FT MOR rev7 english

Transcription

FT MOR rev7 english
TECHNICAL DATA
SHEET
Description: CHEMICAL MORTAR
Reference
Date
Revision
Page
FT MOR ingles
01.02.13
7
1 of 17
Codes
MOPOLY, MOPOSE,
MOEPOX, MOEPSE,
MOEPSEP, MOVISE,
MOEPSEW, MOPURE
Polyester mortar
MOPOLY
Styrene-free polyester mortar
MOPOSE / MOPOSEP
Epoxy mortar
MOEPOX
Styrene-free mortar
MOEPSE / MOEPSEW
Styrene-free vinylester mortar
MOVISE
Styrene-free pure epoxy mortar
MOPURE
Application guns
MOPISSI
MOPISTO
MOPISPRO
MOPISPURE
© 2006 Técnicas Expansivas S.L.
TECHNICAL DATA
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Description: CHEMICAL MORTAR
Reference
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FT MOR ingles
01.02.13
7
2 of 17
Codes
MOPOLY, MOPOSE,
MOEPOX, MOEPSE,
MOEPSEP, MOVISE,
MOEPSEW, MOPURE
Cleaning brushes
MORCEPKIT
Cleaning pump
MOBOMBA
Mixer nozzles
MORCANU
MORCAPU
Studs
MOES
EQAC
EQA2/EQA4
Nylon sleeve
MOTN
Threaded metallic sleeve
MOTRO
Metallic sleeve
MOTM
1.-CHARACTERISTICS
•
•
•
•
•
•
•
•
•
•
•
•
•
Chemical anchor with functioning principle of adherence.
Two-component system delivered in a double chamber cartridge, and applied with a static mixer.
For concrete, hollow and perforated bricks.
Easy assembly.
For medium loads.
Versions:
o Polyester resin
o Epoxy resin
o Vinylester resin
o Pure epoxy resin
Styrene-free versions available.
It does not apply tension to the base material, so it can be used at reduced concrete edge
distances.
Suitable for wet base materials. Once cured, the mortar can be in contact with water. Not to be
used for applications in contact with drinkable water.
Suitable for equipments and installations subject to vibration, such as machines.
EOTA certified, according to guide ETAG-001, option 7 for epoxy styrenefree M8 to M24 (ETA 10/00458) and vinylester versions M8 to M24 (ETAs
08/0361and 08/0363).
They meet the French DEVL11044875A regulation for construction
materials to wall facings, floor coatings, paint and varnish, about
contaminating volatile emissions for indoors use. Type: A+.
The MOVISE mortar is ETA approved for fire resistance tests with threaded
rods and corrugated bars.
© 2006 Técnicas Expansivas S.L.
TECHNICAL DATA
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Description: CHEMICAL MORTAR
Reference
Date
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FT MOR ingles
01.02.13
7
3 of 17
Codes
MOPOLY, MOPOSE,
MOEPOX, MOEPSE,
MOEPSEP, MOVISE,
MOEPSEW, MOPURE
2.- MATERIALS
ITEM
COMPONENT
MATERIAL
1
POLYESTER MORTAR
Styrene polyester resin.
Sizes: 170, 300 and 410 ml cartridges
2
STYRENE-FREE
POLYESTER MORTAR
Styrene-free polyester resin
Sizes: 300 and 410 ml cartridges
3
EPOXY MORTAR
Epoxyacrilate resin
Sizes: 300 and 410 ml cartridges
4
STYRENE-FREE EPOXY
MORTAR
Styrene-free epoxyacrilate resin
Sizes: 300 and 410 ml cartridges
5
STYRENE-FREE
VINYLESTER MORTAR
Styrene-free vinylester resin
Sizes: 300 and 410 ml cartridges
6
STYRENE-FREE PURE
EPOXY MORTAR
Pure epoxy resin
Size: 600 ml cartridges
7
APPLICATION GUNS
MOPISSI: 170 ml (coaxial) and 300 ml standard cartridges gun
MOPISTO: 410 ml coaxial cartridges gun
MOPISPR: 300 & 410 ml coaxial cartridges, professional gun
MOPISPURE: 600 ml side by side cartridges gun
8
CLEANING BRUSHES
MORCEPKIT: Kit of 3 cleaning brushes. ø14, ø20 and ø29 mm.
