Suzuki DT 75 (86-87) DT 85 (86-87)

DT 75 (1986-1987)
DT 85 (1986-1987)
Part name with a dot C.) io f r o n t as shown i n the description column
indicates the component o f the assembly also available individually.
When it becomes necessary t o replace parts on SUaJKI OUTBOARD MOTORS, always
use SUZUKI GENUINE PARTS which have passed a s t r i c t inspection which guarantees
quality and performance.
This parts catalogue covers the Ltst o f a l l service pasts f o r SUWKI DT75/85TC
VG/VH
.
MODIFICATION NOTICE
A parts b u l l e t i n w i l l be sent t o you on a l l occasions when changes i n parts
occur, including interchangeable modifications between new parts and o l d ones.
4.
5.
Th,ae are some different parts from those of production models
among spare parts f o r the administrative reasons and c o m n use
o f them with other models.
5-1.
INSTRUCTIONS FOR QUOTING TWE CATALOGUE
2.
: Frame number
STD
: Standard
: Oiameter o f material
T
: Thickness
ID
: Inside diameter
us
: Under s i t e
OD
: Outside diameter
W
: Width
L
: Length
S,L,UL,U.
: Transom type
w
: L e f t hand side
00,
: Local parts
RH
: Right hand side
-123456 : Up t o F.NO.07501-123456
123456 : From F.No.07501-123456
* * -.Figures i n the description column
12 x 2 x
show the dimensions o f parts.
6.
F.No.
d
-. -
ENGINE NUMBER
DT75TC VG
DT75TC VH
DT85TC VG
DT85TC VH
7.
: 07501-606014-607496
: 07501-707497: 8501-614766-636503
: 8501-716504-
CDLOR
: Color No.
:
02M
:
OLT
:
Color descriDtion
:
:
Arctic S i l v e r
Francois White-2
T(or W,L)
lo 12345-56781 fParts No.1 : indicates t h a t the parts number was
changed t o 12345-56781 and the new parts are interchangeable with
the former ones but the former ones a r e not interchangeable w i t h
new ones.
From 12345-56783 (Parts No.] : indicates t h a t the former and new
parts are hterchangeable with each other and both are usable.
\
DT75f85 VH E3
-1-
is actually required an the vehicle.
Note t h a t the drawings on the i l l u s t r a t i o n page are f o r ready
reference o f spare parts number, not t o be used as an assembly
manuel.
When assembling, use "SUZUKI SERVICE MANUAL".
5-3.
Abbreviations used in t h i s catalogue are as follows:
m
: As required
NT
: umber o f teeth
ASSY
: Assembly
OPT
:Optional
: Engine number
0s
: Over s i z e
E.No.
OD
use them by c u t t i n g o f f according t o the length mentioned on
parts catalogue or what
RBBREVIATIONS
-I0 i l l
I n r'espect o f rubber hoses an6 v i n y l tubes, please be sure t o
5-2.
1. DLMENSIONS
Dimensions o f the parts i n t h i s catalogue are indicated i n u n i t millimeters.
DT75/05 W E3
- 2 -
RBMI.
1-1
1.2
2
3
1
1
14
4
14
5
14
I
1
6-1
6-2
6-3
7
8-1
8-2
9
10
ll
1
1
I
1
3
3
I
12
13
I4
1
15
2
I6
1
I
1
17-1
17-2
I
2
18
2
19
3
2 0 .
21
22
z3
24
0775/85 YH E3
RERRKS
1
DT75I85 VH E l
10
1
I6
14
1
F10.1
FTG.1
B- 3) CVUNER
P'W
..
REENO.
25
PART Na
0910898146
0916246007
26
27
28
0914048016
0940146463
I
/
(
09343-03039
.
34
35-1
. 352
D75/85 VH E3
09343-03039
l67lD-95200
119404-10405
09343-05147
D940198rt10
ll400-95895
ll4El-95896
DT75/85 VH
u
DESCRIPTION
STW,
BOLT
LOWWRSHER
NUT
CUP
HOK, lubrication (1)
HOSE, 1ubricetLn (2)
CHECK VALVE
CLAHP
HOSE,
water inspection
CLIP
GASKEY SET
CASKETSET
REHdRKS
1
1
1
4
1
1
1
2
1
2
1
1
8x40
L:400+390
L:4OD*120
L:350+110
0PT:model VG
OPT:madeL VH.
FTG.2
10
REEND.
1-1
1-2
1-3
2-1
2-2
2-3
3
4
5
&
c,
I
6
7
8
9
Lo
u
12-1
12-2
U-1
U-2
8-
14-1
14-2
u
16
17
18
19
20
21
22
23
24
25
26
PART NU.
DESCRIPTTON
12llO-95512
PYSTDN
.1WO-95323-025 PISTON (05:0.25)
l2llO-95323-050 PISTDN (@S:0.50)
l2l40-95302
RING SET, piston
12140-953l.l.425 RING Sn, piston (05:O.B)
12140-953ll-050 RING SET, piston (05:0.50]
l2l!i1-95500
PIN, piston
CIRCUP, piston pin
09381-20004
09263-20034
BERRING, PLstan pin
09169-20001
WASHER, connecting rod
09283-30029
OIL SEAL, uppes (30x47~8)
f3uwaum ASSY
3220095531
.BEARING, upper
09264-40001
l222l-95503
.-HAFT,
upper
.PIN, crank (7x28~64)
122ll-95503
082ll-28363
.WASHER
082ll-28362
.WASHER
09263-28012
.BEARING, crank p h
0926538018
.BEARING, crank pin
12161-!h4
.ROD, connecting
12161-95301
.ROD, connecting
-1-95502
.-R,
middle upper
09262-30053
.BEARING, middle lower
09264-30007
.BEARING, middle lower
l2321-952lO
.SEAL, labyrinth
32232-95500
.WHEEL, middle crankshaft
12210-95503
.CRANKSHI\FT, lower
09262-30049
.BEARING, lower
0422144089
WWEL PIN
09390-72008
RING, bearlng
09283-30042
OIL SEAL
09282-20003
OIL SEAL, driveshaft upper
11431-95502
HWSING, o i l see1
Dl75185 VH E3
m
( E- 4) CRAEKSHAFF
a'w
REMARKS
3
3
3
3
3
3
3
6
3
6
1
1
1
1
3
6
6
3
3
3
3
2
1
1
2
2
1
1
1
2
1
2
1
OPT
OP?
OPT
OPT
Dl75
0185
Dl75
DT85
DT7S
Or85
3oX72XL9
20x30~6
B4
F16.3
FTG.3
REtNU.
1-1
1-2
1-3
1-4
2
3
4
I
5
6
7-1
7-2
8-1
8-2
9
10
L1
l2
u
l4
u
l6
17
18-1
18-2
19
20
'
.
'
DT75/85 VH E3
I
( B- 5 )
INLET CASE
- MHWST COVER
PARr NO.
DESCRrPnON
UUO-95533-02H M E , Inlet
Ull0-95533-01T CASE, inlet
UU0-955U-02M CASE, inlet
UllO-955U-OlT CASE, inlet
08310-11062
NVT
08321-21062
UWCWASHER
014Zl-06252
sn#) BOLT
Oll07-06502
BOLT
08321-21062
LOCK WASHER
Ul25-9MOO
GASKFI. carburetor (1094)
33125-95200
GASKR, carburetor (I0:41)
l3121-95510
GASKET, inlet case (T:0.5)
33l2l-955m
GASKET, inlet case (T:0.5)
U150-95510
VALVE ASSY, reed
l3U2-95500
.STOPPER,reed valve
33153-95501
.REED VALVE
02ll2-03068
.!SCREW
08321-21038
.uwC WASHER
08322-11082
WASHER
08310-22082
NUT
14U1-95501
CASKET, exhaust cover (T:l)
U T E , exhaust cover
14m-95505
14141-95501-om COVER, exhaust (Silver)
14141-95Ml-OlT COVER, exhaust (White)
08321-2l062
u#r<WASHER
01107-06302
BOLT
21
l3855-93500
GASKET, siLencer
22
U855-95200
GASKET, silencer
23-1
U8ll-95516-02M CASE, silencer (Silver)
23-2
U8ll-95516-0lT CASE, silencer (White)
23-3
U8ll-95503-02H CASE, silencer (Silver)
23-4
U8ll-95503-01T CASE, silencer (White)
24-1
0110746162
BOLT
24-2
OllO7-06162
BOLT
Es-1
08322-21062
WASHER
25-2
08322-21062
WASHER
26
l3853-94700
GASKET, silencer Cover
On5185 W U
U'TY
REMARKS
3
3
3
3
6
6
6
12
12
3
3
6
6
3
OT75
DT75
OT85
DT85
0775
DT85
0775
0185
12
1.2
24
24
6
6
2
1
1
1
15
15
3
3
1
1
1
1
3
6
9
6
1
On5
OT85
on5
0175
OT85
085
On5
0185
Dl75
DT85
1:l.S
fl
FIG.3
FIG.3
REF.NO.
