CR500 Remix.book - Stephenson Equipment
Transcription
CR500 Remix.book - Stephenson Equipment
Remix Asphalt Paver Operation/Maintenance Manual A Terex Company 21522 (8/01) A Terex Company ! " #$ % " # &'($ )*+ % , $ )-+ . / /# )0+ )1+ 2 21522 (8/01) 500 Series Remix Pavers A Terex Company " 3 4 '" 21522 (8/01) 500 Series Remix Pavers A Terex Company 21522 (8/01) 500 Series Remix Pavers A Terex Company Table Of Contents * * !" # * $%& #* #'* ( ) * *$+,%* * 0 5 6 *7 -+,%. -* /0 - * +,%- 0 1- 6 2 2* * 0 3 +0 '0 0 *+9: 0 -+9;' 0 0+:$ 0 1+( 9 0 8+&" 0 <+'' 0 5+"90 6+$9 0 =+( 0 *7+$%# 0 **+$9 0 *-+>& 0 *0+>&9 0 *1+>" 0 *8+>94 0 *<+% 0 *5+>"9 0 *6+40 *=+ 0 21522 (8/01) i * 0 8 8 8 < < 5 5 6 6 6 6 = *7 ** ** **0 *0 *0 *8 500 Series Remix Pavers A Terex Company Table Of Contents -7+9%' 0 -*+' 0 -*$+% 0 --+0 -0+9> 0 -1+( 0 -8+?40 -<+?" 0 -5+@40 -6+"" 0 -=+A($ 0 07+>'$ 0 0*+9?& 0 0-+'4$ 0 00+': 0 01+444 0 08+94 0 0<+4 0 05+?$" 0 06+?$? B? 0 0=+9?$4 0 17+' $4 0 1*+' $?" 0 1-+' $' % 0 10+( %% 0 11+&"4 0 18+$.% 0 1<+'4% > 0 15+( 0 16+9%' 0 9%'%0 *< *5 *= *= *= *= *= ----0 -0 -0 -0 -1 -1 -1 -1 -8 -< -< -< -5 -5 -6 -6 -6 -6 -= -= 07 4 4* +1 * > 1 C; 1 21522 (8/01) ii 500 Series Remix Pavers A Terex Company Table Of Contents > 1 #56 1 ? 1 :1 1 1 *&& ' !1 ?.$$4 1 #A% 1 A&($ 1 A&2'1 A 1 ). 1 " 1 B###''" 1 "1 0 8 8 < 6 = *0 *0 *1 *8 *5 *= -0 -0 -1 -1 7!) )%7* B? 8 9 8 9 %3 8 . )0 % 8 ?$?' 8 ($ / 8 % 8 ?'8 "'%' 8 '(%@% 8 .$ /8 0 % 8 ' $?' 8 "'%' 8 '(%@% 8 ' $.$ /8 21522 (8/01) iii * * * 1 1 1 8 < = = = *7 ** 500 Series Remix Pavers A Terex Company Table Of Contents *%8. ) 8 ?"" 8 %?"&8 %?" 8 9& %8 08 ))%%8 $'8 $'"" 8 *&& '!) )% 8 "%( ' 8 $'8 % @8 $8 "@ %@ 8 " 8 @ 8 / 8 "9%8 $98 '' 8 9 8 A' @8 %; @4 8 93'%8 @ 8 ( @ 8 9"@8 0%&93'8 !) )% & 8 ( 9 & 8 9A8 $' 8 "$'8 :$:8 21522 (8/01) iv *1 *1 *8 *8 *5 *6 *6 *6 *= -* -* -* ---0 -1 -8 -8 -8 -< -5 -= -= 07 07 07 07 0* 00 00 00 00 00 01 500 Series Remix Pavers A Terex Company Table Of Contents : :* ' < ' < ' < '% < '# < '% < %'?' < %&4% < *77/ %*3* < *&& ' < %< %#D% < %% < %%4 < 44% < %%9# $< 4% < %?% < . )0 < %$: < %$9 < 0 < "$ < < * * 0 0 1 1 8 < 6 6 6 *7 ** **1 *5 *= -7 -7 -7 -* -* -- ;0%<,= > <,= 080 , 0* , $ * 8 * 21522 (8/01) v 500 Series Remix Pavers A Terex Company Table of Contents 21522 (8/01) vi 400 Series Remix Pavers A Terex Company Cedarapids Paver Manuals ?)( B $ # " !B '( "B # 0&' ( & A B # / # B "B 0) "#A$ ' A / # & & A 21522 (8/01) 1-1 500 Series Remix Pavers A Terex Company Hazard Levels !" # . )9* *+ ( 6#. / $ ? 3 . # ## / / ( 6#. / / 21522 (8/01) 1-2 500 Series Remix Pavers A Terex Company Identification Number Location $%& # #%) A Company Company Cedar Rapids, Iowa USA S/N XXXXX '%& % &(#%) !"#$%&$#$'( # & )9* -+ 21522 (8/01) 1-3 500 Series Remix Pavers A Terex Company Identification Number Location 9 ' 9 # )9* 8+ ' )9* <+ & 9)9* 0+ ' )9* 1+ #9 ) + & ' / % 21522 (8/01) 1-4 500 Series Remix Pavers A Terex Company Identification Number Location Stamped * (# Stamped + ##! 21522 (8/01) 1-5 500 Series Remix Pavers A Terex Company Identification Number Location MODULE NO. SHIPPING SERIAL SHIPPING SERIAL Stamped S/N XXXXX ,'#(# S/N XXXXX MODULE NO. SHIPPING SERIAL SHIPPING SERIAL Stamped S/N XXXXX -,'###-./.0! 21522 (8/01) 1-6 500 Series Remix Pavers A Terex Company Lockout Tagout #' ' )@ 3 9 / '5@ E $ E E $ E E E / )' @ !',%@ E &99 E ? E % ; & & % '5 %@ E ; E $ 21522 (8/01) 1-7 / E $ E / E $ E # ' & %@ E $ E $ E $ E $ %' @ E & 500 Series Remix Pavers A Terex Company General safety ( ) E , " E % &'($ / E . E # E $ E . E E ? % ? " E E $ E : E A E ? E $ F E 4 &. &99 E $ / E $ E , E ? $ 87 E ? E ? 21522 (8/01) 1-8 500 Series Remix Pavers A Terex Company General safety E 4 F &. &99.>2%$: E % E ? E E E E , F E 21522 (8/01) 1-9 500 Series Remix Pavers A Terex Company Receiving New Equipment *$+,% 4 A $ $ " " & $ ; $ ; " -4 F F F > B F " # # F "F 21522 (8/01) 1 - 10 500 Series Remix Pavers A Terex Company Function and Application /0 # / *-G <F07FA / / )9- *+ $)) )' !()#$1 A H G $ 21522 (8/01) 2-1 " / ' / HG 9 ( 500 Series Remix Pavers A Terex Company Function and Application B C**==5)9- -+ # $ 4%'#$ 0 1 2 3 INCHES W.C. 233 % $ $$ % $ ' '' !!%$ (#%1 21522 (8/01) 2-2 500 Series Remix Pavers A Terex Company Optional Equipment +,% &!) '+8 +8 5#'($' #6$33 !