Chassis - Rollies Speed Shop

Transcription

Chassis - Rollies Speed Shop
13
Chassis
CHASSIS
95039
Santee Low Glide Frames and Swingarms
If you’re after a stock look that’s as easy to build as bolting on parts,
choose our Low Glide frame. If you’re after a more radical custom
look with one of those really-wide rear tires, pick one of our Low
Glide Custom frames.
Low Glide Stock Replacement Frame
Stock-style frame kit accepts most Original Equipment or
aftermarket accessories, with brackets and tabs for the coil, belt
guard, late 87-99 rear brake caliper and master cylinder, ‘flatside’
gas tanks, oil tank, shock absorbers and 86-99 fender struts. There
is also a mounting loop provided on the right front downtube for
87-91 oil filter housings. Everything bolts in place like on stock
frames. Frames have 1"-diameter 1020 mild steel tubing with a stock
32° rake, no stretch, and the swingarm is stock width with clearance
for belt or chain drive. The steering head uses stock bearings and
cups. With correct inner and outer primaries and transmission
mounting plate, 4-speed, 5-speed or 6-speed transmissions can be
installed. Include rear axle and swingarm pivot shaft with bearings.
95039
Frame and swingarm kit
95037
Replacement frame ONLY (no swingarm)
95044
Swingarm pivot bearing and retaining clip for all Softail
models from 84-99 (repl. OEM 9076)
17289
1/4"-offset driveline offset kit (permits the use of a 1/2"wider rear tire)
Accessories for Low Glide Frames
Here are some items to finish a hot custom bike.
Bearings and Cups
12263
Chrome bearing cups (pair)
12264
Timken bearing (sold each)
‘Flatside’ Gas Tanks
15298
5 gallon
15294
6 gallon
25550
Gas tank mounting kit
Santee 4-Speed Rigid Frames
These Classic Santee frames are the perfect start to any ‘Old School’
build. Available with the classic look of either Wishbone or Straight
Leg style downtubes that Santee is known for. Frames accept any
Big Twin engine except Twin Cam (including Strokers and Evolution
motors). Frames are set-up for disc brakes and include rear axle kit.
Straight Leg Frames
650195 30º rake, 0" downtube stretch, 0" backbone stretch WITHOUT
tank mounts
Wishbone Frames
650201 30º rake, 0" downtube stretch, 0" backbone stretch WITHOUT
tank mounts
13
Replacement Axle Kit
650241 Replacement axle for Santee 4-speed rigid frames
650195
13.02
*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.
Please see Cautionary Information in back of catalog.
CHASSIS
APPAREL
SEATS &
BAGS
FOOT
CONTROLS
651235
HAND
CONTROLS
Weld-On Hardtail for Big Twins
LIGHTING
A quick and easy method of converting swingarm
frames to rigid. It has the same wheelbase and ride
height as stock.
08893
Fits hydraulic drum brake 4-speed swingarm
frames 58-72
ELECTRICAL
651233
EXHAUST
INTAKE
ENGINE
651234
GASKETS
TRANSMISSION
& CLUTCH
Weld-On Hardtail for Sportster Models
Fits early Sportster models with mechanical rear brakes.
It forms an almost-perfect straight line with the frame
backbone, and lengthens the motorcycle by 4" and
lowers it 4". The oil tank to use with this frame is a CC
#12599.
08889
Fits Sportster models 57-78
Santee Rigid Frames for Sportster Models
Designed and available to fit all Sportster engines from 57-03, these frames
have a stock width rear section that will accept a 130mm rear tire with a
standard 1 1/8” final belt or chain. Made in the U.S.A.
651233 30° rake, 0” Backbone, 0” downtube stretch rigid frame for 57-76 XL
models without tank mounts
651234 30° rake, 0” Backbone, 0” downtube stretch rigid frame for 77-85 XL
models without tank mounts
651235 30° rake, 0” Backbone, 0” downtube stretch rigid frame for 86-03 XL
models without tank mounts
DRIVELINE
WHEELS
TIRES &
BRAKES
CHASSIS
SHEETMETAL
Oil Tanks for XL Rigid Frames by
Paughco
Bolt-On Hardtail for Sportster Models
A bolt-on unit lengthens the wheelbase by 4 1/2" and
lowers the bike 4". The oil tank to use with this frame is
a CC #12599
08892
For Sportster models with mechanical rear brakes
57-78
This oil tank is for use with rigid Sportster frames
manufactured by Paughco. Drain plug sold separately.
Made in USA by Paughco.
632247 Oil tank for use w/Paughco XL rigid frames
632248
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INSTRUMENTS
& GAUGES
GENERAL
Oil tank drain plug
CROSS
REFERENCE
13.03
CHASSIS
Swingarm Bumpers
95044
For stock replacement or custom applications. Replaces OEM 11451,
and fit all Softail models from 85-99.
Original Equipment Bumpers
These are Original Equipment parts.
75190
Pack of 10
75191
Sold each
Aftermarket Bumpers
695002 Sold each
Swingarm Pivot Components
Manufactured from high-quality materials for all factory and
aftermarket swingarms. Sold each.
For Softail Models from 86-99
95044
Swingarm pivot bearing and retaining clip for all Softail
models from 84-99 (repl. OEM 9076)
84379
Chrome sockethead pivot bolt set (repl. OEM 4961)
Swingarm Pivot Bolt Spacers for Softail Models
Fit Softail models from 87-99.
84602
Pack of 10
Paughco FXR/FLT Swingarm Upgrade Kit
Chrome Swingarm Pivot Bolts for Softail Models
Chrome hex head swingarm pivot bolts. Grade 8 bolts measure 3/4"16 x 3"-long. Sold in pairs.
84378
Fit Softail models from 84-99
Specifically designed to upgrade the quality and feel of the driveline
on your FXR or Touring model bike. These 7-pcs convert the old style
OEM parts to a high-tech spherical bearings with CNC-Machined
precision spacers and collars. Made in the U.S.A.
651435 7-pc swingarm upgrade kit for 80-01 FXR & Touring models
13
13.04
*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.
Please see Cautionary Information in back of catalog.
CHASSIS
APPAREL
SEATS &
BAGS
FOOT
CONTROLS
HAND
CONTROLS
Chrome Swingarm Axle Covers
Chrome Rear Frame Covers for Softail Models
Dress up the rear section of your Softail. Made of chrome plastic
installs in minutes with silicone adhesive included (sold in pairs).
78054
Fits all Softail models except Fat Boy and FLSTN models 86-99
Cover up the ugly cluttered axle adjusters and axle nut with these
show chromed covers. They come with all required hardware. Will
not work on models with stock saddlebags.
688197 Swingarm Axel covers 86-07 Softail except FLSTS
LIGHTING
ELECTRICAL
EXHAUST
INTAKE
Chrome Swingarm Pivot Bolt Covers for Softail
Models
These covers are held in place with set screws and look great when
installed in conjunction with CC #28266 chrome rear frame covers.
They fit all Softail models from 84-07 (except Fat Boy and FLSTN
models). Sold in pairs.
14317
Pivot bolt cover for Softails 84-99
688179 Pivot bolt cover for Softails 00-07
ENGINE
GASKETS
TRANSMISSION
& CLUTCH
DRIVELINE
WHEELS
TIRES &
BRAKES
CHASSIS
SHEETMETAL
Chrome Pivot Bolt Cover for Late Sportster
Models
INSTRUMENTS
& GAUGES
Fits over the exposed head of the swingarm pivot bolt on all
Sportster models from 82-03. It features chrome-plated die-cast
construction and is held firmly in place by a sockethead screw.
14318
Sold each
GENERAL
CROSS
REFERENCE
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13.05
CHASSIS
680028
Rear Wheel Pulley Spacers
The ‘Touring Link’ by Progressive Suspension
Finally an inexpensive and easy to install solution to the handling
challenges faced by most Touring models. The brace does not hang
below the frame so it will not cut into your ground clearance. Helps
keep motor and swingarm assembly aligned with chassis without
introducing unnecessary vibration to the rider.
680037 Fits 93-08 Touring models
680028 Fits 09-Up Touring models
Billet aluminum spacers permit custom alignment of rear wheel
pulleys. Can be used with many wide rear tire kits and frames. Will
not fit 00-Up wheel assemblies with sealed bearing style hubs.
Natural Aluminum Finish
42691.250"-thick
42692.375"-thick
42693.500"-thick
42694.750"-thick
FXSTD Deuce 180mm Fat Tire Kit by Vulcan
Engineering
This simple kit allows you to run a 180mm tire on your 00-07 Deuce
with no modifications to the frame or wheel. Kit includes a pulley
spacer and alignment spindle. Easy install that can be done at your
next rear tire change!
668253 180 mm tire conversion for 00-07 FXSTD Deuce models
Steering Damper Kits
13
Complete kits for Softail and Sportster models. Includes a hi-tech
adjustable steering dampener and all mounting hardware for a
clean and quick installation. Improves the stability of the front
end and provides more riding comfort.
84609
Fits FX Softail models (except Springer models) from 84-99
688571
Fits FX Softail models (except Springer models) from 00-10
688570
688572
688573
682646
Fits FXD Dyna models (except FXDWG) from 06-Up
Fits FXD Dyna models (except FXDWG) from 91-05
Fits FXDWG models from 93-05
Fits Sportster models (exept models with 4.5 gallon tanks) from
07-Up
Fits Sportster models (exept models with 4.5 gallon tanks) from
04-06
Fits Sportster models with 39 mm forks from 87-03
688574
84610
13.06
*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.
Please see Cautionary Information in back of catalog.
CHASSIS
APPAREL
SEATS &
BAGS
FOOT
CONTROLS
Black 3-Piece Frame Clamps
These black versions of our trusted three piece frame clamps make
attaching anything from lighting to pegs to your frame or crash bar
an easy task. Sold each, in two different sizes.
688854 Frame clamp 1-1/8” black
688855 Frame clamp 1-1/4” black
HAND
CONTROLS
668100
LIGHTING
ELECTRICAL
EXHAUST
3-Piece Frame Clamps
Chrome-plated, 3-piece design eliminates spreading the clamp to fit
over frames. Sold each.
11235
1" clamp 3-piece
11237
1 1/8" clamp 3-piece
11236
1 1/4" clamp 3-piece
INTAKE
668101
ENGINE
GASKETS
TRANSMISSION
& CLUTCH
DRIVELINE
WHEELS
TIRES &
BRAKES
RevTech Chassis Stabilizer
Looking for a way to stop the wobbling, weaving, and rear steering on your Touring model? The RevTech Chassis Stabilizer utilizes
a swingarm pivot anchor to cure these problems. So you can feel
confident leaning your Bagger into the corners with a RevTech
Chassis Stabilizer under your Bagger. Fits FLH/FLT models 93-08.
668100 Satin Finish
668101 Black Anodized Finish
CHASSIS
SHEETMETAL
INSTRUMENTS
& GAUGES
GENERAL
CROSS
REFERENCE
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13.07
CHASSIS
610370
Highway Bar with Footrest
This highway bar & footrest combination was designed with the
riders comfort in mind. They are constructed of 1.25” steel tubing
and chrome-plated with the addition of a heavy-duty rubber foot
pad. They are perfect for those long rides when you want to stretch
your legs while on the road.
610370 Fits 09-Up Touring models (except FLTR)
610369 Fits 97-08 Touring models (except Road Glide)
610368 Fits 00-Up FLST Softail models
610367 Fits 86-99 FLST Softail models
Santee Designer Series ‘Bonanza’ Highway Bar by
Fred Kodlin
13
This is the latest from Fred Kodlin and the Murder Cycles crew. These
highway bars are the perfect match to the ‘Bonanza’ handlebar
series. The Highway Bars feature 1 1/4” steel tubing with built-in peg
mounts so there is no need for those bulky clamps. They are available
in a chrome-plated or black powdercoated finish.
Chrome
697174 ‘Bonanza’ highway bar for 09-Up Touring models (except FLTR
Road Glide models), chrome
697168 ‘Bonanza’ highway bar for 97-08 Touring models (except FLTR
Road Glide models), chrome
Black
697175
697169
Optional
highway
652025
652026
‘Bonanza’ highway bar for 09-Up Touring models (except FLTR
Road Glide models), black
‘Bonanza’ highway bar for 97-08 Touring models (except FLTR
Road Glide models), black
Footpeg Clevises (required if you want to run
pegs)
Chrome 3/8”-20 clevis, sold in pairs
Black 3/8”-20 clevis, sold in pairs
Note: Not for use with factory lowered (FLHX, FLHRS) and aftermarket lowered bikes.
13.08
*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.
Please see Cautionary Information in back of catalog.
CHASSIS
Chrome Highway Bars
APPAREL
American-made reproductions of Original Equipment bars have
flawless chrome-plating and are made from high-strength tubing
with heavy-duty 1/4" steel plate mounts welded to the tubing to
insure a perfect fit.
Front 1 1/4"-Diameter Highway Bars
609620 Fits FL Softail models from 00-Up
28933
Fits FL Softail models from 86-99 (repl. OEM 49004-90)
609621 Fits FX Softail models from 00-Up
28932
Fits FX Softail models from 84-99 and 4-speed FX models from
72-86 (repl. OEM 49016-72D)
609622 Fits Dyna Wide Glide models from 93-05
609623 Fits all Dyna Glide models (except Dyna Wide Glide models) from
91-05
609630 Fits all XL models from late 04-Up, chrome
609624 Fits all Sportster models from late 84-03
28935
Fits Touring models from 88-96 (repl. OEM 49184-88)
28929
Fits 4-speed FL models from late 79-84 (repl. OEM 49040-79)
28928
SEATS &
BAGS
28928
28929
FOOT
CONTROLS
HAND
CONTROLS
28933
28932
LIGHTING
Fits 4-speed FL models with swingarm frames from 58-E79 (repl.
