Parts Manual
Transcription
Parts Manual
25005G-GB-Rev.3 Parts Manual Jacobsen GP400™ Ride on Reel Mower GP400 Gasoline Series: GZ Product code: USAG004 & 62706 GP400 Diesel Series: GY Product code: USAD004 WARNING WARNING: If incorrectly used this machine can cause severe injury. Those who use and maintain this machine should be trained in its proper use, warned of its dangers and should read the entire manual before attempting to set up, operate, adjust or service the machine. GB United Kingdom RJL 100 June 2013 When Performance Matters.™ TABLE OF CONTENTS CHASSIS ....................................................................................................... 8 ACCESSORY - ROTARY REAR BRUSH ................................................... 120 ROPS ISO21299 .......................................................................................... 10 CLASSIC XP FRONT & REAR ROLLS ....................................................... 122 ENGINE (DIESEL) ........................................................................................ 12 CLASSIC XP FRONT ROLL 2" SMOOTH & SCRAPER............................. 124 AIR FILTER .................................................................................................. 14 TRUE SET OUTER REEL ........................................................................... 128 RADIATOR OIL COOLER (DIESEL) ........................................................... 16 TRUE SET INNER REEL ............................................................................ 130 ENGINE (GAS) ............................................................................................. 18 TRUE SET REAR ROLLER......................................................................... 132 OIL COOLER, GAS ...................................................................................... 20 TRUE SET MACHINED GROOVED ROLLER ............................................ 133 FUEL SYSTEM (DIESEL) ............................................................................. 22 TRUE SET SOLID FRONT ROLLER .......................................................... 134 FUEL SYSTEM GASOLINE - NONE EPA AND CARB TRUE SET 22" GROOVED STEEL DISC FRONT ROLLER....................... 135 COMPILIANTE.............................................................................................. 24 TRUE SET 22" SEGMENTED GROOVED FRONT ROLLER..................... 136 FUEL SYSTEM GASOLINE - EPA AND CARB COMPILIANTE .................. 26 TRUE SET MOTOR ADAPTER KIT ............................................................ 137 CARBON CANISTER ................................................................................... 28 TURF GROOMER ....................................................................................... 138 FUEL TANK DIESEL..................................................................................... 30 TURF GROOMER DRIVE ASSEMBLY....................................................... 140 FUEL TANK GASOLINE - NONE EPA AND CARB TURF GROOMER DRIVEN ASSEMBLY .................................................... 142 COMPILIANTE.............................................................................................. 32 TURF GROOMER BLADE ASSEMBLY ...................................................... 144 FUEL TANK GASOLINE - EPA AND CARB COMPILIANTE ....................... 34 TURF GROOMER ROLLER ASSEMBLY ................................................... 146 CARGO NET ASSEMBLY ............................................................................ 36 TURF GROOMER QUICK HEIGHT ADJUSTER ........................................ 148 TRANSMISSION PUMP ............................................................................... 38 GRASS CATCHER...................................................................................... 150 TRANSMISSION PUMP ............................................................................... 40 DECALS ...................................................................................................... 152 TRANSMISSION PUMP CONTROL............................................................. 42 LMAC415 DEW WHIP HOLDER ................................................................ 154 CUTTING MOTORS ..................................................................................... 44 LMAC412 PADDLE KIT.............................................................................. 156 LIFT / STEER RAMS .................................................................................... 46 LMAC 418 3 WHEEL DRIVE KIT ............................................................... 158 FILTER & COOLER ...................................................................................... 48 FRONT MOTORS ......................................................................................... 50 BACKLAP VALVE ......................................................................................... 52 BACKLAP VALVE BREAKDOWN ................................................................ 54 CUTTER LIFT VALVE................................................................................... 56 UTTER / LIFT VALVE BREAKDOWN........................................................... 58 PUMP STACK............................................................................................... 60 HYDRAULIC TANK CONNECTIONS ........................................................... 62 BULKHEAD FITTINGS ................................................................................ 64 CLAMPS ....................................................................................................... 66 CUTTING CIRCUIT....................................................................................... 68 TRANSMISSION CIRCUIT ........................................................................... 70 LIFT CIRCUIT ............................................................................................... 72 STEERING CIRCUIT .................................................................................... 74 TANK FILTER COOLER CIRCUIT ............................................................... 76 HYDRAULIC TANK DIESEL AND NON EPA AND CARB COMPLIANT GASOLINE.............................................................................. 78 HYDRAULIC TANK GASOLINE EPA AND CARB COMPLIANT GASOLINE.................................................................................................... 80 CONTROL ARM............................................................................................ 82 HANDBRAKE ............................................................................................... 84 REAR WHEEL .............................................................................................. 86 FOOTPEDAL ................................................................................................ 88 SEAT (MILSCO)............................................................................................ 90 SEAT (GRAMMER) ...................................................................................... 92 INSTRUMENT CONTROL ........................................................................... 94 INSTRUMENT PANEL (DIESEL) ................................................................. 96 INSTRUMENT PANEL (GAS) ...................................................................... 98 BATTER....................................................................................................... 100 TOOLBOX/STEP ......................................................................................... 102 FRONT LIFT GROUP .................................................................................. 104 REAR SWING ARM ..................................................................................... 106 REAR SWING ARM ..................................................................................... 108 CLASSIC XP MOTOR MOUNTING ............................................................. 110 CLASSIC XP CUTTING HEAD .................................................................... 112 CLASSIC XP REAR ROLLERS ................................................................... 114 VERTICUT HEAD ........................................................................................ 116 REAR ROLLER & SCRAPER VERTICUT ................................................... 118 Parts - 3 PARTS MANUAL-GP 400 PRODUCT IDENTIFICATION_______________________________________________ _ Machine Serial Plate A Maximum front axle load in Kg (for machines being driven on the highway) B Gross weight (mass) in Kg C Maximum rear axle load in Kg (for machines being driven on the highway) D Power in Kw E Date code F Machine type (Designation) G Product code H Product name J Serial number West Road Ransomes Europark Ipswich IP3 9TT England A Kg B Kg F H C E D Kw Kg G J Serial Plate Location West Road Ransomes Europark Ipswich IP3 9TT England The serial plate is located on the chassis at the rear of the machine. A B Kg C Kg D Kw Kg F H E G J West Road Ransomes Europark Ipswich IP3 9TT England A C 565 Kg Kg 13.2 ABCD Kw Kg RIDE ON REEL MOWER USAD004 GY000301 GP400 DIESEL Chassis Stamping The Serial number and date code (A) are stamped on the chassis rear axle support plate. A GY000301 ABCD ROPS Serial Plate A Weight of ROPS B Date Code C Standard Used D Part Number E Used on Product F Serial Number West Road Ransomes Europark Ipswich IP3 9TT England A B Kg C D E F ROPS Serial Plate Location The serial plate is located on the ROPS cross beam between the seat and engine cover. West Road Ransomes Europark Ipswich IP3 9TT England A B Kg C D E F West Road Ransomes Ipswich Europark England IP3 9TT A B F Parts- 4 D E C Kg PARTS MANUAL-GP 400 SPARES STOCKING GUIDE To keep your equipment fully operational and productive, Ransomes suggests you maintain a stock of the more commonly used maintenance