TOOL-FREE SOLUTION
GCE FIT+® is unique system for oxy-fuel machine cutting technology. The long-term partnership with the customers resulted in the product concept creation.
This product line is based on the wide experience with cutting application, one of the traditional fields of GCE activities. The main philosophy of GCE FIT+®
is to make cutting process safe, efficient and operator friendly.
•
•
•
•
•
•
•
•
High productivity of oxygen machine cutting process due to high-speed cutting nozzles
Safe operations ensured by integrated COOLEX® and axial injector with application
of RMS (Resonator Mixing System) in acetylene variants
Working efficiency with minimized nozzles exchange time
Easy handling for machine operators because of Tool-Free nozzles changing system
Nozzles fixation done manually by special bayonet system, without any wrench
One type of heating nozzle for all fuel gases
Extended lifetime of heating nozzle
Provided in accordance with ISO 5172
APPLICATION FIELDS
•
•
•
•
•
Oxygen cutting of straight and shape cuts in accordance with ISO 9013
Oxygen cutting 3 - 300 mm
Hole piercing up to 150 mm
Applications with different fuel gases
Prepared for all cutting machines
TOOL-FREE NOZZLES
ARE EXCHANGEABLE IN THREE STEPS
1st step
Place inner cutting nozzle into
outer heating nozzle
2nd step
Put manually outer heating
nozzle with pins into the torch
head grooves
3rd step
Turn manually the outer heating
nozzle 90° and fix bayonet pins at
the grooves ends
INTEGRATED COOLEX® SYSTEM
•
•
•
•
•
special nozzle connecting heating and cutting oxygen flow channels
cooling of cutting oxygen channel during preheating-period
lower system temperature
longer nozzle life-time
constant shape of gas-flow channels
RMS (RESONATOR MIXING SYSTEM)
•
•
•
•
spiral injector
effective system against backfire
heating oxygen is coming through cooled
copper spiral
used in acetylene variants
ALUMINIUM COOLER
•
•
heat exchanger made of Al
mixing tube is cooled by cutting oxygen flow
HIGH-SPEED CUTTING NOZZLES
•
•
•
•
•
4
high-speed cutting
up to 8,5 bar cutting oxygen pressure
convergent – divergent cutting channel
Laval shape of cutting channel
one heating nozzle for all fuel gases
MACHINE CUTTING TORCH GCE FIT+®, INJECTOR TYPE
Art. Nr.
0766121
0766164
0766223
0766122
0766165
0766224
Length/diameter*
220/32
320/32
110/32
220/32
320/32
110/32
Fuel gas
Connections
Acetylen
Acetylen
Acetylen
PMY
PMY
PMY
G3/8”, G3/8”LH, G1/4”
G3/8”, G3/8”LH, G1/4”
G3/8”, G3/8”LH, G1/4”
G3/8”, G3/8”LH, G1/4”
G3/8”, G3/8”LH, G1/4”
G3/8”, G3/8”LH, G1/4”
*Other torch variants on request
TOOL-FREE HEATING NOZZLES GSF
Art Nr.
0769932
0769933
Fuel Gas
Cutting range
APMYF
APMYF
3-150 mm (A), 3-100 mm (PMY)
150 - 300 mm (A), 100 - 300 mm (PMY)
TOOL-FREE CUTTING NOZZLES ASF - ACETYLENE
HIGH SPEED CUTTING
Art Nr.
Cutting
range
(mm)
0769923
0769924
0769925
0769926
0769927
0769928
0769929
0769930
0769931
3-5
6 - 10
10 - 25
25 - 40
40 - 60
60 - 100
100 - 150
150 - 230
230 - 300
Cutting
Cutting
speed
oxygen
(mm/min) (bar)
875 - 765
2,0 - 3,0
765 - 720
4,0 - 5,0
720 - 515
6,5 - 7,5
515 - 430
6,5 - 8,5
430 - 375
6,5 - 8,5
375 - 275
6,5 - 8,0
275 - 210
6,5 - 7,0
210 - 140
6,5 - 7,5
150 - 110
6,5 - 7,5
Fuel gas Cutting
Heating
(bar) oxygen
oxygen
(Nm3/h)
(Nm3/h)
2,0 - 2,5 0,6
0,4 - 0,5
0,4
2,5
0,6
1,2 - 1,5
0,5
2,5
0,6
3,2 - 3,7
0,5
2,5
0,6
4,6 - 5,5
0,5
2,5
0,6
5,6 - 7,1
0,5
2,5
0,6
9,1 - 11,0
0,5
3,5
0,6
12,1 - 12,9
0,6
6,5 - 7,5 0,6
19,4 - 22,0
1,1
6,5 - 7,5 0,6
28,5 - 32,5
1,1
Fuel gas
(Nm3/h)
Heating
oxygen
(bar)
0,30
0,35
0,35
0,35
0,35
0,35
0,50
0,85
0,85
TOOL-FREE CUTTING NOZZLES PSF - PROPANE, NATURAL GAS AND MIXED GASES
HIGH SPEED CUTTING
Art Nr.
Cutting
range
(mm)
0769913
0769914
0769915
0769916
0769917
0769918
0769919*
0769920
0769921
0769922
3-6
7 - 15
15 - 25
25 - 40
40 - 60
60 - 100
100 - 150
100 - 200
200 - 250
250 - 300
Cutting
speed
(mm/min)
795 - 730
690 - 575
575 - 480
480 - 420
415 - 355
350 - 275
270 - 195
270 - 180
180 - 130
130 - 110
Cutting
oxygen
(bar)
Heating
oxygen
(bar)
Fuel gas Cutting
(bar)
oxygen
(Nm3/h)
Heating
oxygen
(Nm3/h)
Fuel gas
(Nm3/h)
2,0 - 5,0
5,0 - 7,0
6,0 - 7,0
6,0 - 7,5
5,5 - 7,5
6,0 - 8,5
6,5 - 7,5
7,5 - 9,5
6,5 - 8,5
6,5 - 8,5
1,5 - 2,0
2,0
2,0
2,0
2,0
2,0
2,5
3,0
3,0
3,5
0,2
0,2
0,2
0,2
0,2
0,2
0,3
0,3
0,3
0,3
1,0
1,3
1,3
1,3
1,3
1,3
1,4
2,4
2,4
2,5
0,25
0,32
0,32
0,32
0,32
0,32
0,35
0,60
0,60
0,62
0,5 - 1,0
1,6 - 2,0
2,5 - 3,1
3,8 - 4,5
4,2 - 5,6
7,6 - 10,6
11,5 - 13,0
13,3 - 15,6
18,0 - 22,0
23,0 - 30,0
* It is special nozzle designed for effective hole piercing. It is to be used in combination with GSF 3-100 mm.
