TOX®-Powerpackage Accessories

TOX®-Powerpackage
Accessories
Data
sheet
10.10
Z
2016 / 08
TOX® Pressotechnik GmbH &
Co. KG
Riedstrasse 4
D-88250 Weingarten
Find your local contact at:
www.tox-pressotechnik.com
www.tox-pressotechnik.com
1
TOX®-Powerpackage
Accessories
Accessories for TOX®-Powerpackages
Mounting accessories ZFV, ZGH, ZGK
3
Power bypass with hydraulic end position cushion ZHD, Power bypass ZLB
5
Oil level monitor ZU
6
Positive stop FUD
6
Adjustable damping ZED7
Cutting impact damping ZSD10
Safety Lock ZSL11
Oil pump ZP12
Tool set ZWS ZWS12
TOX®-Powerpackage special versions 13
General accessories
Tool holding fixture with anti-rotation lock V
14
Coupling ZWK
15
Mini ram guide ZMS
16
The press force sensor ZPS 17
Anti-rotation device ZPSV
18
External linear position sensor ZHW
19
Stroke monitor ZHU
20
Linear position sensor ZKW
21
Pressure indicator ZDA, Pressure sensor ZDS
22
Electronic pressure switch ZDO
23
Mounting bracket ZMP, High-pressure measuring hose ZHM24
2
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TB 10.10_201608.en
Mounting accessories
For TOX®-Powerpackages, different mounting options are available:
Front mounting plate ZFV
Compatible with:
•TOX®-Powerpackages line-Q, line-X
and type S/K/AT
•TOX®-Powerpackages with larger intensifier section A2 > A: Dimensions
on request.
Order
no.
for TOX®Powerpackage
ZFV 1 S/K/AT 1
ZFV 2 S/K/AT 2
ZFV 4 S/K/AT 4
ZFV 8 S/K/AT 8
ZFV 15 S/K/AT 15
A
Bf7 CH8 D E
90 55 30
125 75 40
145 85 50
180 110 70
225 135 75
18
18
21
24
29
F
3 6,6
3 9
3 9
4 11
4 18
G
H
75 40
105 54
125 64
155 88
195 100
K
M
32.5
45.5
54.1
67.1
84.4
18.75
26.25
31.25
38.75
48.75
Dimensions in mm
Rear mounting plate ZFH
Compatible with:
•TOX®-Powerpackages type S/K/AT
•Non retrofittable
Order
no.
for TOX®Powerpackage
ZFH 1 S/K/AT 1
ZFH 2 S/K/AT 2
ZFH 4 S/K/AT 4
ZFH 8 S/K/AT 8
ZFH 15 S/K/AT 15
A
Bf7 CH8 D E
90 55 30
125 75 40
145 85 50
180 110 70
225 135 75
18
18
21
24
29
F
3 6,6
3 9
3 9
4 11
4 18
G
H
75 40
105 54
125 64
155 88
195 100
K
M
32.5
45.5
54.1
67.1
84.4
18.75
26.25
31.25
38.75
48.75
Dimensions in mm
TB 10.10_201608.en
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3
Mounting accessories
Rear spherical bearing mount ZGH
Compatible with:
•TOX®-Powerpackages type S / K /
AT / X-AT / X-K
•TOX®-Powerpackages with larger
intensifier sections A2 > A: Dimensions on request.
•Non retrofittable
for TOX®Powerpackage
Order
no.
ZGH 1
ZGH 2
ZGH 4
ZGH 8
ZGH 15
S / K 1
S / K 2
S / K 4
S / K 8
S / K 15
A
B
C
D
EH7
F
G
H
J
42
62
72
90
100
22
30
40
45
50
10
10
12
12
15
34
50
64
70
84
8
12
16
22
30
8
12
16
20
20
9
12
15
20
25
12
16
21
28
37
10.4
15.4
19.3
25.8
34.8
Dimensions in mm
Front spherical rod end ZGK
Compatible with:
•Retrofittable for all TOX®Powerpackages
Order
no.
for TOX®Powerpackage
ZGK 1
ZGK 2
ZGK 4
ZGK 8
ZGK 15
S / K 1
S / K 2
S / K 4
S / K 8
S/K 15
A
B
Attention: The rod end must be
screwed securely against the shoulder on the working piston. Length
compensation over the thread is not
permissible.
C
66 50 32
85 64 42
111 84 54
145 110 70
145 110 70
D
E
F
G HH7
17,5
22
30
40
40
22
27
37
50
50
16
21
28
37
37
12
15
20
25
25
12
16
22
30
30
J
K
M
SW
15.4
19.3
25.8
34.8
34.8
22
28
37
51
51
M12x1.5
M16x1.5
M22x2
M30x2
M30x2
19
22
32
41
41
Dimensions in mm
4
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TB 10.10_201608.en
Power bypass with hydraulic end position cushion ZHD
Power bypass ZLB
TOX®-Powerpackage with power bypass with hydraulic end position cushion ZHD in return stroke
A patented further development of
the power bypass ZLB, the integrated
hydraulic end position dampening
(non adjustable) provides optimum
cushioning of the working piston at
the end of the return stroke. This
feature is especially useful in applications with heavy tooling weight and
high cycle speeds. This results in longer tool life and reduced noise level
of the TOX®-Powerpackage, even on
severe working conditions.
Buffering gap
Compatible with:
•The TOX®-Powerpackages Q-S,
Q-K, X-S, X-K, X-AT, S 4 – S 170,
K 75 – K 170 are equipped as standard with bypass and end position
dampening.
•TOX®-Powerpackages type K 2
– K 50 are available with ZHD on
request.
