NSM Gen 1 - Miele Sales and Service

NSM Gen 1
Disclaimer & Important Safety Information
TouchTunes and the TouchTunes logo are trademarks of TouchTunes Music Corporation. All other
brand and product names are trademarks or registered trademarks of their respective corporations. The mention
of any product does not constitute an endorsement by TouchTunes Music Corporation.This manual is furnished
under a lease agreement and may only be copied or used within accordance with the terms of such lease
agreement. The content of this manual is furnished for informational use only, is subject to change without
notice, and should not be construed as a commitment by TouchTunes Music Corporation. TouchTunes Music
Corporation assumes no responsibility or liability for any errors or inaccuracies that may appear in this
document.Except as permitted by such lease agreement, no part of this publication may be reproduced, stored in
any retrieval system, or transmitted, in any form or by any means, electronic, mechanical, recording, or
otherwise, without prior written consent of TouchTunes Music Corporation.Changes are periodically made to
the information herein; these changes will be incorporated into new editions of this publication. TouchTunes
may make improvements and/or changes in the products and/or software programs described in this publication
at any time.If you have comments on this manual or the products it describes, address them to:
TouchTunes Music Corporation
Attention: Publications
3 Commerce Place, 4th Floor
Montreal, Quebec, Canada H3E 1H7
Telephone: 1-888-338-JUKE
Support hotline: 1-888-711-JUKE
Fax: (847) 419-3304
TouchTunes may use or distribute whatever information you supply in any way it believes appropriate
without incurring any obligations to you.Copyright © 2007 TouchTunes Music Corporation. All rights reserved,
including those to reproduce this publication or parts thereof in any form without permission in writing from
TouchTunes Music Corporation.
TouchTunes Music Corporation is not responsible for any damage resulting from the improper
installation or connection of this conversion kit or any other external equipment to your jukebox. TouchTunes is
not responsible for any damage caused during shipment (except the shipment to the original purchaser) or any
damage caused by:
•
•
•
•
Impacts, fluids, fire, flood, wind, earthquake, lightning or similar disaster.
Unauthorized modifications, attachments or peripherals, improper use, environment, installation or
electrical supply.
Improper maintenance.
Any other misuse, abuse, or mishandling.
TouchTunes does not recommend installing any conversion kit on location.
Do not block any ventilation opening. Install in accordance with the manufacturer’s instructions— To
ensure reliable operation of the product and to protect it from overheating, put the product in a position and
location that will not interfere with its proper ventilation.
Do not let objects or liquids enter the product— as they may touch dangerous voltage points or short-out
parts that could result in a fire or electric shock.
WARNING: This symbol alerts you to the presence of “dangerous voltage” within the product enclosure
that may be of sufficient magnitude to constitute a risk of electrical shock. Do not remove the cover or back.
There are no user-serviceable parts inside. Servicing must be performed by qualified personnel only.
Welcome
Congratulations on your purchase of a TouchTunes Conversion Kit, an affordable and winning solution
for bringing you the patron-pleasing power of digital downloaded music!
Behind the scenes, you update the jukebox’s music content on line via TouchTunes’ web-based
Operator Dashboard from your office, home, or anywhere—or any computer equipped with an internet
connection—alleviating the time and expense that would otherwise be involved in making a service call to the
location.
About This Guide
This guide is intended for Operators of TouchTunes digital jukeboxes and their technicians,TouchTunes
technical support and field service personnel. It explains how to convert your jukebox into a TouchTunes
Digital Jukebox using the TouchTunes Conversion Kit.
Unpacking and Checking Conversion Kit Components
Before you install the conversion kit, you must ensure that you have received all hardware components
and that both hardware components and the items in the parts kit are in good condition. Operators have a 14
days period to report to TouchTunes any missing or damaged parts. After this 14 day periord any missing or
damaged parts will become the responsabilty of the operator. This poicy is noted on the shipping box that your
TochTunes Kit was delivered in.
Contacting Touch Tunes
Contacting TouchTunes Directly from the Operator Dashboard
You can use the Contacts page in the TouchTunes Dashboard to email many departments at
TouchTunes, including Technical Support. Using the Contacts page is the easiest way to contact TouchTunes
and also allows TouchTunes to respond to your question, problem or request very quickly. To access the
Contacts page, choose TouchTunesContacts and then follow the appropriate email link for the department you
want to contact.
Contacting TouchTunes by Phone
You can also get assistance by calling the TouchTunes Technical Support department toll-free at 1-888711-5853. If you are outside of the toll-free area, you can still contact the TouchTunes Technical Support
department by dialling 1-847-419-3300 and pressing 1 when prompted.