5
RAPID CUTTING NOZZLES
The rapid cutting system is designed for cutting of thin and medium dimensioned steel plates and long
strips cutting. The nozzle operates with an oxygen curtain, which has the function of a shielding gas protecting
oxygen stream against decontamination. The system provides a high cutting quality with smooth cut surfaces and
sharp cutting top edges even achieving very high cutting speeds. Its unique design offers a wide cutting range
while cutting different plate thickness by reducing the number of nozzle exchanges. Both cutting and heating
nozzles are delivered assembled as one item.
ARC - ACETYLENE
Art. Nr.
F25510003 3
RAPID CUTTING
Ask for delivery time.
5
10
15
20
25
30
40
F25510004 3
5
10
15
20
25
30
40
50
70
Acetylene
4,0
4,0
6,0
6,0
6,0
6,0
6,0
6,0
4,0
4,0
6,0
6,0
6,0
6,0
6,0
6,0
9,0
12,0
2,6
2,6
2,6
2,7
2,7
2,7
2,7
2,7
3,0
3,0
3,0
3,2
3,2
3,2
3,2
3,2
3,3
3,5
1100 - 1050
1000 - 950
920 - 870
820 - 780
740 - 680
670 - 610
600 - 550
480 - 420
1100 - 1050
1000 - 950
920 - 870
820 - 780
740 - 680
670 - 610
600 - 550
480 - 420
460 - 380
320 - 260
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
2,8
2,8
2,9
2,9
2,9
2,9
2,9
3,0
3,2
3,2
3,2
3,2
3,2
3,2
3,3
3,5
930 - 850
840 - 760
760 - 700
690 - 610
620 - 540
540 - 460
410 - 360
930 - 850
840 - 760
760 - 700
690 - 610
630 - 550
570 - 490
490 - 440
410 - 350
300 - 260
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
Heating oxygen Cutting oxygen
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,7
0,7
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
2,25
2,25
0,6
0,6
0,5
0,6
0,6
0,6
0,6
0,6
0,6
0,6
0,5
0,6
0,6
0,6
0,6
0,6
0,8
0,8
8,0
8,0
8,0
10,0
10,0
10,0
10,0
10,0
8,0
8,0
8,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
5,7
5,7
5,7
7,0
7,0
7,0
7,0
7,0
9,2
9,2
9,2
11,1
11,1
11,1
11,1
11,1
11,1
11,1
PRC - PROPANE, NATURAL GAS
Art. Nr.
F25510001
RAPID CUTTING
Ask for delivery time.
6
F25510002
Fuel gas
5
10
15
20
25
30
40
5
10
15
20
25
30
40
50
70
6,0
6,0
6,0
6,0
6,0
6,0
6,0
6,0
6,0
6,0
6,0
6,0
6,0
6,0
9,0
12,0
Heating oxygen
0,4
0,4
0,4
0,4
0,4
0,4
0,4
0,4
0,4
0,4
0,4
0,4
0,4
0,4
0,5
0,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
2,2
2,2
1,6
1,6
1,6
1,6
1,6
1,6
1,6
1,6
1,6
1,6
1,6
1,6
1,6
1,6
2,1
2,1
Cutting oxygen
8,0
8,0
10,0
10,0
10,0
10,0
10,0
8,0
8,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
5,7
5,7
7,0
7,0
7,0
7,0
7,0
9,2
9,2
11,1
11,1
11,1
11,1
11,1
11,1
11,1
MACHINE CUTTING TORCH BIR+TM
MACHINE CUTTING TORCH BIR+TM, INJECTOR TYPE
COOLEX® inside - unique cooling system. Stabile and safe brass injector is placed in the massive torch body. Aluminium cooling heat exchanger downstream the injector completes cooling function of the BIR+TM. Heat is transported away from the injector which protects the torch against backfire. These features guarantee high process
security, operation safety and long equipment life-time.
Suitable for use with cutting nozzle types (AC, ASD, AHD) for acetylene and (PUZ, PSD, PHD) for propane, natural
gas and mixed fuel gases.
Art. Nr.
14055239
14055218
14055241
14055217
14055242
14055219
14055240
Length / diameter
110/32
220/32
320/32
220/32
110/32
220/32
320/32
Gas
Connection
A
A
A
F
PM
PM
PM
G3/8”, G3/8”LH, G1/4”
G3/8”, G3/8”LH, G1/4”
G3/8”, G3/8”LH, G1/4”
G3/8”, G3/8”LH, G1/4”
G3/8”, G3/8”LH, G1/4”
G3/8”, G3/8”LH, G1/4”
G3/8”, G3/8”LH, G1/4”
Other lengths and diameters on customer request.
FEATURES OF MACHINE CUTTING TORCH BIR+TM
1 Cutting oxygen
2 Heating oxygen
3 Fuel gas
4 COOLEX® flow valve
5 Injector
6 Aluminium cooling body
7 Fuel gas/oxygen mixture
CUTTING NOZZLES AC – ACETYLENE
Cutting nozzle
Standard cutting nozzle for application on cutting machines and on all cutting devices. Chrome plated cutting
nozzle and heating nozzle. Minimal order quantity of cutting nozzles: 5 pieces, heating nozzles: 1 piece.
Art. Nr
Heating nozzle
14001010
14001011
14001012
14001013
14001014
14001015
14001016
14001020
14001021
Cutting
oxygen
3 - 10
10 - 25
25 - 40
40 - 60
60 - 100
100 - 200
200 - 300
3 - 100
100 - 300
730 - 600
2,0 - 3,0
620 - 410
4,5 - 5,0
410 - 340
4,0 - 5,0
340 - 310
4,0 - 5,0
320 - 250
5,0 - 6,0
270 - 210
6,5 - 7,5
150 - 110
6,5 - 7,5
Heating nozzle
Heating nozzle
Heating
oxygen
Acet.
Cutting
oxygen
Heating
oxygen
Acet.
2
2,5
2,5
2,5
3
3,5
6,5 - 7,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
1,3 - 1,7
2,3 - 2,8
2,3 - 2,8
4,1 - 5,1
8,1 - 9,5
12,0 - 13,0
28,5 - 32,5
0,4
0,5
0,5
0,5
0,5
0,6
1,1
0,3
0,35
0,35
0,35
0,4
0,5
0,8
7
CUTTING NOZZLES ASD – ACETYLENE
Cutting nozzle
High speed machine cutting nozzle, chrome plated cutting nozzle and heating nozzle. Minimal order quantity of
cutting nozzles: 5 pieces, heating nozzles: 1 piece.
Art. Nr.
