Welding Consumables for Joint Welding

Transcription

Welding Consumables
for Joint Welding
voestalpine Bohler Welding USA Inc.
www.voestalpine.com/welding

Welding expertise from one of the world’s
leading specialty steel makers
voestalpine Böhler Welding is a leading manufacturer and worldwide supplier of filler metals for industrial welding, cladding,
hard facing and brazing applications. We are part of Austria’s
specialty steel manufacturer voestalpine AG and thereby one of
the few welding filler metal manufacturers in the world that can
offer its customers the following unique assets:
■■ Comprehensive steel and welding expertise under one roof.
■■ Advanced steel grades with dedicated and ultra-optimized
welding solutions.
Our parent, voestalpine AG, is Austria’s biggest investor in the
US. During an investor conference in October 2014, it was highlighted by the President and Secretary of State as a best practice
example of the “Select USA program”. Latest investments are
voestalpine Automotive Body Parts Inc., in Cartersville, Georgia,
and a hyper modern direct reduction steel plant in Corpus Christi,
Texas. Overall in North America, voestalpine AG owns 36 companies on 68 sites with more than 2500 employees.
voestalpine Böhler Welding USA Inc. and voestalpine Bohler
Welding Canada Ltd. serve the North America market. Our corporate headquarters is in the Houston area, with warehouse locations in Houston, Reno, Buffalo, and Toronto. We have been a
member of GAWDA since 1978 and supply our products through
around 200 distributors, most of which are GAWDA members.
■■ The innovative power of a parent company with more than
$11 billion in annual revenue.
■■ US based fabricator and employer
Three specialized and dedicated brands
A wave of mergers and acquisitions in the 1990’s and 2000’s brought some of the best welding companies in Europe’s economic heart
together. Assembled under voestalpine Böhler Welding are the well-known, formerly independent producers Bohler, Avesta, Thyssen,
UTP, Soudokay and Fontargen, and their immense portfolios have now been condensed to three specialized and dedicated brands
marketed worldwide:
Böhler Welding – More than 2,000 products for joint welding in all conventional arc welding processes
are united in a product portfolio that is unique throughout the world. Creating lasting connections is the
brand‘s philosophy in welding and between people.
UTP Maintenance – Decades of industry experience and application know-how in the areas of repair
and surface protection, combined with innovative and custom-tailored products, guarantee customers
an increase in the productivity and protection of their components.
Fontargen Brazing – Through deep insight into processing methods and ways of application, Fontargen
Brazing provides the best brazing and soldering solutions based on proven products with German technology. The expertise of this brand’s application engineers has been developed over many years of experience from countless applications.
Worldwide presence with customer focus
Customers in over 120 countries enjoy the expertise of voestalpine
Böhler Welding. Focusing on filler metals, we offer extensive
technical consultation and individual solutions for industrial welding and soldering applications. Customer proximity is guaranteed
by 40 subsidiaries in 28 countries, with the support of 2,200 employees, and through more than 1,000 distribution partners.
Our experienced welding engineers support customers around
the globe with extensive knowledge, always striving to provide
optimum and economic solutions for your welding challenges.
This customer focus is also reflected in our research and development activities, which are clearly driven by industry and customer requirements.
Content
Demanding industries
3
GTAW rods, high-alloyed
16
Covered electrodes, unalloyed, low- and medium-alloyed
4
Solid wires, unalloyed, low- and medium-alloyed
18
Covered electrodes, high-alloyed
6
Solid wires, high-alloyed
19
9
Wire/flux combinations, unalloyed, low- and medium-alloyed 22
Flux-cored wires, unalloyed, low- and medium-alloyed Seamless cored wires, unalloyed and low-alloyed 11
Wire/flux combinations, high-alloyed
24
Flux-cored wires, stainless and nickel-alloyed
13
SAW-flux
25
GTAW rods, unalloyed and low-alloyed
15
Pipeline consumables
26
2
voestalpine Böhler Welding is a strategic supplier of filler metals
to demanding industries in North America, serving them with
best-in-class products and valuable application support. We have
specialists for all target segments who understand your specific
challenges and give support in finding optimum welding solutions.
Thermal power
voestalpine Böhler Welding develops creep resistant and high
temperature filler metals, including products for Advanced Super
Critical Power Stations. Very well received in North America are
our flux-cored wires for P91 and P92 creep resistant steels for
which long term creep data is available. A wide range of products
for heat resistant/high temperature applications complement our
program.
Oil and gas
Our products can be found in every field of oil and gas production
and processing. For the oil & gas upstream segment, we supply a
complete range of filler materials for all applied welding processes covering the various strength levels, most of which are lowhydrogen falling in AWS class H4. Part of these is our vast range
of seamless cored wires which offer the best possible protection
against hydrogen induced or hydrogen assisted cracking. Relevant to both oil & gas upstream and downstream is our complete
range of 1% Ni-alloyed welding consumables with all-weld metal Ni-content kept below 1% to ensure conformance with the
NACE MR0175 requirement for SSC safe service in sour environments. In addition, our program features a vast range of filler
metals all grades of duplex stainless steel and for Ni-base alloys,
including CRA cladding solutions.
LNG
voestalpine Böhler Welding has been involved in the LNG industry from the very beginning with advanced products and welding
procedures for the safe and efficient construction of typical LNG
transport, storage and handling installations, such as:
Civil construction
Our broad portfolio of products is applied in the prefabrication of
components and on-site welding of buildings, bridges, masts,
highway structures and other civil constructions. A vast range of
stick electrodes and gas and self-shielded cored wires, including
types certified for seismic applications according to AWS D1.8.,
allow the productive, manual out-of-position welding. Extra
moisture resistant stick electrodes in vacuum packaging or hermetically sealed cans and seamless cored wires give optimum
protection against moisture reabsorption when used outdoors
and thereby protection against hydrogen cracking in all US climate zones.
Pipeline construction
Material specifications play a crucial role in the success and integrity of on and offshore pipeline construction, especially in lowtemperature and sour service applications. voestalpine Böhler
Welding offers a full range of cellulosic, and basic vertical-down
and vertical-up electrodes, as well as solid, flux and metal-cored
wires for semi-automatic and fully mechanized welding, selfshielded flux cored wires and submerged arc wires and fluxes for
steel grades up to X100. Consumables for martensitic, austenitic,
duplex and corrosion resistant alloys (CRA) are readily available.
NACE and CTOD tests have been carried out with a wide range
of our products. We cooperate with major pipeline constructors –
both on and offshore – and supply dedicated consumables for
their specific welding systems.
Quality & HSEE
voestalpine Böhler Welding fully commits to the philosophies of
quality, health & safety and environmental & energy management systems. Our Global Quality & HSEE function ensures the
implementation and maintenance of a multi-site management
system comprising ISO 9001, ISO 14001 and ISO 45001. In addition, voestalpine Böhler Welding is committed to implement ISO
50001 standards for all European manufacturing plants.
■■ LNG carriers, tanker trucks and rail tank cars
■■ Regasification terminals and large cryogenic storage tanks
■■ Liquefaction trains and short LNG pipelines
Our range of LNG welding consumables covers all main arc welding processes and construction materials commonly used in the
fabrication of LNG installations, such as non-alloyed CMn steel,
5 - 9% Ni low-temperature steel, austenitic stainless steel, dissimilar joints, nickel-base alloys and aluminium.
Transportation
voestalpine Böhler Welding is a strategic partner and the number
one supplier to Europe’s global leaders in the manufacture of automotive and heavy construction vehicles. We have helped our
key customers who opened new production sites around the
globe by supplying proven products of consistent quality. Highlighted in our product range is a series of excellent cored wires
for the robotic welding of exhaust systems in both austenitic and
ferritic stainless steel. Another powerful innovation is the Alform
welding system for high strength steels applied in e.g. trains and
lifting equipment, where state-of-the art steel from voestalpine is
available with dedicated filler metals and optimized welding procedures for the best possible high strength welding results.
3
Product name
classification
Mechanical properties
Typical values
Ø
mm
BÖHLER FOX 6010
Heat treatment: as welded
AWS A5.1:
E6010
YS
UTS
Elong
CVN
2.4
3.2
4.0
3/32
1/8
5/32
Cellulosic electrode for vertical-down welding. Especially
recommended for root pass welding on DCEP in vertical-down and
vertical-up welding positions. In addition to its good welding and gap
bridging characteristics, BÖHLER FOX 6010 provides a powerful arc
that deposits smooth root passes with good penetration at high travel
speeds while providing high safety against the formation of hollow
bead and undercut.
BÖHLER FOX 6011 MX
AWS A5.1:
E6011
YS
UTS
Elong
CVN
2.4
3.2
4.0
5.0
3/32
1/8
5/32
3/16
Can be welded with a relatively low amperage, even with low open
circuit voltage. AC and DC type. Produces smooth bead surface with
good penetration.
BÖHLER FOX 6013 MX
AWS A5.1:
E6013
YS
UTS
Elong
CVN
2.0
2.5
3.2
4.0
5.0
5/64
3/32
1/8
5/32
3/16
Rutile-cellulosic electrode with good weldability in all positions
including vertical-down. Excellent gap bridging and arc striking ability.
For tack welding and fit ups. General purpose, assembly and shop
welding.
BÖHLER FOX 7014 MX
YS
UTS
Elong
3/32
1/8
5/32
3/16
BÖHLER 7014 MX can be used for maintenance and repair, as well as
in welding fillet joints in heavy sections.
AWS A5.1:
E7014
2.4
3.2
4.0
5.0
BÖHLER FOX 7018 MX
AWS A5.1:
E7018 H4R
YS
UTS
Elong
CVN
2.4
3.2
4.0
5.0
6.0
3/32
1/8
5/32
3/16
1/4
BÖHLER FOX 7018 MX is a basic coated electrode for all positions
with a stable arc that is engineered for high-quality welds. Excellent
strength and toughness properties down to -20 °F. Metal recovery
approx. 110 %. Very low hydrogen content (class H4 according to
AWS A4.3). Suitable for welding steels with low purity and high carbon
content. Welding in steel construction, boiler and tank manufacture,
vehicle construction, shipbuilding, and machine construction as well as
for buffer layers for build ups on high carbon steels. Especially suitable
for offshore construction.
BÖHLER E7018
AWS A5.1:
E7018 H4R
YS
UTS
Elong
CVN
2.0
2.5
3.2
4.0
5.0
5/64
3/32
1/8
5/32
3/16
Basic coated electrode with excellent strength and toughness
properties. Metal recovery > 110 %. Good weldability out of position
except for vertical-down. Suitable for welding in steel construction,
boiler and container fabrication, vehicle construction, shipbuilding and
machine construction, as well as for buffer layers when building up on
high carbon steels.
BÖHLER E7018-1
AWS A5.1:
E7018-1 H4R
YS
UTS
Elong
CVN
2.0
2.5
3.2
4.0
5.0
5/64
3/32
1/8
5/32
3/1 6
Basic covered electrode for high-quality welds. Excellent strength and
toughness properties down to -50 °F. Weld metal recovery approx.
110 %. Good weldability in all positions except vertical-down. Very low
hydrogen content in the weld metal (class H4 according to AWS A4.3).
Böhler FOX EV 50
AWS A5.1 :
E7018-1 H4R
YS
UTS
Elong
CVN
2.0
2.5
3.2
4.0
5.0
6.0
5/64
3/32
1/8
5/32
3/16
1/4
Basic electrode engineered for high-quality welds. Excellent strength
and toughness properties down to -58 °F. Metal recovery approx.
110 %. Good weld ability in all position except for vertical down. Very
low hydrogen content (acc. AWS condition HD < 4 ml/100 g weld
metal). Suitable for welding steels with low purity and high carbon
content. Welding in steel construction, boiler and tank manufacture,
vehicle construction, shipbuilding, and machine construction as well
as for buffer layers on build ups on high carbon steels.
BÖHLER FOX 7024 MX
AWS A5.1:
E7024
YS
UTS
Elong
3.2
4.0
5.0
1/8
5/32
3/16
Rutile-containing high performance stick electrode suited for joining
and surfacing in machine building, boiler and apparatus construction,
as well as in container and shipbuilding. BÖHLER FOX 7024 MX has
high current carrying capacity and good reignition. Easy slag removal,
a smooth and notchfree weld seam and little spatter loss, with good
cracking resistance.
4
65 ksi
75 ksi
26 %
77 ft-lbf @ 68 °F
70 ft-lbf @ 32 °F
48 ft-lbf @ -22 °F
47 ksi
62 ksi
22 %
20 ft-lbf @ -22 °F
64 ksi
78 ksi
22 %
59 ft-lbf @ 68 °F
41 ft-lbf @ 32 °F
71 ksi
74 ksi
22 %
58 ksi
71 ksi
22 %
20 ft-lbf @ -20 °F
68 ksi
78 ksi
26 %
118 ft-lbf @ 68 °F
96 ft-lbf @ -4 °F
67 ksi
81 ksi
27 %
140 ft-lbf @ 68 °F
52 ft-lbf @ -50 °F
67 ksi
81ksi
27 %
140 ft-lb @ 68 °F
118 ft-lb @ -4 °F
51 ft-lb @ -58 °F
56 ksi
65 ksi
25 %
Ø
in
Characteristics and applications
Product name
classification
Typical values
Ø
mm
BÖHLER FOX EV 60
AWS A5.5:
E8018-C3 H4R
YS
UTS
Elong
CVN
2.5
3.2
4.0
5.0
3/32
1/8
5/32
3/16
Ni-alloyed, basic covered electrode with excellent mechanical
properties, most notably greater toughness and cracking resistance
for high-strength, fine-grained constructional steels. Suitable for a
temperature range of -76 °F to 660 °F. Very low hydrogen content
(class H4 according to AWS A4.3).