OEM 49038-58B)
Rear Highway Bars
28930
Fits 4-speed chain drive FL models from late 67-84 (repl. OEM
49137-67B) 7/8" tubing
28934
Fits Softail models from 86-99 (except 90-99 FL Softail models)
repl. OEM 49158-89B (1" tubing)
ELECTRICAL
28934
28930
EXHAUST
Warning: These reproduction Highway Bars are for cosmetic use only and will not provide
leg or vehicle protection in the event of a low-speed fall. They are not made nor intended to
provide protection from bodily injury in a collision with an automobile or any other object.
INTAKE
ENGINE
28935
GASKETS
TRANSMISSION
& CLUTCH
31416
31607
DRIVELINE
WHEELS
TIRES &
BRAKES
CHASSIS
SHEETMETAL
Khrome Werks Chrome Highway Bars for Softail Models
Heavy gauge, 1"-diameter steel tubing for that classic 50's look. Front bar
kit includes a special oil cooler relocation bracket. All necessary mounting
hardware is included. Made in the USA.
31607
Front highway bar for FL Softail models from 86-99
31416
Rear highway bar for all FL Softail models from 86-13 (except FLSTF and
93-96 FLSTN models). Also works well in conjunction with our Khrome
Werks Trailer Hitch for Softail models from 86-13 (CC#31414)
INSTRUMENTS
& GAUGES
Note: 90-99 FLSTC models require the installation of CC #28927 Bracket Kit to
replace the Original Equipment brackets which attach the saddlebag support
frame to the footpeg bolt. Additionally, neither of CC’s chrome toolbox kits
may be installed because of contact with the saddlebag support frame.
Warning: These highway bars are for cosmetic use only and will not provide leg or vehicle protection in
the event of a low speed fall. They are not made nor intended to provide protection from bodily injury
in a collision with an automobile or any other object.
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GENERAL
CROSS
REFERENCE
13.09
CHASSIS
631098
688171
688174
Ness 1” Lowered Kickstands
688173
Kickstands for Late Softail
Models
Stock length replacement kickstands for
07up Softail models, available in black or
chrome finish.
688173 Kickstand for 07-Up Softail models,
chrome
688174 Kickstand for 07-Up Softail models,
black
• A must when lowering your bike
• Available for both Touring and Softail
models
• Chrome-plated forged steel
631098 Fits 84-06 Softail models
631100 Fits 07-Up Softail models
631099 Fits 07-Up Touring models
Chrome Kickstands for
Sportster Models
Available in a stock length or -1” for
lowered bikes. Fits Sportster models from
04-13.
610412 Stock length kickstand
610411 -1” under stock length kickstand
688171
Kickstand clevis pin fits XL models
89-13
16003
Chrome Kickstand for Lowered
Dyna Glide Models
Chrome Weld-On Kickstand by
TC Bros
Chrome kickstand is available 1" under
stock length for lowered bikes. Fits Dyna
Glide models from 91-Up except Dyna Glide
Convertible models.
16003
-1" under stock kickstand
16002
Stock length kickstand
Get rid of your ugly stock kickstand and
replace it with TC Bros. Choppers super clean
chrome kickstand with hidden spring. Kit
includes chrome kickstand and weldable
mild steel block coped to fit 1 1/8” tubing on
your frame.
660913 Weld-on hidden spring kickstand
15212
Chrome Kickstand Kits for
Softail Models
Complete chrome kickstand kits are
available in 1" or 2" under stock length
for lowered bikes. Include all necessary
hardware. Fit all Softail models from 89-99
15212
-1" under stock length
600690 -2" under stock length, stand only
15211
Stock Length
15991
Original-Style Kickstands
Fit 4-speed Big Twin and Softail models from
36-88
15991
Stock length (Repl. OEM 50061-36)
13
15992
Softail Kickstand Kits
Ness Hidden Spring Kickstand
Kits
• The ultimate in custom kickstands for
your lowered application
• Features internal spring loaded ball
bearing lock for a cleaner look and
optimum functionality
• The telescopic chrome kickstands are
adjustable in height by 1 inch
• Mounting brackets are machined from
polished stainless steel to eliminate
chrome wear in high contact areas
• All of these kits feature a hidden ball
bearing design return spring for positive
stock feel and retaining clean look
631094 Telescopic kickstand for 84-99
Softail, 4-speed Big Twins and
custom applications
13.10
91991
+1" over stock (fits 4" to 6" over
forks)
Complete kickstand kits for 89-99 Softail
models in either a stock length or +1 inch
over stock
91991
Kit with stock-length kickstand
15988
91992
+1 inch over stock-length kickstand
kit
Chrome Kickstands for Softail
Models
Stock-style kickstand arms for Softail models
from 89-06. Available in stock length and -1
inch under for lowered bikes.
15988
Stock length
15989
-1 inch under for lowered bikes
*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.
Please see Cautionary Information in back of catalog.
CHASSIS
APPAREL
688186
SEATS &
BAGS
FOOT
CONTROLS
688185
HAND
CONTROLS
688187
Kickstand Wedge Kit for Touring Models
LIGHTING
Allows the use of the stock kickstand when the bike is lowered,
without excess lean. All mounting hardware is included.
688695 Kickstand wedge FLT 84-08
688188
ELECTRICAL
Kickstand Springs
High quality replacement kickstand springs. Sold each.
688185 Fits 91-01 Dyna models (replaces OEM 50057-91)
688186 Fits 99-06 Touring models (replaces OEM 50112-99)
688187 Fits FXST 85-06, FXR 91-94, FLT 91-98 and XL 86-09 (replaces
OEM 50005-85)
688188 Fits 37-84 FL, 84 FXST, 80-90 FLT, 52-83 XL and K-models
(replaces OEM 50011-30A)
688184 Fits 07-Up Softail and Touring models (replaces OEM 4972507A)
EXHAUST
INTAKE
ENGINE
Kickstand wedge
GASKETS
170140 Kickstand wedge Big Twins
M170140
TRANSMISSION
& CLUTCH
DRIVELINE
Kickstand Stop for Softail and 4-Speed Models
Kickstand Bumper for Softail
Replacement kickstand bumper fits Softail models 89-06. Also used on
many one-piece fuel tanks on FX, FXE and XL 73-E84. Sold in 10 pack
688640 Replaces OEM 62123-07, each
This innovative little stop provides one of the first alternatives to
letting the kickstand bang into the primary case when returning.
Fully-adjustable, it installs on the kickstand shaft and keeps it
aligned with the primary but stops the kickstand just short of
banging into it.
31461
Fits all 4-speed Big Twins from 58-84 (except FXWG) and
Softail models from 89-06
WHEELS
TIRES &
BRAKES
CHASSIS
SHEETMETAL
INSTRUMENTS
& GAUGES
Kickstand Bumper for Sportsters
Rubber kickstand bumper for Sportster models from 89-12. Sold each.
688645 Kickstand bumper for Sportsters
GENERAL
CROSS
REFERENCE
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13.11
CHASSIS
SPRINGER
Springer Front Ends by DNA
08631
These kits accept late model fenders, brakes and wheels
with 3/4“-diameter axles. The reinforced top and
bottom trees reduce flex and improve handling. They
feature TIG welded alloy steel construction for strength
and durability, and fit most Big Twins from 49-Up. Kit
includes main springs, fork legs, neck, top nut, crown
nut, rocker assemblies with brass bushings and top
clamp. Available fully chromed, or black with chrome
rockers, top clamp and springs. They fit all cast neck Big
Twin models from 49-Up with 1“ neck bearings (except
FXR, Dyna Glide and Touring models), and require the
use of risers with 1/2“-20 mounting bolts. Available in a
variety of styles and finishes.
652112
652113
Note: Use the sizing chart below to determine which length would be the
best part number for your particular application.
Vintage Style Springer‘s
Chrome
635068
635070
635069
635074
Front Ends
Stock 22“, Vintage chrome
-2“ under stock, Vintage chrome
+2“ over stock, Vintage chrome
Black and Chrome Front Ends
635071 Stock 22“, Vintage black
635073 -2“ under stock, Vintage black
635072 +2“ over stock, Vintage black
Narrow Style Springer‘s
Chrome
635062
635064
635063
Front Ends
Stock 22“, Narrow chrome
-2“ under stock, Narrow chrome
+2“ over stock, Narrow chrome
635065
Black and Chrome Front Ends
635065 Stock 22“, Narrow black
635067 -2“ under stock, Narrow black
635066 +2“ over stock, Narrow black
Standard Wide Style Springer‘s
Chrome
08631
08630
08632
13
Front Ends
Stock 22“, Standard chrome
-2“ under stock, Standard chrome
+2“ over stock, Standard chrome
Black and Chrome Front Ends
08636
Stock 22“, Standard black
08635
-2“ under stock, Standard black
08637
+2“ over stock, Standard black
Brake Kit
640746 Springer caliper kit, chrome
635074 Springer caliper kit, black
Accessories
632970 Chrome fender brackets for -2" to +8" front ends,
(3/4“)
12643
Chrome 3"-tall handlebar riser set (1/2"-20
mounting bolts)
160879 Glide-style top clamp with 4 3/4" centerline
(includes pinch bolts)
08640
Axle kit with axle, spacers, nuts, and speedometer
drive adaptor for 84-99 single flange wheels
652112
652113
13.12
Rocker, left chrome
Rocker, right chrome
635068
635071
es and Suggested
Chart Of Springer Siz
ger Front Ends
Applications for Sprin
Springer fork for your
your
To determine the proper
re the fork currently on
application, please measu . All measurements should be
ow
bike and use the chart bel bearing cup to the axle center.
taken from the lower stem
k Measures:
bly
If Your Stock Front For
the 2" under stock assem
use
uld
sho
you
19" to 21"
embly
ass
22"
ck
Sto
the
use
21" to 23" you should
bly
the 2" over stock assem
23" to 25" you should use
embly
ass
ck
sto
r
ove
4"
the
25" to 27" you should use
*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.
Please see Cautionary Information in back of catalog.
CHASSIS
APPAREL
SEATS &
BAGS
28206
FOOT
CONTROLS
HAND
CONTROLS
LIGHTING
28205
652110
652111
Springer Fork Lowering Kit by White Bros.
ELECTRICAL
The quick and easy way to lower front forks 1 1/2" for a custom look.
Includes chrome compression springs, spring spacers and bushings.
Requires CC #28206 spring compressor tool for installation.
28205
Fits FXSTS Springer Softail models (except FLSTS models) from
89-05
28206
Compressor tool
EXHAUST
INTAKE
ENGINE
GASKETS
TRANSMISSION
& CLUTCH
DRIVELINE
WHEELS
TIRES &
BRAKES
Ness-Tech Top Tree for Springer Softail Models
Chrome-plated top tree permits the use of conventional handlebar
risers or custom T-bars with 3 1/2" centers.
05080
Fits all FXST Springer Softail models from 88-07 (except FLSTS
models)
CHASSIS
SHEETMETAL
INSTRUMENTS
& GAUGES
Comfort Shock for DNA Springers
Improve the ride of your DNA springer front end with this
complete shock mounting kit. Comes with shock and all mounting
brackets and hardware.
652110 Springer shock kit chrome
652111 Springer shock kit black
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13.13
GENERAL
CROSS
REFERENCE
CHASSIS
654140
Arlen Ness “KO” Raked Triple Trees for Touring
Models
6 Degree Raked Triple Trees for Touring Models
by DNA
• Designed to properly rake your Baggers when running a 21” or
23” front wheel
• Does not require any frame modifications
• Designed to fit all 97-13 Touring models
• Comes in a raw aluminum machined finish
635075 6 degree triple trees for 97-13 Touring models
• These 11° or 7° billet triple trees will properly rake your Bagger
for the use of 21”, 23”, & 26” wheels. No cutting, welding, or
custom fabrication needed of any kind
• Extensively road tested, this kit is the best handling raked tree kit
available. Attain close to stock handling with large diameter front
wheels
• Designed exclusively for 21”, 23”, and 26” Diameter wheels, stock
diameter wheels will not work with triple tree kit
• Does not require modification of stock frame. Fairings also
maintain stock position and does not require angled headlight
wedges or special brackets to properly adjust headlights
• When using 23” or 26” front wheels on Road Glide models, the
optional fairing bracket kit is recommended for increased fairing
clearance
• Designed to fit all 97-14 FLT Touring models (Except Road King)
• Kit includes black anodized billet aluminum triple trees, steering
stem, fork tube extension, fork stops, travel limiters, and all
necessary hardware.
11° Triple Tree Kits
654140 11° raked bagger tree kit for all 97-13 FLH/FLT Models
654141 FLTR fairing mount kit 09-13
654142 FLTR fairing mount kit 98-08
7° Triple
654165
654164
654141
654142
13
Tree Kits
7° raked bagger tree kit for all 2014 FLH/FLT Models
7° raked bagger tree kit for all 97-13 FLH/FLT Models
FLTR fairing mount kit 09-13
FLTR fairing mount kit 98-08
Custom 7 Degree Rake Triple Trees
These billet custom triple trees are CNC- machined from high
strength aircraft billet aluminum and finished with hand polishing
or triple chrome-plating. The top tree accepts stock handlebar
dampeners and features counterbores on both sides that conceal
the seam of the tube caps for a clean custom look. The bottom tree
comes compete with stainless steel fork stops that resist corrosion
and allow installation with 3.5 or 5 gallon Fat Bob tanks. The 7°
rake angle is engineered to accept the Wide Glide or Softail 41 mm
fork tubes and headlight assembly. Fit FL models from 49-84, FXWG
models from 80-86, Softail models from 84-99 and custom FX, XL
applications (1" stem).