27
28
.
29
30
31
32
33
34
35
(
B-
PART' NU.
l38U-95502
00322-2l052
02u2-t15202
6)
INLET CICK
-
DMWST COVER
a*n
DESCRIPTION
COVER,
WI\sHoR
SCREW
silemer
REMARKS
1
ll
ll
0925U-l5010
PLUG
3
09367-06002
1
2
0931365396
3 WAY
HOSE
HOSE
09401-08410
0101198202
STUO BOLT
0934345107
CUP
1
6
3
L:35Wl27
L:32c45
..
20
. .
. .
.
I
.
.
DT75/85 VH E3
Dl75185 W E3
B6
c26
REEND.
1
2
3
4
5
-,
CUP
6
27
l35I.O-96700
ROD
2
23-3
CARBUREKR, 3rd
OIRBUREIW, top
GRRBURETW, 2nd
cARBL#ETW, 3rd
.m, p i l o t (80)
S P R I N G , air screw
.ADJUSTER
.NUT
.NOZZLE
.GASKR, valve seat
.VALVE ASSY, needle
.PIN, float
. W Y
.GI\sKFI, f l o a t chamber
.SCREW
.LDcK WASHER
.JET, mein Cl60)
.SPRING
.SCREW, drain
.118
a
OY75/85 VH E3
a
model VG
model
model
model
model
model
09401-08410
22
23-1
23-2
21
1
1
1
26
21
DY775/85 VH E3
tau
CnRBURnW, 2nd
24
25
20
17
REMARKS
.SlW BOLT
JET, main (UO)
JET, main (US)
JET,
(165)
HOSE (top t o 2nd)
HOSE (2nd t o 3rd)
10
ll
12
l3
16
l5
16
17
18
l9
3.6
DESCRIPTION
13202-95555
urn-95555
ua1-95610
urn-95610
U203-95610
09492-80003
U271-933ll
l3269-933ll
U582-915216
U235-95210
l3392-18UO
l337b2EUO
l3256-93010
U250-93012
15251-93310
l3249-95520
09162-05002
09491-28wn
l327l-933U.
ub16-94500
01611-08202
09491-2boO9
09491-27008
09691-29006
09343-05396
09363-05147
6
7
8
9
626
PART NU.
13201-95555
1
1
1
3
, 3
3
1
3
3
3
3
3
3
12
12
3
3
3
3
3
3
3
1
1
VG
VG
VH
VH
VH
VS:1.5
OPT
OPT
OPT
L: l20
L:350*180
nG.5 ( 5 8) WRWRtXR ( O W )
F1G.S
REEdU.
6
l3201-95595
U2M-95595
u203-95595
U201-95600
urn-95600
l3203-956ClD
7-1
7-2
09492-90002
09492-80003
8
l3271-933ll
l3269-952lO
U582-952l6
l3235-95210
l3236-94400
1
2
3
4
5
9
10
29
ll
12
l3
l3237-94400
14
33392-18110
l3370-28110
l3254-93010
15250-93612
l3251-93210
l3249-95510
099362-OM02
l3271-93311
l3616-94500
01411-08202
09491-32008
09491-3l.007
09491-30009
09491-31003
0949143003
09343-05396
0934345147
09401-o8410
U510-94760
09404-06203
35'
16
17
1B
19
20
2l
22
b
3
0
23
24-1
26-2
25-1
-3.6
25-2
25-3.
26
27
20
29
30
20
PAKT NO.
awn
bESGR1PM)N
CARBURRTIR, top
CRRBWIROR. 2nd
lxRBwETm, 3rd
GARBURROR. top
CARBURET[#,=
CARBURETOR, 3rd
.JET, p i l o t (90)
.JET, pUot (80)
..%RING, aSr screw
.IwusIER
.HIT
.NOZZLE
.NOZZLE, mein
.Nc)ZZLE, upper
.GRSKET, vaLve seat
.VALVE A55y, needle
.PIN, f'lmt
.FLOAT
.GASKET, float c h w e r
.SCREW
.LocKwAyiER
.SPRING
.SCREW, drain
.STUD BOLT
.JET, Mh (162.5)
.JET, main (lS7.5)
REMARKS
1
1
1
1
1
1
3
3
3
VG
mdelVG
mOde1-
modelVG
modelVH
model
model
model
rmdel
W
VG
VH
3
1
3
3
3
3
3
3
3
3
1.2
12
3
3
3
3
3
model VG
mode1VH
model VH
V31.5
model VG
model. VH
JET, main (U2.4)
5 D m
JET, main (U5)
JET, Rlain (167.5)
30pt
HDSE (top t o 2nd)
HllsE (2nd to 3rd)
CLIP
1
1
4
2
2
ROD
CLACP
VH
30pt
L:uo
L:35O.r190
9
19
22
DT75ies VH
OT75/85 VH E3
I
u
88
FJG.6
FIG.6
B-
9 ) OILSEAL H#IsI)(c
R'TY
IEENO.
1-1
1-2
2
3
6
5
6
PART NU.
DEStRIPMU3
RMARKS
U~10-955L0-02w W I N G , upper OUseal
U6111-95510-01T HOUSING. upper ofL seal
n42l-95$5tw
GAs(ET Cr:O.S)
1
1
1
M122-06162
4
1uU-95Mo
02lE-06l62
08322-23062
Dl75/05 VH U
DT75/85 VH E3
c
!XREW
COVER, magneto
SWEW
WA!SHER
suver
white
1
3
3
B9
FIG.7
no.7
REENO.
,
1
2
i ,
,
3
4
I
8-10> FUEL pup
Q'TY
I
I
1
c
~
5
6
7
8
9
LO
u
12
u
14
l5
16
17
18
19
20
PART NU.
15300-95512
l5100-72812
l5l.65-93010
l5322-93ooo
09280-UOO5
01421-06252
o8321-.m2
0831O-ll062
0934365277
09401-08'510
00401-LMlO
0934349093
lS410-95510
U416-93400
35415-93400
mu-93400
SrUoBOLY
LMXWASHER
HUT
WSE, fuel (p-ab)
WP
CLIP
fuel (fLtewpwp)
FILTER, fuel,
.PACKING
.O RING
HOSE,
..STRAINER
0934347093
HOSE, fuel (cannectaz-filter)
NUT
U8310"22082
22
0910066ll.5
23
24
Wl624fml
65720-95501
08350-22122
169l.l-94500
09403-10507
m
Dl75185 VH E3
m
1FLsuUIm
0 RING (IO:ll.8,d:2.4)
.w
08321-21082
l542.l-95512
26
27
PUP ASSI, f u e l
. o m w SET
.Cl RING
354l3-93r100
u
25
DESCRIPTION
LDCKWSHER
%RACKET, fuel filter
B[ILT
UslER
CMUECTOR, male fuel
REMARKS
1
1
1
1
1
2
2
2
1
1
L:65914e)
1
1
1
1
1
1
1
1
1
L:65%l5
2
PftOTECTOR
2
1
1
2
cw9
1
NUT
L:YII)JLM
2
4
L:390*65
0914065001
l(.Qll-95!%0
16731-95500
16340-95530
16331-95%
U32.l-95502
0833L-ll308
0942l-lrnl
0934462015
0934462024
095414-02025
0934445014
091ro1-06405
169U-WSOO
09401681r09
I
4
NUT
Roo, control
CASKR
RETAINER, driven gear
oEI\R.
driven
EAR, drive
CIRGLIP
KEY
HOSE, outlet.
WOSE, outlet
HOSE, autlet
HOSE. outlet
CLIP
PRofECmR
CUP
1
1
1
1
1
1
3.
1
3.
1
1
3
6
6
6
L : m 5
L:m
L:145
L:95oJ100
3
rn
Dl75185
DT75/85 VH E3
.
rn
w
E3
B11
FIG.9
t7
silver
1-2
2
3
4
5
6
7
8
9
10
Ll
12
u
14
.-
56u0-955cl4-01T HOWING, driveshaft bearing
09282--7
09263-25025
09206"lllWJl
17472-95200
17471-95504
17461-95300
.BEIIRING (25X33xu)
MWEL PIN c 8 . m )
CASKR
PANEL, case
IMPEUER
KEY
174U-952[34
17400-9559
CASE. water punp
WATER WCQ REPAIR K I T
STUD 8oLT
09108-08088
0916248003
09140-lMOl6
17560-95500
1
, .