Heating nozzle
HIGH SPEED CUTTING
14001217
14001218
14001219
14001220
14001221
14001222
14001223
14001224
14001225
14001226
14001238
Cutting
oxygen
3-5
6 - 10
10 - 25
25 - 40
40 - 60
60 - 100
100 - 150
150 - 230
230 - 300
3 - 150
150 - 300
800 - 750
2,0 - 3,0
750 - 700
4,0 - 5,0
650 - 500
6,5 - 7,5
500 - 420
6,5 - 8,5
420 - 360
6,5 - 8,5
360 - 270
6,5 - 8,5
270 - 210
6,5 - 7,0
210 - 140
6,5 - 7,5
150 - 110
6,5 - 7,5
Heating nozzle
Heating nozzle
Heating
oxygen
Acet.
Cutting
oxygen
Heating
oxygen
Acet.
2,0 - 2,5
2,5
2,5
2,5
2,5
2,5
3,5
6,5 - 7,5
6,5 - 7,5
0,6
0,6
0,6
0,6
0,6
0,6
0,6
0,6
0,6
0,4 - 0,5
1,2 - 1,5
3,2 - 3,7
4,6 - 5,5
5,6 - 7,1
9,1 - 11,0
12,1 - 12,9
19,4 - 22,0
28,5 - 32,5
0,4
0,5
0,5
0,5
0,5
0,5
0,6
1,1
1,1
0,3
0,35
0,35
0,35
0,35
0,35
0,5
0,85
0,85
CUTTING NOZZLES AHD – ACETYLENE
Cutting nozzle
High performance machine cutting nozzle, chrome plated cutting nozzle and heating nozzle. Minimal order
quantity of cutting nozzles: 5 pieces, heating nozzles: 1 piece
Art. Nr.
Heating nozzle
HIGH PERFORMANCE
CUTTING
14001519
14001520
14001521
14001522
14001523
14001524
14001525
14001526
Cutting
oxygen
3-5
6 - 10
10 - 25
25 - 50
50 - 80
80 - 100
100 - 150
3 - 150
BIR+™ multi-torch hole piercing
8
800 - 750
2,0 - 3,0
750 - 700
4,0 - 5,0
725 - 530
9,0 - 12,0
530 - 420
8,5 - 11,5
420 - 330
9,0 - 12,0
300 - 280
9,5 - 11,5
280 - 210
6,5 - 7,0
Heating nozzle
Heating
oxygen
Acet.
Cutting
oxygen
Heating
oxygen
Acet.
2,5
3
3
3
3
3
4
0,5
0,5
0,5
0,5
0,5
0,6
0,6
0,4 - 0,5
1,0 - 1,2
2,7 - 3,6
3,6 - 4,6
6,7 - 8,6
8,9 - 10,1
12,1 - 12,9
0,4
0,5
0,5
0,5
0,5
0,5
0,6
0,35
0,4
0,4
0,4
0,4
0,4
0,5
CUTTING NOZZLES PUZ – PROPANE/NATURAL GAS AND MIXED FUEL GASES
Cutting nozzle
Standard cutting nozzle for application on cutting machines and on all cutting devices, cutting nozzle plain brass,
heating nozzle chrome plated. Minimal order quantity of cutting nozzles: 5 pieces, heating nozzles: 1 piece.
Art. Nr.
Heating nozzle
14001350
14001351
14001352
14001353
14001354
14001355
14001356
14001147
14001148
14001587
14001588
mm/min
3 - 10
10 - 25
25 - 40
40 - 60
60 - 100
100 - 200
200 - 300
3 - 100
100 - 300
3 - 100
100 - 300
Cutting
oxygen
Heating
oxygen
600 - 550
2,0 - 3,0
2
560 - 400
4,5 - 5,0
2,5
400 - 340
4,0 - 5,0
2,5
340 - 310
4,5 - 5,5
2,5
310 - 260
5,0 - 6,0
2,5
260 - 180
5,5 - 6,5
3,0 - 5,0
180 - 110
6,5 - 8,5
5,0 - 7,0
Heating nozzle, Propane/ natural gas
Heating nozzle, Propane/ natural gas
Heating nozzle, mixed fuel gas
Fuel gas Cutting
oxygen
Heating
oxygen
Fuel gas
0,2
0,2
0,2
0,2
0,2
0,3
0,3
1,3
1,5
1,5
1,5
1,5
1,7 - 2,5
2,5 - 3,3
0,33
0,38
0,3
0,38
0,38
0,50 - 0,70
0,70 - 0,90
1,3 - 1,7
2,8 - 3,4
2,8 - 3,4
4,6 - 5,6
8,1 - 9,5
12,6 - 14,4
12,6 - 14,4
CUTTING NOZZLES PSD – PROPANE/NATURAL GAS AND MIXED FUEL GASES
Cutting nozzle
High speed machine cutting nozzle, cutting nozzle and heating nozzle chrome plated. Minimal order quantity
of cutting nozzles: 5 pieces, heating nozzles: 1 piece.
Art. Nr.
Heating nozzle
HIGH SPEED CUTTING
14001227
14001228
14001229
14001230
14001231
14001232
14001250*
14001233
14001234
14001235
14001236
14001237
mm/min
3-6
7 - 15
15 - 25
25 - 40
40 - 60
60 - 100
100 - 150
100 - 200
200 - 250
250 - 300
3 - 100
100 - 300
Cutting
oxygen
750 - 740
2,0 - 5,0
670 - 560
5,0 - 7,0
560 - 460
6,0 - 7,0
460 - 400
6,0 - 7,5
400 - 340
5,5 - 7,5
340 - 270
6,0 - 8,5
270 - 180
6,5 - 7,5
270 - 180
7,5 - 9,5
180 - 130
6,5 - 8,5
130 - 110
6,5 - 8,5
Heating nozzle
Heating nozzle
Heating
oxygen
Fuel gas Cutting
oxygen
Heating
oxygen
Fuel gas
1,5
2
2
2
2
2
2,5
4,5
4,5
5
0,2
0,2
0,2
0,2
0,2
0,2
0,3
0,6
0,6
0,6
1
1,3
1,3
1,3
1,3
1,3
1,4
2,4
2,4
2,5
0,25
0,32
0,32
0,32
0,32
0,32
0,35
0,6
0,6
0,62
0,5 - 1,0
1,6 - 2,0
2,5 - 3,1
3,8 - 4,5
4,2 - 5,6
7,6 - 10,6
11,5 - 13,0
13,3 - 15,6
18,0 - 22,0
23,0 - 30,0
*Cutting nozzle 14001250 preferable for hole piercing. Please use it only together with heating nozzle 14001236 !
