Car Body Technologies und Forming Dies

Transcription

ThyssenKrupp System Engineering
Car Body Technologies Design Specification
Edition: June 2011
ThyssenKrupp System Engineering GmbH
Car Body Technologies Service
Schlossstraße 22
D – 66687 Wadern - Lockweiler
Telefon / Phone: +49 (0) 6871 60 – 2101
Telefax/Fax: +49 (0) 6871 60 – 0336
E-Mail: [email protected]
Car Body Technologies
Body-in-White
Design Specification
Overview
0
Floor Plates
Z.-Nr.: 2102 00 .. ..
1
Base Systems
Z.-Nr.: 2102 01 .. ..
2
Tooling Plates
Z.-Nr.: 2102 02 .. ..
3
Riser Systems
Z.-Nr.: 2102 03 .. ..
4
Swivel Systems
Z.-Nr.: 2102 04 .. ..
5
Rotating Systems
Z.-Nr.: 2102 05 .. ..
6
Linear Systems
Z.-Nr.: 2102 06 .. ..
7
Robot Applications
Z.-Nr.: 2102 07 .. ..
8
Robot Endeffectors
Z.-Nr.: 2102 08 .. ..
10
Part Take-Out Systems
Z.-Nr.: 2102 10 .. ..
15
Trunion Systems
Z.-Nr.: 2102 15 .. ..
99
Mechanical Standard Components Z.-Nr.: 2102 99 .. ..
Datenablage: C-Folders/ CBDS_Rohbau_Standards
Overview_TKSE_Standards_06_2011.doc
Seite 1 von 28
29.06.2011
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0 Floor Plates
Base Plate Large
Z.-Nr.: 2102 00 00 00
Dimension: 800mmx800mmx20mm
Base Plate Small
Z.-Nr.: 2102 00 00 01
Base Plate
Z.-Nr.: 2102 00 00 03
Grid Dimensions
Base Plate for Turn Tables
Z.-Nr.: 2102 00 00 04
Grid Dimensions
Base Plate (zu Fundamentplattenteppich)
Z.-Nr.: 2102 00 00 06
Grid Dimensions
Seite 2 von 28
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1 Base Systems
Base 250/190 for Production Means
Z.-Nr.: 2102 01 00 00
Heigth: 100mm-1000mm
Z.-Nr.: 2102 01 01 00
Base 700 Tilted for Production Means
Z.-Nr.: 2102 01 01 05
Base 400 Tilted for Production Means
Z.-Nr.: 2102 01 01 06
Z.-Nr.: 2102 01 01 20
Base 700 Rotating for Production Means
with Safety Pin
Z.-Nr.: 2102 01 02 08
Seite 3 von 28
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1 Base Systems
Base 700 Rotating for Production Means
Z.-Nr.: 2102 01 02 09
Stationary Gun Stand
Z.-Nr.: 2102 01 04 12
Optional with upper bracket Z.-Nr.: 2102 01 04 13
Assembly Light Curtain Brackets
Z.-Nr.: 2102 01 05 00
Light Curtain continous adjustability from horizontal to
vertical
Light Curtain Brackets Horizontal Mount
Z.-Nr.: 2102 01 05 06
For Mounting Light Curtains below Safety Fences , ect.
Scanner Bracket
Z.-Nr.: 2102 01 05 10
Height Adjustable
Z.-Nr.: 2102 01 05 11
Length: 950mm-3200mm
Select Light Curtain Manufacturer and Type with Regard of
the Project Requirement
Seite 4 von 28
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1 Base Systems
Z.-Nr.: 2102 01 05 12
Heigt: 2000mm
Select Light Curtain Manufacturer and Type with Regard of
the Project Requirement
Base Adapter
Z.-Nr.: 2102 01 06 00
Adaptable to Gun Stand Z.-Nr.: 2102 01 04 12
Pedastal/Riser
Z.-Nr.: 2102 01 06 02
Dimension 700mmx700mm
Height: 100mm-500mm
Base for Sealer Gun, Small Version
Z.-Nr.: 2102 01 06 03
Select Tube length with Regard of the Project Requirement
Base for Glue Gun, Tall Version
Z.-Nr.: 2102 01 06 04
Reference Stand
Z.-Nr.: 2102 01 06 05
Seite 5 von 28
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2. Tooling Plates
Base Size 1
Z.-Nr.: 2102 02 00 00
Dimension:
L=2000mm-2600mm
W=1000mm-2600mm
H=215mm
Base Size 2
Z.-Nr.: 2102 02 00 01
Dimension:
L=2800mm-4600mm
W=1000mm-2600mm
H=215mm
Base Size 1 Elevated
Z.-Nr.: 2102 02 00 02
Dimension:
L=2000mm-2600mm
W=1000mm-2600mm