..
..
m 5 f 85 WE3
1
2
1
4
1
1
1
1
1
OPT
4
LcdxWAylER
4
NUT
4
1
m, water
mte
1
lower
00420-01rDIIS
. .
DT75/85 W E3
.OIL SEAL
L: 222
FIG. 1 0
FIG.10 C
"
I
&
RELNO.
1
2
3
4
5
6
7
8
9
10
ll
12
l3
16
l5
16
17
18
19
20
C- 2) CLUTCH
PART NO.
23111-95500
09164-05002
09204-01001
21230-95500
08319-31087
09306-08003
UUO-95201
25111-95502
25211-95202
09280-08005
09280-13001
09205-03030
25310-95540
09205-02004
09205-02012
25223-95200
25230-94300
09260-10005
09440-07033
21121-93300
aw
REMARKS
DESCRIPTION
ROD, clutch control
WAVE WASHER
COTTER PIN
ARM, clutch shaft side
1
2
1
1
"l
BUSH
1
2
1
1
1
2
1
SHAFT, Clutch
ROO, shift upper
GUIDE, shifting rod
0 RING
0 RING
S W I N G PIN N0.l
CAM, s h i f t
PIN, stopper (2.8u12)
SPRING PIN, N0.2
WSTSEAL
WAGNET SET, gear case
BRU NOTCH
SPRING
PLATE
L:679
1
1
1
1
1
1
1
1
0-1
10 v
.
10-g-@
11 4
17
13
Dl75/85 VH E3
c2
P'IY
REENO.
1 '
2-1
2-2
3
4
5
6
7
a
9-1
9-2
10
U
12
u
1.6
l5
l6
17
18
19
20-1
20-2
21
22
23
24
25
PAW NU
DESCRIPTION
13132-95500
CONMCTU?
192ll-95500-OZM LEVER, spark advance (Silver]
192ll-95500-01T LEVER, spark advance (White)
19216-95501
PLFITE
09343-12004
PROTECTOR, adjust plete
091600-o(j100
WAUlER
09100-06122
BOLT [6x20]
09100-06083
BOLT
09140-06004
NUT
19212-95501-0% LEVER, inter link advance
19212-95501-01T EVER, i n t e r link advance
Oll07-08502
BOLT
08321-UOB2
LOCK WASHER
09205-11003
SPACER
09306-11005
09160-08Opt6
09448-33008
09U9-05010
L9Ul-95502
08310-11052
19~-95510
19121-95501-ON
19121-95501-01T
09448-26003
01107-08602
09160-08045
09306-11004
09205-UO02
a
OT75/85
VH E3
I
22
Dl75185 W E3
BUSH
WASHER (8~34x.lI
SPRING, advance l e v a
@dLLPIVOT
REMARKS
1
1
1
1
1
2
2
1
1
1
1
1
2
1
2
2
1
5
CONNECTOR
NUT
ROD (k76.5)
LEVER, throttle control
LEVER, throttle control
SPRING
BOLT (8x60)
WASHER (8X22rl)
3
BUSHING
PIN
3
1
3
1
1
1
1
1
2
FIG. 0 1
F1G.U ( C- 4) llWJllU
REF.NO.
PART NO.
00m44001
wAvEw\scLR
09204-UlOOb
MITTER PIN
19l35-955U
ROD
19l35-95502
ROD
19l22-9550L-02M EVER, inter Unk (Silver)
29-2
50-1
30-2
31
32
33
34
35
36
37
58
19l22-95501-01T LEVER, inter link (Whlte)
09ll9-06047
BAU. PIVOT
6 ~ 4 ~ - 9 5 ~ CoNNEcrcu
o
23210-95500
AIW, clutch control
09lll-obo21
BOLT
67467-95201
092W-01001
09164-05GO2
CONNECTOR
COYTER PIN
WAVE WASHER
09340-
NUT
BOLT (8x30)
LOCK WASHER
WASHER C8.5x23x1.5)
SPACER (8xux8.5)
39
40
09100-08232
09162-08003
41
09160-08014
09280-08090
42
8
22
BAUPIVOY
00ll9-OMlz
27
29-1
DT7518S VH E3
a w
DESCRIPTION
26
28
DT75/85 VH E3
uN(
REMARKS
1
2
'
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
2
1
DT75
D'i85
REENO.
1
2
3
4
5
6
7
8
9
17
LO
11
12
l3
14
.%
\
u
l.6
17-1
17-2
4-
18
l.9
20'
21
22
23
24
25-1
25-2
26
27
28
29
30
PART NO.
DESCRIPTION
08322-11082
WASWER
118321-2l082
LOCK wA!jlER
11U07-08252
BOLT
3Uw1-95312
HOTW B Y , s t a r t i n g
31512-94601
.STOPPER SET, pinion
3U20-94510
.PINION ASSY
31510-95310
.RRHRTuRE
31173-95310
.HOLER ASSY, brush
31l31-953u)
..BRUSH (+)
31U2-95310
..EIRusH (I)
31335-95310
..SPRING, brush
3u6D-95520
.WASHER K I T
3128195310
.BOLT
33W-9.5511
CABLE, st&= sub (L:410)
c941)4-06201
C W
09404-1D202
CLAW
31911-95502-021.1 BRACKET, s t a r t i n g motor
319ll-95502-01T BRACKET, s t a r t i n g motor
01107-08207
BOLT
WASHER
08322-2l082
01107-08252
BOLT
OU17-0Brr52
BOLT
08321-21082
UJCK WASWER
08322411382
WAylER
09160-08081
WASH3
3249595501
TIMING, pointer
32495-95502
TIMING, pointer
09162-05002
LOCK WAsliER
09125-05028
SCREW
31292-95500
BOLT
DOlWl-0B[190
WLT (8x16)
~l60-08(3U W M R
REWARKS
1
1
1
1
1
1
1
1
1
1
3
1
2
1
1
.
I
1
1
4
4
1
1
1
1
2
1
1
1
1
Sllver
mite
model VG
model VH
modeL VH
-07501-607193 t-850L-615990
07501-607194-,8501-6lS99~-
L
1
1
m
On5185 VH E3
D75/85 VH E3
D
c5
FIG. 13
RC.U
REEKII.
1
2
3
4
5
6
7
PART NO.
08310-12182
09164-lBOol
09180-18007
08341-31059
32102-95510
32101-95500
32lGCl-95510
a
6’1 HA[;MTO
NUT
Lax WASHER
W
H
E
R
KEY
FLYWCEEL
32396-95500
9
32395-95502
RETAINER (1)
10
32399-95m
GUw
11
12
09162-04002
09125-04004
0832l-21062
02lU2-06~2
14
a*w
DESCRTPTXON
STATOR Assy
TIBnsE & senser assy
RETAINER (2)
u
DT75/85 VH E3
r c-
LwXttAsHER
SWEW
LOUCWRYER
SWEW
PEWARKS
1
1
1
2
1
1
1
1
1
3
3
3
3
3
-
-
FIGTI
4
FIG.14 ( C- 7) IWITIW
RENO.
1
2
10
I
I .
11
11
6)
'P
0
3
4
5
6
7
8
PART NU
33410-95500
33020-95500
33030-95500
0832.L-21067
OU07-06307
39404-06202
33542-98000
33510-22010
9
33510-95510
10
11
12
l3
14
33541-95310
09482-00l.51
54850-95510
54853-91500
09404-10201
aw
MSCRIPTION
REMARKS
M I L ASSY, ignition (1)
M I L Rssy, ignitlon (2)
M I L ASSY, ignitlan (3)
UXxwmER
BOLT
cw9 (L:60)
SEAL, cord
CAP, $Park plug
CAP, Spark plug
SEAL
!PAM P U G ASSY ( N G K , W )
TwEw.(o UNIT
SUPWRTER
CUlMp
(L:52)
10
I
,
11
b
t
DT75/85 VH E3
DT75185
w
€3
- ~-
1
1
1
6
6
2
3
3
3
3
3
1
1
1
OPT
OPT
OPT
-~
-
~~
F1G.U ( 0 8 ) ELEGTRIGAl 0)
P'TY
REEND.
1
2
3
6
5
6.
7
8
9
10
PART NO.