9
CLEANING PUMP
MOBOMBA: Air pump for expelling powder and leftovers
10
MIXER NOZZLES
Plastic. Helix static mixer
MORCANU: for 170 and 300 ml (foil), 410 ml (coaxial) cartridges
CANUPU: for 600 ml side-by-side cartridges
11
STUDS
MOES, EQAC, EQA2, EQA4: Threaded stud, class 5.8 ISO 898-1,
A2 or A4 stainless steel
12
NYLON SLEEVE
MOTN: Plastic, black or gray colour
13
THREADED METALLIC
SLEEVE
MOTRO: Threaded metallic sleeve M8, M10, M12, zinc plated.
14
METALLIC SLEEVE
MOTM: Metallic sleeve ø8, ø10, ø12 x 1000 mm.
© 2006 Técnicas Expansivas S.L.
TECHNICAL DATA
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Description: CHEMICAL MORTAR
Reference
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FT MOR ingles
01.02.13
7
4 of 17
Codes
MOPOLY, MOPOSE,
MOEPOX, MOEPSE,
MOEPSEP, MOVISE,
MOEPSEW, MOPURE
3.- PROPERTIES
© 2006 Técnicas Expansivas S.L.
TECHNICAL DATA
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Description: CHEMICAL MORTAR
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01.02.13
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5 of 17
Codes
MOPOLY, MOPOSE,
MOEPOX, MOEPSE,
MOEPSEP, MOVISE,
MOEPSEW, MOPURE
4.- INSTALLATION DATA
4.1. FIXINGS IN CONCRETE
Polyester resin codes
Epoxy resin codes
Vinylester resin codes
Pure epoxy code
M20
M24
M30
10
80
80
110
17
9
10
5
160
80
12
90
90
120
25
12
20
7
180
90
14
110
110
145
32
14
40
11
220
110
18
125
125
165
44
18
80
17
250
125
22
170
170
220
66
22
150
32
340
170
26
210
210
270
62
26
200
73
420
225
ø29
35
280
280
360
12
33
300
148
560
280
EQAC20260
EQAC24300
EQAC30330
EQA220260
EQA420260
EQA24300
EQA44300
EQA230330
EQA430330
EQA216190
EQA416190
EQAC16190
ø20
EQAC12160
ø14
EQA212160
EQA412160
Stainless steel stud code A2 / A4
M16
EQAC10130
Zinc platted yellow pasivated stud code
M12
EQA210130
EQA410130
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[Nm]
[ml]
[mm]
[mm]
M10
EQAC08110
d0: nominal diameter
h1: drill depth ≥
hef: stud depth ≥
hc: base material thickness ≥
tfix: fixture thickness ≤
dw: fixture hole diameter ≤
Tins: torque ≤
V: mortar volume to inject ≥
scr: spacing ≥
ccr: edge distance ≥
Brush diameter
M8
EQA208110
EQA408110
SIZE
MOPOLY170 (with styrene)
MOPOLY300 (with styrene)
MOPOLY410 (with styrene)
MOPOSE300 (styrene-free)
MOPOSE410 (styrene-free)
MOPOSEP300 (styrene-free, natural stone colour)
MOPOSEP410 (styrene-free, natural stone colour)
MOEPOX300 (with styrene)
MOEPOX410 (with styrene)
MOEPSE300 (styrene-free)
MOEPSE410 (styrene-free)
MOEPSEW300 (styrene-free, winter version)
MOEPSEW410 (styrene-free, winter version)
MOVISE300 (styrene-free)
MOVISE410 (styrene-free)
MOPURE600
© 2006 Técnicas Expansivas S.L.
TECHNICAL DATA
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Description: CHEMICAL MORTAR
Reference
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FT MOR ingles
01.02.13
7
6 of 17
Codes
MOPOLY, MOPOSE,
MOEPOX, MOEPSE,
MOEPSEP, MOVISE,
MOEPSEW, MOPURE
A metallic sleeve (MOTRO) can also be used for solid bricks, allowing a thread hole where a stud can be
threaded.