Note: Long-distance telephone charges may apply if you are calling from outside of the toll-free area.
Important Prerequisite
Your TouchTunes Conversion Kit has been designed and provided as an economical solution for
converting your previous jukebox into a full-fledged TouchTunes digital jukebox by integrating with many of
your currently installed components. As such, the successful installation of your conversion kit requires that
your current hardware be in good working condition.
Before proceeding with installation of this kit, it is imperative that you verify that all currently installed
electronic components are fully functional. You must also inspect the cabinet or enclosure to ensure that it has
not sustained damage that would inhibit or prevent the installation of any equipment provided with the kit—
either internally installed functional components, or externally applied aesthetic enhancements.
Note: Installing a TouchTunes Conversion Kit does not fix a broken jukebox!
Estimated Time to Complete the Installation
The degree of complexity and time to complete the conversion may vary slightly from model to model,
and may depend upon the installer’s experience and comfort level with working with electronic equipment and
power tools. TouchTunes’ installation team has determined that a typical installation can usually be completed
in 2 1/2 hours.
Workflow
The procedures described here, based on the experience of TouchTunes’ expert installation personnel,
represent a logical sequence of events and best practices for accomplishing your conversion within the least
time and with minimal difficulty. In general, the basic procedures are:
1. Removal of old components:
Removal creates space for the installation of the new equipment and allows for a clean, compact, and
clutter-free installation with easy access to all components. This section also describes the necessary
components to leave in the jukebox.
2. Installation of new components:
This procedure involves installation of all TouchTunes components in the jukebox enclosure, conversion
of the current amplifier, and modification of the door (as required).
3. Testing and activation of the converted jukebox:
This procedure allows you to verify the success of your installation.
NOTE: These procedures are described in detail in the following subsections.
Power supply
TouchTunes JCB layout
connection
J1
Connection
from squid
cable
Hard drive
This is the control panel of your JCB
Ethernet
Connection
The Power supply and JCB are mounted to a mounting board for ease of installation. The mounting board is
perforated so it can be separated to ease installations by mounting the power supply away from the JCB, due to
space constrictions in some kit models. (See Figure 1.0)
Figure 1.0
ID Box
ox (Make sure you connect ID Box before reinstallation)
Here are the connections on the squid cable
Squid cable line
Connected to
J1
J2
To JCB Input /Output
Light show circuit boards (also a 12 volt DC source) red = +12vdc / black
= ground
Connection to coin acceptor adapter harness/ Imonex CA,MX-1
CA,MX
300364-009
Connection to #1 bill acceptor
Connection to The ID Box
To LCD monitor power 12 volts DC
To Mechanical counter
DB9 serial connection for touch screen
To #2 bill acceptor
To Switched 12 volts DC
J3
J4
J5
J6
J7
J8
J9
J10
Items Included in Kit:
Part No.
Description NSM I
Quantity
Computer Assembly
300310-001
300377-001
300270-001
JCB Power Supply
JCB Computer
ID Box Assembly
1
1
1
Cable Pak Pak
300362-60
300364-009
300299-044
300163-036
300142-036
C8
300180-072
300288-024
Squid Main Harness
Imonex Harness
ID Box to RFHarness
VGA Cable
Cat 5 Cable
Cable Tie
AC Line Cord
PSU Extention
1
1
1
1
1
6
1
1
Monitor Assembly
300273-001
400214-001
Monitor 19” LCD
Monitor Bezel
1
1
Graphics
150-035
Graphic Package- 3 piece
-Main Graphic panel
-Acrylic Fan Grill
-Header panel
(specify for Fire)
1 set
Components
100248-006
300268-001
700003-001
600069-001
210-03S
210-01S/-02S
210-04
402-001
Fan-1
PS2
Kit Specific
302-008
302-003
External counter
Antenna
DI Box
Remote Control 433 MHz
Stainless Button Cover
Stainless Trim-upper/ lower
Galvanized Stop-Plate
Bill Acceptor Bezel
Fan Assembly
Power Strip w/ Terminals
Instructions
AC Fan Cord
Non AC Switch Box
1
1
1
1
1
1 each
1
1
1
1
1
1
1
Items included (conti.)
Part No.
