pdf installation instructions.

Transcription

pdf installation instructions.
FB-SERIES REDIRACK™
FB-Series (Flat Bed)
Glass Loading Rack Assembly Instruction Manual
The Burco® Redi Rack™ FB-Series has the following models available:
FB-34SL (24” Mast Height): 34-Lite Capacity and overall dimensions of 76.6” (L) x (Width dependent on
Installation) x 27” (H)
FB-38SL (24” Mast Height): 38-Lite Capacity and overall dimensions of 85.4” (L) x (Width dependent on
Installation) x 27” (H)
FB-39SL (24” Mast Height): 39-Lite Capacity and overall dimensions of 87.6” (L) x (Width dependent on
Installation) x 27” (H)
FB-60SL (24” Mast Height): 60-Lite Capacity and overall dimensions of 133.6” (L) x (Width dependent on
Installation) x 27” (H)
FB-78 (24” Mast Height): 78-Lite Capacity and overall dimensions of 173” (L) x (Width dependent on
Installation) x 27” (H)
(The FB78SL combines the FB-38SL & the FB39SL)
Technical Assembly Required
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Page 1 of 11
Burco®, Inc. -2936 S. Wilson Court NW – Grand Rapids, MI 49534
If you have any questions regarding the
BURCO® REDI RACK™ assembly, please call 800.253.2593
©2015 Burco Inc
FB-SERIES REDIRACK™
Save these instructions for future use
CONTENTS
Tools Required
...................................................................................................................
3
Inside This Package
...................................................................................................................
5
Ordering Replacement Parts for Burco® FB-Series Racks™
...................................................................................................................
6
Assembly Instructions
...................................................................................................................
7
Installing Multiple FB-Racks ..................................................................................
10
Installation Advisements ......................................................................................
11
Visit us online at www.BurcoInc.com
Page 2 of 11
Burco®, Inc. -2936 S. Wilson Court NW – Grand Rapids, MI 49534
If you have any questions regarding the
BURCO® REDI RACK™ assembly, please call 800.253.2593
©2015 Burco Inc
FB-SERIES REDIRACK™
Tools Required
x1
x1
(9/16” Box End
(Tape Measure)
x1
(Letter “X” Drill
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Page 3 of 11
Burco®, Inc. -2936 S. Wilson Court NW – Grand Rapids, MI 49534
If you have any questions regarding the
BURCO® REDI RACK™ assembly, please call 800.253.2593
©2015 Burco Inc
FB-SERIES REDIRACK™
Visit us online at www.BurcoInc.com
Page 4 of 11
Burco®, Inc. -2936 S. Wilson Court NW – Grand Rapids, MI 49534
If you have any questions regarding the
BURCO® REDI RACK™ assembly, please call 800.253.2593
©2015 Burco Inc
FB-SERIES REDIRACK™
Inside This Package
x2
(Side Rail)
x2
(Bumper
(RFB-3424B):
(RFB-3824B):
(RFB-3924B):
(RFB-6024B):
FB-34
FB-38
FB-39
FB-60
Model
Model
Model
Model
(RFB-34-BR):
(RFB-38-BR):
(RFB-39-BR):
(RFB-60-BR):
FB-34
FB-38
FB-39
FB-60
Model
Model
Model
Model
Hardware Kit
x1
(Slick Eddy™)
(Actual quantities vary by
x40
(3/8-16 UNC x 2.5” Bolt)
x80
(3/8” Flat Washer)
x40
**To prolong the life of the
black rubber, the Slick
Eddy™ should be used
every time that a
windshield is placed into or
removed from the Redi
(SE-46)
(3/8-16 UNC Nyloc Hex Nut)
Visit us online at www.BurcoInc.com
Page 5 of 11
Burco®, Inc. -2936 S. Wilson Court NW – Grand Rapids, MI 49534
If you have any questions regarding the
BURCO® REDI RACK™ assembly, please call 800.253.2593
©2015 Burco Inc
FB-SERIES REDIRACK™
Ordering Replacement Parts for Burco® FB-Series Racks™
RTC-04
RCT-05
RBR-FB-60SL
Replacement Parts for Burco® FB-Series Redi Racks™
_____ITEM
Description______________ __ Fits Models_
RTC-04
5/8” ID Black Vinyl Cap
All FB-Series
RCT-05
23.625” Clear Poly Mast Tubing
All FB-Series
RBR-FB-34
Bottom Rubber, 34 Lite, 2.19” CTR
FB-34
RBR-FB-38
Bottom Rubber, 38 Lite, 2.19” CTR
FB-38
RBR-FB-39
Bottom Rubber, 39 Lite, 2.19” CTR
FB-39
RBR-FB-60
Bottom Rubber, 60 Lite, 2.19” CTR
FB-60
SE-46
Slick Eddy™
ALL REDI RACKS™
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Page 6 of 11
Burco®, Inc. -2936 S. Wilson Court NW – Grand Rapids, MI 49534
If you have any questions regarding the
BURCO® REDI RACK™ assembly, please call 800.253.2593
©2015 Burco Inc
FB-SERIES REDIRACK™
Assembly Instructions
Step 1: Measure and mark the center of the truck bed so that you can
easily center the rack. It is important that you center the rack onto the bed to
ensure even weight distribution. It is recommended that the Carrier Rails are
mounted 30” apart on the centers of the tubing as shown below. If the rails
are mounted too close together, the chances of the glass being able to tip off
the side greatly increases.
