4.2 FIXED DISPLACEMENT – DOUBLE PUMP CONTENTS PVF101

Transcription

4.2 FIXED DISPLACEMENT – DOUBLE PUMP CONTENTS PVF101
4.2 FIXED DISPLACEMENT –
DOUBLE PUMP
CONTENTS
Ordering Code 4.2.1 Fixed Displacement
Technical Information
4.2.2Specifications
4.2.3 Hydraulic fluids
4.2.4 Viscosity range
4.2.5 Temperature range
4.2.6Seals
4.2.7Filtration
4.2.8 Installation notes
Performance Data
4.2.9PVF101-1x4.2.10 PVF101-2x- / PVF101-x24.2.11 PVF101-3x- / PVF101-x34.2.12PVF101-x44.2.13 Power limitations
Dimensions
4.2.14PVF101-124.2.15PVF101-134.2.16PVF101-234.2.17PVF101-334.2.18PVF101-144.2.19PVF101-244.2.20PVF101-34-
4
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PVF101
267
ORDERING CODE
4.2.1 Fixed Displacement Vane Pump
PVF101 –
12 – 17 / 59 F R E A A 42
Fixed displacement vane pump
Seals
NBR
F-FPM
Size
1223 14 34
1333 24
Displacement
Stage 2 Stage 1
6
26
8
33
10
12
41
14
PVF101- 1 2/
47
17
53
19
23
59
25
65
31
Stage 2 Stage 1
6
8
10
12
76
14
PVF101- 1 3/
94
17
116
19
23
25
31
Stage 2 Stage 1
52
41
60
47
66
PVF101- 2353
/
76
59
94
65
116
Stage 2 Stage 1
76
76
94
94
PVF101- 33/
116
116
Stage 2 Stage 1
6
136
8
10
153
12
PVF101- 14/ 184
14
200
17
19
237
23
Stage 2 Stage 1
26
136
153
33
PVF101- 24/ 184
41
200
47
237
Stage 2 Stage 1
52
136
60
153
66
PVF101- 34/ 184
76
200
94
237
116
Installation type
F
Flange mounting
Shaft rotation
R
Clockwise, viewed from shaft end
Discharge port position, stage 2
E
Top left 45° (size 12, 23, 34)
A
Top (size 13, 33, 14, 24)
Discharge port position, stage 1
ATop
Suction port position
ATop
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Design number
42
Size 12, 13
41
Size 23
31
Size 24, 33, 34
32
Size 14
268
Design standard
European Standard
90
North American Standard
Modification number
XXXX Determined by manufacturer
– XXXX
TECHNICAL INFORMATION
4.2.2Specifications
Pump size
Geometric
displacement
HLP,
HFD-U
Max.
HL
pressure
with
HFC
fluid type
HFD-R
Drive speed
[cm3/rev]
6
8
10
12
14
17
19
23
25
31
6
8
10
12
14
17
19
23
25
31
210 *2
210
160
[bar]
210
210 *1
[bar]
160
[bar]
160
[bar]
160
Min.
[rpm]
750 (at 100 cSt max.)
max.
[rpm]
1800 (1200 with HFD-R)
*1 For pressures above 160 bar a minimum speed of 1450 rpm is required
*2 Max. pressure for PVF101-14 with 23 cm³ displacement = 160 bar
Geometric
displacement
HLP,
HFD-U
Max.
HL
pressure
with
HFC
fluid type
HFD-R
Drive speed
[cm3/rev]
33
41
47
53
59
65
26
33
41
47
53
59
65
[bar]
210
[bar]
140
[bar]
160
[bar]
140
Min.
[rpm]
600 (at 100 cSt max.)
max.
[rpm]
1800 (1200 with HFD-R)
Pump size
Geometric
displacement
HLP,
HFD-U
Max.
HL
pressure
with
HFC
fluid type
HFD-R
Drive speed
26
[cm3/rev]
4
52
60
66
76
94
116
136
153
184
200
237
52
60
66
76
94
116
136
153
184
200
237
[bar]
210
160
[bar]
140
[bar]
160
[bar]
140
Min.
