T0IM20~E-JAENI1~T-SCQJP9~C-0UO5ZX~H
Transcription
T0IM20~E-JAENI1~T-SCQJP9~C-0UO5ZX~H
ADJUSTABLE ADAPTERS Adjustable Adapter Assemblies Shanks conform to industry standard ANSI / ASME B5.11 (1987). Outside diameters (including the Acme threads) are held within a .0003" tolerance, starting at .001" under the nominal, so that runout is minimized. Shank rear is shaped for easy insertion into the machine spindle. The chance of cocking is minimized. Units with longer “whistle” flats “F” can be made. The “Adapter Assembly” includes a Woodruff key “G” and a Quick-Lock nut “H”. The “Body Assembly” “J” includes a Woodruff key “G” only E G C D J ØA F B H Shank Size A Morse Taper B Min. Proj. C Axial Adjust. D Overall Length E Flat Length F Key Number G Nut Number H Body Assembly J Adapter Assembly Number .50-16 .62-16 .75-12 0 1 1 .50 .50 .50 .88 .88 .88 3.00 3.00 3.00 1.50 1.50 1.50 93150 93151 93151 17272 17273 17252 17277 17278 17279 17290 17291 17292 .88-12 1.00-12 1.00-12 2 1 2 .50 .50 .50 1.12 1.12 1.12 3.62 3.62 3.62 1.88 1.88 1.88 93152 93153 93153 17274 17254 17254 17280 17281 17282 17293 17294 17295 1.06-12 1.06-12 1.25-12 1 2 3 .50 .50 .50 1.12 1.12 1.25 3.62 3.62 4.62 1.88 1.88 2.62 93153 93153 93154 17255 17255 17275 17283 17284 17285 17296 17297 17298 1.38-12 1.38-12 2 3 .50 .50 1.25 1.25 4.62 4.62 2.62 2.62 93154 93154 17258 17258 17286 17287 17299 17300 1.88-12 1.88-12 1.88-12 1.88-12 1 2 3 4 .62 .62 .62 .62 1.25 1.25 1.25 1.25 5.62 5.62 5.62 5.62 3.00 3.00 3.00 3.00 93155 93155 93155 93155 17260 17260 17260 17260 17421 17422 17383 17289 17384 17425 17426 17302 1 ADJUSTABLE ADAPTERS Style 1800 Spindle Extensions Shanks conform to industry standard ANSI / ASME B5.11 (1987). Shank-to-Taper runout is held to less than .002" T.I.V. at 6.00" projection. Longer “whistle” flats “E” & special extension lengths “C” are available upon request. To calculate the minimum projection, add the proj. “H” to the extension “C”. G Key H B ØF ØA E Q.L.Nut C D Shank Size A Morse Taper B C Extension Beyond the Threads 2.00 3.00 4.00 5.00 6.00 7.00 Shank Length D Flat Length E Ext. Dia. F Adjust Length G Add. Proj. H 1.00 .75-12 .88-12 1 1 18512 18526 18100 18528 18513 18530 18101 18532 18514 18534 18102 18536 18516 18538 3.00 3.62 1.50 1.88 .62 .75 .88 1.12 .50 .50 1.00-12 1.00-12 1 2 18107 18114 18649 18661 18108 18115 18651 18663 18109 18116 18653 18665 18654 18117 3.62 3.62 1.88 1.88 .88 .88 1.12 1.12 .50 .50 1.06-12 1.06-12 1 2 18121 18128 18552 18553 18122 18129 18558 18559 18123 18130 18564 18565 18124 18131 3.62 3.62 1.88 1.88 .94 .94 1.12 1.12 .50 .50 1.38-12 1.38-12 2 3 18585 18586 18587 18588 18155 18162 18591 18592 18593 18594 18595 18596 18156 18163 4.62 4.62 2.62 2.62 1.25 1.25 1.25 1.25 .50 .50 1.88-12 1.88-12 3 4 18621 18633 18622 18634 18169 18177 18624 18636 18625 18637 18626 18638 18627 18639 5.62 5.62 3.00 3.00 1.75 1.75 1.25 1.25 .62 .62 Style 1800 Spindle Extensions Key B ØA ØF E D C Shank Size A Morse Taper B C Extension Beyond the Threads 2.00 3.00 4.00 5.00 6.00 7.00 Shank Length D Flat Length E Ext. Dia. F 1.00 .75-12 .88-12 1 1 18035 18039 18010 18040 18036 18041 18011 18042 18037 18043 18012 18044 18038 18045 3.00 3.62 1.50 1.88 .62 .75 1.00-12 1.00-12 1 2 18014 18017 18081 18086 18015 18018 18082 18087 18016 18019 18083 18088 18084 18020 3.62 3.62 1.88 1.88 .88 .88 1.06-12 1.06-12 1 2 18021 18025 18047 18048 18022 18026 18049 18050 18023 18027 18051 18052 18024 18028 3.62 3.62 1.88 1.88 .94 .94 1.38-12 1.38-12 2 3 18055 18056 18057 18058 18029 18031 18059 18060 18061 18062 18063 18064 18030 18032 4.62 4.62 2.62 2.62 1.25 1.25 1.88-12 1.88-12 3 4 18067 18074 18068 18075 18033 18034 18069 18076 18070 18077 18071 18078 18072 18079 5.62 5.62 3.00 3.00 1.75 1.75 2 ADJUSTABLE ADAPTERS Style 1900 Spindle Extensions Shanks conform to industry standard ANSI / ASME B5.11 (1987). Shank-to-Taper runout is held to less than .002" T.I.V. at 6.00" projection. Longer “whistle” flats “E” & special extension lengths “C” are available upon request. To calculate the minimum projection, add the proj. “H” to the extension “C”. H G KEY B ØF ØA E C D Shank Size A Morse Taper B .62-16 .75-12 .88-12 1 2 2 2.00 18501 18529 C Extension Beyond the Threads 3.00 4.00 5.00 6.00 7.00 18502 18503 18504 18505 18506 18647 18186 18515 18187 18517 18531 18533 18535 18537 18539 1.00-12 1.06-12 1.38-12 3 3 4 18610 18557 18611 18193 18199 18612 18676 18563 18213 18194 18200 18614 18678 18569 18615 8.00 18507 18188 18541 18679 18572 18616 Shank Length D Flat Length E Ext. Dia. F Adjust Length G Add. Proj. H 3.00 3.00 3.62 1.50 1.50 1.88 .62 1.06 1.06 .88 .88 1.12 .50 .50 .50 3.62 3.62 4.62 1.88 1.88 2.62 1.31 1.31 1.75 1.12 1.12 1.25 .50 .50 .50 Style 1900 Spindle Extensions KEY B ØF ØA E C D Shank Size A Morse Taper B C Extension Beyond the Threads 3.00 4.00 5.00 6.00 7.00 2.00 .62-16 .75-12 .88-12 1 2 2 18770 18779 18771 18796 18780 18772 18762 18781 18773 18777 18782 18774 18763 18783 18775 18778 18784 1.00-12 1.06-12 1.38-12 3 3 4 18790 18786 18791 18765 18767 18792 18797 18787 18769 18766 18768 18793 18798 18788 18794 3 8.00 Shank Length D Flat Length E Ext. Dia. F 18776 18764 18785 3.00 3.00 3.62 1.50 1.50 1.88 .62 1.06 1.06 18799 18789 18795 3.62 3.62 4.62 1.88 1.88 2.62 1.31 1.31 1.75 MORSE TAPER SLEEVES Precision Morse Taper Sleeves Morse Taper Inside Outside A B Carefully hardened and ground to control runout and provide long service. Adapt smaller tooling to larger machines. Maximize the use of your existing tooling. B c A Projection Part Number C 1 1 1 2 3 4 .625 .250 .250 24100 24101 24102 2 2 2 3 4 5 .750 .250 .250 24104 24105 24106 3 3 4 5 .750 .250 24107 24108 4 4 4 5 6 7 .750 .375 .375 24110 24111 24112 5 5 6 7 .375 .375 24113 24114 6 7 1.250 24115 Morse Taper Extension Sleeves The same high quality runout control as Precision Sleeves. Offered in three projection lengths. A B ØC D Morse Taper Inside Outside A B Body Diameter C Short Projection Part D Number Medium Projection Part D Number Long Projection Part D Number 1 1 1 1 1 2 3 4 .88 .88 1.00 1.31 3.19 3.25 3.25 3.31 23100 23101 23102 23103 5.31 5.25 5.25 5.31 23118 23119 23120 23121 7.31 7.25 7.25 7.31 23136 23137 23138 23139 2 2 2 2 1 2 3 4 1.19 1.19 1.19 1.31 3.81 3.88 3.88 3.94 23104 23105 23106 23107 6.19 6.25 6.25 6.31 23122 23123 23124 23125 8.56 8.63 8.63 8.69 23140 23141 23142 23143 3 3 3 3 2 3 4 5 1.44 1.44 1.44 1.88 4.81 4.81 4.88 4.88 23108 23109 23110 23111 7.56 7.56 7.62 7.62 23126 23127 23128 23129 10.31 10.31 10.38 10.38 23144 23145 23146 23147 4 4 4 3 4 5 1.88 1.88 1.88 5.75 5.81 5.81 23112 23113 23114 9.00 9.06 9.06 23130 23131 23132 12.25 12.31 12.31 23148 23149 23150 5 5 5 3 4 5 2.38 2.38 2.38 7.13 7.19 7.19 23115 23116 23117 11.00 11.06 11.06 23133 23134 23135 14.88 14.94 14.94 23151 23152 23153 4 MORSE TAPER SOCKETS Turret Tool Holders These holders are made to slide into a cylindrical pocket sized .001" Ø larger than the O.D. “A” shown in the table. This allows any Morse Taper tooling to be used in turret lathes, turning centers, multiple-spindle machines, and turret-type drill presses. Outer diameters are precision ground to final dimensions. Tapered sockets are reamed concentric to the O.D. within .002" T.I.V. at a projection of 6.00". B C Outer Diameter ØA A Morse Taper Socket B Short Series Overall Part Length No. C Sleeve Series Overall Part Length No. C .999 .999 1 2 2.38 2.94 31164 31165 4.00 4.00 31104 31105 6.25 31135 1.249 1.249 1.249 1 2 3 2.38 2.94 3.59 31166 31167 31168 4.00 5.75 31107 31108 6.75 - 31137 - 1.499 1.499 1.499 1.499 1 2 3 4 2.38 2.94 3.59 4.50 31169 31170 31171 31172 4.00 4.00 5.75 5.75 31109 31110 31111 31112 6.75 8.50 8.50 31140 31141 31142 1.5615 4 - - 5.75 31115 - - 1.749 1.749 1.749 2 3 4 2.94 3.59 4.50 31176 31177 31178 4.00 5.75 5.75 31116 31117 31118 7.25 9.00 9.00 31146 31147 31148 1.999 1.999 1.999 1.999 2 3 4 5 2.94 3.59 4.50 5.75 31179 31180 31181 31182 4.00 5.75 5.75 7.00 31119 31120 31121 31122 9.50 9.50 - 31150 31151 - 2.249 2.249 2.249 3 4 5 3.59 4.50 5.75 31184 31185 31186 5.75 7.00 31125 31126 10.00 10.00 10.00 31154 31155 31156 2.499 2.499 2.499 3 4 5 3.59 4.50 5.75 31187 31188 31189 5.75 7.00 31128 31129 11.00 11.00 11.00 31157 31158 31159 5 Extension Series Overall Part Length No. C MORSE TAPER DRILL CHUCKS Style B Morse Taper Drill Chucks These chucks are designed to grip any cylindrical shank cutting tool. For diameters .125" and larger, integral flats are provided for positive tang drive. They meet or exceed the requirements of ANSI / ASME B94.35: runout is controlled to a maximum of .002" at a projection of four times the nominal drill diameter. Tapered surfaces must be clean and dry to mate, lock, and drive properly. Select chucks to fit the actual size of your cutter shanks. E Taper Size A D B C Taper Size → Projection B → Drill Size ‘A’ Nominal Decimal 0 .16 1 .19 2 .25 Depth Drill Enters C #61 1.00mm #60 #59 1.05mm .0390 .0394 .0400 .0410 .0413 09100 09100 09100 09103 09103 09251 09251 09251 09254 09254 - .44 .44 .44 .44 .44 #58 #57 1.10mm 1.15mm #56 .0420 .0430 .0433 .0453 .0465 09103 09104 09104 09106 09106 09254 09255 09255 09257 09257 - .44 .44 .44 .44 .44 3/64 1.20mm 1.25mm 1.30mm #55 .0469 .0472 .0492 .0512 .0520 09107 09107 09107 09110 09110 09259 09259 09259 09261 09261 - .44 .44 .44 .44 .44 1.35mm #54 1.40mm 1.45mm 1.50mm .0531 .0550 .0551 .0571 .0591 09110 09112 09112 09114 09114 09261 09263 09263 09265 09265 - .44 .44 .44 .44 .44 #53 1.55mm 1/16 1.60mm #52 .0595 .0610 .0625 .0630 .0635 09116 09116 09117 09117 09117 09267 09267 09268 09268 09268 09401 09401 09402 09402 09402 .44 .44 .44 .44 .44 1.65mm 1.70mm #51 .0650 .0669 .0670 09121 09121 09121 09272 09272 09272 09406 09406 09406 .44 .44 .44 6 MORSE TAPER DRILL CHUCKS Taper Size E A D B C Taper Size → Projection B → Drill Size ‘A’ Nominal Decimal 0 .16 1 .19 2 .25 Depth Drill Enters C 1.75mm #50 1.80mm 1.85mm #49 .0687 .0700 .0709 .0728 .0730 09122 09122 09122 09123 09123 09273 09273 09273 09274 09274 09407 09407 09407 09408 09408 .44 .44 .44 .44 .44 1.90mm #48 1.95mm 5/64 .0748 .0760 .0768 .0781 09124 09124 09125 09125 09275 09275 09276 09276 09409 09409 09410 09410 .44 .44 .44 .44 #47 2.00mm 2.05mm #46 #45 .0785 .0787 .0807 .0810 .0820 09126 09126 09127 09127 09128 09277 09277 09278 09278 09279 09411 09411 09412 09412 09413 .50 .50 .50 .50 .50 2.10mm 2.15mm #44 2.20mm 2.25mm .0827 .0846 .0860 .0866 .0886 09128 09130 09130 09130 09131 09279 09281 09281 09281 09282 09413 09415 09415 09415 09416 .50 .50 .50 .50 .50 #43 2.30mm 2.35mm #42 3/32 2.40mm .0890 .0906 .0925 .0935 .0937 .0945 09131 09131 09133 09133 09134 09134 09282 09282 09284 09284 09285 09285 09416 09416 09418 09418 09419 09419 .50 .50 .50 .50 .50 .50 #41 2.45mm #40 2.50mm #39 #38 2.60mm .0960 .0965 .0980 .0984 .0995 .1015 .1024 09136 09136 09136 09137 09137 09138 09138 09287 09287 09287 09288 09288 09289 09289 09421 09421 09421 09422 09422 09423 09423 .56 .56 .56 .56 .56 .56 .56 #37 2.65mm 2.70mm #36 2.75mm 7/64 .1040 .1043 .1063 .1065 .1083 .1094 09140 09140 09141 09141 09142 09142 09291 09291 09292 09292 09293 09293 09425 09425 09426 09426 09427 09427 .56 .56 .56 .56 .56 .56 7 MORSE TAPER DRILL CHUCKS Taper Size → Projection B → Drill Size ‘A’ Nominal Decimal 0 .16 1 .19 2 .25 Depth Drill Enters ‘C’ Drill Tang Size Thickness ‘D’ Min. Max. Length ‘E’ #35 2.80mm #34 #33 2.90mm .1100 .1102 .1110 .1130 .1142 09144 09144 09144 09145 09146 09295 09295 09295 09296 09297 09429 09429 09429 09430 09431 .62 .62 .62 .62 .62 - - - #32 3.00mm #31 3.10mm .1160 .1180 .1200 .1220 09146 09147 09147 09148 09297 09298 09298 09299 09431 09432 09432 09433 .62 .62 .62 .62 - - - 1/8 3.20mm 3.25mm #30 3.30mm .1250 .1255 .1280 .1285 .1299 09149 09149 09150 09150 09150 09300 09300 09301 09301 09301 09434 09434 09435 09435 09435 .75 .75 .75 .75 .75 .090 .090 .090 .090 .090 .094 .094 .094 .094 .094 .28 .28 .28 .28 .28 3.40mm #29 3.50mm #28 9/64 .1339 .1360 .1378 .1405 .1401 09153 09153 09154 09156 09156 09304 09304 09305 09307 09307 09438 09438 09439 09441 09441 .75 .75 .75 .75 .75 .090 .090 .090 .090 .090 .094 .094 .094 .094 .094 .28 .28 .28 .28 .28 3.60mm #27 3.70mm #26 #25 .1417 .1440 .1457 .1470 .1495 09156 09157 09158 09158 09159 09307 09308 09309 09309 09310 09441 09442 09443 09443 09444 .75 .75 .75 .75 .75 .090 .090 .090 .090 .090 .094 .094 .094 .094 .094 .28 .28 .28 .28 .28 3.80mm #24 3.90mm #23 5/32 .1496 .1520 .1535 .1540 .1562 09159 09159 09161 09161 09163 09310 09310 09312 09312 09314 09444 09444 09446 09446 09448 .75 .75 .75 .75 .75 .090 .090 .090 .090 .090 .094 .094 .094 .094 .094 .28 28 .28 .28 .28 #22 4.00mm #21 #20 4.10mm .1570 .1575 .1590 .1610 .1614 09163 09163 09165 09165 09165 09314 09314 09316 09316 09316 09448 09448 09450 09450 09450 .75 .75 .75 .75 .75 .090 .090 .090 .090 .090 .094 .094 .094 .094 .094 .28 .28 .28 .28 .28 4.20mm #19 4.30mm #18 .1654 .1660 .1693 .1695 09166 09166 09167 09167 09317 09317 09318 09318 09451 09451 09452 09452 .75 .75 .75 .75 .090 .090 .090 .090 .094 .094 .094 .094 .28 .28 .28 .28 11/64 #17 4.40mm #16 4.50mm .1719 .1730 .1732 .1770 .1772 09169 09169 09169 09170 09170 09320 09320 09320 09321 09321 09454 09454 09454 09455 09455 .75 .75 .75 .75 .75 .090 .090 .090 .090 .090 .094 .094 .094 .094 .094 .28 .28 .28 .28 .28 #15 4.60mm #14 .1800 .1811 .1820 09172 09172 09172 09323 09323 09323 09457 09457 09457 .75 .75 .75 .090 .090 .090 .094 .094 .094 .28 .28 .28 8 MORSE TAPER DRILL CHUCKS Taper Size E A D B C Taper Size → Projection B → Drill Size ‘A’ Nominal Decimal 0 .16 1 .19 2 .25 3 .25 Depth Drill Enters ‘C’ Drill Tang Size Thickness ‘D’ Min. Max. Length ‘E’ #13 4.70mm 3/16 .1850 .1850 .1875 09173 09173 09174 09324 09324 09325 09458 09458 09459 - .75 .75 .75 .090 .090 .090 .094 .094 .094 .28 .28 .28 #12 4.80mm #11 4.90mm #10 #9 5.00mm .1890 .1890 .1910 .1929 .1935 .1960 .1968 09175 09175 09175 09177 09177 09178 09178 09326 09326 09326 09328 09328 09329 09329 09460 09460 09460 09462 09462 09463 09463 - .88 .88 .88 .88 .88 .88 .88 .118 .118 .118 .118 .118 .118 .118 .122 .122 .122 .122 .122 .122 .122 .31 .31 .31 .31 .31 .31 .31 #8 5.10mm #7 13/64 #6 .1990 .2008 .2010 .2031 .2040 09179 09179 09179 09181 09181 09330 09330 09330 09332 09332 09464 09464 09466 09466 09466 - .88 .88 .88 .88 .88 .118 .118 .118 .118 .118 .122 .122 .122 .122 .122 .31 .31 .31 .31 .31 5.20mm #5 5.30mm #4 5.40mm .2047 .2055 .2087 .2090 .2126 09183 09183 09184 09184 09185 09334 09334 09335 09335 09336 09468 09468 09469 09469 09470 - .88 .88 .88 .88 .88 .118 .118 .118 .118 .118 .122 .122 .122 .122 .122 .31 .31 .31 .31 .31 #3 5.50mm 7/32 5.60mm #2 .2130 .2165 .2188 .2205 .2210 09185 09186 09186 09187 09187 09336 09337 09337 09338 09338 09470 09471 09471 09472 09472 - .88 .88 .88 .88 .88 .118 .118 .118 .118 .118 .122 .122 .122 .122 .122 .31 .31 .31 .31 .31 5.70mm #1 5.80mm 5.90mm A .2244 .2280 .2283 .2323 .2340 09188 09189 