items. We have included part numbers for the additional support materials and training aids. SERVICE SUPPORT MATERIAL Part No. Description Part No. Description 97898-72020 Kubota Diesel Engine Parts Manual MS-2263 Briggs & Stratton Gasoline Engine Parts Manual IG689-8916-1 Kubota Diesel Engine Operators Manual MS-5156-5/03 Briggs & Stratton Gasoline Engine Operators Manual SERVICE PARTS Part No. Description Part No. Description 5002644 Engine Oil Filter Diesel 492932S Engine Oil Filter Gas 840352 Air Filter Element Diesel 5000441 Air Filter Element Gas 550489 Fuel Filter Element Diesel 272490S Air Pre Cleaner Gas 25000G Safety, Ops and Maintenance Manual 4199061 Hydraulic Oil Filter Element Parts- 5 PARTS MANUAL-GP 400 HOW TO USE THE PARTS MANUAL ITEM NUMBER Each part which is identified in the illustrations has an item number. Parts which do not have an item number may not be readily identified in the illustration but are usually closely associated with the immediately adjacent part. ASSEMBLIES A complete assembly, e.g. a wheel motor or hydraulic motor or roll assembly, is listed as a complete item with subsequent individual components listed separately. The assembly is listed under it’s part number with component parts being listed offset to the right, e.g:ITEM 4295 4296 4298 4300 4301 4301.1 4301.2 4301.3 4301.4 4301.5 4301.6 4301.7 4301.8 PART NO. MBG2504 MBG3848 450865 450378 Wl001 008162130 008170390 008161830 008169140 008169150 002993010 008161990 008170780 DESCRIPTION Bracket Latch Screw, M8 X 20, Sckt Csk Hd Nut, M8 Nyloc Set Of Wheels • Wheel & Hub Assy • • Tyre • • Rim • • Hub Assy. • • Cap • • Lubricator • Wheel & Tyre • • Tyre QTY 1 2 2 2 1 1 1 1 1 1 1 2 2 REMARKS (Rear) (Front) It may not be possible to illustrate every item. With certain items purchased from outside suppliers some component parts may not be available from Ransomes and may need to be specially ordered from the supplier. QUANTITIES Quantities shown are for one assembly or sub-assembly. USING THE PARTS LIST Determine the function and application of the part required. Turn to the main index page and select the appropriate section. Locate the part on the illustration and parts list and read off the quantity from the appropriate MODEL column. NUMERICAL INDEX This is a summary of all part numbers used in the manual arranged in numerical sequence and showing the page and item number under which the parts appear. ORDERING OF SPARE PARTS When ordering replacement parts, it is most important to quote the SERIAL NUMBER of the machine, PART NUMBER, DESCRIPTION and QUANTITY required. Any arbitrary modifications carried out on this machine may relieve the manufacturer of liability for any resulting damage or injury. ABBREVIATIONS N/A Not Available ARAs Required Parts- 6 PARTS MANUAL-GP 400 GUIDELINES FOR THE DISPOSAL OF SCRAP PRODUCTS DURING SERVICE LIFE Used oil, oil filters and engine coolant are hazardous materials and should be handled in a safe and environmentally responsible way. In the event of a fluid leak, contain the spill to prevent it entering the ground or drainage system. Local legislation will dictate how such spills are to treated. Following the maintenance procedures laid out in this manual will ensure that the impact the machine has on the local environment is controlled. When it has been identified that a turf care product has no further functional value and requires disposal, the following actions should be taken. END OF SERVICE LIFE These guidelines should be used in conjunction with applicable Health, Safety and Environmental legislation and use of approved local facilities for waste disposal and recycling. • • • • • • • • Position the machine in a suitable location for any necessary lifting equipment to be used. Use appropriate tools and Personal Protective Equipment (PPE) and take guidance from the technical manuals applicable to the machine. Remove and store appropriately: 1. Batteries 2. Fuel residue 3. Engine coolant 4. Oils Disassemble the structure of the machine referring to the technical manuals where appropriate. Special attention should be made for dealing with ‘stored energy’ within pressurised elements of the machine or tensioned springs. Any items that still have a useful service life as second hand components or can be re-serviced should be separated and returned to the relevant centre. Other worn out items should be separated into material groups for recycling and disposal consistent with available facilities. More common separation types are as follows: • Steel • Non ferrous metals • Aluminium • Brass • Copper •Plastics •Identifiable • Recyclable • Non recyclable • Not identified • Rubber • Electrical & Electronic Components Items that cannot be separated economically into different material groups should be added to the ‘General waste’ area. Do not incinerate waste. Finally update machinery records to indicate that the machine has been taken out of service and scrapped. Provide this serial number to Ranmsomes Jacobsen Warranty department to close off relevant records. Parts- 7 PARTS MANUAL-GP 400 CHASSIS Illustration Number: 4226480 Parts- 8 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 PART NO. 002953420 4122840 4136290 4185100 4187240 4218440 4243242 4239702 4241282 450191 450199 450324 450377 450378 450389 450390 450411 450543 450553 843404.06 843886.07 843887 DESCRIPTION Grommet-25.4 x 44.5 x 9.9 Headlight Assembly Rubber Buffer Plate-Non Foot Brake Knob, M8 Wldmt-Chassis GP400 Valve Bracket Wldmt-Foot Plate Shim Plate Scrw-Hex M8 x 20 Scrw-Hex M8 x 60 Nut-Hex M8 Nut-Hex M6 Nyloc Nut-Hex M8 Nyloc Wshr-M6 x 12.5 x 1.8 Wshr-M8 x 17 x 1.8 Lockwshr- M8 x 12.75 x 2 Scrw-Pan HD M6 x 25 Scrw-Pan HD M8 x 25 Bracket-Fitting Mount Cover Strap, Cover * Not Illustrated QTY. 1 2 2 1 1 1 1 1 1 2 1 4 2 2 4 2 1 2 15 1 1 1 REMARKS . Parts- 9 PARTS MANUAL-GP 400 ROPS ISO21299 Illustration Number: 4218580 Parts- 10 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 PART NO. 4218224 4218225 4225282 450041 450391 450412 450737 450541 450357 450410 450389 450738 DESCRIPTION Wldmt-Rear Strut LH Rops Wldmt-Rear Strut RH Rops Rops-GPlex IV ISO21299 Bolt-Hex M10 x 100 Wshr-M10 x 21 x 2.2 Lock Washer-M10 x 15.9 x 2.5 CapScrw-Sckt M10 x 20 Scrw-Pan HD M6 x 16 M6 Nutsert Lock Washer-M6 x 9.6 x 1.5 Wshr-M6 x 12.5 x 1.8 Capscrw-Sckt M10 x 25 * Not Illustrated QTY. REMARKS 1 1 1 4 4 18 8 2 2 2 2 6 Parts- 11 PARTS MANUAL-GP 400 ENGINE (DIESEL) Illustration Number: 4226481 Parts- 12 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 PART NO. 4232841 4220841 839972 MBF0942 450723 450725 4176383 4172804 4172801 4123644 4123646 006822150 4124496 844496 4228480 450412 450411 4124180 4220840 450376 450377 001339050 469021633 450865 450213 006820550 450149 450151 450171 450191 450192 450193 450194 4124181 4150739 W022372 001990399 452000326 450391 450388 450389 450390 006911490 4174100 DESCRIPTION Bracket, Mtg Fuel Filter Bracket-Engine Mount Brkt-Mount Throttle Cable Cable Clamp Capscrw-Sckt M8 x 20 Capscrw-Sckt M8 x 30 Bell Housing & Coupling AY • Coupling • Bell Housing Exhaust Adapter Exhaust Support FanSpacer-10 mm Gasket Hub Hydromount XS Lockwshr-M10 x 15.9 x 2.5 Lockwshr-M8 x 12.75 x 2 Manifold Mount-Engine Leg (Hyd Mount) Nut-Hex M5 Nyloc Nut-Hex M6 Nyloc Nut-Hex M8 Staytite P-Clip Scrw-Sckt Csk M8 X 20 Scrw-Hex M10 x 20 Scrw-Hex M10-1.25 x 30 Scrw-Hex M5 x 12 Scrw-Hex M5 x 16 Scrw-Hex M6 x 20 Scrw-Hex M8 x 20 Scrw-Hex M8 x 25 Scrw-Hex M8 x 30 Scrw-Hex M8 x 35 Silencer-Kubota Throttle Cable B&S Cable Clamp U Clamp, 1.3/8" Wshr- 3/8 x 3/4 x 0.072 Wshr-M10 X 21 X 2.2 Wshr-M5 X 10 X 1.1 Washer-M6 X 12.5 X 1.8 Washer-M8 X 17 X 1.8 Housing, Hydro, Diesel Plex Engine - D722 * Not Illustrated QTY. REMARKS 1 1 1 1 5 4 1 1 1 1 1 1 2 1 4 12 18 1 2 1 8 2 1 3 4 8 1 1 8 1 6 2 1 1 1 1 1 2 4 1 16 4 1 1 Parts- 13 PARTS MANUAL-GP 400 AIR FILTER Illustration Number: 4219020 Parts- 14 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NO. 893182 4123046 N/A 0840352 4277671 840346 819028 4132265 4237802 888036 001925570 4132266 450390 450411 450191 DESCRIPTION Filter AY, Air • Vacuator Valve • Filter Body • Air Filter • Filter Cap Adaptor-Gauge Mounting Band-5" Plastic Rain Cap Moulded-Air Intake Hose Gauge, Restriction Hose Clamp, 34-57 Sleeve Wshr-M8 x 17 x 1.8 Lockwshr-M8 x 12.75 x 2 Scrw-Hex M8 x 20 * Not Illustrated QTY. REMARKS 1 1 1 1 1 1 1 1 1 1 2 1 2 2 2 Parts- 15 PARTS MANUAL-GP 400 RADIATOR OIL COOLER (DIESEL) Illustration Number: 4232600 Parts- 16 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 * 14 15 16 17 18 19 20 21 22 23 24 * * * * PART NO. 001399240 001925400 009121760 15111-72181 15111-72191 15111-72202 2198084 840176 4144045 4232680 4233300 4236583 450199 450378 450034 450390 450394 450552 815058 839501 839953 841160.06 842916 835805 4246190 523930 PF24-113 002989380 002989470 DESCRIPTION Nut-Isolation M8 Hose-Clamp, 19-40 Pipe (Radiator Top) Bushing-Rubber Bushing-Rubber Washer Latch - Swell Bottle, Overflow Radiator, Aluminium Wldmt - Radiator Wldmt- Radiator Shroud Wldmt- Expansion Tank Bracket Bolt-Hex M8 x 60 M8 Nyloc Bolt-Hex M10 x 60 Wshr-M8 x 17 x 1.8 Wshr-M20 x 37 x 3.3 Scrw-Pan HD M8 x 20 Clamp Block,Mtg - Oil Cooler Hose. Radiator Lower Bracket - Radiator Cooler,Oil Hose, overflow 4’ (1 .2M) . As Panel-Bug Screen Foam Turbine Housing Seal Trim Seal Foam-Closed Cell, Bulk * Not Illustrated QTY. REMARKS 13 4 1 2 2 4 6 1 1 1 1 1 4 1 2 13 2 10 1 4 1 2 1 Req’d 1 1 For item 8 2 0.6 1.5 Parts- 17 PARTS MANUAL-GP 400 ENGINE (GAS) Illustration Number: 4228542 Parts- 18 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 * * PART NO. 4128424 4228560 4228561 4233860 450017 450171 450213 450377 450378 450379 450389 450391 450412 452200168 452692 456110448 800770 4239256 894103 4236602 492932S 4228480 2701768.8 4117098 4123676 2702239 4197800 4197802 4197803 4128424 4150738 DESCRIPTION U-Clamp, 32mm Bracket-Rear Engine Plate-Engine Mount Cover-Exhaust Bolt-Hex M8 x 45 Screw-Hex