HYPERTHERM®

REPLACEMENT PARTS SUITABLE FOR
®
HYPERTHERM
TORCH
SYSTEM
PAC110®/PAC121®/120®
MAX20®,MAX40CS®,MAX42®,MAX43®......................................22
PAC140®
MAX40®/HT40®.............................................................................23
PAC130®
MAX70®,MAX80®,MAX100®....................................................24,25
PAC160®
MAX100D®.....................................................................................26
PAC105®,PAC110®,
PAC110T®
POWERMAX 190c®/350®/380®....................................................27
PAC123T®/M®,PAC121®,
PAC125®
POWERMAX 600®/800®/900®......................................................28
PAC135™
POWERMAX 1100™......................................................................29
T60®/T60M®
POWERMAX 1000®..................................................................30,31
T80®/T80M®
POWERMAX 1250®..................................................................32,33
T100®/T100M®
POWERMAX 1650®..................................................................34,35
MAX200®/HT2000®
MAX200®/HT2000®..................................................................36,37
PAGE
HT400®/PAC170®/PAC620®/
PAC600®/PAC500®
HT400®/HT4000®/HT4001®/PAC600®/PAC500®...................38,39
HT4400®
HT4400®.........................................................................................40
PAC182®/PAC184®/
PAC185®/PAC186®
HD1070®/HD3070®.......................................................................41
HPR130™
HPR130™.......................................................................................42
HPR260™
HPR260™.......................................................................................43
HYPERTHERM®, PAC 110®, PAC 121®, PAC 120®, PAC 135TM,
PAC140®/PAC130®/PAC160®/PAC105®/PAC110®
PAC110T®/PAC123T®/PAC123M®/PAC125®/T60®/T60M®/T80®
T80M®/T100®/T100M®/MAX200®/HT2000®/HT400®
PAC170®/PAC620®/PAC600®/PAC500®/HT4400®
PAC182®/PAC184®/PAC185®/PAC186®, MAX20®, MAX40CS®,
MAX42®, MAX43®, MAX40®, HT40®, MAX70®, MAX80®, MAX100®,
MAX100D®, POWERMAX190c®, POWERMAX350®,
POWERMAX380®, POWERMAX600®, POWERMAX800®,
POWERMAX900®, POWERMAX1000®, POWERMAX1100TM,
POWERMAX1250®, POWERMAX1650®, HT4000®, HT4001®,
PAC600®, PAC500®, HT4400®, HD1070®, HD3070®, HPR130TM, HPR260TM
are registered trademarks of Hypertherm, Inc.
THERMACUT is in no way affiliated with the above-named manufacturers. References to the above-named machines, torches, consumables and reference
numbers are for convenience only. Most Thermacut parts are made for or by an IBG company. Parts indicated with a * or OEM suffix are original parts manufactured
by the above named manufacturer and are being resold by Thermacut. Thermacut reserves the right to substitute OEM parts in place of Thermacut parts.
21
REPLACEMENT PARTS SUITABLE FOR
®
HYPERTHERM
POWERMAX 190C , PAC 105 TORCH
POWERMAX 350®, PAC110® TORCH
POWERMAX 380®, PAC110T® TORCH
®
1
®
2
3
5
4
POWERMAX 190C®, PAC 105® TORCH
Item Part No.
1. T-2943
2. T-2944
T-4528
Ref. No.
120884*
120898*
120883*
Description
Shield, Hand
Retaining Cap
Retaining Cap, Unshielded
Std. Pkg Item Part No.
1
3. T-2941
1
4. T-2940
1
5. T-2939
Ref. No
120882*
120881*
120880*
Description
Nozzle
Electrode
Swirl Ring
Std. Pkg.
5
5
1
Std. Pkg Item Part No. Ref. No
1
4. T-0035 020239
10
5. T-0038 044016
10
Description
Swirl Ring
O-Ring
Std. Pkg.
2
10
Description
Electrode
Swirl Ring
Std. Pkg.
10
1
POWERMAX 350®, PAC110® TORCH
Item
1.
2.
3.
Part No.
T-0032
T-1860
T-0037
Ref. No.
020218
120504
020382
Description
Retaining Cap
Nozzle, Extended, 25A
Electrode, Extended
POWERMAX 380®, PAC110T® TORCH
Item Part No. Ref. No.
