New - Eaton

Transcription

New - Eaton

Eaton Transit Mixer
Market Served:
Commercial Vehicles
Leading the Way in Reliable
System Solutions
Eaton—
the Industry Standard
Eaton is a global technology leader in diversified
power management solutions that make electrical,
hydraulic, and mechanical power operate more
efficiently, effectively, safely, and sustainably.
We have a strong history of providing reliable
products to the transit mixer industry. In fact,
Eaton products can be found on more transit
mixers than any other hydraulic components
available.
Eaton’s time honored brands are highly respected
and trusted in the transit mixer industry. They
make us a powerhouse, they make our customers
productive and profitable.
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Who We Are
Eaton’s Hydraulics Group
Beyond Product Supply
Eaton helps customers
worldwide manage the
power they need for
trucks, cars, aircraft,
machinery, buildings,
ships, and businesses.
And we do it in a way
that consumes fewer
resources.
Whether our customers’ products need
to rotate, move, turn, shape, mold, lift,
dig, haul, or navigate, they depend
on products from Eaton’s Hydraulics
Group to deliver dependable power
to get the job done. We design and
manufacture ever-evolving products
that are engineered to provide reliable
power supply and long service
life in industries as far-reaching as
construction, marine, and molding to
automotive and windpower.
The world of Eaton goes way beyond
product supply, which is only the
beginning of our strength. Our
products are supported by a global
network of Eaton engineering and
manufacturing facilities, plus a global
network of highly trained Eaton
distributors. As a result, you have a
local contact to support your Eaton
needs anywhere in the world.
Our areas of business
include:
Hydraulics—Hydraulic
systems and components
for use in mobile and
industrial applications
Electrical—Electrical
power distribution, power
quality systems, industrial
automation, and control
products and services
Aerospace—Systems and
components for hydraulic,
motion control, and fuel
applications
Vehicle—Manual and
automated transmissions,
clutches, hybrid power
and emission treatment
systems (truck segment);
superchargers, engine
valves, valve train
components, cylinder
heads, locking and
limited-slip differentials,
safety controls,
transmission and engine
controls, spoilers,
exterior moldings, plastic
components, and fluid
connectors (automotive
segment)
Our product line includes pumps,
motors, valves, cylinders, filtration,
reservoirs, fluids, and all of the hose
and fittings necessary to integrate
them into efficient packaged solutions.
A steadfast dedication to responding
to our customers’ need for hydraulic
systems with higher and higher
efficiencies has made Eaton a preferred
supplier for hydraulic solutions. You’ll
recognize our solutions because of
our trusted brands. Among them are:
Aeroquip®, Airflex®, Arrow®, Boston®,
Char-Lynn®, DuraForce®, Dynapower®,
Eaton®, Everflex®, Gromelle™,
Hansen™, Hydrokraft®, Hydro-Line®,
Hydrowa®, Internormen®, Synflex®,
Ultronics®, Vickers®, and Walterscheid®.
In addition, Eaton’s Application and
Commercial Engineering (ACE)
teams are a unique resource that
works with customer engineers to
optimize hydraulic solutions for unique
applications.
Eaton also offers world-class training
that is known as the educational
standard for the industry. Each
year, thousands of engineers,
service personnel, and distributor
representatives learn how to choose
the best hydraulic components,
improve hydraulic system plumbing,
identify leak points, and much more
by attending classes offered by Eaton
Hydraulics Training Services. Classes
are held at Eaton locations and at
customer locations. Eaton Training
Services also publishes hydraulics
textbooks that are used by colleges,
universities, trade/vocational schools,
and industries worldwide.
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POWERING BUSINESS WORLDWIDE
The Power of Eaton
Our growth through the years is the result of numerous brand acquisitions that have
positioned Eaton as a stand-alone hydraulics source. The Power of Eaton enables
customers to look to just one company—Eaton—for complete hydraulic system
solutions.
1911
Eaton is founded. Today the
brand includes hydrostatic
transmissions, valves,
piston and gear pumps,
and low-speed high-torque
motors primarily for mobile
equipment.
1968
Airflex clutch and brake
products are acquired
for heavy-equipment
applications.
1970
Char-Lynn hydraulic steering
units, general purpose
motors, spool and disc
valves, and low-speed hightorque motors are acquired
for mobile and industrial use.
1999
Aeroquip hose, fittings,
adapters, couplings, and fluid
connectors are acquired for
industrial, aerospace, and
automotive applications.
1999
Vickers vane and piston
pumps, valves, cylinders,
and filtration products are
acquired for industrial,
aerospace, marine, and
defense applications.
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1999
Hydrokraft open- and closedcircuit piston pumps and
motors are acquired for
industrial, offshore, and
marine applications.
2010
Hansen and Gromelle quickdisconnect couplings are
acquired for numerous
hydraulic and pneumatic
markets.
2000-2007
Duffield®, Boston,
Weatherhead®, Walterscheid,
Winner®, Synflex, Arrow, and
Durodyne™ fluid conveyance
products are acquired for use
in broad industry applications.
2011
Internormen hydraulic
and lubrication filters are
acquired for mobile, industrial
hydraulic, and process
applications.
2000
Hydro-Line and Hydrowa
industrial cylinders are
acquired for machine and
equipment applications.
2008
Integrated Hydraulics® screwin cartridge valves, custom
engineered hydraulic valves,
and manifold systems
are acquired for industrial
automation and control
applications.