BÖHLER FOX 2.5 Ni
AWS A5.5:
E8018-C1 H4R
YS
UTS
Elong
CVN
2.5
3.2
4.0
5.0
3/32
1/8
5/32
3/16
Ni-alloyed, basic covered electrode for unalloyed and Ni-alloyed
fine-grained constructional steels. Tough, crack resistant weld metal.
Low temperature toughness down to -110 °F.
Very low hydrogen content in the weld metal (class H4 according to
AWS A4.3).
BÖHLER FOX DMO Kb
AWS A5.5:
E7018-A1 H4R
YS
UTS
Elong
CVN
2.5
3.2
4.0
5.0
3/32
1/8
5/32
3/16
Basic covered electrode for high-quality welds on high temperature
boiler and pipe steels, 1/2 % molybdenum grades. Approved for longterm use at operating temperatures to 1022 °F. Very low hydrogen
content (class H4 according to AWS A4.3).
BÖHLER 8018-B2
AWS A5.5:
E8018-B2 H4
YS
UTS
Elong
CVN
2.5
3.2
4.0
5.0
3/32
1/8
5/32
3/16
Basic coated electrode extensively used for the welding of similar
composition high temperature, creep resistant steels. Excellent welder
appeal. Smooth, stable arc with no spatter, finely rippled bead, good
wetting and side wall fusion. Low hydrogen content of the deposited
weld metal (class H4 according to AWS A4.3). Packaged in heavy
weight, hermetically sealed cans.
Thermanit Chromo 1
Heat treatment: 1275 °F/5 h
AWS A 5.5:
E8018-B2 H4R
YS
UTS
Elong
CVN
2.5
3.2
4.0
5.0
3/32
1/8
5/32
3/16
Basic covered electrode, core wire alloyed, for high-quality welds on
boiler and pipe steels or steels of similar quality. Approved for longterm use at operating temperatures to 1058 °F.
Suitable for step-cooling applications (X-factor ≤ 15 ppm).
BÖHLER E9018-B3
AWS A5.5:
E9018-B3 H4
YS
UTS
Elong
CVN
2.5
3.2
4.0
5.0
3/32
1/8
5/32
3/16
Basic coated electrode extensively used for the welding of similar high
temperature, creep resistant steels. Excellent welder appeal. Smooth,
stable arc with no spatter, finely rippled bead, good wetting and side
wall fusion Low hydrogen content of the deposited weld metal
(class H4 acc to AWS A4.3) Packaged in heavy weight, hermetically
sealed cans
Thermanit Chromo 2
AWS A5.5:
E9015-B3 H4R
YS
UTS
Elong
CVN
2.5
3.2
4.0
5.0
3/32
1/8
5/32
3/16
Basic covered electrode, core wire alloyed, for components subject to
high temperatures in the construction of boilers, apparatus and pipe
steels, as well as in the petrochemical industry. Approved for longterm use at operating temperatures to 1112 °F.
Suitable for step-cooling applications (X-factor ≤ 15 ppm).
Thermanit Chromo 9 V Mod
AWS A5.5:
E9015-B91 H4R
YS
UTS
Elong
CVN
2.5
3.2
4.0
3/32
1/8
5/32
Basic covered CrMoVNb alloyed electrode. Good welding
characteristics in out of position work. High temperature resistant weld
metal. For quenched and tempered 9 % chromium steels, in particular
P91/T91 Meets Mn+Ni ≤ 1.0 % and X-factor ≤ 15 ppm
Thermanit NiMo 100
AWS A5.5:
E10018-D2
YS
UTS
Elong
CVN
3.2
4.0
5.0
1/8
5/32
3/16
Extensively used in the oil and gas industry for the welding of highstrength, low-alloyed steels where good toughness properties and
controlled hardness levels are required. Very low hydrogen content
(≤ 5 ml/100 g according to ISO 3690). Excellent mechanical properties
- good toughness to -76 °F with high strength and low hardness
to meet the stringent requirements of the oil and gas industry for
sour service (NACE MR0175 and API) in the post weld heat treated
condition.
74 ksi
89 ksi
27 %
132 ft-lbf @ 68 °F
81 ft-lbf @ -76 °F
71 ksi
83 ksi
30 %
132 ft-lbf @ 68 °F
81 ft-lbf @ -112 °F
74 ksi
85 ksi
24 %
125 ft-lbf @ 68 °F
44 ft-lbf @ -58 °F
80 ksi
93 ksi
26 %
130 ft-lbf @ 68 °F
163 ft-lbf @ 32 °F
70 ksi
84 ksi
23 %
118 ft-lbf @ 68 °F
52 ft-lbf @ -20 °F
97 ksi
106 ksi
24 %
118 ft-lbf @ 68 °F
134 ft-lbf @ 32 °F
74 ksi
87 ksi
20 %
86 ft-lbf @ 68 °F
48 ft-lbf @ -20 °F
80 ksi
99 ksi
17 %
35 ft-lbf @ 68 °F
87 ksi
100 ksi
18 %
74 ft-lbf @ 68 °F
37 ft-lbf @ -4 °F
35 ft-lbf @ -40 °F
Ø
in
5
Product name
classification
Typical values
Ø
mm
BÖHLER FOX A 7-A
AWS A5.4:
E307-16 (mod.)
YS
UTS
Elong
CVN
2.5
3.2
4.0
5.0
3/32
1/8
5/32
3/16
Rutile-basic electrode for dissimilar welding and cladding in flat and
horizontal position. Very popular electrode for numerous applications. The
weld deposit offers high ductility and is resistant to solidification cracking.
The weld metal work hardens and shows good resistance to cavitation.
BÖHLER FOX A 7-A is suitable for both AC and DC. Scaling resistant up
to 1562 °F. Service temperature down to -148 °F.
Avesta 308L/MVR
AWS A5.4:
E308L-17
YS
UTS
Elong
CVN
2.5
3.2
4.0
5.0
3/32
1/8
5/32
3/16
Avesta 308L/MVR is a Cr-Ni electrode for all position welding of 304
type stainless steels. Very good corrosion resistance under fairly severe
conditions, e.g. in oxidizing acids and cold or dilute reducing acids.
Avesta 309L-17
AWS A5.4:
E309L-17
YS
UTS
Elong
CVN
2.5
3.2
4.0
5.0
3/32
1/8
5/32
3/16
Type 309L rutile electrode providing increased delta ferrite contents
(FN ~17) in the weld deposit for safe and crack resistant dissimilar joint
welds and surfacing. Operating temperature from -76 °F to 572 °F and for
weld cladding up to 752 °F.
Avesta P5
AWS A5.4:
E309LMo-17
YS
UTS
Elong
CVN
2.0
2.5
3.2
4.0
5.0
5/64
3/32
1/8
5/32
3/16
Avesta P5 is a high-alloyed, low carbon electrode designed for welding
dissimilar joints between stainless and mild or low-alloyed steels. It can
also be used for overlay welding on mild steel, providing a deposit with
18 % Cr, 8 % Ni and 2 % Mo from the very first layer.
Avesta 316L/SKR
AWS A5.4:
E316L-17
YS
UTS
Elong
CVN
2.5
3.2
4.0
5.0
3/32
1/8
5/32
3/16
Avesta 316L/SKR is a Cr-Ni-Mo electrode for all position welding of
316L type stainless steels. Excellent resistance to general, pitting and
intergranular corrosion in chloride containing environments. Intended for
severe conditions, e.g. in dilute hot acids.
BÖHLER FOX SAS 4-A
AWS A5.4:
E318-17
YS
UTS
Elong
CVN
2.0
2.5
3.2
4.0
5.0
5/64
3/32
1/8
5/32
3/16
Stabilized, core wire alloyed, austenitic, rutile covered electrode.
Application in all industries where identical steel types are welded, as well
as ferritic 13 % chromium steels. The electrode offers excellent welding
characteristics with very good all position weldability and self-releasing
slag.
Avesta 347/MVNb
AWS A5.4:
E347-17
YS
UTS
Elong
CVN
2.0
2.5
3.2
4.0
5.0
5/64
3/32
1/8
5/32
3/16
Avesta 347/MVNb is a Nb-stabilized Cr-Ni electrode for welding steels
that are stabilized with titanium or niobium. A stabilized weldment has
improved high temperature properties, e.g. creep resistance, compared
to low carbon, non-stabilized grades. Avesta 347/MVNb can also be used
for the second layer (first layer 309 type) when cladding mild steel. Avesta
347/MVNb is primarily intended for high temperature service requiring heat
treatment, but the corrosion resistance corresponds to that of 308H, i.e.
good resistance to general corrosion.
Avesta 904L
AWS A5.4:
E385-17
YS
UTS
Elong
CVN
2.5
3.2
4.0
5.0
3/32
1/8
5/32
3/16
Avesta 904L is a high-alloyed, fully austenitic Cr-Ni-Mo-Cu electrode
designed for welding 904L type steels. It can also be used for welding
316 components where a ferrite-free weld is required, e.g. in cryogenic
or non-magnetic applications. The weld metal has a very good impact
toughness at low temperatures. Very good resistance to general corrosion
in non-oxidizing environments such as sulphuric acid and phosphoric acid.
Very good resistance to pitting and crevice corrosion in chloride containing
solutions. Meets the corrosion test requirements per ASTM G48 methods
A, B and E (104 °F).
6
75 ksi
104 ksi
35 %
55 ft-lbf @ 68 °F
≥24 ft-lbf @ -148 °F
64 ksi
83 ksi
37 %
44 ft-lbf @ 68 °F
29 ft-lbf @ 40 °F
64 ksi
83 ksi
40 %
44 ft-lbf @ 68 °F
≥24 ft-lbf @ -76 °F
71 ksi
93 ksi
30 %
30 ft-lbf @ 68 °F
20 ft-lbf @ -40 °F
67 ksi
86 ksi
36 %
44 ft-lbf @ 68 °F
41 ft-lbf @ -40 °F
71 ksi
92 ksi
32 %
44 ft-lbf @ 68 °F
68 ksi
90 ksi
35 %
44 ft-lbf @ 68 °F
33 ft-lbf @ -40 °F
61 ksi
87 ksi
34 %
52 ft-lbf @ 68 °F
44 ft-lbf @ -40 °F
37 ft-lbf @ -320 °F
Ø
in
Product name
classification
Typical values
Ø
mm
Avesta 2205-3D
AWS A5.4:
E2209-17
YS
UTS
Elong
CVN
2.5
3.2
4.0
5.0
3/32
1/8
5/32
3/16
Core wire alloyed, rutile covered electrode for welding duplex stainless
steels such as UNS S31803 and S32205. Areas of application are
primarily in the offshore and chemical industries. In addition to increased
strength and toughness, the high proportion of ferrite in the weld metal
also makes it highly resistant to stress corrosion cracking.
Avesta 2507/P100
AWS A5.4:
E2594-16
YS
UTS
Elong
CVN
2.5
3.2
4.0
3/32
1/8
5/32
Avesta 2507/P100 is a rutile electrode designed for welding super duplex
stainless steels such as 2507/1.4410. The weldability of duplex and super
duplex stainless steels is excellent but the welding should be adapted
to the base material, considering fluidity, joint design, heat input etc. For
detailed welding recommendations, please see “How to weld duplex
stainless steels” or contact voestalpine Böhler Welding.
Avesta 2507/P100-HFCuW
5/32
3/16
AWS A5.4:
E2595-15
YS
UTS
Elong
CVN
4.0
5.0
Avesta 2507/P100-HFCuW is a rutile-basic covered electrode for welding
super duplex stainless steel such as UNS S32760, S32750, S32550 and
S31260. The electrode is chemically tailored to meet tough super duplex
requirements while at the same time offering weld metal ferrite levels of
35-50 %. Excellent resistance to pitting and stress corrosion cracking in
chloride containing environments. PREN >47. Meets the corrosion test
requirements per ASTM G48 methods A and E (122 °F) both as welded
and after PWHT. (Annealing at 2012 - 2102 °F followed by short air cooling
and quenching)
UTP 7015
AWS A5.11:
ENiCrFe-3
YS
UTS
Elong
CVN
2.5
3.2
4.0
5.0
3/32
1/8
5/32
3/16
Nickel-base electrode, resistant to scaling up to 1742 °F, creep resistant
up to 1472 °F. Cold toughness down to -321 °F. Well suited for austenitic
ferritic joints. Well suited for tough joints and surfacing on heat resistant
Cr and Cr-Ni steels/cast steel grades and Ni-base alloys. For welding
on cryogenic steels/cast steel grades, including Ni steels suitable for
quenching and tempering. For joining applications on steels with a low
coefficient of expansion (Dilavar, Invar, etc.).
UTP 6222 Mo
AWS A5.11:
ENiCrMo-3
YS
UTS
Elong
CVN
2.5
3.2
4.0
5.0
3/32
1/8
5/32
3/16
Nickel-base electrode providing high resistance to corrosive environments.
Resistant to stress corrosion cracking. Resistant to scaling up to 2012 °F.
Temperature limit: 932 °F max. in sulphurous atmospheres.
Creep resistant up to 1832 °F. Cold toughness down to -321 °F.
For joining and surfacing of matching/similar corrosion resistant materials
as well as on matching and similar heat resistant, creep resistant steels
and alloys, cryogenic austenitic Cr-Ni-(N) steels/cast steel grades and
cryogenic Ni steels suitable for quenching and tempering.
UTP 776 Kb
AWS A5.11:
ENiCrMo-4
YS
UTS
Elong
CVN
2.5
3.2
4.0
3/32
1/8
5/32
Joint welding of matching and similar base materials, and surfacing on
low-alloyed steels. It is employed primarily for welding components in
plants for chemical processes with highly corrosive media, but also for
surfacing press tools, punches, etc. which operate at high temperatures.