1. T-3905 220016*
2. T-1860 120504
Description
Retaining Cap
Nozzle, Extended, 25A
Std. Pkg Item Part No. Ref. No
1
3. T-0037 020382
10
4. T-3904 220013*
HYPERTHERM®, POWERMAX 350®, 380®, 190C®, PAC105®, PAC110®, PAC110T® are the Registered Trademarks of HYPERTHERM INC. * OEM Manufactured Parts
27
POWERMAX 600 , POWERMAX 800 ,
POWERMAX 900®, PAC123T/MTM, PAC121TM,
PAC125TM TORCHES
®
Item Part No.
1. T-9824
T-2849
2. T-9825
T-2848
3. T-3412
4. T-1564
5. T-9879
6. T-3414
T-1567
T-4705
7. T-3415
T-1568
T-2850
8. T-3417
T-1570
T-0028
9. T-3418
T-3420
T-0975
T-1569
10. T-4450
Ref. No.
120601-UR
120828*
120602-UR
120827*
120608
120303
120600-UR
120577
120282
120826*
120607
120281
120831*
120578
120305
020395
120606
120438
120092
120304
120573-UR
®
Description
Std. Pkg Item Part No.
Shield, Hand, 55A, 900
1
T-3419
Shield, Hand, 600
1
11. T-4451
Shield, Machine, 55A, 900
1
T-2298
Shield, Machine, 600
1
12. T-4453
Shield, Gouging, 600, 800, 900
1
T-2230
Deflector, 600, 800, 900
1
T-4452
Retaining, Cap
1
T-0029
Nozzle, Shielded, 55A, 900
5
13. T-0038
Nozzle, Shielded, 800, 50A
5
14. T-10269
Nozzle , Shielded, 600
5
NS T-2845
Nozzle , Shielded, Gouging, 55A, 900
10
NS T-1767
Nozzle , Shielded, Gouging, 50A, 800
5
NS T-1854
Nozzle , Shielded, Gouging, 600
5
NS T-1814
Nozzle, Extended, 55A, 900
10
NS T-1768
Nozzle, Pipe Saddle, Ext, 50A, 800
5
NS T-4185
Nozzle, Unshielded, .042, 800
10
NS T-4186
Nozzle, Extended, 35A, 600, 900
10
NS T-2852
Nozzle, Conical, 40A, 800
NS T-4500
Nozzle, Pipe Saddle
10
NS T-4554
Nozzle, Extended, 50A, 800
5
NS T-4555
Electrode, Shielded, 600, 800, 900
5
NS T-0994
REPLACEMENT PARTS SUITABLE FOR
®
HYPERTHERM
Ref. No
120573
120574-UR
120574
120576-UR
120576
020361-UR
020361
044016
120570
120583*
001288*
075339
027254*
002244*
129352
129353
129001
129002
083066
083067
027055
Description
Std. Pkg.
Electrode, Shielded, 600, 800, 900
5
Electrode, Ext, 600, 800, 900
5
Electrode, Ext, 600, 800, 900
5
Swirl Ring, 600, 900
2
Swirl Ring, 600, 900
2
Swirl Ring, 800
2
Swirl Ring, 800
2
O’-Ring
10
Hand Torch, 900
1
Torch Main Body, Machine, 800, 900
1
Torch Handle Replacement
1
Screws
5
Trigger Spring
1
Safety Trigger Assy
1
Torch Lead, 25’, 900
1
Torch Lead, 50’, 900
1
Torch Lead, 25’, 800
1
Torch Lead, 50’, 800
1
Torch Assy, Hand 25’, 800, 900
1
Torch Assy, Hand 50’, 800, 900
1
Silicone Grease
1
FOR MAXIMUM PERFORMANCE use our “UR” series swirl rings with our newly designed electrodes.
“UR” IS A UNIQUE DESIGN WHICH ENHANCES PERFORMANCE AND DIFFERS FROM OEM DESIGNS
HYPERTHERM®, POWERMAX 600®, POWERMAX 800®, POWERMAX 900®, PAC123T/MTM, PAC121TM, PAC125TM are the Registered Trademarks of HYPERTHERM INC. * OEM Manufactured Parts
28
POWERMAX1100™, PAC 135
TM
REPLACEMENT PARTS SUITABLE FOR
®
HYPERTHERM
TORCHES
P R O D U C T I N N O VAT I O N
Our unique nozzle design for the PAC 135TM torch features a reusable spring. On the current
OEM parts, the springs are locked onto the nozzle and are thrown away every time the
nozzle is changed. Now you can order the 40 Amp, 80 Amp or extended nozzles and springs
under separate part numbers and change the spring from nozzle to nozzle. You only need to
replace the spring as it needs to be changed and saving the cost of the spring on every new
nozzle changed. Please use our T-2527 separately for whichever nozzle you use.
