Parts Manual
Transcription
Parts Manual
25005G-GB-Rev.0 Parts Manual Jacobsen GP400™ Ride on Reel Mower GP400 Gasoline Series: GZ Product code: USAG004 GP400 Diesel Series: GY Product code: USAD004 WARNING WARNING: If incorrectly used this machine can cause severe injury. Those who use and maintain this machine should be trained in its proper use, warned of its dangers and should read the entire manual before attempting to set up, operate, adjust or service the machine. GB United Kingdom RJL 100 October 2010 When Performance Matters.™ Ransomes Jacobsen Limited reserves the right to make design changes without obligation to make these changes on units previously sold and the information contained in this manual is subject to change without notice. © 2010, Ransomes Jacobsen Limited. All Rights Reserved TABLE OF CONTENTS DESCRIPTION PAGE PRODUCT IDENTIFICATION..................................................................................................................................................................... 2 SPARES STOCKING GUIDE ..................................................................................................................................................................... 3 HOW TO USE THE PARTS MANUAL........................................................................................................................................................ 4 GUIDELINES FOR THE DISPOSAL OF SCRAP PRODUCTS .................................................................................................................. 5 CHASSIS .................................................................................................................................................................................................... 6 ROPS ISO21299......................................................................................................................................................................................... 8 ENGINE (DIESEL) ..................................................................................................................................................................................... 10 AIR FILTER................................................................................................................................................................................................ 12 RADIATOR/OIL COOLER (DIESEL) ......................................................................................................................................................... 14 ENGINE (GAS) .......................................................................................................................................................................................... 16 OIL COOLER (GAS) .................................................................................................................................................................................. 18 FUEL SYSTEM (DIESEL) .......................................................................................................................................................................... 20 FUEL SYSTEM (GAS) ............................................................................................................................................................................... 22 FUEL TANK ............................................................................................................................................................................................... 24 TRANSMISSION PUMP CONTROL.......................................................................................................................................................... 26 HYDRAULIC FITTINGS-1.......................................................................................................................................................................... 28 HYDRAULIC FITTINGS-2.......................................................................................................................................................................... 30 HYDRAULIC HOSES-1.............................................................................................................................................................................. 32 HYDRAULIC HOSES-2.............................................................................................................................................................................. 34 HYDRAULIC TANK.................................................................................................................................................................................... 36 CONTROL ARM......................................................................................................................................................................................... 38 HANDBRAKE............................................................................................................................................................................................. 40 REAR WHEEL ........................................................................................................................................................................................... 42 FOOTPEDAL ............................................................................................................................................................................................. 44 SEAT (MILSCO)......................................................................................................................................................................................... 