09189 09190 09190 09339 09340 09340 09341 09341 09473 09474 09474 09475 09475 - .88 .88 .88 .88 .88 .118 .118 .118 .118 .118 .122 .122 .122 .122 .122 .31 .31 .31 .31 .31 15/64 6.00mm B 6.10mm C .2344 .2362 .2380 .2402 .2420 09190 09192 09192 09194 09194 09341 09343 09343 09345 09345 09475 09477 09477 09479 09479 - .88 .88 .88 .88 .88 .118 .118 .118 .118 .118 .122 .122 .122 .122 .122 .31 .31 .31 .31 .31 6.20mm D 6.30mm E, 1/4 .2441 .2460 .2480 .2500 09195 09195 09196 09196 09346 09346 09347 09347 09480 09480 09481 09481 09551 09551 .88 .88 .88 .88 .118 .118 .118 .118 .122 .122 .122 .122 .31 .31 .31 .31 9 MORSE TAPER DRILL CHUCKS Taper Size → Projection B → Drill Size ‘A’ Nominal Decimal 0 .16 1 .19 2 .25 3 .25 Depth Drill Enters ‘C’ 6.40mm 6.50mm F 6.60mm G .2520 .2559 .2570 .2598 .2610 09197 - 6.70mm 17/64 H 6.80mm 6.90mm .2638 .2656 .2660 .2677 .2717 I 7.00mm J 7.10mm K 9/32 Drill Tang Size Thickness ‘D’ Min. Max. Length ‘E’ 09348 09349 09349 09350 09350 09482 09483 09483 09484 09484 - 1.00 1.00 1.00 1.00 1.00 .158 .158 .158 .158 .158 .162 .162 .162 .162 .162 .34 .34 .34 .34 .34 - 09351 09351 09352 09352 09353 09485 09485 09486 09486 09487 - 1.00 1.00 1.00 1.00 1.00 .158 .158 .158 .158 .158 .162 .162 .162 .162 .162 .34 .34 .34 .34 .34 .2720 .2756 .2770 .2795 .2810 .2812 - 09353 09354 09354 09356 09356 09356 09487 09488 09488 09490 09490 09490 - 1.00 1.00 1.00 1.00 1.00 1.00 .158 .158 .158 .158 .158 .158 .162 .162 .162 .162 .162 .162 .34 .34 .34 .34 .34 .34 7.20mm 7.25mm 7.30mm L 7.40mm .2835 .2854 .2874 .2900 .2913 - 09357 09357 09940 09358 09358 09491 09491 09941 09492 09492 - 1.00 1.00 1.00 1.00 1.00 .158 .158 .158 .158 .158 .162 .162 .162 .162 .162 .34 .34 .34 .34 .34 M 7.50mm 19/64 7.60mm N .2950 .2953 .2969 .2992 .3020 - 09360 09360 09361 09361 09362 09494 09494 09495 09495 09496 - 1.00 1.00 1.00 1.00 1.00 .158 .158 .158 .158 .158 .162 .162 .162 .162 .162 .34 .34 .34 .34 .34 7.70mm 7.80mm 7.90mm 5/16 .3031 .3071 .3110 .3125 - 09362 09363 09364 09364 09496 09497 09498 09498 - 1.00 1.00 1.00 1.00 .158 .158 .158 .158 .162 .162 .162 .162 .34 .34 .34 .34 8.00mm O 8.10mm 8.20mm P .3149 .3160 .3189 .3228 .3230 - 09365 09365 09920 09366 09366 09499 09499 09930 09500 09500 - 1.12 1.12 1.12 1.12 1.12 .199 .199 .199 .199 .199 .203 .203 .203 .203 .203 .38 .38 .38 .38 .38 8.30mm 21/64 8.40mm Q 8.50mm .3268 .3281 .3307 .3320 .3346 - 09367 09367 09921 09368 09368 09501 09501 09931 09502 09502 09552 09552 - 1.12 1.12 1.12 1.12 1.12 .199 .199 .199 .199 .199 .203 .203 .203 .203 .203 .38 .38 .38 .38 .38 8.60mm R 8.70mm 11/32 8.80mm .3386 .3390 .3425 .3437 .3465 - 09369 09369 09370 09370 09922 09503 09503 09504 09504 09932 - 1.12 1.12 1.12 1.12 1.12 .199 .199 .199 .199 .199 .203 .203 .203 .203 .203 .38 .38 .38 .38 .38 - 10 MORSE TAPER DRILL CHUCKS E Taper Size A D B C Taper Size → Projection B → Drill Size ‘A’ Nominal Decimal 1 .19 2 .25 3 .25 Depth Drill Enters ‘C’ Drill Tang Size Thickness ‘D’ Min. Max. Length ‘E’ S 8.90mm 9.00mm T 9.10mm 23/64 .3480 .3504 .3543 .3580 .3583 .3594 09371 09371 09372 09373 09374 09374 09505 09505 09506 09507 09508 09508 - 1.12 1.12 1.12 1.12 1.12 1.12 .199 .199 .199 .199 .199 .199 .203 .203 .203 .203 .203 .203 .38 .38 .38 .38 .38 .38 9.20mm 9.30mm U 9.40mm 9.50mm 3/8 .3622 .3661 .3680 .3701 .3740 .3750 09923 09375 09375 09377 09376 09376 09933 09509 09509 09529 09510 09510 09553 09553 1.12 1.12 1.12 1.12 1.12 1.12 .199 .199 .199 .199 .199 .199 .203 .203 .203 .203 .203 .203 .38 .38 .38 .38 .38 .38 V 9.60mm 9.70mm 9.80mm W .3770 .3780 .3819 .3858 .3860 - 09511 09511 09530 09512 09512 09554 09554 09583 09555 09555 1.25 1.25 1.25 1.25 1.25 .239 .239 .239 .239 .239 .243 .243 .243 .243 .243 .44 .44 .44 .44 .44 9.90mm 25/64 10.00mm X 10.10mm .3898 .3906 .3937 .3970 .3976 09379 - 09513 09513 09924 09514 09514 09556 09556 09934 09557 09557 1.25 1.25 1.25 1.25 1.25 .239 .239 .239 .239 .239 .243 .243 .243 .243 .243 .44 .44 .44 .44 .44 10.20mm Y 13/32 10.40mm Z .4016 .4040 .4062 .4074 .4130 - 09515 09515 09516 09516 09517 09558 09558 09559 09559 09560 1.25 1.25 1.25 1.25 1.25 .239 .239 .239 .239 .239 .243 .243 .243 .243 .243 .44 .44 .44 .44 .44 10.50mm 27/64 10.80mm 11.00mm 7/16 .4134 .4219 .4252 .4331 .4375 - 09517 09925 09518 09531 09519 09560 09935 09561 09584 09562 1.25 1.25 1.25 1.25 1.25 .239 .239 .239 .239 .239 .243 .243 .243 .243 .243 .44 .44 .44 .44 .44 11.20mm 11.50mm 29/64 11.60mm 11.70mm .4409 .4528 .4531 .4567 .4606 - 09532 09520 09520 09533 09534 09585 09563 09563 09586 09587 1.25 1.25 1.25 1.25 1.25 .239 .239 .239 .239 .239 .243 .243 .243 .243 .243 .44 .44 .44 .44 .44 11.80mm 11.90mm 15/32 12.00mm .4646 .4685 .4688 .4724 - 09535 09521 09521 09926 09588 09564 09564 09936 1.25 1.25 1.25 1.25 .239 .239 .239 .239 .243 .243 .243 .243 .44 .44 .44 .44 11 MORSE TAPER DRILL CHUCKS Taper Size → Projection B → Drill Size ‘A’ Nominal Decimal 2 .25 3 .25 4 .38 Depth Drill Enters ‘C’ Drill Tang Size Thickness ‘D’ Min. Max. Length ‘E’ 12.10mm 12.20mm 31/64 12.40mm .4764 .4803 .4844 4880 09536 09537 09522 09942 09589 09590 09565 09943 - 1.31 1.31 1.31 1.31 .297 .297 .297 .297 .303 .303 .303 .303 .50 .50 .50 .50 12.50mm 1/2 12.80mm 13.00mm 33/64 .4921 .5000 .5039 .5118 .5156 09538 09523 09539 09540 09524 09591 09566 09592 09593 09567 - 1.31 1.31 1.31 1.31 1.31 .297 .297 .297 .297 .297 .303 .303 .303 .303 .303 .50 .50 .50 .50 .50 13.20mm 17/32 13.50mm 13.70mm 13.80mm 35/64 .5197 .5312 .5315 .5394 .5433 .5469 09541 09525 09525 09542 09543 09526 09594 09568 09568 09595 09596 09569 - 1.31 1.31 1.31 1.31 1.31 1.31 .297 .297 .297 .297 .297 .297 .303 .303 .303 .303 .303 .303 .50 .50 .50 .50 .50 .50 14.00mm 14.10mm 14.20mm 14.25mm 9/16 14.30mm .5512 .5551 .5591 .5610 .5625 .5630 09544 09545 09527 09527 09927 09927 09597 09598 09570 09570 09937 09937 - 1.31 1.31 1.31 1.31 1.31 1.31 .297 .297 .297 .297 .297 .297 .303 .303 .303 .303 .303 .303 .50 .50 .50 .50 .50 .50 14.50mm 14.60mm 37/64 14.75mm 15.00mm .5709 .5748 .5781 .5807 .5906 09546 - 09599 09928 09571 09600 09929 09938 09601 09640 09939 1.47 1.47 1.47 1.47 1.47 .367 .367 .367 .367 .367 .373 .373 .373 .373 .373 .56 .56 .56 .56 .56 19/32 15.25mm 39/64 15.50mm 15.75mm 5/8 .5938 .6004 .6094 .6102 .6201 .6250 - 09572 09629 09573 09573 09630 09574 09602 09641 09603 09603 09642 09604 1.47 1.47 1.47 1.47 1.47 1.47 .367 .367 .367 .367 .367 .367 .373 .373 .373 .373 .373 .373 .56 .56 .56 .56 .56 .56 16.00mm 16.10mm 16.25mm 41/64 16.50mm 21/32 .6299 .6339 .6398 .6406 .6496 .6562 - 09631 09632 09575 09575 09633 09576 09643 09644 09605 09605 09645 09606 1.47 1.47 1.47 1.47 1.47 1.47 .367 .367 .367 .367 .367 .367 .373 .373 .373 .373 .373 .373 .56 .56 .56 .56 .56 .56 16.75mm 17.00mm 43/64 17.25mm 11/16 17.50mm .6594 .6693 .6719 .6791 .6875 .6890 - 09634 09577 09577 09635 09578 09578 09646 09607 09607 09647 09608 09608 1.62 1.62 1.62 1.62 1.62 1.62 .437 .437 .437 .437 .437 .437 .443 .433 .443 .433 .433 .433 .62 .62 .62 .62 .62 .62 12 MORSE TAPER DRILL CHUCKS E Taper Size A D B C Taper Size → Projection B → Drill Size ‘A’ Nominal Decimal 3 .25 4 .38 Depth Drill Enters ‘C’ Drill Tang Size Thickness ‘D’ Min. Max. Length ‘E’ 17.75mm 45/64 18.00mm 18.25mm 23/32 .6988 .7031 .7087 .7185 .7188 09636 09579 09637 09580 09580 09648 09609 09649 09610 09610 1.62 1.62 1.62 1.62 1.62 .437 .437 .437 .437 .437 .443 .443 .443 .443 .443 .62 .62 .62 .62 .62 18.50mm 47/64 18.75mm 19.00mm 3/4 .7283 .7344 .7382 .7480 .7500 09638 09581 09639 09582 09582 09650 09611 09691 09612 09612 1.62 1.62 1.62 1.62 1.62 .437 .437 .437 .437 .437 .443 .443 .443 .443 .443 .62 .62 .62 .62 .62 19.25mm 49/64 19.50mm 19.75mm 25/32 20.00mm .7579 .7656 .7677 .7776 .7812 .7874 - 09692 09613 09693 09694 09614 09695 1.94 1.94 1.94 1.94 1.94 1.94 .508 .508 .508 .508 .508 .508 .514 .514 .514 .514 .514 .514 .69 .69 .69 .69 .69 .69 51/64 20.25mm 20.50mm 13/16 20.75mm 21.00mm .7969 .7972 .8071 .8125 .8169 .8268 - 09615 09615 09696 09616 09697 09617 1.94 1.94 1.94 1.94 1.94 1.94 .508 .508 .508 .508 .508 .508 .514 .514 .514 .514 .514 .514 .69 .69 .69 .69 .69 .69 53/64 27/32 21.50mm 55/64 22.00mm 7/8 .8281 .8438 .8465 .8594 .8661 .8750 - 09617 09618 09618 09619 09698 09620 1.94 1.94 1.94 1.94 1.94 1.94 .508 .508 .508 .508 .508 .508 .514 .514 .514 .514 .514 .514 .69 .69 .69 .69 .69 .69 22.50mm 57/64 23.00mm 29/32 23.25mm .8858 .8906 .9055 .9062 .9154 - 09699 09621 09622 09622 09700 2.12 2.12 2.12 2.12 2.12 .601 .601 .601 .601 .601 .609 .609 .609 .609 .609 .75 .75 .75 .75 .75 59/64 23.50mm 15/16 24.00mm 61/64 .9219 .9252 .9375 .9449 .9531 - 09623 09701 09624 09702 09625 2.12 2.12 2.12 2.12 2.12 .601 .601 .601 .601 .601 .609 .609 .609 .609 .609 .75 .75 .75 .75 .75 24.50mm 31/32 25.00mm 63/64 1 .9646 .9688 .9843 .9844 1.0000 - 09703 09626 09627 09627 09628 2.12 2.12 2.12 2.12 2.12 .601 .601 .601 .601 .601 .609 .609 .609 .609 .609 .75 .75 .75 .75 .75 13 MORSE TAPER DRILL CHUCKS Style B Center Drill Drivers Internal offset spline provides positive drive while it protects the cutting edges. External taper is concentric to the bore within .002" when measured at a 1.00" projection. A External Morse Taper D Center Drill F C B E Depth Drill Enters Part Number Drill Diameter Body Diameter Style Reference Number A B C D (+ .02) E 1 1 1 2 2 .047 .078 .062 .078 .062 .1245 .1875 .1875 .1875 .1875 1 & 11 2 12 2 12 .81 .94 .93 .94 .93 .19 .19 .19 .25 .25 09300 12125 12125 12126 12126 1 1 2 2 .109 .094 .109 .094 .250 .250 .250 .250 3 13 3 13 1.07 1.06 1.07 1.06 .19 .19 .25 .25 12127 12127 12128 12128 1 1 2 2 .125 .109 .125 .109 .3125 .3125 .3125 .3125 4 14 4 14 1.18 1.17 1.18 1.17 .19 .19 .25 .25 12111 12111 12112 12112 2 2 2 2 .188 .156 .219 .188 .4375 .4375 .500 .500 5 15 6 16 1.60 1.59 1.72 1.70 .25 .25 .25 .25 12115 12115 12118 12118 3 3 3 3 .250 .219 .312 .250 .625 .625 .750 .750 7 17 8 18 1.92 1.91 2.24 2.21 .25 .25 .25 .25 12120 12120 12129 12129 Chuck Projection F Taper Chuck Extension Accepts any #1 Morse Taper chuck or cutter shank. Extends the reach of a cutter, while minimizing clearance diameter. Can be chucked by any 5/8" collet. Order Part No. 59342 #1 Morse Taper Ø.62 14 5.00 .19 MORSE TAPER CHUCKS Style “B” Reamer Chucks Designed to drive reamers which have shanks conforming to ANSI / ASME Standard B94.2 Morse Tapers lock into mating female tapers to drive from the taper, not the tang (which is an ejection feature only). This design centers the reamer and grips it from the same surface. Keep mating tapers clean & dry. D Taper Size A C E B Reamer Nom. Size Max. Shank Dia. A Depth Reamer Enters B Tang Size Max. Thick. Length C D 1/8 9/64 5/32 11/64 .1190 .1350 .1510 .1645 .62 .75 .75 .75 .094 .094 .094 .28 .28 .28 09148 09153 09166 09299 09304 09311 09317 09433 09438 09445 - - - 3/16 13/64 7/32 15/64 .1805 .1945 .2075 .2265 .75 .88 .88 .88 .094 .122 .122 .122 .28 .31 .31 .31 09171 - 09322 09329 09335 09340 09456 09463 09469 09474 - - 1/4 17/64 - 9/32 19/64 - 11/32 23/64 - 13/32 .2405 .2485 .2792 .3105 .88 .88 1.00 1.00 .122 .122 .162 .162 .31 .31 .34 .34 09196 - 09345 09347 09356 09364 09479 09481 09490 09498 09551 - - 27/64 - 15/32 31/64 - 19/32 5/8 - 23/32 3/4 - 27/32 7/8 - 31/32 .3730 .4355 .5620 .6245 .7495 1.12 1.25 1.31 1.47 1.62 .203 .243 .303 .373 .443 .38 .44 .50 .56 .62 - 09376 - 09510 09519 09527 - 09553 09562 09570 09574 09582 09612 15 0 .16 Morse Taper Size E Projection 1 2 3 .19 .25 .25 4 .38 MAGIC-TYPE QUICK-CHANGE Chucks and Collets Tool changes are quick and easy. Sliding the outer sleeve “D” toward the spindle unlocks the collet, and sliding away from the spindle locks it. Collets accept any combination of Morse Taper tooling, so custom setups are easy to make. Single-spindle drill presses become as productive as multiples. WARNING: Be sure the machine spindle is stopped before attempting a tool change. D Collets with "Easy-Load" Ring Ring and Spring for Horizontal Spindles G Morse Taper Shank Size A E ØF Retainer for Vertical Spindles C B CHUCKS Part Number 3 4 .188 .250 A→ → B→ → Spindle Angle ↓ 1 .125 Vert. Horiz. 19100 19180 19101 19181 - - Vert. Horiz. - 19103 19183 19104 19184 Vert. - 19106 Horiz. - Vert. Horiz. 2 .188 H COLLETS 5 .250 O.D. D Nom. Size E O.D. Proj. C - 1.75 1.75 1.38 1.38 0 0 - - 2.25 2.25 1.94 1.94 19107 19108 - 3.00 2.44 19186 19187 19188 - 3.00 2.44 - - 19110 19190 19111 19191 19112 19192 3.69 3.69 Vert. Horiz. - - - 19114 19194 19115 19195 Vert. Horiz. - - - - 19118 19198 Part Number W/O With EasyEasyLoad Load Ring Ring Proj. F M.T. Size G .69 .69 1 1 2.06 2.06 19145 19145 19645 19645 1 1 .94 .94 1 2 1.31 1.75 19146 19147 19646 19647 2 2 2 1.25 1.25 1.25 1 2 3 .62 1.19 1.81 19148 19149 19150 19648 19649 19650 2.94 2.94 3 3 3 3 1.69 1.69 1.69 1.69 1 2 3 4 .50 .88 1.38 2.31 19151 19152 19153 19154 19651 19652 19653 19654 4.38 4.38 3.94 3.94 4 4 4 4 2.38 2.38 2.38 2.38 2 3 4 5 .62 .94 1.94 3.06 19156 19157 19158 19159 19656 19657 19658 19659 5.75 5.75 4.94 4.94 5 5 3.25 3.25 5 5 1.94 1.94 19163 19163 19663 19663 16 H ADJUSTABLE ADAPTER TOOLING Quick-Change Spindle Nose and Nut Assemblies FEATURES Allows one-handed tool changes. Change tools in seconds. Eliminates set-screws and drift pins. HOW TO ORDER Order by part number. Order Quick-Change nut separately. .50 on To Assemble: Select (1) of (3) Holes D ±.001 E F 0.38 S-J Quick-Change 19775 Nut Assembly To Individual Spindles ØB +.000 -.002 ØA ØC G Adaptor Body S-J Adjustable Adaptor SJ Quick-Change spindle Nose Assembly Adapter Size A Spindle Dia. B+ Overall Dia. C Projection From Spindle D Tapped Hole Location E Screw Size F Overall Length G .50 .62 .75 .88 1.00 1.06 1.38 1.88 .735 .985 1.235 1.360 1.484 1.610 1.985 2.610 1.06 1.31 1.56 1.69 1.88 1.94 2.31 2.94 .750 .750 .750 .750 .750 .750 .750 .750 1.25 1.25 1.25 1.56 1.56 1.56 1.81 2.31 .25-28 .31-24 .31-24 .31-24 .31-24 .31-24 .31-24 .31-24 2.38 2.38 2.38 2.69 2.69 2.69 2.94 3.44 Part Numbers Spindle Nose Quick-Change Nut Adapter 19420 19425 19430 19435 19440 19445 19470 19475 19705 19715 19725 19735 19745 19755 19765 19775 Quick-Lock Nut Assemblies FEATURES Use on National Acme thread applications in place of double lock nuts, castellated nuts, etc. One-piece construction. HOW TO ORDER Order by part number. Set Screw ØA ØB Integral "leaf" 17 Nat’l Acme Thread Size A Dia. B Width C Set screw D Nut Assembly No. .50-16 .62-16 .75-12 .88-12 .88 1.00 1.25 1.25 .41 .41 .41 .41 93106 93106 93114 93106 17272 17273 17252 17274 1.00-12 1.06-12 1.25-12 1.50 1.56 1.75 .41 .41 .41 93114 93114 93114 17254 17255 17275 1.31-12 1.38-12 1.44-12 1.81 1.88 2.00 .41 .41 .41 93114 93114 93114 17257 17258 70207 1.75-12 1.88-12 2.25-12 2.50 2.62 3.00 .50 .50 .50 93133 93120 93120 70312 17260 70512 SINGLE-ANGLE COLLET CHUCKS Adjustable Adapter Shank Single-Angle (TG Style) Collet Holders Shanks conform to ANSI / ASME Standard B5.11. Single-Angle collets offer an ideal combination of gripping power, accuracy, repeatability, and size -one collet holder for drilling, reaming, boring and end-milling (a Positive Lock Endmill Collet is shown in the sketch). An axial tool-adjusting screw (driving a non-rotating tang pocket), a collet nut, and a shank drive (woodruff) key are furnished. Assemblies with and without Quick-Lock nut can be ordered. Collets are shown on page 19. Nut and body wrenches are shown on page 31. Collet Nut ØA Tang Driver Axial Adj. Screw Collet ØG ØB Q.L.Nut J F D H C E Acme Thread Size A Collet Size Capacity Group B Projection Holder Axial Overall Min. Adjust. Length C D E Collet Nut Size Outer Wrench Height Diam. Flats F G H Part Number With W/O Q.L. Q.L. Nut Nut Wrench Flats J .75-12 .88-12 050 050 .047-.500 .047-.500 2.44 2.12 .88 1.12 5.06 5.38 .88 .88 1.38 1.38 1.25 1.25 57870 57875 57920 57921 1.000 1.000 1.00-12 1.06-12 1.06-12 075 050 075 .047-.750 .047-.500 .047-.750 2.88 2.12 2.88 1.12 1.12 1.12 6.12 5.38 6.12 .88 .88 .88 2.12 1.38 2.12 1.88 1.25 1.88 57885 57880 57890 57922 57923 57924 1.375 1.000 1.375 1.38-12 1.38-12 1.38-12 075 100 100 .047-.750 .078-1.000 .078-1.000 2.06 3.50 3.50 1.25 1.25 1.25 6.31 7.75 7.75 .88 1.12 1.12 2.12 2.50 2.50 1.88 2.25 57895 57900 57918 57925 57926 57868 1.375 1.750 1.750 1.88-12 1.88-12 1.88-12 100 100 150 .078-1.000 .078-1.000 .484-1.500 2.62 2.62 4.38 1.25 1.25 1.25 7.75 7.75 9.50 1.12 1.12 1.38 2.50 2.50 3.25 2.25 - 57905 57919 57910 57927 57869 57928 1.750 1.750 2.500 Shank diameter determines the depth a cutter will enter the collet chuck: Dias. .453 and larger will not enter the shank bore of 57870. Dias. .687 and larger will not enter the shank bore of 57885 and 57890. Dias. .875 and larger will not enter the shank bore of 57900 and 57918. Dias. 1.250 and larger will not enter the shank bore of 57910. 