Please note: The overall length of
the TOX®-Powerpackage K type will
be increased.
Example for ordering
K 4.100.10 - ZHD
Power bypass
with hydraulic
end position
cushion
Order no. of
TOX®-Powerpackage
Bypass valve
TOX®-Powerpackage with power bypass ZLB
In the event of control errors, or in
case of special applications (particu­
larly punching operations), the strong
acceleration of the working piston af­ter punching through the material
may cause an underpressure in the
high-pressure oil chamber of the
TOX®-Powerpackage, and so lead to
malfunctions. Such an underpressure
can be pre­vented with the patented,
integrated power bypass system ZLB
available for the TOX®-Powerpackage.
Compatible with:
•The ZLB option can be ordered for
the types S 1 – S 2 and K 1.
•All other TOX®-Powerpackages are
equipped as standard with ZHD
or can be ordered with this type of
option (see above).
It is also possible to use the bypass system for the realization of
long power strokes. This allows fast
sequential power strokes with only
partial back stroke. e.g. for pressing
in bushings.
When using the application, please
consider the reduced working speed.
Order no.
S 1.32.6 - ZLB
TB 10.10_201608.en
Power bypass
Order no. of
TOX®Powerpackage
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5
Oil level monitor ZU
Positive stop with elastomeric damping in forward stroke FUD
Oil level monitor ZU
If the minimum oil level is reached,
the indicator pin integrated in the
TOX®-Powerpackage actuates a
switch (pneumatic or electric). Mounted via steel strip.
Manual reset.
Type ZU 01 = potential-free contact
set with step function (open / close),
contact load rating 0 – 30 V DC, constant current 5 A, cable length 2 m.
Type ZU 02 = 3 / 2-way valve with
locking zero setting (normally open
contact) connecting thread M 5
35
35
Compatible with:
Can be retrofitted to all TOX®Powerpackages.
Order no.
ZU 01 electric
ZU 02 pneumatic
(connecting thread M5)
ZU 03 pneumatic
(quick connector)
Pin assignment switch
Type ZU 03 = as for ZU 02, but with
quick connector
Dimensions in mm
Positive stop FUD
A positive stop is required in the
TOX®-Powerpackage if the working
piston in power stroke meets the
internal end stop in the front flange.
This is necessary, if the end stop in
the power stroke cannot be realized
by the tool or the bow. Especially
for punching processes, where the
working piston moves through to the
internal end stop at high speed after
punching, a positive stop is recommended.
6
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Order no.
Compatible with:
S 08.00.100.06 – FUD
•TOX®-Powerpackages of the series
Positive stop
Q-S, Q-K, X-S, X-K, X-AT, RZS, RZK
are equipped with a positive stop
TOX®with elastomer damping by default.
Powerpackage
For these devices, the positive
stop can be used at any time. The
elastomer damping occurs approx.
2 mm before impact and the design
of the damping allows compression
only in power stroke. As a result,
the dampening stroke of the TOX®Powerpackage is reduced by approx.
2 mm in fast approach stroke.
•For the following series, the positive
stop FUD is available as an option:
S, K, HZL, HZO.
TB 10.10_201608.en
TOX®-Powerpackage with adjustable damping ZED
Technical data
X-SD
X-KD
X-ATD
The TOX®-Powerpackage with adjustable damping ZED is ideal for optimal, even pressing and punching with reduced
impact.
The approach- and return force are lower than for TOX®-Powerpackages without adjustable damping ZED.
Type
at 6 bar air pressure
Total
Approach Return Average Average
stroke force
force
approach return
*
speed ** speed**
[mm] [daN]
[daN]
[mm/s]
[mm/s]
Average
LD
power stroke
speed**
[mm]
[mm/s]
OD
PD1
PD2
For TOX®- Powerpackage
[mm] [mm] [mm] type
ZED 02
200
300
116
100
390
383
96
330
430
146
146
80
80
64
64
X-S / X-K / X-AT 02
(Version .2030)
ZED 04
200
300
200
300
156
132
345
299
58
297
249
210
252
31
335
435
350
450
154
154
166
166
80
80
72
72
64
64
72
72
X-S / X-K / X-AT 04
(Version .2030)
X-S / X-K / X-AT 08
(Version .2030)
ZED 08
ZED 15
200
300
465
328
296
241
56
359
459
198.5
198.5
84
84
84
84
X-S / X-K / X-AT 15
(Version .2030)
ZED 30
200
300
762
464
257
221
36
359
459
221
221
84
84
84
84
X-S / X-K / X-AT 30
(Version .2030)
Tolerance of ± 5 daN und ± 5 mm/s applies to all force and speed data
*Due to the magnet used for stroke sensing, the total stroke is reduced by 10 mm.
**all speed data valid without any opposing force and any tooling weight.
For TOX® pneumatic spring Powerpackages with total strokes different than those shown, the next size damping cylinder for the same capacity will be used, e. g. for a stroke of 100 mm, the cylinder with 200 mm stroke equal press force.
Included with the TOX®Powerpackage:
•Stroke sensing ZHU (without
sensors)
•Power bypass ZLB for X-S 02, X-K
and X-AT units. Bypass with end position damping ZHD from X-S 04 on
•Positive stop with elastomeric
damping FUD
•Additional HP connection for
damping pressure monitoring
•External power stroke initiation
including pneumatic valve (solenoid
operated) and power stroke valve
mounted on cylinder
•Includes all necessary electrical
connectors (without cables)
•Flow control valve provides throttling
Accessories and options:
The TOX®-Powerpackage options
are also available for these units (see
TOX® data sheet 10.20).
