(WEB)02-10 TBV Instrument Valves.cdr

PROCESS VALVES
TBV™ Instrument Valves
TBV™
PROCESS VALVES
PROCESS VALVES
TBV’s Process / Instrument Valves were developed in
response to concerns expressed by plant engineers.
Common problems such as center-to-center spacing
in Differential Pressure installations, visual position
indication, plugging of impulse lines and tamperproofing have been eliminated with our instrument
valve line. The center-to-center spacing problem arises
in competitive designs since the bonnet must be
removed from the body in order to screw the valve
into the orifice flange next to another valve. TBV has
solved this problem: selected models of our instrument
valves can be installed on 2 1/8" centers by simply
removing the mating valve handle leaving the valve’s
pressure vessel integrity intact.
TBV’s tamperproof Process / Instrument Valves have
safety features such as: (1) oval safety handle for
visual position indication which allows easy position
identification while maintaining safety against
accidental operation and (2) full penetration and
welded design which assures the body parts can never
be separated.
• VARIOUS END CONNECTIONS AVAILABLE
• INTERNAL ENTRY BLOW OUT PROOF STEM
• HIGH STRENGTH FORGED OR INVESTMENT CAST BODY
• OVAL SAFETY HANDLES
• WELDED TAMPERPROOF CONSTRUCTION
TBV™
CT-TBV-IV
01/09 ION-3M
1
PROCESS VALVES
SERIES 4100
STEM NUT
LOCK WASHER
HANDLE
STEM NUT
STOP
BELLEVILLE WASHER
FOLLOWER
BODY
STEM SEAL
SEAT
THRUST BEARING
BALL
SEAT
STEM
BODY SEAL
ENDPLATE
BILL OF MATERIALS
Part Description
Body
Endplate
Ball
Material
See
“How to Order”
(page 20)
Stem
Follower
Seat
Stem Seal
End Connections available:
1/2", 3/4" and 1" (15, 20 and 25 DN) sizes in Butt weld,
Socket weld, FNPT and Flanged
ASME Classes 150, 300, 600 and 900.
2000 psi WOG rating.
Stop
Stem Nut
Handle
Thrust Bearing
Lock Washer
Body Seal
Belleville Washer
Carbon Steel Plated
300 SS
Carbon Steel Plated
15% Glass Filled PTFE
400 SS
Virgin PTFE
17-7 SS
WELDED VALVE
3/4" Body with 1/2”, 3/4” or 1” Endplates Available.
Designed specifically for the petrochemical process industry with safety being the prime consideration.
The welded TBV Series 4100 features tamper-proof construction and rod out capability, along with TBV’s standard
internal entry stem design. An oval safety handle is standard with a lever handle optional.
2
TBV™
CT-TBV-IV
01/09 ION-3M
PROCESS VALVES
SERIES 4100
APPLICATIONS
Root Valve
Gauge Valve
Isolation Valve
MAJOR DIMENSIONS - IMPERIAL
Valve
Size in.
Port
A
B
C
D
1/4
0.44
2.77
1.35
1.50
2.40
3/8
0.44
2.89
1.47
1.50
2.40
1/2
0.50
3.07
1.65
1.50
2.40
3/4
0.50
3.89
1.97
1.50
2.40
1
0.81
4.33
2.25
2.00
3.90
1 1/2
1.25
5.00
2.72
3.00
4.50
2
1.50
6.25
3.40
3.60
4.70
D
MAJOR DIMENSIONS - METRIC
ØC
DN Size
mm
Port
A
B
C
D
8
11.2
70.4
34.3
38.1
61.0
10
11.2
73.4
37.3
38.1
61.0
15
12.7
78.0
41.9
38.1
61.0
20
12.7
98.8
50.0
38.1
61.0
25
20.6
110.0
57.2
50.8
99.1
40
31.8
127.0
69.0
76.2
114.3
50
38.1
158.8
86.4
91.4
119.4
PORT
B
Note: If fire-safe is required, consult factory for port diameter.
A
TBV™
CT-TBV-IV
01/09 ION-3M
3
PROCESS VALVES
SERIES 41/61
STEM NUT
LOCK WASHER
HANDLE
STEM NUT
STOP
BELLEVILLE WASHER
FOLLOWER
BODY
STEM SEAL
THRUST BEARING
SEAT
STEM
BALL
SEAT
BODY SEAL
ENDPLATE
BILL OF MATERIALS
Part Description
Body
Endplate
Ball
Material
See
“How to Order”
(page 20)
Stem
Follower
Seat
Stem Seal
End Connections available:
1/2", 3/4" and 1" (15, 20 and 25 DN) sizes in Butt weld,
Socket weld, MNPT x FNPT or Flanges
ASME Classes 150, 300, 600 and 900.
