dt140m

DT 115 (1981-1982)
DT 140 (1981-1982)
use SUZU(1 -WE
strict inspectim which guarantees
W T S which have passed a
r_i
tpality and perfomaEe.''
,=-:
,
This parts c a t a l w cover
I\,
c
-2
4.
v
WDXFICATION"NOTICE
. A p a r t s b u l l e t i n w i l l be
occasions
&rts occur, including interchangeable modifications between
v i c e parts fur SUZWI+DTL~SJ,
OT14a3, DTll5VZ, DT14ovL.
Oiis
.
changes i n
"
J,
rts
z 4 and old
.!
r
\
/ I
.'
.: .
INSTRUCT1
,..
-
5- NOTE
5-1.
QUOTING Tlf CATAuXxlE
->
it
I
?:t
Dimensioczs o f &parts
2
A8EEvIATIONs
2.
Q
5
In xespect of rubber hoses and vinyl t&s, . ^please
b
t o use them by cutting"off ' k r d i q t o 'the length
h t i o n e d on parts catalogue or what is a c t u a l l y required
on&
icle.
*---
** (
: As required
My
E.M.
F.M.
d
I D.Q!J
.
: Asswlbly
,, : Engine Mmber
NT
i
:' F r m number .
: D i a m e t e r o f mat&al
: Inside diameter
: W t s i d e diameter
WT -=',0s
,_
-.
'
STD
;T
us
W
'
LH
: *er
'
of t e e t h
: Optional
: Over size
: Thlckness
: Under siz
: Midth
,
semblymj3n;al.
'. men assembling, uiib "SU
..
-
,.:
-2
!"<
I S@3VIcEMANUAL"C
r
9
I
rl.
~
4
/
6. '*SPECIFICATItP4 COOE
If
This catalogue contains the p a r t s for the model designed f o r the following
spec. ;
spec. code :
DT115J €3, DTl4OJ €3, DT115VZ ( E l , E3, €9, €131,
- Left hand s i d e
Right hand s i d e
I
-123456 : Up t o F.No.11501-123456
123456- : F r ~ mF.NO.1150I-123456
12 x 34 x 5.6 * * * * . - - - Figures i n t h e description colunn
s h o w the dimensions of parts.
1
7
T
I D OD T(or W,L)
~
kG
fe t h a t the drawings on t h e i l l u s t r a t i o n page are
'ready reference of spare pirts 'nunber', not t o be used as an
,
5-3.
: Standard
: Length
RH
,
i t
-2-
L
There are some d i f f e r e n t p a r t s from'those of production
rirodels among spare parts for the administrative reasms:anci
a
'Ccsmton u s e o f them with 0
in this catalogue are indicated i n u n i t m i l
2,
1 7 -
-AR
c.
I:
Abbreviations used i n t h i s catalogue are6 -as follows:
1
.'-
\i
DT14OVZ ( E l , €9, El31
7.
SERIAL FRAME NUMER
L
Q'ty
J VZ 115 140 ALL
DT115J : 11501-101001-
DTl15VZ : 11501-~XXXXX-
DT140J : 14001-101001-
DT140VZ : 14001-ZXXXXX-
T h e nmd~ero f letter shown below
Q'ty i n d i c a t e t h e MCO
l EL NF\ME as
shown r i g h t side.
I
DT115, DT140
El
-1-
DT115, DT140 E l
-2-
><I
. ..
!
#
f
3IL F u P
C-
tam w
c-
e
*i
I
.8:
'. v--'
I
.- , . .,
. ..
I
"
.,.~.
.... .. .. .
,
-
i,'
1;
......
WGETO (model
vZ)
D-
----
.7 :.
1
.
i;
..........
It31
.. TION
,
'.
.
a-..
_-_.
.....
i
. . . I
. --___.....
D-IC
.
RIW) BRA(XE'6
E-
SWIVEL BRACKET
E-
....
_-
. ~... . . . .,. .. ... .. .. ... . . . .
"
,
. . . . .
UWER U N I T ,
E- 5
i
TRIM CYL-NER
E-6
Y
. .
0
.
K I N E WIDER (model
J) E-
-. . . . . . . . . . .
.
.
.. .
. . . ..
.
. .. ..
.
.
-
-
,
,
.
F-
TRU6WDSH)M
OIL TAN< ( m o d e l
J)
G-
.
*"..
'y#,-
- -..
TEL H)sE
,, . .
1
~
:,,
G- 4
I
.
..
.,
..
,
..
0
WOTE CONlFtQ
G- C
.
.: L
.
..
.. ...
b
u
(IPT : ICNITION SWITCH
G-10
P T : T I E ROD
G-12
PYItMlL
* G-13
ZPT : ELECTRII~L
G-
- . __ _ -
FIC.1
.
(& 2) UUWWASE 1 (model J)
Q'TY
DESCRIPTION
O
2
l
3-1
I'
3-2
4
5
6
REMARKS
J
1
1
1
1
11151-9450141T
11161-94500-01T
11162-94500
11162-94501
08322-11108
08321-21108
01107-10858
COVER, cylinder head upper
CWER, cylinder head lower
GASKET, cover
G A F T , cover
08322-21068
08321-21068
WASHER
01107-06358
01107-06308
BOLT
BOLT
2
17670-94500
THERMOSTAT (50°C)
11111-94501-011 CYLINDER HEAD, upper
11111-94511-011 CYLINDER I-EAD, upper
1
11121-94501-011 CYLINDER HEAD, lower
11121-94511-0lT CYLINDER HEAD, lower
1
/ f
to 11162-94501
20
20
20
WASHER
L r n WAYlER
BOLT
)
7
8
9
I
9
9
LOCK WASHOR
5
.,
7
1
h 5 J
1
T140J
Dlll5J'
DT140J
1
11141-94501
11141-94502
GASKET, cylinder head
GASKET, cylinder head
1
1
11171-94500
CONNECTOR, head
3
(38321-21088
01107-08208
INSERT
HOOK, engi
LOCK WASHER
eOLT
3
1
2
r
t o 11141-94502
1
1
23
24
26
27-1
27-2
1
1
1
1
01107-08258
02132-06208
BOLT
08321-21068
01107-06M8
LOCK WASHER
11218-94500
11219-94500
11219-94501
COVER, water jacket'
=*
,
BOLT
GASKET, cover
GASKET, cover
I
,
I
1
1
1
$
i
i
<
t o 11219-94501
;i
1
11
I ,
I
FIG.2 (B-4,5) : model VZ
.
PI
I'
I'
DT115, QT140
-
I
.-
_.
.^
..
I
i
e
I
FIG. 2
Q'TY
REFMf
11151-94502-01T COVER, cylinder head upper
2-1
11151-94502-f32M COVER, cylinder head upper
11161-9450l-OlT
COVER, cylinder head lower
2-2
11161-945Q1-02H COVER, cylinder head lower
3
4
11162-94502
08322-11108
GASUET, cover
WASHER
1
1
20
5
6
08321-21108
01907-10858
u#x WASHER
BOLT
20
20
7
08322-21068
WASHER
8
8
08321-21068
LOWWASHER
8
09161j-08010
2
08321-21088
MASER
LOCK WASHER
11
019OF.oQ308
BOLT
6
t o 01107-06308
12
01907-06358
BOLT
2
to 01107-06358
13
01907-08808
BOLT
2
t o 01107-08808
.
-
1
1
1
1
VZ E13/€9
VZ E13/E9
tO
01107-10858
2
14
15-1
THERMOSTAT (SOOC)
1T CYLINDER l-!Xl, upper
1
1
DT115VZ
15-2
15-3
lllll-94502-02H CYLINOER HEAO, upper
lllll-94502-M)uo C Y L I N X R HEAD, upper
1
1
DT115VZ E13/E9,DT14WZ El3 J.;
DT14WZ E9
16
17-2
1 i i i i - 9 4 5 i 2 - a ~ mIm
upper
11121-94502-blf C-YLIf'&&
lower
11121-94502-MM CYLINDER W, lower
1
DTllSVZ E13/E9,DT14WZ El3 ;.
17-3
11121-94502-02).( C Y L N E R 430, lower
1
1
DT14WZ E9
1.
*
18
11121-94512-01T CYLINDER HEAO, lower
19
11141-94503
GASKET, cylinder head
F
20
21
11181-94500
CXINPECTOR, head
t
11182-94500
IPtSERTER
22
11171-94500
CONNECTOR, head
23
24
11172-94500
11291-94m
HOOK, engine
25
0832l-21088
L a x WASHER
2
26
0110748208
BOLT
27
01107-08258
8aT
1
1
28
29
02132-06208
08321-21068
SCRRJ
L m WASHER
I30
01107-06208
BOLT
42
43
-44
49
1
RENARKS
VZ
1-2
17-1
33
DESCRIPTION
1-1
9
10
@--
PART NO.
I
DT140VZ,OTllSVZ E3
'1
I-TER
rear
t
1
<
i
$
1
1
1
?I
FIG.1 (8-2,3)
DT115, DT140
I
DTllS/OTlliO E l
: model J
c
'.i( .
........._
.
.
-,
Q'TY
vz
'
REHARKS
1
34
35
36
37
38
39
40
41
42
43
~ 1 1 0 0 1 D
. C!WEL PIN
.WASHER
08322-11108
0832p-2l108
.LOCK WASHER
01907-10558
.mT
OM7-10708
.BOLT
01907-10608
.BOLT
01517-08408
.BOLT
09108-10026
.STUD BOLT
08322-11108
WASCER
09162-1&
L a x WASHER
44
45
46
47
48
09140-! 0015
11315-94501
11316-94501
09343-03051
09401-06403
am
49
-imo4-&401-
'CtW',o i i hose
N U T .
RUG, crank
¶
case
RUG, crank case
HOSE, ir,spection (L:330-180)%
FIG.l (8-2,3) : model 3
.-
-
_-
DT115,
DT140
-.
-
,
- - .
-
49
1
I
OTll5/DTl40 El
1
1
1
2
10
10
3
5
2
16
2
2
2
~.
1
2
1
VZ E13/E9
t o 01107-10558
t o 01107-10708
to 01107-10808
1,
Q’TY
itEF.199.
!
DESCRIPTION
PARTMI.
12110-94500
ALL
4
PISTON
model VZ
4
model VZ
4
model 3
12110-94501-025 PISTON (OS:O.25)
12110-94505025 PISTON (OS:O.25)
4
4
model VZ
model VZ
12110-94500-050 PISTON (OS:O.5)
,4
model J
(4
model VZ
12110-94505050 PISTON (OS:O.5)
4
model VZ
5
12140-95301
RING SET, piston
12140-95301-025 RING SET, piston (OS:O.25)
4
4
STD
OPT‘
6
12140-95301-050 RING SET, piston (OS:O.5)
4
OPT
2-1
.
PISTON
12110-94503
PISTON
12110-9450&025
PISTON (0s :0 25 1
model J
4
2-2,
12110-94501
RENAAKS
1
.
12110-94501-050 PISTON (OS:O.5)
PIN,
>
pisgon
4
CIRCLIP
8
09263-22030
BEARING, piston p i n
4
.08211-22361
09283-35021
WASHER
8
1
0928340008
OIL SEAL, upper
G
OIL SEAL, upper
BEARING, upper
1
1
BEARING, +per.
1’
06211-04083
04221-04089
DOWEL PIN
DOWEL PIN
4
4
12220-94504
SHAFT, crank
SHAFT, crank
1
1
09269-35007
BEARING, middle
3
09269-40(302
BEARING, middle
3
16
12160-94503
ROO ASSY, connecting
17
18
09119-08029
12160-94506
.BOLT, rod
ROO ASSY, connecting
4
.BOLT, rod
8
EEARING, crank p i n
4
BEARING, crank p i n
4
09i26<4&3
12220-94506
-
’.
‘’
‘model J
model VZ
to 12220-94505
4
t o 12160-94510
8
to 09119-08037
to 12160-94510
::I
i 20-2
8
09263-35012,
09262-40002
Iffi,
lower
1
09262-40003
ING, lower
1
..