Order no:
X-S 008.2030.100.12 – ZED
Adjustable
damping
TOX®Powerpackage
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7
TOX®-Powerpackage with adjustable damping ZED
Function
The TOX®-Powerpackage type ZED can be ordered either with a manually adjustable flow control valve or with a solenoid operated proportional flow control valve.
Manual flow control valve:
•Reaction time and reaction distance
when switching the damping during
approach:
Reaction time
ZED 02 / 04 / 08 < 0.07 sec
ZED 15 / 30
< 0.14 sec
•Reaction distance dependent on the
approach speed
ZED 02 / 04 / 08 min. 6 mm to
max. 34 mm
ZED 15 / 30
min. 6 mm to
max. 38 mm
(high approach speeds result in
increased reaction distance)
•Switching repeatability during approach at max. speed:
ZED 02 / 04 / 08
< 4 mm
ZED 15 / 30
< 7 mm
•Minimum speed adjustment for
closed flow control valve during
power stroke:
ZED 02 / 04 / 08
< 0.1 mm / s
ZED 15 / 30
< 0.18 mm / s
•Minimum operating air pressure:
3.0 bar
Solenoid operated proportional flow
control valve:
•Positional accuracy for damping in
approach and power strokes
< +/- 0.03 mm
In order to achieve this accuracy, the
desired position must be approached
slowly (e. g. over a speed ramp).
•Minimum speed adjustment for
closed flow control valve during
power stroke: < 0.1 mm/s
•Minimum operating air pressure:
3.0 bar
Function:
A hydraulic damping cylinder is
mounted on the working rod (10) of
a standard TOX® pneumatic spring
Powerpackage.
During the approach stroke, the oil
flows, depending on the cylinder
version either through a bi-directional
manual flow control valve or an
electrically operated proportional flow
control valve from one side of the
piston to the opposite side, thereby
creating a constant, throttled volume
stream and thus a dampened movement.
For a rapid fast approach stroke, the
solenoid valve (1V5) can be switched
electrically and the oil can flow without being throttled.
Controls:
The pneumatic activation of the approach stroke occurs in the same way
as for a TOX®-Powerpackage with air
spring. The power stroke activation is
done electrically over a position sensor, as well as the switching on and
off of the damping function (solenoid
valve 1V5). A magnetic piston guarantees for the timely switch point. The
sensors are to be ordered separately.
valve (1V61) or electrically using a
solenoid operated proportional flow
control valve (1V62). As option, this
can be monitored over a display (30).
The return stroke can be activated
over a position signal or a force signal
at any time due to the integrated
check valve independent of the switching position of the solenoid valve
(1V5).
The damping effect can be adjusted
either manually using flow control
8
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TB 10.10_201608.en
Caution:
For TOX®-Powerpackages with the
damping option ZED, the oil pressure
can not be used to measure the force
and to switch the valve.
TOX®-Powerpackage with adjustable damping ZED
Valve data
Electric 2-way
valve
Manual 2-way
flow control valve
1V5
1V61
Electric proportional 2-way flow
control valve
1V62
Ambient
temperature
Up to + 50° C
Up to + 50° C
Up to + 50° C
Hydraulic
temperature
Up to + 70° C
Up to + 70° C
Up to + 70° C
Mounting
orientation
Function /
operating
mode
Any
Any
Any
Solenoid, direct
operated,
normally closed
Manual, mechanic key
actuation via open end
wrench and screwdriver
Proportional solenoid push type
Proportional amplifier with
clocked current regulator.
The dither amplitude is variable.
Min. and max. solenoid current
separately adjustable. Integrated linear ramping. The input
free/block allows for the block
function. Stabilized output
voltage provides an external
setpoint device.
Standard
nominal voltage
UN = 24 VDC
Supply voltage UN = 24 VDC
(Tolerance 22 – 36 VDC)
Operating distance =
2.5 mm
Operating range = 900°
(2.5 turns)
Adjusting accuracy
<= 1 %
Electric
parameters
Standard
nominal voltage
UN = 24 VDC
Nominal power =
26 W
Current tolerance
+/-10 % dependent
on nominal voltage
Relative switch-on
time 100 % ED
Proportional plug amplifier,
mounted directly to 1V62
Setpoint input 0 – +10 VDC
Max. current
IG = 680 mA
Input resistance >= 100 kOhm
Relative switch-on Stabilized output voltage
time 100 % ED
10 VDC, max. load 2 mA
Repeatability
Dither:
<= 2 % *
Adjustable frequency
Hysteresis <= 5 % * 60 – 250 Hz
Preset at 200 Hz
* under optimum
No-load power 0.3 W
dither signal
Min. current Imin adjustable
30 – 400 mA
Preset at 150 mA
Max. current Imax adjustable
Imin – 1200 mA
Preset at 700 mA
Connection
type
Cable socket
ISO 4400 /
DIN 43650
Cable socket
EN 17501-803 /
ISO 4400
Protection
class
IP 65 per
EN 60529
IP 65
TB 10.10_201608.en
Ramp up/down are set by the
trimming potentiometers
Ramp time 0.25 – 6 sec
Power plug can be rotated 180°,
with 1.5 m long cable
IP 65, mounted per DIN 40050
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9
TOX®-Powerpackage with cutting impact damping ZSD
Y = Y1 + 2 x stroke length
B
A
Type
A
B
Y1
For TOX®-Powerpackage type EK/AT
with total stroke limiter version 51/81
Y
ZSD 04
101.5
107.5
60
for EK / AT 04... for stroke 100 mm
ZSD 08
101.5
145
67
for EK / AT 08... for stroke 100 mm
ZSD 15
120.5
181.5
83
ZSD 30
120.5
251
100
ZSD 50
122.5
295
105
for EK / AT 50... for stroke 100 mm
130
395
130
for EK / AT 75... EK / AT 100 for stroke 100 mm
ZSD 75 / 100
for EK / AT 15... for stroke 100 mm
Y = Y1 + 2 x
stroke length
for EK / AT30... for stroke 100 mm
Dimensions in mm
Further dimensions for total stroke
adjustment on request.