UTP 722 Kb
3/32
1/8
AWS A5.11:
ENiCrMo-10
YS
UTS
Elong
CVN
2.5
3.2
UTP 722 Kb is suited for joining matching and similar base materials. For
welding components in plants for chemical processes with highly corrosive
media.
UTP 759 Kb
AWS A5.11:
ENiCrMo-13
YS
UTS
Elong
CVN
2.5
3.2
4.0
3/32
1/8
5/32
UTP 759 Kb is used primarily for welding components in highly corrosive
media. Joint welding of matching or similar materials. Joint welding of
these materials with low-alloyed steels. Cladding on low-alloyed steels.
UTP 6170 Co
AWS A5.11:
ENiCrCoMo-1 (mod.)
YS
UTS
Elong
CVN
2.5
3.2
4.0
3/32
1/8
5/32
Resistant to scaling up to 2012 °F, creep resistant up to 1832 °F. High
resistance to hot gases in oxidizing and carburizing atmospheres. Suited
for joining and surfacing applications with matching and similar heat
resistant steels and alloys.
94 ksi
119 ksi
25 %
41 ft-lbf @ 68 °F
37 ft-lbf @ -50 °F
102 ksi
131 ksi
26 %
59 ft-lbf @ 68 °F
33 ft-lbf @ -50 °F
106 ksi
128 ksi
25 %
47 ft-lbf @ 68 °F
30 ft-lbf @ -58 °F
51 ksi
90 ksi
35 %
66 ft-lbf @ 68 °F
52 ft-lbf @ -320 °F
61 ksi
110 ksi
30 %
55 ft-lbf @ 68 °F
44 ft-lbf @ -320 °F
65 ksi
104 ksi
30 %
52 ft-lbf @ 68 °F
65 ksi
104 ksi
30 %
52 ft-lbf @ 68 °F
65 ksi
104 ksi
30 %
44 ft-lbf @ 68 °F
58 ksi
102 ksi
30 %
74 ft-lbf @ 68 °F
Ø
in
7
Product name
classification
Typical values
Ø
mm
Thermanit 21/33 So
2.5
3.2
3/32
1/8
Heat resistant up to 1922 °F. Good resistance to carburizing atmospheres.
For joining and surfacing applications with matching/similar heat resistant
steels/cast steel grades. This product is also available as UTP 2133 Mn.
2.5
3.2
4.0
3/32
1/8
5/32
Resistant to scaling up to 1922 °F. For surfacing and joining on matching/
similar heat resistant cast steel grades. This product is also available as
UTP 2535 Nb.
2.5
3.2
3/32
1/8
Resistant to scaling up to 2156 °F. For surfacing and joining on matching/
similar heat resistant cast steel grades.
2.0
2.5
3.2
4.0
5.0
5/64
3/32
1/8
5/32
3/16
Avesta 253 MA is primarily designed for welding the high temperature
stainless steel Outokumpu 253 MA, used for furnaces, combustion
chambers and burners. Both the steel and filler metal offer excellent
resistance to oxidation up to 2012 °F. The chemical composition of
Avesta 253 MA is balanced to give a crack resistant weld metal. Excellent
resistance to high temperature corrosion. Not intended for applications
exposed to wet corrosion.
YS
UTS
Elong
Thermanit 25/35 R
YS
UTS
Elong
Thermanit 35/45 Nb
36 ksi
65 ksi
6 %
YS
UTS
Elong
CVN
8
58 ksi
65 ksi
8 %
YS
UTS
Elong
Avesta 253 MA
51 ksi
58 ksi
25 %
78 ksi
105 ksi
37 %
44 ft-lbf @ 68 °F
Ø
in
Flux-cored wires, unalloyed, low- and medium-alloyed
Product name
classification
Typical values
Ø
mm
BÖHLER Ti 46-FD
AWS A5.20:
E71T-1M H8,
E71T-1C H4
YS
UTS
Elong
CVN
1.2
1.3
1.6
0.045
0.052
1/16
All position rutile flux-cored wire with fast freezing slag system, for use
with Ar + 15 - 25 % CO2 or 100 % CO2 shielding gas. User friendly
welding characteristics in all positions with one parameter setting.
Excellent mechanical properties, easy slag removal, low spatter loss,
smooth, finely rippled bead surface, high X-ray quality. The product
performs to the highest productivity with significant savings in time and
economical aspects when used for positional welding.
1.2
1.6
0.045
1/16
High-efficiency metal-cored wire for semi-automatic and fully automatic
joint welding of unalloyed and fine-grained constructional steels for
service temperatures from -68 °F to 842 °F. Designed for use with
Ar + 15 - 25 % CO2 shielding gas. Very high metal recovery between
93 and 97 % and deposition rate up to 19 lb/hr. Steady spray arc-like
droplet transfer with minimal spatter formation. Good penetration, high
resistance to porosity, good wetting behaviour as well as low hydrogen
contents (≤ 5 ml/100 g deposit) are further quality features of this fluxcored wire. Ideal for horizontal and flat fillet welds. Compared to solid
wires, 20 % higher productivity can be achieved. This wire is designed for
minimum oxide residues to permit the welding of multi passes without the
need for inter-run cleaning.
1.2
1.3
1.6
0.045
0.052
1/16
Seamless metal-cored wire for single or multilayer welding of carbon,
carbon-manganese and similar types of steels, including fine grain steels
with Ar + 15-25 % CO2 or pure CO2 shielding gas. Features include high
efficiency, good weldability, excellent bead appearance, very low spatter
losses and exceptional mechanical properties at low temperatures
(-76 °F) the as welded condition as well with post weld heat treatment.
This wire is especially suitable for automated and robotic applications and
for root pass welding for piping and butt-joints. This wire is CTOD-tested.
1.2
1.6
0.045
1/16
1 % Ni rutile flux cored wire with fast freezing slag for welding lowtemperature steels. Designed for use with Ar + 15 - 25 % CO2 shielding
gas. Outstanding welding properties in all positions. Exceptional
mechanical strength and good slag detachability, low spatter losses,
smooth, finely rippled seam surface, notch-free weld toes. Out-ofposition welding can be carried out with increased welding current,
and therefore very economically with increased deposition rate. For
high-quality welding in shipbuilding, offshore applications and steel
structures with high strength requirements, as well as for low-temperature
applications down to -76 °F. BÖHLER Ti 60-FD can be used in sour gas
applications (HIC-Test acc. to NACE TM-02-84). Test values for SSC-test
available. The wire is CTOD tested at -40°F.
1.2
0.045
BÖHLER DMO Ti-FD is a flux-cored wire for welding in the construction
of boilers, pressure vessels, pipe and for steel construction, preferably for
high temperature steel grades with 0.5 % Mo. Designed for use with
Ar + 15 - 25 % CO2 shielding gas. Due to the fast freezing slag, the wire is
especially suitable for positional welding.
1.2
0.045
BÖHLER DCMS Ti-FD is a low-alloyed, rutile flux-cored wire for welding
in the construction of boilers, vessels and pipe systems, preferably for
creep resistant steels alloyed with1 % Cr and 0.5 % Mo. Designed for use
with Ar + 15 - 25 % CO2 shielding gas. Due to the fast-freezing slag, the
wire is especially suitable for positional welding.
AWS A5.36:
E71T1-M21A0-CS1-H8,
E71T1-C1A0-CS1-H4
73 ksi
84 ksi
26 %
118 ft-lbf @ 68 °F
66 ft-lbf @ -4 °F
BÖHLER HL 46-MC
AWS A5.18:
E70C-6M-H4
YS
UTS
Elong
CVN
AWS A5.36:
E70T15-M21A0-CS1-H4
71 ksi
85 ksi
25 %
37 ft-lbf @ -4 °F
BÖHLER HL 51-FD
AWS A5.18:
E70C-6M-H4
E70C-6C-H4
YS
UTS
Elong
CVN
AWS A5.36:
E70T15-M21A8-CS1-H4
E70T15-C1A6-CS1-H4
73 ksi
87 ksi
29 %
103 ft-lbf @ 68 °F
96 ft-lbf @ 32 °F
66 ft-lbf @ -40 °F
44 ft-lbf @ -76 °F
BÖHLER Ti 60-FD
AWS A5.29:
E81T1-Ni1M H4
YS
UTS
Elong
CVN
AWS A5.36:
E81T1-M21A8-Ni1-H4
77 ksi
86 ksi
27 %
73 ft-lbf @ -40 °F
44 ft-lbf @ -76 °F
BÖHLER DMO Ti-FD
AWS A5.29:
E81T1-A1M H8
YS
UTS
Elong
CVN
AWS A5.36:
E81T1-M21PY-A1H8
78 ksi
87 ksi
23 %
120 J @ 68 °F
BÖHLER DCMS Ti-FD
AWS 5.29:
E81T1-B2M H8
YS
UTS
Elong
CVN
AWS A5.36:
E81T1-M21PY-B2H8
Ø
in
67 ksi
94 ksi
20 %
34 ft-lbf @ 68 °F
9
Product name
classification
Typical values
Ø
mm
BÖHLER CM 2 Ti-FD
1.2
0.045
AWS A5.29:
E91T1-B3M H8
YS
UTS
Elong
CVN
BÖHLER CM 2 Ti-FD is a low-alloyed, rutile flux-cored wire for welding in
the construction of boilers, vessels and pipe steels, preferably for creep
resistant steels with 2.25 % chrome- and 1 % Mo-alloy. Designed for use
with Ar + 15 - 25 % CO2 shielding gas. Due to the fast-freezing slag, the
flux-cored wire is especially suitable for positional welding.
1.2
0.045
Thermanit MTS 3 PW is a rutile-basic flux-cored wire for welding creep
resistant, 9-12 % Cr steels in turbine, boiler and pipe construction.
The wire is especially designed for T91/P91. Optimized for welding with
conventional power sources on DC+ and under mixed gas
(Ar + 15 - 25 % CO2). It is also suitable for positional welding. Each batch
individually tested for diffusible hydrogen, H8 maximum, typically ≤ H5
Meets Mn+Ni ≤ 1.0 % and X-factor ≤ 15 ppm.
AWS A5.36:
E91T1-M21PY-B3-H8
87 ksi
102 ksi
19 %
52 ft-lbf @ 68 °F
Thermanit MTS 3 PW
AWS A5.29:
E91T1-B91M
YS
UTS
Elong
CVN
AWS A5.36:
E91T1-M21PY-B91
10
Ø
in
84 ksi
104 ksi
17 %
20 ft-lbf @ 68 °F
Seamless cored wires, unalloyed and low-alloyed
Product name
classification
Typical values
Ø
mm
BÖHLER Ti 52 T-FD
AWS A5.20:
E71T-1MJ H4
E71T-12C H4
YS
UTS
Elong
CVN
1.0
1.2
1.3
1.6
0.040
0.045
0.052
1/16
Multi-purpose flux-cored wire for steel with up to 67 ksi yield strength.
Designed for use with Ar + 15 - 25 % CO2 shielding gas. Good CVN
impact toughness down to -40 °F. General fabrication, shipbuilding.
Certified for seismic applications according to AWS D1.8.
1.0
1.2
1.3
1.6
0.040
0.045
0.052
1/16
Multi-purpose flux-cored wire for steel with up to 67 ksi yield strength.
Good CVN impact toughness down to -20 °F. General fabrication,
shipbuilding. Designed for welding with 100 % CO2 shielding gas.
1.0
1.2
1.3
1.6
0.040
0.045
0.052
1/16
Multi-purpose metal-cored wire for steel up to 67 ksi yield strength.
Excellent CVN impact toughness down to -76 °F. General fabrication.
Designed for use with Ar + 15 - 25 % CO2 or 100 % CO2 shielding gas.
1.0
1.2
1.4
1.6
0.040
0.045
0.055
1/16
1% Ni seamless metal cored wire for single- or multilayer welding of
carbon, carbon-manganese and high strength steels. Designed for use
with Ar + 15 - 25 % CO2 shielding gas. Features include: high yield,
good weldability, excellent bead appearance, very low spatter losses
and exceptional mechanical properties at low temperatures (-76 °F) in
as welded conditions as well after post weld heat treatment. This wire
is especially suitable for rootpass welding in off-shore and pipeline
applications.
1.2
1.3
1.6
0.045
0.052
1/16
Multi-purpose flux-cored wire with 1 % Ni for steel with up to 67 ksi
yield strength. Good CVN impact toughness down to -76 °F. General
fabrication, shipbuilding. CTOD tested at 14 °F. Designed for use with
Ar + 15 - 25 % CO2 or 100 % CO2 shielding gas.
1.2
1.3
1.6
0.045
0.052
1/16
Flux-cored wire for low-temperature steels with impact requirements
down to -76 °F. Alloyed with 2 % Ni for superior CVN impact properties.
Offshore, upstream oil and gas exploration. CTOD tested at -40 °F.
Designed for use with Ar + 15 - 25 % CO2 shielding gas.
1.2
1.3
1.6
0.045
0.052
1/16
Basic flux-cored wire for welding Cr-Mo-alloyed creep resistant steels
with an application temperature up to 932 °F with Ar + 15 - 25 %
CO2 shielding gas. Features include: excellent weldability in flat and
horizontal positions, smooth and bright bead, low spatter, easy to
remove slag, good mechanical properties and high deposition rates
with very low diffusible hydrogen in the weld metal (<3 ml/100 g).