46 SEAT (GRAMMER).................................................................................................................................................................................... 48 INSTRUMENT CONTROL ......................................................................................................................................................................... 50 INSTRUMENT PANEL (DIESEL)............................................................................................................................................................... 52 INSTRUMENT PANEL (GAS).................................................................................................................................................................... 54 BATTERY................................................................................................................................................................................................... 56 TOOLBOX_STEP ...................................................................................................................................................................................... 58 FRONT LIFT GROUP ................................................................................................................................................................................ 60 REAR SWING ARM ................................................................................................................................................................................... 62 INNER REEL ASSEMBLY ......................................................................................................................................................................... 66 OUTER REEL ASSEMBLY........................................................................................................................................................................ 68 GRASS CATCHER .................................................................................................................................................................................... 70 DECALS..................................................................................................................................................................................................... 72 Parts - 1 PARTS MANUAL-GP 400 PRODUCT IDENTIFICATION_______________________________________________ _ Machine Serial Plate A Maximum front axle load in Kg (for machines being driven on the highway) B Gross weight (mass) in Kg C Maximum rear axle load in Kg (for machines being driven on the highway) D Power in Kw E Date code F Machine type (Designation) G Product code H Product name J Serial number West Road Ransomes Europark Ipswich IP3 9TT England A Kg B Kg F H C E D Kw Kg G J Serial Plate Location West Road Ransomes Europark Ipswich IP3 9TT England The serial plate is located on the chassis at the rear of the machine. A B Kg C Kg D Kw Kg F H E G J West Road Ransomes Europark Ipswich IP3 9TT England A C 565 Kg Kg 13.2 ABCD Kw Kg RIDE ON REEL MOWER USAD004 GY000301 GP400 DIESEL Chassis Stamping The Serial number and date code (A) are stamped on the chassis under the seat plate A GY00030 ABCD 1 ROPS Serial Plate A Weight of ROPS B Date Code C Standard Used D Part Number E Used on Product F Serial Number West Road Ransomes Europark Ipswich IP3 9TT England A B Kg C D E F ROPS Serial Plate Location The serial plate is located on the ROPS cross beam between the seat and engine cover. West Road Ransomes Europark Ipswich IP3 9TT England A B Kg C D E F West Road Ransomes Ipswich Europark England IP3 9TT A B F Parts- 2 D E C Kg PARTS MANUAL-GP 400 SPARES STOCKING GUIDE To keep your equipment fully operational and productive, Ransomes suggests you maintain a stock of the more commonly used maintenance items. We have included part numbers for the additional support materials and training aids. SERVICE SUPPORT MATERIAL Part No. Description Part No. Description 97898-72020 Kubota Diesel Engine Parts Manual MS-2263 Briggs & Stratton Gasoline Engine Parts Manual IG689-8916-1 Kubota Diesel Engine Operators Manual MS-5156-5/03 Briggs & Stratton Gasoline Engine Operators Manual Parts- 3 PARTS MANUAL-GP 400 HOW TO USE THE PARTS MANUAL ITEM NUMBER Each part which is identified in the illustrations has an item number. Parts which do not have an item number may not be readily identified in the illustration but are usually closely associated with the immediately adjacent part. ASSEMBLIES A complete assembly, e.g. a wheel motor or hydraulic motor or roll assembly, is listed as a complete item with subsequent individual components listed separately. The assembly is listed under it’s part number with component parts being listed offset to the right, e.g:ITEM 4295 4296 4298 4300 4301 4301.1 4301.2 4301.3 4301.4 4301.5 4301.6 4301.7 4301.8 PART NO. MBG2504 MBG3848 450865 450378 Wl001 008162130 008170390 008161830 008169140 008169150 002993010 008161990 008170780 DESCRIPTION Bracket Latch Screw, M8 X 20, Sckt Csk Hd Nut, M8 Nyloc Set Of Wheels • Wheel & Hub Assy • • Tyre • • Rim • • Hub Assy. • • Cap • • Lubricator • Wheel & Tyre • • Tyre QTY 1 2 2 2 1 1 1 1 1 1 1 2 2 REMARKS (Rear) (Front) It may not be possible to illustrate every item. With certain items purchased from outside suppliers some component parts may not be available from Ransomes and may need to be specially ordered from the supplier. QUANTITIES Quantities shown are for one assembly or sub-assembly. USING THE PARTS LIST Determine the function and application of the part required. Turn to the main index page and select the appropriate section. Locate