solutions in pulp and paper

SOLUTIONS
IN PULP AND PAPER
Projects
• OWN TECHNOLOGY
Engineering
• TEAM FOCUSED ON RESULTS AND EFFICIENCY
Equipment
Services
• MODERN AND COMPLETE INDUSTRIAL PARK
• MASTERY OF APPLICATIONS
• AGILE, FLEXIBLE AND COMPETITIVE
GRUPOTGM.COM.BR
FULL SCOPE OF
PRODUCTS AND SERVICES FOR
PULP AND PAPER INDUSTRY:
TGM worldwide presence in Pulp and Paper
pg. 3
Generation and Cogeneration Project
pg. 4
Engineering
· Thermal Balance and Application
· Regenerative Cycle in Thermal Plants
· Systems, Automation and Control
pg. 5
TGM Turbine
pg. 6
Turbogenerators Sets · Application in 2-pole generators
pg. 7
Turbines for Electricity Generators pg. 8
Turbines for Mechanical Drives pg.
Some applications in pulp and paper factories
pg. 10
Gearboxes for Mechanical Drives · Special Parallel Shaft Gearboxes
· Planetary Gearboxes
pg.
11
Industrial Gearboxes Units
pg.
12
Turbine Services in any model and manufacturer
· Scope of supply
· Cases of Retrofit
· Maintenance Shutdown
pg. 13
Gear Services in any model and manufacturer
· Scope of supply
pg. 16
24/7 Service
pg. 17
GRUPOTGM.COM.BR
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pg. 14
pg. 15
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TGM worldwide
presence in Pulp and Paper
EUROPE
Client
SCA Packaging
Spree
Albbruck
AEE
Myllykoski
Mreal
Mreal Hallein
Sappi
Sappi
Mondi
Mreal
Country MW
Germany 17,0
Germany 23,7
Germany 32,1
Germany 32,8
Germany 45,6
Austria
5,4
Austria
9,9
Austria
31,1
Austria
31,1
Bulgaria 17,7
Switzerland 10,0
BRAZIL
NORTH AMERICA
Client Country
Bear Island USA
Biopappel Mexico
MW
5,6
11,8
SOUTH AMERICA
Client
Celulosa Misionero
Misionero
CPP
CPP
Concepcion
Masisa
Fanapel
Country
Argentina
Argentina
Argentina
Chile
Chile
Chile
Chile
Uruguay
MW
4,9
16,7
16,7
0,5
15,6
12,0
11,2
10,0
Client
Bahia Specialty Cellulose
Bahia Specialty Cellulose
Bahia Specialty Cellulose
Bragagnolo
Bragagnolo
Cambará
Cambará
Cenibra
Cenibra
Cenibra
Cenibra
Cocepelco
Cocepelco
Estrela Iguaçú International Paper
International Paper Irani
Irani
Klabin
Klabin
Lwarcel
Paraibuna
Westrock
Westrock
Santa Maria
Senges
City
Camaçari Camaçari Camaçari Faxinal dos Guedes
Faxinal dos Guedes
Cambará do Sul
Cambará do Sul
Belo Oriente
Belo Oriente
Belo Oriente
Belo Oriente
Pindamonhangaba
Pindamonhangaba
Palmas Piraí do Sul
Mogi Guacú
Nova Campina
Vargem Bonita
Vargem Bonita
Telemaco Borba
Telemaco Borba
Lençois Paulista
Juiz de Fora
Três Barras
Três Barras
Guarapuava
Senges
ST
BA
BA
BA
SC
SC
RS
RS
MG
MG
MG
MG
SP
SP
PR
PR
SP
SP
SC
SC
PR
PR
SP
MG
SC
SC
PR
PR
MW
47,5
47,5
1,5
1,2
1,2
8,0
0,3
2,1
1,5
1,0
1,0
8,6
0,3
3,0
9,0
14,0
10,0
9,4
0,4
1,6
1,6
16,3
2,0
25,0
0,7
6,3
7,4
TGM Industria e Comércio de Turbinas e Transmissões Ltda.
Rod. Armando de Salles Oliveira, km 4,8 - Dist. Industrial
14175-300 - Sertãozinho - SP - Brazil
Phone : +55 16 2105-2512 - [email protected]
GRUPOTGM.COM.BR
3
AFRICA
Client
Mondi
Country
MW
South Africa 48,0
POWER GENERATION AND COGENERATION
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48 MW TGM turbine
Mondi - South Africa
600 turbines generating
TGM has its own technology, expertise and
consultancy services to develop power
generation and cogeneration on thermal
plants, using biomass or other fuel sources.
TGM can operate as an EPC (Engineering
Procurement Construction) leading all the
gross procedures to the final ones, providing
high efficiency, ensuring safety and a longer
operational availability to the customer.
