Repair Tool List

Transcription

Repair Tool List

Repair Tool List
August, 2009
You will find a lot of hints
for repairing.
* Please place an order with Code No.
CONTENTS 1
CONTENTS
Name
Code No.
Page
Name
Code No.
Page
Tapping Bit Holder 70MM
1R001
1
Bearing Setting Pipe 18-10.2
1R027
5
Retaining Ring S Pliers ST-2N
1R003
1
1R028
5
Retaining Ring S Pliers ST-2
1R004
1
1R029
5
Retaining Ring R Pliers RT-2N
1R005
1
1R030
5
Retaining Ring R Pliers RT-2
1R006
1
1R031
5
Tips for Retaining
Ring Pliers (Straight)
1R007
1
Bearing Setting Plate 8.2
1R032
5
Tips for Retaining
Ring Pliers (90 °)
1R008
1
1R033
5
T-shaped Hex. Bolt Wrench 9
1R009
2
1R034
5
1R010
2
1R035
5
1R011
2
1R036
5
Box Wrench
1R012
2
1R037
5
1R013
L-shaped Torx Wrench
until
( Available
stock runs out )
2
Armature Holder 32 Set for Vise
1R038
5
1/4” Hex. Shank Bit M4
1R014
2
Armature Holder 41.5 Set for Vise
1R039
5
1R015
2
Armature Holder 50 Set for Vise
1R040
5
1R016
2
Vise Plate
1R041
(1 pc/ case)
5
1R017
2
Wrench for Bearing Retainer
37-20
1R042
6
Hex. Socket Bit M8
1R018
3
32-20
1R043
6
Hex. Socket Bit M6
1R019
3
Gear Extractor (small)
Bearing Extractor (Large)
1R020
3
Gear Extractor (large)
3
Tool for Trigger Valve Case
Bearing Extractor (Small)
1R021
(
Available until
stock runs out
)
1R044
(
Available until
stock runs out
)
1R045
6
1R047
(
Available until
stock runs out
6
)
7
Bearing Plate
(for arbor press)
1R022
4
Drill Chuck Remover 11
1R048
7
Pipe Ring (for arbor press)
1R023
4
1R049
7
Press Tool (for arbor press)
1R024
4
1R050
7
until
( Available
stock runs out )
4
Brush Holder Setter Type 72
1R051
7
1R026
5
1R052
7
Bearing Extractor
1R025
CONTENTS 2
Name
Code No.
Page
1R053
7
Name
Code No.
Page
Hammer Testing Stand
1R083
13
8
Hammer Testing Bit (large)
1R084
13
8
Hammer Testing Bit (medium)
1R085
13
8
Hammer Testing Bit (small)
1R086
13
8
Hammer Bit Holder
1R087
13
8
Ring Terminal Installer
)
8
Bearing Extractor
1R089
15
1R055
Chain Saw Repair Stand
until
( Available
stock runs out )
Punch A for disassembly
until
( Available
stock runs out )
Punch B for disassembly
until
( Available
stock runs out )
Inserting Punch A
until
( Available
stock runs out )
Inserting Punch B
until
( Available
stock runs out )
Riveting Punch
(
Available until
stock runs out
Pin
(
Available until
stock runs out
)
8
Round Bar of Copper 10 - 180
1R090
15
Guide Bar M4 for fitting Field
1R062
(1 pc/ case)
9
Round Bar of Copper 20 - 100
1R091
15
Guide Bar M5 for fitting Field
1R063
(1 pc/ case)
9
Commutator Filing Brush
for CB-76
1R095
16
for CB-124
1R064
9
Wrench
for CB-167
1R065
9
Torque Wrench
(for measuring torque)
1R114
16
9
Fuse (for Motor Tester)
100/115V
1R116
16
9
220/230/240V
1R117
16
16
1R056
1R057
1R058
1R059
1R060
1R061
1R067
Clutch Tool
until
( Available
stock runs out )
Piston Holder Tool
until
( Available
stock runs out )
1R069
1R088
(
Available until
stock runs out
)
1R098
(
Available until
stock runs out
)
14
16
Tachometer
1R070
(w/Manual)
10
Hammer Testing Bit 370
17 Hex. shank
1R118
Leveler 500
1R071
10
Hammer Testing Bit 355
17 Hex. shank
until
( Available
stock runs out )
16
Leveler 750
1R072
10
Air Density Tester
1R127
17
Leveler 1,000
1R073
10
Nose 10-13
1R130
17
Leveler 1,500
1R074
10
Nose 12-15
1R131
17
10
Nose 15-20
1R132
17
Armature Tester 100V
(without plug)
1R075
(
Available until
stock runs out
)
1R119
Tester (Circuit Tester)
1R076
10
Nose 20-25
1R133
17
Insulation Resistance Tester
1R077
10
Drill Chuck Extractor
1R139
18
Motor Tester 100V
1R078
11
Throw-away Tip
1R141
18
Arbor Press 2ton
1R080
12
Throw-away Bite holder
1R142
18
Arbor Press 1ton
1R081
12
Rolling Center
1R143
18
Vise
1R082
12
Main Shaft Center
1R144
18
CONTENTS 3
Name
Code No.
Name
Page
1R145
Code No.
Page
L Type Torx Wrench Set
(5pcs)
until
( Available
stock runs out )
19
Field Test Cable
1R174
22
L Type Torx Wrench M6
1R146
19
Earth Cable
1R175
22
1R147
19
Line Cable
1R176
22
1R148
(w/o Plug)
19
Pliers
1R177
23
1R149
(w/o Plug)
19
Seal Inserting Pipe
1R178
23
1R150
(w/o Plug)
19
T Type Screwdriver
1R179
23
Electricity Discharging Cord
1R151
19
Magnet Extractor
(
)
24
1R153
19
Ignition Checker
1R181
(w/Manual)
24
1R154
19
Clutch Extractor
1R183
25
Crank Shaft Lock Bolt
1R155
20
Worm Gear Extractor
1R184
25
20
Oil Seal Extractor
1R185
26
26
Valve Puller
1R156
(
Available until
stock runs out
)
1R180
Available until
stock runs out
O-Ring Guide Tool
1R157
20
T Type Torx Wrench
1R186
Servo-Press Gun
Disassembling Tool
1R158
20
Impact Socket 19-17
until
( Available
stock runs out )
21
Hex. Bar 17H-100
until
( Available
stock runs out )
21
Clutch Extractor
until
( Available
stock runs out )
1R161
1R187
1R188
27
27
Spring Pin Extractor 2
until
( Available
stock runs out )
Spring Pin Extractor 2.5
until
( Available
stock runs out )
until
( Available
stock runs out )
21
Rotor Pulling Tool
until
( Available
stock runs out )
28
Ring Spring Setting Tool A
1R164
21
Joint Nut Wrench
1R191
29
Ring Spring Setting Tool B
1R165
21
Lead Battery Checker MUK
1R192
(w/Manual)
29
Joint Nut Wrench
1R166
22
Lead Battery Checker MA/MC
1R193
(w/Manual)
29
T Type Hex. Wrench 3-70
1R167
22
Lead Battery Checker 230V
1R194
(w/Manual)
29
1R168
22
Lead Battery Checker 240V
1R195
(w/Manual)
29
1R169
22
Worm Gear Extractor
1R196
29
1R170
22
for CB-251
1R197
30
1R171
22
for CB-408
1R198
30
1R172
22
Spring Fixing Jig
until
( Available
stock runs out )
Retaining Ring R Pliers
1R173
22
Piston Pin Punch
until
( Available
stock runs out )
1R162
1R163
1R189
1R190
1R199
1R200
28
30
30
CONTENTS 4
Name
Name
Code No.
Page
Bearing Extractor
1R225
38
31
CB-407/ 419
1R226
38
1R203
31
Wire Stripper
1R227
38
1R204
31
1/4” Hex. Shank Bit for M4
1R228
39
until
( Available
stock runs out )
32
1R229
39
Wrench for Clutch
1R206
32
1R230
39
45-degree Set Square
1R207
32
1R231
39
1R208
32
Pipe 30
1R232
39
Repair Tool Holder
1R209
33
Round Bar for Arbor 4-100
1R233
39
Oil Seal Setter
1R210
33
1R234
39
Pressure Gauge
1R211
33
1R235
39
Tip for Retaining Ring Pliers
1R212
34
1R236
39
Cylinder Extractor
1R213
34
1R237
39
Taper Sleeve
1R214
34
1R238
39
Block A for Crank Shaft
1R215
35
1R239
39
Block B for Crank Shaft
1R216
35
1R240
39
Ring 22
1R217
36
1R241
39
Adjust Sleeve
1R218
36
1R242
39
Torque Wrench Shaft 2-6N.m
1R254
(w/Manual)
37
1R243
39
1R219
(w/Manual)
37
1R244
39
1R223
(w/Manual)
37
1R245
39
Ratchet Head 9.5
1R220
37
1R246
39
Ratchet Head 12.7
1R224
37
1R247
39
Spanner Head 15
1R221
37
1R248
39
Spanner Head 12
1R253
37
1R249
39
Socket Adapter
1R222
37
1R250
39
Code No.
Page
Jig for Retaining Ring
1R201
31
for CB-203
1R202
for CB-303
Jig for Tightening
Nut M15-23
Taper Sleeve
1R205
CONTENTS 5
Name
Code No.
Page
Name
Code No.
Page
1R251
39
1R278
48
1R252
39
1R279
48
Spanner Head 12
1R253
40
1R280
48
1R254
40
1R281
48
Retaining Ring S-7 Setter
1R255
40
1R282
48
Clutch Extracting Tool
1R257
41
1R283
48
1R258
(1set: 2pcs)
41
1R284
48
Taper Sleeve
1R259
41
1R285
48
Motor Tester 115V
1R260
42
1R286
48
Motor Tester 220V
1R261
42
Round Bar Storage Board
1R287
48
Motor Tester 240V
1R262
42
Screwdriver Magnetizer
1R288
48
Bearing Extractor
1R263
43
Switch Unit Adjusting Gauge
1R289
49
Torque Wrench
1R264
43
Torx Bit VT-27
1R290
49
Torque Checking Faceplate
1R265
43
Retaining Ring S and R Pliers
1R291
49
1R266
44
1R292
50
1R267
44
Wrench for Clutch
1R293
50
1R268
44
1R294
50
Bearing Extractor
1R269
44
CB-407
CB-412
1R295
50
Hammer Testing Bit
SDS-Max
1R270
45
Spring Pin 1.5 Remover
1R296
50
Hammer Testing Bit
SDS-Plus
1R271
45
Spanner Head 17
1R297
51
Ring Spring 26 Setting Tool A
1R272
45
Hex Bar 10 with Square Socket
1R298
51
Ring Spring 26 Setting Tool B
1R273
45
Bearing Extractor (small)
1R299
51
Type 72 Field Insert Jig
1R274
46
Bearing Extractor (large)
1R300
51
Type 94 Field Insert Jig
1R275
46
CB-431
1R301
51
Acrylic Dust Box
1R276
47
CB-424
1R302
51
Torx Driver T10x75
1R277
47
CB-430
1R303
52
V Block
CONTENTS 6
Name
Code No.
Page
CB-432
1R304
51
Wrench for Case Joint
1R305
Ring Spring Removing Jig
Name
Code No.
Page
Silicon KE-45N
1R330
56
52
Needle Bearing Extractor 43.5
1R331
57
1R306
52
Needle Bearing Extractor 50.0
1R332
57
ET Holder O-Type 2.5
1R307
52
Needle Pin 4.5
1R333
57
1R308
53
Interchangeable Adapter
1R334
58
1R309
53
Battery Checker
1R335
58
1R310
53
1R336
59
Retaining Ring Pliers
with long bent nails
1R311
53
1R337
59
Hammer Stand
1R312
53
RS232C Cable
1R338
58
Bit for One-Touch
Cord Lock Adapter
1R313
53
Software for Battery Checker
1R339
58
Torx Bit V-25
1R314
54
Bearing Retainer Wrench
1R340
60
Laser Beam Positioning Jig
1R315
54
Spanner Head 41
1R341
60
Adjustable Bearing
Retainer Wrench
1R316
55
Battery Checker
1R342
61
Hex Wrench 3/16"
1R317
55
Retaining Ring Setting Jig
1R343
61
Hex Wrench 5/32"
1R318
55
Torque Driver
1R344
62
Hex Wrench 3/32"
1R319
55
Hex Bit
1R345
62
Hex Wrench 5/64"
1R320
55
Center Attachment for 1R045
1R346
63
Hex Wrench Assortment
1R321
55
Tool Retainer Pole
Removing Tool
1R347
63
Hex Wrench 17
1R322
55
Spring Pin 8 Remover
1R348
63
Impulse Oil
1R323
56
Spacer 15.9
1R349
64
Bumper Removing Tool
1R324
56
Ring 60
1R350
64
Torx Driver T7Hx80
1R325
56
Anvil Holding Jig
1R351
65
Torx Driver T15Hx80
1R326
56
Fastening Nut Holding Jig
1R352
66
Torx Driver T25Hx120
1R327
56
Clutch Case Holding Jig
1R353
66
Torx Driver T27Hx120
1R328
56
Joint Holding Jig
1R354
67
Screw Extractor No.802
1R329
56
Pinion Gear Positioning Jig
1R355
67
CONTENTS 7
Name
Code No.
Page
Bearing Plate 10mm
(for arbor press)
1R356
68
Cam A Setting Jig
1R357
65, 68
Bar for 90 degree Adjustment
1R358
68
Chuck Removing Tool
1R359
69
Clutch Removing Tool
1R360
70
Bearing Retainer Tightening Tool
1R361
70
Retaining Ring Pliers
with Long Bent Nails
1R362
71
Ring Spring Removing Tool
for SDS-MAX Tool Holder
1R363
71
Flywheel Puller
1R364
72
Hook Wrench
1R365
72
Feeler Gauge Set
1R366
72
Taper Sleeve
1R367
73
for CB-350
1R368
73
(presently unused number)
1R369
73
1R370
73
Ring Terminal Setting Jig
for models using spring-type
Name
Code No.
Page
1
Tool Name/Description
Model/Size
available
Code No.
Accepts
to
Ø10mm
tapping bits.
1R001
ST-2N
L=250mm
W=120mm
(Holds Ø32-58mm
retaining Rings.)
1R003
ST-2
L=200mm
W= 85mm
(Holds Ø19-30mm
retaining Rings.)
1R004
RT-2N
L=250mm
W=115mm
(Holds Ø32-58mm
retaining Rings.)
1R005
RT-2
L=200mm
W=100mm
(Holds Ø19-30mm
retaining Rings.)
1R006
Replacement
parts for
1R004
1R006
1R007
Replacement
parts for
1R004
1R006
1R008
Tapping Bit Holder 70MM
Holds tapping bit for rethreading.
70mm
Ø4.0mm
110mm
Tap-grasping diameter
Ø4.0 to Ø10
Retaining Ring S Pliers
For removing/installing Retaining Ring S (external)
from/on the shaft.
W
L
Recommendation:
Use Code No.1R212 tips to remove/install
Ring Spring and Concentric Retaining Ring.
For removing/installing Retaining Ring R (internal)
from/in the hole.
L
Tips for Retaining Ring Pliers
(Straight)
W
10mm
34mm
W/4 screws
Tips for Retaining Ring Pliers
(90 °)
Useful to remove/install Retaining
Ring R in tight space.
27mm
10mm
10mm
W/4 screws
2
Model/Size
available
Code No.
A=9mm
1R009
A=12mm
1R010
A=13mm
1R011
——
1R012
4300A
Size T-20
1R013
A
T-shaped Hex.
Bolt Wrench
250mm
For removing/installing
Hex. Bolts used in
hard-to-access places
150mm
Ø20
14mm
Box Wrench
127mm
Tightens/loosens Hex. Nuts of such
a switch as installed on Planer-Jointers.
100mm
25mm
Nut
Switch Protector
L-shaped Torx Wrench
60mm
For tightening/loosening Torx screws
of the slider section of Jig Saw.
20mm
until
( Available
stock runs out )
replaced )
( To bybe 1R154
1/4” Hex. Shank Bit
For tightening/loosening
Hex. Socket Head Bolts.
Length Between
Opposite Sides= 3mm
6.35mm(1/4”)
130mm
Size M4
1R014
Size M5