METALLIC THREADED SLEEVE
MOTRO08
MOTRO10
MOTRO12
Drill diameter
d0: nominal diameter
h1: drill depth
hnom: sleeve installation depth
hc: base material thickness ≥
V: mortar volume to inject ≥
Tins: torque ≤
Bolt
Circular brush
Zinc plated metallic sleeve code
[mm]
[mm]
[mm]
[mm]
[mm]
[ml]
[Nm]
Polyester resin codes
Epoxy resin codes
Vinylester resin codes
14
12
80
80
115
5
10
M8
16
14
80
80
120
6
10
M10
ø20
18
16
80
80
130
6
10
M12
MOTRO08
MOTRO10
MOTRO12
MOPOLY170 (with styrene)
MOPOLY300 (with styrene)
MOPOLY410 (with styrene)
MOPOSE300 (styrene-free)
MOPOSE410 (styrene-free)
MOPOSEP300 (styrene-free, natural stone colour)
MOPOSEP410 (styrene-free, natural stone colour)
MOEPOX300 (with styrene)
MOEPOX410 (with styrene)
MOEPSE300 (styrene-free)
MOEPSE410 (styrene-free)
MOEPSEW300 (styrene-free, winter version)
MOEPSEW410 (styrene-free, winter version)
MOVISE300 (styrene-free)
MOVISE410 (styrene-free)
Pure epoxy code
MOPURE600
4.2. SOLID AND HOLLOW BRICK FIXINGS
Use a plastic or a metalic sleeve for applications in hollow bricks, in order to stop the mortar from running
out through the bricks’ holes, thus obtaining a perfect fit.
These are the installation parameters for these products:
© 2006 Técnicas Expansivas S.L.
TECHNICAL DATA
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Description: CHEMICAL MORTAR
h1: drill depth ≥
hnom:sleeve installation depth
hef: stud bolt depth ≥
tfix: thickness of the material to be
fixed ≤
hc: base material depth ≥
dw: metal sheet diameter ≤
Tins: torque ≤
Circular brush
Stud code
FT MOR ingles
01.02.13
7
7 of 17
Codes
MOPOLY, MOPOSE,
MOEPOX, MOEPSE,
MOEPSEP, MOVISE,
MOEPSEW, MOPURE
M8
M10
M12
ls
do
[mm]
[mm]
[mm]
85
15
90
85
80
85
15
90
85
80
85
20
90
85
80
[mm]
22
25
18
[mm]
[mm]
[Nm]
110
9
2
110
12
2
ø20
110
14
2
SIZE
PLASTIC SLEEVE
Reference
Date
Revision
Page
Plastic sleeve code
MOES08110
MOES10115
MOES12110
MOTN15085
MOTN15085
MOTN20085
MOPOLY170 (with styrene)
MOPOLY300 (with styrene)
MOPOLY410 (with styrene)
MOPOSE300 (styrene-free)
MOPOSE410 (styrene-free)
MOPOSEP300 (styrene-free, natural stone colour)
MOPOSEP410 (styrene-free, natural stone colour)
Polyester resin code
In the cases in which it is necessary to screw the bolt into the brick, a metallic inner-threaded sleeve may
be used inside a plastic sleeve. Here are the parameters:
SIZE
M8
M10
M12
ls
do
[mm]
[mm]
[mm]
12x80
85
15
90
85
80
14x80
85
15
90
85
80
16x80
85
15
90
85
80
[mm]
26
32
24
[mm]
[mm]
[Nm]
110
9
2
110
12
2
ø20
110
14
2
Metallic, inner-threaded sleeve
PLASTIC SLEEVE
h1: drill depth ≥
hnom: sleeve installation depth
hef: stud bolt depth ≥
tfix: thickness of the material to be
fixed ≤
hc: base material depth ≥
dw: metal sheet diameter ≤
Tins: torque ≤
Circular brush
Stud code
Plastic sleeve code
Polyester resin code
Polyester resin code
MOES08110
MOES10115
MOES12110
MOTN15085
MOTN15085
MOTN20085
MOTRO08
MOTRO10
MOTRO12
MOPOLY170 (con estireno)
MOPOLY300 (con estireno)
MOPOLY410 (con estireno)
MOPOSE300 (sin estireno)
MOPOSE410 (sin estireno)
MOPOSEP300(styrene-free, natural stone colour)
MOPOSEP410 (styrene-free, natural stone colour)
© 2006 Técnicas Expansivas S.L.
TECHNICAL DATA
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Description: CHEMICAL MORTAR
Reference
Date
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FT MOR ingles
01.02.13
7
8 of 17
Codes
MOPOLY, MOPOSE,
MOEPOX, MOEPSE,
MOEPSEP, MOVISE,
MOEPSEW, MOPURE
5.- INSTALLATION PROCEDURE
5.1.- SIZES AND APPLICABLE GUNS
-----MOPURE600
Styrene-free
MOVISE410
PURE EPOXY
MOVISE300
MOEPSEW410
MOEPSE410
Styrene-free
MOEPSE300
MOPOEX410
MOEPOX300
With styrene
MOPOSEP410
MOPOSE410
MOPOSEP300
MOPOSE300
With styrene
MOPOLY410
MOPOLY300
MOPOLY170
With styrene
VINYLESTER
MIXER
CARTRIDGE
CODE
STYRENE
EPOXY
MOEPSEW300
POLYESTER
TYPE
MORCAPU
GUN
MORCANU
MOPISSI
MOPISSI
MOPISTO /
MOPISPR
MOPISSI
MOPISTO /
MOPISPR
MOPISSI
MOPISTO /
MOPISPR
MOPISSI
MOPISTO /
MOPISPR
MOPISSI
MOPISTO /
MOPISPR
MOPISPURE
© 2006 Técnicas Expansivas S.L.