32890-95503
09160-WO52
Oll07-06207
REMARKS
paFts
WASHER C6.5x16x1.2)
BOLT
tmzc-08w1
WION
SPACER (6.lrtW9.5)
RECTIFIER ASSY
i2
l3
14
OFl80-%187
32&l0-95720
ouLt-05252
0832L-7J052
08310-il052
36653-95550
36650-95202
36652-95503
099125-06053
51805-s55003
15
31m-94900
16
17
18
L9
38422-94510
OW245082
u
20
21
22
25
24
2s
'
SCREW
LOCK WA%R
NUT
BOX, joint
COVER, j o i n t box (T:3)
LABEL, J G L l t diagram
SCREW
BUCKET, motor m a y
RELAY, starting motor
DWER, starter relay
SCREW
08322-Zl052
LOCK WAYER
08310-22052
36791-95520
36740-94500
36760-35252
bortai-~~~oi
09230-21015
33833-95500
NLlf
HOLDER, fuse case
m
Dl75185 W U
m
DESCRIPTION
HOLDER, electric
CASE ASSY, fuse
CASE ASSY, fuse
.FUSE ( 2 0 ~ )
DRING
TUBE (L:lo[l)
1
3
3
3
3
1
1
1
1
1
1
1
4
1
1
1
2
2
2
1
1
1
1
2
1
.. .
FIG. 16
RG.16 C 010) ELEGTRIW (2)
P'IY
REKNO.
1
2
3
PARTNO,
1
1
DlY5
2
m
33850-95514
sIw#
WIRING HRRNESS, neutral Switch
CARE, trim =ley in
7
09lW-061u
00~60-060u
EKllT
WASHER
8
b p l G 2 ~ l
9
36641455M
UlcKWRylER
STOPPER, S l a y h a m a s
10
36645-95500
TRIM
ll
36410-94540
RELAY, trh, UP
1
L2
38420-94540
1
2
1
1
6
3tlrsoo-95510
337721-95551
LIuLz-03168
36820-95550
LEAI),
extension
u
384ls-95200
RELAY, WnI, ON
BRRCKEI, trh relay
14
56895-95300
38600-95555
WD, engine ground
SOLENOID ASSY, choke
u
I
6
m75185 W U
I
REMARKS
SOLEWID Assy, choke
SWITCH W , neutxal
4
5
3l75/85 VH E3
DESCRIP7ION
.
1
1
4
4
4
OPT
DF'T,L:7M
5
1
.
m
5
FIG. 17
FIG.17 ( 0- 2) CUM BRACKFT
REF.NO
.
1-1
1-2
1-3
1-4
1-5
,
1-6
2-1
2-2
2-3
2-4
2-5 .
2-6
3-1
3-2
4
5
6
7
aw
DESCRIPTION
411ll-9451-02w BRACKET, Clamp STBD (SilWr)
4llll-94512-02H BRACKET, c l w STBO (Silver)
41111-94520-02w BRACKET, Elm STBO (Silver)
4llll~94511-0lT BRRWET, C l W STBD [White)
4llll-94512-01T BRACKET, clamp STBO (white)
4lll1-945204lT BRACKET, clamg STBD (White)
4l.lZl-94531-02M BRACKET, c l w WRT (Silver)
41121-94552-02M BRRWET, clamp WRT (Silver)
4ll21-94Mo-OZW @?ACXET, clamp PORT (Silver)
4ll2l-9453141T BRACKET, clamp WRT (White)
43121-94532411 M E T , clamp WRT Mite)
4uu-9rrm-oir BRAWET, clamp PORT (mite)
41130-35510
SHAR, Clrurrp bracket
4ll30-945lO
SHAFT, c
l bracket
~
4u51-94500
CAP, C m bracket s h p t
4U2-94500
W J G , Clamp bracket Shaft
55320-95310
ZINC SEt, protection
0 9 m m 9
WLT
REHARKS
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0914o-LB
NUI
m
09:60-=
ll
12
09160-l204b
09360-32066
u
09162-1213115
WASHER
WRYER
WASHER
LOCK W
A
S
H
E
R
6
4
14
l5
4w3-94m
CAP
4
36894-95200
16
091254Som
17
38
19
20
091614S014
4Ul-95250
4lU1-944fM
09lM-1ou5
091CUJ-lOlS6
09162-lD005
LEAD
SCREW
WASHER
SEAL, steering cable
SEAL, steering cable
BOLT
BOLT
L E K WWER
1
2
2
Dl75/85 VH E3
U7503-607303-, 8501416190-
model VH
-0750147302 ,-8501-616189
U750l-60730~,$501-616190model VH
-07501-bo7302,-8501-616189
07501-607303- ,ESU1-616190-
model VH
47503407502 ,-8501-616189
07501607303-,8501-61619Q
model VH
model VG
model VH
2
09l59-22005
u
-07501d07302,-8501-61~189
4
4
8
9
10
22
DT75/85 VH E3
PART NO.
1
1
4
l
1
2
4
6
07501-60J30E I 8501416190-
FTG.18 [ D- 3) SWIVEL BRAMET
P'TY
RENO.
1-1
1-2
2
3
4
5-1
5-2
6
7
8
9
10
ll
12-1
12-2
u
14
l5
16
PART NO.
NUT
WAYW
09166-251307
WAStER
09181-26006
SHIM
09181-26007
SHIM
094%0MOS
KEY
4l220-95501-02M LmR, tilt lock (Silver)
4l220-95501-0J.T LEVER, tilt lack (White)
45420-95500
PIN, tat lode
09441-24002
SPRING
09lll-12008
BOLT
09403-10029
SPRING, tilt lock lever
09M-24010
091150-25052
REMARKS
BESCRIPTION
43111-955l-l.dzH BRACKEI, swivel [Silver]
431U-95511-01T BRACKR, swivel (White)
223.1-9001
NIPPLE, grease
43211-95510
Buyl
437ll-95500
Buyl
43750-95250-0214 BRAcKeT, steering [Silver)
43750-95250-01T WCKET, steering (White)
1
1
4
2
2
1
1
1
1
1
0-2
0-2
1
1
1
1
1
2
1
I
DT75/85 VH E3
Dnsm VH E3
D3
1-1
1-2
1-3
14
1-5
1-6
1-7
1-8
2
3
4
5
6
7
8
9
10-1
10-2
19
23
22
25
0910868uO
09140-08016
09262-08007
u
14.
u-1
rn
-
.WASHER
.O RING
09l62-08003
32-1
l2-2
b
09281)-70006
20
u
kI
091125-05048
09160-05032
.
u-2
16-1
16-2
17
18
19
104
3
48585-94520
POWRZ UNIT Assv, power trim
WWER UNIT Assy, POWW hh
POWRZ UNIT ASSY, powet trim
WWQZ WIT ASSY, power trim
POKR UNIT ASSY, power trim
P M R UNIT Assy, power trim
POWER UNIT W ,power trim
Powm UNIT A S Y , power trim
.GI\sKET
.PLUG
.VALVE BODY
.WIVE JOINT
..O RING
.SCREW
48570-945U-02M .RESERVOIR ASSY (Silver)
48570-94600-U2M .RESERVOIR ASSY (White)
48570-945234lT .RESERMIR ASSY (Silver)
48570-94GCWJ41T .lE!XRVOIR ASSY (White)
.SCREW
3l281-94520
3ll70-94520-02M .COVER, upper (Silver)
3Li.70-94520-OlT .COVER, upper (White)
3ll75-94520
.BRUSH HOLIER Assy
31133-94520
..BRUSH
31110-94520-02M .YOKE B Y (Silver)
31UO-94520-01T .YW ASSY (White)
3l3ll-94520
.AIwATuRE
3ull-946cuJ
.mumJRE
33899-95500
SEAL, PTT cable
.W
36632-95501
09lODbs2L9
BOLT
10-3
-1
4tlsdD-95522-ow
48500-9554042M
485ocI-95522-01T
48500-955(tO-OLT
48U10-95281-02M
48501)-9528342M
48500-95281-031
48500-95283-01T
09166-10022
09248-10005
4850245522
48583-94520
LOCKWASHER
SlWBoLT
NUT
LDCKWASHER
Dl75185 VH 0
UT75/85 VH E3
Revised Sept. 1986
D
1
1
1
1
1
1
1
3
2
model VG
madel VH
madel VG
model M
WT:PMT,model
OPT:pwT,model
DPT:WRT,madel
OPT:WRT,model
2
1
1
1
4
4
2
1
1
1
1
2
1
1
1
2
1
1
1
1
1
2
1
1
2
2
2
model
model
model
model
VG
VH
VG
M
madel VG
rnadel VH
VG
VH
VG
VH
EG.19 ( D- 5 ) WWER UNIT'
FIG. 19
REENO.