A=4mm
L=160mm
1R015
Size M6
A=5mm
L=140mm
1R016
Size M8
A=6mm
L=200mm
1R017
13mm
Tightens/loosens such
Hex. Socket Head Bolts
as used for fastening
the Barrel of Demolition
Hammers.
Length Between
Opposite Sides= A
6.35mm(1/4”)
L
13mm
3
Model/Size
available
Code No.
Size: M8
1R018
Size: M6
1R019
——
1R020
(w/Hex. wrench)
——
1R021
(w/Hex. wrench)
Hex. Socket Bit
6.35mm(1/4”)
Hammers.
315mm
Ø19
13mm
12mm
Hex. Socket Bit
6.35mm(1/4”)
Hammers.
175mm
Ø13
13mm
9mm
Bearing Extractor
(large)
105mm
8mm
100mm
24 to 55mm
(small)
90mm
6mm
50mm
19 to 35mm
Re:
You can remove the Bearing installed on
Armature efficiently by letting the Vise #1R082
grip this Bearing Extractor after removal of
Hex. socket head bolts.
until
( Available
stock runs out )
replaced
( To bybe 1R269
)
4
Model/Size
available
Code No.
——
1R022
——
1R023
——
1R024
Bearing Plate
(for Arbor Press)
Put two Plates on Pipe Ring
to pull out Bearing or Gear.
120mm
Ram of
Arbor Press
120mm
When this part is broken,
change it with new one.
Bearing Plate
1R022
Ø15
Pipe Ring 1R023
Ø60
Pipe Ring
(for Arbor press)
Ø114.3
Ø97.1
Multi-purpose Ring for
extracting bearing or gear.
If using it together with
1R218, you can adjust the
height every 50mm.
Press Tool
(for Arbor press)
130mm
Ø15
Use this tool when the shaft
gets flush with the bearing
in the operation as illustrated
above.
Press Tool
20mm
Bearing Plate
(1R022)
15mm
Ø8
Bearing Extractor
Useful to extract the Bearing
which is installed close to the
Armature fan.
120mm
110mm
60mm
[Exclusively for Ball Bearing 608/627]
Ball Bearing
608/627
1R025
(
Available until
stock runs out
)
5
Model/Size
available
Code No.
A-B
Bearing Setting Pipe
1R026
ø8.2 - ø16
Choose the setting pipe that is
the most suitable for the inner
race of the bearing, and then
insert the bearing into the shaft
using Arbor Press.
A-B
B
1R027
ø10.2 - ø18
A
A-B
1R028
ø12.2 - ø20
A-B
50mm
1R029
ø15.2 - ø23
A-B
1R030
ø17.2 - ø25
A-B
Note: Be sure not to hit this pipe with iron hammer.
1R031
ø20.2 - ø28
Bearing Setting Plate
Choose the setting plate that is
the most suitable for the inner
race of the bearing, and then put
the bearing over the U-shaped
opening of Arbor Press.
ø60
A
A= ø8.2
1R032
A= ø10.2
1R033
A= ø12.2
1R034
A= ø15.2
1R035
A= ø17.2
1R036
A= ø20.2
1R037
A= ø32
55 Type
1R038
A= ø41.5
72 Type
1R039
A= ø50
84 Type
1R040
——
1R041
2 pcs are
required
at the
same time.
15mm
Armature Holder Set for Vise (aluminum)
For fixing firmly such round parts as Armature, etc.
using Vise (1R082).
50mm
A
100mm
30
mm
40mm
21
mm
50mm
Note:
Cannot be used for new 94 type armature.
Vise Plate (copper)
Protects parts from damages.
3mm
20mm
125mm
100mm
30mm
(
)
6
Model/Size
available
Code No.
6016
1R042
6100
1R043
——
1R044
*Because the groove on Bearing Retainer is shallow,
be sure to push the wrench against Bearing Retainer
while turning it.
*Does not fit most recent Bearing Retainers; in this case,
make the inner width of nails wider by filing them.
Note:
Make sure the screw is right-handed or left-handed
before turning Bearing Retainer.
20mm
37mm
150mm
Bearing Retainer
150mm
20mm
32mm
Gear Extractor (small)
*Useful to extract a gear such as installed
on the shaft of Circular Saw.
*Use arbor press when you find difficulty
in extracting.
100mm
until
( Available
stock runs out )
To be replaced
by 1R045
Nails open up to 75mm.
40mm
Gear Extractor (large)
*Useful to extract a gear such
as installed on the shaft of
Circular Saw.
*Use arbor press when you find
difficulty in extracting.
120mm
——
160mm
1R045
7
Model/Size
available
Code No.
Tool for Trigger Valve Case
*Useful to replace the O-ring on Trigger Valve Case.
*After replacement, put adhesive tapes on screw holes
to prevent air leakage.
*Also can be used when inserting Valve Case.
100mm
120mm
AN5000
AN5010
21mm
1R047
(
Available until
stock runs out
6mm
Drill Chuck Remover
For removing tapered Spindle;
if you find difficulty, use arbor press.
40mm
A
6500
A=11
1R048
6400B
A=15
1R049
6300B
A=22
1R050
72
A= ø15
B= 5mm
C= 8mm
1R051
84
A= ø18
B= 6mm
C= 10mm
1R052
94
A= ø21
B= 6mm
35mm
A
Drill Chuck Remover
10mm
Taper
8mm
2mm
Drill
Drill Chuck
Brush Holder Setter
Drill Chuck Remover
Aim for angle.
Brush holder can be set in place at the
correct angle without any damage to
screw threads by using Arbor Press or
Plastic Hammer.
C
B
A
Brush Holder Setter
Brush Holder
C= 13mm
1R053
)
8
Model/Size
available
Code No.
Chain Saw Repair Stand
Holes for holding Pin of Chain teeth
10mm
35mm
7100B
7104
1R055
until
( Available
stock runs out )
Ø150
Punch A for Disassembly
7100B
7102
Ø8
70mm
1R056
(
Available until
stock runs out
(
Available until
stock runs out
)
Punch B for Disassembly
60mm
Ø13
7100B
7102
1R057
)
Pin (1R061)
Inserting Punch
20mm
1R059(B)
40mm
1R058(A)
7100B
7102
A
until
( Available
stock runs out )
7100B
7102
B
(
1R058
8mm
5mm
1R059
Available until
stock runs out
)
1mm
Riveting Punch (for caulking Pins)
Ø15
100mm
7100B
7102
1R060
until
( Available
stock runs out )
Pin
40mm
Ø3
7100B
7102
1R061
until
( Available
stock runs out )
9
Model/Size
available
Code No.
M4
1R062
(2 pcs required)
M5
1R063
(2 pcs required)
For CB124
A=6 B=16
8500N
1R064
For CB167
A=6.5 B=17
HR3811
1R065
Guide Bar for fitting Field
Guide Bar
Fasten Guide Bars to Motor
Housing completely, and then,
passing Guide Bars through the
holes of Field, insert Field into
Motor Housing.
Hint for setting:
When it’s hard to let Field fit in Motor
Housing, it’s advisable to hit lightly outside
of Motor Housing for smooth fitting.
130mm
15mm
Minus grooves
150mm
15mm
Minus grooves
These brushes make commutator smooth to
reduce sparks, letting the brake system work
well. Let the motor run for 10 minutes at half
of the rated voltage.
B
A
Clutch Tool (for Engine Chain Saw)
For replacing Clutch or Crank Shaft of Engine.
Note:
Put Crank Shaft Lock Bolt (1R155) or Rope into
Cylinder through Plug hole to fix Crank Shaft.
20mm
Nails(3 pcs)
35mm
1R067
E2830N
Hook the nails
Clutch
(
Available until
stock runs out
)
Wrench 19
Piston Holder Tool
(for Engine Chain Saw)
100mm
40mm
Put this tool under Piston to
hold it.
60mm
12mm
Products by
Kyoritsu/ Dolmar
All Engine Chain Saw
1R069
(
)
replaced
( To bybe 1R155
)
Available until
stock runs out
10
Model/Size
available
Code No.
Engine products
with plug
1R070
(w/Manual)
L=500mm
1R071
L=750mm
1R072
L=1,000mm
1R073
L=1,500mm
1R074
100V
1R075
(without plug)
Tachometer
The Engine rotation can be
digitally displayed simply by
putting Tachometer clip on
Plug Cord.
Clip
Leveler
Check whether or not the table of Planer-Jointer
or the base of Hand Planer is level.
L
Check the short circuit in Armature.
Iron plate
Normal : Iron plate does not stick to Armature.
Turn Armature on the Tester
Plug in
Abnormal : Iron plate is attracted by Armature,
and vibrates slightly.
For export
{
until
( Available
stock runs out )
115V-1R148
220V-1R149 are also available.
240V-1R150
Tester (Circuit Tester)
Measures AC/DC voltage, amperage and
resistance.
Use a 3 AA- battery.
——
1R076
——
1R077
Insulation Resistance Tester
Measures the insulation state of
products to judge Pass/Failure.
Use eight 3 AA- batteries.
*Warning: Stay alert against
electric shock because the
voltage is DC500V at the
terminals of this tester.
Press this button
for measurement.
11
Model/Size
available
Code No.
100V
1R078
* For export
the followings
are available:
115V–1R260
220V–1R261
240V–1R262
use the
following
3 tools
together:
1R174
1R175
1R176
Motor Tester
Voltmeter
Ammeter
Megaohmmeter
550mm
200mm
Switch
430mm
Fuse
(1R116)
(
Receptacle board
accepts any Type
of plugs.
Lamp
)
Test Button
Variable voltage control
from 0 to 130V
Maximum output: 20A
Outlet for Cable for
Field Test
Outlet for Line Cable
Outlet for Earth Cable
Re: Short-circuit Test of Field
Connect wires as illustrated below, and then
push Test Button (1). If Lamp (2) turns on,
there is short-circuit in Field.
Lamp (2)
Test Button (1)
Ring terminal
Green
Red
White
Field Test Cable
(1R174)
Black
Megaohmmeter
Re: Measuring Insulation
Resistance
First, turn on the switch,
and keep it on using
velcro tape, etc.
Then, connect wires as
illustrated below, and
If the Megaohmmeter
hand swings left to go
under 10 Mega, there
is Insulation failure.
Test Button (2)
Lead Wire
Velcro tape, etc.
Earth Clip
Earth Cable (1R175)
Line Cable (1R176)
Plug
( )
12
Ø202
Arbor Press
60mm
Base with
U-shaped
openings
A
Note:
Fix it to a work table,
and then fix the table
firmly to the floor.
50mm
1R080
A= 255
Max. load:
10,000N
(1 ton)
1R081
——
1R082
34mm
44mm
Use 2 pcs of
Vise Plates
(1R041)
together.
Max. Opening: 160mm
125mm
Note: Fix it to a firm table.
A= 390
Max. load:
20,000N
(2 ton)
30mm
24mm
Vise
Grips to fix machine, tool, workpiece, etc.
Use Clasp (vise plate) or waste cloth.
Code No.
40mm
For press-fitting Bearing,
Gear, Spindle, etc.
Dimensions
of
Base with
U-shaped
Openings Ø152
Model/Size
available
Ø15 Hole for
fixing vise
13
Model/Size
available
Code No.
Hammer Testing Stand
Use Demolition hammer or Rotary hammer on this test base and check its hammering action,
when you are required to;
*Know where to repair.
*Check whether or not the tool has been correctly repaired.
Put the Hammer vertical
against Hammering Test Base.
1R083
Set Hammer Bit
Receiver (1R087).
Hammer
Testing Bit
Weight: 73kgs
Use the
following
6 tools
together:
1R087,
1R084, 85, 86,
1R118,
1R119
250mm
250mm
Two hooks for easy transport
using ropes, chains, etc.
Note:
It’s advisable to put the Hammering
Test Base on a rubber tire to avoid
making a big noise.
250mm
260mm
Hammer Testing Bit
Regarding Ø22 SDS type bits,
cut off the tip of the bit,
and then use it as a testing bit
Ø22
8600N
(large)
1R084
8900N
(medium)
1R085
8900S
(small)
1R086
——
1R087
335mm
17mm Hex. shank testing bits
are also available with part
numbers 1R118 and 1R119.
(see page 16.)
Ø22
360mm
Ø21
Hammer Bit Holder
Ø25
25mm
45mm
Ø77
14
Model/Size
available
Code No.
9500N
1R088
Ring Terminal Installer
Convenient for installing Ring Terminal
on hard-to-access places.
Lever
240mm
Lever is pushed forward by Spring.
Body
Guide Bar
120mm
Jig Hole
1) Put the Body through Filed Core, and set Ring Terminals as illustrated below.
Filed Core
Ring Terminal
Guide Bar
until
( Available
stock runs out )
2) Using Guide bars for fitting Field, insert the unit which you made in (1) into Motor housing
Note: Be careful of the position of the Lead wires in order not to pinch them.
Guide Bar for
Fitting Field (1R062)
3) Setting Jig holes to Brush holder holes on Motor housing, insert Guide Bar into Brush Holder
as illustrated below, and push the Lever toward Motor housing.
Then Ring terminals are set in place.
Lever
Guide Bar
15
Model/Size
available
Code No.
Bearing Extractor
Pulls Bearing out of hard-to-access places.
Note: Use one of Noses 1R130/131/132/133 together.
510mm
Hammer
Slit is Initially closed.
(1) Nose
1R130/131/132/133
(2)
(3)
Insert Nose (1) into the inner
race of Bearing (2).
Turn Shaft (3) to let it go into
Bearing. At this time, the slit
between inner nails of Nose is
spread to catch Bearing.
1R089
9607
Use one of
the
following
tools
together:
1R130 to
1R133
Grip
Hammer
(1)
Hammer
Nose
Grip
Bearing
Bearing can be pulled out by sliding
Hammer to hit it strongly against Grip.
Round Bar of Copper
Shaft, Metallic item, Bearing, etc. can be
inserted without scratches on them.
A= ø10
L= 180mm
1R090
A= ø20
L= 100mm
1R091
L
A
16
Model/Size
available
Code No.
CB-76
9500A
1R095
A=36mm
1R098
available until
stock runs out
Commutator Filing Carbon Brush
These brushes make commutator smooth to reduce
sparks and to work the brake system well.