+$)& #6$335#'($' !*5#'($' ' <I*-G-1I 0<I 07J4 # *J 9 K *J -J *J)9- 0+ ( 1J ' / ( / )9- 1+ '!' "6$$6 !"6$$6 21522 (8/01) 2-3 500 Series Remix Pavers A Terex Company Optional Equipment )9- 8+ ( "$)$',$'#$( 3( !9"$)$''$),$'#$ )9 - 5+ 78# $#A !-78# / 3 * *;-G 0I 18° )9- <+ )9- 6+ 0%( # 21522 (8/01) 2-4 Grayhound !/##':# 500 Series Remix Pavers A Terex Company Optional Equipment ( * ' K -7F 07F 17F ' > $ )9- =+ !#6 * !2##''8#( !;2#$$#6 HG )9- *7+ 21522 (8/01) 2-5 A% 1F 1F )9**+ 500 Series Remix Pavers A Terex Company Optional Equipment 0 +8 > B )9*0+ Screed 5#'($'( !!5#'($'( $ $*F 0F 8F)9- *-+ Cutoff Shoe +( Screed Bottom !+,#$33$ ' / * *;-G )9- *1+ '# !*'#( 21522 (8/01) 2-6 500 Series Remix Pavers A Terex Company Optional Equipment / 0 $ / )9- *<+ / Sonic Feed Control Front Wheel Assist !$'#<(((# B87L F 18*)9- *8+ !9$',$'#$ $ ' A )9- *5+ / Proportional Feed Control !-8$)$#$',$'#$ 21522 (8/01) 2-7 500 Series Remix Pavers A Terex Company Operator’s Console 1 F F3 $6'' ,'#'$6 !/)$(#$''$)#$=($'($ *+ : )9- *6+ -+ F % F 0+ ' % )9 - *=+ )9 - -7+ "%88* )9- -*+ )9- --+ "%8<* 21522 (8/01) 2-8 500 Series Remix Pavers A Terex Company Operator’s Console ! ! ; !9 ! !- * !/ * + + - !; 9 * / 9 * / ; ! ! !! !* !+ *! !;,=(,$'($'#(8$#$)#>;;; *+ &B *0+ : -8+ &B -+ @ *1+ 9 -<+ 4 0+ . 9 *8+ ' -5+ >" 1+ ( *<+ ' % -6+ 8+ ( *5+ ' > -=+ ( <+ %?$ *6+ 9% 07+ '$ 5+ ?$' *=+ >'' 0*+ : 6+ $& -7+ @ 0-+ ' ? =+ 9:B -*+ ' : *7+ :>& --+ ' $ **+ (; -0+ %9" *-+ . 9 -1+ ?: 21522 (8/01) 2-9 500 Series Remix Pavers A Terex Company Operator’s Console ! ! ; !9 !- * + !; 9 + - !/ / 9 9 / * ; ! ! !! !+ *! * !!,=(,$'($'#(3#)#>;;; *+ &B *0+ : -8+ &B -+ @ *1+ 9 -<+ 4 0+ .;$ *8+ ' -5+ >" 1+ ( *<+ ' % -6+ 8+ ( *5+ ' > -=+ ( <+ %?$ *6+ 9% 07+ '$ 5+ ?$' *=+ >'' 0*+ : 6+ $& -7+ @ 0-+ ' ? =+ 9:B -*+ ' : *7+ :>& --+ ' $ **+ (; -0+ .;$ *-+ .;$ -1+ ?: 21522 (8/01) 2 - 10 500 Series Remix Pavers A Terex Company Operator’s Console ! ! ; ! !9 !- * !/ + * + - !; 9 / ** 9 / ; ! ! !! !* *! * !!,-=(,$'($'#(8$#$)#>;;; *+ &B *0+ : -8+ &B -+ @ *1+ 9 -<+ 4 0+ . 9 *8+ ' -5+ >" 1+ ( *<+ ' % -6+ 8+ ( *5+ ' > -=+ ( <+ %?$ *6+ 9% 07+ "%88*& 5+ ?$' *=+ >'' 0*+ ' 6+ $& -7+ @ 0-+ ' ? =+ 9:B -*+ ' : 00+ "%' *7+ :>& --+ ' $ **+ (; -0+ %9" *-+ . 9 -1+ "%88*& 21522 (8/01) 2 - 11 500 Series Remix Pavers A Terex Company Operator’s Console ! ! ; !9 ! !/ + * !; 9 + - / 9 / ; ! ! *! !! * !!!,-=(,$'($'#(3#)#>;;; *+ &B *0+ : -8+ &B -+ @ *1+ 9 -<+ 4 0+ .;$ *8+ ' -5+ >" 1+ ( *<+ ' % -6+ 8+ ( *5+ ' > -=+ ( <+ %?$ *6+ 9% 07+ "%88*& 5+ ?$' *=+ >'' 0*+ ' 6+ $& -7+ @ 0-+ ' ? =+ 9:B -*+ ' : 00+ .;$ *7+ :>& --+ ' $ **+ (; -0+ .;$ *-+ .;$ -1+ "%88*& 21522 (8/01) 2 - 12 500 Series Remix Pavers A Terex Company Operator’s Console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eries Remix Pavers A Terex Company Operator’s Console 5+ . )0 $ / 6+ 0 0 #H'G #) + $ H& G H'&G =+ /#( *1+ / H&G H&G&177 *8+ % 8'# > # 8'# *<+ * "%8<* '*===KHG HG'*=== KHGHGD HAG *7+ #+ 8'# 8'#& **+ ! 5% # %AF 9 N-*77%A# N=87%A *-+ 0&0 % 2' *=== : *0+ # H(G H:GH&G H(GH:G$ 21522 (8/01) 2 - 14 "%88* ' HG /'H;-G - HG HGHGHG 9 HG HG HG HG / # H;1G # H;1G H;-G> 07L' H;-GH;1GH;1G H;-G 500 Series Remix Pavers A Terex Company Operator’s Console *5+ +8 2 ' & 9 *6+ / %* H%G 9 9% *=+ + ; A,H&G $ # &. -0+ * / %% 2 '*=== -1+ . #' "%88*# 4 -7+ 9& ; H&G H&G -*+ # H%G H:G H.G$ H:G 21522 (8/01) --+ 0 )9##'*< '*6'-7+' $ / & ? -8+ + ( # AN8 > 8 -<+ 3 ' 4 H%G? 2 2 - 15 500 Series Remix Pavers A Terex Company Operator’s Console -5+ +% ( # . N-78M9> --0M9 0-+ A *87; )1< ;+ *-; )-7;+ -6+ 2H# G 2H9G 'H9G D *87; 8 ;)=;+ *7;)*<;+$ -=+ ! H&G 07+ 0 "%88* 0*+ # 5 A ; ' )"%88*D"%8<*;+ 21522 (8/01) 8 A' ; 00+ * "%8<* '*=== ' %HG 2 - 16 500 Series Remix Pavers A Terex Company Raising the hood 0+ @ * B / )90 *+ #J / )9 0 -+ 3# # $$,$'#$ # ?%),& 8$(# ?%) ,& *$$,$'#$ 3 *!,$''#'?%),&( *+ F -+ & 3, 9 / 21522 (8/01) 3-1 3, 9 / )90 -+ 500 Series Remix Pavers A Terex Company Before Starting Engine 3 + ? 4 E @ E 4 ) + E >&: H9G # H9G% E " : / # ? % E ( &: # "&:? $3& > $3 ? E >9: 21522 (8/01) 3-2 500 Series Remix Pavers A Terex Company Maintenance Checklist ' ! #@<#)#$ * "'%'# + ,$$ - #$'#'( 9 ,#( / 5 8%)# ; '('$%)$''#( (##$''#$ # ! '' * ''# + '',$$'# '7# - #$ 9 '',$$'' / 7## ; "8(( ! %('# ! #"6"'($' ! !" #"" """ $%& '( @ A , , ,@ @ @ , @ @ &&"6"'($' !! "68$# !