TECHNICAL DATA
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Description: CHEMICAL MORTAR
Reference
Date
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FT MOR ingles
01.02.13
7
9 of 17
Codes
MOPOLY, MOPOSE,
MOEPOX, MOEPSE,
MOEPSEP, MOVISE,
MOEPSEW, MOPURE
5.2. FIXINGS INTO CONCRETE
•
•
•
•
•
•
•
•
•
The recommended resins for this application are Polyester, Epoxy, Vinylester or Pure epoxy.
The concrete base must be compact and porosity insignificant.
Installation temperature range for base material: +5 / + 40 ºC
Installation temperature for mortar: > 5 ºC
Istallation may be performed into wet holes as long as they are not flooded, as mortar injection into the
hole does not expel water out correctly. Only MOEPSE offers the possibility of installation into flooded
holes.
Minimum installation depth values must always be respected: for anchors’ depth, for anchor-to-anchor
distances and for anchor-to-edge distances.
Drilling must be performed by respecting the specified minimum depth and diameter, perpendicular to the
base material’s surface. The holes on the material to be fixed may be used as templates. Diamond drill
bits are not to be used.
When drilling near any reinforcement areas, special care must be taken to avoid damaging them. If
drilling is aborted because a reinforcement area has been encountered, it is advisable to drill a new hole
at a minimum distance of at least twice the aborted drill hole. This advisable distance may be reduced,
as long as the aborted hole is previously filled up with high-resistance mortar. In any case, if the aborted
hole is not filled up with mortar, no shear or oblique tension load in the direction of load application will be
tolerated at a shorter distance than the installation depth value hef.
It is necessary to clean the holes free of dust and debris by following this or a similar procedure:
Step 1: Blow the holes twice by using a hand air-pump.
Step 2: Brush into the holes twice (check table for appropriate brush size).
Repeat these two steps for three more times.
Extreme caution at this point when dealing with these types of anchors
•
Remove the cartridge cap, screw the nozzle onto the cartridge and then place the set into the gun. Pull
the trigger repeatedly until a homogeneous gray mixture of mortar comes out through the nozzle. Any
iridescent colors mean the mixture is not appropriate yet. Always discard the first two doses of mortar
from every cartridge, which are never to be used for any fixings.
Special indication for 170 ml and 300 ml cartridges: cut off the bag immediatedly after the seal
clip.
Special indication for 600 ml cartridges: these cartridges take special nozzles under code
MORCAPU. Standard nozzles valid for the rest of cartridges under code MORCANU are not valid
for these cartridges.
•
Fill up the hole with the minimum quantity of mortar indicated on the table. Introduce the nozzle down to
the end of the hole when doing so, in order to avoid air bubbles. Our Mortar Calculation Software may be
used for estimating the number of cartridges necessary for each application and which is available on our
website www.indexfix.com.
•
Introduce the stud or rod by screwing it slightly down to the installation depth value, in order to make sure
any remaining debris fuses with the mortar and within the handling time. The mortar must overflow the
hole to ensure that the gap between the stud and the hole is completely full.
•
Wait for the specified curing time. Do not apply any loads onto the anchoring during curing time. Further
adjustments of the stud are likely to be necessary during curing time, as the hole diameter is always
bigger than the bolt/rod diameter. Be aware the mortar does not overflow the hole on walls or ceilings.
•
If the cartridge is not used up, keep it with the nozzle on. Change the nozzle in the case the handling
time has expired, and always discard the first two doses of mortar.
© 2006 Técnicas Expansivas S.L.
TECHNICAL DATA
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Description: CHEMICAL MORTAR
MOEPSEW
Pure epoxy
styrene
free
MOPURE
Vinylester
styrene free
MOVISE
Epoxyacrilato sin
styrene
Epoxyacri.
styrene
free
MOEPSE
Epoxyacri.