18 T. G. SINGLE-ANGLE COLLETS Nominal Size Decimal Range Collet Size 050 075 100 150 Positive Lock End Mill Collet 100 150 3/64 1/16 5/64 3/32 7/64 1/8 .0313 .0469 .0625 .0781 .0938 .1094 - .0469 - .0625 - .0781 - .0938 - .1094 - .1250 57611 57612 57613 57614 57615 57640 57641 57642 57643 57644 57645 57693 57694 57695 - 9/64 5/32 11/64 3/16 13/64 7/32 15/64 1/4 .1250 .1406 .1562 .1719 .1875 .2031 .2188 .2344 - .1406 - .1562 - .1719 - .1875 - .2031 - .2188 - .2344 - .2500 57616 57617 57618 57619 57620 57621 57622 57623 57646 57647 57648 57649 57650 57651 57652 57653 57696 57697 57698 57699 57700 57701 57702 57703 - 17/64 9/32 19/64 5/16 21/64 11/32 23/64 3/8 .2500 .2656 .2812 .2969 .3125 .3281 .3438 .3594 - .2656 - .2812 - .2969 - .3125 - .3281 - .3438 - .3594 - .3750 57624 57625 57626 57627 57628 57629 57630 57631 57654 57655 57656 57657 57658 57659 57660 57661 57704 57705 57706 57707 57708 57709 57710 57711 - 57480 25/64 13/32 27/64 7/16 29/64 15/32 31/64 1/2 .3750 .3906 .4062 .4219 .4375 .4528 .4688 .4844 - .3906 - .4062 - .4219 - .4375 - .4531 - .4688 - .4844 - .5000 57632 57633 57634 57635 57605 57636 57637 57638 57662 57663 57664 57665 57691 57666 57667 57668 57712 57713 57714 57715 57754 57716 57717 57718 57758 57481 33/64 17/32 35/64 9/16 37/64 19/32 39/64 5/8 .5000 .5156 .5312 .5469 .5625 .5781 .5938 .6094 - .5156 - .5312 - .5469 - .5625 - .5781 - .5938 - .6094 - .6250 - 57669 57670 57671 57672 57673 57674 57692 57675 57719 57720 57721 57722 57723 57724 57755 57725 57759 57760 57761 57762 57763 57764 57812 57765 41/64 21/32 43/64 11/16 45/64 23/32 47/64 3/4 .6250 - .6406 .6406 - .6562 .6562.- .6719 .6719 - .6875 .6875 - .7031 .7031 - .7188 .7188 - .7344 .7344 - .7500 - 57676 57677 57678 57679 57680 57681 57682 57683 57726 57727 57728 57729 57730 57731 57732 57733 57766 57767 57768 57769 57770 57771 57772 57773 57483 57512 49/64 25/32 51/64 13/16 53/64 27/32 55/64 7/8 .7500 .7656 .7812 .7969 .8125 .8281 .8438 .8594 - .7656 - .7812 - .7969 - .8125 - .8281 - .8438 - .8594 - .8750 - - 57756 57734 57735 57736 57737 57738 57739 57740 57813 57774 57775 57776 57777 57778 57779 57780 57545 57513 57/64 29/32 59/64 15/16 61/64 31/32 63/64 1 .8750 - .8906 .8906 - .9062 .9063 - .9219 .9219 - .9375 .9375 - .9531 .9531 - .9688 .9688 - .9844 .9844 - 1.0000 - - 57741 57742 57757 57743 57744 57745 57811 57746 57781 57782 57814 57783 57784 57785 57815 57786 57546 57514 1-1/32 1-1/16 1-3/32 1-7/64 1-1/8 1.0156 - 1.0312 1.0469 - 1.0630 1.0781 - 1.0938 1.0938 - 1.1094 1.1094 - 1.1250 - - - 57787 57788 57789 57790 57791 1-5/32 1-3/16 1-7/32 1-15/64 1-1/4 1.1406 - 1.1562 1.1719 - 1.1875 1.2031 - 1.2188 1.2188 - 1.2344 1.2344 - 1.2500 - - - 57792 57793 57794 57795 57796 1-17/64 1-9/32 1-5/16 1-11/32 1-3/8 1.2500 - 1.2656 1.2656 - 1.2812 1.2969 - 1.3125 1.3281 - 1.3438 1.3594 - 1.3750 - - - 57797 57798 57799 57800 57801 1-25/64 1-13/32 1-27/64 1-7/16 1-15/32 1-1/2 1.3750 - 1.3906 1.3906 - 1.4062 1.4062 - 1.4219 1.4219 - 1.4375 1.4531 - 1.4688 1.4844 - 1.5000 - - - 57802 57803 57804 57805 57806 57807 *Positive Lock Pin Nominal Size Collet Size (Capacity) 57510 57482 57511 Scully-Jones’ collets offer an exceptional combination of gripping force and accuracy, which allows each collet to be used for drilling, reaming, boring and End Milling. They are made of tough-tempered steel alloy which resists deformation and indentation while remaining springy. *Positive Lock collets are built to prevent pullout of Weldon-style endmill -shanked cutting tools. These 075, 100 and 150 group collets are interchangeable with other manufacturers' TG-style single-angle collets. Runout is controlled to within .0005 T.I.V. at 1.0" from the collet face. Collet Sets 57515 57547 19 Collet Size Span Range Increment Collet Per Set Part Number 050 050 5/64 to 1/2 1/16 to 1/2 64 ths 32 nds 29 15 57220 57221 075 075 3/64 to 3/4 1/16 to 3/4 64 ths 32 nds 46 23 57230 57231 100 100 3/32 to 1 3/32 to 1 64 ths 32 nds 59 30 57240 57241 150 150 1/2 to 1-1/2 1/2 to 1-1/2 64 ths 32 nds 54 33 57270 57271 SPINDLE-ALIGNTM* PRECISION DRILL HOLDER Single-Angle (ER) Collet Quick-Change Drill Holder Uses Standard ER Collets- ER 16, ER 25, ER 32 & ER 40. Quick-Change design requires no tools for insertion and easy removal w/spanner. No over spindle adapter required. Expanding Bore Collet provides minimal runout- It’s as true as the spindle! Thru-Coolant capable with sealed collets or sealed disc system. Positive Stop Screw for off-line presetting. Shank is precision ground and hardened for added tool life. Special sizes available upon request. C A B Collet SHANK SIZE “A” COLLET TYPE “B” PART NUMBER MINIMUN PRJTN “C” WRENCH SIZE NUT DIAMETER THREAD TYPE 3/4 3/4 ER 16 ER 25 14150 14200 2.38 2.40 0.75 1.12 1.26 1.65 3/4-12 ACME 3/4-12 ACME 7/8 7/8 ER 16 ER 25 14170 14210 2.38 2.40 0.75 1.12 1.26 1.65 7/8-12 ACME 7/8-12 ACME 1 1/16 1 1/16 1 1/16 ER 16 ER 25 ER 32 14190 14230 14270 2.38 2.40 3.11 0.75 1.12 1.25 1.26 1.65 1.97 1 1/16-12 ACME 1 1/16-12 ACME 1 1/16-12 ACME 1 3/8 1 3/8 1 3/8 ER 25 ER 32 ER 40 14250 14290 14310 2.40 3.11 3.56 1.12 1.25 1.62 1.65 1.97 2.48 1 3/8- ACME 1 3/8- ACME 1 3/8- ACME * Patent Pending 20 ER COLLET CHUCK W /ACME SHANK Automotive Shank,Single-Angle Collet Drill Holder n Uses Standard ER Collets- ER 16, ER 25& ER 32 . n n Highly accurate stub drilling tool holder. Thru-Coolant capable - see seperate sheet for rear coolant seal information. n Positive Stop Screw for off-line presetting. n Shank is precision ground and hardened . n Available with Quick-Change nut for use with SJC / Seibert Spindle Nose Adapter. n n Special sizes available upon request. Precision Collets - See page 26 & 27 E F ØA ØD SHANK SIZE “A” 7/8 7/8 COLLET TYPE ER 16 ER 25 PART NUMBER 05630 05631 MINIMUN PRJTN “F” 1.88 2.44 OVER ALL LENGTH “E” 5.00 5.56 NUT DIAM - “D” 1.26 1.65 THREAD TYPE 7/8-12 ACME 7/8-12 ACME 1 1/16 1 1/16 1 1/16 ER 16 ER 25 ER 32 05632 05633 05634 1.88 2.44 2.75 5.00 5.56 5.88 1.26 1.65 1.97 1 1/16-12 ACME 1 1/16-12 ACME 1 1/16-12 ACME 1 3/8 1 3/8 1 3/8 ER 16 ER 25 ER 32 05635 05636 05637 1.88 2.31 2.75 6.00 6.43 6.88 1.26 1.65 1.97 1 3/8- ACME 1 3/8- ACME 1 3/8- ACME 21 ER DIN 6499 COLLET HOLDERS Straight Shank ER Collet Holders, Nuts & Wrenches These holders are designed to accept precision collets (shown on page 26 & 27) conforming to DIN Standard 6499 -A and -B. These are commonly called the ER type. Precision grinding and collet slotting results in uniform collapse which holds runout to less than .0008" at a projection of 2.50" from the collet face. This level of precision and repeatability will be maintained only if the users handle these tools with the care they deserve. For example: these holders are designed so their collet nuts are to be tightened only with stand ard length hand spanner wrenches listed in the chart on this page. A collet nut and backup screw is provided with each holder. Relatively small diameter nuts permit cuts close to fixtures and other obstructions. Shank-to-collet-taper runout and nut-threads-to-nut-cone runout are each held within .0002" T.I.V. Straight (cylindrical) shanks adapt to any machine tool. All dimensions shown in the chart below are millimeters, except the shank diameter “B”. G E H A ØF ØB C D "Oil-Hole" Backup Screws are Available Coolant-Seal Rings and Collets are Available A B C D Backup Screw Threads E 05227 05228 16 16 5/8" 3/4" 60 50 35.1 35.1 05222 25 1" 50 05223 32 1" 05224 40 1" Assembly Number Collet Capacity Shank Diameter Length F Nut Part Number G M10x1.5 M10x1.5 32 32 05184 05184 93225 Hex. 93225 Hex. 51.0 M16x2.0 42 05185 93226 Span. 50 51.5 M16x2.0 50 05186 93227 Span. 50 65.0 M16x2.0 63 05187 93228 Span. Projection 22 Diameter Wrench Number H ACCU-QUICKTM QUICK- CHANGE DRILLING SYSTEM ACCU-QUICKTM Holders Manufactured to .0008 TIR at 4” from gage line. 5-10 second tool change with no tools needed for insertion. Preset drills off-line for maximum accuracy and minimum down-time. Uses ER Single- Angle Collets for increased accuracy and holding power. Will retrofit in all spindles made for 50o INCL taper holders with no modifications. Uses the Accu-Quick Lug LockTM Nose adapter for positive locking power into spindle. Posi-Drive system available for precise presetting of tool projections. Precision Collets - See page 26 & 27 C E COLLET ØA ØD ØB Seibert Part No. ** Shank Dia. A Collet Series A-4680-XXX A-4681-XXX A-4682-XXX A-4683-XXX A-4683-XXX 3/4 1-1/16 1-1/16 1-3/8 1-7/8 ER-16 ER-16 ER-32 ER-32 ER-40 Collet Range .019 to .394 .019 to .394 .079 to .787 .079 to .787 .984 to 1.024 Adjstmnt Screw 5/16-24 LH 7/16-20 LH 3/4-16 LH 13/16-20 LH 1-1/8-16 LH Max Dia. Thru Shank B Shank Length C Collet Nut Max O.D Hex Size Nose Prjctn E .250 .375 .656 .750 1.000 2.500 3.120 3.120 4.120 5.120 1.10 1.10 1.97 1.97 2.48 .787 .787 N/A N/A N/A 1.80 1.80 1.75 1.75 1.81 D * Additional Shank O.D and Collet sizes available upon request (1-7/8” Shank in ER32 and ER40) ** Include cutting Tool Tang dimension (XXX) to select proper Posi-Drive 23 LUG-LOCKTM FOR ACCU-QUICKTM Holders QUICK- CHANGE NOSE ADAPTER C ØD SJC/SEIBERT PART NUMBER ADAPTER SHANK SIZE A B .000-.002 C .000-.010 D MAX O.D A-4150-000 A-4151-000 A-4152-000 A-4153-000 3/4 1-1/16 1-3/8 1-7/8 0.500 0.500 0.500 0.500 1.234 1.610 1.985 2.610 1.250 1.250 1.250 1.250 1.770 2.150 2.565 3.090 * 1-7/8 Spindle Nose Adapter also available STANDARD SPINDLE DETAIL 1.6 J A .0001 H GAGE G .26 B 1.6 ØA D -A- ØE ØF 5/16-24 THREAD K 1.6 A .001 A SPINDLE SIZE B +.005 -.000 D +.005 -.000 E +.000 -.002 F +.002 -.000 MIN 5/8 3/4 1-1/16 1-3/8 1-7/8 .162 .162 .193 .256 .318 .710 .830 1.158 1.499 2.024 .985 1.235 1.610 1.985 2.610 .562 .625 .750 1.000 1.250 1.00 1.00 1.37 1.75 2.25 24 G H J K +.000 - .005 2.63 2.78 3.40 4.40 5.65 3.62 3.62 4.25 5.25 7.13 .500 .500 .500 .500 .500 SPECIFICATIONS Positive Drive Assemblies S L DRIVE SQ. L1 HEX DRIVE SLOT D THREAD SIZE LEFT HAND Part No A-5860A-5863A-5866A-5875A-5881A-5869A-5878A-5872- D MIN MAX .100 .100 .100 .128 .128 .128 .128 .309 .128 .209 .309 .309 .379 .449 .449 .615 THREAD SIZE L L1 S HEX 5/16-24 7/16-20 9/16-18 5/8-18 3/4-16 13/16-20 7/8-14 1-1/8-16 .791 .791 .978 .978 .978 1.197 1.197 1.572 .406 .406 .468 .468 .468 .562 .562 .812 .250 .375 .468 .531 .625 .687 .750 .937 3/16 1/4 5/16 5/16 3/8 3/8 3/8 1/2 Part # suffix is determined by Tool’s Tang width Example: Tool’s Tang size is.203; the Pos.Drive number is -203 25 ER SINGLE ANGLE COLLETS Single Angle Collet B ØA L RANGE METRIC CLAMPING RANGE D MIN. MAX. 1.0 1.6 1.6 3.0 3.0 6.0 6.0 10.0 10.0 18.0 18.0 26.0 26.0 34.0 L RUNOUT TOLERANCE HIGH PRECISION PRECISION DIN 6499 DIN 6499 6 10 16 25 40 50 60 0.015 0.008 0.020 0.010 0.025 INCHES CLAMPING RANGE D MIN. MAX. 0.039 0.063 0.063 0.118 0.118 0.236 0.236 0.394 0.394 0.709 0.709 1.024 1.024 1.339 L RUNOUT TOLERANCE PRECISION HIGH PRECISION DIN 6499 DIN 6499 0.236 0.394 0.630 0.984 1.575 1.969 2.362 0.0006 0.0003 0.0008 0.0004 0.0010 26 ER SINGLE ANGLE COLLETS O.D A LENGTH B RANGE (IN.) .019/.039 .039/.059 .059/.079 .079/.098 .098/.118 .118/.138 .138/.157 .157/.177 .177/.197 .197/.217 .217/.236 .236/.256 .256/.276 .276/.315 .315/.354 .354/.394 .394/.433 .433/.472 .472/.512 .512/.551 .551/.591 .591/.630 .630/.669 .669/.709 .709/.748 .748/.787 .787/.827 .827/.866 .866/.906 .906/.945 .945/.984 .984/1.024 .355 .531 .453 .709 .472 .709 .669 1.063 .827 1.220 ER 8 A-4190-039 A-4190-059 A-4190-079 A-4190-098 A-4190-118 A-4190-138 A-4190-157 A-4190-177 A-4190-197 ER 11 A-4191-039 A-4191-059 A-4191-079 A-4191-098 A-4191-118 A-4191-138 A-4191-157 A-4191-177 A-4191-197 A-4191-217 A-4191-236 A-4191-256 A-4191-276 ER 12 A-4192-039 A-4192-059 A-4192-079 A-4192-098 A-4192-118 ER 16 A-4193-039 ER 20 A-4193-079 A-4194-079 A-4195-079 A-4193-118 A-4194-118 A-4195-118 A-4196-118 A-4192-157 A-4193-157 A-4194-157 A-4195-157 A-4196-157 A-4197-157 A-4192-197 A-4193-197 A-4194-197 A-4195-197 A-4196-197 A-4197-197 A-4192-236 A-4193-236 A-4194-236 A-4195-236 A-4196-236 A-4197-236 A-4192-276 A-4193-276 A-4193-315 A-4193-354 A-4193-394 A-4194-276 A-4194-315 A-4194-354 A-4194-394 A-4194-433 A-4194-472 A-4194-512 A-4195-276 A-4195-315 A-4195-354 A-4195-394 A-4195-433 A-4195-472 A-4195-512 A-4195-551 A-4195-591 A-4195-630 A-4196-276 A-4196-315 A-4196-354 A-4196-394 A-4196-433 A-4196-472 A-4196-512 A-4196-551 A-4196-591 A-4196-630 A-4196-669 A-4196-709 A-4196-748 A-4196-787 A-4197-276 A-4197-315 A-4197-354 A-4197-394 A-4197-433 A-4197-472 A-4197-512 A-4197-551 A-4197-591 A-4197-630 A-4197-669 A-4197-709 A-4197-748 A-4197-787 A-4197-827 A-4197-866 A-4197-906 A-4197-945 A-4197-984 A-4197-1024 27 1.024 1.378 ER 25 1.299 1.575 1.614 1.811 ER 32 ER 40 DOUBLE-ANGLE SYSTEM Extension Collet Holders Smallest possible O.D. permits use in narrow spaces and close spindle centers. A collet tightening nut and an internal backup screw is provided with each holder. The collets used with these holders are listed below. Shank Dia. A Collet Size .4995 .7495 .9995 1.2495 Projection Holder Number Nut Number B Wrench Flats C C-30 C-20 1.38 1.69 .5000 .6875 05220 05225 05221 05226 C-10 C-18 1.94 1.83 .8750 1.1875 