2000 psi WOG rating.
Stop
Stem Nut
Handle
Thrust Bearing
Lock Washer
Body Seal
Belleville Washer
300 SS or Carbon Steel
300 SS
Carbon Steel Plated
15% Glass Filled PTFE
400 SS
Virgin PTFE
17-7 SS
ORIFICE GAUGE VALVE
1/4", 1/2”, 1/2” x 3/4” or 1” Standard.
The Series 41/61 is uniquely designed with all the inherent TBV ball valve features, such as: 1/4 turn operation,
tamper-proof welded construction, internal entry stem and oval safety handle.
The large straight-through port area permits easy rod out capability.
Only the handle needs to be removed when installing on 2 1/8” center-to-center application.
4
TBV™
CT-TBV-IV
01/09 ION-3M
PROCESS VALVES
SERIES 41/61
APPLICATIONS
Root Valve
Gauge Valve
Isolation Valve
Drain Valve
Orifice Valve
2.42 in.
(61.5 mm)
Ø 1.56 in.
(39.6 mm)
1.41 in.
(35.8 mm)
Ø 0.41 in.
(10.4 mm)
1.42 in.
(36.1 mm)
4.75 in.
(120.7 mm)
Dimensional drawing shown: 1/2” FNPT x 1/2” MNPT valve.
Consult factory for other configurations.
TBV™
CT-TBV-IV
01/09 ION-3M
5
PROCESS VALVES
SERIES 6100
STEM NUT
LOCK WASHER
HANDLE
STEM NUT
STOP
BELLEVILLE WASHER
STOP PIN
FOLLOWER
BODY
STEM SEAL
SEAT
BALL
SEAT
THRUST BEARING
BODY SEAL
ENDPLATE
STEM
BILL OF MATERIALS
Part Description
Body
Endplate
Ball
Material
See
“How to Order”
(page 20)
Stem
Follower
Seat
Stem Seal
Body Seal
End Connections available:
1/2", 3/4" and 1" (15, 20 and 25 DN) sizes in Butt weld,
Socket weld, FNPT or Flanged
ASME Classes 150, 300, 600 and 900.
2000 psi WOG rating.
ORIFICE GAUGE VALVE
Stop
300 SS
Stem Nut
300 SS
Handle
Thrust Bearing
Carbon Steel, Cad. Plated
25% Glass Filled PTFE
Belleville Washer
17-7 SS
Lock Washer
410 SS
Stop Pin
300 SS
Carbon Steel Body and End Plate are black oxide coated
to resist corrosion.
1/2” - 1” STANDARD - OTHER SIZES AVAILABLE UPON REQUEST.
The Series 6100 is a specially designed instrument valve for use in chemical and petrochemical industries as a gauge
or isolation valve with tapped NPT side ports for flush and drain applications.
Safety is a major concern in most industries and in response, TBV provides a tamper-proof, welded design, an oval
handle to prevent accidental operation and a blow out proof bottom entry stem. The 6100 also incorporates a large
straight-through port area for easy rod out capability. Only the handle needs to be removed when installing on
2 1/8” center-to-center application.
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TBV™
CT-TBV-IV
01/09 ION-3M
PROCESS VALVES
SERIES 6100
APPLICATIONS
Root Valve
Gauge Valve
Isolation Valve
Orifice Valve
MAJOR DIMENSIONS
1/2 in., 1/2 in. x 3/4 in. (15 mm, 15 mm x 20 mm)
A
Ends*
EE**
6.19 (157)
7.27 (185)
*
Dimensions for screw end, socket weld, and butt weld are equal.
Dimensions from ASME Classes 150 and 300 flanges are equal.
** Extended end is designated as an “EE” in the ordering code.
Dimensional drawing shown: 1/2” FNPT x 1/2” MNPT valve.
Consult factory for other configurations.
*3.68 in.
(93.5 mm)
*Ø 1.50 in.
(38.1 mm)
*2.30 in.