MOEPOX
Polyester
styrenefree
MOPOSE,
MOPOSEP
Polyester
MOPOLY
Type
Base material
temperature
+5 a +10 ºC
+10 a +20 ºC
+20 a +25 ºC
+25 a +30 ºC
+30 ºC
+5 a +10 ºC
+10 a +20 ºC
+20 a +25 ºC
+25 a +30 ºC
+30 ºC
+5 a +10 ºC
+10 a +20 ºC
+20 a +25 ºC
+25 a +30 ºC
+30 ºC
+5 a +10 ºC
+10 a +20 ºC
+20 a +25 ºC
+25 a +30 ºC
+30 ºC
-10 a -5 ºC
-5 a 0 ºC
0 a +5 ºC
+5 a +20 ºC
+20 ºC
Mínimo +5 ºC
+5 a +10 ºC
+10 a +20 ºC
+20 a +25 ºC
+25 a +30 ºC
+30 ºC
+5 a +10 ºC
+10 a +20 ºC
+20 a +25 ºC
+25 a +30 ºC
+30 ºC
Reference
Date
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Page
FT MOR ingles
01.02.13
7
10 of 17
Codes
MOPOLY, MOPOSE,
MOEPOX, MOEPSE,
MOEPSEP, MOVISE,
MOEPSEW, MOPURE
Handling time
Curing time
18 min
12 min
6 min
4 min
3 min
18 min
10 min
6 min
5 min
4 min
18 min
12 min
6 min
4 min
3 min
18 min
10 min
6 min
5 min
4 min
50 min
15 min
10 min
5 min
100 seg
12 min
8 min
4 min
3 min
2 min
1 min
320 min
170 min
25 min
12 min
6 min
120 min
80 min
40 min
30 min
20 min
145 min
85 min
50 min
40 min
35 min
120 min
80 min
40 min
30 min
20 min
145 min
85 min
50 min
40 min
35 min
12 horas
100 min
75 min
50 min
20 min
180 min
100 min
70 min
40 min
40 min
40 min
30 horas
24 horas
6 horas
3 horas
90 min
•
After curing time, apply torque. Do not exceed the torque shown on this table.
•
In case the holes on the material to be fixed are bigger than they should, a bigger and thicker washer
may be inserted. However, this will not ensure a perfect shear load balance from anchor to anchor in a
group. Thus, the shear load will only apply to the anchors with a correct diameter on the material to be
fixed.
© 2006 Técnicas Expansivas S.L.
TECHNICAL DATA
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Description: CHEMICAL MORTAR
Reference
Date
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FT MOR ingles
01.02.13
7
11 of 17
Codes
MOPOLY, MOPOSE,
MOEPOX, MOEPSE,
MOEPSEP, MOVISE,
MOEPSEW, MOPURE
5.3 FIXINGS INTO SOLID OR HOLLOW BRICKS
•
•
•
•
•
•
•
•
The recommended resinsfor this application is Polyester.
The wall must not have fissures or cracks.
Installation temperature range for base material: +5 / + 30 ºC
Installation temperature for mortar: > 5 ºC
Installation may be performed into wet holes as long as they are not flooded, as mortar injection into the
hole does not expel water out correctly.
Minimum installation depth values must always be respected: for anchors’ depth, for anchor-to-anchor
distances and for anchor-to-edge distances.
Drilling must be performed by respecting the specified minimum depth and diameter, perpendicular to the
wall’s surface. The holes on the material to be fixed may be used as templates. The holes may be drilled
on the bricks or the joints.
It is necessary to clean the holes free of dust and debris by following this or a similar procedure:
Step 1: Blow the holes twice by using a hand air-pump.
Step 2: Brush into the holes twice (check table for appropriate brush size).
Repeat these two steps for three more times.
Extreme caution at this point when dealing with these types of anchors
•
•
•
•
•
Wait for the specified curing time. Do not apply any loads onto the anchoring during curing time. Further
adjustments of the stud are likely to be necessary during curing time, as the hole diameter is always
bigger than the bolt/rod diameter. Be aware the mortar does not overflow the hole on walls or ceilings.
If the cartridge is not used up, keep it with the nozzle on. Change the nozzle in the case the handling
time has expired, and always discard the first two doses of mortar.
Base material
Type
Handling time
Curing time
temperature
+5 a +10ºC
18 min
120 min
+10 a +20ºC
12 min
80 min
+20 a +25ºC
6 min
40 min
+25 a +30ºC
4 min
30 min
+30ºC
3 min
20 min
+5 a +10ºC
18 min
145 min
+10 a +20ºC
10 min
85 min
+20 a +25ºC
6 min
50 min
+25 a +30ºC
5 min
40 min
+30ºC
4 min
35 min
Do not exceed the torque shown in the table when applied to the material to be fixed.
