docBPW Transpec ALII Air Suspension Parts Catalogue 3-2013
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BPW Transpec ALII Air Suspension Parts Catalogue 3-2013
BPW TRANSPEC AIR LIGHT II SERIES AIR SUSPENSIONS SPARE PARTS CATALOGUE FOR AUSTRALIAN ASSEMBLED AXLES TABLE OF CONTENTS 1992 CONTENTS PAGE BPW Air Suspension Series 3 Hangers 4 Trailing Arms and Attachments 5 Spring Eye Bolt Assembly 6 Shock Absorbers and Attachments 7 Airbags and Airbag Parts 8 Axle Clamping 9 This book is intended to assist with the identification of spare parts for Australian assembled axles fitted with ALII Series Air suspensions with M24 Spring Eye Bolts only. It is not intended to give detailed technical service and/or maintenance information. For technical service and/or maintenance information please refer to the BPW Operator’s Manual and workshop manual or contact your nearest BPW Transpec Branch listed on the back cover of this book. 2 BPW Transpec ALII Air Suspension Catalogue 3/2013 BPW AIR SUSPENSION SERIES1992 BPW AIR SUSPENSION SERIES ALI (Air Light I) Single leaf springs, 51mm ALII (Air Light II) M30 spring eye bolts Single leaf springs, 62 mm 70mm wide springs M30 spring eye bolts ALII (Air Light II) * M24 spring eye bolts Single leaf springs, 62mm 70mm wide springs M24 spring eye bolts SL Series See note below Single leaf springs, 51mm 100mm wide springs M30 springs eye bolts O Series Heavy Duty Two leaf springs, 2x 43mm 100mm wide springs M30 spring eye bolts AL Series D30, D30K & D36 Airbags Webbing Sling axle retainers Optional steel wire ropes D36 Airbags Steel wire rope catch straps Please note: As of mid September 2008 the new ALII Suspension is supplied as the standard BPW Highway Suspension Series and from that date supersedes ALI and SL Series Suspension for all new deliveries. IMPORTANT NOTE This catalogue shows parts for ALII AIR SUSPENSIONS WITH M24 SPRING EYE BOLTS only. For information regarding parts to suit M30 Spring Eye Bolts please contact BPW Transpec. BPW Transpec ALII Air Suspension Catalogue 3/2013 3 HANGERS AND HANGER BOSSES To suit M24 Spring Eye Bolts1992 L D B F ST 83 NON ALIGNABLE HANGERS Part No ST B D F Shape 0537544458 268 84 150 41 Tapered sides 0537544468 268 84 90 35 Tapered sides 0537544478 350 105 100 150 Parallel sides ALIGNABLE HANGERS Part No ST B D F Shape 0537544318 268 84 150 41 Tapered sides 0537544328 268 84 90 35 Tapered sides 0537544308 184 91 70 35 Tapered sides 0537544338 350 105 100 150 Parallel sides HANGER BOSSES Hanger Type 4 Part Number Non Alignable 0311300560 Alignable 0311303100 BPW Transpec ALII Air Suspension Catalogue 3/2013 TRAILING ARMS AND ATTACHMENTS To suit M24 Spring Eye Bolts1992 Dimensions to measure LL11 Fig A L2 L 2 (BPW 30) L 2 (BPW 36) (Centre air bag) D K 75 ling arm with mounted h plate (with mounted ng screws) see page 9. 70 Ø 300 120 Ø 360 se spring screws for L 5 Fig B1 Fig B2 BH BH Part No Description Fig BH D L1 L2 0508213952 0534830370 (Fig A) Trailing Arm Catch Strap to suit B2 10 62 500 380 0508213962 0534830360 (Fig A) Trailing Arm Catch Strap to suit B1 80 62 500 380 0508214022 0534830360 (Fig A) Trailing Arm Catch Strap to suit B1 80 62 500 310 IDENTIFYING REPLACEMENT TRAILING ARM SPRINGS The BPW code number is punched into the underside of the tip of the trailing arm (in the area of the airbag). If this code is missing or no longer legible the type of trailing arm can be determined by taking the following measurements, referring to the diagram above: 1. Measure the thickness (D) 2. Measure the build height (BH) 3. Measure the dimension from the middle of the spring eye bolt to the middle of the axle (L1) 4. Measure the dimension from the middle of the axle to the centre of the airbag (L2) BPW Transpec ALII Air Suspension Catalogue 3/2013 5 SPRING EYE BOLT ASSEMBLY To suit M24 Spring Eye Bolt 1992 Non Alignable Hanger Alignable Hanger 1155 1155 1161 1165 1165 1540 1540 1168 1168 1525 1525 SPRING EYE BOLT ASSEMBLY PARTS Item Description Non Alignable Hanger Shape Qty Per Axle 0203142KIT-P Parallel sided 1 0203142KIT-T Tapered sided 1 0203142KIT-1ALP Parallel sided 1 0203142KIT-1ALT Tapered sided 1 Alignable