CUTTING NOZZLES PHD – PROPANE/NATURAL GAS AND MIXED FUEL GASES
Cutting nozzle
High performance machine cutting nozzle, cutting nozzle and heating nozzle chrome plated. Minimal order quantity of cutting nozzles: 5 pieces, heating nozzles: 1 piece.
Art. Nr.
Heating nozzle
HIGH PERFORMANCE
CUTTING
14001511
14001512
14001513
14001514
14001515
14001516
14001517
14001518
mm/min
3-5
6 - 10
10 - 25
25 - 50
50 - 80
80 - 100
3 - 100
3 - 100
Cutting
oxygen
Heating
oxygen
800 - 750
2,0 - 3,0
2,0 - 2,5
750 - 690
4,0 - 5,0
2,5
690 - 500
9,0 - 12,0 2,5
500 - 390
8,5 - 11,0 2,5
390 - 320
9,0 - 12,0 2,5
320 - 280
9,5 - 11,0 2,5
Heating nozzle, propane
Fuel gas Cutting
oxygen
Heating
oxygen
Fuel gas
0,2
0,2
0,2
0,2
0,2
0,2
1
1,3
1,3
1,3
1,3
1,3
0,25
0,33
0,38
0,38
0,38
0,38
0,4 - 0,5
1,0 - 1,2
2,7 - 3,6
3,6 - 4,6
6,7 - 8,6
8,9 - 10,1
9
MACHINE CUTTING TORCHES JETSTREAM, FITTM AND BM31CF
MACHINE CUTTING TORCHES – INJECTOR TYPE
The nozzle seat is designed for fixing of the GCE nozzles with original flat nozzle seat: MA133, MP133, JETEX and
PROPEX.
TORCH TYPE JETSTREAM
Art. Nr.
Length/diam. Gas
Connection
Including
203021311
203021315
203021301
203021306
203021313
203021317
203021304
220/32
400/32
220/32
400/32
220/32
400/32
220/32
2xUNF 9/16”, 1xUNF 9/16”LH
2xUNF 9/16”, 1xUNF 9/16”LH
G3/8”, G3/8”LH, G1/4”
G3/8”, G3/8”LH, G1/4”
2xUNF 9/16”, 1xUNF 9/16”LH
2xUNF 9/16”, 1xUNF 9/16”LH
G3/8”, G3/8”LH, G1/4”
BV12 + hose nipple 3x6,3 + valves
BV12 + hose nipple 2x8, 1x6,3 + valves
A
A
A
A
PM
PM
PM
TORCH TYPE FIT TM
Art. Nr.
Length/diam. Gas
Connection
0766107
0766123
0766106
0766124
220/32
400/32
220/32
400/32
G3/8“, G3/8“LH, G1/4“
G3/8“, G3/8“LH, G1/4“
G3/8“, G3/8“LH, G1/4“
G3/8“, G3/8“LH, G1/4“
PM
A
A
PM
TORCH TYPE BM 31 CF
Art. Nr.
Length/diam. Gas
Connection
Including
203021243
203021245
203021244
203021246
100/28
100/32
160/28
160/32
G3/8”, G3/8”LH, G1/4”
G3/8”, G3/8”LH, G1/4”
G3/8”, G3/8”LH, G1/4”
G3/8”, G3/8”LH, G1/4”
BV12 + hose nipple 2x8 and 1x6,3
A
A
A
A
FEATURES OF MACHINE CUTTING TORCHES JETSTREAM AND FIT TM
COOLEX® INSIDE
COOLEX® is unique cooling system - for more information see page 2. Then stabile and safe brass injector is
placed in the massive torch body. Aluminium cooling heat exchanger downstream the injector completes
cooling function of the torches. Heat is transported away from the injector which protects the torch against
backfire. These features guarantees high process security, operation safety and long equipment life-time.
RMS - RESONATOR MIXING SYSTEM
RMS is based on spiral injector covered in massive brass body. Spiral injector ensures quality oxygen-fuel
gas mixing with keeping of maximal safety level. Any heat transported into the injector nozzle is effectively
cooled by oxygen flow. RMS is active protection of acetylene JETSTREAM and FIT TM variants against flashback
ensuring high equipment life time and safety environment.
1 Cutting oxygen
2 Heating oxygen
3 Fuel gas
4 COOLEX® flow valve
5 Injector
6 Aluminium cooling body
7 Fuel gas/oxygen mixture
10
CUTTING NOZZLES MA133 – ACETYLENE
High speed machine cutting nozzle with flat seat. 2-part design with chrome plated outer heating nozzle. Both
cutting and heating nozzles are delivered assembled as one item.
Art. Nr.
HIGH SPEED CUTTING
202150330
202150331
202150332
202150333
202150334
202150335
202150336
202150337
3-8
8 - 15
15 - 30
30 - 50
50 - 70
70 - 100
100 - 200
200 - 300
mm/min
Cutting
oxygen
Heating
oxygen
Acet.
Cutting
oxygen
Heating
oxygen
Acet.
900 - 650
800 - 600
680 - 460
450 - 360
475 - 340
365 - 250
250 - 150
180 - 110
3-5
5-6
6-7
6,5 - 7,5
7,5
7-8
5,5 - 7,5
5,5 - 6,5
1,5
1,5
1,5
1,5
2,3
2,3
2,0 - 2,5
4-5
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,6
0,6
1,25 - 1,85
2,15 - 2,6
3,6 - 4,15
5,2 - 5,85
7,8 - 8
11,1 - 12,3
11,7 - 15,7
28,6 - 31
0,55
0,55
0,55
0,55
0,715
0,715
0,75 - 0,85
1,12 - 1,47
0,5
0,5
0,5
0,5
0,65
0,65
0,58 - 0,77
1,02 - 1,34
CUTTING NOZZLES JETEX® – ACETYLENE
Rapid cutting nozzles with an oxygen curtain and flat seat. Both cutting and heating nozzles are delivered assembled as one item.
Art. Nr.