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Page 7 of 11
Burco®, Inc. -2936 S. Wilson Court NW – Grand Rapids, MI 49534
If you have any questions regarding the
BURCO® REDI RACK™ assembly, please call 800.253.2593
©2015 Burco Inc
FB-SERIES REDIRACK™
Step 2: Place each of the Bumper Rails as close to the edge as you can
without impeding any doors or other hardware that may cover the bed of
the truck. When all four pieces are in place as shown below, they are
ready to be mounted to the bed of the truck.
DISCLAIMER:
IN NO EVENT, REGARDLESS OF CAUSE, SHALL BURCO® INC. BE LIABLE FOR ANY
INDIRECT, SPECIAL, INCIDENTAL, PUNITIVE OR CONSEQUENTIAL DAMAGES OF ANY KIND, WHETHER
ARISING UNDER BREACH OF CONTRACT, TORT (INCLUDING NEGLIGENCE), STRICT LIABILITY OR
OTHERWISE, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGES.
Visit us online at www.BurcoInc.com
Page 8 of 11
Burco®, Inc. -2936 S. Wilson Court NW – Grand Rapids, MI 49534
If you have any questions regarding the
BURCO® REDI RACK™ assembly, please call 800.253.2593
©2015 Burco Inc
FB-SERIES REDIRACK™
Visit us online at www.BurcoInc.com
Page 9 of 11
Burco®, Inc. -2936 S. Wilson Court NW – Grand Rapids, MI 49534
If you have any questions regarding the
BURCO® REDI RACK™ assembly, please call 800.253.2593
©2015 Burco Inc
FB-SERIES REDIRACK™
Installing Multiple FB-Racks
If multiple FB-Racks of varying length are being installed in-line onto the same
surface, verify that the corresponding rack components are mounted directly across one
another. This ensures that the mounting holes are located directly across from one another
and will make the mounting locations more consistent. Also make sure that the rails are
butted up tight together to prevent the glass from slipping through the joint where the two
rubber bottom pieces come together.
FB-38 Side Rail
& Bump Rail
FB-38 Side Rail
& Bump Rail
Verify that rubber
butts together tightly
FB-39 Side Rail
& Bump Rail
FB-39 Side Rail
& Bump Rail
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Page 10 of 11
Burco®, Inc. -2936 S. Wilson Court NW – Grand Rapids, MI 49534
If you have any questions regarding the
BURCO® REDI RACK™ assembly, please call 800.253.2593
©2015 Burco Inc
FB-SERIES REDIRACK™
Installation Advisements
Once the rack is located at the desired location, mark all of the
mounting locations where you will be drilling the 3/8” clearance holes. Before
drilling any holes, SEE NOTE BELOW. Once you verify that it is safe to drill
through the mounting surface, drill all four holes with a Letter “X” (n.397”)
drill bit. You will then place the rack over the four drilled holes and place the
supplied bolts and lock washers through the holes as shown in the diagram
below. Lastly, from underneath the vehicle you will securely tighten one of the
provided nuts onto each of the four bolts that you just placed through the
mounting holes using the 9/16” box end wrench.
Mount Redi Rack™ to
mounting surface using
3/8-16 UNC x 2.5”
NOTE:
PROFESSIONAL OR TECHNICAL INSTALLATION EXPERIENCE IS
REQUIRED FOR THE INSTALLATION OF ALL BURCO® REDI RACK™
SYSTEMS. BE AWARE OF ANY AND ALL EQUIPMENT THAT IS LOCATED
BELOW RACK BEFORE INSTALLING. IF YOU ARE DRILLING HOLES INTO
THE FLOOR OR BED OF A VEHICLE, VERIFY THAT YOU WILL NOT BE
DRILLING INTO ANY GAS LINES, GAS TANKS, EXHAUST PARTS OR
ANYTHING ELSE THAT MAY BE LOCATED DIRECTLY UNDERNEATH THE
MOUNTING HOLES.
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Page 11 of 11
Burco®, Inc. -2936 S. Wilson Court NW – Grand Rapids, MI 49534
If you have any questions regarding the
BURCO® REDI RACK™ assembly, please call 800.253.2593
©2015 Burco Inc