Run the motor for 10 minutes at half of the rated
voltage.
9.5mm
5mm
Wrench (for #4040)
(
)
A
Torque Wrench
(for measuring torque)
Check whether or not tightening tools
tighten bolts at required torque.
Mainly used for torque check after
repairing Impact Wrench model 6906.
Impact Wrench
Model 6906
1,160mm
(
Square Drive 19:
Accepts all hex.
sockets for #6906.
1R114
W/o Socket
Accepts all
hex. sockets
for #6906
are available.
Max. torque
measurable:
700N.m
(7,000kgf.cm)
( )
100V/115V
(20A)
(
1R116
For
1R078
1R260
)
(
1R117
For
1R261
1R262
)
)
Externally accessible for replacement
Motor Tester:
Hammer Testing Bit
17mm
{
For 100V
For 115V
For 220V
For 240V
370mm
Use together with Hammer
Testing Stand (1R083).
17mm
1R078
1R260
1R261
1R262
220V
240V
(10A)
8500N
1R118
8501
1R119
available until
stock runs out
355mm
(
)
17
Model/Size
available
Code No.
Air Density Tester
For checking air leakage in Crank Room and Carburetor of Engine.
Air Density Test of
Engine Crank Room
1) Stand by as illustrated to right.
2) Give air pressure using a pump.
If Pressure Gauge indicates
0.05Mpa (0.5kgf/cm2, for 5 to 10 sec.),
there is no problem in Crank Room.
Ignition Plug :
Has to be fixed surely with M19 Socket Wrench.
Connect the tube with
Pulse Pressure Pipe
Note:
If Pressure Gauge indicates below
0.05Mpa (0.5kgf/cm2), which means
air leakage, check the deterioration
of Oil Seal and the exfoliation of
adhesive on Crank Shaft of Piston.
E2930
E2935
(
IR127
M19 Socket
Wrench is
required.
Stick plastic tape on and around the
intake and outlet, and press them with
fingers firmly to prevent air-leakage.
Air Density Test of Carburetor
Connect the tube with Fuel inhalant pipe
1) Stand by as illustrated to right.
2) Give air pressure over 0.08Mpa
(0.8kgf/cm2) to open the slot. The slot
returns by itself. Next, give air pressure
up to 0.05Mpa (0.5kgf/cm2).
If the Pressure Gauge does not indicate
0.05Mpa (0.5kgf/cm2) in 10 sec, the
Carburetor is good.
Primary pump
Note:
If the Pressure Gauge becomes lower,
it is probable that Inlet needle valve is not
good or Needle Valve Spring is deformed.
Nose (for Bearing Extractor)
Pulls Bearing out of hard-to-access places.
Inner Nail
Note:
Use Bearing Extractor (1R089) together.
See page 15 for how to use 1R089.
Inner Nail
10 to 13mm
1R130
Inner Nail
12 to 15mm
1R131
Inner Nail
15 to 20mm
1R132
Inner Nail
20 to 25mm
1R133
)
18
Model/Size
available
Code No.
Model Names are written near each groove available.
(Spindle Fixing Jig)
Note:
1) In case Drill has reversible function,
first, remove a left-handed chuck screw.
2) If Change Ring of 8419B/6300T is made
of plastic, grind down
part illustrated
to right.
Grind down about 0.5 to 0.8 mm deep and 5mm wide
in case of Note (2) mentioned to left.
Use Wrench 43 (Item No. 781024-2)
for turning Drill Chuck.
If Drill Chuck cannot be removed with
Wrench 43, attach a 400mm connecting
pipe to Wrench to make the lever longer.
* 6013BR
6300-4
6300T
6300L
* 6300LR
6301
6310
8406
8406C
8419B
8420V
DP4700
HP1030
HP1501
HP2031
UT1301
UT2201
* Reversing model
1R139
Use
Wrench 43
(Part No.
781024-2)
together
( )
Throw-away Tip
Throw-away Bite Holder
12mm
Throw-away Tip
(available in 3 faces)
Throw-away
Bite Holder
80mm
Wrench
(for changing Throw-away Tip)
Rolling Center
1R141
12mm
1R142
10mm
45mm
Use with
a small lathe
for rough
adjustment
of commutator
surface
1R143
Main Shaft Center
1R144
19
L Type Torx Wrench Set
( 5 pcs)
Tightens/loosens Torx Bolt.
L Type Torx
Wrench M6
Model/Size
available
Code No.
Products of
KARCHER
#HW56
T-10 (M3)
T-20 (M4)
T-25 (M5)
T-30 (M6)
T-40 (M8)
1R145
( 5 pcs/set )
T-30
(M6)
L Type Torx
Wrench M8
T-40
(M8)
Products
of
KARCHER
#HW56
Shape of Torx Bolt
Armature Tester
Iron bar
Turn Armature on Tester
#100V Armature Tester is also available
with Code No.1R075.
)
(
1R147
single part
from 1R145
)
1R148
(without plug )
220V
1R149
(without plug )
240V
1R150
(without plug )
Battery 1402
1R151
T-15 (M3)
1R153
T-20 (M4)
1R154
Normal : Iron bar does not stick to Armature.
Plug in
(
1R146
single part
from 1R145
115V
For checking the short circuit in Armature.
Abnormal : Iron bar sticks to Armature, and
vibrates slightly.
until
( Available
stock runs out )
Clip (Black)
For discharging electricity remaining inside
Battery before repair of OCR (over current relay)
or receptacle of Battery.
Clip (Red)
( Red)
Connect each Clip to
the same color cord
(Black)
Connect to
the product
Models applicable:
Battery-powered Pruning Shear 4603D
Impact Wrench 6902D • 6931D
Tree Pruner 4610D
Run Motor to discharge
electricity inside Battery.
Warning:
Repairing without discharging
electricity is very dangerous !
L Type Torx Wrench
For repairing the motor in early
Brush Cutters. (#UM250, #UM350)
Torx Wrench M4 is also used
for removing/installing Torx
screws from/on Slider section.
20
Model/Size
available
Code No.
E2935
All 2- stroke
engines
1R155
Piston needs to be fixed when you remove Clutch/
Clutch Drum in various engine tools.
And Piston can be locked by one of the following
two ways:
*By screwing Crank Shaft Lock Bolt in the
hole for Spark Plug
*By putting Recoil Rope into Cylinder.
55mm
Hole for Spark Plug
Recoil Rope
Piston
Valve Puller
For removing Packing/V-seal in Cylinder Head
of High-Pressure Cleaner without making
scratches on them and other parts.
1R156
HW56
165mm
(
Available until
stock runs out
O-Ring Guide Tool
For inserting O-Ring into Piston Ring used
for Trigger Gun of High-Pressure Cleaner.
Backing-up Ring
O-Ring
HW170
1R157
HW170
1R158
Ø7
36mm
Servo-Press Gun Disassembling Tool
For removing/installing Piston Ring from/on
Trigger Gun of High-pressure Cleaner.
40mm
Ø17
Servo-Press Gun
Disassembling Tool
)
21
Model/Size
available
Code No.
Spring Pin Extractor
For removing Spring Pin from Trigger/ Trigger
Valve Case of Pneumatic Nailers.
1R161
A= ø2.0
until
( Available
stock runs out )
150mm
A
Spring Pin
Pneumatic
Nailers
1R162
A= ø2.5
until
( Available
stock runs out )
1R163
A= ø3.0
until
( Available
stock runs out )
Ring Spring Setting
Tool A
Used for inserting Ring Spring
30.5 into Tool Holder of Model
HM0810.
Ø30
50mm
Ring Spring
Setting
Tool B
(1R165)
Put Ring Spring 30.5 on Ring
Spring Setting Tool A as
illustrated to right, and put
Ring Spring Setting Tool B on
it, and then, using arbor press
as illustrated below, insert
Ring Spring 30.5 into Tool
Holder of Model HM0810.
1R164
Ring Tool A
(1R164)
Ø34
5mm
Put down Tool
Retainer to its side.
Ring Spring Setting
Tool B
Ring Spring 30.5
HM0810
Ø40
1R165
1R164
1R165
80mm
Barrel
Put Tool Holder
on the U-shaped
opening of Base.
22
Model/Size
available
Code No.
AD600
1R166
W - L (mm)
----
3-70
1R167
4-77
1R168
5-89
1R169
3-127
1R170
4-130
1R171
5-153
1R172
RT-1
(Holds Ø19-30mm
retaining Rings.)
1R173
Joint Nut Wrench
For removing/installing Joint Nut in front Rotor
of Air-Impact Driver in order to exchange fan, etc.
Handle: Inserting type
300mm
Joint Nut is left-handed.
Ø38
24mm
24mm
70mm
Note: Be careful not to mistake this tool for 1R191 which is for
AD601 and AD602 because they are similar to each other.
T Type Hex. Wrench ( for Hex. Socket-Head Bolt)
Removes/installs Hex. Socket-Head Bolts
of High-Pressure Cleaner or Pneumatic tools.
Features T-shaped handle for easy operation.
L
W
Note:
Hex. Shank Bit without handle is
also available (1R014/ 015/ 016/ 017).
Hex. Socket-Head Bolt
For removing/installing Retaining Ring R (internal)
from/in the hole.
190mm
85mm
Optimum for small holes because of thin tips.
1R174
Field Test Cable
Earth Cable
}
Line Cable
For measuring
insulation resistance
}
Accessories for Motor Tester
See page 11
for how to use
1R078 .
1R175
1R176
23
Model/Size
available
Code No.
Pliers
For removing Piston Guide inside Cylinder
Head of High-pressure Cleaner without
making scratches on Piston Guide and
other parts.
178mm
82mm
1R177
Covered with plastic to protect
other parts from scratches.
Seal Inserting Pipe ( plastic)
For inserting Oil seal into Pump of
High-Pressure Cleaner.
90mm
ø28
ø24 ø13
HW70
1R178
T Type Screwdriver
For removing Pistons in the upper and lower
positions of High-Pressure Cleaner.
The illustration below shows removal of the
Piston in the upper position with the Piston
in the lower position clamped by vise.
150mm
8mm
Note:
*Use waste cloth when using vise.
*Can be used for other applications.
vise
Magnetized tip
1R179
24
Model/Size
available
Magnet Extractor
Note: Make a tool group suitable to
individual engine chain saw by choosing
the followings:
Size of Collar
Size and Quantity of Fixing bolts
Quantity of Nuts
For adjusting the
height of Magnet
Collars Extractor.
(
)
Code No.
Fixing Bolts, 3 pcs. each
Magnet Extractor
3 Nuts
Screw the Fixing bolts into Magnet (Rotor)
and put Collar on the center of Magnet.
E2935
1R180
(
Collar
Magnet
Set Magnet Extractor as illustrated to right.
Tighten Nuts with Wrench 13, and then
Magnet will come off.
Available until
stock runs out
Wrench 13
Note:
If Magnet does not come off easily,
hit the center of Magnet Extractor
to give a shock, and it will come off.
Ignition Checker
Low Voltage Terminal
Plug Cap
For checking troubles in Ignition
System of Gasoline engines.
Set it between Plug Cap and Plug
to check the state of ignition.
Spark Distance
Adjusting Knob
High Voltage Terminal
How to check:
- Pull Recoil Starter.
- If spark appears in Spark Window,
check only Ignition Plug.
- If spark doesn’t appear in Spark
Window, check all electric parts
except Ignition Plug.
Spark Window
6mm
6mm position
Various
engine tools
1R181
(w/Manual)
)
25
Model/Size
available
Code No.
DE3430
1R183
DE3430
1R184
Clutch Extractor
Used for replacing Clutch and Crank Shaft.
Note:
1) First, put a copper bar on Shaft and hit it
with iron hammer. If the Clutch cannot be
removed, use this tool.
11mm
10mm
Pin
8mm
2) Put Cotton Rope or Crank Shaft Lock Bolt into
Cylinder through Plug Hole to fix Crank Shaft.
Because the left-handed screw is used, turn
Clutch Extractor clockwise to remove Clutch.
ø35
Wrench 19
Insert the Pin of Clutch Extractor
into the grooves on Clutch.
Clutch
There are two kinds of Clutches.
Worm Gear Extractor
Removes Worm Gear when replacing
Crank Shaft of Engine.
100mm
ø20
Screw in Worm Gear Extractor (left-handed screw)
until it hits against Crank Case.
And then pull Worm Gear out of Crank Shaft.
When assembling, turn the fully screwed
Worn Gear until it hits against Crank Case.
Worm Gear Extractor
Worm Gear
26
Model/Size
available
Code No.
DE3430
1R185
use
Wrench 17
and
Wrench 13
together
Oil Seal Extractor
Using this tool, Oil Seal can be removed without
disassembling Crank Housing of Engine.
Hex. Bolt
62mm
Thread cutting
into Oil Seal.
ø20
Screw firmly Oil Seal Extractor into Oil Seal
of Crank Shaft.
Holding Oil Seal Extractor with wrench 13,
turn Hex. Bolt of Oil Seal Extractor using
wrench 17.
Then Oil Seal can be pulled out.
Screw Oil Seal
Extractor firmly.
Wrench 17
( )
Wrench 13
T Type Torx Wrench
For removing/installing Torx screws used for Engine
Cutter/Trimmer/Chain Saw of DOLMAR.
200mm
Size T-27
1R186
27
Model/Size
available
Code No.
Impact Socket 19-17
51mm
1R187
ø37
17mm
until
( Available
stock runs out )
Hex. Bar 17H-100
100mm
1R188
(
17mm
How to Use:
Use Impact Wrench #6906 together with Impact Socket and Hex.
Bar for removing/installing such threaded Tool Holder as used
for Rotary Hammers and Demolition Hammers.
Available
for Models
using
17-mm Hex.
Bull point.
Right handed screw:
Use Vise Plate
together (1R041).
HM0811
HM0821
HM0810
(HM0801)
Left handed Screw:
HR3511
HR3520
(HR3501)
Use Impact Wrench #6906
HR3811
HR3850
