What is CubeMaster?

Transcription

What is CubeMaster?

Vanning Management System
CubeMaster.NET Overview
Web-based Load Planning System
Logen Solutions Co., Ltd
11-Sep-06
© Copyright Logen Solutions 2006
Backgrounds
Many companies are shipping & delivering wasted spaces
They waste so much time to calculate how many products can be loaded
into containers and trucks
They are unsure how many containers will be needed to ship multiple
orders
Logistics cost is higher than manufacturing’s in Supply Chain
More companies are seeking cost saving solutions in Logistics
2
Backgrounds
Loading Vehicles in Real World
Product
Box
Pallet
Product
Secondary Box
Primary Box
Box
Pallet
Container/Truck
<Conceptual View on the packing & loading>
3
Backgrounds
Loading in Supply Chain
Planning
Management
Loading
Process
Execution
Buyer
Vendor
Support
Sales
Procurement
Measurement
Spec.
StandardiManagement
zation
Order
Receiving
Measurement
Optimization
Standardization
Order Size
Forecast
Packaging
Spec. Mgmt
Purchasing
Volume
Calculation
On ATP
Inspection
Label
/Scan
Customer
Production
Put-away
Volume
Calculation
On Pallet
Locating
Picking
Logistics
Distribution
Production
(Packing)
Shipping
(Goods Issue)
Transportation
Packing &
Picking
Plan
Vehicle Allocation
Packing
Banding
Label
/Scan
Shipping
Route Plan
Label
/Scan
Sending
Label
/Scan
<Conceptual View of packing & loading in the Supply Chain>
4
What is CubeMaster?
Load Plan & Optimization Software
- CubeMaster is total software solutions that allow you to build optimal load plan for
carton, pallet and vehicles with mixed product through intelligent loading and space
utilization
- You can reduce your logistics costs and improve company's profitability with
Increasing load efficiency by 15%
Reducing loading and unloading costs by 10%
Reducing labor costs by 30%
Shipping Carton
Load Plan
Shipping Plan
Pallets
CubeMaster
Route Plan
Vehicles
<Conceptual View on CubeMaster>
ULD (Air Pallet)
5
What can you do with CubeMaster?
With the CubeMaster, you can ;
-
Plan loading of vehicles like trucks, sea
and air containers
-
Calculate optimal volume on the shipping
& transport
-
Forecast the best size of orders
-
Maximize the loading space and weight
-
Determine the optimal measurement of
products and cartons
-
Build the reports on load and unload in
3D graphics quickly
-
Share the loading map and packing list
over the internet
Plan
Optimize
Forecast
6
Impact on Bottom Line
Implementing CubeMaster will reduce
the cost of your logistics by:
-
Increasing inbound and outbound load
efficiency of 10~15%
-
Reducing labor costs by 30%
-
Reducing the palletizing and packaging
costs by 4 to 10% depending on
complexity of items
-
Reducing shipping and transportation
costs
-
Increasing productivity in the packaging
and loading process
7
Architecture of the CubeMaster
CubeMaster is composed of the following components;
-
Five Views : Document Explorer, Simulation, Analysis, Report Builder & Data Management
Simulation Engine : Business Object that collects the simulation data and builds the plan
Data-bridge Object : Data Object that integrates the local database with external legacy database
CubeMaster
Rules
Simulation Data
•Order Data
•Package Data
•Vehicle Data
•Customer Data
Legacy
(WMS,ERP)