Can be mounted in any orientation.
The adjustable cutting impact damping works in any position.
The adjustable cutting impact damping is completely installed on the
cylinder. No plumbing is required by
customer.
Order no.
K 04.51.200.20 - ZSD
Cutting impact damping
Order no.
TOX®-Powerpackage
10
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TOX®-Powerpackage with Safety Lock ZSL
LSL
B
Load direction
ØV
L
ØH
ØF
A
Safety rod catcher
G
W
M
1
L1
K
Electrical control
Empfehlung:
bei Schlaggeräuschen
bei Druckschwankungen
The electrical control of single acting
locking brakes must be realized by
the customer observing all applicable
local and national safety regulations
for power driven presses.
Not included
Clamps 1 for Ø 2 mm sensors are included with unit (sensors are not included).
Nominal switching distance of 2 mm (flush mountable).
L1
permissible
load*
[kN]
For TOX®Powerpackage
required
length
of
sensors
[mm]
200
G1/4
10
S / K / X-S / X-K / X-AT 04
45
200
G1/4
10
S / K / X-S / X-K / X-AT 08
45
ZSL 15
250
G1/4
15
S / K / X-S / X-K / X-AT 15
45
ZSL 30
256
G1/4
20
S / K / X-S / X-K / X-AT 30
70
ZSL 50
275
G3/8
25
S / K / X-S / X-K / X-AT 50
70
ZSL 100
on request
G3/8
on request
S / K / X-S / X-K / X-AT 100
ZSL 170
414
G3/8
60
S / K / X-S / X-K / X-AT 170
Type
LSL
[mm]
ZSL 04
ZSL 08
Order no.
S04.100.06D - ZSL
Safety Rod
Catcher
Order no. TOX®Powerpackage
Accessories (to be ordered separately):
• Sensor M12 x 1x45
• Sensor M12 x 1x70
• Cable box incl. cable (5 m)
* Attention: max. retraction force of the cylinder must be considered.
TB 10.10_201608.en
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11
Oil pump ZP
Tool set ZWS
Oil pump ZP
It guarantees the optimum maintenance concept and extended maintenance intervals. For easy, air-free refilling and reduction of the oil volume of
the TOX®-Powerpackage. Clear body
and refill hose allow easy monitoring
of the oil level in the pump. Little
operator effort required.
Pumping medium: hydraulic oil DIN
51524 HL or HPL with 32 cSt viscosity at 40° C.
•pump capacity: 9 ml / stroke
•container filling volume 0.3 l
•max. permissible back pressure
10 bar
•hose length 800 mm
•magnetic fixture
Order no.
ZP 20.000
Version for special oil types on
request.
Tool set ZWS for seal kit of TOX®Powerpackage
Special tools facilitate the removal
and installation of seals.
Including documentation.
Order no.
ZWS 01
12
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TB 10.10_201608.en
TOX®-Powerpackage special versions
TOX®-Powerpackage ZLM for use in the food industry
With the exception of line-Q, all
TOX®-Powerpackages are available
with food grade oil and grease lubrication. Both lubricants are certified
according to USDA-H11 and are
used wherever there is a chance of
occasional, technically unavoidable contact between foodstuffs and
lubricant.
Compatible with:
All TOX®-Powerpackages (without
line-Q)
TOX®-Powerpackages are used in industrial food manufacturing, processing, filling and packaging machines,
as well as in the pharmaceutical and
cosmetics industry.
Order no.
S 1.32.6 - ZLM
Food-grade
version
Order no. of
TOX®-Powerpackage
TOX®-Powerpackage in anti-rust version ZRO
With the exception of line-Q, all
TOX®-Powerpackages can be supplied with rust protection. All individual parts are either chromium-plated,
galvanised or primed and painted.
These devices are particularly suitable
for use in the food and packaging
industries.
Compatible with:
All TOX®-Powerpackages (without
line-Q)
Order no.
S 1.32.6 - ZRO
Anti-rust version
Order no. of
TOX®Powerpackage
On request, we can provide TOX®Powerpackages as stainless steel
version. Please contact us!
TB 10.10_201608.en
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13
Tool holding fixture with anti-rotation lock V
Tool holding fixture with
anti-rotation lock V
The guide pin and bushing are
included in the delivery package.
Please indicate the total travel of the
TOX®-Powerpackage when ordering.
The center of the guide bushing bore
must be set at dimension E from the
centerline of the cylinder.
ØA
C+ Total stroke of powerpackage
ØB
N
D
P
J
K
H
M
ØL
O
E ±0,02
ØF
ØG
View X
X
Order no.
14
for TOX®Powerpackage
AH7
B
C
D
E
FH7
G
J
K
L
M
N
O
P
75
20
38
69.0
30
45
16
10
16
5
17
H
V 1
S 1 / K 1
14
12
60
94
V 2
S 2 / K 2
14
12
62
109
90
20
38
71.0
30
45
20
10
16
5
17
V 4
S 4 / K 4
18
16
77
132
110
20
48
88.5
30
60
30
25
25
5
20
V 8
S 8 / K 8
23
20
105
145
120
40
68
115.0
50
80
45
22
30
5
24
V 15
S 15 / K 15
23
20
106
165
140
40
68
116.0
50
80
50
23
30
5
24
V 30
S 30 / K 30
28
25
125
195
170
40
88
137.0
50
90
56
30
35
5
24
V 50
S 50 / K 50
28
25
145
205
180
40
98
157.0
50
105
63
45
35
5
24
V 75
S 75 / –
28
25
67
255
235
40
98
190.0
50
136
98
–
35
5
24
V 100
S 100 / –
28
25
67
255
235
40
98
190.0
50
136
98
–
35
5
24
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Coupling ZWK
This coupling provides a flexible
connection between the TOX®Powerpackage and die set, thereby
preventing any side loads. Includes
anti-rotation device.