AWS A5.36:
E71T1-M21A4-CS1-DH4
E71T1-C1A2-CS1-DH4
71 ksi
84 ksi
28 %
81 ft-lbf @ -4 °F
44 ft-lbf @ -40 °F
BÖHLER Ti 52 T-FD (CO2)
AWS A5.20:
E71T-12C H4
YS
UTS
Elong
CVN
AWS A5.36:
E71T1-C1A2-CS1-H4
75 ksi
84 ksi
25 %
70 ft-lbf @ -4 °F
52 ft-lbf @ -22 °F
BÖHLER HL 51 T-MC
AWS A5.18:
E70C-6M/6C
YS
UTS
Elong
CVN
AWS A5.36:
E70T15-M21A8-CS1-H4
E70T15-C1A6-CS1-H4
73 ksi
87 ksi
29 %
96 ft-lbf @ 32 °F
66 ft-lbf @ -40 °F
44 ft-lbf @ -76 °F
BÖHLER HL 53 T-MC
Heat treatment: 1076 °F 3h
AWS A5.28:
E80C-Ni1M H4
YS
UTS
Elong
CVN
AWS A5.36:
E80T15-M21A8-Ni1-H4
72 ksi
81 ksi
26 %
66 ft-lbf @ -76 °F
BÖHLER Ti 60 T-FD
AWS A5.29:
E81T1-Ni1M-JH4
E81T1-Ni1C-JH4
YS
UTS
Elong
CVN
AWS A5.36:
E81T1-M21A8-Ni1-H4
E81T1-C1A4-Ni1-H4
80 ksi
89 ksi
25 %
81 ft-lbf @ 68 °F
66 ft-lbf @ -40 °F
48 ft-lbf @ -76 °F
BÖHLER Ti 2 Ni T-FD
AWS A5.29:
E81T1-Ni2M-JH4
YS
UTS
Elong
CVN
AWS A5.36:
E81T1-M21A8-Ni2-H4
84 ksi
93 ksi
25 %
59 ft-lbf @ -76 °F
BÖHLER DCMS Kb T-FD
AWS A5.29:
E80T5-B2M-H4
YS
UTS
Elong
CVN
AWS A5.36:
E80T5-M21PY-B2-H4
71 ksi
86 ksi
24 %
74 ft-lbf @ 68 °F
Ø
in
11
Product name
classification
Typical values
Ø
mm
BÖHLER DCMS T-MC
AWS A5.28:
E80C-B2M-H4
YS
UTS
Elong
CVN
1.2
1.3
1.6
0.045
0.052
1/16
Metal-cored wire for welding Cr-Mo-alloyed creep resistant steels
with an application temperature up to 932 °F with Ar + 15 - 25 % CO2
shielding gas. Features include excellent weldability in flat and horizontal
positions, smooth and bright bead, low spatter, good mechanical
properties and high deposition rates with very low diffusible hydrogen in
the weld metal (<3 ml/100 g).
1.2
1.3
1.6
0.045
0.052
1/16
Basic flux-cored wire for welding Cr-Mo-alloyed creep resistant steels
horizontal positions, smooth and bright bead, low spatter, easy to
remove slag, good mechanical properties and high deposition rates
with very low diffusible hydrogen in weld metal (<3 ml/100 g).
1.2
1.3
1.6
0.045
0.052
1/16
Metal-cored wire for welding Cr-Mo-alloyed creep resistant steels
horizontal positions, smooth and bright bead, low spatter, good
mechanical properties and high deposition rates with very low diffusible
hydrogen in weld metal (<3 ml/100 g).
1.2
1.3
1.6
0.045
0.052
1/16
Ni-Mo-alloyed metal-cored wire for single or multilayer welding of
high-strength steels. This wire is especially suitable for the pipe welding
of special base material like ASTM A519 Gr. 4130. It meets the NACE
requirements. Excellent CVN impact toughness down to -40 °F.
1.2
1.3
1.6
0.045
0.052
1/16
Basic Ni-Mo-alloyed flux-cored wire for high-strength steels up to 100
ksi yield strength. Excellent CVN impact toughness down to -76 °F.
1.2
1.3
1.6
0.045
0.052
1/16
Ni-Mo-alloyed metal-cored wire for high-strength steels up to 100 ksi
yield strength. Excellent CVN impact toughness down to -76 °F. Used in
crane construction.
1.2
1.3
1.6
0.045
0.052
1/16
Ni-Mo-alloyed metal-cored wire for high-strength steels up to 130 ksi
yield strength . Excellent CVN impact toughness down to -76 °F. Used
in crane construction and offshore fabrication.
AWS A5.36:
E80T15-M21PY-B2-H4
75 ksi
90 ksi
22 %
81 ft-lbf @ 68 °F
66 ft-lbf @ 14 °F
59 ft-lbf @ -4 °F
BÖHLER CM 2 Kb T-FD
AWS A5.29:
E90T5-B3M-H4
YS
UTS
Elong
CVN
AWS A5.36:
80 ksi
94 ksi
25 %
74 ft-lbf @ 68 °F
Ø
in
E90T5-M21PY-B3-H4
BÖHLER CM 2 T-MC
AWS A5.29:
E90C-B3M-H4
YS
UTS
Elong
CVN
AWS A5.36:
E90T15-M21PY-B3-H4
75 ksi
90 ksi
22 %
81 ft-lbf @ 68 °F
66 ft-lbf @ 14 °F
59 ft-lbf @ -4 °F
BÖHLER HL 75 T-MC
AWS A5.28:
E100C-G-H4
YS
UTS
Elong
CVN
AWS A5.36:
E101T15-M21A4-G-H4
113 ksi
119 ksi
20 %
52 ft-lbf @ -40 °F
BÖHLER Kb 85 T-FD
AWS A5.28:
E110T5-K4M-JH4
YS
UTS
Elong
CVN
AWS A5.36:
E110T5-M21A8-K4-H4
107 ksi
116 ksi
20 %
59 ft-lbf @ -76 °F
BÖHLER 700 T-MC
AWS A5.28:
E110C-K4-H4
YS
UTS
Elong
CVN
AWS A5.36:
E110C-K4H4
104 ksi
118 ksi
17 %
59 ft-lbf @ -40 °F
52 ft-lbf @ -76 °F
BÖHLER 900 T-MC
AWS A5.28:
E120C-G-H4
YS
UTS
Elong
CVN
AWS A5.36:
E120C-GH4
12
142 ksi
157 ksi
17 %
43 ft-lbf @ -40 °F
41 ft-lbf @ -76 °F
Product name
classification
Typical values
Ø
mm
BÖHLER A 7-FD
0.045
1/16
AWS A5.22:
E307T0-G (mod.)
YS
UTS
Elong
CVN
1.2
1.6
Rutile flux-cored wire for dissimilar welding and cladding in flat and
horizontal position. The weld deposit offers high ductility and is
resistant to solidification cracking. Used for fabrication, repair and
maintenance for instance 14% Mn steels, armor plates,
13 - 17 % Cr and heat resistant Cr and austenitic steels. The weld
metal work hardens and offers good resistance to cavitation. This
wire is utilized for surfacing of hears, valves, turbine blades, etc.
Avesta FCW-2D 308L/MVR
AWS A5.22:
E308LT0-4/1
YS
UTS
Elong
CVN
0.9
1.2
1.6
0.035
0.045
1/16
Rutile flux-cored wire for welding austenitic Cr-Ni steels, primarily in
flat and horizontal welding positions. The ease of handling and high
deposition rate of Avesta FCW-2D 308L means greater productivity
with excellent welding characteristics, self-releasing slag, low
spatter and heat tint, smooth bead with good wetting and uniform
penetration. The weld metal is suitable for temperatures down to
-321 °F and intergranular corrosion resistant up to 662 °F. Designed
for use with Ar + 15 - 25 % CO2 or 100 % CO2 shielding gas.
Avesta FCW 308L/MVR-PW
AWS A5.22:
E308LT1-4/1
YS
UTS
Elong
CVN
0.9
1.2
1.6
0.035
0.045
1/16
Avesta FCW 308L/MVR-PW is optimized for all position welding. The
fast-freezing slag supports the weld pool and enables particularly
economical welding in all positions. The chemical and mechanical
properties correspond to those of Avesta FCW-2D 308L. Designed
BÖHLER E 308 H PW-FD
1.2
0.045
AWS A5.22:
E308HT1-4/1
YS
UTS
Elong
CVN
Rutile flux-cored wire for welding of Cr-Ni austenitic stainless steels
such as AISI 304H in all positions. The very low bismuth content of
≤ 10 ppm results in excellent elongation and impact toughness also
after service at elevated temperatures up to 1290 °F. The controlled
ferrite content of 3 – 8 FN offers good resistance to hot cracking and
sigma phase embrittlement. Designed for use with Ar + 15 - 25 %
CO2 or 100 % CO2 shielding gas.
Avesta FCW 308L/MVR
Cryo
1.2
0.045
Designed for welding austenitic stainless steels of ASTM 304 type.
Primarily for use in low temperature applications. The carefully
controlled chemical composition gives a weld metal with a ferrite
content in the range of 3 - 6 FN (WRC-92) and very good toughness
down to -320 °F as specified for LNG applications. The lateral
expansion at –320 °F is ≥ 15 mils. Suitable for service temperatures
from -320 °F to 660 °F.
0.9
1.2
1.6
0.035
0.045
1/16
Rutile flux-cored wire for the welding of austenitic Cr-Ni-Mo steels,
primarily in flat and horizontal welding positions. The ease of
handling and high deposition rate means greater productivity with
excellent welding characteristics, self-releasing slag, low spatter and
heat tint, smooth bead with good wetting and uniform penetration.
The weld metal is suitable for temperatures down to -184 °F and
intergranular corrosion resistant up to 752 °F. Designed for use with
Ar + 15 - 25 % CO2 or 100 % CO2 shielding gas.
0.9
1.2
1.6
0.035
0.045
1/16
Rutile flux-cored wire that is optimized for all position welding. The
fast-freezing slag supports the weld pool and enables particularly
economical welding in all positions. The chemical and mechanical
properties correspond to those of Avesta FCW-2D 316L. Designed
0.9
1.2
1.6
0.035
0.045
1/16
Avesta FCW-2D 309L is a rutile flux-cored wire for welding dissimilar
joints between high-alloyed Cr and Cr-Ni-(Mo) steels and unalloyed
or low-alloyed steels as well as cladding, primarily in the flat and
horizontal positions. Suitable for service temperatures from -76 °F
up to 572 °F. Designed for use with Ar + 15 - 25 % CO2 or 100 %
CO2 shielding gas.
AWS A5.22:
E308LT1-4/1
E308LKT1-4/1
YS
UTS
Elong
CVN
61 ksi
91 ksi
39 %
44 ft-lbf @ 68 °F
24 ft-lbf @ -148 °F
55 ksi
81 ksi
40 %
44 ft-lbf @ 68 °F
≥24 ft-lbf @ -321 °F
55 ksi
81 ksi
40 %
52 ft-lbf @ 68 °F
30 ft-lbf @ -321 °F
54 ksi
81 ksi
45 %
40.6 ft-lbf @ 32 °F
57 ksi
80 ksi
40 %
57.5 ft-lbf @ 32 °F
33 ft-lbf @ -320 °F
Avesta FCW-2D 316L/SKR
Heat treatment: welded
AWS A5.22:
E316LT0-4/1
YS
UTS
Elong
CVN
Avesta FCW 316L/SKR-PW
AWS A5.22:
E316LT1-4/1
YS
UTS
Elong
CVN
58 ksi
81 ksi
38 %
41 ft-lbf @ 68 °F
26 ft-lbf @ -184 °F
58 ksi
81 ksi
38 %
48 ft-lbf @ 68 °F
28 ft-lbf @ -184 °F
Avesta FCW-2D 309L
AWS A5.22:
E309LT0-4/1
YS
UTS
Elong
CVN
Ø
in
58 ksi
78 ksi
33 %
44 ft-lbf @ 68 °F
33 ft-lbf @ -76 °F
13
Product name
classification
Typical values
Ø
mm
Avesta FCW 309L-PW
AWS A5.22:
E309LT1-4/1
YS
UTS
Elong
CVN
0.9
1.2
1.6
0.035
0.045
1/16
Avesta FCW 309L-PW is a rutile flux-cored wire for all position
welding of dissimilar joints between high-alloyed Cr and Cr-Ni-(Mo)
steels and unalloyed or low-alloyed steels. The supporting effect
of the fast-freezing slag enables excellent all position welding
characteristics. Suitable for service temperatures from -76 °F up
to 572 °F. Designed for use with Ar + 15 - 25 % CO2 or 100 % CO2
shielding gas.
BÖHLER CN 23/12 Mo-FD
AWS A5.22:
E309LMoT0-4/1
YS
UTS
Elong
CVN
0.9
1.2
1.6
0.035
0.045
1/16
Böhler CN 23/12 Mo-FD is a rutile flux-cored welding wire of
type 309LMo for dissimilar joints of Cr and Cr-Ni-(Mo)-steels and
unalloyed or low-alloyed steels, as well as weld cladding of unalloyed
or low-alloyed base metals preferably in flat or horizontal position.
The wire offers a high resistance to hot cracking even with high
dilution. Designed for use with Ar + 15 - 25 % CO2 or 100 % CO2
shielding gas.
BÖHLER SAS 2-FD
1.2
0.045
AWS A5.22:
E347T0-4/1
YS
UTS
Elong
CVN
Böhler SAS 2-FD is a Nb-stabilized Cr-Ni flux-cored wire for welding
steels that are stabilized with titanium or niobium, such as types 321
and 347, providing improved high temperature properties. This wire
is primarily used for applications with service temperatures above
750 °F and applications requiring post weld heat treatment. For
service temperatures down to -184 °F and intergranular corrosion
resistant up to 752 °F. Designed for use with Ar + 15 - 25 % CO2 or
100 % CO2 shielding gas.