160526Chrome
Early Big Twin Triple Trees
Fit all 4-speed Big Twin models from 49-99. Styled after 60-84 triple
trees and drilled and tapped for slider covers and early headlight, but
with late-style, 4-piece rubber handlebar bushings.
13027
Chrome set
13028
Black set
13056
Chrome upper clamp only
13057
Chrome lower clamp only
13058
Black upper clamp only
13059
Black lower clamp only
Note: The top trees are not drilled and tapped on the backside for headlight tins. Bottom
trees have no padlock tab. 13057 and 13059 include stem.
13.14
*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.
Please see Cautionary Information in back of catalog.
CHASSIS
APPAREL
SEATS &
BAGS
13040
FOOT
CONTROLS
HAND
CONTROLS
LIGHTING
ELECTRICAL
Chrome Triple Tree Sets
Chrome replacement triple tree sets include upper and lower tree,
pinch bolts, and dust cover. Completely interchangeable with Original
Equipment trees.
13090
Fits FL Softail models from 84-99, TÜV
13091
Fits FX Softail models from 84-99 and aftermarket cast neck
frames, TÜV
Components for FL Softail Models
Individual upper and lower trees for all models from 86-99 (except
FLSTS).
09330
Upper (repl. OEM 45456-86A)
09331
Lower (repl. OEM 45605-88), TÜV
Components for FX Softail Models
Individual upper and lower trees for FX Softail models from 84-99 and
aftermarket cast neck frames (+3°)
100132 Upper (repl. OEM 345672-80)
100118 Lower (repl. OEM 45665-80A and 45665-84A)
EXHAUST
Custom Chrome Fork Conversion Kits
Kits to convert Showa front ends to the look of a Wide Glide
front fork without the expense. Kits include: chrome-plated
forged triple tree set with lower clamp cover, chrome headlight
mount, special chrome fork tube plugs, chrome fork stop, chrome
stem nut, chrome axle and axle spacer, and chrome fender
spacers to permit the use of the stock fender. The 77-83 Dual Disc
kit includes two chrome rotor spacers with hardware; 84-99 kits
include one rotor spacer and a chrome hubcap. CC #13203 front
fender is recommended for 19" or 21" wheels.
13032
Fits all Sportster and FXR models (except FXLR models) with
a single disc and 39 mm forks from 87-99
13040
Fits all dual disc FX models from 77-83 (shown)
INTAKE
ENGINE
GASKETS
TRANSMISSION
& CLUTCH
DRIVELINE
WHEELS
TIRES &
BRAKES
‘Smooth Top’
Chrome Billet
Triple Tree Set
Chrome ‘Smooth’ Triple Tree Set
Styled after their early FL model counterparts, these custom
trees feature late-model rubber handlebar bushings and chrome
pinch bolts. The fork slider cover tabs have been removed and
the outer edges have been polished to give a smooth, clean look.
Includes a lower triple tree cover like the one found on FXWG and
Softail models, and it’s held in place with your bottom headlight
mounting bolt.
13029
Fits all 4-speed Big Twin and Softail models from 49-99, TÜV
CHASSIS
The ultimate custom triple tree.
Sculpted by state-of-the-art CNC-mills from
aircraft quality aluminum. These trees not
only have a mirror polished chrome finish but
also have custom smooth top stem nut system.
Head cup bearing tension is adjusted from the bottom for the
cleanest top clamp possible. Recessed underside headlight
mount. All hardware, stem bolt, handlebar damper, and fork
stops are included.
98330
Fits all cast neck frame applications using 41 mm fork tubes
from 36-99 (0° rake)
SHEETMETAL
INSTRUMENTS
& GAUGES
GENERAL
CROSS
REFERENCE
w w w.cu sto m c h ro m e.co m
13.15
CHASSIS
Chrome Fork Stem Nut Covers
Disc Hub Spacer Kits for Fork Conversion Kits
These kits may be purchased as replacement parts for the spacers
included in the Custom Chrome fork conversion kits or for use on
dual disc models that the kits don’t cover. For example on a 90 FXRS
Sport Edition with a CC #13032 conversion kit the hub spacer works
with the second disc rotor.
13156
Fits conversion kit (CC #13032) for 39 mm Showa forks on
models from 87-99 (1 7/16"-thick)
13157
Fits conversion kit (CC #13039) for 35 mm Showa front forks on
models from 84-87 (1 11/16"-thick)
13158
Fits conversion kit (CC #13040) for 35 mm Showa front forks on
dual disc models from 77-83 (1 5/8"-thick)
These covers are held in place on the stock stem nuts by a set screw,
and fit most 39 mm and 41 mm forks from 80-03.
13009
Fits 39 mm forks on FXR models from 87-00 as well as Sportster
models from 88-03 (repl. OEM 48329-90)
160110 Fits FXWG and FXST models from 80-99 (repl. OEM 45670-80)
Triple Tree Nut Cover Sets
Three-piece kit includes: chrome covers for fork tube caps and triple
tree stem nut. Attach with set screws.
160111 Fit Softail and FXWG models from 80-99
Chrome Acorn Stem Nut
Functional and good-looking part accents most front forks.
09652
Fits most FL, FXWG, FX Softail and Dyna Wide Glide models.
(1" x 24 thread)
Chrome Sockethead Pinch Bolt Kit for Big Twins
13
Fits all FL and Wide Glide triple trees (includes FXST). Includes two
7/16-20 x 1 1/4" chrome sockethead bolts and lock washers.
161000 Fits stock style triple trees
13.16
Chrome Fork Stem Nuts
Fits all FL, FXWG, FXST and Dyna Wide Glide models from 49-99.
160017 Upper fork stem nut with dust shield. (repl. OEM 48330-48A)
*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.
Please see Cautionary Information in back of catalog.
CHASSIS
APPAREL
Chrome Frame Neck Cup and
Bearing Kit
Includes frame cups, races, 2 Timken
bearings and chrome dust shields.
12253
Fits Big Twins from 49-88 and
most custom frames
SEATS &
BAGS
FOOT
CONTROLS
HAND
CONTROLS
Big Twin Front End Adapter for Early XL Models
by Vulcan Engineering
The Kit consists of a set of fork cups, machined to fit a 57-78 XL
Frame, has 1” Timken bearings and billet aluminum dust shields, that
are machined as spacers to bring the neck to the same length as a
big twin neck. This will allow any stock or aftermarket big twin front
ends and springer front ends to be used on a sportster.
668440 Fits 57-78 XL Models
LIGHTING
3 Degree Raked Fork Cup Sets
Permit you to rake your bike without having to cut and weld your
frame! Offered with or without fork stops, and available in styles
to fit a variety of models as noted below. Fork cup sets come with
bearings. Made in USA by Motorway.
632004 Fits 49-84 FL/FX/FXWG, 84-88 Softail and most custom
frames. With fork stop lug
632005 Fits 57-78 XL cup set with bearing conversion. With fork stop
lug
632006 Fits 49-84 FL/FX/FXWG & 84-88 Softail and most custom
frames. No fork stop lug
632007 Fits 57-78 XL cup set with bearing conversion. No fork stop
lug
ELECTRICAL
EXHAUST
INTAKE
ENGINE
Fork Cup & Bearing Race Installation Tool by
Vulcan Engineering Co.
This tool is a must if you are installing raked fork cups. This tool will
also install standard unraked fork cups and bearing races. For use
with Big Twin models from 36-13 and Sportster models from 82-13
with 1” neck bearings. Made in the U.S.A
697227 Raked/Standard fork cup installation tool
GASKETS
Polished Stainless Steel Internal Fork Stop Kit
These kits come with a highly polished fork cup with a nice looking
stepped design on them. These are a must for custom frames that
need frame cups. They are complete with bearings, cups, races,
stop and dustcover. Fit 49-88 OEM frames and most aftermarket
frames.
640721 Complete kit
TRANSMISSION
& CLUTCH
DRIVELINE
WHEELS
TIRES &
BRAKES
CHASSIS
3 Degree Raked Fork Cups for OEM Frames by
Vulcan Engineering Co.
Looking to add that longer raked front end look with out having to
replace your triple trees? Then look no further, the crew at Vulcan
Engineering have come up with these slick raked bearing cups that
press into your OEM cast neck frame. Kits include a set of stainless
steel fork cups, 1 set of neck bearings and races, and a longer fork
stem. Made in the U.S.A.
697222 3 degree fork cups for all 87-99 FXR models, 90-05 FXD models
(except FXDWG), and 88-03 XL models
697223 3 degree fork cups for all 04-Up XL models
697224 3 degree fork cups for all 06-Up FXD models (except FXDWG)
697225
697226
3 degree fork cups for all 89-13 FXST Softail models
3 degree fork cups for all 90-08 FXDWG models
Sealed Frame Neck Bearings
Genuine Timken bearings feature a two way seal that contacts the
bearing race and mounting surface.
160048 Fits Big Twins from 49-88 and most custom frames. Includes
chrome frame cups, sealed bearings and dust shields
160049 Fits all Softail models from 89-99, FXR and Sportster models
from 82-99, ‘Touring’ models from 80-99 and Dyna Glide
models from 92-99. Includes sealed bearings, bearing races.
SHEETMETAL
INSTRUMENTS
& GAUGES
Replacement Parts
160047 Sealed bearing* (repl. OEM 48300-60) sold each
160003 Replacement bearing race only for Sportster models from
78-Up and Big Twins 60-Up (repl. OEM 48315-60 sold each
GENERAL
*Note: Race and bearing should be replaced at the same time. Use with CC #160003
bearing race only.
CROSS
REFERENCE
w w w.cu sto m c h ro m e.co m
13.17
CHASSIS
09627
160035
Chrome Dust Shield Set
Upper and lower set for all FL, FXWG, Softail and FLT/
FLHT models from 49-88. Includes the original style lower
cover and 77-88 upper shield. Set of two.
25279 Replaces OEMs 43865-48A, 48361-80
09625
09626
Replacement Steering Stem Parts
The most frequently lost or damaged parts on the forks of most 49-Up Big Twins.
09625
Bearing Jam nut. Sold each
09626
Replacement chrome stem nut (sold each)
09627
Stem nut locktab (pack of 10)
160035 Upper nut
161010
Front End Installation Kit
Installation kit for stock or CC front ends. Include:
bearings (2), upper and lower dust shields, top nut,
locktab and acorn crown nut. Note: Not for FLST models.
161010 For FX Softail models ONLY (includes bearings,
dust shields, top nut and acorn crown nut with
lock tab)
161011 Parts kit (complete less bearings)
Chrome Frame Cups, Bearings and Bearing Races
Stem Nut and Lock Washers
13
Fits 4-speed FL models from 49-84, FXWG, FXST, FXDWG
and Touring models from 80-Up (1"-24 thread).
500602 Stem nut and lock washer kit
160014 Fork stem lockwasher ONLY (repl. OEM 45717-63)
pack of 5
160029 Chrome fork stem nut ONLY (repl. OEM 45718-60)
sold each
12264
160003
13.18
26135
Replacement races ONLY for Big Twins 60-Up (repl. OEM 48315-60) set of 2
For Sportster Models
17381
Custom Timken bearing conversion kit for all Sportster and K models from
54-77. Includes chrome cups and bearings
13089
Replacement upper Timken bearing only for CC #17381 conversion kit (sold
each)
13098
Replacement lower Timken bearing ONLY for CC #17381 conversion kit (sold
each)
13099
Replacement Timken bearing ONLY for Sportster models 78-81 (sold each)
160003
Neck Bearings and Races
For Big Twin Models
12263
Timken-style chrome cups with races ONLY for Big Twins (except Springer
Softail models) from 60-88 (repl. OEM 48311-60) set of 2. Also fits 49-59 Big
Twins when CC #12264 bearings are used
12264
Replacement Timken bearing ONLY for Big Twins from 60-Up (sold each)
12264
Replacement bearing only for Sportster models
from 82-Up and Big Twin models 60-Up (repl.
OEM 48300-60) sold each
Replacement bearing race only for Sportster
models from 78-Up and Big Twins 60-Up (repl.
OEM 48315-60 sold each
12264
26135
Replacement Timken bearing ONLY for Sportster models from 82-Up (sold
each)
Replacement races ONLY for Big Twins 78-Up (repl. OEM 48315-60) set of 2
169901
150999
Replacement bearing race only (sold each - 2 used). For use with CC #17381
Replacement chrome frame cups only (set of 2). For use with CC #17381
*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.
Please see Cautionary Information in back of catalog.
CHASSIS
APPAREL
SEATS &
BAGS
FOOT
CONTROLS
HAND
CONTROLS
Fork Side Trim for Softail Models
LIGHTING
Chrome tin with no accents for all FL Softail models from 86-Up.
220059 Sold in pairs (repl. OEM 67819-86)
ELECTRICAL
Doss Neck Protectors
Protects the paint on your frame where the fork stops contact the
neck. Held with self-tapping screws. Includes a drill bit, a tube of
silicone and all necessary hardware. Fit all Original Equipment Big
Twins with cast necks and bosses for padlocks. Polished stainless steel.
Sold in pairs.
091383/16"-thick
Note: CC #09138 will limit the effective turning radius of your motorcycle.
EXHAUST
26538
INTAKE
ENGINE
GASKETS
Handlebar Clamp Covers
Fork Stop Kit for Wide Conversion Kits
Fits our custom plate style triple tree and front end sets.
160552 For use with 5 gallon Fat Bob tanks
Clamp covers for FL Softail models from 86-99, and 4-speed FL
models with or without the steering damper from 60-84.