the part on the illustration and parts list and read off the quantity from the appropriate MODEL column. NUMERICAL INDEX This is a summary of all part numbers used in the manual arranged in numerical sequence and showing the page and item number under which the parts appear. ORDERING OF SPARE PARTS When ordering replacement parts, it is most important to quote the SERIAL NUMBER of the machine, PART NUMBER, DESCRIPTION and QUANTITY required. Any arbitrary modifications carried out on this machine may relieve the manufacturer of liability for any resulting damage or injury. ABBREVIATIONS N/A Not Available ARAs Required Parts- 4 PARTS MANUAL-GP 400 GUIDELINES FOR THE DISPOSAL OF SCRAP PRODUCTS DURING SERVICE LIFE Used oil, oil filters and engine coolant are hazardous materials and should be handled in a safe and environmentally responsible way. In the event of a fluid leak, contain the spill to prevent it entering the ground or drainage system. Local legislation will dictate how such spills are to treated. Following the maintenance procedures laid out in this manual will ensure that the impact the machine has on the local environment is controlled. When it has been identified that a turf care product has no further functional value and requires disposal, the following actions should be taken. END OF SERVICE LIFE These guidelines should be used in conjunction with applicable Health, Safety and Environmental legislation and use of approved local facilities for waste disposal and recycling. • • • • • • • • Position the machine in a suitable location for any necessary lifting equipment to be used. Use appropriate tools and Personal Protective Equipment (PPE) and take guidance from the technical manuals applicable to the machine. Remove and store appropriately: 1. Batteries 2. Fuel residue 3. Engine coolant 4. Oils Disassemble the structure of the machine referring to the technical manuals where appropriate. Special attention should be made for dealing with ‘stored energy’ within pressurised elements of the machine or tensioned springs. Any items that still have a useful service life as second hand components or can be re-serviced should be separated and returned to the relevant centre. Other worn out items should be separated into material groups for recycling and disposal consistent with available facilities. More common separation types are as follows: • Steel • Non ferrous metals • Aluminium • Brass • Copper •Plastics •Identifiable • Recyclable • Non recyclable • Not identified • Rubber • Electrical & Electronic Components Items that cannot be separated economically into different material groups should be added to the ‘General waste’ area. Do not incinerate waste. Finally update machinery records to indicate that the machine has been taken out of service and scrapped. Provide this serial number to Ranmsomes Jacobsen Warranty department to close off relevant records. Parts- 5 PARTS MANUAL-GP 400 CHASSIS 4226480 Parts- 6 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 PART NO. 002953420 4122840 4136290 4185100 4187240 4218440 4243242 4239702 4241282 450191 450199 450324 450377 450378 450389 450390 450411 450543 450553 843404.06 843886.07 843887 DESCRIPTION Grommet-25.4 x 44.5 x 9.9 Headlight Assembly Rubber Buffer Plate-Non Foot Brake Knob, M8 Wldmt-Chassis GP400 Valve Bracket Wldmt-Foot Plate Shim Plate Scrw-Hex M8 x 20 Scrw-Hex M8 x 60 Nut-Hex M8 Nut-Hex M6 Nyloc Nut-Hex M8 Nyloc Wshr-M6 x 12.5 x 1.8 Wshr-M8 x 17 x 1.8 Lockwshr- M8 x 12.75 x 2 Scrw-Pan HD M6 x 25 Scrw-Pan HD M8 x 25 Bracket-Fitting Mount Cover Strap, Cover * Not Illustrated QTY. 1 2 2 1 1 1 1 1 1 2 1 4 2 2 4 2 1 2 15 1 1 1 REMARKS . Parts- 7 PARTS MANUAL-GP 400 ROPS ISO21299 4218580 Parts- 8 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 PART NO. 4218224 4218225 4225282 450041 450391 450412 450737 DESCRIPTION Wldmt-Rear Strut LH Rops Wldmt-Rear Strut RH Rops Rops-GPlex IV ISO21299 Bolt-Hex M10 x 100 Wshr-M10 x 21 x 2.2 LockWasher-M10 x 15.9 x 2.5 CapScrw-Sckt M10 x 20 * Not Illustrated QTY. REMARKS 1 1 1 4 18 18 14 Parts- 9 PARTS MANUAL-GP 400 ENGINE (DIESEL) 4226481 Parts- 10 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 PART NO. 4232841 4220841 839972 MBF0942 450723 450725 4176383 4172804 4172801 4123644 4123646 006822150 4124496 844496 4228480 450412 450411 4124180 4220840 450376 450377 001339050 469021633 450865 450213 006820550 450149 450151 450171 450191 450192 450193 450194 4124181 4150739 W022372 001990399 452000326 450391 450388 450389 450390 006911490 4174100 DESCRIPTION Bracket, Mtg Fuel Filter Bracket-Engine Mount Brkt-Mount Throttle Cable Cable Clamp Capscrw-Sckt M8 x 20 Capscrw-Sckt M8 x 30 Bell Housing & Coupling AY • Coupling • Bell Housing Exhaust Adapter Exhaust Support FanSpacer-10 mm Gasket Hub Hydromount XS Lockwshr-M10 x 15.9 x 2.5 Lockwshr-M8 x 12.75 x 2 Manifold Mount-Engine Leg (Hyd Mount) Nut-Hex M5 Nyloc Nut-Hex M6 Nyloc Nut-Hex M8 Staytite P-Clip Scrw-Sckt Csk M8 X 20 Scrw-Hex M10 x 20 Scrw-Hex M10-1.25 x 30 Scrw-Hex M5 x 12 Scrw-Hex M5 x 16 Scrw-Hex M6 x 20 Scrw-Hex M8 x 20 Scrw-Hex M8 x 25 Scrw-Hex M8 x 30 Scrw-Hex M8 x 35 Silencer-Kubota Throttle Cable B&S Cable Clamp U Clamp, 1.3/8" Wshr- 3/8 x 3/4 x 0.072 Wshr-M10 X 21 X 2.2 Wshr-M5 X 10 X 1.1 Washer-M6 X 12.5 X 1.8 Washer-M8 X 17 X 1.8 Housing, Hydro, Diesel Plex Engine - D722 * Not Illustrated QTY. 1 1 1 1 5 4 1 1 1 1 1 1 2 1 4 12 18 1 2 1 8 2 1 3 4 8 1 1 8 1 6 2 1 1 1 1 1 2 10 1 24 8 1 1 REMARKS Fan moved for better positioning. Parts- 11 PARTS MANUAL-GP 400 AIR FILTER 4219020 Parts- 12 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NO. 893182 4123046 N/A 0840352 893192 840346 819028 4132265 4237802 888036 001925570 4132266 450390 