* 5#'( !+ $' ! 8%)7#( !- )#,'6( !9 4&#$7'( !/ ,$1',$'#$ !; 2##((%& * 5#'($'$)((%& * ' )&B #" '()# ' @A ,,' &# ) C(# A'#'$' 0 *A 21522 (8/01) 3-3 500 Series Remix Pavers A Terex Company Maintenance Checklist !" #" *! #'7$'%'# ** #''6 *+ 7$7%7'( * $'#<7'( *- 7$<"$' *9 ,' */ *; $'# 7'( + )'7'( + )','( +! )') +* $$(($ ++ )#$,$'($8$#7'( + "$1%$($ +- $)7%$'( +9 "6# +/ %$ (#% )&B '()# ' #"" """ $%& '( @ @ @ D !(>E @A @ @A ,@ ,,' &# ) , C(# A'#'$' 0 *A)" + 21522 (8/01) 3-4 500 Series Remix Pavers A Terex Company Periodic Maintenance =/# , " % -=/5 3 , ' 2 * *;- - ? $3?& / *% % ; 877 ' 3 *+ " .) ? )90 0+ -+ % 0+ " 1+ %& Water Separator 8+ 9 & Water Separator <+ # $3 & **''3@1#()#$ 21522 (8/01) 3-5 500 Series Remix Pavers A Terex Company Periodic Maintenance / 2= # 0% 1/2 Width of lever 4=!) / OFF ON 3 D ( # "&:? *+"'%'# "%18* "%1<*B ? "%1<* *;- )90 1+ % / $ / # / # 21522 (8/01) 3-6 $3& > $3 ? *777 / 877 " #'&B <6 B B % (? <6 & 3 $ $<6K > .2& (<6K A ?>-<K ' <6K"$<6 500 Series Remix Pavers A Terex Company Periodic Maintenance 7= OFF ON 3 D # $ # # # ' " % " " -+ % )90 8+ 0+ % 4 1+ " ' 8+ # <+ " & # $3' $ 5+ # ,$ ' #' #$'2'3$ := 877 3 *#$'#' *+ " 21522 (8/01) 3-7 500 Series Remix Pavers A Terex Company Periodic Maintenance ;= / >=08 )%/ B > 17 ? 877 )90 <+ %'# 7$1 *95 3# )90 5+ B=!) % " " ' Indicators C=0 * OFF *-,#( 21522 (8/01) ON 3-8 3 D 500 Series Remix Pavers A Terex Company Periodic Maintenance )90 6+ (#7##$' '#$ *;''# */(##$''#$ ' $ =0 / " $3 . # % )90 =+ 21522 (8/01) ? # 3-9 $3 ? 500 Series Remix Pavers A Terex Company Periodic Maintenance -=+ +0 OFF ON 3 D +# H H # )90 *7+ OK L H OK L OK L *,6''' . H:G):+H(G)(+ 8 )90 **+ % 3 *'#( + > -87' ' % 3? 21522 (8/01) 3 - 10 500 Series Remix Pavers A Terex Company Periodic Maintenance %>' A 4=+ )90 *0+ 3 ? 87°" O*-7°9P 9 / % *!,$'#%''#('()'($' & <7°"O*17°9P'% )90 *-+ 3 ( / 3 / 2 # >$ % 2=+/ OK OK WATER TEMP WATER TEMP **$#,$$'# $3 ? > $ 87°" O*-7°9P > -87' ' 2 '" 21522 (8/01) 3 - 11 500 Series Remix Pavers A Terex Company Periodic Maintenance AN TIF 50% WATER 50% WATER 50% ANTIFREEZE 50% ANTIFREEZE RE EZ E WA OK TER OK *+''',$$'# 9 87;87 )90 *1+ OK *-''7#% @ " ) + : ) + % )90 *<+ OK *$$#3#$ % 3 ? & > )90 *8+ *9,6'7#"'($' 7=+/3 OFF ON 21522 (8/01) 3 D A )90 *5+ 8%%."14$D <4$0;6*;-O=8*-5P 3 - 12 500 Series Remix Pavers A Terex Company Periodic Maintenance ;=+/ :=* OFF ON 3 / 3 D # $ )90 *6+ OK OFF ON 3 D OK OK OK OK OK OK *;'7% */#$% " % " " " $ " " % >=3 ) 3?. 4 21522 (8/01) 3 - 13 500 Series Remix Pavers A Terex Company Periodic Maintenance 3' $ '& ) # )90 -7+ : 3 A $ 4 A ' % '( ) % *!7## 3( D # % 21522 (8/01) 2 *-<# *- # *--8 # *-6 # **8 / 3 - 14 500 Series Remix Pavers A Terex Company Periodic Maintenance # **8 B= 0 - 3 # 07 A * ,* ,+ , *)( *!)( *)( 0 - 0 0 58L ,* ,+ , * + />+5!- !*>5!- !+>5*! ,% !+-&( */-&( ++&( - /-&( ;9&( -&( . /%% 9>* />9 !9>! !/9&( &( *%-0 /!*&( 0 0 $ : -5- -<5 21522 (8/01) 3 - 15 500 Series Remix Pavers A Terex Company Periodic Maintenance -C=/ %*)% %('# '#1#8'7' (##'( (##'( '#1#$7' *!%(&#$' 877)90 -*+ 21522 (8/01) ' ? 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A $ 3 - 16 500 Series Remix Pavers A Terex Company Periodic Maintenance -= ' B / / / * + ' ' *@+F ! * " - *!!,6'#"6"'($' '&.; .>2%$: A#. )7+ # # 0;1G / )90 --+ % 3 / $ / B / 21522 (8/01) 0 . 1 # *!*#"6#'($' # )9 0 -0+ 3 - 17 500 Series Remix Pavers A Terex Company Periodic Maintenance ' " # / # $? % <+ # 5+ # 6+ HG ' T *+ ' S G"F8$# -+ ? 4 3 4 , 0+ & )90 -1+ *!+C(#'(##6#'($' 1+ " *+ ?HG # )90 -1+ '* # / % A -+ $ HG 0+ " 1+ ' 8+ # 21522 (8/01) 3 - 18 500 Series Remix Pavers A Terex Company Periodic Maintenance -0=*&& ' -2=/ +8 B )90 -8+ / / # )'8+ -87 -4=! # 4 -7=%. 3 OFF ON *!&&"6 3 D $ ? & ; --= ' "68$# (##' $ A )90 -5+ $'#"68$# *!-"68$# 17 )90 -<+ This end on belt 1 INCHES Small O-ring 2 Large O-ring 21522 (8/01) 5 *!97#"'($'"(# 3 - 19 10 15 20 25 30 Push on this end 500 Series Remix Pavers A Terex Company Periodic Maintenance ' *+ %( -+ : 0+ & 0 1 '& 1+ : $ 8+ A # <+ '& *;1G)<1+ )90 0*+ 5+ & 6+ % & " )0 1+# )90 -6+ 21522 (8/01) *!/"(#(,$# )3 $ / ) , ? / A 0 1 /6*7 *;1 $ ) - + 0 1 3 - 20 500 Series Remix Pavers A Terex Company Periodic Maintenance 8$ ,'7#( $ A#)#' 2' "%)# 25 ,$ H)%'# 3#$' /&(@/>!6 2' !