05230 05700 05231 05742 B Bore Size Fraction Decimal 3/64 1/16 5/64 3/32 7/64 1/8 9/64 5/32 11/64 3/16 13/64 7/32 15/64 1/4 17/64 9/32 19/64 5/16 21/64 11/32 23/64 3/8 25/64 13/32 27/64 7/16 29/64 15/32 31/64 1/2 33/64 17/32 35/64 9/16 37/64 19/32 39/64 5/8 41/64 21/32 43/64 11/16 45/64 23/32 47/64 3/4 .0469 .0625 .0781 .0938 .1094 .1250 .1406 .1562 .1719 .1875 .2031 .2188 .2344 .2500 .2656 .2812 .2969 .3125 .3281 .3438 .3594 .3750 .3906 .4062 .4219 .4375 .4531 .4688 .4844 .5000 .5156 .5312 .5469 .5625 .5781 .5938 .6094 .6250 .6406 .6563 .6719 .6875 .7031 .7188 .7344 .7500 Length: - L C-30 A Collet Size Collet Part Number C-20 C-10 Backup Screw Wrench flats C ØA 5.50 B Double-Angle Collets C-18 05236 05237 05238 05239 05240 05241 05242 05243 05244 05245 05246 05247 05248 05249 - 05235 05250 05251 05252 05253 05254 05255 05256 05257 05258 05259 05260 05261 05262 05263 05264 05265 05266 05267 05268 05269 05270 - 05189 05190 05191 05192 05193 05194 05195 05196 05197 05271 05272 05273 05274 05275 05276 05277 05278 05279 05280 05281 05282 05283 05284 05285 05286 05287 05288 05289 05290 05291 05292 05293 05294 05295 - 05695 05696 05697 05698 05699 05701 05702 05703 05704 05705 05706 05707 05708 05709 05710 05711 05712 05713 05714 05715 05716 05717 05718 05719 05720 05721 05722 05723 05724 05725 05726 05727 05728 05729 05730 05731 05732 05733 05734 05735 05736 05737 05738 05739 05740 05741 1.00 1.19 1.44 1.63 28 A ØB L Double-Angle Collet Sets Collet Size Span Collet Set Step Qty. C-30 C-30 .047 - .250 .063 - .250 64ths 32nds 14 7 05780 05781 C-20 C-20 .047 - .375 .063 - .375 64ths 32nds 22 11 05770 05771 C-10 C-10 .047 - .563 .063 - .563 64ths 32nds 34 17 05760 05761 C-18 C-18 .047 - .750 .063 - .750 64ths 32nds 46 23 05790 05791 No. JT DRILL DRIVERS Solid Drill Drivers JT drill chucks, shown on page 30, provide positive drive of drills in machines equipped with spindles which conform to ANSI / ASME Standard B 5.11. Mating tapers assure minimum runout. Axial adjustments “G” using Quick-Lock Nut “D” give precise, repeatable presets of the cutter tip. The Quick-Lock Nuts shown here are easily replaced by Nuts shown on page 17 for use with Spindle-Nose Quick-Change Adapters. B ØE ØD ØA G F C A JT Chuck Size B .75-12 1 3.62 1.25 1.25 1.12 .88 27100 .88-12 1 4.12 1.25 1.25 1.03 1.12 27110 1.00-12 1 4.12 1.50 1.25 1.03 1.12 27120 1.06-12 1.06-12 1 2 4.12 4.16 1.56 1.56 1.25 1.62 1.03 1.16 1.12 1.12 27130 27160 1.38-12 1.38-12 2 3 5.16 5.25 1.88 1.88 1.62 2.12 1.16 1.12 1.25 1.25 27170 27180 1.88-12 3 6.25 2.62 2.12 1.47 1.25 27190 Shank Size C Q. L. Nut Dia. D Chuck Nut Dia. E Minimum F Adjust G Overall Length 29 Projection Assembly Number JT DRILL CHUCKS Drill Chucks Ideal for gripping any cylindrical shank tool which has a drive tang conforming to the dimensions in the chart. These chucks have thru-holes to permit free flow of coolant. The thread on the outside of each chuck is engaged by the chucking nut, which spins freely on the holder body. Turning the nut either jacks the chuck firmly into its mating taper, or quickly draws the chuck out of the taper to release the cutter shank. Careful slotting assures uniform collapse, which gives a strong grip. B (Flats) B (Flats) Ø.172 thru Drill Thru A A JT-1 & -2 JT-3 & -4 C Drill Shank Sizes A C Drill Tang Sizes Max. Thick. Length B Depth Inside Chuck C Part Number Nominal Decimal JT-1 JT-2 JT-3 JT-4 31 1/8 24 5/32 .1200 .1250 .1520 .1562 .094 .094 .094 .28 .28 .28 .75 .88 .88 .88 11239 11210 11240 11214 - - - 15 3/16 13/64 4 .1800 .1875 .2031 .2090 .094 .094 .122 .122 .28 .28 .31 .31 .88 .88 1.00 1.00 11237 11216 11203 11220 11425 - - 3 7/32 C 1/4 - E .2130 .2187 .2420 .2500 .122 .122 .122 .122 .31 .31 .31 .31 1.00 1.00 1.00 1.00 11221 11222 11241 11223 11424 11410 - - 9/32 5/16 11/32 3/8 .2812 .3125 .3437 .3750 .162 .162 .203 .203 .34 .34 .38 .38 1.12 1.12 1.25 1.25 11205 11206 11232 11207 11402 11403 11404 - - 7/16 1/2 9/16 5/8 .4375 .5000 .5625 .6250 .243 .303 .303 .373 .44 .50 .50 .56 1.38 1.44 1.44 1.59 - 11405 11421 11406 - 11551 11555 11552 11553 - 3/4 7/8 1 1-1/4 .7500 .8750 1.0000 1.2500 .443 .514 .609 .817 .62 .69 .75 .88 1.75 1.75 1.75 1.75 - - 11554 - 11615 11616 11617 11618 30 WRENCHES TYPE A WRENCH TYPE B WRENCH TYPE C WRENCH TYPE D WRENCH COLLET SERIES WRENCH STYLE ER 11 C ER 16 C ER 20 C ER 25 D 93226 ER 32 D 93227 ER 40 D 93228 Collet Holder Size Body Nut 050 075 100 150 - 050 Hex. 075 Hex. 100 Hex. 100 Rnd. 150 Rnd. PART NUMBER 93225 JT Chuck Size A B JT-1 JT-2 JT-3 JT-4 - 1.000 1.250 1.375 1.750 1.875 2.250 2.500 - 1.250 1.500 2.000 2.500 3.250 Wrench Size 31 Part Number 93685 93680 95559 93686 93681 93687 95599 93682 93639 93683 93688 93684 FLANGE-MOUNT CHUCKS Tool Chucks Better- Hold Chucks for Square Shank Tools................ Better-Hold Chucks for Tang Drive Tools....................... Hydraulic Chucks for Square Shank Tools.................... Hydraulic Chucks for Tang Drive Tools.......................... Scully Jones, Better-Hold Flange-Type Chucks. Scully Jones, Better-Hold chucks are ideally suited to production machines having short, compact spindles. Offering both high-torque driving power and extreme accuracy, these chucks are ideal for milling, precision drilling, reaming and boring operations which must be performed without guide bushings. Featuring a tapered split liner, or collet, which mates with the tapered I.D. of the chuck bore, Better-Hold chucks offer from three to five times the holding power of conventional split collet. When the Lock- Eject nut is tightened the collet is drawn firmly into the bore of the chuck, virtually eliminating the possibility of tool pull-out and near-perfect concentricity and rigidity are assured. When the Lock-and -Eject nut is tightened, there is sufficient holding power to transmit virtually any required torque. However, to guard against the event of an operator failing to properly tighten the nut, all Better-Hold chucks offer positive drive of either square shank or tanged tools. 33 34 36 37 Using the Lock-and-Eject nut means tool changes are fast and easy. A clockwise turn of the nut applies a powerful and accurate centering fit on the shank of the cutting tool. A counterclockwise turn-as the name implies-ejects the tool from the grip of the tapered liner, and allows it to be easily removed. By providing a stop within the spindle and an adjustable back-up screw on the shank of the cutting tool, tools are easily preset to length, off the machine. This eliminates time-consuming machine-side adjustments and further cuts tool-change downtime. Using the Better-Hold flange-type chucks, tool runout is guaranteed to be no more than .002” T.I.R at up to 5.00” from the chuck nose 32 BETTER-HOLD Better-Hold Chucks for Square Shank Tools FEATURES Runout less than .002” TIR at 5.00” from the chuck nose. Lock and Eject nuts offer fast tool changing. Rugged construction assures long life, reliability. Drill & C'Bore (N) cap Screws (6) Holes Equally Spaced 30 ° (P)±.005 B.C. Split Liner * ØJ R (Typ) ØA F HOW TO ORDER Order By part number. Longer flats available at additional cost. Assy. No. Chuck Dia. A Nut Dia. B Overall Length C 41700 41710 41720 41730 41740 41750 41760 41770 1.00 1.25 1.50 1.75 2.00 2.25 2.50 3.00 2.75 3.25 3.50 3.75 4.00 4.25 4.62 5.25 4.75 5.00 5.00 5.12 5.12 5.12 5.12 6.12 Assy. No. Liner No. 41700 41703 41710 41713 41720 41723 41730 41733 41740 41743 41750 41753 41760 41763 41770 41773 Pilot Dia. J 1.8747 1.8744 1.9997 1.9994 2.2497 2.2494 2.7497 2.7494 2.9997 2.9994 3.3747 3.3744 3.7497 3.7494 4.4997 4.4994 3.88 4.12 4.38 4.62 4.88 5.38 6.00 Q G H L D 3.31 3.56 3.56 3.69 3.69 3.69 3.69 4.69 Drive Length F Drive Key Length G Flange Width H .62 .62 .62 .62 .62 .62 .62 .88 .25 .25 .25 .25 .25 .25 .31 .31 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.44 1.44 1.44 1.44 1.44 1.44 1.44 1.44 Square Drive L E C K Dia. Projection Projection Into From Spindle Spindle D E Flange Dia. K 3.38 Drive Keys (2) Req'd Screw Size N Bolt Circle P Drive Key Square Q Drive Key Location R .31 2.75 .500 1.38 .31 3.25 .500 1.62 .31 3.50 .500 1.75 .31 3.75 .500 1.87 .31 4.00 .500 2.00 .31 4.25 .500 2.12 .38 4.62 .625 2.31 .38 5.25 .625 2.62 .760 .775 .905 .915 1.030 1.040 1.280 1.290 1.655 1.665 1.655 1.665 1.655 1.665 2.030 2.040 .125” radius for Nos. 41700 through 41730, .188” radius for Nos.41740, .250” radius for Nos.41750 through 41700 Specifications for Tool Shank For Tool No. TO SUIT ØT ØS 33 41700 41710 41720 41730 41740 41750 41760 41770 Shank Diameter S Max. S Min. .9995 1.2495 1.4995 1.7495 1.9995 2.2495 2.4995 2.9995 .9990 1.2490 1.4990 1.7490 1.9990 2.2490 2.4990 2.9990 Recommended Square On Shank T Max. T Min. .740 .865 .990 1.240 1.615 1.615 1.615 1.990 .730 .855 .980 1.230 1.605 1.605 1.605 1.980 ØB BETTER-HOLD Better-Hold Chucks for Tang Drive Tools FEATURES Runout less than .002” TIR at 5.00” from the chuck nose. Lock and Eject nuts offer fast tool changing. Rugged construction assures long life, reliability. Projection Projection From Into Spindle Spindle C D M Thru Chuck Dia. A 41600 1.00 3.12 1.47 1.25 2.72 41610 1.25 3.88 1.62 1.94 3.56 41620 1.50 4.25 1.91 2.06 3.97 41630 1.75 4.62 1.91 2.12 4.03 41640 2.00 5.00 1.97 2.38 4.34 41650 2.25 6.25 2.41 2.75 5.16 Liner No. 41600 41610 41620 41630 41640 41650 41013 41023 41033 40143 41053 41063 Pin Hole Dia. M .34* .41 .41 .41 .41 .53 C Overall Length E Pilot Dia. F 1.9997 1.9994 2.2497 2.2494 2.3747 2.3744 2.6247 2.6244 2.9997 2.9994 3.7497 3.7494 Split Liner P H ØF G Assy. No. Assy. No. D K HOW TO ORDER Order by part number. See below for recommended tool shank specifications for optimum performance Flange Dia. B E L ØO ØA ØJ ØB N Q R S Tang Drive Width Length G H .687 .697 .875 .885 1.046 1.056 1.187 1.197 1.343 1.353 1.656 1.666 Mounting Hole Diameter Bolt Screw No. of Circle Size Holes J+.005 K L .56 2.500 .31 4 .69 3.125 .38 4 .75 3.500 .38 4 .81 3.875 .38 4 .88 4.250 .38 6 1.06 5.375 .50 6 Wrench Hole Dia. N Nut Dia. O Flange Width P Wrench & Pin Hole Location Q R .31 .31 .38 .38 .38 .55 2.06 2.50 2.94 3.28 3.62 4.56 .56 .56 .62 .62 .62 .75 450 450 450 450 0 30 300 For Tool No. Shank Diameter T. Max. T. Min. Tang +.0000 W -.0156 41600 41610 41620 41630 41640 41650 .9995 1.2495 1.4995 1.7495 1.9995 2.4995 .9990 1.2490 1.4990 1.7490 1.9990 2.4990 .625 .812 .984 1.125 1.281 1.594 250 250 250 250 0 15 150 Pilot Length S .44 .50 .50 .50 .50 .62 Specifications for Tool Shank To Suit ØW ØT 34 HYDRAULIC CHUCKS Scully-Jones Hydraulic Tooling Scully-Jones hydraulic tooling offers 50% more gripping power than mechanical devices. Further, runout is kept to an absolute minimum due to the large concentric gripping surfaces Utilizing integral, screw actuated hydraulic pistons, this tooling needs no loose components such as collets or liners. They are ideal for high- pressure through-coolant applications. Standard tooling is available for O.D gripping of diameters from 1” to nearly 6”. While there is no practical maximum diameter for which a special can be made, the minimum is about .375”. These Scully-Jones tools lend themselves to round tool or workpiece gripping, for operations such as turning, boring, drilling, grinding, gaging and inspection. Runout will not exceed .0005” T.I.R at 5.0” projection. S-J Hydraulic Mandrels Mandrels, because of their precise workpiece holding and rotating capabilities, are used on OD grinders for between centers operations and on 4th axis machining centers. They are the optimal holders for usage in turning, gaging, and inspection operations. Runout is held to within 0.0002” TIV between centers. Made to order. All mandrels are custom manufactured to your needs. They may employ single or multiple diameters: Our lead time is only 10-12 weeks! Why Choose hydraulic holders? Precision Hydraulics are the most accurate holders available for cylindrical shank cutting tools and round work parts. Gripping Strength Cutting tools stay firmly and accurately seated throughout their operations. Repeatability Hydraulic holders assure repeatable cuts. Rigidity Tool shanks are uniformly enveloped by an Expansion sleeve. Extreme concentricity of grip assures utmost rigidity. Positive Coolant Sealing. The chuck design absolutely seals the tool shank for coolant flow-thru applications. Quick Change Gripping and releasing are done in a flash, just by turning an actuating screw. Why Choose S-J hydraulic holders? Aircraft Steel Construction Thru-hardened and tempered steels assure years of trouble-free service... and every holder is rebuildable. 35 PISTON PUSH ROD COMPRESSING LENGTH ACTUATING SCREW WASHER FILL PORT HYDRAULIC FLUID Dead Stop Grip The actuating screw is designed to bottom out-it can’t be overtightened. Packed with specifically formulated molydisulfide grease not oil. We deliver 18.000 PSI of raw gripping power! Accuracy and Repeatability Each holder is guaranteed to within 0.0005” TIV at 5” from the face without indicating every time! No Leaks Our self-contained hydraulic reservoirs employ precise taper press-fit seals which positively prevent fluid leakage. HYDRAULIC CHUCKS Flange Mount Hydraulic Chucks with Square Drive FEATURES Highest grip force. No loose parts in bore to be lost or replaced. HOW TO ORDER Order by part number. See below for recommended tool shank specifications for optimum performance. 64150 64155 64160 64165 64170 64175 64180 64185 Assembly Number 64150 64155 64160 64165 64170 64175 64180 64185 F G K ØA ØB ØE ±.005 L M (6) equally spaced Actuating Screw ** J A B C D 1.00 1.25 1.50 1.75 2.00 2.25 2.50 3.00 3.38 3.88 4.12 4.38 4.62 4.88 5.38 6.00 4.75 5.00 5.00 5.12 5.12 5.12 5.12 6.12 3.31 3.56 3.56 3.69 3.69 3.69 3.69 4.69 1.8747 1.9997 2.2497 2.7497 2.9997 3.3747 3.7497 4.4997 Chuck Square G Min. Max. .760 .905 1.030 1.280 1.655 1.655 1.655 2.030 1.44 H Actuated Pilot Dia. +.000 -.0003 E Bore Dia. Assembly Number C D 30° .775 .915 1.040 1.290 1.665 1.665 1.665 2.040 Flange Dia. Spindle Entry Length Height H Drive Keys Square J Location K .25 .25 .25 .25 .25 .25 .31 .31 .500 .500 .500 .500 .500 .500 .625 .625 1.38 1.62 1.75 1.88 2.00 2.12 2.31 2.62 Drive Length F .62 .62 .62 .62 .62 .62 .62 .88 Mounting Bolt Circle Bolt L M 2.75 3.25 3.50 3.75 4.00 4.25* 4.62* 5.25* Fill Adapter No.