(58.4 mm)
1/2 -14 NPT THREAD
BOTH SIDES
2.42
(61.5)
1/2 -14 NPT
THREAD
*1.21
(30.7)
*1.25
(31.8)
*2.22
(56.4)
*A
ENDPLATE OPTIONS
BUTT WELD END
FLANGED END
(ASME CLASSES 150 OR 300)
SOCKET WELD END
Valves can be mounted on 2 1/8" (54 mm)
centers with removal of mating valve
handle only. In common competitive
globe body configuration, it is necessary
to disassemble the bonnet from the
body in order to screw the valve into the
orifice flange next to another valve.
TBV valves do not require disassembly,
therefore factory integrity is not disturbed.
2 1/8
(54 mm)
TBV™
CT-TBV-IV
01/09 ION-3M
7
PROCESS VALVES
SERIES 61/41/61
STEM NUT
LOCK WASHER
HANDLE
STEM NUT
STOP
BELLEVILLE WASHER
FOLLOWER
STEM SEAL
ENDPLATE
BODY
BODY SEAL
BALL
SEAT
SEAT
BODY SEAL
THRUST BEARING
ENDPLATE
STEM
BILL OF MATERIALS
Part Description
Body
Endplate
Ball
Material
See
“How to Order”
(page 20)
Stem
Follower
Seat
End Connections available:
1/2", 3/4" and 1" (15, 20 and 25 DN) sizes in
Butt weld, Socket weld, MNPT and Flanged
ASME Classes 150, 300, 600 and 900.
2000 psi WOG rating.
Stem Seal
Stop
Belleville Washer
Stem Nut
Handle
Thrust Bearing
Lock Washer
Body Seal
300 SS or Carbon Steel
300 SS
300 SS
Carbon Steel Plated
15% Glass Filled PTFE
400 SS
Virgin PTFE
ORIFICE GAUGE VALVE
1/2” - 1” STANDARD - OTHER SIZES AVAILABLE UPON REQUEST.
The Series 61/41/61 is uniquely designed with all the inherent TBV ball valve features, such as: 90° operation, tamperproof welded construction, internal entry stem and oval safety handle. The large straight-through port area permits
easy rod out capability. Only the handle needs to be removed when installing on 2 1/8" center-to-center application.
8
TBV™
CT-TBV-IV
01/09 ION-3M
PROCESS VALVES
SERIES 61/41/61
APPLICATIONS
Root Valve
Gauge Valve
Isolation Valve
Orifice Valve
Dimensional drawing shown: 1/2” MNPT x 1/2” MNPT valve.
Consult factory for other configurations.
2.42 in.
(61.5 mm)
Ø 1.56 in.
(39.6 mm)
1.41 in.
(35.8 mm)
Ø 0.41 in.
(10.4 mm)
3.97 in.
(100.8 mm)
7.93 in.
(201.4 mm)
TBV™
CT-TBV-IV
01/09 ION-3M
9
PROCESS VALVES
SERIES 6400
STEM NUT
LOCK WASHER
HANDLE
STEM NUT
STOP
BELLEVILLE WASHER
FOLLOWER
STEM SEAL
THRUST BEARING
MALE SW BODY
SEAT
STEM
BALL
SEAT
BODY SEAL
BILL OF MATERIALS
Part Description
Body
FEMALE SE ENDPLATE
Endplate
Ball
Material
See
“How to Order”
(page 20)
Stem
Follower
Seat
Stem Seal (3 pc.)
Body Seal
End Connections available:
1/2", 3/4" and 1" (15, 20 and 25 DN) sizes in Butt weld,
Socket weld, MNPT, FNPT and Flanged
ASME Classes 150, 300, 600 and 900.
2000 psi WOG rating.
Stop
300 SS
Stem Nut
300 SS
Handle (Red)
300 SS
Thrust Bearing
25% Glass Filled PTFE
Lock Washer
400 SS
Belleville Washer
17-7 SS
Stop Pin
Grafloc
FIRE SAFE INSTRUMENT AND PROCESS VALVE
1/2” - 1” STANDARD - OTHER SIZES AVAILABLE UPON REQUEST.
The TBV Series 6400 forged body, carbon or stainless steel process and gauge ball* valve replaces leaky gate valves
with advanced TBV ball valve features in a fire safe design meeting stringent refinery and chemical plant
requirements. The 6400 features: high-strength forged body, welded tamper-proof construction, internal entry
blow out proof stem and an oval safety handle and integral lockout device to prevent accidental operation.
The unique fire safe design of this product incorporates back-up metal fire lips to provide sealing should the soft
seats sublimate in the event of a fire and optional grafoil stem seal to insure fire safe integrity. This fire safe design
meets the stringent requirements of API 607 4th Edition. The 6400 is available with options such as lock-out devices
and spring return handles.