Description NSM I
Quantity
Hardware
C12
D4
F5
A5
A9
C10
EZ taps
¼’ Stop plate screw
Bill acceptor nuts
Self tapping screws
Wire clamps
Fan Terminal Ends
3
5
4
8
3
2
Monitor hardware
F4
C4
A7
7/16”Truss head screw
Metric monitor
mountingscrew
Nylon monitor crush
bushing
8
8
8
Kit specific
502-001
ES-IV - Fire, Firebird &
Fire Country
502-002
ES-V - Performer
5.0,Firebird II, Old Fashion
Wizard
1 per Kit
502-003
400331-001
600101-001
ES-5.1- Digital Thunder,
Emerald Ice & Performer
2000
Bill Acceptor: ICT 880
Credit Card Kit
210-012S
Stainless Button Cover w/
Credit Card Slot
EZ-AMP
150-075
EZ Amp Kit
Dual Bill Acceptor Front
Only if Ordered
Only if Ordered
Only if ordered with Credit
Card Kit
Will ship instead of part #
210-03S
Only if Ordered
Only if Ordered
Disassembly of NSM Jukebox
•
•
•
•
Disconnect the Power
Unplug the title rack.
Lift out the entire assembly it will no longer be used.
Remove the following parts:
• Factory bill acceptor
• Bill bracket
• Stacker and control box
• CD changer
• CD magazinesNOTE: under each magazine is a Phillips-head screw that will release it from
the cabinet.
• Button panel
• Old wiring to bill acceptor
• All plugs to the control unit, computer board, and remaining ribbon cables. NOTE:Leave the
left and right ribbon cables from the amp to the preamp board along with the power from the
AC transformer. The pre amp board (the board underneath the central).
• Wiring to the lamp ballasts should be retained. NOTE: Do not unplug the amplifier fan
connection.
• Remove the screws that fasten the bottom plate and remove ST2 plug from your jukebox’s
amplifier and all associated wiring with that plug.
• Internal volume control
• Mounting plate and wiring, and remove the door switch.
• Service outlet.
• Ground strap from the front door and unplug all wiring.
Front Door Disassembly
NOTE: DO NOT REMOVE the lighting and wiring from around the outer perimeter or the connection plug.
•
•
•
Remove the front door by lifting it upwards from its hinges.
Remove all wires from the title page buttons.
Remove the title rack lighting, and all wiring associated with it, this including the starter sockets and
brackets that are associated with the interior lighting only. (See Figure 1.1)
Figure 1.1
Front Door Disassembly (conti.)
•
•
•
•
Loosen the side channels holding the glass in.
Remove
emove the black plastic bottom door castings.
Remove
emove the chrome metal castings on each side for the glass replacement.
Remove the top and bottom extruded cross bar to remove the overlay. (See Figure 1.2)
NOTE:For Fire models remove bottom bar only and peel off the original graphic off and use the new .20 inch
thick overlay
Figure 1.2
Cleaning
It is very important to clean your jukebox. Proper airflow is crucial to the maintenance of your TouchTunes
Digital jukebox. Cleaning the inside of the cabinet, especially with alcohol, is important for proper adhesion of
certain hardware; as well as easy location and iden
identification of new and old wires.. Take time now to organize
and dress all remaining
ining wires, using the cabinet’s existing wire loops. The kit will be easiest to clean before
installing any TouchTunes components. However, certain steps will allow you to reach different areas of the
cabinet and door, so be sure to clean as you go.
Front Door Reassembly
•
•
•
•
•
Install
nstall the new stainless steel overlays on the top and bottom crossbar extrusions.
Completely
ompletely remove the old adhesives (a good citrus based adhesive remover works well), then wipe
down the parts with alcohol before installation of the new stainless inserts.
NOTE: Failure to follow these steps will result in an insert that comes loose.
Insert your new “TouchTunes” header in place of the original
al and reinstall the top crossbar.
Reinstall the original rubber gaskets on the new front (this is an option, as we are no longer using glass)
Insert the new front into the old glass channels.
channels.(See Figure 1.3 on next page)
NOTE: Picture shown below is with the optional dual bill acceptor front that can be ordered from
www.TouchTunesKits.com
Front Door Reassembly (conti.)
Figure 1.3
•
Reinstall the lower crossbar. (See Figure 1.4)
Figure 1.4
•
Install the stop plate on the upper, inner side of the lower crossbar using the five stop plate screws
provided.
Monitor Assembly
•
Attach the U-shaped bracket to the top and bottomof the monitor. (See Red Arrows inFigure 1.5)
Figure 1.5
Monitor Assembly (conti.)
•
Set the monitor into the bezel and attach it by installing 8 screws around the perimeter of the bezel.
(See Yellow arrows in Figure 1.6 on next page)
Figure 1.6
•
Using the 8 nylon crush spacers and the 8 truss head screws provided mount the monitor bezel assembly
to the new acrylic front making sure the video, serial and power connections on the back portion of the
monitor are facing downward. (See Figure 1.7)
Figure 1.7
Conversion for Original Amplifiers
NOTE:Each amp pack is different, and they are not interchangeable.