BÖHLER SAS 2 PW-FD
1.2
0.045
AWS A5.22:
E347T1-4/1
YS
UTS
Elong
CVN
Böhler SAS 2 PW-FD is optimized for all position welding. The
supporting effect of the fast-freezing slag enables positional
welding with high amperage at high welding speeds. The areas of
application, as well as the chemical and mechanical properties,
correspond to those of Böhler SAS 2-FD. Designed for use with Ar +
15 - 25 % CO2 or 100 % CO2 shielding gas.
Avesta FCW 2205-PW
1.2
0.045
AWS A5.22:
E2209T1-4/1
YS
UTS
Elong
CVN
Avesta FCW 2205-PW is a a rutile flux-cored wire for all position
welding on duplex steels for chemical apparatus and plant
construction, in the chemical industry, for storage tanks as well
as for tanker ships for transporting chemicals and in the offshore
industry. The supporting effect of the slag enables all position
welding with high amperage at high welding speeds. Designed for
use with Ar + 15 - 25 % CO2 or 100 % CO2 shielding gas.
Avesta FCW 2507/P100-PW
1.2
0.045
AWS A5.22:
E2594T1-4/1
YS
UTS
Elong
CVN
Avesta FCW 2507/P100-PW is primarily designed for welding super
duplex stainless steels 2507, UNS S32760, S32550, S31260 and
similar grades. Avesta 2507/P100-PW produces a ferritic-austenitic
stainless weld metal microstructure. Very good resistance to pitting
and stress corrosion cracking in nitric acid environments. The critical
pitting temperature is higher than 104 °F. Designed for use with Ar +
15 - 25 % CO2 or 100 % CO2 shielding gas.
BÖHLER NIBAS 70/20-FD
0.045
1/16
AWS A5.34:
ENiCr3T0-4
YS
UTS
Elong
CVN
1.2
1.6
Rutile-basic, nickel-base flux-cored wire for flat and horizontal
welding positions. The ease of handling and high deposition rate
means greater productivity with excellent welding characteristics,
self-releasing slag, low spatter formation and heat tint, smooth bead
appearance with good wetting and safe penetration. Suitable for
high-quality joint welding of nickel-based alloys, high temperature and
creep-resistant materials, heat and cold-resistant materials, as well
as low-alloyed, difficult-to-weld steels and dissimilar joints. Also for
ferrite-austenite connections at operating temperatures ≥ 572 °F or
where post weld heat treatment is required. Suitable in pressure tank
construction for -321 °F up to 1022 °F, otherwise scaling resistant up
to 2192 °F (sulphur-free atmospheres). Designed for use with Ar + 15 25 % CO2 or 100 % CO2 shielding gas.
BÖHLER NIBAS 625 PW-FD
1.2
0.045
AWS A5.34:
ENiCrMo3T1-4
YS
UTS
Elong
CVN
Flux-cored wire for high-quality joint welds of high molybdenum nickelbased alloys (e.g. alloy 625 and alloy 825) as well as Cr-Ni-Mo steels
with a high Mo content (e.g. 6 % Mo steels). In addition, this type is
also suitable for high temperature and creep-resistant steels, heat and
cold-resistant materials, dissimilar joints and low-alloy, difficult-to-weld
steels. Suitable in pressure tank construction for -321 °F up to 1022 °F,
otherwise scaling resistant up to 2192 °F (sulphur-free atmosphere).
Designed for use with Ar + 15 - 25 % CO2 or 100 % CO2 shielding gas.
14
58 ksi
78 ksi
35 %
48 ft-lbf @ 68 °F
37 ft-lbf @ -76 °F
73 ksi
102 ksi
30 %
41 ft-lbf @ 68 °F
27 ft-lbf @ -76 °F
Ø
in
61 ksi
87 ksi
35 %
55 ft-lbf @ 68 °F
28 ft-lbf @ -184 °F
61 ksi
87 ksi
35 %
55 ft-lbf @ 68 °F
28 ft-lbf @ -184 °F
87 ksi
116 ksi
27 %
59 ft-lbf @ 68 °F
48 ft-lbf @ -15 °F
41 ft-lbf @ -40 °F
33 ft-lbf @ -50 °F
97 ksi
128 ksi27 %
37 ft-lbf @ 68 °F
24 ft-lbf @-40 °F
58 ksi
94 ksi
39 %
100 ft-lbf @ 68 °F
81 ft-lbf @ -320 °F
73 ksi
107 ksi
40 %
66 ft-lbf @ 68 °F
59 ft-lbf @ -320 °F
Product name
classification
Typical values
Ø
mm
BÖHLER ER70S-2
AWS 5.18:
ER70S-2
YS
UTS
Elong
CVN
1.6
2.0
2.4
3.2
1/16
5/64
3/32
1/8
Copper coated GTAW rod, triple deoxidized with Zr, Ti, and Al. Suitable
for joint welding in the construction of boilers, containers and building
structures. HIC test according to NACE TM-02-84.
BÖHLER EML 5
AWS A5.18:
ER70S-3
YS
UTS
Elong
CVN
1.6
2.0
2.4
3.2
1/16
5/64
3/32
1/8
This GTAW rod is suitable for thin-walled plate and pipe as well as root
pass welds. The low Si content makes this welding rod especially suitable
for joint welds that are subjected to enamelling or galvanizing. BÖHLER
EML 5 can be used in sour gas applications (HIC test according NACE
TM-02-84) as well.
BÖHLER EMK 6
YS
UTS
Elong
CVN
1/16
5/64
3/32
1/8
GTAW rod and wire for welding with argon shielding gas. Typical fields of
use are: boiler, tank and pipeline constructions and apparatus engineering.
AWS A5.18:
ER70S-6
1.6
2.0
2.4
3.2
BÖHLER 2.5 Ni-IG
AWS A5.28:
ER80S-Ni2
YS
UTS
Elong
CVN
2.0
2.4
3.2
5/64
3/32
1/8
A 2.5 % Ni-alloyed GTAW rod, copper-coated, for welding of coldresistant, fine-grained constructional steels and alloyed steels. Good
low-temperature toughness down to -112 °F.
BÖHLER DMO-IG
AWS A5.28:
ER70S-A1 (ER80S-G)
YS
UTS
Elong
CVN
1.6
2.0
2.4
3.2
1/16
5/64
3/32
1/8
Copper-coated GTAW rod for welding in the construction of boilers,
pressure vessels, pipe, cranes and steel construction. High-quality, very
tough and crack-resistant weld metal, resistant to ageing. Approved for
long-term use at operating temperatures from -22 °F to 1022 °F.
Union ER80S-B2
AWS 5.28:
ER80S-B2
YS
UTS
Elong
2.4
3.2
4.0
3/32
1/8
5/32
Union ER80S-B2 is extensively used in the power generation and
petrochemical industries for the welding of similar high temperature,
creep resistant steels. Excellent mechanical properties and compositional
control. Primarily used for the welding of components fabricated using
1.25 % Cr - 0.5 % Mo creep resistant steels (e.g. Grade 11). Typical
applications include piping systems and pressure vessels.
Union ER90S-B3
AWS A5.18:
ER90S-B3
YS
UTS
Elong
2.5
3.2
4.0
3/32
1/8
5/32
creep resistant steels. Excellent mechanical properties and compositional
control. Primarily used for the welding of components fabricated using
2.25 % Cr - 1 % Mo creep resistant steels (e.g. Grade 22). Typical
applications include piping systems and pressure vessels.
Thermanit MTS 3 LNi
Heat treatment: 1400 °F/2h
AWS A5.28:
ER90S-B91
YS
UTS
Elong
CVN
2.4
3.2
4.0
3/32
1/8
5/32
Creep resistant GTAW welding rod, resistant to scaling up to 1112 °F.
Suited for applications with quenched and tempered 9 % Cr steels,
particularly for matching creep resistant base metal T91/P91.
Meets Mn+Ni ≤ 1.0 % and X-factor ≤ 15 ppm.
Union I Ni 1 MoCr
3/32
1/8
AWS A5.28:
ER100S-G
YS
UTS
Elong
CVN
2.4
3.2
Union I Ni 1 MoCr is extensively used in the oil and gas industry for the
welding of high-strength low alloy steels where good toughness properties
and controlled hardness levels are required. Copper coated, mediumalloyed wire for quenched and tempered and thermomechanically treated
fine grain structural steels.
65 ksi
81 ksi
28 %
132 ft-lbf @ 68 °F
59 ft-lbf @ -40 °F
75 ksi
90 ksi
26 %
162 ft-lbf @ 68 °F
148 ft-lbf @ -4 °F
66 ft-lbf @ -58 °F
64 ksi
81 ksi
25 %
96 ft-lbf @ 68 °F
37 ft-lbf @ -58 °F
74 ksi
87 ksi
26 %
207 ft-lbf @ 68 °F
59 ft-lbf @ -76 °F
35 ft-lbf @ -112 °F
77 ksi
94 ksi
26 %
148 ft-lbf @ 68 °F
59 ft-lbf @ -22 °F
70 ksi
84 ksi
24 %
80 ksi
94 ksi
23 %
77 ksi
90 ksi
17 %
37 ft-lbf @ 68 °F
87 ksi
103 ksi
18 %
118 ft-lbf @ 68 °F
66 ft-lbf @ -4 °F
41 ft-lbf @ -76 °F
Ø
in
15
Product name
classification
Typical values
BÖHLER A 7 CN-IG
AWS A5.9:
ER307 (mod.)
YS
UTS
Elong
CVN
67 ksi
94 ksi
38 %
86 ft-lbf @ 68 °F
24 ft-lbf @ -166 °F
Avesta ER 308LSi
AWS A5.9:
ER308L
YS
UTS
Elong
CVN
58 ksi
80 ksi
38 %
110 ft-lbf @ 68 °F
55 ft-lbf @ -452 °F
Avesta ER 309L
AWS A5.9:
ER309L
YS
UTS
Elong
CVN
64 ksi
84 ksi
34 %
110 ft-lbf @ 68 °F
24 ft-lbf @ -184 °F
Avesta ER 316LSi
AWS A5.9:
ER316L
YS
UTS
Elong
CVN
68 ksi
88 ksi
38 %
103 ft-lbf @ 68 °F
24 ft-lbf @ -321 °F
Avesta 347
AWS A5.9:
ER347
YS
UTS
Elong
CVN
71 ksi
96 ksi
35 %
103 ft-lbf @ 68 °F
24 ft-lbf @ -321 °F
Avesta 2205
AWS A5.9:
ER2209
YS
UTS
Elong
CVN
87 ksi
116 ksi
33 %
110 ft-lbf @ 68 °F
Avesta 2507/P100
AWS A5.9:
ER2594
YS
UTS
Elong
CVN
102 ksi
131 ksi
26 %
59 ft-lbf @ 68 °F
33 ft-lbf @ -50 °F
UTP A 068 HH
AWS A5.14:
ERNiCr-3
YS
UTS
Elong
CVN
58 ksi
90 ksi
35 %
111 ft-lbf @ 68 °F
UTP A 6222 Mo
AWS A5.14:
ERNiCrMo-3
16
YS
UTS
Elong
CVN
67 ksi
107 ksi
35 %
89 ft-lbf @ 68 °F
74 ft-lbf @ -321 °F
Ø
mm
Ø
in
1.6
2.0
2.4
1/16
5/64
3/32
GTAW rod for dissimilar welding and difficult-to-weld steels. The weld
deposit offers high ductility and is resistant to solidification cracking. The
weld metal work hardens and shows good resistance to cavitation. Used
for fabrication, repair and maintenance, for instance 14 % Mn steels,
armor plates, 13 - 17 % Cr and heat resistant Cr and austenitic steels.
Scaling resistant up to 1562 °F. Service temperature down to -166 °F.
1.6
2.0
2.4
3.2
1/16
5/64
3/32
1/8
GTAW rod for welding of stainless steel alloys of 304 and 304L type.
Can also be used for welding steels that are stabilized with Nb/Cb and
Ti such 321 and 347 in cases when the construction will be operating at
temperatures below 752 °F. Good welding and wetting characteristics.
Good corrosion resistance under moderately corrosive conditions, e.g.
in oxidizing acids and cold or dilute reducing acids. Service temperature
from -452 °F to 626 °F.
1.6
2.0
2.4
3.2
1/16
5/64
3/32
1/8
GTAW rod primarily intended for surfacing low-alloy steels and dissimilar
welding between mild steels and ferritic Cr and austenitic Cr-Ni stainless
steel. Results in a ductile and crack resistant weldment. Designed for
very good welding and wetting characteristics. Suitable for service
temperatures from -184 °F to 572 °F.
1.6
2.0
2.4
3.2
1/16
5/64
3/32
1/8
GTAW rod designed to weld alloys of 316 and 316L type. Can also
be used for welding steels that are stabilized with Nb/Cb and Ti such
316Ti in cases when the construction will be operating at temperatures
below 752°F. Resistance to general, pitting and intergranular corrosion
in chloride containing environments. Intended for more severe service
conditions than Avesta 308L/MVR, e.g. in dilute hot acids. Service
temperature from -321 °F to 752 °F.
1.6
2.0
2.4
3.2
1/16
5/64
3/32
1/8
Application in all industries where matching or similar steel types are
welded, as well as ferritic 13 % chromium steels, low temperature service
down to -321 °F and intergranular corrosion resistant up to 688 °F.
1.6
2.0
2.4
3.2
1/16
5/64
3/32
1/8
GTAW rod for welding duplex steels of 22Cr-5Ni type as well as
lean duplex grades. The weldment shows high strength and impact
toughness. Very good resistance to pitting and stress corrosion
cracking in chloride containing environments. Meets the corrosion test
requirements as per ASTM G48 Methods A, B and E (72 °F), ASTM G36
and NACE TM 0177 Method A.