* Consult factory for other materials of construction.
10
TBV™
CT-TBV-IV
01/09 ION-3M
PROCESS VALVES
SERIES 6400
MAJOR DIMENSIONS - IMPERIAL
MAJOR DIMENSIONS - METRIC
Dim.
1/2"
3/4"
1"
DN
15
20
25
A
10.78
10.78
11.73
A
273.8
273.8
297.9
B
8.97
8.97
10.36
B
227.8
227.8
263.1
C
3.97
3.97
4.11
C
100.8
100.8
104.4
1.56
1.56
2.06
D
39.6
39.6
52.3
1
D
2
1
2
D
1.78
1.78
2.06
D
45.2
45.2
52.3
E
2.83
2.83
4.00
E
71.8
71.8
101.6
F
1.81
1.81
2.29
F
46.0
46.0
58.2
1
165.9
165.9
174.2
2
171.5
171.5
225.0
1
100.8
100.8
104.4
APPLICATIONS
2
1
6.53
6.53
6.86
G
2
6.75
6.75
8.86
G
1
3.97
3.97
4.11
H
G
G
H
H
3.97
3.97
4.11
H
100.8
100.8
104.4
• Flow: DP Transmitters
Port
0.41
0.41
0.75
Port
10.4
10.4
19.1
• Pressure Transmitters
2
Above dimensions are in inches.
• Head Level Transmitters
Above dimensions are in millimeters.
• Drain valves and blowdown
service
Note: The extension for female socket weld end connections are provided
in order to avoid overheating the seats and body seals when welding.
E
• Sample point applications
PORT
F
C
B = SE, SW
A = IREB
STEAM MANIFOLD
APPLICATION NOTES:
E
F
PORT
• Series 6400 uses full
penetration weld to
eliminate the need for
gussets
1
1
D = SE, SW
2
D = IREB
• Eliminates redundant welds
associated with gate valves
H = SE
2
H = SW
• Saves installation time and
labor
1
G = SE
2
G = SW
TBV™
CT-TBV-IV
01/09 ION-3M
11
PROCESS VALVES
SERIES 6500
STEM NUT
HANDLE
LOCK WASHER
STEM NUT
LOCK STOP
BELLEVILLE WASHER
FOLLOWER
STEM SEAL
THRUST BEARING
I-FLANGE BODY
SEAT
BALL
STEM
SEAT
BODY SEAL
ENDPLATE
BILL OF MATERIALS
Part Description
Body
Endplate
Ball
Material
See
“How to Order”
(page 20)
Stem
Follower
Seat
Stem Seal
End Connections available:
1/2", 3/4" and 1" (15, 20 and 25 DN) sizes in Butt weld,
Socket weld, MNPT, FNPT and Flanged
ASME Classes 150, 300, 600 and 900.
2000 psi WOG rating.
Body Seal
Lock Stop
Handle
Thrust Bearing
300 SS
300 SS
25% Glass Filled PTFE
Belleville Washer
17-7 SS
Stem Nut
300 SS
Lock Washer
400 SS
FIRE SAFE INSTRUMENT AND TRANSMITTER ROOT VALVE
3/4” x 1” or 1/2” AVAILABLE.
The Series 6500 cast body transmitter valve replaces leaky gate valves with advanced TBV ball valve features in a fire
safe design meeting stringent refinery and chemical plant requirements. The 6500 features welded tamper-proof
construction, internal entry blow-out proof stem and oval safety handle with lockout device to prevent accidental
operation. The unique design on the 6500 incorporates back-up metal fire lips to provide sealing should the soft
seats sublimate in the event of fire and optional grafoil stem seal ensuring fire safe protection. This fire safe design
meets the stringent requirements of API 607 4th Edition. TBV’s 6500 offers reliability, safety, visibility, unique
mounting capability, quality and unsurpassed leakage protection.
12
TBV™
CT-TBV-IV
01/09 ION-3M
PROCESS VALVES
SERIES 6500
APPLICATION INFORMATION
Applications: Direct connection for transmitter to root /isolation valve.
Floe D/P Transmitters
Pressure transmitters
Differential Pressure Transmitter
Orifice
Gauge Pressure
Head Lever D/P
Flowtube
Absolute Pressure
Differential Pressure
Venturi
Draft Pressure
Wedge
Annubars
3.68 in.