450411 450191 DESCRIPTION Filter AY, Air Vacuator Valve Filter Body Air Filter Filter Cap Adaptor-Gauge Mounting Band-5" Plastic Rain Cap Moulded-Air Intake Hose Gauge, Restriction Hose Clamp, 34-57 Sleeve Wshr-M8 x 17 x 1.8 Lockwshr-M8 x 12.75 x 2 Scrw-Hex M8 x 20 * Not Illustrated QTY. 1 1 1 1 1 1 1 1 1 1 2 1 2 2 2 REMARKS Part of 893182 Part of 893182 Part of 893182 Part of 893182 Parts- 13 PARTS MANUAL-GP 400 RADIATOR / OIL COOLER (DIESEL) 4232600 Parts- 14 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 * * * * * PART NO. 001399240 001925400 009121760 15111-72181 15111-72191 15111-72202 2198084 840176 4144045 4232680 4233300 4236583 450017 450034 450390 450394 450552 815058 839501 839953 841160.06 842916 835805 4246190 821893 523930 PF24-113 002989380 002989470 DESCRIPTION Nut-Isolation M8 Hose-Clamp, 19-40 Pipe (Radiator Top) Bushing-Rubber Bushing-Rubber Washer Latch - Swell Bottle, Overflow Radiator, Aluminium Wldmt - Radiator Wldmt- Radiator Shroud Wldmt- Expansion Tank Bracket Bolt-Hex M8 x 45 Bolt-Hex M10 x 60 Wshr-M8 x 17 x 1.8 Wshr-M20 x 37 x 3.3 Scrw-Pan HD M8 x 20 Clamp Block,Mtg - Oil Cooler Hose. Radiator Lower Bracket - Radiator Cooler,Oil Hose, overflow 4’ (1 .2M) . As Panel-Bug Screen Trim, push-on, 12’ (3.6M) As Foam Turbine Housing Seal Trim Seal Foam-Closed Cell, Bulk * Not Illustrated QTY. REMARKS 13 4 1 2 2 4 6 1 1 1 1 1 4 2 13 2 10 1 4 1 2 1 Req’d 1 Req’d For item 11 1 For item 8 2 0.6 Ordered in metres 1.5 Parts- 15 PARTS MANUAL-GP 400 ENGINE (GAS) 4228542 Parts- 16 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 * * PART NO. 001990399 4228560 4228561 4233860 450017 450171 450213 450377 450378 450379 450389 450391 450412 452200168 452692 456110448 800770 4239256 894103 4236602 492932S 4228480 2701768.8 4117098 4123676 2702239 4197800 4197802 4197803 N/A 4128424 4150738 DESCRIPTION U-Clamp, 1.3/8" Bracket-Rear Engine Plate-Engine Mount Cover-Exhaust Bolt-Hex M8 x 45 Screw-Hex M6 x 20 Screw-Hex M10 x 20 Nut-Hex M6 Nyloc Nut-Hex M8 Nyloc Nut-Hex M10 Nyloc Wshr-M6 x 12.5 x 1.8 Wshr-M10 x 21 x 2.2 Lockwshr-M10 x 15.9 x 2.5 Lockwshr-1/2 x 0.763 x 0.116 Screw-Hex M6 x 12 Taptite Screw-Hex 3/8-16 x 1-1/4 Capscrw-Sckt 1/2-13 x 1-3/4 GP400 Choke Cable Pump-Assy, Hydraulic Briggs & Stratton Carb • Oil Filter Mount-Engine AMC Hydro 40 Shore Tailpipe HBK Muffler, Exhaust Shield, Heat Housing AY, Coupler & Adapter • Coupling 11-T Spline • Spider • Coupling 1.00 Inch Bore Chassis Exhaust Clamp 32mm ( 1.25") Throttle Cable - Gas G-PLEX * Not Illustrated QTY. 1 1 1 1 4 8 4 8 4 2 8 8 8 2 1 4 2 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 REMARKS 5702HV 18 Vangaurd Reference Part Only Parts- 17 PARTS MANUAL-GP 400 OIL COOLER, GAS Parts- 18 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 * * * * PART NO. 452436 4123550 4123563 4140585 450017 450193 450369 450377 450389 450390 450411 839501 4140587 842916 002953320 001496044 835039 843823 4142825 002989380 001925400 469021633 PF24-113 DESCRIPTION Nut-Hex M8 Flange Nyloc Angle Cover Angle, Screen Cover, Air Intake Bolt-Hex M8 x 45 Screw-Hex M8 x 30 M8 Nutsert Nut-Hex M6 Nyloc Wshr-M6 x 12.5 x 1.8 Wshr-M8 x 17 x 1.8 Lockwshr-M8 x 12.75 x 2 Mounting Block Frame AY, Cooler Oil Cooler Grommet Rivet-Pop 4.8 X 12 Fastener-Snap Screen, Cooler Seal, Cooler Trim Seal Hose-Clamp, 19-40 Hose Clip Large Turbine Housing Seal * Not Illustrated QTY. 2 4 2 1 4 1 1 8 8 5 1 4 1 1 2 1 1 1 1 0.8 6 3 2 REMARKS Ordered in metres (For Item 14) Parts- 19 PARTS MANUAL-GP 400 FUEL SYSTEM (DIESEL) 4219000 Parts- 20 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 PART NO. 001399032 001399171 001925160 002497040 12581-43012 158006-05 4126806 4150179 4150179 4150179 4150179 4150180 4150180 4168131 4170840 4219180 4219200 4219220 4229020 4229260 4238022 4244183 4244710 450022 450168 450378 450389 450390 450392 450409 450410 450411 450526 450539 450551 469016509 469016517 838225 892488 J366877 DESCRIPTION Nut-Hex 1/2-20 Nyloc Star Ring, 8 mm Hose Clamp, 6-16 Breather In Line Fuel Filter Ftg-13/16 ORFS x 3/4 SAE Electric Fuel Pump Fuel Hose (8mm) Fuel Hose (8mm) Fuel Hose (8mm) Fuel Hose (8mm) Fuel Hose (6mm) Fuel Hose (6mm) Grommet, .402 OD X .205 ID Valve, Rollover Wldmt-Support Rear Tank Fixing Bracket-Stay Tank Stay-Tank Fuel Tank Assembly Ftg-1 5/16"SAE-1 3/16"ORFS STR Snorkel-Diesel Breather Wldmt-Tank Plate Brace-Tank Sump Bolt-Hex M8 x 70 Scrw-Hex M6 x 12 Nut-Hex M8 Nyloc Wshr-M6 x 12.5 x 1.8 Wshr-M8 x 17 x 1.8 Wshr-M12 x 24 x 2.7 Lockwasher-M5 x 8.55 x 1.5 Lockwasher-M6 x 9.6 x 1.5 Lockwasher- M8 x 12.75 x 2 Scrw-Pan HD M5 x 12 Scrw-Pan HD M6 x 12 Scrw-Pan HD M8 x 16 P-Clip P-Clip Spring Clip Filter AY, Fuel Nyliner Bearing * Not Illustrated QTY. 2 1 11 1 1 1 1 100mm 200mm 680mm 800mm 520mm 720mm 1 1 1 1 1 1 1 1 1 1 1 1 2 12 7 4 1 12 3 1 12 2 1 2 1 1 4 REMARKS Ordered in metres Ordered in metres Ordered in metres Ordered in metres Ordered in metres Ordered in metres Parts- 21 PARTS MANUAL-GP 400 FUEL SYSTEM (GAS) 4229101 Parts- 22 PARTS MANUAL-GP 400 ITEM 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 * * * * * * * * * * PART NO. 001399171 4219200 001925160 450410 450409 450411 001399032 450378 J366877 469016517 4228920 450526 450539 450551 838225 4219220 4244183 450392 450389 450390 4236602 4229100 4168131 4170840 2953223 4240822 4199280 4199281 4199280 4199280 4199280 DESCRIPTION Star Ring, 8 mm Bracket-Stay Tank Hose Clamp 6-16 Lockwasher-M6 x 9.6 x 1.5 Lockwasher-M5 x 8.55 x 1.5 Lockwasher-M8 x 12.75 x 2 Nut-Hex 1/2-20 Nyloc Nut-Hex M8 Nyloc Nyliner Bearing P-Clip Plate-Tank Join Scrw-Pan HD M5 x 12 Scrw-Pan HD M6 x 12 Scrw-Pan HD M8 x 16 Spring Clip Stay Tank Wldmt-Tank Plate Washer-M12 x 24 x 2.7 Washer-M6 x 12.5 x 1.8 Washer-M8 x 17 