Item
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
Part No.
T-2237
T-2238
T-2239
T-2240
T-2241
T-2527
T-2531
T-2530
T-2532
T-2245
T-2246
T-2247
Ref. No.
120475*
120516*
120519
120483*
120520*
T-2527
120476-UR
120515-UR
120518-UR
120474
120473
120517
Description
Hand Shield
Machine Shield
Deflector
Retaining Cap
Retaining Cap, 40 Amp
Tip Spring
Nozzle, 80 Amp
Nozzle, 40 Amp
Nozzle, Extended
Swirl Ring
Electrode
Electrode, Extended
Std. Pkg Item Part No.
1
NS T-2344
1
NS T-2343
1
NS T-0537
1
NS T-2842
1
NS T-4643
5
NS T-4642
5
NS T-0538
5
NS T-3330
5
NS T-3984
2
NS T-4585
5
NS T-4586
5
Ref. No
120509*
120510*
120477
120508
129559*
129560*
085001
085061
128148*
002287*
002299*
Description
Nozzle Gouging
Gouging Shield
Hand Torch
Machine Torch
Torch Lead 25’
Torch Lead 50’
Torch, hand w/ 25’ Leads
Torch, hand w/ 50’ Leads
Spare Parts Kit
Handle
Trigger
Std. Pkg.
5
1
1
1
1
1
1
1
1
1
1
“UR” IS A UNIQUE DESIGN WHICH ENHANCES PERFORMANCE AND DIFFERS FROM OEM DESIGNS
HYPERTHERM®, POWERMAX1100™, PAC135TM are the Registered Trademarks of HYPERTHERM INC. * OEM Manufactured Parts
29
POWERMAX 1000®
T60®/T60M® TORCHES
Item
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
Part No.
T-3725
T-3726
T-4188
T-3732
T-10603
T-9880
T-10244
T-3792
T-3801
T-3889
T-4572
T-3943
Ref. No.
120929 OEM
120930 OEM
120979
120977 OEM
220404 OEM
120928-UR
220061-UR
120932 OEM
120931 OEM
220006
220007
220059 OEM
Description
Std. Pkg Item Part No.
Shield, Hand, 40-80A
1
13. T-9998
Shield, Machine, 40-80A
1
14. T-4454
Deflector
1
15. T-8401
Shield, Gouging
1
16. T-4456
Shield, Ohmic, FineCut®
1
17. T-8400
Retaining Cap, 40-80A
1
18. T-10438
Retaining Cap, 40-80A, Ohmic 1
1
19. T-10444
Nozzle, Shielded, 40A
5
NS T-10446
Nozzle, Shielded, 60A
5
NS PT12161
Nozzle, Unshielded, 40A
5
NS PT12159
Nozzle, Unshielded, 60A
5
NS T-0994
Nozzle, Gouging, 60-80A
5
1
REPLACEMENT PARTS SUITABLE FOR
®
HYPERTHERM
Ref. No
220329
120926-UR
120926
120925-UR
120925
220327 OEM
128564-UR
128640-UR
128643-UR
128710
027055
Description
Std. Pkg.
Nozzle, FineCut®, 40A
5
Electrode, 40-80A (Use w/ 220051-UR)
5
Electrode, 40-80A
5
Swirl Ring, 40-80A
2
Swirl Ring, 40-80A
2
Swirl Ring, Hand, FineCut®
1
Torch Main Body, Hand
1
Torch Main Body, Machine
1
Mounting Sleeve w/ Screws
1
Positioning Sleeve w/ Rack
1
Silicone Grease
1
Use an Ohmic sensing cap when you have a compatible torch height controller.
“UR” IS A UNIQUE DESIGN WHICH ENHANCES PERFORMANCE AND DIFFERS FROM OEM DESIGNS
HYPERTHERM®, POWERMAX 1000®, T60®, FineCut® are the Registered Trademarks of HYPERTHERM INC.
30
REPLACEMENT PARTS SUITABLE FOR
®
POWERMAX 1000®
T60®/T60M® TORCHES
Part No.