26
4SUl-95200
09108-oBU7
09140-08036
n
0916268007
24
25
25
p
24
4
OT75/85 VH E3
19
PART NU.
aw
DESCRIPTION
SPACER WWER UNIY
STW BOLT
NUT
LDW WASHO?
REUARKS
1
3
3
3
DPYWRY
OPYWRY
DPYPORT
riPlpL#T
.~
FIG. 20
R G . 2 0 ( D- 6) TILT
CYLINDER
Q’TY
REF.NO.
1-1
1-2
2
3
4
5
6
7
8
9
10
48740-94521
48750-94521
u
48321-94510
U9306-16003
09380616003
36632-95501
Y
14
l.5
16
17
6
18
19
DESERIPTION
48400-94510-02M TILT CYLINDER ASSY (Silver)
48400-9451061Y TILT CYLINDER ASSY (White)
.PISTON & PISTON ROD SUB ASSY
48401-945M1
48427-94500
.O RING, piston
48433-94500
.o RING
48441-94510
.TUBE. cylinder
.NIPPLE, grease
22511-99001
48720-94521
48750-9452l
l2
-1
PART NO.
48720-34580
48730-96580
48740-94580
48750-94580
56632-95501
REMARKS
1
1
1
1
1
1
2
PIPE,
PIPE,
PIPE,
PIPE,
tilt inlet
tilt outlet
trim inlet
trim outlet
SHAFT. tilt cylinder upper
1
1
W I N G
2
2
6
SNAP RING
C W , PTT pipe
TUBE, tUt inlet
TUBE, tilt outlet
W E , trim inlet
TUBE, trim outlet
C W
1
1
1
1
1
1
1
6
PORT
WRT
WRT
PORT
OPT PORT
OPT
OPT
OPT
OPT
06
FIG. 21
FIG.=
(
ti- 7) TRIM CYLINER
Q'TY
REF.NO.
1-1
1-2
2
3
4
5
6
7
8
9
10
u
-
PART NO.
DESCRXPTTON
48(200-94530-02U TRIH SYLINOER ASSY (Silvt&j
48600-94510-01T TRIH CYLINOER ASSY (White)
.PISTON & PISTON ROD ASSY
48627-94500
.O RING, plston
48633-9600
.O RING, head
48(jO1-94510
.CYLINOER, trim
48630-94500
.WEAD, trim Cylinder
48760-94501
.TUBE, trim cylinder outlet
4th-90510
WIT, tut cylinder lower
483L3-945U1
PAD, trim cylinder RAM
09140-08036
NUT
09162-08007
LOCK WAsclER
mi-%mL
REMARKS
1
1
2
4
4
1
2
3
1
2
2
2
5
@
I
DT75.45 VH E3
Dl75/85 VH E3
1
07
FIG. 22
m . 2 2 ( 0- 8) ENGINE Ho1#tr
P'M
REF.NO.
1-1
1-2
2
6
3
4
5-1
5-2
6
7-1
7-2
B
9
10
11
12
u-1
u-2
14
u
u
PART Nd
DESCRIPTION
51lll-95U0-02H HOLDER, engine! (Silver)
51ll1-95UO-OlY H O D , engine (White)
09100438224
BOLT (8x35)
09162-00003
L o w WASHER
09205-llm1
MWEL PIN ( U 4 )
5l2U-952l0
GASKET, engine holder
5l2l1-952U
DASKFI, engine holder
09100-10208
BOLT (10~70)
54350-95500
W I N G , upper
54350-95510
MWKTING, Upper
09160-10082
WASHER (10.5XL9x2)
09140-10031
Mn
YU5-95200
HWWTING, upper thrust
%I.%-95501
STCPPER, upper mounting
52lJ.3-95zl.o
WET, driveshaft housing
l42l.1-95510
TUBE, exhaust
l4211-95501
09162-06006
09100-06l22
09206-llot15
2
2
2
1
2
1
1
TUBE, exhaust
1
LwKWI\sHER
BDL? ( S W )
COUER, engine holder
6
6
8
075/85 VH E3
8
8
REWARKS
1
1
2
2
2
1
1
2
2
Revised Sept. 1986
model VG.
model VH
0pT:HARDpIPE
model VG/WI:Dl75,
model vH:DT85
model VG:DT85
FIG. 23
rl-5
1-1
1
1-2
1
2
e
3
a
5
6-1
6-2
7
8-1
8-2
9-1
9-2
10
11
12
u
14
u-1
u-2
.
0911#198233
0916268003
09160-0811U
09205-UOo1
54160-955111
54160-95510
0938746001
54165-95200
5416595510
LocKwAy(ER
w\swER (8.5~lS~l.Z)
OOWEL P I N
IKiUNTPNG,
HOUHTING,
SEf RING
MOUNTING,
W I N G ,
HWNTING.
lower
lower
l o w thrust
lower thrust
54167-95500
lower side
54167-95510
WOUNTING, lower side
09250-28001
CAP, lower bunting bracket
0910[)-12032
BMT (E!!d45)
091511-l2033
wL\sHw
00160-1206b
WASHER (12.5X22M2.5)
09140-12029
NUT
54210-95210-02w BRACKET, 1 C W m t h g
5ouo-95~O-OLT
BRACKET, lower mounting
09160-25052
WASHER (25%48U2)
16
17
18
19
0942095003
KEY, p i l o t S h e f t
09166-25007
09140-24Ol.O
20
56894-95m
21
22
09l25-05050
09161-05014
WAYW
NUT
LEAD
SCREW
.
8
Ol75/85 VH E3
Boll
Dl75185 VH €3
WASHER
8
8
8
2
1
1
2
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
2
3
3
8x55
0PT:~ntpE
0PY:HAW)TYPE
0PT:HaRD'WpE
24
; 37
FIG.24 ( 0-10) EhR USE
,
REENO.
1-1
1-2
2
3
4
5
6
7
8
9 .
10
11
12
13
14
l.5.
16
'
1
/
17
18
29
20
2l
22-1
22-2
22-3
22-4
22-5
22-6
23
24
25
26
DT75/85 VH E3
-
P'TY
PAKT No.
55100-9551042M
55100-95510-0lT
09263-29004
03142-01tV9
17631-94600
0910098232
09162-08007
091001(1816(1
09162-08007
0920G-UOlU
091084W
0915968059
09100-10149
09162-1wc15
09206-UOOG
09100-10205
09162-10005
55125-94400
09162-08003
09100982u
09168-30022
09248~100115
58100-95SI10-01T
58100-95511-017
58100-95521-017
58200-9553OdlT
5S100-959iO-OlT
58100-95550-011
58120-95500
57635-95503
57633-95501
57635-95300
on5185 VH €3
REMARKS
BBCRIPTIIIN
CASE SET, gear (Silver)
CASE SET, gear (mite)
. W R I N G , pinion
TAPPING SCREW
FILTER, Water
BOLT
UICK WASHER
WLT (8x45)
LOCK WASHER
Wrm PIN (8.4xll~l.Z)
STUO BOLT
tJuT
BOLT (10x55)
LOCK WASHER
DOWEL PIN (30.4xUXZO)
WLT (10x100)
LOCK WASHER
TRIU TAB
LOCK WASHER
BOLT ( W 6 )
WXET
PWG, drain
PROPELLER ( 3 U - U m )
PROPELLER (3wU-1/4x17)
PROPELLER (3nl3~l.9)
PROPELLER (3xUu21)
PROPELLER (3Ul3-3/4xU)
PROPELLER (3xl3~l.8)
.BUSHING, Propeller
STOPPGR, pmpeller bushing
SPACER, propeller nut
WASHER, nut lock
1
1
2
2
2
1
1
2
1
1
2
2
4
4
1
1
1
1
1
1
3
3
1
1
1
1
1
1
1
1
1
1
Ul500
U17W
u1900
u2100
U1300
u1800
UTYPE
u r n
UTYPE
UTYPE
DT75/85 VH E3
REENO.