(93.5 mm)
Dimensional drawing shown:
1" BW80 x 3/4" I-Flange.
Consult factory for other
dimensional configurations.
Ø 2.50 in.
(63.5 mm)
2.30 in.
(58.4 mm)
2.34 in.
(59.4 mm)
37.5°
Ø 1.32 in.
(33.5 mm)
Ø 0.96 in.
(24.3 mm)
Ø 1.08 in.
(27.4 mm)
1.624 in.
(41.2 mm)
0.812 in.
(20.6 mm)
3.97 in.
(100.8 mm)
6.94 in.
(176.3 mm)
TBV™
CT-TBV-IV
01/09 ION-3M
13
PROCESS VALVES
SERIES 6800
STEM NUT
LOCK WASHER
HANDLE
STEM NUT
LOCK STOP
BELLEVILLE WASHER
FOLLOWER
STEM SEAL
THRUST BEARING
STEM
BODY
SEAT
BALL
SEAT
BODY SEAL
ENDPLATE
BILL OF MATERIALS
Part Description
Body
Endplate
Ball
Material
See
“How to Order”
(page 20)
Stem
Follower
Seat
Stem Seal
End Connections available:
1/2" or 3/4" (15 or 20 DN) sizes in Butt weld,
Socket Weld, MNPT, FNPT and Flanged
ASME Classes 150, 300, 600 and 900.
2085 psi WOG rating.
Body Seal
Lock Stop
300 SS
Handle
300 SS
Thrust Bearing
25% Glass Filled PTFE
Belleville Washer
17-7 SS
Stem Nut
300 SS
Lock Washer
400 SS
FIRE SAFE INSTRUMENT AND PROCESS VALVE
3/4" Body with 1/2”, 3/4” or 1” End Connections Available.
The Series 6800 valve is an instrument valve with a cast carbon or stainless steel body* that incorporates an integral
lockout pad and a high performance stem packing. The valve comes equipped with a locking oval handle as a
standard feature. It is seal welded to prevent tampering or accidental unthreading when removing from the line.
The Series 6800 is fire safe when ordered with appropriate seals and is fully roddable. Because of the cast lockout
pad, it can not be turned on 2 1/8" centers.
* Consult factory for other materials of construction.
14
TBV™
CT-TBV-IV
01/09 ION-3M
PROCESS VALVES
SERIES 6800
APPLICATIONS
Root Valve
Gauge Valve
Isolation Valve
Drain Valve
Dimensional drawing shown: 1/2" FNPT x 3/4" MSW valve.
Consult factory for other configurations.
3.68 in.
(93.5 mm)
2.30 in.
(58.4 mm)
Ø 1.05 in.
(26.7 mm)
2.43 in.
(61.7 mm)
1.97 in.
(50.0 mm)
4.75 in.
(120.7 mm)
TBV™
CT-TBV-IV
01/09 ION-3M
15
PROCESS VALVES
SERIES 6900
STEM NUT
LOCK WASHER
HANDLE
STEM NUT
LOCK STOP
BELLEVILLE WASHER
FOLLOWER
STEM SEAL
INSTRUMENT
BODY
SEAT
BALL
SEAT
BODY SEAL
THRUST BEARING
ENDPLATE
STEM
BILL OF MATERIALS
PROCESS
Part Description
Body
Drawing Shown: 1/2” NPTM Process x 1/2” NPTF Gauge.
Endplate
Ball
Material
See
“How to Order”
(page 20)
Stem
Follower
Seat
Stem Seal
End Connections available:
1/2", 3/4" or 1" sizes in Butt weld,
Socket weld, MNPT, FNPT or Flanged
ASME Classes 150, 300, 600 and 900.
2000 psi WOG rating.
Body Seal
Lock Stop
Handle
Thrust Bearing
300 SS
300 SS
25% Glass Filled PTFE
Belleville Washer
17-7 SS
Stem Nut
300 SS
Lock Washer
400 SS
INSTRUMENT GAUGE VALVE WITH MULTIPLE GAUGE PORTS
3/4" AVAILABLE.
An instrument valve similar to the Series 6100 valve, the Series 6900 valve uses a cast body that incorporates an
integral lockout pad and a high performance stem packing. Like the 6100, the Series 6900 is intended as a gauge
isolation valve, with tapped NPT side ports for flush and drain functions. It incorporates all of the other features of
the 6100 valve: roddability, fire safety and seal welding. The valve comes equipped with a locking oval handle as a
standard feature. Because of the cast lockout pad, it cannot be turned on 2 1/8" centers.