M6 x 20 Screw-Hex M10 x 20 Nut-Hex M6 Nyloc Nut-Hex M8 Nyloc Nut-Hex M10 Nyloc Wshr-M6 x 12.5 x 1.8 Wshr-M10 x 21 x 2.2 Lockwshr-M10 x 15.9 x 2.5 Lockwshr-1/2 x 0.763 x 0.116 Screw-Hex M6 x 12 Taptite Screw-Hex 3/8-16 x 1-1/4 Capscrw-Sckt 1/2-13 x 1-3/4 GP400 Choke Cable Pump-Assy, Hydraulic Briggs & Stratton Carb • Oil Filter Mount-Engine AMC Hydro 40 Shore Tailpipe HBK Muffler, Exhaust Shield, Heat Housing AY, Coupler & Adapter • Coupling 11-T Spline • Spider • Coupling 1.00 Inch Bore Chassis Exhaust Clamp 32mm ( 1.25") Throttle Cable - Gas G-PLEX * Not Illustrated QTY. 1 1 1 1 4 8 4 8 4 2 8 8 8 2 1 4 2 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 REMARKS 5702HV 18 Vangaurd Reference Part Only Parts- 19 PARTS MANUAL-GP 400 OIL COOLER, GAS Illustration Number: 4146955 Parts- 20 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 * 6 7 8 9 10 11 12 13 14 15 16 17 18 19 * * * * PART NO. 452436 4123550 4123563 4140585 450199 450378 450193 450369 450377 450389 450390 450411 839501 4140587 842916 002953320 001496044 835039 843823 4142825 002989380 001925400 469021633 PF24-113 DESCRIPTION Nut-Hex M8 Flange Nyloc Angle Cover Angle, Screen Cover, Air Intake Bolt-Hex M8 x 60 M8 Nyloc Screw-Hex M8 x 30 M8 Nutsert Nut-Hex M6 Nyloc Wshr-M6 x 12.5 x 1.8 Wshr-M8 x 17 x 1.8 Lockwshr-M8 x 12.75 x 2 Mounting Block Frame AY, Cooler Oil Cooler Grommet Rivet-Pop 4.8 X 12 Fastener-Snap Screen, Cooler Seal, Cooler Trim Seal Hose-Clamp, 19-40 Hose Clip Large Turbine Housing Seal * Not Illustrated QTY. 2 4 2 1 4 1 1 1 8 8 5 1 4 1 1 2 1 1 1 1 0.8 6 3 2 REMARKS (For Item 14) Parts- 21 PARTS MANUAL-GP 400 FUEL SYSTEM (DIESEL) Illustration Number: 4219000 Parts- 22 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 * 37 PART NO. 001399032 001399171 001925160 002497040 12581-43012 4126806 4150179 4150179 4150179 4150179 4150180 4150180 4168131 4246810 4219180 4219200 4219220 4229020 4238022 4244183 450022 450168 450378 450389 450390 450392 450409 450410 450411 450526 450539 450551 469016509 469016517 838225 892488 550489 J366877 DESCRIPTION Nut-Hex 1/2-20 Nyloc Star Ring, 8 mm Hose Clamp, 6-16 Breather In Line Fuel Filter Electric Fuel Pump Fuel Hose (8mm) Fuel Hose (8mm) Fuel Hose (8mm) Fuel Hose (8mm) Fuel Hose (6mm) Fuel Hose (6mm) Grommet, .402 OD X .205 ID Valve, Rollover Wldmt-Support Rear Tank Fixing Bracket-Stay Tank Stay-Tank Fuel Tank Assembly Snorkel-Diesel Breather Wldmt-Tank Plate Bolt-Hex M8 x 70 Scrw-Hex M6 x 12 Nut-Hex M8 Nyloc Wshr-M6 x 12.5 x 1.8 Wshr-M8 x 17 x 1.8 Wshr-M12 x 24 x 2.7 Lock Washer-M5 x 8.55 x 1.5 Lock Washer-M6 x 9.6 x 1.5 Lock Washer- M8 x 12.75 x 2 Scrw-Pan HD M5 x 12 Scrw-Pan HD M6 x 12 Scrw-Pan HD M8 x 16 P-Clip P-Clip Spring Clip Filter Assembly, Fuel • Element Nyliner Bearing * Not Illustrated QTY. REMARKS 2 1 11 1 1 1 100mm 200mm 680mm 800mm 520mm 720mm 1 1 1 1 1 1 1 1 1 1 2 12 7 4 1 12 3 1 12 2 1 2 1 1 1 4 Parts- 23 PARTS MANUAL-GP 400 FUEL SYSTEM GASOLINE - NONE EPA AND CARB COMPLIANT Illustration Number: 4229101 Parts- 24 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 PART NO. 001399032 001399171 001925160 4168131 4199280 4199280 4199281 4219180 4219200 4219220 4220480 4229100 4236602 4244183 4245650 4265550 4246810 450378 450389 450390 450392 450409 450410 450411 450526 450539 450551 469016517 838225 J366877 DESCRIPTION Nut-Hex 1/2-20 Nyloc Star Ring, 8 mm Hose Clamp 6-16 Grommet, .402 OD X .205 ID Fuel Hose (6mm) Fuel Hose (6mm) Fuel Hose (8mm) Wldmt-Rear Tank Fixing Bracket-Stay Tank Stay Tank Wldmt-Control Panel Assy-Fuel Tank (Gas) Briggs and Stratton Carb Engine Wldmt-Tank Plate Wldmt-Swanneck Tank-Vent Rollover Valve Nut-Hex M8 Nyloc Washer-M6 x 12.5 x 1.8 Washer-M8 x 17 x 1.8 Washer-M12 x 24 x 2.7 Lock Washer-M5 x 8.55 x 1.5 Lock Washer-M6 x 9.6 x 1.5 Lock Washer-M8 x 12.75 x 2 Screw-Pan Hd M5 x 12 Screw-Pan Hd M6 x 12 Screw-Pan Hd M8 x 16 P-Clip Spring Clip Nyliner Bearing * Not Illustrated QTY. REMARKS 2 1 7 1 0.37M 1.30M 1.15M 1 1 1 1 1 1 1 1 1 1 1 11 3 4 1 11 1 1 11 1 1 1 4 Parts- 25 PARTS MANUAL-GP 400 FUEL SYSTEM GASOLINE - EPA AND CARB COMPLIANT Illustration Number: 4291371_fuel_tank_EPA-CARB_2013 Parts- 26 PARTS MANUAL-GP 400 ITEM PART NO. DESCRIPTION QTY. REMARKS 1 J366877 Nyliner Bearing 4 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 001399032 452000237 450410 450541 450392 4291331 450411 4166085 4283232 4245650 4220480 4246810 4150180 4150180 4247950 469016509 009072070 450190 4282951 001599246 4258312 Nut - Hex 1/2 - 20 Nyloc Washer - 1/4 X 3/4 X .064 Lock Washer - M6 X 9.6 X 1.5 Screw - Pan Hd M6 - 1.0 X 16 Washer - M12 X 24 X 2.7 Weldment - Tank Plate Lock washer - M8 X 12.75 X 2 Fuel Line (8mm) Jubilee Hose Clamp, 9.5 - 12mm Weldment - Swan neck Weldment - Control Panel Valve, Rollover Fuel Line (6mm) Fuel Line (6mm) Clip - Fuel Hose P - Clip Washer - M8 X 22 X 3 Screw - Hex M8 - 1.25 X 16 Tank, fuel EPA / CARB Compliant Washer 25/64 AV Washer 8.7 x 13.5 x 2.5 2 6 6 6 4 1 8 1 5 1 1 1 2 1 3 2 8 10 1 2 2 Parts- 27 PARTS MANUAL-GP 400 CARBON CANISTER Illustration Number: 4222443 Parts- 28 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 PART NO. 001925160 4150180 4150180 4246911 4246912 4236602 4246810 4247032 4246910 450168 450410 DESCRIPTION Hose Clamp, 6-16 Fuel Line (6mm) Fuel Line (6mm) Fuel Line (10mm) Fuel Line Adaptor Briggs and Stratton Carb Engine Valve, Rollover Wldmt-Carbon Canister Delphi-Carbon Canister Screw-Hex M6 x 12 Lockwsher-M6 x 9.6 x 1.5 * Not Illustrated QTY. REMARKS 7 0.78M 0.8M 0.1M 1 1 1 1 1 4 4 Parts- 29 PARTS MANUAL-GP 400 FUEL TANK DIESEL Illustration Number: 4229020 Parts- 30 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 PART NO. 4229120 4219901 4219900 2218147 4248170 4222224 DESCRIPTION Kelch - Non Vented Fuel Cap Fitting - Barb STR, 5/16" Fuel Hose Fitting - Barb STR, 1/4" Fuel Hose Grommet - Gauge Gauge - Fuel Level Tank * Not Illustrated QTY. REMARKS 1 1 1 1 1 1 Parts- 31 PARTS MANUAL-GP 400 FUEL TANK GASOLINE - NONE EPA AND CARB COMPLIANT Illustration Number: 4229100 5 1 4 1 3 Parts- 32 2 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 PART NO. 2218147 4248170 4219900 4222223 4229120 DESCRIPTION Grommet - Gauge Gauge - Fuel Level Fitting - Barb STR, 1/4" Fuel Hose Tank Kelch - Non Vented Fuel Cap QTY. REMARKS 1 1 1 1 1 Parts- 33 PARTS MANUAL-GP 400 FUEL TANK GASOLINE - EPA AND CARB COMPLIANT Illustration Number: 4282951 Parts- 34 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 PART NO. 4287174 4291015 4291031 4291014 4291012 4282952 DESCRIPTION Kelch Cap Grommet, Pick Up Tube Barb, Hose Ftg 1/4 Straight Tube, Fuel Pick Up Gauge, Fuel Level Tank - Fuel EPA/CARB Comp QTY. REMARKS 1 2 1 1 1 1 Parts- 35 PARTS MANUAL-GP 400 CARGO NET ASSEMBLY Illustration Number: 4239247 Parts- 36 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 PART NO. 4239247 4239246 4239248 4249850 450389 450410 450541 450542 DESCRIPTION Cargo Net Assembly • Cargo Net • Cargo Net Clips Cargo net access retainer clip WSHR-M6 x 12.5 x 1.8 Lock Washer-M6 x 9.6 x 1.5 Scrw-pan HD M6 x 16 Scrw-pan HD M6 x 20 * Not Illustrated QTY. 1 1 6 1 6 6 6 1 REMARKS Not available as a spare Not available as a spare Parts- 37 57 Parts- 38 85 83 86 69 18 87 72A 91 25 72 100 88 91A 89 1 91A 38 7 46 6 43 28 4C 12 4B 4A 27 26 17 204 202 Note: Item 200 inc ludes items 202, 203 and 204 15 47 91 36 33 34 21 B 200 4 24 73 23 53 169 169A 54 10 55 60 53A 35 A C 16A 204 203 26 49 16 30 14 19 44 22 23 2 27 11 9 50 20 PARTS MANUAL-GP 400 TRANSMISSION PUMP Illustration Number: 894103 PARTS MANUAL-GP 400 ITEM PART NO. 894103 1 4 4A 4B 4C 6 7 10 12 15 16 16A 17 18 25 26 27 28 30 33 34 35 36 38 43 46 47 53 53A 54 55 57 58 69 72 72A 83 86 87 88 89 91 91A 100 169 169A DESCRIPTION Transmissiom Pump End cap Cylinder block kit Piston assembly Slipper retainer Cylinder block Swashplate Thrust plate Ball bearing Shaft Roller bearing Plug O-ring Trunnion control shaft Screw Check valve poppet Washer Retaining ring Spring coiled pin Trunnion shaft O-ring Back up ring Pipe plug O-ring Bypass valve Valve plate Gasket Pin Plug O-ring Retaining ring Retaining ring O-ring Adapter flange Spring Plug assembly O-ring Coupling Washer Screw pad seal Cover plate Plug O-ring Screw Plug O-ring * Not Illustrated QTY. 1 3 1 9 1 1 1 1 1 1 1 1 1 1 4 2 2 2 4 1 1 1 2 2 1 1 1 1 1 1 1 1 2 1 2 2 2 1 2 2 1 1 1 1 2 1 1 REMARKS series 15-2323 Parts- 39 57 Parts- 40 85 83 86 69 18 87 72A 91 25 72 100 88 91A 89 1 91A 38 7 46 6 43 28 4C 12 4B 4A 27 26 17 204 202 Note: Item 200 inc ludes items 202, 203 and 204 15 47 91 36 33 34 21 B 200 4 24 73 23 53 169 169A 54 10 55 60 53A 35 A C 16A 204 203 26 49 16 30 14 19 44 22 23 2 27 11 9 50 20 PARTS MANUAL-GP 400 TRANSMISSION PUMP Illustration Number: 894103 PARTS MANUAL-GP 400 ITEM 200 202 203 204 A 2 19 22 23 49 B 21 24 60 73 76 C 9 11 14 20 44 50 PART NO. DESCRIPTION Housing assembly Needle bearing Needle bearing Lip seal Implement relief kit • Implement relief spring • Plug • O ring • Shim kit • Charge relief cone Charge relief kit • Plug • Charge relief spring • Charge relief cone • O ring • Shim kit Charge pump kit • Charge pump housing • Lip seal • O-ring • Screw • Gerotor assembly • Needle bearing QTY. REMARKS 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 Parts- 41 PARTS MANUAL-GP 400 TRANSMISSION PUMP CONTROL Illustration Number: 4146094 Parts- 42 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NO. 344545 2701711 3000693 4143627 361108 408851 001393222 4143669 4144586 001399082 452436 461387 894103 4159640 452200134 3009733 3009734 4239242 DESCRIPTION Brg-Ball 1/2" x 1-1/8" x 3/8" Pump, Hydraulic (Cyl) Spring Extension Wldmt-Neutral Control Bushing Scrw-Hex 1/4 x 3/4 Nut-Hex 5/16-18 Staytite Wldmt-Pump Neutral Bushing, Flange Nut-Hex 1/4-28 Nyloc Nut-Hex M8 Flng Nyloc Pin-Roll 1/4" x 1" Pump Assy, Hydraulic Rod End Lockwshr-3/8" x 0.063 x 0.094 Eccentric Bolt Roller Arm Control Cable * Not Illustrated QTY. REMARKS 1 1 1 1 2 3 1 1 1 1 1 1 1 1 2 1 1 1 Parts- 43 PARTS MANUAL-GP 400 CUTTING MOTORS