C RING
09160-4ooo4
08331-31409
09283-40006
0928o-Moog
09282-24(502
12271-945W
29-2
30
31
12271-94501
12272-94400
02122-06258
WASHER ( 4 0 ~ 5 5 ~ 1 . 5 )
,
._ .
1
1
OIL SEAL, lawer
0 RING
OIL SEAL, driveshaft upper
BALANCE WEIGHT, lower
BALANCE WEIGHT, lower
BAUUJCE WEIGHT, upper
scRE#
-
1
1
1
1
2
frOm
12271-94500
model VZ
1
REMARKS
20
21
22
23
24
25
14131-94501
PLATE, exhaust
14141-94500-01T COVER, exhaust
08321-21068
LOCK WAsHtR
01107-06358
BOCT
09125-06020
SCREW
09168-06009
GASKET
FIG.5 (6-9) : model VZ
.- DT715, DT140.I
_ _ ..
-
OT115/DT140
El
__
. .
. ~.
.
.
.
.~
1
1
20
20
1
1
. '
:',
.
1
.
- WWllsT COVER 2 (mock1 VZ)
Q'VY
vz
DESCRIPTION
1
13125-93000
GASKET
2
; 3
13125-95200
08316-l6&
GASKET
WT
j*
4
5-1
01421-08358
13110-94502
5-2
13110-94503
SND
, BOLT
CAS€, i n l e t
CASE, i n l e t
61
13110-94512
6-2
7
13110-94513
'
'' I
l8
19
DTl4OVZ
16
16
._<
1
DTMOVZ
1
DT14OVZ
0934343051
CASE, i n l e t
HOSE, i n l e t case
2
L:330-140
1 8
09401-06403
CLIP, tlose
4
1
9
!
13121- 9 4 m
GASKET, i n l e t case
4
10
V A L E ASSY, reed
4
11
13150-94500
13153-945130
reed
16
12
13152-94500
.STOPPER reed valve
16
13
08321-21038
.LOCK WASHER
32
14
02112-03088
.!jcREw
32
15
13156-94500
M E T , reed valve
4
16
14151-945(#3
GASKET; exhaust cover
2 '
1;
.-r
.VALVE,
\
xha
18-
xha
1
14141-94500-02M COVER, exhaust
08321-21068
:
LOCK WASHER
20
20
i
;
i
I
DTll5VZ
L L
17
19
'20
2
1
CASE, i n l e t
18-2
21
DTll5VZ
DTllfVZ
/
I
1
1
1
i
.i2
1
REMARKS
23
.
1
1
1
'
VZ EU/E9
t o 01107-06358
fcir Ref .No. 5-1L6-1
for Ref.No.5-1156-1
r
-, ,/ ,
i./
c
20
FIG.4 (8-8) : model J
'
f.
!
j
i
;
a
DT115,
-_
..
DT140
DT115/DT140 E l
1
1
1
stamp:94500 -stanrp:94500
I
,
stamp:94550
!
I
.LOCK WAYaFz
13625-94510
3
13511-94510.
-4
~
,
.LEVER, t h r o t t l e
'21
13542-945W
..CONFECTOR
2
22
23
24
25
13541-94510
-.RATE
2
13479-98100
01411-98208
.CIRCLIP
m BOLT
8
Q8322-11088
WA!XR
8
26
08321-21068
LOW WASHER
a
27
20
08310-22m
08316-16088
NUT
NUT
8
29
09343-05137
&sE, f u e l (L:500-135)
30
31-1
31-2
31-3'
09401-09402
CLIP, fuel hose
MAIN JET (130)
09491-26003
"'
(Up)
WIN 3ET
09491-25002
MAIN JET (125)
( I
-
8
:
7
09491-28m7
-
8
2
model J.
model VZ
4
t
4
OPT
4
OPT
4
OPT
p
-FIG.7 (B-12) : DT140JIOT140VZ
j
I
.
,/ 13511-94410.
21
22
1
.LEVER,
throttle
..COEEPECTOR
'
for Ref.No.3
1.
ic
'
.
2
2
'
I
'23
13579-98100
.
?'
-4
'
26
'
*.
, -
29
1-1
31-2
31-3
&J
083lO'-n088
NUT
8
08316-16088
. WT
8
'
2
094Q1-094M
09491-31003
WIN JET (155)
4-
OPT
09491-3Mol
09491-30008
MAIN JET (165)
4
4
OPT
OPT
),'i
1
model VZ
fuel (L:500-135)
CLIP, fuel hose
09343145137
'>I
-,&
I
model
8
+S€,
WIN
JET (150)
FIG.6 (8-10) : DTllSJ/DT115VZ
4
.
i
1
13855-93300
GASKET, silencer
2
3
1385595200
l.3811-94501
GASKET, silencer
4
5
6
13811-94511
08322-21068
08321-21068
7-1
7-2
8
9-1
9-2
01107-06658
01907-06658
08321-21068
01107-06168
01907-06168
'
CASE, silencer
WASHER
LOCK WASHER
BOLT
BOLT ( t o 01107-06658)
LOCK WASHER
BOLT
BOLT ( t o 01107-06168)
GASKET, silencer cover
COVER, silencer
11-1
11-2
12-1
13812-94503
13812-94512
COVER,
12-2
13812-94513
COVER, silencer
13
14-1
08321-21058
02112-05208
LOCK WASHER
14-2
15-1
15-2
02152-05207
02112-05358
02152-05357
SCREW
silencer
COVER, silencer
I
SCREW
SCREW
SCREW
ilencer)
33
DT115, DT140
-
OT115/DT140 E l
4
1 - 1
1 1 1 1 11 8
CASE, silencer
13853-94500
13812-94502
10
\
4
-
11 8
11 8
1 1
'1 1 - 1
- 1
10 10
4 4
4
6
6
4
4
1
1
1
4
2
4
6
6
4
4
1
1
1
4
2
model J
model L'Z
model J
model VZ
model J,from 13812-94501
model VZ
model J,from 13812-94511
model
model
model
model
model
model
VZ
J
J
VZ
J
VZ
model J
model VZ
L:330-120 & 235
model VZ
12
FIG.8
(C- 3) SILENCER
- MOTOR ERAWET
Q'TY
REENO.
PART NO.
,
25-2
DESCRIPTION
31911-94511-01T ERAWET, s t a r t i n g motor
31911-94514-01T BRACKET, s t a r t i n g motof
31911-94514-02M BRAWET, s t a r t i n g -motor
1
26
08322-11088
WASHER
4
4
f
27
08321-21088
LOCK WASHER
4
4
28
01107-08258
BOLT
4
4
29
31912-94500
30-1
31912-9 4510
1
1
30-2
31912-94511
starter
BAND, s t a r t e r
BAND, s t a r t e r
-
1
1
1
31
08322-11088
WASHER
2
2
32
08321-21088
LOCK WASHER
2
2
33
01107-08258
BOLT
2
2
24
25-1
!
I
I
33
-_
DT115, DT140
.
-.
DT115/DT140 E l
BAND,
i;
115 140
1
1
1
1
1
1
REIjARKS
model J
model VZ
VZ E13/E9
model J
model VZ
from 31912-94510
FIG.9
(C- 4) FUEL PUMP
.'/
.
,r..
Q'TY
REENO.
PART NO.
15100-94501
iiioo-94502
2-1
2-2
2-3
I
i
18
DESCRIPTION
\
'
15170-94500
15170-95500
15170-95501
PUMP ASSY, fuel
. D I M W SET
DIAPCRA
T
. D I M
T
.
-
'-'*
REf4ARUS
ALL
1
1
1
1
1
- 1
W ASSY, fuel
from 15100-94501
//
3
15165-93010
.O RING
:
i
4
01421-06308
STUI BOLT
1
5
6
7
08316-16068
15322-93000
09280-12005
8
09343-07077
09343-07053
09343-07077
09343-07077
09343-07053
NUT
INSULATOR
0 RING
HOSE, fuel (punp-2nd carb. 1
HOSE, fuel (pump-carb.
HOSE, fuel (punp-4th carb. )
HOSE, fuel (filter-pump)
HOSE, fuel (filter-pump)
model J
model VZ,from 15170-945
model VZ,from 15
i
t
L
L-..L!----*/
&.
3
7
CLIP
CLIP
CLIP
CLIP
15-2
09401-09402
09401-11402
09401-10405
09401-11402
09343-07077
09343-07113
16
17
65720-95511
15421-93302
PLUG, fuel
18-1
18-2
19
20
21
22
23
24
25
15421-94500-01T BRACKET, f u e l f i l t e r
15421-94500-02M BRACKET, fuel f i l t e r
13
14-2
\
23
24
25
-_
HOSE, fuel (connector-filter)
HOSE, fuel (connector-filter)
connector
BRACKET, fuel f i l t e r
08310-22088
08321-21088
15410-95510
FILTER, fuel
15416-93400
15415-934130
.O RING
15412-93400
15413-93400
1'6
DT115, DT140
0
DT115/DT140 E l
NUT
LOCK WASHER
.PACKING
.STRAINER
.CUP
2
2
1
1
1
2
1
1
1
'
6
6
4
2
1
1
1
1
1
1
1
1
1
1
:"=
from 09280-12002
model J,L:570-330
model VZ, L :655-470
L:570-440
model J,L:570-105
model VZ,L:655-110
model
model
model
model
model
model
J
VZ
J
VZ
-.J,L :570460
VZ,L:160
model J
model VZ
VZ E13/E9
-
14
FIG.10 (C- 5) O I L
RlMp
Q'TY
REF.NO.
1
2
3-1
3-2
4
5-1
5-2
:
I
-
PART NO.
DESCRIPTION
REMARKS
ALL
09140-06013
NUT
09162-06001
LOCK WASHER
16100-94501
pug, o i l
1
16100-94510
PUMP, o i l
1
01421-06308
STUD BOLT
2
16340-94500
RETAINER, driven gear
16340-94501
RETAINER, driven gear
1
1
6
16731-95500
WXET
7
16331-94500
GEAR, driven
8
16321-94500
GEAR, drive
9
02122-06308
SCREW
1
3
10-1
19131-95500
CONNECTOR
2
model J,to 19131-95501
10-2
19131-95501
CONNECTOR
2
model VZ
11
16411-94501
ROD, c o n t r o l
1
12-1
09140-05001
NUT
1
model J
12-2
09140-05001
NUT
2
model VZ
13
09360-06012
BOLT, union
4
14
09168-05009
GASKET (6.5~12~1.4)
15
09363-02002
3
16
09401-06405
a
2
1
2
VZ E13/E9
model J
model VZ, from 16340-94500
1
1
17
09344-02013
HOSE, o u t l e t (4)
18
16911-94500
PROTECTOR (4)
14
1
1
1
3
1
1
1
1:420-320
L :390-290
19
16710-94510
CHEW VALVE
20
16710-94501
CHECK VALVE
21
22
09344-02013
16911-94500
PROTECTOR ( 3
23
09344-02013
HOSE, outlet' (2)
24
16911-94500
PROTECTOR (2)
25
09344-02013
HOSE, o u t l e t
26
16911-94500
PROTECTOR (1)
L :390
27
09344-05014
HOSE, i n l e t
L: 950-330
28
09400-10302
CLAMP, i n l e t hose
29
09360-06009
BOLT, o i l nozzle
HOSE, o u t l e t (3)
.
~
(1)
1:420-210
L:390-180
L:420-270
L :390-240
L :420
I
c
DT115, DT140
OT115/DT140 E l
- .