Spring Eye Bolt Kit (Includes items 1155, 1165 - 1540) Kits Spring Eye Bolt Kits (Includes items 1155-1540) 1155 Spring Eye Bolt M24 x 166 1161 Alignment Plate 1165 Spring Eye Washer M24 0332034550 2 1168 Spring Eye Nut 0326014130 2 1525 Wear Plate * See below 1540 Steel Rubber Steel Bush 0334014200 0328144250 0311303100 6 4 0311300560 0203142400 Wear Plate to suit Tapered sided Hanger 2 Wear Plate to suit Parallel sided Hanger BPW Transpec ALII Air Suspension Catalogue 3/2013 4 2 SHOCK ABSORBERS AND ATTACHMENTS 1315 Front Mount Rear Mount 1300 1330 1330 1300 1318 1315 Fig D iii ii i Item Part Number Description Qty Per Axle Qty Per Axle Front Mount Rear Mount 1300 0237228300 Shock Absorber 326-496mm 2 1300 0237021800 Shock Absorber 475-800mm 1330 0252207412 M24 Nut Lock 4 1315 0334014190 M24 x 240 Shocker Mount Bolt 2 1315 0250234980 M24 x 140 Shocker Mount Bolt Rear Mount 2 1318 0331031380 Lower Shock Spacer 4 2 4 Figure D i * See Below Sling 2 2 ii AS0002 Rubber Ring Retainer 4 4 iii AS0001 Plate Webbing Sling 4 4 * The part number for the sling will depend on the suspension. To obtain the correct part number please refer to the tag on the sling or contact BPW Transpec. BPW Transpec ALII Air Suspension Catalogue 3/2013 7 AIRBAGS AND AIRBAG PARTS Fig F Fig E 1240 1205 1215 1200 1210 1205 1220 1222 1210 1224 Base Plates D30/D30K Fig G Base Plates D36 Fig H 1220 1220 Airbag Assy's Airbag Bellows Airbag Pistons Base Plates Other Parts 8 Item No Fig Part No Description V X 1200 E 0542943660 Airbag Assembly D30 GFK AUST 1200 H B C D L Design 0/20/60 70 180 150 25 70 E 0542943650 Airbag Assembly D30K GFK AUST 0/20/60 70 135 150 25 70 1200 E 0542943690 Airbag Assembly D36 GFK AUST 1205 E,F 0542942570 Airbag Bellow D30 GFK AUST 941MB 1205 E,F 0252942560 Airbag Bellow D30K GFK AUST 940MB 1205 E,F 0542942580 Airbag Bellow D36 GFK AUST 881MB 1210 E,F 0513939500 Airbag Piston D30 GFK 1210 E,F 0513939510 Airbag Piston D30K GFK 1210 E,F 0513939520 Airbag Piston D36 GFK 1220 G 0328095020 Base Plate D30/D30K 1220 H 0328095030 Base Plate D36 1215 F 0317903080 1222 F 0334012230 Centre bolt D30 Piston 1222 F 0334012240 Centre bolt D30K Piston 1224 F 0250709500 Bolt Airbag - Spring M16x65 1224 F 0550709600 Bolt Airbag - Spring M16x75 1240 F 0252733380 Lock Nut M12 45/80 70/120 180 210 25 95 0/20/60 70 45/80 70/120 Threaded Sleeve M16x51/SW 24 BPW Transpec ALII Air Suspension Catalogue 3/2013 20 110 135 20 150 170 AXLE CLAMPING Over Slung Non Alignable Hangers Fig I 1057 Under Slung Non Alignable Hangers Fig J 1050 1055 1035 1041 1041 1032 1033 1055 1050 1057 Over Slung Alignable Hangers Fig K 1057 Under Slung Alignable Hangers Fig L 1050 1055 1040 1035 1040 1032 1033 1055 1050 1057 OVER SLUNG Item No Fig Part Number Description Qty Over Slung Per Non Alignable Axle UNDER SLUNG Over Slung Under Under Slung Alignable Slung Disc Drum 1032 J,L 0514525060 Spring Plate Right Hand 1 1033 J,L 0514525070 Spring Plate Left Hand 1 1035 I,K 0314525050 Spring Plate 2 1040 K,L 0308474430 Dowel 2 1041 I 0328136140AL2 Alignment Plate with Dowel 2 1041 J 0328136140AL2US Alignment plate 2 1050 I,J,K,L 0313841014 U Bolt Round * 4 1055 I,J,K,L 0254012507 M24 Washer 8 1057 I,J,K,L 0252207412 M24 Nut 8 * For suspensions fitted to BPW disc brake axles with 377mm rotor diameter (predominantly for disc brake axles to suit 19.5” tyres) flat U bolts part number 0313841130 are used. These should only be used in conjuction with axle seats that are made to suit flat U bolts. BPW Transpec ALII Air Suspension Catalogue 3/2013 9 NOTES BPW Transpec ALII Air Suspension Catalogue 3/2013 10 NOTES BPW Transpec ALII Air Suspension Catalogue 3/2013 11 STATE BRANCHES VICTORIA (Head Office) 1 - 11 Cherry Lane, North Laverton VIC 3026 Phone: (03) 9267 2444 Fax: (03) 9369 4826 Internet: www.bpwtranspec.com.au e-mail: [email protected] NEW SOUTH WALES 10 Squill Place, Arndell Park, NSW 2148 Phone: (02) 8811 7000 Fax: (02) 8811 7050 QUEENSLAND Cnr Archerfield Road & Bernoulli Street, Darra, QLD 4076 Phone: (07) 3217 0877 Fax: (07) 3217 0230 WESTERN AUSTRALIA 20 Brennan Way, Belmont, WA 6104 Phone: (08) 9479 5822 Fax: (08) 9479 6922 FREE CALL: 1300 651 652