Version 4 for Fire, Firebird, and Fire Country- One Zone Only:
•
•
•
Begin by removing the computer board (It is the one on top)
Remove the ribboncables from the computer to the amp and preamp. NOTE: Do not remove the ribbon
cables from the preamp to the amp.
Install the new jumper plugs into positions ST 202 and ST 201 (See Figure 2.1)
Figure 2.1
•
Install the small, U-shaped copper jumper into the #6 and # 7 pins of the DIN-plug socket.
(See Figure 2.2)
Figure 2.2
Version 4 Amp Conversion (Conti.)
•
Plug the new DIN plug into the “TB” plug. (See Figure 2.3)
Figure 2.3
•
•
•
•
•
Connect the yellow and white ends of the cable to the RCA inputs of the DI box. (Differences may
vary in the colors used due to different manufactures) Example: red and black...
Fasten the DI Box at a location where the patch cables will reach the amplifier.
Plug one end of the provided CAT-5 Cable into the “IN” port of the DI Box.
Plug the other end of the CAT-5 Cable into the “Zone 1” outlet of the JCB Computer.
The amp is now controlled by TouchTunes controls; i.e. volume, treble and bass.
Version 5: Firebird II, Old Fashion Wizard, and Performer 5.0- Can be converted to 2 mono zonesbut
additional parts required.
•
•
•
Remove the computer board (top board) and only the ribbon cables that connect it to the preamp (bottom
board)NOTE:Do not remove the 2 ribbon cables that go to the amplifier.
Remove the “IC 1” Chip.
Replace with new chip. (See Figure 2.4) NOTE: the chip package direction does not matter.
Figure 2.4
•
Install the new jumper into the “ST 10” plug. (See Figure 2.5)
Figure 2.5
Version 5 Conversion (Conti.)
•
Plug one end of the new RCA cables to the “IN” position of the amp. (See Figure 2.6)
Figure 2.6
•
•
•
•
Plug the other end into the DI box.
Fasten the DI Box at a location where the patch cables will reach the amplifier.
Plug one end of the provided CAT-5 Cable into the “IN” port of the DI Box.
Plug the other end of the CAT-5 Cable into the “Zone 1” outlet of the JCB Computer.
The amp is now controlled by TouchTunes controls; i.e. volume, treble and bass.
Version 5.1: Digital Thunder, Performer 2000, and Emerald Ice- NOTE: The 5.0 and the 5.1 two zone
conversion requires an additional DI Box and Cat 5 cable that can be ordered from TouchTunes.
•
•
•
Begin by removing the computer board(top board) and the ribbon cables that connect it to the preamp.
Remove the “IC 1” Chip.
Replace this with the new chip. NOTE:The chip direction does not matter. (See Figure 2.7)
Figure 2.7
•
Plug the new patch cable into the “ST 9” position so that the braided wire matches Pin 1 which is the
ground. (See Figure 2.8)
Figure 2.8
•
•
•
Fasten the DI Box at a location where the patch cables will reach the amplifier.
Plug one end of the provided CAT-5 Cable into the “IN” port of the DI Box.
Plug the other end of the CAT-5 Cable into the “Zone 1” outlet of the JCB Computer.
For a full selection of amplifiers and mounting brackets available please go to www.TouchTunesKits.com
Bottom and Cabinet Assembly
•
•
•
•
•
•
Begin by removing the original bottom-plate assembly (if not already removed.)
There are three leads with terminal connectors coming from the power strip. They are: black, white, and
green(ground). The NSM’s Core Com Line-Filter has several wires, three of which will be spliced to
the power strip. They are: brown, blue and green/yellow(cabinet ground).
Locate the brown, blue, and green/yellow wires from the Core Com Line-Filter where the AC line cord
plugs in.
Crimp an EZ-Tap on each of the above wires.
Connect the EZ-Tap from each wire to the corresponding terminal connector from the power strip.
The connections are Green/Yellow to Green, Brown to Black, and Blue to White (See Figure 3.0)
Figure 3.0
Wires from NSM
Core-Com Line
Filter
TouchTunes
Power Strip
(Power Strip
Filter)
Green
•
•
•
Line
Cabinet Ground
Black
Brown
White
Blue
EZTaps
Attach the terminal fan ends to the fan cord and attach the fan cord to the fan assembly and power strip.
Install the new bottom fan-assembly. (See Figure 3.1 on next page for cabinet layout)
Relocate the speaker transformer to the lower left hand side of the cabinet or a convenient location
where all parts will clear once the door on and the bill acceptor is installed
Figure 3.1
Red Arrow- is the power to the lamp ballasts located in the top of the cabinet.