16
TBV™
CT-TBV-IV
01/09 ION-3M
PROCESS VALVES
SERIES 6900
APPLICATIONS
Root Valve
Isolation Valve
Transmitter Gauge Block and Bleed Valve
-20°F to -500°F (-29°C to -296°C)
Photo: Transmitter Gauge Block and Bleed Valve.
Dimensional drawing shown: 1/2" FNPT x 1/2" MNPT valve.
Consult factory for other configurations.
2.40 in.
(60.9 mm)
1.09 in.
(27.7 mm)
1.75 in.
(44.5 mm)
Ø 0.41 in.
(10.4 mm)
1.68 in.
(42.7 mm)
3.97 in.
(100.8 mm)
7.61 in.
(193.3 mm)
TBV™
CT-TBV-IV
01/09 ION-3M
17
PROCESS VALVES
ENGINEERING INFORMATION
Valve
Size in.
DESIGN SPECIFICATIONS AVAILABLE
Pressure
ASME CLASS
1/4
150
300
600
3/8
150
300
600
ASME B16.5
Pipe flanges and flanged fittings
ASME B16.10
Face-to-face dimensions of ferrous valves
1/2
150
300
600
ASME B16.104
Soft seats bubble tight; metal seats Class IV or V
3/4
150
300
600
ASME B16.34
Steel valves (performance & design)
1
150
300
600
ASME B31.1
Power piping (application)
1 1/2
150
300
600
ASME B31.3
Process piping (application)
2
150
300
600
Chlorine Institute
Pamphlet 6
Piping system, dry chlorine
Valve
Size ND
NACE MR-01-75
Sour Gas Service Application
Federal Spec.
WW-V-35, MSS-SP72
Ball valves
Exxon EXES 3-14-1-2A Fire safety
Pressure
NP
8
6/10
16/25
40/64
10
6/10
16/25
40/64
15
6/10
16/25
40/64
20
6/10
16/25
40/64
MSS-SP-99
Instrument valves
25
6/10
16/25
40/64
API 607 4th Edition
Fire test for soft seated valve
40
6/10
16/25
40/64
50
6/10
16/25
40/64
FUGITIVE EMISSIONS CONTAINMENT OPTIONS
FE BONNET WITH PRESSURE
PACKING
FEV BONNET WITH VACUUM
PACKING
FE BONNET WITH LANTERN
RING AND LEAK-OFF
FE - A general code denoting
a fugitive emissions bonnet
containing multiple V-ring
packing which can be
furnished with virtually any
TBV valve depending on
other designations within
the particular valve code.
FEV - Another fugitive emission
prefix for use with vacuum service
exclusively.
Consult factory for vacuum service
specifications and requirements.
LR - A suffix code denoting
a lantern ring in the fugitive
emissions bonnet to allow for
a “sniffer” or “leak off” port
between 2 sets of
V-ring packing.
FEATURES
BENEFITS
Variety of seating materials
Wide range of process media and service conditions.
Live loaded stem
Pressure and temperature recovery, stem seal integrity with a low operating torque.
Blow out proof stem
Operator safety.
Heavy duty handle
Ease of operation, long life.
Fully traceable materials
Certification of all pressure retaining parts available for stringent specification requirements.
Metal and graphite seats
Available for abrasive services and temperatures to 1000°F. Consult factory for recommendation.
Large port area
Provides capability to be easily rod out without damage to ball or seats.
Oval safety handle
Prevents accidental operation with maintaining easy visual indication of open / closed position.
Easy to identify if valve is
open or closed
In open position, handle is in line with piping; in closed position, handle is cross line with piping.
Welded design
Tamper-proof.
Variety of end connections
Threaded, butt weld, socket weld or flanged ends.
Positive mechanical stop
Safe operation.
Available in all alloys
Wide range of service conditions.
Optional locking handle
Additional protection against accidental operation.
Fugitive emissions optional Eliminate release of toxic chemicals.
Carbon steel body and end
plate are black oxide coated Resist Corrosion.
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PROCESS VALVES
ENGINEERING INFORMATION
NOTES FOR TORQUE INFORMATION
• All torque values are based on maximum rated pressure, clean service, and frequent operation (more than once per month).
• All values represent torque required to both “break” the valve open and re-close the valve. For spring return actuators, this
means that the “end of spring torque” must exceed the above values by the appropriate safety margin.