Put the product on Square wood for stability.
When adhesive is applied to
Tool Holder, it may be impossible
to loosen Tool Holder even with
Impact Wrench.
In such a case, insert 1m pipe
into 17mm Hex. Bar Wrench,
and turn it.
If still impossible, heat up Tool
Holder using Burner.
1m pipe
Use copper plate
together (1R041)
Burner
17mm
Put the product on
Square wood steadily
17mm Hex. Bar Wrench
Note: Make sure whether the screw of Tool Holder is right-handed or left-handed
before you loosen Tool Holder.
(HR3801)
Available until
stock runs out
)
28
Model/Size
available
Code No.
Clutch Extractor
For replacing Clutch or Crank Shaft.
Hex. Bolt
First, put a copper bar on Shaft,
and hit it with Iron hammer.
If it is impossible to remove Clutch,
use these tools.
Set Bolts
Clutch Puller
(plate)
Collar
Set Bolts
DPC7000
Collar
Clutch
Clutch Puller
(plate)
1R189
(
Crank Case
Available until
stock runs out
)
Hex. Bolt
Shaft
Note:
Fix Crank Shaft by putting Cotton Rope or Crank Shaft
Lock Bolt (1R155) into Cylinder through Plug Hole.
Clutch
Rotor Pulling Tools
For replacing Rotor or Engine Crank Shaft.
Put Collar on Rotor
Hex. Bolt
Rotor Puller
Set Bolts
Hex. Bolt
Collar
Rotor Puller
DPC7000
Set Bolts
First, apply a copper bar to Shaft,
and hit it with iron hammer.
If it is impossible to remove Rotor,
use these tools.
1R190
Use Wrench
17/19
together
(
)
until
( Available
stock runs out )
Holding Rotor Puller with wrench 19,
turn Hex. bolt using wrench 17.
Wrench 19
Wrench 17
Note:
Fix Crank Shaft by putting Cotton Rope or Crank Shaft
Lock Bolt (1R155) into Cylinder through Plug Hole.
29
Model/Size
available
Code No.
AD601
AD602
(left handed screw)
1R191
110V
(For MUK)
1R192
(w/Manual)
115V
(For MA/MC)
1R193
(w/Manual)
230V
1R194
(w/Manual)
240V
1R195
(w/Manual)
DE4345
1R196
Use
Wrench 22
and
Wrench 17
together
Joint Nut Wrench
Removes/installs Joint Nut in front Rotor of
Pneumatic Impact Driver when replacing Fan.
Handle inserting type
Note:
Be careful not to mistake this tool for
1R166 which is for AD600 because
they are similar to each other.
300mm
Ø32
23mm
23mm
70mm
Lead Battery Checker (For Battery 120/121/122)
(Charger for Over-discharged Batteries)
For checking troubled batteries or
charging over-discharged batteries
quickly.
Battery selecting dial
Charging state indicating lamp
300mm
Start Switch
110mm
200mm
How to Use:
*Connect Battery to the terminal.
*Adjust Battery selecting dial to
the model name of the battery
you are checking.
*Turn on the start switch.
Terminal for connecting Battery
Lead Battery 120
Lead Battery 121
Lead Battery 122
Worm Gear Extractor
Removes Worm Gear in the process of
replacing Crank Shaft of Engine.
Hex. Bolt
90mm
Ø17
Collar
Put Collar on Shaft, and screw in Worm Gear Extractor.
And then screw Hex. Bolt until it hits against Collar to
remove Worm Gear.
6mm
12mm
Ø30
Ø45
Fixing
Collar
Worm Gear
( )
30
B
Model/Size
available
Code No.
For CB-251
A=7mm, B=17mm
5605A
1R197
For CB-408
A=6mm, B=12mm
9520
1R198
DE3430
1R199
A
Spring Fixing Jig
Fixes Spring of Kick-back brake of Engine Chain Saw.
Hook Spring here.
Spring
200mm
until
( Available
stock runs out )
Put a waste cloth.
Piston Pin Punch
For replacing Piston or Crank Shaft of Engine.
130mm
Ø5
Use Piston Holder
(1R069) together.
Remove two Spring Rings from Piston
of Engine with pliers.
DE3430
(
1R200
Use 1R069
together
)
until
( Available
stock runs out )
Piston can be removed by pushing Piston Pin
out of Piston.
Piston Pin can be pushed out by hitting Piston
Pin Punch slightly, or by pushing Piston Pin
Punch by hand with a firm grip.
Note:
Hold Piston with your hand not to overload
Crank Shaft.
Piston Pin Punch
31
Model/Size
available
Code No.
HM1303B
1R201
3612C
(for CB- 203)
1R202
5606A
5806A
(for CB-303)
1R203
9040
9047 series
9057 series
9059 series
1R204
Use
1R223
1R224
together
When replacing Retainer of Demolition Hammers,
you may find considerable difficulty in removing
the Pin from Retainer Ring because of the interference of Spring.
In such a case, use this tool together with
arbor press.
Put M8 Hex. Socket Head
Bolt into the screw hole of
Tool Holder, and then press
the bolt with arbor press to
pull Pin out of retainer Ring.
Make this face upward.
Ø23
35mm
Be sure to keep
Retainer upright.
Jig for Tightening Nut M15-23
39mm
For replacing Torque Limiter, Bearing,
Spindle or Gear of Angle Grinders.
23mm
12.7
25mm
Use Torque Wrench (1R223) to tighten
this nut at tightening torque of 55-60 N.m
(550-600 kgf.cm).
Use Ratchet head (1R224).
Jig for Tightening Nut M15-23
Use Vise Plates
(1R041).
Note:
See page 38 for how to use Torque Wrench
(1R223) and Ratchet Head (1R224).
(
)
32
Model/Size
available
Taper Sleeve
Code No.
Tapered
For fitting Fluoride Rings on Impact
Bolt of Rotary Hammers.
1R205
HR4500C
Re:
See page 35 for how to use 1R214.
Insert Impact Bolt
into this side
(
Available until
stock runs out
when this tool
is replaced
by 1R214
Wrench for Clutch
For replacing Clutch or Crank Shaft
of Engine.
20mm
180mm
9.5mm
32mm
MDE331
1R206
Slide Compound
Saws and
Table Saws.
1R207
Slide Compound
Saws and
Table Saws.
1R208
Note:
Fix Crank Shaft by putting Cotton Rope
or Crank Shaft Lock Bolt (1R155) into
Cylinder through plug hole.
For adjusting saw blade angle to
45 degree bevel, or checking
the accuracy of saw blade angle
set at 45 degree bevel.
Note:
Raise saw blade cover,
and then put Square to
saw blade tightly.
60mm
20mm
Concavity is the clearance
for the set teeth of saw blade.
95mm
25mm
For adjusting saw blade angle to
90 degree bevel, or checking
the accuracy of saw blade angle
set at 90 degree bevel.
Note:
Raise saw blade cover,
and then put Square to
saw blade tightly.
70mm
20mm
25mm
75mm
Concavity is the clearance
for the set teeth of saw blade.
)
33
Model/Size
available
Code No.
——
1R209
MHW700
1R210
MHW700
1R211
Repair Tool Holder
Various small tools such as Wrenches/Screw Bits/Drivers/
Spring Pin Pullers can be neatly stored.
150mm
55mm
300mm
Oil Seal Setter
For inserting Oil Seal into Plunger.
110mm
Some amount of oil is sealed
in Plunger for lubrication.
And if the oil is turbid, replacement of Oil Seal and oil is
necessary because white
turbid oil is caused by a
water leakage into Plunger.
23mm
Ø12
Install Oil Seal on the concave part.
Oil Seal Setter
Plunger
Pressure Gauge
Used for measuring water exhausting pressure.
MHW700 is not equipped with pressure gauge.
Therefore, using this Pressure Gauge, check
whether or not water exhausting pressure is normal.
Connect High-pressure Hose here
for check of water exhausting pressure.
Note:
If the Pressure Gauge indicates around 6.9Mpa (70kgf/cm2,, 69 bar ),
water exhausting pressure is normal.
34
Model/Size
available
Code No.
HR5001C
HR4000C
HM1100C
1R212
HR5001C
HR4000C
1R213
HR5001C
HR4000C
HM1202C
For HR3000C
use 1R259
1R214
Also can
be used as
1R205.
Tip for Retaining Ring Pliers
M4x8 Countersunk Head Screws
(Item No. 912107-9) come with
tips.
Concave nails prevents
Rings from slipping out
of Pliers.
By attaching these Tips to Retaining
Ring S Pliers (1R003), Ring Spring
or Concentric Retaining Ring can be
easily installed on shaft.
For fastening 1R212 on Retaining
Ring Pliers, use M4x8 Countersunk
Head Screws which come with Tips.
1R212
Retaining Ring S Pliers
(1R003)
Cylinder Extractor
Use for pulling Cylinder out of
Rotary Hammers HR5001C
and HR4000C.
Cylinder can be pulled out
by hooking the pins at each
end of Cylinder Extractor's
legs on the side holes of
Cylinder.
100
mm
185mm
Push and open
Cylinder Extractor's legs
Left-handed screw
Tension Spring
(Part No.231791-4)
Turn the handle clockwise
to pull out Cylinder.
Crank Case
Adjust Extractor so that
Pins may enter Cylinder
holes properly.
Cylinder
Taper Sleeve
Use for fitting Fluoride Rings on Impact Bolt of Rotary Hammers.
Fluoride Ring does not shrink by itself after expanded.
Therefore, after replacement of Fluoride Rings, insert Impact Bolt
on which Fluoride Rings are installed into Taper Sleeve,
keeping it in Taper Sleeve over 15 seconds.
#HR5001C
#HM1202C
Fluoride Ring
HR
500
1C
C
00
R40
Push Impact Bolt surely
into Taper Sleeve.
H
* When it is hard to pull out Impact
Bolt, insert a round bar in the
opposite side and hit it slightly.
(
120mm
ø
ø45 20
ø30
#HR4000C
* Insert Impact Bolt from the side on
which its model name is stamped.
)(
)
35
Block A for Crank Shaft
( for disassembly)
Model/Size
available
Code No.
HR2410
HK0500
1R215
HR2410
HK0500
1R216
Arbor press
Put Crank Housing on Block A
for removing Crank Shaft from
Crank Housing without deforming
the Crank Housing, which is made
of aluminum and soft enough to
be deformed when excessive
force is overloaded.
Round Bar for Arbor
(1R234)
Crank Housing
Crank Shaft
Ø28
wide
wall
0.5mm
45mm
narrow
wall
1R215
Be sure to place the wide wall of Block A
and Crank Housing as illustrated here.
Note:
Since a height difference between the wide
wall and the narrow one is merely 0.5 mm,
Block A is unavailable for other use.
Block B for Crank Shaft
(for assembly)
Arbor Press
Straight Bevel Gear
A jig to hold Crank Shaft when press-fitting
Gear with arbor press
Because Block B is hardened, also can be
used as a simple round bar.
Apply Makita Grease No.2
}
Ø24
10mm
Thrust Needle Bearing 1224
Crank Housing
14mm
50mm
1R216
Note:
Do not hit Block B with iron hammer.
Ball Bearing
689ZZ
Flat Washer 9
Ball Bearing
699ZZ
1R216
Crank shaft
1R215
Ref: Compact storage with 1R215
36
Model/Size
available
Code No.
9067
9069
1R217
AC2201
AC2211
1R218
Ring 22
A large Ring which you put directly on
Pipe Ring (Item No.1R023).
Always be sure to use this tool when removing
Spindle of Models 9067 and 9069, because
Gear is so tightly press-fitted to Spindle that
Labyrinth Ring is easily deformed when removing
Spindle.
Also can be used for any other use.
Ø110
Ø22.4
15mm
Note:
As Ring 22 is heavy, be careful not to let it fall from work table, your hands, etc.
Adjust Sleeve (for 1R023)
A Multi-purpose Ring with which you pull out such a long
rotor as used for Air Compressor.
Use Bearing Plate (1R022) and Pipe Ring (1R023) together.
With the concave top and convex bottom as illustrated to
right, Adjust Sleeves fit each other or other tools.
Ø140
Ø115
Ø99
Use Bearing Plate
(1R022) together.
Pipe Ring (1R023) is placed
on the concave part.
You can adjust the height every
50 mm by piling up multi pieces.
{
Note:
As Adjust Sleeve is heavy, be careful not to let it fall from work table, your hands, etc.
Concavity
50mm
Convexity
37
Model/Size
available
Torque Wrench Shaft
For tightening, with adequate torque, such important bolts as used for Torque Limiter of Rotary
Hammers/ Disc Grinders, or the most important section of various Pneumatic Tools/ Engine Tools.
Accepts Ratchet Heads and Spanner Heads listed below.
When the tightening torque reaches
preset torque, Torque Wrench bends
at the junction of attached Wrench
L
Head and Wrench Shaft with
a "click" sound, informing you
that tightening has completed.
Adjust the numbers of these
two scales to required torque.
Note:
Handle with care because Torque Wrench
is a measuring instrument.
N60LCK
L=173mm
590g
Torque Range 2 - 6N.m
(20 - 60kgf.cm)
N230LCK
L=208mm
170g
(70 - 230kgf.cm)
N900LCK
L=325mm
200g
(200 - 900kgf.cm)
Code No.
1R254
( w/Manual)
1R219
( w/Manual)
1R223
( w/Manual)
Ratchet Head
Accepts 6.35 hex. shank bits.
Specially designed for the
3 Torque Wrench Shafts
listed above (Part Nos.
1R219/ 223/ 254).
Suitable Torque
Wrenches:
1R219
1R254
Square Drive
for
9.5
1R220
Suitable Torque
Wrenches:
1R223
Square Drive
for
12.7
1R224
For Joint Elbow 15 mm
AC2201/AC2211