26538
Chrome handlebar clamp cover for use without steering
damper (repl. OEM 58590-60)
26537
Chrome handlebar clamp cover for use with steering damper (repl. OEM 58589-60)
TRANSMISSION
& CLUTCH
DRIVELINE
WHEELS
TIRES &
BRAKES
CHASSIS
SHEETMETAL
INSTRUMENTS
& GAUGES
GENERAL
CROSS
REFERENCE
w w w.cu sto m c h ro m e.co m
13.19
CHASSIS
26890
Headlamp Housing Kit for FL Models
This kit features chrome-plated components that are accurate reproductions of
the polished Original Equipment parts fitted to most 4-speed FL models from
60-84. It is also a natural for customizing any bike fitted with an early FL-style
front end. Top-quality components make the kit a snap to install, with all
needed hardware and a 7-inch halogen sealed beam that’s included.
26531
Fits 4-speed FL models with Original Equipment or Custom Chrome
triple trees 60-84 (handlebar clamp cover is for non-damper models)
Replacement Parts
26536
Set of left and right chrome-plated housings (repl. OEMs 67847-60,
67848-60)
26535
Chrome outer trim ring with rubber seal and four retaining clips (repl.
OEMs 67712-60A, 67716-60A and 67779-60)
26526
Retaining ring for sealed beam (repl. OEM 67765-60)
26893
Inner headlight mount with two adjusting screws for FL models from
60-69 (repl. OEM 67702-65)
26894
Outer headlight bucket for FL models from 60-84 (repl. OEM 67766-60)
25234
26537
26538
Set of left and right chrome slider covers (repl. OEM 45964-49T)
Chrome handlebar clamp cover for use with steering damper (repl. OEM
58589-60)
Chrome handlebar clamp cover for use without steering damper (repl.
OEM 58590-60)
26764
13
651850
Chrome Fork Tins for FL Softail Models
These reproductions of the Original Equipment parts are made from highlypolished steel that is then given a chrome-plated or gloss black finish. Fits all
86-Up FLST, FLSTC, FLSTF and 93-Up FLSTN (05-13 FLSTN will not work unless OEM
light bar is removed), mounting hardware Included. Available with or without
fork slider covers.
Note: Models equipped with accessory front passing lamps may need to drill a hole in rear panel to mount
the on/off switch.
Chrome
26760
Chrome headlight tins 3-piece kit (replaces OEMs 67808-86, 67816-86 and
67820-86)
26764
Chrome tins and slider covers 5-piece kit (replaces OEMs 67808-86, 67816-86,
67820-86 and 45964-86)
Black
651849
651850
13.20
Black headlight tins 3-piece kit (repl. OEMs 67808-86, 67816-86 and 6782086)
Black tins and slider covers 5-piece kit (replaces OEMs 67808-86, 67816-86,
67820-86 and 45964-86)
Doss Headlight Conversion Kits for FL
Softail Models
• These are the original kits – still the best and most
popular with builders. Other kits on the market are
but poor imitations of Custom Chrome’s attention to
detail, excellent fit and craftsmanship
• Each piece is hand-polished and chrome-plated
Includes the two-piece aluminum head lamp housing,
all mounting brackets, headlight bucket, hardware,
chrome slider covers, covers for the lower triple tree and
handlebar risers. Bolts directly to the existing Original
Equipment triple trees.
Kit For FL Softail Models
For all FL Softail models from 86-Up (except FLSTS models).
Optional Spotlamp Mounting Bar kit replaces the OEM
spotlamp bar on Heritage Softail Classic models to mount
existing spotlamps and turn signals to the headlight
conversion kit.
26890
Headlight housing conversion kit, lamp not
included
26899
Optional spotlamp mounting bar kit (includes
mounting bar, spacers, spotlamp/turn signal
clamps and chrome hardware)
Replacement Parts
26892
Mounting brackets (sold each)
26893
Inner headlight mount with two adjusting screws
for FL models from 60-69 (repl. OEM 67702-65)
26894
26895
26896
26897
26898
26536
26526
26535
12555
Outer headlight bucket for FL models from 60-84
(repl. OEM 67766-60)
Chrome riser cover
Chrome lower triple tree under cover
Chrome right slider cover
Chrome left slider cover
Set of left and right chrome-plated housings
(repl. OEMs 67847-60, 67848-60)
Retaining ring for sealed beam (repl. OEM 6776560)
Chrome outer trim ring with rubber seal and four
retaining clips (repl. OEMs 67712-60A, 67716-60A
and 67779-60)
Spotlight mounting bar ONLY
Note: Early style windshields and brackets should be used with aluminum
headlight kits.
*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.
Please see Cautionary Information in back of catalog.
CHASSIS
APPAREL
SEATS &
BAGS
FOOT
CONTROLS
688685
HAND
CONTROLS
688684
LIGHTING
ELECTRICAL
EXHAUST
Tweek Bar for 41mm Forks
This chrome 2-piece fork brace adds stability to any
41mm front end but is especially useful for overlength
forks or when the front fender “fell off”.
688699 Fits FLH 49-84, FXWG 80-86 and FXST 84-05
INTAKE
688687
688686
ENGINE
Fork Braces for Narrow and Wide Glide Forks
These custom front fork braces are made from laser cut 3/16“ thick steel, allows
removal of the front fender and increases rigidity to the front fork better
than stock, eliminating any fork twist while safeguarding the integrity of the
suspension. The custom styling looks great on any motorcycle, available in black
or chrome finish, for use with 19“ & 21“ wheels & tires. Narrow glide & Wide
glide kit applications available, mounting hardware supplied, sold each.
688684 Fork brace for wide glide, black
688685 Fork brace for wide glide, chrome
688686 Fork brace for narrow glide, black
688687 Fork brace for narrow glide, chrome
Smooth Fork Tins for Late Softails
This 3-piece late style fork tin kit is available in chrome
or black finish. No grooves or ball mills just smooth,
sleek surfaces.
642710 Smooth chrome fork tins 00-Up FLST models
642711
GASKETS
TRANSMISSION
& CLUTCH
DRIVELINE
WHEELS
TIRES &
BRAKES
Smooth black fork tins 00-Up FLST models
CHASSIS
BEFORE
26889
Doss Chrome Lower Triple
Tree Covers
SHEETMETAL
AFTER
INSTRUMENTS
& GAUGES
Chrome-plated stamped steel.
These covers bolt under their
respective lower triple trees in
minutes to clean-up that area on
your motorcycle.
26889
Fits FX Softail and Dyna
Wide Glide models from
88-13
w w w.cu sto m c h ro m e.co m
GENERAL
CROSS
REFERENCE
13.21
CHASSIS
160636
160639
160638
Dual Disc 41 mm Front End Assemblies for FXWG
Models from 80-83
Our complete dual disc front end assemblies come complete with
chrome upper and lower triple trees, hard chromed fork tubes,
springs, and all internal components. Available with polished
aluminum lower legs, these front ends are a direct replacement for
FXWG models from 80-83 and can be fitted to any Big Twin from
49-99 when 77-83-style dual disc calipers are used. The chrome triple
trees feature 3 1/2" riser spacing, a central headlight mounting hole
and an identical 3° rake angle as the factory originals.
160635 3 1/2" under stock length
160636 Stock length
160637 2" over stock length
Installation Kit
161010 For FX Softail models ONLY (includes bearings, dust shields, top
nut and acorn crown nut with lock tab)
Single Disc 41 mm Front Fork Assemblies for
Softail Models from 84-99
Our single disc front end assemblies come complete with chrome
upper and lower triple trees, hard chrome stock-length fork
tubes, springs, dampeners and all internal components. Perfect
for scratch builders or chrome conversions on late Softail models.
Direct replacement for Original Equipment parts, that accept stock
headlights, risers, fork trim, fenders and axles. Available in both styles
with a choice of chrome or polished aluminum lower legs.
For FX Softail Models from 84-99
160638 Polished lower legs
For FL Softail Models from 86-99
160639 Polished lower legs
160739 Chrome lower legs
Installation Kit
161010 For FX Softail models ONLY (includes bearings, dust shields, top
nut and acorn crown nut with lock tab)
13
Custom Chrome Complete Fork Tube Assemblies
Come completely assembled, ready-to-install. Ideal for restoration or
replacing damaged Original Equipment parts. Assemblies include hard
chrome fork tube, springs, cap, and all internal components including
the damper rod. Sold each.
Fit FX Softail, Dyna Wide Glide and 4-Speed FXWG Models from
84-99 (except Deuce Models)
09291
Stock length with TÜV
08518
+2" over stock length with TÜV
08519
+4" over stock length with TÜV
08520
+6" over stock length with TÜV
08521
+8" over stock length with TÜV
08522
+10" over stock length
13.22
Fit 4-Speed FL Models 49-77
09630
Stock length with TÜV
Fit 4-Speed FXWG Models 80-83
09636
-4" under stock length with TÜV
09650
-2" under stock length with TÜV
09635
Stock length with TÜV
Fit all FL Softail Models 86-99
09292
Stock length with TÜV
Fit 4-Speed and 5-Speed Touring Models 77-83
09636
Stock length with TÜV
09650
+2" over stock length with TÜV
09635
4" over stock length with TÜV
*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.
Please see Cautionary Information in back of catalog.
CHASSIS
APPAREL
SEATS &
BAGS
FOOT
CONTROLS
HAND
CONTROLS
LIGHTING
Custom Chrome Fork Sliders for Late Model
Motorcycles
Unlike our competitors products, our polished legs are buffed to a
mirror-like finish. The chrome legs feature high-quality. American
chrome-plating for a durable show bike finish. The fork legs for FX
Softail models duplicate the style fitted to bikes since 91 with thrubolts to mount the fenders. Kits include sliders, seals, bushings, and
hardware. Sold in sets.
Fit Single Disc FX Softail, Dyna Wide Glide and 4-Speed FXWG
Models from 84-99
09621
Fork sliders chrome for single disc 84-99 FXST, FXSTC, FXDWG,
FXWG
09298Polished
ELECTRICAL
Custom Chrome Single Disc Fork Tube and Slider
Assemblies with TÜV for Big Twins
Complete front fork leg kits available with polished or chromed
sliders. Each set includes hard-chromed fork tubes, sliders,
springs, caps, and all internal components. Some assembly
required. Sold in sets.
Fit FX Softail, Dyna Wide Glide and 4-Speed FXWG Models
from 84-99
09294
Chrome, stock length
Fit Single Disc FX Softail and Dyna Wide Glide models from
00-06
601600 Sold in sets
EXHAUST
INTAKE
ENGINE
GASKETS
TRANSMISSION
& CLUTCH
DRIVELINE
WHEELS
TIRES &
BRAKES
Fork Tube and Slider Assemblies for Big Twins
Value-priced alternatives to the single disc leg assemblies listed
above, complete with polished or chrome-plated lower sliders.
Includes hard-chromed fork tubes, sliders, springs, caps, and all
internal components, completely assembled and ready-to-install.
Sold in sets.
Fit all FL Softail Models from 86-99 (except FLSTS)
09238
Chrome, stock length
09236
Polished, stock length
Drum Brake Front End Assembly
Assembly replaces the stock length FL 49-67 front end with left side
drum brake. Each front end comes complete with hard chrome fork
tubes, springs, and all internal components.
Drum Brake Fork Tube and Slider Assemblies ONLY
160615 Polished lower legs
160715 Chrome lower legs
Fit FX Softail, Dyna Wide Glide and 4-Speed FXWG Models
from 84-99
09239
Chrome, stock length
09139
Chrome, +2" over stock length
09237
Polished, stock length
09260
Polished, -2" under stock length
w w w.cu sto m c h ro m e.co m
CHASSIS
SHEETMETAL
INSTRUMENTS
& GAUGES
GENERAL
CROSS
REFERENCE
13.23
CHASSIS
654166
631500
654173
654167
631501
654173
Arlen Ness ‘Hot Legs’ Fork Sliders for Touring Models
‘Hot Legs’ are the latest from Arlen and Cory Ness, these fork legs will transform your bulky stock forks into a sleek stream lined custom looking
front end. Available in two designs ‘Deep Cuts’ and ‘Smooth’ and feature a tapered design and hidden axle. Choose from either a chrome plated
or black anodized finish.
Fits all FLH/FLT Models 2014
Dual Disc
654169 Smooth Hot Legs, Chrome
654172 Smooth Hot Legs, Black
654168 Deep Cut Hot Legs, Chrome
654173 Deep Cut Hot Legs, Black
Single Disc
654167 Smooth Hot Legs, Chrome
654171 Smooth Hot Legs, Black
654166 Deep Cut Hot Legs, Chrome
654170 Deep Cut Hot Legs, Black
Fits all FLH/FLT Models from 08-13
Dual Disc
631500 Smooth Hot Legs, Chrome
631501 Smooth Hot Legs, Black
631504 Deep Cut Hot Legs, Chrome
631505 Deep Cut Hot Legs, Black
Fits all FLH/FLT Models from 00-07
Single Disc
631502 Smooth Hot Legs, Chrome
631503 Smooth Hot Legs, Black
631506 Deep Cut Hot Legs, Chrome
631507 Deep Cut Hot Legs, Black
13
13.24
*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.
Please see Cautionary Information in back of catalog.
CHASSIS
APPAREL
SEATS &
BAGS
FOOT
CONTROLS
Arlen Ness
‘Deep Cut’ Fork
Boots
HAND
CONTROLS
The new ‘Deep
654001
Cut’ fork boots will
radically change
the look of your
654000
front end. They are
machined from forged 6061-T6 billet aluminum and designed to
replace your OEM fork boot covers. Available in either a chromeplated or black anodized finish.
654000 Chrome, for all 86-13 FLH/FLT
654001 Black, for all 86-13 FLH/FLT
654162 Chrome, for all 2014 FLH/FLT models
654163 Black, for all 2014 FLH/FLT models
LIGHTING
ELECTRICAL
Fork Slider Covers
These quality replacement slider
covers come in a show quality chrome or gloss black finish and
are available in stock or 2” over lengths. They fit FL models 49-84,
FLT’s 80-13 and FL Softails 86-up. Sold in pairs.