&(@;>6 @+F /&(@*>-6 ->+%% 25 &(@+>6 0 1 E $ " ) + **"(#('$# $ / *;1 8(($1'1 5 10 15 20 25 30 ? / A#.#A2A $ / 0 1 $ / ) + A$Q 3#$' "'($'D&(E 1 INCHES 2 % 8$ ,' **"(#'8$ ,'7#( *!;"(#(,$# 21522 (8/01) 3 - 21 500 Series Remix Pavers A Terex Company Periodic Maintenance -:=. ' 17 & (##'( ( ***4&#$&#$' ->= **!)#,'6&#$' -;=9& 3 6 & )90 00+ 17& )90 01+ (##' (##' **+,$1',$'#$&#$' 21522 (8/01) 3 - 22 500 Series Remix Pavers A Terex Company Periodic Maintenance -B= !0%&) 8 17 & ,6 8 2C=+80%&) 17 & 2=/. 17 *87? *777 =7 % # )90 08+ ' **,6'' 2 67 =7 B & 3 $ A : 67 =7 A B : 67 =7 A (? 67 =7 > B & BQ 67 =7 ' '(?67 =7$#'&B *87> 2-= 30% # ? )9 0 0<+ '# $% '%'# '' **-7$<'%'# 21522 (8/01) 3 - 23 500 Series Remix Pavers A Terex Company Periodic Maintenance # % / 3 -87 *+ ' 24=33%3 27=/ 3 -+ " *- :>B 0+ 2:=3 22= #' : -87)90 05+ / . *;*<*;6)9 0 06+ &# Direction of Travel X + 1/16" to 1/8" **/7$"$' **9#''6&#$' 21522 (8/01) 3 - 24 500 Series Remix Pavers A Terex Company Periodic Maintenance 2;=. )0 #'' 7$#( @+F2'>#$*@+F25> #'' 7$#( ' **; C(#%'# $ # 17 /*-7 $% * *;1G* 0;1G)90 17+ #''7$#( + #''7$#( + *+##'#$')' /3 *+ : -+ . 0+ A * *;1G * 0;1G 1+ 21522 (8/01) 3 - 25 500 Series Remix Pavers A Terex Company Periodic Maintenance 2>=. )0 . ( . 2B=/ . )0 3 > 17 *777 / )$4+)90 1*+ $'# 7' ##'( 267 =7 3$A:67 =7 A B : 67 =7 A(?67 =7>B&BQ67 =7''(?67 =7$#'&B *87 > 7#@ 8 # (( 7#@ 8 # (( 7 *+!$'# ##'( 6 : > B )90 1-+ 4C= 0 3 6: >B -)90 10+ '' 7' # 7' ' 8( *+*)'7'( *+ 21522 (8/01) 3 - 26 500 Series Remix Pavers A Terex Company Periodic Maintenance 4= 0 . 17 " " " '$> *7 $ 1+ $ /% 4-= 0 * OFF ON 3 D C(#$( %$ ,' ,$ ,68 '8 *+)') *++C(#')',' OFF ON 3 D *+ % )90 11+ -+ :/ / 17 *777 )90 18+ 267 =7 3$A : 67 =7 A B : 67 =7A(?67 =7>B& BQ 67 =7 ' ' (? 67 =7 $ #'& B *87> 0+ 2 / $ 21522 (8/01) 3 - 27 500 Series Remix Pavers A Terex Company Periodic Maintenance 47=0 %$* 42=!** ,6 $($##' *+/"$1%$($ *+-$$(($ 2$<6 )90 1<+ 6)90 16+ 4:=3%*+ 44= 3 ,$'($8$#7'( $'##'( *+9)#$,$'($8$#7'( *+;$)7%$'( -87)90 15+ -87)90 1=+ 21522 (8/01) 3 - 28 500 Series Remix Pavers A Terex Company Periodic Maintenance 4;= '! 4>=/%* ))% ' % ) 0 8+ % $1%' , & $1 )((#$3%$3' 3#$) (%# %$#$> %.$)($($''#3% ).).$$''#$(( $ $(('3%$ 3' '%33> 8$$)(3%$ $(( ,'$)3%$ $((> '3%$ 3''%33> %' 83%$ $((' 3%$ 3''3%$ $$(> 4(&3%(()' 3$%$$( %$ ( (#%'$#$)#')$) '(3%$ ( (#%($% > )# '(#> ,'$)3%$ $((> ,6%'#$( (#%> 0 89%' 21522 (8/01) 3 - 29 500 Series Remix Pavers A Terex Company Periodic Maintenance "$''5(#%'3$ + * ! 9 9 - * - 0 1 @# A %4 9 8 9 9%( ' < $$( ' 5 9 'A( *%$ (#%,$%)$''#( /%* ))%* +? *+ " " % )90 87+ +? -+ " " ( +: +% +% 0+ ? )90 8*+3 21522 (8/01) +% 3 - 30 500 Series Remix Pavers A Terex Company Periodic Maintenance 1+ 8+ % :-1- **7 $ 9 %@ "$4%'#$ '#2'3$ "$233 $%#$$ '$(' '8# $%3#$$ *%$ '(((%& $ <+ 5+ % # 6+ % )0 <+ 21522 (8/01) 3 - 31 500 Series Remix Pavers A Terex Company Periodic Maintenance 0 <9%'A: 21522 (8/01) 1 0 2( 3 - 32 500 Series Remix Pavers 30* A Terex Company Starting the Engine !30* 0+ ' 3 + 3#'#,$' $( 33 *+ A 4&#$( 33 (((# 33 -+ 'A,'&. A,' 877 &877 A,' ' 8 76 ' "$## ,$'#$## $% %,$%)'(#$ 33 8) GFD2'>E "#$' GFD'#E 2(#: 1# 1 * % 1 * EMERGENCY TOWING INSTRUCTIONS BRAKE RELEASE WARNING: Rexd tbege inntimctpon ummase. Rtosj jgfh apsk iheop mne ummase. Hekhj tlakm Rexd tbege inntimctpon ummase. Rtosj jgfh apsk iheop mn. Hekhj tlakm Rexd tbege inntimctpon ummase. Rtosj jgfh apsk iheop mn. Hekhj tlakm Rexd tbege inntimctpon ummase. Rtosj jgfh apsk iheop mn. Hekhj tlakm Rexd tbege inntimctpon. WARNING: Rexd tbege inntimctpon ummase. Rtosj jgfh apsk iheop mn. Hekhj tlakm Rexd tbege inntimctpon ummase. Rtosj jgfh apsk iheop mn. Hekhj tlakm Rexd tbege inntimctpon TOWING INSTRUCTIONS *+ ; # 07 WARNING: Rexd tbege inntimctpon ummase. Rtosj jgfh apsk iheop mne ummase. Hekhj tlakm Rexd tbege inntimctpon ummase. Rtosj jgfh apsk iheop mn. Hekhj tlakm Rexd tbege inntimctpon WARNING: Rexd tbege inntimctpon ummase. Rtosj jgfh apsk iheop mn. Hekhj tlakm Rexd tbege inntimctpon ummase. Rtosj jgfh apsk iheop mn. Hekhj tlakm Rexd tbege inntimctpon WARNING: Rexd tbege inntimctpon ummase. Rtosj jgfh apsk iheop mn. Hekhj tlakm Rexd tbege inntimctpon ummase. Rtosj jgfh apsk iheop mn. Hekhj tlakm Rexd tbege inntimctpon +2(#: 1#"$$&$5$#$' &; # 8 8 --0 9 2(#: 1# +!2(#: 1#8#3$%$#$' 21522 (8/01) 4-1 500 Series Remix Pavers 30* A Terex Company Starting the Engine % $ 8 --0 9> & 8 + 2 # # 8 *7 H G F% 5 & 3 4 , / 8$(# ?