2008
Eaton Industries (Wuxi)
Company, Ltd. was put into
operation as a wholly owned
heavy-duty transmission and
clutch manufacturing facility
in Wuxi, Jiangsu Province,
China.
2011
Eaton Industries (Jining)
Company, Ltd. was launched
at Shandong province to
support the growth of the
China automotive market.
OBVIOUS RESULTS
Proven Technology
Eaton has the lead position in providing reliable and durable system solutions for
transit mixers—vehicles on which downtime can mean disaster. Whether the truck
is traveling down a highway or idling at a traffic light, the drum must maintain a
consistent rotation speed. That’s no problem when Eaton is on the inside. Eaton
pumps and motors provide the high pressure and high flow required to keep drums
rotating. We also offer the industry’s broadest options for demanding auxiliary
hydraulics applications on transit mixers.
Eaton solutions for transit mixers include:
D
A
L
G
H
B
Drum Drive and Control System
K
J
E
C
F
I
Fluid Conveyance System
Auxiliary Work Circuit System
E. Fluid Conveyance
F. Auxiliary Pump
Drivetrain System
Filtration System
User Interface System
G. Transmission
H. Clutch
I. Pressure Filter
J. Return Filter
K. Reservoir Breather
L. Switch Module
A.
B.
C.
D.
Fixed Motor
Variable Pump
Directional Valves
Cylinders
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Drum drive and control systems require motors, pumps, valves, cylinders, and other
hydraulic products that ensure top-notch performance. Eaton system solutions have
earned a global reputation for durability and reliability. Our reputation is built on a
tradition of customer support that lasts for the lifetime of each product.
Increased Productivity and Uptime
We’re by Your Side
Eaton hydraulic solutions provide unmatched quality that gives
transit mixers increased productivity and more uptime even
in the toughest environments. As a result, maintenance time
and costs are significantly reduced.
Eaton’s Application and Commercial Engineering (ACE) teams
work alongside vehicle manufacturers to incorporate Eaton
solutions into their platform designs. We draw on decades of
experience and extensive application knowledge to optimize
vehicle performance and help eliminate warranty claims. We
are committed to helping our customers develop best-inclass, next-generation transit mixers.
Solutions for Varying Mixer Configurations
Eaton’s broad product range includes innovative hydraulic
solutions for both front and rear discharge mixers. A unique
electronic control option, for example, enables truck drums
to rotate independent of the engine. Whether the truck is
traveling down a highway or idling at a traffic light, the drum
maintains a consistent rotation speed that is preset by the
operator.
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Variable Pumps
Fixed Motors
Drum Drive System
Eaton closed-circuit variable
piston pumps are available
in displacements from 64
to 125 cc (3.89 to 7.62 cid)
with a maximum operating
pressure of 420 bar (6,000 psi).
They deliver high efficiency,
precision control, and durability,
ensuring years of highly
productive, cost-effective
service. A rugged, swash
plate bearing design provides
the reliability needed to keep
concrete flowing day after day.
Eaton’s durable, field-proven
pump design has been in use
for decades and continues to
be a global standard on transit
mixers.
Eaton’s fixed motors offer
both open- and closed-circuit
operation, providing vehicle
designers greater flexibility
than ever before. They are
offered in 54 to 125 cc (3.3 to
7.6 cid) displacements with a
maximum speed up to 4,160
rpm. The axial piston motors
deliver the high efficiency and
durability demanded in transit
mixer applications, ensuring
long, cost-effective service life.
The Eaton DrumMaster™
electronic drum drive system
is a field-proven electronic
control system that maintains
constant mix speed, regardless
of vehicle transit speed. The
driver-independent drum
control streamlines vehicle
operation and improves mix
quality. It also reduces power
usage, improving vehicle
dynamics. As a result, fuel
costs and vehicle emissions
are reduced.
Multiplex Switch Modules
Multiplex Keypad Modules
Analog Inductive Sensors
Eaton’s electronic multiplex
switch modules are a J1939
standard and include a
master module and up to
seven expansion modules per
CANbus node. They offer a
high level of flexibility with top,
center, and bottom LED lighting
and software that provides
unlimited circuit and light
choices, such as dimming and
flashing options. A mechanical
and electrical life of 200,000
minimum operations translates
into long, reliable service.
Eaton’s E31 multiplex keypad
modules offer a flexible and
sealed solution for highdensity switch requirements
in severe environments. The
modules are fully compliant
with J1939 messaging with
a master module and up to
seven expansion modules per
CANbus node. They are sealed
to IP68 from the front and rear
of the module and include a
panel seal.
The unique design of Eaton’s
AccuProx analog inductive
sensors ensures absolute
linearity from one end of a
sensing band to the other.
Offering excellent precision and
reliability, the sensors simplify
the control system and logic
associated with monitoring
the position of a vehicle's
moving part. They are offered
in an industry-standard tubular
package in a variety of sizes
and connectivity options to fit
in any onboard application.
Innovation Worldwide
Leading transit mixer
manufacturers have
partnered with Eaton
to offer innovative
solutions that improve
vehicle functionality.
For example, an
OEM is using an
Eaton EFX controller
and accompanying
CONTROL F(x)™
programming software
to control solenoid
valves that power
conveyor, auger, and
boom functions. The
Eaton electrohydraulic
architecture has
greatly reduced wiring
and wiring labor
requirements, as well
as simplified custom
changes.
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Fluid Conveyance System
Eaton offers the industry’s broadest hose and fitting product lines for connecting
all hydraulic components on transit mixers. We are the leader in providing hose
products for nearly any application, pressure level, and fluid type.