[rpm]
600 (at 100 cSt max.)
max.
[rpm]
1800 (1200 with HFD-R)
Pump size
Approx. weight
[kg]
175
12
13
23
PVF10133
14
24
34
25
45.6
51
84
75
78
98
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Pump size
269
4.2.3 Hydraulic fluids
4.2.8 Installation notes
The pump series is designed for use
with:
Hydraulic oil based on mineral oil
(HL, HLP, ISO VG 32 or 46)
Synthetic fluids
(Phosphate ester, HFD-R)
(Polyol ester, HFD-U)
(Water glyclol, HFC)
A. Mounting with coupling
Use a flexible coupling whenever possible. There must not be any radial or axial
forces on the pump shaft. The maximum misalignment is 0.1 mm and the angular
deviation must be less than 0.2°.
4.2.4 Viscosity range
Normal operating viscosity:
20 - 400 cSt (mm2 / s)
4.2.5 Temperature range
from 0 to +70 °C
with aqueous fluids:
5 to +50 °C
B. Suction pressures
The suction pressures at the pump inlet port must be within the values specified in
the following table. The internal diameter of the suction line must correspond to the
internal diameter of the pump suction port.
If the pump is installed on the tank or above the oil level, the distance between
the pump inlet and the oil level should not exceed 1 metre (0.8 metres when
phosphate ester or aqueous fluids are used).
Suction pressure
Minimum
Pump type
Mineral oil
PVF101-12
4.2.6Seals
The pump series is equipped with
NBR seals. When phosphate ester or
polyolester fluids are used, FPM seals
must be used.
4.2.7Filtration
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For maximum pump and system
component life time, the system
should be protected from
contamination by effective filtration.
Cleanliness class:
23 / 21 / 18 to ISO 4406:1999
or
Class 12 to NAS 1638
or cleaner.
270
Maximum
Phosphate ester,
Aqueous
fluid
-0.2 bar
PVF101-13
PVF101-23
PVF101 series
Double pumps
PVF101-33
-0.16 bar
+0.3 bar
-0.2 bar*
PVF101-14
PVF101-24
PVF101-34
*Min. suction pressure at speeds > 1700 rpm
PVF101 with displacement 94 or 116 cm³/rev:
PVF101 with displacement 76 cm³/rev:
PVF101 with displacement 237 cm³/rev:
0 bar (1 bar abs.)
-0.07 bar
-0.13 bar
C. Commissioning notes
During initial commissioning or after a lengthy stoppage, the pump may develop
suction problems. If this is the case, install an air bleed valve on the discharge side
or the air can be released by slightly loosening the joint at the discharge port. As
far as possible, the pump should be run in jog mode with unloaded circulation.
D. Other notes
If the pump is to be operated at speeds below 1200 rpm, install the pump with the
inlet port at the top to ensure better suction.
PERFORMANCE DATA
4.2.9PVF101-1xPerformance characteristic curves
at viscosity 20 mm2/s (ISO VG32 oil, 50 °C)
PVF101-1x-6/...
PVF101-1x-8/...
[rpm]
[rpm]
[rpm]
Output flow
Output flow
[rpm]
[rpm]
[rpm]
[rpm]
Drive power
Drive power
[rpm]
Pressure
Pressure
PVF101-1x-10/...
PVF101-1x-12/...
[rpm]
4
[rpm]
[rpm]
[rpm]
[rpm]
Pressure
Pressure
PVF101-1x-17/...
[rpm]
[rpm]
[rpm]
[rpm]
[rpm]
[rpm]
Drive power
[rpm]
Drive power
Output flow
[rpm]
Pressure
Pressure
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PVF101-1x-14/...
Output flow
Drive power
[rpm]
Output flow
[rpm]
Drive power
Output flow
[rpm]
271
Performance characteristic curves
at viscosity 20 mm2/s (ISO VG32 oil, 50 °C)
PVF101-1x-19/...
PVF101-1x-23/...
[rpm]
[rpm]
[rpm]
[rpm]
Drive power
[rpm]
Pressure
Pressure
PVF101-1x-25/...
PVF101-1x-31/...