*** .31 .31 .31 .31 .31 .31 .38 .38 64002 64002 64002 64002 64002 64002 64003 64003 * 5 holes based on 6 equally spaced ** 125” radius for 64150 through 64165, .188” radius for 64170 and .250 radius for 64175 through 64185 *** For refill: Follow instructions described in “Care and Maintenance” sheet shipped with each chuck. Use grease No. 64290. Measure pilot diam, when a test plug equal to bore diam has been chucked. Specifications: For Tool Shank Fill Adapter TO SUIT HOW TO ORDER Order by part number. See chart and ***note above T ØS Special Tapered Thread Chuck Number 64150 64155 64160 64165 64170 64175 64180 64185 1/8-27 N.P. Tap (For Alemite Grease Gun) 36 Shank Dia. S Max. S Min. Shank Square T Max. T Min. .9997 1.2497 1.4997 1.7497 1.9997 1.2497 1.4997 2.9997 .740 .865 .990 1.240 1.615 1.615 1.615 1.990 .9994 1.2494 1.4994 1.7494 1.9994 1.2494 1.4994 2.9994 .730 .855 .980 1.230 1.605 1.605 1.605 1.980 HYDRAULIC CHUCKS Flange Mount Hydraulic Chucks with Tang Drive C FEATURES Highest grip force. No loose parts in bore to be lost or replaced. Concentric gripping for extremely low runout. Actuating Screw D E LM J K±.005 H HOW TO ORDER Order By part number. See below specifications for optimum performance. +0.010 -0.000 ØA ØG ØB Thru Hole N ØF +.0000 -.0003 P Assy. No. Bore Dia. A Flange Dia. B Length C 64100 64105 64110 64115 64120 64125 1.00 1.25 1.50 1.75 2.00 2.50 3.12 3.88 4.25 4.62 5.00 6.25 3.12 4.00 4.38 4.50 5.00 6.25 R Actuated Pilot Dia. F# +.0000 -.0003 Nose Dia. D Spindle Entry E 1.88 1.88 2.00 2.12 2.62 3.50 1.26 2.12 2.38 2.38 2.38 2.75 1.9997 2.2497 2.3747 2.6247 2.9997 3.7497 2.00 2.50 2.88 3.12 3.50 4.25 Proj. G # Measure pilot diam. when a test plug equal to bore diam. has been chucked. Assy. No. Tang Drive Width Length H J B.C K Bolt L No. M Size N Pos. P Pilot Length R Fill Adaptor Number 64100 64105 64110 64115 64120 64125 .688 .875 1.047 1.188 1.344 1.656 2.50 3.12 3.50 3.88 4.25 5.38 .31 .38 .38 .38 .38 .50 4 4 4 4 6 6 .34 .41 .41 .41 .41 .53 450 450 450 450 300 300 .44 .50 .50 .50 .50 .62 64003 64003 64003 64003 64002 64003 .56 .69 .75 .81 .88 1.12 * The pin hole on chuck 64100 only is located on 2.56” diameter. ** For refill: Follow instructions described in “Care and Maintenance” sheet shipped with each chuck. Use grease No. 64290. Fill Adapter HOW TO ORDER Order By part number. See chart and ** note above Special Tapered Thread Specification For Tool Shank To Suit T 1/8-27 N.P. Tap (For Alemite Grease Gun) 37 ØS For Chuck Shank Diameter No. 64100 64105 64110 64115 64120 64125 S. Max. .9997 1.2497 1.4997 1.7497 1.9997 2.4997 S. Min. .9994 1.2494 1.4994 1.7494 1.9994 2.4994 Tang T +0.000 -.0156 .625 .812 .984 1.125 1.281 1.594 HYDRAULIC CHUCKS External Spindle-Nose Pilot, Flange Mount Rebuildable -- not a welded throwaway. Self-contained sealed hydraulic system grips with 10,000 psi. Internal stop prevents over tightening. Sealed gripping surface makes these chucks ideal for gundrilling and other high pressure coolant-through applications. Straight smooth bore allows unrestricted precise tool presetting with no axial movement while clamping. Runout is held to less than .0005" at 5.00" projection from the chuck face. Can be balanced to G2.5 at 30,000 rpm (G1.0 at 12,000 rpm) upon request. D The following ‘rules’ must be observed to prevent damage to the chuck: 1. Never remove the actuating screw. 2. Never turn the actuating screw on an empty chuck. 3. Make sure the chuck bore and the cutter shank are clean. 4. Cutter shanks must be void of grooves, slits, nicks, slots, or flats. 5. Cutter shanks must be inserted at least the length of “B” in the chart. E Ø3.542 ØA .35 B ØC PilotØ 1.6250 (41.275) (4) Mounting Holes for 5/16" (8mm) Bolts on a 2.756" (70mm)Ø Circle Assembly Number Bore Dia. A Minimum Insertion B Nose Dia. C Flange Thickness D Overall Length E 64300 64305 64310 .5000 .5625 .6250 1.67 1.67 1.67 1.614 1.614 1.614 1.25 1.25 1.25 2.52 2.52 2.52 64315 64320 64325 64330 .7500 .8750 1.0000 1.2500 1.97 1.97 2.11 2.40 1.969 1.969 2.106 2.130 1.25 1.25 1.25 1.50 2.84 2.84 2.96 3.25 38 ROLL-LOCKTM CHUCKS "O" J ØE K G ØC L ØD ØF ØA ØB 45° Drill & C Bore for M dia. cap Screw N holes equally spaced H A +.0002 -.0000 .5000 .6250 .7500 .8750 1.0000 1.2500 B C D .88 1.12 1.38 1.50 1.62 2.00 1.12 1.38 1.69 1.88 2.12 2.62 1.378 2.756 2.756 2.756 2.756 2.756 E +.0000 -.0004 1.9687 3.5435 3.5435 3.5435 3.5435 3.5435 F +.0002 -.0000 .7500 1.6250 1.6250 1.6250 1.6250 1.6250 G H J K L M N Roll-Lock Chuck No. 1.75 2.03 2.24 2.24 2.49 2.74 .39 .59 .59 .59 .59 .59 2.00 2.38 2.59 2.59 2.84 3.09 .09 .12 .19 .14 .25 .19 .25 .35 .35 .35 .35 .35 #10 .312 .312 .312 .312 .312 4 4 4 4 4 4 15500 15520 15540 15560 15580 15600 Recommended Shaft Diameter for Maximum Accuracy: Nominal “A” Diameter -.0002 / -.0005 Runout Max: .0005 T.I.R. at projection = 4 x “A” Diameter Measured from “O” Surface. Note: Due to the extreme pressures generated by mechanical forces in Roll-Lock Tools: It is necessary to use a solid shank, free of notches or flats. 39 SI SERIES TOOLING SI Quick Change Tapholders Straight Shank L ØA Part Number Holder Size Tap Sizes A Diameter L Length Shank 8406401-009 8406402-009 0 0 to 1/4 .875 1.450 1/2 3/4 8416401-009 8416402-009 8416403-009 1 0 to 1/2 1.250 1.605 3/4 1” 1-1/4 8426402-009 8426403-009 8426404-009 2 5/16 to 7/8 1.980 2.475 1” 1-1/4 1-1/2 3 13/16 to 1-3/8 2.835 3.555 1-1/2 2” Part Number Holder Size Tap Sizes A Diameter L Length Shank 8401401-009 8401402-009 0 0 to 1/4 .875 1.890 5/8 x 16 3/4 x 12 8411401-009 8411402-009 8411405-009 1 0 to 1/2 1.250 2.043 5/8 x 16 3/4 x 12 1-1/16 x 12 8421405-009 8421406-009 2 5/16 to 7/8 1.980 2.913 1-1/16 x 12 1-3/8 x 12 8431406-009 3 13/16 to 1-3/8 2.835 3.883 1-3/8 x 12 8436403-009 8436404-009 SI Quick Change Tapholders Acme Shank L ØA SHUR-LOCK NUT SI Quick Change Tapholders - Morse Taper Shank GAGE L ØA Part Number Holder Size Tap Sizes A Diameter L Length Shank 8405401-009 8405402-009 0 0 to 1/4 .875 1.575 1.637 #1 #2 8415401-009 8415402-009 8415403-009 1 0 to 1/2 1.250 1.730 1.793 1.793 #1 #2 #3 8425402-009 8425403-009 8425404-009 2 5/16 to 7/8 1.980 2.663 2.663 2.723 #2 #3 #4 3.743 3.805 #3 #4 8435403-009 8435404-009 40 3 13/16 to 1 3/8 2.835 SI SERIES TOOLING SI Quick Change Tapholders Radial - Parallel Float ACME Shank Part Number Holder Size Tap Sizes Float A Diameter L Length Shank 8401300-009 8401301-009 8401302-009 0 0 to 1/4 .010 .875 2.448 1/2 x 16 5/8 x 16 3/4 x 12 2.730 5/8 x 16 3/4 x 12 7/8 x 12 1 x 12 1-1/16 x 12 8411301-009 8411302-009 8411303-009 8411304-009 8411305-009 1 0 to 1/2 .020 1.250 8421303-009 8421304-009 8421305-009 8421306-009 2 5/16 to 7/8 .040 1.980 3.863 7/8 x 12 1 x 12 1-1/16 x 12 1-3/8 x 12 8431306-009 8431307-009 3 13/16 to 1-3/8 .060 2.835 5.343 5.530 1-3/8 x 12 1-7/8 x 12 L FLOAT ØA SI Quick Change Tapholders Radial - Parallel Float Straight Shank Part Number Holder Size Tap Sizes Float A Diameter L Length Shank 8406301-009 8406302-009 0 0 to 1/4 .010 .875 2.011 1/2 3/4 8416301-009 8416302-009 8416303-009 1 0 to 1/2 .020 1.250 2.293 3/4 1” 1-1/4 8426302-009 8426303-009 8426304-009 2 5/16 to 7/8 .040 1.980 3.426 1” 1-1/4 1-1/2 8436303-009 8436304-009 3 13/16 to 1-3/8 .060 2.835 4.906 1-1/2 2” L FLOAT ØA SI Quick Change Tapholders Radial - Parallel Float, Morse Taper Shank 8405301-009 8405302-009 8415301-009 8415302-009 8415303-009 8425302-009 8425303-009 8425304-009 8435303-009 8435304-009 Holder Size Tap Sizes Float A Diameter 0 0 to 1/4 .010 .875 1 0 to 1/2 .020 1.250 2 5/16 to 7/8 .040 1.980 3 13/16 to 1-3/8 .060 2.835 41 L Length 2.136 2.199 2.418 2.481 2.481 3.613 3.613 3.671 5.093 5.156 Shank 1 2 1 2 3 2 3 4 3 4 GAGE Part Number L FLOAT ØA SI SERIES TOOLING SI Quick Change Compression - Tension Tapholders Radial - Parallel Float ACME Shank L C COMPRESSION T TENSION FLOAT ØA C COMP T TENS L LENGTH SHANK 8401010-009 8401011-009 8401012-009 0.875 - 5.639 1/2 X 16 5/8 X 16 3/4 X 12 8401020-009 8401021-009 8401022-009 1.187 - 5.795 1/2 X 16 5/8 X 16 3/4 X 12 0.790 0.396 5.399 1/2 X 16 5/8 X 16 3/4 X 12 8401220-009 8401221-009 8401222-009 0.593 0.593 5.200 1/2 X 16 5/8 X 16 3/4 X 12 8401120-009 8401121-009 8401122-009 - 1.187 4.608 1/2 X 16 5/8 X 16 3/4 X 12 6.782 5/8 X 16 3/4 X 12 7/8 X 12 1 X 12 1-1/16 X 12 6.980 5/8 X 16 3/4 X 12 7/8 X 12 1 X 12 1-1/16 X 12 6.587 5/8 X 16 3/4 X 12 7/8 X 12 1 X 12 1-1/16 X 12 6.200 5/8 X 16 3/4 X 12 7/8 X 12 1 X 12 1-1/16 X 12 5.420 5/8 X 16 3/4 X 12 7/8 X 12 1 X 12 1-1/16 X 12 PART NO. 8401210-009 8401211-009 8401212-009 HLDR. TAP SIZES SIZE 0 0 TO 1/4 FLOAT .010 A DIAMETER .875 8411021-009 8411022-009 8411023-009 8411024-009 8411025-009 1.170 8411031-009 8411032-009 8411033-009 8411034-009 8411035-009 8411231-009 8411232-009 8411233-009 8411234-009 8411235-009 1.560 1 0 TO 1/2 .020 1.375 8411241-009 8411242-009 8411243-009 8411244-009 8411245-009 1.166 0.781 8411131-009 8411132-009 8411133-009 8411134-009 8411135-009 - 42 - - 0.396 0.781 1.562 SI SERIES TOOLING SI Quick Change Compression - Tension Tapholders Radial - Parallel Float ACME Shank L C COMPRESSION T TENSION FLOAT ØA PART NO. HLDR. SIZE TAP SIZES FLOAT A DIAMETER C COMP T TENS L LENGTH SHANK 8421023-009 8421024-009 8421025-009 8421026-009 1.090 - 7.853 7/8 X 12 1 X 12 1-1/16 X 12 1-3/8 X 12 8421033-009 8421034-009 8421035-009 8421036-009 1.560 - 8.098 7/8 X 12 1 X 12 1-1/16 X 12 1-3/8 X 12 8421233-009 8421234-009 8421235-009 8421236-009 1.166 0.396 7.704 7/8 X 12 1 X 12 1-1/16 X 12 1-3/8 X 12 7.319 7/8 X 12 1 X 12 1-1/16 X 12 1-3/8 X 12 2 5/16 TO 7/8 .040 1.980 8421243-009 8421244-009 8421245-009 8421246-009 0.781 0.781 8421133-009 8421134-009 8421135-009 8421136-009 - 1.562 6.538 7/8 X 12 1 X 12 1-1/16 X 12 1-3/8 X 12 8431026-009 8431027-009 0.812 - 9.930 10.117 1-3/8 X 12 1-7/8 X 12 8431036-009 8431037-009 1.562 - 10.305 10.492 1-3/8 X 12 1-7/8 X 12 1.166 .396 9.909 10.096 1-3/8 X 12 1-7/8 X 12 8431246-009 8431247-009 0.781 0.781 9.524 9.711 1-3/8 X 12 1-7/8 X 12 8431136-009 8431137-009 - 1.562 8.743 8.930 1-3/8 X 12 1-7/8 X 12 8431236-009 8431237-009 3 13/16 TO 1 3/8 .060 2.835 43 Q/C FLOATING TAP/REAMER HOLDER Automotive Shank, Quick-Change Tap or Reamer Holder Designed for tapping applications using standard Quick-Change Tap Adapters or for Reaming applications using ER Collet-Style Quick-Change Adapters. Radial Float provides positive Tap/Reamer entry- even with minor misalignment Balanced Spline Drive allows 360O of unrestricted radial float. Heavy-Duty float cage with .88 to 1.12 axial adjustment and .060 total range. Quick-Change front-end allows offline presetting w/5 second tool change. Coolant-Thru version is shown and Coolant-Induced version is also available. Float cage is sealed to eliminate contamination from coolant by use of our patented “Flow-Thru” delivery system-no rust, no “gummy” residue. See “Tap and Reamer Adapter” (Collet-Style) and “Q/C Tap Adapter” product sheets for full adapter options and details. SHANK SIZE”A” ADAPTER TYPE TAP RANGE PART NUMBER MINIMUM PRJ-“C” BODY DIA-“B” ADAPTER DIA-“D” THREAD TYPE .750 .875 1.0625 1.0625 1.375 1.375 1.875 Size 1 Size 1 Size 1 Size 2 Size 2 Size 3 Size 3 0-9/16 0-9/16 0 - 9/16 5/16-7/8 5/16-7/8 3/4-1-3/8 3/4-1-3/8 46604 46605 46606 46609 46610 46613 46614 3.18 3.18 3.38 3.38 4.69 5.96 6.07 1.75 1.75 2.19 2.81 2.81 3.50 3.50 1.25 1.25 1.25 1.97 1.97 3.50 3.50 3/4-12 ACME 7/8-12 ACME 1 1/16-12 ACME 1 1/16-12 ACME 1 3/8-12 1 3/8-12 1 3/8-12 44 Q/C TAP ADAPTERS Quick-Change Adapters for Tapping Adapters are compatible with Bilz, Collis, Emuge, Lyndex, Seibert, TM Smith and others. Coolant-Thru applications may incur some leakage due to fit between tap shanks and adapters. Specials/Modifications available and also DIN, ISO, JIS available upon request. For Tang-Drive style adapters drop “B” from the part number to designate Tang-Drive. C ØA ØB SHANK SQUARE ADAPTER SIZE 1 2 3 TAP SIZE 0-6 8 10 12 1/4 5/16 3/8 7/16 1/2 9/16 1/8 LS PIPE 5/16 3/8 7/16 1/2 9/16 5/8 11/16 3/4 13/16 7/8 1/8 LS PIPE 1/4 PIPE 3/8 PIPE 1/2 PIPE 3/4 13/16 7/8 15/16 1 1-1/16 & 1-1/18 1-3/16 & 1-1/4 1-5/16 & 1-3/8 3/4 PIPE 1” PIPE PART SHANK DIAMETER SQUARE SQUARE NUMBER INCH MM INCH MM 21413B 21414B 21415B 21416B 21417B 21419B 21422B 21420B 21421B 21423B 21424B 21425B 21428B 21426B 21427B 21429B 21430B 21431B 21433B 21434B 21436B 21452B 21432B 21437B 21435B 21453B 21438B 21440B 21441B 21442B 21443B 21445B 21450B 21444B 21451B 0.141 0.168 0.194 0.220 0.255 0.318 0.381 0.323 0.367 0.429 0.438 0.318 0.381 0.323 0.367 0.429 0.480 0.542 0.590 0.652 0.697 0.438 0.563 0.700 0.688 0.590 0.652 0.697 0.760 0.800 0.896 1.021 1.108 0.906 1.125 3.58 4.27 4.93 5.59 6.48 8.08 9.68 8.20 9.32 10.90 11.13 8.08 9.68 8.20 9.32 10.90 12.19 13.77 14.99 16.56 17.70 11.13 14.30 17.78 17.48 14.99 16.56 17.70 19.30 20.32 22.76 25.93 28.14 23.01 28.58 45 0.11 0.13 0.15 0.17 0.19 0.24 0.29 0.24 0.28 0.32 0.33 0.24 0.29 0.24 0.28 0.32 0.36 0.41 0.44 0.49 0.52 0.33 0.42 0.53 0.52 0.44 0.49 0.52 0.57 0.60 0.67 0.77 0.83 0.68 0.84 2.79 3.33 3.86 4.19 4.85 6.05 7.26 6.15 6.99 8.18 8.33 6.05 7.26 6.15 6.99 8.18 9.14 10.31 11.23 12.42 13.28 8.33 10.69 13.49 13.08 11.23 12.42 13.28 14.48 15.24 17.07 19.46 21.11 17.25 21.41 A B C 0.37 0.73 1.18 0.38 0.73 1.17 0.42 1.88 0.46 0.73 0.38 1.17 0.39 1.17 0.50 1.87 1.89 2.75 0.71 0.46 METRIC TAP ADAPTERS-DIN Quick-Change Metric Adapters for Tapping Adapters are compatible with Bilz, Collis, Emuge, Lyndex, Seibert, TM Smith and others Coolant-Thru applications may incur some leakage due to fit between tap shanks and adapters Specials/Modifications available and also ANSI, ISO, JIS available upon request For Tang-Drive style adapters drop “B” from the part number to designate Tang-Drive C ØA ØB SHANK SQUARE ADAPTER SIZE PART NUMBER SHANK INCH DIAMETER MM SQUARE INCH SQUARE MM A B C 1 21880B 21881B 21882B 21883B 21884B 21885B 21886B 21887B 0.138 0.157 0.177 0.236 0.276 0.315 0.354 0.394 3.5 4.0 4.5 6.0 7.0 8.0 9.0 10.0 0.106 0.118 0.134 0.193 0.217 0.244 0.276 0.315 2.7 3.0 3.4 4.9 5.5 6.2 7.0 8.0 0.73 1.18 0.29 2 21888B 21889B 21890B 21891B 21892B 21893B 21894B 21895B 21896B 21897B 0.236 0.276 0.315 0.354 0.394 0.433 0.472 0.551 0.630 0.709 6.0 7.0 8.0 9.0 10.0 11.0 12.0 14.0 16.0 18.0 0.193 0.217 0.244 0.276 0.315 0.354 0.354 0.433 0.472 0.571 4.9 5.5 6.2 7.0 8.0 9.0 9.0 11.0 12.0 14.5 0.73 1.88 0.29 3 21898B 21899B 21901B 21902B 0.709 0.787 0.866 0.984 18.0 20.0 22.0 25.0 0.571 0.630 0.709 0.787 14.5 16.0 18.0 20.0 1.17 2.75 0.38 46 TAP ADAPTERS ADJUSTABLE-LENGTH COOLANT-THRU Adjustable Length, Quick-Change Tap Adapters Adjustable design allows precise presetting for blind holes and close tolerence applications. Compatible with all Quick-Change tap holders including Bilz, Collis, Lyndex and TM Smith. For Coolant-Thru applications-Note: Some leakage may occur due to Q/C shank/adapter fit. Available in both Tang-Drive and Ball-Drive styles. Drop “B” from part number for Tang-Drive. C ADJUSTMENT L ØA ØB SQUARE ØD SHANK PART ADAPTER NUMBER SIZE 21745B 21746B 21747B 21748B 21749B 21750B 21751B 21752B 21753B 21754B 21755B 21756B 21757B 21758B 21759B 21760B 21761B 21762B 21763B 21764B 21765B 21766B 21767B 21768B 21769B 21770B 21771B 21772B 21773B 21774B 1 2 TAP SIZE 0-6 8 10 12 1/4 5/16 3/8 7/16 1/2 9/16 1/8 LS PIPE 0-6 8 10 12 1/4 5/16 3/8 7/16 1/2 9/16 5/8 11/16 3/4 13/16 7/8 1/8 LS PIPE 1/4 PIPE 3/8 PIPE 1/2 PIPE TAP PROJ SHANK DIAMETER SQUARE SQUARE BUSHING FLANGE ADJUSTMENT