688838 Fork slider covers black, stock length
25234
Fork slider covers chrome, stock length
688837 Fork slider covers black, +2” length
688836 Fork slider covers chrome, +2” length
EXHAUST
INTAKE
ENGINE
GASKETS
TRANSMISSION
& CLUTCH
DRIVELINE
Jammer Rubber
“Gator" Fork Boots
These are a “Mr Lucky” find…
old school “gator” fork boots
in 39mm, 41mm and now, 35mm & 49mm as well! Available in basic
Black, or kick-ass Red… that look so sweet with our Red grips! The
41mm boots measure 9" extended, approx. 4 1/2" collapsed, 1-58"
upper I.D. (41mm) and 2 9/16" lower I.D. (65mm). The 39mm fork
boots measure 7" extended, approx. 3 1/2" collapsed, 1 1/2" upper
I.D. (39mm) and 2 9/16" lower I.D. (65mm). The new 35mm fork boots
measure 182mm X 35mm X 60mm and fit early XL’s and many others.
The new 49mm- Short versions fit FXD Dyna Glides thru ’06. The new
49mm-Long versions fit FXDWG Dyna Wide Glides thru ‘06. A way
cool look for that retro inspired scoot! Note: Must remove fork tubes
to install. Sold in Pairs.
150125 Black Fork Boots-41mm
632043 Black Fork Boots-39mm
632044 Red Fork Boots-41mm
632045 Red Fork Boots-39 mm
632804 Black Fork Boots-35mm
632800 Black Fork Boots-49 mm Short. Fit FXD Dyna
632801 Red Fork Boots-49 mm Short. Fit FXD Dyna
632802 Black Fork Boots-49 mm Long, FXDWG Dyna Wide Glide
632803
WHEELS
TIRES &
BRAKES
Eazy-On Fork Boot Covers
Nothing looks cleaner on an old
school ride than a set of rubber fork
boots. But, until now, you had to
disassemble your front end to put
them on... not something you really
look forward to doing. Well, the people at Kijima have listened,
and added an Eazy-on solution to their popular 39mm & 41mm
rubber fork boots. Split down the back they can be easily slid over
the forks, aligned, then attached together with the interlocking
system/glue provided. Now, a super Retro look, in far less time!
Sold in Pairs.
682761 EZ-On Black Fork Boot Covers, 39mm. Pair
632806 EZ-On Black Fork Boot Covers, 41mm. Pair
SHEETMETAL
INSTRUMENTS
& GAUGES
GENERAL
CROSS
REFERENCE
Red Fork Boots-49 mm Long, FXDWG Dyna Wide Glide
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CHASSIS
13.25
CHASSIS
651852
Chrome Fork Boot Caps
Fit over the stock boots. Sold in pairs.
Fit Sportster, FX and FXR models with 35 mm Showa forks from 75-87
28073
Replaces OEM 45350-84T
Fit 4-speed FL models with 41 mm forks from 49-E77
28080
Sold in pairs
Fits FXWG models from 80-86 and Softail models from 84-99 except
FL Softail and Springer Softail models
160059 Sold in pairs
160063
Fork Boot Covers
These covers fit easily over the rubber dust boot without
disassembling the front end. Each 2-piece cover is held together with
2 interlocking springs. Available in either a chrome-plated or gloss
black finish. Fits all 84-Up FXST, 91-05 FXDWG, 80-86 FXWG.
160063 Chrome, fork boot covers
651852 Black, fork boot covers
160067 Replacement springs for CC #160063 (pack of 10)
Fork Boots
These are replacement items for the stock fork boots. Sold in pairs.
25454
Fork boots for FX and Sportster models from 77-Up (replaces
OEM 46001-71) sold in pairs
12920
Fork boots for 4-speed FL models from 49-E77 (sold in pairs)
12921
26104
Fork boots for Softail 84-13, FXDWG 84-05 and 4-speed FXWG
models from 80-83 (except Heritage Softail & Fat Boy models)
sold in pairs
Fork boots for 35 mm Showa forks from 75-87 (replaces OEM
45404-75T) sold in pairs
651851
160057
Fork Boots with Dust Shields
Here’s just what is needed to perk up a tired set of forks. Supple
rubber fork boots with chrome-plated or gloss black dust shields help
make your forks look like new.
160057 Chrome, Fits, Dyna 88-05, FXR, Sportster 88-Up models with 39
mm forks
651851 Black, Fits Dyna 88-05, FXR, Sportster 88-Up models with 39
mm forks
13
13.26
*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.
Please see Cautionary Information in back of catalog.
CHASSIS
160042
160037
12920
12921
25454
26104
25910
09285
SEE PAGE 13.33
25228
15232
15233
15241
15240
26485
09638
09634
09639
25914
09287
09288
25227
25225
26493
13
500584
25913
160037
160042
09298
09621
13.28
*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.
Please see Cautionary Information in back of catalog.
CHASSIS
Front Fork Parts for Big Twins
25225
Listed below in CC part number order.
09285
Fork spring for FX Softail and 4-speed FXWG models (replaces
OEM 46048-84) sold in pairs
09287
Damper tube assembly for FX Softail, Dyna Wide Glide and
4-speed FXWG models from 84-99 (replaces OEM 45418-84)
09288
Damper tube assembly for FL Softail models 86-99 (replaces
OEM 45932-86) sold each
09298Polished
09621
Fork sliders chrome for single disc 84-99 FXST, FXSTC, FXDWG,
FXWG
09629
Dampener retaining ring FL models from 49-E77 (replaces
OEM 46172-48) pack of 10
09634
Damper rebound spring (repl. OEM 45855-77) sold each
09638
Chrome washer, fork cap spacing. Fits FXWG, FXST and
FXDWG models from 80-99 (replaces OEM 5710) pack of 10
09639
Fork tube plug oil seal (replaces OEM 45733-48) pack of 10
12920
Fork boots for 4-speed FL models from 49-E77 (sold in pairs)
12921
Fork boots for Softail 84-13, FXDWG 84-05 and 4-speed FXWG
models from 80-83 (except Heritage Softail & Fat Boy models)
sold in pairs
Chrome fork tube caps for Sportster, FX and FXR models with
fine threads from 73-86 (replaces OEM 45993-73) sold in pairs
15232
15233
15240
15241
Chrome fork tube caps for FL models from 49-E77 (replaces
OEM 45754-60) sold in pairs
Upper fork tube plugs for all Showa Wide Glide forks from
late 77-Up (except 84-later Touring models or FL model
adjustable forks) replaces OEM 45838-77 (sold in pairs)
25227
25228
25454
25910
25913
25914
26104
26485
26493
160037
160042
500584
Damper tube assembly fits FXWG models from 80-83 (replaces
OEM 45418-80) sold each
Damper tube assembly fits 4-speed FL models from late 77-84
(replaces OEM 45831-77) sold each
Lower bushing, dampener tube. Fits FL, FXWG, FXST and
FXDWG models late 77-99 (replaces OEM 45834-77) sold each
Fork boots for FX and Sportster models from 77-Up (replaces
OEM 46001-71) sold in pairs
Bushing set, brake caliper. Fits all dual disc models 77-83
(replaces OEMs 46018-77, 46019-77) sold in pairs (requires 1
pair per caliper)
Bushing, brake caliper (long). Fits FL models from 72-84
(replaces OEM 45821-75) sold each
Bushing, brake caliper (short). Fits FL models from 72-84
(replaces OEM 45822-75) sold each
Fork boots for 35 mm Showa forks from 75-87 (replaces OEM
45404-75T) sold in pairs
Upper fork tube plugs for 49-E77 FL forks (replaces OEM
45776-49) sold in pairs
Damper tube assembly for all 4-speed FL models from 49-E77
(replaces OEM 46161-49) sold each
Axle pinch cap, aluminum. Fits all Big Twins with 41 mm front
forks from 49-99 (replaces OEM 45832-77) sold each
Drain screw and washer kit for FL models late 77-84, FXWG,
FLT and Softail models 80-99 (replaces OEM 45858-77) pack
of 5
Dampener tube screw with washer for most models from
75-99 (replaces OEM 45405-75A) pack of 5
APPAREL
SEATS &
BAGS
FOOT
CONTROLS
HAND
CONTROLS
LIGHTING
ELECTRICAL
EXHAUST
INTAKE
Chrome fork tube caps for all Softail, Dyna Wide Glide and
4-speed FXWG models from 80-Up (except Springer Softail
models) replaces OEM 45419-80 (sold in pairs)
ENGINE
GASKETS
Genuine James Gaskets Fork Seals
• Patented seal design
• Superior material for longer seal life
• Innovative seal design reduces lip distortion and drag
• Renowned James Gasket quality
49 mm Fork Seals
667857 06-Up Dyna, 01-Up V-Rod (except VRSCR) and 08-12
FXCW Rocker models, sold in PAIRS
41 mm Fork Seals
667456 84-Up Softail, 93-05 FXDWG and 87-13 FLT models,
sold EACH
667458 00-07 Deuce FXSTD models, sold in PAIRS
667451 84-86 FLT, FLHTP models, sold EACH
667461 77-84 FL, FLH, FLT models, sold EACH
667452 49-77 FL, FLH models, pack of 5
DRIVELINE
WHEELS
TIRES &
BRAKES
CHASSIS
39 mm Fork Seals
667457 87-13 XL/FXR, and 91-05 Dyna, sold EACH
667455 75-83 XL, FX Showa style, sold EACH
667454 73-77 XL, FX Kayaba style, pack of 5
667453 71-72 XL, FX, pack of 5
SHEETMETAL
INSTRUMENTS
& GAUGES
35 mm Fork Seals
667460 84-87 FX, FXR, XL models, sold EACH
39 mm fork seals
667450 Fork dust seal cover 39 mm for XL and FXR models
88-02, FXD models 91-05
GENERAL
49 mm fork seals
667856 Oil Seal, dust Seal front fork for Dyna models 06-Up
and V-Rod models 01-Up
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TRANSMISSION
& CLUTCH
13.29
CROSS
REFERENCE
CHASSIS
25225
Damper Tube
Assemblies
Complete damper tube
assemblies for most 39 mm
Showa-equipped Big Twin
models from 77-99. Sold
each.
For FXWG models from
80-83
25225 Damper tube assembly
fits FXWG models from 80-83
(replaces OEM 45418-80) sold
each
Damper for FL Front
Ends
A complete oil-shock damper
valve assembly manufactured to
rigid specifications.
26493
Damper tube assembly
for all 4-speed FL
models from 49-E77
(replaces OEM 4616149) sold each
160044
For 4-speed FL models from late 77-84
25227
Damper tube assembly fits
4-speed FL models from late 77-84
(replaces OEM 45831-77) sold each
For FX Softail Dyna Wide Glide and
4-speed FXWG Models 84-99
09287
Damper tube assembly for FX
Softail, Dyna Wide Glide and
4-speed FXWG models from 84-99
(replaces OEM 45418-84)
160045
Seal Retaining Rings
Sold in 10 packs.
160044 Fits FXR and Sportster models with
39 mm forks from 87-03 (repl. OEM
45905-87)
160045 Fits FX, FXR and Sportster models
with 35 mm Showa forks from 75-87
(repl. OEM 45908-80)
15240
For FL Softail Models 86-99
09288
Damper tube assembly for FL
Softail models 86-99 (replaces
OEM 45932-86) sold each
15241
Chrome Fork Tube Plugs and
Caps
Fork Leg Lower Stop
An essential component of Showa front
forks. Precision-machined from aluminum
billet. Fits all Wide Glide forks from late
77-07. Sold each.
25228
Lower bushing, dampener tube. Fits
FL, FXWG, FXST and FXDWG models
late 77-99 (replaces OEM 45834-77)
sold each
13
Upper Fork Tube Plugs
Fits all Showa Wide Glide forks from late
77-Up (except 84-Up FLT, FLHT and FLHS
models or FL model adjustable forks). Sold
in pairs.
15240
Upper fork tube plugs for all Showa
Wide Glide forks from late 77-Up
(except 84-later Touring models or
FL model adjustable forks) replaces
OEM 45838-77 (sold in pairs)
Slider Tube Caps
Fits all Softail, Dyna Wide Glide and 4-speed
FXWG models from 80-Up (except Springer
Softail models). Sold in pairs.
15241
Chrome fork tube caps for all
Softail, Dyna Wide Glide and
4-speed FXWG models from 80-Up
(except Springer Softail models)
replaces OEM 45419-80 (sold in
pairs)
Upper Fork Tube Plugs
For 49-E77 FL forks (repl. OEM 45776-49).
26485
Upper fork tube plugs for 49-E77 FL
forks (replaces OEM 45776-49) sold
in pairs
15232
15233
Chrome Fork Tube Caps
15232
Fork Tube Baffle Assembly
Accurate reproductions of all of the parts
that went into the baffle valve and brought
together as an assembly. Fits the front forks
of all FL models from 49-E77.
09550
Sold each
13.30
Seal Retaining Rings
An accurate reproduction of the Original
Equipment part. Fits 80-86 FXWG; Softail
and Dyna Wide Glide models from 84-Up;
49-84 4-speed FLs, and 80-83 FLT/FLHT
models.
09631
Fork seal retaining rings (repl. OEM
45842-77) pack of 10
*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.
15233
Chrome fork tube caps for Sportster,
FX and FXR models with fine
threads from 73-86 (replaces OEM
45993-73) sold in pairs
Chrome fork tube caps for FL
models from 49-E77 (replaces OEM
45754-60) sold in pairs
Please see Cautionary Information in back of catalog.