Increased Reliability
Aeroquip Triple Crown and Weatherhead
Diamond Advantage hose products offer 24
percent higher pressure ratings than most
competitors’ hose and higher temperature
ratings that result in increased reliability and
uptime.
Eaton’s new LifeSense™ hydraulic hose
technology is the first and only true, conditionbased, hydraulic hose monitoring system.
The hose improves reliability and productivity
of hydraulic systems by utilizing virtually the
full service life of each monitored assembly.
Lower Operating Cost
Patented Eaton STC® technology makes leakfree hose connections in a snap. Connecting
halves of the threadless connectors are
simply pushed together, enabling vehicle
manufacturers to increase productivity,
decrease assembly time and costs, and gain
design flexibility.
Better Stewards of the Environment
Eaton’s breakthrough technologies
significantly reduce fuel consumption and
corresponding emissions, thereby helping
our customers reduce their CO2 footprint and
become better stewards of the environment.
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Spiral Hose & Fittings
A/C and Refrigeration
Products
Quick-Disconnect
Couplings
Eaton offers engineered
components and assemblies
for a wide range of A/C and
refrigeration systems. Hose
materials range from barrier to
nylon veneer. A real standout
is GH134 hose that offers the
lowest permeation rating of
any multi-refrigerant hose.
Tested to SAE J2064 and
beyond, the hose reduces
greenhouse emissions while
retaining excellent flexibility
and kink resistance.
Eaton’s broad line of quickdisconnect couplings ranges
from simple air couplings
to complex hydraulic
constructions. The Eaton line
includes Hansen and Gromelle
brands that offer a full range of
hydraulic, pneumatic, and fluid
transfer couplings meeting
a variety of SAE and ISO
specifications.
Metric Tube Fittings
STC Connectors
Eaton’s Walterscheid metric
tube fittings are engineered
to meet and exceed DIN 2353
and ISO 8434-1 in the sizes
and configurations required
in the transit mixer market.
Walterscheid tube fittings
offer best-in-class pressure
capabilities and provide the
highest quality leak-free
solutions in the industry to
assist in the greatest amount
of vehicle uptime. They
are engineered to specific
application requirements and
optimized to provide ease of
installation and lower operating
cost per mile.
Eaton offers the broadest range
of threadless connectors in the
industry. The patented STC
technology is the benchmark
threadless connection for
mobile equipment OEMs. Its
reusable design and direct
porting capability offer the
most design flexibility of any
threadless connector available.
The connector’s visual latch
verification provides the
safest assurance that male
and female halves are aligned
properly. STC connectors are
available in sizes ¼” to 1”.
Hydraulic Hose Condition
Monitoring System
Eaton offers a wide variety
of spiral hose constructions
for all types of applications.
Eaton’s 4- and 6-wire hose is
well-suited for a vast array of
both industrial stationary and
on- and off-highway mobile
applications. It is designed to
meet the most demanding
applications, providing
maximum durability and longlasting performance.
With Eaton’s new LifeSense
condition-based, hydraulic
hose monitoring system,
hydraulic hose failures will no
longer be a major concern for
transit mixer fleets. LifeSense
hose monitors the health of
hydraulic hose assemblies,
detects events that have been
shown to be symptomatic of
the hose beginning to fail, and
notifies the user prior to failure
with enough time to replace
hose before it fails.
Support Worldwide
Our worldwide reach,
product breadth,
engineering strength,
and training expertise
will give you a solid
foundation and the
results you expect,
whether they are
needed locally,
regionally, or globally.
Our extensive network
of distributors and
regional service
centers enables us
to offer you parts,
service, and support
just around the corner.
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Filtration System
Since the loss of fluid power can be devastating on transit mixers, Eaton’s filtration equipment plays
a critical role in keeping equipment up and running. Our contamination and condition-monitoring
equipment ensures hydraulic components and systems will keep twisting, turning, or moving by
filtering dirt and debris from hydraulic fluid—the lifeblood of your vehicle’s hydraulic systems.
More Reliability and Longer Service Life
We customize our filtration and strainer
equipment to your material, space, and
weight requirements. And to make sure
our products are working hard to detect
and flush out fluid contaminants, we shock
test each component to industry standards.
With a service life of over 20 years, Eaton
Internormen and Vickers filtration equipment
shields your vehicle from breakdowns
caused by contamination, thereby providing
more reliability and longevity of system
components.
Lower Disposal and Maintenance Costs
Compared to other products on the market,
Eaton filtration products offer higher debrisholding capacity, and greater efficiency,
and extend the service life of systems and
components.
As a result, element changes are needed
less frequently, reducing disposal and overall
maintenance costs.
Lower Environmental Impact
Eaton’s filtration technology provides the tools
necessary to monitor and extend the life of
hydraulic components and fluids. By doing
so, our filtration products are key players in
helping our customers protect the earth.
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Filtration Products
Clogging Indicators
Eaton offers a full range of
hydraulic filters for mobile
and industrial applications.
Incorporating the Eaton
Systemic Contamination
Control process, Eaton
filtration products make it
easy to achieve a desired level
of system cleanliness. This
process assists in proper filter
selection and periodic sampling
of fluid to guard against dirt
and debris from entering a
hydraulic system.
Eaton’s differential pressure
clogging indicators and gauges
monitor the life of hydraulic
filters. Used in conjunction
with PLC or indicator warning
lights, the clogging indicators
signal a user when it is time to
change the element, allowing
maximum element service life.