7
FOGa11
FIG.ll (C- 6) WATER fU
' MP
Q'TY
1-2
17563-94501
BUSHING, upper
BUSHING, upper
2-1
17560-94501
TUBE, water
2-2
17560-94510
TUBE, water
3
09306-16002
4
17563-94500
h
: :1
'
1
1
model
UL
BUSHING,
guide
-1L
1
1
09250-09004
CAP, tube plate
2
5
09100-08169
BOLT
4
6
09162-08003
LOCK WASHER
4
7
09160-08059
WASHER (8.5~18~1.6)
4
8
9-1
09202-04008
GOWEL PIN
17410-94501
CASE, water punp
9-2
17410-94502
CASE, water pump
10
17412-945cIo
.PANEL,
1
1
1
1
11-1
17413-94500
.SLEEVE, case
11-2
,17413-94501
.SLEEVE, case
1
1
12
09206-11008
.PIN
4
13
09420-05004
KEY
1
14
17461-94500
IMPELLER
15
17416-94500
SEAL RING
1
1
16-1
17471-94500
PANEL," kder
16-2
17471-94501
PANEL, under
1
17
17472-94500
GASKET, under panel
1
18
09126-06004
SCREW
4
56130-94501
HOUSING, driveshaft bearing
1
20
09289-24001
.OIL SEAL (24x35~10)
21
09280-55002
.O RING
22
09263-26010
.BEARING (26x34~20)
1
1
1
23
17400-94500
WATER
24
17411-94502
25
09206-11008
19
DT115, DT140
-
I
L
.
'
1
DT115/DT140 E l
1
Y
upper
model
vz
J
model VZ,from 17410-94501
model J
model VZ
J t o 17471-94501
model VZ
VZ E9
CASE, water punp
1
1
PIN
4
VZ E9
PUMP REPAIR K I T
.
r
r
VZ E9
16
FIG, 12
FIG.12 (C- 7) THROTTLE LINK (model J)
1
Q'TY
1c
REF. NO.
2
7-
lo-.
v
!
PART.NO.
1
09119-05010
8ALL PIVOT, spark advance
2
2
19132-94500
CONNECTOR
3
19211-94501
LEVER, spark a d v a k e
1
1
4
09329-Q6002
CUSHION
5
09139-06015
SCREW
6
09140-05004
NUT
7
09448-26004
SPRING
8
09108-08026
STUD BOLT
3
9
09180-08098
SPACm (8.1~11~20.5)
3
10
09301-11002
BUSHING
1
11
09301-11001
BUSHING
1
12
09160-08058
WASHER ( 8 . 1 ~ 1 7 ~ 2 )
3
13
09159-08018
NUT
3
14
09301-04001
BUSHING -
8
15
09160-04010
WASHER (4.5xlOxO.8)
8
16
19136-94501
ROO, advance l e v e r
1
17
09383-03001
E RING
4
18
09140-04003
NUT
2
19
09159-04003
TURNBUCXLE, rod
2
20
19135-94501
ROD, transmission l e v e r
21
19121-94502
LEVER, transmit
1
1
22
09301-11001
BUSHING
4
23
19111-94501
LEVER, t h r o t t l e c o n t r o l
24
19135-94501
ROD, % t h r o t t l el e v e r
25
19134-94501
ROO, t h r o t t l e cam
1
1
1
26
19141-94501
CAM, t h r o t t l e
1
DT115J
27
19141-94511
CAM, t h r o t t l e
1
DTl4OJ
28
09108-06007
STUO BOLT
1
29
09159-06015
NUT
1
30
09180-06034
SPACER (6.1~9~15.5)
31
09160-06062
WASHER (6.5~11.4~0.8)
1
1
32
19131-94503
RETAINER, rod
2
33
19137-94500
ROD, cable l i n k a g e
2
34
09159-05011
TURNBUCXLE
2
I
FIG.13 (C-11,12)
32
DT115,
DT140
-_--
,
REMARKS
J
DESCRIPTION
DT115/DT140 E l
1
3
1
1
'
-
: model VZ
__
1
1
D:20
D:17
~
I
-
-
-..
I
._
-
-
17
PIG. 13
FIG.13 (C- 8) THROTTLE LINK (model VZ)
Q'TY
09119-05010
I
WALL PIVOT, spark advance
2
,
1
2
19132-94500
CONNECTOR
3
l9211-94503
LEVER, spark advarke
4
09329-06002
CUSHION, screw
5
09139-06015
SCREW
6
09140-06004
NUT
7
09443-09915
SPRING
1
1
\
1
.
1
1
8
01421-08358
STUO BOLT
3
9
09180-08098
SPACER
3
10
09301-11002
BUSHING, t h r o t t l e l e v e r
11
09160-08055
WASHER
3
12
09159-08018
WT
3
13
19136-94502
ROD, advance l e v e r
1
14
09140-05001
NUT
2
15
19121-94504
LEVER, transmit
1
16-1
19111-94990
LEVER, t h r o t t l e c o n t r o l (M7)
16-2
19111-94502
LEVER, t h r o t t l e c o n t r o l (M5)
1
1
17
67413-98100
ROD, t h r o t t l e cam
1
,
8.1xllx20.5
2
,-
7 . ~
L
1
18-1
19141-94990
CAM, t h r o t t l e (M7)
i
18-2
19141-94502
CAM, t h r o t t l e (M5)
18-3
19141-94520
CAM, t h r o t t l e (M5)
49-1
19141-94991
CAM, t h r o t t l e (M7)
1
1
1
19-2
19141-94512.
CAM, t h r o t t l e (M5)
1
20
01421-06258
STUD BOLT
1 21
09159-06015
NUT
1
1
22
09180-06094
SPACER
1
6.1x9x15.5
23
09160-06062
WASHER
1
6.5x11.4x0.8
v
/
FIG.12 (C-9)
21
c
' DT~~SVZ
DT115VZ E13/E9
OT140VZ
: model J
0
DT115, DT140
--
T
9
- ._
.
___
OT115/DT140 E l
...... .
. . . . . . . .
..ill.
. . . . . . . . . .
......
........
. . . .
i . . _
. . .
.
.
,
.
.
.
.
.
.
la
PIG. 13
t
FIG.13 (C- 9) THROTTLE LINK (model VZ)
I
1C-Q
L
I
I
Q’TY
1REF.NO.
4
PART NO.
vz
DESCRIPTION
19131-94503
RETAINER, rod
25
19137-94500
ROD, cable linkage
26
09159-05011
TURNBUCKLE
27
19131-95501
CONNECTOR, cam / l e v e r
28-1
19133-94990
BALL PIVOT (M7)
28-2
09119-05010
BALL PIVOT (M5)
29
19138-94500
CONNECTOR, lever / rod
30
19139-94500
PIN
31
09140-05001
NUT
FIG.12 (C-3) : model
REMARKS
2
24
,
2 .
2 -
J
<
...........
.
.
I
26
a
DT115, DT140
-.-
-
,
.
.........
-
DT115/DT140
.
_.
El
-
.
. . . . . . . . . .-
. . . .
.
.,
20
FIG.14 (D-
3) CLUTCH (model J)
DESCRIPTION
Q'TY
J
26
27
25111-94501
25232-95501
ROD, s h i f t
1
28
25231-95501,
HOLDER, magnet
29
25112-94503
CONNECTOR
130
25121-94502
YOKE, s h i f t e r
31
09208-07003
PIN
32
08332-11058
E RING
I
33
25131-94502
DETENT, s h i f t e r
I
34
08332-11095
E
35
09440-05021
SPRING
36
06111-07oO4
BALL, detent
i 37
i!
09387-10001
RING
REF.NO.
PART NO.
REMARKS
MAGNET
t
,
1
:
RING
2
1
1
1
$1
1
!
FIG.15 (D-4)
: model VZ
..
DT115, DT740
--
OT115/DT140 E l
._
I
1
FIC.15 (D- 4) CLUTCH (model VZ)
Q'TY
'!?EF.NO.
i 1-1
15
W T , clutch s h i f t
1-2
2
3
21220-94503
09380-12004
21311-94502
SHAFT, c l u t c h s h i f t
HOLDER, shaft
&
09162-060131
L m WixsHER
5
6
09100-06089
09383-08004
BOLT (6x25)
7- 1
7-2
8-1
09140-06004
09140-08012
23110-94502
8-2
9-1
23110-94510
23315-94502
ROD, clutch
9-2
9-3
23315-94503
23315-94510
CONNECTOR, clutch rod
j 10-1
23313-94501
23313-94500
09204-01001
25141-94503
25142-94500
;
12
'
14
13
9
'
i
1
23
I
32---43
j
i
i
31
h
jp(J
22
29
@--7
P
30
DT115,
DT140
-_
--
-
..
1ousfJj-9
.
\ *
-11
,
. I
/
,
.CIWxIP
E RING
2
4
NUT (M6)
1
1
1
CONNECTOR, clutch rod
1
1
13
14
06211-05103
PIN
15
16
09100-08163
09162-08003
BOLT
4
LOCK WASHER
4
17
18
19
20
09280-08008
09280-15003
25211-94501
09160-09009
0 RING, inner
WASHER
2
1
1
1
21
22
25205-94500
25311-94500
COLLAR, s h i f t rod spring
1
CAM, clutch
1
1
10-2
I
11
I
CONNECTOR, clutch rod
connector
PIN, connector
PIN,
COTTER P I N
HOUSING, s h i f t rod guide
GASKET
0 RING, outer
GUIDE, s h i f t rod
from 21220-94502
-'
4
1
NUT (MB)
ROO, clutch
REMARKS
1
1
1
1
1
1
1
1
1
1
2
I
8
vz
DESCRIPTION
21220-94502
\
16
PART NO.
UL
t o 23315-94503
w i t h 09160-05010 (~Pcs.)
UL
UL
8x35
9X19X1
-
~
_- ..
22
__
-
"
FIG.15 (D- 5) CLUTCH (model VZ)
Q'TY
REF.NO.
23
24
25
26 .
27
28
29
30
: 31
32
33
j 34
35-1
1
I
I
II
PART NO.
09160-09010
09205-02004
09205-02006
09205-03021
09260-10003
09284-08003
09440-07033
21121-93300
09440-12025
08331-41309
25232-95501
25231-95501
25111-94x2
25111-94510
vz
DESCRIPTION
WASHER, lower
PIN
SPRING PIN
SPRING PIN
BALL, cam notch
DUST SEAL
SPRING, cam notch
PLATE, detent spring
SPRING, shift rod
CIRCLIP
1
WGNET
HOLDER, magnet
ROD, shift
ROD,
shift
1
1
1
1
1
1
1
0-1
1
1
1
1
1
1
DT115, DT140
I__-
,.............
UL
35-2
FIG.14 (D-2,3) : model J
. . . .
i
REMARKS
..........
...
. . . .
.......
^.
iI
i
r
F l G I7
!
i
I
ID-7
.I
r2
i
RELAY t o STARTING MOTOR
16
6
. . . . . . . .
....
j 24
. . .
.....
FIG.17 (0- 7) STARTING MOTOR (model VZ)
Q'TY
!EEF.NO.
!
!
I
PART NO.
vz
DESCRIPTION
1
08321-21088
LOW WASHER
2
3
01107-08358
09168-08062
BOLT
WASHER
4
09180-08097
SPACER
2
5
31100-94510
MOTOR ASSY, s t a r t i n g
1
6
7
31173-94510
.hLDER ASSY, motor brush
1
31131-94510
..BRUSH
2
8
31132-94510
L .BRUSH (-)
9
31135-95240
..SPRING,
10
31281-94510
.THROUGH BOLT
2
11
31312-95241
.STOPPER SET, pinion
1
12
31320-94510
.PINION ASSY
I\'
13
31361-95240
.WASHER K I T
14
31311-94510
1
1
15
1
(+)
brush
2
16
31916-94500
DAMPER, upper
2
17
31917-94500
DAMPER, middle
18
31918-94500
OAVPER,
19
33840-94510
lower
CABLE, s t a r t e r sub
1
1
1
20
33841-94501
CLAMP
1
21
33850-94501
CABLE ASSY, grand
1
22
01107-08168
BOtT
23
08321-21088
LOCK WASHER
1
1
c
.,
EARTH
DT115,
-
I
E
DT140
I
J
.-
-
, .--
--
4
02112-04128
FIG.16 (D-6)
DT115/OT140 El
i
1
.
I
2
2
.ARMATUE
.SCREW
Q
REMARKS
2
: model 3
model VZ
- .-
i
i
i
iI
F!G. 1 8
FIG.18 (D- 8) MAGNETO (model
J)
Q'TY
R&F.NO.
PART NO.