•
MOPOSE
MOPOSEP
Polyester
styrenefree
Polyester
MOPOLY
•
Insert the plastic sleeve into the hole so it does not stand out of the base material’s surface. Remove any
plaster leftovers so the sleeve equals the surface of the wall.
Remove the cartridge cap, screw the nozzle onto the cartridge and then place the set into the gun. Pull
the trigger repeatedly until a homogeneous gray mixture of mortar comes out through the nozzle. Any
iridescent colours mean the mixture is not appropriate yet. Always discard the first two doses of mortar
from every cartridge, which are never to be used for any fixings.
Special indication for 170 ml and 300 ml cartridges: cut off the bag immediately after the seal clip.
Fill up the sleeve with the minimum quantity of mortar indicated on the table. Introduce the nozzle down
to the end of the hole when doing so, in order to avoid air bubbles. Our Mortar Calculation Software may
be used for estimating the number of cartridges necessary for each application and which is available on
our website www.indexfix.com.
Introduce the stud or rod by screwing it slightly down to the installation depth value, in order to make sure
any remaining debris fuses with the mortar and within the handling time.
© 2006 Técnicas Expansivas S.L.
TECHNICAL DATA
SHEET
Description: CHEMICAL MORTAR
Reference
Date
Revision
Page
FT MOR ingles
01.02.13
7
12 of 17
Codes
MOPOLY, MOPOSE,
MOEPOX, MOEPSE,
MOEPSEP, MOVISE,
MOEPSEW, MOPURE
6.- STORAGE CONDITIONS
Store the product in a dry, cool place, away from sunlight and any heat sources, at a temperature of +5
ºC to +25 ºC.
The shelf-life of the unopened product: approximately 18 months from manufacturing date. The expiry
date is indicated on the side of the cartridge.
7. RECOMMENDED RESISTANCES
7.1.- CONCRETE FIXINGS
Recommended resistances(*) for C20/25(**) concrete for an isolated anchor (without anchor-to-anchor or
anchor-to-edge distance effects considered) are shown on the table:
---
Galv.
65.9
[KN]
9.5
15.1
21.9
40.8
63.7
91.8
Stain.
steel
53.5
Tension
NRk
[KN]
18.6
23.1
27.4
36.9
53.5
65.9
---
Shear
VRk
[KN]
12.8
20.3
29.5
55.0
85.8
123.6
---
Tension
NRk
[KN]
14.9
20.8
31.5
36.1
52.9
106.8
---
Shear
VRk
[KN]
9.5
15.1
21.9
40.8
63.7
91.8
---
Tension
NRk
[KN]
14.9
20.8
31.5
36.1
52.9
106.8
---
Shear
VRk
[KN]
12.8
20.3
29.5
55.0
85.8
123.6
---
Galv.
36.9
Tension
NRk
[KN]
20.4
25.4
29.3
51.9
70.9
101.5
---
Shear
VRk
[KN]
9.5
15.1
21.9
40.8
63.7
91.8
---
Stain.
steel
27.4
Tension
NRk
[KN]
20.4
25.4
29.3
51.9
70.9
101.5
---
Shear
VRk
[KN]
12.8
20.3
29.5
55.0
85.8
123.6
---
Tension
NRk
[KN]
20.1
26.8
39.4
56.5
90.7
126.6
135.0
Shear
VRk
[KN]
9.5
15.1
21.9
40.8
63.7
91.8
145.9
Tension
NRk
[KN]
20.1
26.8
39.4
56.5
90.7
126.6
135.0
Shear
VRk
[KN]
12.8
20.3
29.5
55.0
85.8
123.6
196.4
Galv.
23.1
Tension
NRk
[KN]
20.8
30.0
45.8
61.9
81.4
124.0
135.0
Shear
VRk
[KN]
9.5
15.1
21.9
40.8
63.7
91.8
145.9
Stain.
steel
18.6
Tension
NRk
[KN]
20.8
30.0
45.8
61.9
81.4
124.0
135.0
Shear
VRk
[KN]
12.8
20.3
29.5
55.0
85.8
123.6
196.4
Galv.
M30
Tension
NRk
[KN]
29.1
40.3
59.6
90.9
94.8
---
---
Shear
VRk
[KN]
9.5
15.1
21.9
40.8
63.7
---
---
Stain.
steel
M24
MOPOSE
MOPOSEP
Stain.