Contamination Control
System
Oil Service Equipment
The Eaton CCS4 contamination
control system enables users
to monitor the fluid cleanliness
of hydraulic and lubrication
systems and provides
laboratory-quality particle count
and water saturation results in
the field. Via system software,
users download test results
and analyze cleanliness trends
over time. Taking samples
directly from a hydraulic system
is easy with an accompanying
bottle sampling system.
Designed for
Efficiency Worldwide
Eaton’s Filtration
Division combines
worldwide
engineering,
manufacturing,
technical sales
support, and customer
service into one
focused business
objective—providing
our customers with
optimum filtration
solutions.
In addition to an operating
filter, effective oil service
for hydraulic and lubrication
systems requires a filter
unit for off-line filtration, oil
change, and filling. Eaton’s
mobile and stationary off-line
filtration units improve the
cleanliness and quality of the
operating fluid and prolong its
durability, thereby preventing
early wear and tear of system
components.
Designed for efficiency
in demanding markets,
applications, and
environments, Eaton’s
innovative solutions
help optimize filtration
performance and
quality, as well as
vehicle improve
productivity.
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Drivetrain System
Fleet owners describe Eaton's vehicle solutions for drivetrain systems as quality,
reliable, and sustainable performers. We stand behind every product we make for
the lifetime of its service life.
Extreme Efficiency
Eaton’s new generation UltraShift® PLUS
automated transmissions provide extreme
efficiency over competitive automatic
transmissions, as well as numerous
performance and cost advantages. The
Vocational Series offers maximum power
capacity, superior acceleration, and lowspeed maneuverability. An electronic clutch
actuator provides faster shifting, smoother
engagement, and improved low-speed
maneuverability. Best of all, UltraShift® PLUS
transmissions can be tailored to the unique
needs of each fleet in order to provide optimal
performance.
Increased Uptime and Lower Costs
Eaton supplies the global transit mixer
industry with highly engineered products that
help balance fuel economy and a vehicle’s
overall performance and control. Eaton 5-, 6,
and 9-speed transmission systems combine
an industry-preferred design with a Solo® selfadjusting clutch to deliver 60 to 70 percent
lower life-cycle cost* than conventional
automatic transmissions.
Available Everywhere
No matter where transit mixers are made or
utilized in the field, quality Eaton solutions
are available to help manage power. Eaton’s
manufacturing footprint stretches across
the globe to ensure customers have timely
access to our highly engineered products.
Eaton facilities are located in Europe, China,
South Africa, Brazil, United States, Australia,
and Mexico.
* Life-cycle cost based on 200,000miles/6 years.
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Manual Transmissions
Automated Transmissions
• Synchronized manual
transmissions (5 through13
speeds)
• Constant mesh manual
transmissions (5 through18
speeds)
Eaton’s medium- and heavyduty synchronized manual
transmissions are specifically
designed to provide superior
shifting. The reliability,
durability, and performance of
Eaton’s constant mesh manual
transmissions have made them
the No. 1 choice among North
American fleets.
• UltraShift® PLUS Linehaul
(LAS, MHP, MXP)
• UltraShift® PLUS Vocational
(VCS, VMS, VXP )
Eaton's UltraShift® PLUS
automated transmissions offer
the performance and versatility
of manual transmissions with
the simplicity of automatic
designs. They also reduce
wear and tear on the driveline,
prevent drivetrain damage,
and enhance vehicle safety, as
well as offer up to 23 percent
better value than conventional
automatics. Eaton's UltraShift®
PLUS transmissions make
vocational trucks easier to
drive by providing a simplified
driver interface, as well as
unmatched low-speed control
and stability—even on the
most extreme terrain.
Manual Clutches
Automated Clutches
• Angle spring
• Diaphragm spring
Eaton is the global leader in
manual clutches with angle
spring technology for torque
applications from 600 to
3050 Nm. The technology’s
long service life has made
it extremely popular in
North America. For global
applications, Eaton offers
diaphragm spring clutches that
are available in 330 to 430 mm
and 450 to 1700 Nm.
• Centrifugal
• Electronic Clutch Actuation
Eaton’s centrifugal automated
clutches rely on engine RPM
for engagement, making them
a cost-effective solution. An
Electronic Clutch Actuation
design offers precise
engagement and control and
is also available in both angle
spring and diaphragm spring
clutch styles.
Increased Profitability
Worldwide
For almost a
century, Eaton has
been supplying the
trucking industry with
products designed
to improve vehicle
performance and
power and increase
profitability. Eaton is
the world’s leading
producer of heavyduty and synchromesh
medium-duty
transmissions. We
have manufacturing
facilities in the United
States, Brazil, China,
Poland, Mexico, and
India.
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The Industry’s Dominant Supplier
Backed by Most of the World’s Leading Transit Mixer OEMs
Eaton is serving the needs of more global transit mixer OEMs than any other
solutions provider in the industry. OEMs trust Eaton and our decades of expertise
to help them build more reliable, lighter, and longer lasting trucks that meet
demanding application and feet owner needs.
We stand ready to assist your system engineers in determining material selection
and managing the constraints of space, temperature, and weight to increase truck
reliability and reduce component costs.
Eaton is ready to help you build a better truck—and keep it running.