CHASSIS
APPAREL
SEATS &
BAGS
FOOT
CONTROLS
Motor Factory Fork Seals and Rebuild Kits
Fork seals only or kits that include a pair of fork seals, and necessary
washers to rebuild forks to like new performance.
For Sportster, Dyna Glide, FX and FXR Models
Seals (pack of 10)
54373
Fit Sportster and FX models from 73-76 with Kayaba forks
(repl. OEM 45927-73)
54376
Fit Sportster, FX and FXR models from 75-83 with Showa
forks (repl. OEM 45400-75)
54383
Fit Sportster, FX and FXR models from 84-87 with 35 mm
Showa forks (repl. OEM 45387-83)
54387
Fit Sportster, Dyna Glide and FXR models from 87-Up with 39
mm Showa forks (repl. OEM 45378-87)
This comprehensive rebuild kit contains everything necessary to
rebuild a leaking 49mm front end from the bottom up.
688661 Rebuild kit for 49 mm forks
LIGHTING
ELECTRICAL
41 mm Fork Slider
Assembly/Rebuild Kit
Complete high quality kit includes
all necessary bushings, seals, washers
and clips to assemble or rebuild a set
of 41 mm fork legs.
688308 Fits all front ends from
84-Up
Rebuild Kits
19494
Fits Sportster and FX models from 71-72
25373
Fit Sportster and FX models from 73-76 with Kayaba forks
(repl. OEM 45927-73)
25383
Fit Sportster, FX and FXR models from 75-83 with Showa
forks (repl. OEM 45400-75)
25384
Fit Sportster, FX and FXR models from 84-87 with 35 mm
Showa forks (repl. OEM 45387-83)
25387
Fit Sportster, Dyna Glide and FXR models from 87-Up with 39
mm Showa forks (repl. OEM 45378-87)
For FL, FLT/FLHT, 4-Speed FXWG, Softail and Dyna Wide Glide
Models
Seals (pack of 10)
54349
Fit FL models 49-E77 (repl. OEM 45852-48)
54377
Fit FL models late 77-84, FXWG and FLT/FLHT models from
80-83 (repl. OEM 45843-77)
54384
Fit FLT/FLHT, 4-speed FXWG, Softail and FXDWG (except
06-13) models from 84-13 (repl. OEM 45875-84)
HAND
CONTROLS
Complete Rebuild Kit for 49mm Forks
160170
160172
Fork Tube Bushings with Teflon Coating
for 41 mm Front Ends
Fits all models from 84-Up with 41 mm forks. Sold in pairs.
160170 Lower bushing (repl. OEM 45866-84)
160172 Upper bushing (repl. OEM 45940-84)
INTAKE
ENGINE
160173
Fork Tube Bushings for 39 mm Front Ends
Fits 39 mm forks used on Sportster, FXR and Dyna Glide models
(except FXDWG) from 87-Up. Sold in pairs.
160173 Upper bushing (repl. OEM 45461-87)
160174 Lower bushing (repl. OEM 45465-87)
GASKETS
TRANSMISSION
& CLUTCH
Seals (pack of 5)
160225 Fits FLT, FLST, FXWG and FXST models 84-99. (repl. OEM
45875-84)
Rebuild Kits
19362
Fit FL models 49-E77 (repl. OEM 45852-48)
25330
Fit FL models late 77-84, FXWG and FLT/FLHT models from
80-83 (repl. OEM 45843-77)
25385
Fit FLT/FLHT, 4-speed FXWG, Softail and Dyna Wide Glide
models from 84-05 (repl. OEM 45875-84) seal and retainer
clip only
160066 Fits FXST, FLST, FXWG and FXDWG models from 84-99. (repl.
OEM 45849-87)
EXHAUST
DRIVELINE
25327
WHEELS
TIRES &
BRAKES
25240
25239
CHASSIS
Fork Slider Bushings
Upper and lower fork slider bushings for most Wide Glide
front forks.
For Models from 49-E77
Fit all models with FL front fork sliders, and are of the correct
rolled type, steel backed with full surface bronze interior facing.
Lower bushing bronze face features a spiral oil groove for
smoother fork action and additional lubrication.
25239
Lower bushing (sold each)
25240
Upper bushing (sold each)
25327
Felt washer, upper oil seal (pack of 10)
For Models from 84-Up with 41mm forks
Fit the front sliders on all Wide Glide fork assemblies 84-Up with
41mm forks.
09272
Lower bushing (repl. OEM 45866-84) sold each
09271
Upper bushing (repl. OEM 45940-84) sold each
w w w.cu sto m c h ro m e.co m
13.31
SHEETMETAL
INSTRUMENTS
& GAUGES
GENERAL
CROSS
REFERENCE
CHASSIS
Monotube Fork Cartridge Kit by Progressive Suspension
True high performance front suspension has finally made its way to the HD Touring line. Our state of the art Monotube Fork Kit represents the
pinnacle of bagger front end handling. High performance specialty components replace the sloppy open bath damping found in HD forks. The
kit features a set of gas charged Monotube dampers and a set of custom tuned fork springs. This kit will convert your standard dual damper
and single cartridge forks found on 97-13 Touring models to a true High-Performance Cartridge Forks! This kit is a direct internal component
replacement for all FLH/FLT models from 84-13. No modifications to forks are required.
Fits Touring Models
680129 Monotube Fork Cartridge kit, Fits all Touring models from 97-13
693900 1”-2” Lowered Monotube Fork Cartridge kit, fits all Touring models from 97-13
693928 Monotube Fork Cartridge kit, Fits all Touring models from 84-96
693929 1”-2” Lowered Monotube Fork Cartridge kit, fits all Touring models from 84-96
690186 Monotube Fork Cartridge kit, Fits all Tri Glide models from 09-13
Performance Fork Springs by Progressive Suspension
13
Progressively-wound springs are made using the finest spring material with a Manufacturer’s
Lifetime Warranty. They eliminate sag, reduce nose dive under braking, improve stability and
increase ride comfort.
Stock-Height Spring Kits
Sold in sets that include correct spacers for the application.
28441
Fits 41mm forks on FLHT/FLTR models from 80-Up (except 02-05 model with cartridge style
forks), FLHR Road King models from 94-13, all Softail models from 84-Up, FXDWG models
from 84-05 and all 4-speed FX/FL models.
680078 Fits 41mm forks on FLHT/FLTR models from 02-05 with Cartridge style forks (except Road
King)
680090 Fits FXDX/T models from 00-05
28443
Fits 39 mm Showa forks on 87-13, FXLR and 88-04 Sportster and FXR models (except
Hugger, Convertible, Sport Edition and FXRT models)
696156 Fits 39mm forks on XL 883/R/C/L models and 1200/R/C/L models 04-Up
28581
Fits 39 mm Showa forks on Sportster Standard and Deluxe models 92-03; Sportster 883
Hugger and 1200C 92-03; and Dyna Super Glide 95-05
28442
Fits 39 mm Showa forks on FXDL from 93-05; FXDS-Convertible from 94-05; FXDB and
FXDC from 91-92; FXRS Sport from 87-94; FXRT and FXRS Convertible models 88-94
28440
Fits all 35 mm Showa forks from 75-87
28809
Fits V-Rod models from 02-Up and FXCW Rocker & Dyna models from 06-Up.
696156 Fits 39mm forks on XL 883/R/C/L models and 1200/R/C/L models 04-Up
Fork Lowering Kits
An easy and inexpensive way to drop the front end of your bike one or two inches. Includes
progressively-wound fork springs, spacers, and lowering components.
28542
Fits 41mm forks on FLHT/FLTR models from 80-13 (except 02-05 model with cartridge style
forks), FLHR Road King models from 94-13, all Softail models from 84-Up, FXDWG models
from 84-05 and all 4-speed FX/FL models.
680089 Fits all 49mm forks on FXD/B/L/C/WG/35 models from 06-Up
28541
Fits 39 mm Showa forks on FXR models 87-94, XL models 87-03, FXDX 99, Dyna models
(except FXDWG) 87-00
28540
Fits 35 mm Showa and Kayaba forks on all Sportster, FX and FXR models from 84-87
28810
Fits V-Rod models from 02-Up (drops the front end 1")
Note: Careful evaluation of fender-to-frame clearance is required when installing any lowering kit.
13.32
*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.
Please see Cautionary Information in back of catalog.
CHASSIS
APPAREL
SEATS &
BAGS
FOOT
CONTROLS
690243
Heavy Duty 39 mm Fork Springs by Progressive
Suspension
Now available in higher rates for the Dyna and Sportster owners
looking for a higher level of performance and load tolerance. Spring
rates have been chosen to reduce front end “dive” during braking,
yet still provide excellent ride comfort.
690195 Heavy duty 39 mm fork springs
Burly Fork Lowering Kits
HAND
CONTROLS
High Performance Cartridge Fork Kits for Dynas
by Progressive Suspension
True high performance front suspension is finally available for the
Dyna line. The asymmetrical design places a preload adjuster over a
progressive rate spring in one leg and an aluminum bodied, sealed
cartridge damper on the other. The result is superior damping and
ride control combined with tunable preload. Available for 06-Up
Dyna applications (49mm).
• Adjustable preload
• Improved Resistance to Front brake dive
• Improved front end stability
• Improved Cornering
• Improved Bottoming Control
690243 Cartridge fork kit FXD 06-Up (ex. FXDWG & FXDF)
690244 Cartridge fork kit FXDWG 06-08
690245 Cartridge fork kit FXDWG 10-11
Lower the front forks 1 1/4" or 2" depending on the spacer used.
Simple installation with only minor disassembly of forks necessary,
and easy to return to stock – simply put original fork springs back
in. Progressively wound springs deliver a compliant ride, yet resist
bottoming, while bottoming-out at the same point as stock to
maintain ground clearance.
28470
Fits 41mm forks on Touring models from 80-13 (except 02-05
models with cartridge forks), all Softail models from 84-13
(except FXCW /C), FXDWG models from 93-05 and all 4-speed
models with 41mm forks.
28471
Fits 39 mm Showa forks on Sportster, FXR from 87-Up and
Dyna Glide models from 91-05
28472
Fits 35 mm Showa forks on Sportster, FX and FXR models from
84-87
LIGHTING
ELECTRICAL
EXHAUST
INTAKE
ENGINE
GASKETS
TRANSMISSION
& CLUTCH
Note: Careful evaluation of fender-to-frame clearance is required when installing any lowering kit.
DRIVELINE
690225
690228
WHEELS
TIRES &
BRAKES
CHASSIS
Progressive Suspension ‘Drop-In’ Front Lowering
Kits
Forget everything you know about lowering motorcycle front ends.
Progressive Suspension has just completely changed the game! Pull
up to 2” out of the front end of your bike without the hassle of
disassembling the forks, pulling the front wheel or even changing the
fork oil and the whole process can be done with basic tools.
680030 Fits all 88-Up Sportster models (except Sport model)
680031 Fits 91-92 FXD/B/C, 93-05 FXDL, 94-00 FXDS-Conv, 95-05 FXD/C,
and 99 FXDX models
680032 Fits 08-Up FXCW /C models and 06-Up FXD/B/C/L/WG/35 (except
Fat Bob model)
680033 Fits all 80-13 Touring models with NON-CARTRIDGE style forks
and all Softails (except FXCW /C models)
680034 Fits all 02-05 Touring models with CARTRIDGE style forks
SHEETMETAL
Fork Preload Adjusters by Burly
High performance suspension preload adjusters for 88-Up
Sportsters and 91-Up Dyna models. Easily tune your front
suspension to suit your weight and riding style. Simple installation
and 20mm of adjustment range via hex key. Black or machined
aluminum finish.
690225 Fork preload adjusters 39mm
690226 Fork preload adjusters 39mm black
690227 Fork preload adjusters 49mm
690228 Fork preload adjusters 49mm black
w w w.cu sto m c h ro m e.co m
13.33
INSTRUMENTS
& GAUGES
GENERAL
CROSS
REFERENCE
CHASSIS
680004
422 Heavy-Duty Adjustable Ride Height Shocks
for Softail Models by Progressive Suspension
Riding 2-up with stuffed saddlebags can quickly overwhelm your
Softails suspension. Progressive has solved this problem by adding a
higher rate spring to this already fully adjustable shock, providing
better load and bottoming control. Combine that with variable ride
height and tunable spring preload to setup your bike to fit your
riding style. The 422 series shocks are based on a monotube damper
system using and internal nitrogen charge, they are designed to
eliminate oil cavitation and help create a consistent ride. Available in
chrome finish only. Sold in pairs.
690184 Fits all models from 89-99
690185 Fits all models from 00-Up
13
Chrome HD Adjustable Ride Height Shocks for
Softail Models by Progressive Suspension
High performance shocks to replace the Original Equipment units
on Softail models from 89-12. They feature adjustable mounts that
permit the bike to be lowered up to two full inches from stock
ride height. Improved compression and rebound damping give you
greater control with less bottoming out and the spring preload is
adjustable. Available in chrome finish only. Sold in pairs.
680004 Fits all models from 89-99
680005 Fits all models from 00-Up
412 Cruise Series Shocks by Progressive
Suspension
Chrome Adjustable Shocks for Softail Models
These shocks are chrome-plated and come complete with a built-in
lowering kit. They’ll lower any early Softail model up to 3" inches.
05997
Fit all Softail models from 89-99
13.34
The 412 Cruise is the perfect balance of lowered stance and ride
quality. By combining a flat-wire spring with a progressive main
spring the 12.5” shock sits like 11.5” units under the weight of the
bike, yet utilize the full stroke as terrain demands it. The result is a
lowered shock that rides like a traditional height unit.
• Five position preload adjuster
• Gas charged damper
• Fits 77-13 Sportster applications
• Black or chrome main spring
690246 412 Cruise shocks black 77-Up XL
690247 412 Cruise shocks chrome 77-Up XL
*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.