Is threaded directly on the working
rod of the TOX®-Powerpackage.
ØF
ØB
D
V*
C
H
E
I
A
SW
5
G
For 6 bolt
mounting
Example for ordering
ZWK 001.060.000
Version
Coupling height in mm
Force
Coupling set
J
Order no.
ZWK 001.060.000
ZWK 001.070.000
ZWK 001.080.000
ZWK 002.060.000
ZWK 002.070.000
ZWK 002.080.000
ZWK 004.060.000
ZWK 004.070.000
ZWK 004.080.000
ZWK 004.090.000
ZWK 004.100.000
ZWK 008.070.000
ZWK 008.080.000
ZWK 008.090.000
ZWK 008.100.000
ZWK 008.110.000
ZWK 008.120.000
ZWK 015.070.000
ZWK 015.090.000
ZWK 015.100.000
ZWK 015.110.000
ZWK 015.120.000
ZWK 015.140.000
ZWK 015.150.000
ZWK 015.180.000
ZWK 030.110.010
ZWK 030.130.010
ZWK 030.160.010
ZWK 030.180.010
ZWK 030.190.010
ZWK 030.210.010
ZWK 030.240.010
ZWK 050.140.010
ZWK 050.160.010
ZWK 050.180.010
ZWK 050.210.010
ZWK 050.230.010
ZWK 050.240.010
ZWK 075.170.010
ZWK 075.190.010
ZWK 075.210.010
ZWK 075.230.010
ZWK 075.250.010
ZWK 075.270.010
ZWK 075.310.010
ZWK 075.330.010
ZWK 200.180.000
ZWK 200.200.000
ZWK 200.220.000
ZWK 200.240.000
ZWK 200.260.000
ZWK 200.280.000
ZWK 200.300.000
ZWK 200.320.000
for TOX®Powerpackage
S 1 / K 1
S 2 / K 2
S 4 / K 4
S 8 / K 8
S 15 / K 15
S 30 / K 30
S 50 / K 50
S 75 / K 75
S 100 / K 100
S 170 / K 170
A
60
70
80
60
70
80
60
70
80
90
100
70
80
90
100
110
120
70
90
100
110
120
140
150
180
110
130
160
180
190
210
240
140
160
180
210
230
240
170
190
210
230
250
270
310
330
180
200
220
240
260
280
300
320
Ø B
C
D
E
Ø F
G
H
I
M12x1,5 16
74
44
22
27.9
43.5
22
M16x1,5 16
74
44
22
27.9
43.5
M22x2
21
84
52
30
28.0
M30x2
26
108
74
45
M30x2
26
108
74
M39x2
36
130
M42x2
41
M64x2
M80x2
*anti-rotation device (can be removed if necessary)
J
max. press
force [kN]
max.
retract
force [kN]
V*
SW
4xM6x9
8
19
20
2.5
22
4xM6x9
8
19
20
2.5
52.5
30
4xM8x12
8
27
48
3.5
31.2
72.0
44
4xM10x15
8
41
108
6.0
50
33.5
74.0
44
4xM10x15
8
46
192
9.5
84
56
43.8
89.0
50
4xM12x19
20
50
325
16.0
130
84
63
47.2
92.5
56
6xM12x19
20
55
500
20.0
63
170
124
100
54.5
130.5
90
6xM12x19
25
85
1000
40.0
85
240
190
150
80.5
191.0
140
6xM16x25
25
140
2000
50.0
Dimensions in mm
TB 10.10_201608.en
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15
Mini ram guide ZMS
Mini ram guide ZMS with coupling
ZWK
The center of the guide bushing bore
must be set at dimension E1 from the
centerline of the cylinder. The bushings, posts and the coupling ZWK
are included in the delivery package.
The centering hole allows accurate
alignment of the ram plate for finishing work.
ØDj4 ØDj4
Ød
Ød
View XView X
L
L
K ±0,4 K ±0,4
=
=
=
=
=
=
E2 ±0,02
B
=
=
E2 ±0,02
B
K ±0,4
=
=
K ±0,4
=
=
T
G
E1 ±0,02
GE1 ±0,02
R
ZWK ZWK
10
M (4x) M (4x)
10
S
S
R
Q
Q
T
N
N
Self lubricating
Self lubricating
bushing,
bushing,
glued glued
press frame
in pressinframe
Ø10 H7Ø10 H7
X
X
Order no.
for frame
type
For TOX®Powerpackage
ZMS 02.02.250-200
MCC 002
S 2 / K 2
ZWK 002
ZMS 02.04.250-200
MCC 002
S 4 / K 4
ZWK 004
ZMS 04.04.250-200
MCC 004
S 4 / K 4
ZWK 004
ZMS 04.08.250-200
MCC 004
S 8 / K 8
ZWK 008
ZMS 08.08.250-200
MCC 008
S 8 / K 8
ZWK 008
ZMS 08.15.250-200
MCC 008
S15 / K15
ZWK 015
ZMS 15.15.250-200
MCC 015
S15 / K15
ZWK 015
ZMS 15.30.250-200
MCC 015
S30 / K30
ZWK 030
corresponding max. load
ZWK
capacity
see
schedule
coupling
ZWK
L
B
Q
R
140
100
100
65.9
100
66.0
207
130
110
66.0
110
69.2
125
74.2
125
76.5
160
81.5
170
91.8
220
240
160
200
G
E1
ØD
Ød
K
30 45
S
70
E2
45
32
20
60 M8
M
340 77
N
T
30 62
90
60
32
20 100 M8
360 77
35 75
95
85
40
25 100 M10 380 77
40 95 105 120
40
25 150 M10 415 77
Dimensions in mm
16
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TB 10.10_201608.en
Press force sensor ZPS
The press force sensor ZPS can be
mounted directly on the working piston of the TOX®-Powerpackage.