x 1.8 Briggs and Stratton Carb Assy-Fuel Tank (Gas) Grommet, .402 OD X .205 ID Valve, Rollover Grommet Valve - Fuel Shut Off Fuel Hose (6mm) Fuel Hose (8mm) Fuel Hose (6mm) Fuel Hose (6mm) Fuel Hose (6mm) * Not Illustrated QTY. 1 1 7 15 1 1 2 1 4 1 2 1 15 1 1 1 1 4 15 3 1 1 1 1 1 1 0.70M 1.15M X 0.125M 0.15M REMARKS A295322 (BRIGGS & STRATTON) Ordered in metres Ordered in metres Ordered in metres Ordered in metres Ordered in metres Parts- 23 PARTS MANUAL-GP 400 FUEL TANK 4229020 Parts- 24 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 * PART NO. 4229120 4219901 4219900 2218147 4219660 4222224 4239247 4239246 4239248 DESCRIPTION Kelch - Non Vented Fuel Cap Ftg - Barb STR, 5/16" Fuel Hose Ftg - Barb STR, 1/4" Fuel Hose Grommet - Gauge Gauge - Fuel Level Tank - Fuel (Diesel) Cargo Net Assembly • Cargo Net • Cargo Net Clips * Not Illustrated QTY. REMARKS 1 1 1 1 1 1 1 1 7 Parts- 25 PARTS MANUAL-GP 400 TRANSMISSION PUMP CONTROL 4146094 Parts- 26 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NO. 344545 2701711 3000693 3009733 3009734 4143627 361108 408851 001393222 4143669 4144586 4239242 001399082 452436 461387 894103 4159640 DESCRIPTION Brg-Ball 1/2" x 1-1/8" x 3/8" Pump, Hydraulic (Cyl) Spring Extension Eccentric Bolt Roller Arm Wldmt-Neutral Control Bushing Scrw-Hex 1/4 x 3/4 Nut-Hex 5/16-18 Staytite Wldmt-Pump Neutral Bushing, Flange Control Cable Nut-Hex 1/4-28 Nyloc Nut-Hex M8 Flng Nyloc Pin-Roll 1/4" x 1" Pump Assy, Hydraulic Rod End * Not Illustrated QTY. REMARKS 1 1 1 1 1 1 2 3 1 1 1 1 1 1 1 1 1 Parts- 27 PARTS MANUAL-GP 400 HYDRAULIC FITTINGS - 1 2 SPEED CONTROL VALVE BACKLAP VALVE 1 6 5 6 3 3 4 13 CUTTER / LIFT VALVE STEER VALVE 13 8 9 7 12 9 11 10 12 FRONT LIFT CYLINDER REAR LIFT CYLINDER 14 15 15 16 17 Parts- 28 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 12 14 15 16 17 PART NO. 4221020 158006-11 158006-06 158007-03 4143766 002590690 4239255 158059-04 839846 158006-01 4221040 158056-02 158006-05 4183641 002525010 158007-01 158006-01 DESCRIPTION Backlap Valve Ftg-M/M 1 ORS x 1-1/16 SAE Ftg-M/M 13/16 ORS x 7/8 SAE 90-M/M 13/16 ORS x 7/8 SAE Speed Control Valve Ftg 11/16 ORS x 1/4 BSPP Steering Valve Ftg-45 ORS/ORB ADJ Ftg, ADPTR 45.56-18 x 0.56-18 Ftg-ORS/ORB Cutter / Lift Valve Ftg-ORS/O-RING TEE Ftg-ORS/ORB Lift Cylinder 90-M/M 9/16 ORS x 9/16 SAE Ftg-90 ORS/ORB Ftg-ORS/ORB * Not Illustrated QTY. REMARKS 1 1 2 1 x x 1 1 2 1 1 2 2 3 2 1 1 Parts- 29 PARTS MANUAL-GP 400 HYDRAULIC FITTINGS - 2 FRONT RH WHEEL MOTOR 19 19 23 22 18 20 21 FRONT LH WHEEL MOTOR 26 26 FRONT REEL MOTOR REAR REEL MOTOR 27 27 27 24 25 32 RAM 31 32 30 FILTER HOUSING 37 41 29 42 43 GEAR/TRANSMISSION PUMP 38 34 36 34 33 28 Parts- 30 40 35 39 PARTS MANUAL-GP 400 ITEM 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 PART NO. 4115024 158006-07 158007-01 892381 158006-07 002535010 2701710 158006-05 002515000 158007-02 4198060 158007-06 158006-11 892272 002525010 2701711 158056-01 4186000 158007-01 839820 158059-01 158006-07 158006-13 4231440-01 002449048 158010-02 DESCRIPTION Front RH Wheel Motor Ftg- ORB/ORS Ftg- 90 ORS/ORB Front LH Wheel Motor Ftg- ORB/ORS 45-M/M 1 ORS X 7/8 SAE Reel Motor Ftg- ORS/ORB Ftg-9/16 ORS x 7/16 SAE Ftg- 90 ORS/ORB Filter Housing Fitting-90 ORS/ORB Ftg - ORB / ORS Ram 90-M/M 9/16 ORS x 9/16 SAE Pump, Hyd Gear Ftg - ORS/O-RING TEE Cross-M/M/M/F 11/16 ORS Ftg- 90 ORS/ORB Adapter, 90 EL 1.44-12 x 1.06-12 Ftg - 45 ORS/ORB ADJ Ftg- ORS/ORB Connector,Straight THD Ftg-F/M 13/16 ORFS + 1/8 BSPP Test Point Test Point-1/8 BSPP x M16 Fitting-ORS Run Tee * Not Illustrated QTY. REMARKS 1 2 1 1 1 1 3 1 2 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 Parts- 31 PARTS MANUAL-GP 400 HYDRAULIC HOSES - 1 WHEEL_DRIVE-CKT / LIFT-CKT Parts- 32 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NO. 4239822 4239722 4239723 4226742 4226743 843926 843926 843908 839837 843908 843908 4226780 4226740 4226781 4227880 4227881 4147141 4147141 DESCRIPTION Hydraulic Tube Hydraulic Tube Hydraulic Tube Tube Tube Hose,Hyd.50 ID X 16.75" Long Hose,Hyd.50 ID X 16.75" Long Hose,Hyd.25 ID X 10.62" Long Hose,Hyd.25 ID X 10.50"Long Hose,Hyd.25 ID X 10.62" Long Hose,Hyd.25 ID X 10.62" Long Hydraulic Tube Hydraulic Tube Tube Hydraulic Tube Hydraulic Tube Hose, Rear Lift RAM Hose, Rear Lift RAM * Not Illustrated QTY. REMARKS 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Parts- 33 PARTS MANUAL-GP 400 HYDRAULIC HOSES - 2 STEERING-CKT / REEL-CKT Parts- 34 PARTS MANUAL-GP 400 ITEM 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 PART NO. 839842 843919 4237263 843919 4147136 4147137 4147135 4147139 4147140 4147138 4226741 4226744 843913 4227600 843921 843922 843911 DESCRIPTION Hose,Hyd..25ID X 77" Long Hose,Hyd.38 ID X 72.50" Long Hydraulic Hose Hose,Hyd.38 ID X 72.50" Long Hose, RH Motor Rear Hose, RH Motor Drain Hose, RH-Motor Front Hose, LH Motor Front Hose,LH Motor Drain Hose, LH Motor Rear Hydraulic Tube Hydraulic Tube Hose,Hyd.25 ID X 76.00" Long Hydraulic Tube Hose,Hyd.50 ID X 47.50" Long Hose,Hyd.50 ID X 43.25" Long Hose,Hyd.25 ID X 47.50" Long * Not Illustrated QTY. REMARKS 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Parts- 35 PARTS MANUAL-GP 400 HYDRAULIC TANK 4229000 Parts- 36 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 PART NO. 2218147 4153597 4240922 4238062 4222225 DESCRIPTION Grommet-Gauge Strainer-Suction, 125 Micron Breather / Filler Gauge-Hyd Level Tank-Hydraulic * Not Illustrated QTY. REMARKS 1 1 1 1 1 Parts- 37 PARTS MANUAL-GP 400 CONTROL ARM 4208740 Parts- 38 PARTS MANUAL-GP 400 ITEM 1 2 4 5 6 7 8 9 10 11 12 13 14 15 17 18 19 20 21 23 24 PART NO. 4239251 001399032 2811364 4134028 4208220 4213400 4213401 4221620 4222020 4238663 4239249 450170 001021090 450389 450410 450542 