1
2
3-1
3-2
3-3
3 4
32
4-1
4-2
4-3
44
4-5
44
5
6
7
3-4
8
9
5
10
6
ll
Is!
u
l4
15
16
17-1
7
17-2
17-3
17-4
17-5
17-6
17-7
m
15
Dl75/;$
’
VH E3
PART NU,
RENARKS
DBCRIPTION
M,drive
1
1
PIN
SHIM
SHIM
SHIM
SHIM
(3zx5zxO.1)
(32w52wo.2)
(32r52wl.03)
(32w52xL.07)
‘
0"2
0-2
0"1
OIL
SHIH (3aws2wo.8)
SHIM (3awsrn.O)
SHIM (3Ox52xl.O)
6.1
SHIH (3awsrn.1)
SHIM (3or52xL.2)
OIL
6.1
SHIM (90x52wl.3)
011
m lrwHER (32%52%4.25)
1
1
1
1
1
1
1
1
1
1
1
1
6.1
011
6.1
0-1
BWUNG, thrust
m
N
G
MUST WASCER (30x40~3)
m z w c E R
-9
sprins
PINI”/GaR
NUT
sn
PIN
BEARING, forward gear radial
EEPRING, thrust
TwulsT WASHER (60~85~4.2)
WASHER
WASHER
WSlER
WASHER
wI\sHER
WASCER
(bOx85xl)
(6us85xl.l)
(60xbxl.2)
(bOxbxl.3)
(60xasxl.4)
(60x8sxO.8)
WASHER (60XasXO.O)
6.1
6.1
0"1
0-1
0-1
L:793.5
3.4
5
6
7
J
26-2
27
09181-45002
SGlZll-95SO5
SHIM (45~58~0.2)
W I N G , propeller shaft.
20
OEU%WSO
.BEARING, mversegear
29
30
31
32
33
34-1
34-2
0928D-8500L
00263-2BOll
09282-28[t62
.
3-3
'
54-4
34-5
. .oRlNG
.BEI\R3NG, propeller shaft
.OIL SEAL CTT:6)
091m(1-0~232 BDLT
0916298003
Lmt WRSHER
09160-mu
WASHER, REV (1.0)
09160-28014
WASHER, REV (1.2)
69160-2813l.5
WASlER, REV (1.4)
09160-28016
WASlER, REV (1.6)
09160-28018
W&SlER, REV (3.3)
0-2
1
i
1
2
2
2
2
2
2
2
2
2
I
nnsies VH D
m
D13
FIG. 26
F I G S (
32
243
-27
36658-94700
63725-95200
14-2
15
36
17
la
19
20
21
22
23
24
25
27
28
29
30
31
,
0916096036
61631-95500
DVS/85 VH E3
I
a*w
w,cables
W M T , choke cable
67331-952lO
GRWET, control cable
6U24-95200
a m , lower cover
6ll16-94700-034 W E T , lwer cover (Silver)
61116-947oL1-01TW E T , lower cover (Whlte)
0916266006
ulcI( WASHER
0910066122
BOLT (a)
67271-95233
H
O
W
, ZemOcon cable
09162dbM11
LOCKWAStER
09100-061u
BOLT
09320-100ll
WSHLON, lower cover
09180661l.2
SPACER (6.8xlOX11.5)
WASHER (6.5%22x2)
09l60-06047
09162-06006
LOCKWAylER
09lOD-06120
BOLT (6x25)
0916096082
WASHER (6.5WL3Xl)
09162-06006
LOW WASHER
09l2896051,. BOLT (6xzO)
09100-06Ul
BOLT (6x25)
0916246001
LOCK WAYlER
I
DT75/85 VH E3
2) LMR COVER
PART NU
DESCRIPTION
61110-95517-034 COVER, lower (SUver)
6lll0-95517-01Y COVER, lower [white)
61155-94500
.Tu13E, water
6u39-94500
Ill&, dr&
U979-37400
MAINER, drain tube .
6W-95205
SEAL, loww cover
6W14520142M COVER, lower flsant Csilver)
6ll31-95201-01T COVER, lower front (White)
6ll41-95203-02H COVER, lower reat (Silver)
6Ll41-95203-01Y COVER. lower rear [White)
6ll42-95201
WomFT
092.50-30003
CAP, starter hole
RELNO.
1-1
1-2
2
3
4
5
6-1
6-2
7-1
7-2
8
9
10
11
l2
l3
14-1
26
E-
WASHER (6.SKuxl)
m, lower cover
REMARKS
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
2
2
4
4
4
4
4
8
8
8
1
1
1
1
-07501-607443,-8501-616360
07501607444-I 8501-616361-
FIG.%
FIG. 26
REKNO.
32
33
34-1
32
34-2
35
36-1
36-2
37-1
37-1
38
39
40-1
40-2
41
24--g q3-27
62
-
43
44
c
E- 3) LOMR corn
PARY NU
09164-UOO5
Q'TY
DESCRIPYION
REMARKS
1
1
1
1
1
1
1
1
1
2
1
WAVE WASHER
09u#-U002
BUSHING. hook lever
62633-95202-ON M R , hook (SUva)
61633-95ZJ241T LEVER, hook (Wdte)
23Ul-955111
BWT, clutch rod
6122l-95570-26G OECAL, lower Cover STBD
61~-95570-26H OECAL, lower cover STBD
63231-95570-266 WECAL, lower ct~vmPORT
61231-955770-26H CECAL, lower covm PORT
09250-05003
CAP
366%-94701
WoIlrlET
36659-95500
CLAW
36$59-95501
ClAtiP
09125-06067
SCREW
36663-94700
CAP, harness gramnet
611l2-95208
SEAL, under cover upper
09408-00029
CLAW
t
I
I
7
ons/a5 vn ~3
Dl75/85 VH W
model VG
Venture Black No.2
Great Burgundy N0.2
Venture Black N o 2
Great Burgundy ~ o . 2
L
..07soi~07~3,-a50~-6i~360
1
2
1
1
1
07Ml-M17444-,8501-616361~
-
FIG. 37
RG.27 ( E- 4) ENGINE COVER
REEND.
2
1-1
1-2
1-3
1-4
2-1
2-2
3
4
5
6
7
8-1
8-2
9
10
ll
12
*.
u
ld
u
161
16-2
PART NO.
DESCRIPTION
61404-958404ZH COVER SET, engine (Silver)
61404-9585048 COVER SR, engine (Mite)
61404958605ZH COVER SET, engine (SilverS
61404-9~70-01Y COVER SET, engine (Whltel
6l431-95Ml-OZH .WINDLEV tilt up (Silver)
6WL-95SOl-OlT . W U E , tilt UP mite)
OYl~o-(K;o36
.WASMI? (6.5x18x1.5)
D9k246OD6
.LOW WASHER
1191OOdb126
.BOLT ( 6 ~ l 6 )
614.021-s1oo20519 .EMLEU, f w n t
03242451119
.5CREW
614422-95570-8EF .M,Upper
61422-95570-8EG .).wIK, Upper
61441-95560
.MBLEw, side
61443-95640-266 .C€CAL STW "75"
61453-95640-266 .lECAL m T 7 5 "
61435-95660-766 .MBLM. tea "75"
61443-95640-26H .DECAL STBD wY5*
61453-95640-26H .tlECAL PORT "75"
61435-95660-8EH .W,
"75"
61422-95570-8EF .cw(K, front
61422-95570-8EG .W, fwnt
P'TY
nm o n
1 -
COLOR
2bC : Venture Black No.2 (Tape)
1
-
1
1
1
-
-
1
4
4
4
1
4
4
4
4
1
4
-
1
2
1
L
1
2
-
On5185 W E3
m 5
dt75
DY85
DY85
DT75
DT75
-
1 - 1
- 1
- 1
1 - 1
26H : Great Burgundy N0.2 (Tape)
706 : Gold Black [Tape)
8EF : U g h t Gray Charcoal (Tapel
BEG : Light Burgundy Burgundy (Tape)
8EH : Gold Burgundy (Tape)
I
RENARKS
DT85
DT85
FIG. 27
FIG.=
c
E- 5 ) ENGINE
P'IY
R E E NO.
17
18
19
20
21
22
23
24-1
24-2
25
26
27
28
29
30
33.
32
33
34-1
PARY NO.
DESCRIPTION
61443-956301%
61453-95630-266
61435-95650-700
63443-95630-26H
bl453-95630-26H
61435-95650-8EH
61641-94700
61645-94700-0211
61645-947OOdlT
09L25-oM)21.