Please see Cautionary Information in back of catalog.
CHASSIS
444 Series Shocks by Progressive Suspension
APPAREL
After more than a decade of ruling the roads with their road proven 440 Series shocks,
they’ve unveiled another breakthrough design. Dubbed Frequency Sensing Technology
(FST) for its unique ability to dynamically adjust damping as you ride. The result is
superior performance no matter the road conditions. A top mount threaded preload
adjuster allows for fine tuning with a simple twist of the cap. Limited lifetime warranty
& made in the USA.
FLH/FLT Models
Standard Spring Shocks
Chrome
690106 13“ fits 80-Up
690104 12.5“ fits 80-Up
690140 12“ fits 80-05
690164 12“ fits 06-Up
690112 11.5“ fits 80-05
690160 11.5“ fits 06-Up
Black
690105
690103
690139
690163
690111
690159
SEATS &
BAGS
FOOT
CONTROLS
HAND
CONTROLS
LIGHTING
13“ fits 80-Up
12.5“ fits 80-Up
12“ fits 80-05
12“ fits 06-Up
11.5“ fits 80-05
11.5“ fits 06-Up
ELECTRICAL
FLH/FLT Model
Heavy Duty Spring Shocks
Chrome
690124 13“ fits 80-Up
690122 12.5“ fits 80-Up
690142 12“ fits 80-05
690158 12“ fits 06-Up
690120 11.5“ fits 80-05
690162 11.5“ fits 06-Up
Black
690123
690121
690141
690157
690119
690161
EXHAUST
INTAKE
ENGINE
13“ fits 80-Up
12.5“ fits 80-Up
12“ fits 80-05
12“ fits 06-Up
11.5“ fits 80-05
11.5“ fits 06-Up
GASKETS
TRANSMISSION
& CLUTCH
FXD/FXDWG Dyna Models
Standard Spring Shocks
Chrome
690132 12.5“ fits 91-Up
690146 11.5“ fits 91-Up
690130 12“ fits 91-Up
Black
690131
690129
690145
DRIVELINE
WHEELS
TIRES &
BRAKES
12.5“ fits 91-Up
12“ fits 91-Up
11.5“ fits 91-Up
CHASSIS
SHEETMETAL
INSTRUMENTS
& GAUGES
GENERAL
CROSS
REFERENCE
w w w.cu sto m c h ro m e.co m
13.35
CHASSIS
944 Ultra Touring Series Shocks by Progressive Suspension
Specifically designed to deliver a comfortable ride at a 1” lowered stance. Built around Progressives
newest Frequency Sensing Technology (FST) allows the shocks to sense the frequency of a bump
and automatically adjust dampening for a superior ride. The Ultra Touring Shocks utilize all the
suspension travel provided by these 13” eye to eye units but provide a 1” lowered ride height with
the use of a Progressive rate main spring specifically designed for Touring models. The unique Ultra
Touring spring combination not only delivers a lowered ride height while it’s being ridden, but also
while it’s on the kickstand. These shocks are High Pressure gas charged for consistent performance
and come in a gloss black finish.
690181 944 Ultra Touring Shocks heavy duty for all Touring models from 80-Up
690196 944 Ultra Touring shock standard for Touring models 80-Up
680035
13
680036
Optional Compressor Kit
Air Dragger Shocks by Progressive Suspension
Stiletto Sportster Shocks by Burly
Lifted is the new lowered and the Burly Stiletto shocks are 15” of
coil sprung sexiness. Created to give your Sportster the attitude and
suspension travel that a proper café, Scrambler or post-apocalyptic
XL wants and needs. The high performance damper is wrapped in
a spring combination designed specifically to deal with subtle road
noise and imperfections, while the main coil handles the big hits and
controls bottoming. The result is a plush ride that’s not afraid to play
rough. Fitment for most 86-03 XL models. May require modification
to exhaust brackets to open up clearance for belt.
690201 Stiletto shocks for XL 86-03
13.36
By combining a machined aluminum air chamber, velocity sensitive,
multi-stage valving and an internal progressive rate coil spring,
Progressive has once again elevated air suspension to a new level.
The clean and simple, full chrome body mounts to all 80-Up Touring
models integrates with existing Schrader valve or can be powered by
a clever compressor unit that uses a hook and loop style fastener to
mount into the back of a saddlebag. Effortless installation, up to 2
inches of on-the-fly height adjustment and an economical price is a
hard to beat combination!
680035 Air Dragger shocks for 80-Up Touring models
680036 Air Dragger easy mount compressor kit
*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.
Please see Cautionary Information in back of catalog.
CHASSIS
APPAREL
970 Series Piggyback Performance Shocks by Progressive
Suspension
Inspired by racers, riders and those who demand more of their bikes than
weekend coffee runs or a leisurely putt around town. The 970 series shocks
are built in the USA and combine a high-pressure gas mono-tube design
with progressive rate springs, deflective disc-valving routed through two
unique circuits. The threaded pre-load adjustment and external compression
adjustment knob allow for fine tuning to provide optimum performance for
every riders size and riding style.
Fits 91-Up FXD/FXDWG models
690249 13.5” piggyback shock, Bronze
690250 13.5” piggyback shock, Black
633233 12.5” piggyback shock, Bronze
690248 12.5” piggyback shock, Black
SEATS &
BAGS
FOOT
CONTROLS
HAND
CONTROLS
LIGHTING
Fits 04-Up XL models
633260 12” piggyback shock, Bronze
633261 13” piggyback shock, Bronze
ELECTRICAL
EXHAUST
INTAKE
ENGINE
GASKETS
TRANSMISSION
& CLUTCH
DRIVELINE
WHEELS
TIRES &
BRAKES
CHASSIS
SHEETMETAL
970 Series Remote Reservoir Performance Shocks by
Progressive Suspension
High-Pressure gas charged dampers use deflective disc-valving, high-performance
dampers are wrapped in a progressive rate spring with a threaded pre-load adjuster.
The remote reservoirs mount in front of the saddlebags and allow for easy compression
tuning. Fits all 93-Up Touring models
Standard Shocks
690190 13” standard shock, Bronze
690192 12” standard shock, Bronze
Heavy-Duty Shocks
690191 13” heavy-duty shock, Bronze
690193 12” heavy-duty shock, Bronze
w w w.cu sto m c h ro m e.co m
INSTRUMENTS
& GAUGES
GENERAL
CROSS
REFERENCE
13.37
CHASSIS
‘American Tuned’ Covered Gas Shocks with TÜV
by Progressive Suspension
Progressive’s popular Model 412 with full-length covers, double-wall
construction and 6-stage damping. Special cam adjusters permit
easy preload adjustment, heat treated hard-chrome rods, long-life
seals and fade-resistant oil. Upper and lower bushings are included.
Sold in pairs.
Note: When installing shorter-than-stock shocks, it is imperative that the fender-to-tire
clearance is checked.
416 Series Air Shocks by Progressive Suspension
The Original Air Shock from Progressive Suspension features a
machined aluminum air chamber for perfect sealing surfaces, heavy
duty springs, air adjustability and velocity sensitive, multi-stage
valving and full dust boot for additional protection. The 416 Series
is the perfect choice for the touring rider who carries a varied load.
Clear anodized brushed aluminum bodies and easy-to-install air lines
are featured. Sold in pairs.
28563
13" for FLT, FLHT and FLHS models from 80-Up; FXRT 83-84
690187
13” for Tri Glide models from 09-Up
Fit 4-Speed Big Twins from 58-86
13.5"-long shocks fit 4-speed Big Twins from 58-72, and 12"-long
shocks fit 4-speed Big Twin models with rear disc brake from 73-86.
28422
13.5" eye-to-eye
28421
12.0" eye-to-eye
28578
11.0" eye-to-eye
Fit Dyna Glide Models from 91-Up
Chrome
28457
29897
28458
29899
11.0" eye-to-eye (standard-duty)
11.0" eye-to-eye (heavy-duty)
12.0" eye-to-eye (standard-duty)
12.0" eye-to-eye (heavy-duty)
13
13.38
*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.
Please see Cautionary Information in back of catalog.
CHASSIS
APPAREL
28403
SEATS &
BAGS
28429
FOOT
CONTROLS
28425
HAND
CONTROLS
LIGHTING
412 Series Shocks by Progressive Suspension
The 412’s simple, durable design makes them a cost-effective way to improve
your motorcycles suspension. Specifically designed for Harley Davidson models
and built in the U.S.A. from the finest material available. They feature a
5-position cam style spring pre-load adjuster helps you to dial your ride in.
Available in a variety of lengths and in a chrome or black finish. Sold in pairs.
ELECTRICAL
Note: When installing shocks which are shorter than the Original Equipment units that your motorcycle
came equipped with, it is imperative that the fender-to-tire clearance is checked. The rates of the springs
used on these shocks will accommodate most touring and riding needs. EXHAUST
Model 412 Gas Shocks
Finish
11.0"
Price
11.5"
Price
12.0"
Price
12.5"
Price
13.0"
Price
13.5"
Price
14.25"
Price
Fits all Touring models from 80-Up
Chrome
*
*
*
28570
28572
28574
*
Black
*
*
*
28571
28573
28575
*
Fits all Dyna models from 91-Up
INTAKE
ENGINE
Chrome
28464
*
28469
28494
*
*
*
Black
29900
*
29904
29908
*
*
*
Fits all Sportster models from 04-14
Chrome
680235
680237
*
*
*
*
*
Black
680234
680236
*
*
*
*
*
GASKETS
Fits all Sportster and FXR models from 79-03
Chrome
28403
28429
28955
28431
28432
28433
28495
Black
28401
28439
28956
28427
28426
28425
28428
28423
*
28430
*
*
*
*
*
*
*
*
*
*
*
TRANSMISSION
& CLUTCH
Fits all 4-speed FL/FX from 73-86
Chrome
Black
DRIVELINE
Fits all Sportster and K models from 52-78
Chrome
*
*
*
*
*
28451
28434
Black
*
*
*
*
*
*
*
WHEELS
TIRES &
BRAKES
CHASSIS
Heavy-Duty Applications
Fits all Touring models from 80-05 (Heavy-Duty)
Chrome
*
*
28597
*
*
*
*
Black
*
*
28958
*
*
*
*
Fits all Dyna models from 91-Up (Heavy-Duty)
Chrome
29896
*
29898
*
*
*
*
Black
29901
*
29905
*
*
*
*
SHEETMETAL
Fits all Sportster and FXR models from 79-03 (Heavy-Duty)
Chrome
*
*
28957
*
*
*
*
Black
*
*
28958
*
*
*
*
INSTRUMENTS
& GAUGES
GENERAL
CROSS
REFERENCE
w w w.cu sto m c h ro m e.co m
13.39
CHASSIS
13
13.40
*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.
Please see Cautionary Information in back of catalog.
CHASSIS
APPAREL
SEATS &
BAGS
670723
670727
FOOT
CONTROLS
HAND
CONTROLS
LIGHTING
ELECTRICAL
EXHAUST
INTAKE
670726
ENGINE
670728
GASKETS
TRANSMISSION
& CLUTCH
DRIVELINE
WHEELS
TIRES &
BRAKES
CHASSIS
Fully Adjustable Dyna Shocks by TTM
Ted Tine, original designer of the adjustable ride height
performance series shock absorbers, has created the ultimate in
high performance precision suspension systems. Their advanced
technology enhances handling and traction and brings world class
performance to your motorcycle.
• Oil pneumatic gas injection
• Double adjustable
• Spring preload adjustment
• Rebound adjustment
• Show chromed steel bod
• Also available with 1” ride height adjustment
670722 Fits FXD 91up, rebound adjustable, no cover 12.5”
670723 Fits FXD 91up, rebound adjustable, with cover 12.5”
670724 Fits FXD 91up, rebound adjustable, with cover 13.5”
670726 Fits FXD 91up, no cover, preload adjustment only 13”
High Performance FXR/XL Shocks by TTM
Ted Tine, original designer of the adjustable ride height
performance series shock absorbers, has created the ultimate in
high performance precision suspension systems. Their advanced
technology enhances handling and traction and brings world class
performance to your motorcycle.
• 1” adjustable ride height
• With or without cover
• Oil pneumatic gas injection
• Show chromed steel body
• Preload adjustable
670727 Fits FXR 82-94 and XL 91-03 with cover 11.5”
670728 Fits FXR 82-94 and XL 91-03 without cover 11.5”
w w w.cu sto m c h ro m e.co m
13.41
SHEETMETAL
INSTRUMENTS
& GAUGES
GENERAL
CROSS
REFERENCE
CHASSIS
Adjustable Lowering Kit for Twin Cam 88
Softail Models by Wild 1
Adjustable for ride height through a range of nearly
2-inches, this trick part from Wild 1 gets your bike lower!
19206
Fits all Softail models from 00-Up
‘Wild 1’ Adjustable Lowering Kit for
Softail Models
Adjustable spherical rod ends permit simple ride
height control.
19279
Fits all Softail models from 89-99
13
Custom Chrome Shock Absorbers
Springs, adjustment cam covers and eyebolts and shock covers are chrome-plated.
Long-wearing, hard-chromed piston shafts. Spring preload is adjustable using
standard shock tools. Cams are heat-treated and lock into place with a doublelock retaining collar. Sold in pair.
Fit all 4-Speed Big Twin Models from 73-86 (except FX Softail Models)
28100
12.0" eye-to-eye without covers
28101
12.0" eye-to-eye with covers
28145
11.0" eye-to-eye without covers
28146
11.0" eye-to-eye with covers
Note: When installing shorter-than-stock shocks , it is imperative that the fender-to-tire clearance is checked.