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Selection Guide
Vehicle
Size
Control
Type
Pump
Motor
4623-552
Manual
(Closed Circuit)
Coupling
High Pressure Flash
Manifold
042M0101DWG/05
186A0100DWG/08
4623-553
3-5m3
Drivetrain System
Manifold
System
Main Manifold
469A0100DWG/09
Clutch
5- & 6-Speed
Transmissions
365mm Pull
Clutch
5- & 6-Speed
Transmissions
395/430mm
Pull Clutch
042M0102DWG/05
612-0032
421AK01299B
Load Sense
(Open Circuit, for
Drum Constant Speed
Control)
221AD00034A
Transmission
/
4623-552
Manual
(Closed Circuit)
4623-553
3
6-8m
4633-045
/
Electro-Proportional
4623-647
Control
(Closed Circuit, for
Drum Constant Speed
4623-646
Control)
042M0101DWG/05
042M0102DWG/05
5423-518
Manual
(Closed Circuit)
5423-715
3
8-12m
5433-138
/
042M0101DWG/05
042M0102DWG/05
5423-854
Control
Drum Constant Speed
Control)
5423-873
VMS
S9
RT(O)-10
430mm Pull
Clutch
6423-279
Manual
(Closed Circuit)
6423-533
12-16m3
6433-042
6423-570
Control
Drum Constant Speed
6423-569
Control)
/
042M0101DWG/05
042M0102DWG/05
VMS
S9
RT(O)-10
430mm Pull
Clutch
15
Selection Guide
3 - 5m3 Transit Mixer
Manually Operated Closed Circuit Pump
Part Number
Model Code
4623-552
ACA462337R0B00MAB000000030D00000B
4623-553
ACA462337L0B00MAB000000030D00000B
Position
Features
Code
Description
01, 02, 03
Pump series
ACA
Heavy-Duty variable pump
04, 05
Displacement
46
75.28 cc/r
06
Type
2
Variable displacement pump
07
Design type
3
Series 1
08, 09
Input shaft
37
23 tooth 16/32 pitch spline with M10 x 1.5 threaded hole
10
Input rotation
R/L
CW (right-hand)/CCW (left-hand)
11
Valve plate
0
Standard (V-groove)
12
Main ports
B
25.4 (1.00) - Code 62 per SAE J518
13
Power limiter valve setting port A
0
None
14
Power limiter valve setting port B
0
None
15, 16
Control option
MA
Manual
17
Control supply orifice P (pos.17)
B
0.91 diameter
18
Control supply orifice upper servo (S1 pos.18)
0
None
19
0
None
20
Pressure override
0
None
21
Pressure setting for pressure override
0
None
22
Control special features
0
None
23
Charge pump
0
Charge pump included
24
Auxiliary mounting
0
None
25
Charge pump displacement
3
21cc/r
26
2nd displacement of dual element
0
No dual element
27
Charge pressure rel valve setting
D
15 bar (220 psi)
28
Charge pump special features
0
None
29, 30
Special pump assembly feature
00
None
31
Paint and packaging
0
Painted primer blue
32
Identification on unit
0
Standard
33
Eaton design code
B
16
Remark
Manually operated variable pump
Selection Guide
Load Sense Open Circuit Pump
Part Number
Model Code
Remark
421AK01299B
ADU062R05AB10A2814000A1AE100CD0B
Pressure compensation, load sense variable pump
Position
Features
Code
Description
01, 02, 03
Pump series
ADU
Open circuit variable pump
04, 05, 06
Displacement
062
62 cc/r
07
Input shaft rotation
R
Right-hand
08, 09
Front mount and shaft
05
2 bolt B, 13 tooth 16/32 spline
10,11
Main ports size & location
AB
Side ports suction - 2" (code 61); pressure - 1" (code 61)
12
Case drain ports
1
#12 SAE O-Ring-Top
13
Diagnostic pressure ports
0
No diagnostic pressure ports
14
Controller type
A
Pressure flow compensator with #4 SAE O-Ring load sense port
15, 16
Pressure compensator setting (tolerance on setting)
28
207-214 bar
17, 18
Flow compensator setting (tolerance on setting)
14
12-15 bar
19, 20
Torque control setting
00
No torque control
21, 22
00
None
23
Maximum displacement option
1
Standard displacement
24, 25
Auxiliary (rear) mount & output shaft
AE
SAE A 2 bolt, 9T 16/32 spline
26
Shaft seal
1
Standard polyacrylate shaft seal
27, 28
Pump special features
00
None
29, 29
Paint
CD
Painted primer blue
31
Identification/Packaging
0
Standard eaton identification box packaging
32
Design level
B
Second design
Fixed Obit Motor - Closed Circuit and Open Circuit
Part Number
Model Code
Remark
612-0032
M6K02B03C000000
Obit motor
Position
Features
Code
Description
01
Product series
M
Motor
02, 03
Motor series
6K
6000 series
04, 05
Displacement
02
245 cc/r
06
Mounting type
B
Standard 4 bolt, dia 125
07, 08