09140-oboo11
0916060-06082
.a8LEn,rear "85"
.DECAL STBD "85"
.DECAL WRT "85"
.EmLEU, rear w85n
f'rant
.LEVER, front hook (Silver)
.LEVER, front hook (White)
.HOOK,
.SCREW
.W
.WASHER
6 ~ 0 i ~ - g s ~ c ) .txm, ail tank f i l l e r
61442-946UO
.W, o i l InjectLon
.FASTENER
61610-955U
OllO7d(iL22
.MLY
0832l-2l062
.uIcKwAsiift
uu
118322-21062
.wm
36
.LID, oil tank filler (SUW)
.LID, o i l tank fll1e.r (White)
.HINGE, OUf i l l e r Ud
SPRING
31
38
09300-06l31
091bo-oM136
.BOLT
39
09162-06001
09164-1uu)5
0932l.45019
099800-818w1
68llO-95510
35
40
41
42
43
I
DT75185 WE3
.WA!xR
.LOCI( WER
.WASHER
.CUSHION
TOOLASSY
COVER, weather
REMARKS
02M UlT
.lECAL STBD "85"
.oEGAL WRf "85"
61481-9552ld2M
61481-9552l-01Y
61482-94510
61185-95500
34-2
Dl75/85 VH E3
mm
1
1
1
-
1
1
1
1
1
-
1
2
2
1
-
2 2
2* 2
1 1
2 2
1 1
1
1
1 1
1 1
L
-
-
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
OPT
FIG28
nG.28 C
T
i
Q'YY
REENO.
1.
PART Na
65000-95201
2
3
4
5
6
7
8
9
65510-98507
65561-98502
65871-93010
OU124162
02112-06402
09168-06w2
65850-95506
65740-955IXl
65854-95001
65853-93001
10
ll
12
02112*308
u
L4
u
16
17
18
19
20
21.
DT75/85 VH E3
E- 6) N E L
2?
i'
*
65W"952Oc)
65830-95500
00168-12001
65900-95514
65750-95510
6579095M2
65981-98500
65700-95291
65720-98590
REMARKS
DESCRIPTION
T W
SET, fuel (2%)
.CAP
..WSUET
.GcwET
.SCREW
.SCREW
.WASHER
.WOE ASSY
1
1
1
1
3
1
4
male fuel
.CONNECTOR, f W e fuel
.I",
sgueeze
1
1
1
2
1
1
3
1
2
1
.UP
4
..coEp(Em,
..GASKET , strainer
..ScRAINEB
..SCREW
..FLOAT
..FILTER
.
.GA!%ET
HOSE (tank-connector)(L: 2550)
HOSE, fuel
CONNECTOR,
6 U.S.GnLD5 W.W
joint
male fuel
1
1
0
D
:
u
ID:U
.
OPT
OPT,OD:lL
E6
-
FIG.29
FIG. 29
-
7) OIL TAH(
P'TY
!EF.NO.
1
2
3
4
3
6
' 7
bffCRIPYIW
CAP ASSY. OU tenk
0928041004
69llO-95511
Lwlbo-06100
0918046030
093;20-10008
14
u
0934445045
16
0940060302
09401-084(19
34700-94400
34700-94410
8
u
17
18-1
18-2
19-1
19-2
w
PAW NO.
69200-95.505
.Ol517-[16352
09520-12027
0918049014
34860-94711
16810-95503
65281-95500
09329-18002
09344-05014
9
10
11
12
DT75/85 VH E3
( E-
1
1
1
WASHER (6.5XaSXl.5)
SPACER (6.8XlOXlO)
2
1
CUSHION
BOLT, lower
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
CUSHION
CROHIR, O U
tank
WYlION
WISE
mlSE
CLIP
CLIP
INDICATOR ASSY, OUlevel
INDICATOR ASSY, o i l level
'WIRING,indicator UCT
xu0-94400
b
36660-94480
90
Dl75185 vc1 E3
.ORING
TM, OU
SPACER (9xUXlO)
SWITCH ASSY, ail level
FILTER, oil.
.
REMARKS
WIRING, indicator UCT
Revl'sed Sept. 1986
L:950+100
L:65
model VG
model WI
OPT 6.5m (appro% 20 f t . )
OPT 2m (appro%6 ft.)
El
FIG. 3Q
FTG.30 ( E- 8) RMDTE WNTROt
P'TY
-
1
REEND.
1-1
1-2
1-3
1-4
2
3
4
5
6
7
8
9
LO
11
12
u
14
U-1
L5-2
16
17
ie
19
20
PART Ma
DESCRIPTION
672OU-87w1-02M RMOTE CONTROL BOX ASSY
67200-87W2-02M R
E
W
E CWROL BOX Assy
67200-87Ml-OlT REWTE CWTROL BUX ASSY
67200-87W2-0lT W T E WlJTROL BOX RSSY
67232-95600
.W
67232-95620
.BUSH
6729695600
67294-95600
67288-94310
09140d6wllc
677232-95610
67253-95600.
67252-95600
0910[198232
61214-95600
67296-94300
3772l-94600
67241-95650
67241-95600
b9126-OM03
67243-95&M
67220-95600
67275-95600
67223-95600
REWARKS
1
1
1
.
SCREW
SPACER
.WASHER
.BUSH
3
3
1
.WASHER
1
.BUSH
.BOLT
1
.NUT
.AcTUATw
1
1
.SCREW
3
neutral
.LEVER, free throttle
.LEVER, m e throttle
1
1
l
2
1
1
2
1
SWITCH,
.SCREW
.BuscI
.PLATE ASSY
.EM,cable
.KNOB, brake adjust
* 67200-87001-02M,67200-8700242M
* 672[W-87MldlT,67200-87002-01T
DT75/85 VH E3
OT75/85 VH E3
1
1
1
3
3
made1 VG CSilVa)
made1 VH CSilVer)
model VG (White]
model VH (White]
Silver
White
: BODY Silver, DEW Black
: BODY Whlte, DECAL Burgundy
1
I
I
20
1
'F
REENO.
2l *
22-1
22-2
23
24-1
24-2
16
I
25
26-1.
26-2
27
286
28-2
28-3
28-11
28-5
28-6
29
30
31
32
33
34
33
36
37
38
39
PART NU.
m92-94300
67267-95610
67267-95620
67296-95630
67257-95610
67257-95620
67256-95600
67251-95650
67251-95600
DESCRIPTION
.ERING
.COVER, Wire
.COVER, W h
.SCREW
.CAP. lever
.CAP, lever
neut lock
1
.LEVER, hmdle
.EVER, handle
1
1
1
1
1
1
1
1
.-,
37UO-94601
.Ic;NITIffl SWITCH
37141-94400
37141-94410
37141-94420
3734144430
37341-94440
37141-94450
6737-95600
67273-95600
38500-8McllJ
36620-87000
37820-94402
37823-94400
67253-9sboo
..KEY (101)
..KEY (102)
..KEY (103)
..KEY (104)
..KEY (105)
..KEY (106)
.WASHER
SPACER
.UuER
'67261-95600
37860-94600
09l39-02003
67263-95600
REMARKS
3
1
.WIRING HRRNESS
.SWLTCH m y , emergency
*.CAP f RDPE
.ARM, neu'ml lock
.wIP
.SWITCH, trim
.SCREW
.CAP,
pt4
1
Black
Burgundy
7
1
Black
Burgundy
1
Silver
White
1
2
1
1
1
1
1
1
1
1
2
1
mms VH E3
DT75L85 VH E3
E9
I
FIG. 30
1
REENO.
I
I
15
16
1
40
41-1
41-2
41-3
41-4
41-5
41-6
61-7
41-8
41-9
41-10
414
41-12
4143
41-14
414.5
41-16
REMARKS
PART NO.
67140-95Gm
67520-95500
67320-95510
67320-95520
67320-95530
67320-95540
69320-95550
67320-95560
67320-95570
67320-95580
67320-95590
69520-95600
67520-95610
67320-95620
67320-95630
67320-95640
67320-95650
AT'IAGMENT, t w l n
CABLE, clutch
CABLE, clutch
CABLE, clutch
CABLE, clutch
CABLE, Clutch
CABLE, clutch
CABLE, clutch
CABLE, clutch
CABLE, clutch
CABLE, clutch
CABLE, clutch
CABLE, clutch
CABLE, ClutCh
CABLE, clutch
CABLE, clutch
CABLE, clutch
mtmcon k i t
6F (1.W)
7F (2.W)
BF (2.a)
9F (2.W)
LOF (3.W)
L Y (3.N)
1%(3.W)
15F (4.W)
14F ( 4 . N )
U F (4.6M)
16F (4.94)
17F (5.W)
1BF (5.W)
1SF (5.W)
2OF (6.W)
22F (6.W)
L
2
2
2
2
2
2
2
2
2
2
2
2
2
2
wr
OPT
m
m
m
OPT
OPT
wr
wr
OPT
WT
OPT
opr
20pt
2
40
.