1.2
1.6
2.0
2.4
3.2
0.045
1/16
5/64
3/32
1/8
Avesta 2507/P100 is designed for welding super duplex stainless steels
such as 2507. The weldability of duplex and super duplex stainless steels
is excellent but the welding should be adapted to the base material,
considering fluidity, joint design, heat input etc. Very good resistance to
pitting and stress corrosion cracking in chloride containing environments.
PREN >40. Meets the corrosion test requirements per ASTM G48
Methods A, B, E (104 °F).
1.6
2.0
2.4
3.2
1/16
5/64
3/32
1/8
Nickel-base TIG rod; heat resistant and creep resistant. Cold toughness
down to -452 °F. For welding of austenitic-ferritic joints as well as for
joining or cladding of heat resistant Cr and Cr-Ni steels and nickel-base
alloys. Temperature limits: 932 °F in sulphurous atmospheres, 1472 °F
max. for fully stressed welds. Resistant to scaling up to 1832 °F.
1.6
2.0
2.4
3.2
1/16
5/64
3/32
1/8
Nickel-base TIG rod; high resistance to corrosive environments.
Resistant to stress corrosion cracking. Resistant to scaling up to
2012 °F. Temperature limit: 932 °F max. in sulphurous atmospheres.
High temperature resistant up to 1832 °F. Cryogenic toughness down
to -321 °F. Suitable for joining or cladding of matching/similar corrosion
resistant steels, heat or creep resistant steels and alloys. Also for joining
of cryogenic austenitic Cr-Ni-(N) steels or cast steels.
Product name
classification
Typical values
Ø
mm
UTP A 776
AWS A5.14:
ERNiCrMo-4
YS
UTS
Elong
CVN
2.5
3.2
4.0
3/32
1/8
5/32
Joint welding of matching and similar base materials, and surfacing on
low-alloyed steels. It is employed primarily for welding components in
plants for chemical processes with highly corrosive media, but also for
surfacing press tools, punches, etc. which operate at high temperatures.
UTP A 722
3/32
1/8
AWS A5.14:
ERNiCrMo-10
YS
UTS
Elong
CVN
2.5
3.2
UTP A 722 Kb is suited for joining matching and similar base materials.
For welding components in plants for chemical processes with highly
corrosive media.
1.6
2.0
2.4
3.2
1/16
5/64
3/32
1/8
Nickel-base alloy. High corrosion resistance in reducing and in oxidizing
environments. For joining and surfacing with matching and similar alloys
and cast alloys. For welding the cladded side of plates of matching and
similar alloys.
2.0
2.4
5/64
3/32
Resistant to scaling up to 2012 °F, high temperature resistant up to
1832 °F. High resistance to hot gases in oxidizing and carburizing
atmospheres. For joining and surfacing applications with matching and
similar heat resistant steels and alloys.
2.5
3.2
3/32
1/8
Heat resistant up to 1922 °F. Good resistance to carburizing
atmospheres. For joining and surfacing applications with matching/similar
heat resistant steels/cast steel grades. This product is also available as
UTP A 2133 Mn.
2.5
3.2
4.0
3/32
1/8
5/32
Resistant to scaling up to 1922 °F. For surfacing and joining work on
matching/similar heat resistant cast steel grades. This product is also
available as UTP A 2535 Nb.
2.0
2.4
3.2
5/64
3/32
1/8
Resistant to scaling up to 2156 °F. For joining and surfacing work on
available as UTP A 3545 Nb.
1.2
1.6
2.0
2.4
3.2
0.045
1/16
5/64
3/32
1/8
chambers and burners. Both the steel and filler metal offer excellent
resistance to oxidation up to 2012 °F. The chemical composition of
Avesta 253 MA is balanced to give a crack resistant weld metal. The steel
often forms a rather thick oxide in the welding of hot rolled and oxidized
plates and therefore welds must be brushed or ground clean before
welding.
65 ksi
104 ksi
30 %
52 ft-lbf @ 68 °F
65 ksi
104 ksi
30 %
52 ft-lbf @ 68 °F
UTP A 759
AWS A5.14:
ERNiCrMo-13
YS
UTS
Elong
CVN
65 ksi
102 ksi
35 %
89 ft-lbf @ 68 °F
UTP A 6170 Co
AWS A5.14:
ERNiCrCoMo-1
YS
UTS
Elong
CVN
Thermanit 21/33 So
YS
UTS
Elong
Thermanit 25/35 R
65 ksi
102 ksi
30 %
44 ft-lbf @ 68 °F
51 ksi
58 ksi
25 %
YS
UTS
Elong
58 ksi
65 ksi
8 %
Thermanit 35/45 Nb
YS
UTS
Elong
65 ksi
80 ksi
6 %
Avesta 253 MA
YS
UTS
Elong
CVN
78 ksi
105 ksi
37 %
44 ft-lbf @ 68 °F
Hardness 210 HB
Ø
in
17
Product name
classification
Typical values
Ø
mm
Ø
in
BÖHLER EMK 6 D
Shielding gas: Ar + 15-25 % CO2
0.9
1.0
1.14
0.035
0.040
0.045
Copper-coated solid wire with universal application in storage tanks,
and for boilers and structural work. Almost spatter-free metal transfer
using either gas mixtures or CO2.
0.9
1.0
1.2
0.035
0.040
0.047
GMAW solid wire for welding unalloyed and low-alloyed steels. Low
spatter in short and spray arc transfer. Used in boiler construction,
shipbuilding, structural engineering and vehicle manufacturing.
0.8
1.0
1.2
0.032
0.040
0.047
Solid wire, copper-coated, for welding in the construction of boilers,
pressure tanks, pipelines, cranes and steel construction. High-quality,
very tough and crack-resistant weld metal, resistant to ageing. Low
temperature toughness down to -40 °F. Approved for long-term use
at operating temperatures up to 1022 °F.
0.9
1.14
1.6
0.035
0.045
1/16
creep resistant steels. Excellent mechanical properties and
compositional control. Primarily used for the welding of components
fabricated using 1.25 % Cr - 0.5 % Mo creep resistant steels (e.g.
Grade 11).
0.9
1.14
1.6
0.035
0.045
1/16
creep resistant steels. Excellent mechanical properties and
compositional control. Primarily used for the welding of components
fabricated using 2.25 % Cr - 1 % Mo creep resistant steels (e.g.
Grade 22).
0.9
1.2
0.035
0.047
Creep resistant GMAW wire, resistant to scaling up to 1112 °F.
Suited for joining and surfacing applications with quenched and
tempered 9 % Cr steels, particularly for matching creep resistant base
metal T91/P91. Elevated Si-content for improved weldability. Meets
Mn+Ni ≤ 1.0 % and X-factor ≤ 15 ppm.
1.2
0.047
Union Ni 1 MoCr is extensively used in the oil and gas industry for the
welding of high-strength, low-alloyed steels where good toughness
properties and controlled hardness levels are required. Coppercoated, medium alloyed wire for quenched and tempered and
thermomechanically treated fine grain structural steels.
0.8
1.0
1.2
0.032
0.040
0.047
Medium-alloyed solid wire for the GMAW of quenched and tempered
and thermomechanically treated fine-grained structural steels; for joint
welding of wear resistant steels.
For use with CO2 and mixed gas. Outstanding toughnesss of
the weld metal at low temperatures. For use in crane and vehicle
manufacturing.
1.0
1.2
0.040
0.047
Medium-alloyed solid wire for the GMAW of quenched and tempered
fine-grained structural steels. Outstanding weld metal toughness at
low temperatures when deposited with mixed gas. High purity weld
metal. Used in crane and vehicle manufacture.
AWS A5.18:
ER70S-6
BÖHLER SG 2
AWS A5.18:
ER70S-6
YS
UTS
Elong
CVN
70 ksi
90 ksi
26 %
111 ft-lbf @ 68 °F
35 ft-lbf @ -40 °F
YS
UTS
Elong
CVN
61 ksi
73 ksi
20 %
86 ft-lbf @ 68 °F
35 ft @ -4 °F
BÖHLER DMO-IG
AWS A5.28:
ER70S-A1 (ER80S-G)
YS
UTS
Elong
CVN
Union ER80S-B2
AWS 5.28:
ER80S-B2
YS
UTS
Elong
Union ER90S-B3
AWS A5.18:
ER90S-B3
YS
UTS
Elong
Thermanit MTS 3 LNi
AWS A5.28:
ER90S-B91
YS
UTS
Elong
CVN
Union Ni 1 MoCr
AWS A5.28:
ER100S-G
YS
UTS
Elong
CVN
Union NiMoCr
AWS A5.28:
ER100S-G
YS
UTS
Elong
CVN
73 ksi
87 ksi
25 %
111 ft-lbf @ 68 °F
≥35 ft-lbf @ -40 °F
70 ksi
84 ksi
24 %
80 ksi
94 ksi
23 %
75 ksi
90 ksi
16 %
37 ft-lbf @ 68 °F
87 ksi
103 ksi
18 %
118 ft-lbf @ 68 °F
66 ft-lbf @ -4 °F
41 ft-lbf @ -76 °F
104 ksi
113 ksi
16 %
74 ft-lbf @ 68 °F
35 ft-lbf @ -76 °F
Union X 90
AWS A5.28:
ER120S-G
YS
UTS
Elong
CVN
18
129 ksi
138 ksi
15 %
66 ft-lbf @ 68 °F
35 ft-lbf @ -76 °F
Product name
classification
Typical values
Ø
mm
BÖHLER A 7 CN-IG
AWS A5.9:
ER307 (mod.)
YS
UTS
Elong
CVN
0.8
1.0
1.2
1.6
0.032
0.040
0.047
1/16
GMAW solid wire for welding and dissimilar welding of for instance
14 % Mn steels, armor plates, 13 - 17 % Cr and heat resistant Cr and
austenitic steels. The weld deposit offers high ductility and is resistant
to solidification cracking. Used for fabrication, repair and maintenance
The weld metal work hardens and offers good resistance to
cavitation. Service temperature down to -148 °F.
Avesta ER 308LSi
AWS A5.9:
ER308LSi
YS
UTS
Elong
CVN
0.9
1.14
1.6
0.035
0.045
1/16
GMAW wire for welding of stainless steel alloys of 304 and 304L type.
Can also be used for welding steels that are stabilized with
Nb/Cb and Ti such 321 and 347 in cases when the construction will
be operating at temperatures below 400 °C. Excellent arc stability,
feeding and wetting behavior. The higher Si content improves the
fluidity oif the weld pool with a minimum of spatter. Good corrosion
resistance under moderately corrosive conditions, e.g. in oxidizing
acids and cold or dilute reducing acids. Service temperature from
-321 °F to +662 °F.
Avesta ER 309LSi
AWS A5.9:
ER309LSi
YS
UTS
Elong
CVN
0.9
1.14
1.6
0.035
0.045
1/16
GMAW wire primarily intended for surfacing low-alloy steels
and dissimilar welding between mild steels and ferritic Cr and
austenitic Cr-Ni stainless steel. Results in a ductile and crack
resistant weldment. Designed for very good welding and wetting
characteristics. The higher Si content improves the fluidity of the weld
pool with a minimum of spatter. Suitable for service temperatures
from -184 °F to 662 °F.
Avesta ER 316LSi
AWS A5.9:
ER316LSi
YS
UTS
Elong
CVN
0.9
1.14
1.6
0.035
0.045
1/16
GMAW wire for welding of stainless steel alloys of 316 and 316L type.
Can also be used for welding steels that are stabilized with Nb/Cb
and Ti such 316LTi in cases when the construction will be operating
at temperatures below 752 °F. Excellent arc stability, feeding and
wetting behavior. The higher Si content improves the fluidity of the
weld pool with a minimum of spatter. Resistance to general, pitting
and intergranular corrosion in chloride containing environments.
Intended for more severe service conditions than Avesta 308L/MVR,
e.g. in dilute hot acids. Service temperature from -321 °F to 752 °F.
Avesta 347 Si
AWS A5.9:
ER347Si
YS
UTS
Elong
CVN
0.9
1.14
1.6
0.035
0.045
1/16
GMAW wire for welding stainless steels that are stabilized with
titanium or niobium such as 321. A stabilized weldment has improved
high temperature properties, e.g. creep resistance as compared
to low-carbon non-stabilized grades. Primarily intended for high
temperature service or constructions that should be heat treated.
Service temperatures from -321 °F to 752 °F.
Avesta LDX 2101
0.8
1.0
1.2
1.6
0.032
0.040
0.047
1/16
Avesta LDX 2101 is designed for welding the duplex stainless
steel Outokumpu LDX 2101®. LDX 2101 is a lean duplex steel with
excellent strength and medium corrosion resistance. The steel is
used in various applications such as bridges, process equipment
in desalination, pressure vessel in the pulp/paper industry,
transportation and storage tanks for chemicals. To ensure the right
ferrite balance in the weld metal, Avesta LDX 2101 is over-alloyed
with respect to nickel. Welding is possible with short arc, spray arc or
pulsed GMAW.
0.9
1.14
1.6
0.035
0.045
1/16
GMAW wire for welding duplex steels of 22Cr-5Ni type as well as
lean duplex grades. Welding can be performed using short, spray
or pulsed arc, but the best results are achieved using pulsed arc
and three-component shielding gas, e.g. Ar + 30% He + 2% CO2.
The weldment shows high strength and impact toughness. Very
good resistance to pitting and stress corrosion cracking in chloride
containing environments. Meets the corrosion test requirements as
per ASTM G48 Methods A, B and E
0.8
1.0
1.2
1.6
0.032
0.040
0.047
1/16
Avesta 2507/P100 is designed for welding super duplex stainless
steels such as 2507, UNS S32760, S32550 and S31260. This solid
wire shows its best characteristics when using pulsed GMAW. Very
good resistance to pitting and stress corrosion cracking in chloride
containing environments. PREN >40. Meets the corrosion test
requirements per ASTM G48 Methods A, B, E (104 °F).