451031477 452101285 800845 38404-01/02 4245195 DESCRIPTION Acoustic-Steer Cover Top Nut-Hex 1/2-20 Nyloc Steering Wheel Nut-Lug M6 Wldmt - Steering Arm (Danfoss) Cover-Steering Column Top Bottom Cover Lock Collar-Steer Arm Steering Unit Long Handle Acoustic-Steering Cover Bottom Scrw-Hex M6 x 16 Scrw 1/2" UNC x 3/4 Wshr-M6 x 12.5 x 1.8 Lockwasher-M6 x 9.6 x 1.5 Scrw-Pan HD M6 x 20 Bolt-Hex 1/2-20 x 4-1/2 Wshr-1/2 x 1-1/8 x 0.104 CBolt, 0.5-13 1.50 YS G5 (KC) Handle Grip AV Washer NL12 * Not Illustrated QTY. 1 1 1 6 1 1 1 1 1 1 1 4 1 4 4 6 1 2 1 1 2 REMARKS . Parts- 39 PARTS MANUAL-GP 400 HANDBRAKE 4226482 c e b a d f g i 7 h 6 Parts- 40 PARTS MANUAL-GP 400 ITEM * 1 * * * * * * * 2 3 4 5 6 a b c d e f g h i 7 a b c d e f g h i 8 9 10 11 12 13 14 15 PART NO. 4205283 4187540 4209180 4209181 4209182 4209183 4209184 4209185 4209186 4189460 4203580 4204342 4204440 4210540 4207120 2188147-02 2188147-03 2188147-04 2188147-05 2188147-06 2188147-07 503660 2188147-09 4210541 4207121 2188147-02 2188147-03 2188147-04 2188147-05 2188147-06 2188147-07 503660 2188147-09 4218440 450032 450215 450379 450391 843160 4237062 4222722 4233900 4220940 64220-01 DESCRIPTION Kit-Handbrake GP400 • Handbrake H29 10:1 • Switch Assy • E-Clip • M2 Stainless Nut • Pin • R-Clip • Screw SSM2 CH Hd • M2 Stainless Washer Boss-Handbrake • Cable Assy-Equaliser • Cable-Brake, Short • Cable-Brake, Long Assm-Brake Caliper Ccw (Long Lever) Lever-Brake Caliper Rh • Pad-Cam Side • Pad-Support • Spring-Lever Retainer • Housing • Cam • Pin-Pivot • Pad-Carrier Side • Pad-Support Assm-Brake Caliper Cw (Long Lever) Lever-Brake Caliper Lh • Pad-Cam Side • Pad-Support • Spring-Lever Retainer • Housing • Cam • Pin-Pivot • Pad-Carrier Side • Pad-Support Wldmt-Chassis GP400 Bolt-Hex M10x50 Scrw-Hex M10x30 Nut-Hex M10 Nyloc Wsher M10 x 21 x 2.2 Hub, Wheel & Disc Wheel Assy Complete • Rim-10x8.50 • Tyre 20x10-10-2 Ply OTR Smooth • Tubeless Tyre Valve Assy - TR412 Bolt-Wheel 1/2-20x.88 60d * Not Illustrated QTY. REMARKS Includes part no 1, 3, 4, 5. 1 1 1 2 1 1 2 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 2 2 1 1 1 8 . Parts- 41 PARTS MANUAL-GP 400 REAR WHEEL 4236562 Parts- 42 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 * * PART NO. 002036070 002993063 310854 450020176 450020354 450425 452000562 452000627 452101293 836719 892171.07 892913.06 889859 830000441 809229 836621 4237062 4222722 4233900 4220940 889843 450990638 4210100 831877 809268 DESCRIPTION Brg-Ball 35 x 72 x 17 Lubricator-M6 x 45 Nut-Hex JAM 1-14 Nut-Hex 5/8-18 Nut-Hex 3/4 -16 Thin Lockwshr-M16 x 27.3 x 3.7 Wshr-3/4 x 1-1/2 x 0.128 Wshr-1 x 1-7/8 x 0.160 Wshr-5/8 x 1-3/8 x 0.128 Nut, Bearing ADJ Hub ASM-Wheel Fork W/Assy Cone Ay, Bearing • Brg-Tpr 0.75 x 1.781 x 0.61 • Wshr, 0.75 1.07 0.05 Ns Flat • Seal-11223 Wheel Assy Complete • Rim-10x8.50 • Tyre 20x10-10-2 Ply OTR Smooth • Tubeless Tyre Valve Assy - TR412 Axle Ay, Front Wheel Nut - Whl 7/16-20 x 60 Deg Steering Joint, Treated Bushing Ring, Brg Backing QTY. REMARKS 2 1 2 2 1 2 1 1 4 1 1 1 2 1 1 1 1 1 1 1 1 4 1 1 2 . * Not Illustrated Parts- 43 PARTS MANUAL-GP 400 FOOTPEDAL 4223840 Parts- 44 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 PART NO. 450325 450219 W022372 002920280 450389 4149979 450170 MBF0942 450192 450324 450378 4150697 450553 450390 J366877 456110024 001399121 831518 MBG6994 450376 450151 002920501 450377 450542 4149978 4144026 839388 4239242 840003 DESCRIPTION Nut-Hex M10 Scrw-hex M10 x 50 Throttle Clamp Sprng-Disc 6.2 x 12.5 x 0.5 Wshr-M6 x 12.5 x 1.8 Mow Speed Bush Scrw-Hex M6 x 16 Cable Clamp Scrw-hex M8 x 25 Nut-Hex M8 Nut-Hex M8 Nyloc Wldmt, Mow Speed Lever Scrw-Pan HD M8 x 25 Wshr-M8 x 17 x 1.8 Nyliner Bearing Scrw- Hex 1/4 x 1 Nut-Hex 1/4-28 Nyloc Rod End Bush-Steel Nut-Hex M5 Nyloc Scrw-Hex M5 x 16 Sprng-Disc 8.2 x 16 x 0.9 Nut-Hex M6 Nyloc Scrw-Pan HD M6 x 20 Mow Speed Bracket Footpedal Bracket, MTG, Pivot Transmission Cable Tread, Control Pedal * Not Illustrated QTY. REMARKS 1 1 1 2 3 1 1 1 1 1 1 1 1 2 3 2 3 1 2 1 1 1 2 2 1 1 1 1 2 Parts- 45 PARTS MANUAL-GP 400 SEAT (MILSCO) 4241462 Parts- 46 PARTS MANUAL-GP 400 ITEM 1 2 PART NO. 4215580 4197500 4197520 4198020 DESCRIPTION Mount Seat- MILSCO XB200 MILSCO Seat XB200 • Seatbelt - 2" - with fixing kit • Seat Switch - Delta 20068 * Not Illustrated QTY. REMARKS 1 1 1 1 Parts- 47 PARTS MANUAL-GP 400 SEAT (Grammer) Parts- 48 PARTS MANUAL-GP 400 ITEM 1 * * * * * * * * PART NO. LMAC421 4218740 002720296 002720297 4139693 451498 450390 450378 823332 4244584 450192 4239250 002953320 DESCRIPTION Kit-MSG65 Seat GP322 Assy - M10 Bolt with Lanyard • Lanyard • Ring-Crimp • Seat Plate Stud • Pin-Spirol 8 x 50 Wshr- M8 x 17 x 1.8 Nut-Hex M8 Nyloc Bushing Seat Plate - MILSCO / MSG65 Scrw-Hex M8 x 25 Acoustic-Seat Plate Diaphragm Grommet QTY. REMARKS 1 2 1 1 1 1 17 10 2 1 6 1 1 Parts- 49 PARTS MANUAL-GP 400 INSTRUMENT CONTROL 4212480 D 1 2 3 R2 R3 R4 4 5 R1 R1 - PART NO. 32 (DIESEL ONLY) R2 - PART NO. 33 (GAS) R3 - PART NO. 29 (DIESEL ONLY) R4 - PART NO. 29 (DIESEL & GAS) Parts- 50 6 PARTS MANUAL-GP 400 ITEM PART NO. 1 2 * N/A 008238350 3 4 5 6 009072070 4138885 4142655 4228540 4235080 4143445 4150739 4157800 4159418 4197063 4212483 4215220 4220480 4226883 4228541 4234980 450174 450175 450191 450376 450377 450378 450388 450389 450390 450411 450526 450529 008244690 4154600 4227280 840002-1 450323 450171 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 * * DESCRIPTION Relay Base Single Fuse Holder • Accessory • Air Seat (Red) • Plus +1 Controller (Yellow) • PTO Switch (Red) • Accessory Socket (Red) • Working Lights (Blue) • Glow Plugs-Diesel (Orange) Wshr-M8 x 22 x 3 Accessory Socket-Large Horn Plus+1 Generic Program • Program - Plus +1 Generic • Danfoss Plus +1 Control