H determined in incremental Dimensions by lower Structure
2102 01 00 00
Base Size 2 Elevated
Z.-Nr.: 2102 02 00 03
Dimension:
L=2800mm-4600mm
W=1000mm-2600mm
H determined in incremental Dimensions by lower Structure
2102 01 00 00
Tooling Base Plate, on Roller
Dimension:
Rastermaße:
Rastermaße:
Rastermaße:
Rastermaße:
800mmx800mm
800mmx1200mm
800mmx1600mm
800mmx1800mm
H=450mm
Z.-Nr.: 2102 02 01 00
Z.-Nr.: 2102 02 01 01
Z.-Nr.: 2102 02 01 02
Z.-Nr.: 2102 02 01 03
Tooling Base Plate, on Roller
Dimension:
Rastermaß:
Rastermaß:
Rastermße:
Rastermße:
Rasterme:
1200mmx1200mm
1200mmx1600mm
1200mmx2000mm
1200mmx2400mm
1200mmx2800mm
H=450
Z.-Nr.: 2102 02 01 04
Z.-Nr.: 2102 02 01 05
Z.-Nr.: 2102 02 01 06
Z.-Nr.: 2102 02 01 07
Z.-Nr.: 2102 02 01 08
Seite 6 von 28
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2 Tooling Plates
Tooling Plate , on Roller
Grid Dimensions:
1600mmx1600mm
Rastermaße: 1600mmx2000mm
Rastermaße: H=455mm
Z.-Nr.: 2102 02 01 09
Z.-Nr.: 2102 02 01 10
Z.-Nr.: 2102 02 01 11
Z.-Nr.: 2102 02 01 12
Z.-Nr.: 2102 02 01 13
Tooling Plate, on Roller
Grid Dimensions:
2000mmx2000mm
Rastermaße: H=545mm
Z.-Nr.: 2102 02 01 14
Z.-Nr.: 2102 02 01 15
Z.-Nr.: 2102 02 01 16
Z.-Nr.: 2102 02 01 17
Z.-Nr.: 2102 02 01 18
Z.-Nr.: 2102 02 01 19
Z.-Nr.: 2102 02 01 20
Z.-Nr.: 2102 02 01 21
Cover Plate for Reference Holes
Z.-Nr.: 2102 02 02 00
Roller Transport System
Z.-Nr.: 2102 02 02 01
Temporary Attachment Rollers for relocating Production
Means (tooling, fixtures)
Seite 7 von 28
29.06.2011
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3 Riser Systems
Standard Riser (Tube Dia. Ø60 mm)
Modular Design on Lower Bracket, Tube and Upper Bracket
and/or Adapter
Height (Tube Length) is determined by Project Requirement
Upper Bracket K00
Z.-Nr.: 2102 03 00 00
Upper Bracket K01
Z.-Nr.: 2102 03 00 01
Upper Bracket K02
Z.-Nr.: 2102 03 00 02
Upper Bracket K05
Z.-Nr.: 2102 03 00 05
Upper Bracket K06
Z.-Nr.: 2102 03 00 06
Seite 8 von 28
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3 Riser Systems
Lower Bracket F40 Straight Design 1
Z.-Nr.: 2102 03 00 40
Lower Bracket F41 Angled Design
Z.-Nr.: 2102 03 00 41
Lower Bracket F42 Tall Design
Z.-Nr.: 2102 03 00 42
Lower Bracket F41 Adjustable
Z.-Nr.: 2102 03 00 43
Lower Bracket F44 Straight Design 2
Z.-Nr.: 2102 03 00 44
Seite 9 von 28
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3 Riser Systems
Adapter A01
Z.-Nr.: 2102 03 00 61
Receptor for various Adapter Plates
Adapter Plate A2
Z.-Nr.: 2102 03 00 62
Adapter Plate A3
Z.-Nr.: 2102 03 00 63
Adapter Plate A4
Z.-Nr.: 2102 03 00 64
Adapter Plate A5
Z.-Nr.: 2102 03 00 65
Adapter Plate A6
Z.-Nr.: 2102 03 00 66
Seite 10 von 28
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3 Riser Systems
Drilling Template for Riser Tubes
Z.-Nr.: 2102 03 00 90
In Case of an Emergency, this aides to Manufacture Riser
Tubes
Seite 11 von 28
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4 Swivel Systems
Swivel Unit Size 1
Z.-Nr.: 2102 04 00 01
To Rotate Small Size Assemblies
Swivel angle 10°/20°/30°
Swivel Unit Size 2
Z.-Nr.: 2102 04 00 02
To Rotate Medium Size Assemblies
Swivel angle 5°-50° (5° Increments)
Swivel Unit Size 3
Z.-Nr.: 2102 04 00 03
To Rotate Large Size Assemblies
Swivel angle 5°-50° (5° Increments)
Overview TKSE Incremental Swivel System
Z.-Nr.: 2102 04 05 00
DImensions:
Height 600mm-1400mm (to Centerline of rotating Axis.
