37802 Brochure - Weil

Product Guide
Providing Quality Comfort Heating
for Residential, Commercial,
and Institutional Applications
RESIDENTIAL BOILERS ......................................................... 2
Boilers for comfort heating in homes and apartments. Available for gas, LP and oil fuel
installations. Several boiler models carry the ENERGY STAR logo for meeting the
Environmental Protection Agency’s guidelines for energy efficiency.
COMMERCIAL BOILERS ....................................................... 4
Gas and oil-fired boilers for heating office buildings, hospitals, schools and other large
institutions.
WATER HEATERS/HEAT EXCHANGERS ............................ 6
Indirect-fired water heaters, when used with our boilers, provide more hot water when
you need it. And, using one energy source for both applications means better efficiency.
Pool heaters and heat exchangers can be easily added to the heating system for heating
pools, jacuzzis and for snow melt applications.
RADIANT SYSTEMS ................................................................. 8
For new construction, remodeling, or additions, radiant tubing, whether installed in
basement floors or under floors, provides warmth and comfort in residential homes and
commercial buildings. Can also be used to keep driveways snow-free throughout the
winter months. Fittings, tools and other accessories are available to complete the system.
ACCESSORIES ......................................................................... 10
Boiler Control Panels (BCP’s) are programmable boiler sequencing controls, allowing
you to customize the control to the exact job requirements. Zone Control Panels can be
used when zoning with circulators or zone valves. All these accessories are designed to
aid in the installation and control of your complete Weil-McLain system.
SUPPORT PROGRAMS........................................................... 12
Weil-McLain’s programs, such as H.E.A.T., (Hydronics Education And Training
Program) and www.weil-mclain.com website, provide the tools you need to learn
more about Weil-McLain products. In addition, our one-on-one customer and technical
support teams are available to assist with product inquiries.
Look for this logo:
As an ENERGY STAR Partner, Weil-McLain
has determined that this product meets the
ENERGY STAR guidelines for energy efficiency.
ULTRA
GOLD GV
Introduced in 2002, the new Ultra
condensing high efficiency gas
boiler features PhD Technology
(Precision Hydronic Data) – an
intelligent system that delivers
precision hydronic heating and hot
water needs while maximizing
efficiency - as high as 98% annual
efficiency when used in common
low temperature applications, such
as radiant heating systems. A cast
aluminum heat exchanger makes it
lightweight compared to a
conventional boiler, and the boiler
exceeds the toughest air quality
standards for low NOx emissions
in North America today. The
innovative design allows the boiler
to be used in floor standing or
wall hung applications.
Rated at 87% average efficiency, the
Weil-McLain GOLD GV high-efficiency
residential gas boiler with sealed combustion
technology meets the Environmental
Protection Agency’s ENERGY STAR
guidelines for energy efficiency. State-ofthe-art premix technology mixes combustion
air with the gas before ignition, reducing
NOx emissions.
53-133 MBH, 87% avg. efficiency
155 MBH (92.8% AFUE) & 230 MBH (93.0% AFUE)
GOLD CG FAMILY
Weil-McLain’s family of CG gas
boilers offers venting flexibility
to meet various installation
requirements. The Model
CGi & CGs boilers have
a European-designed, highgrade stainless steel burner
with internal venturi air flow
technology for maximum
efficiency in fuel usage.
In addition, all CG boilers
are equipped with a springloaded temperature & pressure
gauge that provides for easy
installation and replacement
without draining any water
from the boiler or system.
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(CGi) — Induced
draft combustion
for direct exhaust
or natural draft
chimney venting.
37-169 MBH, 83%
avg. efficiency
(CGs) — Sealed combustion technology
for direct vent or direct exhaust
sidewall venting. Model CGs-3 also
meets the guidelines to qualify as an
ENERGY STAR product. 50-122 MBH,
84% avg. efficiency
(CGa) — Natural draft venting
through a vertical vent or
chimney. 38-177 MBH, 83%
avg. efficiency
Boilers shown on these two
pages can be used in multiple
boiler systems for larger heating
needs and greater efficiency.
AHE
ELECTRIC BOILERS
The AHE wall-mounted gas boiler is
designed for forced hot water heating
systems in new buildings, or for
replacement of older, inefficient heating
equipment. Ideal for individual metering
in apartments and condominiums, room
additions to existing homes, and
conversions from electric heat.
Weil-McLain offers three models of electric
boilers for hot water systems in homes and
apartments, as well as commercial and
institutional buildings. All units are designed
to be mounted on walls, and offer fast, lowcost installation for new heating systems or
for replacement of older boilers.