METRIC MM DEPTH-L C DIA. A DIA. B INCH INCH 0.141 0.168 0.194 0.220 0.255 0.318 0.381 0.323 0.367 0.429 0.438 0.141 0.168 0.194 0.220 0.255 0.318 0.381 0.323 0.367 0.429 0.480 0.542 0.590 0.652 0.697 0.438 0.563 0.700 0.688 3.58 4.27 4.93 5.59 6.48 8.08 9.68 8.20 9.32 10.90 11.13 3.58 4.27 4.93 5.59 6.48 8.08 9.68 8.20 9.32 10.90 12.19 13.77 14.99 16.56 17.70 11.13 14.30 17.78 17.48 0.110 0.130 0.150 0.170 0.190 0.240 0.290 0.240 0.280 0.320 0.330 0.110 0.130 0.150 0.170 0.190 0.240 0.290 0.240 0.280 0.320 0.360 0.410 0.440 0.490 0.520 0.330 0.420 0.530 0.520 47 2.79 3.33 3.86 4.19 4.85 6.05 7.26 6.15 6.99 8.18 8.33 2.79 3.33 3.86 4.19 4.85 6.05 7.26 6.15 6.99 8.18 9.14 10.31 11.23 12.42 13.28 8.33 10.69 13.49 13.08 0.71 0.63 0.54 0.46 0.38 1.39 0.39 0.75 0.39 1.18 1.65 1.08 1.09 1.88 1.54 1.15 1.18 1.40 2.34 0.59 1.54 2.31 1.49 2.34 1.18 TAP & REAMER ADAPTERS Quick-Change Collet Adapters for Tapping and Reaming Uses ER Collets for the highest accuracy, most clamping range and widest availability Adapter is compatible with Bilz, Collis, Emuge, Lyndex, Seibert, TM Smith and others Order collets separately and use sealed collets or coolant disk/nut system with coolant Specials/Modifications available and also DIN, ISO, JIS available upon request Collet nuts must be tightened to proper torque: 45 ft/lbs-SA16 and 100 ft/lbs-SA32 For Tang-Drive style adapters drop “B” from the part number to designate Tang Drive C A ØD ADAPTER SIZE -TAP 1 2 3 ADAPTER SIZE -REAMER 1 2 PART COLLET ANSI NUMBER (ORDER SEPERATELY) SCREW TAP DEPTH A 1/4 5/16 3/8 7/16 1/2 1/4 5/16 3/8 7/16 1/2 9/16 5/8 11/16 3/4 13/16 7/8 21940B 21941B 21942B 21943B 21944B 21945B 21946B 21947B 21948B 21949B 21950B 21951B 21952B 21953B 21954B 21955B 05448 05450 05451 05450 05451 05448 05450 05451 05450 05451 05089 05091 05093 05094 05875 05876 21820-191 21820-243 21820-286 21820-243 21820-286 21820-191 21820-243 21820-286 21820-243 21820-286 21822-322 21822-360 21822-406 21822-443 21822-489 21822-523 0.34 0.42 0.42 0.42 0.42 0.34 0.42 0.42 0.42 0.42 0.47 0.47 0.59 0.59 0.84 0.84 TAP SIZE REAMER SIZE PART NUMBER 3/16 1/4 3/8 7/16 Stop Screw 3/8 7/16 1/2 5/8 3/4 7/8 Stop Screw 21956B 21957B 21958B 21959B 21960B 21961B 21962B 21963B 21964B 21965B 21966B 21967B COLLET (ORDER SEPERATELY) ER16-XXX ER 32-XXX XXX - Shank size required for collet choice 48 DRIVE DRIVE SCREW REAMER DEPTH-A 21820-094 21820-122 21820-162 21820-203 21820 21822-162 21822-203 21822-243 21822-303 21822-373 21822-443 21822 0.34 0.42 0.42 0.42 NA 0.47 0.47 0.59 0.59 0.84 0.84 NA PROJ NUT DIA. C D 1.06 1.10 1.10 1.10 1.40 1.96 PROJ C DIA. D 1.06 1.10 1.40 1.96 SQUARE PRESET SCREWS SQUARE DRIVE PRESET SCREWS FOR TAP AND REAMER SHANKS For use with SJC Floating Holders to provide positive drive for tapping and reaming. Threads into tool socket of the SJC Floating Holder (use Locktite in heavy applications) Additional styles and sizes available upon request. A ØT PART NUMBER 21820-094 21820-122 21820-162 21820-191 21820-203 21820-243 21820-280 21821-094 21821-122 21821-162 21821-203 21821-243 21822-162 21822-203 21822-243 21822-303 21822-373 21822-406 21822-443 21822-524 21823-203 21823-243 21823-303 21823-373 21823-443 21823-514 21823-609 21824-303 21824-373 21824-443 21824-514 21824-609 21824-817 B COLLET SERIES THREAD T SCREW LENGTH-A SA-16 7/16-20 LH 0.38 SA-20 1/2-20 LH 0.50 SA-32 7/8-14 LH 0.50 SA-40 1 1/8-16 LH 0.94 TG-150 1 5/8-12 LH 49 1.00 MAX TANG-B 0.094 0.122 0.162 0.191 0.203 0.243 0.280 0.094 0.122 0.162 0.203 0.243 0.162 0.203 0.243 0.303 0.373 0.406 0.443 0.524 0.203 0.243 0.303 0.373 0.443 0.514 0.609 0.303 MIN TANG-B 0.10 0.10 0.10 0.10 0.18 0.18 0.18 0.10 0.10 0.10 0.18 0.18 0.18 0.18 0.18 0.20 0.20 0.20 0.25 0.25 0.18 0.18 0.20 0.20 0.31 0.50 0.62 0.20 0.373 0.443 0.514 0.609 0.817 0.20 0.31 0.50 0.62 0.69 QUICK-CHANGE TAPPING Torque - Limiting Tap Collets These collets are interchangeable with Bilz and similar ones made by other manufacturers. They are ideal for bottom-tapping operations in blind holes when using a compression holder. When the tap contacts the bottom of the hole, it stops rotating while the axial movement of the spindle is absorbed by the holder’s compression stroke. The release-torque is factory-set to prevent breakage of the tap for which each collet is designed. Small torque adjustments can be made by experienced users to accommodate variations in tap strength and material toughness. D ØA ØE C B Tap Shank Dia. Sqr. A B C Size 1 D E TC Quick-Change Torque-Limiting Tap Collets Size 2 No. C D E No. C D .141 .168 .194 .220 .255 .3125 .110 .131 .152 .165 .191 .234 .85 .92 .92 .95 .95 1.05 .98 .98 .98 .98 .98 .98 1.26 1.26 1.26 1.26 1.26 1.26 21463 21464 21465 21466 21467 21468 - - - - - - .318 .323 .367 .381 .429 .4375 .238 .242 .275 .286 .322 .328 .98 1.08 1.11 1.05 1.17 1.05 .98 .98 .98 .98 .98 .98 1.26 1.26 1.26 1.26 1.26 1.26 21469 21470 21471 21472 21473 21474 1.49 1.59 1.62 1.56 1.68 - 1.34 1.34 1.34 1.34 1.34 - 1.97 1.97 1.97 1.97 1.97 - 21475 21476 21477 21478 21479 - - .480 .542 .5625 .590 .360 .406 .421 .442 - - - - 1.74 1.81 1.81 1.87 1.34 1.34 1.34 1.34 1.97 1.97 1.97 1.97 21480 21481 21482 21483 .652 .6875 .697 .7000 .489 .515 .523 .531 - - - - 1.87 1.37 1.93 1.24 1.34 1.34 1.34 1.34 1.97 1.97 1.97 1.97 .760 .800 .896 .9063 1.021 1.108 1.1250 .570 .600 .672 .679 .766 .831 .843 - - - - - - - Size 3 E - - - - - - - - - 21484 21485 21486 21487 2.42 1.70 2.48 - 1.77 1.77 1.77 - 2.83 2.83 2.83 - 21446 21447 21488 - - 2.48 2.54 2.61 1.55 2.73 2.79 1.68 1.77 1.77 1.77 1.65 1.77 1.77 1.65 2.83 2.83 2.83 2.83 2.83 2.83 2.83 21489 21490 21491 21492 21493 21448 21449 - Collet Sets (12) 21523 (13) 50 No. 21524 (10) - 21525 TORQUE-LIMITING DRIVERS MT Taper Size Shank A Socket B 2 Proj. Socket Body Diam. Axial Stroke Tapping Range Tap Size Torque (In.-Lb.) Tens. Comp. From To From To G H Ass'y. No. C Length D Diam. E F 2 7.94 3.88 1.12 2.22 .50 .25 #10 1/2 50 500 16325 3 2 7.88 3.88 1.12 2.22 .50 .25 #10 1/2 50 500 16375 3 2 8.31 3.94 1.12 2.75 .50 .25 5/16 5/8 200 700 16425 Safe-TorqueTM, PAT Tap Drivers with Tension & Compression C ØF G H ØE B A D C ØF ØE B A D Cam-and-roller drive clutch releases instantly when the adjustable pre-set torque is reached. Free-wheeling action after the clutch has released produces no vibration or heat. This improves thread quality, and prevents damage to the driver or the tap. Reversing the spindle's rotation (to extract the tap from the threaded hole) automatically reengages the roller clutch for the next use. No friction components to heat up or wear out. The tension and compression models (above) allow the tap to act as its own leadscrew. The rigid models (below) are designed for blind hole bottom-tapping in machines which have precise depth control. This combination of features allows the user to produce the best possible threads, increasing tap life and reducing downtime. When using Driver No. 16500 with a 7/16" tap, a precision Sleeve No. 24104 will also be needed. Safe-TorqueTM, PAT Tap Drivers MT Taper Size Shank A Socket B 2 Proj. Socket Body Diam. Tapping Range Tap Size Torque (In.-Lb.) From To From To Ass'y. No. C Length D Diam. E F 2 7.44 3.38 1.12 2.22 #10 1/2 50 500 16300 3 3 3 2 2 3 7.38 7.75 8.69 3.38 3.38 4.31 1.12 1.12 1.50 2.22 2.75 2.75 #10 5/16 7/16 1/2 5/8 1-1/8 50 200 500 500 700 1200 16350 16400 16500 4 4 11.62 5.31 1.88 3.69 3/4 1-1/2 1000 2400 16550 51 FLOATING HOLDERS JA Floating Holders with Morse Taper Shanks and Collets Parallel (radial) float compensates for misalignment. Spline drive coupling provides free float, produces consistent results. Order by part number E B ØC A Morse Taper Shanks and Collets Morse Taper Hole Shank A B Part Number Body Diameter C Projection E Total Float 1 1 73180 1.50 3.62 .031/.038 2 2 73200 1.88 4.44 .031/.038 3 3 73170 2.38 5.31 .026/.036 4 4 73310 3.00 6.44 .050/.060 5 5 73550 4.31 8.12 .040/.050 JA Floating Holders with Adjustable Adapter Shanks and Morse Taper Collets Parallel (radial) float compensates for misalignment. Spline drive coupling provides free float, produces consistent results. Order by part number and name of tool. D F E ØB ØC A Hole A Shank and Thread Size B 1 Body Key Minimum Axial Part Number Diameter C Number D Projection E Adj. F .75-12 73402 1.50 6 4.06 .88 .031/.038 2 .75-12 73410 1.88 6 4.81 .88 .031/.038 2 .88-12 73411 1.88 9 4.81 1.00 .031/.038 2 1.00-12 73412 1.88 11 4.81 1.00 .031/.038 2 1.06-12 73413 1.88 11 4.81 1.00 .031/.038 3 1.06-12 73421 2.38 11 5.81 1.00 .026/.036 Morse Taper 52 Total Float FLOATING HOLDERS JAS Floating Holders with Adjustable Adapter Shanks and Morse Taper Sockets Oversize thrust bearings hold the cutting tool axis parallel to the spindle centerline, preventing out-of-round, bell-mouthed and oversize threads. Scully-Jones' exclusive 360°gear drive provides chatter-free unrestricted float. Centering force is adjustable through the shank rear. Keep mating tapers clean and dry. ØC .04 Total Float ØA B D F E Shank & Thread A Taper Socket B Dia. C Body Length D Projection Min. Adjust E F Assy. No. 1.06-12 1.06-12 1 2 1.75 2.19 1.41 1.62 2.00 2.25 1.00 1.00 39580 39605 1.38-12 1.38-12 2 3 2.19 2.81 1.62 1.94 2.25 2.50 1.12 1.12 39610 39640 1.88-12 1.88-12 3 4 2.81 3.50 1.94 2.19 2.50 2.75 1.12 1.12 39650 39680 53 JT TAP DRIVERS Using JT Lock-and-Eject Chucks The tap drivers shown on the first eight pages of this section use JT chucks (listed on page 60) to lock-and-eject the tap. Each driver is equipped with a freely rotating nut captive at the chuck end. This nut surrounds a tapered socket and a hexagonal or flatted drive surface which accept JT chucks. This chucking system allows quick tap changes, on the machine, to minimize down-time. Spanner wrenches to fit the nuts are shown on page 31. When a chuck is inserted with the drive surfaces engaged, rotating the nut pulls the chuck into its mating taper to lock it in place, while gripping the tap’s shank and pocketing the tap’s square. Rotating the nut in the opposite direction ejects the chuck and tap. Mated driving surfaces assure that torque is solidly transmitted, even during machine spindle reversal. Using Tension and Compression Tap Drivers These tap drivers compensate for variations between the tap’s pitch and the axial feed of the ma chine spindle. They allow a variety of taps, with different pitches, to be driven simultaneously with one spindle. In some cases they eliminate the need to change leadscrews when changing setups from one tap pitch to another. Compression is best used when the spindle feed is greater than the tap’s pitch, and Tension is used when the spindle’s axial motion lags the tap’s pitch. Either way, the possibility of cutting oversize threads due to thread flank shaving is minimized because the tap is allowed to act as its own leadscrew. The holders shown here provide both tension and compression, allowing the greatest freedom and variety in any setup. They also cushion the tap and spindle upon entry, reversal, and exit, to extend tap and spindle life. Shanks are Acme-threaded “Automotive Adjustable Adapters” which conform to ANSI /ASME Standard B5.11. E F K B AØ ØH J D Acme Shank Size A Size C B JT Chucks Tap Capacity Mach. Hand Pipe Min. Proj. C Axial Adj. Stroke Nut O.D. D Tens. E Comp. F H Q.L. Nut No. J Key No. Ass'y. No.. K 1.00-12 JT-2 0 -14 1/4 -3/4 1/16 -1/4 4.06 1.12 .72 .19 1.62 17254 93153 40170 1.06-12 JT-2 0 -14 1/4 -3/4 1/16 -1/4 4.06 1.12 .72 .19 1.62 17255 93153 40180 1.38-12 JT-2 0 -14 1/4 -3/4 1/16 -1/4 3.56 1.25 .72 .18 1.62 17258 93154 40205 1.38-12 JT-3 14 1/4 - 1 1/16 -3/8 4.99 1.25 .94 .50 2.12 17258 93154 40190 54 JT TAP DRIVERS Tension-Only When the feed of the spindle is set to lag the pitch of the tap, this type of holder extends freely, allowing the tap to behave as its own leadscrew. A multi-spindle drill head can be set up to perform tapping operations with a variety of tap sizes and pitches. JT tap chucks are listed on page 60. Acme Shank Size A Size B JT Chucks Tap Capacity Mach. Hand Pipe .03 Max. E H B ØF ØA J D Min. Proj. Axial Adj. Tension Stroke Nut O.D. Key No. C D E F C Ass'y. No. H Q.L. Nut No. J .50-16 .62-16 .75-12 .88-12 JT-1 JT-1 JT-1 JT-1 0-14 0-14 0-14 0-14 1/4 1/4 1/4 -1/2 1/4 -1/2 - 2.77 2.77 3.46 3.15 1.00 1.00 1.00 1.12 .75 .75 1.25 1.25 1.25 1.25 1.25 1.25 93150 93151 93151 93152 17272 17273 17252 17274 40109 40119 40129 40139 1.00-12 1.06-12 1.38-12 1.38-12 1.88-12 JT-2 JT-2 JT-2 JT-3 JT-2 0-14 0-14 0-14 14 0-14 1/4 -3/4 1/4 -3/4 1/4 -3/4 1/4 - 1 1/4 -3/4 1/16 -1/4 1/16 -1/4 1/16 -1/4 1/16 -1/2 1/16 -1/4 3.37 3.37 2.90 4.02 3.03 1.12 1.12 1.12 1.25 1.12 1.38 1.38 1.38 1.88 1.38 1.62 1.62 1.62 2.12 1.62 93153 93153 93154 93154 93155 17254 17255 17258 17258 17260 40149 40159 40069 40169 40079 Compression-Only When the spindle feed is set faster than the tap’s pitch, this holder compresses, allowing the tap to enter the work and cut smoothly at its own pace. The results achieved by multiple spindle tapping setups become easy to control, particularly when these holders are used in tandem with tension-only and/or tension-and -compression holders. JT tap chucks are listed on page 60. Acme Shank Size A Size B JT Chucks Tap Capacity Mach. Hand Pipe H .03 Max. E B ØA ØF J D C Min. Proj. Axial Adj. Comp. Stroke Nut O.D. Key No. Ass'y. No. H Q.L. Nut No. J C D E F .50-16 .62-16 .75-12 .88-12 JT-1 JT-1 JT-1 JT-1 0-14 0-14 0-14 0-14 1/4 1/4 1/4 -1/2 1/4 -1/2 - 3.53 3.53 4.71 4.53 1.00 1.00 1.00 1.12 .75 .75 1.25 1.25 1.25 1.25 1.25 1.25 93150 93151 93151 93152 17272 17273 17252 17274 40100 40110 40120 40130 1.00-12 1.06-12 1.38-12 1.38-12 1.88-12 JT-2 JT-2 JT-2 JT-3 JT-2 0-14 0-14 0-14 14 0-14 1/4 -3/4 1/4 -3/4 1/4 -3/4 1/4 - 1 1/4 -3/4 1/16 -1/4 1/16 -1/4 1/16 -1/4 1/16 -1/2 1/16 -1/4 4.74 4.74 4.27 5.89 4.40 1.12 1.12 1.12 1.25 1.12 1.38 1.38 1.38 1.88 1.38 1.62 1.62 1.62 2.12 1.62 93153 93153 93154 93154 93155 17254 17255 17258 17258 17260 40140 40150 40060 40160 40070 55 JT FLOATING HOLDERS Adjustable Adapter Shanks Parallel float permits the cutting tools chucked into these holders to align themselves with offcenter holes. Years of chatter-free operation is assured by Scully-Jones' unique 360°gear drive. Parallel float is assured by two rows of thrust bearings. In addition, the adjustable adapter shanks provide the ability to axially pre-set the cutting tool tip in any machine tool, using the proper adapter. Float stiffness adjustment screw access is at the rear of the shank. JT tap chucks are shown on page 60. Spanner wrenches are shown on page 31. ØF ØG B .06 Parallel Total Float ØA .03 MAX. D E Shank Size A JT Chuck Size B Minimum Projection D Maximum Adjustment E Body Diameter F Nut Diameter G Assembly Number .50-16 .62-16 .75-12 JT-1 JT-1 JT-1 2.77 2.77 2.77 .88 .88 .88 1.50 1.50 1.50 1.25 1.25 1.25 37100 37105 37110 .88-12 .88-12 JT-1 JT-2 2.77 3.21 1.00 1.00 1.50 1.88 1.25 1.62 37115 37350 1.00-12 1.00-12 JT-1 JT-2 2.77 3.21 1.00 1.00 1.50 1.88 1.25 1.62 37120 37300 1.06-12 1.06-12 1.06-12 JT-1 JT-2 JT-3 2.77 3.21 3.58 1.00 1.00 1.00 1.50 1.88 2.50 1.25 1.62 2.12 37125 37305 37525 1.38-12 1.38-12 1.38-12 1.38-12 JT-1 JT-2 JT-3 JT-4 2.77 3.21 3.58 4.19 1.12 1.12 1.12 1.25 1.50 1.88 2.50 2.88 1.25 1.62 2.12 2.62 37130 37310 37500 37900 1.88-12 1.88-12 JT-3 JT-4 3.70 4.31 1.12 1.25 2.50 2.88 2.12 2.62 37505 37905 56 FLOATING HOLDERS JT Floating Holders With Straight Shanks Parallel (radial) float compensates for misalignment. Spline drive coupling provides free float, produces consistent results. Lock and Eject chucks provide fast and easy tool change. Float stiffness can be adjusted. Order by part number Radial float is measured from holder centerline. Order JT lock and eject tap chucks separately. See page 60. Assembly includes Lock-and-Eject nut. Order nut wrenches separately using part number indicated in chart. Shank Dia. D .50 .75 1.00 1.25 1.50 1.75 Part No. Body Length E 37135 37140 37145 2.16 2.16 2.16 Chuck Projection ØB ØA ØD .03 Radial Float E Style Size Radial Float Nut Dia. A Body Dia. B Shank Lgth. C Wrench Part No. Part No. Body Length E 37315 37320 37325 37330 2.59 2.59 2.59 2.59 C JT-1 .03 1.25 1.50 3.00 93680 JT-2 .03 1.62 1.88 4.00 93681 Part No. Body Length E 37510 37515 37520 3.09 3.09 3.09 JT Floating Holders With Morse Taper Shanks Same as straight shank holders, except: float stiffness is fixed Order same as straight shank holders. Chuck Projection ØB ØA .03 Radial Float Style Size Radial Float Nut Dia. A Body Dia. B Wrench Part No. Morse Taper 1 2 3 4 5 Morse Taper C JT-1 .03 1.25 1.50 JT-2 .03 1.62 1.88 JT-3 .03 2.12 2.50 JT-4 .03 2.62 2.88 93680 93681 93682 93683 Part No. 37175 37180 37185 Proj. C 2.28 2.34 2.34 Part No. Proj. C 37335 37340 37345 2.78 2.78 2.84 57 Part No. Proj. C Part No. Proj. C 37535 37540 37545 3.28 3.34 3.34 37895 4.00 JT-3 .03 2.12 2.50 5.00 93682 JT TAP DRIVERS FLOW-THRUPAT, TM Tension-&-Compression In addition to their use in transfer-line machines, they can be adapted to any machining center to give the advantage of precise axial preset adjustment. These drivers deliver high pressure coolant directly to the cutting edges of the tap, regardless of the hole's depth or any other obstruction. As shown here they are particularly valuable in tapping Blind holes, forcing the chips and heat back thru the tap flutes. Tension-and-Compression are unaffected by coolant flow or pressure from 80 to 800 p.s.i.. Use an “oil-hole” tap which has a 1/8" diameter hole thru its axis. JT tap chucks are shown on page 60. Shank Thread Size A 1.06-12 Min. JT Chuck Size .18 G Comp. .25 Tens. .50 .03 MAX B ØE ØA H D Nut Seal Diameter Woodruff Key Number G C Q.L. Assembly Nut Number Number H C D E Ring Number F 3.77 1.12 1.62 46238 93153 17255 46230 2.92 3.43 3.81 1.25 1.25 1.25 1.62 2.12 2.62 46214 46214 46214 93154 93154 93154 17258 17258 17258 46200 46280 46400 Project B JT-2 Max. Project. Adjust. F .18 1.38-12 1.38-12 1.38-12 JT-2 JT-3 JT-4 .18 .11 .03 FLOW-THRUPAT, TM Floating Holders All the same Flow-Thru advantages that are offered by the holders shown above are available in these holders, except tensionand-compression is replaced by radial float. These axially rigid tap and reamer drivers permit a cutter to align itself with an off-axis Ø1.85 hole to cleanly perform a secondary operation. True parallel float is assured by two rows of ball thrust-bearings. The float mechanism is Scully-Jones’ unique 360°gear drive, assuring many years of chatter-free performance. Columns “F”, “G” & “H” in this table refer to the drawing above. Shank Thread Size A JT Chuck Size Min. Project. Max. Adjust. Nut Diameter Project B C D .06 Total Parallel Float B C,D Woodruff Key Number G Q.L. Nut Number H Assembly Number E Seal Ring Number F 1.06-12 JT-2 .18 4.16 1.12 1.62 46238 93153 17255 46295 1.38-12 JT-2 .18 3.02 1.25 1.62 46214 93154 17258 46190 58 JT TAP DRIVERS Coolant-Induced Tension-Only Holders In addition to their use in transfer-line machines, these drivers can be adapted to any machining center with the additional advantage of precise axial pre-set of the cutting tool tip. They are designed for use on any machine which doesn’t have a “wet spindle”. Tension-only allows the tap to start “hard” and then act as its own leadscrew. Set the spindle feed to lag the tap’s pitch. High pressure coolant is directed thru the tap’s 1/8" center hole to the end of the Blind hole which is being tapped. The coolant carries heat and chips out thru the tap’s flutes. JT tap chucks are shown on page 60. L .75 J K F ØE ØA G .03 Max. 1/4-18 P.T. C D Shank Thread Size A JT Chuck Max Size Proj. B Min. Proj. Max. Adj. Nut Diam. Inducer Location Axial Radial F G C D E .75-12 1.00-12 1.06-12 JT-1 JT-2 JT-2 .18 .18 .18 4.59 4.61 4.61 1.00 1.12 1.12 1.25 1.62 1.62 2.15 2.57 2.57 1.38-12 1.38-12 JT-2 JT-3 .18 .11 4.14 6.16 1.25 1.25 1.62 2.12 2.57 3.88 Q.L. Nut Number J Woodruff Key Number K Tension Stroke .94 1.12 1.12 17252 17254 17255 93151 93153 93153 1.25 1.38 1.38 46240 46225 46220 1.12 1.19 17258 17258 93154 93154 1.38 1.88 46285 46290 Assembly Number L Coolant-Induced Floating Holders All the same Coolant-Induced advantages that are offered by the holders shown above are provided by these holders. These drivers allow a tap to float radially, so it will align itself with an off-axis hole to cut straight threads. The spindle's axial feed must equal the tap's pitch. Scully-Jones’ unique 360°gear drive and two rows of ball thrust-bearings assure many years of chatter-free performance. Columns “A”, “F”, “G”, “J” & “K” in this table refer to the drawing above. Shank Thread Size A JT Chuck ØE .06 Total Parallel Float Ø1.85 B C,D Min. Proj. Max. Adj. Nut Dia. Inducer Location Axial Radial F G Size B C D E 1.06-12 JT-2 5.32 1.12 1.62 2.75 1.38-12 JT-2 4.04 1.25 1.62 2.75 59 Q.L. Nut Number J Woodruff Key Number K Assembly Number 1.44 17255 93153 46260 1.44 17258 93154 46270 JT LOCK-AND-EJECT CHUCKS Tap Chucks B (Sq.) Ø .172 thru ØA JT -1 & -2 C B (Sq.) Ø.172 thru ØA C JT -3 & 4 Tap Shank Dimensions A B Dia Sq. .141 .110 .168 .131 .194 .152 .220 .165 .255 .191 .275 .206 .3125 .234 .318 .238 .323 .242 .367 .275 .381 .286 .429 .322 .4375 .328 .480 .360 .542 .406 .5625 .421 .590 .442 .625 .489 .6875 .515 .697 .523 .7000 .531 .760 .570 .800 .600 .896 .672 .9063 .679 1.021 .766 1.108 .831 1.1250 .843 1.233 .925 Nominal Tap Sizes Frac. & Std. Pipe Machine 0-6 8, 5/32 10, 3/16 12, 7/32 14, 1/4 3/8 SS 5/16 7/16 1/2 3/8 LS 9/16 5/8 11/6 Metric JT-1 N.P.T. C Part No. .88 11150 .94 11151 .94 11152 .97 11153 6, 6.3 .97 11155 1.17 11161 1/16 & 1/8 SS 1.06 11156 7,8 1.00 11157 1.09 11159 12, 12.5 1.12 11160 10 1.06 11158 14 1/8 LS 16 18 1/4 1.6-3.5 4 4.5, 5 3/4 13/16 20 7/8 22 15/16 1 1-1/16, 1-1/8 24 25 27 1-3/16, 1-1/4 1-5/16, 1-3/8 30 33 JT-2 Lock Eject chucks JT-3 C Part No. C Part No. 1.00 11346 1.06 11347 1.06 11348 1.09 11349 1.09 11350 1.22 11517 1.19 1.12 1.44 1.25 1.18 1.31 1.19 1.38 1.44 1.25 1.50 11351 11352 11354 11355 11353 11357 11356 11358 11359 11360 11361 1/2 3/8 1.31 1.25 1.34 1.25 1.31 1.44 1.31 1.50 1.56 1.31 1.62 1.63 1.56 1.69 1.44 1.69 1.75 11518 11519 11521 11522 11520 11523 11524 11525 11526 11527 11528 11529 11531 11532 11530 11533 11534 (18) 11535 3/4 1 1-7/16, 1-1/2 36 Chuck Sets (11) 60 11118 (16) 11322 JT-4 C Part No. 1.38 11600 1.50 1.69 11606 11601 1.75 1.75 1.62 1.75 1.75 1.75 1.75 (10) 11602 11603 11607 11604 11605 11608 11609 11619 TAP HOLDERS Heavy Duty Tap Holders Pipe tap Sizes Alloy steel offers high yield strength and long wear characteristics for tough tapping operations. Three set-screws used for tool retention. Designed for driving large hand and pipe taps. Order by part number. Note: Broached square in holder is approximately .030” larger than the square dimension “G”. D H J ØF A ØC E G B Pipe Tap Size 3/4 1 1-1/4 1-1/2 1-3/4 2 2-1/4 2-1/2 2-3/4 3 M.T A Part No. Total Length B 3 4 3 4 4 5 4 5 4 5 5 6 5 6 5 6 5 6 5 6 04138 04139 04140 04141 04142 04143 04144 04145 04146 04147 04148 04149 04150 04151 04152 04153 04154 04155 04156 04157 6.00 7.00 6.00 7.00 7.56 8.81 7.56 8.81 7.88 9.12 9.50 11.94 9.50 11.94 9.50 12.38 9.94 12.38 9.94 12.38 Body Dia. C Body Length D Proj. E 1.72 1.72 1.72 1.72 2.22 2.22 2.22 2.22 2.59 2.59 3.19 3.19 3.19 3.19 3.19 3.59 3.59 3.59 3.59 3.59 2.12 2.12 2.12 2.12 2.69 2.69 2.69 2.69 3.00 3.00 3.38 3.38 3.38 3.38 3.38 3.81 3.81 3.81 3.81 3.81 2.31 2.38 2.31 2.38 2.94 2.94 2.94 2.94 3.25 3.25 3.62 3.69 3.62 3.69 3.62 4.12 4.06 4.12 4.06 4.12 61 Tap Dimension Shank Square F G Depth Tap Enters H Set Screw Loc. J .9063 .679 1.62 .50 1.1250 .843 1.75 .50 1.3125 .984 2.00 .62 1.5000 1.125 2.25 .62 1.6250 1.218 2.38 .75 1.8750 1.406 2.50 .75 2.0000 1.500 2.62 .75 2.2500 1.687 2.75 .75 2.3750 1.781 2.88 .75 2.6250 1.968 3.00 .75 TAP HOLDERS Heavy Duty Tap Holders Hand tap Sizes Alloy steel offers high yield strength and long wear characteristics for tough tapping operations. Three set-screws used for tool retention. Designed for driving large hand and pipe taps. Order by part number. Note: Broached square in holder is approximately .030” larger than the square dimension “G”. D H J ØF ØC A E G B Hand Tap M.T Size 3/4 7/8 1 1-1/16-1-1/8 1-3/16-1-1/4 1-5/16-1-3/8 1-7/16-1-1/2 1-5/8 1-3/4 1-7/8 2 2-1/8 2-1/4 2-3/8 2-1/2 2-5/8 2-3/4 2-7/8 3 Part Total Length Body Dia. Body Length Proj. A No. B C D E 3 4 3 4 3 4 3 4 3 4 3 4 4 5 4 5 4 5 4 5 4 5 5 6 5 6 5 6 5 6 5 6 04100 04101 04102 04103 04104 04105 04106 04107 04108 04109 04110 04111 04112 04113 04114 04115 04116 04117 04118 04119 04120 04121 04122 04123 04124 04125 04126 04127 04128 04129 04130 04131 6.00 7.00 6.00 7.00 6.00 7.00 6.00 7.00 6.62 7.62 6.62 7.62 7.62 9.12 7.88 9.12 7.88 9.12 7.88 9.12 8.00 9.62 9.62 12.62 10.19 12.62 10.19 12.62 10.50 12.94 10.50 12.94 1.72 1.72 1.72 1.72 1.72 1.72 1.72 1.72 1.84 1.84 1.84 1.84 1.84 2.59 2.59 2.59 2.59 2.59 2.59 2.59 2.59 2.72 2.72 2.97 2.97 2.97 2.97 2.97 3.34 3.34 3.34 3.34 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.75 2.75 2.75 2.75 2.75 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.12 3.50 3.50 4.06 4.06 4.06 4.06 4.06 4.38 4.38 4.38 4.38 2.31 2.38 2.31 2.38 2.31 2.38 2.31 2.38 2.94 3.00 2.94 3.00 3.00 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.38 3.75 3.75 4.38 4.31 4.38 4.31 4.38 4.62 4.69 4.62 4.69 5 6 04132 04133 10.50 13.12 3.34 3.53 4.38 4.56 4.62 4.88 5 6 5 6 04134 04135 04136 04137 10.69 13.12 10.69 13.12 3.53 3.53 3.53 3.53 4.56 4.56 4.56 4.56 4.81 4.88 4.81 4.88 62 Tap Dimension Shank Square Depth Tap Enters Set Screw Loc. J F G H .590 .442 1.38 .697 .523 1.50 .800 .600 1.62 .896 .672 1.75 1.021 .766 2.19 1.108 .831 2.25 1.233 .925 2.31 1.305 .979 2.38 1.430 1.072 2.38 1.519 1.139 2.50 1.644 1.233 2.62 1.769 1.327 3.00 1.894 1.420 3.12 2.019 1.514 3.38 2.100 1.575 3.50 2.225 1.669 3.50 2.350 1.762 3.62 2.475 1.856 3.62 2.543 1.907 3.75 .44 .44 .44 .44 .44 .44 .44 .44 .62 .62 .62 .62 .62 .62 .62 .62 .62 .62 .62 .62 .62 .75 .62 .88 .88 .88 .88 .88 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 TAP EXTENSIONS Close Center Drivers and Chucks These drivers are most useful where long reach and small radial clearances are needed. The .500" / foot tapers used by these drivers and chucks are not Morse Tapers. They are designed to be used only with the tooling on this page & 64. To use this chart: 1. Select the chuck needed to grip the shank of the tap you want to drive, 2. Select the driver, from within that same size group, (“band”) which provides the projection “F” your operation requires, and 3. Select the Morse Taper shank “D” to mate with your spindle, extension, and/or adapter. D .500" Taper/Foot ØE F B .12 ØA C .500" Taper/Foot Nominal Tap Sizes Mach. & Std. Pipe Fract. Metric N.P.T. Tap Shanks Dia. Sqr. A B Tap Chucks Entry Part Depth No. C Morse Taper D Body Dia. E Chuck Drivers Projection - F Part Number 3.00 6.00 9.00 8 10 4 4.5, 5.0 - 0.168 0.194 .131 .152 .83 .83 05350 05351 1 1 .34 .34 05300 05300 05301 05301 05302 05302 0-6 8 10 12 14, 1/4 3/8SS 1.6 -3.5 4 4.5, 5.0 6.0, 6.3 - - 0.141 0.168 0.194 0.220 0.255 0.275 .110 .131 .152 .165 .191 .206 .72 .83 .89 .91 .97 1.05 05366 05367 05368 05369 05353 05354 1 1 1 1 1 1 .45 .45 .45 .45 .45 .45 05303 05303 05303 05303 05303 05303 05304 05304 05304 05304 05304 05304 05305 05305 05305 05305 05305 05305 1/16, 1/8SS 7.0, 8.0 - 0.3125 0.318 0.323 .234 .238 .242 1.00 1.00 1.08 05355 05356 05357 1 2 .50 .50 05306 05309 05307 05310 05308 05311 1/2 3/8LS 12, 12.5 10 - 0.367 0.381 .275 .286 1.11 1.05 05358 05359 1 2 .56 .56 05312 05315 05313 05316 05314 05317 9/16 5/8 - 14 16 - 1/8LS 0.429 0.480 0.4375 .322 .360 .328 1.27 1.27 1.00 05360 05361 05362 2 3 .69 .69 05318 05321 05319 05322 05320 05323 3/4 - 1/4 - 0.5625 0.590 .421 .442 1.12 1.27 05365 05363 3 3 .88 .88 05324 05324 05325 05325 05326 05326 5/16 7/16 63 TAP EXTENSIONS Extension Drivers and Chucks The shanks of these extensions “D” are standard tap shank sizes, so they fit into standard tap driving chucks of any design. Most useful for reaching past obstructions or through cavities in a workpiece, where long reach and small clearances are needed. The drivers are thru-hardened, and their outside diameters “F” are ground for concentricity. Ideal for running through a bushing. The .500" / foot taper used by these drivers and chucks are not standard Morse Tapers. They are designed to be used only with the components shown on this page and on page 63 Select the chuck to grip the tap you want to drive, then select one of the three chuck drivers within that same size group which offers the projection length “G” your operation needs. ØD .500" Taper/Foot B .12 ØF E ØA C .500" Taper/Foot G Nominal Tap Sizes Mach. Std. Pipe & Metric N.P.T. Fract. Tap Shanks Dia. Sqr. A B Tap Chucks Entry Part Depth No. C Extension Chuck Drivers Shank Body Projection - G Dia. Lgth. Dia. Part Number D E F 3.00 6.00 9.00 8 10 4 4.5, 5.0 - .168 .194 .131 .152 .83 .83 05350 05351 .255 .255 1.50 1.50 .34 .34 05200 05201 05202 05200 05201 05202 0-6 8 10 12 14, 1/4 3/8 SS 1.6 -3.5 4 4.5, 5.0 6.0, 6.3 - - .141 .168 .194 .220 .255 .275 .110 .131 .152 .165 .191 .206 .72 .83 .89 .91 .97 1.05 05366 05367 05368 05369 05353 05354 .255 .255 .255 .255 .255 .255 1.50 1.50 1.50 1.50 1.50 1.50 .45 .45 .45 .45 .45 .45 05203 05203 05203 05203 05203 05203 1/16, 1/8SS 7.0, 8.0 - .3125 .318 .323 .234 .238 .242 1.00 1.00 1.08 05355 05356 05357 .381 .381 .381 1.69 1.69 1.69 .50 .50 .50 05206 05207 05208 05206 05207 05208 05206 05207 05208 1/2 3/8 LS 12, 12.5 10 - .367 .381 .275 .286 1.11 1.05 05358 05359 .381 .381 1.69 1.69 .56 .56 05209 05210 05211 05209 05210 05211 9/16 5/8 - 14 16 - 1/8LS .429 .480 .4375 .322 .360 .328 1.27 1.27 1.00 05360 05361 