DESCRIPTION
09160-18011
WASHER ( 1 8 . 5 ~ 3 5 ~ 4 )
00341-31059
KEY
4-1
32102-94501
ROTOR
4-2
32102-94503
ROTOR
5
32101-94500
STATOR
6
32160-94500
TIMER BASE & SENSER ASSY
1
1
32390-94501
RETAINER (2)
1
32395-94501
RETAINER (1)
1
08321-21068
LOCK WASHER
3
02112-06308
SCREW
3
09408-00021
CLAMP, l e a d w i r e
1
32495-94500
TIMING POINTER
1
02112-06108
SCREW
1
,
1
1
11511-94990-01T COVER, r i n g gear
11511-94502-01T COVER, r i n g gear
11511-94503-02M COVER, ring gear
08321-21088
LOCK WASHER
2
01107-08208-
BOLT
2
FIG.19 (0-9)
DTIIS,
DT140
--
-
a
_ _ -
II
1
1
1
1
11511-94502-02t4 COVER, r i n g gear
@
1
1
1
NUT
10
OT115AIT140
El
- .-
REf4ARKS
J
09140-18007
: model VZ
from 32102-94501
11501-101340VZ E13
VZ E9
I--
I
--
YIG., 19
FIG.19 (D- 9) MAGNETO '(model VZ)
I
I
Q'TY
'
'REF.NO.
PART NO.
vz
DESCRIPTION
I 1
09140-18007
NUT
3
2
09160-18011
WASHER ( 1 8 . 5 ~ 3 5 ~ 4 )
i
3
08341-31059
KEY
4-1
32102-94502
ROTOR
4-2
32102-94503
ROTOR
5
32101-94500
STATOR
6
32160-94501
TIMER
7
8
32390-94501
RETAINER (2)
32395-94502
RETAINER
9
08321-21068
LOCK WASHER
10
02112-06308
SCREW
.11
32495-94500
TIMING POINTER
12
02112-06108
SCREW
13
11511-94503-01T COVER, ring gear
14
08321-21088
LOCK WASHER
2
15
01107-08208
BOLT
2
\
.
DT115, DT140
--
-
__--_
,___-__.I__
i
DT115/OT140
. ..- E l
1
1
1
1
1
BASE & SENSER ASSY
(1)
FIG.18 (D-8)
..
: model J
REMARKS
from 32102-94502
27
PIG. 20
FIG.20 (D-10)
IGNITION
Q'TY
1 PIEENO. PART NO.
I 1
i;'
2
01107-08308
BOLT
3
09160-08054
WASHER (8.5~20~1.6)
09180-08032
SPACER (8.2x12xY7)
=09320-12028
CUSHION
1:
7
33410-94500
COIL, ignition (1)
33420-94500
'
8
33430-94500
i
9
.--33440-94500
ignition (2)
C O I L , ignition (3)
COIL, ignition (4)
10
08321-21068
11
. 01107-06308
12
I
'iI
;
6
REMARKS
ALL
\
i
i
.
COIL,
1
1
LOCK WASHER
,.~<
BOLT
8
8
09404-rn401
CLAMP (L:50)
2
13
0940347306
CLAW
2
14
33510-95510
CAP, spark plug
4
model J/VZ El3
15
33510-97313
4
model VZ
16
33541-93310
4
model VZ
17
33542-98000
18
09482-09151
spark plug
SEAL, spark plug
SEAL, hightension coad
SPRK PLUG (NGK,B8HS)
19
32900-94501
C.D.I.
20
08322-21068
WASHER
2
21
08321-21068
Lea< WASHER
2
22
01107-06258
BOLT
2
23
08321-21068
LOCK WASHER
1
24
02112-06168
SCREW, earth
25
32800-95720
RECTIFIRE
1
1
26
08321-21058
LOCK WASHER
27
02112-05258
SCREW
18
I
-DT115, DT140
DESCRIPTION
HOLDER, electric parts
32890-94500
DT115DT140 El
CAB,
UNIT
,
4
,
4
1
1"
1
-
. .
I.
h
I
I.-.
..
~,
.
. .
._.
.
.
.t
.
._.
.
I
.
28
FIG.21 (D-11) ELECTRICAL (1)
I
Q'TY
AEF.NO.
i
1
1
1
2-1
2-2
3
4
5
6-1
6-2
7
8
9
10
11
12
13
14 .
15-1
15-2
j
PART NO.
33830-94502
38410-94501
38410-94510
38412-94500
08321-21068
02112-06168
38420-94501
38420-94520
38423-95501
31800-95522
08321-21068
02112-06168
34861-94501
34862-94500
08321-21068
02112-06168
36653-94500
36653-94501
21
22
23-1
23-2
24
25
26
36650-94500
36652-94503
09125-05025
36740-95252
09481-20001
08322-21068
01107-06128
36610-94503
36610-94505
36791-94501
08321-21068
02112-06168
27
28
29
30
09404-06412
08321-21068
02112-06088
33810-94501
16
17
18
19
20
DESCRIPTION
CABLE, t r i m r e l a y i n
TRIM RELAY, up
TRIM RELAY, up
1
1
-
1
BRACKET, t r i m r e l a y
Loo< WASHER
2
2
SCREW
2
TRIM RELAY, down
1
TUEM RELAY, down
1
TUBE, t r i m r e l a y l e a d
1
RELAY, s t a r t e r
1
1
LOCK WASHER
from 38410-94501
from 38420-94501
1 .
SCREW
-,
SEMI CONDUCTOR, o i l l e v e l
model J:STD
BRACKET, semi conductor
model VZ E1:STD
LOCX WASHER
model VZ E9/E13:OPT
SCREW
BOX,. i n s u l a t o r
model J
BOX, i n s u l a t o r
model VZ
from 36653-94500
LABEL, diagram
1
1
SCREW
4
CASE, fuse
WASHER, e a r t h l e a d
1
1
1
BOLT, e a r t h l e a d
1
WIRING HARNESS (1)
1
1
COVER, j u n c t i o n box
.FUSE (20A)
WIRING HARNESS (1)
t
HOLDER, wiring harness
Loo< WASHER
SIXEW
CLM
LOCU WASHER
SCREW
CABLE, s t a r t e r
t o 36610-94505
1
1
1
O l
1
1
1
.I
DTllSMTlllm E l
L:300
1
a
'
REMARKS
ALL
1:60
-
~..
.. . . _
.--.
. , . .. .. . . ..
.
.
. ..
.
"-
29
BIG. 22
FIG.22 (0-12) ELECTRICAL (2)
I D - 12)
Q'TY
f?EF.NO.
10
'
i:
2
I
'
rl
3
4
I
11
WIRING HARNESS
1
I
I
12
13
PART NO.
DESCRIPTION
ALL
1-1
30600-94503
1-2
38600-94505
SCLENOID, choke
SOLENOID, choke
2-1
38601-94500
.SPACER (5.5~12~15:8) .
2-2
38601-94500
.SPACER (5.5~12~15.8)
3
08321-21058
LOO( WASHER
4
01104-05308
BOLT
\
1
KENAKKS
DT115J,t0 38600-94504
1
DTUSVZ, from 38600-94504
2
DTllSJ
1
DTll5VZ
2
DT115J/VZ
2
DT115J/VZ
5-1
. 38600-94513
SOLENOID, choke
1
DT140J
5-2
38600-94515
SOLENOID, choke
1
DT140VZ, from 38600-94514
6
09162-05002
LOW WASHER
2
DT140J/VZ
7
09100-05102
BOLT (5x10)
2
DT140J/VZ
34850-94552
SWITCH, heat
1
DT140J/VZ
9
34853-94500
SUPWRTER
10
11
09404-10401
CLAMP (L:52)
1
1
34855-95550
GREASE, heat. switch
12
09140-06004
NUT
1
1
13
09160-06036
WASHER (6.5~18~1.5)
2
14
33816-94500
CLAMP, cable
1
15
09162-06001
LOCK WASHER
1
16
09100-06020
80Lf (6x20)
1
17
09404-08401
CLAMP
2
I
I
14
5
17
J
DT115/DT140 E l
t o 38600-94514
OPT
model VZ
30
FIG, 23
I
L
FXG.23 (E- 2) CLAMP WCKET
REF.NO.
1
3
DESCRIPTION
41111-9450241T BRACKET, Clamp W
41111-94502-02M BRACKET, Clamp RH
41121-94502411 BRACKET, clamp LH 41121-94502-02M BRACKET, Clamp LH
41131-94500
SHAFT, clamp bracket
4
09159-22002
WT
5-1
45421-94500
PIN,
5-2
45421-94501
6
09205-03017
7
09441-24002
tilt lock
PIN, tilt lock
SPRING PIN
SPRING
8
09100-12026
BOLT (12x100)
1-1
1-2
I
4
I
2-1
2-2
,
I
PART NO.
1
1
VZ E13/E9
1
1
VZ E13/E9
1
from 45421-94500
1:20
1:21
from 09100-12024
9
09140-12025
NUT
09160-12033
WASHER
11
W160-12044
WASHER (2)
4
12
09162-12002
LOCK WASHER
4
13
09100-10155
8OL-s
2
10x50
14-1
09100-10156
BOLT
2
14-2
09100-10156
BOLT
4
15-1
09162-10002
LOCK WASHER
4
15-2
09162-10002
LOCK WASHER
6
16
34801-94503
SENDER, trim
1
model
model
model
model
model
17
09100-06019
BOLT
6x16'
18
09306-22002
BUSHING
2
2
19
09160-06015
WASHER
2
model J
.
I
10
a
I
REP1ARKS
10
I'
DT115, DT140
Q'TY
ALL
DT115/DT140 E l
(1)
12.5x22x2.5
12.5x35x3.2
J,lOx80
VZ,lOx80
J
VZ
J, from 34801-94502
. .
.
. ..
.
.
.
.
.
.
..
,
. .
31
FIG. 24
FIG.24 (E- 3) SWIVEL BRACKET
Q'TY
REENO.
.-
1
43110-94500-01T
1-2
43110-94500-02M BRACKET, swivel
2
09303-18001
.BUSHING
2
3
22511-99000
GREASE NIPPLE
3
4
09306-36001
BUSHING
5
43740-94502-0lT SHAFT, p i l o t
6-1
BRAWET, swivel
1
\
VZ E13/E9
2
1
model
43740-94503-0lT SIAFT, p i l o t
1
model VZ
6-2
43740-94504-01T
6-3
43740-94503-021.1 SHAFT, p i l o t
1
1
VZ E l 3
6-4
43740-94504-02M
7
09140-33l3U1
a
09160-33001
W A S H E R , lower
9
09160-36002
W A S H E R , upper
10
09166-33001
WASHER
11-1
09420-05003
KEY
1
1
11-2
09421-05006
KEY
1
12
09140-08803
NUT, t r i m cylinder ran
2
13
09162-08003
LOCK WASHER
2
14
48311-94500'
PAD, t r i m cylinder ran
2
15-1
41220-94501-01T
LEVER, tilt lock
15-2
41220-94502-01T
LEVER, t i l t lock
1
1
from 41220-94501-011
15-3
41220-94501-02M LEVER, tilt lock
1
VZE13
15-4
41220-94502-02M LEVER, tilt lock
1
from 41220-94501-02M,VZE9
16
09443-10021
SPRING
1
L:86
17
09111-12002
BOLT
2
18
41225-94500
PIN, tilt lock spring
1
19
09160-10040
WASHER
1
3
DT140
REMARKS
ALL
1-1
i;
DT115,
_-
DESCRIPTION
PART NO.
DT115AIT140 E l
'
SHAFT, p i l o t
.
pilot
.
J
1
1
vz
1
33x60~3
1
36.5~60~2
€9
. --...
i
.- .
,
-.
F
FIG.
. 26
.
.
.....
,
.
.
..
I
,.I
.
.
. ,
..
- . .
.
33
FIG.26 (E- 5 ) WWER UNIT
.
.
.
Q'TY
FIG. 27’
r
FIG.27 (E- 6) TRIM CYLIlr#)ER
Q’TY
9
J
REF.NO.
1-1
1
I
I
DT115, DT140
I
PART NO.