Output shaft
03
40 dia straight shaft flat key, width 12, L=77.7~80.1
09
Port
C
2-M33x2, external drain port M14x1.5
10, 11
Special features
00
None
12
Paint
0
Painted primer blue
13
Motor type
0
J6K series standard
14, 15
High pressure relief valve
00
Standard
17
Selection Guide
Manually/EP Operated Variable Pump - Closed Circuit
Part Number
Model Code
4623-552
ACA462337R0B00MAB000000030D00000B
4623-553
ACA462337L0B00MAB000000030D00000B
4623-647
ACA462337R0B00EKB000000030D00000B
4623-646
ACA462337L0B00EKB000000030D00000B
Position
Features
Code
Description
01, 02, 03
Pump series
ACA
04, 05
Displacement
46
75.28 cc/r
06
Type
2
07
Design type
3
Series 1
08, 09
Input shaft
37
10
Input rotation
R/L
11
Valve plate
0
Standard (V-groove)
12
Main ports
B
25.4 (1.00) - code 62 per SAE J518
13
0
None
14
0
None
15, 16
Control option
MA/EK
Manual/Electronic proportional control 24 volt DC
17
B
0.91 diameter
18
0
None
19
0
None
20
Pressure override
0
None
21
0
None
22
0
None
23
Charge pump
0
24
Auxiliary mounting
0
None
25
3
21cc/r
26
0
No dual element
27
D
15 bar (220 psi)
28
0
None
29, 30
00
None
31
Paint and packaging
0
Painted primer blue
32
0
Standard
33
Eaton design code
B
18
Remark
Electro-proportional variable pump
Selection Guide
Fixed Motor - Closed Circuit
Part Number
Model Code
Remark
4633-045
HHD463321BB1B1K1K00000B
Fixed motor
Position
Features
Code
Description
01, 02, 03
Motor series
HHD
Heavy-Duty fixed displacement motor
04, 05
Displacement
46
75.33 cc/r
06
Type
3
Fixed motor
07
Design type
3
Fixed clearance
08, 09
Output shaft
21
21 tooth 16/32 pitch spline
10
Main ports
B
(1.00)SAE 4-bolt split flange port, high pressure series
11
End cover and composite valve block assy
B
Standard end cover, composite valve block with low-rate shuttle valve springs
12
Charge pressure relief valve
1
Standard
13
Charge pressure relief valve setting
B
11,0 bar (160 lbf/in2)
14, 16
1
Standard
15, 17
High pressure relief valve setting
K
345 bar (5000 lbf/in2)
18
Speed sensor
0
None
19, 20
Special features
0
None
21
Paint and packaging
0
Painted primer blue (standard)
22
0
Standard
23
Eaton design code
B
19
Selection Guide
Part Number
Model Code
5423-518
ACA542337R0B00MAD000000030D00000B
5423-715
ACA542337L0B00MAD000000030D00000B
5423-854
ACA542337R0B00EKD000000030D00000B
5423-873
ACA542337L0B00EKD000000030D00000B
Position
Features
Code
Description
01, 02, 03
Pump series
ACA
04, 05
Displacement
54
89.13 cc/r
06
Type
2
07
Design type
3
Series 1
08, 09
Input shaft
37
10
Input rotation
R/L
11
Valve plate
0
Standard (V-groove)
12
Main ports
B
25.4 (1.00) - code 62 per SAE J518
13
0
None
14
0
None
15, 16
Control option
MA/EK
17
D
1.32 diameter
18
0
None
19
0
None
20
Pressure override
0
None
21
0
None
22
0
None
23
Charge pump
0
24
Auxiliary mounting
0
None
25
3
21cc/r
26
0
No dual element
27
D
15 bar (220 psi)
28
0
None
29, 30
00
None
31
Paint and packaging
0
Painted primer blue
32
0
Standard
33
Eaton design code
B
20
Remark
Selection Guide
Part Number
Model Code
Remark
5433-138
HHD543321BB1B1K1K00000B
Fixed motor
Position
Features
Code
Description
01, 02, 03
Motor series
HHD
04, 05
Displacement
54
89.13 cc/r
06
Type
3
Fixed motor
07
Design type
3
Fixed clearance
08, 09
Output shaft
21
10
Main ports
B
11
B
12
1
Standard
13
B
11,0 bar (160 lbf/in2)
14, 16
1
Standard
15, 17
K
345 bar (5000 lbf/in2)
18
Speed sensor
0
None
19, 20
Special features
0
None
21
Paint and packaging
0
22
0
Standard
23
Eaton design code
B
21
Selection Guide
Part Number
Model Code
6423-279
ACA642337R0B00MAB000000030D00000B
6423-533
ACA642337L0B00MAC000000030D00000B
6423-570
ACA642337R0B00EKB000000030D00000B
6423-569
ACA642337L0B00EKB000000030D00000B
Position
Features
Code
Description
01, 02, 03
Pump series
ACA
04, 05
Displacement
64
105.4 cc/r
06
Type
2
07
Design type
3
Series 1 (MODELS 33-64)
08, 09
Input shaft
37
10
Input rotation
R/L
11
Valve plate
0
Standard (V-groove)
12
Main ports
B
25.4 (1.00) - code 62 per SAE J518
13
0
None
14
0
None
15, 16
Control option
MA/EK
