Hydraulic Valves - Thompsons eParts

Transcription

Hydraulic Valves - Thompsons eParts
Hydraulic
Valves
Hydraulic Valves
Edbro provides an extensive range of highly engineered hydraulic control valves. Built to
last even in the most severe operating conditions, Edbro products offer increased flow
capacities to help operators reduce tipping cycle times across their fleet.
The latest CT201 valve from Edbro is lightweight and compact whilst still providing excellent
control, high flow rates and still bearing the famous Edbro ‘fit and forget’ functionality.
Edbro also offers various types of directional control valves, overload valves,
diversion valves and knock off valves to suit any tipper setup.
Hydraulic Valves
Hydraulic Control Valve for Tipper Applications - CT200/CT201
76
PUMP INLET
¾" BSP OR
1" BSP
AIR CONNECTIONS
6mm or ¼" PIPE OD
TANK PORT
¾" BSP
TIP
LOWER
Hydraulic
Valves
Fully proportional - excellent lowering control
when loaded
No system filtration required
High flow capacity for reduced cycle times
Compact and lightweight
Interchangeable with previous VT valve range
Multiple mounting options
Pressure switch point provided
Single pressure or two pressure relief valve
cartridges available
CT201 with adjustable lowering speed is available
AIR CYLINDER
INDEXABLE
IN 90° STEPS
1/8" BSP
199
LOWER SPEED
CONTROLLER
(CT201 only)
CYLINDER PORT
OPTION 2
1" BSP
CYLINDER PORT
OPTION 1
½" BSP
END CAP
(may be replaced
by manual lever)
MANOMETER
OR PRESSURE
SWITCH PORT
1/8" BSP
260
271
282
Part Number
Pump Inlet
Pressure (Bar)
P
CT200
CT201
(with adjustable lower speed)
M = 6mm air
E = ¼" mm air
075 = ¾" BSP
100 = 1" BSP
90, 120, 135, 150,
165, 175, 200, 220, 250
000 No cartridge fitted
(Mounting bolts and face O-rings supplied with each valve)
All dimensions are given in mm unless otherwise stated. Technical Specifications are subject to change without notice.
www.edbro.com
Hydraulic Valves
Hydraulic Control Valve for Tipper Applications - CT200/CT201
OPTIONS
VC110
Relief Valves
(Single Pressure)
VC112
H
H
220 - 250 bar
090, 120, 135, 150, 165, 175, 200 bar
Relief Valves
(Two Pressure)
VC115 H 150 - 220 bar adjustable
Manual Lever
(Replaces End Cap)
Spring return to neutral
Available in vertical ( RLA72 ) or horizontal ( RLA73 ) versions.
Independent Mounting Kit
(Kits Include Plug for Port A)
Port A1 Pipe Connection
Port T Pipe Connection
3/4" BSP
3/4" BSP
AK91
1" BSP
1" BSP
AK92
VC116 H 150 - 250 bar adjustable
Kit Part Number
1/8” BSP
Body Raised Warning Kit
Pressure Switch
SA2924
(switch + washer + cover + light
+ buzzer + wiring)
NR627
3/4" BSP
1" BSP
Port A1
NR634
Pipe Connection
Straight
3/4" BSP
NR611/27
NR627
1" BSP
NR611/43
NR634
Outlet Adaptors for Tank Mounting
PERFORM
ANCE
Rated retur
+ Elbow
Lowering Flow Cyl
w from pump
180l/min
w to tank (see graph)
Pressure Drop (bar)
M
Hydraulic
Valves
Port P
Pump Inlet Elbow Adaptor
200l/min
Maximum relief valve pressure
250 bar
Maximum peak pressure
350 bar
Minimum air pressure
6 bar
Mass
6 kg
Tank
4
3
2
1
0
50
100
150
200
250
Flow (litres/min)
OIL & FIL
TRATION
•
This valve is designed for tipper systems without ltration.
•
The oil should be a good quality hydraulic oil to ISO 6743/4 HM32 for -15 to +27 C working temperature.
•
For extended life or for higher duty applications, 25µm absolute return line ltration is recommended.
•
Oil cleanliness to be maintained to ISO 4406 class 19/16.
•
Oil should be replaced annually.
SPARES
1 SEAL KIT - SKCT200 Items A to D plus Face 'O' Rings
2 MOUNTING KIT - KDF002 Mounting Bolts plus Face 'O' Rings
3 PORT 'A' O RING - OR202774
4 PORT 'T' O RING - OR206330
5 CAP SCREWS - KS320 x4
6 CONTROL HOUSING - CC61
7 PISTON - SL478
D
8 SPRING - PS203
C
9 ADAPTOR - 3/4" BSP - NR1702
1" BSP - NR1703
C
5
7
8
B
A
9
6
All dimensions are given in mm unless otherwise stated. Technical Specifications are subject to change without notice.
www.edbro.com
Hydraulic Valves
CT200 VALVE: Options & Accessories
Dual Pressure Relief Valves
VC115H & VC116H
Single Pressure Relief Valves
VC110xxxH & VC112xxxH
Replacement cartridges for the standard CT200 single
pressure relief valve.