A=15mm (custom made)
1R221
For fixing Tank/ Motor
AC2201/AC2211
A=12mm (for general use)
1R253
For Multi-purpose
Torque Wrenches,
1R219
1R254
Attached to
Ratchet Head
1R220
1R222
(see above)
——
1R223
(see above)
——
1R224
Bit Adapter (Part No.134873-0)
can be used.
All Makita 12.7 Square
Drive Sockets can be used.
12.7
Note:
Torque measuring function
of each Torque Wrench
Socket
(1R219/ 223/ 254) works
Adapter
1R222
only when the wrench is
turned in the direction
indicated by the arrow
Square
on the shaft.
Drive 9.5
So, when Ratchet Head
(1R220/ 224) is switched
for reverse rotation,
reverse Torque Wrench
Shaft at the same time
so that it may bend
towards the direction
of arrow.
Ratchet Head
All Makita 12.7
Square Drive
Sockets can
be used.
Square
Drive 12.7
Ratchet Head
1R224
1R220
Spanner Head
Can be attached to Torque Wrench
Shafts (1R219/ 254)
Note: Cannot be used for 1R223.
A
Socket Adapter
For changing Square Drive
from 9.5 mm to 12.7 mm.
All Makita Sockets for Square
Drive 12.7 can be used for Torque
Wrenches, 1R219 and 1R254.
*Useful for attaching 6.35 Hex. Bit Adapter
(Item No.134868-3)
12.7
9.5
Note: Cannot be used for 1R223.
Torque Wrench Shaft
Ratchet Head for Torque Wrench
Ratchet Head
38
Model/Size
available
Code No.
#HM1100C
1R225
For CB-407/ 419
#HR2410
1R226
Bearing Extractor
Special tool for removing Armature,
Ball Bearing and Oil Seal of HM1100C.
90mm
Ø11.8
Arbor Press
20mm
1) Set Bearing Extractor as illustrated to right,
and push out Armature with arbor press;
if Ball Bearing and Oil Seal come out together
with Armature, you do not have to take the step
described below in 2).
Arbor Press
Use Adjust Sleeve
(1R218) together.
Bearing Extractor
2) When Ball Bearing and Oil seal do
not come out, set Bearing Extractor
as illustrated to left, and to push
them out using arbor press.
Ball Bearing Oil seal
Wire Stripper
For stripping off the sheath of
lead wire.
You can remove the sheath
completely and quickly simply
by inserting Lead Wire through
teeth and grasping handle.
(Model No.
3000A)
Applicable to
the following
Core wires:
170mm
mm2
With adjusting stopper for
uniform length of stripped
sheath
AWG
0.5
#24
to 1.25
to #16
to 1.6
to #14
to 2.0
to #12
1R227
39
Allows you to loosen/tighten
M4 to M8 Hex. Socket Head
Bolts fixing Magazine Case
of Air Nailer or Handle of
Hammer Drill with a fastening
tool slanted.
In spite of inferiority to standard
Ball Point Bits in the rotation
smoothness of bit and the
inclination angle to workpiece,
these bits excels them in mechanical strength and durability.
Note 1:
Suitable for use with cordless
fastening tools such as Cordless
Impact Driver (Model 6908D), etc.
Note 2:
When attaching this bit to
Pneumatic Impact Drivers,
cut 13 mm shank to 9.5 mm.
6.35mm
(1/4”)
110mm
Model/Size
available
Code No.
Multi-purpose
M4
D=3
1R228
Multi-purpose
M5
D=4
1R229
Multi-purpose
M6
D=5
1R230
Multi-purpose
M8
D=6
1R231
HK0500
1R232
ØA(mm)
4
5
6
7
8
9
10
11
12
13
14
15
16
18
20
22
24
26
28
30
——
1R233
1R234
1R235
1R236
1R237
1R238
1R239
1R240
1R241
1R242
1R243
1R244
1R245
1R246
1R247
1R248
1R249
1R250
1R251
1R252
13mm
D
20 degrees
Inclines up to
about 20 degrees.
Ø36
Ø30
Pipe 30
Necessary for protecting Crank Housing from deformation
when you remove Crank Shaft form Crank Housing of HK0500.
Can be used for other applications.
Pipe 30
50mm
Use Round Bar
for Arbor (1R233)
together.
1) Reverse Crank Housing and set Pipe 30
on Crank Housing as illustrated.
Pipe 30
2) Reversing Crank Housing again together
with Pipe 10, put them on the turn base
of Arbor Press, and then push out Crank
Shaft using Arbor Press.
Round Bar 100 for Arbor
ØA
*For inserting Shaft, Metallic item, Bearing, etc.
without scratches on them.
*Various sizes are available for efficient
press-fitting jobs.
*Long length of 100mm for a wide range of
press-fitting applications.
*Chamfered both ends prevent workpiece from
slanting in press-fitting operation.
100mm
Note:
*Do not hit these bars with iron hammer.
*When you cut a Round Bar 100 in order to
shorten it, be sure to machine and chamfer
the cut plane using lathe.
40
Model/Size
available
Code No.
Wrench Head 12
See Page 37.
1R253
See Page 37.
1R254
Torque Wrench
Retaining Ring S-7 Setter
120mm
Sets Retaining Ring to Spindle
without deforming it. Plier is
available. But if not using Plier
properly, a small Retaining
Ring does not restore to
original form.
Ø7
Ø18
12mm
Set Retaining Ring
(Item No.961023-2)
in this hole.
Gear
6702D
Retaining Ring is put in the depth of Spindle.
1R255
41
Clutch Extracting Tool
Model/Size
available
Code No.
DE4345
1R257
35mm
Use for exchanging Clutch or Crank Shaft of Engine.
Note:
Put Crank Shaft Lock Bolt (1R155)
or cotton rope into Cylinder through
plug hole to lock Crank Shaft.
As the left-handed Screw is used,
turn it clockwise to remove Clutch.
28mm
3 nails
Hook nails on Clutch.
Clutch
Wrench 19
V Block
25mm 125mm
A multi-purpose repairing tool
37mm
[ Some examples of a wide range of applications ]
Useful for removing Bearing using Arbor Press.
Arbor Press
44mm
63mm
69mm
Multi-purpose
4072DW
BO3700
Keeps DC Motor upright in
press-fitting of Fan of cordless
Cleaner.
1R258
For checking the distortion of round bars
(Also can be used as a stable stand for
round bars.)
Holds parts of sheet metal in modifying
of their distortion.
Taper Sleeve
For fitting Fluoride Ring ton Impact Bolt
of Rotary Hammer.
C
000
HR3
ømm
Fluoride Ring
ø45
ø21
Note: See 1R214 on page 34 for how to use.
ø20
#HR3000C
Use
1R214
for HR4000C
HR5001C
1R259
42
Model/Size
available
Code No.
Motor Tester
Voltmeter
Ammeter
Megaohmmeter
550mm
200mm
Switch
430mm
(
Fuse
115V-1R116
}
220V
230V 1R117
240V
)
Lamp
Receptacle board
accepts any type
of plugs.
Test Buttons
Variable voltage cotrol
from 0 to 240V
Maximum output: 10A
Outlet for Cable for
Field Test
Outlet for Line Cable Outlet for Earth Cable
Re: Short-circuit Test of Field
Connect wires as illustrated below, and then
push Test Button (1). If Lamp (2) turns on,
there is short-circuit in Field.
Lamp (2)
Test Button (1)
100V
1R078
Ring terminal
Green
Red
White
Cable for Field Test
(1R174)
Black
Megaohmmeter
Re: Measuring Insulation
Resistance
First, turn on the switch,
and keep it on using
velcro tape, etc.
Then, connect wires as
illustrated below, and
If the Megaohmmeter
hand swings left to go
under 10 Mega, there
is Insulation failure.
Test Button (2)
Lead Wire
Velcro tape banding
Earth Clip
Earth Cable (1R175)
Line Cable (1R176)
115V
220V
240V
Plug
115V
1R260
220V
1R261
240V
1R262
( )
use the
following
3 tools
together:
1R174
1R175
1R176
43
Model/Size
available
Code No.
Bearing Extractor
Removes Bearing or Gear more easily
than slotted screwdriver:
First, lift up Bearing slightly using A side,
and then pull it out completely using B side.
A
12mm
B
1R263
1pc/ case:
Use 2 Bearing Extractors.
260mm
Various models
( )
2 pcs are
required for
operation.
Concave tip for safe operation:
Surely catches the shaft and
hardly slips off the shaft.
Use 2 Vise Plates
(1R041) together.
Note:
Do not use this tool for Bearing on the Fan side
of Armature, because Fan may be pushed toward
Armature to be out of place.
Torque Wrench
( Torque range measurable: 20-200 N.m)
Checks the tightening torque of Impact Drivers.
Multi-purpose
1R264
rive
uare d
12.7 sq
440mm
Torque Checking Faceplate
Us to check the tightening torque of
Impact Drivers.
Fix this Plate to Vise, and fasten High-tensile
bolt to this Plate. And then measure the
tightening torque using Torque Wrench
listed above (1R264).
High-tensile bolts M12 and M16
can be used.
M12 High-tensile bolt
M12 High-tensile washer
30
Hex. Socket
M12 High
-tensile nut
140
Socket Adapter
M12 holes
Various
Impact Drivers
18
5
M16 holes
Pull the switch trigger to the full
for 5 seconds to fasten High-tensile
bolt, and then check the tightening
torque with Torque Wrench (1R264).
1R265
44
Model/Size
available
Code No.
Air Nailer
for ø2.0 Pin
L= 50
D= ø1.8
1R266
Air Nailer
for ø2.5 Pin
L= 60
D= ø2.3
1R267
Air Nailer
for ø3.0 Pin
L= 70
D= ø2.7
1R268
——
1R269
Use to remove/install Spring Pins from/on Trigger
or Trigger Valve Case of Pneumatic Nailers.
D
The head is stepped for positioning as illustrated
below. Therefore, it is very easy to remove/install
Pins which is difficult to handle using Spring Pin
Extractors (1R161/ 162/ 163).
L
Also can be used as a guide pin.
Note:
Spring pin Extractors 1R161/ 162/ 163/ 296
are also available.
Bearing Extractor
Removes Bearings which cannot be pulled
out with Bearing Extractor 1R021.
Fast operation can be assured because
the claws are designed so that they do not
spread out even if thy are not fixed with
hex. socket bolts.
Convenient when;
*Bearings cannot be removed even with
arbor press.
*Arbor press is not available.
80mm
Movable handle
Hanger
Nail thickness: 1.0mm
65mm
6mm
Max. 36mm
*Thin nails are optimum for narrow openings.
*When the opening is narrow, clamp Bearing Extractor at the backs of claws with vise (see Fig.1).
*When the opening is wide, put an adjustable wrench on the hanger of Bearing Extractor as a
spindle lock.
Fig.1
Fig.2
45
Code No.
HM1100C
SDS-Max
1R270
HR2400
SDS-Plus
1R271
250mm
Hammer Testing Bit
Use these testing bits together with
Hammer Testing Stand (1R083).
Model/Size
available
17mm
220mm
14mm
Ring Spring 26 Setting Tool A
Use to install Ring Spring 26 on Tool Holder
of Rotary Hammers.
How to Use:
1) First, put Ring Spring 26 on Setting Tool A, and then
put Setting Tool B on Setting Tool A. (See Fig.1.)
2) Next, using arbor press, press down the unit that you
have made in 1), Flat Washer 29 and Compression
Spring 29 toward Tool Holder. (See Fig.2.)
Fig.1
ø25
Setting Tool B
1R273
1R272
45mm
Ring Spring 26
Setting Tool A
1R272
ø29
Note:
Be careful not to injure yourself,
because the edge of the wider
end is sharp.
Ring Spring 26 Setting Tool B
BHR200
Fig.2
ø29
1R273
100mm
1R273
Flat Washer 29
1R272
Compression
Spring 29
ø37
Put Tool Holder
on the turn base
of arbor press.
46
Model/Size
available
Code No.
Type 72
Motors
8500N
1R274
Type 94
Motors
HM1302
8600S
1R275
Type 72 and Type 94 Field Insert Jigs
Use to insert Fields which you may find difficulty in setting
in place such as used for Demolition Hammers.
12mm
(*19.5mm)
62mm
(*83mm)
20mm
(*30mm)
70mm
(*92mm)
*The numbers in parentheses
are dimensions of 1R275
Steps to Insert Field
Fig.1
1. See Fig.1.
Insert Guide Bar M4 (1R062) or M5
into each of the two holes on Motor
Housing by hand till it stops.
1R062 or 1R063
2. Insert the holes of Field through Guide
Bars, and push Field into Motor Housing
by hand and with plastic hammer.
Note:
Always be sure to take this step 2
because skipping step 2 may result in
inclined Field.
A
3. See Fig.2
Set Motor Housing on the turn base of
arbor press, and set Field Insert Jig on
Field as illustrated.
And then push the center of the Jig to
insert Field.
4. When Field is inserted by approximate
10mm, check whether or not Guide Bars
rotate lightly.
If the holes of Field are not aligned with
those of Motor Housing, Guide Bars
cannot be rotated by hand.
In such a case, therefore, hit the places
indicated by "A" in Fig.1 with plastic
hammer to turn Field slightly.
Thus, the position of Field is corrected,
letting guide Bars turn smoothly.
5. Taking care not to pinch the wires of Ring
Terminals, etc., insert Field till it stops.
Note:
Always Use Guide Bar 1R062 or 1R063
together with Field Insert Jig.
Fig.2
47
Model/Size
available
Code No.
Vacuum Cleaners
Dust Collectors
Cutters
1R276
Acrylic Dust Box
Can be used when cleaning the dust of Vacuum Cleaners, etc.
Transparent