17
B
0.91 diameter
18
0
None
19
0
None
20
Pressure override
0
None
21
0
None
22
0
None
23
Charge pump
0
24
Auxiliary mounting
0
None
25
3
21cc/r
26
0
No dual element
27
D
15 bar (220 psi)
28
0
None
29, 30
00
None
31
Paint and packaging
0
Painted primer blue
32
0
Standard
33
Eaton design code
B
22
Remark
Selection Guide
Part Number
Model Code
Remark
6433-042
HHD643321BB1B1K1K00000B
Fixed motor
Position
Features
Code
Description
01, 02, 03
Motor series
HHD
04, 05
Displacement
64
105.4 cc/r
06
Type
3
Fixed motor
07
Design type
3
Fixed clearance
08, 09
Output shaft
21
10
Main ports
B
11
B
12
1
Standard
13
B
11,0 bar (160 lbf/in2)
14, 16
1
Standard
15, 17
K
345 bar (5000 lbf/in2)
18
Speed sensor
0
None
19, 20
Special features
0
None
21
Paint and packaging
0
22
0
Standard
23
Eaton design code
B
23
Selection Guide
8m3 + Transit Mixer
UltraShift® PLUS Vocational Automated Transmissions
Total System Installed Specifications (Dry)
Weight1
Specifications
Capacity
FO-14E308LL-VCS
1450 lb-ft. [1966 Nm]
FO-16E308LL-VCS
1650 lb-ft. [2237 Nm]
FO-17E308LL-VCS
1750 lb-ft. [2373 Nm]
FO-14E309ALL-VMS
1450 lb-ft. [1966 Nm]
FO-16E309ALL-VMS
1650 lb-ft. [2237 Nm]
FO-17E309ALL-VMS
1750 lb-ft. [2373 Nm]
FO-14E318B-VXP
1450 lb-ft. [1966 Nm]
FO-16E318B-VXP
1650 lb-ft. [2237 Nm]
FO-18E318B-VXP
1850 lb-ft. [2508 Nm]
FO-20E318B-VXP
2050 lb-ft. [2779 Nm]
FO-22E318B-VXP
2250 lb-ft. [3051 Nm]
Length2
Speeds
975 lbs. [442 kg]
10 forward, 3 reverse
975 lbs. [442 kg]
34.90 in. [886.5 mm]
978 lbs. [444 kg]
Ratios and Steps
Model
Reverse
R4
R3
R2
R1
VCS
2.89
9.85
VMS
3.43
13.03 20.84
4.03
12.85 15.06
VXP
3.43
15.22
Overall
Ratio 1
9
10
19.68
14.56 9.42
6.24
4.63
3.40
2.53
1.83
1.36
1.00
0.74
% Step
55
35
37
34
38
35
36
35
35.73
26.08 16.30 11.85
7.41
5.23
3.79
2.77
1.95
1.38
1.00
% Step
60
36
38
37
42
41
38
37
19.73
14.40 12.29 8.51
7.26
6.05
5.16
4.38
3.74
3.20
2.73
% Step
17
20
17
18
17
17
17
20
1: Dry weight, including clutch 2: Standard install length
24
Forward Gears
2
51
38
44
3
4
5
6
7
8
60
17
11
12
13
14
15
16
17
18
2.28
1.94
1.62
1.38
1.17
1.00
0.86
0.73
18
20
17
18
17
16
18
0.73
Selection Guide
8m3 + Transit Mixer
9 Speed Fully Synchronized Transmissions
Specifications
Capacity
ET - 16109A
1600 Nm
ET - 18109A
1800 Nm
ET - 20109A
2000 Nm
ETO - 16109A
1600 Nm
ETO - 18109A
1800 Nm
ETO - 20109A
2000 Nm
Weight
Length
Speeds
343.8kg
939.8mm
9 Forwards, 1 Reverse
Ratios and Steps
Model
Reverse
R1
Overall Ratio
Forward Gears
1
2
3
4
5
6
7
8
9
ET - 16109A
ET - 18109A
13.89
13.89
13.89
9.09
6.53
4.78
3.57
2.55
1.83
1.34
1
10.38
13.84
10.38
6.79
4.88
3.57
2.67
1.9
1.37
1
0.75
ET - 20109A
ETO - 16109A
ETO - 18109A
ETO - 20109A
25
Selection Guide
All Type Transit Mixer
8m3+ Transit Mixer
RT(O)-10 Speed Transmission
Specifications
Capacity
RT - 16110B
1600Nm
RT - 18110B
1800Nm
RT - 20110B
2000Nm
RTO - 16110B
1600Nm
RTO - 18110B
1800Nm
RTO - 20110B
2000Nm
RTO - 22110B
2200Nm
Weight
Length
Speeds
288 kg
749.3 mm
10 forwards, 1 reverse
Ratios and Steps
Reverse
Model
R1
Overall Ratio
Forward Gears
1
2
3
4
5
6
7
8
9
10
RT - 16110B
RT - 18110B
15.1
14.78
14.78
11
8.17
6
4.46
3.31
2.46
1.83
1.34
1
11.23
14.85
10.99
8.18
6.07
4.46
3.32
2.46
1.83
1.36
1
0.74
RT - 20110B
RTO - 16110B
RTO - 18110B
RTO - 20110B
RTO - 22110B
3-8m3 Transit Mixer
5- & 6- Speed Transmissions
Speeds
Model
5 forward, FS-6305A
1 rev.
FS-6305B
FS-5406A
6 forward, FS-6406A
1 rev.
FSO-6406A
FSO-8406A
Lbs.-Ft.
Max TQ
Overall Rev.
660 [895 Nm]
7.22
560 [759 Nm]
9.01
660 [895 Nm]
660 [895 Nm]
9.04
860 [1166 Nm]
1
7.22 7.22
%
2
3
86 3.89 75 2.22
8.63 9.01
5.27
71
6.75 7.05
%
4
%
60
1.39
39
75
1.27
27
3.22
64
4.13
%
2.04 50
58
2.52
1.59
29
59
5
%
6
Oil Cap. Length1
Weight2
Pints
Inches
Lbs. [kg]
[ltr]
[mm]
1
1.36
1
369 [167]
36
1
19.5 [9]
28 0.78
1: With SAE #2 aluminum clutch housing, standard controls, less clutch release components and shift tower. Dry weight.
2: Lengths listed are from face of clutch housing to front bottoming surface of companion flange or yoke. SAE #2 (6.625" [168.3mm] depth.)