Illustration Number: 4221480 - 1 5 5 1 1 1 2 4 5 1 3 Parts- 44 PARTS MANUAL-GP 400 ITEM 1 2 * 3 4 5 PART NO. W158007-02 2701710 2702706 158059-03 158006-05 002515000 DESCRIPTION 90-m/m 13/16 ORS X 3/4 SAE Motor, Hydraulic Reel Drive • Service Kit 45-m/m 11/16 ORFS X 9/16 SAE Fitting-13/16 ORFS X 3/4 SAE Fitting-9/16 ORS X 7/16 SAE QTY. REMARKS 4 3 1 1 1 3 Parts- 45 PARTS MANUAL-GP 400 LIFT STEER / STEERRAMS RAMS Illustration Number: 4221480_2 STEERING RAM REAR LIFT CYLINDER 2 9 8 3 10 11 8 5 5 7 12 6 5 5 LEFT AND RIGHT FRONT LIFT CYLINDER 5 3 5 STEER VALVE 19 16 15 3 18 17 14 16 13 Parts- 46 PARTS MANUAL-GP 400 ITEM 2 * 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NO. 4244283 4288991 4183641 002525010 158006-01 158007-01 452101285 001399032 831877 800800 451030667 4239255 158006-01 W158059-04 839846 450389 450410 450170 DESCRIPTION Steering Cylinder Rod Seal Kit for 4244283 Ram-hydraulic 90-m/m 9/16 ORS X 9/16 SAE Fitting-m/m 11/16 ORS X 9/16 SAE 90-m/m 11/16 ORS X 9/16 SAE Washer-1/2 X 1-1/8 X .104 Nut-hex 1/2-20 Nyloc Bushing- .51" X .7485/.7480" X 1.438" Washer-1/2 X 1.1/2 X 2.5mm Bolt-hex 1/2-20 X 2-1/2 Steering Unit Fitting-m/m 11/16 ORS X 9/16 SAE 45-m/m 11/16 ORFS X 9/16 SAE 45-m/m 9/16 ORFS X 9/16 SAE Washer-M6 X 12.5 X 1.8 Lock Washer-M6 X 9.6 X 1.5 Screw-hex M6 X 16 QTY. REMARKS 1 3 6 1 1 2 1 1 1 1 1 1 1 2 4 4 4 Parts- 47 PARTS MANUAL-GP 400 FILTER & COOLER Illustration Number: 4221480 - 3 DIESEL OIL COOLER ARRANGEMENT 4 1 FILTER 7 3 6 8 2 4 4 4 5 1 PETROL OIL COOLER ARRANGEMENT 4 Parts- 48 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 * 6 7 8 PART NO. 842916 158006-11 158010-02 158007-06 4252570 4199061 450389 450410 450170 DESCRIPTION Cooler, Oil Fitting-m/m 1 ORS X 1-1/16 SAE Tee-m/f/m 1 ORS 90-m/m 1 ORS X 1-1/16 SAE Filter-hyd, (Argo) 7 Bar • Element 10 mm Absolute Washer-m6 X 12.5 X 1.8 Lock Washer-M6 X 9.6 X 1.5 Screw-hex M6 X 16 QTY. REMARKS 1 1 1 3 1 1 4 4 4 Parts- 49 PARTS MANUAL-GP 400 FRONT MOTORS Illustration Number: 4221480 - 4 FRONT RH WHEEL MOTOR 2 2 4 FRONT LH WHEEL MOTOR 1 3 7 5 2 8 9 Parts- 50 PARTS MANUAL-GP 400 ITEM 1 * * * 2 3 4 5 * * * 7 8 9 PART NO. 4115024 891910 800777 800778 158006-07 158007-01 69068-01 892381 891910 800777 800778 002535010 450413 450054 DESCRIPTION Front Right Wheel Motor Service Kit Key Nut Fitting - ORB/ ORS Fitting - 90 ORS/orb Orifice Disk 0.052" Front Left Wheel Motor Service Kit Key Nut 45-m/m 1 ORS X 7/8 SAE Lock Washer-M12 X 17.9 X 2.5 Bolt-hex M12 X 70 QTY. REMARKS 1 1 1 1 3 1 1 1 1 1 1 1 8 8 Parts- 51 PARTS MANUAL-GP 400 BACKLAP VALVE Illustration Number: 4221480 - 5 BACKLAP VALVE 1 2 6 3 5 7 3 4 Parts- 52 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 * * PART NO. 4221020 158006-11 158006-06 158007-03 450213 450412 450391 4294754 4294760 DESCRIPTION Backlap Valve Fitting-m/m 1 Ors X 1-1/16 SAE Fitting-m/m 13/16 Ors X 7/8 SAE 90-m/m 13/16 Ors X 7/8 SAE Screw-hex M10 X 20 Lock Washer-M10 X 15.9 X 2.5 Washer-M10 X 21 X 2.2 Coil Switch QTY. REMARKS 1 1 2 1 4 4 4 1 1 Parts- 53 PARTS MANUAL-GP 400 BACKLAP VALVE BREAKDOWN 4221020-Backlap_valve 3 4 2 1 5 Parts- 54 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 PART NO. 4221020 4250130 4238263 4238262 4238264 4238265 DESCRIPTION Backlap Valve • Cartridge Valve • Adjustable Flow Control Valve • 2 Position Pilot Valve • 3 Position 4 Way Cartridge Valve • 2 Position Solenoid Relief Valve * Not Illustrated QTY. REMARKS 1 1 1 1 1 1 Parts- 55 PARTS MANUAL-GP 400 CUTTER LIFT VALVE Illustration Number: 4221480 - 6 CUTTER LIFT VALVE 9 3 5 7 6 4 3 2 1 7 8 2 Parts- 56 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 PART NO. 4221040 158056-02 158006-05 002498490 002498400 002600230 450389 450377 450005 DESCRIPTION Cutter / Lift Valve Fitting-ORS/O-ring Tee Fitting-ORS/ORB Tee-m/f/m 13/16 ORS Tee-m/f/m 11/16 ORS Reducer-f/m 13/16 X 11/16 ORS Washer-M6 X 12.5 X 1.8 Nut-hex M6 Nyloc Bolt-hex M6 X 50 QTY. REMARKS 1 2 2 1 1 1 4 2 2 Parts- 57 PARTS MANUAL-GP 400 UTTER / LIFT VALVE BREAKDOWN Illustration Number: 4221040-Cutter-Lift_Valve 2 1 Parts- 58 PARTS MANUAL-GP 400 ITEM 1 2 PART NO. 4221040 4238266 4238267 DESCRIPTION Cutter / Lift Valve • Relief Valve • 3 Position Solenoid Cartridge Valve * Not Illustrated QTY. REMARKS 1 1 1 Parts- 59 PARTS MANUAL-GP 400 PUMP STACK Illustration Number: 4221480 - 7 PUMP STACK 10 10 2 9 6 2 3 1 8 5 4 7 Parts- 60 PARTS MANUAL-GP 400 ITEM 1 * 2 3 4 5 6 7 8 9 * 10 PART NO. 2701711 2702707 158056-01 4186000 158007-01 839820 158059-01 158006-07 158006-13 4231440-01 002449048 002568030 DESCRIPTION Pump, Hydraulic Gear Service Kit Fitting - ORS/O-RING TEE Cross-M/M/M/F 11/16 ORS Fitting - 90 ORS/ORB Adapter, 90 EL 1.44-12 x 1.06-12 Fitting - 45 ORS/ORB ADJ Fitting- ORS/ORB Connector,Straight THD Fitting -F/M 13/16 ORFS Test Point-1/8 BSPP x M16 13/16" - CAP QTY. REMARKS 1 1 1 1 1 1 1 1 1 1 1 2 Parts- 61 PARTS MANUAL-GP 400 HYDRAULIC TANK CONNECTIONS Illustration Number: 4221480 - 9 1 2 3 4 5 6 Parts- 62 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 PART NO. 4229000 4229260 158006-05 4246090 4234040 4231840 DESCRIPTION Tank-hydraulic Fitting-1 5/16"SAE-1 3/16"ORFS Fitting-13/16 ORFS X 3/4 SAE Hydraulic Hose Hydraulic Hose Hydraulic Hose * Not Illustrated QTY. REMARKS 1 1 1 1 1 1 Parts- 63 PARTS MANUAL-GP 400 BULKHEAD FITTINGS Illustration Number: 4221480 - 10 2 1 2 8 4 6 2 1 3 5 7 Parts- 64 2 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 PART NO. 008012590 002590690 002590090 843915 4136396 4218440 4136395 158067-04 DESCRIPTION Needle Valve Fitting-11/16 ORS X 1/4 BSP 11/16" Tee-Bulkhead 45-M/M 11/16 ORFS Bulkhead Tee-M/M/Bulkhead 11/16 ORS Weldment-Chassis 90 Bulkhead-M/M 13/16 ORS Fitting-Bulkhead M/M 13/16 ORS * Not Illustrated QTY. REMARKS 3 6 1 1 1 1 1 2 Parts- 65 PARTS MANUAL-GP 400 CLAMPS Illustration Number: 4221480 - 11 3 13 12 8 7 7 8 14 14 4 16 15 6 9 10 8 11 8 6 8 x3 7 1 1 2 3 6 4 5 Parts- 66 x2 7 8 9 10 8 17 8 6 x2 x2 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NO. 2208139 009079310 450390 450411 450019 450377 4150297 450389 450175 450173 4240222 450007 837735 837737 837736 450196 844219 DESCRIPTION 5/8 Bore Hose Clamp Top Plate-tube Clamp Washer-M8 X 17 X 1.8 Lock Washer-M8 X 12.75 X 2 Bolt-hex M8 X 55 Nut-hex M6 Nyloc Single Clamp 12 mm Washer-m6 X 12.5 X 1.8 Screw-hex M6 X 40 Screw-hex M6 X 30 Clamp-double 12mm Bolt-hex M6 X 60 Hose Clamp Bottom - 5/8" Bore Clamp Plate Clamp Plate Screw-hex M8 X 45 Clamp-double 10mm * Not Illustrated QTY. REMARKS 2 1 2 2 1 8 6 15 5 4 3 1 2 2 1 1 2 Parts- 67 PARTS MANUAL-GP 400 CUTTING CIRCUIT Illustration Number: 4221480 - 13 16 17 14 10 7 18 15 9 7 12 13 11 8 5 4 1 2 3 6 Parts- 68 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NO. 4147136 4147137 4147135 4147139 4147140 4147138 4226741 4226744 843913 4227600 843921 843922 843911 4202181 4231640 4231840 4234040 4232180 DESCRIPTION Hose, RH Motor Rear Hose, RH Motor Drain Hose, RH Motor Front Hose, LH Motor Front Hose, LH Motor Drain Hose, LH Motor Rear Hydraulic Tube Hydraulic Tube Hose, Hydraulic .25 ID X 76.00" Long Hydraulic Tube Hose, Hydraulic .50 ID X 47.50" Long Hose, Hydraulic .50 ID X 43.25" Long Hose, Hydraulic .25 ID X 47.50" Long Hydraulic Tube Hydraulic Tube Hydraulic Tube Hydraulic Tube Hydraulic Tube * Not Illustrated QTY. REMARKS 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Parts- 69 PARTS MANUAL-GP 400 TRANSMISSION CIRCUIT Illustration Number: 4221480 - 14 1 2 3 6 4 7 8 5 Parts- 70 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 PART NO. 4239822 4239722 4239723 4226742 4226743 4245192 843926 4234040 DESCRIPTION Hydraulic Tube Hydraulic Tube Hydraulic Tube Hydraulic Tube Hydraulic Tube Hydraulic Tube Hose, Hydraulic .50 Id X 16.75" Long Hydraulic Tube * Not Illustrated QTY. REMARKS 1 1 1 1 1 1 1 1 Parts- 71 PARTS MANUAL-GP 400 LIFT CIRCUIT Illustration Number: 4221480 - 15 9 1 2 1 1 3 4 8 5 10 7 6 Parts- 72 8 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 PART NO. 843908 839837 4226780 4226740 4226781 4227880 4227881 4147141 4231640 4232180 DESCRIPTION Hose, Hydraulic .25 ID X 10.62" Long Hose, Hydraulic .25 ID X 10.50"Long Hydraulic Tube Hydraulic Tube Hydraulic Tube Hydraulic Tube Hydraulic Tube Hose, Rear Lift RAM Hydraulic Tube Hydraulic Tube * Not Illustrated QTY. REMARKS 3 1 1 1 1 1 1 2 1 1 Parts- 73 PARTS MANUAL-GP 400 STEERING CIRCUIT Illustration Number: 4221480 - 16 1 2 3 2 Parts- 74 PARTS MANUAL-GP 400 ITEM 1 2 3 PART NO. 839842 843919 4237263 DESCRIPTION Hose, Hydraulic .25ID X 77" Long Hose, Hydraulic .38 ID X 72.50" Long Hydraulic Hose * Not Illustrated QTY. REMARKS 1 2 1 Parts- 75 PARTS MANUAL-GP 400 TANK FILTER COOLER CIRCUIT Illustration Number: 4221480 - 17 3 DIESEL ARRANGEMENT 2 4 3 GAS ARRANGEMENT 2 1 Parts- 76 PARTS MANUAL-GP 400 ITEM 1 2 3 4 PART NO. 4250913 4232140 4246090 4232120 DESCRIPTION Hydraulic Hose Hydraulic Hose Hydraulic Hose Hydraulic Hose * Not Illustrated QTY. REMARKS 1 1 1 1 Parts- 77 PARTS MANUAL-GP 400 HYDRAULIC TANK DIESEL AND NON EPA AND CARB COMPLIANT GASOLINE Illustration Number: 4229000 Parts- 78 PARTS MANUAL-GP 400 ITEM 1 2 3 * * 4 5 PART NO. 2218147 4153597 4240922 • 4292311 • 4292312 4238062 4222225 DESCRIPTION Grommet-Gauge Strainer-Suction, 125 Micron Breather / Filler Bretaher/Filler seal Metal Bretaher/Filler seal O ring Gauge-Hyd Level Tank-Hydraulic * Not Illustrated QTY. REMARKS 1 1 1 1 1 1 1 Parts- 79 PARTS MANUAL-GP 400 HYDRAULIC TANK GASOLINE EPA AND CARB COMPLIANT GASOLINE Illustration Number: 4282955_A_hyd_tank Parts- 80 PARTS MANUAL-GP 400 ITEM 1 2 3 4 PART NO. 4240922 4291051 4282956 4153597 DESCRIPTION Breather/fill-hyd Oil Gauge,oil Level Tank-hydraulic Strainer-suction, 125 Micron QTY. REMARKS 1 1 1 1 Parts- 81 PARTS MANUAL-GP 400 CONTROL ARM Illustration Number: 4208740 Parts- 82 PARTS MANUAL-GP 400 ITEM 1 2 4 5 6 7 8 9 11 12 13 14 15 17 18 19 20 21 22 23 24 25 PART NO. 4239251 001399032 2811364 4134028 4208220 4213400 4213401 4246371 4246372 4239249 450170 001021090 450389 450410 450542 451031477 