YS
UTS
Elong
CVN
62 ksi
93 ksi
36 %
81 ft-lbf @ 68 °F
24 ft-lbf @ -166 °F
51 ksi
83 ksi
35 %
55 ft-lbf @ 68 °F
26 ft-lbf @ -321 °F
58 ksi
80 ksi
30 %
41 ft-lbf @ 68 °F
55 ksi
81 ksi
35 %
51 ft-lbf @ 68 °F
67 ksi
91 ksi
33 %
81 ft-lbf @ 68 °F
≥24 ft-lbf @ -321 °F
75 ksi
103 ksi
32 %
111 ft-lbf @ 68 °F
81 ft-lbf @ -40 °F
Avesta 2205
AWS A5.9:
ER2209
YS
UTS
Elong
CVN
Avesta 2507/P100
AWS A5.9:
ER2594
YS
UTS
Elong
CVN
96 ksi
120 ksi
28 %
63 ft-lbf @ 68 °F
≥24 ft-lbf @ -40 °F
87 ksi
120 ksi
27 %
103 ft-lbf @ 68 °F
74 ft-lbf @ -58 °F
Ø
in
19
Product name
classification
Typical values
Ø
mm
UTP A 068 HH
AWS A5.14:
ERNiCr-3
YS
UTS
Elong
CVN
0.8
1.0
1.2
1.6
0.032
0.040
0.047
1/16
Nickel-base alloy; heat and creep resistant. Cryogenic toughness
down to -452 °F. For the welding of austenitic-ferritic joints as well as
for joining or cladding of heat resistant Cr and Cr-Ni steels and nickelbase alloys. Temperature limits: 932 °F in sulphurous atmospheres.
High temperature resistant up to 1472 °F max. for fully stressed
welds. Resistant to scaling up to 1832 °F.
UTP A 6222 Mo
AWS A5.14:
ERNiCrMo-3
YS
UTS
Elong
CVN
0.8
1.0
1.2
1.6
0.032
0.040
0.047
1/16
Nickel-base alloy; high resistance to corrosive environments.
Resistant to stress corrosion cracking. Resistant to scaling up to
2012 °F. Temperature limit: 932 °F max. in sulphurous atmospheres.
High temperature resistant up to 1832 °F. Cold toughness down to
-321 °F. Suitable for joining or cladding of matching/similar corrosion
resistant steels, heat or creep resistant steels and alloys. Also for
joining of cryogenic austenitic Cr-Ni-(N) steels or cast steels.
UTP A 776
0.032
0.047
AWS A5.14:
ERNiCrMo-4
YS
UTS
Elong
CVN
0.8
1.2
Joint welding of matching and similar base materials, and
surfacing on low-alloyed steels. It is employed primarily for welding
components in plants for chemical processes with highly corrosive
media, but also for surfacing press tools, punches, etc. which operate
at high temperatures.
UTP A 722
0.040
0.047
AWS A5.14:
ERNiCrMo-10
YS
UTS
Elong
CVN
1.0
1.2
UTP A 722 is suited for joining matching and similar base materials.
For welding components in plants for chemical processes with highly
corrosive media.
UTP A 759
AWS A5.14:
ERNiCrMo-13
YS
UTS
Elong
CVN
1.0
1.2
1.6
0.040
0.047
1/16
Nickel-base alloy. High corrosion resistance in reducing and oxidizing
environments. For joining and surfacing with matching and similar
alloys and cast alloys. For welding the cladded side of plates of
matching and similar alloys.
UTP A 6170 Co
AWS A5.14:
ERNiCrCoMo-1
YS
UTS
Elong
CVN
1.0
1.2
1.6
0.040
0.047
1/16
UTP A 6170 Co is particularly used for joining heat resistant
and creep resistant nickel-base alloys or similar materials, high
temperature austenitic and cast alloys.
Thermanit 21/33 SO
1.0
1.2
0.040
0.047
Solid wire for joint welding and cladding of identical or similar type
heat-resistant steels and cast steel grades. Typical alloys for the
welding of pyrolysis furnace tubes in the petrochemical industry. This
product is also available as UTP A 2133 Mn.
1.0
1.2
0.040
0.047
Resistant to scaling up to 1922 °F. For surfacing and joining of
available as UTP A A 23/35 Nb.
1.0
1.2
0.040
0.047
Resistant to scaling up to 2156 °F. For surfacing and joining of
matching/similar heat resistant cast steel grades.
YS
UTS
Elong
CVN
Thermanit 25/35 R
65 ksi
104 ksi
30 %
52 ft-lbf @ 68 °F
65 ksi
104 ksi
30 %
52 ft-lbf @ 68 °F
61 ksi
102 ksi
40 %
44 ft-lbf @ 68 °F
65 ksi
109 ksi
30 %
89 ft-lbf @ 68 °F
58 ksi
87 ksi
17 %
37 ft-lbf @ 68 °F
58 ksi
65 ksi
8 %
YS
UTS
Elong
20
67 ksi
107 ksi
30 %
44 ft-lbf @ 68 °F
30 ft-lbf @ -321 °F
YS
UTS
Elong
Thermanit 35/45 Nb
55 ksi
90 ksi
35 %
66 ft-lbf @ 68 °F
59 ft-lbf @ -321 °F
36 ksi
65 ksi
6 %
Ø
in
Product name
classification
Typical values
Ø
mm
Ø
in
Avesta 253 MA
0.8
1.0
1.2
0.032
0.040
0.047
YS
UTS
Elong
CVN
64 ksi
99 ksi
36 %
96 ft-lbf @ 68 °F
Hardness 210 HB
chambers and burners. Both the steel and filler metal offers excellent
resistance to oxidation up to 2012 °F. The chemical composition
of Avesta 253 MA is balanced to give a crack resistant weld metal.
The steel often forms a rather thick oxide in welding or hot rolling
and oxidized plates and welds must be brushed or ground clean
before welding. Corrosion resistance: Excellent resistance to high
temperature corrosion. Not intended for applications exposed to wet
corrosion.
21
Wire/flux combinations, unalloyed, low- and medium-alloyed
Product name
classification
Typical values
Ø
mm
Union S 2 Si +
UV 418 TT
YS
61 ksi
UTS
75 ksi
Elong 26 %
CVN
118 ft-lb @ 68 °F
74 ft-lb @ -4 °F
44 ft-lb @ -40 °F
1.6
2.0
2.5
3.2
4.0
1/16
5/64
3/32
1/8
5/32
The wire / flux combination Union S 2 Si + UV 418 TT is extensively used
in the oil and gas and other industries for the welding of low alloy steels
where good mechanical properties are required. Excellent weldability,
good slag detachability and side wall fusion using both single and tandem
wires in either DC or AC. High basicity flux (Basicity index: 3.5 mol.-%)
to minimize alloy burn-off and reduce detrimental oxide inclusions in the
weld deposit for optimized mechanical properties, displaying neutral
metallurgical behavior and characterized by a high degree of purity.
2.5
3.0
4.0
3/32
1/8
5/32
For the welding of general structural steels and fine-grained steels.
Especially for offshore applications. Excellent weldability, superior lowtemperature toughness properties. This includes CTOD test results.
2.5
3.0
4.0
3/32
1/8
5/32
For the welding of cryogenic fine-grained steels and special structual
steels. Excellent toughness properties to -100 °F as welded and -150 °F in
the PWHT condition.
2.0
2.5
3.0
4.0
5/64
3/32
1/8
5/32
For the welding of Mo alloyed steels and boiler plates and fine-grained
steels.
2.5
3.0
4.0
3/32
1/8
5/32
SAW wire flux combination for welding components of matching or similar
composition subjected to high temperatures in the construction of boilers,
apparatus and pipe steels, as well as in the petrochemical industry.
2.0
2.5
3.0
4.0
5/64
3/32
1/8
5/32
SAW wire flux combination for high-quality welds on boiler and pipe
steels or steels of similar quality. Approved for long-term use at operating
temperatures to 1058 °F. Suitable for step-cooling applications
(X-factor ≤ 15 ppm).
2.5
3.0
4.0
3/32
1/8
5/32
For the welding of CrMo alloyed steels and boiler plates and fine-grained
steels in the petrochemical and power generation industries.
AWS A5.17 :
EM12k
Ø
in
Heat treatment: 1150 °F / 1hr
YS
54 ksi
UTS
70 ksi
Elong 26 %
CVN
118 ft-lb @ 68°F
74 ft-lb @ -4°F
44 ft-lb @ -40°F
Union S 3 Si +
UV 418 TT
AWS A 5.17:
F7A8-EH12K
Union S 2 Ni 2,5 +
UV 421 TT
AWS A 5.23:
F8A10-ENi2-Ni2
Union S 2 Mo +
UV 420 TTR
AWS A 5.23:
F8A4-EA2-A3
YS
UTS
Elong
CVN
67 ksi
80 ksi
26 %
118 ft-lbf @ 68 °F
89 ft-lbf @ -4 °F
35 ft-lbf @ -76 °F
YS
UTS
Elong
CVN
67 ksi
81 ksi
24 %
118 ft-lbf @ 68 °F
89 ft-lbf @ -4 °F
44 ft-lbf @ -76 °F
YS
UTS
Elong
CVN
68 ksi
80 ksi
25 %
103 ft-lbf @ 68 °F
Heat treatment: 1100 °F
YS
UTS
Elong
CVN
T Union SA EB2 +
UV 400
AWS A5.23:
F8PZ-EB2-B2
Union S 2 CrMo +
UV 420 TTR
AWS A 5.23:
F8P2-EB2R-B2
T Union SA EB3 +
UV 400
AWS A5.23:
F9PZ-EB3-B3
22
42 ksi
64 ksi
26 %
89 ft-lbf @ 68 °F
Heat treatment: 1275 °F/1 hr
YS
UTS
Elong
69 ksi
83 ksi
22 %
YS
UTS
Elong
CVN
68 ksi
84 ksi
24 %
103 ft-lbf @ 68 °F
63 ft-lbf @ -20 °F
YS
UTS
Elong
78 ksi
93 ksi
25 %
Product name
classification
Typical values
Ø
mm
Union S 1 CrMo 2 +
UV 420 TTR
2.0
2.5
3.0
4.0
5/64
3/32
1/8
5/32
SAW wire flux combination for components subject to high temperatures
in the construction of boilers, apparatus and pipe steels, as well as in
the petrochemical industry. Approved for long-term use at operating
temperatures to 1112 °F. Suitable for step-cooling applications
(X-factor ≤ 15 ppm).
2.0
2.5
3.2
5/64
3/32
1/8
SAW wire flux combination with good welding characteristics; high
temperature resistant weld metal.
For quenched and tempered 9 % chromium steels, in particular P91/T91
Meets Mn+Ni ≤ 1.0 % and X-factor ≤ 15 ppm
1.6
2.0
2.5
3.2
4.0
1/16
5/64
3/32
1/8
5/32
The wire/flux combination Union S 3 NiMo 1 + UV 418 TT is extensively
used in the oil and gas industry for the welding of high-strength, lowalloyed steels where good toughness properties and controlled hardness
levels are required. Excellent weldability, good slag detachability and side
wall fusion using both single and tandem wires in either DC or AC. Mainly
used in applications not requiring post weld heat treatment.
1.6
2.0
2.5
3.2
4.0
1/16
5/64
3/32
1/8
5/32
The wire/flux combination Union S 3 NiMo 1 + UV 420 TTR is extensively
used in the oil and gas industry for the welding of high-strength low alloy
steels where good toughness properties and controlled hardness levels
are required. Excellent weldability, good slag detachability and side wall
fusion using a single wire in DC. Characterized by weld metal with a very
low level of residual elements due to the high degree of purity of the flux.
Controlled flux production produces flux with very little if any variation
in properties from different lots. Mainly used in applications requiring
moderate post weld heat treatment.
1.6
2.0
2.5
3.2
4.0
1/16
5/64
3/32
1/8
5/32
The wire/flux combination Union S 3 NiMo 1 + UV 420 TTR-C is
extensively used in the oil and gas industry for the welding of highstrength, low-alloyed steels where good toughness properties and
controlled hardness levels are required. Excellent weldability, good slag
detachability and side wall fusion using single or tandem wires in DC.
Characterized by weld metal with a very low level of residual elements due
to the high degree of purity of the flux. Controlled flux production produces
flux with very little if any variation in properties from different lots. Mainly
used in applications requiring more severe post weld heat treatment.
2.0
2.5
3.0
4.0
5/64
3/32
1/8
5/32
For the welding of fine-grained high-strength steels up to T1, HY100.
AWS A 5.23:
F9P2-EB3R-B3R
Thermanit MTS 3 LNi +
Marathon 543
AWS A5.23:
F9PZ-EB91-B91
Union S 3 NiMo 1 +
UV 418 TT
AWS A5.23:
F9A8-EF3-F3
Union S 3 NiMo 1 +
UV 420 TTR
AWS A5.23:
F9P8-EF3-F3
Union S 3 NiMo 1 +
UV 420 TTR-C
AWS A5.23:
F10P8-EF3-F3
Union S 3 NiMoCr +
UV 421 TT
AWS A 5.23:
F11A8-EG-F6
YS
UTS
Elong
CVN
67 ksi
81 ksi
22 %
104 ft-lbf @ 68 °F
63 ft-lbf @ -20 °F
YS
UTS
Elong
CVN
78 ksi
101 ksi
18 %
36 ft-lbf @ 68 °F
YS
UTS
Elong
CVN
84 ksi
99 ksi
23 %
63 ft-lbf @ -40 °F
35 ft-lbf @ -76 °F
YS
UTS
Elong
CVN
82 ksi
100 ksi
30 %
56 ft-lbf @ -40 °F
48 ft-lbf @ -76 °F
YS
UTS
Elong
CVN
93 ksi
104 ksi
21 %
108 ft-lbf @ -20 °F
43 ft-lbf @ -76 °F
YS
UTS
Elong
CVN
100 ksi
113 ksi
17 %
89 ft-lbf @ 68 °F
44 ft-lbf @ -40 °F
35 ft-lbf @ -76 °F
Ø
in
Heat treatment: 1076 °F
YS
UTS
Elong
CVN
100 ksi
113 ksi
18 %
74 ft- lb @ 68 °F
44 ft-lbf @ -4 °F
35 ft-lbf @ -40 °F
23
Product name
classification
BÖHLER A 7 CN-UP +
Record IND 24
AWS A5.9:
ER307 (mod.)