Galv.
steel
M20
VRk
Tension
NRk
[KN]
29.1
40.3
59.6
90.9
94.8
---
---
Shear
VRk
[KN]
12.8
20.3
29.5
55.0
85.8
---
---
Polyester
with styrene
MOPOLY
Polyester
without
styrene
M16
Shear
Epoxyacril.
with styrene
MOEPOX
Epoxyacril.
without
styrene
M12
---
Vinylester
styrene free
MOVISE
[KN]
M10
Tension
Pure epoxy
styrene free
MOPURE
NRk
M8
MOEPSE
MOEPSEW
Stain.
Galv.
steel
SIZE
1 KN ≈ 100 kg
Underlined cursive values stand for steel failure. The rest of the values stand for extraction failure.
Safety factor values for high-resistance types of concrete:
© 2006 Técnicas Expansivas S.L.
TECHNICAL DATA
SHEET
Description: CHEMICAL MORTAR
Reference
Date
Revision
Page
FT MOR ingles
01.02.13
7
13 of 17
Codes
MOPOLY, MOPOSE,
MOEPOX, MOEPSE,
MOEPSEP, MOVISE,
MOEPSEW, MOPURE
C30/37
C40/50
C50/60
1.04
1.07
1.09
Recommended safety factors
Galv.
Tension
Stain
steel
Tension
Galv.
Tension
Stain
steel
MOEPOX
MOEPSE
MOVISE
MOPURE
MOPOLY
MOPOSE
SAFETY COEFFICIENT
Tension
REDUCING COEFFICIENT
FOR RESISTANCES
Steel
Pull out failure
failure
2.10
--
--
1.25
2.10
--
--
1.56
1.80
--
--
1.25
1.80
--
--
1.56
Shear
Shear
Shear
Shear
SAFETY
FACTOR
1.4
(*) The recommended resistance stands for values with a 95% probability to be reached at a test. It depends on
the number of tests performed, average value and value alterations. It includes a safety coefficient of 3.
(**) Concrete C20/25 as per ENV206: characteristic resistance for an age ≥ 28 days:
•
•
Cylindrical simple test ø 150 mm. x 300 height ≥ 200 N/mm
2
Cubic sample test 150 mm. side ≥ 250 N/mm
2
7.2.- FIXINGS INTO BRICKS
The recommended resistance values for traction (N) and shear (V) are indicated on the table below:
M8
NRK = VRK (KN)
M10
M12
METAL SLEEVE
WITH INNER THREAD
NRK = VRK (KN)
M8
M10
M12
Brick type 1
2.50
2.00
2.00
1.50
2.50
2.50
Brick type 2 (a+b)
0.75
1.20
0.50
-
0.75
0.40
Brick type 3
2.00
2.00
4.00
3.00
4.00
5.00
Brick type 4
0.75
0.90
1.50
2.00
1.50
0.90
Brick type 5
1.20
1.20
0.90
0.90
1.50
0.60
Brick type 6
0.60
0.30
-
0.50
0.30
0.75
Brick type 7
0.60
1.50
1.20
-
0.40
0.60
Brick type 8
2.50
1.50
2.50
0.60
1.20
0.90
THREADED ROD
BASE MATERIAL
Partial security factor
2.5
© 2006 Técnicas Expansivas S.L.
TECHNICAL DATA
SHEET
Description: CHEMICAL MORTAR
Reference
Date
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01.02.13
7
14 of 17
Codes
MOPOLY, MOPOSE,
MOEPOX, MOEPSE,
MOEPSEP, MOVISE,
MOEPSEW, MOPURE
(*) The recommended resistance stands for values with a 95% probability to be reached at a test. It depends on
the number of tests performed, average value and value alterations.
7.2.1 Anchor-to-edge and anchor-to-anchor distances
Threaded rod and plastic sleeve.
M8
BASE MATERIAL
M10
Smin / Cmin
Scr
[mm]
[mm]
M12
Smin / Cmin
Scr
[mm]
[mm]
Smin / Cmin
[mm]
Scr
[mm]
Brick type 1
100
235
100
235
120
235
Brick type 2 (a+b)
100
250
100
250
120
250
Brick type 3
50
160
50
200
60
240
Brick type 4
50
160
50
200
60
240
Brick type 5
100
250
100
250
120
250
Brick type 6
100
250
100
250
---
---
Brick type 7
100
250
100
250
120
250
Brick type 8
100
370
100
370
120
370
Metallic sleeve with inner thread.