33-44 MBH, 85% avg. efficiency
EG
The Weil-McLain EG is a versatile cast
iron gas boiler for water or steam and
atmospheric/natural draft venting.
Available with standing pilot or intermittent electronic ignition system, the EG
comes furnished with an automatic vent
damper to increase operating efficiency
and save fuel. Equipped with low profile,
horizontal draft hood reducing installation clearances.
44-380 MBH,
100% efficiency
avg. steam efficiency 83%; avg. water efficiency 84%
GOLD OIL FAMILY
Weil-McLain’s GOLD Oil high-efficiency boilers have many design features making them
easy to install, easy to setup and easy to service and clean. All models can be vented
through the top or through the back of boiler. The swing-away burner door provides easy
access to the entire combustion area, and the removable top flue collector hood makes it
easy to clean all flueways. Available in three models.
(SGO) — Steam boiler
with tankless heater
opening; 85-221 MBH,
84% avg. efficiency
(WGO) — Water boiler
without tankless heater
opening; 75-257 MBH,
85% avg. efficiency
(WTGO) — Water
boiler with tankless
heater opening;
100-257 MBH,
85% avg. efficiency
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Gas-Oil
80
The newest addition to Weil-McLain’s commercial boiler
line, the Model 80 features a totally new jacket design
concept allowing the side and top panels to be removed
without tools for easy installation and easy maintenance.
This commercial boiler-burner unit for light oil, gas or gas/
light oil firing is also designed with flue outlet versatility to
allow venting from either the rear or top of the boiler.
242-1,172 MBH
85% avg. efficiency
88
690-4,035 MBH,
83% avg. efficiency
Also available as a boiler-burner unit for light oil, gas and
gas-light oil installations, the 88 is designed for efficient,
trouble-free heating in apartments, schools, churches and
other commercial and institutional buildings. The 88
features forced draft firing at over 82% operating efficiency,
which is particularly valuable in replacement installations
where an existing chimney may have insufficient draft
because of low height or poor construction.
94
The Model 94 heavy-duty cast iron boiler is available with a
light oil burner, power gas burner, or combination gas-light
oil burner, or can be shipped as a boiler only for approved
heavy oil burners. The unit can be shipped as individual
factory-assembled sections or as a completely assembled
and factory-fire tested package boiler. H and T-shaped cross
sections provide maximum design strength, and front
cleanout doors and openings make it easy to clean.
Mount Rushmore
Commercial Installation
1,763-6,061 MBH,
84% avg. efficiency
MBS (MULTIPLE BOILER SYSTEMS)
Weil-McLain multiple boiler systems are made up of two or more Weil-McLain boilers piped together to provide total BTU
output as one large commercial boiler. Sequencing each boiler in the system to fire only when necessary due to changing
outdoor conditions and heating load increases seasonal operating efficiency. In addition, individual boilers may be isolated
from the system if service is required, and additional boilers may be added should heating requirements increase.
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Gas
LGB
The LGB is a high efficiency cast iron atmospheric gas boiler.
At 81% efficiency, this boiler exceeds the efficiency requirements
of ASHRAE 90.1. Modern elastomer sealing rings in the port
openings assure a watertight seal, and the compact design saves
valuable space.
282-2,014 MBH,
81% avg. efficiency
PFG
The Model PFG medium-capacity cast iron gas package boiler is
designed for forced hot water heating systems in apartments, large
residences and other commercial buildings. The low height of the
boiler (only 30-1/4") reduces headroom requirements and is ideal
for smaller installation spaces. With multiple PFG boilers, system
operating efficiency is increased since the boilers can be sequenced so only those boilers required to meet the heating load
are fired.
173-301 MBH,
81% avg. efficiency
EGH
A medium-capacity commercial cast iron gas boiler, the EGH
incorporates design and construction features for ease of installation, space conservation, convenient servicing, high operating
efficiency, and long life. Stainless steel burners feature quiet
ignition with no air adjustment necessary.
243-383 MBH,
80% avg. efficiency
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GOLD Plus
RESIDENTIAL INDIRECT-FIRED
WATER HEATERS
Plus 60
Weil-McLain offers four sizes of indirect-fired residential water
heaters: GOLD Plus 30, 40, 60 and 80 with round gold plastic
jackets. The tank-within-a-tank design features a corrugated
stainless steel inner tank to hold domestic water, and a steel
outer tank allowing boiler water to circulate around the inner
tank. This special wrap-around design heats water faster...
no cold spots... with a negligible stand-by water temperature loss
(less than 1/2° per hour). More hot water when you need it!