T-10736
T-10737
T-10738
T-10739
Ref. No.
083172-UR
083171-UR
128681-UR
128682-UR
Description
Hand Torch & Lead, 25’
Hand Torch & Lead, 50’
Lead, Hand, 25’
Lead, Hand, 50’
HYPERTHERM
Std. Pkg
1
1
1
1
Part No.
T-10740
T-10741
T-10742
T-10743
T-10723
T-10724
T-10725
T-10726
Ref. No
083175-UR
083174-UR
083176-UR
083177-UR
128634-UR
128633-UR
128635-UR
128641-UR
Description
Machine Torch & Lead, 15’
Machine Torch & Lead, 25’
Machine Torch & Lead, 35’
Machine Torch & Lead, 50’
Lead, Machine, 15’
Lead, Machine, 25’
Lead, Machine, 35’
Lead, Machine, 50’
Std. Pkg.
1
1
1
1
1
1
1
1
HYPERTHERM®, POWERMAX 1000®, T60® are the Registered Trademarks of HYPERTHERM INC.
31
POWERMAX 1250®
T80®/T80®M TORCHES
Item
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
Part No.
T-3725
T-3726
T-4188
T-3732
T-10603
T-9880
T-10244
T-3792
T-3801
T-3728
T-3889
T-4572
T-3892
Ref. No.
120929 OEM
120930 OEM
120979
120977 OEM
220404
120928-UR
220061-UR
120932 OEM
120931 OEM
120927 OEM
220006
220007
120980
Description
Std. Pkg Item Part No.
Shield, Hand, 40-80A
1
14. T-3943
Shield, Machine, 40-80A
1
15. T-9998
Deflector
1
16. T-4454
Shield, Gouging
1
17. T-8401
Shield, Ohmic, FineCut®
1
18. T-4456
Retaining Cap, 40-80A
1
19. T-8400
1
Retaining Cap, 40-80A, Ohmic
1
20. T-10438
Nozzle, Shielded, 40A
5
21. T-10444
Nozzle, Shielded, 60A
5
NS T-10446
Nozzle, Shielded, 80A
5
NS PT12161
Nozzle, Unshielded, 40A
5
NS PT12159
Nozzle, Unshielded, 60A
5
NS T-0994
Nozzle, Unshielded, 80A
5
1
REPLACEMENT PARTS SUITABLE FOR
HYPERTHERM®
Ref. No
220059 OEM
220329
120926-UR
120926
120925-UR
120925
220327 OEM
128564-UR
128640-UR
128643-UR
128710
027055
Description
Std. Pkg.
Nozzle, Gouging, 60-80A
5
Nozzle, FineCut®, 40A
5
Electrode, 40-80A (Use w/ 220051-UR)
5
Electrode, 40-80A
5
Swirl Ring, 40-80A
2
Swirl Ring, 40-80A
2
®
Swirl Ring, Hand, FineCut
1
Torch Main Body, Hand
1
Torch Main Body, Machine
1
Mounting Sleeve w/ Screws
1
Positioning Sleeve w/ Rack
1
Silicone Grease
1
Use an Ohmic sensing cap when you have a compatible torch height controller.
“UR” IS A UNIQUE DESIGN WHICH ENHANCES PERFORMANCE AND DIFFERS FROM OEM DESIGNS
HYPERTHERM®, POWERMAX 1250®, T80®, FineCut® are the Registered Trademarks of HYPERTHERM INC.
32
REPLACEMENT PARTS SUITABLE FOR
POWERMAX 1250®
T80®/T80®M TORCHES
Part No.
T-10395
T-10396
T-10735
T-10734
Ref. No.
087001-UR
087002-UR
128637-UR
128636-UR
Description
Hand Torch & Lead, 25’
Hand Torch & Lead, 50’
Lead, Hand, 25’
Lead, Hand, 50’
HYPERTHERM®
Std. Pkg
1
1
1
1
Part No.
T-10719
T-10720
T-10721
T-10722
T-10723
T-10724
T-10725
T-10726
Ref. No
087003-UR
087004-UR
087005-UR
087006-UR
128634-UR
128633-UR
128635-UR
128641-UR
Description
Machine Torch & Lead, 15’
Machine Torch & Lead, 25’
Machine Torch & Lead, 35’
Machine Torch & Lead, 50’
Lead, Machine, 15’
Lead, Machine, 25’
Lead, Machine, 35’
Lead, Machine, 50’
Std. Pkg.