When ordering, use the following part numbers:
C110
H
An adjustable pressure relief valve, designed for tractor
unit installations. This relief valve allows the tractor unit
to be attached to a range of trailers with cylinders operating at different pressures.
The dual pressure relief valve replaces the single pressure relief valve, and is installed in the same valve fitting.
090, 120, 135, 150, 165, 175, 200
bar
Two models are available:
H
C115H: 150/220 bar
C116H: 150/250 bar
220, 250
bar
Valve Mounting Blocks
BP227 & BP227/AL
Manual Handle
o
RLA72 90 to valve face
RLA73 In-line with valve
For applications where an air control is not possible,
Edbro offer the manual handle as an additional it.
The end cap is removed and replaced by the
manual handle it.
This bloc is designed for direct mounting of an Edbro
CT200 valve. The bloc is available in steel or aluminium, and is to be welded directly to the oil tan .
Dimension D:
Steel - 25mm
Aluminium - 30mm
anual han le an al e
showing
installation e a ple
Pump Inlet Adaptors
NR1969 & NR1697
Speed Control Kit
SA2879
Two inlet adaptors, allowing different si e pipe fittings
from the pump to be used:
3/4 BSP Adaptor NR1702
1 BSP Adaptor NR1703
When using the valve in pneumatic configuration, this is
a replacement end cap which allows the spool stro e to
be adjusted using a screw.
By limiting the stro e in this way, return flow through the
valve can be limited, thus increasing control over the
speed of operation.
All dimensions are given in mm unless otherwise stated. Technical Specifications are subject to change without notice.
www.edbro.com
Hydraulic
Valves
C112
Hydraulic Valves
Hydraulic Control Valve for Tipper Applications - CT040/CT070
x
x
x
x
Hydraulic
Valves
x
x
x
)XOO\SURSRUWLRQDO²H[FHOOHQWORZHULQJ
FRQWUROZKHQORDGHG
1RV\VWHPILOWUDWLRQUHTXLUHG
&RPSDFWDQGOLJKWZHLJKW
,QWHUFKDQJHDEOHZLWKSUHYLRXV97
YDOYHUDQJH
0XOWLSOHPRXQWLQJRSWLRQV
3UHVVXUHVZLWFKSRLQWSURYLGHG
6LQJOHSUHVVXUHUHOLHIFDUWULGJHVDYDLO
DEOHLQDYDULHW\RISUHVVXUHUDWLQJV
3DUW1XPEHU
&7
RU
&7
0 PPDLUILWWLQJ
3XPS,QOHW
3UHVVXUH%DU
3
0
´%63
´%63
0RXQWLQJEROWVDQGIDFH2ULQJVVXSSOLHGZLWKHDFKYDOYH
All dimensions are given in mm unless otherwise stated. Technical Specifications are subject to change without notice.
www.edbro.com
Hydraulic Valves
Hydraulic Control Valve for Tipper Applications - CT040/CT070
237,216
5HOLHI9DOYHV
9&+
3RUW$3LSH&RQQHFWLRQ
3RUW73LSH&RQQHFWLRQ
.LW3DUW1XPEHU
´%63
´%63
$.
´%63
´%63
$.
,QGHSHQGHQW0RXQWLQJ.LW
3UHVVXUH6ZLWFK
´%63
%RG\5DLVHG:DUQLQJ.LW
VZLWFKZDVKHUFRYHUOLJKW
EX]]HUZLULQJ
6$
´%63
´%63
15
15
3RUW3
3XPS,QOHW(OERZ$GDSWRU
3LSH&RQQHFWLRQ
6WUDLJKW
(OERZ
2XWOHW$GDSWRUVIRU7DQN0RXQWLQJ
´%63
15
15
´%63
15
15
3RUW$
&7
&7
0D[IORZIURPSXPS
OPLQ
OPLQ
5DWHGUHWXUQIORZWRWDQNVHHJUDSKV
OPLQ
OPLQ
0D[LPXPUHOLHIYDOYHSUHVVXUH
EDU
EDU
0D[LPXPSHDNSUHVVXUH
EDU
EDU
0LQLPXPDLUSUHVVXUH
EDU
EDU
0DVVLQFOXGLQJUHOLHIYDOYH
NJ
NJ
Hydraulic
Valves
3UHVVXUH'URS
EDU
3UHVVXUH'URS
EDU
3(5)250$1&(
)ORZOLWUHVPLQ
)ORZOLWUHVPLQ
2,/),/75$7,21
x
x
x
x
x
7KLVYDOYHLVGHVLJQHGIRUWLSSHUV\VWHPVZLWKRXWILOWUDWLRQ
7KHRLOVKRXOGEHDJRRGTXDOLW\K\GUDXOLFRLOWR,62+0IRU±ž&WRž&ZRUNLQJWHPSHUDWXUH
)RUH[WHQGHGOLIHRUIRUKLJKHUGXW\DSSOLFDWLRQVPDEVROXWHUHWXUQOLQHILOWUDWLRQLVUHFRPPHQGHG
2LO&OHDQOLQHVVWREHPDLQWDLQHGWR,62FODVV
2LOVKRXOGEHUHSODFHGDQQXDOO\
63$5(6
6($/.,7
6.&7 ,WHPV$WR'SOXV)DFHµ2¶5LQJV
02817,1*.,7
.')