452101285 800845 450413 38404-01/02 800800 4239255 DESCRIPTION Acoustic-Steer Cover Top Nut-Hex 1/2-20 Nyloc Steering Wheel Nut-Lug M6 Wldmt - Steering Arm (Danfoss) Cover-Steering Column Top Bottom Cover Boss - Steering Arm Lock Handle Acoustic-Steering Cover Bottom Screw-Hex M6 x 16 Screw 1/2" UNC x 3/4 Washer-M6 x 12.5 x 1.8 Lock Washer-M6 x 9.6 x 1.5 Screw-Pan HD M6 x 20 Bolt-Hex 1/2-20 x 4-1/2 Washer-1/2 x 1-1/8 x 0.104 CBolt, 0.5-13 1.50 YS G5 (KC) Lock Washer-M12 x 17.9 x 2.5 Handle Grip Washer-1/2 x 1.1/2 x 2.5mm Steering Unit * Not Illustrated QTY. 1 1 1 6 1 1 1 1 1 1 4 1 4 4 6 1 2 1 1 1 1 1 REMARKS . Parts- 83 PARTS MANUAL-GP 400 HANDBRAKE Illustration Number: 4226482 c e b a d f g i 7 h 6 Parts- 84 PARTS MANUAL-GP 400 ITEM * 1 * * * * * * * 2 3 4 5 6 a b c d e f g h i 7 a b c d e f g h i 8 9 10 11 12 13 14 15 PART NO. 4205283 4187540 4209180 4209181 4209182 4209183 4209184 4209185 4209186 4189460 4203580 4204342 4204440 4210540 4207120 2188147-02 2188147-03 2188147-04 2188147-05 2188147-06 2188147-07 503660 2188147-09 4210541 4207121 2188147-02 2188147-03 2188147-04 2188147-05 2188147-06 2188147-07 503660 2188147-09 4218440 450032 450215 450379 450391 843160 4237062 4222722 4233900 4220940 64220-01 DESCRIPTION Kit-Handbrake GP400 • Handbrake H29 10:1 • Switch Assy • E-Clip • M2 Stainless Nut • Pin • R-Clip • Screw SSM2 CH Hd • M2 Stainless Washer Boss-Handbrake • Cable Assy-Equaliser • Cable-Brake, Short • Cable-Brake, Long Assm-Brake Caliper Ccw (Long Lever) Lever-Brake Caliper Rh • Pad-Cam Side • Pad-Support • Spring-Lever Retainer • Housing • Cam • Pin-Pivot • Pad-Carrier Side • Pad-Support Assm-Brake Caliper Cw (Long Lever) Lever-Brake Caliper Lh • Pad-Cam Side • Pad-Support • Spring-Lever Retainer • Housing • Cam • Pin-Pivot • Pad-Carrier Side • Pad-Support Wldmt-Chassis GP400 Bolt-Hex M10x50 Scrw-Hex M10x30 Nut-Hex M10 Nyloc Wsher M10 x 21 x 2.2 Hub, Wheel & Disc Wheel Assy Complete • Rim-10x8.50 • Tyre 20x10-10-2 Ply OTR Smooth • Tubeless Tyre Valve Assy - TR412 Bolt-Wheel 1/2-20x.88 60d * Not Illustrated QTY. REMARKS Includes part no 1, 3, 4, 5. 1 1 1 2 1 1 2 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 2 2 1 1 1 8 . Torque 95 - 108NM Parts- 85 PARTS MANUAL-GP 400 REAR WHEEL Illustration Number: 4236562 19 19.1 19.3 19.2 19.4 19.5 Parts- 86 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 * * 19 19.1 19.2 19.3 19.4 19.5 PART NO. 002036070 002993063 310854 450020176 450020354 450425 452000562 452000627 452101293 836719 892171.07 892913.06 889859 830000441 809229 836621 4237062 4222722 4233900 4220940 889843 450990638 4210100 831877 809268 4240122 64220-01 4126604 4236482 450412 450213 DESCRIPTION Brg-Ball 35 x 72 x 17 Lubricator-M6 x 45 Nut-Hex JAM 1-14 Nut-Hex 5/8-18 Nut-Hex 3/4 -16 Thin Lockwshr-M16 x 27.3 x 3.7 Wshr-3/4 x 1-1/2 x 0.128 Wshr-1 x 1-7/8 x 0.160 Wshr-5/8 x 1-3/8 x 0.128 Nut, Bearing ADJ Hub ASM-Wheel Fork W/Assy Cone Ay, Bearing • Brg-Tpr 0.75 x 1.781 x 0.61 • Wshr, 0.75 1.07 0.05 Ns Flat • Seal-11223 Wheel Assy Complete • Rim-10x8.50 • Tyre 20x10-10-2 Ply OTR Smooth • Tubeless Tyre Valve Assy - TR412 Axle Ay, Front Wheel Nut - Whl 7/16-20 x 60 Deg Steering Joint, Treated Bushing Ring, Brg Backing Rear Axle Weight • Bolt-Whl 1/2-20 x 0.88 60D • Outer Rear Axle Weight • Wldmt-Wheel Hub • Lock Washer-M10 x 15.9 x 2.5 • Scrw-Hex M10 x 20 QTY. 2 1 2 2 1 2 1 1 4 1 1 1 2 1 1 1 1 1 1 1 1 4 1 1 2 1 4 1 1 4 4 REMARKS Torque 54 - 68NM . * Not Illustrated Parts- 87 PARTS MANUAL-GP 400 FOOTPEDAL Illustration Number: 4223840 Parts- 88 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 PART NO. 450325 450219 W022372 002920280 450389 4149979 450170 MBF0942 450192 450324 450378 4150697 450553 450390 J366877 456110024 001399121 831518 MBG6994 450376 450151 002920501 450377 450542 4149978 4144026 839388 4239242 840003 DESCRIPTION Nut-Hex M10 Scrw-hex M10 x 50 Throttle Clamp Sprng-Disc 6.2 x 12.5 x 0.5 Wshr-M6 x 12.5 x 1.8 Mow Speed Bush Scrw-Hex M6 x 16 Cable Clamp Scrw-hex M8 x 25 Nut-Hex M8 Nut-Hex M8 Nyloc Wldmt, Mow Speed Lever Scrw-Pan HD M8 x 25 Wshr-M8 x 17 x 1.8 Nyliner Bearing Scrw- Hex 1/4 x 1 Nut-Hex 1/4-28 Nyloc Rod End Bush-Steel Nut-Hex M5 Nyloc Scrw-Hex M5 x 16 Sprng-Disc 8.2 x 16 x 0.9 Nut-Hex M6 Nyloc Scrw-Pan HD M6 x 20 Mow Speed Bracket Footpedal Bracket, MTG, Pivot Transmission Cable Tread, Control Pedal * Not Illustrated QTY. REMARKS 1 1 1 2 3 1 1 1 1 1 1 1 1 2 3 2 3 1 2 1 1 1 2 2 1 1 1 1 2 Parts- 89 PARTS MANUAL-GP 400 SEAT (MILSCO) Illustration Number: 4241462 Parts- 90 PARTS MANUAL-GP 400 ITEM 1 2 PART NO. 4215580 4197500 4197520 4198020 DESCRIPTION Mount Seat- MILSCO XB200 MILSCO Seat XB200 • Seatbelt - 2" - with fixing kit • Seat Switch - Delta 20068 * Not Illustrated QTY. REMARKS 1 1 1 1 Parts- 91 PARTS MANUAL-GP 400 SEAT (GRAMMER) Illustration Number: 4209420 9 Parts- 92 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 * 9 * * * * * * * * * PART NO. 002953320 4218740 002720296 002720297 4139693 451498 4239250 4244584 450192 450378 450390 823332 4244917 4180700 450411 450390 450377 450190 4243182 4140867 452101510 450412 450219 DESCRIPTION Diaphragm Grommet Assy - M10 Bolt with Lanyard • Lanyard • Ring-Crimp • Seat Plate Stud • Pin-Spirol 8 x 50 Acoustic-Seat Plate Seat Plate - MILSCO / MSG65 Scrw-Hex M8 x 25 Nut-Hex M8 Nyloc Wshr- M8 x 17 x 1.8 Bushing MSG 65 - Hardware + Stop Kit Seat & Suspension Grammer Lock Washer-M8 X 12.75 X 2 Washer-M8 X 17 X 1.8 Nut - Hex M6 Nyloc Screw - Hex M8 X 16 MSG 65 - Slide Rail Set Harness Washer - 3/8 X 1-1/2 X .104 Lock Washer - M10 X 15.9 X 2.5 Screw - Hex M10 X 50 QTY. REMARKS 1 2 1 1 1 1 1 1 6 10 17 2 1 1 4 8 1 4 1 1 2 2 2 Parts- 93 PARTS MANUAL-GP 400 INSTRUMENT CONTROL Illustration Number: 4212480g 1 2 3 R2 R3 R4 4 5 6 R2 - GAS R3 - DIESEL ONLY R4 - DIESEL & GAS Parts- 94 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 PART NO. N/a 8238350 8233164 8233180 8233164 8233164 8233172 9072070 4138885 4142655 4263076 4150739 4197063 4212483 4245050 4245052 4226883 4228541 450175 450191 450376 450377 450378 450389 450390 450411 450526 450529 8244690 4154600 4226881 840002-1 1394016 4227280 4250730 450528 4250630 450388 4161528 4167144 4161527 450323 450539 450322 450410 450541 450527 4175079 DESCRIPTION Relay Base Single Fuse Holder • Fuse 10 Amp • Fuse 20 Amp • Fuse 10 Amp • Fuse 10 Amp • Fuse 15 Amp Washer - M8 X 22 X 3 Accessory Socket - Large Horn Plus+1 Controller Throttle Cable - Diesel Inductive Sensor Weldment - Cradle Frame Instrument Cover Weldment - Control Panel Aux Socket Panel - Instrument Assembly (Gas) Shoulder Bolt Screw - Hex M6-1.0 X 40 Screw - Hex M8-1.25 X 20 Nut - Hex M5-0.8, Nyloc Nut - Hex M6-1.0, Nyloc Nut - Hex M8-1.25, Nyloc Washer - M6 X 12.5 X 1.8 Washer - M8 X 17 X 1.8 Lockwasher - M8 X 12.75 X 2 Screw - Pan Hd M5-0.8 X 12 Screw - Pan Hd M5-0.8 X 20 Relay (30a) 40 Amp Maxi Fuse Panel-instrument Assembly (Diesel) Timer Nut-speed M6 Cable-mow / Transport Selector Plate - Sensor Retainer Screw - Pan Hd M5-0.8 X 16 Bracket - Mode Sensor Washer - M5 X 10 X 1.1 Conduit Clamp-28mm Conduit Clamp-20mm Conduit Clamp-16mm Nut - Hex M6-1.0 Screw - Pan Hd M6-1.0 X 12 Nut - Hex M5-0.8 Lockwasher - M6 X 9.6 X 1.5 Screw - Pan Hd M6-1.0 X 16 Screw - Pan Hd M5-0.8 X 14 Micro Relay * Not Illustrated QTY. 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 2 6 10 2 4 7 10 2 9 4 2 1 1 1 1 1 1 4 1 12 1 2 1 1 1 1 1 1 2 1 REMARKS Air Seat (Red) Plus +1 Controller (Yellow) PTO Switch (Red) Accessory Socket (Red) Working Lights (Blue) C/w GP400 Generic Program Diesel & Gas (R3 & R4) Orange Diesel Only 15/25a Gas Only Parts- 95 PARTS MANUAL-GP 400 INSTRUMENT PANEL (DIESEL) Illustration Number: 4226881 Parts- 96 PARTS MANUAL-GP 400 ITEM PART NO. 1 * 2 3 4 4 * 5 6 7 8 9 10 11 12 13 008289120 4191900 008298544 1004290 4142708 4274659 4274930 4152717 4159102 4212121 4226884 4230900 4237083 450376 450388 450528 * * * * * * 4263150 4227640 4227642 4230901 4230902 4175141 DESCRIPTION Ignition Switch • key Push Switch (Horn) Joystick Hourmeter Hourmeter Adapter for new Hour Meter Gauge-Temp Mow / Reel Switch (Yellow) Cut Active Indicator Led Inst-Panel GP400 Filter Block Indicator Led Switch (Black) Nut-Hex M5 Nyloc Wshr-M5 x 10 x 1.1 Scrw-Pan HD M5 x 16 Harnesses/Leads - Diesel Main Harness-GP400 Common Worklamp Harness Engine Harness Lead Battery Positive Lead Battery Negative Rubber Boot - Black * Not Illustrated QTY. 1 1 1 1 1 1 1 1 1 1 1 2 1 4 4 4 REMARKS . To S/N GY000709 & GY000712 From S/N GY000710 & GY000713 1 1 1 1 1 1 Parts- 97 PARTS MANUAL-GP 400 INSTRUMENT PANEL (GAS) Illustration Number: 4226883 Parts- 98 PARTS MANUAL-GP 400 ITEM PART NO. 1 2 3 4 4 * 5 * 6 7 8 9 10 11 12 13 4212121 4230900 4230903 4142708 4274659 4274930 008289120 4191900 4226884 1004290 4159102 450376 008298544 450528 4237083 450388 * * * * * * 4239262 4227640 4227641 4230901 4230902 4175141 DESCRIPTION Cut Active Indicator LED Filter Block Indicator LED Grommet Hourmeter Hourmeter Adapter for new Hour Meter Ignition Switch • key Inst-Panel GP 400 Joystick Mow / Reel Switch (Yellow) Nut-Hex M5 Nyloc Push Switch (Horn) Scrw-Pan HD M5 x 16 Switch (Black) Wshr-M5 x 10 x 1.1 Harnesses/Leads - Gas Main Harness-GP400 Common Worklamp Harness Engine Harness Lead Battery Positive Lead Battery Negative Rubber Boot - Black * Not Illustrated QTY. 1 1 1 1 1 1 1 1 1 1 1 4 1 4 1 4 REMARKS To S/N GZ000355 & 6270600480 From S/N GZ000356 & 6270600481 1 1 1 1 1 1 Parts- 99 PARTS MANUAL-GP 400 BATTERY Illustration Number: 4218940 Parts- 100 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NO. 4214680 4232840 008230310 4217384 450170 450172 450191 450377 450378 450389 450390 450410 450593 452717 4215221 4132871 002920501 450552 DESCRIPTION Wldmt-Battery Tray Hinge Plate Batt.Cov. Battery-Type 093 Hinge-Storage Box Scrw-Hex M6 x 16 Scrw-Hex M6 x 25 Scrw-HexM8 x 20 Nut-Hex M6 NYLOC Nut-Hex M8 NYLOC Wshr-M6 x 12.5 x 1.8 Wshr-M8 x 17 x 1.8 Lockwshr-M6 x 9.6 x 1.5 Scrw-CSK M4 x 10 Nut-Hex M4 Nyloc Battery Cover Battery Clamp