Acrylic Board
Torx Driver T10x75
Use to remove/ install the case cover of Slide Type Batteries
172mm
75mm
28mm
Torx screws are used for fastening the case cover of Slide Type Batteries.
Torks screw has a tamper-proof pin at the center of its star socket as illustrated below.
Therefore, the top of Torx Driver is concaved in order to accept the pin.
Torx Driver
Torx Screw
Slide Type Batteries
B2417
B2430
B9017
B9017A
BH9020A
BH9033A
BH1220
BH1220B
BH1420
BH1433
BH1233
BH1233B
1R277
48
Model/Size
available
Round Bar 50 for Arbor
øA (mm)
øA
Sister tool to Round Bar 100
*For inserting Shaft, Metallic item, Bearing, etc.
without scratches
*Various sizes are available for efficient
press-fitting.
*Tough against heavy duty press-fit
*Chamfered both ends prevent workpiece from
slanting.
Code No.
50mm
Note:
*Do not hit these bars with iron hammer.
Re: The following tools are also available
Round Bars 100 (1R233 - 1R252)
Round Bar Storage Board (1R287)
4
1R278
5
1R279
6
1R280
7
1R281
8
1R282
9
1R283
10
1R284
11
1R285
12
1R286
The following tools
can be stored;
Ring Spring Setting
Tool B (1R165),
Block A for Crank
Shaft (1R215),
Pipe 30 (1R232),
Round Bars 100
(1R233 to 1R252),
Ring Spring Setting
Tool B (1R273),
Round Bars 50
(1R278 to 1R286)
1R287
Iron
Screwdrivers,
Bits,
Round Bars
1R288
Round Bar Storage Board
Can be used to arrange Round Bars and some other tools.
300mm
40mm
200mm
Round Bar Storage Board is made of wood.
So it can be used as a storage stand by
fastening 2 boards of plywood cut as illustrated
to right, reducing less space of job site.
Screwdriver Magnetizer
*Screwdriver or driver bit can be magnetized.
*Convenient for putting screw on screwdriver
when fastening hard-to-access screws, or
removing steel balls.
*Magnetic force can be removed from
magnetized screwdrivers.
How to Use:
There are two ways to use:
1. Insert screwdriver/driver bit into the Magnetizer,
and then access screw or steel ball.
2. Insert screwdriver/driver bit into the Magnetizer
till it reaches the other end of the Magnetizer.
Grasp the Magnetizer while pressing screwdriver/
driver bit against the side of the Magnetizer.
And then pull quickly screwdriver/driver bit out of
the Magnetizer to magnetize it.
Note:
In case of 2, the magnetic force gets week in
several days.
So, if you find the change,
magnetize screwdriver/driver bit again.
49
Model/Size
available
Code No.
6796D
only
1R289
JR3000VT
JR3030T
Petrol Tools
of Dolmar
1R290
Brush Cutters
and Various Models
of Makita, Dolmar
1R291
Switch Unit Adjusting Gauge
For correct work of Auto Stop System of
Model 6796D, specially designed to adjust
the distance between Torque-up Plate and
the switch lever of switch Unit.
1.4mm
Pan Head Screw M2.3x10 w/washer
Torque-up Plate
Switch Unit
Tapping Screw Bind PT3x10
Adjust
Holder Plate
1.4
Switch Lever
0.2mm
Gear Case Complete
1R289
When installing Switch Unit, adjust the distance between Torque-up Plate and the switch lever of
Switch Unit so that the distance comes to be 1.4mm 0.2mm.
This adjustment can be done by moving up/down the elliptic hole of Holder Plate.
Torx Bit VT-27
*Tightens/loosens the torx socket head bolt used
for fastening Tool-less Blade Clamp of Models
JR3000VT/ JR3030T.
*Also convenient when assembling/disassembling
petrol tools of Dolmar.
*To use Torx Bit VT-27, attach it to Model 6093D/
6916D, etc.
6.35mm
12.7mm
Used for Torx Socket
Head Bolt.
110mm
Retaining Ring S and R Pliers
Remove/install both internal and external Retaining Rings; applicable to Retaining Rings of
10 to 40mm nominal diameter.
Convenient for removal/installment of the Retaining Ring placed deep in the hole on gear
head or clutch of Brush Cutter.
This compact double-duty tool may be indispensable to engineers on the move.
Nails for
External Rings
Nails for
Internal Rings
50
Model/Size
available
Code No.
DA4030
DA4031
1R292
DE3435
DA4031
1R293
For CB-166
Model 407
1R294
For CB-412
Model 420S
1R295
For Pin 1.5
Model AD601
Model AD602
1R296
Removes/installs the Bearing Retainer of ø30mm internal diameter and and
ø40mm external diameter.
152mm
30mm
39.0mm
The followings are also available;
Wrenches for Bearing Retainer (No. 1R042 and R043)
Wrench for Clutch
Use this Wrench when replacing Clutch or Crankshaft of Engine.
Hex. Socket Head Bolt M8x12
180mm
25mm
Note:
Put Crank Shaft Lock Bolt (1R155)
or cotton rope into Cylinder through
plug hole to lock Crank Shaft.
As the left-handed Screw is used,
turn it clockwise to remove Clutch.
76mm
[Back view]
Spring Pin 1.5 Remover
For disassembling the trigger lever
of pneumatic impact wrench.
dia. 1.4mm
40mm
Enlarged view of the tool head
Relevant repair tools are:
No.1R161 to 1R163
No.1R266 to 1R268
51
Model/Size
available
Code No.
For 17mm
Joint elbow
AC3000
1R297
6304R
1R298
AD601
AD602
1R299
AD601
AD602
1R300
For CB-431
BTD150
1R301
For CB-424
6503D
1R302
For CB-430
6343D
1R303
For CB-432
BTD200
1R304
Spanner Head 17
Use for tightening Union nut of dia.10mm copper tube to a specified torque.
For modular use with Use with Torque wrench shaft (No.1R219 or 1R254)
Relevant repair tools:
1R219, 1R221, 1R253, 1R254
17.0mm
Hex Bar 10 with Square Socket
Use this bar when tightening drill chuck
at indicated torque.
Also applicable to tighten M12 hex socket
head bolt at indicated torque.
How to Use:
Couple Hex Bar 10 with Ratchet Head 12.7
(1R224), and then install them on Torque
Wrench 20-90N.m (1R223) to tighten drill
chuck or hex socket bolt.
10mm Hex Bar
65mm
Re:
See page 37 for how to use 1R224 and 1R223.
100mm
12.7mm
Square
Socket
Bearing Extractor (small)
Use to remove the ball bearing on the bottom side
of model AD601/AD602.
Bearing Extractor (large)
Use to remove the ball bearing on the top side
of model AD601/AD602.
Commutator Filing Brush (for DC Motor)
52
Model/Size
available
Code No.
AD603
1R305
6304RT
and
Many Other Models
1R306
AF502
1R307
Wrench for Case Joint
Use for removal/ installation of Case Joint.
How to use:
Secure the cylinder case in vise.
Fit the projections in the pin holes of Case Joint,
then turn the handle.
Ring Spring Removing Jig
Use this tool when removing Ring Spring 11
from Spindle.
How to Use:
*When using this tool, install it on the ram of
arbor press.
*Make a countersunk hole on the ram of arbor
press as illustrated to right in order to prevent
the tool from falling out of the ram.
And then fix the tool at the hole with the screw
on the tool.
*If this tool cannot be installed on the ram,
grind down the end of the ram using Angle
Grinder, etc.
Ram of
Arbor Press
10mm
Countersink here.
98.5mm
12mm
140mm
26mm
As the ram of arbor press goes down,
Ring Spring Removing Jig presses
down Compression Spring to remove
Ring Spring from Spindle.
ET Holder O-Type 2.5
Use to install E-2.3 Stop Ring (E-Style Retaining Ring).
How to Use:
1. First, install Stop Ring on ET Holder using pliers. (See Fig.1 & 2.)
2. An then set Stop Ring in place using ET Holder. (See Fig.3.)
10mm
124mm
Fig.1
Fig.2
Fig.3
53
Model/Size
available
Code No.
For ø4.0 Pin
L= 70
D= ø3.7
Use to remove Spring Pins used for Planer-Jointers or the base and blade case of
old type Circular Saws.
1R308
øD
For ø5.0 Pin
L
L= 100
D= ø4.7
For Air Nailers, the following Spring
Pin Extractors are available:
1R161, 1R162, 1R163
1R266, 1R267, 1R268
Enlarged view of the tool head
1R309
For ø6.0 Pin
L= 100
D= ø5.7
1R310
4340CT
and
Many Other Models
1R311
HM1100C
and
Many Other Models
1R312
6825
1R313
Retaining Ring Pliers with Long Bent Nails
Removes/installs Internal Retaining Rings; applicable to Retaining Rings of
10 to 34mm nominal diameter.
With long nails for easy access to Retaining Rings on hard-to-reach holes.
Hammer Stand
Can be used as a stable stand
on which Demolition Hammer
is put vertically for repairing.
Bit for One-Touch Cord Lock Adapter
Use to remove/install the tamper-proof screws.
9mm
50mm
Applicable to recessed screw
75mm
6.35mm
54
Model/Size
available
Code No.
Models of
BFL080F
series
1R314
LS0713FL
1R315
Torx Bit VT-25
Use to tighten the torx screw of models of model BFL080F series when fastening the clutch section
to the spindle:
When tightening the screw, install this bit on a cordless impact driver - 6903VD, 6916D, etc.
Installed on a torque wrench, also can be use for torque control. (See below.)
12.7mm
(N type)
6.35mm
Torque Control:
Install this bit on at torque wrench to
tighten the screw at required torque.
Torque wrench
110mm
Torx bit VT-25
Applicable to type T-25 torx screw
Laser Beam Positioning Jig
Use to adjust the position of laser beam
of model LS0713FL.
side view
top view
How to Use:
Take the following steps for the correct positioning of the laser beam:
1. Set the both of miter angle (base) and bevel angle (saw head) at 0° .
2. Remove outer flange, saw blade and inner flange.
3. Install this jig on spindle; put the round hole of the jig through the spindle, and then fix the jig
to spindle with the hex bolt which is used for fastening saw blade.
4. Turn the jig downwards till it cannot be lowered any more (Fig.1), and then adjust M4x6 screw
(designated with A in Fig.3) so that the line of the jig gets closest to that of the laser beam.
5. Turn the jig upward till it cannot be raised any more (Fig.2), and then adjust M4x6 screw
(designated with B in Fig.3) so that the line of the jig becomes on or parallel with that of the
laser beam.
6. Repeat the adjustment described above in 4 and 5 till the line of the laser beam is on that of
the jig.
Fig.1
Fig.2
Jig
Fig.3
(B) M4x6 Screw
(A) M4x6 Screw
(A) M4x6 Screw:
Turn this screw to adjust the angle to
the Base.
(B) M4x6 screw:
Turn this screw to adjust the angle to
the Guide fence.
55
Model/Size
available
Code No.
Various
models
1R316
Hex Wrench (Inch Sized)
size: 3/16"
1R317
Use to install/remove the inch sized hex socket head screws employed for
Models HB270, TF1100JQ, etc.
size: 5/32"
1R318
size: 3/32"
1R319
size: 5/64"
1R320
assortment of
12 different
sizes
:comes with a
wrench holder.
1R321
Adjustable Bearing Retainer Wrench
Can be used for installation/removal of all kinds of bearing retainers employed for angle grinders,
circular saws, etc.; of course, can be used as an ordinary adjustable wrench.
Pins
How to Use:
1. Fix the bearing box using a vise.
2. Adjust the distance between the two pins to the pitch
of the bearing retainer.
3. Check whether the bearing retainer is right-handed
or left-handed, and then loosen the bearing retainer.
Note: The conventional bearing retainer wrenches - 1R042, 1R043, 1R292 - will be discontinued
when they run out of stock.
Size of Hex Socket
Hex Wrench 17
Designed for the Rotary hammers and Demolition hammers which have a screwed tool holder.
Use this tool and a pipe of approximately 1m length, when the tool holder cannot be removed
using Impact socket (1R187) and Hex bar 17H-100 (1R188).
(Also refer to page 27.)
Use 2 copper
vise plates (1R041).
approx. 1m pipe
Burner
Hex=17mm
Hex wrench 17
(1R322)
Place the machine on a piece of lumber
so that it can be fixed firmly.
Note:
Use of pipe wrench may damage the tool.
Therefore, use this wrench as often as possible.
Rotary
Hammers
and
Demolition
Hammers
which uses
17mm hex
bull point
Screwed
clockwise:
HM0810
HM0811
HM0821
Screwed
counterclockwise:
HR3520
HR3811
HR3850
1R322
56
Model/Size
available
Code No.
TF1100JQ
1R323
TF1100JQ
1R324
TF1100JQ,etc
size:T7Hx80
1R325
TF1100JQ,etc
size:T15Hx80
1R326
TF1100JQ,etc
size:T25Hx120
1R327
TF1100JQ,etc
size:T27Hx120
1R328
TF1100JQ, etc
1R329
TF1100JQ, etc
1R330
Impulse Oil
Use to lubricate the O ring and piston ring of Model TF1100JQ.
(114g in tube)