Width 1500mm-2500mm (between the Flanges)
Select intermittend Gear box Size III-VII based on Project
Requirements
Intermittend Gear Box Size III (Malteser
Stepping Gear Box)
Z.-Nr.: 2102 04 04 03
Seite 12 von 28
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4 Swivel Systems
Intermittend Gear Box Size IV
Z.-Nr.: 2102 04 04 04
Intermittend Gear Box Size V
Z.-Nr.: 2102 04 04 05
Intermittend Gear Box Size VI
Z.-Nr.: 2102 04 04 06
Intermittend Gear Box Size VII
Z.-Nr.: 2102 04 04 07
Seite 13 von 28
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5 Rotating Systems
TKSE-Standard- Turn Table (180° Rotation)
Z.-Nr.: 2102 05 __ __
For small to Medium Assemblies as Doors, Hoods etc.
Designs for thr following Turn Table types are available:
- Expert ED560
- Expert ED710
- Expert ED920
- Expert ED1120
- Expert ED1350
Z.-Nr.: 2102 05 __ __
- Expert ED710
- Expert ED920
- Expert ED1120
- Expert ED1350
Z.-Nr.: 2102 05 __ __
- Expert ED710
- Expert ED920
- Expert ED1120
- Expert ED1350
Seite 14 von 28
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5 Rotating Systems
TKSE-Standard-Turn Table (180° Rotation)
Z.-Nr.: 2102 05 __ __
For Large Assemblies as Side frame.
- Expert ED1350
Z.-Nr.: 2102 05 __ __
For Large Assemblies as Side frame.
- Expert ED1350
Seite 15 von 28
29.06.2011
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5 Rotating Systems
Rotating Table „Clamp“ Actuated
Left Hand Design
Z.-Nr.: 2102 05 11 01
To Rotate small to medium Size Assemblies
Rotating angle 5°-135° (Clamp depending)
Rotating Table „Clamp“ Actuated
Right Hand Design
Z.-Nr.: 2102 05 11 02
Rotating angle 5°-135° (Clamp depending)
Rotating Table pneumatic
Z.-Nr.: 2102 05 11 03
To Rotate Fixtures e.g. loading stations, rotation angle
180°, 2 lockable Final Positions
Rotating Table 90 Degrees
Z.-Nr.: 2102 05 11 04
Rotating angle 90°, 2 lockable Final Positions
Seite 16 von 28
29.06.2011
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5 Rotating Systems
Assembly Rotating Structure
Z.-Nr.: 2102 05 10 00
Manual Rotating Structure
Z.-Nr.: 2102 05 10 01
To hold Part Racks and /or Container (LCA’s). Optional with
Pedal and 180° Lock
Seite 17 von 28
29.06.2011
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6 Linear Systems
H-Guide Size 16
Z.-Nr.: 2102 06 00 16
Stroke Increments: 25/50/75/100
Cylinder Ø32mm
H-Guide Size 20
Z.-Nr.: 2102 06 00 20
Stroke Increments: 25/50/80/100/125/160/200/250
Cylinder Ø50
H-Guide Size 30
Z.-Nr.: 2102 06 00 21
Stroke Increments:
25/50/80/100/125/160/200/250/320
Cylinder Ø100
TKSE Cam Slide 50
Z.-Nr.: 2102 06 00 36
Cylinder Ø50
TKSE Cam Slide 80
Z.-Nr.: 2102 06 00 37
Cylinder Ø80
Cornering Unit
Z.-Nr.: 2102 06 02 08
Seite 18 von 28
29.06.2011
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7 Robot Applications
Robot Base Plate
Z.-Nr.: 2102 07 00 13
Robot Riser (Blank)
Z.-Nr.: 2102 07 01 13
Height: 150mm-2000mm
Base Plate 1245mmx1245mm
Robot Riser for Ford (Blank)
Z.-Nr.: 2102 07 01 14
Robot Riser for BMW Kuka KR150-240
(Blank)
Z.-Nr.: 2102 07 01 15
Robot Riser for BMW Kuka KR360-500
(Blank)
Z.-Nr.: 2102 07 01 16
MAG Robot Riser (Blank)
Z.-Nr.: 2102 07 01 17
Seite 19 von 28
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Robot Riser (Blank)
Z.-Nr.: 2102 07 01 19
Robot Riser Kuka KR16, KR60-3
Z.-Nr.: 2102 07 01 20
Seite 20 von 28
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Robot Adaptor Plates
for Fanuc S900i
Z.-Nr.: 2102 07 02 05
To be Welded to Robot Base Plate or to the Robot Riser