202150191
RAPID CUTTING
3
5
10
15
20
25
30
40
202150192 3
5
10
15
20
25
30
40
50
70
Acetylene
4,0
4,0
6,0
6,0
6,0
6,0
6,0
6,0
4,0
4,0
6,0
6,0
6,0
6,0
6,0
6,0
9,0
12,0
Cutting with Jetstream
2,6
2,6
2,6
2,7
2,7
2,7
2,7
2,7
3,0
3,0
3,0
3,2
3,2
3,2
3,2
3,2
3,3
3,5
1100 - 1050
1000 - 950
920 - 870
820 - 780
740 - 680
670 - 610
600 - 550
480 - 420
1100 - 1050
1000 - 950
920 - 870
820 - 780
740 - 680
670 - 610
600 - 550
480 - 420
460 - 380
320 - 260
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
Heating oxygen Cutting oxygen
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,7
0,7
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
2,25
2,25
0,6
0,6
0,5
0,6
0,6
0,6
0,6
0,6
0,6
0,6
0,5
0,6
0,6
0,6
0,6
0,6
0,8
0,8
8,0
8,0
8,0
10,0
10,0
10,0
10,0
10,0
8,0
8,0
8,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
5,7
5,7
5,7
7,0
7,0
7,0
7,0
7,0
9,2
9,2
9,2
11,1
11,1
11,1
11,1
11,1
11,1
11,1
Preheating with FIT TM
11
CuttinG nozzlEs Mp133 – propanE, natural Gas
Art. Nr.
hiGh spEEd CuttinG
202150320
202150321
202150322
202150323
202150324
202150325
202150326
202150327
3 - 10
10 - 15
15 - 30
30 - 50
50 - 70
70 - 100
100 - 200
200 - 300
mm/min
Cutting
oxygen
Heating
oxygen
Fuel g. Cutting
oxygen
Heating
oxygen
Fuel g.
750 - 600
635 - 540
580 - 440
470 - 380
400 - 300
320 - 250
250 - 150
180 - 110
4-5
5-6
6-7
6,5 - 7,5
7 - 7,5
7-8
5,5 - 7,5
5,5 - 6,5
2
2
2
2
2
2
2
3
0,1 - 0,8
0,1 - 0,8
0,1 - 0,8
0,1 - 0,8
0,1 - 0,8
0,1 - 0,8
0,3 - 0,8
0,3 - 0,8
2
2
1,6 - 1,75
2
2
2
2
3
0
0
0,40 - 0,44
0
1
1
1
1
2
2,32 - 2,6
3,6 - 4
4,85 - 5,7
7,4 - 7,75
11,1 - 12,3
11,7 - 15,7
26,8 - 31
CuttinG nozzlEs My133 – MixEd fuEl GasEs
Art. Nr.
hiGh spEEd CuttinG
202150340
202150341
202150342
202150343
202150344
202150345
202150346
202150347
3 - 10
10 - 15
15 - 30
30 - 50
50 - 70
70 - 100
100 - 200
200 - 300
mm/min
Cutting
oxygen
Heating
oxygen
Fuel
gas
Cutting
oxygen
Heating
oxygen
Fuel
gas
750 - 600
635 - 540
580 - 440
470 - 380
400 - 300
320 - 250
250 - 150
180 - 110
4-5
5-6
6-7
6,5 - 7,5
7 - 7,5
7-8
5,5 - 7,5
5,5 - 6,5
2
2
2
2
2
2
2
3
0,1 - 0,8
0,1 - 0,8
0,1 - 0,8
0,1 - 0,8
0,1 - 0,8
0,1 - 0,8
0,3 - 0,8
0,3 - 0,8
2
2,32 - 2,6
3,6 - 4
4,85 - 5,7
7,4 - 7,75
11,1 - 12,3
11,7 - 15,7
26,8 - 31
2
2
1,6 - 1,75
2
2
2
2
3
0
0
0,40 - 0,44
0
1
1
1
1
CuttinG nozzlEs propEx – propanE
Rapid cutting nozzles with an oxygen curtain and flat seat. Both cutting and heating nozzles are delivered assembled as one item.
Art. Nr.
202150370
rapid CuttinG
202150371
12
mm
mm
mm
mm/min
5
10
15
20
25
30
40
5
10
15
20
25
30
40
50
70
6,0
6,0
6,0
6,0
6,0
6,0
6,0
6,0
6,0
6,0
6,0
6,0
6,0
6,0
9,0
12,0
2,8
2,8
2,9
2,9
2,9
2,9
2,9
3,0
3,2
3,2
3,2
3,2
3,2
3,2
3,3
3,5
930 - 850
840 - 760
760 - 700
690 - 610
620 - 540
540 - 460
410 - 360
930 - 850
840 - 760
760 - 700
690 - 610
630 - 550
570 - 490
490 - 440
410 - 350
300 - 260
Fuel gas
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,2 - 0,8
0,4
0,4
0,4
0,4
0,4
0,4
0,4
0,4
0,4
0,4
0,4
0,4
0,4
0,4
0,5
0,5
Heating oxygen
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
2,2
2,2
1,6
1,6
1,6
1,6
1,6
1,6
1,6
1,6
1,6
1,6
1,6
1,6
1,6
1,6
2,1
2,1
Cutting oxygen
8,0
8,0
10,0
10,0
10,0
10,0
10,0
8,0
8,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
5,7
5,7
7,0
7,0
7,0
7,0
7,0
9,2
9,2
11,1
11,1
11,1
11,1
11,1
11,1
11,1
MACHINE CUTTING TORCH BGRTM (X541)
MACHINE CUTTING TORCH BGRTM (X541) – NOZZLE MIX TYPE
Suitable for use with nozzle mix tips for all fuel gases. The torch types BGRTM are defined for the adaptation of 30°
nozzle cones (IC). The outer design corresponds to the BIRTM torch types and is robust and reliable.
TORCH TYPE BGRTM
Art. Nr.
Length/dia Gas
Connection
Note
14056220
14056320
220/32
320/32
G3/8”, G3/8”LH, G1/4”
G/8”, G3/8”LH, G1/4”
incl. rack m 1,25
APMY
APMY
TORCH TYPE X541
Art. Nr.
Length/dia Gas
Connection
Note
203021310
203021298
203021299
150/32
220/32
320/32
G3/8”, G3/8”LH, G1/4”
G3/8”, G3/8”LH, G1/4”
G3/8”, G3/8”LH, G1/4”
BV12, hose nipple 2x8 and 1x6,3, valves
APMY
APMY
APMY
TORCH TYPE BNM
Art. Nr.
Length/dia Gas
Connection
0764583
90/28
2xG1/4”, G1/4”LH
APMY
CUTTING NOZZLES A-MD COOLEX® – ACETYLENE
Nozzle with 2-piece design, outer nozzle and inner nozzle chrome plated, simple cleaning procedure, COOLEX®
inside. Special acetylene high speed mixing cutting nozzle. Both cutting and heating nozzles are delivered
assembled as one item.
HIGH SPEED CUTTING
Art. Nr.
14001450
14001451
14001452
14001453
14001454
14001455
14001456
14001457
14001458
3-5
6 - 10
10 - 25
25 - 40
40 - 60
60 - 100
100 - 150
150 - 230
230 - 300
mm/min
Cutting
oxygen
Heating
oxygen
Acet.
Cutting
oxygen
Heating
oxygen
Acet.