1
1
1
1
1
1
1
1
HYPERTHERM®, POWERMAX 1250®, T80® are the Registered Trademarks of HYPERTHERM INC.
33
POWERMAX 1650®
T100®/T100M® TORCHES
Item
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
Part No.
T-3725
T-3726
T-4188
T-3732
T-10603
T-4132
T-4137
T-9880
T-10244
T-9881
T-10245
T-3792
T-3801
T-3728
T-3889
T-4572
T-3892
T-3943
Ref. No.
120929 OEM
120930 OEM
120979
120977 OEM
220404 OEM
220065 OEM
220047 OEM
120928-UR
220061-UR
220048-UR
220206-UR
120932 OEM
120931 OEM
120927 OEM
220006
220007
120980
220059 OEM
Description
Std. Pkg Item Part No.
Shield, Hand, 40-80A
1
19. T-9998
Shield, Machine, 40-80A
1
20. T-4134
Deflector
1
21. T-4190
Shield, Gouging
1
22. T-4136
Shield, Ohmic, FineCut®
1
23. T-4454
Shield, Hand, 100A
1
24. T-8401
Shield, Machine, 100A
1
25. T-4455
Retaining Cap, 40-80A
1
26. T-8872
1
Retaining Cap, 40-80A, Ohmic
1
27. T-4456
Retaining Cap, 100A
1
28. T-8400
Retaining Cap, 100A, Ohmic1
1
29. T-10438
30. T-4457
Nozzle, Shielded, 40A
5
Nozzle, Shielded, 60A
5
31. T-9923
Nozzle, Shielded, 80A
5
32. T-10444
Nozzle, Unshielded, 40A
5
NS T-10446
Nozzle, Unshielded, 60A
5
NS PT12161
Nozzle, Unshielded, 80A
5
NS PT12159
Nozzle, Gouging, 60-80A
5
NS T-0994
REPLACEMENT PARTS SUITABLE FOR
®
HYPERTHERM
Ref. No
220329
220011 OEM
220064
220063 OEM
120926-UR
120926
220037-UR
220037
120925-UR
120925
220327 OEM
220051-UR
220051
128767-UR
128754-UR
128643-UR
128710
027055
Description
Std. Pkg.
Nozzle, FineCut®, 40A
5
Nozzle, Shielded, 100A
5
Nozzle, Unshielded, 100A
5
Nozzle, Gouging, 100A
5
Electrode, 40-80A (Use w/ 220051-UR)
5
Electrode, 40-80A
5
Electrode, 100A (Use w/ 120925-UR)
5
Electrode, 100A
5
Swirl Ring, 40-80A
2
Swirl Ring, 40-80A
2
Swirl Ring, Hand, FineCut®
1
Swirl Ring, 100A
2
Swirl Ring, 100A
2
Torch Main Body, Hand
1
Torch Main Body, Machine
1
Mounting Sleeve w/ Screws
1
Positioning Sleeve w/ Rack
1
Silicone Grease
1
1
Use an Ohmic sensing cap when you have a compatible torch height controller.
“UR” IS A UNIQUE DESIGN WHICH ENHANCES PERFORMANCE AND DIFFERS FROM OEM DESIGNS
HYPERTHERM®, PowerMax 1650®, T100®, FineCut® are the Registered Trademarks of HYPERTHERM INC.
34
POWERMAX 1650®
T100®/T100M® TORCHES
Item Part No.
T-10714
T-10715
T-10712
T-10713
Ref. No.
059264-UR
059270-UR
128755-UR
128752-UR
Description
Hand Torch & Lead, 25’
Hand Torch & Lead, 50’
Lead, Hand, 25’
Lead, Hand, 50’
REPLACEMENT PARTS SUITABLE FOR
®
HYPERTHERM
Std. Pkg Item Part No. Ref. No
1
T-10728 059265-UR
1
T-10729 059268-UR
1
T-10730 059272-UR
1
T-10731 128753-UR
T-10732 128751-UR
T-10733 128759-UR
Description
Machine Torch & Lead, 25’
Machine Torch & Lead, 35’
Machine Torch & Lead, 50’
Lead, Machine, 25’
Lead, Machine, 35’
Lead, Machine, 50’
Std. Pkg.
1
1
1
1
1
1
HYPERTHERM®, PowerMax 1650®, T100® are the Registered Trademarks of HYPERTHERM INC.
35