[rpm]
[rpm]
[rpm]
[rpm]
[rpm]
[rpm]
[rpm]
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Pressure
272
Drive power
Output flow
[rpm]
Drive power
Output flow
[rpm]
Drive power
[rpm]
Output flow
Output flow
[rpm]
Pressure
4.2.10PVF101- 2x- / PVF101- x2Performance characteristic curves
at viscosity 20 mm2/s (ISO VG32 oil, 50 °C)
PVF101-2x-33/...
PVF101-x2-.../33...
L/min
60
L/min
50
[rpm]
1800 r/min
[rpm]
1800 r/min
50
[rpm]
1500 r/min
[rpm]
1200 r/min
30
[rpm]
1500 r/min
40
1200 r/min
[rpm]
Output flow
20
kW
20
10
10
0
35
70 105
140 175
0
210
kW
30
[rpm]
1000 r/min
30
20
20
Drive power
Output flow
[rpm]
1000 r/min
10
0
0
bar
35
Pressure
7
105
140 175
bar
210
Pressure
PVF101-2x-41/...
PVF101-x2-.../41...
PVF101-2x-47/...
PVF101-x2-.../47...
4
[rpm]
[rpm]
[rpm]
[rpm]
Output flow
[rpm]
[rpm]
Drive power
[rpm]
Pressure
Drive power
Output flow
[rpm]
Pressure
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40
Drive power
PVF101-2x-26/...
PVF101-x2-.../26...
273
PVF101-2x-53/...
PVF101-x2-.../53...
PVF101-2x-59/...
PVF101-x2-.../59...
[rpm]
[rpm]
[rpm]
[rpm]
[rpm]
[rpm]
Output flow
[rpm]
Pressure
Pressure
PVF101-2x-65/...
PVF101-x2-.../65...
[rpm]
[rpm]
[rpm]
Drive power
Output flow
[rpm]
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Pressure
274
Drive power
Drive power
Output flow
[rpm]
4.2.11PVF101- 3 x- / PVF101- x3Performance characteristic curves
at viscosity 20 mm2/s (ISO VG32 oil, 50 °C)
PVF101-3x-52/...
PVF101-x3-.../52...
PVF101-3x-66/...
PVF101-x3-.../66...
L/min
L/min
110
140
130
100
90
120
[rpm]
1800 r/min
80
70
60
100
Output flow
50
1000 r/min
[rpm]
30
kW
40
80
kW
1200 r/min
[rpm]
70
50
[rpm]
1000 r/min
60
40
50
40
30
Drive power
30
20
20
10
10
0
0
35
70 105
140 175
0
bar
210
Pressure
PVF101-3x-60/...
PVF101-x3-.../60...
L/min
110
90
70
0
210 bar
4
[rpm]
[rpm]
1200 r/min
[rpm]
1000 r/min
[rpm]
50
40
Output flow
kW
50
30
40
Drive power
30
[rpm]
20
Drive power
60
10
0
0
35
70 105
140 175
Pressure
210
bar
Pressure
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Output flow
70 105 140 175
Pressure
[rpm]
1500 r/min
[rpm]
80
350
PVF101-3x-76/...
PVF101-x3-.../76...
1800 r/min
[rpm]
100
Drive power
Output flow
1500 r/min
[rpm]
90
[rpm]
1200 r/min
40
[rpm]
1800 r/min
110
[rpm]
1500 r/min
275
PVF101-3x-94/...
PVF101-x3-.../94...
PVF101-3x-116/...
PVF101-x3-.../116...
[rpm]
[rpm]
[rpm]
Output flow
[rpm]
[rpm]
[rpm]
[rpm]
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Pressure
276
Drive power
Drive power
Output flow
[rpm]
Pressure
4.2.12PVF101- x4 Performance characteristic curves
at viscosity 20 mm2/s (ISO VG32 oil, 50 °C)
Drive power
Drive power
Output flow
PVF101-x4-.../153...
Output flow
PVF101-x4-.../136...
Pressure
Pressure
PVF101-x4-.../184...
PVF101-x4-.../200...