800 - 750
750 - 700
650 - 500
500 - 420
420 - 360
360 - 270
270 - 210
210 - 130
140 - 110
2-3
4-5
6,5 - 7,5
6,5 - 8
6,5 - 8,5
6,5 - 8
6,5 - 7
6,5 - 7,5
6,5 - 7,5
1
1
1
1
1,5
1,5
1,5
2
2
0,3
0,3
0,3
0,3
0,3
0,3
0,4
0,4
0,6
0,4 - 0,55
1,2 - 1,4
3,2 - 3,7
4,6 - 5,5
5,6 - 7,1
9,1 - 11
12,2 - 12,9
19,4 - 22
28,5 - 32,5
1
1
1
1
1
1
1
2
2
0,5
0,5
0,5
0,5
0,7
0,7
0,7
1,4
1,4
CUTTING NOZZLE TRITEX – ACETYLENE
Modern high performance cutting oxygen channel, outer and inner nozzle chrome plated. 2-piece design, simple
cleaning procedure, COOLEX® inside. Special acetylene high performance mixing cutting nozzle. Both cutting and
heating nozzles are delivered assembled as one item.
Art. Nr.
HIGH PERFORMANCE
CUTTING
219144464
219144465
219144466
219144467
219144468
219144469
219144470
219144471
219144472
3-5
6 - 10
10 - 25
25 - 50
50 - 75
75 - 100
100 - 150
150 - 240
240 - 300
760 - 700
700 - 650
725 - 530
530 - 410
410 - 330
330 - 280
280 - 210
210 - 130
130 - 110
Cutting
oxygen
Heating
oxygen
Acet.
Cutting
oxygen
Heating
oxygen
Acet.
3-4
5 - 7,5
9 - 11
9 - 11
10 - 11
10 - 11
9 - 10
6,5 - 7,5
6,5 - 7,5
1
1
1
1
1,5
1,5
1,5
2
2
0,6
0,6
0,6
0,6
0,7
0,7
0,7
0,8
0,8
0,5 - 0,6
1,6 - 2,1
4,2
4,3 - 5,2
6,7 - 8,1
8,9 - 10,2
9,5 - 11,5
19 - 22
28 - 32
1
1
1
1
0,55 - 0,7
1
0,8 - 1,3
1,5 - 1,8
3
0,5
0,5
0,5
0,5
0,5 - 0,7
0,7
0,7 - 1
1,2 - 1,5
2,2
13
CUTTING NOZZLES K50 PUZ AND K70 PUZ – PROPANE, NATURAL GAS
Standard mixing cutting nozzle for application on all cutting devices. 2 - part design of inner cutting nozzle based
on PUZ. Outer heating nozzle is chrome plated for longer life time. Both cutting and heating nozzles are delivered
assembled as one item. K50 is for cutting up to 100mm, K70 for cutting of 100-300mm steel plate thickness.
Cutting nozzle complete
Art. Nr.
Nozzle adapter
Heating nozzle
14001749
14001750
14001751
14001753
14001755
14001761
14001762
14050765
14001763
Cutting
oxygen
Heating
oxygen
Fuel g.
3 - 10
660 - 550
2-3
2,5
0,3
10 - 25
560 - 400
3 - 4,5
3
0,3
25 - 40
400 - 340
4-5
3
0,3
40 - 60
340 - 300
4,5 - 5,5
3
0,3
60 - 100
310 - 260
5-6
3
0,3
100 - 200 260 - 180
5,5 - 6,5
3,5 - 5,5
0,4
200 - 300 180 - 110
6,5 - 8,5
5,5 - 7,5
0,4
Spare part, nozzle adapter (3 cone, 30° International Cone)
Spare part, heating nozzle separate
Cutting
oxygen
Heating
oxygen
Fuel g.
1,3 - 1,7
1,7 - 2,6
2,8 - 3,4
4,6 - 5,6
8,1 - 9,5
12,6 - 14,4
23,1 - 29,1
1,4
1,6
1,6
1,6
1,6
1,8 - 2,6
2,6 - 3,4
0,36
0,41
0,41
0,41
0,41
0,49 - 0,7
0,7 - 0,92
HEAVY‐DUTY CUTTING NOZZLES PNMH ‐ PROPANE, NATURAL GAS
PNMH nozzles are designed for heavy‐duty cutting for thicknesses above 300mm. Massive copper design provides
high heat resistance. The wide cutting range requires propper gas supply system with high flow capacity components (pipeworks, pressure regulators, ruber hoses, isolating valves, solenoid valves, proportional valves, flashback
arrestors, etc).
Art. Nr.
1299895
1299896
1299896
1263580
Cutting
oxygen
300
400
500
300‐500
150
7,7
100
10,2
85
11,2
Heating nozzle PM
500 mm steel plate cutting
14
Heating
oxygen
Fuel g.
Cutting
oxygen
Heating
oxygen
Fuel g.
5
7
7
0,5
0,6
1
30
46
55
6,5 1,
10,5
10,5
1
1,8
4,8
GCE proFIT®
PORTABLE STRAIGHT LINE CUTTING MACHINE
Art. Nr.
Description
548900060001
548900060000
GCE proFIT® machine with one nozzle mix torch, without track
GCE proFIT® machine without torch, without track
TECHNICAL DATA
Cutting capacity
Cutting speed
Operation
Circle cutting diameter
Max. strip width
Power supply
Engine supply
Oxygen inlet connection
Fuel gas inlet connection
Machine dimensions
Weight
up to 150 mm with one torch, up to 100 mm with two torches
75 - 700 mm/min
forward and reverse with variable speed
110 – 1340 mm (optional up to 2340 mm)
485mm (cutting with two torches paralel)
230V AC / 50 Hz
24V DC
G1/4“, up to 8 bar, hose min. DN8
G3/8“LH, up to 1 bar, hose min. DN8
180 x 380 x 160 (W x L x H) without torch, hoses and torch bar
13 kg with one torch, 16 kg with two torches
BASIC MACHINE PACKAGE INCLUDES:
•
•
•
14088703
•
•
•
•
60010
equipment for one torch-cutting application
one nozzle mix cutting torch (only for 548900060001)
torch holder, torch bar, stainless steel heat shield, circle cutting
pole, circle centre-piece
internal gas hoses, gas manifold with shut-off valves
10 m electric cable with plug DIN
nozzle mounting and cleaning accessories, flame lighter
guide rail and cutting nozzles are delivered separately from the
machine
GCEproFIT® in operation
CUTTING TORCHES
There is one nozzle mix and two variants of injector cutting torch available. Injector cutting torch BIR Mini shall be
used with two-piece cutting nozzles screwed into the torch head. FIT Mini is designed with reliable and unique flat
seat. Fuel gas type has to be considerd in case of injector torch. All torches are in accordance with ISO 5172.
1
2
3
Art. Nr.