System Throttle Cable-Diesel Spacer-6.4 x 12 x 5 Plate-Mount Slider Inductive Sensor Wldmt-Cradle Frame Instrument Cover Wldmt-Control Panel Panel- Inst Assembly (Gas) Shoulder Bolt Guide-Mow Speed Scrw-Hex M6 x 35 Scrw-Hex M6 x 40 Scrw-Hex M8 x 20 Nut-Hex M5 Nyloc Nut-Hex M6 Nyloc Nut-Hex M8 Nyloc Wshr-M5 x 10 x 1.1 Wshr-M6 x 12.5 x 1.8 Wshr-M8 x 17 x 1.8 Lockwshr-M8 x 12.75 x 2 Scrw-Pan HD M5 x 12 Scrw-Pan HD M5 x 20 Relay (30A) 40 Amp Maxi Fuse Cable-Mow/Transport Selector Timer Nut-Hex M6 Screw-Hex M6 X 20 * Not Illustrated QTY. REMARKS 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 2 2 6 2 4 4 10 10 10 2 10 4 2 1 1 1 2 1 DIESEL & GAS (R3 & R4) DIESEL ONLY TO SECURE RELAYS TO SECURE RELAYS Parts- 51 PARTS MANUAL-GP 400 INSTRUMENT PANEL (DIESEL) 4226881 Parts- 52 PARTS MANUAL-GP 400 ITEM PART NO. DESCRIPTION QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 008289120 008298544 1004290 4142708 4152717 4159102 4212121 4226884 4230900 4237083 450376 450388 450528 Ignition Switch Push Switch (Horn) Joystick Hourmeter Gauge-Temp Mow / Reel Switch (Yellow) Cut Active Indicator Led Inst-Panel GP400 Filter Block Indicator Led Switch (Black) Nut-Hex M5 Nyloc Wshr-M5 x 10 x 1.1 Scrw-Pan HD M5 x 16 1 1 1 1 1 1 1 1 2 1 4 4 4 * * * * * * 4239262 4227640 4227642 4230901 4230902 4175141 Harnesses/Leads - Diesel Main Harness-GP400 Common Worklamp Harness Engine Harness Lead Battery Positive Lead Battery Negative Rubber Boot - Black 1 1 1 1 1 1 * Not Illustrated REMARKS . Parts- 53 PARTS MANUAL-GP 400 INSTRUMENT PANEL (GAS) 4226883 Parts- 54 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 * * * * * * PART NO. DESCRIPTION QTY. 4212121 4230900 4230903 4142708 008289120 4226884 1004290 4159102 450376 008298544 450528 4237083 450388 Cut Active Indicator LED Filter Block Indicator LED Grommet Hourmeter Ignition Switch Inst-Panel GP 400 Joystick Mow / Reel Switch (Yellow) Nut-Hex M5 Nyloc Push Switch (Horn) Scrw-Pan HD M5 x 16 Switch (Black) Wshr-M5 x 10 x 1.1 1 1 1 2 1 1 1 1 4 1 4 1 4 4239262 4227640 4227641 4230901 4230902 4175141 Harnesses/Leads - Gas Main Harness-GP400 Common Worklamp Harness Engine Harness Lead Battery Positive Lead Battery Negative Rubber Boot - Black 1 1 1 1 1 1 * Not Illustrated REMARKS Parts- 55 PARTS MANUAL-GP 400 BATTERY 4218940 Parts- 56 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NO. 4214680 4232840 008230310 4217384 450170 450172 450191 450377 450378 450389 450390 450410 450593 452717 4215221 4132871 002920501 450552 DESCRIPTION Wldmt-Battery Tray Hinge Plate Batt.Cov. Battery-Type 093 Hinge-Storage Box Scrw-Hex M6 x 16 Scrw-Hex M6 x 25 Scrw-HexM8 x 20 Nut-Hex M6 NYLOC Nut-Hex M8 NYLOC Wshr-M6 x 12.5 x 1.8 Wshr-M8 x 17 x 1.8 Lockwshr-M6 x 9.6 x 1.5 Scrw-CSK M4 x 10 Nut-Hex M4 Nyloc Battery Cover Battery Clamp Sprng-Disc 8.2 x 16 x 0.9 Scrw Pan-HD M8 x 20 * Not Illustrated QTY. REMARKS 1 1 1 2 4 2 2 2 2 2 4 4 12 6 1 2 2 2 Parts- 57 PARTS MANUAL-GP 400 TOOLBOX/STEP 4226460 Parts- 58 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NO. 001496044 4164620 450120021 450191 450377 450390 450411 450539 523224 523169 835039 840171.07 840172 4228060 450378 MBG4795 4238889 450192 DESCRIPTION Rivet-Pop 4.8 x 12 Toolbox-Base Nut-Hex 5/16-18 Scrw-Hex M8 x 20 Nut-Hex M6 NYLOC Wshr-M8 x 17 x 1.8 Lockwshr-M8 x 12.75 x 2 Scrw-Pan HD M6 x 12 Bumper-Rubber Tread, Toolbox Fastner-Snap Cover-Box Hinge Panel, Line Cover Nut-Hex M8 Nyloc Pad-Step LH Wldmt-Foot Step Scrw-Hex M8 x 25 * Not Illustrated QTY. REMARKS 1 1 2 2 4 6 4 4 2 1 1 1 1 1 2 1 1 2 Parts- 59 PARTS MANUAL-GP 400 FRONT LIFT GROUP 4146376 Parts- 60 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 * * PART NO. 001290379 001399105 4143905 4183344 4218440 4237382 450020265 451225 452000326 454000297 548168 548173 4137197 001490870 814499 839181 841203 842000044 842471 892175 893787 893857.07 893858.07 MBF0654A 4154140 450390 450192 523126 001393222 450378 4126779 841466.06 002993160 002993013 DESCRIPTION Screw - Set 1/4-20 x 1/4 Nut-Hex 3/8-24 Nyloc Front Bumper Bracket Pin-Lynch 0.375" x 2.75" Wldmt-Chassis GP400 Cylinder Pivot Nut-Hex 3/8-24 Thin Split Pin - 2.5 x 20 Wshr-3/8 x 3/4 x 0.072 Split Pin - 1/8 x 1-1/4 Washer Wshr-1 x 1-3/4 x 0.1 Oilite Bush Pin-Spirol 1/4" x 1-3/4" Spring, Parking Brake Pin, Rod Connecting Pin, Rod Connecting Lubricator- 1/4" STR Rod Threaded 38-24 Pivot - Fronthead Steering ArmAY, Link Arm AY, LH Front Lift Arm AY, RH Front Lift Set Collar Frame AY, Head Steering Washer-M8 x 17 x 1.8 Screw-Hex M8 x 25 Bumper, Rubber Nut-Hex 5/16-18 Staytite Nut-Hex M8 Nyloc Cap Bracket-Bumper Frt Lubricator-M6 x 90 Deg Lubricator-M6 Straight * Not Illustrated QTY. REMARKS 2 2 2 2 1 4 2 4 14 8 14 4 8 2 4 2 2 6 2 2 2 1 1 2 2 4 8 4 2 4 2 2 2 2 Parts- 61 PARTS MANUAL-GP 400 REAR SWING ARM 4233941 Parts- 62 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 PART NO. 839063 2208139 4126779 4154140 4159561 4183344 4233921 4237343 4237382 450023 450083 456110016 450378 450379 450382 450390 450391 450452 452101285 452586 454000297 522840 524215 548168 548173 4137197 001490870 832499 839410 840085.06 842000044 843181 843185 843195 893856.07 894141.06 517163 450019 893859 009079310 450192 523126 450411 DESCRIPTION Bearing,Ball 1.38 OD X.63 ID 5/8 Bore Hose Clamp Rubber Cap Frame AY, Head Steering Brkt-Latch Lock Pin-Lynch 0.375" x 2.75" Wldmt - Arm, Swing Wldmt-Pivot Arm Cylinder Pivot Bolt-Hex M8 x 75 Bolt-Hex M16 x 150 Scrw-Hex 1/4-20 x 3/4 Nut-Hex M8 Nyloc Nut-Hex M10 Nyloc Nut-Hex M16 Nyloc Wshr-M8 x 17 x 1.8 Wshr-M10 x 21 x 2.2 Nut-Hex M6 Verbus Ripp Wshr-1/2 x 1-1/8 x 0.104 Bolt-CRG M10 x 30 Split-Pin- 1/8 x 1-1/4 Wshr-Thrust 1 x 1.281 x 0.083 Bushing, Turf Guard Washer Wshr-1 x 1-3/4 x 0.1 Oilite Bush Pin-Spirol 