Plus 80
Plus 40
Plus 30
ULTRA PLUS
Weil-McLain Ultra PLUS indirect-fired water heaters,
designed to complement the installation of an Ultra boiler,
are available in three residential sizes (40, 60 and 80). The
tank-within-a-tank design provides more domestic hot water
when you need it, while taking advantage of the extremely
high efficiency of the Ultra boiler.
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PLUS COMMERCIAL
INDIRECT-FIRED
WATER HEATERS
Available in two sizes, PLUS 100 and
120, these indirect-fired water heaters,
are used with Weil-McLain cast iron
boilers, for high volume & domestic
hot water requirements, providing at
least 50% more than a comparablysized direct-fired gas water heater. The
rectangular blue enameled steel jackets
compliment the Weil-McLain
commercial boiler units.
PLUS 120
PLUS 100
MAXI-FLO POOL HEATERS
Weil-McLain’s pool heaters are available in five sizes and are designed for
use with Weil-McLain cast iron boilers to provide dependable, economical
heating for all types and sizes of swimming pools, spas and hot tubs. These
pool heaters are made of high quality corrosion-resistant 316 stainless steel,
roll-formed and precision welded for durability and long life.
BRAZED PLATE
HEAT EXCHANGERS
Available in seventeen standard sizes, these compact units
are designed for a wide variety of applications including
snow melting, radiant heating and domestic hot water.
Stainless steel plates and copper brazing assure corrosion
resistance, and the plate design allows for high turbulence
and maximum heat transfer.
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BASEBOARD
Uniformity of room temperature is one gauge of comfort
provided by a heating system. When the outside walls are
warmed by convector baseboard, it has been shown that the
temperature differential between floor and ceiling averages
about 3° providing an even level of comfort. Weil-McLain’s
family of convector baseboard is designed for hydronic
heating installations and combines an attractive, stylish
appearance with unsurpassed heating comfort.
Weil-McLain’s Therma Trim baseboard is designed for
hydronic heating installations in homes and apartments.
The variety of enclosure and element lengths, and the choice
of accessories, permit fast, easy installation. Metal-to-metal
expansion noise is eliminated with four full-length element
guides, and room-by-room temperature is easily controlled
with finger-touch damper movement.
Weil-McLain’s High Trim baseboard is designed for
installation where heat loss is high, or where wall space
is limited. The enclosures are made of pre-painted coldrolled heavy gage steel for maximum strength, but also
blend smoothly and attractively into any décor. Fingertouch damper movement permits room-by-room
temperature control.
Weil-McLain’s Cast Iron Snug baseboard has been
a standard in the industry for many years. The unusually
large waterways and cast iron construction of these units
provide a reservoir of stored heat which prevents a sharp
drop in temperature when the thermostat shuts off the
heat supply. Simple in design, this baseboard occupies
a minimum of space.
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RADIANT HEATING PRODUCTS
Weil-McLain Radiant Heating Products lead the way to
the next level in radiant heating. With the Weil-McLain
System, you have two choices in tubing. AlumiPex® is an
advanced three layer composite pipe featuring no snap
back, no sag, while maintaining its shape during installation.
Qual-Pex® tubing is a Weil-McLain exclusive, featuring a
protected oxygen barrier between two layers of PEX.
This protects the oxygen barrier against abrasion and
delamination, insuring your system will be protected
against oxygen corrosion.
Screw Fittings
Press Fittings
Weil-McLain Radiant Systems offers the installer choices in
fittings as well: our proven screw compression fitting
system or the new state-of-the-art press fitting system. Both
fitting systems connect to Weil-McLain brass manifolds,
available valved, valveless, or with flow indicators. With
Weil-McLain radiant system controls, you can complete
your entire radiant heating system.
Mike Singletary, NFL Hall of Famer,
took pride in his game and now takes
pride in his Weil-McLain AlumiPex®
radiant snow melt system installed in
his driveway.
Injection
Pump
Panel
Manifolds
Thermostat
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ZONE CONTROLLERS
Weil-McLain has a wide variety of zone control
panels for use with boilers, baseboard, indirectfired water heaters, brazed plate heat exchangers,
pool heaters and radiant systems. These panels
and relays are designed to simplify your installation and wiring of zoned systems in a wide
variety of heating system applications.