Advantages:
++ highly precise
++ robust
++ compact
It is possible to measure the press
forces in push and pull direction.
Attention: reduced retracting forces!
The sensor is sealed against dirt
and moisture. The sensor should be
applied with the anti-rotation device
ZPSV, to avoid damage of the connection cable (see next page).
Technical data:
C
D
H
SW
I
J
ZPS 001 / ZPS 002
C
D
G
ØB
ØF g6
B
SW
ØA1
E
ØA
11 mV / V
-10° to +65°
± 2 %
10 V DC
(max. 15 V)
Insulation resistance: 1 G Ω
Nominal impedance: 760 Ω
Electric connection: System Fischer
Combined error:
< ± 0,5 %
Overload:
115 %
Protection class:
IP54
ØA1
B
Rated output:
Temperature range:
Zero balance:
Supply voltage:
ØA
B
G
H
I
J
ZPS 004 – ZPS 200
Order no.
press
force
max. kN
ZPS 001
13
for TOX®Powerpackage
S 1 / K 1
Ø A Ø A1
20
B
20.7 M12x1.5
C
D
60 12
E Ø Fg6 G
–
–
53
SW
16
H
I
retracting
force
J max. kN
8 10 14
9
ZPS 002
21
S 2 / K 2
25
25.7 M16x1.5
75 15
–
–
68
21 12 13 16
20
ZPS 004
52
S 4 / K 4
30
31
M22x2
90 20
7
18
83
26 14 14 16
25
ZPS 008
81
S 8 / K 8
48
49
M30x2
115 25
7
26
105
41 15 19 22
40
ZPS 015
160
S 15 / K 15
48
49
M30x2
115 25
7
26
105
41 15 19 22
40
ZPS 030
325
S 30 / K 30
58
60
M39x2
130 35
–
–
120
50 20 36 40
110
ZPS 050
500
S 50 / K 50
68
70
M42x2
150 40
–
–
136
55 20 42 59
110
ZPS 100
1030
S 75 / K 75
S 100 / K 100
100 102
M64x2
180 60
–
–
155
85 22 63 66
245
ZPS 200
2000
S 200 / K 200
150 152
M80x2
220 80
–
–
200 140 28 83 88
350
Dimensions in mm
TB 10.10_201608.en
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17
Anti-rotation device ZPSV
For press force sensor ZPS
C + Total stroke
Anti-rotation device
Prevents damage to the sensor cable.
The bushing and guide pins are
supplied with this option. The center
of the guide bushing bore must be
set at dimension E from the centerline
of the sensor. When ordering, please
advise the total stroke of the TOX®Powerpackage.
ØA
D
M
ØB
K
J
F
H
G
L
I
Ø
2
E±0,0
Order no.
For sensor type
Ø AH7 Ø B
C
D
E
F
G
H
Ø I
J
K
L
M
ZPSV 001
ZPS 001
14
12
70
17
52
18
19
17
20
49.14
58.14 26
37
ZPSV 002
ZPS 002
14
12
85
17
52
18
21
17
25
49.14
58.14 26
49
77.46
ZPSV 004
ZPS 004
18
16
100
19
80
24
23
20
30
89.46 32
59
ZPSV 008
ZPS 008
23
20
90
24
105
30
32
23
48
102.45 117.45 38
75
ZPSV 015
ZPS 008 / ZPS 015
23
20
90
24
110
30
32
23
48
107.57 122.57 38
75
85
ZPSV 030
ZPS 030
28
25
150
24
170
38
37
27
58
167.84 186.84 46
ZPSV 050
ZPS 050
28
25
150
24
180
38
42
27
68
177.96 238.96 46 105
ZPSV 100
ZPSV 200
ZPS 100
ZPS 200
28
25
338
24
235
38
58
39
on request
100
231.74 250.74 39 122
Dimensions in mm
18
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TB 10.10_201608.en
External linear position sensor ZHW
The external linear position sensor
provides the absolute position of the
working rod in the TOX®-Powerpackage, even after power failure.
Due to the external mounting on the
tie rods of the TOX®-Powerpackage,
the mounting position can be adapted
to the conditions inside the press.
By default, the linear position sensor
is mounted on the front service side
of the TOX®-Powerpackage.
For the TOX®-Powerpackage types
Q-S, X-S, X-AT and RZS the sensor can be mounted on one of three
sides. For the types Q-K and X-K, two
mounting sides are possible.
Function:
All TOX®-Powerpackages line-Q,
line-X and RZS are equipped with a
special barrel and a magnetic ring on
the working rod to detect the position
of the rod.
It is also possible to combine this
linear position sensor type ZHW with
the end position sensor option type
ZHU.