• The recommended safety margin for sizing purposes is a minimum of 25%.
• For full port valves, use torque values for next size larger valve.
• CV values are based on the flow of water at 60°F and 14.7 psig through the valve in US gallons per minute at a pressure
drop of 1 psi.
INSTRUMENT VALVE CAPABILITIES/APPLICATIONS
4100
41/61
Root
•
•
Gauge
•
•
Isolation
•
•
Drain
•
Orifice
•
Fire Safe
•
•
Welded
•
•
Rod out capability
•
•
Turn on 2 1/8 inch centers •
•
+
Weld-in on 2 1/8 inch (54 mm) Centers.
6100
•
•
•
61/41/61
•
•
•
6400
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Seat U
50
70
120
Seat P
60
84
144
6500
•
6800
•
•
•
•
•
•
•
•
•
+
6900
•
•
•
•
•
•
+
•
•
•
+
CV AND MAXIMUM TORQUE (IN-LBS.) DATA
Size in.
1/2
3/4
1
Cv
8
8
33
Seat T
30
45
80
Seat G
55
75
130
Seat C
100
125
250
Virgin PTFE
Reinforced PTFE
Cryofil
Ultrafil
U.H.M.W.P.
Delrin
CTFE
Metal
white
white with red speckles
white
black
translucent white
dark brown
translucent
silver
In addition to the options and features shown, TBV specializes
in designing and manufacturing ball valves for a wide variety
of special applications. TBV is known for its ability to solve
difficult applications with severe service valves that perform
where others have failed.
Extended bonnets are available to meet stringent fugitive
emission requirements. Our patented bellows sealed ball
valve assures zero leakage, when absolutely no external
leakage is tolerable.
A wide variety of special materials are also available for
severe or exotic services. Special material testing, such as
corrosion evaluation, is available. Complete material
certification packages can be provided to meet extensive
specification requirements.
A wide variety of other product configurations and sizes,
up to 10” line size, are available on application.
Consult TBV’s extensive library of designs that have proven
to give outstanding performance in the most severe services.
Seat M
90
126
216
4000
3500
3000
THERMAFIL
CTFE
PRESSURE (psig)
-
Seat K
120
150
300
SEAT RATING CHART
SEAT MATERIAL IDENTIFICATION CODE
T
G
C
U
P
D
K
M
Seat D
70
98
168
2500
DELRIN AF
2000
U.H.M.W.
POLYETHTLENE
1500
ULTRAFIL
1000
GLASS FILLED
TEFLON
VIRGIN
TEFLON
500
0
0
100
200
300
400
500
600
TEMPERATURE (°F)
Cryofil seats rated at 1500 psi from -452°F to 150°F.
Extended pressures and temperatures may be achieved by altering
design for specific applications. Consult factory with service conditions.
The valve rating is the lesser of the body rating and the seat rating.
TBV manufactures an extensive line of high pressure valves capable
of the full seat ratings shown. Consult factory for details.
TBV™
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01/09 ION-3M
19
PROCESS VALVES
HOW TO ORDER
VALVE SPECIFICATION CHART
SIZE
PORTING
SERIES
END
CONNECTIONS
BODY/END
MATERIAL*
S = Standard Port
F = Full Port
01
02
03
05
07
10
12
17
20
21
51
52
57
71
75
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
1/8”
1/4”
3/8”
1/2”
3/4”
1”
1 1/4”
1” x 3/4”
2”
2” x 1”
1/2” x 1”
1/2” x 1/4”
1/2” x 3/4”
3/4” x 1”
3/4” x 1/2”
1A = 1” x 1/2”
2A = 1/4” x 1/2”
41 = 4100-Welded
43 = 4300-Welded w/ds
Relief on Ball
46 = 41/61-Male End
4100 Unibody
61 = 6100-Orifice Tap
Gauge
64 = 6400-Series
Instrument
65 = 6500-Transmitter
Root Valve
66 = 61/41/61-Double
Male End
All Welded
68 = 6800 SeriesInstrument
69 = Instrument Gauge
0
1
2
3
4
5
6
7
8
9
=
=
=
=