26
25.6
[650]
PTO Speed
(% of
Engine)
46
52
359 [163]
68
Selection Guide
All Type Transit Mixer
3-5m3 Transit Mixer
365mm Diaphragm Spring Pull Clutch
Engine
Linkage
Clutch
Description
All 4 cylinder (up to 705 Nm)
Hydraulic
104100-1
365mm, single plate, ceramic1,
5 cylinder damper
Hydraulic
104100-2
9 cylinder damper
Hydraulic
104200-1
365mm, twin plate, ceramic1,
9 cylinder damper
6-8m3 Transit Mixer
Engine
Linkage
Clutch
Description
All 6 cylinder (up to 950Nm)
Hydraulic
104700-5
8 cylinder damper
All 6 cylinder (up to 1280Nm)
Hydraulic
104700-7
5 cylinder damper
6m3 + Transit Mixer
Torque
Spline
Capacity Size
Adjustment
Method
Release Bearing
Type
Driven Disc
Damper
Option
Clutch
Flywheel Type
Housing
2200 Nm SAE2"X10 Adjustment-free Quick attach style, Cushioned,
6-spring
SAE 1#
max
(wear through) maintenance free organic facing damper with
desigh
Permanent attach
pre-demper
style option
Flat flywheels
with 475 / 470
mm pilot
Flywheel
Bolt Dircle
Diameter
Weight
450 mm
48 kg
Wear Pad
Height
147mm /
153mm /
160mm
1: Organic facings available
27
The Power of Eaton
There’s a certain energy at Eaton. It’s the power of integrating the
competencies of some of the world’s most respected names to
build a brand you can trust to meet every power management
need. The energy created supports our commitment to powering
business worldwide.
As the world’s demand increases for high-efficiency hydraulic
systems for mobile and stationary applications, Eaton is
helping to solve these challenges more reliably, efficiently, and
sustainably. Our goal is simple; to provide unique solutions
across a wide range of markets that keep businesses on the
leading edge of change. Visit Eaton.com/hydraulics/fusion.
That’s the power of Eaton.
28
Serving eight key segments - sharing one focus
Alternative Energy
Discrete Manufacturing
Oil & Gas
Processing
Making energy sources technically
practical and economically sound
requires the kind of control
made possible by high-quality
components. When Eaton is on
the inside, you will experience the
reliable, consistent performance
to create and capture energy—
making renewable energy an
every-day energy.
Produce at peak efficiency with the
superior precision and repeatability
of Eaton products. Eaton hydraulic
components provide the precise
control and consistent operation
required for virtually every step in
your manufacturing operation. With
Eaton, we’ll help you redefine the
meaning of raw productivity.
As the oil & gas industry continues
to face further globalization
and consolidation, large-scale
organizations that can meet your
needs in every corner of the world
are more difficult to find. At Eaton,
our portfolio of products is only
surpassed by our tremendous
reach.
Whatever your industry, no matter
which processes you manage,
Eaton parts and systems help
keep you up and running. Our
components make equipment
more efficient and easier to use,
so you get optimal machine
performance and maximum
productivity.
Agriculture & Forestry
Commercial Vehicles
Material Handling
Construction & Mining
There’s a reason farming and
forestry are called “working the
land.” These segments involve
some of the hardest work and
longest hours of any sector in the
economy. Your productivity and
profitability depend on the way you
manage time and tasks.
Eaton technologies can make your
driving operation more successful.
Greater comfort and productivity
help increase driver retention,
while reduced emissions, leaks,
and noise improve environmental
performance. Increased
efficiencies overall mean lower
costs and higher net revenue.
Eaton hydraulic systems provide
the precise control and consistent
operation required for material
handling and utility work. With a
broad selection of products and
solutions built in, Eaton helps make
you a master of your domain.
When you work on a large scale,
even the details are big. You
need to trust every part of the
equipment that lets you handle
construction and mining jobs. For
reliable components that deliver
consistent performance in extreme
conditions, turn to Eaton.
Eaton is a leading diversified
power management company
Understanding and helping our customers succeed
• Listening and understanding to requirements and business
drivers
• Delivering solutions with value propositions to solve the
critical business needs
Knowing what’s important to our customers and integrating
that knowledge into the fabric of our business
• …to deliver innovative, quality products
Eaton provides reliable,
efficient and safe power
management for a growing
number of industries.
Our strength is global reach with local responsiveness and
support
• Customers served in more than 150 countries
• Diverse channels ensure reliable availability and support
• Design and engineering teams provide support for standard
products and custom solutions
• Eaton experts offer efficient product and application
training
• …to respond fast
• …to provide dedicated customer service and support
around the globe
29
Eaton
Hydraulics Group USA
14615 Lone Oak Road
Eden Prairie, MN 55344
USA
Tel: 952-937-9800
Fax: 952-294-7722
www.eaton.com/hydraulics
© 2012 Eaton Corporation
All Rights Reserved
Document No. E-HYOV-MR014-E
June 2012
Eaton
Hydraulics Group Europe
Route de la Longeraie 7
1110 Morges
Switzerland
Tel: +41 (0) 21 811 4600
Fax: +41 (0) 21 811 4601
Eaton
Hydraulics Group Asia Pacific
Eaton Building
4th Floor, No.3 Lane280 Linhong Rd.
Changning District
Shanghai 200335
China
Tel: (+86 21) 5200 0099
Fax: (+86 21) 5200 0400

New - Eaton

Transcription

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