Avesta 308L +
Record IND 24
AWS A5.9:
ER308L
Avesta 316L +
Record IND 24
AWS A5.9:
ER316L
Avesta 2205 +
Record IND 24
AWS A5.9:
ER2209
Avesta 2507/P100 CU/W
+ Record IND 24
AWS A5.9:
ER2594
UTP UP 068 HH +
Record IND 24
AWS A5.14:
ERNiCr-3
UTP UP 6222 Mo +
Record IND 24
AWS A5.14:
ERNiCrMo-3
24
Typical values
YS
UTS
Elong
CVN
51 ksi
73 ksi
≥25 %
70 ft-lbf @ 68 °F
30 ft-lbf @ -148 °F
YS
UTS
Elong
CVN
46 ksi
80 ksi
35 %
47.9 @ 68 °F
YS
UTS
Elong
CVN
51 ksi
80 ksi
30 %
52 ft-lbf @ 68 °F
YS
UTS
Elong
CVN
70 ksi
100 ksi
25 %
59 ft-lbf @ 68 °F
YS
UTS
Elong
CVN
97 ksi
123 ksi
26 %
59 ft-lbf @ 68 °F
44 ft-lbf @ -50 °F
YS
UTS
Elong
CVN
≥55 ksi
≥84 ksi
≥35 %
≥59 ft-lbf @ 68 °F
59 ft-lbf @ -321 °F
YS
UTS
Elong
CVN
≥61 ksi
≥102 ksi
40 %
≥59 ft-lbf @ 68 °F
52 ft-lbf @ -321 °F
Ø
mm
Ø
in
2.4
3.0
3/32
1/8
Used for fabrication, repair and maintenance. For joint welds between
Cr-Ni steels and unalloyed steels, cladding of surfaces on mountings and
cladding on cogging, billet and profiled rolls. The weld deposit offers high
ductility and is resistant to solidification cracking. The weld metal work
hardens and shows good resistance to cavitation. Service temperature
down to -148 °F.
2.4
3.2
4.0
3/32
1/8
5/32
Joining and surfacing applications on similar stabilized or non-stabilized
steels like AISI 304, 304L, 304LN.
2.0
2.4
3.2
4.0
5/64
3/32
1/8
5/32
Joining and surfacing applications on similar Cr-Ni-Mo steels such as
AISI 316, 316L, 316Ti, 316Cb.
2.0
2.4
3.0
5/64
3/32
1/8
Joining of similar dupex stainless steels such as UNS S31803 and
S32205.
2.4
3.2
3/32
1/8
Joining of super duplex stainless steels of the type 2507, ASTM S32760,
S32550 and S31260. If high corrosion resistance is required Avesta 2507/
P100 CU/W can also be used for welding standard duplex 2205.
2.0
2.4
3.2
5/64
3/32
1/8
For high quality welding joints of nickel-base alloys, creep resistant steels,
heat resistant and cryogenic steels. Also suitable for joining of ferritic and
austenitic steels at service temperatures above 572 °F or for pressure
vessels up to 1022 °F or down to -321 °F.
1.6
2.0
2.4
1/16
5/64
3/32
For high quality welding joints of 6 % Mo alloyed super-austenitic steels
like S31254, N08926, N08367 and nickel-base alloy 625. Designed for
highest corrosion requirements and an extremely high resistance against
pitting and stress corrosion (PREN > 52).
SAW-flux
SAW-flux
Product name
classification
Main constituent
%
UV 306
SiO2+TiO2
Al2O3+MnO
CaF2+CaO+MgO
24
50
14
SiO2+TiO2
CaO+MgO
Al2O3+MnO
CaF2
20
30
28
16
SiO2+TiO2
CaO+MgO
Al2O3+MnO
CaF2
15
38
20
25
UV 420 TTR /
UV 420 TTR-W
SiO2+TiO2
CaO+MgO
Al2O3+MnO
CaF2
15
35
21
26
UV 420 TTR-C
SiO2+TiO2
CaO+MgO
Al2O3+MnO
CaF2
15
35
21
26
SiO2+TiO2
CaO+MgO
Al2O3+MnO
CaF2
16
34
21
26
SiO2
Al2O3
CaF2
Cr
10
36
48
2.5
SiO2
Al2O3
CaF2
10
38
50
UV 400
UV 418 TT
UV 421 TT
Avesta Flux 805
Record IND 24
Marathon 543
Grain size /
density
SiO2+Al2O3
CaF2+CaO+MgO
35
60
Grain size
acc. EN ISO
14174:
3 - 16
UV 306 is an agglomerated flux designed for joining
applications on general-purpose structural and
pipe steels. Suitable for use on DC and AC. For
single- and multi-wire welding with high welding
speed using the two-run technique as well as for
fillet welding.
Very good slag removal.
Grain size
acc.
EN ISO
14174:
3 - 20
UV 400 is an agglomerated aluminate basic flux,
designed for joining and surfacing applications
with general-purpose structural steels, fine-grained
structural steels, boiler and pipe steels. The flux
is characterized by its low silicon and moderate
manganese pickup. It can be used on DC and AC.
Grain size
acc.
EN ISO
14174:
3 - 20
UV 418 TT is an agglomerated fluoride-basic flux for
joining and surfacing and applications with dissimilar
steels. Mainly for high-strength and cryogenic finegrained structural steels. This multi-purpose flux is
suited for many SAW wires on AC and DC current.
Also suited for tandem and multi wire systems.
Grain size
acc.
EN ISO
14174:
3 - 20
UV 420 TTR is an agglomerated fluoride-basic flux,
mainly for joining and surfacing applications with
creep resistant steels. It displays neutral metallurgical
behaviour and is characterized by a high degree
of purity. It is particularly suitable for welding hydro
crackers because of the low P pick-up of 0.004 %
max. UV 420 TTR-W permits sound welding on AC,
by this achieving a higher level of toughness when
welding with CrMo-alloyed SAW wires.
Grain size
acc.
EN ISO
14174:
3 - 20
This special variant of flux UV 420 TTR supports the
C-content of the wire electrode when DC welding.
In comparison with UV 420 TTR the C-content in
the all weld metal is about 0.03 - 0.04 % higher. It
is suitable for multi pass welding, for single- and
tandem-wire systems. UV 420 TTRC has prime
importance for the SAW of high-temperature
resistant steel, for joining and surfacing applications.
Grain size
acc.
EN ISO
14174:
3 - 20
UV 421 TT is an agglomerated fluoride-basic flux for
welding of high-strength and cryogenic fine-grained
steels. It has a neutral metalurgical behaviour acc. to
burn-off or pickup of Si and Mn.
Density:
1.0 kg/dm³
Avesta Flux 805 is a basic, slightly chomiumcompensating agglomerated flux. It is primarily
designed for welding with high-alloyed stainless
filler metals such as Avesta P12, 904L and 2205.
Standard Cr-Ni and Cr-Ni-Mo fillers can also be
welded with excellent results.
Grain size
acc.
EN ISO
14174:
4 - 14
Record IND 24 is an agglomerated basic welding
flux for welding stainless high alloyed Cr-Ni-(Mo)
steels. The weld seams are smooth and finely
rippled without any slag residues. Besides the
good slag detachability the flux also provides good
fillet weld properties. The weld metals show a high
degree of purity and good mechanical properties.
Grain size
acc.
EN ISO
14174:
3 - 20
Marathon 543 is an agglomerated fluoride-basic
flux with a high basicity. For joining and surfacing
applications of creep resistant CrMo steels such
as e.g. 12CrMo 19-5, P91/T91, X10CrMoVNb9-1,
X20CrMoWV12-1. In combintion with SAW wire
Thermanit MTS 616 the flux is suited for welding
steels of type P92 and X11CrMoWVNb9-1-1, E 911.
25
Product name
classification
Typical values
Ø
mm
BÖHLER FOX CEL+
AWS A5.1:
E6010
YS
UTS
Elong
CVN
2.5
3.2
4.0
3/32
1/8
5/32
Cellulosic covered electrode for vertical-down welding of the
root, hot passes, filler and cap passes on large pipelines. Great
economy as compared to vertical-up welding, also in combination
with basic vertical-down electrodes.
Particularly suitable for welding of root passes on minus polarity.
BÖHLER FOX CEL 70-P
AWS A5.5:
E7010-P1
YS
UTS
Elong
CVN
3.2
4.0
5.0
1/8
5/32
3/16
High-strength cellulosic covered electrode for vertical-down
welding of large pipelines. BÖHLER cellulosic covered electrodes
offer excellent economy compared to vertical-up welding.
BÖHLER FOX CEL 80-P
AWS A5.5:
E8010-P1
YS
UTS
Elong
CVN
3.2
4.0
5.0
1/8
5/32
3/16
welding of large pipelines. BÖHLER FOX CEL 80-P provides an
intensive arc and a fluid weld metal. BÖHLER cellulosic covered
electrodes offer YS excellent economy compared to vertical-up
welding.
BÖHLER FOX CEL 90
5/32
3/16
AWS A5.5:
E9010-P1
E9010-G
YS
UTS
Elong
CVN
4.0
5.0
welding of large pipelines, especially X70 and X80 steels.
BÖHLER cellulosic covered electrodes offer YS excellent
economy compared to vertical-up welding.
BÖHLER FOX EV PIPE
AWS A5.1:
E7016-1H4R
YS
UTS
Elong
CVN
2.0
2.5
3.2
4.0
5/64
3/32
1/8
5/32
BÖHLER FOX EV PIPE is a basic covered electrode which has
excellent welding characteristics for pipe welding in the verticalup progression of root passes with negative polarity as well as
filler and cap passes with positive polarity. BÖHLER FOX EV
PIPE offers considerable time savings against AWS E7018 type
electrodes when welding root passes due to increased travel
speeds.
BÖHLER FOX BVD 85
AWS A5.5:
E8045-P2 E8018-G
YS
UTS
Elong
CVN
3.2
4.0
4.5
1/8
5/32
11/64
Basic covered vertical-down electrode for high-quality weld
joints on large pipelines as well as in structural work. In pipeline
construction, suitable for filler and cap welding. Vertical-down
welding enables an as much as 100 % higher deposition rate as
compared to vertical-up welding.
BÖHLER FOX BVD 90
AWS A5.5:
E9018-G
E9045-P2 (mod.)
YS
UTS
Elong
CVN
3.2
4.0
4.5
1/8
5/32
11/64
Basic covered vertical-down electrode for high-quality weld
joints on large pipelines as well as in structural work. In pipeline
construction, suitable for filler and cap welding. Especially crack
resistant weld metal with excellent toughness. Vertical-down
welding enables an as much as 100 % higher deposition rate as
compared to vertical-up welding.
26
65 ksi
75 ksi
26 %
74 ft-lbf @ 68 °F
35 ft-lbf @ -22 °F
71 ksi
83 ksi
23 %
81 ft-lbf @ 68 °F
34 ft-lbf @ -40 °F
71 ksi
83 ksi
23 %
66 ft-lbf @ 68 °F
34ft-lbf @ -22 °F
84 ksi
94 ksi
21 %
74 ft-lbf @ 68 °F
35 ft-lbf @ -22 °F
68 ksi
81 ksi
29 %
125 ft-lbf @ 68 °F
41 ft-lbf @ -40 °F
74 ksi
81 ksi
27 %
125 ft-lbf @ 68 °F
48 ft-lbf @ -58 °F
87 ksi
94 ksi
27 %
125 ft-lbf @ 68 °F
59 ft-lbf @ -58 °F
Ø
in
Product name
classification
Typical values
Ø
mm
BÖHLER
Pipeshield 71 T8-FD
2.0
5/64
BÖHLER Pipeshield 71 T8-FD is a self-shielded flux-cored wire
designed for semiautomatic vertical-down welding of pipelines
and low-alloyed steel constructions.
2.0
5/64
BÖHLER Pipeshield 81 T8-FD is a self-shielded flux-cored wire
designed for semiautomatic vertical-down welding of pipelines
and low-alloyed steel constructions.
1.2
0.047
Micro-alloyed rutile flux-cored wire for single and multi pass
welding of CMn steels and high-strength steels using
Ar + 15 - 25 % CO2 shielding gas.
AWS A5.36:
E71T8-A4-K6
YS
UTS
Elong
CVN
BÖHLER Pipeshield 81 T8-FD
AWS A5.36:
E81T8-A4-Ni2
E81T8-A4-G
YS
UTS
Elong
CVN
BÖHLER Ti 70 PIPE-FD
AWS A5.36:
E91T1-M21A4-G
YS
UTS
Elong
CVN
Ø
in
63 ksi
78 ksi
28 %
148 ft-lbf @ 68 °F
111 ft-lbf @ -22 °F
20 ft-lbf @ -40 °F
73 ksi
87 ksi
25 %
125 ft-lbf @ 68 °F
89 ft-lbf @ -22 °F
20 ft-lbf @ -40 °F
≥80 ksi
106 ksi
≥18 %
≥35 ft-lbf @ -40 °F
27
017/2015/EN/USA
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