=
=
=
=
=
=
IRB
MSE (Male Screwed End)
MSW (Male Socket Weld)
FSE (Female Screwed End)
FSW (Male Socket Weld)
I-Flange
BW80
BW40
BW160
I-Flange Neutral
BALL/STEM
MATERIAL
A2
CS
HC
M4
M5
T2
T5
T7
ZR
34
36
37
4L
6L
=
=
=
=
=
=
=
=
=
=
=
=
=
=
SEAT
MATERIAL
Alloy 20
Carbon Steel
Hastelloy C
Monel 400
Monel K500
Titanium Gr 2
Titanium Gr 5
Titanium Gr 7
Zirconium
304 SS
316 SS
317 SS
304L SS
316L SS
EXAMPLE:
1 x 3 = MSE x FSE
SEAL
MATERIAL
G = 15% GF PTFE
H = Graphite
T = Virgin PTFE
C
D
F
G
H
K
M
P
T
U
=
=
=
=
=
=
=
=
=
=
Cryofil
Delrin AF
Thermafil
15% GF PTFE
Grafoil/Graphite
CTFE
Metal
UHMWP
Virgin PTFE
Ultrafil 25
(CERTAIN
COMBINATIONS
NOT AVAILABLE)
BOLTING
MODIFIERS
W = All Welded
CL
EC
EE
FE
FL
FS
GO
GS
IC
LH
LO
LS
LV
OH
OS
OX
PC
VB
VS
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
Chlorine Cleaning
Corrosion Evaluation
Extended End
Fugitive Emissions
Fire Lip
Fire Safe
Gear Operator
Grounding Spring
Isocyanate Cleaning
Locking Handle
Locking Oval Handle
Locking SS Oval Handle
Lever Handle
Oval Handle
Stainless Steel Oval Handle
Oxygen Cleaned
Phosgene Cleaning
Vented Ball
Vacuum Service
* If ball and stem are different materials, expand code to show ball first, stem second.
For additional ordering information, see the TBV General Catalog, Corrosion Resistant and Cryogenic Valves.
TYPICAL VALVE MODEL NUMBERS/DESCRIPTIONS
4100
- 07S 41 FSE M4M4 TT WCLVB
3/4” 4100 welded valve w/ FSE ends, Monel 400 body, ball and stem, PTFE seats and seals, cleaned for chlorine
service, w/vented ball.
41/61
- 07S 46 1X3 CS36 UT W
3/4" 41/61 welded valve w/ MSE by FSE ends, carbon steel body, 316 stainless ball and stem, ultrafil seats, PTFE seals.
6100
- 75S 61 2X3 A2A2 UT W
3/4" x 1/2” 6100 welded gauge valve w/ MSW by FSE ends, Alloy 20 body, ball and stem, ultrafil seats, PTFE seals.
61/41/61 - 05S 66 MSE 6L6L UT W
1/2" 61/41/61 welded single port gauge valve w/ MSE ends, 316L body, ball and stem, ultrafil seats, PTFE seals.
6400
- 07S 64 2X3 CS36 UH WFS
3/4" 6400 welded drain valve w/ MSW x FSE ends, carbon steel body, 316 stainless ball and stem, ultrafil seats,
graphoil seals, fire safe design.
6500
- 07S 65 5X5 CSM4 TT W
3/4" 6500 welded instrumentation valve w/ I-Flange ends, carbon steel body, Monel ball and stem, PTFE seats and seals.
6800
- 07S 68 2X3 CS36 UH WFS
3/4" 6800 welded drain valve w/ MSW x FSE ends, carbon steel body, 316 stainless ball and stem, ultrafil seats,
graphoil seals, fire-safe design.
6900
- 75S 69 1X3 6L36 UT WFLOS
3/4" x 1/2” 6900 welded gauge valve w/ MSE by FSE ends, 316L stainless body, 316 stainless ball and stem, ultrafil seats,
PTFE seals w/ fire lip and stainless steel oval handle.
CERTIFICATIONS
20
TBV™
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PROCESS VALVES
TRADEMARK INFORMATION
TBVTM is a registered trademark which is owned by Cameron.
This document contains references to registered trademarks or product designations,
which are not owned by Cameron.
Trademark
Owner
DELRIN
E.I. DuPont De Nemours & Company
HASTELLOY
Haynes International, Inc.
MONEL
INCO Alloys International, Inc.
TBV™
CT-TBV-IV
01/09 ION-3M
21
PROCESS VALVES
VALVES & MEASUREMENT
3250 Briarpark Drive, Suite 300
Houston, Texas 77042
USA Toll Free 800 323 9160
For the most current contact and location information go to: www.c-a-m.com/valvesandmeasurement
Printed in Canada 01/09-ION-3M
Rev. 1 01/09
CT-TBV-IV