05362 .480 .480 .480 2.00 2.00 2.00 .69 .69 .69 05212 05213 05214 05212 05213 05214 05212 05213 05214 3/4 - 1/4 - .5625 .590 .421 .442 1.12 1.27 05365 05363 .590 .590 2.25 2.25 .88 .88 05215 05216 05217 05215 05216 05217 5/16 7/16 64 05204 05204 05204 05204 05204 05204 05205 05205 05205 05205 05205 05205 MORSE TAPER CHUCKS Style “A” Tap Chucks A Four-slot design is inherently more flexible, gripping taps of varying shank diameters more securely. Taps are centered by the same concentric surfaces as generate the grip. Keep mating tapers clean & dry. Nominal Tap Size B E C Fract. & Mach. Metric A B Depth Tap Enters C ±.02 #0 - #6 #8 #10 #12 #14 #14 M1.6 - M3.5 M4 M4.5, M5 M6, M6.3 M6, M6.3 1 1 1 1 1 2 .19 .19 .19 .19 .19 .25 .72 .83 .89 .91 .97 .97 .141 .168 .194 .220 .255 .255 .110 .131 .152 .165 .191 .191 01102 01105 01106 01107 01115 01116 1/4 1/4 5/16 5/16 M6, M6.3 M6, M6.3 M7, M8 M7, M8 1 2 1 2 .19 .25 .19 .25 .97 .97 1.00 1.00 .255 .255 .318 .318 .191 .191 .238 .238 01115 01116 01119 01121 3/8SS 3/8SS 3/8LS 7/16 M10 - 1 2 2 2 .19 .25 .25 .25 1.05 1.05 1.05 1.08 .275 .275 .381 .323 .206 .206 .286 .242 01237 01238 01126 01131 1/2 1/2 9/16 5/8 5/8 M12, M12.5 M12, M12.5 M14 M16 M16 2 3 2 2 3 .25 .25 .25 .25 .25 1.09 1.09 1.28 1.45 1.45 .367 .367 .429 .480 .480 .275 .275 .322 .360 .360 01133 01135 01139 01141 01143 3/4 3/4 13/16 M20 3 4 3 .25 .38 .25 1.80 1.80 1.25 .590 .590 .652 .442 .442 .489 01146 01148 01150 7/8 7/8 15/16 1 M22 M22 M24 M25 3 4 4 4 .25 .38 .38 .38 1.91 1.91 1.93 2.03 .697 .697 .760 .800 .523 .523 .570 .600 01153 01155 01157 01159 Hand 1-1/8 1-1/4 1-3/8 1-1/2 1-3/4 M27 M30 M33 M36 M42 5 5 5 5 5 .44 .44 .44 .44 .44 2.14 2.30 2.34 2.41 2.38 .896 1.021 1.108 1.233 1.430 .672 .766 .831 .925 1.072 01162 01166 01168 01171 01174 Pipe 1/16, 1/8SS 1/8LS 1/4 3/8LS 1/2SS - 2 2 3 4 4 .25 .25 .25 .38 .38 1.00 1.00 1.12 1.38 1.50 .3125 .4375 .5625 .7000 .6875 .234 .328 .421 .531 .515 01192 01193 01197 01201 01203 Pipe 3/4 3/4 1 1-1/4 1-1/2 - 4 5 5 5 5 .38 .44 .44 .44 .44 1.69 1.69 1.88 2.12 2.25 .9063 .9063 1.1250 1.3125 1.5000 .679 .679 .843 .984 1.125 01208 01209 01212 01214 01216 Tap Style Machine Screw Hand Hand Hand Hand Hand Morse Taper ØD Chuck Projection 65 Tap Shank Diam. D Sqr. E Part Number MJ TAP CHUCKS Quick-Change MJ Style Tap Chucks For use with MJ, MJF, & MJT tap drivers. These chucks are offered to replace worn or damaged chucks which fit your current MJ style tap drivers. New TC style drivers, which functionally replace these three MJ models are shown on pages 40 - 44. NOTE:TC drivers are functional replacements for MJ drivers. TC chucks do not interchange with MJ chucks. C Mach. B TAPS Nominal Sizes Hand Metric Pipe CHUCKS Shank Size Dia. Sqr. A B Size No. Length C Inside D Assembly No. 0-6 8 10 12 14 1/4 1.6 - 3.5 4 4.5, 5 6, 6.3 - .141 .168 .194 .220 .255 .110 .131 .152 .165 .191 0 0 0 0 0 .91 .91 .91 .91 .91 .906 .906 .953 .953 .953 11620 11621 11622 11623 11624 0-6 8 10 12 14 1/4 1.6 - 3.5 4 4.5, 5 6, 6.3 - .141 .168 .194 .220 .255 .110 .131 .152 .165 .191 1 1 1 1 1 1.38 1.38 1.38 1.38 1.38 .906 .906 .953 .953 .953 11638 11639 11630 11631 11632 - 5/16 3/8LS 7/16 1/2 7, 8 10 12, 12.5 1/8 SS - .3125 .318 .381 .323 .367 .234 .238 .286 .242 .275 1 1 1 1 1 1.38 1.38 1.38 1.38 1.38 1.312 1.188 1.250 1.250 1.250 11637 11633 11634 11635 11636 - 5/16 3/8LS 7/16 1/2 9/16 - 7, 8 10 12, 12.5 14 - 1/8LS .318 .381 .323 .367 .429 .4375 .238 .286 .242 .275 .322 .328 2 2 2 2 2 2 1.78 1.78 1.78 1.78 1.78 1.78 1.250 1.312 1.312 1.375 1.438 1.312 11640 11641 11642 11643 11644 11648 - 5/8 3/4 7/8 - 16 22 - 1/4 3/8 1/2 .480 .5625 .590 .697 .7000 .6875 .360 .421 .442 .523 .531 .515 2 2 2 2 2 2 1.78 1.78 1.78 1.78 1.78 1.78 1.500 1.375 1.562 1.625 1.438 1.562 11645 11649 11646 11647 11655 11656 66 RECESSING TOOLS Automatic Recessing Tools Scully-Jones automatic recessing tools are ideally suited to cutting oil grooves, retainer grooves, reliefs and chamfers. Using these tools virtually any machine can bore, counter-bore, face or backface. Here’s how the tools work. At rest, the centerline of the cutting tool is on the axis of the spindle. When fed into the cutting position, the nose of the tool contacts its pilot-in the work or in a bushing. This contact-along with the continued spindle feed-causes the cutting tool to feed via a lead cam within the tool. By adjusting the relative position of the tool nose, the cut can be accurately positioned in the hole. A collar sets the depth of the cut by limiting the stroke of the lead cam or can be set with the stop on the machine. The radial feed is relatively slow at the start of the cut, increasing until a fixed rate is reached. This eases the tool into the cut, prolonging tool life. The feed ratio is approximately 4:1. While tools are available for guide-bushing pilot application or work pilot application, either style of tool is readily converted to the other style when necessary. Special tools are available for unusual applications. RECESSING TOOL SCULLY-JONES RECESSING TOOL BUSHING BRONZE SHELL WORK PIECE PILOT NOSE WORK PIECE CUTTER PILOT IN BUSHING CUTTER PILOT IN WORK 67 RECESSING TOOLS Pilot-in-Bushing Automatic Recessing Tools For use in bushing plate applications where tool feeds through pilot bushing. Cut depth and location easily adjustable. Order by part number. Order cutters and blanks separately. Additional pilot nose blanks, shells and stop collars are available. N C Stop Collar-Interchangeable With Pilot Nose Assembly Quick-Lock NutSets Depth of Undercut F G D B ØA Calibrated CollarLocates Position of Cut H M Pilot Bushing K J E-Projection from spindle Cutter Shank Dia. Dia of Depth of Work Hole A Min Max Cut B Max Collar Adjustment C D .38 .62 .62 .62 1.50 .080 .140 .180 .180 .300 .50 .56 .56 .56 .50 1.25 1.75 1.88 1.88 2.25 .38 .75 .75 .75 .25 E F M.T G 6.44 8.50 8.88 8.88 13.12 2.50 3.22 3.22 3.22 4.38 2 3 3 4 5 H J K M N 1.25 1.75 1.88 1.88 2.25 1.75 2.12 2.12 2.12 2.75 4.25 5.88 6.25 6.25 9.88 .44 .50 .50 .50 .50 .478 .750 .750 .750 .750 Part Size No. & Type 70110 70320 70420 70430 70610 1NB2MT 3NB3MT 4NB3MT 4NB4MT 6NB5MT Pilot-in-work Automatic Recessing Tools Integral Pilot eliminates the need for bushing plate. Cut depth and location easily adjustable. Order by part number. Pilot Nose AssemblyInterchageable with Stop collar Calibrated CollarLocate Position of Cut D C Quick-Lock Nut Sets Depth of Undercut F B G Morse Taper ØA To Face of Pilot Projection From Spindle L E Dia of Depth of Work Hole A Min Max Cut B Max Collar Adjustment C D .41 .62 .75 .75 1.50 .080 .140 .180 .180 .300 .38 .56 .56 .56 .62 1.25 1.75 1.88 1.88 4.50 Cutter Shank Dia. .12 .12 .12 .12 .12 E F M.T G L N 6.44 8.50 8.88 8.88 13.12 2.50 3.22 3.22 3.22 4.38 2 3 3 4 5 .44 .44 .44 .44 .75 .478 .750 .750 .750 .750 68 Part Size No. & Type 70120 70330 70440 70450 70620 1NW2MT 3NW3MT 4NW3MT 4NW4MT 6NW5MT RECESSING TOOLS Short-Nose Pilot-in-Work Only Automatic Recessing Tool Non-convertible to pilot-in-bushing. Minimal projection for low overhang applications. Cut depth and location easily adjustable. Order by part number. Order cutters and blanks separately. Additional pilot nose blanks, shells and stop collars are available. Dia of Depth of Work Hole Undercut A B Min Max Max .41 1.00 .75 2.75 1.50 4.50 .080 .180 .300 E - Projection From Spindle L Quick-Lock NutSets Depth of Undercut B G Morse Taper ØA C Collar Adjustment C D .19 .25 .31 Pilot Nose - Finished to Job Requirements To Face of Pilot .12 .12 .19 E F Calibrated CollarLocates Position of Cut D F 4.31 2.50 5.44 3.25 6.88 4.44 M.T G L Cutter Shank Dia. N 2 4 5 .44 .50 .75 .312 .750 .750 Part Size No. & Type 70240 2NW2MT 70530 5NW4MT 70710 7NW5MT NC & Special Application Recessing Tools Cutter Location A Calibrated Approach G F Cutter Feed Stroke C End of Feed Stroke E Feed Stroke Machine Spindle Work Hole Dia. Stop Collar B Dia. of Cut D These Tools Are Designed to Pilot in Work Only Specifications can be custom tailored to specific applications. Contact Scully-Jones with part, machine and fixture information to obtain recommended tool layout, price and delivery. Recessing operations on special machines and NC machines frequently require additional tool flexibility. Scully-Jones’ experience with these special applications can be called upon to solve your recessing problem. In the drawing, above right dimensions “A” through “G” are adjustable. They can be accurately measured and locked in place. With only slight modification, it can also be used for part measurement. Further, specific clearence between the cutter and work hole can be maintained to assure consistent cutting stroke. 69 RECESSING TOOL ACCESSORIES Recessing Tool Bit Holder Blanks WORK PIECE BODY Splines are induction hardened to 50 Rockwell “C”. Bodies are left soft for machining. Not to be used to make circular form cutters. Accurate grinding for precise fit. Order by part number. Tool bit holder blanks for tool sizes 6 and 7 are non-stock. Price and delivery quoted on application. ØB ØE F ØA C SPLINE D E Min Dia.Of Max Dia. Work Hole Of Recess Tool Size ØD F B C A Blt Part No. 1 .62 1.00 1.25 .81 1.19 1.44 .44 1.31 .478 .19 Dia. 70274 .81 2.44 .478 .25 Sq. 70276 1.06 2.62 .478 .31Sq. 70278 2 .62 1.00 .81 1.19 .44 .81 3 .94 1.25 1.75 1.25 1.56 2.06 .69 2.00 .750 1.00 2.50 .750 1.50 3.00 .750 .25 Sq. .31 Sq. .38 Sq. 70223 70224 70225 1.38 1.69 2.19 3.12 .69 1.00 1.50 2.44 .25 Sq. .31 Sq. .38 Sq. .38 Sq. 70223 70224 70225 70226 1.00 1.31 1.81 2.75 6 & 7 On Application 4&5 1.31 .312 .19 Dia. 70231 2.00 .312 .25 Sq. 70232 2.00 2.50 3.00 3.50 .750 .750 .750 .750 Recessing Tool Quotation Guidelines 1 Furnish detail print or sketch of piece part or if these are not available, submit actual piece part 2 Type of material and hardness __________________________________ Pilot in piece part bore _______________ __________________________________ Pilot in bushing (furnish fixture print if available ___________________________ __________________________________ Type and manufacturer of machine being 3 4 5 6 7 8 used______________________________ __________________________________ What Production is expected __________ __________________________________ Method employed if piece part is in current production ___________________ __________________________________ Have any difficulties been experienced in machining this material ______________ __________________________________ Engineers name: __________________________. 9 Type of cutters preferred. Form Tool Bits HSS TCT Phone #:_______________________________________ 70 RECESSING TOOL ACCESSORIES Recessing Tool Pilot Nose Blanks ØE B D F C Tool Size A ØA C D E+.0005 -.0000 F+.002 -.000 Part No. .12 .38 .34 .44 1.5625 2.2500 .221 .254 70117 70332 B 1&2 1.98 1.00 3,4&5 3.12 1.12 6 & 7 –On Application Recessing Tool Bronze Shells ØD ØB For use with pilot nose blanks listed above. Quickly converts standard recessing tools from pilot-in-bushing to pilot-in-work. Order by part number. Bronze shell for tool sizes 6 and 7 are nonstock. Price and delivery quoted on application. Tool Size A 1 1.56 2 1.56 3 2.25 4 2.25 5 2.25 6 & 7 On Application B C D Part No. 1.25 1.00 1.75 1.88 1.75 2.75 1.69 3.31 3.31 2.06 2.25 2.25 2.88 2.88 2.88 70112 70241 70331 70441 70531 C ØA Recessing Tool Stop Collars For use with pilot-in-bushing recessing tools. Quickly converts standard recessing tools from pilot-in-work to pilot-in-bushing. Order by part number. Stop collars for size 6 tools are non-stock. Tool Size A 1 1.81 3 2.50 4 2.50 6 On Application B C D Part No. 1.25 1.75 1.88 .44 .44 .44 2.25 2.88 2.88 70111 70321 70426 ØD C ØB ØA 71 LIVE CENTERS The points are ground on their own bearings, assuring runout of .0002” T.I.V or less. “Max. Load” is the maximum weight of a symmetrical workpiece rotating at 100 rpm, plus the load applied by radial cutting forces.To maintain long service life, reduce loads as rotating speed increases. See chart. Reduction Load by Percentage Shown at Various Rotating Speeds 100 80 % of Load reduction 60 40 20 1 1 3 5 7.2 10 12 18 25 36 50 X 100 RPM E D 60° ØC ØB 0.90 A Taper G F Discontinued Centers (for comparison) Morse Taper A Part No. Spindle Dia. B Body Dia. C Point Proj. D Body Length E Body Proj. F Taper Length G Max. Load Lbs. 2 3 4 5 74100 74101 74102 74103 .75 .75 1.12 1.12 1.69 1.69 2.44 2.44 .75 .75 1.06 1.06 1.75 1.75 2.88 2.88 1.94 2.06 3.19 3.19 2.47 3.10 3.97 5.09 1000 1000 2400 2400 New Centers Morse Taper A Part No. Spindle Dia. B Body Dia. C Point Proj. D Body Length E Body Proj. F Taper Length G Max. Load Lbs. 2 3 4 5 74220 74230 74240 74250 .56 .81 1.00 1.00 1.63 2.00 2.38 2.38 .81 1.00 1.25 1.25 1.62 1.94 2.25 2.25 1.88 2.19 2.50 2.50 2.47 3.10 3.97 5.09 300 500 1100 1100 72 GENERAL TOOLS R8 End Mill Holders SJ Number Description A B C D E Set Screw 06300 06305 06310 R8 EMH .187-1.41 .187 R8 EMH 2.50-1.41 .250 R8 EMH 375-1.41 .375 1.41 1.41 1.41 0.69 0.69 1.00 0.50 0.56 0.75 1/4 -28 1/4 -28 3/8 -24 06315 06320 06325 R8 EMH .500-1.41 R8 EMH .625-2.06 R8 EMH .750-2.38 .500 .625 .750 1.41 2.06 2.38 1.38 1.62 1.75 0.88 1.94 1.00 7/16 -20 9/16 -18 5/8 -18 06330 06335 06340 R8 EMH .875-2.38 R8 EMH 1.00-3.00 R8 EMH 1.25-3.12 .875 1.00 1.25 2.38 3.00 3.12 2.00 2.38 2.62 1.00 1.12 1.12 1.81 2.12 2.12 5/8-18 3/4 -16 3/4 -16 06345 R8 EMH 1.50-3.38 1.50 3.38 2.75 1.12 2.12 3/4 -16 B E D ØC ØA Single End Cutters Only. R8 Morse Taper Holders B SJ Number Description A Dia. B Proj. 06420 R8 1MT 1.25 .88 06425 R8 2MT 1.25 .88 06430 R8 3MT 1.50 4.62 ØA Morse Taper R8 Jacobs Taper Holders SJ Number Description A Length Gage Line Dia. 06435 06440 06445 R8 JT # 1 R8 JT # 2 R8 JT # 3 0.66 0.88 1.22 .384 .559 .811 06450 06455 06460 R8 JT # 4 R8 JT # 6 R8 JT # 33 1.66 1.00 1.00 1.124 .676 .624 .81 Gage Ø1.50 Line Dia. A R8 Collect Chuck Single Angle SJ Number Description Nut B Proj. A Dia. 06350 R8 X 75SA 95380 2.38 2.12 06355 R8 X 100SA 95390 3 1/8 2.44 06360 R8 X 16ER 05184 1 1/8 1.08 06365 R8 X 25ER 05185 2.00 1.65 06370 R8 X 40ER 05187 2.50 2.48 B ØA See pages 19 for collets 73 GENERAL TOOLS R8 Shell Mill Holders SJ Number 06375 06380 06385 06390 06395 B Description A Pilot B Proj. C Dia. R8 SMH .500 1.00 R8 SMH.750 1.00 R8 SMH 1.00 1.00 R8 SMH 1.25 1.25 R8 SMH 1.50 1.25 .500 .750 1.00 1.25 1.50 1.00 1.00 1.00 1.25 1.25 1.75 1.75 2.19 2.75 3.62 ØA ØC R8 Stub Mill Holders SJ Number 06400 06405 A Proj. Dia. 2.75 2.81 1.00 1.25 PROJ. ARBOR KEY ARBOR NUT Spacers Nut 1/8,1/4,3/8,1/2 1/8,1/4,3/8,1/2 36475 36466 ØA SPACERS R8 1” Arbor Spacers SJ Number Spacers 34212 34214 34216 34218 1/8 1/4 3/8 1/2 R8 1- 1/4” Arbor Spacers SJ Number Spacers 34244 34246 34248 34250 1/8 1/4 3/8 1/2 R8 Quick Change Tap Adapter PROJ. SJ Number Size Proj. 06410 06415 1 2 1.45 2.25 See Page 45, 46, 47 & 48 for Tap Adapters. SIZE 74
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