Pressure
Drive power
Output flow
Drive power
Output flow
4
Pressure
Pressure
E 2.909.2.0/02.14
Drive power
Output flow
PVF101-x4-.../237...
277
4.2.13Power limitations
The maximum drive power for sizes PVF101-12 and PVF101-33 is limited, depending on
the motor speed.
PVF101-12 – Max. drive power
kW
80
Drive power
60
40
Permitted
range
20
0
600
1000 1200
1500
1800
Drive speed in rpm
PVF101-33 – Max. drive power
kW
120
Drive power
100
80
60
Permitted
range
40
20
0
600
1000 1200
1500
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Drive speed in rpm
278
1800
DIMENSIONS
4.2.14PVF101- 1 2-
326
129
80
95
A
67
55
146
40
Ø 101,60
Ø 101,55
143
25
¨ 125
X
75
R14
70
174
Ø 25,40
Ø 25,35
28,18
28,00
Position of suction
port
and discharge port
Stage 1
16
R9
Ø 49
Ø78
42,9
22,2
"C" - "J" deep
4x
"D" - 17 deep
4x
,1
38
17
,5
4
47,6
Discharge port
Stage 2
Ø 15
9
R10
77,8
Suction port
Ø 53.5
6,38
6,35
Discharge port
Stage 1
Ø 21
Keyway
Ø 120
Ø 13.5
2x
R8
"E" - "K" deep
4x
97
Ø40
¨
E
Position of
discharge port
Stage 2
58
Design Standard
PVF101-12-...42
European Standard
PVF101-12-...4290
US Standard
"C" Thread
"D" Thread
"E" Thread
J mm
K mm
M12
M10
M8
19
14
1/2-13 UNC
3/8-16 UNC
5/16-18 UNC
21
16
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View X
279
4.2.15PVF101- 13-
370
112
115,5
A
75
213
63
181
Ø 31,75
Ø 31,70
35,32
35,14
120,5
Ports at top
40
Ø 148
Discharge port
Stage 2
Ø 15
R15
R11
R8
Ø 65
8
Ø1 1
38,1
Ø 40
61,9
17,5
"E" - "J" deep
4x
106,4
58,7
¨ 97
Keyway
Discharge port
Stage 1
Ø 30
21
9
Suction port
Ø 78.5
7,97
7,94
Ø 17.5
2x
30,2
"D" - "H" deep
4x
E 2.909.2.0/02.14
"C" - "F" deep
4x
280
Design Standard
PVF101-13-...42
European Standard
PVF101-13-...4290
US Standard
"C" Thread
"D" Thread
"E" Thread
F mm
H mm
J mm
M16
M10
M8
19
19
14
5/8-11 UNC
7/16-14 UNC
5/16-18 UNC
21
20
16
90
Ø 127,00
Ø 126,95
58
31
183
¨ 166
95
R16
4.2.16PVF101- 23 -
403
139,5
112
115,5
75
213
63
181
Ø 31,75
Ø 31,70
35,32
35,14
A
Position of suction
port
and discharge port
Stage 1
40
Ø 17.5
2x
90
95
183
X
Ø 127,00
Ø 126,95
31
¨ 166
R16
Discharge port
Stage 1
Ø 30
21
R15
9
R11
4
8
Ø 11
58,7
106,4
Ø 65
7,97
7,94
Suction port
Ø 78.5
Keyway
Ø 148
Discharge port
Stage 2
Ø 21
61,9
30,2
"C" - "K" deep
4x
"D" - "L" deep
4x
"J" - 17 deep
4x
Discharge port
Stage 2
5
12
,2
¨
22
,6
47
E
R9
70
Ø 49
Design Standard
PVF101-23-...41
European Standard
PVF101-23-...4190
US Standard
"C" Thread
"D" Thread
"J" Thread
K mm
L mm
M16
M10
M10
19
19
5/8-11 UNC
7/16-14 UNC
3/8-16 UNC
21
20
E 2.909.2.0/02.14
View X
281