with Weld Jig
for ABB IRB 7600 M2000
Z.-Nr.: 2102 07 02 06
with Weld Jig
for ABB IRB 6400 R120-200
Z.-Nr.: 2102 07 02 07
with Weld Jig
for COMAU H1-H4
Z.-Nr.: 2102 07 02 08
with Weld Jig
for ABB IRB 6400 M98
Z.-Nr.: 2102 07 02 09
with Weld Jig
for KUKA KR 150, 180, 210 (Serie 2000)
Z.-Nr.: 2102 07 02 10
with Weld Jig
Seite 21 von 28
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for KUKA KR125-KR200
Z.-Nr.: 2102 07 02 11
with Weld Jig
for KUKA KR350
Z.-Nr.: 2102 07 02 12
with Weld Jig
for FANUC R 2000i/S-430i
Z.-Nr.: 2102 07 02 13
with Weld Jig
for FANUC S-420i
Z.-Nr.: 2102 07 02 14
with Weld Jig
for Kawasaki Z-Serie
Z.-Nr.: 2102 07 02 15
with Weld Jig
for BMW Kuka KR150-240
Z.-Nr.: 2102 07 02 16
with Weld Jig
Seite 22 von 28
29.06.2011
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for MOTOMAN ES200N
Z.-Nr.: 2102 07 02 18
with Weld Jig
for MOTOMAN ES350N
Z.-Nr.: 2102 07 02 19
with Weld Jig
for ABB IRB 1600
Z.-Nr.: 2102 07 02 20
with Weld Jig
for Comau Smart 5 NJ 4 220 2.4
Z.-Nr.: 2102 07 02 21
with Weld Jig
for Comau Smart 5 NJ 4 220 3.0
Z.-Nr.: 2102 07 02 22
with Weld Jig
Seite 23 von 28
29.06.2011
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Quick Change Plate for
ABB IRB 6400R
Z.-Nr.: 2102 07 04 00
ABB IRB 6400R
Z.-Nr.: 2102 07 04 01
ABB IRB 7600R
Z.-Nr.: 2102 07 04 02
ABB IRB 6600R
Z.-Nr.: 2102 07 04 05
ABB IRB 6600R
Z.-Nr.: 2102 07 04 06
Seite 24 von 28
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8 Robot Endeffectors
Modular Gripper System
For medium Parts as Doors, Hoods etc.
Modular Clamping Riser with Tube Ø40mm
Conventional Gripper System
Welded Frame - For medium Parts as Doors, Hoods etc.
Conventional Gripper System
Aluminum Base Plate - For medium Parts as Doors, Hoods
etc.
Seite 25 von 28
29.06.2011
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10 Part Take-Out Systems
Part Take-Out Cart - Floor Guide
Z.-Nr.: 2102 10 02 00
To hold large Parts as Side Frames
Dimension:
800mm/1200mm
Stroke: 1800mm/2200mm/2600mm/3000mm
Part Take-Out Frame
Z.-Nr.: 2102 10 03 00
To hold small to medium Parts
Part Take-Out Drawer
Z.-Nr.: 2102 10 04 00
Width:
800mm/1200mm
Stroke : 600mm/800mm/1000mm/1200mm/
1400mm/1600mm
Seite 26 von 28
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15 Trunion Systems
4 sided-Trunion (automatic)
Z.-Nr.: 2102 15 00 00
Dimensions:
Height 1200mm-2200mm (to Center of Rotating Axis)
Width 2000mm-5000mm (between the Pivot Points)
2 sided-Trunion (automatic)
Z.-Nr.: 2102 15 01 00
Dimensions:
Height 1000mm-2000mm (to Center of Rotating Axis)
Width 2000mm-5000mm (between the Pivot Points)
Manual Trunion
Z.-Nr.: 2102 15 02 00
To hold large Parts
Manual Trunion
Z.-Nr.: 2102 15 02 20
Seite 27 von 28
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99 Mechanical Standard Components
Z.-Nr.: 2102 99 00 __
Hard-Stops and Part Locations
Z.-Nr.: 2102 99 01 __
Pre- Rough Locators
Z.-Nr.: 2102 99 02 __
Angle –and Adapter Plates
Z.-Nr.: 2102 99 03 __
Shim and Adjustment Plates
Z.-Nr.: 2102 99 04 __
Bearing Bolts
Z.-Nr.: 2102 99 05 __
Clamping Accessories
Z.-Nr.: 2102 99 06 __
Contour Pieces
Z.-Nr.: 2102 99 07 __
Location Pins
Z.-Nr.: 2102 99 08 __
Switch Cams and Accessories
Z.-Nr.: 2102 99 09 __
Insulations
Z.-Nr.: 2102 99 10 __
Fastening Parts
Z.-Nr.: 2102 99 11 __
Copper Electrodes for indirect welding
Seite 28 von 28
29.06.2011

Car Body Technologies und Forming Dies

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