Bumper Removing Tool
Use to remove the bumper of Model TF1100JQ.
dia. 8mm
110mm
25mm
260mm
Torx Driver
Use to screw/unscrew Torx screws.
180mm (T7, T15)
225mm (T25, T27)
28mm (T7, T15)
32mm (T25, T27)
80mm (T7, T15)
120mm (T25, T27)
Also available for tamper-proof Torx screws
with a hole drilled for tamper-resistant pin
Screw Extractor No.802
For preventing screws from turning
62mm
20mm
5mm
5mm
Also can be used for removing
broken screws and bolts.
Silicon KE-45N
For fixing the Spark unit of Model TF1000JQ
(100g in tube)
57
Model/Size
available
Code No.
HR3520
HR3520B
HR3521
1R331
HR3811
HR3850
HR3850B
HR3850K
HR3851
1R332
HR3520T
1R333
Needle Bearing Extractor
For removing Needle bearing 4016 or 4516
that is press-fitted on the end (Crank housing side)
of Barrel.
dia. A:
1R331= 43.5mm
1R332= 50.0mm
25mm
How to remove Needle bearing 4016/4516
Place the tools as illustrated below, then push out the Needle bearing.
Note:
Use 1R232 or similar tool because the needle bearing cannot be pushed out with 1R273 alone.
ram of arbor press
1R232 (or the like)
1R273
Barrel
1R232 (or the like)
1R273
Needle bearing
extractor
Needle bearing
extractor
Needle bearing
4016 or 4516
Needle Pin 4.5
For removing Shoulder pin 9-11A that is
press-fitted in Tool holder:
Use this pin when the shoulder pin cannot
be removed using Round bar for arbor 4-50
(No.1R278) because it is hard to deform
by reason of;
1. Specially designed to the diameter of
the pin installation hole in Tool retainer
2. Harder than Round bar for arbor 4-50
dia.4.5mm
53mm
Cross-section of Tool holder
Needle pin 4.5
Set the shoulder pin perpendicular
to the ram of arbor press
using 1R036 or similar tool.
Shoulder pin 9-11A
58
Model/Size
available
Code No.
Cordless
tools
1R334
1R335
1R338
1R339
Battery Checker (1R335)
Designed from Model ADP03
Interchangeable Adapter (1R334)
Designed from Model ADP01 for use of cluster-type and stick-type batteries
RS232C Cable (1R338)
For connecting Battery checker with PC
Software for Battery Checker (1R339)
Will be provided on CD, floppy disk or the like.
Cluster-type or Stick-type batteries
Slide-type batteries
[1R334]
[1R335]
[1R338]
[DC24SA/ DC14SA]
[PC]
[1R339]
Setting up
1) When checking slide-type batteries:
Install Battery Checker (1R335) on Charger DC24SA or DC14SA.
When checking cluster-type or stick-type batteries:
Install Battery Checker (1R335) on Charger DC24SA or DC14SA,
then attach Interchangeable Adapter (1R334) to the Battery Checker.
2) Connect Battery Checker (1R335) with a PC on which
Software for Battery Checkers (1R339) has been installed.
3) Now battery check can be carried out on the PC monitor.
What Can Be Done
*Checking details of failure, usage history (slide-type batteries only), etc
*Judgment of memory effect and elimination of memory effect by refreshing charge
What Can Be Viewed on the PC Monitor
a) When a slide-type battery is checked:
*Detailed information on battery capacity or failures in thermal sensor or battery cells
*Result of failure detection letting you know the cause of defect - worn-out failure,
initial failure, etc; an accurate result will be given with the display of usage history.
b) When a cluster-type or stick-type batteries is checked:
*Detailed information on battery capacity or failures in thermal sensor or battery cells
*Result of failure detection letting you know the cause of defect - worn-out failure,
initial failure, etc; the result, however, will not be very accurate because of obscure
usage history.
59
Model/Size
available
Code No.
9015A
1R336
1R337
Ring Spring Setting Tool A (1R336)
Ring Spring Setting Tool B (1R337)
Use these two tools for setting Ring spring 7 that secures Lock washer and Spiral bevel gear.
Mark
(1R336)
(1R337)
How to Use
1) Put 1R336 over the top of Spindle, then fit Ring spring 7 on 1R336 as illustrated below.
Ring Spring 7
2) Push down Ring spring 7 half way using the "mark 1" end of 1R337, then push down using
the "mark 2" end of 1R337 till Ring spring fits in the groove on Spindle.
"mark 1" end
"mark 2" end
Note: Use 1R004 for removing Ring spring 7 from Spindle.
Important: Do not use a Spring ring 7 removed from Spindle.
Be sure to replace it by new one.
60
Model/Size
available
Code No.
Series models
of
GA9010C,
GA7010C,
PW5000C,
9560C;
and models
using
the bearing
retainer of the
same size
1R340
BFL300F
BFL400F
1R341
Bearing Retainer Wrench
Use for installation/removal of the bearing retainer located deep in a cup-shaped portion.
Also can be used for general installation/removal of bearing retainers.
1) Hold a bearing box securely in a vise being careful not to deform the bearing box.
2) Fit the two protrusions on the end of the pipe portion securely in the grooves
on the bearing retainer.
3) While pressing the pipe portion straight down,
turn the handle in the direction of loosening.
At this time, be careful not to tilt the pipe portion.
Note: Before turning the handle, make sure
whether the bearing retainer is right-handed
3mm
or left-handed.
dia.25mm
dia.30mm
Relevant tool=1R316
Spanner Head 41
Use for repairing or angle adjustment of
the angle head of Angle screwdrivers
such as BFL300F, BL400F or the like.
Designed for modular use with
Torque Wrench Shaft (1R223).
75mm
41mm
85mm
How to Use
As illustrated to right, turn Hex nut M35-41
using 1R341 and 1R223 while fixing the angle
head with adjustable wrench or the like.
loosen
tighten
1R223
1R341
Relevant tool=1R223
61
Model/Size
available
Code No.
TD123D
(Japanese
market only)
1R342
Series Models
of
9553NB
9556NB
1R343
Battery Checker
Retaining Ring Setting Jig
Designed for easy installation of Retaining ring S-12 that secures the spiral bevel gear
in the spindle section of Model 9553NB and 9556NB series models.
Use this jig instead of general retaining ring pliers because tips of such pliers are interfered
by the wave washer (1 or 2 pcs) secured over the spiral bevel gear.
25mm
Caution:
Be careful not to cut yourself
on the sharp edge of the bottom.
12mm
12 degrees
How to Use
After installing large spiral bevel gear and wave washer 12 on spindle;
1) Put retaining ring S-12 on Retaining Ring Setting Jig (No.1R343) from the tapered end of the jig.
2) Put the jig onto spindle, then put Bearing Setting Pipe 20-12.2 (No.1R028) over the jig.
3) Using arbor press, press down the pipe till the retaining ring is securely fitted in place on the
spindle with a snap.
Arbor press
No.1R028
Retaining
ring S-12
No.1R343
Relevant tool=1R026
Retaining
ring S-12
Wave washer
62
Model/Size
available
Code No.
AN910H
(Japanese
market only)
1R344
1R345
Torque Driver (1R344)
Cat. No.= RTD500CN, Manufacturer= Tohnichi
For tightening bolts to a uniform torque
Coupler
Bit (option)
Main graduation
Sub graduation
Locker
Grip
Hex Bit (1R345)
Cat. No.= B-W4, Manufacturer= Tohnichi
22mm
9mm
4mm
50mm
Application
Use for fastening Feed cylinder of AN910H
M4 Hex socket
head bolt (2pcs)
*Specified torque= 1.8N.m
Be careful not to
damage O ring.
Feed cylinder:
Can be deformed by overtightening
because made of plastic, requiring
severe torque control.
63
Model/Size
available
Code No.
Multi-purpose
(for modular
use with
No.1R045)
1R346
HM1800
HM1810
1R347
Models using
spring pin 8
such as
HM1800 or
HM1810
1R348
Center Attachment for 1R045
Use with Gear Extractor, large (No.1R045) for
removing gear, etc.
1R045
The threads on the center shaft of 1R045 are
rather easily broken because they cannot be
tempered. Therefore, if necessary, attach
well-tempered No.1R346, the tip of which cannot
be damaged.
Also 1R346 can be used as an adapter when
the hole in material is so large that the center
shaft of 1R045 enters in the hole.
Important:
When removing gear, be sure to securely grasp
the legs of the Gear Extractor so that its claws
cannot be pushed out of position.
1R346
dia.15mm
[Enlarged view]
Tool Retainer Pole Removing Tool
Use for removing Tool retainer pole of HM1800 and HM1810.
How to Use:
1) Put No.1R347 on Tool retainer pole as illustrated below.
Then attach No.1R346 securely to No.1R045.
1R045
1R347
12mm
35mm
1R346
10mm
[Enlarged view]
Compression spring
Relevant tools: No.1R045, 1R346
Retainer ring
2) While grasping the legs of No.1R045 securely so that they cannot be spread, turn the handle
clockwise to compress Compression spring.
3) Remove Pin 4 in Retainer ring, and now Tool retainer pole can be removed by turning the handle
counterclockwise.
Spring Pin 8 Remover
For removing Spring 8 assembled to the tool retainer section of Model HM1800 or the like.
Also applicable to the tools using Spring 8.
dia. 7.5mm
100mm
[Enlarged view of the tool head]
dia. 5mm
Relevant repair tools are:
No.1R161 to 1R163, 1R266 to 1R268
No.1R296, 1R308 to 1R310
64
Model/Size
available
Code No.
LS1013L
LS1214L
1R349
HR4011C
Series Models
and Many other
models
1R350
Spacer 15.9
Use with No.1R315 for adjusting the position
of laser line as illustrated below.
dia.40mm
dia.15.9mm
Important:
1) Do not confuse Spacer 15.9 with Ring 16 (2pcs)
used for the machine; one on the inside of the blade,
and the other on the outside of the blade .
2) Do not forget to remove Spacer 15.9 after laser line
adjustment.
2.5mm
Ring 16
1R349
Blade case
1R315
Relevant repair tool: No.1R315
Important:
Be sure to tighten the Hex flange
head bolt by hand, and be careful
not to overtighten.
Ring 60
Use together with No.1R213 for removing Cylinder from
Crank housing of HR4011C series models.
You can obtain enough length to pull off Cylinder by putting
two on Crank housing as illustrated below.
dia.78mm
dia.60mm
Important:
Do not forget to remove Ring spring 30 and Flat washer 33
when removing Cylinder.
30mm
Note:
This steel ring is hardened, allowing to use for
a wide range of repair jobs using arbor press.
1R213
1R350 (2pcs)
Cylinder
Crank housing
65
Model/Size
available
Code No.
Anvil Holding Jig
Use together with No.1R357 for;
1. Removing Anvil from Gear case of Model BPT130
2. Press-fitting Cam A in place on Anvil of Model BPT130
1. Removing Anvil from Gear case
1) Remove Retaining ring WR-5 using 1R291 or 1R212
and 1R003.
Note: Retaining ring WR-5 cannot be removed if it is stuck
under Cam A. If so, put off Cam A from Retaining ring WR-5
by setting Cam A in place as described in "2. Press-fitting
Cam A in place on Anvil".
2) Fit the T-shaped end of Anvil in the deep notches of 1R351.
3) Remove Anvil from Gear case by pressing down with arbor
press.
12mm
12mm
20mm
5mm
100mm
dia.40mm
Anvil
Anvil
1R351
1R351
(Use together
with 1R357.)
deep notch
1R351
shallow notch
2. Press-fitting Cam A in place on Anvil
1) Fit the T-shaped end of Anvil in the shallow notches of 1R351.
2) Put 1R357 on Cam A with the face B on the Cam side.
Press down Cam A using arbor press all the way until it stops
when the face A of 1R357 is flush with the upper end surface
of Anvil.
BTP130
1R357
Anvil
Cam A
1R351
shallow notch
Anvil
1R351
deep notch
Cam A Setting Jig
face A
dia.25mm
dia.19.5mm
dia.15.5mm
25.2mm
face B
1R357
(Use together
with 1R351.)
66
Model/Size
available
Code No.
Kanematsu
KDW-6
(model available
in Japanese
market only)
1R352
Kanematsu
KDW-7
(model available
in Japanese
market only)
1R353
Fastening Nut Holding Jig
dia.36.5mm
1R352 is a special tool for removing Fastening nut that fastens
the motor of Model KDW-6 (pneumatic impact driver of the former
Kanematsu).
32mm
How to Use
1) Fix the flat surfaces of Hammer room in vise, and unfasten
by turning clockwise.
2) Remove O Ring from Housing. Burn the threadlocker using
gas burner.
3) Fit the flat surfaces of 1R352 in vise. Fit two 3mm diameter