Data-bridge
D/O
•Clustering
•Grouping
•Stacking
•Enhancing
•Naming
Simulation
Engine
Document
Explorer
Reports
(Blueprint,
Load Guide)
Warehouse
Report
Builder
Simulation
Analysis
Data
Management
<Conceptual View on the Architecture of the CubeMaster>
8
Configuration of the CubeMaster
CubeMaster will be implemented on Web
-
Business objects and application runs at the web server
Database is located at web server with MS SQL Server 2000
Users access the web server by connecting Internet with MS Internet Explorer on their desktop machines
•Vehicles
•Packages
•Rules
•Users
•Load Results
CubeMaster
Web Server
Windows 2000 Server
MS SQL Server 2000
Internet
Application Client
Windows XP/2000/98
Personal Computer
Internet Explorer
User 1
User 2
User N
<Conceptual View on the Configuration of the CubeMaster>
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Architecture of the CubeMaster - 2
The relationship of the components & their roles in the system
Import
Simulation View
Data Mgt. View
Import DO
Manage Master Data
Simulation Engine
Execute Load Plan
Warehouse
Local Database
Data-bridge
Legacy
(TMS,WMS,ERP)
Save
-Vehicle
-Package
-Loading Rule
Report Builder View
Email
Send Reports
Analysis View
Modify
Vehicle Layouts
Browse
Loading Diagram
Buyers
Internet
Save
Browse
Loading Diagram
Load Plan
Doc Explorer View
Export Load Plan
Export
Clients
Local Database
<Conceptual View on the relationship of the components>
10
Architecture of the CubeMaster - 3
The site map of the CubeMaster
HOME
Log in
Analysis
Report Builder
Data
Management
Today
Simulation Explorer
Simulation
Overview
Vehicles
Document Explorer
Container List
Help
Load List
Document
Explorer
Simulation
Packages
Container List
Empty Space List
Loading Request
Pattern Editor
Mailing
Loading Request
Users
Contacts
Mail History
Manifest List
Blueprint
11
Products
Carton Optimization
(CPO)
Pallet Optimization
(PPO)
Vehicle Load Optimization
(VLO)
Air Cargo Optimization
(ACO)
12
Carton Optimization (CPO)
Using orders as a basis, CubeMaster CPO minimizes the number of cartons by
determining the optimal transport packaging to be used and the corresponding
packing instructions
-
Simulates the complex order picking processes
Minimizes the picking path distances and the pick face visit frequency
Carton
13
Pallet Optimization (PPO)
CubeMaster PPO calculates the loading of order
picking pallets while considering numerous
restrictions such as multiple pallet types,
palletizing height and packing weight.
Wood
Steel
Paper
Default
Pallet Types
Wood, Steel, Paper, Flat, 2-Ways, 4-Ways
Palletizing Rules
Overhang
Diverse Loading Patterns
-
1 Block, 2 Blocks, 3 Blocks, Pin-wheel, Interlock, Multi-surface
User Selectable Patterns
Single & Mix Loaded Pallet
It fills pallet with single SKU type and multi SKU types as
many as possible.
Packaging Materials
You can add banding, wrapping, top & angle panel to
palletizing
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Vehicle Load Optimization (VLO)
CubeMaster VLO optimizes the loading of transport units such as trucks, trailers, railcars
and sea and container.
-
Minimizes the number of vehicles to fulfill the orders
Allocates orders to the proper vehicles with maximized load efficiency
Considers diverse load rules