.
DESCRIPTION
48600-94500-01’T TRIM CYLIMW ASSY
REfilARKS
ALL
V 2 E13/E9
.PISTON & PISTON dOD ASSY
1
1
2
48k27-94500
.O RING, piston
2
model
3-2
48627-94580
4
model VZ
4-1
4863594500
.O RING, piston
.O RING, head
2
model J
4-2
48633-94500
.O RING, head
4
model VZ
5
48641-94500
.CYLINDER,
trim
1
6
48630-94500
2
7
48760-94500
t r i m cylinder
.TUBE, t r i m cylinder o u t l e t
8
09303-18001
.RUSHING
4
9
48121-94500
SHAFT, ti l t cylinder lower
1
1-2
48500-945UO-02M TRIM CYLINDER ASSY
2
48601-94500
3-1
DT115/OT140
El
,
.HEAD,
1
J
' 32
?
iI
I
FIG. 28
FIG.28 (E- 7) ENGINE HOLDER (model J)
1
Q'fY
!
REF.NO.
1-1
PART NO.
J
1
DESCRIPTION
51111-9499041T HOLDER, engine
PIN
1
2
SEAL
1
1-2
51111-94991-01T HOU)ER, engine
2
09206-11001
3
09284-34M31
1
REblARKS
from 51111-94990-01T
1:12
f8
4
51211-94501
GASKET, engine holder
1
5
6
09206-13006
54130-94500
PIN
MOUNTING, upper
2
2
7
09108-12001
STUD BOLT, upper mounting
2
8
09160-12038
SHIM
9
10
09140-12020
09162-12002
NUT
11
12
13
14
54136-94502
STOPPER, upper mounting
54141-94501
MOUNTING, upper f r o n t
1
1
54142-94501
MOUNTING, upper rear
2
51112-94502
COVER, upper mounting
1
15
09100-08160
BOLT
5
16
0916248003
LOCK WASHER
5
17 ;
52171-94501
HOUSING, exhaust
1
18-1
52172-94501
GASKET, exhaust housing
18-2
52172-94990
GASKET, exhaust housing
18-3
52172-94502
GASKET, exhaust housing
1
1
1
19
52173-94501
SEAL, exhaust housig
1
20
21
09100-06047
09162-06001
BOLT
7
LOCK WASHER
7
22
14211-94503
TUBE, exhaust
23
6x25
8x30
LOCK
1:20
1-2
2
2
wmm
-
09100-06047
BOLT
24
09162-06001
Loo< WASHER
1
2
2
25
09100-08112
BOLT
4
26
27
09162-08003
LOW WASHER
09308-06(?10
GROMMET
28
51911-94990
WASHER, lower cover lower
29
51912-94990
30
51913-94990
BUSHING, engine holder
SPACER, engine holder
31
09140-08003
NUT
4
32
09160-08045
WASHER
4
"
8x45
t o 52172-94990
t o 52172-94502
6x25
4
1
4
Ci
5
8
4
T:l
I
FIG.29 (E-9) : model VZ
DTIIS,
--
OT140
1
- - - - .-
-
-.
DT115/DT140 El
.
-
___-.
-~
FIG.29 (E- 8) ENGINE HOLDER (model VZ)
Q'TY
REENO.
:
i
19
26,
15
fB29
,-
vz
PART NO.
1-2
DESCRIPTION
51111-94503-01T HOWCR, engine
51111-94503-02M W E R , engine
2
09206-11001
3
1-1
1
1
VZ E13/E9
DOWEL PIN
2
1:12
51211-94501
GASKET, engine holder
1
4
09206-13006
PIN
2
5
54130-94500
MOUNTING, upper
2
6
09108-12001
STUD BOLT
2
7
09140-12025
NUT
2
8
09162-12002
LOCK
9
54136-94503
STOPPER, upper mounting
1
10
54141-94501
MOUNTING, upper front
1
11
54142-94502
MOUNTING, upper rear
2
12
51112-94502
COVER, upper mounting
1
13
09100-08160
BOLT
5
14
09162-08003
LOCK WASHER
5
15
52171-94503
HOUSING, exhaust
16
52172-94503
GASKET, exhaust housing
1
1
17
52173-94502
SEAL, exhaust housing
\
wmm
BOLT
19
09162-06001
LOCK WASHER
7
14211-94505
TUBE, exhaust
1
09100-06089
EOLT
2
09162-06001
LOCK WASHER
2
09100-08112
BOLT
4
09162-08003
LOCK WASHER
4
25
09308-06010
GROMMET
26
09100-06049
BOLT
1
1
27
09284-08004
SEAL
1.
28
09319-08019
BUSHING
4
29
09140-08003
NUT
4
30
09160-08052
WASHER
4
a
DT115, DT140
1
09100-06089
FIG.28 (E-7)
OT115/DT140 E l
8x45
(?
18
21
1:20
2
6
?
. _
REMARKS
: model J
8x30
t
FIG.30 (E- 9) ORIVEFAFT WUSING
FIG. 30
Q'TY
REF.MO.
-5
PART NO.
DESCRIPTION
REMARKS
ALL
1-1
52111-94503-01T HOUSING, d r i v e s h a f t
1-2
52111-94505-01T HOUSING, d r i v e shaft
,
1-3
52111-94506-01T
HOUSING, d r i v e shdf t
.
1-4
52111-94506-02M HOUSING, d r i v e s h a f t
1
1
1
1
2
09100-08101
BOLT
2
8x40
3
09100-08163
BOLT
4
8x35
4
09162-08003
LOCK WASHER
6
5
09206-11001
PIN
2
L:12
6-1
52121-94501-01T COVER, d r i v e s h a f t housing
1
model J
i
6-2
52121-94502-01T COVER, d r i v e s h a f t housing
model VZ
1
6-3
52121-94502-02M COVER, d r i v e s h a f t housing
i
7
8
09100-06022
EOLT
09160-06015
WASHER
1
1
1
1
6.5~13~1
9-1
54161-94501
MOUNTING, lower
2
model J
9-2
54161-94503
MOUNTING, lower
2
VZ E l 3
10-1
54165-94502
MOUNTING, lower t h r u s t
model J
10-2
54165-94504
MOUNTING, lower thrust
j
11
54166-94501
STOPPER, lower mounting
;
12-1
54210-94501-01T BRACKET, lower mounting
12-2
54210-94501-02M BRACKET, lower mounting
1
1
1
1
1
VZ E9
13
09303-17001
BUSHING
2
model
14
09104-14001
BOLT
2
14x55
15
09162-14003
LOCK WASHER
2
16
09100-10159
BOLT
8
17-1
09162-10002
LOCK WASHE3
8
17-2
09162-10002
LOCK WAShER
1
UL
18
52131-94500
CASE, extension
1
UL
19
09108-10050
STUD BOLT
8
UL
20
09100-10157
BOLT
1
UL
21
09140-10015
NUT
8
UL
22
09162-10002
LOCK WASHER
9
UL
23
09206-11001
PIN
2
UL
24
52161-94500
HOUSING, bushing
1
UL
25
57130-94500
BUSHING, d r i v e s h a f t
1
UL
26
09100-08168
Bill-T
4
UL
27
09162-08003
LOCK WASHER
4
UL
28
09387-52001
RING
1
UL
29
04221-05109
PIN
2
UL
,
I
I
I
-_
DT115/DT140 E l
model J,to 52111-94504-01T
from 52111-94504-01T
model VZ
VZ E13/E9
VZ EU/E9
6x35
VZ E l 3
J
10x130
\ri
IF-2
38
I
FIG.31 (F- 2) GEAR CASE
Q'TY
RENO.
1
28
35-:39
.
W
DESCRIPTION
REMARKS
ALL
1
model J
1
1
model J
.BEARING
1
model J
.TUBE, cooling
1
model J
.BUSHING
1
model J
.BOLT
2
model J
.LOCK WASHER
2
model J
1
55100-94501-01T CASE ASSY, gear
2
09263-28014
3
55100-94502-01T CASE A S S , gear
4
5
09263-28014
17510-94501
6
17513-94500
7
;
PART NO.
.BEARING
I
\
model J
from 55100-94501-01T
8
09100-06058
09162-06001
9-1
55100-94503-01T CASE ASSY, gear
1
model VZ
9-2
.
1
1
VZ E13/E9
10
55100-945031MM CASE ASSY, gear
09263-28014
DEARING, pinion
11
17631-94501
FILTER, water
2
12
03112-36309
TAPPING SCREW
2
13
BOLT
BOCT
1
10x100
14
09100-10158
09100-10157
8
10x45
15
09162-10002
LOCK WASHER
9
16-1
55125-94501-01T
TRIM TAB
1
16-2
17-1
55l25-94501-02M TRIM TAB
55321-93141
ZINC, protection
17-2
55320-93141
ZINC, protection
18
55330-94502
PLATE, exhaust seal
19
55332-94503
,RUBBER,
20
55333-94500
21
55334-94500
22
VZ E13/E9,model VZ
1
1
1
1
VZ E13/E9
model VZ
PLATE
1
1
COVER
1
DT140VZ 14001-201654-
09108-06022
STUO BOLT
2
23
09140-06004
NUT
2
24
09162-06001
LOCK WASHER
2
25
09168-10022
GWET
3
26
09248-10004
PLUG, drain
3
27
09206-11001
PIN (L:12)
2
-'
exhaust seal
from 55321-93141
model J/VZ
to 55333-94500
with Ref.No.19 & 21.
DT115VZ 11501-2016656
. -
.
.-
.
39
I
FIG.31 (F- 3) [TAR CASE
Q'TY
REF.PJO.
PART NO.
DESCRIPTION
for U type
SPACER
1
1
1
1
57634-94500
WASHER
1
34
09159-18004
NUT
1
35-1
58100-95510-01T PROPELLER (3~336.6~431.8)
1
(3~1344x17)
for U type
for U type
for V type
for V type
for V type
for U/V type
model J,U1700
35-2
58100-95511-01T R?OPELLER (3X336.6~431.8)
(3x13 1/4x17)
58100-95520-01T PROPELLER (3~330.2~482.6)
(3x13~19
57635-95502
57633-95500
30
57635-95300
SPACER
WASHER
31
57635-94500
STOPPER
32
57633-94500
33
36-1
36-2
37-1
STOePER
1
.58100-95521-01T PROPELLER (3~330.2~482.6)
(3x13~19)
58100-9454U-01T PROPELLER (3~330.2~482.6)
-,
( 3x13~19
1
model VZ,U1700
1
model J,U1900
1
model VZ,U1900
1
model J,V1900
t o 58100-94541-01T
model VZ,V1900
37-2
58100-94541-01T PROPELLER (3X330.2~482.6)
(3x13~19)
1
37-3
58100-94542-01T PROPELLER (3~330.2xM2.6)
1
1
model VZ,V1900
from 58100-94541-01T
model VZ, V1910,STAINLESS
1
model J,V2100
1
model VZ,V2100
1
model VZ,V2100
from 58100-94551-01 T
model VZ,V2110,STAIkESS
(3x13~19
1
38-1
38-2
38-3
38-4
1
t 4 0
55181-95200
41
55182-95200
42
5530-95500
f l a s h hose
ATTACHMENT, f l a s h hose
ZINC, protection
i
DT115, DT140
58100-94552-01T PROPELLER (3~330.2~533.4)
I
( 3x13~21)
58100-94570-15M PROPELLER (3~33Gx521)
(3x13~21)
t o 581m-94551-01T
1
PROPELLER (3x336- 6~431.8)
(3~13-1/4~17)
1
I
58100-94550-01T PROPELLER (3~330.2~533.4)
(3x13~21)
58100-94551-01T PROPELLER (3~330.2~533.4)
(3x13~21)
58100-94510-01T
i
RE#ARKS
ALL
1
28
29
39
DT115/DT140 E l
ATTACHENT,
model VZ,V1700
1
..1
1
OPT
OPT
Q'TY
I
I
DESCRIPTION
1
57110-94500
2
09440-29002
SHAFT, drive
1
model J
t o 57110-94501 (with 09440-31001 57133-94MlL09205-04008.. - 2 ~ ~)s
,
1
model J
SPRING
3
09205-04m
PIN
2
4
57110-94501
SHAFT, drive
5
09440-31001
SPRING
6
09205-04008
PIN
7-1
571013-94500
SHAFT ASSY, drive
7-2
57100-94510
SHAFT ASSY, drive
8
09440-31001
.SPRING, drive shaft
9
09205-0408
I<
.PIN
10-1
57133-945h
10-2
55133-94502
COLLER, drive shaft spring
COLLER, drive shaft spring
11
09166-30006
TWUST WAYER (T:2.5)
12
09160-uw)22
TWUST WASHER (T:2.5)
13
09160-32005
THZUST
14-1
09181-30011
SHIM (T:0.7)
14-2
09181-30012
SHIM (T:0.8)
14-3
09181-30013
SHIM (T:0.9)
14-4
09181-30014
SHIM (T:1.0)
14-5
09181-30015
SHIM
14-6
09181-Mo16
14-7
09181-30017
SHIM (T:1.2)
SHIM (T:1.3)
14-8
09181-30018
SHIM (T:0.6)
15
09269-u)(308
BEARING
16-1
57300-95891
PINION/GEAR SET
16-2
57300-94810
PINION/GEAR SET
17
09140-16015
NUT
18
57632-95501
19-1
57631-95502
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
WASHER (T:4.25)
(T:l.l)
PIN, push
d.