%),& # ?%),& +*?%),&,$''#$'8$'#( 3 / 9 ) + 0+ ")R+ )R+ $3 B *- @ / *@ 1+ ") + ) + *+ % %%( -+ "/ 8+ $ / 21522 (8/01) 4-2 500 Series Remix Pavers 30* A Terex Company Starting the Engine +% ) # B 4 % 4 9 / ? *+ # )91 1+ Poppet Assemblies Plugs System Check Relief Valve Port A System Check Relief Valve Port B ++"8%)7 )(( 1+ ? ($''# 76' -+ % 0+ % +8)'#$(&6( 21522 (8/01) 4-3 500 Series Remix Pavers 30* A Terex Company Starting the Engine 8+ $ 087 8$#)$1 +9##''3$#$1' $3$ +-('76(1#8$#)$1 $3A087 ? *877 6+ ' A 2 $3-8 <+ & =+ 5+ % *7+ # )91 1+ **+ % *-+ % 21522 (8/01) 4-4 500 Series Remix Pavers 30* A Terex Company Loading/Unloading #56 . ' $ $ # $ # $ $ B 9 % $ % / 3 *+ % -+ ' 0+ % 1+ 2 +/33'#$'' 8+ ( <+ ';)- + ' ?7 5+ 49 6+ % +;'(33'#$'' 21522 (8/01) 4-5 500 Series Remix Pavers 30* A Terex Company Loading/Unloading =+ ? *7+ ' # S # # +3#)$'#( > $ )91 **+: )91 *7+ > ? ; / +!##&($# % & B )91 *0+ $$),'"$ $('% +$'#3#)$'#( 21522 (8/01) 4-6 500 Series Remix Pavers 30* A Terex Company Loading/Unloading $$6( +*,&( . ' )91 *1+ (8 $6 ++$6 21522 (8/01) 4-7 500 Series Remix Pavers 30* A Terex Company Preparation for transport *+ : -+ : . "$1' $'$##$1' $'$##$1' +-$'##$1')$'#( +#($'&$6( 0+ 2 1+ 2 )91 *<+ )91 *5+ " $ 21522 (8/01) 4-8 +9#$1')$'#( 500 Series Remix Pavers 30* A Terex Company Preparing to Pave /%* ))% "$''5(#2'3$ 4%'#$ ' 8$)$#$' '($ 2$'#'$ 5% ,$'#$$$ #$'( (($$#$'( 8$)$#$''($2$'#'$ 5%,$'#$$$#$'( +/%$ ( (#% %)91 *6+ ( 21522 (8/01) 4-9 $ # $ % '0 500 Series Remix Pavers 30* A Terex Company Preparing to Pave $ -+ $ # $ )91 *=+ % / ! B / 7 3 *+ B- *7J 1 -7J 2' )# ,'6( 0+ :&>% 1+ 8+ $ ) + %/ B *- $ $ +;'# 21522 (8/01) 4 - 10 500 Series Remix Pavers 30* A Terex Company Preparing to Pave F / : / /)91 -7+ Remove $'#' ?$'# Proper joint area after removing taper "( ?$'# +!?$'#8)#$' F +!" )($3?$'#( F / / # / / % D & / D % / # F +!!2#'5(#'%# / )91 -*+ 21522 (8/01) $ / 4 - 11 500 Series Remix Pavers 30* A Terex Company Preparing to Pave ? / 4 / /: . *7 '$2# 5(#'2# %$) +!+%$'$)%#&3$$' +!*''($C$'# & *⁄- ? / / # & / # / / / # / $ & / / ? 21522 (8/01) 4 - 12 500 Series Remix Pavers 30* A Terex Company Rubber Track Operating Hints *&& ' ! .$003 ' ? 3 E & E $ E $ ()#7) 2 ,(>>>>>>>> ,( 2##'' )#(## 1$1%# #$ &6 $'#$#6(> < 5#')#(#$ )'##(> ''&&< +!()#$'"60< 21522 (8/01) 4 - 13 500 Series Remix Pavers 30* A Terex Company Rubber Track Operating Hints * A )9 1 -<+ 4 )91 -5+ 2##'' )#( )$(#$'> +!9 +!- 21522 (8/01) 4 - 14 500 Series Remix Pavers 30* A Terex Company Rubber Track Operating Hints !0 # #6' % "%)$ #6' &&' 26($' % +!/#6' 21522 (8/01) 4 - 15 500 Series Remix Pavers 30* A Terex Company Rubber Track Operating Hints B H G # H G 3 E . A # A E . ' ( # )<-C=% +!;$$#86'$#()# 21522 (8/01) 4 - 16 500 Series Remix Pavers 30* A Terex Company Rubber Track Operating Hints 6 # H G 2 / ) + & )91 07+ 8 $3 2# 2'$ +*#)('#$'0''3( E . # # H G# 21522 (8/01) E . # 18 E . 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FEED INTERFACE MODULE K3 K4 K5 SP AR E K6 !%5 ,$'#$,$%)$''#( . ) % *+ ";# :3 >?"# -+ 9 #A 3 >?" $2& &99 A$.2$:' 0+ $2& &99 A$.2$:'3' *-@?" 21522 (8/01) 1+ %3' 78 18@?" 8+ ' '3: $2& <+ '3: 78 18@?" 7*7777'# +78@?"T7'# +-8@?"T8777'# +18@?"T*7777'# 5 - 14 500 Series Remix Pavers 5&% & A Terex Company Remix Delivery Control *%8. ) # . / $2& &99 A$.2$:'A$.2$: *+ % -+ & &. & 0+ $2& &99 A$.2$:'$2& *+ % )7 *77L + *+ "3'-61 ):(+ -=1)%(+ 8@?"# -+ %3 7818@?" +78@?"A#. +-8@?"87L +18@?"A$Q -+ ? )A$.2$: $2&&@>%%#?>+ 0+ $2& &99 A$.2$:'3 *-@?" 0+ ? 1+ ' )+ 8+ ' %A <+ *%8. ) & )98 -*+ 21522 (8/01) % $ )98 --+ 1+ ' '3: $2& 8+ '3: 7818@?" +78@?"7'# +75@?"877'# +7=@?"*777'# +-8@?"8777'# +18@?"