WMZV Zone Valve Controllers
WMCR Circulator Controllers
WM-ODR Outdoor Reset Control
WMR Switching Relays
REPAIR PARTS
All Weil-McLain current boiler models and discontinued
boiler model repair parts can be located in our repair parts
books, or on the Internet at www.weil-mclain.com.
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BOILER CONTROL PANELS
BCP-3
Weil-McLain offers the ultimate in multiple-boiler sequencing
controls—the BCP control panels. BCP panels use microprocessor
power to make smart decisions on when and how many boilers to
turn on. Advanced (PID) logic lets these controls watch how much
and how fast the system responds, ensuring boilers won’t be cycled
unless they are needed. The result is maximum possible operating
efficiency with little or no cyclic heat losses.
Three of the BCP panels are illustrated at left. All BCP panels are
programmable, allowing you to customize the control to the exact
job requirements.
BCP-6
The BCP-3 is a water system outdoor reset controller with 3 output
stages. You can apply these stages to sequence 3 boilers or to sequence
the system circulator and one or two boilers.
The BCP-6 and BCP-12 provide 6 or 12 output stages. These controls
are programmable and provide selector switches on the control board
to allow a broad range of customization, including application to steam
systems as well as water systems.
BCP-12
EASY-FIT® MANIFOLDS
EASY-FIT® manifolds allow connections from boilers using smalldiameter tubing or pipe, making piping much faster and simpler than
connecting each boiler to the main. No cutting and threading of largediameter piping is required for the boiler connections. Use for boilers
up to 218,000 BTUH output.
FULL LINE PRODUCT CATALOG
Weil-McLain’s full line catalog contains sales literature of its full line
of products, from boilers to indirect-fired water heaters to radiant
systems to accessories. The complete catalog, or individual pages, can
be downloaded and printed from the Internet at www.weil-mclain.com.
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WEBSITE
Find current information on your #1 Source for Comfort Heating Products.
Get photos, features, benefits, ratings, dimensions and detailed drawings
on boilers, water heaters, radiant systems, residential oil burners, pool
heaters and brazed plate heat exchangers. Now you can find repair parts,
take a plant tour and order H.E.A.T.® video-based training programs and
Pro Shop items 24 hours a day. This is also your best source for manuals
and wiring diagrams. Look for additional customer service features soon
at http://www.weil-mclain.com.
H.E.A.T.®
H.E.A.T. programs have been designed to introduce students to hydronic
heating systems, primarily for residential use, although much of the
material is applicable to commercial boiler systems. Whether these
courses are used as basic training or refresher courses, it is recommended
that students be familiar with Hydronic Systems Basics material before
taking gas-fired or oil-fired boiler training programs.
H.E.A.T. technical seminars are designed and provided for hydronic
heating professionals. Installation, start-up and servicing of gas-fired and
oil-fired residential boilers, along with commercial applications, are some
of the topics of future schools to be conducted at selected locations in the
U.S.A. and Canada. For further information, contact your Weil-McLain
representative.
HOMEOWNER PROTECTION PLAN
Another Weil-McLain exclusive, this program applies to residential
applications and provides coverage for labor and any defective electronic
or mechanical functioning parts furnished by Weil-McLain for up to 10
full years from installation.
CUSTOMER SERVICE
AND TECHNICAL SUPPORT
Weil-McLain is committed to customer satisfaction and continues to focus on this
commitment by building and maintaining long-term customer relationships through
our Weil-McLain sales representatives throughout North America and Canada.
Our customer service and technical support are unequalled in the industry.
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New England
100 Medway Road
Suite 303
Milford, MA 01757
508.478.6800
FAX 508.478.6869
Metro
River Drive Center 1
619 River Drive
Elmwood Park, NJ 07407
201.797.8550
FAX 201.797.8552
Mid-Atlantic
17000 Commerce Parkway
Suite B
Mt. Laurel, NJ 08054
856.866.7400
FAX 856.866.8828
Mideast
Penn Center West #2
Suite 308
Pittsburgh, PA 15276
412.788.9345
FAX 412.788.0177
Providing Quality Comfort Heating
into the 21st Century
Midwest
2225 Enterprise Drive
Suite 2507
Westchester, IL 60154
708.562.6220
FAX 708.562.6371
West
1616 17th Street
Suite 562
Denver, CO 80202
303.628.5540
FAX 303.628.5539
The Professionals’ Company • ISO 9001
Weil-McLain • 500 Blaine St. • Michigan City, IN 46360-2388
www.weil-mclain.com
www.weil-mclain.com
Form No. C-889R1 (0603)