ROD, push (dQ2)'
> F
DT115, DT140
REMARKS
ALL
d
19-2
57631-94500
ROD, push (L:77)
19-3
57631-95512
ROO, push (L:61.5)
19-4
57631-94510
ROD, push (L:76.5)
19-5
57631-95522
ROD, push (L:62.5)
19-6
57631-94520
ROD, push (L:77.5)
DT115AIT140 El
model
model
model
model
model
J
J
J
J
VZ
UL
model
model
model
model
.
..
VZ
VZ
J,to 57133-94501
VZ
. ..
..
,
..
,
.
..
.
,
.
.
model VZ
model J,to 57300-95892
model VZ
model
model
model
model
model
model
,
J STD
VZ,STD
J ,OPT
VZ,OPT
J ,OPT
VZ,OPT
. . . .. .
.
.I
.
!
iI
___.“I-
.-
._-__---I -_-.._-
. ’ .
I -
c
FIG. 32
----..._._.
. ..
.
41
FIG.32 (F- 5) TRANSMISSION
I
i
Q’TY
REF.NO.
F?
30
I
I
/l
PART NO.
DESCRIPTION
ALL
20
56148-94500
21
56140-94501
HHlsING, forward gear bearing
MKlSING, forward gear p a r i n g
22
09205-05011
.PIN (L:14)
23
09263-50001
24-1
09181-71x)01
24-2
09181-7KD2
.BEARING
SHIM (T:0.7)
SHIM (T:0.8)
24-3
09181-=3
SHIM (T:0.9)
24-4
09181-70004
S H I M (Tz1.0)
24-5
09181-Moo5
24-6
09181-70006
25
09269-70001
SHIM (T:0.5)
SHIM (T:0.6)
BEARING
26
09160-70002
THRUST WASHER (T:5.25)
1
27-1
0918245003
SHIM (T:1.0)
1
27-2
09181-45004
SHIM (T:l.l)
1
27-3
09181-45005
WIM (T:1.2)
1
1
1
1
1
1
1
0-1
1
1
1
0-1
09181-45007
SHIM (T:1.4)
27-6
09181-450(38
27-7
09181-45009
28
29
09440-12024
09202-06020
30
09440-49001
SHIM (T:1.5)
SHIM (T:1.6)
SPRING
PIN (L:48)
SPRING
31-1
57621-94500
SHIFTER, clutch dog
31-2
57621-94990
SHIFTER, clutch dog
31-3
57621-94502
SHIFTER, clutch dog
32-1
57610-94500
SHAFT, propeller
32-2
57610-94501
SHAFT, propeller
32-3
57610-94502
32-4
57610-94503
SHAFT, propeller
WAFT, propeller
- _
1
35
I
8
i
. I
i
:
i
i!
j
DT115, DT140
DT115AIT140
El
-4
6
model VZ
1
1
1
1
1
1
1
1
1
1
1
1
1
f
i
.
0-2
27-4
27-5
REMARKS
model J Incl Ref. No. 22L23
DTlUJ,to 57621-94990
DT140J,DT115J
model VZ
model J,to 57610-94501
model VZ,to 57610-94503
,
.."
I
-
FIG.32 (F- 6) TRANSMISSION-
Q'TY
!REF.NO.
14
15
,,.-
10
I
DESCRIPTION
09181-25030
TlRUST WASHER (T:3.O)
ALL
1
09160-28013
THRUST WASHER (T:1.0)
0-2
09160-28014
TWUST WASHER (T:1-.2)
THRUST WASHER (T:l.h)
0-2
TlRUST WASHER (T:1.6)
0-2
0-2
.'
34-3
09160-28015
!
34-4
09160-28016
34-5
09160-28018
TI-RUST WASHER (T:1.3)
35
56120-94501
HOUSING, propeller shaft
36
09263-28013
.E A R I N G
37
09280-97001
.O
RING
1
38
09289-28006
.OIL SEAL
39
09387-52[301
.RING
1
1
40
08113-60090
.BEARING
1
41
09100-08112
BOLT (8x30)
2
42
09162-08003
LOCK WASHER
2
28
i
I
t
.
REMARKS
0-2
1
V6 r lI
I9
5
33
1 ;:
1
13
i
PART NO.
1
2
21
I
.-
,
. ,
..
.
...
~~.
.. ..
I
35
"
B
UT115/DT140 E l
I
I
43
116.33
FIG.33 (F- 7) LOWER COVER.-
Q'TY
REENO.
;
PART NO.
DESCRIPTION
1-1
61111-94504-01T COVER,
1-2
61111-94990-01T COVER, lower
1-3
61110-94506y01T COVER,
i
t
lover
model
1
t o 61110-94506
w i t h 21311-94502
model VZ
2-1
2-2
61131-94502-0lT COVER, engine holder RH
61131-94502-02M COVER, engine hokder RH
3-1
61141-94502-01T COVER, engine holder LH
1
model J
3-2
3-3
61141-94503-01T COVER, engine holder LH
61141-94503-02M COVER, engine holder LH
model VZ
4
13873-20300
TUBE, drain
1
1
1
5
13979-37400
RETAINER, drain tube
6
61112-94500
SEAL, lower cover upper
1
1
7-1
61113-94502
SEAL, lower cover lower
1
model J
7-2
8
61113-94503
SEAL, lower cover lower
1
model VZ
61115-94501
HOU)ER, f r o n t
9
61116-94500
HOLDER, locating bracket rear
10
61631-94500
KOOK, locating holder
1
1
2
11
09100-06058
EbLT
2
12
09162-06001
LOCK WASHER
2
13
09100-06083
w
r
4
14.
09160-06015
WASHER
4
15
09160-06015
WASHER
0-12
16
09100-06083
09162-06001
4
4
6x30
17
BOLT
LOCK WASHER
18
09100-08178
BOLT
4
8x50
19-1
09160-08015
WASHER (8.5x16x1.2
4
model J
19-2
09160-08015
WASHER (8.5~16~1.2)
6
model VZ
19-3
09160-08005
WASHER (8.5x16x0.5)
2
model VZ
20
09162-08003
LOCK WASHER
4
21
051100-MO47
BOLT
22
09162-06001
LOCK WASHER
1
1
,L'
1
1
J, t o 61111-94990-01T
1
1
1
1
1
1-4
i
REHARKS
ALL
lowar
,
61110-94506-021.1 COVER, l&w&
a
DT115/DT140
El
VZE13/E9
VZ E13/E9
VZ E13/E9
6x25
model J
&
'I
,
I..._
...
,
.
. .
.
,
.
c
. . _ ...
..
.
.
.
._
.
,
! 4 4
FIG. 33
I
i
FIG.33 (F- 8) LOWER COVER .
Q'TY
REMARKS
ALL
1
1
1
2
1
1
1
t o 65720-95511
2
2
6x16
2
2
6x35
2
1
1
2
1
1
1
1
model VZ
2
I
?
DT115,
- .- . DT140
-
~-
.-
...
^
r
-
I
~
__
-
-
-~
DT115/DT140
-
El.
..
.
..
, .,
I=
.'
Ii
i
.
,.
. .. . . .
.
.
.
.
.
c,
. .
.
'
REF.NO.
i
DESCRIPTION
BART NO.
1
1
2
61420-95510
.EMBLEM f r o n t
1
3
4
61422-95500
.MARK upper
1
61423-95500
.MARK lower
1
5
61441-9450.1.
.EMetEM, side
2
6-1
61442-95501
2
6-2
61442-95502
.MARK, o i l i n j e c t i o n
. W K , o i l injection
7
09126-134002
.SCREW
08310-11048
.NUT
2
,
9
10
08321-21048
.LOCK WASHER
08322-2E48
.WASHER
8
11
61435-94510
EMBLEM, cover rear
DT140
12
614315-94500
EMBLEM, cover rear
1
1
13
61443-94510
TAPE, cover stripe RH
1
14
15
61443-94500
TAPE, cover s t r i p e RH
1
DT140
DT115
61453-94510
TAPE, cover s t r i p e LH
16
61453-94500
TAPE, cover s t r i p e LH
1
1
17
- 09140-05001
18
33316&05824
19
61540-94500
MAGNET, o i l f i l l e r l i d catch
1
20-1
61551-94501
RETAINER
1
20-2
61551-94502
RETAINER
1
21
61641-95500
WOK, release
2
22-1
61651-95500
HOLDER, spring
2
22-2
61651-95501
HOLDER, spring
61652-95500
PAWING, hook spring holder
2
61653-95501
SHAFT, release
2
61660-95500.
KNOB, release
2
09100-06019
27
09160-06036
BOLT, tilt up handle
WASHER
4
i
26
.
28
09162-06001
LOCK WASHGR
4
i
29
i
30
61430-94500-01T HANOLE, t i l t UP
61654-95500
NUT, spring holder
I
1!
NUT, f r o n t emblem
*
FIG.35 (F-11,12)
I
from 61442-95501
8
8
( 2
WASHER
1
t o 61400-94831-01T
8
4
4
,
REMARKS
J
61400-94830-01T COVER SET, engine
8
DT115, DT740
_,
Q'TY
i
.
.
.
FIG.34 (F- 9) M I N E COVER ?model J)
I
I
.
45
FIG. 34
1
. ,.
DTllS/DT140 E l
: model VZ
DT115
01140
DT115
to 61551-94502
t o 61651-95501
w i t h 61654-95500
4
1 ' t o 61430-94501-01T
1
--
- . - ..
1
i1
-
_ I .
~
I
.-- ._.
46
FIG.34 (F-10) ENGINE COVER (model J)
I
I
Q'TY
REF.NO.
31
32
33
34
35
36
37
38
29
PART NO.
DESCRIPTION
09125-05029
09140-05M31
09160-05010
09125-06021
09140-06004
09160-06055
08321-21068
61480-94500-01T
2
SCREW
NUT
WASHER (5.5xlOxO.8)
SCREW
NUT
WASHER (7x12~1)
LOC% WASHER
LID, oil tank filler
NUT
PIN
\
39
40
41
42
43
09152-20001
09200-06032
09441-12001
09204-01001
09301-06005
44
45
09329-08002
02112-04088
SCREW
46
47
08322-21048
66511-78000
WASHER
PAD, oil tank filler lid
SPRING
PIN
BUSHING
CUSHION
FIG.35 (F-11,12) : model VZ
f
i
f
L
DT115,
-_
DT740
I
DT115/OT140 El
REMARKS
J
2
4
2
2
4
2
1
2
2
2
2
4
4
2
2
1
L:40-25
.
_
"
47
FIG.35 (F-11) EffiINE COVER (model VZ)
Q'TY
PART NO.
REF.NO.