*7777'# 5 - 15 500 Series Remix Pavers 5&% & A Terex Company Remix Delivery Control INDICATOR COLOR LIGHT POWER LIGHT STATUS ERROR CODE ERROR DESCRIPTION Power Green On Solid N/A Indicates Power to Controller System Green On Solid N/A Indicates +5 VDC Out of Controller Mode Yellow Blinking 1 Blink / 2 Seconds Program is Running OK Mode Yellow Blinking 10 Blinks / 1 Second Controller Needs Replaced (No Program Loaded) SYSTEM MODE STATUS Mode Status Program Not Running Not Blinking Light Completely Off Cycle Power Off and back On Yellow (If problem still exists, replace On or Off or On Solid controller) Pressure signal out of range Red Blinking 1110 (defective wiring or sensor) Status Red Blinking 0100 Status Red Blinking 0110 Ratio Pot signal out of range (defective wiring or speed pot) Spreading Auger not running or defective wiring or speed sensor Status Indicator Light Code Legend: Short Blink = 0 Long Blink = 1 !!%5,$'#$"$&($$#' 21522 (8/01) 5 - 16 500 Series Remix Pavers 5&% & A Terex Company Vibrator Pump 9& % 8+ % & )%&"+ -677 '# *877'# -877 %A $ /3 *+ ? -+ #0777'# )98 -1+ / 3 4&#$8((3C(#%'# *+ ? )98 -0+ ,'3C(#%'# ,'"(#8$# "(#8$# !+4&#$8(("(#8$# 0+ ' 1+ %F 88((' 8+ &. !*,8((C(#%'# -+ #0777'#%&" % 3 0+ ' 1+ # -677'#R; *77%&" / % -677'# / 21522 (8/01) 8+ # *877'# /% / *877'# / 5 - 17 500 Series Remix Pavers 5&% & A Terex Company Auxiliary Systems Pump 08 ))%% -+ ' 08 ))% ' F -877 & 0+ & -877R; *77 1+ #-877 /)98 -<+ # (A A A ? 08 ))% % ' -877R; *77 *+ #)0777+ )98 -8+ ,$%)'(#$ C(#%'# !-5 8%) $ / -877 $%% "(#8$# !5 8(("(#8$# 21522 (8/01) 5 - 18 500 Series Remix Pavers 5&% & A Terex Company Rubber Track Hydraulic System *&& '!) )% )9 8 -5+ > & -877*=77 ; $ ; *677 REVERSE LH TRACTION DRIVE LH TRACTION PUMP FORWARD FROM LH DRIVE MOTOR CASE DRAIN SENSING LINES FROM TRACTION PUMP SENSING LINES FROM PARKING BRAKES FROM AUXILIARY PUMP FROM RH DRIVE MOTOR CASE DRAIN SENSING LINES FROM TRACTION PUMP FORWARD RH TRACTION DRIVE RH TRACTION PUMP REVERSE !9&&"6 (#%%#D$1''(E 21522 (8/01) 5 - 19 500 Series Remix Pavers 5&% & A Terex Company Rubber Track Hydraulic System "6"'($' (4 "6)4 * 8"9 ,%& 8(( ' 4( ,64 7 %#$ !/&&"6 (#%,$%)$''#( 21522 (8/01) 5 - 20 500 Series Remix Pavers 5&% & A Terex Company Rubber Track Hydraulic System '*&& '!) )% )9 8 -6+ 3 08 ))%% 9 / -877R; *77''88 *7 C(#' 1( 8(( ' 4( "(# 8$#( 7 !;8(('4( *9 " )98 -=+ *+ #)0777+ -+ ' 0+ *=77# $' -877R; *77 1+ $ / / / 8+ #*=77 21522 (8/01) 5 - 21 500 Series Remix Pavers 5&% & A Terex Company Rubber Track Hydraulic System '0% " *+ #)0777+ 4A% @)98 0*+ -+ ' *7+ % / **+ #*677 7 $ " A *-+ # 7 0+ *=77--77 1+ ' 8+ :/ #$'$3$1 <+ # / 5+ 7 ,64 *"6"'($'%#$ ''9*9 6+ 7 *677<6 9 =+ # *677 21522 (8/01) %#$ ($''# 08 $( " *+ #)0777+ 4A )98 0*+ -+ ' 0+ *=77--77 1+ ' 5 - 22 500 Series Remix Pavers 5&% & A Terex Company Rubber Track Hydraulic System 8+ % )98 07+ 3> / 4 ' $ / ') " *+ )98 0-+ 3> / 4 ' $ / <+ " 5+ # -+ " 6+ # =+ % *7+ % 0+ ' 1+ 8+ # )+ )+ ,) ##'( 7"28$# 7HQVLRQLQJ &\OLQGHUV 8$# "'($' ( ,# %$, '$''( *"6"'($'(4 21522 (8/01) *!"6"'($'', '( 5 - 23 500 Series Remix Pavers 5&% & A Terex Company Rubber Track Hydraulic System **+ ( ''9 " *-+ > *+ #)0777+ 4A %&? )98 0*+ -+ ' 0+ *=77%&? *=77 --774A $ ; ' *0+ # )98 00+ *1+ *8+ # 1+ *=774A 8+ ' %#$ ,'4 ,#((%& "6"'($'' 4,# ((%& <+ 4A *=77 5+ # 6+ 4A 3 =+ ' **"6"6)4 *7+ )98 07+ 21522 (8/01) 5 - 24 500 Series Remix Pavers 5&% & A Terex Company Filters / $3 $ 2 ",##( #( )'#( # $+9+* U # $ 877 ? *+,#( 08 )/ / *% %'# > 9 & & )98 01+ 21522 (8/01) 7$1 *5 3# )98 08+ 5 - 25 500 Series Remix Pavers 5&% & A Terex Company Filters $3' $ ,$ ' #' + # + *7 *-#$'#' 877 3)98 0<+ + " + % + % 4 + " ' + # + " & # 21522 (8/01) 5 - 26 500 Series Remix Pavers 5&% & A Terex Company Solenoid Valves 9 ' F ,$''#$ $ 1 *@?" )+9 ,$ (6# *9,$''#$ # A ,$''#$( &99 > ?#. :>?:>?*-@?" , K :>? )9 8 05+ 21522 (8/01) 5 - 27 7##$' */$'$47##$' 500 Series Remix Pavers 5&% & A Terex Company Solenoid Valves ?#. :>?V ? V ( $ $ ? V ( ? :>? $ ? V )98 06+ $ $ ' A ( % A $ ? ? V ( &. ? V $ ? %?#. # V $ %?#. ( $ % A 21522 (8/01) ( $ 5 - 28 "" ?#. ? V 500 Series Remix Pavers 5&% & A Terex Company Solenoid Valves 9 # &99 # F *%5%&93' 3 4 ,$''#$ ' )98 0=+ *+ %?#. 2?#. -+ A # 0+ $ 1+ % $4 $3 ' "$## 4 47$6 8+ % %& $'$4 *;" )47'6 21522 (8/01) <+ % 5 - 29 500 Series Remix Pavers 5&% & A Terex Company Valve Bank Components 93'% %# 9 # %$#'> :&>% 0;0-G $ *;*<G # / 9 !9 ( # 3 ( ? $ # 21522 (8/01) 5 - 30 500 Series Remix Pavers 5&% & A Terex Company Assembling Valve Banks 0%&93' $ *+ #& % & 3 16 <7 # & -+ :& $'$4 0+ & & A & 1+ % 8+ 3 + & '( + + $4 & # & # 21522 (8/01) 5 - 31 47$6 "$##4 +%(@3#47'6 500 Series Remix Pavers 5&% & A Terex Company Assembling Valve Banks 47$6 ') $1,$'#$4 $'$4 $4 4 $1,$'#$4 +"6$$6@3#"$18$'#47'6 47$6 $4 $'$4 ') $1,$'#$4 "$##4 +!