Advantages:
The linear position sensor provides
non-contact sensing technology resulting in the following features:
++ wear-free
++ resistant to contamination
51,8
347
2 (ZHW 002/004/008/015)
14 (ZHW 030)
36
Dimensions in mm
Technical data:
Repeat accuracy:
Supply voltage:
± 10 µm
10 ... 30 V
(stabilized)
≤ ± 0.15 mm
IP67
Linear deviation:
Protection class:
(in connected condition)
Output:
Output voltage:
0 ... 10 V
Load current:
≤ 5 mA
Note:
When using the accessory ZHW, the
effective total stroke of the TOX®Powerpackage has to be reduced by
20 mm. The power stroke remains the
same. In order to achieve the described repeat accuracy and linear
deviation it is necessary to prevent
the working rod of the TOX®-Powerpackage from rotating.
Compatible with:
•TOX®-Powerpackages Q-S, Q-K,
X-S, X-K, X-AT; RZS up to size S 30
•use type ZKW for larger models
Order no.
Q-S 002.030.100.12 – ZHW
External
linear
position
sensor
TOX®Powerpackage
Output signal
Pin assignment connector S32 (view
to connector at sensor) for shielded
cable (max. 20 m) Ø 6 to 8 mm. Right
angle connector (without cable) included with unit.
pin
1
cable
YE
yellow
interface
not used
2
GY
grey
0 V
3
PK
pink
10 ... 0 V
4
PD
red
La (2)
5
GN
green
0 ... 10 V
Distribution voltage (external)
pin
Delivery condition ZHW:
The TOX®-Powerpackage is delivered
with the sensor’s output voltage of
0 … 10 V already calibrated for the
total stroke.
cable
interface
6
BU
blue
GND (1)
7
BN
brown
10 ... 30 V
8
WH
white
Lb (2)
(1) Reference potential for supply voltage and
EMV-GND.
(2) La = Lb = communication line
Scope of delivery:
•sensor with right angle connector
90°
•mounting bracket
Option USB communication box/
PC software
see page 21
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19
Stroke monitor ZHU
Forward and return stroke monitor ZHU
Dimensions in mm
Attached to the working piston perma- Technical data:
nent magnet is which is detected by
Operating voltage: UB 10 – 30 V DC
the sensors through the special tube.
Residual ripple:
Max. admissible
current:
Turn-on time:
Turn-off time:
Hysteresis:
Plug connection:
≤ 15 %
1a 200 mA
≤ 0,5 ms
20 – 50 ms
0.5...1 mm
With LED, M 8
according to
DIN 43 650 IP65
Compatible with:
TOX®-Powerpackages of the series
Q-S, Q-K, X-S, X-K, X-AT up to size
S 30 are equipped with the stroke monitor ZHU by default.
For the following series the stroke
monitor ZHU is available as an option:
•S, K (from S 01 – 30), AT (from AT 01
– 30) with stroke reduction of 10 mm
•HZ, HZL, HZO (from HZ 05 – 48)
with stroke reduction of 20 mm
Attention: The total stroke of the
TOX®-Powerpackage is shortened by
the ZHU installation:
•for types S / K / AT 01 – 30
•for types HZ 05 – 48 with total stroke
up to 200 mm by 20 mm
Accessories, please order separately:
•proximity switch, magnet-sensitive,
with LED, ZHS 001.000
•holding angle ZMP for proximity
switch ZHS
•cable box M8 x 1 with 5 m cable,
straight, without LED
20
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TB 10.10_201608.en
Order no.
S 1.32.6 - ZHU
Stroke monitor
without sensors
and holding fixture
Order no. of TOX®Powerpackage
•quantity of brackets ZMP
•quantity of proximity sensors ZHS
•quantity of cables
Linear position sensor ZKW
The path transducer indicates the
absolute actual position of the TOX®Powerpackage piston, even in the
event of a power interruption. The
measuring system works contactless.
Therefore it is free of wear, insensitive
to dirt and interferences. Final values
are adjustable.
CANopen and PROFIBUS-DP interfaces are available on request.
33
Technical data:
123,5
49
74,5
Ø45
Ø70
Sw46
TOX®-Powerpackage
End cap
Dimensions in mm
Repeat accuracy:
Supply voltage:
(stabilized)
Remaining ripple:
Current consuption:
≤ ± 10 µm
20 ... 28 V DC
Compatible with:
TOX®-Powerpackages K /AT 2 – 170,
X-K / X-AT 50 – 170, HZL 07 – 74
Order no.
K 2.100.8 - ZKW
Path measuring
system
Order no. of TOX®Powerpackage
Connector S 32 for shielded cable
(max. 20 m = 65 ft) Ø 6 to 8 mm.
Right angle connector included with
unit.
≤ 0.5 Vss
≤ 150 mA
Electric strength
GND against housing: 500 V
Exits:
Output voltage 0 ... 10 and 10 ... 0 V
Load current
≤ 5 mA
System of protection: IP67
(in connected condition)
Option USB communication box/PC software
The option USB communication box
provides two outputs via USB interface.
Output 1 for total stroke;
output 2 freely configurable
(e.g. for the last 5 mm of the stroke).
Features of the USB communication box with PC software:
++ online display of the current sensor
position
++ graphical support for adjusting
functions and characteristics
++ simple parameterising
++ freely configurable characteristics
++ two individually usable and adjustable outputs
System requirements:
•standard PC
•operating system Windows
2000 / XP / Vista or better
•min. screen resolution 1024 x 768
pixel
•10 MB free hard drive space
•Java Runtime Environment version
1.4.2 or newer
•USB interface
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21
Pressure indicator ZDA
Pressure sensor ZDS
Pressure indicator ZDA
Pressure sensor ZDS
M12x1
95
The function keys on the front part
of the pressure indicator are used for
programming. The function “instantaneous value storage“ is available for
recording variable measuring signals. Further tests are possible with
the peak value memory. A analogue
output (4...20 mA, 0...10 V) is available
for connection with a PLC. As option,
a serial interface for the transmission of the measured data to a PC is
available.