Fit all 4-Speed Big Twin Models from 58-72
28089
13.5" eye-to-eye without covers
28099
13.5" eye-to-eye with covers
For 57-74 Sportster Models
28087
14.5" eye-to-eye without covers
13.42
Chrome Lowering Kit for Twin Cam
Softail Models
Adjustable mounts install on the Original Equipment
and Progressive Suspension Softail shocks. Permits the
bike to be lowered up to two full inches, improving the
look by closing the gap between the tire and fender.
Sold in pairs.
29806
Fits all Softail models from 00-Up
*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.
Please see Cautionary Information in back of catalog.
CHASSIS
680131
APPAREL
SEATS &
BAGS
FOOT
CONTROLS
HAND
CONTROLS
680039
LIGHTING
ELECTRICAL
EXHAUST
INTAKE
‘Slammer’ Lowering Kits by Burly
• Complete lowering kit in one box
• Easy to install, Fork springs DO NOT require complete disassembly of forks!
• Custom short rear shocks lower rear up to 2.5"
• Drop thru in fork springs lower front end up to 2"
Fits Touring Models
680042 Fits 80-13 Touring models, Chrome
688967
ENGINE
Fits Softail Models
688968 Fits 00-Up Softail models (except FXCW /C Models), Chrome
688967 Fits 84-99 Softail models, Chrome
GASKETS
Fits Dyna Models
680041 Fits 06-Up Dyna models, Chrome
690200 Fits 06-Up Dyna models, Black
680040 Fits 91-05 Dyna models, Chrome
TRANSMISSION
& CLUTCH
Fits Sportster Models
680039 Fits 04-13 Sportster models, Chrome
680131 Fits 04-Up Sportster models, Black
680038 Fits 88-03 Sportster models, Chrome
DRIVELINE
WHEELS
TIRES &
BRAKES
CHASSIS
Burly Brand Slammer Shocks
• Measures a stubby 10.5 in. eye-to-eye
• Preload adjustable to tune to rider weight
• Available in black or chrome
• Made in the U.S.A.
Fits Sportster Models
693901 Chrome, Burly Slammer shocks for 88-03 XL models
693902 Black, Burly Slammer shocks for 88-03 XL models
693903 Chrome, Burly Slammer shocks for 04-Up XL models
693904 Black, Burly Slammer shocks for 04-Up XL models
693901
693902
SHEETMETAL
INSTRUMENTS
& GAUGES
Fits Dyna Models
693905 Chrome, Burly Slammer shocks for 91-Up Dyna models
693906 Black, Burly Slammer shocks for 91-Up Dyna models
GENERAL
Fits Touring Models
688960 Chrome, Burly Slammer shocks for 80-Up Touring models
w w w.cu sto m c h ro m e.co m
CROSS
REFERENCE
13.43
CHASSIS
28528
Burly ‘Adjust-A-Ride’ Kits for Softail
Models
Fully adjustable versions of the popular ‘Lowboy’
lowering kits which don’t require any cutting,
grinding, or irreversible modifications and can be
installed in an hour. Permits the ride height to be
adjusted up to 2" lower or raised from the stock
height by 1/2" in minutes with a 3/4" wrench. They
feature sealed heim joint bearings that require very
little maintenance.
Fits all Softail Models from 84-88
Fit Original Equipment shocks only.
28477Plain
Fits all Softail Models from 89-99
Also fit the ‘American Tuned’ gas shocks from Progressive
Suspension, Inc.
28478Plain
‘Burly’ Rear Lowering Kits
Bolt-on shock mounts that move shock mounting points further back and
down, lowering the rear of your bike approximately 1" with no loss of wheel
travel. Installation is easy, with no permanent modifications to your bike. All
kits come with a black powdercoated finish and include instructions and all
necessary hardware.
For Touring Models
640374 Fits all models from 02-08 (except FLHX and FLH RS)
641272 Fits all models from 09-Up (except FLHX, FLHXI, FLHRS models)
28528
Fits all models from 97-01 (except 98-01 Classic models), Black
28479
Fits all models from 85-96, Black
For Dyna Glide Models
640375 Fits 02-Up models
07912
Fits all models 00-01
07911
Fits all models from 91-99 (except FXDL and FXD Convertible with Original
Equipment saddlebags), Black
For Sportster Models
640381 Fits all 05-Up models (except Low and Custom models)
688962 Fits all 04 models (except Custom and Hugger models)
07898
Fits all models from 00-03 (except Custom and Hugger models)
28522
Fits all models from 86-96 (except Custom and Hugger models)
Note: These lowering kits are not recommended to be installed on motorcycles equipped with lowered
shocks. Lowering your motorcycle will reduce cornering clearance. This modification is intended for custom
motorcycles. It is not recommended for motorcycles ridden on the streets or highways. All Burly lowering kits
are made in the USA.
13
Adjustable Rear Shock Lowering Kits For
Touring Models
This adjustable rear shock lowering kit are engineered
to lower the rear of your motorcycle up to 3” lower
than stock. There are three 1” adjustment locations.
Fully adjustable to get the exact ride height you want.
Give your bike a tough, custom stance. Black powder
coated harden steel construction. Includes all necessary
hardware and instructions. Sold in pairs.
631427 Fits Touring models 02-Up (Except FLHX, FLHRS
& FLHRC Road King models with stock OEM
leather bags)
Note: Lowering your motorcycle reduces cornering clearance. It is not
recommended to use this kit with lowered shocks. Check all clearances after
installing this kit.
13.44
Ness-Tech Lowering Kits for Softail Models
Lowers the rear of Softail models up to two inches. Includes replacement shock
studs, hardware and blue Loctite.
05992
Fits all Softail models from 00-Up
*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.
Please see Cautionary Information in back of catalog.
CHASSIS
APPAREL
631426
SEATS &
BAGS
FOOT
CONTROLS
HAND
CONTROLS
LIGHTING
631424
631422
ELECTRICAL
EXHAUST
631425
INTAKE
ENGINE
631423
GASKETS
631420
631421
TRANSMISSION
& CLUTCH
DRIVELINE
Rear Lowering Kits by Custom Chrome
WHEELS
TIRES &
BRAKES
Give your bike the low aggressive look you’ve always wanted and plant your feet safely on the ground. Sold in sets.
• Simple easy installation with no modifications
• Include hardware and instructions
• Lowers the bike 1” to 1.5” depending on application
• Kits for 02-13 Touring models will not work on models with OEM Leather bags
631420 1” lowering kit for Dyna Glide models 06-14
631421 1.5” lowering kit for Dyna Glide models 95-05
631422 Adjustable lowering kit for Softail models 00-14
631423 1” lowering kit for Sportster models 05-Up
631424 1” lowering kit for Sportster models 00-04
631425 1” lowering kit for Touring models 02-Up (except FLHX, FLHRS & FLHRC)
631426 1” lowering kit for Touring models 97-01 (except FLHX, FLHRS & FLHRC)1” lowering kit for Touring models 02-Up (except FLHX, FLHRS &
FLHRC)1” lowering kit for Touring models 97-01 (except FLHX, FLHRS & FLHRC)
CHASSIS
SHEETMETAL
INSTRUMENTS
& GAUGES
Note: Lowering your motorcycle reduces cornering clearance. It is not recommended to use these kits with lowered shocks. Check all clearances after installing these kits.
GENERAL
CROSS
REFERENCE
w w w.cu sto m c h ro m e.co m
13.45
CHASSIS
28175
28178
28171
28174
28168
28169
Lower Shock Stud Kits
Each kit includes a stud, chrome washers, rubber bushings, spacer and
chrome nuts. Sold each.
28178
Fits FL models from 58-66 (repl. OEM 54517-58)
28171
Fits FL and FX models from 67-72 (repl. OEM 54517-67)
28175
Fits 4-speed FL and FX Big Twins from 73-86 (repl. OEM 3958)
633877
28174
Fits Sportster models from 75-78
Fits Sportster and K models from 56-74 (repl. OEM 54516-72)
28168
28169
Fits 82-87 Sportster models (repl. OEM 4081)
Fits FXR models from 82-88 (repl. OEM 1614)
Chrome
220080
220081
220082
688554
Washers (packs of 10)
3/8" hole (replaces OEM 54543-65)
1/2" hole (replaces OEM 54545-65)
5/8" hole (replaces OEM 54544-65)
28177
28170
Shock Stud Lock Nuts
Lock nuts for shocks on FL models from 58-84, FX models from 71-86
and Sportster models from 54-78. Also used as the rear brake drum
brake anchor nut on FL models from 63-72 and FX models from 71-72
(5/8"-18 threads). Replaces OEM 7993.
220042 Sold in 10 pack
13
28173
28172
Upper Shock Stud Kits
Includes a stud, chrome washers, rubber bushings, spacer and chrome
nuts. Sold each.
28177
Fits 4-speed FL models from 58-66 (repl. OEM 54515-58A)
28170
Fits FL and FX models from 67-72 (repl. OEM 54515-57)
28172
Fits 4-speed FL and FX models from 73-86 (repl. OEM 54515-73)
56399
Shock Stud Kit for Big Twins
Contains two lower shock stud kits and chrome nuts for the upper
studs. The studs are grade 5 and zinc-plated with a locking agent
applied to provide you with a secure installation.
28176 Fits 4-speed Big Twins from 73-86
Rubber Shock Bushings
Rubber bushings for the shock mounting studs used from 58-72.
28088 Replaces OEM 385210-42A (bag of 10)
13.46
28173
688554
Upper shock stud spacer only for FL and FX models from 67-84
(repl. OEM 5960W)
Fits 56-74 Sportster and K models (repl. OEM 54515-56B)
Fits 94-99 Sportster, models studs and washers only (repl. OEM
47384-94)
Shock Stud Spacer
Replacement upper shock stud spacer for Big Twin models from 58-99
without rear guards. (repl. OEM 5960)
220076 Pack of 10
*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.
Please see Cautionary Information in back of catalog.
CHASSIS
APPAREL
SEATS &
BAGS
Shock Stud Covers
Chrome-plated stud covers for 4-speed Big Twin and Sportster
models. Sold in pairs.
26492
Fits 4-speed FL and FX models from late 70-84 and Sportster
models 65-74 (repl. OEM 54704-65)
26489
Fits Sportster models from 75-78 (repl. OEM 54704-75T)
Chrome Shock Stud Kits
Kits include a chrome-plated stud, chrome washers, rubber bushings,
spacer and chrome nuts. Sold each.
Upper Shock Stud Kits
28192
Fits 73-86 4-speed FL and FX models (repl. OEM 54515-73)
28179
Fits 67-72 FL and FX models (repl. OEM 54515-57)
28195
Fits 58-66 FL models (repl. OEM 54515-58A)
28193
Fits 56-74 Sportster and K models (repl. OEM 54515-56B)
FOOT
CONTROLS
HAND
CONTROLS
LIGHTING
220010
ELECTRICAL
Lower Shock Stud Kits
28191
Fits 67-72 FL and FX models (repl. OEM 54517-67)
28186
Fits 58-66 FL models (repl. OEM 54517-58)
633876 Fits 75-78 Sportster models
28194
Fits 56-74 Sportster and K models (repl. OEM 54516-72)
EXHAUST
INTAKE
Chrome Upper Shock Covers for Sportster and
FXR Models
Chrome trim covers fit over the upper shock mount on Sportster
and FXR models from 82-99. Sold in pairs.
220010 Fits Sportster models from 91-99 (replaces OEM 54712-94)
ENGINE
GASKETS
TRANSMISSION
& CLUTCH
DRIVELINE
Chrome Shock Covers
Shock Mounting Kits for Softail Models
Upgrade the hardware when you upgrade your shocks. Mounting kits
for shocks includes four shoulder bolts and washers. Fits all Softail
models 84-Up repl. OEMs 4074, 6724).
28396
Chrome (set of 4)
28399
Cadmium-plated (set of 4)
These top covers fit all 4-speed Big Twins (without saddlebag
guards) with stock shocks from 58-84, and 52-78 Sportster and K
models. Sold in pairs.
26490
Replaces OEM 54707-84T
WHEELS
TIRES &
BRAKES
Note: Stock replacements for 52-64 Sportster and K models as well as 58-64 FL models.
All other applications are custom. Some seats may cause interference.
CHASSIS
SHEETMETAL
INSTRUMENTS
& GAUGES
GENERAL
CROSS
REFERENCE
w w w.cu sto m c h ro m e.co m
13.47
CHASSIS
680123
Progressive Suspension Gauge-Mounted Shock
Absorber Pumps
• Perfect OEM and aftermarket air shocks, forks, and emergency
tire repair
• Available in five styles making easy to service any low-pressure or
high-pressure pneumatic systems
• An exclusive let-down valve allows for precise adjustments
• Check valve insures a no-leak operation
680123 0-30 PSI pump
680124 0-60 PSI pump
680125 0-100 PSI pump
Rear Struts
These were what we used back in the old days to convert swingarm
frames to rigid. Simply remove your shocks and replace with the
struts. Available to fit early Big Twins & Sportsters as noted. Made in
USA by Paughco. Sold in pairs
632260 12" struts with 5/8" holes for early B/Twin & 57-74 XL's
632261 12" struts with 1/2" holes for late B/Twin & 75-78 XL's
632262 11" struts with 1/2" holes for late B/Twin & 75-78 XL's
Progressive Suspension Shock Wrench
Shock Adjusting Tool
13
Fits Sportster models from 67-74, all Sportster and FXR models from
82-03, and all 4-speed FL and FX models from 58-86.
20121
Replaces OEM 94700-52B
13.48
Designed to adjust the spring preload on most factory-style shocks
(including aftermarket). For all models (except Softail and Touring
models) from 75-Up.
20129
Sold each
*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.
Please see Cautionary Information in back of catalog.