Sprng-Disc 8.2 x 16 x 0.9 Scrw Pan-HD M8 x 20 * Not Illustrated QTY. REMARKS 1 1 1 4 4 2 1 2 1 8 2 4 12 6 1 1 2 2 Parts- 101 PARTS MANUAL-GP 400 TOOLBOX/STEP Illustration Number: 4226460 Parts- 102 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 PART NO. 001496044 4164620 450120021 450191 450377 450390 450411 450539 523224 523169 835039 840171.07 840172 450378 MBG4795 4238889 450192 DESCRIPTION Rivet-Pop 4.8 x 12 Toolbox-Base Nut-Hex 5/16-18 Scrw-Hex M8 x 20 Nut-Hex M6 NYLOC Wshr-M8 x 17 x 1.8 Lockwshr-M8 x 12.75 x 2 Scrw-Pan HD M6 x 12 Bumper-Rubber Tread, Toolbox Fastner-Snap Cover-Box Hinge Nut-Hex M8 Nyloc Pad-Step LH Wldmt-Foot Step Scrw-Hex M8 x 25 * Not Illustrated QTY. REMARKS 1 1 2 2 4 6 4 4 2 1 1 1 1 2 1 1 2 Parts- 103 PARTS MANUAL-GP 400 FRONT LIFT GROUP Illustration Number: 4146376 Parts- 104 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 PART NO. 001290379 001399105 4143905 4183344 4218440 4237382 450020265 451225 452000326 454000297 548168 548173 4137197 001490870 814499 839181 841203 002993013 842471 892175 893787 893857.07 893858.07 MBF0654A 4154140 450390 456110189 523126 001393222 450378 4126779 841466.06 002993160 450193 454000572 001593072 001393010 DESCRIPTION Screw - Set 1/4-20 x 1/4 Nut-Hex 3/8-24 Nyloc Front Bumper Bracket Pin-Lynch 0.375" x 2.75" Wldmt-Chassis GP400 Cylinder Pivot Nut-Hex 3/8-24 Thin Split Pin - 2.5 x 20 Wshr-3/8 x 3/4 x 0.072 Split Pin - 1/8 x 1-1/4 Washer Wshr-1 x 1-3/4 x 0.1 Oilite Bush Pin-Spirol 1/4" x 1-3/4" Spring, Parking Brake Pin, Rod Connecting Pin, Rod Connecting Lubricator-M6 Straight Rod Threaded 38-24 Pivot - Fronthead Steering ArmAY, Link Arm AY, LH Front Lift Arm AY, RH Front Lift Set Collar Frame AY, Head Steering Washer-M8 x 17 x 1.8 Screw-Hex 5/16-18 x 3/4 Bumper, Rubber Nut-Hex 5/16-18 Nyloc Nut-Hex M8 Nyloc Cap Bracket-Bumper Frt Lubricator-M6 x 90 Deg Screw-Hex M8 x 30 Split Pin-3/16 x 1 3/4 Wshr-Thrust 1 x 1.562 x 0.030/0.032 Nut-Hex 5/16-18 Whiz * Not Illustrated QTY. REMARKS 2 2 2 2 1 4 2 4 14 8 14 4 8 2 4 2 2 4 2 2 2 1 1 2 2 4 4 4 4 4 2 2 2 4 2 4 4 Parts- 105 PARTS MANUAL-GP 400 REAR SWING ARM Illustration Number: 4233941 Parts- 106 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 PART NO. 839063 2208139 4126779 4154140 4159561 4183344 4233921 4237343 4237382 450023 450083 456110016 450378 450379 450382 450390 450391 450452 452101285 452586 454000297 522840 524215 548168 548173 4137197 001490870 832499 839410 840085.06 842000044 843181 843185 843195 893856.07 894141.06 517163 450019 893859 009079310 450192 523126 450411 DESCRIPTION Bearing,Ball 1.38 OD X.63 ID 5/8 Bore Hose Clamp Rubber Cap Frame AY, Head Steering Brkt-Latch Lock Pin-Lynch 0.375" x 2.75" Wldmt - Arm, Swing Wldmt-Pivot Arm Cylinder Pivot Bolt-Hex M8 x 75 Bolt-Hex M16 x 150 Scrw-Hex 1/4-20 x 3/4 Nut-Hex M8 Nyloc Nut-Hex M10 Nyloc Nut-Hex M16 Nyloc Wshr-M8 x 17 x 1.8 Wshr-M10 x 21 x 2.2 Nut-Hex M6 Verbus Ripp Wshr-1/2 x 1-1/8 x 0.104 Bolt-CRG M10 x 30 Split-Pin- 1/8 x 1-1/4 Wshr-Thrust 1 x 1.281 x 0.083 Bushing, Turf Guard Washer Wshr-1 x 1-3/4 x 0.1 Oilite Bush Pin-Spirol 1/4" x 1-3/4" Brg-Ball 0.98 x 2.05 x 0.59 Bushing, Spring Stop Brkt - Unit Stop Lubricator-1/4" STR Spacer, Bearing Bushing Pivot Spacer, Bearing Arm AY, Centre Lift Link ASM - Arm Spacer, .891 (23mm) Bolt-Hex M8 x 55 Pivot AY, Rear Head (PLATED) Top Plate-Tube Clamp Scrw-Hex M8 x 25 Bumper, Rubber Lockwshr-M8 x 12.75 x 2 * Not Illustrated QTY. REMARKS 2 1 1 1 1 2 1 1 1 2 1 2 2 2 1 1 1 2 2 1 3 1 1 7 2 4 1 2 1 1 2 1 1 1 1 1 1 1 1 1 4 1 1 Parts- 107 PARTS MANUAL-GP 400 REAR SWING ARM Illustration Number: 4233941 Parts- 108 PARTS MANUAL-GP 400 ITEM 44 45 * * PART NO. 4261950 001393222 002993013 838476 DESCRIPTION Mount-LH Rear Frame Stop Nut-Hex 5/16-18 Nyloc Lubricator-M6 Straight Latch, Draw QTY. REMARKS 1 1 1 1 Parts- 109 PARTS MANUAL-GP 400 CLASSIC XP MOTOR MOUNTING Illustration Number: MOTOR _MOUNTING_KIT 2 1 5 6 3 4 Parts- 110 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 PART NO. 894991 800904 001393010 4247911 845278 845279 845280 DESCRIPTION Reel Motor Adaptor Kit • Stud • Nut, Hex 5/16 Whiz • Coupling, Drive • Adaptor Plate • Seal, O Ring 1.49 ID x 0.07 • Seal, O Ring 1.99 ID x 0.07 * Not Illustrated QTY. REMARKS 1 2 2 1 1 1 1 Parts- 111 PARTS MANUAL-GP 400 CLASSIC XP CUTTING HEAD Illustration Number: Cutting Head 067135-36-37 Parts- 112 PARTS MANUAL-GP 400 ITEM 1 2 3 4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 PART NO. 5003577 361877 1000997 5003053 5001099 5001101 1004756 500534 336962 471214 471240 445795 3010293 458013 367164 5000415 5002771 503477 503478 503479 3009138 315298 446136 443106 453009 1000480 2000060 500534 336962 471214 471240 5002151 364900 453011 163892 400192 446142 304745 365246 400294 412503 400184 DESCRIPTION Frame, Reel • Decal, Danger • Decal, Warning 7 Blade Reel 67037 Only 9 Blade Reel 67038 Only 11 Blade Reel 67024 Only Bearing Housing • Bearing, Cup and Cone • Seal, Grease • Lubricator • Fitting, Vent • Locknut, 15/16-18 Spiralock Stop, Mower Snap Ring Spacer Bedknife Backing Bedknife, Fairway Bedknife, High Profile Bedknife, Low Profile Bedknife, Tournament Screw, 1/4-20 x 1/2” Flat Head Bolt, 7/16 x 3/4” Lock Washer 5/16" Nut, 5/16-18 Hex Flat Washer, 5/16 Bearing Housing • Housing • Bearing, Cup and Cone • Seal, Grease • Grease Fitting • Vent Fitting Spring, Compression Nut, Reel Flat Washer, 3/8 Seal Screw, 5/16-18 x 1-1/2” Hex Head Lock Washer, 3/8 Heavy Washer Bolt, Shoulder Screw, 3/8-24 x 1” Hex Head Screw, 3/8-16 x 1-1/4” Screw, 5/16-18 x 3/4” Hex Head * Not Illustrated QTY. 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 13 2 8 8 4 1 1 1 1 1 1 1 1 1 1 8 1 1 1 1 4 2 REMARKS 7 Blade 9 & 11 Blade 9 & 11 Blade 9 & 11 Blade Square Head Parts- 113 PARTS MANUAL-GP 400 CLASSIC XP REAR ROLLERS Illustration Number: Rear Rollers for 067135-36-37 Parts- 114 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 PART NO. DESCRIPTION QTY. 1002224 3005692 441674 446136 443106 2000065 446130 400110 2810043 400018 443102 453023 343616 352737 3008438 3008439 1000770 3001654 3001655 3001656 5000625 300983 3001762 445718 3000698 162916 5002814 345369 461359 303558 305115 1002226 Zerk Bolt Knob, Front Roller Adjusting Carriage Bolt, 5/16-18 x 1-3/4” Lock Washer, 5/16" Nut 5/16-18 Casting, Counterweight Lock Washer, 1/4 Heavy Screw, 1/4-20 x 7/8” Hex Head Shield, Reel Screw, 1/4-20 x 3/4" Nut, 1/4-20 Hex Washer, 1/4 Stud Screw, 1/4-20 x 7/8” Square Head Roller Bracket, Right Side Roller Bracket, Left Side Roller, Rear • Shaft, Roller • Tube, Roller • Seal • Bearing • Seal • Sleeve • Locknut 5/16" • Washer Roller, Rear • Tube, Roller • Shaft, Roller • Pin,Roll, 1/8" x 3/4" • Bearing • Seal Zerk Bolt 2 2 2 2 2 1 4 2 1 2 4 2 2 2 1 1 1 1 1 2 2 2 2 2 2 1 1 1 2 2 2 2 158568 Gauge, Bedknife (Not Swown) 1 * Not Illustrated REMARKS 7 Blade Reels 9 & 11 Blade Reels Parts- 115 PARTS MANUAL-GP 400 VERTICUT HEAD Illustration Number: 067138 Parts- 116 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 PART NO. 5002577 361877 351738 444742 1004756 500534 336962 471214 471240 1003467 453009 458013 400184 3010293 400192 445795 446136 443106 1000480 2000060 500534 336962 471214 471240 1002560 131161 335449 352221 352437 443106 412017 365246 894991 103867 306325 306501 337370 845278 845279 845280 DESCRIPTION Frame, reel • Decal, danger • Decal, caution Locknut, 3/4-16 hex jam Housing, bearing • Bearing, cup and cone • Seal, grease • Fitting, grease • Fitting, vent Seal Washer, 5/16" Ring, snap Screw, 5/16-18 x 3/4" Stop, mower Screw, 5/16-18 x 1 1/2" Nut, 5/16-18 spiralock flange Lock Washer, 5/16" Nut, 5/16-18 Housing, bearing • Housing • Bearing, cup and cone • Seal, grease • Fitting, grease • Fitting, vent Vertical mower • Assembly, shaft and collar • Blade • Spacer, blade • Nut, blade clamp • Nut, 5/16-18 • Screw, 5/16-18 x 3/4", square head Bolt, shoulder Kit, motor adapter • Washer, 5/16 • Lock Washer, 5/16 • Screw, 5/16-18 x 1 1/2" • Coupling, drive • Adapter, motor • Seal, o-ring, 1.49 i.d. x .07 • Seal, o-ring, 1.99 i.d. x .07 * Not Illustrated QTY. 1 2 1 1 1 1 1 1 1 1 4 1 2 1 8 2 8 8 1 1 1 1 1 1 1 1 26 77 1 1 1 2 1 2 2 2 1 1 1 1 REMARKS Must have to mount vertical mower Parts- 117 PARTS MANUAL-GP 400 REAR ROLLER & SCRAPER VERTICUT Illustration Number: 067138 Parts- 118 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 PART NO. 162916 5002814 345369 461359 303558 305115 1002226 2000065 400110 351520 102024 407586 446130 404018 443102 453023 343616 162917 305114 461359 303558 305115 471214 3005692 441674 446136 443106 352737 3008438 3008439 409020 351521 460026 3009922.6 3005373.6 351522 351526 400106 445260 DESCRIPTION Roller, rear • Tube, roller • Shaft • Pin, roll, 1/8 x 3/4" • Bearing • Seal Zerk bolt Casting, counterweight Screw, 1/4-20 x 7/8" Clip Scraper, front roller • Screw, 1/4-20 x 5/8", pan head • Clamp • Bar, scraper Lock Washer, 1/4" Screw, truss head, 1/4-20 x 3/4" Nut, 1/4-20 Washer, 1/4 Stud Roller, front • Tube, roller • Shaft • Pin, roll, 1/8 x 3/4" • Bearing • Seal • Fitting, grease Knob, front roller adjusting Bolt, carriage, 5/16-18 x 1 3/4" Lock Washer, 5/16 Nut, 5/16-18 Screw, square head, 1/4-20 x 7/8" Bracket, roller Bracket, roller Screw, #10 x 3/8", self tap, slotted Rod Pin, cotter Shield, front grass Shield, rear grass Scraper Retainer, scraper Screw, 1/4-20 x 5/8" Nut, speed * Not Illustrated QTY. 1 1 1 2 2 2 2 1 2 3 1 2 2 2 4 2 4 2 2 1 1 1 2 2 2 2 2 2 2 2 2 1 1 6 1 2 1 1 1 1 4 4 REMARKS w/Lock Washer Not Serviced Not Serviced Not Serviced Parts- 119 PARTS MANUAL-GP 400 ACCESSORY - ROTARY REAR BRUSH Illustration Number: 068643 Parts- 120 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 13A 14 15 16 16 17 18 19 20 21 22 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 PART NO. 3007975 471514 452006 365229 338763 453011 363818 446142 400258 340836 363016 365294 5002463 340780 365293 3008039 1002228 1002225 415509 338758 400188 443106 400298 365295 365302 364120 3005971 1000997 