4
10.4 GW
and 500 other machines
producing 600 MW
for mechanical drives
worldwide
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ENGINEERING
Studies on Thermal Balance
Present to customers by TGM, there is a complete mass and energy balance analysis. The
thermal balance study is a complete inspection of the thermodynamic efficiency and its energy
consumption aiming to maximize the surplus availability for trading. It’s a thorough study
about the current plant, with tests to reach the best implementation choices, seeking for future
expansions, increasing the efficiency, the safety and the availability with a lower investment.
Application
This engineering integrates several devices into a single customized solution, meeting the
most demanding requirements of all industrial processes that require mechanical drives and
electric power generators.
Regenerative Cycle on
Thermal Plants
Since it consists on using the surplus steam
generated with the same fuel, in order to heat
the condensate, feeding back the boiler. This
cycle is based on the use of the steam during
various stages of the steam turbine, in order to
increase the condensate temperature, which
raises the cycle efficiency. The regeneration
cycle can be applied on both new and existing
plants.
Systems and Automation
TGM provides automation and processes
control solutions for power generation
and cogeneration. These technologies
are implemented by specialists, seeking
reduction of maintenance cost and a
greater equipment efficiency. TGM is always
prioritizing the plant, the machinery and the
system equipment’ safety.
With flexibility to meet each customer
needs, the projects are customized and
deployed with all the necessary documents
for full integration due to facilitate global
commissioning works and reducing the
project implementation duration.
5
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TGM turbine rotor
CT 65 MW
condensation - reaction
6
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TURBO GENERATOR SUPPLY
With vast knowledge acquired through the installation of more than 10.4 GW worldwide, TGM
develops, manufactures, installs and put into full operation Turbo Generators sets for power
generation. The plants operate in various conditions in steam temperature and pressure.
45 MW TGM turbines
BSC - Brazil
APPLICATION IN
GENERATORS OF 2 POLES
For large power generation stations, TGM has steam turbines with
application in two-pole generators, i.e installed axis to axis. These
projects do not require a gearbox.
32 MW TGM turbine
Sappi - Germany
7
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STEAM TURBINES FOR DRIVING GENERATORS
TGM turbines are applied to Turbo Generators of up to 150 MW, 1004 °F temperature and 2030 psia pressure.
STEAM TURBINES TGM MODELS MW 1 2 5 10 152030 4050 75100125150
Reaction Backpressure/Extraction BT/BTE
Reaction Condensing/Extraction CT/CTE
Impulse Backpressure/Extraction TM-A/TME-A
Impulse Condensing/Extraction TMC-A/TMCE-A Impulse Backpressure TS-P Impulse Backpressure/Extraction TM/TME Impulse Condensing/Extraction TMC/TMCE
STEAM
psia oF
2030 1004
2030 1004
1015 986
1015 986
1005 896
652 842
652 842
psia
232
145
218
87
65 MW TGM Turbine
condensation - reaction
8
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STEAM TURBINES FOR MECHANICAL DRIVES
TGM turbines, up to 4 MW, are applied in mechanical drives such
as pumps, fans, compressors and others.
STEAM TURBINES TGM
Impulse Backpressure
Impulse Backpressure
Impulse Backpressure
Impulse Backpressure
MODELS MW
1
1 2 4
G5 FAST TM Flex TS
TG STEAM
psia oF
652 842
652 842
652 842
943 896
psia
145
174
174
87
Turbina TGM
de 1 MW - Bomba d´agua
1,6 MW TGM turbine
Westrock - Brazil
9
2,1 MW TGM turbine
CENIBRA - Brazil
SOME APPLICATIONS IN PULP AND PAPER FACTORIES
45 MW TGM turbine
BSC - Brazil
10
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45 MW TGM turbine
BSC - Brazil
10 MW TGM turbine
IP ORSA - Brazil
16,3 MW TGM turbine
LWARCEL - Brazil
25 MW TGM turbine
WESTROCK - Brazil
9,4 MW TGM turbine
HALLEIN - Brazil
1,6 MW TGM turbine
WESTROCK - Brazil
9 MW TGM turbine
IGUAÇÚ - Brazil
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GEARBOXES FOR MECHANICAL DRIVES
With its own technology, TGM meets all customer
needs by focusing on the three fundamental pillars
of an industry:
- GREATER SAFETY,
- GREATER EFFICIENCY AND
- GREATER OPERATIONAL AVAILABILITY.
Structured and consolidated in the manufacture of
planetary gearboxes, turbo gearboxes, industrial
and special gearboxes, TGM has modern and cutting
edge infrastructure, machining centres, milling and
grinding machines, heat treatment, assembly and
testing of gearboxes.