Description
Gas type
Recomended cutting nozzles
Pos.
0766262
0766221
0766222
0766173
0766174
Nozzle mix cutting torch
BIR Mini, injector cutting torch
BIR Mini, injector cutting torch
FIT Mini, injector cutting torch
FIT Mini, injector cutting torch
APMYF
A
PMYF
A
PMYF
ANME, AMD COOLEX, PNME, K50PUZ
AC, (ASD)
PUZ, (PSD)
MA133
MP133, (MY133)
1
2
2
3
3
ACCESSORIES AND SPARE PARTS
Art. Nr.
Description
14088703
60010
304605940
14008263
14008278
14008157
Stabile guide rail track 2 m, extruded aluminium profile with connecting clip
Basic guide rail track 2 m, Zn-coated steel
Extension kit for second cutting torch (proper torch is to be ordered separately)
Flashback Arrestor, Heating oxygen, G 1/4“
Flashback Arrestor, Fuel gas, G 3/8“ LH
Brass cleaning brush
548904225520
304604911-JR
304605911-JR
304604914
Stainless steel conical cleaning needle for cutting oxygen channels
Gas manifold for one cutting torch
Gas manifold for two cutting torches
Cutting torch holder
304604924
Circle diameter extension
15
PORTABLE SHAPE CUTTING MACHINE SCM
SHAPE CUTTING MACHINE SCM – ACETYLENE / PROPANE, NATURAL GAS
This easy to use machine can reproduce profiles from a reusable steel template. The steel template is traced by a
powered magnetic roller with a variable speed SCR control system to provide maximum stability. The template
mounting arm is fully adjustable. Templates for internal and external tracing are easily produced by simply incorporating an allowance for the tracing roller diameter and kerf.
The torch uses standard PNME or ANME tips for use with oxy-propane or oxy-acetylene and torch holder for square
and bevel cuts and can be swivelled up for easy tip maintenance and replacement.
An automatic switch enables simultaneous use of the cutting oxygen and the drive. The machine can be used for
circle cutting up to 700 mm diameter and can cut up to 1700 mm diameter using the extended circle attachment.
Weighing only 50 kg this machine is easily portable for use in any location.
Art. Nr.
Description
60050
Cutting Machine
TECHNICAL DATA
Weight:
Power:
Motor:
Standard circle diameter:
Extended circle diameter:
Square edges length:
Cutting thickness:
Cutting speed:
Cutting accuracy:
Template magnet diameter:
50 kg
220 V AC
24 V DC
30 - 700 mm
1700 mm
30 - 600 mm
3 - 100 mm
100 - 1000 mm/min
+/- 0,5 mm
10 mm
SCM ACCESSORIES
Art. Nr.
Description
Recommended cutting nozzels
548904046841
548304684924
Nozzle mix cutting torch with rack
Hose set
ANME, PNME
CUTTING NOZZLES ANME – ACETYLENE
Art. Nr.
Thickness Size
mm
inch
Cut. speed
(mm/min)
Oxygen
(bar)
Fuel gas
(bar)
Oxygen
(m³/h)
0768670
0768635
0768599
0768636
0768662
3-6
5 - 12
10 - 75
70 - 100
90 - 150
560 - 470
480 - 390
400 - 205
220 - 150
160 - 125
2,5 - 3,5
3,0 - 4,0
3,5 - 4,5
4,5 - 5,5
5,5 - 6,0
0,3
0,3
0,3
0,5
0,5
1,25 - 1,65
2,12 - 3,2
3,2 - 4,45
8,4 - 9,8
9,2 - 14,6
1/32
3/64
1/16
5/64
3/32
Fuel gas
(m³/h)
0,3
0,4
0,45
0,6
0,75
CUTTING NOZZLES PNME – PROPANE, NATURAL GAS
16
Art. Nr.
Thickness Size
mm
inch
Cut. speed
(mm/min)
Oxygen
(bar)
Fuel gas
(bar)
Oxygen
(m³/h)
0769494
0769495
0769496
0769497
0769498
3-6
5 - 12
10 - 75
70 - 100
90 - 150
550 - 430
440 - 360
380 - 205
220 -150
160 - 125
2,5 - 3,5
3,0 - 4,0
3,5 - 4,5
4,5 - 5,5
5,5 - 6,5
0,2
0,2
0,2
0,4
0,4
1,8 - 2,95
3,3 - 4,95
5,0 - 8,6
9,4 - 12,8
14,0 - -18,6
1/32
3/64
1/16
5/64
3/32
Fuel gas
(m³/h)
0,3
0,4
0,45
0,6
0,75
MACHINE CUTTING ACCESSORIES
FLASHBACK ARRESTORS FOR MACHINE CUTTING TORCHES EN 730-1, ISO 5175
Art. Nr.
Gas
Connection (EN 560)
14008408
14008263
14008278
Cutting oxygen
Heating oxygen
Fuel gas
G 3/8“
G 1/4“
G 3/8“ LH
NON RETURN VALVE BV 12 M
This non-return valve (EN 730-2) can be connected to the inlets of machine cutting torches BIRTM, BGRTM and Jetstream.
Art. Nr.
Connection
0863561
0863563
203011054P
G 1/4“
G 3/8“
G 3/8“ LH
PRESSURE CONTROL GAUGE
To ensure the right pressure values on torch entrance, a pressure control gauge can be fitted to the threaded
unions.
Art. Nr.
Pressure indication
(bar)
Connection
(EN 560)
14008259
14008569
14008567
ARV0027
0 - 10
0 - 10
0 - 2,5
0 - 16
G1/4“
G3/8“
G3/8“ LH
G3/8“
CLEANING ACCESSORIES
Art. Nr.
Descripiton
14008157
548904225520
548814071191P
218190051
Brass cleaning brush
Stainless steel conical cleaning needle for cutting oxygen channels
Cleaning needle set (10 pieces)
Chemical nozzle cleaner
FLAME LIGHTER
Art. Nr.
Description
54800003001BP
5480003001XC
Flame lighter (5 pieces)
Space flint stone (1000 pcs)
LEAK DETECTION SPRAY
Art. Nr.
Description
WP22028
Gas leak detector 400 ml
ADJUSTMENT VALVES
Art. Nr.
Application
Connection (EN 560)
14056015
14056016
14056017
203010607P
203010609P
Cutting oxygen
Heating oxygen
Fuel gas
Oxygen
Fuel gas
G 3/8“
G 1/4“
G3/8“LH
UNF 9/16”
UNF 9/16”LH
17
SPANNER
Art. Nr.
Description
163811162890P
Multifunction spanner
HOSE NIPPLES
Art. Nr.
Hose diameter
For nut with connection (EN 560)
4599440P
4599380P
8 mm
6,3 mm
G 3/8“
G 1/4“
SLEEVE NUTS
Art. Nr.