5001067 1002767 1002768 400108 446130 400194 453023 415522 3005970 446136 452008 364124 3004410 400112 443102 DESCRIPTION Bracket, bearing housing Fitting, grease, 1/4-28 Washer, 5/16" Bearing w/seal Seal Washer, 3/8" Spring Lock Washer, 3/8" Screw, 3/8-16 x 3/4" Pulley, brush shaft Key, 1/8 x 1/8 x 1/2", parallel Spacer, 1 1/8" long Brush assembly Brush replacement Spacer, 9/64" long Nut, eccentric adjusting Bolt, roller mounting Bolt, roller mounting Screw, set, 1/4-20 x 1/4" Pulley, reel shaft Screw, 5/16-18 x 1" Nut, 5/16-18 Screw, 3/8-24 x 1" Spacer, 27/32" long Spacer, pulley Belt Spacer, short Decal Shield, belt Brace, shield Brace, shield Screw, 1/4-20 x 3/4" Lock Washer, 1/4 Screw, 5/16-18 x 1 3/4" Washer, 1/4" Screw, set 5/16-18 x 3/8" Spacer, long Lock Washer 5/16" Washer, 7/16 Bracket Spacer, medium Screw, 1/4-20 x 1" Nut, 1/4-20 * Not Illustrated QTY. 2 2 4 2 2 2 1 3 2 1 2 1 1 1 1 2 2 2 2 1 1 2 1 1 1 1 1 1 1 1 1 3 3 1 2 4 1 2 1 1 1 1 1 REMARKS Use with heavy duty rear roller Use with 5/8" dia. reel shaft Use with 1/2" dia. reel shaft Use with turf groomer Use with 5/8" dia. reel shaft Use with turf groomer Use with 1/2" dia. reel shaft Use with 1/2" dia. reel shaft Use with 1/2" dia. reel shaft Use with 1/2" dia. reel shaft Parts- 121 PARTS MANUAL-GP 400 CLASSIC XP FRONT & REAR ROLLS Illustration Number: 068613-14 & 068580 Parts- 122 PARTS MANUAL-GP 400 ITEM PART NO. DESCRIPTION QTY. REMARKS FRONT ROLL 1 2 2 3 4 5 6 6 068613 068614 3000012 3000013 3000394 503378 367029 3000026 3000010 3000543 Grooved Roll - Steel Grooved Roll - Aluminium • Shaft, rear roller • Roller, grooved (steel) • Roller, grooved (aluminum) • Bearing, ball, cup and cone • Locknut, 3/4-16 UNF • Seal, grease • Adapter, seal • Adapter, seal 1 1 1 1 1 2 2 2 2 2 Used with steel roller Used with aluminum roller REAR ROLL 1 2 068580 364135 315298 Grooved Roll • Bearing, double row • Bolt, wheel * Not Illustrated 1 2 2 Parts- 123 PARTS MANUAL-GP 400 CLASSIC XP FRONT ROLL 2 INCH SMOOTH & SCRAPER Illustration Number: 068530 Parts- 124 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 PART NO. 162917 131426 102030 461359 303558 305115 471214 102024 DESCRIPTION Front roller assembly, complete • Roller, smooth (steel) • Shaft, front roller assembly • • Pin, roll 1/8 x 3/4 • Bearing • Seal • Fitting, grease • Scraper blade assembly QTY. REMARKS 1 1 1 2 2 2 2 1 Parts- 125 PARTS MANUAL-GP 400 TRUE SET OUTER REEL Illustration Number: Outer Reel 6 4127335 6 5 9 1011 6 4181863 5 17 11 10 4 9 2 16 8 25 3 17 7 24 15 15 16 1 23 11 2 14 12 8 26 15 22 18 14 24 13 Parts- 128 11 23 19 20 21 10 27 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 PART NO. REF 1002224 1004990 2810043 4181863 4127335 3010293 403782 453023 446130 443102 3008438 3008439 441674 445795 343616 3005692 367164 453011 446142 400294 REF 352737 365247 400184 2000065 400110 DESCRIPTION Inner Reel Zerk Bolt 22” Rear Roller Shield, Grass Decal, Read Manual for Service Decal, Danger Stop, Reel Screw, 1/4-20 x 3/4” Truss Head Flat Washer, 1/4 Lock Washer, 1/4 Heavy Nut, 1/4-20 Hex Bracket, Right SIde Front Roller Bracket, Left Side Front Roller Carriage Bolt, 5/16-18 x 1-3/4” Nut, 5/16-18 Spiralock Flange Stud, Front Roller Adjuster Knob, Front Roller Adjuster Spacer Flat Washer, 3/8 Lock Washer, 3/8 Heavy Screw, 3/8-24 x 1” Hex Head Front Roller Set Screw, 1/4-20 x 7/8” Shoulder Bolt Screw, 5/16-18 x 3/4” Hex Head Casting, Counterweight Screw, 1/4-20 x 7/8” Hex Head * Not Illustrated QTY. 1 2 1 1 1 2 1 2 2 4 4 1 1 2 4 2 2 1 1 1 1 1 2 2 2 1 2 REMARKS See 6.1 See 7.1 Not included with reel. Parts- 129 PARTS MANUAL-GP 400 TRUE SET INNER REEL Illustration Number: Inner Reel 25 35 23 34 26 27 28 29 30 9 24 14 4 31 32 33 19 10 7 20 5 21 8 35 10 6 9 13 1 22 13 24 7 3 2 Standard Style Bedknives (Secured with screws) Part Number Description ▲ 5003150 22” Medium Section 503477 22” High Profile ◆ 503478 22” Low Profile 503479 22” Tournament ● 5002887 22” Super Tournament 4234900 22” Championship ▲ Standard Bedknife (7 Blade) ◆ Standard Bedknife (9 Blade) ● Standard Bedknife (11 and 15 Blade) Parts- 130 6 12 5 4 15 16 18 17 Optional MagKnife Bedknives Part Number Description 4131369 22” High Profile 4131001 22” Low Profile 4131370 22” Tournament 4131003 22” Super Tournament 11 PARTS MANUAL-GP 400 ITEM 1 2 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 PART NO. 4256225 5003053 5001099 5001101 4225505 1000480 500534 336962 471214 471240 1004756 400104 446130 400192 453009 445795 458013 5002151 304745 364900 163892 4255754 See Chart 4252470 315298 4256228 4256227 4256229 4256231 400051 400050 4256233 4256232 400052 400065 400053 460008 4256230 DESCRIPTION 22” Reel Frame Reel, 22” 7 Blade Reel, 22” 9 Blade Reel, 22” 11 Blade Reel, 22” 15 Blade Housing, Bearing Bearing, Cup and Cone Seal, Grease Grease Fitting Vent Fitting Housing, Bearing Screw, 1/4-20 x 1/2” Hex Head Lock Washer, 1/4 Heavy Screw, 5/16-18 x 1-1/2” Socket Head Flat Washer, 5/16 Nut, 5/16-18 Spiralock Flange Ring, Snap Spring, Compression Washer, Reel Shaft Nut, 3/4-16 Reel Seal Assembly Backing, 22” Bedknife Bedknife Screw, Bedknife Bolt, 7/16-20 x 3/4” Wheel Rod, Bedknife Adjuster Trunnion, Internal Cradle, Tube Spring Spring, Compression Washer, 1/2” Bellville Nut, 1/2-20 Hex Jam Nylock Washer, Bedknife Adjustment Trunnion Half Washer, 5/16 Bellville Washer, Shim Nut, 5/16-24 Hex Slotted Cotter Pin, 5/64 x 3/4” Spring, Detent QTY. 1 1 1 1 1 1 1 1 1 1 1 4 4 8 4 8 1 1 1 1 1 1 1 AR 2 2 2 2 2 2 2 2 2 2 AR 2 2 2 REMARKS Includes Items 4~7 Package of 100 Screws Parts- 131 PARTS MANUAL-GP 400 TRUE SET REAR ROLLER Illustration Number: 1004990-4175221 4 3 1 2 3 ITEM 1 2 3 4 PART NO 1004990 3010422 5002814 3010712 3010286 Parts- 132 DESCRIPTION 22” Rear Roller Shaft, 22” Roller Tube, 22” Roller Bearing, Ball Seal QTY REMARKS 1 1 1 2 2 4 PARTS MANUAL-GP 400 TRUE SET MACHINED GROOVED ROLLER Illustration Number: 63318-68613-68614-68616 5 4 3 1 2 3 4 5 ITEM 1 2 2 3 4 5 PART NO 68613 68614 3009725 5002815 3000394 503378 367029 3010210 DESCRIPTION 22” Machined Grooved Steel 22” Machined Grooved Aluminum Shaft, 22” Roller Roller, 22” Grooved Steel Roller, 22” Grooved Aluminum Bearing, Cup and Cone Locknut, 3/4-16 Adapter, Seal QTY REMARKS 1 1 1 1 1 2 2 2 Used on 68613 Used on 68614 Parts- 133 PARTS MANUAL-GP 400 TRUE SET SOLID FRONT ROLLER Illustration Number: 68530-68641-4108920 5 4 3 1 8 7 2 6 8 3 ITEM 1 2 2 3 4 5 6 7 8 PART NO 1004991 1004988 3010621 5002814 3007008 3010712 3010286 471214 68530 68641 2500022 352214 407586 Parts- 134 DESCRIPTION 22” Solid Front Roller (Light) 22” Solid Front Roller Shaft, 22” Roller Roller, 22” Solid (Light) Roller, 22” Solid Bearing, Ball Seal Fitting, Grease 22” Solid Front Roller with Scraper 22” Solid Front Roller with Scraper Scaper Assembly Clip 1/4-20 Pan Head Screw 4 5 7 QTY REMARKS 1 1 1 1 1 2 2 2 1 1 1 2 2 Used on 1004991 Used on 1004988 Includes 1004991 Includes 1004988 PARTS MANUAL-GP 400 TRUE SET 22" GROOVED STEEL DISC FRONT ROLLER Illustration Number: 68527 2 4 3 1 5 3 ITEM 1 2 3 4 5 PART NO 68527 3010621 471214 3010712 3010286 129806 DESCRIPTION 22” Front Roller Shaft Grease Fitting Bearing, Ball Seal Grooved Roller 4 2 QTY REMARKS 1 1 2 2 2 1 Parts- 135 PARTS MANUAL-GP 400 TRUE SET 22" SEGMENTED GROOVED FRONT ROLLER Illustration Number: 68673 8 1 7 6 5 2 4 5 6 3 6 5 4 2 5 6 3 6 5 4 7 2 5 6 ITEM 1 2 3 4 5 6 7 8 PART NO 68673 2810708 4130417 4130418 4130419 366707 338773 4130428 445801 Parts- 136 DESCRIPTION 22” Segmented Grooved Front Roller Shaft, Roller Spacer, Bearing Spacer, Bearing Roller, Segmented Grooved Bearing, Ball Seal, Grease Spacer, Bearing Nut, 5/8-18 Hex Jam Nylon Insert QTY REMARKS 1 1 3 2 3 6 6 2 2 8 PARTS MANUAL-GP 400 TRUE SET MOTOR ADAPTER KIT Illustration Number: 894991_motor_adapter_kit 3 2 1 7 4 5 6 Note: This cutting head requires the Motor Adapter Kit 894991. Check to make sure your Greensplex Greensmower has this Motor Adapter Kit before installing the cutting head. If your Greensplex Greensmower does not have this Motor Adapter, you need to order a Motor Adapter kit Part No. 894991. ITEM 1 2 3 4 5 6 7 PART NO 894991 103867 306325 306501 4247911 845278 845279 845280 DESCRIPTION Greensplex Reel Motor Adapter Kit Flat Washer, 516 Lock Washer, 5/16 Screw, 5/16-18 x 1-1/2” Coupling, Drive Adapter Plate Seal, O-Ring 1.49 I.D. x .07 Seal, O-Ring 1.99 I.D. x .07 QTY REMARKS 1 2 2 2 1 1 1 1 Parts- 137 PARTS MANUAL-GP 400 TURF GROOMER Illustration Number: 067871-73 Parts- 138 PARTS MANUAL-GP 400 ITEM 1 PART NO. DESCRIPTION 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 365226 132212 365228 365229 458461 365232 365256 365239 446142 434030 365237 441672 364441 446136 443106 365246 365341 434031 365240 365343 400184 365409 Plate, cover Pulley assembly • Pulley, 28 groove • Bearing, ball • Snap ring • Spacer Spacer, pulley Key, 1/8 x 1/8 x 7/16" Lock Washer, 3/8" Screw, 3/8-16 x 7/8", socket head Spacer, grass catcher Bolt, carriage, 5/16-18 x 2 1/2" Spacer, 5/16" Lock Washer, 5/16" Nut, 5/16-18 Bolt, 3/8-16, nyloc shoulder Washer, special Screw, 1/4-20 x 3/4", socket head Decal, turf groomer Guide, wheel Screw, 5/16-18 x 3/4" Spacer, roller 22 3005515 Spacer, driven assembly .02" 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 163776 338768 365272 365258 365254 241817 363841 446142 365257 471214 365235 Clutch assembly • Pulley assembly • Seal, grease • Spring • Pin • Shaft, stub • Knob, clutch • Washer • Lock Washer, 3/8" • Bolt • Fitting, grease, 1/4-28 Drive assembly Driven assembly Blade assembly Roller assembly Belt, drive * Not Illustrated QTY. 1 1 1 2 1 1 1 1 2 2 2 2 4 4 2 2 2 2 1 2 2 As Req’d As Req’d“ 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 REMARKS See breakdown See breakdown See breakdown See breakdown Parts- 139 PARTS MANUAL-GP 400 TURF GROOMER DRIVE ASSEMBLY Illustration Number: TURF GROOMER DRIVE ASSEMBLY Parts- 140 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 PART NO. 3010708 220302 365260 367162 