0RXQWLQJ%ROWVSOXV)DFHµ2¶5LQJV
3257µ$¶25,1* 25 3257µ7¶25,1* 25 All dimensions are given in mm unless otherwise stated. Technical Specifications are subject to change without notice.
www.edbro.com
Hydraulic Valves
Directional Control Valve: Dual Tipper Operation - CTD250M100P140-300
* Two-spool control valve
* For applications including cranes, tippers & refuse trucks
CTD250M100P140-300 Technical SpecificaƟon
1" BSP
Tank port
1¼" BSP
Outlet ports (A & B)
1" BSP
Weight
25kg
Standard pressure se ng
140 bar
Maximum pressure se ng
300 bar
Flow rate
250 l/min
Hydraulic
Valves
Inlet port
∆ p (bar)
Tipping valve pressure drops
13,5
IN-OUT (B)
12
10,5
9
7,5
6
4,5
OUT-TANK (B)
3
T (A)
IN-OU
1,5
40
60
80
100
120
ANK
OUT-T
140
(B)
160
180
200
220
240
260
Q (l/min)
All dimensions are given in mm unless otherwise stated. Technical Specifications are subject to change without notice.
www.edbro.com
Hydraulic Valves
Directional Control Valve: Dual Tipper Operation - CTD250M100P140-300
Spare Parts:
The following spare parts are available from Edbro for the CTD250M100P140-300 control valve.
1
2
3
4
5
6
7
5
8
9
10
15
15
11
12
11
13
14
)
Hydraulic
Valves
* Seal kit SKCTD250 (contains items 7, 11, 13, 15, 20, 25, 26, 28 & 31 as shown
16
17
18
5
19
20
21
22
23
25
26
27
28
29
30
31
32
33
34
35
All dimensions are given in mm unless otherwise stated. Technical Specifications are subject to change without notice.
www.edbro.com
Hydraulic Valves
Hydraulic
Valves
Valve: Hydraulic Overload Valve - VO11***
All dimensions are given in mm unless otherwise stated. Technical Specifications are subject to change without notice.
www.edbro.com
Hydraulic Valves
Valve: Hydraulic Divertor Valve
* Two position pneumatically controlled hydraulic flow divertor
* Part numbers VD075 & VD100 depending on port size
(see table below)
* Weight = 2.5kg
* Max working pressure: 350 bar
* Max pneumatic pressure: 12 bar
* High quality paint finish
SPECIFICATION
IN
VD075
VD100
¾” BSP
1” BSP
M&R
¾” BSP
Dim A
44
1” BSP
55
Dim D
Flow Rate (L/min)
60
65
Hydraulic
Valves
Part No
200
250
A
OUT R
OUT M
45
VDK075 kit also available for direct mounting to
CT200 valve, including:
1 x VD075 divertor valve
1 x NR1694 positional union
2 x DPP45H/SC 1” self centering washer
2 x APU35 6mm air fitting
D
OPTIONS:
60
77.5
71
GUIDELINES
R
M
* If both cylinders require the same maximum operating pressure,
the overload valve is not required.
* Divertor rest position is port M;applying air pressure selects port R.
* Divertor can be installed directly onto the CT200 valve using
adaptor NR1694.
* When using a CX Series cylinder, the tank base pad should have
a closure plate fitted, and the valve and divertor assembly should
be installed remotely from the cylinder.
* When using a seperate oil tank, the CT200 valve and divertor
valve can be installed directly to the valve mounting plate on the
tank.
* The overload cartridge in the CT200 valve MUST be set higher
than the cartridge in the overload valve (i.e. service line from
overload valve must go to lower pressure cylinder).
NOTE: Divertor must be set BEFORE control valve CT200 is operated.
All dimensions are given in mm unless otherwise stated. Technical Specifications are subject to change without notice.
www.edbro.com