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1.800
gearboxes
installed around
the world
Special Parallel Shaft Gearboxes
Industrial Planetary Gearboxes
Power of up to 4,000 kW
Nominal Torque of up to 7,000 kN.m
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INDUSTRIAL GEARBOXES
The industries need to be more and more efficient and competitive in a globalized world. To
attend this demanding market TGM has a team of specialist in mechanical drives to supply
gearboxes and motor generators for any process within the Pulp and Paper industry.
Industrial gearboxes of parallel and
orthogonal axis, horizontal and vertical with
cemented and grinded gears for general
applications.
Power up to 5.500 kW
Reductions up to 650:1
Industrial gearboxes for cooling
towers of orthogonal axis
with cemented and grinded gears.
Industrial gearboxes with
cemented and grinded teeth
applied in extruders.
Power up to 600 kW
Reductions up to 21:1
Power up to 1.410 kW
Reductions up to 25:1
Industrial worm gearboxes
for general applications.
Power up to 250 kW
Reductions up to 4900:1
Industrial Motor Gearboxes
TGM-PREMIUM STEPHAN of coaxial axis, parallel and orthogonal
MS and MI Series
12
Power up to 0.12 kW a 90 kW | Reductions up to 325:1
MP Series
MK Series
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TURBINE SERVICES FROM OTHER BRANDS
TGM is specialized in performing services
on steam turbines of any model and any
manufacturer, leaving them in a way to
operate in its original mounting position, and
being possible to increase the power and
machine efficiency.
TGM field services
MAIN SERVICES
• Repairs
• Overhauling
• Modernization
• Recovery and Refurbishing
• Balancing
• Reverse Engineering
• Installation and Startup
• Inspection and Monitoring
• Spares Parts
TGM maintenance service
Vacuum balancing
Specialized team
13
Spare parts
RETROFIT PROJECTS
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TGM conducted several retrofit services on
many turbines from different manufactures.
Modernization, recovery and revitalization
of the equipment is performed with the
replacement of parts and sets of assemblies
(kits). See below two cases of the application
of TGM technology.
In 2009, TGM has applied its overhauling
technology in a turbine from another
manufacturer. There was a real increase of
7.5% equipment efficiency on the power of
the Turbo Generator, approximately 1,500
kW and a reduction of steam consumption of
0.73 kg / kW-h.
The service carried out by TGM
included:
• Modernization of aerothermodynamics
channel
• Manufacture and replacement of the
rotary and stationary assemblies
• Control System Modernization for
reliability and operational safety
• Assembly, supervision of installation,
commissioning and startup
• Performance test on the turbine and
approved by the effectiveness of the
services provided
Another machine model received the services
of TGM. The turbine was dismantled and
transported from the customer to TGM
factory for:
• Overhaul of turbine
• Overhaul of the rotating assembly with
•
•
•
•
•
14
replacement of blades
Rotor balancing
Substitution steam seal system
Replacement of blade carrier seal system
Measurement of clearances and final
assembly in TGM
Turbine assembly on the client
Installations after TGM retrofit
TURBINE SERVICES FROM OTHER BRANDS
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550
customers
worldwide
Before TGM services
After TGM services
Services at TGM factory
TGM field services
LONG TERM CONTRACTS
This is a key maintenance concept that has been
progressing unwaveringly, especially in industries
that seek to ensure efficiency, availability and
safety in processes. TGM’s long term contracts
are in place at many companies, reaching more
than 400 machines assisted by this concept.
PLANNED MAINTENANCE
Guarantees increased availability of equipment,
providing an efficient shutdown with prevention,
upgrading and parts replacement.
15
SERVICES IN GEARBOXES FROM OTHER BRANDS
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TGM specializes in performing services in
reducing any model and any manufacturer,
leaving them in a position to operate in its
original mounting position, which operation
increases the power and machine efficiency.
MAIN SERVICES
• Repairs
• Overhauling
• Modernization
• Recovery and Refurbishing
• Balancing
• Reverse Engineering
• Installation and Startup
• Inspection and Monitoring
• Spare Parts
TGM Recovery service
TGM maintenance service
TGM upgrading services
TGM Repair service
Mastery of technology
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Besides having a complete factory, TGM also
has a very well trained field team for quality, fast
and safe services, 24/7 during the whole year.
+55 16 2105 2529
[email protected]
24/7 EMERGENCY TEAM
MECHANICAL FIELD
SERVICES IN
STEAM TURBINES
MECHANICAL FIELD
SERVICES IN
GEARBOXES
AUTOMATION AND
ELECTRONIC FIELD
SERVICES IN TURBINES
AND GEARBOXES
TGM Industria e Comércio de Turbinas e Transmissões Ltda.
Rod. Armando de Salles Oliveira, km 4,8 - Dist. Industrial
14175-300 - Sertãozinho - SP - Brazil
Phone : +55 16 2105-2512 - [email protected]
GRUPOTGM.COM.BR
17
PART AND SPARE
PARTS SALE