DESCRIPTION
61400-94834-01T COVER SET, engine
1-2
61400-94834-02M COVER SET, engine
1
\
!
2
61420-95510
.EMBLEM, f r o n t
3
4
61422-95500
61423-95500
.MARK, upper
;MARK,
5
61441-94502
.EMBLEM, side
6
61442-95502
.MARK, o i l i n j e c t i o n
lower
.SCREW
10
8
'
08310-11048
.NUT
10
08321-21048
.LOCK WASHER
10
08322-21048
.WASHER
10
61435-94510
EMBLEM, r e a r
1
DT140VZ
.
61435-94500
EMBLEM, r e a r
1
DTll5VZ
3
61443-94510
TAPE, s t r i p e RH
1
DT140VZ
61443-94500
TAPE, s t r i p e RH
1
DT115VZ
61453-94510
TAPE, s t r i p e LH
OT140VZ
16
61453-94500
TAPE, s t r i p e LH
17
09140-05001
NUT
1
1
4
18
09160-05024
WASHER
19
61540-94500
MAGNET, o i l f i l l e r l i d catch
20
61551-94502
RETAINER, magneto catch
21
61641-94501
HOOK, cover release
22
61651-95501
HOLOER, hook springs
23
61641-95500
HOOK, release
24
61652-95500
PACKING, hook s p r i n g h o l d e r
25
61652-94501
GROMET, l a t c h release rod
26
61653-95501
SHAFT, release hook
27
61653-94501
ROD, l a t c h
28
61660-95500
KNOB, hook
29
61661-94500
LEVER, lower cover l a c t h
-
12
13
14
15
-
r*L: ..ease
FIG.34 (F-9,lO)
b..
E
I 52
I
--
2
09126-04002
11
51
VZ E13/E9
1
i'
10
DT115, DT140
-- .
-. --
'
1
7
9
12
REMARKS
v2
1-1
DT115/DT140 E l
: model J
1
DTlUVZ
I- - -
- _
48
He.35
F'IG.35 (F-12) ENGINE COVER (model VZ)
Q'TY
CEF.NO.
30
31
32
33
33-1
33-2
33-3
PART NO.
DESCRIPTION
vz
REMARKS
BOLT, tilt handle
4
for Ref. No. 33-1L33-3
WASHER
4
for Ref.No.33-1L33-3
1
1
m WASHEA
4
for Ref. No. 33-1633-3
61430-94501-01T HANDLE, tilt UP
1
to 61431-94500-01T (with 03242-06169:4pcs. & 08322-21068:2pcs. )
61431-94500-01T HANDLE, tilt
1
61430-94501-02M HANDLE, tilt UP
1
VZ El3
to 61431-94500-02M (with 03242-06169:4pcs. & 08322-22068:2pcs. )
61431-94500-02M H A N D ~ ,tilt up
1
VZ E9/E13
09100-06019
09160-06036
09162-&001
%
33-4
34
35
36
37
38
39
40
4'1
42
43
44
45
46
47
48-1
48-2
49
50
51
52
53
54
55
56
57
58
' 3
4-
I
6
I
7
61654-95500
NUT
19131-95501
CONNECTOR, latch release rod
09103-06046
BOLT
09180-06097
SPACER
09209-05017
PIN, linkage
09259-04001
STOPPER
09443-06040
SPRING
09125-05029
SCREW
09140-05001
NUT
09160-05010
WASHER (5.5xlOxO.8)
09125-06021
SCREW
09140-06004
NUT
09160-06055
WASHER (7x12~1)
LOCX WASHER
08321-21068
61480-94501-01T LID, oil tank filler
61480-94501-02M LID, oil tank filler
09200-06032
PIN
09441-12001
SPRING
09204-01001
PIN
BUSHING
09301-06005
09329-08032
CUSHION
02112-04088
SCREW
08322-21048
WASHER
66511-78000
PAD, oil tank filler lid
09140-06018
NUT
09160-06062
WASHER
a
DT115,
DT140
--
51
FiG.34 (F-9,10) : model J
52
DT115/DT'140 El
2
4
2
1
1
VZ E13lE9
2
2
2
1
1
2
L:40-25
I
12
13
14
15
16
6
8,
<
17
18
19
>:
09140-06004
69331-94501
09162-c)6001
69322-94501
01107-06168
>*;
08321-21068
09400-10302
09344-05014
34860-94501
NUT
ROO, oil tank support
5
L a 3 WASliER
1
CLAMP,
oil tank support rod
1
1
1
1
BOLT
LOCK WASHER
-
CLAMP
HOSE, i n l e t
SWITCH, o i l
levelc
1
1
950-330
11
12
13
14
09162-06(301
69322-94501
01107-05168
08321-21068
01907-06128
-
ia
i
f
I3
.
BOCT
1
1
1
1
1
o i l level switch
SWITCH, oil level
1
1
LOCK WASHER
CLAMP, oil tank support rod
8aT
LOCK WASHER
t o 01107-06128
--
38423-95501
34860-94501
TUBE,
L:150-100
FIG.39 (G5) FUEL TAW
I
Q'TY
10
PART NO.
REF.NO.
65800-95816
TANK SET, fuel ( 2 x 1
1-2
2-1
65800-95818
65510-98505
TAW SET, fuel ( 2 x 1
2-2
3
4,
65510-98506
65561-98502
65871-93001
5
6
7
08322-21068
01107-06168
01107-06408
8
65850-95503
65740-95500
GAUGE ASSY, fuel
09168-12001
65854-93001
.GASKET
65853-93001
65862-93000
02112-04108
65830-95500
65864-95200
61441-98580
65317-95200
65316-93303
.STRAINER
9
-1
DESCRIPTION
1-1
10
11
12
13
16
17
18
19
.
.UP, fuel
.CAP, fuel
..GASKET
.GASKET,
.WA!jliER
fuel gauge
.BOCT
.RUG, connector
strainer
.GASKET
.FLOAT
I
ornament
MARK, fuel capacity
MAW<, fuel caution
MARK,
1
'
1
1
1
1
1
5 IW.GAL./6 U.S. GAL
t o 65800-95818
5 IMP.GAL./6 U.S. GAL
from 65510-98505
4
.BOLT
.GASKET
REMARKS
ALL
3
1
1
1
1
1
1
1
1
1
1
1
M12,00:13
67271-95500
6725595500
67254-95500
67253-955CGl
3
4
5
6
7
8
9
10
11
12
67275-95500
67272-95500
37721-95551
08323-31058
13
14
15
16
02112-05088
03142-05169
385QQ-94
02112-05358
18
19
20
21
22
25
26
27
28
29
30
31
.RAE
2
1
1
.RETAINER, t h r o t t l e
.TRUNNION
.RETAINER, clutch
neutral
.SWITCH,
1
1
1
2
1
1
.WASHER
9
.SCREW
9
2
1
.TAPPING SCREW
.BuzzEf?
.SCREW
.SHO
.RETAINER
0212244128
67232-95500
02132-05408
G2132-06758
08310-11068
63586-94310
67249-95500
37860-95552
37864-95500
G9139-02003
36620-94500
37820-95253
37823-95251
.SCREW
.KNOB, brake
SCREW
.
.SCREW
.NUT
.WASHER
.SCREW’
.SWITCH,
trim
.WIRING HARNESS
.SWITCH, emergency
..CAP
& ROPE
1
1
3
4
4
1
1
1
2
1
1
1
I!
REMARKS
1
1
SWITCH, i g n i t i o n
B
I
29
. . -- . . . * .
FICG.41 (G-
..
8) METER
Q’TY
REENO.
PART NO.
34100-95501
:
6-1
10
3.2
DESCRIPTION
1
1
.BULB (12VV3.4W)
34200-95500
TACHOMETER ASS
09471-12001
.BULB (12V,3.4W)
34500-95501
HOURPETER ASSY (model J)
34500-95502
HOURMETER ASSY (model VZ)
34600-95501
VOLT METER ASSY (model J)
1
1
34600-95502
VOLT METER ASSY (model VZ)
1
09471-12001
.BULB (12Vr3.4W)
34804-95504
TRIM E T E R ASSY
1
from 34800-95503
09471-12077
.wLB
1
model J-STD
34803-94500
GROMMET, lead
i
09100-06019
BOLT
2
09160-06015
WASHER
2
34800-95510
TRIM METER ASSY
\
*
(12VJ.W)
trim
34801-94510
SENDER,
34803-94500
W W E T , lead
34190-95500
1
1
SENSOR, speedometer
OPT
1
VZ E9/E13:OPT
1
model VZ:STD
1
?
i
IncR.Ref.No.18
09471-12001
2
I
REMARKS
ALL
SPEEDOb€TER ASSY
1
..
.
.
,
..
..
56
<
,
. . ..
. -.
.
.
,
. .
,
FIG.42 (G- 9 ) OPT : ELECmICAL
Q'TY
EF.NO.
PART NO.
DESCRIPTION
REMARKS
ALL
1
36640-95m
WIRING HARNESS, c o n t r o l
2
32800-95820
RECTIFIRE & REGULATOR ASSY
3
08310-11068
.NUT
4
08322-21068
.WASHER
5
6
01107-06258
.BOLT
2
36620-94500
WIRING HARNESS, extension
L:5000
7-1
36520-95200
WIRING HARNESS, extension
1
1
7-2
36620-95201
WIRING HARNESS, extension
1
L:5000
8
36820-95550
LEAD, n e u t r a l s w i t c h
1
L:700
* for
DT115/DT140 E l
1
L:5000
L:5G0O9tO 36620-95200
MT TYPE RE).IOCON (99000-81980, 99000-82ClO)
I
1!
i
__
P1Ge43
.
.
. ~-
57
FIG.43 (G-10) WT : IGNITION SWITCH
Q’TY
REF.NO.
PART NO.
DESCRIPTION
.ALL
REIlARKS
{
i
FIG. 45
jc-112j. j
59
FIG.45 (G-12) OPT : T I E ROO
Q'TY
t
IAEF.NO.
I
I
I
1
' 2
3-1
1
'
3-2
PART NO.
67600-95200
83450-93720
09140-12020
09140-12025
DESCRIPTION
TIE ROD ASSY
.BALL JOINT
.NUT
.NUT
REMARKS
ALL
\
1
2
2
model J
2
model VZ
7-2
8
99fMQ-32020
09914-39941
TWEAD LOCK CEMENT, super
HANGER, engine
9
10
99000-10105-01T PAINT (5009)
99000-10109-01T PAINT (90g)
11-1
11-2
11-3
11-4
11-5
11-6
11-7
11-8
12-1
12-2
12-3
99000-21750
CCI OIL (0.5Lx24)
99000-21460
CCI OIL (llx24,Mitsubishi)
99000-21145
CCI OIL (lLx24,Shell)
99000-21021
CCI OIL (4Lx6)
99000-21150
CCI OIL (200~)
99000-21640-050 CCI SUPER OIL (O.SLX24)
99000-21250
CCI SUPER OIL (1Lx24)
99W-21260
CCI SUPER OIL (4Lx6)
11400-94822
GASKET SET
11400-94823
GASKET SET
11400-94826
GASKET SET
1
1
509 (13338)
1
1
1
1
1
1
1
1
1
1
model J,to 11400-94823
t o 11400-94826
model VZ
- _
*
-
.
jba-lsj
%G. NO. -REF. NO.
( A d d r e s s No.)
(Addrcs,
PART NO.
No.)
FIG. NO.-REf .M.i PART NO.
CAddress
No
.>
-
FI6.MO.-REF.NO.
CAddres*
'
5 1 1300-94504-01 T
8-9
B-8
I
1
0
3
1 QQOO
!