Dl75/85 VH E3
OPT
OPT
OPT
--
I
.
!
.
'
m
DT7SlBS VH ES
DV5/85 VH E3
I
RG.32 ( F- 2) OPT : KTER (Hmn VG)
P'TY
REF.NO.
*
*
1
2
3
4
5-1
5-2
6
7
8
9
10
11
12
l3
14
l5
16
17
I8
19
m
*
*
*
*
*
*
38500-95503
38500-94501
38503-95500
-0314245169
02112-05088
3485045510
34855-95550
SPEEWMEIER ASSY
.BULB [12V,3.4W)
TACHWTER ASSY
.BULB (12VJ.4W)
w m 115sY
HOlmETER A!%Y
VOLTMETER Ass(
.BULB (l2V,3.4WI
WUER ASSY, warning
BUZZER WY, waminng
BlwD
SCREW, warning buzzer
SWEW, warning buzzer i n
THEFWO UNIT
WEASE
m u EYER
34800-95521
34801-95520
SENDER. WJII
34803-94500
.WOC)IET,
09lOOdbl.l.3
34801-95210
.BOLT
.TRIM, sender
SWITCH ASSY, meter
LEAD, meter extension
WIRE, sender EXY (L:2oOO)
WIRE, sender EXY (L:5Mo)
2l
34l08-94u10
34lO9-94500
22-1
22-2
36680-94600
36680-90610
*
ASSY
lmd
CONSULT LATEST EDITION OF ACCESSORY CATALOG
FOR CURRENT PART NUMBERS AND SPECIFICATIONS.
m
Dl75185 VH €3
VH E3
REMARKS
DESCKITTION
PART NO.
RevSsed Sept. 1986
1
1
1
1
1
1
1
I
1
1
1
2
2
1
1
1
1
1
2
1
1
1
1
1
FIG-99
FIG.33 (
F- 3)
OPT : E
T
E
R (HDOEL VH)
P'TY
?EF.NO.
1
4
54191-87000
5
34300-8Moo
6
7
09471-12001
YMO-BMOO
8
9
10
09471-12001
34550-87WD
09171-12001
366%-94700
3
4
6
u
o
8
7
m
09471-rzOOl
12
14
u
16
I/zb
I
21
30
17
18
19
2[1
u
22
23
24
25
26
27
28
29
30
31
32-1
32-2
.-
.
DT75/85 VH E3
-. C,CSCRSPTIDN
2
3
u
..
NO.
~100-87000
09471-12001
341%67ooC
11
..
PART
DT75/85
34650-87WO
09471-I2001
09362-09007
SPEEWHETER
.BULB (12V,3.4W)
S
.E
m
.HOSE (4x7x76[ld)
WE, f u e l
.BULB CL2v,3.6W)
HETER, hour
.BULB (12VJ.4W)
m
.BULB (12V,3.4W)
.WoHIET
Ern, v o l t
.BULB [Uv,3.4W)
METER, pressure Oauge
.BULB (12V,3.4W)
.UNION
34191-87000
.HOSE (4X7X7000)
36658-947MI
.l3lctMT
TACHUElER
.BULB (12V,3.6W)
BUUER ASSY, warning
34Mo-87txK1
09471-12001
38500-94501
0334245169
34850-95.510
34855-95550
36800-87w11
34801-95520
36803-94500
091M46lU
34801-95210
34108-94500
36109-94500
36680-94600
36680-94610
REMARKS
*
SCREW
THEMI wrr
GREASE
TRIM KTER ASSY
SENOER, trlm
. W M T , lead
.BOLT
.TRIM, sender
SWITCH ASSY, meter
LEAD, meter extension
WIRE, sender EXT (L:2000)
WIRE, sender EXT (L:SOOO)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
1
~
~~
~~~
~~
FIG.34 ( F- 4)
FIG. 34
REENO.
1-1
3-2
2
, '.
P
6
3
4
PART NO36620-94520
36620-87000
36620-95203
3&31-%3Do
36640-95500
I
16
aw
DESCRIPTION
REMARKS
WttJESS, EXT 9 wbes
1
HARNESS,EXT1owhes
HblRNEsS. ewtenslon
.CAP
W S 5 , control.
1
1
2
2
1
1
L:5000lepprox 16 f't)
1
for P.T.T,L:5000
32800-95820
OL1117-06252
REWLATOR RECIFIER SET
6
7
0m2-21~2
.WASHER
8
9
10
0831U-UO62
."r
2
37721-95500
SWITCH ASSY, neutral
2
OUL2-03168
36641-94703
36642-94703
u
3662045502
SCREW
ADAPTOR (0.N) (:LliD)
W T O R (N.0) [L:300)
HARNESS, extensian,S
4
ll
12
34
15-1
36631-94300
5.
.BOLT
36620-95520
.CAP
HARNESS. UTT 9 wires
u-2
w2o-emm
HARNESS,
u
36631-943M)
.CAP
9
DT75/85 VH E3
OPT :E&CTRIcAL
M75/85 VH E3
1
'
~~~iowires
1
1
1
1
1
1
L:2OOO,with P.Y.1 harness
(appro% 6 ftl
L:SOOO,with P.T.T harness
(approx 16 Pt)
FIG. 35
,
FIC.35 ( F- 5) OPT : TRIM SWITCH
REENO.
1
2
2
7
3785095330
37860-95320
37870-95320
09159-14014
57852-95231
091W-OEP2
cIsl6ci[l-o8ou
e
093410-08012
9
30
11
12
02142-04127
08310-11047
378544-95201
37862-94500
3
4
5
6
-1
DT75/85 VH E3
8
I
PART NO.
em
REMARKS
DESCRIPJION
SWITCH ASSY, dashboard
.SWITCH TRIM, UP
SWTICH
TRIM, ON
NUT
PLATE, trim switch
’
BOLT (WO)
1
1
1
2
1
2
WAYlER (8.5xl6x1.2)
NUT
SCREW
NUT
PANEL, trim ?witch
LEAD, trim switch EXT
4
2
2
2
1
1
-
FIG. 36 ’
-
~~
FJG.36 ( F- 6) OPT : IGNITION SWITCH
REENO.
i:
1-1
1-2
2
3
4
5
6-1
6-2
6-3
6-4
6-5
6-6
7
DT75185 VH E3
PART NU
37852-95550
37852-94GW
03112-05129
37101-93310
37820-95353
nuo-wmi
3734143300
37141-93310
37141-93320
37141-93330
37141-93340
37141-93350
37150-93350
Dl75185 VH €5
DESCRIPTION
PIATE, toggle Switch
PLATE, toggle Switch
SCREW
CAP
SWfTcH m y , emergency
SWTTCH ASSY, ignition
KEY, spare (85111
KEY, spare (8512)
KEY, spare (85U)
.KEY, spare (86l.l)
KEY, spare (8612)
KEY, Spare (86U)
HWSER. wire
-
a*v
REMARKS
1
ID:=
1
ID:25.2
4
* 1
1
1
1
1
1
1
1.
1
1
F6
FIG. 37
U' W
XEKNO.
1
2
3
4
PART NO.
167200-95871
67300-95810
3772145500
02u2-0312B
DESCRXPTION
REMARKS
REMOTE COHlRoL BQX Assy
.WLflER SEY, cable
.SWITCH ASSY, neutral
1
1
.m
4
2
.
FTG.58
FIG. 38
REENO.
1-1
1-2
2
3
4-1
4-2
5
6
7-1
7-2
8-1
8-2
PART NO.
OWWl-31OM
CWENT, thread
990011-31l20
99CIOO-2!5160
99000-25170
99000-22540
99OoO-w)10
lock
OREASE, wet= resistant
GWSE, Wter resist&
GEAR OIL, outboard motor
SUPERGREASEA
THREAD uw( C M N T
990110-32020
THREAD LOCK CEIENT, super
99000-101D9-01T PAINT (IWWOIS WHITE)
99000-10209-02M PAINT (ARCTIC SILVER)
99OOQ-32050
m
5
1
8
5w
rn
OPTIONAL
99000-32040
WOW-31010
rn
On5185 VH E3
81
DESCRIPTION
LIWIU c;AsKET
SILICONE SEAL
SILICONE SEALAHT
t
:
F-
u
aw
REMARKS
for crankcase
1
1
1
1
1
1
1
1
1
1
lloocc
45Og,for crank oil seal
500 ( m 2 )
M g (13358)
1
900
1
~0
Mg,for geer case
1wlg,for gear case
2000
=w
Mg