446142 434030 132214 338752 446130 434029 434011 365247 446136 434032 365270 3003969 465006 365291 471219 445667 422502 3005108 367166 453009 434024 400186 364061 365344 444718 365233 DESCRIPTION Bracket, groomer roller Housing, belt Link, belt adjusting Eccentric, belt adjusting Lock Washer, 3/8" Screw, 3/8-16 x 7/8", socket head Cover, belt housing Seal, oil Lock Washer, 1/4" Screw, 1/4-20 x 1", socket head Screw, 1/4-20 x 5/8", socket head End, rod Lock Washer, 5/16" Screw, 5/16-18 x 1 3/4", socket head Bolt, micro adjusting Pin, pivot Ball, 5/16 dia., steel Spring Fitting, grease, 1/8 NPT Nut, 1/2-20, hex nyloc Screw, set, 1/4-20 x 1/4" Knob, micro adjuster Cam Washer, 5/16" Screw, 5/16-18 x 3/4" Socket head Screw, 5/16-18 x 7/8" Bracket, adjusting pivot Clamp, housing retaining Nut, 5/16-18 Link, roller adjusting Quick height adjuster * Not Illustrated QTY. 1 1 1 1 1 1 1 1 3 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 REMARKS See parts breakdown Parts- 141 PARTS MANUAL-GP 400 TURF GROOMER DRIVEN ASSEMBLY Illustration Number: TURF GROOMER DRIVEN ASSEMBLY Parts- 142 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 PART NO. 3010708 338748 400186 365233 444718 453009 364061 447212 2000088 365247 434032 365270 465006 365291 323016 422502 3005108 445667 3003969 434024 367166 400118 DESCRIPTION Bracket, groomer roller Bracket, groomer mounting Screw, 5/16-18 x 7/8" Link, roller adjusting Locknut, 5/16-18, center Washer, 5/16" Bracket, adjusting pivot Lock Washer Block, pivot Rod end Bolt, 5/16-18 x 1 3/4" socket head Bolt, micro adjusting Ball, 5/16 dia., steel Spring Plug, pipe, 1/8 NPT, 905 Screw, set, 1/4-20 x 1/4" Knob, micro adjuster Nut, 1/2-20, hex nyloc Pin, pivot Screw, 5/16-18 x 3/4" socket head Cam Screw, 1/4-20 x 1 3/4" socket head Quick height adjuster * Not Illustrated QTY. 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 REMARKS See parts breakdown Parts- 143 PARTS MANUAL-GP 400 TURF GROOMER BLADE ASSEMBLY Illustration Number: TURF GROOMER BLADE ASSEMBLY Parts- 144 PARTS MANUAL-GP 400 ITEM 1 2 3 PART NO. DESCRIPTION 22 23 367029 367165 471214 132211 241808 365229 458461 336962 367164 453011 446142 400298 132210 241807 365229 458461 336962 367163 365227 345556 132215 132213 390857 365234 365230 365230 367029 364040 Locknut, 3/4-16, hex nyloc Spacer, 7/8 x 17/32" Fitting, grease, 1/4-28 Housing, driven bearing • Housing, bearing • Bearing, ball • Snap ring • Seal, grease Spacer, 7/8 x 1 13/16" Washer, 3/8" Lock Washer, 3/8" Screw, 3/8-24 x 1" Housing, drive bearing • Housing, bearing • Bearing, ball • Snap ring • Seal, grease Spacer, 7/8 x 7/8" Pulley, 16 groove Key, 1/8 x 1/8 x 31/32" Groomer shaft assembly, 1/4" spacing Groomer shaft assembly, 1/2" spacing • Shaft, groomer • Spacer, 1 1/16 x 15/32" • Blade (1/4" spacing) • Blade (1/2" spacing) • Locknut, 3/4-16, hex nyloc • Shim, groomer shaft 24 25 26 26 367161 443832 365236 365234 • Spacer, 1 x 3/4" • Nut, 3/4-16, jam • Spacer, 1/4" spacing • Spacer, 1/2" spacing 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 * Not Illustrated QTY. 1 2 1 1 1 1 2 1 1 2 2 2 1 1 1 2 1 1 1 1 1 1 1 2 71 40 1 As Req’d 2 1 70 39 REMARKS Product No. 067871 Product No. 067873 365230 is a package of 50 Blades Product No. 067871 Product No. 067873 Parts- 145 PARTS MANUAL-GP 400 TURF GROOMER ROLLER ASSEMBLY Illustration Number: TURF GROOMER ROLL Parts- 146 PARTS MANUAL-GP 400 ITEM 1 1 2 3 4 5 6 7 8 9 10 11 PART NO. 390899 390900 365330 338772 338773 458113 446148 443186 452008 443836 365345 471214 DESCRIPTION Tube, roller, 1/4" spacing Tube, roller, 1/2" spacing Bearing, ball Shaft, roller Seal, grease Snap ring Lock Washer, 7/16" Nut, 7/16-20, jam Washer, 7/16" Nut, 7/8-14, jam Ring, nylos Fitting, grease, 1/4-28 * Not Illustrated QTY. 1 1 2 2 2 2 2 2 2 4 2 2 REMARKS Product No. 067871 Product No. 067873 Parts- 147 PARTS MANUAL-GP 400 TURF GROOMER QUICK HEIGHT ADJUSTER Illustration Number: TURF GROOMER QUICK HEIGHT ADJUSTER Parts- 148 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 PART NO. 422502 365265 163761 365271 365268 365267 365266 365269 444708 271919 DESCRIPTION Screw, set, 1/4-20 x 1/4" Link, adjusting Knob assembly • Bolt • Spring • Plunger • Bolt, adjusting • Spring • Locknut, 1/4-20, center Knob, quick adjuster QTY. REMARKS 1 1 1 1 1 1 1 1 1 1 Parts- 149 PARTS MANUAL-GP 400 GRASS CATCHER Illustration Number: Grass-Box Parts- 150 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 PART NO. 4239563 4146935 4154140 400266 822474 800619 DESCRIPTION Catcher Assy Bracket, Catcher Frame AY, Head Steering Screw 3/8-16 X 1-1/2 Hex Spacer,.38.75.50 YS Nut,.38-16 YS HX LT.WT.Stop * Not Illustrated QTY. REMARKS 1 2 1 2 2 2 Parts- 151 PARTS MANUAL-GP 400 DECALS Illustration Number: ARRGT-DECALS 2 1 3 6 5 4 USE LOW OR ULTRA-LOW SULPHUR FUEL ONLY 8 11 9 21 16 Pb 12 15 17 7 12V X1= 10A 20 10A 12V X2= 22 18 19 13 X3= Manufactured under one or more of the following U.S. Patents: 5,553,445; 5,970,690; 6,029,433; 6,889,491; 7,434,380 23 Parts- 152 ® EMISSION CONTROL SYSTEM (or ECS): EVAP CANISTER, FUEL HOSE, FUEL TANK, FUEL TANK CAP NOV DEC SEP OCT JUL 24 AUG JUN APR MAY FEB 2013: MAR THIS EQUIPMENT CONFORMS TO 2013 U.S. EPA EVAP STANDARDS & 2013 CALIFORNIA EVP REGULATIONS FOR SMALL OFF ROAD ENGINES. JAN 14 A TEXTRON COMPANY 4286491 4 IMPORTANT EMISSIONS CONTROL INFORMATION CARB EVAP EMISSIONS FAMILY: CC EPA EVAP EMISSIONS FAMILY: DJBSPNHEQAAA 25 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 PART NO. 009114380 4240162 009034880 009034920 9034930 9114100 9114240 9039700 4118415 4244790 4178900 4111407 4240263 4164860 4241162 840065 4146700 009114300 4144565 4247470 009034770 4164660 4241302 4286491 009114340 DESCRIPTION Decal- Fasten Seat Belt Decal- GP400 Jacobsen Logo Decal- Fan Decal- Hot Decal- Hyd Press Leak Decal- Battery Decal- Petrol, Hazard Decal- Parking Brake Decal- Coolant Hazard Decal- GP400 Name (CHASSIS) Decal- Low Sulphur Fuel Decal- 2" BioFluid Decal- Group Instruction Decal- Hydraulic Fluid Decal- Set Of Decals Decal- Speed Control Decal- Plus+1 Error Codes Decal- Jacking Point Decal- Engine Throttle Decal- Centre Unit Sequence Decal- Noise 105dB Decal- Auxiliary Power Socket 12V Decal- GP400 Patents Decal- EPA GP400 Gas Decal- Diesel, Hazard * Not Illustrated QTY. REMARKS 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 Parts- 153 PARTS MANUAL-GP 400 LMAC415 DEW WHIP HOLDER Illustration Number: LMAC415 UPPER BRACKET - SECURE TO ROPS FRAME 4 3 5 9 6 7 12 8 LOWER BRACKET - SECURE TO TOOLBOX/ STEP 13 1 10 Parts- 154 2 11 NOT SUPPLIED PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NO. 450376 450527 450377 450389 450171 452717 450387 450595 4237602 4237603 3008369 450388 DESCRIPTION Nut-Hex M5 Nyloc Scrw-Pan HD M5 x 14 Nut-Hex M6 Nyloc Wshr-M6 x 12.5 x 1.8 Scrw-Hex M6 x 20 Nut-Hex M4 Nyloc Wshr-M4 x 9 x 0.9 Scrw-CSK M4 x 14 Upper Whip Bracket Lower Whip Bracket Dew Whip Holder, Rake Wshr-M5 x 10 x 1.1 * Not Illustrated QTY. 1 1 2 4 2 2 2 2 1 1 1 2 1 REMARKS (Reference Only) Parts- 155 PARTS MANUAL-GP 400 LMAC412 PADDLE KIT Illustration Number: LMAC412_rev d 7 2 9 12 27 28 18 22 26 24 1 24 4 24 8 14 21 11 20 17 19 16 25 23 13 15 10 5 Parts- 156 PARTS MANUAL-GP 400 ITEM 1 2 4 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 PART NO. 002910540 008955190 4197063 4208220 4235960 4235962 4235963 4236080 4236083 4244970 450004 450017 450151 450154 450170 450192 450322 450376 450377 450378 450389 450390 450410 450411 4236822 DESCRIPTION Sprg-Comp 14 x 1 x 25 Softex Grip 8mm ID Inductive Sensor Steering Arm Top Cover Paddle Bracket-Prox Switch Plate-Joystick Blank Wldmt-Pivot Hinge Lever Arm-Paddle Wldmt-Paddle Lever Bolt-Hex M6 x 45 Bolt-Hex M8 x 45 Scrw-Hex M5 x 16 Scrw-Hex M5 x 302 Scrw-Hex M6 x 16 Scrw-Hex M8 x 25 Nut-Hex M5 Nut-Hex M5 Nyloc Nut-Hex M6 Nyloc Nut-Hex M8 Nyloc Wshr-M6 x 12.5 x 1.8 Wshr-M8 x 17 x 1.8 Lock Washer-M6 x 9.6 x 1.5 Lock Washer-M8 x 12.75 x 2 Gaiter Decal QTY. REMARKS 1 1 1 1 1 1 1 1 1 1 1 1 2 4 2 2 2 1 1 4 4 4 2 1 1 Parts- 157 PARTS MANUAL-GP 400 LMAC 418 3 WHEEL DRIVE KIT Illustration Number: LMAC418 rev c 3 CAP RH FRONT WHEEL MOTOR PORT 3 CAP TEE UNDER SEAT PLATE 15 10 2 BOTTOM TEE CONNECTING FRONT MOTORS BOTTOM PORT ON PUMP 30 16 23 11 9 20 17 12 TOP PORT ON PUMP 21 27 TO CROSS FITTING ON PUMP 23 9 1 6 18 29 13 26 24 5 7 25 19 14 24 22 28 Parts- 158 29 8 PARTS MANUAL-GP 400 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 * * * * * 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 PART NO. 002498400 002540050 002568020 008006930 158006-01 158006-06 158007-01 158007-05 158056-01 4147139 4147141 523213 4187320 4187401 4187402 4187901 4187900 4171447 4239842 4240303 4240304 4248590 450019 451110346 450171 450377 450378 450389 450390 452200176 450738 844082 844679.6 845274 894728.6 DESCRIPTION TEE-M/F/M 11/16 ORS TEE-M/F/M 1” ORFS CAP-11/16 ORS MOTOR, HYD FTG-MM 11/16 ORS x 9/16 SAE FTG-MM 13/16 ORS x 7/8 SAE 90-M/M 11/16 ORS x 9/16 SAE 90-M/M 1 ORS x 7/8 SAE TEE-3/4 SAE - 13/16" ORFS HYDRAULIC HOSE HYDRAULIC HOSE CUSHIONED P-CLIP 3WD VALVE • P.O. Spool Valve • Check Valve • Oriface Plug • Oriface Plug • Blanking Plug 3/8" BRACKET 3WD VALVE HYDRAULIC HOSE HYDRAULIC HOSE BRACKET-3WD HOSE CLAMP BOLT-HEX M8 x 55 BOLT-HEX 1/2-13 x 2-3/4 SCRW-HEX M6 x 20 NUT-HEX M6 NYLOC NUT-HEX M8 NYLOC WSHR-M6 x 12.5 x 1.8 WSHR-M8 x 17 x 1.8 LOCKWSHR-1/2 x .873 x .125 CAPSCRW-SCKT M10 x 25 TEE-13/16" ORFS WHHEL HUB HYDRAULIC HOSE WLDMT-3WD FORK QTY. 1 1 2 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 1 1 2 2 4 4 2 2 1 2 1 REMARKS Torque 60Nm Torque 60Nm Torque 2.0 to 2.5 Nm Torque 2.0 to 2.5 Nm Torque 20Nm Parts- 159 Europe & Rest of The World Except North & South America Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, IP3 9TT English Company Registration No. 1070731 www.ransomesjacobsen.com North & South America Jacobsen, A Textron Company 11108 Quality Drive, Charlotte, NC 28273, USA www.Jacobsen.com
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