$))<'(@#"$18$'#47'6 21522 (8/01) 5 - 32 500 Series Remix Pavers 5&% & A Terex Company Hydraulic System Troubleshooting !) )% & 9 A !) / *<7°93 # H G #HG $3 # *+ #/#)' )+ , 92:: -+ $/ ) # /% #41 # HG # 21522 (8/01) 0 )% / 0 )% *+ : $ 5 - 33 500 Series Remix Pavers 5&% & A Terex Company Hydraulic System Troubleshooting -+ $ # #0 #' # % 7 $ *8 % 21522 (8/01) 5 - 34 500 Series Remix Pavers % A Terex Company Steel Track Maintenance 6% ' ( > B / / ' # # 0;1G / )9< -+ * + *@+F " -!,6'#6#'($' % 3 / $ / ! * " - % 0 1 . 8 # -"6#'($' # )9 < *+ 21522 (8/01) 6-1 $ /3 *+ ' -+ & )9< 1+ 500 Series Remix Pavers % A Terex Company Steel Track Maintenance 0+ ? 3 4 , T S G"F8$# 4 1+ ' 8+ $ 0;6G *;-G )9< 0+ *@/F#$@!F -+7$##$%'"'($', ' *+ ?HG # )9< 1+ -*8$)"6"'($' & ' " -+ $ HG 0+ " 1+ ' # / # $? % 8+ # <+ # 5+ # 6+ HG 21522 (8/01) 6-2 500 Series Remix Pavers % A Terex Company Steel Track Maintenance '* # / % A 0+ )9< 8+ ' 3 ; 3 *+ ? HG )9< 1+ --$$##6 1+ &>. )9< <+ -9$##()$6##$'(##6 -+ C ' 8+ ' &>./ )9< 5+ ,$%$' ))$ -/8#6'(#$# -8&$'()$6#'$ <+ 2 )9< 6+ 5+ 21522 (8/01) 6-3 500 Series Remix Pavers % A Terex Company 6+ % " "68 Steel Track Maintenance '*% # * '. ' 2(#'6 *+ % -+ ? HG )9< 1+ % 3$ )$6# -;,$''#'2(#'6 =+ " )9< =+ -%$'6)'#$()##6 0+ ' )9< **+ -'(##6) *7+ & : # )9< *7+ 21522 (8/01) 6-4 1+ % 8+ " : 500 Series Remix Pavers % A Terex Company Steel Track Maintenance <+ # 0+ % 4 3 % ? 5+ " # * 3* > ' $ # ) + $ # ? *+ 4 -+ C $61( -!"6$ 1+ % )9< *-+ 8+ % % 3& <+ % ? $% A B07A 5+ # 21522 (8/01) 6-5 500 Series Remix Pavers % A Terex Company CR551 Frame Raise Bushing Repair 6+ # =+ # *7+ % *77/ %*3* "%88* $;.=571 677 0* )9< *0+ -+%$&$# *+ % )9< *1+ 7('%$"$$ 7(' 7('%$"$$ -*7('%$#$$ -'(#&('%$#$$ -+ # )9< *8+ 21522 (8/01) 6-6 500 Series Remix Pavers % A Terex Company CR551 Frame Raise Bushing Repair 7(' -/%$&('3$%#$$ --8%)('#$&('%$#$$ 0+ $ " )9< *<+ 8+ % )9< *6+ -9%$#$$'&(' 1+ % )9< *5+ 21522 (8/01) 6-7 500 Series Remix Pavers % A Terex Company Rubber Track Maintenance *&& ' ( *&& ' B )9< *=+ / / # )'8+ 0+ # / 1+ # )9< -*+ ) + 8+ > <+ % #$33 &DUWULGJH -!(&&"6"'($' -;&&"6 *&& '*% 3 ; *% %3 -!'(#8$#8$1 *+ ' 5+ C ' -+ :/ )9< -7+ 21522 (8/01) 6-8 500 Series Remix Pavers % A Terex Company Rubber Track Maintenance 6+ 2 **+ 2 =+ 2 *-+ 2 *7+ 2 ' # *0+ % "$18$'#, ' 2$'#'((%& $)7% '&$# $ $)7%$ 8% '&$# 8 % '&$# , ' ((%& '&$#< #3 '&$#$'# #$(8# -!!&&"6%$ 21522 (8/01) 6-9 500 Series Remix Pavers % A Terex Company Rubber Track Maintenance *&& ' *+ -+ ' 0+ 1+ # '8 0+ # )9< --+ 1+ # 8+ # # <+ # 5+ # 6+ # / )9< -7+ ' =+ / *7+ *&& '* *+ ' -+ '&. 21522 (8/01) 6 - 10 500 Series Remix Pavers % A Terex Company Rubber Track Maintenance * *&& '3 ) + > ' $ > 77-G 771G -+ % )9 < -0+ 0+ % 1+ % $# 30%&)*% 3 *+ 'H% #D%G 6 $ )9< -7+ )9< -*+ $ # 3# 7$< ((%& 3 21522 (8/01) 6 - 11 -!*7$<((%& %$ 500 Series Remix Pavers % A Terex Company Rubber Track Maintenance 30%&) ' H4 $ %G ** 33 *% # 3 .%&) *+ % ''H4$ %G ** )9< -1+ 0+ 4 )*7+ )**+ $ # 1+ ' )0+ )=+)5+ )<+ )8+ 8+ %)1+ )6+ <+ " -+ %)*-+ 7$% !@ *7$< +''7',$' ''7',) -#7',$' 9#7',) /3# ;<(.: # <(.7'$6 7'# !(,) -!+7$<7'( 21522 (8/01) 6 - 12 500 Series Remix Pavers % A Terex Company Rubber Track Maintenance 0%&) )77-G 771G + %)9< -1+3 *+ )1+ )<+ -+ #)8+ ;)5+ )0+ 0+ ' )1+ )8+ )6+)0+ 1+ : $ **+ 0-; *-+ ' )*7+ *0+ 4 *1+ #)*-+ % * *1 8+ ' )*+ <+ 5+ ' )<+ 6+ ' )=+ )*7+ =+ #)**+ 87; *7+ : 21522 (8/01) 6 - 13 500 Series Remix Pavers % A Terex Company Rubber Track Maintenance * *&& '/ 0%&) ) + > 77*G 770G / 0%&)*% 3 $ # -+ % )1+ 0+ & )0+ 1+ %)<+ 8+ )8+ *+ 'H% #D%G 6 #$(8# !''$(8# *$'#$(8# +8$##''76# $'#((%& -,%$( ! * + -!$'#((%& %$ 21522 (8/01) 6 - 14 500 Series Remix Pavers % A Terex Company Rubber Track Maintenance / 0%&)* # 3 .%&) *+ % ''H9# $ %G *1 -+ ?)*-+ )<+ 0+ % )<+)8+ 1+ % )-+ )0+)1+ 8+ %)6+ )5+')**+ $ # <+ )8+ )*7+ ' )5+)=+ 5+ 2 6+ $ )*+ )5+ )*<+)-0+ )*5+ =+ " 21522 (8/01) 6 - 15 500 Series Remix Pavers % A Terex Company Rubber Track Maintenance Cap screws (16) shall be alternately installed from the right and left sides as shown below. Head Nut Head Nut < !#8# *''8# +8(7 3# -7$6 9$(' /7',$ ;7',$' 7',) !$8' *8)8 +,)1 ,)1 -,)1; 9'#<( /,)1 ;$6<( !%>9F !%>F !!%>!F !*5$6#; -!