Connection (EN 560)
548200018934P
548200018932P
4599400P
G 3/8”
G 3/8” LH
G 1/4”
STRIP CUTTING DEVICE
Max. cutting thickness 75 mm, max. strip 450 mm.
Art. Nr.
Torch
Gas
14055509
14056012
202235504
F25910001*
for BIR+™
for BGR™/X541
for FIT™/Jetstream
for GCE FIT+®
with acetylene, propane, natural gas
with all fuel gases
Art. Nr.
Torch
Gas
219200073
202235166
0764659
F25910002*
for BGR™/X541
for FIT™/Jetstream
for BIR+T™
for GCE FIT+®
with all fuel gases
* Ask for delivery time.
BEVEL CUTTING DEVICE
* Ask for delivery time.
NOZZLE NUT
Bevel cutting with FIT TM
18
Art. Nr.
Torch
201032270
3551506P
for FIT™/Jetstream/BM 31 CF
for BGR™/X541 (5 pcs)
Strip cutter for BGRTM
ADJUSTMENT RECOMMENDATION FOR PERFECT MACHINE CUTTING
NARROWING OF KERF (DIVERGENT)
NARROWING OF KERF (CONVERGENT)
CONCAVE CUT SURFACE BENEATH
TOP EDGE
•Forward speed of torch too fast
•Distance between nozzle and
•Cutting oxygen pressure too
sheet metal too big
•Dirty and / or damaged nozzle
sheet metal too big
high
high
STEP AT BOTTOM EDGE
sheet metal too big
CONCAVE CUT SURFACE PROFILE
•Dirty and/or damaged nozzle
or nozzle size too small for the
thickness to be cut
•Cutting oxygen pressure too low
MELTED DOWN TOP EDGE
WITH ADHERENT SLAG
high
•Heating flame too strong
sheet metal too big
SINGLE GOUGES
IRREGULAR CUT SURFACE PROFILE
low
EDGE MELTING ON
STRING OF SOLIDIFIED DROPLETS
•Forward speed of torch too slow •Heating flame too strong
sheet metal too small
sheet metal too big to too small •Scaled or corroded sheet metal
•Nozzle size too big for the
surface
thickness to be cut
LOWER EDGE ROUNDED
high
•Forward speed of torch too
fast
EXCESSIVE CUT DRAG LINE DEPTH
or irregular
GROUPED GOUGE AREAS
GROUPED GOUGES IN THE BOTTOM
HALF OF THE CUT
•Scaled or corroded or dirty
sheet metal surface
•Flame too weak
•Flame extinguished with a ban
•Sheet metal with finely divided
inclusions
sheet metal surface
•Flame too weak
or irregular
•Flame too weak
•Forward speed of torch too slow
IRREGULAR DEPTH OF CUT LINE
FIRMLY ADHERENT SLAG LINE
AD BOTTOM EDGE
slow
fast or too slow
sheet metal too big
low
•Nozzle size too small for the
thickness to be cut
•Flame too weak
(colour) sheet metal surface
19
FUEL GASES
Methane (Natural Gas) - CH4
Ethane - C2H6
Propane - C3H8
Ethene (ethylene) - C2H4
Propyne (methylacetylene) - C3H4
Propene (propylene) - C3H6
n. - Butane - C4H10
Ethine (acetylene) - C2H2
1 - Butene - C4H8
Butadiene - C4H6
Burning Speed (m/s)
Flame Temperature (°C)
Primary Flame Power (kJ/cm2s)
Heating power
Fuel gas type
Mixing ratio
V oxygen/ V fuel gas
Flame temperature
(°C)
Density
1 bar, 15°C
liquid form
MJ/m3
MJ/kg
N
M
N
M
kg/m3
kg/l
Hydrogen
H2
H
10,758
119,533
0,36
0,42
2 835
2 856
0,09
0,07
Methane
CH4
M
31,814
44,186
1,6
1,8
2 770
2 786
0,72
0,42
Acetylene
C2H2
A
56,93
48,678
1,1
1,5
3 106
3 160
1,17
0,62
Ethylene
C 2 H4
F
55,674
47,6
1,8
2,4
2 902
2 924
1,17
0,57
Propylene
C3H 6
Y
89,999
46,153
2,8
3,5
2 872
2 896
1,95
0,58
Propane
C3H 8
P
93,557
46,315
3,75
4,3
2 810
2 828
2,02
0,53
Glossary: V - volume, N - mixing ratio with neutral flame, M - mixing ratio with maximal flame temperature, S - stoichiometric mixing ratio
20
CIA - CENTRE OF INDUSTRIAL APPLICATIONS
GCE is one of the worlds leading companies in gas equipment and oxy-fuel applications. GCE has almost 100 years experience in the development, manufacture of oxy-fuel equipment and applications.
The Centre for Industrial Applications was founded in Czech facility in 2008. It is mainly used by customer support to assist transfer of knowledge
to the GCE distribution network and to end users of GCE products. The Research and Development team members visit the CIA daily to test new
products and applications. CIA is also used to develop training programmes, product demonstrations and professional seminars. An important
role of the facility is to assist customers in oxy-fuel applications, identify optimal product set up and process parameters, specifically in:
●
●
●
●
●
●
●
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CNC oxy-fuel cutting
Manual oxy-fuel cutting
Powder cutting
Oxygen lancing
Various preheating of metals, glass and plastics
Flame straightening of steel constructions
Flame cleaning
Flame brazing
Gas welding
CIA is based in Czech Republic. An up to date CNC cutting machine is available along with portable cutting machines and an entire range of GCE
oxy-fuel equipment. Supply systems of all common fuel gases are installed with a high capacity oxygen system. This enables the simulation of
conditions similar to reality as in most metal fabricating facilities. Solutions of various oxy-fuel technologies can be investigated either in the GCE
facility or worldwide on site at the customer. A team of qualified technicians with extensive practical experience is available to provide a comprehensive support service to a worldwide network of GCE products users.
21
GCE Group is one of the world’s leading companies in the field of gas control equipment.
The headquarters are in Malmö, Sweden, and the two major supply units are located in Europe and Asia.
The company operates 15 subsidiaries around the world and employs more than 850 people. GCE Group
includes four business areas – Cutting & Welding, Process Applications, Medical and High Purity.
Art. CATMCUN2013. Edition 1/2013, Alterations are subject to change without notice. 06092013hz © GCE 2013
Today’s product portfolio corresponds to a large variety of applications, from single pressure regulators
and blowpipes for cutting and welding to sophisticated gas supply systems for medical and electronics
industry applications.
www.gcegroup.com

central gas supply

Transcription

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