1/4" x 1-3/4" Brg-Ball 0.98 x 2.05 x 0.59 Bushing, Spring Stop Brkt - Unit Stop Lubricator-1/4" STR Spacer, Bearing Bushing Pivot Spacer, Bearing Arm AY, Centre Lift Link ASM - Arm Spacer, .891 (23mm) Bolt-Hex M8 x 55 Pivot AY, Rear Head (PLATED) Top Plate-Tube Clamp Scrw-Hex M8 x 25 Bumper, Rubber Lockwshr-M8 x 12.75 x 2 * Not Illustrated QTY. REMARKS 2 1 1 1 1 2 1 1 1 2 1 2 2 2 1 1 1 2 2 1 3 1 1 7 2 4 1 2 1 1 2 1 1 1 1 1 1 1 1 1 4 1 1 Parts- 63 PARTS MANUAL-GP 400 REAR SWING ARM Parts- 64 PARTS MANUAL-GP 400 ITEM 44 45 * * PART NO. 869118.06 001393222 002993013 838476 DESCRIPTION Mount-LH Rear Frame Stop Nut-Hex 5/16-18 Nyloc Lubricator-M6 Straight Latch, Draw QTY. REMARKS 1 1 1 1 Parts- 65 PARTS MANUAL-GP 400 !NNER REEL ASSEMBLY Reels-1 12 6 7 25 18 2 5 24 10 1 4 9 20 21 2 17 22 26 23 27 8 29 14 13 15 28 3 19 17 16 Standard Style Bedknives (Secured with screws) Part Number Description ● 503479 22” Tournament ■ 503478 22” Low Profile ▲ 5003150 22” Medium Section 503477 22” High Profile 5002887 22” Super Tournament ● 11 Blade Reel Standard Bedknife ■ 9 Blade Reel Standard Bedknife ▲ 7 Blade Reel Standard Bedknife Parts- 66 11 Optional MagKnife Bedknives Part Number Description 4131369 22” High Profile 4131001 22” Low Profile 4131370 22” Tournament 4131003 22” Super Tournament PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 PART NO. 5002577 400192 446142 5003053 5001099 5001101 1004756 500534 336962 471214 471242 445795 304745 458013 367164 5000415 See Chart 3009138 315298 412503 400294 453009 1000480 500534 336962 471214 471240 5002151 364900 453011 163892 DESCRIPTION Frame, 22" Reel Screw, 5/16-18 x 1-1/2" Hex Head Lockwasher, 3/8 Heavy 7 Blade, 22" Left Hand Reel 9 Blade, 22" Left Hand Reel 11 Blade, 22" Left Hand Reel Bearing Housing Bearing, Cup and Cone Seal, Grease Grease Fitting Vent Fitting Nut, 5/16-18 Spiralock Flange Washer Snap Ring Spacer Backing, 22" Bedknife Bedknife Screw, 1/4-20 x 1/2" Flat Head Wheel Bolt, 7/16 x 3/4 Screw, 3/8-16 x 1-1/4" Square Head Screw, 3/8-24 x 1" Hex Head Flat Washer, 5/16 Bearing Housing Bearing, Cup and Cone Seal, Grease Grease Fitting Vent Fitting Spring, Compression Nut, Reel Flat Washer, 3/8 Seal * Not Illustrated QTY. 1 8 1 1 1 1 1 1 1 1 1 8 1 1 1 1 1 13 2 4 1 4 1 1 1 1 1 1 1 1 1 REMARKS Used on 62806 Used on 62807 Used on 62808 " Parts- 67 PARTS MANUAL-GP 400 OUTER REEL ASSEMBLY Reels-2 10 28 4127335 28 28 12 8 13 25 18 14 24 22 21 1 2 23 26 20 4 3 27 12 16 15 12 19 5 15 11 20 17 8 Parts- 68 9 7 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 PART NO. 1004990 3010422 3010286 3010712 1002224 3010293 4171380 446130 400118 4174640 403782 443102 453023 343616 352737 3008438 3008439 3005692 441674 445795 400184 4167400 845279 434024 471242 445722 N/S 4127335 DESCRIPTION Rear Roller, 22” Shaft, 22” Roller Seal Bearing Zerk Bolt Stop, Mower Casting, Counterweight Lockwasher, 1/4 Heavy Screw, 1/4-20 x 1-3/4” Hex Head Shield, Reel, 22” Screw, 1/4-20 x 3/4” Truss Head Nut, 1/4-20 Hex Flat Washer, 1/4 Stud Screw, 1/4-20 x 7/8” Sq. Head Set Roller Bracket Roller Bracket Knob, Front Roller Adjusting Carriage Bolt, 5/16-18 x 1-3/4” Nut, 5/16-18 Spiralock Flange Screw, 5/16-18 x 3/4” Hex Head Adapter, Motor Seal. O-Ring Screw, 5/16-18 Hex Socket Fitting, Relief Nut, 5/16-18 Whizlock Flange Inner Reel Assembly Decal, Danger * Not Illustrated QTY. 1 1 2 2 2 1 1 4 2 1 2 4 2 2 2 1 1 2 2 2 2 1 1 4 1 2 1 2 REMARKS . Parts- 69 PARTS MANUAL-GP 400 GRASS CATCHER Grass-Box Parts- 70 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 PART NO. 4239563 4146935 4154140 400266 822474 800619 DESCRIPTION Catcher Assy Bracket, Catcher Frame AY, Head Steering Screw 3/8-16 X 1-1/2 Hex Spacer,.38.75.50 YS Nut,.38-16 YS HX LT.WT.Stop * Not Illustrated QTY. REMARKS 1 2 1 2 2 2 Parts- 71 PARTS MANUAL-GP 400 DECALS ARRGT-DECALS 2 1 3 8 9 10 USE LOW OR ULTRA-LOW SULPHUR FUEL ONLY 11 12 Pb 15 17 21 16 7 12V X1= 10A 20 10A 12V X2= 22 18 19 13 X3= Manufactured under one or more of the following U.S. Patents: 5,553,445; 5,970,690; 6,029,433; 6,889,491; 7,434,380 Parts- 72 A TEXTRON COMPANY 4246091 EPA EVAP EMISSIONS FAMILY: BJBSPNHEQ400 EMISSION CONTROL SYSTEM (or ECS): FUEL HOSE, FUEL TANK CAP NOV DEC SEP OCT JUL 24 AUG JUN APR MAY FEB 2011: MAR THIS EQUIPMENT MEETS U.S. EPA EVAP STANDARDS USING CERTIFIED COMPONENTS. EXEMPT FROM TANK PERMEATION STANDARDS UNDER 40 CFR 1054.145 JAN 14 IMPORTANT EMISSIONS CONTROL INFORMATION ® 23 14 6 5 4 25 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 PART NO. 009114380 4240162 009034880 009034920 9034930 9114100 9114240 9039700 4118415 4243822 4244790 4178900 4111407 4240263 4164860 4241162 840065 4146700 009114300 4144565 4145485 009034770 4164660 4241302 4246091 009114340 DESCRIPTION Decal- Fasten Seat Belt Decal- GP400 Jacobsen Logo Decal- Fan Decal- Hot Decal- Hyd Press Leak Decal- Battery Decal- Petrol, Hazard Decal- Parking Brake Decal- Coolant Hazard Decal- GP400 Name (ROPS) Decal- GP400 Name (CHASSIS) Decal- Low Sulphur Fuel Decal- 2" BioFluid Decal- Group Instruction Decal- Hydraulic Fluid Decal- Set Of Decals Decal- Speed Control Decal- Plus+1 Error Codes Decal- Jacking Point Decal- Engine Throttle Decal- Centre Unit Raise & Lower Decal- Noise 105dB Decal- Auxiliary Power Socket 12V Decal- GP400 Patents Decal- EPA GP400 Gas Decal- Diesel, Hazard * Not Illustrated QTY. REMARKS 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 Parts- 73 Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, IP3 9TT English Company Registration No. 1070731 www.ransomesjacobsen.com +44 (0) 1473 270000 Jacobsen, A Textron Company 11108 Quality Drive, Charlotte, NC 28273, USA www.Jacobsen.com 800-848-1636
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