M8
BASE MATERIAL
M10
Smin / Cmin
Scr
[mm]
[mm]
M12
Smin / Cmin
Scr
[mm]
[mm]
Smin / Cmin
[mm]
Scr
[mm]
Brick type 1
100
235
100
235
120
235
Brick type 2 (a+b)
---
---
100
250
120
250
Brick type 3
50
240
60
280
60
320
Brick type 4
50
240
60
280
60
320
Brick type 5
100
250
120
250
120
250
Brick type 6
100
250
120
250
120
250
Brick type 7
---
---
120
250
120
250
Brick type 8
100
370
120
370
120
370
© 2006 Técnicas Expansivas S.L.
TECHNICAL DATA
SHEET
Description: CHEMICAL MORTAR
Reference
Date
Revision
Page
FT MOR ingles
01.02.13
7
15 of 17
Codes
MOPOLY, MOPOSE,
MOEPOX, MOEPSE,
MOEPSEP, MOVISE,
MOEPSEW, MOPURE
7.2.2 Types of bricks
Brick type 1
Brick type 2a
Hollow clay brick HLz 12-1,0-2DF (EN771-1)
Lenght/width/height: 235mm/112mm/115mm
2
3
fb≥12 N/mm / ρ ≥1,0 kg/dm
Hollow sand lime brick KSL 12-1,4-3DF (EN771-2)
Lenght/width/height: 240mm/175mm/113mm
2
3
fb≥12 N/mm / ρ ≥1,4 kg/dm
Brick type 2a
Brick type 3
Hollow sand lime brick KSL 12-1,4-83DF (EN771-2)
Lenght/width/height: 250mm/240mm/237mm
2
3
fb≥12 N/mm / ρ ≥1,4 kg/dm
Solid clay brick KSL 12-2, 0-DF (EN771-1)
Lenght/width/height: 240mm/116mm/71mm
2
3
fb≥12 N/mm / ρ ≥2,0 kg/dm
Brick type 4
Brick type 5
Solid sand lime brick KSL 12-1, 4-3DF (EN771-2)
Lenght/width/height: 240mm/115mm/70mm
2
3
fb≥12 N/mm / ρ ≥2,0 kg/dm
Hollow clay brick HLzW 6-0,7-8DF (EN771-1)
Lenght/width/height: 250mm/240mm/240mm
2
3
fb≥6 N/mm / ρ ≥0,8 kg/dm
Brick type 6
Brick type 7
© 2006 Técnicas Expansivas S.L.
TECHNICAL DATA
SHEET
Description: CHEMICAL MORTAR
Lightweight concrete hollow block Hbl 2-0,45-10DF
(EN771-3)
Lenght/width/height: 250mm/300mm/248mm
2
3
fb≥2 N/mm / ρ ≥0,45 kg/dm
Reference
Date
Revision
Page
FT MOR ingles
01.02.13
7
16 of 17
Codes
MOPOLY, MOPOSE,
MOEPOX, MOEPSE,
MOEPSEP, MOVISE,
MOEPSEW, MOPURE
Lightweight concrete hollow block Hbl 4-0,7-8DFF
(EN771-3)
Lenght/width/height: 250mm/240mm/248mm
2
3
fb≥4 N/mm / ρ ≥0,7 kg/dm
Brick type 8
Concrete masonry unit Hbn 4-12DF (EN771-3)
Lenght/width/height: 370mm/240mm/238mm
2
3
fb≥4 N/mm / ρ ≥1,2 kg/dm
7.3.- Calculation example
How to fix a tension load of 2.000 kg
2.000 kg ≈ 20 KN
Safety factor:
Use of MOVISE mortar with two yellow zinc plated M10 studs
Traction resistance for MOVISE M10 anchors:
Concrete failure
Resistance reduction value for concrete failure:
1.4
30.0 KN
1.8
Check: the increased load must be lower than the reduced resistance
20 KN x 1.4 ≤ 2 x 30.0 KN / 1.8
The anchors’ studs must be at a minimum distance of 180 mm, and must also keep a minimum distance
of 90mm to any edges.
8.- SAFETY DATA SHEETS AND OFFICIAL APPROVALS
© 2006 Técnicas Expansivas S.L.
TECHNICAL DATA
SHEET
Description: CHEMICAL MORTAR
Reference
Date
Revision
Page
FT MOR ingles
01.02.13
7
17 of 17
Codes
MOPOLY, MOPOSE,
MOEPOX, MOEPSE,
MOEPSEP, MOVISE,
MOEPSEW, MOPURE
Safety data sheets according to 91/155/EEC regulation as well as ETA European approvals are available
through our Export Department.
They can also be downloaded from our website www.indexfix.com at the “Downloads” area.
9.- APPLICATION EXAMPLES
MOPOLY mortar application example
MOEPSE mortar application example
MOVISE mortar application example
© 2006 Técnicas Expansivas S.L.