1 1111-94501 -01 T
11111-94502-01 T
1 1 111 -94502-02M
1 11 1 1 - 9 4 5 0 2 - a '
111 1 1-9451 1-01 T
8-2
8-4
8-4
8-4
8-2
5
11300-94504-02M
1 1 3 1 5-945QO
1 I 3 1 5-94501
1 1 3 16-94500
1 13 1 6-94501
1 1400-94823
11400-94827
1 1431 -94502
1 15 1 1-94502-
13579-981 00
B710
B-11
8-1 1
E-10
B-11
1 3 6 11 - 9 5 2 1 1
13625-9451 0
1 3 1 50-94500
a-5
G- 1
G- 1
8-7
D-8
':'
8
31 25-95200
8-8
B-9
8-8
B-9
B-5
1 3 8 1 1-94501
1 3 8 1 1-9451 1
1381 2-94502
1 3 8 1 2-94503
13812-94512
c-2
c-2
c-2
c-2
c-2
~
PART NO.
.
No.)
FIG. NO. -REF. NO.
(Add r e s s
No
FI6. )60. -REF. Ibo. I
PART NO.
.>
-
< A d d r e s s No.)
..
\
85
4 6340-94500
16340-94501
1 6 4 1 1-94501
1 6 7 1 0-94501
1 6 7 1 0-9451 0
5
5
§
§
5
8 qr6710-95200
§
:
5 19136-94501
C-5
C-5
C-5
c-5
C-5
5
5 19138-94500
§
0tj
c-2
c-5
c-5
C-6
C-6
1 6 7 3 1- 9 5 5 0 0
1 6 9 11 - 9 4 5 0 0
17400-C~4500
1 7 4 1 0-94501
c-7
C-8
c-7
c-9
c-9
19136-94502
19137L.94500
t913P-94500
191 41 -94501
191 41 -94502
191,41-94511
1 9 1t 41 -9451 2
§
9
5
5
5
c-9
c-7
C-8
C-7
c-a
I
451 2-01
121 -9450! -01
113 21 794502-01
1151 1-94990
1 2 110-94500
1 2 11 0 - 9 4 5 0 0
1 2 1 4 0-945011 2 1 10-94501
D-8
15
':
5
-
11.1 51 -94501 -01
1 1 151 -94502-07
11151 -94502-02
, 1 1 161-94500-01
1 1 1 6 1 -94501
1 1 162-94500
1 1 162-94501
.%
1 3 8 1 2-9451 3
1 3 8 1 9-9450U
13853-94500
1385-5-93300
13855-95200
c-2
c-2
c-2
c-2
c-2
E5
F-7
5 17416-94500
6-1 1
13873-20300
13979-37400
131-94501
F-7
§
I"
13263-94500
13203-9451 0
13203-9-4550
13204-94500
13204-94510
-
.
1 4 1 41-94500-02M
1 4 1 51-94500
1 2 140-95301 -025
1 4 2 1 1-94503
1 2 1 40-95301 - 0 5 0
1 2 1 51 - 9 4 5 0 0
1 2 1 60-94503
8-1 1 1 4 2 1 1-94505
8-1 O ! 1 5 1 00-94501
'
1 1 300-94501 -01 T
1 1 300-94502-01 T
I
8-2
8-4
8-8
8-3
8-3
i5 13110-94
13110-94502
§
.
13110-94503
13110-94510
13110-94511
1 5 17 0 - 9 5 5 0 0
1 5 1 70-95501
15322-93000
1 5 4 1 0-9551 0
1 5 4 1 2-93400
5 13110-94512
:
13119-94513
13121-94500
§
5 1 3 1 25-93000 .
5
E-8
6-9
B-9
8-8
8-9
E-7
E-8
c-4
c-4
c-4
c-4
c-4
c -4
c-4
c -4
c -4
I 5 4 1 3-93400
1 5 4 1 5-93400
i531 6-93400
15421-93302
15421-94500-01T
c-4
C-4
C-4
c-4
C-4
8-1 1
B-10
B-11
8-10.
15421-94500-02M
1 6 1 00-94501
16100-94510
1 6 3 2 1 -94500
C-4
c-5
C-5
C-5
C-5
1 7 4 6 1- 9 4 5 0 0
1 7 4 7 1- 9 4 5 0 0
1 7 4 7 1- 9 4 5 0 1
17472-94500
17563-94500
6
§
5
§
i
:
5
8
5
17563-94501
1 7 6 3 1- 9 4 5 0 1
17670-94500
1 9 1 11 - 9 4 5 0 1
191 1 1 -94502
1 91 1 1 - 9 4 9 9 0
1 9 1 21 -94502
1 9 1 21 - 9 4 5 0 4
1 9 1 3 1- 9 4 5 0 3
5
3
20000
21121-93300
D-5
D-2 ,
5 21220-94500
9
21220-94502
21220-94503
21311-94501
:
§
8
D-4
D-4
0-2
21311-94502
22511-99000
23110-94502
23110-94510
23111-94503
§
8
5
,
D-4
E- 3
D-4
D-4
D-2
19131-95500
19131-95501
10 23112-94500
23112-94501
.
*
19132-94500
§
C-7
C-9
C-5
C-5
C-9
F-12
i 23313-94501
f 23315-94500
23314-94500
23315-94502
150 23315-94510
23315-94503
§
C-7
c-a
5
5
C-9
C-7
C-7
19135-34501
.
..
b-2
D-2
D-2
D-4
D-4
8 23313-94500
c-a
19 11 99 11 33 43 -- 99 44 59 09 10
Q
\
f
C-8
C-8
C-7
9
5
I
5
5
55
5
'
3
8
9
8
§
§
C-6
F-2
8-2
8-4
C-7
§
§
5 1 9 2 1 1-94503
F-2
F-2
C-6
C-6
C-6
5 17560-94501
8 17560-9451 0
C-8
C-8
C-8
c-7
C-8
0 1 9 2 1 1-94501
C-6
C-6
C-6
C-6
C-6
i'
!5 1175.1
0-94501
7 5 13 - 9 4 5 0 0
6
5 191 41 -94520
5
5 191 41 -94990
5 1 ~ i ' 4-94991
i
C-6
C-6
C-6
C-6
C-6
17411-94502
'-1741 2 - 9 4 5 0 0
1 7 4 13 - 9 4 5 0 0
1 7 4 13 - 9 4 5 0 1
§
~ - a 8
,,B-lO
B-11
8-1 o
B-11 i
B-10
I
-
,
B-9
14141-94500-011
B-10
Brll
B-10
B-10
B-11
8-2
8-5
8-2
8-2
8-5
5 1 7 4 10 - 9 4 5 0 2
-9 :
B-4 0
B-11
B-10
B-11
B-10
B-11
E-10
1 1 181-94500
1 1 182-94500
1 1 21 8-94500
1 1 21 8-94501
19 21 9-94500
1 1 21 9-94501
11 21 9-94502
5
132.01-94500
9 3201 - 9 4 5 1 0
13202-94500
13202-94510
. .
D-2
D-2
-
D-4
D-4
D-4
25111-94501
25111-94502
25111-94510
25112-94503
25121-94502
. ..
. .
.
,-~
.
.
.
D-3
.
_ " .
.
.
. ..
~
1
FIG.NO.-REF.fW.
PART NO.
<Address No.)
371 41 -93320
371 41 -93330
371 41 -93340
I
371 41 -93350
D-12
371 50-93350
37721 - 9 5 5 0 0
37721-95559
D-12
37820-952
D-12
FI6. NO. -REF. NO.
‘(Address
G-10
6-7
G-10
6-7
G-10
055
No
.>
?ART NO.
8
8
E-3
E-3
E-3
E-3
E-3
48720-94501
48730-94502
5 48740-94501
§ 48750-94502
48760-94500
6-7
E
§
J
43110-94500-0lT
E-3
5
§
G-10
G-10
§
43110-94500-02Pl
43740-94502-01T
E-3
9
E-3
5
§
%
8
48441 - 9 4 5 0 0
48500-9451 0-01
48500-9451 0-02
48502-95500
4851 0 - 9 5 5 0 0
48528-95500
48531-95500
33440-9450
3351 0-9731
33541 -933?
0-6
D-6
.v
31 320-9451 0
31 320-95240
,
31 8 0 0 - 9 5 5 2 2
31 91 1-9451 1-01 T
31 91 1-9451 4-01 T
31 91 1-9451 4-02M
31 91 2-94500
D-7
D-7
C-3
C-3
C-3
1 33 33 88 31 06 -- 99 44 55 00 20
D-12
§
§
48550-95500
33836-94501
8 33840-94502
09
341 00-95501
341 9 0 - 9 5 5 0 0
34200-95500
9 48585-95500
E-2
E-2
E-2
G-10
41 13 1-94502-02M
41121-94502-0lT
G-10; 41 121-?4502-02H
6-7
41 131-94500
6-7
6-8
§
. ,DT115
. ---- / - D T l i O *
~
~~~~~
,
~
( A l d r c w t No.)
41220-94501-01T
41220-94501-02H
41220-94502-01T
41220-94502-02M
41225-94500
8427-94500’
31 281 -9451 0
31 281 -95240
3131 1-9451 0
31 31 1-95240
31 31 2-95241
F I G * ~ * ’ E F e #o:
__
89
541 34-945
486
486
E-4
E-4
E-4
E-4
E-6
t
PART NO.
<Address
iI
.
j
,t
E-9
E-9
E-9
F-2
F-2
541 6 6 - 9 4 5 0 1
5421 0-94501-01 T
5 4 2 1 0-94501 -02M
551 00-94501-01 T
! 551 00-94502-01 T
i
i
z
[
551 0 0 - 9 4 5 0 3 - 0 1 T
55100-94503-02M
c 551 25-94501-01 T
55125-94501-02M
551 81 - 9 5 2 0 0
i
.
F-2
F-2
F-2
F-2
F-3
I
55300-95500
55320-931 41
5 5 3 2 1 -931 41
55330-94502
F-3
F-3
F-2
F-2
F-2
55332-94503
55333-94500
55334-94500
I 561 2 0 - 9 4 5 0 1
' 561 3 0 - 9 4 5 0 1
F-2
F-2
F-2
F-6
C-6
: 551 8 2 - 9 5 2 0 0
t
.
'
561 4 0 - 9 4 5 0 0
57100-94500
:
571 0 0 - 9 4 5 1 0
'
571 1 0 - 9 4 5 0 0
F-5
F-5
F-4
F-4
F-4
5'71 1 0 - 9 4 5 0 1
57130-94500
57133-94500
571 3 3 - 9 4 5 0 2
57300-9481 0
F-4
E-9
F-4
F-4
F-4
57300-95891
5761 0-94500
5761 0-94501
57610-94502
5761 0 - 9 4 5 0 3
F-4
F-5
F-5
F-5
FLS
57621 -94500
57621 -94502
C 57621 -94990
57631 -94500
:. 5 7 6 3 1 -9451 0
F-5
F-5
F-5
F-4
F-4
, 561 40-94501
j
FIG.NO.-REF.NO.No.>
PART NO.
(Address
No.)
E-8
E-9
E-9
E-9
E-9
54142-94502
541 61 - 9 4 5 0 1
j 541 61 - 9 4 5 0 3
' 541 65-94502
541 6 5 - 9 4 5 0 4
5
5
PART NO.
FIG.NO.-REF.NO.
1'
9 57631-94520
5
8
8
8
6
57631 -95502
57631-95512
57631-95522
57632-95501
57623-94500
8 57633-95500
8 57634-94500
'1
'1
57635LP4500
57635-95300
8 57635-95502
0
8
§
581 0 0 - 9 4 5 1 0-01 T
581 0 0 - 9 4 5 4 0 - 0 1 T
58100-94541-01T
581 0 0 - 9 4 5 4 2 - 0 1 T
581 0 0 - 9 4 5 5 0 - 0 1 T
8 58100-94551-01T
1
58100-94552-01T
581 0 0 - 9 4 5 6 0 - 1 5 f l
58100-94570-15N
f
58100-95510-01T
8 58100-95514-01T
8 58100-95520-01T
8 58100-95521-01T
1'
8 61 1 4 1 -94503-02M
F-4
F-4
F-4
F-4
F-4
o
8
8
:
§
8
z
Q
8
8
8
g8
F-3
F-3
F-3
F-3
F-3
8
61 431 -94500-02H
61435-94500
1
i 616 1 441
441-94501
-94502
F-3
F-3
F-3
F-3
61441-98500
5
8 61 4 4 2 - 9 5 5 0 1
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