-
Route plan loading and unloading sequences
Stacking rules
Grouping for same destination
Smart controls of LTL/LCL
Load orientations and priority
2 stages loading (optimizes pallet loads and filling vehicles with the pallet loads automatically)
Allow to change container type of loaded container on the fly
15
Vehicle Load Optimization (VLO)
2 Stages Loading in a Vehicle
-
Automatic unitload configuration by property setting
Assign pallet type & the number of layers of each SKU
Assign partial and mixed pallet load rule
-
Automatic vehicle load with the unitloads and mixed
pallets
< Mixed Unitload>
<Unitload Property Settings>
<Unitloads>
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<Vehicle Load>
Air Cargo Optimization (ACO)
CubeMaster ACO optimizes the air freight cargo loading with diverse ULD and
air-pallet types.
Vehicle Type
ULD (Unit Load Device)
Air Pallet
User Defined Type
B
A
C
D
<Conceptual View on Air Cargo Optimization>
17
Air Cargo Optimization (ACO) - 2
* Chart Plan will be available at
CubeMaster 2006 and CubeMaster 2006
Chart Plan for Air Plane
-
You can build a chart plan that fills an air plane with as many cargos as possible through ‘Chart Plan*’
modules of the CubeMaster ACO.
-
Just select your air plane and you can see a chart plan with graphical diagram
Step 1: Select your air plane
Step 2: ULD & air pallets are
searched from database
Step 3: Chart plan is generated
automatically
<Conceptual View on Chart Plan>
18
User Interfaces
MS-Outlook Style
-
CubeMaster has very nice looks same with MS-Outlook, that allows you to handle complex
simulation data and navigate the load results with ease and simple.
Icon Bar
Smart
Tab System
Task Bar
Main
3D Graphics
Thumbnail
of 2D graphics
Properties
Preview
Simulation
Explorer
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User Interfaces - 2
Task Views
-
Simulation View
Allows you to define new simulation,
control load rules and build a load plan with
smart tab system
-
Analysis View
Allows you to browse the results of
simulation in detail, change the properties of
simulation on the fly and analyze unused
spaces and load blocks in vehicles
-
<Simulation View>
<Analysis View>
<Pattern Editor View>
<Report Builder View>
Pattern Editor View
Through this view, you can change the
loading patterns of vehicles in graphic mode
-
Report Builder Views
Generates quickly reports from the
simulation results
-
Data Management
Allows you to manage vehicle and SKU data
20
User Interfaces - 3
Excellent Graphics in 2 & 3D
-
CubeMaster shows all simulation objects, previews, loading patterns and weight
distribution in 2D and 3D graphics
-
All 3D graphics are very clear and fast to render by using the vector graphics engine that
is specially built for CubeMaster
<Clear 3D Graphics in Vector Rendering>
21
User Interfaces - 4
Smart Tab System
-
CubeMaster provides smart tab system, that allows you to enter data and browse results
rapid and easily
<Smart Tab System>
22
User Interfaces - 5
Powerful Pattern Editor
-
CubeMaster provides pattern editor that allow following tasks;
Add, remove and modify the vehicles
Add, remove and exchange load blocks in the vehicles
Fill unused spaces in the vehicles
-
Plenty tools helping the edit
4 types layouts for multiple vehicles editing
Drag and drop to move the load blocks, SKUs and vehicles
Graphical preview after changes
<Pattern Editor>
23
Algorithm Overview
Algorithm
-
Heuristics (Released at JORS 2006)
-
Meta Heuristics (Tabu Search + GA)
Vehicle Types
-
Sea Container
-
Air Container (ULD, Air Pallet)
-
Carton
-
Pallet
-
Truck
Pallet
Container/Truck
SKU Types
-
Rectangular
-
Unit Load
-
Roll*
* Roll type will be available at CubeMaster 2006
Carton
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ULD
Load Types
Mix Loading
Order
SKU Types Qty.
Finds the min number of vehicles needed to load
different SKU types with different order quantities.
X 200
Vehicle
#1
Single Loading
X 240
Finds the max number of loads of single SKU type in
a single vehicle.
Set Loading
X 300
X 178
Finds the max number of loads in a single vehicle to
load different SKU types with different set ratio, for
example air-conditioner and audio sets.
#2
Concept of Mix Loading
Multi-Set Loading
Finds the min number of vehicles needed to load
different SKU types with different set ratio and order
quantities.
2-Stages Loading
You can make pallet loads with single or mix cartons
and then load trucks and containers with them. You
can also mix the pallets and cartons together in a
same load .
25
Concept of 2-Stages Loading
Load Rules
SKU Orientations
Orientations Priority
Controls the SKU orientations. You can use
directional signs on each orientation, and
control to allow turning on the bottom of
vehicle.
Even if all orientations are permitted, you
can give a priority to them. Below picture
shows the blue SKU is loaded with primary
orientation in front spaces and others in rear
spaces.
Max Stacks on each Orientation
Controls maximum stacks on each
orientation. For example if a SKU should be
located on the bottom of container less than
2 layers with orientation 1 and 2, the max
stacks of both the orientation 1 and 2 should
be 2.
Orientation 1 is
used as the
primary