4.2.17PVF101- 33-
454
Ports at top
136
136
124
A
87
213
75
Ø 17.5
2x
Ø 148
21
R17
R11
9
R11
Ø 65
69,9
30,2
120,7
58,7
58,7
3
12
Ø
Ø 65
30,2
E 2.909.2.0/02.14
"C" - "E" deep
4x
"D" - "F" deep
4x
282
Design Standard
PVF101-33-...31
European Standard
PVF101-33-...3190
US Standard
"C" Thread
7,97
7,94
Discharge port
Stage 2
Ø 28
Suction port
Ø 88
Keyway
Discharge port
Stage 1
Ø 28
"D" Thread
E mm
F mm
M16
M10
19
19
5/8-11 UNC
7/16-14 UNC
21
20
"D" - "F" deep
4x
90
Ø 127,00
Ø 126,95
Ø 31,75
Ø 31,70
90
183
31
¨ 166
95
R16
35,32
35,14
56
181
4.2.18PVF101- 14-
Ports at top
423
A
119,5
146,5
135
24
¨ 273
92
76
228,6
140
Ø 152,40
Ø 152,35
42,36
42,18
Ø 38,10
Ø 38,05
58
R22
Discharge port
Stage 1
Ø 36
Suction port
Ø 88
Discharge port
Stage 2
Ø 13
13
25
R17
4
Keyway
Ø 21.5
Ø 39 Spotface
(from rear)
4x
217
228,6
115
56
69,9
69,9
17,5
"E" - "J" deep
4x
35,7
"C" - "F" deep
4x
Design Standard
PVF101-14-...32
European Standard
PVF101-14-...3290
US Standard
"C" Thread
"D" Thread
R37
"D" - "H" deep
4x
R13
"E" Thread
F mm
H mm
J mm
M16
M12
M8
19
19
14
5/8-11 UNC
1/2-13 UNC
5/16-18 UNC
21
21
16
E 2.909.2.0/02.14
Ø 40
120,7
3
Ø12
38,1
¨ 97
9,56
9,53
R8
283
4.2.19PVF101- 24-
Ports at top
462
A
119,5
171,5
¨ 273
135
24
228,6
92
76
Discharge port
Stage 1
Ø 36
Suction port
Ø 88
Discharge port
Stage 2
Ø 19
25
13
69,9
R17
9,56
9,53
120,7
3
Ø12
69,9
47,6
¨ 125
R9
Ø 49
"E"
17 deep
4x
E 2.909.2.0/02.14
"C" - "F" deep
4x
284
Design Standard
PVF101-24-...31
European Standard
PVF101-24-...3190
US Standard
"C" Thread
"D" Thread
22,2
35,7
"D" - "H" deep
4x
R13
R37
"E" Thread
F mm
H mm
M16
M12
M10
19
19
5/8-11 UNC
1/2-13 UNC
3/8-16 UNC
21
21
140
Ø 152,40
Ø 152,35
42,36
42,18
Ø 38,10
Ø 38,05
R22
Keyway
Ø 21.5
Ø 39 Spotface
(from rear)
4x
70
228,6
217
115
56
4.2.20PVF101- 34-
518
192
133
135
24
A
92
76
¨ 273
228,6
228,6
Ø 21.5
Ø 39 Spotface
(from rear)
4x
140
115
X
Ø 38,10
Ø 38,05
42,36
42,18
56
Ø 152,40
Ø 152,35
Position of suction
port
and discharge port
Stage 1
R22
Discharge port
Stage 1
Ø 36
25
77,8
R17
13
4
2
Ø15
69,9
130,2
9,56
9,53
Discharge port
Stage 2
Ø 28
Keyway
Suction port
Ø 100
"C" - "K" deep
4x
35,7
R37
Position of discharge
port
Stage 2
R13
"D"
"L" deep
4x
30
,
16
6
¨
7
,
58
E
2
R11
90
Ø 65
"J" - "N" deep
4x
Design Standard
PVF101-34-...31
European Standard
PVF101-34-...3190
US Standard
"C" Thread
"D" Thread
"J" Thread
K mm
L mm
N mm
M16
M12
M8
19
19
19
5/8-11 UNC
1/2-13 UNC
7/16-14 UNC
21
21
20
E 2.909.2.0/02.14
View X
285
286
E 2.909.2.0/02.14

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