SW30
Option:
•serial interface
G 1/4”
The oil pressure in the high pressure
chamber of the TOX®-Powerpackage
is measured by the pressure sensor
as system pressure and is displayed
by a 5-digit display on the pressure indicator with integrated power
supply. The measured “pressure“ is
displayed in bar or kN.
Technical data:
Pressure indicator ZDA:
•5-digital display, 2-colors
•peak value memory
•analogue input
•two programmable set points
•analog output for PLC
Conversion rate: 10 / sec.
Supply voltage:
90 ... 264 V AC
50 / 60 Hz
Dimensions
96 x 48 x 187 mm
(W x H x D):
Panel cutout:
22
92+0,5 x 45+0,5 mm
www.tox-pressotechnik.com
Pressure sensor ZDS:
Pressure range:
Connection:
Analogue output:
Deviation from
characteristic:
Repeat accuracy:
Supply voltage:
* FS = Full Scale
TB 10.10_201608.en
Pressure indicator and accessories:
•pressure indicator ZDA
•transducer ZDS, attachment
by mounting plate to service side of
TOX®-Powerpackage
•mounting plate ZMP, adapted to
TOX®-Powerpackage
•HP measuring hose ZHM 630,
connection 1 x 90°, compl. assembled, filled and bled, secured
against leaking of oil
•electric connection cable between
transducer and pressure indicator (5000 mm)
0 – 400 bar
M12 plug
4 – 20 mA
1 % FS*
0.1 % FS*
12 – 30 V DC / by
processor measuring device
Example for ordering
ZDA-230AC
supply voltage
pressure indicator
Scope of delivery:
•transducer ZDS
•connection cable (5 m)
•high-pressure measuring hose
ZHM 630, 1 x 90°
•mounting plate ZMP
When ordering please do not
forget to specify the type of TOX®Powerpackage.
Electronic pressure switch ZDO
Connection scheme:
ZDO 01
For pressure switch ZDO 01.400A,
the second switch point can be additionally set as analogue output with
4 – 20 mA or 0 – 10 V.
brown
black
white
blue
ZDO 01.400A with analog output
brown
In addition, a failure is displayed if:
--system pressure > 10 % of max.
nominal pressure
--short circuit in switching output 1 or
switching output 2
black
white
blue
Display
Programming key
48
Dimensions in mm
The electronic pressure switch ZDO
measures the oil pressure in the high
pressure part of the TOX®-Powerpackage as system pressure and displays it by a 4 digit LED display. According to the set switching function
(separate selection for each output),
two output signals are generated:
hysteresis function, window function,
each as normally closed contact or
normally open contact. The hysteresis
provides a stable switching condition
of the output when the system pressure fluctuates around the nominal
value. The window function allows
monitoring of a defined acceptance
region. Additionally, a delay time
(0 – 50 s), a response time for the
switching outputs and dampings can
be set.
Technical data:
Order no.
Pressure Range
(bar)
Increment (bar)
ZDO 01.010 ZDO 01.400 ZDO 01.600
ZDO 01.400A
0,5 – 10
0 – 400
0 – 600
0 – 400
0,01
1
1
1
Repetive accuracy
± 0,1 % FS*
Switch point
accuracy
± 1,5 % FS*
Display
Additional programmable functions
•LED display unit (bar, psi, Pa)
•switching logic (PNP, NPN)
•maximum value memory
•LED display can be flipped 180°
•LED display can be turned off
The pressure switch is specially
adjusted to the pressure characteristic of the TOX®-Powerpackage.
Example for ordering
ZDO 01.400A - with SP2 as analog
output
max. pressure
400 bar
version 01
electronic pressure
switch
LED 7-Segments
Operating voltage
18 – 30 V DC
Protection class
IP67
Switching function hysteresis / normally closed hysteresis / normally open
per output
window function /
window function /
normally closed
normally open
in addition
analog output
4 – 20 mA/
0 –10 V
* FS = Full Scale
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23
Mounting bracket ZMP
High-pressure measuring hose ZHM
Mounting bracket ZMP
ZMP 001.002
External attachment to the TOX®Powerpackage with mounting plate,
including protective caps for the
display and the programming keys as
well as the HP measuring terminal.
• ZMP 001.002
27
,2
Mounting plate
for attachment
to the service
side of TOX®Powerpackage
• HP measuring hose ZHM 630;
for connection in case the pressure
switch is mounted in other position
ZHM 630-90
connection 90°
length 630 mm
Connection 1 x 90°, compl. assembled, filled and bled, secured against
leaking of oil (optional 400, 1000,
1500, 2000 mm)
• cable box with cable (5 m)
40
35
50
Accessories to be ordered separately:
• two-piece fastening strap with two
screws M 5, hole distance 44 mm
15
Tie rod of the TOX®Powerpackage
Dimensions in mm
High-pressure measuring hose ZHM 630
Special
thread
Special
thread
Pressure range up to 400 bar
Available lengths: 400, 630, 1000,
1500, 2000, 2500, 3000, 3500 mm.
Also available with 90° end connectors up to 2000 mm length.
Order no.
ZHM
Order example:
Length
see text
ZHM 630
Attention: Due to the compressibility
of the oil, the following loss of power
stroke occurs when the device is
fitted to the TOX®-Powerpackage
(given a hose length of 400 mm):
--S 1 / K 1 = 0.8 mm,
--S 2 / K 2 = 0.5 mm,
--S 4 / K 4 = 0.25 mm,
--S 8 / K 8 = 0.13 mm,
--negligible for larger TOX®Powerpackages
24
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Subject to technical modifications.