-$'#((%& ) 21522 (8/01) 6 - 16 500 Series Remix Pavers % A Terex Company Rubber Track Maintenance 3 *% % )9 < -<+ 3 **+ A S $2:-5- *+ )=+ -+ #)**+)6+ 0+ )8+ 1+ )*7+ 8+ #)6+ )*6+ <+ ' *-+ -788 ; *0+ 2 *67M *1+ $ > &7--G 70-G 7--GR70-GN781G -N7-5G 7-5G %)9< -<+ *8+ % $ 5+ 6+ #) -7 -* --+ =+ #)*6+*67M =7M$ 21522 (8/01) *7+ *<+ % -788; ** *5+ # =*< 6 - 17 500 Series Remix Pavers % A Terex Company Rubber Track Maintenance 0%&) / 0%&) % )9 < -<+ 3 % )9 < -8+ 3 $2:-5- $2:-5- *+ # )*+ )5+)*<+ B .;.1==== --- )*5+ )-0+ $ )-0+ -87 ; .$ -+ ' )-+ )0+ 0+ #)1+ )*1+ 1+ # )<+ )8+ *+ : -+ ' 0+ # 1+ # 8+ 'H% #G *7 8+ #)*-+ <+ % 5+ #)*8+ 6+ 9 21522 (8/01) 6 - 18 500 Series Remix Pavers % A Terex Company Rubber Track Maintenance *&& '. *% 3 *+ ' *% -+ ' *67M: -5- 171 *+ 9% #D%8 -+ & )9< -5+ 0+ # %# 5 1+ # : -5- 171 $& *67M ''< 2$#$& #< -!9<)%'# 21522 (8/01) 6 - 19 500 Series Remix Pavers % A Terex Company Delivery Augers . )0 *0 # : # *+ ? A )%' '+ -+ > ' 0+ . )9< -6+ #''8' ( #( '8'( -!/)' '('#( *0 / *7G ' 21522 (8/01) 6 - 20 500 Series Remix Pavers % A Terex Company Spreading Augers 0 0 "B " )9< -=+ -!;)'(#(#$'( 21522 (8/01) 6 - 21 500 Series Remix Pavers % A Terex Company Machine Storage Preparation " **+ % *-+ %F *+ % -+ 0+ ) + 1+ A 8+ B / <+ $ 17° 5+ ( 6+ % ; ' ' =+ 4 ") + *7+ >: " 21522 (8/01) 6 - 22 500 Series Remix Pavers * A Terex Company Torque Charts ':'* , *, $ * 2 " " B - 8 6 58L HG ; ( *, $ - 58L HG 21522 (8/01) A-1 500 Series Remix Pavers * A Terex Company Torque Charts '/ ;< ;2< *;%< & 4 ,% 4;%< '/# *;%< & 4 ,% 4;%< '/ *;%< & 4 ,% 4 ;%< @+ ! + * / - !! ! ; !/- @+ !/ - 9 !*! + *!9 @- / ; !- 9 * **+ ! ; +9 @- !+ ! !*; ; *-; !9 ! !! *@/ - ! *; * !+ +;+ ++ *+ -;9 *@/ !+ !* 9 *-! * !9 ; +; */ 9; 9@- + *! ! +*/ +; */ -99 9 + ;- 9@- ! *- !9 +/; +! 9- 9/ - -/ @! * +; */ / 9 / ;+ - /! !99 @! ! +! -; / - ; ! ;! +*; ;@- ! 9 + 9 ; /+ - -*/ ;@- / 9; - /*9 ! ;* !;+ 9 * /!9 @/ ;9 9 ;*! ++ ! - !*+ @/ / / - 9 * -*! !+ / !*+ *@+ 9 * *99 !- ! !!; *9 !/ *- *@+ - ; + */ !; !! !*99 + *! **9 9@/ ; - ! +* +! ** !;+ - +- +/ 9@/ + / + !; +9 *- *!++ -- +/ / !+ ; +;; -+ +; */-* ; -; ++ + !9 ! -+ 9 + +!!- ;; 9- ;-9 @/ 9 * !9 /// 9; - +!*+ !/ ;; -/-9 @/ ! *; * !/ /; -/ +9 ++ 99+ @+ 9 +; */ !*;/ ! /- *99 / *; /9! @+ ! +! !- !+ ; ; ! + ;-9 *@/ - - !// +- * -+ !*/ /* *; *@/ ! 9+ 9 *!+ -9 !/ 9!;/ !9 !/ /* @! - /- -- *+99 ;+ +; 99;9 *- !+* !-+ @! ! ;9 9 *;! !; -/ /99+ * !9* +!!; *@+ *9 +9! !!/ 9 9/*9 +;/ */* 9;; ! +> !- / -/9 *+* !-+ *! 9 9- !! !@+ +> * !*! /+* ! */- *+- ;- /+* !;! !@! + +! *9 ;; -/9 !/ - * *- !*@+ + ; +* !! ;*! 9- !**- 99; *-/ *//!* * + 9*/ -/ +99 !* ;+9 !+-!- !* // +9* "&B"$H4(3$#'1 21522 (8/01) A-2 500 Series Remix Pavers * A Terex Company Torque Charts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eries Remix Pavers * A Terex Company Torque Charts 21522 (8/01) A-4 500 Series Remix Pavers A Terex Company Index : 0 -5 8 /8 *1 - *1 0 - - *< ?#.8 -8 0 *= 0 -< 0 -5 0 -6 0 0 = 0 6 - *1 - *0 - * 0 -88 -< *5 < *5< *6 < *5 0 -68 =< *6 - *1 0 6 8 *< + 0 ** - *< 0 *7 0 ** - *1 - *< 0 *0 - *8 - * 0 -0 - 0 0 *= 3 - *00 *0 0 *= 0 -1 0 -1 - *< - * 0 6 "#A$'A* * - * - *< 0 ** 0 5 - *< "%88*- = "%88*?F" 2'*=== -= 0 -- / 0 *0 *0 8 -0 0 = 0 6 0 6 0 ** 0 8 0 6 0 -0 0 *= - *1 8 * 0 *< . - *0 -8< *5 0 -5 0 -< 21522 (8/01) I-1 500 Series Remix Pavers A Terex Company Index - *8 0 -1 0 8 0 8 0 8 - -0 07 * * - *8 0 -0 - *0 - *1 - *< - *0 ! * 0 -= 0 * 0 * - *0 - *<0 *= - *1 0 < 0 6 0 5 - 0 8 * 8 0* $ * *7 0 5 0 -< 0 *7 0 -0 0 -= 0 <8 * - *< 0 -6 - *0 - * "%88*$'*===- *7 "%88*'*===- = "%8<*$'*===- *"%8<*'*===- ** 0 -= #?* 0 F / 0 * 0 0 - *1 * * 8 *< 8 0 *= 8 = 8 1 8 *8 A - *8 # - *1 ;* 5 - *1 < *= 0 0 21522 (8/01) I-2 500 Series Remix Pavers A Terex Company Index ? * * 0 -6 8 = /8 *1 0 -6 - *1- *80 ' - *< 0 -0 0 -1 < *= 0 58 -1 - 0 0 58 -1 * 0 *0 - *1 - *8 * *7 - *1 - * 8 *8 %8 *5 D 8 -7 < *< 8 *5 8 *6 8 *5 8 *= < 6 < ** 8 - 8 -* D< 8 < 8 8 -7 %( '8 *5 - *1 * 5 * * - *< - *0 - *< 0 *8 0 *8 0 -= 0 *= < 0 *5 < * - *< 0 < 8 1 - *1 - *< - *0 - *0 0 07 8 0* 8 -< 0 07 * 6 - *8 - 0 - *8 - *8 - * * 0 0 -= - 0 8 -8 8 -8 - *1 - *< *6 0 -5 21522 (8/01) I-3 500 Series Remix Pavers A Terex Company Index - *0 - *0 9 8 -8 8 -= 0 -- *8 8 *8 @- *0 0 8 * * 0 -1 0 -0 0 -1 21522 (8/01) I-4 500 Series Remix Pavers