Yellow Arrow- relocated speaker transformer.
Green Arrow- power from the AC transformer to the amplifier board.
Blue Arrow- power strip location
Purple Arrow- JCB Power Supply location.
Installing the TouchTunes JCB Computer Assembly
Note: Before attaching any components to your jukebox, test fit them to ensure that the appropriate connections
can then be made and other jukebox components (new and old) will allow proper clearance. When installing a
JCB squid cable, it is essential that you pre-fit the harness.
•
•
•
Remove the ID box from the mounting board.
Connect the ID box to the antenna extension cable.
Connect the J5 from the Squid cable to the other side of the ID box. (See Figure 3.3 on next page)
Installing JCB (Conti.)
Figure 3.3
J5 from
Squid Cable(300299-50)
•
•
Antenna Cable
Reinstall the ID box.
Mount the RF module (antenna see picture 3.4
3.4).
Figure 3.4
Antenna
RF module
•
•
•
•
•
•
•
•
•
•
Fasten the antenna to inside or outside rear of the cabinet. (Installing
Installing to the outside rear will provide the
best possible reception for the RF Remote.)
Connect the antenna using the extension cable from the ID box.
It may be necessary to separate
eparate the JCB from the power supply
supply. Do this by breaking the mounting board
boar
on the perforation. (This
This allows you to position it at another point in the jukebox where space allows.)
allows.
Mount theJCB Computer Assembly to the bottom right-hand corner of the back of the cabinet. When
mounting the JCB computer into your cabinet you must allow 4” on the top for connections and 6” of
clearance on the bottom to allow room for the hard drive to be installed
Mount the power supply on the right side wall
wall. NOTE:DO
DO NOT mount it horizontally it must be
vertical to allow air flow.
Plug AC line cord into the JCB Power Supply and the other end into the power strip.
strip The supplied PSU
extension cable maybe needed.
Connect the VGA cable too the monitor and the JCB.
Connect
onnect the J8 from the squid cable to the monitor. This is the DB9 connection that will control
c
the
touch screen.
Connect the J6 of the squid cable into the 12V DC monitor
monitor-power input.
Mount the External Counter to a convienent location and attach to J7 of the squid cable
Installation of Switch Box
The switchbox allows the jukebox lighting to be turned on and off with the jukebox. (See Figure 3.5)
•
•
•
•
•
•
Locate the wiring going to the lamp ballasts in the top of the juke. (You should see either a 3 wire plug
or just the wires.)
Cut either the Grey or Brown thus making 2 connections. Note: The Green wire is the ground.
Take 1st part of the cut wire and connect to the Blue wire in the switch box.
Take the 2nd part and connect it to the yellow wire in the switch box.
Connect the white plug from the switch box to the J10 connection of the squid cable harness.
Mount the switch box to a convenient location.
Figure 3.5
110v Monitor/Light Switch Box
LED Light
Controller
To J10 cable of
Squid harness
Splice
Connections
Cut White
Power
Cable Here
Blue= “Common”
To 110v
Distribution
Red is not
used
Red = “Normally Closed”
Yellow = “Normally Open”
Re-Installing the Door
If you didn’t order a bill acceptor with your kit be sure you are using a 24v MDB bill acceptor.
•
•
•
Mount the bill acceptor, to the bezel in the new front and connect to the J4 connection on the squid
cable. NOTE:A graphic that will accept two bill acceptorsis available as an option at
www.TouchTunesKits.com
Make sure all screws, glass channels, tracks, etc. are tightened.
Plug in the touch screen into the J8 connection on the squid cable.
Install Stainless Steel Front Panel
•
To install your new stainless steel front panel, simply lay it in place and attach it with the jukebox’s
original screws.
NOTE: Credit card kits and a stainless steel front with a credit card slot are available at
www.TouchTunesKits.com
Testing and Activating Your New TouchTunes Jukebox
Note: To perform the steps in this procedure, you need a hard drive prepared with TouchTunes software, if you
haven’t already contacted TuneTunes to order this please do so. Hard drive is not shipped with conversion kit
and is under a serparate order form. To contact Touchtunes, see Contacting TouchTunes on page 3.
Power Up Your Jukebox
1.
2.
3.
4.
Plug in the main power.
Turn on power strip
Turn on power supply and JCB LED power indicators will illuminate.
Press the POWER button and the 12 Volt switched LED will illuminate.
Congratulations You have successfully assembled your TouchTunes Conversion kit!
This kit covers many models and some minor alterations may be required.