orientation
Other orientations
are used in
remaining spaces
26
Load Rules - 2
Loading Sequence
Grouping
You can give loading sequence to handle
multiple stops and priority loading.
The SKUs with the smaller loading
sequences will be stowed earlier than ones
with larger sequences starting from the front
area to door (rear) side of the container.
The left figure shows loads where the blue,
green and yellow are loaded sequentially
with priorities.
Sequence is used
Use the group to load according to drop off
or with same order kept together.
SKUs of the same group will be loaded
keeping together and different groups will
separate in a container.
The left figure shows loads where Group 1
and 2 are separated (Group 1 is blue types
and 2 is red).
Group is used
Sequence is NOT used
Group is NOT used
Seq. 1
Group 1
Seq. 2
Seq. 3
Group 2
27
Load Rules - 3
Stacking Orders
Limit SKU types per Vehicle
You can control the vertical locations on
stacking.
Stacking order can be used to prevent heavy
boxes from being put on top of light boxes
or put pallets on top of pallets with exactly
same sizes.
Stacking Rule Used
It controls the max number of SKU types
when mix-load with different types of SKUs.
It allows the user to control the complexity
of loads.
Below 2 figures show the difference of max
4 and 3 types of SKUs.
No Stacking Rule Used
Max 4 Types
Max 3 Types
Stack Value=3
Stack Value=2
Stack Value=1
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Load Rules - 4
Balance Control
Use 4 rules to make full load into the
remaining vehicles after initial load.
Next Vehicles Exchanging: Changes the
vehicles of lower space utilization with next
smaller vehicles
Order Pulling: Fills the vehicles of lower
space utilization with the packages of next
orders
Order Rounding-Down: Drop the vehicle of
lower space utilization (Total shipping
amount decreased)
Order Rounding-Up: Fills the vehicles of
lower space utilization with the packages
existing in the vehicles (Total shipping
amount increased)
Piece Count of SKU
Use the piece count for specific SKU. For
example, a new ship case called BOX has 12
cans inside. You will enter 12 as the piece
count when defining BOX as a new SKU.
When you add a quantity of 100 BOX to the
load list, the total piece count will indicate
1200 cans.
No Turning on the Bottom of Vehicle
Even when all orientations permitted,
control allowance of the turning orientations
on the bottom of vehicle.
No Turning on the Bottom
X
X
Turning
orientations
29
X
X
Load Rules - 5
Partial Load through Locking
Limit Load Weight and Volume
You can lock loads or vehicles to prevent
them from changing next load. Through this
rule, you can make a partial loads and fleets
plan.
Change Vehicle Type on the fly
Without reloading all vehicles, you can
replace the specific vehicle with another
type with just one-click.
Controls total loads not exceed the
maximum weight and volume of the vehicle.
It allows the user for example to equally
divide the boxes among the available
containers.
Axle Weight and Center of Gravity
Axle weight and exact location of center of
gravity for all loads are calculated
automatically.
Loose Item
Breaks up pallet loads and load the SKUs in
the pallet as loose items to fill vacant space
in the vehicle.
Center of Gravity
Axle Weight
30
Load Samples
31
Key Customers
• Samsung Electronics Co., Ltd., Home
Appliance, USA
• Samsung Electronics Co., Ltd., White
Electronics, Korea
• LG Electronics Inc., White Electronics, Korea
• LGEAL, Belgium
• Hyundai Motor Company, Automobiles, Korea
• Hyundai MOBIS, Automotive, Korea
• Daewoo Electronics Co., Ltd., White
Electronics, Korea
• Mando Corporation, Automotive, Korea
• Hwashin Co., Ltd, Automotive, Korea
• SKC Co., Ltd, Digital Media, Korea
• Pacific Co., Ltd., Cosmetic, Commodities,
Korea
• Event Fabrication Services, Australia
• BAX Global, Shanghai, China
• Lotte Confectionery, Gum, Biscuit & Snack,
Korea
• Haffmans, Netherlands
• Markpeak, Hong Kong
• SVC Limited, Shenzhen, China
• THE SEMKGROUP, Hong Kong
• PHILIPS, France
• Accord, Singapore
• Visibility, Shanghai, China
• YKK, Japan
• Furno Technoworks, Japan
32
Winning Points
Rank
Our customers satisfied with…
1
Quick returns on rapid implementation
2
Lower price but same or higher level quality as competitors
3
Experience of successful applications on major companies
4
Concise & powerful functions of optimizer engine with excellent
performance
5
Diverse products line-up to diverse needs
6
Diverse & powerful functionality acquired on the real field
7
Intuitive and interactive user interface
33
More …
For more information, visit here;
-
http://www.LogenSolutions.com
To see FAQ, visit here ;
-
http://www.logensolutions.com/VMS/FAQ/faq.htm
To download evaluation copy, visit here ;
-
http://www.logensolutions.com/VMS/Downloads/CubeMasterEvalDownload.
asp
To access the evaluation site of CubeMaster that is web version of
CubeMaster, visit here ;
-
http://www.CubeMaster.net
34
Contacts
Logen Solutions Co., Ltd.
Andrew Chang
General Director
Email : [email protected]
Mobile : +82-16-9816-4633
Tel : +82-2-466-6091
Fax : +82-2-466-6093
35

What is CubeMaster?

Transcription

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