pins of 1R352 in two of the four holes on Fastening nut.
4) Remove Fastening nut by turning Housing clockwise.
dia.3mm
15mm
15mm
70mm
Important: Be sure to burn the threadlocker using gas burner
because 3mm diameter pins are rather week.
27mm
Clutch Case Holding Jig
1R353 is a special tool for removing Clutch case of Model KDW-7
(pneumatic impact driver of the former Kanematsu).
Made of polycarbonate plastic in order not to damage Clutch case.
How to Use
Fix the flat surfaces of 1R353 in vise.
Insert Clutch case into the hexagonal socket portion of 1R353.
Remove Clutch case by turning Motor case clockwise using
plastic hammer.
dia.80mm
46.4mm
70mm
Important: Be sure to press Motor case by hand as illustrated below
because the insert length of Clutch case is short.
67
Model/Size
available
Code No.
Kanematsu
KDW-7
(model available
in Japanese
market only)
1R354
BGA452
1R355
Joint Holding Jig
1R354 is a special tool for removing Joint of Model KDW-7
(pneumatic impact driver of the former Kanematsu).
dia.37.5mm
6mm
How to Use
1) Remove Clutch case using 1R353.
2) Fix hexagonal portion of 1R354 in vise.
3) Set the machine on 1R354. Remove Joint by turning
Motor case clockwise using plastic hammer.
45mm
24mm Hex.
Pinion Gear Positioning Jig
dia.4.5mm
1R355 is a special tool for assembling Pinion gear
(Spiral bevel gear 19) to Armature.
How to Use
1) Put 1R355 through the assembly of Pinion gear and Gear
housing cover.
2) Press down Armature until the end of Armature shaft stops
against the end of 1R355.
Important:
Armature is apt to tilt when pressed down with arbor press.
If you press down tilted Armature, Armature shaft can be
deformed in the worst case.
In order to press straight down, gradually insert Armature
shaft into Pinion gear while turning Armature; press down
Armature carefully every quarter turn until Armature shaft
stops against 1R355.
18mm
23mm
dia.20mm
Armature
Gear housing
cover
Pinion gear
(Spiral bevel gear 19)
1R355
Press down Armature until the
end of Armature shaft stops
against the end of 1R355.
68
Model/Size
available
Code No.
BVR350 series
models and
Many other
models
1R356
Bearing Plate 10mm (for arbor press)
1R356 is a sister jig to 15mm diameter 1R022.
dia.10mm
120mm
1R356
dia.60mm
120mm
1R023
Replace with new Bearing plates
if this portion is chipped.
Relevant repair tools: No.1R022, 1R023
Cam A Setting Jig
See page 65 for details.
BTP130
1R357
(Use together
with 1R351.)
Bar for 90 degree Adjustment
Use together with 1R208 for adjusting the angle of
Base plate to Cutter to 90 degrees.
How to Use
Put the U-shaped notch of 1R358 through Spindle,
and fasten 1R358 to Spindle with Outer flange and
Hex nut.
133mm
U-shaped notch
15mm
30mm
3005BA
1R358
1R208
Outer flange
Hex nut
1R358
(Use together
with 1R208.)
69
Model/Size
available
Code No.
Chuck Removing Tool
29mm
Use for removing Drill chuck of the Cordless driver drills listed on the right column
if it cannot be removed in the way described in "Technical Information" for the models.
20mm
22mm
50mm
Fig. 1
How to Use
1) Disassemble Gear assembly until Spindle can
be seen. (Fig. 1)
2) Assemble Lock cam to Carrier complete,
then attach them to 1R359. (Fig. 2)
Note:
See the list on the right column to choose
which side of 1R359 to use.
Spindle
3) Fix 1R359 securely in vise.
Fig. 2
4) Insert the spline portion of Spindle into
Lock cam as illustrated to right in Fig. 3.
5) Remove *Chuck screw by turning clockwise
using an appropriate Cordless impact driver.
* (-) Flat head screw (left-handed,
threadlocker coated) is used as Chuck screw.
Lock cam
Carrier complete
6) Fix one leg of a Hex wrench 10 in the jaws
of Drill chuck. (left in Fig. 3)
7) Attach an appropriate steel pipe to the other
leg of the Hex wrench.
Drill chuck can now be removed by turning
the steel pipe counterclockwise. (left in Fig. 3)
1R359
Fig. 3
Hex wrench 10
Steel pipe
Spindle
Vise
Lock cam
1R359
20mm
BDF430
BDF440
BHP440
BDF442
BDF450
BDF452
BHP450
22mm
BDF441
BDF451
BHP441
BHP451
6319D
6339D
6349D
8414D
8434D
8444D
1R359
70
Clutch Removing Tool
Use for replacement of the clutch or the crankshaft of engine.
Model/Size
available
Code No.
For DOLMAR
models
DE5045
DE6450
1R360
dia.40mm
dia.19mm
Disassembling steps
1) Lock the crankshaft using Crankshaft lock bolt (1R155)
or recoil rope; see page 20 for details.
2) Insert the three pins of Clutch removing tool in the three
U-shaped notches of the clutch as shown below.
3) Because the clutch has left-hand threads, the clutch can
be removed by turning Clutch removing tool clockwise
with spanner 19.
10mm
11mm
8mm
dia.5mm
U-shaped notch
Spanner 19
Pin
Bearing Retainer Tightening Tool
Use for installation/removal of the bearing retainer located deep in a cup-shaped portion.
Also can be used for general installation/removal of bearing retainers.
dia.17mm
3mm
dia.22mm
This tool does not come complete with
a turning handle.
Insert a Phillips screwdriver of a proper
size or the like through the holes for use
as a turning handle.
5210L, 5240L,
5205FX, CS540D,
KS520D, KS521D,
How to Use
1) Hold the bearing box securely in a vise being careful
not to deform the bearing box.
(Or hold the flats of the spindle in a vise; be sure to
insert T-Type hex wrench [1R167] or the like through
a screw hole of the bearing box to prevent the bearing
box from rotating together with the bearing retainer.)
2) Fit the two protrusions on the end of the pipe portion
securely in the grooves on the bearing retainer.
3) While pressing the pipe portion straight down,
turn the handle in the direction of loosening.
At this time, be careful not to tilt the pipe portion.
Note: Before turning the handle, make sure
whether the bearing retainer has right-hand or
left-handed threads.
Relevant repair tool: No.1R316, 1R340
SS520D, SS540D
and
all other models
using
a bearing retainer
of the same size
as used for
the 8 models
shown above
1R361
71
Model/Size
available
Code No.
MBC230DW,
MEM263 and
many other
models
1R362
Retaining Ring Pliers with Long Bent Nails
Removes/installs Internal Retaining Rings;
applicable to Retaining Rings of 10 to 20mm
nominal diameter.
With long nails for easy access to Retaining Rings
on hard-to-reach holes.
Ring Spring Removing Tool
for SDS-MAX Tool Holder
Use together with 1R003 and 1R212 for installation/removal of the ring spring
located at the top of the tool holder.
75mm
Washer 8
M8 Screw
60mm
Dummy shank of
SDS-MAX type
M8 Nut
37mm
How to Use
1) Remove the tool holder cap.
2) Insert the dummy shank of 1R363 into the tool holder,
and lock it same way as you do for a real bit.
3) Press down the flat washer under the ring spring
by turning the M8 Nut of 1R363 clockwise
using a socket wrench 13. (Fig. 1)
4) Remove the ring spring using 1R003 and 1R212. (Fig. 2)
5) When assembling, do the reverse of the disassembling steps described above.
HM1214C series
HM1213C series
HM1317C series
HR4011C series
HR5211C series
Socket wrench 13
Flat washer
1R212
1R003
Ring spring
Fig. 1
Fig. 2
1R363
72
Model/Size
available
Code No.
MEM427
and other
petrol powered
products
1R364
MEM427
and other
petrol powered
products
1R365
Petrol powered
products
1R366
Flywheel Puller
Use for removing the flywheel from the tapered crankshaft of petrol powered products.
Component parts of 1R364
Plate
Center bolt
88mm
How to Use
1) Lock the flywheel using 1R365 as shown
on right.
2) Set Center bolt and Plate on the flywheel
using Set bolts and nuts. Then insert a
Phillips screwdriver of a proper size or the
like through the holes of Center bolt.
3) The flywheel can now be removed by turning
the screwdriver clockwise.
Note: If there is not a center hole on the end
of the crankshaft, make a center hole using
a power drill.
Set bolts
and nuts
Note:
This tool does not come complete
with a turning handle.
Insert a Phillips screwdriver of a
proper size or the like through the
holes of Center bolt for use as a
turning handle.
Phillips screwdriver
of a proper size
Flywheel
Similar repair tools: 1R180, 189, 190
1R365
Hook Wrench
Use for locking the flywheel when:
Removing the flywheel from the crankshaft using 1R364 as described above.
Removing the clutch from the flywheel as shown below right.
280mm
Clutch
1R365
1R206
Relevant repair tool: No.1R180,189, 190, 206, 364
Feeler Gauge Set
Use for:
Adjusting the electrode gap of spark plug (Fig. 1)
Adjusting the gap between the permanent magnet of
flywheel magneto and the laminations of ignition coil
(Fig. 2)
Adjusting the tappet clearance of 4-stroke engines
Note:
1) See Instruction manual or Service manual for proper
value of each gap/clearance.
2) If desired thicknesses are not included in this set,
you can obtain it by combining two or more leaves of
different thickness
3) Handle the thin leaves of this set very carefully,
or you will bend or cut them.
Fig. 1
This set includes 19 leaves of
the following different thicknesses:
0.03, 0.04, 0.05, 0.06, 0.07,
0.08, 0.09, 0.10, 0.15, 0.20,
0.25, 0.30, 0.35, 0.40, 0.45,
0.50, 0.70, 0.80, 1.00
Fig. 2
73
Model/Size
available
Code No.
HR3540C series
HR3200C series
HR3000C series
1R367
For CB-350 of
HR4011C series
1R368
Taper Sleeve
Use for fitting fluoride rings on the impact bolt of rotary hammers.
130mm
ø 21mm
ø 45mm ø 25mm
* Insert the impact bolt from the side
on which its model name is stamped.
How to Use
See the description of 1R214 in page 34.
Relevant repair tool: No.1R214, 1R259*
*Note: 1R259 will be discontinued once current stock is exhausted.
Commutator Filing Brush for CB-350
Use for making the surface of commutator smooth
to reduce sparks, bringing the function of electric brake
back to normal.
Let the motor run for 10 minutes at half of the rated voltage.
16mm
11mm
1R369
1R369 is presently an unused number.
Ring Terminal Setting Jig
for models using spring-type
Use for setting the spring-type ring terminal of the field in place on the brush holder.
Two slotted screwdrivers have been commonly used for the purpose.
This conventional way, however, requires to learn the knack, and it is still difficult for a skilled person
and almost impossible for an unskilled person to set the ring terminal of type 61 or smaller motor.
On the contrary, you will be able to set the ring terminal in place easily and securely only
in 5 to 10 seconds once you get accustomed to using this jig.
130mm
35mm
How to Use
1) Grip the handle of this jig securely with your dominant hand.
Do not hold it with a pencil grip, or sufficient power will not be delivered to its L-shaped end.
2) First, hook the near side of the ring terminal on the brush holder. (Fig. 1)
3) Taking care not to allow the hooked portion of the ring terminal to slip off from the brush holder,
slide the L-shaped end of this jig towards the far side of the ring terminal. (Fig. 2)
4) While pressing down the ring terminal firmly, slide the L-shaped end towards the far side of the
terminal ring until the ring terminal snaps in place on the brush holder. (Fig. 3)
Hint for Assembling a New Field to Motor Housing
After assembling each lead wire of the two ring terminals to a new field,
bend each lead wire for easy ring terminal setting on the brush holder
before putting the field in the motor housing.
Fig. 1
Fig. 2
Fig. 3
All models
using
spring-type
ring terminal
1R370

Repair Tool List

Transcription

Similar documents

1" Impact Wrench - Racine Railroad

Singelringen Overview

KRS Bearing

ring committee guide

PDF - Hans D. Krieger

Gas Essentials Inc.

Simple Anti-Tone Rings for the Banjo

Zak McKracken – Mayan Maze Map

First Ring - Bedford City Schools

PD12_32_56800_SN12K1000B.qxp_Removed P